JP2008108888A - Device and method for mounting substrate - Google Patents

Device and method for mounting substrate Download PDF

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JP2008108888A
JP2008108888A JP2006289926A JP2006289926A JP2008108888A JP 2008108888 A JP2008108888 A JP 2008108888A JP 2006289926 A JP2006289926 A JP 2006289926A JP 2006289926 A JP2006289926 A JP 2006289926A JP 2008108888 A JP2008108888 A JP 2008108888A
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flexible substrate
substrate
suction holding
bending
holding means
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JP4847843B2 (en
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Takuya Oga
琢也 大賀
Yuji Kawahara
裕司 川原
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a mounting device capable of raising positioning accuracy, so as to densely performing mounting even in a wiring substrate with an electronic component previously mounted thereon, by performing mounting while reliably keeping the bent shape of a flexible substrate, and to provide a substrate mounting method. <P>SOLUTION: The substrate mounting device includes a suction keeping means 8 for absorbing and holding the whole body of the flexible substrate 2 in the bent shape. The flexible substrate 2, which is kept in shape, is mounted on the wiring substrate 1 by positioning. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、フレキシブル基板を高精度に実装する装置とその方法に関するものである。   The present invention relates to an apparatus and method for mounting a flexible substrate with high accuracy.

近年、家電製品や無線機器等の小型化のために、配線基板にフレキシブル基板を実装して基板全体の形状を立体にする高密度実装がよく行われている。また、フレキシブル基板を利用する例としては、配線基板の周囲に電子部品が実装されている中央部にフレキシブル基板を実装するものがある。このような実装を行うと基板間を接続するコネクタが不要にでき、設計自由度が増す等の利点がある。   In recent years, in order to reduce the size of home appliances, wireless devices, and the like, high-density mounting is often performed in which a flexible substrate is mounted on a wiring substrate so that the shape of the entire substrate is three-dimensional. Further, as an example of using a flexible substrate, there is one in which a flexible substrate is mounted at a central portion where electronic components are mounted around a wiring substrate. When such mounting is performed, there is an advantage that a connector for connecting the substrates can be eliminated, and the degree of freedom in design is increased.

特許文献1には、半導体メモリを実装した複数のフレキシブル基板の一端を鋭角の傾斜角θを保持して配線基板に実装した例が示されている。フレキシブル基板の一端を配線基板に実装する場合に、フレキシブル基板の接合部以外を保持してフレキシブル基板を傾斜させると共に、導電ペースト系や金属箔の長い配線パターンを形成した接合部同士を対向させ、この接合部をガラス板で押さえた後に、接合部にレーザー光を照射して熱溶着により配線を接続していた。長い配線パターンを形成した接合部内におけるレーザー光が照射された部分のみが配線接合されることで、フレキシブル基板と配線基板に殆ど熱変形を起こさずに、良好な接続を形成していた。そしてこのような接続方法を配線基板の中央部でも行って、複数の半導体メモリを実装していた。   Patent Document 1 shows an example in which one end of a plurality of flexible boards on which semiconductor memories are mounted is mounted on a wiring board while maintaining an acute inclination angle θ. When mounting one end of the flexible board on the wiring board, the flexible board is tilted while holding the joints other than the flexible board, and the joints formed with a long wiring pattern of a conductive paste system or metal foil are opposed to each other. After pressing this joint with a glass plate, the joint was irradiated with a laser beam to connect the wires by thermal welding. Only the portion irradiated with the laser beam in the joint portion in which the long wiring pattern is formed is wire-joined, thereby forming a good connection with hardly causing thermal deformation between the flexible substrate and the wiring substrate. Such a connection method is also performed at the central portion of the wiring board to mount a plurality of semiconductor memories.

特開平6−227188号報(図2及び図4)JP-A-6-227188 (FIGS. 2 and 4)

上記のような従来の実装方法は、フレキシブル基板を傾斜して保持するときに、接合部以外を保持して、接合部をガラス板で押さえて固定していたので、フレキシブル基板の屈曲部から接合部側の端部方向では数ミクロンの位置ずれが発生してしまう。即ち接合部における屈曲部から接合部側の端部方向の位置合わせ精度を十分に高めることができない問題点があった。したがって、フレキシブル基板側又は配線基板の接合部の電極に相当する配線は、屈曲部から接合部側の端部まで長く形成しなければならないので、接合部を短くした高密度実装を十分に行うことができない問題点があった。更に接合部における屈曲部から接合部側の端部方向に複数の電極を設ける場合には、電極間を離した広い接合部が必要であり、高密度実装を十分に行うことができない問題点があった。   In the conventional mounting method as described above, when the flexible substrate is tilted and held, other than the bonding portion is held and the bonding portion is pressed and fixed by the glass plate. A position shift of several microns occurs in the end direction on the part side. That is, there is a problem in that the alignment accuracy from the bent portion to the end portion on the joint portion side cannot be sufficiently increased. Therefore, the wiring corresponding to the electrodes on the flexible substrate side or the junction portion of the wiring substrate must be formed long from the bent portion to the end portion on the junction portion, so sufficient high-density mounting with a shortened junction portion must be performed. There was a problem that could not be. Furthermore, when a plurality of electrodes are provided in the direction from the bent part to the end part on the joint part side, a wide joint part that separates the electrodes is necessary, and high-density mounting cannot be performed sufficiently. there were.

