JP2013103054A - Washing machine - Google Patents

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JP2013103054A
JP2013103054A JP2011250349A JP2011250349A JP2013103054A JP 2013103054 A JP2013103054 A JP 2013103054A JP 2011250349 A JP2011250349 A JP 2011250349A JP 2011250349 A JP2011250349 A JP 2011250349A JP 2013103054 A JP2013103054 A JP 2013103054A
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light
air blowing
hot air
foam
washing machine
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JP5816816B2 (en
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Masashi Kanetake
政司 兼武
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Panasonic Corp
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Abstract

PROBLEM TO BE SOLVED: To detect detergent foam entering a hot air blowing passage to prevent failure of a washing machine.SOLUTION: In a washing machine, a foam detection sensor 70 provided in a hot air blowing passage 49 in the vicinity of a warm air blast port 51 formed in a lower portion of a back face of a water reception tank 33 includes a light emitting element 70b and a light-receiving element 70a arranged so as to face each other perpendicular to an axis center line of the hot air blowing passage 49 in the outside of the hot air blowing passage 49. Control means 57 stores a light emission current value which is to be a first setting light-receiving voltage, and compares a light-receiving voltage when the foam detection sensor 70 emits light at the light emission current value with a second setting light-receiving voltage larger than the first setting light-receiving voltage to detect the presence or absence of detergent foam, thereby allowing the detergent foam abnormally generated during washing to be detected, and the formation of the passage having a smooth inner wall without having a projection inside the hot air blowing passage 49 can prevent lint, foreign matters and the like from being attached thereto to prevent false detection caused by them.

Description

本発明は、衣類の乾燥機能を有する洗濯機に関するものである。   The present invention relates to a washing machine having a clothes drying function.

従来、この種の洗濯機では、衣類の乾燥を行うために、温風発生手段で発生させた温風を、温風送風経路を介して水受け槽に設けた送風口から送りこんでいるが、洗濯中に温風送風経路へ浸入してきた洗剤泡を1対の電極によって検知して対応する構成が提案されている。(例えば、特許文献1参照)。   Conventionally, in this type of washing machine, in order to dry clothes, the warm air generated by the warm air generating means is sent from the air outlet provided in the water receiving tank through the warm air blowing path. A configuration has been proposed in which detergent bubbles that have entered the hot air blowing path during washing are detected by a pair of electrodes and are handled. (For example, refer to Patent Document 1).

図9は、特許文献1に記載された従来の洗濯機の縦断面図を示す。   FIG. 9 shows a longitudinal sectional view of a conventional washing machine described in Patent Document 1. As shown in FIG.

図9において、洗濯物を収容するための回転ドラム131は、水受け槽133内に回転自在に配設している。回転ドラム131の回転中心に回転軸134を設け、この回転軸134にモータ135を直結し、回転ドラム131を回転駆動する。水受け槽133は洗濯機本体139よりばね体140とダンパー141により揺動可能に弾性支持されており、水受け槽133の下部に排水経路142の一端を接続し、排水経路142の他端を排水弁(図示せず)に接続して水受け槽133内の洗濯水を排水するようにしている。給水弁144は水受け槽133内に水を給水し、水位検知手段146は水受け槽133内の水位を検知するものである。   In FIG. 9, the rotating drum 131 for storing the laundry is rotatably disposed in the water receiving tank 133. A rotating shaft 134 is provided at the rotation center of the rotating drum 131, and a motor 135 is directly connected to the rotating shaft 134 to drive the rotating drum 131 to rotate. The water receiving tank 133 is elastically supported by the spring body 140 and the damper 141 from the washing machine body 139 so as to be swingable. One end of the drainage path 142 is connected to the lower part of the water receiving tank 133, and the other end of the drainage path 142 is connected to the water receiving tank 133. The washing water in the water receiving tank 133 is drained by connecting to a drain valve (not shown). The water supply valve 144 supplies water into the water receiving tank 133, and the water level detection means 146 detects the water level in the water receiving tank 133.

乾燥機能としては、ヒータ147、送風ファン148、温風送風経路149を有し、水受け槽133内の空気を取り入れる温風取り入れ口150を水受け槽133の上面背部に設け、温風送風口151を水受け槽133の背面の下方に設け、実線矢印の方向に水受け槽133内の空気を熱して循環させ、洗濯物を乾燥させている。また、水受け槽133の下面前部には溢水排水部152の溢水流入口153を設け、温風送風経路149内の温風送風口151付近に一対の電極154を設けている。溢水流入口153の最下部が溢水面155となり、一対の電極154の最下端はこの溢水面155よりも約3mm上の位置にある。   The drying function includes a heater 147, a blower fan 148, and a hot air blowing path 149, and a hot air intake port 150 for taking in the air in the water receiving tank 133 is provided on the back of the upper surface of the water receiving tank 133. 151 is provided below the back surface of the water receiving tank 133, and the air in the water receiving tank 133 is heated and circulated in the direction of the solid arrow to dry the laundry. In addition, an overflow inlet 153 of the overflow drainage unit 152 is provided at the lower front part of the water receiving tank 133, and a pair of electrodes 154 are provided in the vicinity of the warm air blowing port 151 in the warm air blowing path 149. The lowest part of the overflow inlet 153 becomes the overflow surface 155, and the lowermost ends of the pair of electrodes 154 are at a position about 3 mm above the overflow surface 155.

以上の構成において、洗い行程中に電極間の抵抗値の変化により洗剤泡を検知すると、泡を消去する行程へ移行する。これは、排水しながら回転ドラム131を回転させて喫水面の泡を消去し、ヒータ147と送風ファン148を動作させることで泡を吹き飛ばしながら表面を乾燥させ泡を消去する工程である。そして、洗剤泡の消去が終わると洗い行程へ戻る。   In the above configuration, when detergent bubbles are detected by a change in the resistance value between the electrodes during the washing process, the process proceeds to a process of eliminating the bubbles. This is a process in which the rotating drum 131 is rotated while draining to erase bubbles on the draft surface and the heater 147 and the blower fan 148 are operated to dry the surface while blowing bubbles to erase the bubbles. When the detergent foam is completely erased, the process returns to the washing process.

特開2005−143531号公報Japanese Patent Laying-Open No. 2005-143531

しかしながら、このような従来の洗濯機では、温風送風経路内に洗剤泡検知用の電極を設けているために、電極は水受け槽から流れ出る空気に晒されることになる。この時、水受け槽から流れ出る空気には、洗濯物から発生する細かなリントや糸くずが含まれているため、電極にそれらの異物が付着することは避けられない。   However, in such a conventional washing machine, since the electrode for detecting detergent bubbles is provided in the hot air blowing path, the electrode is exposed to the air flowing out of the water receiving tank. At this time, since the air flowing out from the water receiving tub contains fine lint and lint generated from the laundry, it is inevitable that these foreign substances adhere to the electrodes.

電極間にリントや糸くずが付着すると、次の洗濯時等に、泡が温風送風経路に進入していないにもかかわらず、電極間に付着したリントや糸くずによって電極間の抵抗値が変化するため、泡が進入したとの誤検知をしてしまうという課題があった。   If lint or lint adheres between the electrodes, the lint or lint that adheres between the electrodes causes the resistance value between the electrodes to be less than that when the foam is not entering the hot air blowing path during the next wash. Because of the change, there was a problem of erroneously detecting that a bubble entered.

本発明は、上記従来の課題を解決するもので、洗剤泡の検知を赤外線などの光透過によって行なうことにより、洗濯中に発生した泡が電気部分に付着することによる故障や、糸くずや異物等の付着による誤検知を防止することを目的としている。   The present invention solves the above-mentioned conventional problems, and by detecting detergent bubbles by transmitting light such as infrared rays, failure caused by adhesion of bubbles generated during washing to electrical parts, lint and foreign matter It is intended to prevent false detection due to adhesion of the like.

