JP2013089786A - Electronic component pickup device and electronic component pickup method, and electronic component mounting device and electronic component mounting method - Google Patents

Electronic component pickup device and electronic component pickup method, and electronic component mounting device and electronic component mounting method Download PDF

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JP2013089786A
JP2013089786A JP2011229363A JP2011229363A JP2013089786A JP 2013089786 A JP2013089786 A JP 2013089786A JP 2011229363 A JP2011229363 A JP 2011229363A JP 2011229363 A JP2011229363 A JP 2011229363A JP 2013089786 A JP2013089786 A JP 2013089786A
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electronic component
suction
component
tray
end side
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JP5824629B2 (en
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Tomoaki Nakanishi
智昭 中西
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Panasonic Corp
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Panasonic Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an electronic component pickup device and method and an electronic component mounting device and method, capable of obtaining stable mounting accuracy with a simple structure, for electronic components including a flexible region such as a flexible board.SOLUTION: An electronic component pickup device mounts a module board 6 formed by connecting a rigid board 15 with a flexible board 16 on a tray member 20 provided with a first support part 20a and a second support part 20b different in height from each other, places the module board 6 being pressed to the tray member 20 and held by a pressing member 23 on a tray placing part 24, vacuum-sucks the module board 6 through vacuum holes 24b to allow the tray member 20 to suck and hold the module board 6 and then removes the pressing member 23, and allows a mounting head 10 to vacuum-suck the module board 6 and releases the sucking and holding by the tray member 20 to take out the module board 6.

Description

本発明は、フレキシブル基板などの可撓性領域を含む電子部品を部品供給部から取り出す電子部品のピックアップ装置およびピックアップ方法ならびにこの電子部品を配線基板に実装する電子部品実装装置および電子部品実装方法に関するものである。   The present invention relates to an electronic component pickup device and pickup method for taking out an electronic component including a flexible region such as a flexible substrate from a component supply unit, and an electronic component mounting apparatus and electronic component mounting method for mounting the electronic component on a wiring board. Is.

可撓性を有するフレキシブル基板は形状変化の自由度が高いため、限定されたサイズの筐体内部でモジュール基板を接続するための接続手段として広く用いられている。フレキシブル基板の端部は部品接続用端子列が形成された接続領域となっており、モジュール基板を配線基板に接続する際には、フレキシブル基板を屈曲させることにより、配線基板の既実装部位との干渉を避けることが可能となっている。このようなフレキシブル基板を含むモジュール基板の部品供給部からの取り出しや基板への実装には、相対高さ位置が異なる2つの吸着部を備えた実装ヘッドによってモジュール基板を吸着保持することが行われる(例えば特許文献1参照)。これにより、部品接続用端子列が形成された一端部を他端部と異なる高さで保持することができ、配線基板の既実装部位との干渉が防止される。   Since a flexible flexible substrate has a high degree of freedom in shape change, it is widely used as a connection means for connecting a module substrate inside a housing of a limited size. The end portion of the flexible board is a connection region in which a component connection terminal row is formed. When connecting the module board to the wiring board, the flexible board is bent to be connected to the already mounted portion of the wiring board. Interference can be avoided. For taking out the module substrate including the flexible substrate from the component supply unit and mounting the module substrate on the substrate, the module substrate is sucked and held by a mounting head having two suction portions having different relative height positions. (For example, refer to Patent Document 1). Thereby, the one end part in which the component connection terminal row is formed can be held at a height different from that of the other end part, and interference with the already mounted portion of the wiring board is prevented.

特開2008−192895号公報JP 2008-192895 A

しかしながら上述の先行技術においては、部品接続用端子列が形成された端部とモジュール基板の他部分との間に高さ差を設けた状態で保持させる構成に起因して、設備構造の複雑化を招くとともに配線基板との接続位置に位置ずれが生じやすいという難点があった。すなわち特許文献例においては実装ヘッドによる吸着保持に先立って、フレキシブル基板を屈曲させて一端部を他端部とを異なる高さにするための専用の駆動機構を必要としており、設備構造の複雑化が避けられなかった。   However, in the above-described prior art, the equipment structure is complicated due to the configuration in which the height difference is provided between the end portion where the component connection terminal row is formed and the other portion of the module substrate. In addition, there is a problem that misalignment tends to occur at the connection position with the wiring board. That is, in the patent document example, prior to suction holding by the mounting head, a dedicated drive mechanism is required to bend the flexible substrate so that one end portion has a different height from the other end portion, which complicates the equipment structure. Was inevitable.

またフレキシブル基板を屈曲させた状態でモジュール基板を取り出す吸着保持動作の際にフレキシブル基板の位置ずれが生じやすく、部品接続用端子列と配線基板との位置合わせ精度が確保されず、安定した実装精度を得ることが困難であった。このように従来技術においては、フレキシブル基板などの可撓性領域を含む電子部品を対象とする電子部品のピックアップおよび配線基板への実装には、簡便な機構で安定した実装精度を得ることが困難であるという課題があった。   In addition, the flexible substrate is likely to be misaligned during the suction holding operation of taking out the module substrate with the flexible substrate bent, and the positioning accuracy between the component connection terminal array and the wiring substrate is not ensured, so that the mounting accuracy is stable. It was difficult to get. As described above, in the prior art, it is difficult to obtain a stable mounting accuracy with a simple mechanism for picking up an electronic component that targets an electronic component including a flexible region such as a flexible substrate and mounting the electronic component on a wiring board. There was a problem of being.

そこで本発明は、フレキシブル基板などの可撓性領域を含む電子部品を対象として、簡便な機構で安定した実装精度を得ることができる電子部品のピックアップ装置およびピックアップ方法ならびに電子部品実装装置および電子部品実装方法を提供することを目的とする。   Accordingly, the present invention is directed to an electronic component pickup apparatus and pickup method, an electronic component mounting apparatus, and an electronic component capable of obtaining stable mounting accuracy with a simple mechanism for an electronic component including a flexible region such as a flexible substrate. The purpose is to provide an implementation method.

本発明の電子部品のピックアップ装置は、少なくとも一部に可撓性領域を含み一端側と他端側との相対的な高さ位置が変更可能であり且つ前記一端側に部品側接続端子列が形成されトレイ部材に装着された状態で供給される電子部品を、部品供給部のトレイ載置部に載置された前記トレイ部材からピックアップヘッドにより真空吸着して取り出す電子部品のピックアップ装置であって、前記電子部品が水平方向に位置決めされた状態で装着されるトレイ部材と、前記トレイ部材に装着された電子部品の上に着脱自在に載置されてこの電子部品をトレイ部材に対して押しつけて挟持し、前記ピックアップヘッドによる真空吸着に先立って電子部品の上から取り除かれる押さえ部材と、前記トレイ載置部に設けられ電子部品が装着されたトレイ部材が載置された状態で前記電子部品をトレイ部材を介して真空吸着する部品吸着手段と、前記部品吸着手段およびピックアップヘッドを制御する制御部とを備え、前記トレイ部材は、電子部品の前記一端側を下方から支持する第1支持部と、第1支持部に対して異なる高さに形成され前記部品側接続端子列と前記他端側との間に高さ差が生じる形態となるように前記他端側を下方から支持する第2支持部と、前記第1支持部および第2支持部に開口して前記トレイ部材を貫通して設けられ前記トレイ載置部に載置された状態で前記部品吸着手段の吸引孔と連通する貫通孔とを有し、前記ピックアップヘッドは、前記電子部品の前記一端側を真空吸着する第1吸着部と、前記一端側と前記高さ差だけ高さが異なる位置で前記他端側を真空吸着する第2吸着部とを有し、前記制御部が前記部品吸着手段およびピックアップヘッドを制御することにより、前記トレイ部材に装着された電子部品を前記吸引孔および貫通孔を介して真空吸着し、次いで前記押さえ部材を取り除いた後に前記ピックアップヘッドによって前記電子部品を吸着保持するとともに前記部品吸着手段による真空吸着を解除し、その後前記ピックアップヘッドを上昇させて吸着保持した前記電子部品を取り出す。   The electronic component pickup device of the present invention includes a flexible region in at least a part thereof, the relative height position of one end side and the other end side can be changed, and the component side connection terminal row is provided on the one end side. An electronic component pick-up device for taking out an electronic component that is formed and supplied while being mounted on a tray member from a tray member mounted on a tray mounting portion of a component supply portion by vacuum suction with a pickup head A tray member that is mounted in a state where the electronic component is positioned in a horizontal direction, and is detachably mounted on the electronic component that is mounted on the tray member and presses the electronic component against the tray member. A holding member that is sandwiched and removed from above the electronic component prior to vacuum suction by the pickup head, and a tray portion that is provided on the tray mounting portion and on which the electronic component is mounted A component suction unit that vacuum-sucks the electronic component through a tray member in a state where the electronic component is placed, and a control unit that controls the component suction unit and the pickup head, and the tray member includes the one end of the electronic component. A first support portion that supports the side from below, and a height difference between the first connection portion row and the other end side that is formed at different heights relative to the first support portion. A second support part that supports the other end side from below; an opening in the first support part and the second support part that is provided through the tray member and placed on the tray placement part; The pickup head has a first suction portion that vacuum-sucks the one end side of the electronic component; and a height difference from the one end side. Vacuum suction the other end at different positions A second suction portion, and the control portion controls the component suction means and the pickup head to vacuum-suck the electronic component mounted on the tray member through the suction hole and the through hole, After the pressing member is removed, the electronic component is sucked and held by the pickup head and the vacuum suction by the component sucking means is released, and then the pickup head is lifted to take out the electronic component held by suction.

本発明の電子部品のピックアップ方法は、少なくとも一部に可撓性領域を含み一端側と他端側との相対的な高さ位置が変更可能であり且つ前記一端側に部品側接続端子列が形成されトレイ部材に装着された状態で供給される電子部品を、部品供給部のトレイ載置部に載置された前記トレイ部材からピックアップヘッドにより真空吸着して取り出す電子部品のピックアップ方法であって、前記トレイ部材は、電子部品の前記一端側を下方から支持する第1支持部と、第1支持部に対して異なる高さに形成され前記部品側接続端子列と前記他端側との間に高さ差が生じる形態となるように前記他端側を下方から支持する第2支持部と、前記第1支持部および第2支持部に開口して前記トレイ部材を貫通して設けられ前記トレイ載置部に載置された状態でトレイ載置部の吸引孔と連通する貫通孔とを有し、前記ピックアップヘッドは、前記電子部品の前記一端側を真空吸着する第1吸着部と、前記一端側と前記高さ差だけ高さが異なる位置で前記他端側を真空吸着する第2吸着部とを有し、前記第1支持部、第2支持部による前記電子部品の下方からの支持のうち、少なくとも前記第2支持部によって前記他端側を下方から支持することにより、前記電子部品を前記トレイ部材に水平方向に位置決めされた状態で装着する部品装着工程と、前記トレイ部材に装着された電子部品の上に押さえ部材を載置してこの電子部品をトレイ部材に対して押しつけて挟持する押さえ部材載置工程と、前記押さえ部材が載置されたトレイ部材を前記トレイ載置部に載置するトレイ載置工程と、前記トレイ載置部に設けられた部品吸着手段によって前記電子部品をトレイ部材を介して真空吸着する部品吸着工程と、前記電子部品を真空吸着したトレイ部材から前記押さえ部材を取り除く押さえ部材除去工程と、前記ピックアップヘッドを前記電子部品を真空吸着したトレイ部材に対して下降させて前記第1吸着部を前記一端側に当接させるとともに前記第2吸着部を前記他端側に当接させるヘッド下降工程と、前記第1吸着部および前記第2吸着部から真空吸着して前記ピックアップヘッドによって電子部品を吸着保持するとともに、前記部品吸着手段による前記電子部品の真空吸着を解除する部品吸着工程と、前記ピックアップヘッドを上昇させて吸着保持した前記電子部品を取り出す部品ピックアップ工程とを含む。   The electronic component pick-up method of the present invention includes a flexible region at least partially, the relative height position of one end side and the other end side can be changed, and the component side connection terminal row is provided on the one end side. An electronic component pick-up method for taking out an electronic component that is formed and supplied while being mounted on a tray member from a tray member mounted on a tray mounting portion of a component supply portion by vacuum suction using a pickup head The tray member is formed at a different height with respect to the first support portion and the first support portion for supporting the one end side of the electronic component from below, and between the component side connection terminal row and the other end side. A second support part that supports the other end side from below so as to form a height difference between the first support part and the second support part, and is provided through the tray member. Placed on the tray placement section A through hole communicating with the suction hole of the tray mounting portion in the state, and the pickup head includes a first suction portion that vacuum-sucks the one end side of the electronic component, and the height difference from the one end side. A second suction part that vacuum-sucks the other end side at a different height, and at least the second support of the first support part and the second support part from below the electronic component A component mounting step of mounting the electronic component in a state of being horizontally positioned on the tray member by supporting the other end side from below by a portion, and pressing the electronic component on the electronic component mounted on the tray member A pressing member mounting step for mounting the member and pressing and holding the electronic component against the tray member, and a tray mounting step for mounting the tray member on which the pressing member is mounted on the tray mounting portion And the tray A component suction step in which the electronic component is vacuum-sucked through a tray member by a component suction means provided in the mounting portion; a pressing member removal step in which the pressing member is removed from the tray member in which the electronic component is vacuum-sucked; and the pickup A head lowering step in which the head is lowered with respect to the tray member that has vacuum-adsorbed the electronic component to bring the first suction portion into contact with the one end side, and the second suction portion comes into contact with the other end side; A component suction step of vacuum-sucking and holding an electronic component by the pickup head by vacuum suction from the first suction portion and the second suction portion, and releasing the vacuum suction of the electronic component by the component suction means; and the pickup head And picking up the electronic component picked up and held.