この発明は、上述のような課題を解決するためになされたもので、フレキシブル基板の屈曲した形状を確実に保ちながら実装することで、すでに電子部品が実装された配線基板にも位置合わせ精度を高めて高密度に実装を行う実装装置及び基板実装方法を得ることを目的とする。   The present invention has been made to solve the above-described problems. By mounting while keeping the bent shape of the flexible substrate securely, alignment accuracy can be improved even on a wiring substrate on which electronic components are already mounted. It is an object of the present invention to obtain a mounting apparatus and a substrate mounting method that perform high-density mounting.

この発明にかかる実装装置は、フレキシブル基板を屈曲させた形状で吸着保持する吸着保持手段を備えている。そしてその形状を保ったままフレキシブル基板を配線基板に位置合わせして実装する。   The mounting apparatus according to the present invention includes suction holding means for holding the flexible substrate in a bent shape. Then, the flexible substrate is aligned with the wiring substrate and mounted while maintaining the shape.

この発明は、フレキシブル基板の形状を確実に保ちながら実装することで、すでに電子部品が実装された配線基板にも位置合わせ精度を高めて高密度に実装を行うことができる。   According to the present invention, mounting can be performed at a high density with high alignment accuracy even on a wiring board on which electronic components have already been mounted, by mounting while keeping the shape of the flexible board securely.

実施の形態1.
図1はこの発明の実施の形態1における実装装置の概略構成図である。配線基板1にはフレキシブル基板2を実装する領域以外に電子部品3が実装されている。配線基板1は基板ステージ4上に、たとえば真空吸着やクランプ機構など図示しない手段で固定される。基板ステージ4は傾きを調整するθテーブル5およびXY方向に駆動するXYテーブル6を備えた相対位置移動手段7に支持されており、フレキシブル基板2を吸着保持する吸着保持手段8に対して相対移動できる。
Embodiment 1 FIG.
FIG. 1 is a schematic configuration diagram of a mounting apparatus according to Embodiment 1 of the present invention. An electronic component 3 is mounted on the wiring substrate 1 in addition to the region where the flexible substrate 2 is mounted. The wiring substrate 1 is fixed on the substrate stage 4 by means (not shown) such as vacuum suction or a clamp mechanism. The substrate stage 4 is supported by a relative position moving means 7 having a θ table 5 for adjusting the inclination and an XY table 6 driven in the XY directions, and is relatively moved with respect to the suction holding means 8 for sucking and holding the flexible substrate 2. it can.

吸着保持手段8は基板ステージ4と平行な水平面9と基板ステージ4に対して傾斜する傾斜面10とを有する。水平面9と傾斜面10とで屈曲面を構成する。吸着保持手段8の水平面及び傾斜面には吸着孔11が設けられており、フレキシブル基板2を屈曲させた形状で吸着保持できる。吸着保持手段8はリニアガイド12に案内され、アクチュエータ13により駆動されてZ軸方向に移動できる。また吸着保持手段8は荷重検知手段14に支持される。荷重検知手段14はフレキシブル基板2を異方性導電樹脂15を介して配線基板1に押圧する荷重を検知する。   The suction holding means 8 has a horizontal plane 9 parallel to the substrate stage 4 and an inclined surface 10 inclined with respect to the substrate stage 4. The horizontal surface 9 and the inclined surface 10 constitute a bent surface. Suction holes 11 are provided in the horizontal and inclined surfaces of the suction holding means 8 so that the flexible substrate 2 can be sucked and held in a bent shape. The suction holding means 8 is guided by the linear guide 12 and is driven by the actuator 13 to move in the Z-axis direction. The suction holding means 8 is supported by the load detection means 14. The load detection means 14 detects a load that presses the flexible substrate 2 against the wiring substrate 1 through the anisotropic conductive resin 15.