前記従来の課題を解決するために本発明の洗濯機は、洗濯物を収容するための回転ドラムと、前記回転ドラムを回転自在に内包した水受け槽と、前記回転ドラムを回転駆動するモータと、前記回転ドラム内の洗濯物を乾燥させるためのヒータと、乾燥行程にて乾燥用空気を循環させる送風ファンと乾燥用空気を循環させるための温風送風経路と、前記水受け槽の背面下方に形成され前記温風送風経路と連通する温風送風口と、前記温風送風口近傍の前記温風送風経路に設けられ、前記温風送風経路内に浸入した洗剤泡を検知する泡検知センサと、前記水受け槽内の水を排水する排水弁と、前記モータ、ヒータ、送風ファン、排水弁等を制御して、洗い、すすぎ、脱水、乾燥等の各行程を制御する制御手段とを備え、前記泡検知センサは、前記温風送風経路の外方に、前記温風送風経路の軸中心と直角に対向して配置された発光素子と受光素子から成り、前記制御手段は、第一の設定受光電圧となる発光電流値を記憶し、前記泡検知センサが前記発光電流値で発光した時の受光電圧と、前記第一の設定受光電圧より大きい第二の設定受光電圧とを比較して、洗剤泡の有無を検知する構成としたものである。   In order to solve the above-described conventional problems, a washing machine of the present invention includes a rotating drum for storing laundry, a water receiving tub in which the rotating drum is rotatably included, and a motor that rotationally drives the rotating drum. A heater for drying the laundry in the rotating drum, a blower fan for circulating the drying air in the drying process, a hot air blowing path for circulating the drying air, and a lower rear side of the water receiving tub A bubble detection sensor that is formed in the hot air blowing path and is connected to the hot air blowing path, and is provided in the warm air blowing path in the vicinity of the hot air blowing opening and detects detergent bubbles that have entered the hot air blowing path. And a drain valve for draining water in the water receiving tank, and a control means for controlling each step of washing, rinsing, dehydration, drying, etc. by controlling the motor, heater, blower fan, drain valve, etc. Comprising the foam detection sensor A light emitting element and a light receiving element are arranged outside the air blowing path so as to be opposed to the axis center of the warm air blowing path at right angles, and the control means sets a light emitting current value to be a first set light receiving voltage. Storing and comparing the light reception voltage when the foam detection sensor emits light with the light emission current value and a second set light reception voltage larger than the first set light reception voltage to detect the presence or absence of detergent bubbles It is what.

これにより、洗濯中に異常に発生した洗剤泡が、温風送風経路の奥深くまで浸入して、ヒータや送風ファン等の電気部品に付着し、腐食あるいは電気ショートの状態となることを防止することができる。   This prevents detergent bubbles that occur abnormally during washing from penetrating deep into the hot air blowing path and sticking to electrical components such as heaters and fans, resulting in corrosion or electrical shorts. Can do.

そして、電極のように温風送風経路内に突起を有することなく滑らかな内壁の経路にすることができるので、糸くずや異物等の付着がなく、これらによる誤検知を防止することができる。   And since it can be set as the path | route of a smooth inner wall, without having a processus | protrusion in a warm air ventilation path | route like an electrode, there is no adhesion of a waste thread, a foreign material, etc., and the misdetection by these can be prevented.

本発明の洗濯機は、赤外線などの光透過によって泡を検知することにより、洗濯中に発生した洗剤泡が、電気部分に付着することによる故障や、糸くずや異物等の付着による誤検知の防止を実現することができる。   The washing machine of the present invention detects bubbles by light transmission such as infrared rays, so that the detergent bubbles generated during washing adhere to the electrical part, and malfunctions due to adhesion of lint, foreign matter, etc. Prevention can be realized.

本発明の実施の形態1、2に係る洗濯機の縦断面図1 is a longitudinal sectional view of a washing machine according to Embodiments 1 and 2 of the present invention. 同洗濯機の図1と異なる断面の縦断面図Longitudinal sectional view of the washing machine different from FIG. 同洗濯機の泡検知センサ部の部分断面図Partial sectional view of foam detection sensor part of the washing machine 同洗濯機の一部ブロック化した回路図Partially block circuit diagram of the washing machine 同洗濯機の入力設定手段および表示手段の正面図Front view of input setting means and display means of the washing machine 本発明の実施の形態1に係る洗濯機の動作フローチャートOperation flowchart of washing machine according to embodiment 1 of the present invention 本発明の実施の形態1に係る洗濯機の初期化フローチャートInitialization flowchart of washing machine according to embodiment 1 of the present invention 本発明の実施の形態2に係る洗濯機の動作フローチャートOperation flowchart of washing machine according to embodiment 2 of the present invention 従来の洗濯機の縦断面図Vertical section of a conventional washing machine

第1の発明は、洗濯物を収容するための回転ドラムと、前記回転ドラムを回転自在に内包した水受け槽と、前記回転ドラムを回転駆動するモータと、前記回転ドラム内の洗濯物を乾燥させるためのヒータと、乾燥行程にて乾燥用空気を循環させる送風ファンと乾燥用空気を循環させるための温風送風経路と、前記水受け槽の背面下方に形成され前記温風送風経路と連通する温風送風口と、前記温風送風口近傍の前記温風送風経路に設けられ、前記温風送風経路内に浸入した洗剤泡を検知する泡検知センサと、前記水受け槽内の水を排水する排水弁と、前記モータ、ヒータ、送風ファン、排水弁等を制御して、洗い、すすぎ、脱水、乾燥等の各行程を制御する制御手段とを備え、前記泡検知センサは、前記温風送風経路の外方に、前記温風送風経路の軸中心と直角に対向して配置された発光素子と受光素子から成り、前記制御手段は、第一の設定受光電圧となる発光電流値を記憶し、前記泡検知センサが前記発光電流値で発光した時の受光電圧と、前記第一の設定受光電圧より大きい第二の設定受光電圧とを比較して、洗剤泡の有無を検知する構成とすることにより、洗濯中に異常に発生した洗剤泡を検知することができ、温風送風経路内に突起を有することなく滑らかな内壁の経路にすることができるので、糸くずや異物等の付着がなく、これらによる誤検知を防止することができる。   According to a first aspect of the present invention, there is provided a rotary drum for storing laundry, a water receiving tub in which the rotary drum is rotatably included, a motor for rotationally driving the rotary drum, and drying the laundry in the rotary drum. A heater for circulating air, a blower fan for circulating the drying air in the drying process, a hot air blowing path for circulating the drying air, and a hot air blowing path formed below the back surface of the water receiving tank. A hot air blowing port, a bubble detection sensor that is provided in the hot air blowing path in the vicinity of the hot air blowing port and detects detergent bubbles that have entered the hot air blowing path, and water in the water receiving tank. A drain valve for draining, and a control means for controlling each step of washing, rinsing, dehydration, drying, etc. by controlling the motor, heater, blower fan, drain valve, etc. The warm air is blown outside the wind blowing path. The light-emitting element and the light-receiving element are arranged so as to face each other at right angles to the axis center of the road, the control means stores a light-emitting current value that is a first set light-receiving voltage, and the bubble detection sensor is the light-emitting current value. By comparing the light reception voltage when light is emitted with the second set light reception voltage, which is larger than the first set light reception voltage, to detect the presence or absence of detergent bubbles, abnormally occurred during washing Detergent bubbles can be detected, and it can be a smooth inner wall path without protrusions in the hot air blowing path, so there is no sticking of lint or foreign matter, etc., preventing false detection due to these Can do.

第2の発明は、制御手段は、泡検知センサにて洗剤泡を検知しなかった時の洗い行程終了時に、第一の設定受光電圧となる発光電流値を再設定して記憶し直すようにすることにより、受発光部内外面に水垢や埃などが付着して透過度に経時的変化が生じても、行程の中で自動的に補正するので、確実に泡を検知することができる。   In the second aspect of the invention, the control means resets and stores the light emission current value to be the first set light reception voltage at the end of the washing process when the foam detection sensor does not detect the detergent foam. By doing so, even if dirt or dust adheres to the inner and outer surfaces of the light emitting / receiving section and the transmissivity changes with time, it is automatically corrected during the process, so that bubbles can be detected reliably.