本発明の電子部品実装装置は、少なくとも一部に可撓性領域を含み一端側と他端側との相対的な高さ位置が変更可能であり且つ前記一端側に部品側接続端子列が形成されトレイ部材に装着された状態で供給される電子部品を、部品供給部のトレイ載置部に載置された前記トレイ部材からピックアップヘッドによって真空吸着して取り出して、実装ヘッドによって基板保持部に位置決め保持された配線基板に実装する電子部品実装装置であって、前記電子部品が水平方向に位置決めされた状態で装着されるトレイ部材と、前記トレイ部材に装着された電子部品の上に着脱自在に載置されてこの電子部品をトレイ部材に対して押しつけて挟持し、前記真空吸着による取り出しに先立って電子部品の上から取り除かれる押さえ部材と、前記トレイ載置部に設けられ電子部品が装着されたトレイ部材が載置された状態で前記電子部品をトレイ部材を介して真空吸着する部品吸着手段と、前記ピックアップヘッドおよび実装ヘッドを移動させるヘッド移動機構と、前記部品吸着手段、ヘッド移動機構、ピックアップヘッドおよび実装ヘッドを制御する制御部とを備え、前記トレイ部材は、電子部品の前記一端側を下方から支持する第1支持部と、第1支持部に対して異なる高さに形成されて前記部品側接続端子列と前記他端側との間に高さ差が生じる形態となるように他端側を下方から支持する第2支持部と、前記第1支持部および第2支持部に開口して前記トレイ部材を貫通して設けられ前記トレイ載置部に載置された状態で前記部品吸着手段の吸引孔と連通する貫通孔とを有し、前記ピックアップヘッドおよび実装ヘッドは、前記電子部品の前記一端側を真空吸着する第1吸着部と、前記一端側と前記高さ差だけ高さが異なる位置で前記他端側を真空吸着する第2吸着部とを有し、前記制御部が前記部品吸着手段、ヘッド移動機構、ピックアップヘッドおよび実装ヘッドを制御することにより、前記トレイ部材に装着された電子部品を前記吸引孔および貫通孔を介して真空吸着し、次いで前記押さえ部材を取り除いた後に前記電子部品をピックアップヘッドによって吸着保持するとともに前記部品吸着手段による真空吸着を解除し、その後前記ピックアップヘッドによって吸着保持した電子部品を取り出して、実装ヘッドによって前記基板保持部に位置決め保持された配線基板に移送し、前記部品側接続端子列を前記配線基板に形成された基板側接続端子列に接続する。   The electronic component mounting apparatus of the present invention includes a flexible region at least in part, the relative height position of one end side and the other end side can be changed, and a component side connection terminal row is formed on the one end side. The electronic component supplied in a state where it is mounted on the tray member is taken out by vacuum suction from the tray member mounted on the tray mounting portion of the component supply portion by the pickup head, and is mounted on the substrate holding portion by the mounting head. An electronic component mounting apparatus for mounting on a wiring board that is positioned and held, wherein the electronic component is mounted in a state where the electronic component is positioned in a horizontal direction, and detachable on the electronic component mounted on the tray member A holding member that is placed on the electronic component and pressed against the tray member to be removed and removed from the electronic component prior to removal by vacuum suction, and the tray mounting A component suction means for vacuum-sucking the electronic component through the tray member in a state where the tray member provided with the electronic component is mounted, and a head moving mechanism for moving the pickup head and the mounting head; A control unit that controls the component suction means, a head moving mechanism, a pickup head, and a mounting head, and the tray member includes a first support unit that supports the one end side of the electronic component from below, and a first support unit. A second support portion configured to support the other end side from below so as to form a height difference between the component-side connection terminal row and the other end side, which are formed at different heights; A through hole that opens to the first support part and the second support part and penetrates the tray member and communicates with the suction hole of the component suction means in a state of being placed on the tray placement part, The pick The up head and the mounting head include a first suction part that vacuum-sucks the one end side of the electronic component, and a second suction that vacuum-sucks the other end side at a position that differs in height from the one end side by the height difference. And the control unit controls the component suction means, the head moving mechanism, the pickup head, and the mounting head, whereby the electronic component mounted on the tray member is evacuated through the suction hole and the through hole. Then, after removing the pressing member, the electronic component is sucked and held by the pickup head and the vacuum suction by the component sucking means is released. Then, the electronic component sucked and held by the pickup head is taken out, and the mounting head Transfer to the wiring board positioned and held by the board holding part, and form the component side connection terminal row on the wiring board. Connect to the formed board side connection terminal row.

本発明の電子部品実装方法は、少なくとも一部に可撓性領域を含み一端側と他端側との相対的な高さ位置が変更可能であり且つ前記一端側に部品側接続端子列が形成されトレイ部材に装着された状態で供給される電子部品を、部品供給部のトレイ載置部に載置された前記トレイ部材からピックアップヘッドにより真空吸着して取り出して、実装ヘッドによって基板保持部に位置決め保持された配線基板に実装する電子部品実装方法であって、前記トレイ部材は、電子部品の前記一端側を下方から支持する第1支持部と、第1支持部に対して異なる高さに形成され前記部品側接続端子列と前記他端側との間に高さ差が生じる形態となるように前記他端側を下方から支持する第2支持部と、前記第1支持部および第2支持部に開口して前記トレイ部材を貫通して設けられ前記トレイ載置部に載置された状態でトレイ載置部の吸引孔と連通する貫通孔を有し、前記ピックアップヘッドおよび実装ヘッドは、前記電子部品の前記一端側を真空吸着する第1吸着部と、前記一端側と前記高さ差だけ高さが異なる位置で前記他端側を真空吸着する第2吸着部とを有し、前記第1支持部、第2支持部による前記電子部品の下方からの支持のうち、少なくとも前記第2支持部によって前記他端側を下方から支持することにより、前記電子部品を前記トレイ部材に水平方向に位置決めされた状態で装着する部品装着工程と、前記トレイ部材に装着された電子部品の上に押さえ部材を載置してこの電子部品をトレイ部材に対して押しつけて挟持する押さえ部材載置工程と、前記押さえ部材が載置されたトレイ部材を前記トレイ載置部に載置するトレイ載置工程と、前記トレイ載置部に設けられた部品吸着手段によって前記電子部品をトレイ部材を介して真空吸着する部品吸着工程と、前記電子部品を真空吸着したトレイ部材から前記押さえ部材を取り除く押さえ部材除去工程と、前記ピックアップヘッドを前記電子部品を真空吸着したトレイ部材に対して下降させて前記第1吸着部を前記一端側に当接させるとともに前記第2吸着部を前記他端側に当接させるヘッド下降工程と、前記第1吸着部および前記第2吸着部から真空吸着して前記ピックアップヘッドによって電子部品を吸着保持するとともに、前記部品吸着手段による前記電子部品の真空吸着を解除する部品吸着工程と、前記ピックアップヘッドを上昇させて吸着保持した前記電子部品を取り出す部品ピックアップ工程と、取り出された電子部品を前記実装ヘッドによって前記基板保持部に位置決め保持された配線基板に移送する部品移送工程と、前記実装ヘッドを下降させて前記部品側接続端子列を前記配線基板に形成された基板側接続端子列に接続する部品接続工程とを含む。   The electronic component mounting method of the present invention includes a flexible region at least partially, the relative height position of one end side and the other end side can be changed, and the component side connection terminal row is formed on the one end side. The electronic component supplied in a state where it is mounted on the tray member is taken out by vacuum suction from the tray member mounted on the tray mounting portion of the component supply portion with a pickup head, and is mounted on the substrate holding portion by the mounting head. An electronic component mounting method for mounting on a wiring board that is positioned and held, wherein the tray member has a first support portion that supports the one end side of the electronic component from below and a height different from the first support portion. A second support part configured to support the other end side from below so as to form a height difference between the component side connection terminal row and the other end side; and the first support part and the second support part. Open the support to the tray A through hole communicating with a suction hole of the tray mounting portion in a state of being provided through the material and mounted on the tray mounting portion, and the pickup head and the mounting head are on one end side of the electronic component A first suction part for vacuum suction, and a second suction part for vacuum suction of the other end side at a position different in height from the one end side by the height difference, the first support part, The electronic component is mounted on the tray member while being horizontally positioned by supporting the other end side from below with at least the second support portion of the support portion from below the electronic component. A component mounting step, a pressing member mounting step of mounting a pressing member on the electronic component mounted on the tray member, pressing the electronic component against the tray member, and holding the electronic component, and the pressing member mounted Placed A tray mounting step of mounting the member on the tray mounting portion, a component suction step of vacuum-sucking the electronic component via the tray member by a component suction means provided on the tray mounting portion, and the electronic A pressing member removing step for removing the pressing member from the tray member that vacuum-sucks the component, and the pickup head is lowered with respect to the tray member that vacuum-sucks the electronic component, thereby bringing the first suction part into contact with the one end side And a head lowering step for bringing the second suction part into contact with the other end side, and vacuum suction from the first suction part and the second suction part to hold and hold the electronic component by the pickup head, A component suction step for releasing the vacuum suction of the electronic component by the component suction means, and the electronic component that is lifted and held by lifting the pickup head A component pick-up step for picking up the component, a component transfer step for transferring the picked-out electronic component to the wiring substrate positioned and held by the substrate holding portion by the mounting head, and lowering the mounting head to move the component-side connection terminal row And a component connecting step of connecting to the board side connection terminal row formed on the wiring board.

本発明によれば、一部に可撓性領域を含みトレイ部材に装着された状態で供給される電子部品をピックアップヘッドにより取り出す電子部品のピックアップにおいて、高さの異なる第1支持部および第2支持部が設けられたトレイ部材に電子部品を水平方向に位置決めされた状態で装着した後、この電子部品の上に押さえ部材を載置してこの電子部品をトレイ部材に対して押しつけて挟持することにより、電子部品の一端側と他端側との間に高さ差が生じる形態となるように下方から支持した状態でトレイ載置部に載置して電子部品をトレイ部材によって吸着保持し、次いで押さえ部材を取り外した後に電子部品の一端側を真空吸着する第1吸着部と一端側とトレイ部材の高さ差だけ高さが異なる位置で他端側を真空吸着する第2吸着部とを有するピックアップヘッドによって電子部品を取り出す構成を採用することにより、フレキシブル基板などの可撓性領域を含む電子部品を対象として、簡便な機構で安定した実装精度を得ることができる。   According to the present invention, in the pickup of an electronic component in which the electronic component that is partially attached and includes a flexible region and is supplied to the tray member is picked up by the pickup head, the first support portion and the second support portion having different heights are used. After mounting the electronic component on the tray member provided with the support portion in a state of being positioned in the horizontal direction, the pressing member is placed on the electronic component, and the electronic component is pressed against the tray member and sandwiched. As a result, the electronic component is mounted on the tray mounting portion while being supported from below so that a height difference is generated between the one end side and the other end side of the electronic component, and the electronic component is sucked and held by the tray member. Then, after removing the pressing member, a first suction portion that vacuum-sucks one end side of the electronic component, and a second suction portion that vacuum-sucks the other end side at a position that differs in height by the height difference between the one end side and the tray member, The By adopting the structure for taking out an electronic component by a pickup head which may be a target electronic component comprising a flexible region such as a flexible substrate to obtain a stable mounting accuracy with a simple mechanism.

本発明の実施の形態1の電子部品実装装置の斜視図The perspective view of the electronic component mounting apparatus of Embodiment 1 of this invention 本発明の実施の形態1の電子部品実装装置の作業対象となる配線基板および電子部品の構成説明図Configuration explanatory diagram of a wiring board and an electronic component which are work targets of the electronic component mounting apparatus according to the first embodiment of the present invention. 本発明の実施の形態1の電子部品実装装置におけるトレイ部材による電子部品の保持形態の説明図Explanatory drawing of the holding | maintenance form of the electronic component by the tray member in the electronic component mounting apparatus of Embodiment 1 of this invention 本発明の実施の形態1の電子部品実装装置に用いられる実装ヘッドの構成を示す断面図Sectional drawing which shows the structure of the mounting head used for the electronic component mounting apparatus of Embodiment 1 of this invention. 本発明の実施の形態1の電子部品実装装置の制御系の構成を示すブロック図The block diagram which shows the structure of the control system of the electronic component mounting apparatus of Embodiment 1 of this invention 本発明の実施の形態1の電子部品実装方法の工程説明図Process explanatory drawing of the electronic component mounting method of Embodiment 1 of this invention 本発明の実施の形態1の電子部品実装方法の工程説明図Process explanatory drawing of the electronic component mounting method of Embodiment 1 of this invention 本発明の実施の形態1の電子部品実装方法の工程説明図Process explanatory drawing of the electronic component mounting method of Embodiment 1 of this invention 本発明の実施の形態2の電子部品実装装置におけるトレイ部材による電子部品の保持形態の説明図Explanatory drawing of the holding | maintenance form of the electronic component by the tray member in the electronic component mounting apparatus of Embodiment 2 of this invention 本発明の実施の形態2の電子部品実装方法の工程説明図Process explanatory drawing of the electronic component mounting method of Embodiment 2 of this invention 本発明の実施の形態2の電子部品実装方法の工程説明図Process explanatory drawing of the electronic component mounting method of Embodiment 2 of this invention 本発明の実施の形態2の電子部品実装方法の工程説明図Process explanatory drawing of the electronic component mounting method of Embodiment 2 of this invention

(実施の形態1)
まず図1を参照して、電子部品実装装置1の構成を説明する。電子部品実装装置1は、フレキシブル基板とリジッド基板を予め接続したモジュール基板など、少なくとも一部に可撓性領域を含む電子部品であってトレイ部材に装着された状態で供給される電子部品を、部品供給部からピックアップヘッドによって真空吸着して取り出して、実装ヘッドによって基板保持部に位置決め保持された配線基板に実装する機能を有するものである。
(Embodiment 1)
First, the configuration of the electronic component mounting apparatus 1 will be described with reference to FIG. The electronic component mounting apparatus 1 is an electronic component that includes a flexible region at least partially, such as a module substrate in which a flexible substrate and a rigid substrate are connected in advance, and is supplied in a state of being mounted on a tray member. It has a function of being picked up by vacuum pick-up from a component supply unit by a pickup head and mounted on a wiring board positioned and held by a board holding unit by a mounting head.