屈曲成型手段である成型金型16は、フレキシブル基板2が所定の状態に屈曲されるように形成されている。成型金型16には、水平面9と傾斜面10の一部を含む吸着保持手段8の先端部が一定の空隙を隔てて入出可能な凹部17が形成されている。凹部17は吸着保持手段8の屈曲面に対向する屈曲面を内面に有する。また、成型金型16には、凹部17の傾斜部17aに連なり、傾斜部17aの傾斜角度より緩い角度で傾斜した緩斜面部18が形成されている。成型金型16は、θテーブル5およびXYテーブル6に支持されており、吸着保持手段8に対して相対移動できる。   The molding die 16 which is a bending molding means is formed so that the flexible substrate 2 is bent in a predetermined state. The molding die 16 is formed with a recess 17 in which the tip of the suction holding means 8 including a part of the horizontal surface 9 and the inclined surface 10 can enter and exit with a certain gap. The concave portion 17 has a bent surface facing the bent surface of the suction holding means 8 on the inner surface. Further, the molding die 16 is formed with a gentle slope portion 18 that is connected to the slope portion 17a of the concave portion 17 and sloped at an angle gentler than the slope angle of the slope portion 17a. The molding die 16 is supported by the θ table 5 and the XY table 6 and can be moved relative to the suction holding means 8.

図2は図1における接合部の詳細図であり、図3はフレキシブル基板2の電極配置を示す図である。図において、同一の記号は同一或いは相当するものである。フレキシブル基板2の接合部2aにはY軸方向に複数配置された電極19の列がX軸方向に2列配置されている。2bはフレキシブル基板2の屈曲部、2cはフレキシブル基板2の屈曲部2bで屈曲された傾斜面である。フレキシブル基板2の接合部2aと対向する配線基板1の接合部1aには、電極19と同数の電極20が配置されている。異方性導電樹脂15には導電粒子21が混ぜ合わされている。通常用いられる導電粒子21は内側からニッケル層、金メッキ層、最も外側に絶縁層を重ねた直径3から5ミクロンの球体である。接合部1aと接合部2aとに圧力が加わると、樹脂内に分散している導電粒子21が両電極面間で接触しながら重なり、メッキ層同士が引っ付きあうことで両電極面間に導電する経路を形成する。圧力が加わらなかった樹脂部にある導電粒子21は絶縁層を保持しているため、横に並ぶ電極間の絶縁は保持される。これにより、電極同士の間隔が狭くても短絡を起こさずに電子部品を実装できる。   FIG. 2 is a detailed view of the joint in FIG. 1, and FIG. 3 is a diagram showing the electrode arrangement of the flexible substrate 2. In the drawings, the same symbols are the same or equivalent. Two rows of electrodes 19 arranged in the Y-axis direction are arranged in the X-axis direction at the joint portion 2 a of the flexible substrate 2. 2b is a bent portion of the flexible substrate 2, and 2c is an inclined surface bent by the bent portion 2b of the flexible substrate 2. The same number of electrodes 20 as the electrodes 19 are arranged at the joint 1 a of the wiring board 1 facing the joint 2 a of the flexible substrate 2. Conductive particles 21 are mixed in the anisotropic conductive resin 15. Commonly used conductive particles 21 are spheres having a diameter of 3 to 5 microns with a nickel layer, a gold plating layer from the inside, and an insulating layer on the outermost side. When pressure is applied to the joint portion 1a and the joint portion 2a, the conductive particles 21 dispersed in the resin overlap while contacting between the two electrode surfaces, and the plated layers are attracted to each other to conduct electricity between the two electrode surfaces. Form a pathway. Since the conductive particles 21 in the resin part to which no pressure is applied hold the insulating layer, the insulation between the electrodes arranged side by side is held. Thereby, even if the space | interval of electrodes is narrow, an electronic component can be mounted, without raise | generating a short circuit.

次に動作について説明する。
ステップ1:図4はフレキシブル基板2の屈曲前の状態を示す図であり、配線基板1およびフレキシブル基板2をセットした状態である。接合対象となる電極20が上向きになるように配線基板1を基板ステージ4上に置き、真空吸着やクランプ機構など図示しない手段で固定する。接合対象となる電極19が下向きになるようにフレキシブル基板2を成型金型16の所定の位置に置く。なお必要であれば成型金型16に吸着孔を設けておきフレキシブル基板2の一部を吸着固定してもよい。
Next, the operation will be described.
Step 1: FIG. 4 is a diagram showing a state before the flexible substrate 2 is bent, in which the wiring substrate 1 and the flexible substrate 2 are set. The wiring substrate 1 is placed on the substrate stage 4 so that the electrode 20 to be bonded is facing upward, and is fixed by means (not shown) such as vacuum suction or a clamp mechanism. The flexible substrate 2 is placed at a predetermined position of the molding die 16 so that the electrode 19 to be joined is directed downward. If necessary, a suction hole may be provided in the molding die 16 and a part of the flexible substrate 2 may be fixed by suction.

ステップ2:θテーブル5およびXYテーブル6を、図示しないθ方向駆動手段およびXY方向駆動手段で駆動して吸着保持手段8の直下に成型金型16を移動させる。   Step 2: The θ table 5 and the XY table 6 are driven by θ direction driving means and XY direction driving means (not shown) to move the molding die 16 directly below the suction holding means 8.