第3の発明は、制御手段は、泡検知センサにて洗剤泡を検知した場合、排水弁を動作させて水受け槽内の水を所定の水位まで、または全て排水し、ヒータと送風ファンを前記排水弁の動作中および動作終了後に連続、または間欠で動作させるようにすることにより、洗剤泡を槽内や温風送風経路内からすみやかに除去することができる。   In the third invention, when the control means detects the detergent foam by the foam detection sensor, the drain valve is operated to drain the water in the water receiving tank to a predetermined water level or all, and the heater and the blower fan are turned on. By operating continuously or intermittently during the operation of the drain valve and after the end of the operation, the detergent bubbles can be quickly removed from the tank or the hot air blowing path.

第4の発明は、泡検知センサの発光素子と受光素子は、赤外線波長領域、あるいは、可視光波長領域の波長領域のいずれかを主たる検知波長としたので、より安価な泡検知センサを実現することができる。   In the fourth invention, since the light emitting element and the light receiving element of the bubble detection sensor have either the infrared wavelength region or the wavelength region of the visible light wavelength region as the main detection wavelength, a cheaper bubble detection sensor is realized. be able to.

以下、発明の実施の形態について、図面を参照しながら説明する。また、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the invention will be described with reference to the drawings. Further, the present invention is not limited by this embodiment.

(実施の形態1)
図1は、本発明の実施の形態1に係る洗濯機の縦断面図であり、図2は、図1と異なる断面にて乾燥機能の構成を表した縦断面図である。
(Embodiment 1)
FIG. 1 is a longitudinal sectional view of a washing machine according to Embodiment 1 of the present invention, and FIG. 2 is a longitudinal sectional view showing a configuration of a drying function in a section different from FIG.

図1において、回転ドラム31は、有底円筒形に形成し外周部に多数の通水孔32を全面に設け、水受け槽33内に回転自在に配設している。回転ドラム31の回転中心に傾斜方向に回転軸(回転中心軸)34を設け、回転ドラム31の軸心方向を正面側から背面側に向けて下向きに傾斜させて配設している。この回転軸34に、水受け槽33の背面に取り付けたモータ35を連結し、回転ドラム31を正転、逆転方向に回転駆動する。また、回転ドラム31の内壁面に衣類撹拌用の複数の突起板36を設けている。そして、水受け槽33の正面側の上向き傾斜面に設けた開口部を蓋体37により開閉自在に覆い、この蓋体37を開くことにより衣類出入口38を通して回転ドラム31内に洗濯物を出し入れできるようにしている。蓋体37を上向き傾斜面に設けているため、洗濯物を出し入れする際、腰を屈めることなく行うことができる。   In FIG. 1, a rotating drum 31 is formed in a bottomed cylindrical shape, and a large number of water passage holes 32 are provided on the entire surface of the rotating drum 31, and are rotatably disposed in a water receiving tank 33. A rotation axis (rotation center axis) 34 is provided in the inclination direction at the rotation center of the rotary drum 31, and the axial center direction of the rotation drum 31 is inclined downward from the front side toward the back side. A motor 35 attached to the rear surface of the water receiving tank 33 is connected to the rotating shaft 34, and the rotating drum 31 is rotated in the forward and reverse directions. A plurality of protruding plates 36 for stirring clothes are provided on the inner wall surface of the rotating drum 31. Then, the opening provided on the upward inclined surface on the front side of the water receiving tub 33 is covered with a lid 37 so that it can be opened and closed. By opening the lid 37, the laundry can be taken in and out of the rotary drum 31 through the clothing doorway 38. I am doing so. Since the lid body 37 is provided on the upward inclined surface, the laundry can be carried out without bending the waist.

水受け槽33は、洗濯機本体39よりばね体40とダンパー41にて揺動可能に弾性支持されており、水受け槽33の下部には排水経路42の一端を接続し、排水経路42の他端を排水弁43に接続して水受け槽33内の洗濯水を適時に排水できるようにしている。給水弁(給水手段)44は、給水経路45を通して水受け槽33内に水を給水するものであり、水位検知手段46は水受け槽33内の水位を検知するものである。また、洗濯機本体39内の前面下部には、制御装置56が配設されている。   The water receiving tub 33 is elastically supported by the spring body 40 and the damper 41 from the washing machine main body 39 so as to be swingable. One end of the drainage path 42 is connected to the lower part of the water receiving tub 33, The other end is connected to the drain valve 43 so that the washing water in the water receiving tank 33 can be drained in a timely manner. The water supply valve (water supply means) 44 supplies water into the water receiving tank 33 through the water supply path 45, and the water level detection means 46 detects the water level in the water receiving tank 33. In addition, a control device 56 is disposed in the lower part of the front surface in the washing machine main body 39.

なお、本実施の形態1では、回転ドラム31の回転中心に、傾斜方向に回転軸34を設け、回転ドラム31の軸心方向を正面側から背面側に向けて下向きに傾斜させて配設しているが、回転ドラム31の回転中心に水平方向に回転軸34を設け、回転ドラム31の軸心方向を水平方向に配設してもよい。   In the first embodiment, the rotation shaft 34 is provided at the rotation center of the rotary drum 31 in the inclination direction, and the axial center direction of the rotation drum 31 is inclined downward from the front side toward the back side. However, the rotating shaft 34 may be provided in the horizontal direction at the rotation center of the rotating drum 31, and the axial center direction of the rotating drum 31 may be disposed in the horizontal direction.

図2において、乾燥機能として、ヒータ47、送風ファン48、温風送風経路49を有し、温風送風経路49と連通して、水受け槽33内の空気を取り入れる温風取入れ口50を水受け槽33の上面背部に設け、温風送風口51を水受け槽33の背面の下方に設けることにより、実線矢印の方向に水受け槽33内の空気を熱して循環させ、洗濯物を乾燥させている。   In FIG. 2, as a drying function, a heater 47, a blower fan 48, and a hot air blowing path 49 are provided, and communicate with the warm air blowing path 49 to supply hot air intake 50 for taking in air in the water receiving tank 33. By providing the hot air blowing port 51 below the back of the water receiving tank 33, the air in the water receiving tank 33 is heated and circulated in the direction of the solid line arrow to dry the laundry. I am letting.

また、水受け槽33の下面前部には溢水排水部52の溢水流入口53を設け、温風送風経路49内の温風送風口51付近には、図3にて後述する泡検知センサ70を設けている。そして、この溢水流入口53の最下部が溢水面55となり、泡検知センサ70の光軸(図3にて後述)はこの溢水面55よりも約25mm上の位置にある。   Further, an overflow inlet 53 of the overflow drainage 52 is provided in front of the lower surface of the water receiving tank 33, and a bubble detection sensor 70, which will be described later with reference to FIG. Is provided. And the lowest part of this overflow inflow port 53 becomes the overflow surface 55, and the optical axis (it mentions later in FIG. 3) of the bubble detection sensor 70 exists in the position about 25 mm above this overflow surface 55.

図3は、本発明の実施の形態1に係る洗濯機の泡検知センサ部の部分断面図である。   FIG. 3 is a partial cross-sectional view of the foam detection sensor unit of the washing machine according to Embodiment 1 of the present invention.

図3において、泡検知センサ70は、洗濯物の撹拌動作中に回転ドラム31内で発生した洗剤泡が、水受け槽33の背面下方に設けた温風送風口51から温風送風経路49内に浸入してきたことを検知するもので、赤外線発光ダイオードなどの発光素子70bと赤外線フォトトランジスタなどの受光素子70aから成り、温風送風経路49の軸中心に対して垂直となる光軸上に上記発光素子70bと受光素子70aを対向して配置している。   In FIG. 3, the foam detection sensor 70 is configured so that the detergent foam generated in the rotating drum 31 during the laundry stirring operation is generated in the hot air blowing path 49 from the hot air blowing port 51 provided below the back surface of the water receiving tank 33. , And comprises a light-emitting element 70b such as an infrared light-emitting diode and a light-receiving element 70a such as an infrared phototransistor. The above-described optical axis is perpendicular to the axial center of the hot air blowing path 49. The light emitting element 70b and the light receiving element 70a are arranged facing each other.

