JP2013091009A - Large lump treating apparatus for pan-type granulator - Google Patents

Large lump treating apparatus for pan-type granulator Download PDF

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JP2013091009A
JP2013091009A JP2011233114A JP2011233114A JP2013091009A JP 2013091009 A JP2013091009 A JP 2013091009A JP 2011233114 A JP2011233114 A JP 2011233114A JP 2011233114 A JP2011233114 A JP 2011233114A JP 2013091009 A JP2013091009 A JP 2013091009A
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jig
bread
pan
scooping
powder
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JP5771504B2 (en
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Akiyoshi Oshio
昭義 大塩
Hiroyuki Sato
洋之 佐藤
Akira Yoshimoto
昭 吉本
Tomoko Ueda
知子 上田
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NHI CO Ltd
SHIN NIHONKAI JUKOGYO KK
Nippon Steel Corp
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NHI CO Ltd
SHIN NIHONKAI JUKOGYO KK
Nippon Steel and Sumitomo Metal Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a lump treating apparatus capable of automatically eliminating large lumps during operation in a pan-type granulator.SOLUTION: This large lump treating apparatus 1 for the pan-type granulator 21 having a pan 23 rotated to granulate powder includes a scooping tool 3 for scooping large lumps, and a robot arm 2 detachably mounted with the scooping tool 3 at the distal end and inserting the scooping tool 3 in the pan 23 along the rotating direction of the pan 23 to scoop the large lumps.

Description

本発明は、パン型造粒機用の大塊処理装置に関する。   The present invention relates to a mass processing apparatus for a bread granulator.

傾斜した状態で回転するパンに、予め調湿した粉体またはバインダを添加した粉体を投入すると、転動作用によって、粉体がほぼ球状あるいは粒状に造粒される。この現象を利用したものがパン型造粒機であって、例えば、コークス粉末、製鋼ダスト、金属粉末、セメント原料、製鋼原料等の造粒に利用されている。   When powder that has been conditioned in advance or powder that has been added with a binder is put into a pan that rotates in an inclined state, the powder is granulated into a substantially spherical or granular shape by the rolling operation. A pan type granulator utilizing this phenomenon is used for granulation of, for example, coke powder, steelmaking dust, metal powder, cement raw material, steelmaking raw material and the like.

パンは、平底部の周囲にリムが形成されてなる皿状の部材である。このパンに各種の粉体を連続して投入すると、回転するパンの下部に粉体が滞留し、パンの回転に伴う転動作用を受けて粉体が造粒される。この際、造粒に適した水分となるようにパン内の粉体に散水する。パンに対する粉体の投入量がある一定の分量を超えると、造粒物がリムから溢れてパンの外に排出される。造粒物の粒度は、粉体の物性、パン内の粉体への散水量、パンの回転数、傾斜角度またはリムの高さ等の条件を調整することによって制御され、所定の粒度の造粒物が連続的に得られる。   The pan is a dish-like member in which a rim is formed around the flat bottom. When various powders are continuously charged into this pan, the powder stays in the lower part of the rotating pan, and the powder is granulated upon receiving a rolling action accompanying the rotation of the pan. At this time, water is sprayed on the powder in the bread so as to obtain moisture suitable for granulation. When the amount of powder input to the pan exceeds a certain amount, the granulated material overflows from the rim and is discharged out of the pan. The particle size of the granulated product is controlled by adjusting conditions such as the physical properties of the powder, the amount of water sprayed onto the powder in the pan, the number of rotations of the pan, the inclination angle, or the height of the rim. Granules are obtained continuously.

ところで、パン型造粒機においては、回転するパンの下部に粉体が滞留しつつ転動造粒が行われるが、造粒中のパンから材料の剥離物等が発生する場合がある。このような剥離物が造粒物に付着すると、目標値を超えた粒径の大塊が発生する。大塊は、転動造粒に悪影響を与えるので、できるだけ早期に取り除く必要がある。   By the way, in a bread type granulator, rolling granulation is performed while the powder stays in the lower part of the rotating bread. However, a material exfoliation may occur from the bread during granulation. When such a peeled material adheres to the granulated material, a large mass having a particle size exceeding the target value is generated. Large lumps adversely affect rolling granulation and must be removed as soon as possible.

また、この発生した大塊は、その一部が造粒物と共にパンから排出される場合がある。排出された大塊は、造粒物とともに造粒工程の後工程にそのまま送られてしまい、搬送や後工程での処理に支障が生じる場合があった。   In addition, a part of the generated mass may be discharged from the bread together with the granulated material. The discharged mass is sent as it is to the subsequent step of the granulation process together with the granulated product, which may cause trouble in the conveyance and the processing in the subsequent step.

従来、造粒中に大塊が発生した場合は、その都度、パン型造粒機を一旦停止させた後、作業者が、掻出用器具をパンに挿入して除去していたが、パンの周囲は粉塵が立ち込めている環境なので、作業環境が悪く、しかも、生産性の悪いものであった。   Conventionally, when large lumps are generated during granulation, each time the bread granulator is stopped once, the operator inserts the scraping tool into the pan and removes it. Because the environment around the room was dusty, the working environment was poor and the productivity was poor.

特許文献1には、造粒ディスクの作動領域内に鋤状工具を固定して、オーバーサイズの粒状物をこの鋤状工具によって造粒ディスクの外に排出させる除去装置が開示されている。しかし、一般的にはパン内の粉体にはバインダーが添加されていることから、この除去装置の鋤状工具に粉体が付着するために、この付着した粉体を頻繁に除去する必要があり、上記同様に作業性の悪いものであった。   Patent Document 1 discloses a removing device in which a bowl-shaped tool is fixed in an operation region of a granulation disk, and an oversized granular material is discharged out of the granulation disk by the bowl-shaped tool. However, in general, since a binder is added to the powder in the bread, in order for the powder to adhere to the bowl-shaped tool of this removal device, it is necessary to frequently remove the adhered powder. As with the above, workability was poor.

特表2008−519158号公報Special table 2008-519158 gazette

本発明は上記事情に鑑みてなされたものであり、パン型造粒機において、その運転中に自動的に大塊を安定して除去することが可能な大塊処理装置を提供することを目的とする。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a large lump processing apparatus capable of automatically and stably removing a large lump during its operation in a bread granulator. And