図1において、電子部品実装装置1は、X方向に直列に配置された部品供給部2、基板保持部3の上方に部品実装機構を配設した構成となっている。部品実装機構は、実装ヘッド10を昇降(矢印a)させるヘッド昇降機構9およびヘッド昇降機構9をX方向(矢印b)に移動させる移動テーブル8を備えており、実装ヘッド10によって部品供給部2から取り出されたモジュール基板6(電子部品)は、基板保持部3に位置決め保持された配線基板12に実装される。すなわち本実施の形態1においては、実装ヘッド10がモジュール基板6を部品供給部2から取り出すピックアップヘッドを兼ねる形態となっている。   In FIG. 1, an electronic component mounting apparatus 1 has a configuration in which a component mounting mechanism is disposed above a component supply unit 2 and a substrate holding unit 3 that are arranged in series in the X direction. The component mounting mechanism includes a head lifting mechanism 9 that moves the mounting head 10 up and down (arrow a) and a moving table 8 that moves the head lifting mechanism 9 in the X direction (arrow b). The module board 6 (electronic component) taken out from the board is mounted on the wiring board 12 positioned and held by the board holding unit 3. That is, in the first embodiment, the mounting head 10 also serves as a pickup head that takes out the module substrate 6 from the component supply unit 2.

部品供給部2はY軸テーブル2Y、X軸テーブル2Xを積層したXYテーブル機構を備えており、X軸テーブル2X上には保持テーブル4が装着されている。保持テーブル4にはモジュール基板6が装着される複数のトレイ部材を格子状に規則配列で収納するトレイホルダ5が載置されている。Y軸テーブル2Y、X軸テーブル2Xを駆動することによりトレイホルダ5はY方向、X方向(矢印c、d)へ水平移動し、実装ヘッド10によるピックアップ位置に移動する。ピックアップ位置の上方には第1カメラ7が撮像方向を下向きにして配設されており、第1カメラ7による撮像結果を認識処理することにより、ピックアップ対象のモジュール基板6が位置認識される。   The component supply unit 2 includes an XY table mechanism in which a Y-axis table 2Y and an X-axis table 2X are stacked, and a holding table 4 is mounted on the X-axis table 2X. Mounted on the holding table 4 is a tray holder 5 for storing a plurality of tray members on which the module substrate 6 is mounted in a regular arrangement in a lattice shape. By driving the Y-axis table 2Y and the X-axis table 2X, the tray holder 5 moves horizontally in the Y direction and the X direction (arrows c and d) and moves to the pickup position by the mounting head 10. The first camera 7 is disposed above the pickup position with the imaging direction facing downward, and the module substrate 6 to be picked up is recognized by recognizing the imaging result of the first camera 7.

基板保持部3はY軸テーブル3Y、X軸テーブル3Xを積層したXYテーブル機構を備えており、X軸テーブル3X上には基板ホルダ11が装着されている。基板ホルダ11はモジュール基板6が実装される配線基板12を保持しており、Y軸テーブル3Y、X軸テーブル3Xを駆動することにより配線基板12はY方向、X方向(矢印e、f)へ水平移動する。移動テーブル8の下面には、基板保持部3の上方に対して進退自在(矢印g)な第2カメラ13が配設されている。モジュール基板6を吸着保持した実装ヘッド10を基板ホルダ11に保持された配線基板12の上方に位置させた状態で、第2カメラ13を実装ヘッド10と配線基板12との間に進出させることにより、実装ヘッド10に吸着保持された状態のモジュール基板6および配線基板12を同時に撮像して位置認識することができる。   The substrate holding unit 3 includes an XY table mechanism in which a Y-axis table 3Y and an X-axis table 3X are stacked, and a substrate holder 11 is mounted on the X-axis table 3X. The board holder 11 holds a wiring board 12 on which the module board 6 is mounted. By driving the Y-axis table 3Y and the X-axis table 3X, the wiring board 12 moves in the Y direction and the X direction (arrows e and f). Move horizontally. A second camera 13 is provided on the lower surface of the moving table 8 so as to be movable back and forth (arrow g) with respect to the upper side of the substrate holding unit 3. By moving the second camera 13 between the mounting head 10 and the wiring board 12 in a state where the mounting head 10 holding the module substrate 6 by suction is positioned above the wiring board 12 held by the board holder 11. The module substrate 6 and the wiring substrate 12 that are attracted and held by the mounting head 10 can be simultaneously imaged to recognize their positions.

次に図2を参照して、電子部品実装装置1の作業対象となる電子部品であるモジュール基板6および配線基板12について説明する。モジュール基板6は、ガラエポ基板などのリジッド基板15の表面15aの端部に薄型の樹脂基板などの可撓性のフレキシブル基板16を接続して構成されており、少なくとも一部に可撓性領域を含んだ形態となっている。この構成により、フレキシブル基板16を撓ませてモジュール基板6の一端側E1と他端側E2との相対的な高さ位置を変更することが可能となっている。リジッド基板15、フレキシブル基板16には、前工程において実装されたコネクタ部品やチップ部品などの既実装部品17、18、19が存在しており、モジュール基板6の一端側E1に相当するフレキシブル基板16の裏面16bには、配線基板12の所定位置に形成された基板側接続端子列12aに接続される部品側接続端子列16cが形成されている。モジュール基板6を配線基板12に実装する際には、フレキシブル基板16を撓ませることにより、モジュール基板6の一端側E1と他端側E2との相対的な高さ位置を配線基板12における実装姿勢に応じて合わせる。   Next, with reference to FIG. 2, the module board 6 and the wiring board 12 which are electronic components used as the work object of the electronic component mounting apparatus 1 are demonstrated. The module substrate 6 is configured by connecting a flexible flexible substrate 16 such as a thin resin substrate to an end portion of a surface 15a of a rigid substrate 15 such as a glass epoxy substrate, and at least a portion of the module substrate 6 has a flexible region. It is a form that includes. With this configuration, the flexible substrate 16 can be bent to change the relative height positions of the one end side E1 and the other end side E2 of the module substrate 6. The rigid substrate 15 and the flexible substrate 16 have already mounted components 17, 18, 19 such as connector components and chip components mounted in the previous process, and the flexible substrate 16 corresponding to the one end E 1 of the module substrate 6. A component-side connection terminal row 16c connected to the board-side connection terminal row 12a formed at a predetermined position of the wiring board 12 is formed on the back surface 16b. When the module substrate 6 is mounted on the wiring substrate 12, the flexible substrate 16 is bent so that the relative height positions of the one end E 1 and the other end E 2 of the module substrate 6 are mounted on the wiring substrate 12. Adjust according to.

次に図3を参照して、部品供給部2においてモジュール基板6をトレイホルダ5に配列する方法について説明する。図3(a)に示すように、まずモジュール基板6は平面視して矩形状のトレイ部材20に対して上方から(矢印h)装着される。次いでモジュール基板6は、同様に平面視して矩形状でトレイ部材20に対して着脱自在に設けられた押さえ部材23によって、上方から(矢印i)押さえ込まれて挟持された状態で保持される。本実施の形態1においては、モジュール基板6は部品側接続端子列16cを下面側にした姿勢でトレイ部材20に装着され、ピックアップヘッドを兼ねる実装ヘッド10が、部品側接続端子列16cを下面側にした姿勢のモジュール基板6をトレイ部材20から直接取り出す形態となっている。   Next, a method for arranging the module substrates 6 on the tray holder 5 in the component supply unit 2 will be described with reference to FIG. As shown in FIG. 3A, the module substrate 6 is first mounted on the rectangular tray member 20 from above (arrow h) in plan view. Next, the module substrate 6 is similarly held in a state of being pressed and clamped from above (arrow i) by a pressing member 23 provided in a rectangular shape in plan view and detachable from the tray member 20. In the first embodiment, the module substrate 6 is mounted on the tray member 20 with the component-side connection terminal row 16c on the lower surface side, and the mounting head 10 also serving as a pickup head has the component-side connection terminal row 16c on the lower surface side. The module substrate 6 with the posture is taken out directly from the tray member 20.

トレイ部材20には、モジュール基板6の一端側E1を下方から支持する第1支持部20aと、第1支持部20aに対して高さ差H1だけ異なる高さに形成されて、部品側接続端子列16cと他端側E2との間に高さ差が生じる形態となるように他端側E2側を下方から支持する第2支持部20bとが設けられている。第1支持部20aと第2支持部20bとの間は、モジュール基板6や既実装部品17との干渉を防止するための逃がしスペース20cとなっている。第1支持部20a、第2支持部20bには、それぞれトレイ部材20を貫通して貫通孔20d、20eが設けられている。さらに、第2支持部20bには位置決めピン21が突設されており、モジュール基板6のリジッド基板15に設けられた位置決め孔15cに位置決めピン21が嵌合することにより、モジュール基板6の水平方向の位置決めが行われる。すなわち、トレイ部材20には、モジュール基板6が水平方向に位置決めされた状態で装着される。   The tray member 20 is formed at a height different from the first support portion 20a for supporting the one end E1 of the module substrate 6 from below and a height difference H1 with respect to the first support portion 20a. A second support portion 20b that supports the other end side E2 side from below is provided so that a height difference is generated between the row 16c and the other end side E2. A clearance space 20c is provided between the first support portion 20a and the second support portion 20b to prevent interference with the module substrate 6 and the already mounted component 17. The first support portion 20a and the second support portion 20b are provided with through holes 20d and 20e, respectively, penetrating the tray member 20. Further, a positioning pin 21 protrudes from the second support portion 20b. When the positioning pin 21 is fitted into a positioning hole 15c provided in the rigid board 15 of the module board 6, the module board 6 is moved in the horizontal direction. Positioning is performed. That is, the module substrate 6 is mounted on the tray member 20 in a state of being positioned in the horizontal direction.

押さえ部材23の下面には、モジュール基板6を押さえつけるための第1押さえ面23a、第2押さえ面23bおよびトレイ部材20に当接する当接面23cが設けられており、第1押さえ面23a、第2押さえ面23bの中間には、モジュール基板6や既実装部品18との干渉を防止するための逃がしスペース23eが設けられている。第1押さえ面23aはフレキシブル基板16の表面16aに当接して一端側E1のフレキシブル基板16を第1支持部20aに対して押し付ける。第2押さえ面23bは、リジッド基板15の表面15aに当接してリジッド基板15を第2支持部20bに押し付ける。当接面23cには位置合わせ孔23dが上下方向に貫通して設けられており、トレイ部材20に植設された位置合わせピン22を位置合わせ孔23dに嵌合させることにより、押さえ部材23はトレイ部材20に対して位置合わせされる。   A lower surface of the pressing member 23 is provided with a first pressing surface 23a for pressing the module substrate 6, a second pressing surface 23b, and an abutting surface 23c that contacts the tray member 20. An escape space 23e for preventing interference with the module substrate 6 and the already mounted component 18 is provided in the middle of the two pressing surfaces 23b. The first pressing surface 23a contacts the surface 16a of the flexible substrate 16 and presses the flexible substrate 16 on the one end side E1 against the first support portion 20a. The second pressing surface 23b contacts the surface 15a of the rigid substrate 15 and presses the rigid substrate 15 against the second support portion 20b. The contact surface 23c is provided with an alignment hole 23d penetrating in the vertical direction. By fitting the alignment pin 22 implanted in the tray member 20 into the alignment hole 23d, the pressing member 23 is It is aligned with respect to the tray member 20.

ここで、第1押さえ面23a、第2押さえ面23b、当接面23cの高さ方向の位置関係は、当接面23cが第1支持部20aに直接当接した状態において、第2押さえ面23bがリジッド基板15の表面15aに密着するように、第2押さえ面23bは当接面23cよりもリジッド基板15の厚み分だけ高くなるように設定されており、さらに第1押さえ面23aは、モジュール基板6の一端側E1のフレキシブル基板16が第1支持部20aに当接した状態においてフレキシブル基板16の表面16aに密着するように、第2押さえ面23bよりも高さ差H2だけ低い位置に設定されている。   Here, the positional relationship of the first pressing surface 23a, the second pressing surface 23b, and the contact surface 23c in the height direction is such that the second pressing surface is in a state where the contact surface 23c is in direct contact with the first support portion 20a. The second pressing surface 23b is set to be higher than the contact surface 23c by the thickness of the rigid substrate 15 so that 23b is in close contact with the surface 15a of the rigid substrate 15, and the first pressing surface 23a is At a position lower than the second pressing surface 23b by a height difference H2 so that the flexible substrate 16 on the one end side E1 of the module substrate 6 is in close contact with the surface 16a of the flexible substrate 16 in a state where the flexible substrate 16 is in contact with the first support portion 20a. Is set.

すなわち、押さえ部材23は、トレイ部材20に装着されたモジュール基板6の上に着脱自在に載置されてモジュール基板6をトレイ部材20に対して押し付けて挟持する。そしてこのようにしてモジュール基板6を挟持したトレイ部材20および押さえ部材23は、図3(b)に示すトレイ載置部24上にトレイ部材20の下面を載置面24aに当接させた状態で載置される。トレイ載置部24は、図1に示すトレイホルダ5に格子配列で複数設けられており、それぞれのトレイ載置部24には、トレイ部材20における貫通孔20d、20eに対応した位置に2つの吸引孔24bが設けられている。吸引孔24bは第1真空吸引部25に接続されており、第1真空吸引部25を作動させることにより、吸引孔24bから真空吸引する。   That is, the pressing member 23 is detachably mounted on the module substrate 6 mounted on the tray member 20, and presses and holds the module substrate 6 against the tray member 20. The tray member 20 and the pressing member 23 sandwiching the module substrate 6 in this way are in a state in which the lower surface of the tray member 20 is brought into contact with the placement surface 24a on the tray placement portion 24 shown in FIG. It is mounted with. A plurality of tray mounting portions 24 are provided in a lattice arrangement on the tray holder 5 shown in FIG. 1. Each tray mounting portion 24 has two tray mounting portions 24 at positions corresponding to the through holes 20 d and 20 e in the tray member 20. A suction hole 24b is provided. The suction hole 24b is connected to the first vacuum suction part 25, and vacuum suction is performed from the suction hole 24b by operating the first vacuum suction part 25.