温風送風経路49は、光軸周辺において発光素子70bと受光素子70aの有効波長に対して透過性を持つような材質で形成するとともに、受発光部に薄肉部77a、77bを形成することにより、更に透過性を増している。通常の運転では発光素子70bと受光素子70aの間の温風送風経路49の内部は空気であり、光の透過性が良好である。ここに洗剤泡が侵入すると、泡によって光が屈折、反射されて透過性が低下する。このため通常の空気の時と比べて、発光素子70bの発光量を一定とした時に、受光素子70aの出力電圧が低下する。これによって泡の有無を検知することができる。   The hot air blowing path 49 is formed of a material having transparency to the effective wavelengths of the light emitting element 70b and the light receiving element 70a around the optical axis, and by forming the thin portions 77a and 77b in the light receiving and emitting parts. Further, the permeability is increased. In normal operation, the inside of the hot air blowing path 49 between the light emitting element 70b and the light receiving element 70a is air, and the light transmittance is good. When the detergent bubbles enter here, the light is refracted and reflected by the bubbles and the permeability is lowered. For this reason, the output voltage of the light receiving element 70a decreases when the light emission amount of the light emitting element 70b is constant compared to the case of normal air. Thereby, the presence or absence of bubbles can be detected.

なお、発光素子70bと受光素子70aの有効波長は赤外線領域に限らず、可視光領域で検知するようにしても良い。その場合は、温風送風経路49は光軸周辺において、発光素子70bと受光素子70aの有効波長である可視光領域に対して透過性を持つような材質とする。さらに、発光素子70bと受光素子70aの感度が高い場合などは対向配置を光軸上に限らず、泡の有無が検知できる範囲で発光素子70bと受光素子70aの光軸がずれていてもよい。可視光領域を主たる検知波長とした発光素子70bと受光素子70aであれば、泡検知センサ70のコスト低減ができる。また、光軸のずれに許容幅があれば、製造上の光軸ばらつき管理を厳格に行う必要がなく、生産性を向上することができる。   The effective wavelengths of the light emitting element 70b and the light receiving element 70a are not limited to the infrared region, and may be detected in the visible light region. In that case, the hot air blowing path 49 is made of a material having transparency to the visible light region which is the effective wavelength of the light emitting element 70b and the light receiving element 70a around the optical axis. Furthermore, when the sensitivity of the light emitting element 70b and the light receiving element 70a is high, the opposing arrangement is not limited to the optical axis, and the optical axes of the light emitting element 70b and the light receiving element 70a may be shifted within a range in which the presence or absence of bubbles can be detected. . If the light emitting element 70b and the light receiving element 70a have the visible light region as the main detection wavelength, the cost of the bubble detection sensor 70 can be reduced. Further, if there is an allowable width for the deviation of the optical axis, it is not necessary to strictly manage the optical axis variation in manufacturing, and the productivity can be improved.

図4は、本発明の実施の形態1に係る洗濯機の一部ブロック化した回路図である。   FIG. 4 is a partial block diagram of the washing machine according to Embodiment 1 of the present invention.

図4において、制御装置56は、図に示すように構成しており、モータ35、排水弁43、給水弁44、送風ファン48、ヒータ47などの動作を制御し、洗い、すすぎ、脱水、乾燥の一連の行程を逐次制御するマイクロコンピュータからなる制御手段57を有している。   4, the control device 56 is configured as shown in the figure, and controls the operation of the motor 35, the drain valve 43, the water supply valve 44, the blower fan 48, the heater 47, and the like to wash, rinse, dehydrate, and dry. And a control means 57 comprising a microcomputer for sequentially controlling a series of processes.

制御手段57は、運転コース等を設定するための入力設定手段58からの情報を入力して、その情報を基に表示手段59で表示して使用者に知らせるとともに、入力設定手段58により運転開始が設定されると、水受け槽33内の水位を検知する水位検知手段46等からのデータを入力して負荷駆動手段60を介して、排水弁43、給水弁44、送風ファン48、ヒータ47などの動作を制御し、洗濯・乾燥運転を行う。   The control means 57 inputs information from the input setting means 58 for setting the driving course, etc., displays the information on the display means 59 based on the information, notifies the user, and starts the operation by the input setting means 58. Is set, the data from the water level detecting means 46 for detecting the water level in the water receiving tank 33 is input and the drain valve 43, the water supply valve 44, the blower fan 48, and the heater 47 are input via the load driving means 60. Control the operation of the washing, drying operation.

このとき、制御手段57は、モータ35のロータの位置を検出する位置検出手段61からの情報に基づいて、駆動回路62を介してインバータ回路63を制御することにより、モータ35を回転制御するようにしている。モータ35は直流ブラシレスモータで、図示していないが、3相巻線を有するステータと、リング上に2極の永久磁石を配設しているロータとで構成し、ステータは3相巻線を構成する第1の巻線35a、第2の巻線35b、第3の巻線35cを、スロットを設けた鉄心に巻き付けて構成している。   At this time, the control means 57 controls the rotation of the motor 35 by controlling the inverter circuit 63 via the drive circuit 62 based on the information from the position detection means 61 that detects the position of the rotor of the motor 35. I have to. Although the motor 35 is a direct current brushless motor, although not shown, the motor 35 is composed of a stator having a three-phase winding and a rotor having a two-pole permanent magnet disposed on the ring. The stator has a three-phase winding. The first winding 35a, the second winding 35b, and the third winding 35c to be configured are wound around an iron core provided with a slot.

インバータ回路63は、パワートランジスタ(IGBT)と逆導通ダイオードの並列回路からなるスイッチング素子で構成している。第1のスイッチング素子63aと第2のスイッチング素子63bの直列回路と、第3のスイッチング素子63cと第4のスイッチング素子63dの直列回路と、第5のスイッチング素子63eと第6のスイッチング素子63fの直列回路で構成し、各スイッチング素子の直列回路は並列接続している。   The inverter circuit 63 is composed of a switching element composed of a parallel circuit of a power transistor (IGBT) and a reverse conducting diode. A series circuit of a first switching element 63a and a second switching element 63b, a series circuit of a third switching element 63c and a fourth switching element 63d, and a fifth switching element 63e and a sixth switching element 63f A series circuit is configured, and the series circuit of each switching element is connected in parallel.

ここで、スイッチング素子の直列回路の両端は入力端子で、直流電源を接続し、スイッチング素子の直列回路を構成する2つのスイッチング素子の接続点に、それぞれ出力端子を接続している。出力端子は、3相巻線のU端子、V端子、W端子に接続し、スイッチング素子の直列回路を構成する2つのスイッチング素子のオン・オフの組合せにより、U端子、V端子、W端子をそれぞれ正電圧、零電圧、解放の3状態にする。   Here, both ends of the series circuit of the switching elements are input terminals, connected to a DC power source, and output terminals are respectively connected to connection points of two switching elements constituting the series circuit of the switching elements. The output terminal is connected to the U terminal, V terminal, and W terminal of the three-phase winding, and the U terminal, V terminal, and W terminal are connected by the on / off combination of two switching elements constituting the series circuit of the switching element. The three states are positive voltage, zero voltage, and release, respectively.

スイッチング素子のオン・オフは、ホールICからなる3つの位置検出手段61a、61b、61cからの情報に基づいて制御手段57により制御される。位置検出手段61a、61b、61cは電気角で120度の間隔でロータが有する永久磁石に対向するように、ステータに配設されている。   The on / off of the switching element is controlled by the control means 57 based on information from the three position detection means 61a, 61b, 61c comprising Hall ICs. The position detection means 61a, 61b, 61c are arranged on the stator so as to face the permanent magnets of the rotor at an electrical angle of 120 degrees.