[1] 回転して粉体を造粒するパンが備えられたパン型造粒機用の大塊処理装置であって、
大塊を掬い上げる掬上げ治具と、
先端に前記掬上げ治具が着脱自在に取り付けられ、前記パンの回転により移動している粉体の中間部に間欠的に前記掬上げ治具を前記パンの回転方向に、または、回転方向とは逆方向に挿入させて大塊を掬い上げさせるロボットアームと、
を具備してなることを特徴とするパン型造粒機用の大塊処理装置。
[2] 前記掬上げ治具による掬上げ位置が複数の箇所に設定され、各掬い上げ位置において、順次、前記ロボットアームによる掬い上げ動作を行うことを特徴とする[1]に記載のパン型造粒機用の大塊処理装置。
[3] 前記掬上げ治具は、縦板と、前記縦板から相互に離間して突出された複数の棒状体とを備えたフォーク状部材であることを特徴とする[1]または[2]に記載のパン型造粒機用の大塊処理装置。
[4] 前記パンの排出部の下側に配置された造粒物の排出シュートの開口部に、相互に間隔を開けて配列された複数の破砕刃を有する破砕器が備えられ、
前記複数の破砕刃の各間隙に、前記掬い上げ治具の前記の各棒状体が、前記破砕刃と前記縦板とが当接する位置まで挿入可能とされていることを特徴とする[1]乃至[3]の何れか一項に記載のパン型造粒機用の大塊処理装置。
[5] 前記粉体の造粒後に、前記掬上げ治具に代えて、前記パンに残留する造粒物を掬い上げるバケット治具が前記ロボットアームの先端に装着されることを特徴とする[1]乃至[4]の何れか一項に記載のパン型造粒機用の大塊処理装置。
[6] 回転するパンによって粉体を造粒する際に生じる大塊を処理する方法であって、
先端に大塊を掬い上げる掬上げ治具が着脱自在に取り付けられたロボットアームによって、前記掬上げ治具を、前記パンの回転により移動している粉体の中間部に間欠的に、前記パンの回転方向に、または、回転方向とは逆方向に挿入して前記大塊を掬い上げることを特徴とするパン型造粒における大塊の処理方法。
[7] 前記掬上げ治具による掬上げ位置を複数の箇所に設定し、各掬い上げ位置において、順次、前記ロボットアームによる掬い上げ動作を行うことを特徴とする[6]に記載のパン型造粒における大塊の処理方法。
[8] 前記パンの下側に造粒物の排出シュートを配置させるとともに、前記シュートの開口部に、相互に間隔を開けて配列させた複数の破砕刃を有する破砕器を配置させておき、
前記掬上げ治具によって掬い上げた前記大塊を前記破砕器上に移送してから、前記複数の破砕刃同士の間隙に、前記掬い上げ治具の前記複数の棒状体をそれぞれ挿入することによって、前記縦板を前記破砕刃に押しつけて前記大塊を破砕することを特徴とする[6]または[7]に記載のパン型造粒における大塊の処理方法。
[9] 前記粉体の造粒後に、前記掬上げ治具に代えて、前記ロボットアームの先端にバケット治具を装着して、前記パンに残留する造粒物を撤去することを特徴とする[6]乃至[8]の何れか一項に記載のパン型造粒における大塊の処理方法。
[1] A mass processing apparatus for a bread granulator equipped with a bread that rotates and granulates powder,
A lifting jig that crawls the mass
The hoisting jig is detachably attached to the tip, and the hoisting jig is intermittently placed in the rotational direction of the pan or in the rotational direction at an intermediate portion of the powder moving by the rotation of the pan. Is a robot arm that is inserted in the reverse direction to scoop up the mass,
A large lump processing apparatus for a bread granulator characterized by comprising:
[2] The bread mold according to [1], wherein the lifting position by the lifting jig is set at a plurality of locations, and the lifting operation by the robot arm is sequentially performed at each lifting position. Large block processing equipment for granulators.
[3] The hoisting jig is a fork-like member including a vertical plate and a plurality of rod-like bodies protruding away from the vertical plate. [1] or [2 ] The large lump processing apparatus for bread-type granulators of description.
[4] A crusher having a plurality of crushing blades arranged at intervals from each other is provided at the opening of the discharge chute of the granulated material disposed below the discharge unit of the bread,
Each bar of the scooping jig can be inserted into each gap between the plurality of crushing blades up to a position where the crushing blade and the vertical plate are in contact with each other [1] Thru | or the lump processing apparatus for bread-type granulators as described in any one of thru | or [3].
[5] After the granulation of the powder, a bucket jig for scooping up the granulated material remaining on the bread is attached to the tip of the robot arm instead of the raising jig. [1] to [4], a large mass processing apparatus for a bread granulator according to any one of [1] to [4].
[6] A method for treating a large mass produced when granulating powder with a rotating pan,
By means of a robot arm to which a lifting jig for scooping up a large lump is detachably attached at the tip, the lifting jig is intermittently placed in the middle of the powder being moved by the rotation of the pan. A method for processing a large lump in bread granulation, wherein the large lump is scooped up by being inserted in the direction of rotation or in the direction opposite to the rotation direction.
[7] The bread mold according to [6], wherein the hoisting position by the hoisting jig is set at a plurality of locations, and the hoisting operation by the robot arm is sequentially performed at each hoisting position. A method for processing large lumps in granulation.
[8] A granule discharge chute is arranged below the pan, and a crusher having a plurality of crushing blades arranged at intervals in the chute opening is arranged,
By transferring the large chunks scooped up by the scooping jig onto the crusher and then inserting the plurality of rod-like bodies of the scooping jig into the gaps between the crushing blades, respectively. The method for treating a large mass in bread granulation according to [6] or [7], wherein the large plate is crushed by pressing the vertical plate against the crushing blade.
[9] After granulating the powder, a bucket jig is attached to the tip of the robot arm instead of the lifting jig, and the granulated material remaining on the pan is removed. [6] The processing method of the big lump in bread type granulation as described in any one of [8].

本発明のパン型造粒機用の大塊処理装置によれば、掬上げ治具をロボットアームの先端に取り付けて、パン型造粒機の運転中に作業者が関与することなく、自動的に大塊が集まり易いパン内の粉体の中間部に掬上げ治具を間欠的に挿入させて大塊を掬い上げさせるので、自動的に、かつ、効率的に大塊除去が可能となると共に掬い上げ治具への粉体の付着を抑制出来、その除去も容易となる。
また、本発明のパン型造粒機用の大塊処理装置によれば、掬上げ治具が、縦板から突出された複数の棒状体を有するフォーク状部材で構成されるので、大塊と共に掬い上げられた造粒物を棒状体の間隙から落下させることができ、これにより大塊のみを確実に掬い上げることができる。
更に、本発明のパン型造粒機用の大塊処理装置によれば、掬上げ位置を複数の箇所に設定し、各掬い上げ位置において掬い上げ動作が行われるので、造粒中に常に移動する大塊を複数回の掬い上げ動作によって確実に掬い上げて除去できる。
また、本発明のパン型造粒機用の大塊処理装置によれば、パンの排出部の下側に配置された造粒物の排出シュートの開口部に破砕器が備えられ、更に、この破砕器の破砕刃の各間隙に、掬い上げ治具の各棒状体が、破砕刃と縦板とが当接する位置まで挿入可能とされているので、破砕刃と縦板によって大塊を押しつぶして破砕させ、造粒物とともに排出シュートから排出させることができる。
また、本発明のパン型造粒機用の大塊処理装置によれば、粉体の造粒後に、パンに残留する造粒物を掬い上げるバケット治具が装着可能なので、パン型造粒機に残留する造粒物をロボットアームによって払い出すことができる。
According to the large block processing apparatus for a bread granulator of the present invention, the lifting jig is attached to the tip of the robot arm, and the operator is not automatically involved during the operation of the bread granulator. A large lifting mass is picked up intermittently by inserting a lifting jig in the middle of the powder in the bread where the large mass tends to gather, so that the large mass can be removed automatically and efficiently. At the same time, the adhesion of the powder to the scooping jig can be suppressed and the removal can be facilitated.
Moreover, according to the large lump processing apparatus for a bread granulator of the present invention, the lifting jig is composed of a fork-shaped member having a plurality of rod-like bodies protruding from the vertical plate, so that together with the large lump The granulated product that has been scooped up can be dropped from the gap between the rod-like bodies, whereby only the large mass can be scooped up reliably.
Furthermore, according to the large block processing apparatus for the bread granulator of the present invention, the scooping position is set at a plurality of locations, and the scooping operation is performed at each scooping position, so that it always moves during granulation. A large lump can be reliably lifted and removed by a plurality of lifting operations.
Further, according to the large block processing apparatus for a bread granulator of the present invention, the crusher is provided at the opening of the granule discharge chute disposed below the bread discharge unit. Each rod-like body of the scooping jig can be inserted in each gap between the crushing blades of the crusher up to the position where the crushing blade and the vertical plate abut. It can be crushed and discharged from the discharge chute together with the granulated material.
In addition, according to the large mass processing apparatus for a bread type granulator of the present invention, since a bucket jig for scooping up the granulated material remaining on the bread can be attached after the granulation of the powder, the bread type granulator The granulated material remaining in can be dispensed by the robot arm.