ステップ3:図5に示すようにアクチュエータ13を駆動し、吸着保持手段8を下降させて成型金型16内のフレキシブル基板2を押し付ける。アクチュエータ13は加圧手段としても働く。このときフレキシブル基板2を成型金型16に押し付ける力は荷重検知手段14で検知され、図示しない制御手段でアクチュエータ13にフィードバックする。フィードバック制御を行うことで、所定の荷重で安定して押し付けることができる。上述したように吸着保持手段8がフレキシブル基板2を吸着する際、吸着保持手段8と成型金型16を用いてフレキシブル基板2を吸着保持手段8の水平面および傾斜面の形状に合わせて屈曲させると共に、図示しないポンプで吸着保持手段8内を真空引きしてフレキシブル基板2を屈曲させた状態で吸着保持手段8に吸着保持させることができる。   Step 3: As shown in FIG. 5, the actuator 13 is driven, the suction holding means 8 is lowered, and the flexible substrate 2 in the molding die 16 is pressed. The actuator 13 also functions as a pressurizing unit. At this time, the force for pressing the flexible substrate 2 against the molding die 16 is detected by the load detecting means 14 and fed back to the actuator 13 by a control means (not shown). By performing feedback control, it can be stably pressed with a predetermined load. When the suction holding means 8 sucks the flexible substrate 2 as described above, the flexible substrate 2 is bent according to the shape of the horizontal plane and the inclined surface of the suction holding means 8 using the suction holding means 8 and the molding die 16. The suction holding means 8 can be sucked and held by the suction holding means 8 in a state where the flexible substrate 2 is bent by evacuating the suction holding means 8 with a pump (not shown).

ステップ4:図示しない認識手段で配線基板1とフレキシブル基板2のアライメントマークを認識する。さらに図示しない演算手段でθテーブル5およびXYテーブル6の必要移動量を演算し、図示しない制御手段でθテーブル5およびXYテーブル6を駆動して配線基板1とフレキシブル基板2の位置合わせを行う。   Step 4: Recognize alignment marks on the wiring board 1 and the flexible board 2 by a recognition means (not shown). Further, the necessary movement amounts of the θ table 5 and the XY table 6 are calculated by a calculation means (not shown), and the θ table 5 and the XY table 6 are driven by a control means (not shown) to align the wiring board 1 and the flexible board 2.

ステップ5:図1に示すようにアクチュエータ13を駆動して吸着保持手段8を下降させて、フレキシブル基板2を異方性導電樹脂15を塗布した配線基板1に接触させる。さらに所定の圧力で押すことで、フレキシブル基板2の電極19と配線基板1の電極20とを圧着接合させて、配線基板1上にフレキシブル基板2を実装する。アクチュエータ13は配線基板1の電極20とフレキシブル基板2の電極19との間を接合させる接合形成手段として作用する。   Step 5: As shown in FIG. 1, the actuator 13 is driven to lower the suction holding means 8 to bring the flexible substrate 2 into contact with the wiring substrate 1 coated with the anisotropic conductive resin 15. Further, by pressing with a predetermined pressure, the electrode 19 of the flexible substrate 2 and the electrode 20 of the wiring substrate 1 are bonded by pressure, and the flexible substrate 2 is mounted on the wiring substrate 1. The actuator 13 acts as a bonding forming means for bonding the electrode 20 of the wiring board 1 and the electrode 19 of the flexible board 2.

以上のようにフレキシブル基板2の2列の電極19と配線基板1の2列の電極20とを圧着接合させるときに、フレキシブル基板2が屈曲した状態で屈曲部の両側の接合部及び傾斜面において吸着保持手段8に吸着保持されているので、吸着保持手段8で圧力を加えてもフレキシブル基板2の形状は変わらず、夫々の電極間に位置ずれが生じることがない。これにより高精度な実装を行うことができる。またフレキシブル基板2が屈曲した状態で吸着保持されているので、夫々の電極に均等な力で加圧することができる。これにより信頼性の高い良好な接合を形成することができる。   As described above, when the two rows of the electrodes 19 of the flexible substrate 2 and the two rows of the electrodes 20 of the wiring substrate 1 are bonded by pressure bonding, the flexible substrate 2 is bent at the joints and inclined surfaces on both sides of the bent portion. Since the suction holding means 8 holds the suction, the shape of the flexible substrate 2 does not change even when pressure is applied by the suction holding means 8, and no positional deviation occurs between the electrodes. Thereby, highly accurate mounting can be performed. Moreover, since the flexible substrate 2 is adsorbed and held in a bent state, each electrode can be pressurized with an equal force. As a result, a highly reliable and good bond can be formed.