ロータが1回転する間に、3つの位置検出手段61a、61b、61cは、それぞれ電気角で120度の間隔でパルスを出力する。制御手段57は、3つの位置検出手段61a、61b、61cのいずれかの信号の状態が変わったときを検知し、位置検出手段61a、61b、61cの信号を基に、スイッチング素子63a〜63fのオン・オフ状態を変えていくことで、U端子、V端子、W端子を正電圧、零電圧、解放の3状態にし、ステータの第1の巻線35a、第2の巻線35b、第3の巻線35cに通電して磁界を作り、ロータを回転させるよう構成している。   During one rotation of the rotor, the three position detectors 61a, 61b, 61c each output a pulse at an electrical angle of 120 degrees. The control means 57 detects when the signal state of any of the three position detection means 61a, 61b, 61c changes, and based on the signals of the position detection means 61a, 61b, 61c, the switching elements 63a-63f. By changing the on / off state, the U terminal, the V terminal, and the W terminal are brought into three states of positive voltage, zero voltage, and release, and the first winding 35a, the second winding 35b, and the third winding of the stator. The coil 35c is energized to generate a magnetic field, and the rotor is rotated.

また、スイッチング素子63a、63c、63eはそれぞれパルス幅変調(PWM)制御され、例えば、繰り返し周波数10kHzでハイ、ローの通電比を制御することで、ロータの回転数を制御するようにしてあり、制御手段57は、3つの位置検出手段61a、61b、61cのいずれかの信号の状態が変わるたびにその周期を検出し、その周期よりロータの回転数を算出して、設定回転数になるようにスイッチング素子63a、63c、63eをPWM制御する。   The switching elements 63a, 63c, and 63e are each controlled by pulse width modulation (PWM), for example, by controlling the energization ratio of high and low at a repetition frequency of 10 kHz to control the rotational speed of the rotor. The control means 57 detects the cycle every time the signal state of any of the three position detection means 61a, 61b, 61c changes, calculates the rotational speed of the rotor from that period, and sets it to the set rotational speed. The switching elements 63a, 63c, and 63e are PWM-controlled.

電流検知手段64は、インバータ回路63の一方の入力端子に接続した抵抗65と、この抵抗65に接続した電流検知回路66とで構成し、インバータ回路63の入力電流値を検知し、その出力を制御手段57に入力している。モータ35が直流ブラシレスモータの場合は、トルクは入力電流にほぼ比例するので、抵抗65に接続した電流検知回路66により、インバータ回路63の入力電流値を検知することで、モータ35のトルクを検知することができる。   The current detection means 64 includes a resistor 65 connected to one input terminal of the inverter circuit 63 and a current detection circuit 66 connected to the resistor 65, detects the input current value of the inverter circuit 63, and outputs the output. This is input to the control means 57. When the motor 35 is a direct current brushless motor, the torque is substantially proportional to the input current. Therefore, the torque of the motor 35 is detected by detecting the input current value of the inverter circuit 63 by the current detection circuit 66 connected to the resistor 65. can do.

布量検知手段67は、回転ドラム31内の洗濯物の量を検知するもので、回転ドラム31を所定回転数(例えば、200r/min)に立ち上げるときの電流検知回路64からの信号により、回転ドラム31内の洗濯物の量を検知するようにしている。   The cloth amount detection means 67 detects the amount of laundry in the rotary drum 31, and based on a signal from the current detection circuit 64 when the rotary drum 31 is raised to a predetermined rotation speed (for example, 200 r / min), The amount of laundry in the rotary drum 31 is detected.

商用電源24は、ダイオードブリッジ68、チョークコイル69、平滑用コンデンサ76からなる直流電源変換装置を介して、インバータ回路63に接続している。ただし、これは一例であり、モータ35の構成、インバータ回路63の構成等は、これに限定されるものではない。   The commercial power supply 24 is connected to the inverter circuit 63 via a DC power supply conversion device including a diode bridge 68, a choke coil 69, and a smoothing capacitor 76. However, this is only an example, and the configuration of the motor 35, the configuration of the inverter circuit 63, and the like are not limited thereto.

泡検知センサ70は、上述のように、温風送風経路49の軸中心に対して垂直となる光軸上に赤外線発光ダイオードなどの発光素子70bと赤外線フォトトランジスタなどの受光素子70aを対向して配置する。通常の運転では発光素子70bと受光素子70aの間の温風送風経路49の内部は空気であり、光の透過性が良好である。ここに泡が侵入すると泡によって光が屈折、反射されて透過性が低下する。このため通常の空気の時と比べて発光素子70bの発光量を一定とした時に受光素子70aの出力電圧が低下する。これによって、泡検知手段71により泡の有無を検知できる。   As described above, the bubble detection sensor 70 opposes the light emitting element 70b such as an infrared light emitting diode and the light receiving element 70a such as an infrared phototransistor on the optical axis perpendicular to the axial center of the hot air blowing path 49. Deploy. In normal operation, the inside of the hot air blowing path 49 between the light emitting element 70b and the light receiving element 70a is air, and the light transmittance is good. When bubbles enter here, light is refracted and reflected by the bubbles, and the transmittance is lowered. For this reason, the output voltage of the light receiving element 70a is lowered when the light emission amount of the light emitting element 70b is constant compared to the case of normal air. Thus, the presence or absence of bubbles can be detected by the bubble detection means 71.

発光素子70bの発光量は、電流調整回路72を経て制御手段57のパルス幅変調(PWM)によって設定される。例えば、繰り返し周波数10kHzでハイ、ローの通電比を決めたパルス波形を電流調整回路72で平滑して直流化し発光素子70bを一定発光させる。この時、発光素子70bの駆動はピーク値を設定値に一定としたパルス駆動としても良い。受光素子70aは温風送風経路49の透過度合いに応じて内部抵抗が変化するので制御手段57で内蔵抵抗と分圧して電圧変化として取得可能である。すなわち、この内蔵抵抗を制御手段57の電源電圧+側に受光素子70aを電源電圧基準(0V)側になるよう直列接続すると、透過度が高い時に受光素子70aの内部抵抗は小さいので受光素子70aの両端電圧は低くなり、透過度が低い時に受光素子70aの内部抵抗は大きいので受光素子70aの両端電圧は高くなる。記憶手段74は発光素子70bの発光量を設定するパルス幅変調(PWM)の通電比などを記憶し、必要に応じて制御手段57からデータの読み込み書き込みを行うものである。   The light emission amount of the light emitting element 70 b is set by the pulse width modulation (PWM) of the control means 57 via the current adjustment circuit 72. For example, a pulse waveform with high and low energization ratios determined at a repetition frequency of 10 kHz is smoothed by the current adjustment circuit 72 and converted to direct current so that the light emitting element 70b emits light at a constant level. At this time, the driving of the light emitting element 70b may be pulse driving in which the peak value is constant at a set value. Since the internal resistance of the light receiving element 70a changes according to the degree of transmission of the hot air blowing path 49, it can be obtained as a voltage change by dividing the internal resistance with the control means 57. That is, when this built-in resistor is connected in series with the power supply voltage + side of the control means 57 so that the light receiving element 70a is on the power supply voltage reference (0V) side, the internal resistance of the light receiving element 70a is small when the transmittance is high. Since the internal resistance of the light receiving element 70a is large when the transmittance is low, the voltage across the light receiving element 70a increases. The storage unit 74 stores a pulse width modulation (PWM) energization ratio for setting the light emission amount of the light emitting element 70b, and reads and writes data from the control unit 57 as necessary.

図5は、本発明の実施の形態1に係る洗濯機の入力設定手段および表示手段の正面図である。   FIG. 5 is a front view of input setting means and display means of the washing machine according to Embodiment 1 of the present invention.

図5において、入力設定手段58は、洗い時間を設定する洗い時間設定スイッチ58a、すすぎ回数を設定するすすぎ回数設定スイッチ58b、脱水時間を設定する脱水時間設定スイッチ58c、乾燥時間を設定する乾燥時間設定スイッチ58d、スタート・一時停止スイッチ58e、電源入りスイッチ58f、電源切りスイッチ58gなどを有している。また、第1のコース設定スイッチ58hと第2のコース設定スイッチ58iとを有し、さらに、乾燥設定スイッチ58jを設けている。   In FIG. 5, the input setting means 58 includes a washing time setting switch 58a for setting a washing time, a rinsing frequency setting switch 58b for setting the number of rinsings, a dehydration time setting switch 58c for setting the dehydration time, and a drying time for setting the drying time. A setting switch 58d, a start / pause switch 58e, a power-on switch 58f, a power-off switch 58g, and the like are included. In addition, a first course setting switch 58h and a second course setting switch 58i are provided, and a drying setting switch 58j is further provided.