次に、本発明のパン型造粒における大塊の処理方法によれば、掬上げ治具をロボットアームの先端に取り付けて、掬上げ治具をパンに挿入して前記大塊を掬い上げるので、パン型造粒機の運転中に作業者が関与することなく、自動的に大塊を除去できる。また、ロボットアームの自在な動きによって、流動速度の遅いパン内の粉体の中間部に掬上げ治具を挿入させて大塊を掬い上げさせるので、掬上げ治具に過度な負荷が加わることがなく、掬い上げ治具の破損を防止できる。
更に、本発明のパン型造粒における大塊の処理方法によれば、掬上げ治具による掬上げ位置を複数の箇所に設定し、各掬い上げ位置において、順次、前記ロボットアームによる掬い上げ動作を行うので、造粒中に常に移動する大塊を複数回の掬い上げ動作によって確実に掬い上げて除去できる。
更にまた、本発明のパン型造粒における大塊の処理方法によれば、造粒物の排出シュートの開口部に配置した破砕器の複数の破砕刃の各間隙に、掬い上げ治具の各棒状体が、破砕刃と縦板とが当接する位置まで挿入し、破砕刃と縦板によって大塊を押しつぶして破砕させるので、破砕後の大塊を造粒物とともに排出シュートから排出できる。
また、本発明のパン型造粒における大塊の処理方法によれば、粉体の造粒後に、パンに残留する造粒物を掬い上げるバケット治具を装着して、パン型造粒機に残留する造粒物をロボットアームによって払い出すことができる。
Next, according to the method for processing a large lump in the bread-type granulation of the present invention, the hoisting jig is attached to the tip of the robot arm, and the hoisting jig is inserted into the pan to scoop up the large lump. The mass can be automatically removed without the operator's involvement during the operation of the bread granulator. In addition, the robot arm can move freely to insert a lifting jig into the middle part of the powder in the pan, which has a slow flow rate, so that a large mass is picked up. This prevents the scooping jig from being damaged.
Furthermore, according to the method for processing a large block in bread-type granulation of the present invention, the lifting position by the lifting jig is set at a plurality of locations, and the lifting operation by the robot arm is sequentially performed at each lifting position. As a result, a large lump that constantly moves during granulation can be surely scooped up and removed by a plurality of scooping operations.
Furthermore, according to the method for processing a large block in bread-type granulation of the present invention, each of the scooping jigs is inserted into each gap of a plurality of crushing blades of a crusher arranged at the opening of the discharge chute of the granulated product. The rod-like body is inserted to a position where the crushing blade and the vertical plate come into contact with each other, and the crushing blade and the vertical plate are used to crush and crush the large mass.
In addition, according to the method for processing a large mass in bread-type granulation of the present invention, after granulating the powder, a bucket jig for scooping up the granulated material remaining on the bread is attached to the bread-type granulator. The remaining granulated material can be dispensed by the robot arm.

図1は、本発明の実施形態であるパン型造粒機用の大塊処理装置の側面模式図である。FIG. 1 is a schematic side view of a massive processing apparatus for a bread granulator according to an embodiment of the present invention. 図2は、図1に示す大塊処理装置の正面模式図である。FIG. 2 is a schematic front view of the massive processing apparatus shown in FIG. 図3は、図1に示す大塊処理装置の平面模式図である。FIG. 3 is a schematic plan view of the massive processing apparatus shown in FIG. 図4は、図1の大塊処理装置に備えられた掬上げ治具を示す図であって、(a)は正面模式図であり、(b)は平面模式図であり、(c)は側面模式図である。4A and 4B are diagrams showing a lifting jig provided in the large lump processing apparatus of FIG. 1, wherein FIG. 4A is a schematic front view, FIG. 4B is a schematic plan view, and FIG. It is a side surface schematic diagram. 図5は、図1の大塊処理装置に備えられた排出シュート及び破砕器を示す平面模式図である。FIG. 5 is a schematic plan view showing a discharge chute and a crusher provided in the large lump processing apparatus of FIG. 図6は、図1に示す大塊処理装置における大塊の掬い上げ動作を説明する側面模式図である。FIG. 6 is a schematic side view illustrating a large lump scooping operation in the large lump processing apparatus shown in FIG. 1. 図7は、図1に示す大塊処理装置における大塊の破砕動作を説明する側面模式図である。FIG. 7 is a schematic side view for explaining the crushing operation of the large block in the large block processing apparatus shown in FIG. 図8は、図1の大塊処理装置に取り付け可能なバケット治具を示す図であって、(a)は平面模式図であり、(b)は側面模式図であり、(c)は正面模式図である。FIG. 8 is a view showing a bucket jig that can be attached to the large block processing apparatus of FIG. 1, wherein (a) is a schematic plan view, (b) is a schematic side view, and (c) is a front view. It is a schematic diagram.