図3(c)に示すように、押さえ部材23との間でモジュール基板6を挟持したトレイ部材20をトレイ載置部24に載置した状態では、トレイ部材20に設けられた貫通孔20d、20eは以下に説明する部品吸着手段を構成する吸引孔24bと連通する。そしてこの状態で第1真空吸引部25を作動させることにより、吸引孔24bを介して貫通孔20d、20eから真空吸引され、これによりリジッド基板15およびフレキシブル基板16はそれぞれ第1支持部20a、第2支持部20bに真空吸着により保持される。このようにして部品供給部2のトレイホルダ5に収納されたモジュール基板6は実装ヘッド10によって真空吸着により取り出されるが、この真空吸着による取り出しに先立って、押さえ部材23はモジュール基板6の上から取り除かれる。   As shown in FIG. 3C, in the state where the tray member 20 that sandwiches the module substrate 6 with the pressing member 23 is placed on the tray placement portion 24, through holes 20d provided in the tray member 20, 20e communicates with a suction hole 24b that constitutes a component suction means described below. Then, by operating the first vacuum suction part 25 in this state, vacuum suction is performed from the through holes 20d and 20e through the suction hole 24b, whereby the rigid substrate 15 and the flexible substrate 16 are respectively connected to the first support part 20a and the first support part 20a. 2 It hold | maintains by the vacuum suction to the support part 20b. The module substrate 6 housed in the tray holder 5 of the component supply unit 2 in this way is taken out by vacuum suction by the mounting head 10. Prior to the removal by vacuum suction, the pressing member 23 is removed from above the module substrate 6. Removed.

上述の構成において、第1真空吸引部25および吸引孔24bは、トレイホルダ5に配列されるトレイ載置部24に設けられ、モジュール基板6が装着されたトレイ部材20が載置された状態でモジュール基板6をトレイ部材20を介して真空吸着する部品吸着手段となっている。なお本実施の形態1では、上述の作業動作をオペレータの手動操作によって行うことを想定しているが、これらの作業動作の一部あるいは全てを、移載ロボット機構などによって自動的に行うようにしてもよい。   In the above-described configuration, the first vacuum suction unit 25 and the suction hole 24b are provided in the tray mounting unit 24 arranged in the tray holder 5, and the tray member 20 to which the module substrate 6 is mounted is mounted. The module substrate 6 is a component suction unit that vacuum-sucks the module substrate 6 via the tray member 20. In the first embodiment, it is assumed that the above operation is performed manually by an operator. However, a part or all of these operations are automatically performed by a transfer robot mechanism or the like. May be.

次に図4を参照して、実装ヘッド10の構成および機能を説明する。図4において、実装ヘッド10は、図1に示すヘッド昇降機構9によって昇降する昇降軸30の下端部に、上部から順に装着ブロック31、ノズルホルダ32および第1吸着ノズル33を装着し、さらに装着ブロック31の側面に第2吸着ノズル34を配設した構成となっている。昇降軸30、装着ブロック31、ノズルホルダ32にはそれぞれ2系統の第1吸引孔30a、第2吸引孔30b、第1吸引孔31a、第2吸引孔31b、第1吸引孔32a、第2吸引孔32bが形成されており、第1吸引孔30a、31a、32aおよび、第2吸引孔30b、31b、32bはそれぞれ連通している。装着ブロック31は昇降軸30に固着されており、ノズルホルダ32は装着ブロック31にねじ締結されている。真空吸引部を作動させて第2吸引孔30bから真空吸引することにより、第2吸引孔32bによって第1吸着ノズル33は吸着保持される。   Next, the configuration and function of the mounting head 10 will be described with reference to FIG. 4, the mounting head 10 is mounted with a mounting block 31, a nozzle holder 32, and a first suction nozzle 33 in order from the top to the lower end of a lifting shaft 30 that is lifted and lowered by the head lifting mechanism 9 shown in FIG. The second suction nozzle 34 is disposed on the side surface of the block 31. The elevating shaft 30, the mounting block 31, and the nozzle holder 32 are each provided with two systems of first suction holes 30a, second suction holes 30b, first suction holes 31a, second suction holes 31b, first suction holes 32a, and second suction holes. A hole 32b is formed, and the first suction holes 30a, 31a, 32a and the second suction holes 30b, 31b, 32b communicate with each other. The mounting block 31 is fixed to the lifting shaft 30, and the nozzle holder 32 is screwed to the mounting block 31. The first suction nozzle 33 is sucked and held by the second suction hole 32b by operating the vacuum suction part and performing vacuum suction from the second suction hole 30b.

第1吸着ノズル33の中央から下方に延出した軸部33aには吸着孔33bが上下に貫通して設けられており、吸着孔33bは第1吸引孔32a、31a、30aを介して第2真空吸引部35と接続されている。また第2吸着ノズル34に設けられた吸着孔34bも同様に第2真空吸引部35に接続されている。第2真空吸引部35を作動させることにより、吸着孔33b、34bから真空吸引し、それぞれの吸着面である第1吸着部33c、第2吸着部34cに吸着対象物を吸着保持することができる。   The shaft portion 33a extending downward from the center of the first suction nozzle 33 is provided with a suction hole 33b extending vertically therethrough, and the suction hole 33b is second through the first suction holes 32a, 31a, 30a. A vacuum suction unit 35 is connected. Similarly, the suction hole 34 b provided in the second suction nozzle 34 is also connected to the second vacuum suction part 35. By operating the second vacuum suction unit 35, vacuum suction is performed from the suction holes 33b and 34b, and the suction target object can be sucked and held by the first suction unit 33c and the second suction unit 34c which are the respective suction surfaces. .

ここで、第1吸着部33cはモジュール基板6のフレキシブル基板16の端部を、第2吸着部34cはモジュール基板6のリジッド基板15の平面部をそれぞれ吸着するように第1吸着ノズル33および第2吸着ノズル34の平面位置が設定されており、さらにモジュール基板6をトレイ部材20に保持させた状態における高さ差H3だけ第1吸着部33cと第2吸着部34cとの高さ位置が異なるように形状が設定されている。すなわち本実施の形態1においては、ピックアップヘッドを兼ねる実装ヘッド10は、モジュール基板6の一端側E1を真空吸着する第1吸着部33cと、一端側E1と高さ差H3だけ高さが異なる位置で他端側E2を真空吸着する第2吸着部34cとを有する形態となっている。   Here, the first suction portion 33c and the second suction portion 34c suck the end portion of the flexible substrate 16 of the module substrate 6, and the second suction portion 34c sucks the flat portion of the rigid substrate 15 of the module substrate 6, respectively. The planar position of the two suction nozzles 34 is set, and the height positions of the first suction part 33c and the second suction part 34c are different by a height difference H3 when the module substrate 6 is held on the tray member 20. The shape is set as follows. That is, in the first embodiment, the mounting head 10 that also serves as the pickup head has a first suction portion 33c that vacuum-sucks one end side E1 of the module substrate 6, and a position that differs in height from the one end side E1 by a height difference H3. And the second suction part 34c that vacuum-sucks the other end E2.

次に図5を参照して、制御系の構成を説明する。図5において、制御部40は演算装置であり、記憶部41に記憶された各種のプログラムやデータに基づき、以下に説明する各部を制御する。記憶部41には、以下に説明する部品ピックアップ動作および部品実装動作を実行するために必要な動作プログラムや実装データが記憶されている。   Next, the configuration of the control system will be described with reference to FIG. In FIG. 5, a control unit 40 is an arithmetic device, and controls each unit described below based on various programs and data stored in the storage unit 41. The storage unit 41 stores an operation program and mounting data necessary for executing a component pickup operation and a component mounting operation described below.

画像認識部42は、第1カメラ7、第2カメラ13の撮像結果を認識処理することにより、部品供給部2におけるモジュール基板6の位置認識、基板保持部3における配線基板12および実装ヘッド10に保持されたモジュール基板6の位置認識を行う。制御部40が、部品供給部2、第1真空吸引部25、実装ヘッド10、第2真空吸引部35、移動テーブル8およびヘッド昇降機構9より成るヘッド移動機構、基板保持部3を制御することにより、以下に説明する電子部品のピックアップ動作および取り出した電子部品を基板保持部3に位置決め保持された配線基板12に実装する部品実装動作が実行される。   The image recognition unit 42 recognizes the imaging results of the first camera 7 and the second camera 13, thereby recognizing the position of the module substrate 6 in the component supply unit 2, the wiring substrate 12 in the substrate holding unit 3, and the mounting head 10. The position of the held module substrate 6 is recognized. The control unit 40 controls the component moving unit 2, the first vacuum suction unit 25, the mounting head 10, the second vacuum suction unit 35, the head moving mechanism including the moving table 8 and the head lifting mechanism 9, and the substrate holding unit 3. Thus, the electronic component pick-up operation described below and the component mounting operation for mounting the taken-out electronic component on the wiring board 12 positioned and held by the board holding unit 3 are executed.

次に図6〜図8を参照して、電子部品のピックアップ動作および部品実装動作について説明する。図6(a)は、モジュール基板6をトレイ部材20に装着するために位置合わせした状態を示している。ここではまず部品側接続端子列16cが下面側になるように、表面16a、表面15aを上向きにした姿勢でモジュール基板6を保持する。そしてモジュール基板6の方向を、一端側E1、他端側E2がそれぞれ実装ヘッド10の第1支持部20a、第2支持部20bの上方に位置し、リジッド基板15の位置決め孔15cが位置決めピン21の直上に位置するように、モジュール基板6をトレイ部材20に対して位置合わせする。   Next, an electronic component pick-up operation and component mounting operation will be described with reference to FIGS. FIG. 6A shows a state in which the module substrate 6 is aligned for mounting on the tray member 20. Here, first, the module substrate 6 is held with the surface 16a and the surface 15a facing upward so that the component side connection terminal row 16c is on the lower surface side. The direction of the module substrate 6 is such that one end E1 and the other end E2 are positioned above the first support portion 20a and the second support portion 20b of the mounting head 10, respectively, and the positioning hole 15c of the rigid substrate 15 is the positioning pin 21. The module substrate 6 is aligned with the tray member 20 so as to be located immediately above the tray member 20.

次いで、図6(b)に示すように、モジュール基板6をトレイ部材20に対して下降させて、位置決め孔15cに位置決めピン21を嵌合させる。これにより、モジュール基板6をトレイ部材20に対して水平方向に位置決めする。このとき、モジュール基板6はリジッド基板15が第2支持部20bに当接することによりトレイ部材20によって下方から支持され、フレキシブル基板16は第1支持部20aの上方で片持ち支持状態となる。なお、フレキシブル基板16の剛性が自重や既実装部品の重さに比べて低い場合には、フレキシブル基板16は片持ちのまま下垂状態となり、先端部近傍が第1支持部20aに当接して支持される。すなわちここでは、第1支持部20a、第2支持部20bによるモジュール基板6の下方からの支持のうち、少なくとも第2支持部20bによって他端側E2を下方から支持することにより、モジュール基板6をトレイ部材20に水平方向に位置決めされた状態で装着する(部品装着工程)。   Next, as shown in FIG. 6B, the module substrate 6 is lowered with respect to the tray member 20, and the positioning pins 21 are fitted into the positioning holes 15c. Thus, the module substrate 6 is positioned in the horizontal direction with respect to the tray member 20. At this time, the module substrate 6 is supported from below by the tray member 20 when the rigid substrate 15 contacts the second support portion 20b, and the flexible substrate 16 is in a cantilevered support state above the first support portion 20a. When the rigidity of the flexible substrate 16 is lower than its own weight or the weight of the already mounted component, the flexible substrate 16 is in a cantilever state while being cantilevered, and the vicinity of the tip is in contact with the first support portion 20a for support. Is done. That is, here, of the support from the lower side of the module substrate 6 by the first support portion 20a and the second support portion 20b, at least the second support portion 20b supports the other end E2 from the lower side, whereby the module substrate 6 is fixed. The tray member 20 is mounted while being positioned in the horizontal direction (component mounting step).

この後、位置合わせ孔23dに位置合わせピン22を嵌合させながら、トレイ部材20に装着されたモジュール基板6の上に押さえ部材23を載置して、モジュール基板6をトレイ部材20に対して押し付けて挟持する(押さえ部材載置工程)。これにより、図6(c)に示すように、フレキシブル基板16は第1押さえ面23aによって第1支持部20aに、リジッド基板15は第2押さえ面23bによって第2支持部20bにそれぞれ押し付けられる。すなわちモジュール基板6は、一端側E1と他端側E2との間に高さ差H1(図3参照)が生じる形態で、トレイ部材20と押さえ部材23によって挟持される。次いで、押さえ部材23が載置されてモジュール基板6を挟持したトレイ部材20を、トレイ載置部24に載置する(トレイ載置工程)。   Thereafter, the pressing member 23 is placed on the module substrate 6 mounted on the tray member 20 while the alignment pin 22 is fitted into the alignment hole 23d, and the module substrate 6 is attached to the tray member 20. Pressing and clamping (pressing member placement step). 6C, the flexible substrate 16 is pressed against the first support portion 20a by the first pressing surface 23a, and the rigid substrate 15 is pressed against the second support portion 20b by the second pressing surface 23b. That is, the module substrate 6 is sandwiched between the tray member 20 and the pressing member 23 in a form in which a height difference H1 (see FIG. 3) occurs between the one end side E1 and the other end side E2. Next, the tray member 20 on which the pressing member 23 is placed and sandwiches the module substrate 6 is placed on the tray placing portion 24 (tray placing step).