第1のコース設定スイッチ58hは、運転するコースを設定するもので、洗い、すすぎ、脱水、乾燥の一連の行程を行うコースと、洗い、すすぎ、脱水の各行程を行うコースと、乾燥行程のみを行うコースとを、1回オンするごとに上記の順に切換設定できるようにしている。   The first course setting switch 58h is used to set the course to be operated. A course for performing a series of steps of washing, rinsing, dehydrating and drying, a course for performing each step of washing, rinsing and dehydration, and a drying step only. The course to be performed can be switched and set in the above order each time it is turned on.

第2のコース設定スイッチ58iは、おまかせコース、お急ぎコース、わたし流コース、毛布コース、1時間洗乾コースなどを切換設定するもので、1回オンするごとに上記の順に切り換えられるようにしている。乾燥設定スイッチ58jは乾燥行程でふんわりキープコースを設定するものである。   The second course setting switch 58i is used to switch between an automatic course, a rush course, a private course, a blanket course, a one-hour washing / drying course, and the like so that it can be switched in the above order each time it is turned on. Yes. The drying setting switch 58j is for setting a soft keep course in the drying process.

表示手段59は、洗い時間表示部59a、すすぎ回数表示部59b、脱水時間表示部59c、乾燥時間表示部59dと、第2のコース設定スイッチ58iで設定されるコースを表示するコース設定表示部59eなどを有している。また、洗剤量表示部59f、残り時間表示部59g、数字表示部59hを有している。   The display means 59 includes a washing time display section 59a, a rinse count display section 59b, a dehydration time display section 59c, a drying time display section 59d, and a course setting display section 59e that displays the course set by the second course setting switch 58i. Etc. Further, it has a detergent amount display part 59f, a remaining time display part 59g, and a number display part 59h.

以上のように構成された洗濯機について、以下その動作、作用を説明する。   About the washing machine comprised as mentioned above, the operation | movement and an effect | action are demonstrated below.

図6は、本発明の実施の形態1に係る洗濯機の動作フローチャートであり、洗い中に泡検知センサ70で洗剤泡を検知した場合の動作を示す。   FIG. 6 is an operation flowchart of the washing machine according to the first embodiment of the present invention, and shows the operation when detergent bubbles are detected by the bubble detection sensor 70 during washing.

給水して洗い撹拌を開始(ステップ101)し、ステップ102で洗剤泡の検知有無を一時記憶する泡検知フラグFbを0とし、一旦泡検知無しとする。ステップ103で、記憶手段74に記憶されているPWM通電比に基づいて、発光素子70bを一定発光させて第一の設定電圧となる発光電流値を設定する。次に、ステップ104で、発光素子70bの一定発光に対する受光素子70aの両端電圧Voを第二の設定受光電圧Vsと比較し、Vo>Vsでなければ(ステップ104のNo)、泡の存在が無いと判定して洗い動作を継続し、ステップ105で洗い動作を終了し、行程を正常に終了(ステップ106)する。第二の設定受光電圧Vsは、例えば制御手段の電源電圧を5VとすればVs=3Vのように実際の泡による透過度によって設定する。ステップ104において、Vo>Vsであれば(ステップ104のYes)、温風送風口51から温風送風経路49内に泡が浸入し存在すると判定して、泡を消去するための異常処理のシーケンスに入る。   Water is supplied and washing and stirring is started (step 101). In step 102, the foam detection flag Fb for temporarily storing the presence / absence of detection of detergent foam is set to 0, and the foam detection is temporarily disabled. In step 103, based on the PWM energization ratio stored in the storage unit 74, the light emitting element 70 b is caused to emit constant light and a light emission current value serving as a first set voltage is set. Next, in step 104, the voltage Vo between both ends of the light receiving element 70a for constant light emission of the light emitting element 70b is compared with the second set light receiving voltage Vs. If Vo> Vs is not satisfied (No in step 104), the presence of bubbles is present. It is determined that there is no washing, and the washing operation is continued. In step 105, the washing operation is terminated, and the process is normally completed (step 106). For example, if the power supply voltage of the control means is set to 5V, the second set light reception voltage Vs is set according to the transmittance due to actual bubbles, such as Vs = 3V. In step 104, if Vo> Vs (Yes in step 104), it is determined that bubbles have entered the hot air blowing path 49 from the hot air blowing port 51, and an abnormality processing sequence for erasing the bubbles is determined. to go into.

異常処理のシーケンスにおいては、まず、排水弁43を駆動して排水を開始(ステップ107)し、回転ドラム31を回転させる(ステップ108)ことで喫水面の泡の消去を促進する。次に、ステップ109で、ヒータ47と送風ファン48を動作させることで、温風送風経路49内の泡を水受け槽33側へ吹き飛ばしながら表面を乾燥させて、泡を消去させていく。水受け槽33内の水が徐々に抜けて、所定水位まで排水が完了したら(ステップ110)、回転ドラム31、ヒータ47、送風ファン48の動作を終了して(ステップ111)、泡消去の処理を終了し、前回水位まで給水して撹拌を行なう(ステップ112)。   In the abnormality processing sequence, first, the drain valve 43 is driven to start draining (step 107), and the rotating drum 31 is rotated (step 108) to promote the elimination of bubbles on the draft surface. Next, in step 109, the heater 47 and the blower fan 48 are operated to dry the surface while blowing the bubbles in the hot air blowing path 49 toward the water receiving tank 33, thereby eliminating the bubbles. When the water in the water receiving tank 33 is gradually removed and drainage is completed to a predetermined water level (step 110), the operations of the rotary drum 31, the heater 47, and the blower fan 48 are finished (step 111), and the bubble erasing process is performed. And the water is supplied to the previous water level and agitated (step 112).

このあと、ステップ113で、再度、受光素子70aの両端電圧Voを測定しVo>Vsでなければ(ステップ113のNo)、泡の存在がなく泡の消去が完了したと判断し、通常洗いの動作に復帰する。ステップ113で、Vo>Vsであり(ステップ113のYes)、泡の消去がまだできていないと判定し、ステップ114で、泡消去処理を所定のN回数行なっていない(ステップ114のNo)と判定した場合は、ステップ107の排水開始から始まりステップ112の給水までの泡消去処理動作を繰り返し、ステップ114で所定回数N回行って(ステップ114のYes)も泡消去できない場合は、水受け槽33内の水を排水し(ステップ115)、泡の検知有無を一時記憶する泡検知フラグFbを1とし(ステップ116)、これ以上の泡消去処理は無理であると判断し、泡発生異常を示す表示を表示手段59の数字表示部59hに“U17”と表示して(ステップ117)使用者に知らしめ、この状態で終了する(ステップ118)。   Thereafter, in step 113, the voltage Vo across the light receiving element 70a is measured again. If Vo> Vs is not satisfied (No in step 113), it is determined that there is no bubble and the erasure of the bubble is completed. Return to operation. In step 113, Vo> Vs (Yes in step 113), it is determined that the bubble has not been erased yet, and in step 114, the bubble erasing process has not been performed a predetermined N times (No in step 114). If it is determined, the bubble erasure processing operation from the start of drainage in step 107 to the water supply in step 112 is repeated, and if the bubble erasure is not performed even after performing N times a predetermined number of times in step 114 (Yes in step 114), the water receiving tank 33, draining water (step 115), setting the bubble detection flag Fb for temporarily storing the presence / absence of bubble detection to 1 (step 116), determining that further bubble erasure processing is impossible, The display is displayed as “U17” on the number display portion 59h of the display means 59 (step 117) to inform the user, and the process ends in this state (step 11). ).