以下、本発明の実施形態のパン型造粒機用の大塊処理装置について、図面を参照して説明する。
図1〜図3に示すように、本実施形態の大塊処理装置1は、パン型造粒機21の造粒工程で発生した大塊を除去する装置であり、ロボットアーム2と、ロボットアーム2の先端に着脱自在に装着された掬い上げ治具3とから概略構成されている。また、大塊除去装置1には、パン型造粒機21の排出シュート22に配置された破砕器4が備えられており、ロボットアーム2の可動範囲にパン23と破砕器4とが配置されている。また、ロボットアーム2と掬い上げ治具3との間には、過負荷保護装置5を備えることが好ましい。
DESCRIPTION OF EMBODIMENTS Hereinafter, a mass processing apparatus for a bread granulator according to an embodiment of the present invention will be described with reference to the drawings.
As shown in FIGS. 1 to 3, the large block processing apparatus 1 of the present embodiment is a device that removes large blocks generated in the granulation process of the bread granulator 21, and includes a robot arm 2 and a robot arm. 2 and a scooping jig 3 detachably attached to the tip of 2. Further, the lump removing apparatus 1 is provided with a crusher 4 arranged on the discharge chute 22 of the bread granulator 21, and the pan 23 and the crusher 4 are arranged in the movable range of the robot arm 2. ing. Further, it is preferable to provide an overload protection device 5 between the robot arm 2 and the scooping jig 3.

パン型造粒装置21は、平底部23aの周囲にリム23bが形成されてなる皿状の部材であるパン23と、パン23に接続されて、モータ等の回転駆動部(図示せず)で回転する回転シャフト24と、回転シャフト24を支持する傾き台26と、傾き台26を支持する支持体27とから概略構成されている。図1〜図3に示すように、回転シャフト24にはモータ等の回転駆動部(図示せず)が接続されている。そして、図1〜図3に示すように、パン23は傾斜され、かつ回転可能な状態で傾き台26に支持されている。   The bread granulator 21 is connected to the pan 23, which is a dish-like member in which a rim 23b is formed around the flat bottom 23a, and a rotary drive unit (not shown) such as a motor. The rotating shaft 24 rotates, and includes a tilt base 26 that supports the rotary shaft 24, and a support body 27 that supports the tilt base 26. As shown in FIGS. 1 to 3, a rotary drive unit (not shown) such as a motor is connected to the rotary shaft 24. And as shown in FIGS. 1-3, the pan 23 is inclined and is supported by the inclination stand 26 in the rotatable state.

傾き台26は、支持体27に設けられて傾斜角度が変更可能とされている。これにより、パン23の傾斜角度が任意に変更可能とされている。また、パン23は、リム23bの高さが調節可能とされている。更に、パン23の回転速度は任意の速度に調整可能とされている。原料となる粉体を回転するパン23に連続投入することで、粉体が転動造粒されて造粒物になり、造粒物はパン23のリム23bからあふれ出て排出シュート22に落下する。粉体としては例えば鉄を含有する粉体を例示できる。また、粉体には造粒物成形に要するバインダを添加しておいてもよい。バインダとしては例えば水又は速硬セメントを例示できる。粉体の造粒時には、造粒物とともに大塊が生成する。   The tilt table 26 is provided on the support body 27 so that the tilt angle can be changed. Thereby, the inclination angle of the pan 23 can be arbitrarily changed. In addition, the pan 23 is adjustable in the height of the rim 23b. Furthermore, the rotation speed of the pan 23 can be adjusted to an arbitrary speed. By continuously charging the raw material powder into the rotating pan 23, the powder is rolled and granulated into a granulated product, and the granulated product overflows from the rim 23 b of the pan 23 and falls to the discharge chute 22. To do. Examples of the powder include powder containing iron. Moreover, you may add the binder required for granule shaping | molding to powder. Examples of the binder include water or quick-hardening cement. When the powder is granulated, a large mass is generated together with the granulated product.

パン23の下側(排出側)には、造粒物の排出シュート22が備えられている。また、排出シュート22の開口部22bの幅方向一端側には、破砕器4が備えられている。また、排出シュート22の排出口22cの下には、造粒物を次工程に搬送するベルトコンベア31が備えられている。   A granule discharge chute 22 is provided below the pan 23 (discharge side). Further, a crusher 4 is provided on one end side in the width direction of the opening 22 b of the discharge chute 22. Further, below the discharge port 22c of the discharge chute 22, a belt conveyor 31 for conveying the granulated product to the next process is provided.

大塊除去装置1を構成するロボットアーム2は、6軸型のロボットアームであり、基端側から先端側に向けて順に、旋回部、第1関節部、第2関節部、第1回転部、第3関節部及び第2回転部が備えられており、アームの先端が3軸に自在に可動可能とされ、動作指令に基づいて任意の動作をさせることが可能である。ロボットアームの軸数は6軸に限定されるものではなく、3軸以上であればよい。
また、このロボットアーム2は、パン23のリム23bが設けられて原料を造粒する底面と対向し、排出シュート22を挟んだ位置に設けられている。
The robot arm 2 constituting the large lump removing device 1 is a 6-axis type robot arm, and in turn from the proximal end side toward the distal end side, the turning portion, the first joint portion, the second joint portion, and the first rotating portion. The third joint portion and the second rotating portion are provided, and the tip of the arm can be freely moved around the three axes, and any operation can be performed based on the operation command. The number of axes of the robot arm is not limited to six, but may be three or more.
The robot arm 2 is provided at a position where the rim 23b of the pan 23 is provided and faces the bottom surface for granulating the raw material, and the discharge chute 22 is sandwiched therebetween.

掬い上げ治具3は、過負荷保護装置5の先端(過負荷保護装置5を備えていない場合はロボットアームの先端)に、図4に示すように、ボルト等により着脱自在に取り付け可能な縦板3aと、縦板3aの一面3bから相互に離間して突出された複数の棒状体3cとを備えたフォーク状部材である。この複数の棒状体3cは、所定の間隔dを開けて取り付けられている。また、複数の棒状体3cの縦板3aへの取り付け位置は、縦板3aの幅方向中央付近から両側になるに従って順次上方、即ち、幅方向中央が両側より凹になっている。更に、各棒状体3cは中間部から上方に屈曲(屈曲角度θ:5〜45°)している。これにより、掬い上げた大塊を安定して保持できるようになっている。   As shown in FIG. 4, the scooping jig 3 is vertically attached to the tip of the overload protection device 5 (or the tip of the robot arm if no overload protection device 5 is provided). It is a fork-like member provided with a plate 3a and a plurality of rod-like bodies 3c projecting away from one surface 3b of the vertical plate 3a. The plurality of rod-like bodies 3c are attached with a predetermined interval d. Further, the attachment positions of the plurality of rod-shaped bodies 3c to the vertical plate 3a are sequentially upward from the vicinity of the center in the width direction of the vertical plate 3a toward both sides, that is, the center in the width direction is recessed from both sides. Furthermore, each rod-shaped body 3c is bent upward from the intermediate portion (bending angle θ: 5 to 45 °). Thus, the scooped large lump can be stably held.