そしてトレイ載置部24に設けられた部品吸着手段によって、モジュール基板6をトレイ部材20を介して真空吸着する(部品吸着工程)。すなわち第1真空吸引部25を作動させて、図7(a)に示すように、トレイ載置部24に設けられた吸引孔24bを介して貫通孔20e、20dから真空吸引することにより、フレキシブル基板16を第1支持部20aに、リジッド基板15を第2支持部20bに吸着保持する。   Then, the module substrate 6 is vacuum-sucked through the tray member 20 by the component suction means provided in the tray mounting portion 24 (component suction step). That is, the first vacuum suction unit 25 is operated, and the vacuum suction is performed from the through holes 20e and 20d through the suction holes 24b provided in the tray mounting unit 24 as shown in FIG. The substrate 16 is attracted and held on the first support portion 20a, and the rigid substrate 15 is attracted and held on the second support portion 20b.

この後、図7(b)に示すように、モジュール基板6を真空吸着したトレイ部材20から押さえ部材23を取り除く(押さえ部材除去工程)。このとき、部品吸着手段による真空吸引は継続していることから、モジュール基板6はリジッド基板15とフレキシブル基板16との間の高さ差を維持した状態でトレイ部材20に保持された状態を保つ。そしてこの状態で、モジュール基板6のピックアップが行われる。すなわちピックアップヘッドとして機能する実装ヘッド10を、モジュール基板6を真空吸着したトレイ部材20に対して下降させて、第1吸着部33cをフレキシブル基板16の一端側E1に当接させるとともに、第2吸着部34cをリジッド基板15の他端側E2に当接させる(ヘッド下降工程)。   Thereafter, as shown in FIG. 7B, the pressing member 23 is removed from the tray member 20 on which the module substrate 6 is vacuum-adsorbed (pressing member removing step). At this time, since the vacuum suction by the component suction means continues, the module substrate 6 keeps the state held by the tray member 20 while maintaining the height difference between the rigid substrate 15 and the flexible substrate 16. . In this state, the module substrate 6 is picked up. That is, the mounting head 10 that functions as a pickup head is lowered with respect to the tray member 20 that has vacuum-sucked the module substrate 6 to bring the first suction portion 33c into contact with the one end E1 of the flexible substrate 16, and the second suction The part 34c is brought into contact with the other end E2 of the rigid substrate 15 (head lowering step).

そして第2真空吸引部35を作動させて、第1吸着部33cおよび第2吸着部34cから真空吸着して実装ヘッド10によってモジュール基板6を吸着保持するとともに、第1真空吸引部25の作動を停止して部品吸着手段によるモジュール基板6の真空吸着を解除する(部品吸着工程)。これにより、モジュール基板6はトレイ部材20から実装ヘッド10に受け渡される。次いで実装ヘッド10を上昇させて、図7(c)に示すように、吸着保持したモジュール基板6を部品供給部2から取り出す(部品ピックアップ工程)。   Then, the second vacuum suction unit 35 is operated, and the module substrate 6 is sucked and held by the mounting head 10 by vacuum suction from the first suction unit 33c and the second suction unit 34c, and the first vacuum suction unit 25 is operated. Stop and release the vacuum suction of the module substrate 6 by the component suction means (component suction step). As a result, the module substrate 6 is transferred from the tray member 20 to the mounting head 10. Next, the mounting head 10 is raised, and the module substrate 6 sucked and held is taken out from the component supply unit 2 as shown in FIG. 7C (component pickup process).

この後、取り出されたモジュール基板6を実装ヘッド10によって基板保持部3に位置決め保持された配線基板12に移送する(部品移送工程)。そして実装ヘッド10を下降させてモジュール基板6のフレキシブル基板16に形成された部品側接続端子列16cを、配線基板12に形成された基板側接続端子列12a(図2参照)に接続する(部品接続工程)。   Thereafter, the taken module board 6 is transferred to the wiring board 12 positioned and held by the board holding unit 3 by the mounting head 10 (component transfer process). Then, the mounting head 10 is lowered to connect the component side connection terminal row 16c formed on the flexible substrate 16 of the module substrate 6 to the substrate side connection terminal row 12a (see FIG. 2) formed on the wiring substrate 12 (component). Connection process).

すなわち本実施の形態1に示す電子部品実装装置1による電子部品実装方法では、制御部40が前述の部品吸着手段、ヘッド移動機構、ピックアップヘッドを兼ねる実装ヘッド10を制御することにより、以下に説明する作業動作が実行される。すなわちトレイ部材20に装着されたモジュール基板6を貫通孔20d、20eおよび吸引孔24bを介して真空吸着し、次いで押さえ部材23を取り除いた後にモジュール基板6を実装ヘッド10によって吸着保持するとともに部品吸着手段による真空吸着を解除し、その後実装ヘッド10によってリジッド基板15とフレキシブル基板16との間の高さ差を維持した状態で吸着保持したモジュール基板6を部品供給部2から取り出して、基板保持部3に位置決め保持された配線基板12に移送し、モジュール基板6の部品側接続端子列16cを配線基板12に形成された基板側接続端子列12aに接続する。   That is, in the electronic component mounting method by the electronic component mounting apparatus 1 shown in the first embodiment, the control unit 40 controls the mounting head 10 that also serves as the component suction unit, the head moving mechanism, and the pickup head described above. The work operation to be performed is executed. That is, the module substrate 6 mounted on the tray member 20 is vacuum-sucked through the through holes 20d and 20e and the suction holes 24b, and then the holding member 23 is removed, and then the module substrate 6 is suction-held by the mounting head 10 and component suction is performed. After the vacuum suction by the means is released, the module substrate 6 sucked and held in a state where the height difference between the rigid substrate 15 and the flexible substrate 16 is maintained by the mounting head 10 is taken out from the component supply unit 2, and the substrate holding unit The component side connection terminal row 16c of the module substrate 6 is connected to the board side connection terminal row 12a formed on the wiring board 12.

この電子部品実装方法においては、フレキシブル基板16を屈曲させてリジッド基板15とフレキシブル基板16との間の高さ差を維持した状態で配線基板12への実装動作が行われることから、配線基板12やモジュール基板6に既実装部位が存在する場合にあっても、既実装部位との干渉を避けて新たにモジュール基板6を実装することが可能となっている。例えば、図8(a)に示すように、モジュール基板6のリジッド基板15の下面に既実装部品19Aが存在する場合にあっても、既実装部品19Aと配線基板12との干渉を避けることができる。また図8(b)に示すように、配線基板12においてリジッド基板15の下方に相当する位置に既実装部品19Bが存在する場合にあっても、既実装部品19Bとリジッド基板15との干渉を避けることができる。   In this electronic component mounting method, the mounting operation to the wiring board 12 is performed in a state in which the flexible board 16 is bent and the height difference between the rigid board 15 and the flexible board 16 is maintained. Even when there is an already mounted part on the module substrate 6, it is possible to newly mount the module board 6 while avoiding interference with the already mounted part. For example, as shown in FIG. 8A, even when the mounted component 19A is present on the lower surface of the rigid substrate 15 of the module substrate 6, interference between the mounted component 19A and the wiring substrate 12 can be avoided. it can. Further, as shown in FIG. 8B, even when the mounted component 19B exists at a position corresponding to the lower side of the rigid substrate 15 in the wiring board 12, the interference between the mounted component 19B and the rigid substrate 15 is prevented. Can be avoided.

さらに、図8(c)に示すように、フレキシブル基板16の部品側接続端子列16cと配線基板12の基板側接続端子列12aとを認識するために、第2カメラ13を実装ヘッド10の第1吸着ノズル33と配線基板12との間に進退させる際において、リジッド基板15の下面から既実装部品19Cが下方に突出している場合にあっても、第2カメラ13と既実装部品19Cとの干渉を防止することができる。   Further, as shown in FIG. 8C, in order to recognize the component side connection terminal row 16c of the flexible board 16 and the board side connection terminal row 12a of the wiring board 12, the second camera 13 is connected to the mounting head 10 in the first position. Even when the already mounted component 19C protrudes downward from the lower surface of the rigid substrate 15 when moving forward and backward between the one suction nozzle 33 and the wiring substrate 12, the second camera 13 and the already mounted component 19C Interference can be prevented.

上述構成では、リジッド基板15とフレキシブル基板16との間の高さ差を維持した状態で実装ヘッド10にモジュール基板6を吸着保持させる構成において、フレキシブル基板16を屈曲させるための駆動機構を用いることなく、単にトレイ部材20に装着されたモジュール基板6上に押さえ部材23を載置する簡便な機構によって、フレキシブル基板16を屈曲させて所定の高さ差を実現するようにしている。そしてフレキシブル基板16を押さえ部材23によって屈曲させる過程において、モジュール基板6は位置決め孔15cに位置決めピン21を嵌合させる構成の位置決め手段によってトレイ部材20に対して水平方向に位置決めされていることから、部品側接続端子列16cなど実装精度上重要な部位の位置ずれを防止することができ、簡便な機構で安定した実装精度を得ることが可能となっている。   In the above-described configuration, a driving mechanism for bending the flexible substrate 16 is used in the configuration in which the module substrate 6 is sucked and held by the mounting head 10 in a state where the height difference between the rigid substrate 15 and the flexible substrate 16 is maintained. Instead, the flexible substrate 16 is bent by a simple mechanism that simply places the pressing member 23 on the module substrate 6 mounted on the tray member 20, thereby realizing a predetermined height difference. In the process of bending the flexible substrate 16 by the pressing member 23, the module substrate 6 is positioned in the horizontal direction with respect to the tray member 20 by the positioning means configured to fit the positioning pins 21 into the positioning holes 15c. It is possible to prevent the positional shift of the parts, such as the component side connection terminal row 16c, which is important for mounting accuracy, and to obtain stable mounting accuracy with a simple mechanism.

(実施の形態2)
図9を参照して、本実施の形態2において用いられるトレイ部材120、押さえ部材123の構成について説明する。本実施の形態2においても、図9(a)に示すように、まずモジュール基板6は平面視して矩形状のトレイ部材120に対して上方から装着され、次いで同様に平面視して矩形状でトレイ部材120に対して着脱自在に設けられた押さえ部材123によって上方から押さえ込まれて挟持された状態で保持される。
(Embodiment 2)
With reference to FIG. 9, the structure of the tray member 120 and the pressing member 123 used in the second embodiment will be described. Also in the second embodiment, as shown in FIG. 9A, the module substrate 6 is first mounted from above on the rectangular tray member 120 in a plan view, and then similarly in a plan view in a rectangular shape. Thus, it is held in a state where it is pressed and clamped from above by a pressing member 123 detachably provided to the tray member 120.

本実施の形態2においては、モジュール基板6は部品側接続端子列16cを上面側にした姿勢でトレイ部材120に装着され、ピックアップヘッド110(図11(a)参照)によって部品供給部2から取り出される。ピックアップヘッド110は、図1に示す部品供給部2の上方と実装ヘッド10への受け渡し位置との間で往復動し、且つ上下反転機構(図示省略)によって上下反転自在に配設されている。この構成により、部品側接続端子列16cを上面側にした姿勢のモジュール基板6をトレイ部材120から取り出した後にピックアップヘッド110を上下反転して、部品側接続端子列16cを下面側にした姿勢のモジュール基板6を実装ヘッド10に受け渡すことができるようになっている。   In the second embodiment, the module substrate 6 is mounted on the tray member 120 with the component-side connection terminal row 16c on the upper surface side, and is taken out from the component supply unit 2 by the pickup head 110 (see FIG. 11A). It is. The pickup head 110 reciprocates between an upper part of the component supply unit 2 shown in FIG. 1 and a delivery position to the mounting head 10, and is disposed so as to be turned upside down by an upside down mechanism (not shown). With this configuration, after taking out the module substrate 6 with the component-side connection terminal row 16c on the upper surface side from the tray member 120, the pickup head 110 is turned upside down so that the component-side connection terminal row 16c is on the lower surface side. The module substrate 6 can be transferred to the mounting head 10.

トレイ部材120には、モジュール基板6の一端側E1を下方から支持する第1支持部120aと、第1支持部120aに対して高さ差H1だけ異なる高さに形成されて部品側接続端子列16cと他端側E2との間に高さ差が生じる形態となるように他端側E2側を下方から支持する第2支持部120bとが設けられている。第1支持部120aと第2支持部120bとの間、第2支持部120b相互の間は、モジュール基板6や既実装部品19などとの干渉を防止するための逃がしスペース120cとなっている。   The tray member 120 is formed to have a first support portion 120a that supports the one end E1 of the module substrate 6 from below, and a height that differs from the first support portion 120a by a height difference H1. A second support portion 120b that supports the other end E2 side from below is provided so that a height difference is generated between 16c and the other end E2. Between the first support part 120a and the second support part 120b and between the second support parts 120b, there is an escape space 120c for preventing interference with the module substrate 6, the mounted component 19 and the like.

第1支持部120aにはトレイ部材120を貫通して貫通孔120dが設けられており、逃がしスペース120cにはトレイ部材120を貫通して貫通孔120eが開口している。さらに、第2支持部120bには位置決めピン21が突設されており、モジュール基板6のリジッド基板15に設けられた位置決め孔15cに位置決めピン121が嵌合することにより、モジュール基板6の水平方向の位置決めが行われる。すなわち、トレイ部材120には、モジュール基板6が水平方向に位置決めされた状態で装着される。   The first support portion 120a is provided with a through hole 120d through the tray member 120, and the escape space 120c has a through hole 120e that passes through the tray member 120. Further, a positioning pin 21 protrudes from the second support portion 120b, and the positioning pin 121 is fitted into a positioning hole 15c provided in the rigid board 15 of the module board 6 so that the module board 6 can be moved in the horizontal direction. Positioning is performed. That is, the module substrate 6 is mounted on the tray member 120 in a state where the module substrate 6 is positioned in the horizontal direction.