なお、ステップ109のヒータ47、送風ファン48の動作において、ヒータ47、送風ファン48の動作を両方あるいはヒータのみを間欠的に行っても、泡消去あるいは表面の乾燥をすることは可能であり、間欠的に行うことにより消費電力の削減が可能である。また、ステップ110の所定水位まで排水した後、一定時間ヒータ47、送風ファン48を運転すれば一層の泡消去効果を得ることが可能となる。   In addition, in the operation of the heater 47 and the blower fan 48 in step 109, it is possible to eliminate bubbles or dry the surface even if both the heater 47 and the blower fan 48 are operated or only the heater is intermittently operated. Power consumption can be reduced by performing intermittently. Further, if the heater 47 and the blower fan 48 are operated for a certain period of time after draining to the predetermined water level in step 110, it is possible to obtain a further bubble erasing effect.

図7は、本発明の実施の形態1に係る洗濯機の初期化フローチャートであり、発光素子70bを一定発光させる初期値の設定について示すものである。   FIG. 7 is an initialization flowchart of the washing machine according to the first embodiment of the present invention, and shows the setting of the initial value for causing the light emitting element 70b to emit constant light.

図7において、ステップ201で、例えば10mAに相当するPWM通電比でもって発光素子70bを一定発光させる。この値は発光素子70bの性能などによって任意に決定するもので10mAである必要はないが、これら処理の後で記憶するであろう設定値より低めの値とする。ステップ202で上記発光素子70bの一定発光に対する受光素子70aの両端電圧Voを第一の設定受光電圧1.0±0.1Vと比較する。この値は受光素子70aの性能や温風送風経路49の透過度合いなどによって任意に決定するもので1.0±0.1Vである必要はないが、泡がある時の受光素子70aの両端電圧Voと区分可能な低めの値とする。Vo>1.0±0.1Vである場合は発光電流が少ないため、PWM通電比を増やして発光素子70bの発光電流を加算させる(ステップ203)させる。Vo=1.0±0.1Vとなれば初期設定が終了と判定し、その時のPWM通電比を記憶手段74に記憶する(ステップ204)。   In FIG. 7, in step 201, the light emitting element 70b is caused to emit constant light with a PWM energization ratio corresponding to, for example, 10 mA. This value is arbitrarily determined depending on the performance of the light emitting element 70b and the like and does not need to be 10 mA, but is a value lower than the set value that will be stored after these processes. In step 202, the voltage Vo across the light receiving element 70a for the constant light emission of the light emitting element 70b is compared with the first set light receiving voltage 1.0 ± 0.1V. This value is arbitrarily determined depending on the performance of the light receiving element 70a, the degree of transmission of the hot air blowing path 49, etc., and need not be 1.0 ± 0.1 V, but the voltage across the light receiving element 70a when there is a bubble A lower value that can be distinguished from Vo. When Vo> 1.0 ± 0.1 V, the light emission current is small, so the PWM energization ratio is increased and the light emission current of the light emitting element 70b is added (step 203). If Vo = 1.0 ± 0.1V, it is determined that the initial setting is completed, and the PWM energization ratio at that time is stored in the storage means 74 (step 204).

なお、この動作は、洗濯機の工場出荷前に実施することでも良いが、洗い行程開始時に自動的に毎回行っても良い。   This operation may be performed before the washing machine is shipped from the factory, but may be automatically performed every time the washing process starts.

以上のように、泡検知センサ70は、温風送風経路49の外方に、温風送風経路49の軸中心と直角に対向して配置された発光素子70bと受光素子70aから成り、制御手段57は、第一の設定受光電圧となる発光電流値を記憶し、泡検知センサ70が発光電流値で発光した時の受光電圧と、第一の設定受光電圧より大きい第二の設定受光電圧とを比較して、洗剤泡の有無を検知する構成とすることにより、洗濯中に異常に発生した洗剤泡を検知することができ、温風送風経路49内に突起を有することなく滑らかな内壁の経路にすることができるので、糸くずや異物等の付着がなく、これらによる誤検知を防止することができる。   As described above, the bubble detection sensor 70 includes the light emitting element 70b and the light receiving element 70a that are disposed outside the hot air blowing path 49 and opposed to the axial center of the hot air blowing path 49 at right angles. 57 stores the light emission current value that is the first set light reception voltage, the light reception voltage when the bubble detection sensor 70 emits light at the light emission current value, and the second set light reception voltage that is greater than the first set light reception voltage, , And by detecting the presence or absence of detergent bubbles, it is possible to detect the detergent bubbles that occur abnormally during washing, and the smooth inner wall has no protrusions in the hot air blowing path 49. Since it can be a route, there is no adhesion of lint, foreign matter, etc., and erroneous detection due to these can be prevented.

また、泡検知センサ70にて洗剤泡を検知した場合、排水弁43を動作させて水受け槽33内の水を所定の水位まで、または全て排水し、ヒータ47と送風ファン48を排水弁の動作中および動作終了後に連続、または間欠で動作させるようにすることにより、洗剤泡を槽内や温風送風経路内からすみやかに除去することができる。   Further, when detergent foam is detected by the foam detection sensor 70, the drain valve 43 is operated to drain the water in the water receiving tank 33 to a predetermined level or all, and the heater 47 and the blower fan 48 are connected to the drain valve. By operating continuously or intermittently during and after the operation, the detergent foam can be quickly removed from the tank or the hot air blowing path.

また、泡検知センサ70の発光素子70bと受光素子70aは、赤外線波長領域、あるいは、可視光波長領域の波長領域のいずれかを主たる検知波長としたので、より安価な泡検知センサを実現することができる。   Moreover, since the light emitting element 70b and the light receiving element 70a of the bubble detection sensor 70 have either the infrared wavelength region or the wavelength region of the visible light wavelength region as the main detection wavelength, a cheaper bubble detection sensor can be realized. Can do.

(実施の形態2)
図8は、本発明の実施の形態2に係る洗濯機の動作フローチャートであり、洗い中の泡検知精度の経年変化を補正する行程を示したものである。
(Embodiment 2)
FIG. 8 is an operation flowchart of the washing machine according to the second embodiment of the present invention, and shows a process of correcting the secular change of the foam detection accuracy during washing.

図8において、ステップ101からステップ104、ステップ105からステップ106、および、ステップ107からステップ118は、図6の実施の形態1と同じであり、説明を省略する。   In FIG. 8, Step 101 to Step 104, Step 105 to Step 106, and Step 107 to Step 118 are the same as those in the first embodiment shown in FIG.

洗い動作終了直前に、ステップ301で、泡検知フラグFbが1であれば、まだ泡が存在しており、泡検知精度の経年変化を正しく補正できない可能性があるので、補正せず(ステップ306)に、ステップ105で洗い動作を終了し、行程を終了する(ステップ106)。   Immediately before the end of the washing operation, if the bubble detection flag Fb is 1 in step 301, bubbles are still present, and the aging change in the bubble detection accuracy may not be corrected correctly, so correction is not performed (step 306). In step 105, the washing operation is terminated and the process is terminated (step 106).

ステップ301で、泡検知フラグFbが1でなければ泡の存在がないので、経年補正のシーケンスに入る。ステップ302で、記憶手段74に記憶されているPWM通電比に対応する発光電流値でもって発光素子70bを一定発光させる。ステップ303で、上記発光素子70bの一定発光に対する受光素子70aの両端電圧Voを第一の設定受光電圧1.0±0.1Vと比較する。ここで、温風送風経路49内面に汚れの付着などがなく、透過度に変化がなければVo=1.0±0.1Vとなり(ステップ303のYes)、設定終了と判定し、その時のPWM通電比を記憶手段74に記憶して(ステップ305)、経年補正行程を終了する。   In step 301, if the bubble detection flag Fb is not 1, there is no bubble, so the sequence for aging correction is entered. In step 302, the light emitting element 70b emits light with a light emission current value corresponding to the PWM energization ratio stored in the storage means 74. In step 303, the voltage Vo across the light receiving element 70a with respect to the constant light emission of the light emitting element 70b is compared with the first set light receiving voltage 1.0 ± 0.1V. Here, if there is no dirt on the inner surface of the hot air blowing path 49 and the transmittance does not change, Vo = 1.0 ± 0.1 V (Yes in step 303), it is determined that the setting is completed, and the PWM at that time The energization ratio is stored in the storage means 74 (step 305), and the aging correction process is terminated.