棒状体3c同士の間隔dは、掬い上げた大塊を通過させず、造粒物を通過させる程度の間隔にすることが好ましい。より具体的には、製品として許容される造粒物の粒径の上限をD1とし、除去すべき大塊の最小粒径をD2としたとき、間隔dはD1超、D2以下の範囲とすることが好ましい。なお、大塊とは、パン型造粒機で粉体を造粒する際に生じたものであって、造粒物の粒径の許容範囲よりも大きな粒径を有する造粒粉である。許容範囲よりも大きな粒径とは、後段の工程において造粒物の搬送や処理に支障をきたす虞がある粒径を言う。 The interval d between the rod-shaped bodies 3c is preferably set to an interval that allows the granulated material to pass through without passing the scooped mass. More specifically, when the upper limit of the particle diameter of the granulated product allowed as a product is D 1 and the minimum particle diameter of a large mass to be removed is D 2 , the interval d is more than D 1 and not more than D 2. It is preferable to set it as the range. The large block is a granulated powder which is generated when a powder is granulated by a bread granulator and has a particle size larger than the allowable range of the particle size of the granulated product. The particle size larger than the allowable range means a particle size that may hinder the conveyance and processing of the granulated product in the subsequent process.

次に、前記過負荷保護装置5は、ロボットアーム2の先部に設けられている。そして、掬い上げ治具3に過負荷が印加されると、印加された方向(例えば下向)に負荷保護装置5が折れ曲って、過負荷がロボットアーム2に伝達するのを抑制、又は防止する構造となっている。尚、この過負荷保護装置5は公知のシャーピン式、マグネット式、バネ式等が適用出来る。 Next, the overload protection device 5 is provided at the front portion of the robot arm 2. When an overload is applied to the scooping jig 3, the load protection device 5 is bent in the applied direction (for example, downward) to suppress or prevent the overload from being transmitted to the robot arm 2. It has a structure to do. The overload protection device 5 may be a known shear pin type, magnet type, spring type or the like.

次に、図5に示すように、破砕器4は、造粒物の排出シュート22の開口部22bの端部に備えられている。この破砕器4は、相互に間隔を開けて配列された複数の破砕刃4a(横断面形状は、上部が山形状でも良いが、これに限る事無く四角形のものでも良い)から構成されている。破砕刃4a同士は所定の間隔(前記棒状体3cの間隔と同程度)を空けて離間されており、これら破砕刃4a同士の間隙にそれぞれ、掬い上げ治具3の棒状体3cがそれぞれ挿入可能となっている。破砕刃4a同士の間隙への棒状体3cの挿入は、ロボットアーム2を稼働することにより行う。   Next, as shown in FIG. 5, the crusher 4 is provided at the end of the opening 22 b of the granule discharge chute 22. The crusher 4 is composed of a plurality of crushing blades 4a arranged at intervals from each other (the cross-sectional shape of the crusher 4 may be a mountain shape at the top, but it is not limited to this and may be a square shape). . The crushing blades 4a are spaced apart from each other by a predetermined interval (same as the interval between the rod-like bodies 3c), and the rod-like bodies 3c of the scooping jig 3 can be inserted into the gaps between the crushing blades 4a, respectively. It has become. The rod-shaped body 3c is inserted into the gap between the crushing blades 4a by operating the robot arm 2.

次に、本実施形態の大塊処理装置の動作を説明する。
図2及び図3に示すように、パン23に連続的に各種の粉体を投入すると、回転するパン23の下部に粉体Mが滞留し、パン23の回転に伴う転動作用を受けて粉体Mが造粒される。パン23に対する粉体Mの投入量がある一定の分量を超えると、矢印Hに示すように、造粒物がリム23bを超えてパン23の外に排出され、排出シュート22に落下する。造粒物の粒径は、粉体Mの物性、パン3内の粉体Mへの散水量、パン23の回転数、傾斜角度またはリム23bの高さ等の条件を調整することによって制御され、これらの条件を一定に保つことで、一定の粒度分布を持った造粒物が連続して得られる。
Next, the operation of the massive processing apparatus of this embodiment will be described.
As shown in FIG. 2 and FIG. 3, when various powders are continuously put into the pan 23, the powder M stays in the lower part of the rotating pan 23 and receives a rolling operation accompanying the rotation of the pan 23. Powder M is granulated. When the input amount of the powder M to the pan 23 exceeds a certain amount, the granulated material is discharged out of the pan 23 beyond the rim 23 b as shown by an arrow H and falls onto the discharge chute 22. The particle size of the granulated product is controlled by adjusting conditions such as the physical properties of the powder M, the amount of water sprayed onto the powder M in the pan 3, the rotational speed of the pan 23, the inclination angle, or the height of the rim 23b. By keeping these conditions constant, a granulated product having a constant particle size distribution can be obtained continuously.

このとき、図2及び図3に示す様に、パン23内には造粒物とともに大塊Aが生成することがある。この発生した大塊Aは、パン23の中間部、即ち、パン23内の粉体がパンの回転方向に移動する部分とパンの回転方向とは逆方向に移動する部分の境界近傍で、粉体の移動速度が最も遅くなっている位置(図2の符号Bで示す位置)で、しかも、転動造粒中の粉体Mの表層部付近を流動する。そこで、この流動している大塊Aの掬い上げ動作を行う。掬い上げ動作は、予め設定した動作指令に基づきロボットアーム2を作動させて、図3の矢印Xに示すように、掬上げ治具3を移動して、初期位置からパン23内の粉体M内に挿入してパン23内を更に移動させる。この際、掬上げ治具3をパン23内の粉体M内に挿入する深さは、表層から300mmの範囲である。   At this time, as shown in FIG.2 and FIG.3, the large mass A may be produced | generated with the granulated material in the bread | pan 23. FIG. The generated large lump A is a powder in the middle part of the bread 23, that is, in the vicinity of the boundary between the part where the powder in the bread 23 moves in the rotation direction of the bread and the part where the powder moves in the direction opposite to the rotation direction of the bread. It flows at the position where the body moving speed is the slowest (position indicated by the symbol B in FIG. 2) and in the vicinity of the surface layer portion of the powder M during rolling granulation. Therefore, a scooping operation of the flowing large lump A is performed. In the scooping operation, the robot arm 2 is operated based on a preset operation command, and the scooping jig 3 is moved as shown by an arrow X in FIG. The inside of the pan 23 is further moved by inserting into the inside. At this time, the depth at which the lifting jig 3 is inserted into the powder M in the pan 23 is in the range of 300 mm from the surface layer.

そして、図6に示すように、転動造粒中の粉体Mの表層部付近にある大塊Aを掬い上げる。大塊Aとともに造粒中の造粒物も掬い上げられるが、大塊よりも小さな造粒物は、棒状体3cの隙間から直ちに落下してパン23に戻される。
尚、掬い上げ動作は、図3の矢印X方向に掬上げ治具3を移動したが、これに代えて、矢印X方向とは逆方向から行うことも可能である。これは、前記の様にパン23の中間部は粉体の移動速度も遅いことから、矢印X方向とは逆方向から行っても、前記掬い上げ治具3には大きな負荷が掛ることはないためである。
And as shown in FIG. 6, the large lump A near the surface layer part of the powder M in rolling granulation is scooped up. The granulated material being granulated is also scooped up together with the large mass A, but the granulated material smaller than the large mass is immediately dropped from the gap between the rod-shaped bodies 3c and returned to the pan 23.
The scooping operation is performed by moving the scooping jig 3 in the direction of the arrow X in FIG. 3, but it can be performed from the direction opposite to the direction of the arrow X instead. This is because, as described above, the intermediate portion of the pan 23 has a slow movement speed of the powder. Therefore, even if it is performed in the direction opposite to the arrow X direction, no large load is applied to the scooping jig 3. Because.