上述のように本実施の形態の基板実装置及び基板実装方法は、フレキシブル基板側又は配線基板の接合部の電極に相当する配線を屈曲部から接合部側の端部まで長く形成していた従来とは異なり、接合部の電極が短い場合であっても、フレキシブル基板2の屈曲した形状を確実に保ちながら実装することで、すでに電子部品が実装された配線基板にも位置合わせ精度を高めて高密度に実装を行うことができる。また、複数の電極列が配置された場合であっても、フレキシブル基板2の形状を確実に保ちながら実装することで、すでに電子部品が実装された配線基板にも位置合わせ精度を高めて高密度に実装を行うことができる。   As described above, in the substrate actual device and the substrate mounting method of the present embodiment, the wiring corresponding to the electrodes on the flexible substrate side or the junction portion of the wiring substrate is formed long from the bent portion to the end portion on the junction portion side. Unlike the case where the electrodes of the joint portion are short, by mounting while keeping the bent shape of the flexible substrate 2 securely, the alignment accuracy can be improved even on the wiring substrate on which the electronic component is already mounted. Mounting can be performed with high density. Moreover, even when a plurality of electrode arrays are arranged, by mounting while keeping the shape of the flexible substrate 2 securely, the alignment accuracy can be improved even on a wiring substrate on which electronic components are already mounted. Can be implemented.

尚、フレキシブル基板2の電極配置が図3のように2列の場合で説明したが、図6に示すような互い違いに配列された千鳥形状で3列の電極が配置され場合でも、位置合わせ精度を高めて高密度に実装を行うことができる。また、他の形状の電極配置のものにも適用できる。また、導電粒子21の材料、サイズは例に挙げたものに限るものではない。   In addition, although the electrode arrangement of the flexible substrate 2 has been described in the case of two rows as shown in FIG. 3, the alignment accuracy can be obtained even when the three rows of electrodes are arranged in a staggered pattern as shown in FIG. Can be mounted with high density. Further, the present invention can be applied to other shapes of electrode arrangement. Further, the material and size of the conductive particles 21 are not limited to those given as examples.

また、相対位置移動手段7として吸着保持手段8と成型金型16間の相対移動および吸着保持手段8と基板ステージ4間の相対移動は、θテーブル5およびXYテーブル6で基板ステージ4および成型金型16を移動させる構造で説明したが、相対位置移動手段7としてはこれに限るものではなく、たとえば、Z軸駆動を行うZ軸ベースを図示しない駆動手段でθ方向およびXY方向に移動させる構造としてもよい。ここで、Z軸ベースは図1において吸着保持手段8、荷重検知手段14、リニアガイド12及びアクチュエータ13で構成される。   The relative movement between the suction holding means 8 and the molding die 16 and the relative movement between the suction holding means 8 and the substrate stage 4 as the relative position moving means 7 are the θ table 5 and the XY table 6 and the substrate stage 4 and the molding die. Although the structure for moving the mold 16 has been described, the relative position moving means 7 is not limited to this. For example, a structure in which a Z-axis base that performs Z-axis driving is moved in the θ direction and the XY direction by a driving means (not shown). It is good. Here, the Z-axis base is composed of the suction holding means 8, the load detection means 14, the linear guide 12 and the actuator 13 in FIG. 1.

また、Z軸方向に駆動して加圧する加圧手段をアクチュエータ13で説明したが、サーボモータやリニアモータ、あるいはシリンダでもよい。また、荷重検知手段14は必ずしも必要ではなく、荷重検知手段14を用いずにアクチュエータ13の一定推力で押圧してもよい。   Further, although the pressurizing means for driving and pressurizing in the Z-axis direction has been described with the actuator 13, a servo motor, linear motor, or cylinder may be used. Further, the load detecting means 14 is not always necessary, and the load detecting means 14 may be pressed with a constant thrust of the actuator 13 without using the load detecting means 14.

実施の形態2.
実施の形態1では、屈曲成型手段として成型金型を用いた場合で説明したが、吸着保持手段の屈曲面に対向可能な対向面を有する可動部を備えたものであっても、フレキシブル基板2を吸着保持手段の吸着面の形状に合わせて屈曲させると共に、フレキシブル基板2を屈曲させた状態で吸着保持させることができる。以下に説明する。
Embodiment 2. FIG.
In the first embodiment, the case where a molding die is used as the bending molding means has been described. However, the flexible substrate 2 may be provided with a movable portion having a facing surface that can face the bending surface of the suction holding means. Can be bent according to the shape of the suction surface of the suction holding means, and the flexible substrate 2 can be bent and held in a bent state. This will be described below.