一方、温風送風経路49内面への汚れの付着などで透過度が低下した場合、Voは1.0±0.1Vよりも高くなってしまう。1.0±0.1Vより高い場合(ステップ303のNo)、発光電流値を増やして補正を行えば次回の検知精度を向上できる。すなわち、ステップ304で、PWM通電比を増やして発光素子70bの発光電流を加算し、Vo=1.0±0.1Vとなるようにする。そして、これを満足した時の新しいPWM通電比を記憶手段74に記憶させて(ステップ305)、経年補正行程を終了する。   On the other hand, when the permeability is reduced due to adhesion of dirt on the inner surface of the hot air blowing path 49, Vo becomes higher than 1.0 ± 0.1V. When the voltage is higher than 1.0 ± 0.1 V (No in step 303), the next detection accuracy can be improved by performing correction by increasing the light emission current value. That is, in step 304, the PWM energization ratio is increased and the light emission current of the light emitting element 70b is added so that Vo = 1.0 ± 0.1V. Then, a new PWM energization ratio when this is satisfied is stored in the storage means 74 (step 305), and the aging correction process is terminated.

なお、この動作は洗い動作終了直前に実施する場合で説明したが、泡検知フラグFbの値を記憶手段74に記憶して、次回洗濯の開始時に記憶手段74から前回の泡検知フラグFbの値を読み出して判定後に補正を実施してもよい。   Although this operation has been described in the case where it is performed immediately before the end of the washing operation, the value of the foam detection flag Fb is stored in the storage means 74, and the previous value of the foam detection flag Fb is stored from the storage means 74 at the start of the next washing. May be read out and corrected after the determination.

以上のように、泡検知センサにて洗剤泡を検知しなかった時の洗い行程終了時に、第一の設定受光電圧となる発光電流値を再設定して記憶し直すようにすることにより、温風送風経路49の受発光内外面に水垢や埃などが付着して透過度に経時的変化が生じても、行程の中で自動的に補正するので、確実に泡を検知することができる。   As described above, at the end of the washing process when the detergent detection bubble is not detected by the foam detection sensor, the light emission current value that is the first set light reception voltage is reset and stored again. Even if dirt or dust adheres to the inner and outer surfaces of the air blowing path 49 and the transmittance changes over time, the correction is automatically made in the process, so that bubbles can be detected reliably.

以上のように、本発明にかかる洗濯機は、温風送風経路の外方に対向配置した発光素子と受光素子で洗剤泡を検知して消泡動作を行うことにより、異常発生した泡から電気部品を保護できるので、各種洗剤を使用する機器、例えば洗浄器等の用途に適用できる。   As described above, the washing machine according to the present invention detects the detergent bubbles with the light emitting element and the light receiving element arranged opposite to the outside of the hot air blowing path, and performs the defoaming operation to thereby electrically Since the parts can be protected, the present invention can be applied to devices using various detergents, for example, washing machines.

31 回転ドラム
33 水受け槽
35 モータ
43 排水弁
47 ヒータ
48 送風ファン
49 温風送風経路
51 温風送風口
57 制御手段
70 泡検知センサ
70a 受光素子
70b 発光素子
DESCRIPTION OF SYMBOLS 31 Rotating drum 33 Water receiving tank 35 Motor 43 Drain valve 47 Heater 48 Blower fan 49 Hot air blowing path 51 Hot air blowing port 57 Control means 70 Bubble detection sensor 70a Light receiving element 70b Light emitting element

Claims (4)

洗濯物を収容するための回転ドラムと、前記回転ドラムを回転自在に内包した水受け槽と、前記回転ドラムを回転駆動するモータと、前記回転ドラム内の洗濯物を乾燥させるためのヒータと、乾燥行程にて乾燥用空気を循環させる送風ファンと乾燥用空気を循環させるための温風送風経路と、前記水受け槽の背面下方に形成され前記温風送風経路と連通する温風送風口と、前記温風送風口近傍の前記温風送風経路に設けられ、前記温風送風経路内に浸入した洗剤泡を検知する泡検知センサと、前記水受け槽内の水を排水する排水弁と、前記モータ、ヒータ、送風ファン、排水弁等を制御して、洗い、すすぎ、脱水、乾燥等の各行程を制御する制御手段とを備え、前記泡検知センサは、前記温風送風経路の外方に、前記温風送風経路の軸中心と直角に対向して配置された発光素子と受光素子から成り、前記制御手段は、第一の設定受光電圧となる発光電流値を記憶し、前記泡検知センサが前記発光電流値で発光した時の受光電圧と、前記第一の設定受光電圧より大きい第二の設定受光電圧とを比較して、洗剤泡の有無を検知する洗濯機。 A rotating drum for storing laundry; a water receiving tub that rotatably includes the rotating drum; a motor that rotationally drives the rotating drum; and a heater for drying the laundry in the rotating drum; A blower fan that circulates the drying air in the drying process, a hot air blowing path for circulating the drying air, and a hot air blowing port that is formed below the back surface of the water receiving tank and communicates with the warm air blowing path; A foam detection sensor that is provided in the hot air blowing path near the hot air blowing port, detects a detergent foam that has entered the hot air blowing path, and a drain valve that drains the water in the water receiving tank, Control means for controlling each step of washing, rinsing, dehydration, drying, etc. by controlling the motor, heater, blower fan, drain valve, etc., the foam detection sensor is located outside the hot air blowing path And the axis of the hot air blowing path The light-emitting element and the light-receiving element are arranged to face each other, and the control unit stores a light-emitting current value that is a first set light-receiving voltage, and the bubble detection sensor emits light at the light-emitting current value. A washing machine that detects the presence or absence of detergent bubbles by comparing a light reception voltage with a second set light reception voltage that is higher than the first set light reception voltage. 制御手段は、泡検知センサにて洗剤泡を検知しなかった時の洗い行程終了時に、第一の設定受光電圧となる発光電流値を再設定して記憶し直すようにした請求項1に記載の洗濯機。 2. The control means according to claim 1, wherein at the end of the washing process when no detergent foam is detected by the foam detection sensor, the light emission current value to be the first set light reception voltage is reset and stored again. Washing machine. 制御手段は、泡検知センサにて洗剤泡を検知した場合、排水弁を動作させて水受け槽内の水を所定の水位まで、または全て排水し、ヒータと送風ファンを前記排水弁の動作中および動作終了後に連続、または間欠で動作させるようにした請求項1、2のいずれか1項に記載の洗濯機。 When the foam detection sensor detects the detergent foam, the control means operates the drain valve to drain the water in the water receiving tank to a predetermined water level or all, and the heater and the blower fan are operating the drain valve. The washing machine according to claim 1, wherein the washing machine is operated continuously or intermittently after the operation ends. 泡検知センサの発光素子と受光素子は、赤外線波長領域、あるいは、可視光波長領域の波長領域のいずれかを主たる検知波長とした請求項1〜3のいずれか1項に記載の洗濯機。 The washing machine according to any one of claims 1 to 3, wherein the light-emitting element and the light-receiving element of the foam detection sensor have an infrared wavelength region or a wavelength region of a visible light wavelength region as a main detection wavelength.
JP2011250349A 2011-11-16 2011-11-16 Washing machine Expired - Fee Related JP5816816B2 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001218995A (en) * 2000-02-14 2001-08-14 Toshiba Corp Drum type washing and drying machine
JP2006006676A (en) * 2004-06-28 2006-01-12 Hitachi Home & Life Solutions Inc Laundry washer/dryer
JP2011050662A (en) * 2009-09-04 2011-03-17 Panasonic Corp Washing machine and program therefor
JP2011193964A (en) * 2010-03-18 2011-10-06 Panasonic Corp Washing machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001218995A (en) * 2000-02-14 2001-08-14 Toshiba Corp Drum type washing and drying machine
JP2006006676A (en) * 2004-06-28 2006-01-12 Hitachi Home & Life Solutions Inc Laundry washer/dryer
JP2011050662A (en) * 2009-09-04 2011-03-17 Panasonic Corp Washing machine and program therefor
JP2011193964A (en) * 2010-03-18 2011-10-06 Panasonic Corp Washing machine

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