図2の一点鎖線で示す矢印は、回転中のパン23内における造粒物Mの流れ方向を示している。この大塊Aが滞留している前記流動粉体の中心部に於いては、パン23の回転方向(矢印C方向)と逆の反回転方向に流動している部分が存在することから、前記掬い上げは、掬上げ治具3をパン23の回転方向に挿入して移動する場合も、回転方向とは逆方向に挿入して移動する場合も、掬い上げ治具3及びロボットアーム2に加わる負荷は同じ条件となることから、掬い上げ治具3の挿入方向は前記矢印方向に限ることなく、矢印とは逆方向からでも良い。
また、この際、掬い上げ治具3の移動速度は、パン23の周速(例えば2〜3m/秒)の1/4〜1.0倍程度にすることが、掬い上げ治具3に加わる負荷が少なくて好ましい。
The arrow shown by the dashed-dotted line of FIG. 2 has shown the flow direction of the granulated material M in the bread 23 in rotation. In the central part of the fluidized powder in which the large mass A stays, there is a portion flowing in the counter-rotating direction opposite to the rotating direction of the pan 23 (arrow C direction). The scooping is applied to the scooping jig 3 and the robot arm 2 regardless of whether the scooping jig 3 is inserted and moved in the rotation direction of the pan 23 or is inserted and moved in the direction opposite to the rotation direction. Since the load is under the same conditions, the insertion direction of the scooping jig 3 is not limited to the arrow direction, and may be from the direction opposite to the arrow.
At this time, it is added to the scooping jig 3 that the moving speed of the scooping jig 3 is about 1/4 to 1.0 times the peripheral speed of the pan 23 (for example, 2 to 3 m / sec). Less load is preferable.

また、大塊Aは、転動造粒中の粉体Mの表層に流動しているため、その挙動が安定することがなく常に位置が変動している。従って、掬い上げ治具3によって大塊を掬い上げる際には、前記パン23の左下半分(パンの中央をXY平面座標の原点とした場合の第3象限の領域)で流動している粉体の中央部において、掬い上げ治具3による掬い上げ位置を複数の箇所に設定し、各掬い上げ位置において、順次、前記ロボットアームによる掬い上げ動作を行うことが好ましい。これにより、1箇所だけでなく複数箇所で掬い上げ動作を行うので、位置が不定な大塊Aを確実に掬い上げることが可能になる。   In addition, since the large mass A flows in the surface layer of the powder M during rolling granulation, the behavior is not stabilized and the position is constantly fluctuating. Therefore, when scooping up a large lump with the scooping jig 3, the powder flowing in the lower left half of the pan 23 (the region in the third quadrant when the center of the pan is the origin of the XY plane coordinates). It is preferable that the scooping position by the scooping jig 3 is set at a plurality of locations in the center of the scissors and the scooping operation by the robot arm is sequentially performed at each scooping position. As a result, the scooping operation is performed not only at one place but also at a plurality of places, so that it is possible to reliably scoop up the large block A whose position is indefinite.

なお、掬い上げ動作は、所定の間隔をあけて繰り返し自動で行うとよい。また、掬い上げ位置を複数箇所に設定する場合は、各箇所における掬い上げ動作を順次連続して行うとよい。また、掬い上げ位置は、ロボットアーム2を制御する電子計算機等に学習させることが可能であり、学習させながら完全自動で運転させることができる。   The scooping operation may be automatically performed repeatedly at a predetermined interval. Further, when setting the scooping position to a plurality of locations, it is preferable to sequentially perform scooping operations at each location. Further, the scooping position can be learned by an electronic computer or the like that controls the robot arm 2, and can be operated fully automatically while learning.

また、造粒中の粉体Mは常に流動しているので、掬い上げ動作中に、粉体の押圧力が予期しない過負荷となって掬い上げ治具3に印加される場合がある。この場合は、過負荷保護装置5が働き、ロボットアーム21に過負荷がかからない様にして、ロボットアーム2を保護すると共にロボットアーム21を待避させる。   Further, since the powder M during granulation is constantly flowing, there is a case where the pressing force of the powder becomes an unexpected overload and is applied to the scooping jig 3 during the scooping operation. In this case, the overload protection device 5 operates to protect the robot arm 2 and to retract the robot arm 21 so that the robot arm 21 is not overloaded.

次に、掬い上げられた大塊は、破砕器4まで運んで破砕し、破砕物を造粒物とともに排出シュート22から排出する。この破砕動作について説明する。
まず、掬上げ治具3によって掬い上げた大塊Aを破砕器4上に移送する。そして、掬い上げ治具3の棒状体3cの先端を破砕器4の上部に接触させて掬い上げ治具3によって搬送した大塊Aを破砕器4の上に載せる。
Next, the scooped large mass is carried to the crusher 4 and crushed, and the crushed material is discharged from the discharge chute 22 together with the granulated material. This crushing operation will be described.
First, the large block A that has been scooped up by the scooping jig 3 is transferred onto the crusher 4. Then, the tip of the rod-like body 3 c of the scooping jig 3 is brought into contact with the upper part of the crusher 4, and the large block A conveyed by the scooping jig 3 is placed on the crusher 4.

次に、ロボットアーム2の各関節部を動かして、ロボットアーム2の先端(掬い上げ治具3)を破砕器4に対して垂直に立てる。この動作によって、掬い上げ治具3によって移送された大塊Aの全部が破砕器4の上に載せられる。このとき、掬い上げ治具3の縦板3aは水平姿勢になる。   Next, each joint part of the robot arm 2 is moved, and the tip of the robot arm 2 (the scooping jig 3) is set up vertically with respect to the crusher 4. By this operation, all of the large block A transferred by the scooping jig 3 is placed on the crusher 4. At this time, the vertical plate 3a of the scooping jig 3 is in a horizontal posture.

次に、図7に示すように、ロボットアーム2の各関節部を動かして、掬い上げ治具3の棒状体3cを破砕刃4aの間に挿入しつつ、水平姿勢の縦板3aを破砕器4に向けて押し下げる。これにより、破砕器4の上に載せられた大塊Aは、縦板3aによって破砕器4の破砕刃4aに押しつけられて破砕される。破砕された破砕物は、破砕器4の下側から排出され、更に排出シュート22の排出口22cからベルトコンベア31に排出される。   Next, as shown in FIG. 7, each joint part of the robot arm 2 is moved to insert the rod-shaped body 3c of the scooping jig 3 between the crushing blades 4a, and the vertical plate 3a in the horizontal posture is crushed. Push down toward 4. Thereby, the large block A placed on the crusher 4 is pressed against the crushing blade 4a of the crusher 4 by the vertical plate 3a and crushed. The crushed crushed material is discharged from the lower side of the crusher 4, and is further discharged from the discharge port 22 c of the discharge chute 22 to the belt conveyor 31.