図7はこの発明の実施の形態2における基板の屈曲と吸着を説明する図であり、図7(a)及び(b)はそれぞれフレキシブル基板2を屈曲させる前の状態及びフレキシブル基板2を屈曲させて吸着保持手段8で吸着保持した状態を示す。図において、同一の記号は同一或いは相当するものである。22は屈曲成型手段である。23はフレキシブル基板2を載せる屈曲成型手段22の供給台、23a及び23bはフレキシブル基板2の側面の片側及び接合端面の位置決めをするためのガイド、24は吸着保持手段8の傾斜面10に対向可能な対向面24aを設けた屈曲成型手段22の屈曲ツールである。フレキシブル基板2を屈曲するときに、ガイド23b側の供給台23の上面と対向面24aで屈曲成型手段22の屈曲面を構成する。屈曲ツール24が図示しないガイドで直線移動するように案内され、図示しない屈曲ツール駆動手段25で直線駆動される。   FIG. 7 is a diagram for explaining the bending and adsorption of the substrate according to the second embodiment of the present invention. FIGS. 7A and 7B show the state before bending the flexible substrate 2 and the bending of the flexible substrate 2, respectively. The state of being sucked and held by the suction holding means 8 is shown. In the drawings, the same symbols are the same or equivalent. Reference numeral 22 denotes a bending molding means. 23 is a supply base for the bending molding means 22 for placing the flexible substrate 2, 23 a and 23 b are guides for positioning one side of the flexible substrate 2 and the joining end surface, and 24 is capable of facing the inclined surface 10 of the suction holding means 8. This is a bending tool of the bending molding means 22 provided with an opposing surface 24a. When the flexible substrate 2 is bent, the bending surface of the bending molding means 22 is constituted by the upper surface of the supply base 23 on the guide 23b side and the facing surface 24a. The bending tool 24 is guided so as to move linearly by a guide (not shown), and is linearly driven by a bending tool driving means 25 (not shown).

次に動作について説明する。フレキシブル基板2が接合対象となる電極19が下向きになるように供給し、供給台23のガイド23a、23bにフレキシブル基板2の側面の片側及び接合端面に当ててセットする。次に屈曲ツール24が吸着保持手段8の方向へ駆動されると、屈曲ツール24の上部がフレキシブル基板2の一部を押し上げる。そして図7(b)のように屈曲ツール24の対向面24aが吸着保持手段8とでフレキシブル基板2を挟んで加圧することで、フレキシブル基板2が屈曲されると共に、図示しないポンプで吸着保持手段8内を真空引きしてフレキシブル基板2を屈曲させた状態で吸着保持手段8に吸着保持させることができる。   Next, the operation will be described. The flexible substrate 2 is supplied so that the electrode 19 to be bonded is directed downward, and set to the guides 23a and 23b of the supply base 23 so as to contact one side of the side surface of the flexible substrate 2 and the bonding end surface. Next, when the bending tool 24 is driven in the direction of the suction holding means 8, the upper part of the bending tool 24 pushes up a part of the flexible substrate 2. Then, as shown in FIG. 7B, the opposing surface 24a of the bending tool 24 presses the flexible substrate 2 with the suction holding means 8 so that the flexible substrate 2 is bent, and the suction holding means is pumped by a pump (not shown). The suction holding means 8 can be sucked and held in a state where the inside of 8 is evacuated and the flexible substrate 2 is bent.

以上のように本実施の形態の屈曲成型手段は、フレキシブル基板2を屈曲させた状態で屈曲部の両側の接合部及び傾斜面において吸着保持手段に吸着保持させることができるので、本実施の形態の屈曲成型手段を備えた基板実装装置は、実施の形態1と同様にすでに電子部品が実装された配線基板にも位置合わせ精度を高めて高密度に実装を行うことができる。また、本実施の形態の屈曲成型手段は、実施の形態1とは異なり、屈曲ツール24の対向面24aがフレキシブル基板2の傾斜面2cのほぼ全領域を、吸着保持手段8の傾斜面10に押し当てることができるので、容量の小さなポンプでもフレキシブル基板2を吸着することができる。したがってポンプの小型化が可能となる。   As described above, the bending molding means of the present embodiment can be sucked and held by the sucking and holding means at the joint portions and the inclined surfaces on both sides of the bending portion in a state where the flexible substrate 2 is bent. The board mounting apparatus provided with the bending molding means can be mounted at high density on the wiring board on which electronic components have already been mounted in the same manner as in the first embodiment with high alignment accuracy. Further, unlike the first embodiment, the bending molding means of the present embodiment is configured so that the opposed surface 24a of the bending tool 24 covers almost the entire area of the inclined surface 2c of the flexible substrate 2 to the inclined surface 10 of the suction holding means 8. Since it can be pressed, the flexible substrate 2 can be adsorbed even with a pump having a small capacity. Therefore, the pump can be miniaturized.