押さえ部材123の下面には、モジュール基板6を押さえつけるための第1押さえ面123a、第2押さえ面123bが設けられている。第1押さえ面123aは裏面16bに当接して一端側E1のフレキシブル基板16を第1支持部120aに対して押し付ける。第2押さえ面123bは、表面15aに当接してリジッド基板15を第2支持部120bに押し付ける。ここで、第1押さえ面123a、第2押さえ面123bの高さ方向の位置関係は、一端側E1のフレキシブル基板16が第1押さえ面123aによって第1支持部120aに押し付けられた状態において、第2押さえ面123bがリジッド基板15の裏面15bに密着するように、第2押さえ面123bよりも第1押さえ面123aが高さ差H2だけ高くなる位置に設定されている。   A first pressing surface 123 a and a second pressing surface 123 b for pressing the module substrate 6 are provided on the lower surface of the pressing member 123. The first pressing surface 123a abuts on the back surface 16b and presses the flexible substrate 16 on one end side E1 against the first support portion 120a. The second pressing surface 123b contacts the surface 15a and presses the rigid substrate 15 against the second support part 120b. Here, the positional relationship in the height direction between the first pressing surface 123a and the second pressing surface 123b is such that the flexible substrate 16 on the one end side E1 is pressed against the first support portion 120a by the first pressing surface 123a. The first pressing surface 123a is set at a position higher than the second pressing surface 123b by a height difference H2 so that the two pressing surfaces 123b are in close contact with the back surface 15b of the rigid substrate 15.

すなわち、押さえ部材123は、トレイ部材120に装着されたモジュール基板6の上に着脱自在に載置されてモジュール基板6をトレイ部材120に対して押し付けて挟持する。そしてこのようにしてモジュール基板6を挟持したトレイ部材120および押さえ部材123は、図9(b)に示すトレイ載置部24上にトレイ部材120の下面を載置面24aに当接させた状態で載置される。トレイ載置部24は実施の形態1にて示すものと同様であり、トレイ部材120における貫通孔120d、120eに対応した位置に2つの吸引孔24bが設けられている。吸引孔24bは第1真空吸引部25に接続されており、第1真空吸引部25を作動させることにより、吸引孔24bから真空吸引する。   That is, the pressing member 123 is detachably mounted on the module substrate 6 mounted on the tray member 120 and presses and holds the module substrate 6 against the tray member 120. The tray member 120 and the pressing member 123 sandwiching the module substrate 6 in this way are in a state in which the lower surface of the tray member 120 is in contact with the placement surface 24a on the tray placement portion 24 shown in FIG. 9B. It is mounted with. The tray placing portion 24 is the same as that shown in the first embodiment, and two suction holes 24b are provided at positions corresponding to the through holes 120d and 120e in the tray member 120. The suction hole 24b is connected to the first vacuum suction part 25, and vacuum suction is performed from the suction hole 24b by operating the first vacuum suction part 25.

押さえ部材123との間でモジュール基板6を挟持したトレイ部材120をトレイ載置部24に載置した状態では、貫通孔120d、120eは部品吸着手段を構成する吸引孔24bと連通する。そしてこの状態で第1真空吸引部25を作動させることにより、吸引孔24bを介して貫通孔120d、120eから真空吸引され、これによりフレキシブル基板16およびリジッド基板15は、それぞれ第1支持部120a、第2支持部120bに真空吸着により保持される。本実施の形態2においても、ピックアップヘッド110による真空吸着による取り出しに先立って、押さえ部材123はモジュール基板6の上から取り除かれる。   In a state where the tray member 120 that sandwiches the module substrate 6 with the pressing member 123 is placed on the tray placing portion 24, the through holes 120d and 120e communicate with the suction holes 24b that constitute the component suction means. Then, by operating the first vacuum suction part 25 in this state, vacuum suction is performed from the through holes 120d and 120e through the suction hole 24b, whereby the flexible substrate 16 and the rigid substrate 15 are respectively connected to the first support part 120a, The second support 120b is held by vacuum suction. Also in the second embodiment, the pressing member 123 is removed from the module substrate 6 prior to removal by vacuum pickup by the pickup head 110.

次に、ピックアップヘッド110の構成および機能を説明する。図11(a)において、ピックアップヘッド110には、トレイ部材120における第1支持部120a、第2支持部120bの平面配置に対応して第1吸着部110a、第2吸着部110bが設けられており、第1吸着部110a、第2吸着部110bにはそれぞれ吸着孔110c、110dが開口している。吸着孔110c、110dは吸引孔110eと連通しており、真空吸引部(図示省略)を作動させて吸引孔110eから真空吸引することにより、トレイ部材120に装着された状態のモジュール基板6のフレキシブル基板16を第1吸着部110aによって、リジッド基板15を第2吸着部110bによって、それぞれ吸着保持することができる。   Next, the configuration and function of the pickup head 110 will be described. In FIG. 11A, the pickup head 110 is provided with a first suction portion 110a and a second suction portion 110b corresponding to the planar arrangement of the first support portion 120a and the second support portion 120b in the tray member 120. In addition, suction holes 110c and 110d are opened in the first suction part 110a and the second suction part 110b, respectively. The suction holes 110c and 110d communicate with the suction hole 110e. The vacuum suction part (not shown) is operated to perform vacuum suction from the suction hole 110e, whereby the module substrate 6 mounted on the tray member 120 is flexible. The substrate 16 can be sucked and held by the first suction portion 110a, and the rigid substrate 15 can be sucked and held by the second suction portion 110b.

次に図10〜図12を参照して、電子部品のピックアップ動作および部品実装動作について説明する。図10(a)は、モジュール基板6をトレイ部材120に装着するために位置合わせした状態を示している。ここではまず部品側接続端子列16cが上面側になるように、モジュール基板6の裏面16b、裏面15bを上向きにした姿勢でセットする。そしてモジュール基板6の方向を、一端側E1、他端側E2がそれぞれトレイ部材120の第1支持部120a、第2支持部120bの上方に位置し、リジッド基板15の位置決め孔15cが位置決めピン121の直上に位置するように、モジュール基板6をトレイ部材120に対して位置合わせする。   Next, the electronic component pick-up operation and component mounting operation will be described with reference to FIGS. FIG. 10A shows a state in which the module substrate 6 is aligned for mounting on the tray member 120. Here, first, the module substrate 6 is set with the back surface 16b and the back surface 15b facing upward so that the component side connection terminal row 16c is on the upper surface side. The direction of the module substrate 6 is such that one end E1 and the other end E2 are positioned above the first support part 120a and the second support part 120b of the tray member 120, respectively, and the positioning hole 15c of the rigid board 15 is the positioning pin 121. The module substrate 6 is aligned with the tray member 120 so as to be located immediately above the tray member 120.

次いで、モジュール基板6をトレイ部材120に対して下降させ、位置決め孔15cに位置決めピン121を嵌合させてモジュール基板6をトレイ部材120に対して水平方向に位置決めする。このときモジュール基板6は、フレキシブル基板16が第1支持部120aに当接した状態でさらに押し下げられることから、フレキシブル基板16が屈曲した状態でトレイ部材120によって下方から支持される。すなわちここでは、第1支持部120a、第2支持部120bによってモジュール基板6の一端側E1、他端側E2を下方から支持することにより、モジュール基板6をトレイ部材120に水平方向に位置決めされた状態で装着する(部品装着工程)。   Next, the module substrate 6 is lowered with respect to the tray member 120, and the positioning pins 121 are fitted into the positioning holes 15c to position the module substrate 6 with respect to the tray member 120 in the horizontal direction. At this time, the module substrate 6 is further pushed down in a state where the flexible substrate 16 is in contact with the first support portion 120a, so that the flexible substrate 16 is supported from below by the tray member 120 in a bent state. That is, here, the module substrate 6 is horizontally positioned on the tray member 120 by supporting the one end E1 and the other end E2 of the module substrate 6 from below by the first support portion 120a and the second support portion 120b. Install in a state (component mounting process).

この後、図10(b)に示すように、トレイ部材120に装着されたモジュール基板6の上に押さえ部材123を載置して、モジュール基板6をトレイ部材120に対して押し付けて挟持する(押さえ部材載置工程)。これにより、フレキシブル基板16は第1押さえ面123aによって第1支持部120aに、リジッド基板15は第2押さえ面123bによって第2支持部120bにそれぞれ押し付けられ、モジュール基板6は一端側E1と他端側E2との間に高さ差H1が生じる形態で、トレイ部材120と押さえ部材123によって挟持される。次いで、押さえ部材123が載置されてモジュール基板6を挟持したトレイ部材120を、トレイ載置部24に載置する(トレイ載置工程)。   Thereafter, as shown in FIG. 10B, a pressing member 123 is placed on the module substrate 6 mounted on the tray member 120, and the module substrate 6 is pressed against the tray member 120 to be sandwiched ( Holding member mounting step). As a result, the flexible substrate 16 is pressed against the first support portion 120a by the first pressing surface 123a, and the rigid substrate 15 is pressed against the second support portion 120b by the second pressing surface 123b, and the module substrate 6 has one end E1 and the other end. It is sandwiched between the tray member 120 and the pressing member 123 in a form in which a height difference H1 occurs between the side E2. Next, the tray member 120 on which the pressing member 123 is placed and sandwiches the module substrate 6 is placed on the tray placing portion 24 (tray placing step).

そしてトレイ載置部24に設けられた部品吸着手段によって、モジュール基板6をトレイ部材120を介して真空吸着する(部品吸着工程)。すなわち第1真空吸引部25を作動させて、図10(c)に示すように、トレイ載置部24に設けられた吸引孔24bを介して貫通孔120e、120dから真空吸引することにより、フレキシブル基板16を第1支持部120aに、リジッド基板15を第2支持部120bに吸着保持する。この後、図10(d)に示すように、モジュール基板6を真空吸着したトレイ部材120から押さえ部材123を取り除く(押さえ部材除去工程)。このとき、部品吸着手段による真空吸引は継続していることから、モジュール基板6はリジッド基板15とフレキシブル基板16との間の高さ差を維持した状態でトレイ部材120に保持された状態を保つ。そしてこの状態で、モジュール基板6のピックアップが行われる。   Then, the module substrate 6 is vacuum-sucked via the tray member 120 by the component suction means provided in the tray mounting portion 24 (component suction step). That is, the first vacuum suction unit 25 is operated and the vacuum suction is performed from the through holes 120e and 120d through the suction holes 24b provided in the tray mounting unit 24 as shown in FIG. The substrate 16 is sucked and held on the first support portion 120a, and the rigid substrate 15 is sucked and held on the second support portion 120b. Thereafter, as shown in FIG. 10D, the pressing member 123 is removed from the tray member 120 that has vacuum-sucked the module substrate 6 (pressing member removing step). At this time, since the vacuum suction by the component suction means is continued, the module substrate 6 keeps being held by the tray member 120 while maintaining the height difference between the rigid substrate 15 and the flexible substrate 16. . In this state, the module substrate 6 is picked up.

すなわち、図11(a)に示すように、ピックアップヘッド110をモジュール基板6を真空吸着したトレイ部材120に対して位置合わせして下降させて、第1吸着部110aをフレキシブル基板16の一端側E1に当接させるとともに、第2吸着部110bをリジッド基板15の他端側E2に当接させる(ヘッド下降工程)。そして吸引孔110eから真空吸引することにより、ピックアップヘッド110によってモジュール基板6を吸着保持するとともに、第1真空吸引部25の作動を停止して部品吸着手段によるモジュール基板6の真空吸着を解除する(部品吸着工程)。これにより、モジュール基板6はトレイ部材120からピックアップヘッド110に受け渡される。次いでピックアップヘッド110を上昇させて、図11(b)に示すように、吸着保持したモジュール基板6を部品供給部2から取り出す(部品ピックアップ工程)。   That is, as shown in FIG. 11A, the pick-up head 110 is moved down by aligning the module substrate 6 with respect to the tray member 120 that has vacuum-sucked the module substrate 6, and the first suction portion 110a is moved to one end E1 of the flexible substrate 16. And the second suction part 110b is brought into contact with the other end E2 of the rigid substrate 15 (head lowering step). Then, by vacuum suction from the suction hole 110e, the module substrate 6 is sucked and held by the pickup head 110, and the operation of the first vacuum suction portion 25 is stopped to release the vacuum suction of the module substrate 6 by the component suction means ( Component adsorption process). As a result, the module substrate 6 is transferred from the tray member 120 to the pickup head 110. Next, the pick-up head 110 is raised, and the module substrate 6 sucked and held is taken out from the component supply unit 2 as shown in FIG. 11B (component pick-up process).

この後、図11(c)に示すように、モジュール基板6を取り出したピックアップヘッド110を、実装ヘッド10への受け渡し位置へ移動させて上下反転させる。これにより、モジュール基板6は表面16a、表面15aを上向きに、すなわち部品側接続端子列16cを下側に向けた姿勢でピックアップヘッド110に保持された状態となる。そしてこの状態で、モジュール基板6の実装ヘッド10への受け渡しが行われる。すなわち、図12(a)に示すように、実装ヘッド10を受け渡し位置へ移動させて、モジュール基板6を吸着保持したピックアップヘッド110の上方に実装ヘッド10を位置させる。そして第1吸着部33c、第2吸着部34cを、第1吸着部110a、第2吸着部110bに位置合わせして実装ヘッド10をピックアップヘッド110に対して下降させ、第1吸着部33cをフレキシブル基板16の一端側E1に当接させるとともに、第2吸着部34cをリジッド基板15の他端側E2に当接させる(ヘッド下降工程)。   Thereafter, as shown in FIG. 11C, the pickup head 110 from which the module substrate 6 has been taken out is moved to the delivery position to the mounting head 10 and turned upside down. As a result, the module substrate 6 is held by the pickup head 110 in such a posture that the front surface 16a and the front surface 15a face upward, that is, the component-side connection terminal row 16c faces downward. In this state, the module substrate 6 is transferred to the mounting head 10. That is, as shown in FIG. 12A, the mounting head 10 is moved to the delivery position, and the mounting head 10 is positioned above the pickup head 110 that holds the module substrate 6 by suction. Then, the first suction part 33c and the second suction part 34c are aligned with the first suction part 110a and the second suction part 110b, the mounting head 10 is lowered with respect to the pickup head 110, and the first suction part 33c is flexible. While making it contact | abut to the one end side E1 of the board | substrate 16, the 2nd adsorption | suction part 34c is made to contact | abut to the other end side E2 of the rigid board | substrate 15 (head lowering process).