そして、前記とは逆に掬い上げ治具3の棒状体3cの先端が破砕器4の破砕刃4aの取り付け方向と平行にロボットアーム2の各関節部を動かして棒状体3cを抜き取る。これにより、破砕刃4aの間に詰まった破砕物を棒状体によって掻き出して落下させる。そして、掬い上げ治具3はロボットアーム2によって待機位置に移動されて、次の掬い上げ動作を行うまで待機する。   On the contrary, the tip of the rod-shaped body 3c of the scooping jig 3 is moved parallel to the attachment direction of the crushing blade 4a of the crusher 4, and the rod-shaped body 3c is pulled out. Thereby, the crushed material clogged between the crushing blades 4a is scraped and dropped by the rod-shaped body. The scooping jig 3 is moved to the standby position by the robot arm 2 and waits until the next scooping operation is performed.

以上説明したように、本実施形態の大塊処理装置1及び大塊の除去方法によれば、掬上げ治具3をロボットアーム2の先端に取り付けて、パン型造粒機21の運転中に作業者が関与することなく、自動的に大塊を除去できる。また、このロボットアーム2の自在な動きによって、パン23の回転方向に沿って掬上げ治具3をパン23に挿入させて大塊を掬い上げさせるので、掬上げ治具3に過度な負荷が加わることがなく、掬い上げ治具3の破損を防止できる。   As described above, according to the large lump processing apparatus 1 and the large lump removal method of the present embodiment, the lifting jig 3 is attached to the tip of the robot arm 2 and the bread granulator 21 is in operation. Large lumps can be automatically removed without any operator involvement. In addition, since the robot arm 2 freely moves, the hoisting jig 3 is inserted into the pan 23 along the rotation direction of the pan 23 and the large block is scooped up, so that an excessive load is applied to the hoisting jig 3. Without being added, the scooping jig 3 can be prevented from being damaged.

また、掬上げ治具3が、縦板3aから突出された複数の棒状体3cを有するフォーク状部材なので、大塊と共に掬い上げられた造粒物を棒状体3cの間隙から落下させることができ、これにより大塊のみを掬い上げることができる。また、掬い上げた大塊を縦板3aによって安定して保持できる。   Further, since the lifting jig 3 is a fork-shaped member having a plurality of rod-shaped bodies 3c protruding from the vertical plate 3a, the granulated material that has been scooped up together with the large block can be dropped from the gap between the rod-shaped bodies 3c. This can only scoop up the mass. In addition, the scooped mass can be stably held by the vertical plate 3a.

更に、掬上げ位置を複数の箇所に設定し、各掬い上げ位置において掬い上げ動作が行われるので、造粒中に常に移動する大塊を複数回の掬い上げ動作によって確実に掬い上げて除去できる。   Furthermore, since the scooping position is set at a plurality of locations and a scooping operation is performed at each scooping position, a large lump that constantly moves during granulation can be reliably scooped up and removed by a plurality of scooping operations. .

また、パンの排出側に配置された造粒物の排出シュート22の開口部22aに破砕器4が備えられて、破砕器4の複数の破砕刃4aの各間隙に、掬い上げ治具3の各棒状体3cが、破砕刃4aと縦板3aとが当接する位置まで挿入可能とされているので、破砕刃4aと縦板3aによって大塊を押しつぶして適度の粒度に破砕させた後、造粒物とともに排出シュート22から排出させることができる。   Further, the crusher 4 is provided in the opening 22 a of the granule discharge chute 22 arranged on the bread discharge side, and the scooping jig 3 is placed in each gap between the plurality of crushing blades 4 a of the crusher 4. Since each rod-like body 3c can be inserted to a position where the crushing blade 4a and the vertical plate 3a contact each other, the crushing blade 4a and the vertical plate 3a are used to crush a large block and crush it to an appropriate particle size. It can be discharged from the discharge chute 22 together with the particles.

更にまた、ロボットアーム2と掬上げ治具3の間に過負荷保護装置5が備えられ、パン23に挿入された掬い上げ治具3に過負荷が印加された場合に、過負荷保護装置5が作動するので、掬上げ治具3及びロボットアーム2の破損を防止できる。   Furthermore, an overload protection device 5 is provided between the robot arm 2 and the lifting jig 3, and when an overload is applied to the lifting jig 3 inserted in the pan 23, the overload protection device 5. Is activated, it is possible to prevent the hoisting jig 3 and the robot arm 2 from being damaged.

本実施形態の大塊除去装置1には、掬い上げ治具3に代えて、図8に示すバケット治具33を装着することが可能である。このバケット治具33は、掬い上げ治具3にスコップ状のバケットアタッチメント32を装着してなるものである。掬い上げ治具3及びバケット治具33は、ロボットアーム2に対して着脱自在かつ交換可能である。   A bucket jig 33 shown in FIG. 8 can be attached to the large lump removing device 1 of this embodiment instead of the scooping jig 3. The bucket jig 33 is formed by attaching a scoop-like bucket attachment 32 to the scooping jig 3. The scooping jig 3 and the bucket jig 33 are detachable and replaceable with respect to the robot arm 2.

造粒作業が完了、即ち、パン23の回転を停止した後に、掬い上げ治具3をバケット治具33に付加あるいは交換して、傾斜しているパン23の低部(図2で、パン23内の手前側)をリム23bに沿ってロボットアーム2をパン23が回転していた方向(図2で右側から左側の方向)または逆方向(図2で左側から右側の方向)に移動してパン23内に残る造粒物をバケット治具33で掬い上げる。
即ち、パン23の回転を停止すると、この残留造粒物は自重により該パン23の最低部(図2で、パン23内の手前側の矢印Dで示す点線で囲まれた位置)に滑落して集積することから、この集積した残留造粒物をバケット治具33によって効率的に払い出すことができる。
After the granulation operation is completed, that is, after the rotation of the pan 23 is stopped, the scooping jig 3 is added to or replaced with the bucket jig 33, and the lower part of the tilted pan 23 (in FIG. The robot arm 2 is moved along the rim 23b in the direction in which the pan 23 is rotating (the direction from the right side to the left side in FIG. 2) or the reverse direction (the direction from the left side to the right side in FIG. 2). The granulated material remaining in the pan 23 is scooped up by the bucket jig 33.
That is, when the rotation of the pan 23 is stopped, the residual granulated material slides down to the lowest part of the pan 23 due to its own weight (the position surrounded by the dotted line indicated by the arrow D on the near side in the pan 23 in FIG. 2). Therefore, the accumulated residual granulated material can be efficiently dispensed by the bucket jig 33.