尚、屈曲ツール24の駆動方向と屈曲ツール24の対向面24aの垂直方向とが異なる場合で説明したが、屈曲ツール24の対向面24aの垂直方向と略一致する方向に屈曲ツール24を駆動しても構わない。こうすることで、屈曲ツール24を駆動する力を効率よく利用してフレキシブル基板2を屈曲することができる。   In the above description, the driving direction of the bending tool 24 is different from the vertical direction of the facing surface 24a of the bending tool 24. However, the bending tool 24 is driven in a direction substantially coincident with the vertical direction of the facing surface 24a of the bending tool 24. It doesn't matter. By doing so, the flexible substrate 2 can be bent using the force for driving the bending tool 24 efficiently.

実施の形態3.
実施の形態2では、屈曲成型手段の屈曲ツールを直線駆動する場合で説明したが、屈曲ツールを回転駆動する場合であっても、フレキシブル基板2を吸着保持手段の吸着面の形状に合わせて屈曲させると共に、フレキシブル基板2を屈曲させた状態で吸着保持手段に吸着保持させることができる。以下に説明する。
Embodiment 3 FIG.
In the second embodiment, the case where the bending tool of the bending molding means is linearly driven has been described. However, even when the bending tool is rotationally driven, the flexible substrate 2 is bent in accordance with the shape of the suction surface of the suction holding means. In addition, the flexible substrate 2 can be sucked and held by the suction holding means in a bent state. This will be described below.

図8はこの発明の実施の形態3における基板の屈曲と吸着を説明する図であり、図8(a)及び(b)はそれぞれフレキシブル基板2を屈曲させる前の状態及びフレキシブル基板2を屈曲させて吸着保持手段8で吸着保持した状態を示す。図において、同一の記号は同一或いは相当するものである。26は屈曲成型手段である。27はフレキシブル基板2を載せる屈曲成型手段26の供給台、27a及び27bはフレキシブル基板2の側面の片側及び接合端面の位置決めをするためのガイド、28は吸着保持手段8の傾斜面10に対向可能な対向面28aを設けた屈曲成型手段26の屈曲ツールである。フレキシブル基板2を屈曲するときに、ガイド27b側の供給台27の上面と対向面28aで屈曲成型手段26の屈曲面を構成する。屈曲ツール28が図示しないガイドで回転移動するように案内され、図示しない屈曲ツール駆動手段25で回転駆動される。   FIG. 8 is a diagram for explaining the bending and adsorption of the substrate according to the third embodiment of the present invention. FIGS. 8A and 8B show the state before bending the flexible substrate 2 and the bending of the flexible substrate 2, respectively. The state of being sucked and held by the suction holding means 8 is shown. In the drawings, the same symbols are the same or equivalent. Reference numeral 26 denotes a bending molding means. 27 is a supply base for the bending molding means 26 on which the flexible substrate 2 is placed, 27a and 27b are guides for positioning one side of the flexible substrate 2 and the joining end surface, and 28 is capable of facing the inclined surface 10 of the suction holding means 8. This is a bending tool of the bending molding means 26 provided with a simple facing surface 28a. When the flexible substrate 2 is bent, the bent surface of the bending molding means 26 is constituted by the upper surface of the supply base 27 on the guide 27b side and the facing surface 28a. The bending tool 28 is guided to rotate by a guide (not shown) and is driven to rotate by a bending tool driving means 25 (not shown).

次に動作について説明する。実施の形態2と同様にフレキシブル基板2が接合対象となる電極19が下向きになるように供給し、供給台27のガイド27a、27bにフレキシブル基板2の側面の片側及び接合端面に当ててセットする。次に屈曲ツール28が吸着保持手段8の方向へ駆動されると、屈曲ツール28の対向面28aがフレキシブル基板2を押し上げる。そして図8(b)のように屈曲ツール28の対向面28aが吸着保持手段8とでフレキシブル基板2を挟んで加圧することで、フレキシブル基板2が屈曲されると共に、図示しないポンプで吸着保持手段8内を真空引きしてフレキシブル基板2を屈曲させた状態で吸着保持手段8に吸着保持させることができる。フレキシブル基板2を挟み込んだときに屈曲ツール28の駆動方向と吸着保持手段8の傾斜面10とがほぼ垂直になり、フレキシブル基板2を屈曲させるときに屈曲ツール28の駆動力を効率よく使うことができる。   Next, the operation will be described. As in the second embodiment, the flexible substrate 2 is supplied so that the electrode 19 to be bonded is directed downward, and is set to the guides 27a and 27b of the supply table 27 so as to contact one side of the flexible substrate 2 and the bonding end surface. . Next, when the bending tool 28 is driven in the direction of the suction holding means 8, the facing surface 28 a of the bending tool 28 pushes up the flexible substrate 2. Then, as shown in FIG. 8B, the opposing surface 28a of the bending tool 28 presses the flexible substrate 2 with the suction holding means 8 so that the flexible substrate 2 is bent, and the suction holding means is driven by a pump (not shown). The suction holding means 8 can be sucked and held in a state where the inside of 8 is evacuated and the flexible substrate 2 is bent. When the flexible substrate 2 is sandwiched, the driving direction of the bending tool 28 and the inclined surface 10 of the suction holding means 8 are substantially perpendicular, and the driving force of the bending tool 28 can be used efficiently when the flexible substrate 2 is bent. it can.