そして実施の形態1と同様に第2真空吸引部35を作動させて、第1吸着部33cおよび第2吸着部34cから真空吸着して、実装ヘッド10によってモジュール基板6を吸着保持するとともに、吸引孔110eからの真空吸引を停止してモジュール基板6の真空吸着を解除する(部品吸着工程)。これにより、モジュール基板6はピックアップヘッド110から実装ヘッド10に受け渡される。次いで実装ヘッド10を上昇させて、図12(b)に示すように、吸着保持したモジュール基板6を部品供給部2から取り出す(部品ピックアップ工程)。   Then, the second vacuum suction unit 35 is operated in the same manner as in the first embodiment, and vacuum suction is performed from the first suction unit 33c and the second suction unit 34c, and the module substrate 6 is sucked and held by the mounting head 10, and suction is performed. The vacuum suction from the hole 110e is stopped to release the vacuum suction of the module substrate 6 (component suction step). As a result, the module substrate 6 is delivered from the pickup head 110 to the mounting head 10. Next, the mounting head 10 is raised, and the module substrate 6 sucked and held is taken out from the component supply unit 2 as shown in FIG. 12B (component pickup process).

この後、取り出されたモジュール基板6を実装ヘッド10によって基板保持部3に位置決め保持された配線基板12に移送する(部品移送工程)。そして実装ヘッド10を下降させてモジュール基板6のフレキシブル基板16に形成された部品側接続端子列16cを、配線基板12に形成された基板側接続端子列12a(図2参照)に接続する(部品接続工程)。   Thereafter, the taken module board 6 is transferred to the wiring board 12 positioned and held by the board holding unit 3 by the mounting head 10 (component transfer process). Then, the mounting head 10 is lowered to connect the component side connection terminal row 16c formed on the flexible substrate 16 of the module substrate 6 to the substrate side connection terminal row 12a (see FIG. 2) formed on the wiring substrate 12 (component). Connection process).

すなわち本実施の形態2に示す電子部品実装装置1による電子部品実装方法では、制御部40が前述の部品吸着手段、ヘッド移動機構、ピックアップヘッド110、実装ヘッド10を制御することにより、以下の作業動作が実行される。すなわちトレイ部材20に部品側接続端子列16cを上面側にした姿勢で装着されたモジュール基板6を貫通孔20d、20eおよび吸引孔24bを介して真空吸着し、次いで押さえ部材23を取り除いた後にモジュール基板6をピックアップヘッド110によって吸着保持するとともに部品吸着手段による真空吸着を解除し、リジッド基板15とフレキシブル基板16との間の高さ差を維持した状態のモジュール基板6を、ピックアップヘッド110によってトレイ部材120から取り出す。   That is, in the electronic component mounting method by the electronic component mounting apparatus 1 shown in the second embodiment, the control unit 40 controls the above-described component suction unit, head moving mechanism, pickup head 110, and mounting head 10 to perform the following operations. The action is executed. That is, the module substrate 6 mounted on the tray member 20 with the component-side connection terminal row 16c on the upper surface side is vacuum-sucked through the through holes 20d and 20e and the suction holes 24b, and then the pressing member 23 is removed and then the module is removed. The substrate 6 is sucked and held by the pickup head 110 and the vacuum suction by the component sucking means is released, and the module substrate 6 in a state where the height difference between the rigid substrate 15 and the flexible substrate 16 is maintained is picked up by the pickup head 110. Remove from member 120.

そしてピックアップヘッド110の上下反転によって部品側接続端子列16cを下面側にした姿勢のモジュール基板6を実装ヘッド10に受け渡し、受け渡されたモジュール基板6を実装ヘッド10によって基板保持部3に位置決め保持された配線基板12に移送し、モジュール基板6の部品側接続端子列16cを配線基板12に形成された基板側接続端子列12aに接続する。本実施の形態2に示す構成によっても、実施の形態1と同様の効果を得る。   Then, the module substrate 6 in a posture in which the component-side connection terminal row 16c is turned to the lower surface side by turning the pickup head 110 upside down is delivered to the mounting head 10, and the delivered module substrate 6 is positioned and held on the substrate holding part 3 by the mounting head 10. Then, the component side connection terminal row 16 c of the module substrate 6 is connected to the board side connection terminal row 12 a formed on the wiring board 12. Also by the configuration shown in the second embodiment, the same effect as in the first embodiment is obtained.

本発明の電子部品のピックアップ装置およびピックアップ方法ならびに電子部品実装装置および電子部品実装方法は、フレキシブル基板などの可撓性領域を含む電子部品を対象として、簡便な機構で安定した実装精度を得ることができるという効果を有し、既実装部品を有する基板モジュールを配線基板に実装する分野に利用可能である。   The electronic component pickup apparatus and pickup method, electronic component mounting apparatus, and electronic component mounting method according to the present invention obtain a stable mounting accuracy with a simple mechanism for an electronic component including a flexible region such as a flexible substrate. Therefore, it can be used in the field of mounting a board module having an already mounted component on a wiring board.

1 電子部品実装装置
2 部品供給部
3 基板保持部
5 トレイホルダ
6 モジュール基板
8 移動テーブル
9 ヘッド昇降機構
10 実装ヘッド
12 配線基板
12a 基板側接続端子列
15 リジッド基板
16 フレキシブル基板
16c 部品側接続端子列
17,18,19 既実装部品
20、120 トレイ部材
20a、120a 第1支持部
20b、120b 第2支持部
20d,20e、120d,120e、 貫通孔
23、123 押さえ部材
23a、123a 第1押さえ面
23b、123b 第2押さえ面
24 トレイ載置部
24b 吸引孔
33 第1吸着ノズル
33c 第1吸着部
34 第2吸着ノズル
34c 第2吸着部
DESCRIPTION OF SYMBOLS 1 Electronic component mounting apparatus 2 Component supply part 3 Board holding part 5 Tray holder 6 Module board 8 Moving table 9 Head raising / lowering mechanism 10 Mounting head 12 Wiring board 12a Board side connection terminal row | line | column 15 Rigid board | substrate 16 Flexible board 16c Component side connection terminal row | line | column 17, 18, 19 Mounted component 20, 120 Tray member 20a, 120a First support portion 20b, 120b Second support portion 20d, 20e, 120d, 120e, Through hole 23, 123 Press member 23a, 123a First press surface 23b , 123b Second holding surface 24 Tray mounting portion 24b Suction hole 33 First suction nozzle 33c First suction portion 34 Second suction nozzle 34c Second suction portion

Claims (7)