1…大塊処理装置、2…ロボットアーム、3a…縦板、3c…棒状体、3…掬上げ治具、4…破砕器、4a…破砕刃、5…過負荷保護装置、21…パン型造粒機、22…排出シュート、22a…開口部、23…パン、33…バケット治具、M…粉体。 DESCRIPTION OF SYMBOLS 1 ... Mass processing apparatus, 2 ... Robot arm, 3a ... Vertical plate, 3c ... Rod-shaped body, 3 ... Lifting jig, 4 ... Crusher, 4a ... Crushing blade, 5 ... Overload protection device, 21 ... Bread type Granulator, 22 ... discharge chute, 22a ... opening, 23 ... pan, 33 ... bucket jig, M ... powder.

Claims (9)

回転して粉体を造粒するパンが備えられたパン型造粒機用の大塊処理装置であって、
大塊を掬い上げる掬上げ治具と、
先端に前記掬上げ治具が着脱自在に取り付けられ、前記パンの回転により移動している粉体の中間部に間欠的に前記掬上げ治具を前記パンの回転方向に、または、回転方向とは逆方向に挿入させて大塊を掬い上げさせるロボットアームと、
を具備してなることを特徴とするパン型造粒機用の大塊処理装置。
A mass processing apparatus for a bread granulator equipped with a bread that rotates and granulates powder,
A lifting jig that crawls the mass
The hoisting jig is detachably attached to the tip, and the hoisting jig is intermittently placed in the rotational direction of the pan or in the rotational direction at an intermediate portion of the powder moving by the rotation of the pan. Is a robot arm that is inserted in the reverse direction to scoop up the mass,
A large lump processing apparatus for a bread granulator characterized by comprising:
前記掬上げ治具による掬上げ位置が複数の箇所に設定され、各掬い上げ位置において、順次、前記ロボットアームによる掬い上げ動作を行うことを特徴とする請求項1に記載のパン型造粒機用の大塊処理装置。   2. The bread granulator according to claim 1, wherein the lifting position by the lifting jig is set at a plurality of locations, and the lifting operation by the robot arm is sequentially performed at each lifting position. Large lump processing equipment. 前記掬上げ治具は、縦板と、前記縦板から相互に離間して突出された複数の棒状体とを備えたフォーク状部材であることを特徴とする請求項1または請求項2に記載のパン型造粒機用の大塊処理装置。   The said lifting jig | tool is a fork-like member provided with the vertical board and the some rod-shaped body protruded mutually spaced apart from the said vertical board, The Claim 1 or Claim 2 characterized by the above-mentioned. Lump processing equipment for bread type granulator. 前記パンの排出部の下側に配置された造粒物の排出シュートの開口部に、相互に間隔を開けて配列された複数の破砕刃を有する破砕器が備えられ、
前記複数の破砕刃の各間隙に、前記掬い上げ治具の前記の各棒状体が、前記破砕刃と前記縦板とが当接する位置まで挿入可能とされていることを特徴とする請求項1乃至請求項3の何れか一項に記載のパン型造粒機用の大塊処理装置。
A crusher having a plurality of crushing blades arranged at intervals from each other is provided at the opening of the discharge chute of the granulated material arranged below the discharge unit of the bread,
2. The rod-like body of the scooping jig can be inserted into each gap between the plurality of crushing blades to a position where the crushing blade and the vertical plate are in contact with each other. The large ingot processing apparatus for bread-type granulators as described in any one of thru | or 3.
前記粉体の造粒後に、前記掬上げ治具に代えて、前記パンに残留する造粒物を掬い上げるバケット治具が前記ロボットアームの先端に装着されることを特徴とする請求項1乃至請求項4の何れか一項に記載のパン型造粒機用の大塊処理装置。   A bucket jig for scooping up the granulated material remaining on the bread is attached to the tip of the robot arm in place of the raising jig after the granulation of the powder. The large ingot processing apparatus for bread-type granulators as described in any one of Claims 4-5. 回転するパンによって粉体を造粒する際に生じる大塊を処理する方法であって、
先端に大塊を掬い上げる掬上げ治具が着脱自在に取り付けられたロボットアームによって、前記掬上げ治具を、前記パンの回転により移動している粉体の中間部に間欠的に、前記パンの回転方向に、または、回転方向とは逆方向に挿入して前記大塊を掬い上げることを特徴とするパン型造粒における大塊の処理方法。
A method of processing a large mass produced when granulating powder with a rotating pan,
By means of a robot arm to which a lifting jig for scooping up a large lump is detachably attached at the tip, the lifting jig is intermittently placed in the middle of the powder being moved by the rotation of the pan. A method for processing a large lump in bread granulation, wherein the large lump is scooped up by being inserted in the direction of rotation or in the direction opposite to the rotation direction.
前記掬上げ治具による掬上げ位置を複数の箇所に設定し、各掬い上げ位置において、順次、前記ロボットアームによる掬い上げ動作を行うことを特徴とする請求項6に記載のパン型造粒における大塊の処理方法。   The bread-type granulation according to claim 6, wherein the lifting position by the lifting jig is set at a plurality of locations, and the lifting operation by the robot arm is sequentially performed at each lifting position. How to process a large chunk. 前記パンの下側に造粒物の排出シュートを配置させるとともに、前記シュートの開口部に、相互に間隔を開けて配列させた複数の破砕刃を有する破砕器を配置させておき、
前記掬上げ治具によって掬い上げた前記大塊を前記破砕器上に移送してから、前記複数の破砕刃同士の間隙に、前記掬い上げ治具の前記複数の棒状体をそれぞれ挿入することによって、前記縦板を前記破砕刃に押しつけて前記大塊を破砕することを特徴とする請求項6または請求項7に記載のパン型造粒における大塊の処理方法。
A granule discharge chute is arranged on the lower side of the pan, and a crusher having a plurality of crushing blades arranged at intervals in the chute opening is arranged in advance.
By transferring the large chunks scooped up by the scooping jig onto the crusher and then inserting the plurality of rod-like bodies of the scooping jig into the gaps between the crushing blades, respectively. The method for processing a large mass in bread granulation according to claim 6 or 7, wherein the large mass is crushed by pressing the vertical plate against the crushing blade.
前記粉体の造粒後に、前記掬上げ治具に代えて、前記ロボットアームの先端にバケット治具を装着して、前記パンに残留する造粒物を撤去することを特徴とする請求項6乃至請求項8の何れか一項に記載のパン型造粒における大塊の処理方法。   The granulated material remaining on the bread is removed by attaching a bucket jig to the tip of the robot arm instead of the lifting jig after the granulation of the powder. The processing method of the big lump in the bread type | mold granulation as described in any one of thru | or 8.
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CN103877911A (en) * 2014-03-25 2014-06-25 济钢集团有限公司 Automatic ball picking-up and crushing equipment of balling manufacturing disc
CN116764992A (en) * 2023-08-24 2023-09-19 山西戴德测控技术股份有限公司 Follow-up separation method of gangue in raw coal conveying

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CN103861523A (en) * 2014-03-13 2014-06-18 株洲光明重型机械制造有限公司 Method for inhibiting generation of large pellets and suitable for being used in disk pelletizer
CN103877911A (en) * 2014-03-25 2014-06-25 济钢集团有限公司 Automatic ball picking-up and crushing equipment of balling manufacturing disc
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