少なくとも一部に可撓性領域を含み一端側と他端側との相対的な高さ位置が変更可能であり且つ前記一端側に部品側接続端子列が形成されトレイ部材に装着された状態で供給される電子部品を、部品供給部のトレイ載置部に載置された前記トレイ部材からピックアップヘッドにより真空吸着して取り出す電子部品のピックアップ装置であって、
前記電子部品が水平方向に位置決めされた状態で装着されるトレイ部材と、前記トレイ部材に装着された電子部品の上に着脱自在に載置されてこの電子部品をトレイ部材に対して押しつけて挟持し、前記ピックアップヘッドによる真空吸着に先立って電子部品の上から取り除かれる押さえ部材と、前記トレイ載置部に設けられ電子部品が装着されたトレイ部材が載置された状態で前記電子部品をトレイ部材を介して真空吸着する部品吸着手段と、前記部品吸着手段およびピックアップヘッドを制御する制御部とを備え、
前記トレイ部材は、電子部品の前記一端側を下方から支持する第1支持部と、第1支持部に対して異なる高さに形成され前記部品側接続端子列と前記他端側との間に高さ差が生じる形態となるように前記他端側を下方から支持する第2支持部と、前記第1支持部および第2支持部に開口して前記トレイ部材を貫通して設けられ前記トレイ載置部に載置された状態で前記部品吸着手段の吸引孔と連通する貫通孔とを有し、
前記ピックアップヘッドは、前記電子部品の前記一端側を真空吸着する第1吸着部と、前記一端側と前記高さ差だけ高さが異なる位置で前記他端側を真空吸着する第2吸着部とを有し、
前記制御部が前記部品吸着手段およびピックアップヘッドを制御することにより、前記トレイ部材に装着された電子部品を前記吸引孔および貫通孔を介して真空吸着し、次いで前記押さえ部材を取り除いた後に前記ピックアップヘッドによって前記電子部品を吸着保持するとともに前記部品吸着手段による真空吸着を解除し、その後前記ピックアップヘッドを上昇させて吸着保持した前記電子部品を取り出すことを特徴とする電子部品のピックアップ装置。
In a state in which at least a part includes a flexible region, the relative height position between the one end side and the other end side can be changed, and the component side connection terminal row is formed on the one end side and attached to the tray member. An electronic component pickup device for taking out an electronic component to be supplied by vacuum suction from the tray member placed on a tray placement portion of a component supply portion by a pickup head,
A tray member that is mounted in a state where the electronic component is positioned in a horizontal direction, and is detachably mounted on the electronic component that is mounted on the tray member, and the electronic component is pressed against the tray member and sandwiched. The electronic component is placed in a tray with the pressing member removed from above the electronic component prior to vacuum suction by the pickup head and the tray member provided on the tray mounting portion and having the electronic component mounted thereon. Component suction means for vacuum suction via a member, and a control unit for controlling the component suction means and the pickup head,
The tray member is formed at a different height with respect to the first support portion and the first support portion for supporting the one end side of the electronic component from below, and between the component side connection terminal row and the other end side. A second support part that supports the other end side from below so as to form a height difference; and the tray that is provided through the tray member by opening in the first support part and the second support part. A through-hole communicating with the suction hole of the component suction means in a state of being placed on the placement portion;
The pickup head includes a first suction part that vacuum-sucks the one end side of the electronic component, and a second suction part that vacuum-sucks the other end side at a position that differs in height from the one end side by the height difference; Have
The control unit controls the component suction means and the pickup head to vacuum-suck the electronic component mounted on the tray member through the suction hole and the through hole, and then removes the pressing member and then the pickup. A pickup apparatus for an electronic component, wherein the electronic component is sucked and held by a head, the vacuum suction by the component sucking means is released, and then the pick-up head is lifted to take out the electronic component held by suction.
少なくとも一部に可撓性領域を含み一端側と他端側との相対的な高さ位置が変更可能であり且つ前記一端側に部品側接続端子列が形成されトレイ部材に装着された状態で供給される電子部品を、部品供給部のトレイ載置部に載置された前記トレイ部材からピックアップヘッドにより真空吸着して取り出す電子部品のピックアップ方法であって、
前記トレイ部材は、電子部品の前記一端側を下方から支持する第1支持部と、第1支持部に対して異なる高さに形成され前記部品側接続端子列と前記他端側との間に高さ差が生じる形態となるように前記他端側を下方から支持する第2支持部と、前記第1支持部および第2支持部に開口して前記トレイ部材を貫通して設けられ前記トレイ載置部に載置された状態でトレイ載置部の吸引孔と連通する貫通孔とを有し、
前記ピックアップヘッドは、前記電子部品の前記一端側を真空吸着する第1吸着部と、前記一端側と前記高さ差だけ高さが異なる位置で前記他端側を真空吸着する第2吸着部とを有し、
前記第1支持部、第2支持部による前記電子部品の下方からの支持のうち、少なくとも前記第2支持部によって前記他端側を下方から支持することにより、前記電子部品を前記トレイ部材に水平方向に位置決めされた状態で装着する部品装着工程と、
前記トレイ部材に装着された電子部品の上に押さえ部材を載置してこの電子部品をトレイ部材に対して押しつけて挟持する押さえ部材載置工程と、
前記押さえ部材が載置されたトレイ部材を前記トレイ載置部に載置するトレイ載置工程と、
前記トレイ載置部に設けられた部品吸着手段によって前記電子部品をトレイ部材を介して真空吸着する部品吸着工程と、
前記電子部品を真空吸着したトレイ部材から前記押さえ部材を取り除く押さえ部材除去工程と、
前記ピックアップヘッドを前記電子部品を真空吸着したトレイ部材に対して下降させて前記第1吸着部を前記一端側に当接させるとともに前記第2吸着部を前記他端側に当接させるヘッド下降工程と、
前記第1吸着部および前記第2吸着部から真空吸着して前記ピックアップヘッドによって電子部品を吸着保持するとともに、前記部品吸着手段による前記電子部品の真空吸着を解除する部品吸着工程と、
前記ピックアップヘッドを上昇させて吸着保持した前記電子部品を取り出す部品ピックアップ工程とを含むことを特徴とする電子部品のピックアップ方法。
In a state in which at least a part includes a flexible region, the relative height position between the one end side and the other end side can be changed, and the component side connection terminal row is formed on the one end side and attached to the tray member. A method for picking up an electronic component to be picked up by taking out the electronic component by vacuum suction using a pickup head from the tray member placed on the tray placement portion of the component supply portion,
The tray member is formed at a different height with respect to the first support portion and the first support portion for supporting the one end side of the electronic component from below, and between the component side connection terminal row and the other end side. A second support part that supports the other end side from below so as to form a height difference; and the tray that is provided through the tray member by opening in the first support part and the second support part. A through hole communicating with the suction hole of the tray mounting portion in a state of being mounted on the mounting portion;
The pickup head includes a first suction part that vacuum-sucks the one end side of the electronic component, and a second suction part that vacuum-sucks the other end side at a position that differs in height from the one end side by the height difference; Have
Of the support from the lower side of the electronic component by the first support portion and the second support portion, the electronic component is horizontally mounted on the tray member by supporting the other end side from below by at least the second support portion. Component mounting process for mounting in a state positioned in the direction;
A pressing member mounting step of mounting a pressing member on the electronic component mounted on the tray member and pressing and holding the electronic component against the tray member;
A tray placing step of placing the tray member on which the pressing member is placed on the tray placing portion;
A component suction step in which the electronic component is vacuum-sucked via a tray member by a component suction means provided in the tray mounting portion;
A pressing member removing step of removing the pressing member from the tray member that has vacuum-adsorbed the electronic component;
A head lowering step in which the pickup head is lowered with respect to the tray member that has vacuum-adsorbed the electronic component to bring the first suction portion into contact with the one end side and the second suction portion into contact with the other end side. When,
A component suction step of vacuum-sucking and holding the electronic component by the pickup head by vacuum suction from the first suction portion and the second suction portion, and releasing the vacuum suction of the electronic component by the component suction means;
A method of picking up an electronic component, comprising: picking up the electronic component that is picked up and held by raising the pickup head.
少なくとも一部に可撓性領域を含み一端側と他端側との相対的な高さ位置が変更可能であり且つ前記一端側に部品側接続端子列が形成されトレイ部材に装着された状態で供給される電子部品を、部品供給部のトレイ載置部に載置された前記トレイ部材からピックアップヘッドによって真空吸着して取り出して、実装ヘッドによって基板保持部に位置決め保持された配線基板に実装する電子部品実装装置であって、
前記電子部品が水平方向に位置決めされた状態で装着されるトレイ部材と、前記トレイ部材に装着された電子部品の上に着脱自在に載置されてこの電子部品をトレイ部材に対して押しつけて挟持し、前記真空吸着による取り出しに先立って電子部品の上から取り除かれる押さえ部材と、前記トレイ載置部に設けられ電子部品が装着されたトレイ部材が載置された状態で前記電子部品をトレイ部材を介して真空吸着する部品吸着手段と、前記ピックアップヘッドおよび実装ヘッドを移動させるヘッド移動機構と、前記部品吸着手段、ヘッド移動機構、ピックアップヘッドおよび実装ヘッドを制御する制御部とを備え、
前記トレイ部材は、電子部品の前記一端側を下方から支持する第1支持部と、第1支持部に対して異なる高さに形成されて前記部品側接続端子列と前記他端側との間に高さ差が生じる形態となるように他端側を下方から支持する第2支持部と、前記第1支持部および第2支持部に開口して前記トレイ部材を貫通して設けられ前記トレイ載置部に載置された状態で前記部品吸着手段の吸引孔と連通する貫通孔とを有し、
前記ピックアップヘッドおよび実装ヘッドは、前記電子部品の前記一端側を真空吸着する第1吸着部と、前記一端側と前記高さ差だけ高さが異なる位置で前記他端側を真空吸着する第2吸着部とを有し、
前記制御部が前記部品吸着手段、ヘッド移動機構、ピックアップヘッドおよび実装ヘッドを制御することにより、前記トレイ部材に装着された電子部品を前記吸引孔および貫通孔を介して真空吸着し、次いで前記押さえ部材を取り除いた後に前記電子部品をピックアップヘッドによって吸着保持するとともに前記部品吸着手段による真空吸着を解除し、その後前記ピックアップヘッドによって吸着保持した電子部品を取り出して、実装ヘッドによって前記基板保持部に位置決め保持された配線基板に移送し、前記部品側接続端子列を前記配線基板に形成された基板側接続端子列に接続することを特徴とする電子部品実装装置。
In a state in which at least a part includes a flexible region, the relative height position between the one end side and the other end side can be changed, and the component side connection terminal row is formed on the one end side and attached to the tray member. The supplied electronic component is taken out by vacuum suction from the tray member mounted on the tray mounting portion of the component supply portion by a pickup head, and mounted on the wiring board positioned and held by the substrate holding portion by the mounting head. An electronic component mounting apparatus,
A tray member that is mounted in a state where the electronic component is positioned in a horizontal direction, and is detachably mounted on the electronic component that is mounted on the tray member, and the electronic component is pressed against the tray member and sandwiched. The electronic component is removed from the electronic component prior to the vacuum suction, and the electronic component is mounted on the tray mounting portion with the electronic component mounted tray member. Component suction means for vacuum suction via, a head moving mechanism for moving the pickup head and the mounting head, and a control unit for controlling the component suction means, head movement mechanism, pickup head and mounting head,
The tray member is formed at a different height with respect to the first support portion and the first support portion that supports the one end side of the electronic component from below, and between the component side connection terminal row and the other end side. A second support part that supports the other end side from below so as to form a height difference between the first support part and the second support part, and the tray member is provided through the tray member. A through-hole communicating with the suction hole of the component suction means in a state of being placed on the placement portion;
The pickup head and the mounting head include a first suction part that vacuum-sucks the one end side of the electronic component, and a second suction-suction of the other end side at a position that differs in height from the one end side by the height difference. An adsorbing part,
The control unit controls the component suction means, the head moving mechanism, the pickup head, and the mounting head, thereby vacuum-sucking the electronic component mounted on the tray member through the suction hole and the through hole, and then pressing the pressing member. After removing the member, the electronic component is sucked and held by the pickup head and the vacuum suction by the component sucking means is released, and then the electronic component sucked and held by the pickup head is taken out and positioned on the substrate holding portion by the mounting head An electronic component mounting apparatus, wherein the electronic component mounting apparatus transfers to a held wiring board and connects the component side connection terminal row to a board side connection terminal row formed on the wiring board.
前記電子部品は前記部品側接続端子列を下面側にした姿勢で前記トレイ部材に装着され、前記ピックアップヘッドを兼ねる実装ヘッドが、前記部品側接続端子列を下面側にした姿勢の電子部品をトレイ部材から取り出すことを特徴とする請求項3記載の電子部品実装装置。   The electronic component is mounted on the tray member in a posture with the component side connection terminal row on the lower surface side, and the mounting head that also serves as the pickup head trays the electronic component in a posture with the component side connection terminal row on the lower surface side. 4. The electronic component mounting apparatus according to claim 3, wherein the electronic component mounting apparatus is removed from the member. 前記電子部品は前記部品側接続端子列を上面側にした姿勢で前記トレイ部材に装着され、前記トレイ部材から電子部品を真空吸着して取り出した前記ピックアップヘッドを上下反転させるヘッド反転機構を備え、前記ピックアップヘッドは上下反転によって前記部品側接続端子列を下面側にした姿勢の電子部品を前記実装ヘッドに受け渡すことを特徴とする請求項3記載の電子部品実装装置。   The electronic component includes a head reversing mechanism that is mounted on the tray member in a posture with the component-side connection terminal row on the upper surface side, and that reverses the pickup head that has been taken out by vacuum suction of the electronic component from the tray member, 4. The electronic component mounting apparatus according to claim 3, wherein the pickup head delivers an electronic component in a posture in which the component-side connection terminal row is on a lower surface side by upside down to the mounting head. 少なくとも一部に可撓性領域を含み一端側と他端側との相対的な高さ位置が変更可能であり且つ前記一端側に部品側接続端子列が形成されトレイ部材に装着された状態で供給される電子部品を、部品供給部のトレイ載置部に載置された前記トレイ部材からピックアップヘッドにより真空吸着して取り出して、実装ヘッドによって基板保持部に位置決め保持された配線基板に実装する電子部品実装方法であって、
前記トレイ部材は、電子部品の前記一端側を下方から支持する第1支持部と、第1支持部に対して異なる高さに形成され前記部品側接続端子列と前記他端側との間に高さ差が生じる形態となるように前記他端側を下方から支持する第2支持部と、前記第1支持部および第2支持部に開口して前記トレイ部材を貫通して設けられ前記トレイ載置部に載置された状態でトレイ載置部の吸引孔と連通する貫通孔を有し、
前記ピックアップヘッドおよび実装ヘッドは、前記電子部品の前記一端側を真空吸着する第1吸着部と、前記一端側と前記高さ差だけ高さが異なる位置で前記他端側を真空吸着する第2吸着部とを有し、
前記第1支持部、第2支持部による前記電子部品の下方からの支持のうち、少なくとも前記第2支持部によって前記他端側を下方から支持することにより、前記電子部品を前記トレイ部材に水平方向に位置決めされた状態で装着する部品装着工程と、
前記トレイ部材に装着された電子部品の上に押さえ部材を載置してこの電子部品をトレイ部材に対して押しつけて挟持する押さえ部材載置工程と、
前記押さえ部材が載置されたトレイ部材を前記トレイ載置部に載置するトレイ載置工程と、
前記トレイ載置部に設けられた部品吸着手段によって前記電子部品をトレイ部材を介して真空吸着する部品吸着工程と、
前記電子部品を真空吸着したトレイ部材から前記押さえ部材を取り除く押さえ部材除去工程と、
前記ピックアップヘッドを前記電子部品を真空吸着したトレイ部材に対して下降させて前記第1吸着部を前記一端側に当接させるとともに前記第2吸着部を前記他端側に当接させるヘッド下降工程と、
前記第1吸着部および前記第2吸着部から真空吸着して前記ピックアップヘッドによって電子部品を吸着保持するとともに、前記部品吸着手段による前記電子部品の真空吸着を解除する部品吸着工程と、
前記ピックアップヘッドを上昇させて吸着保持した前記電子部品を取り出す部品ピックアップ工程と、
取り出された電子部品を前記実装ヘッドによって前記基板保持部に位置決め保持された配線基板に移送する部品移送工程と、
前記実装ヘッドを下降させて前記部品側接続端子列を前記配線基板に形成された基板側接続端子列に接続する部品接続工程とを含むことを特徴とする電子部品実装方法。
In a state in which at least a part includes a flexible region, the relative height position between the one end side and the other end side can be changed, and the component side connection terminal row is formed on the one end side and attached to the tray member. The supplied electronic component is taken out by vacuum suction from the tray member placed on the tray placement portion of the component supply portion by the pickup head, and mounted on the wiring board positioned and held by the substrate holding portion by the mounting head. An electronic component mounting method,
The tray member is formed at a different height with respect to the first support portion and the first support portion for supporting the one end side of the electronic component from below, and between the component side connection terminal row and the other end side. A second support part that supports the other end side from below so as to form a height difference; and the tray that is provided through the tray member by opening in the first support part and the second support part. Having a through hole communicating with the suction hole of the tray mounting portion in a state of being mounted on the mounting portion;
The pickup head and the mounting head include a first suction part that vacuum-sucks the one end side of the electronic component, and a second suction-suction of the other end side at a position that differs in height from the one end side by the height difference. An adsorbing part,
Of the support from the lower side of the electronic component by the first support portion and the second support portion, the electronic component is horizontally mounted on the tray member by supporting the other end side from below by at least the second support portion. Component mounting process for mounting in a state positioned in the direction;
A pressing member mounting step of mounting a pressing member on the electronic component mounted on the tray member and pressing and holding the electronic component against the tray member;
A tray placing step of placing the tray member on which the pressing member is placed on the tray placing portion;
A component suction step in which the electronic component is vacuum-sucked via a tray member by a component suction means provided in the tray mounting portion;
A pressing member removing step of removing the pressing member from the tray member that has vacuum-adsorbed the electronic component;
A head lowering step in which the pickup head is lowered with respect to the tray member that has vacuum-adsorbed the electronic component to bring the first suction portion into contact with the one end side and the second suction portion into contact with the other end side. When,
A component suction step of vacuum-sucking and holding the electronic component by the pickup head by vacuum suction from the first suction portion and the second suction portion, and releasing the vacuum suction of the electronic component by the component suction means;
A component pick-up process for raising the pick-up head and taking out the electronic component held by suction;
A component transfer step of transferring the taken-out electronic component to the wiring substrate positioned and held in the substrate holding portion by the mounting head;
A component connecting step of lowering the mounting head to connect the component side connection terminal row to the board side connection terminal row formed on the wiring board.
前記電子部品は前記可撓性領域としてのフレキシブル基板の前記一端側に部品側接続端子列が形成されたモジュール基板であり、前記配線基板に並列して形成された複数の基板側接続端子列に前記部品側接続端子列を順次接続することにより、複数のモジュール基板を前記他端側を上下に重ね合わせた状態で前記配線基板に実装することを特徴とする電子部品実装方法。   The electronic component is a module substrate in which a component-side connection terminal row is formed on the one end side of a flexible substrate as the flexible region, and a plurality of board-side connection terminal rows formed in parallel with the wiring board. An electronic component mounting method comprising: mounting a plurality of module boards on the wiring board in a state where the other end sides are vertically stacked by sequentially connecting the component side connection terminal rows.
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JP2018103334A (en) * 2016-12-28 2018-07-05 パナソニックIpマネジメント株式会社 Electronic apparatus assembly device
CN108260300A (en) * 2016-12-28 2018-07-06 松下知识产权经营株式会社 Electronic equipment assembling device and electronic equipment assemble method
JP2018137042A (en) * 2017-02-20 2018-08-30 パナソニックIpマネジメント株式会社 Work device
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Cited By (8)

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Publication number Priority date Publication date Assignee Title
TWI585026B (en) * 2013-12-19 2017-06-01 福士瑞精密工業(晉城)有限公司 Discharging mechanism
JP2018103334A (en) * 2016-12-28 2018-07-05 パナソニックIpマネジメント株式会社 Electronic apparatus assembly device
CN108260300A (en) * 2016-12-28 2018-07-06 松下知识产权经营株式会社 Electronic equipment assembling device and electronic equipment assemble method
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CN108260300B (en) * 2016-12-28 2022-03-04 松下知识产权经营株式会社 Electronic equipment assembling device and electronic equipment assembling method
JP2018137042A (en) * 2017-02-20 2018-08-30 パナソニックIpマネジメント株式会社 Work device
WO2019085324A1 (en) * 2017-11-03 2019-05-09 武汉华星光电半导体显示技术有限公司 Bending jig
CN113347868A (en) * 2020-02-18 2021-09-03 泰克元有限公司 Pick-up device for holding electronic components

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