以上のように本実施の形態の屈曲成型手段は、フレキシブル基板2を屈曲させた状態で屈曲部の両側の接合部及び傾斜面において吸着保持手段に吸着保持させることができるので、本実施の形態の屈曲成型手段を備えた基板実装装置は、実施の形態1と同様にすでに電子部品が実装された配線基板にも位置合わせ精度を高めて高密度に実装を行うことができる。また、本実施の形態の屈曲成型手段は、実施の形態2で示したツール24の駆動する力の一部である傾斜面10に対し垂直な成分だけで屈曲させるものとは異なり、フレキシブル基板2を挟み込んだときに屈曲成型手段の屈曲ツール28の駆動する方向と吸着保持手段8の傾斜面10とがほぼ垂直にでき、全駆動力が屈曲力となるので、効率よく屈曲させることができる利点がある。また、実施の形態2のように上下方向や斜め方向に駆動する場合に比べ、本実施の形態の屈曲成型手段は、上下方向を短くかくできる利点がある。   As described above, the bending molding means of the present embodiment can be sucked and held by the sucking and holding means at the joint portions and the inclined surfaces on both sides of the bending portion in a state where the flexible substrate 2 is bent. The board mounting apparatus provided with the bending molding means can be mounted at high density on the wiring board on which electronic components have already been mounted in the same manner as in the first embodiment with high alignment accuracy. Further, the bending molding means of the present embodiment is different from that which is bent only by a component perpendicular to the inclined surface 10 which is a part of the driving force of the tool 24 shown in the second embodiment. Since the direction in which the bending tool 28 of the bending molding means is driven and the inclined surface 10 of the suction holding means 8 can be made substantially perpendicular to each other and the total driving force becomes the bending force, the bending can be efficiently performed. There is. Further, compared to the case of driving in the vertical direction or the oblique direction as in the second embodiment, the bending molding means of the present embodiment has an advantage that the vertical direction can be shortened.

実施の形態4.
実施の形態1乃至3ではフレキシブル基板2の屈曲部2bが1箇所の場合であったが、屈曲部を複数設けても、吸着保持手段がフレキシブル基板2を屈曲させた状態で吸着保持することができる。以下に説明する。
Embodiment 4 FIG.
In the first to third embodiments, the number of the bent portions 2b of the flexible substrate 2 is one. However, even if a plurality of bent portions are provided, the suction holding means can hold the flexible substrate 2 in a bent state. it can. This will be described below.

図9はこの発明の実施の形態4における基板の屈曲と吸着を説明する図であり、図9(a)及び(b)はそれぞれフレキシブル基板2を屈曲させる前の状態及びフレキシブル基板2を屈曲させて吸着保持手段29で吸着保持した状態を示す。図において、同一の記号は同一或いは相当するものである。吸着保持手段29はフレキシブル基板2を2箇所で屈曲させた状態で吸着保持するためのものである。30は図示しない基板ステージ4に平行な水平面、31はフレキシブル基板2の接合部から離れ、第2の屈曲部2dより遠方の平面2eに接触する第2の水平面である。32はフレキシブル基板2の接合部と連なる屈曲部2bで屈曲された壁面2cに接触する壁面である。水平面30と第2の水平面に吸着孔11が設けられており、フレキシブル基板2を屈曲させた形状で吸着保持できる。33は屈曲成型手段である。34はフレキシブル基板2を載せる屈曲成型手段33の供給台、34a及び34bはフレキシブル基板2の側面の片側及び接合端面の位置決めをするためのガイド、35は2箇所の屈曲部で屈曲され、吸着保持手段29に対向可能な対向面を有する屈曲成型手段33の屈曲ツールである。35aは吸着保持手段29の第2の水平面に対向可能な第3の対向面、35bは吸着保持手段29の壁面32に対向可能な第2の対向面、35cは吸着保持手段29の水平面30に対向可能な第1の対向面である。フレキシブル基板2を屈曲するときに、ガイド34b側の供給台34の上面と第1の対向面35c、第2の対向面35b、第3の対向面35aとで屈曲成型手段33の屈曲面を構成する。屈曲ツール35は図示しないガイドで直線移動するように案内され、図示しない屈曲ツール駆動手段25で直線駆動される。   FIG. 9 is a diagram for explaining the bending and suction of the substrate according to the fourth embodiment of the present invention. FIGS. 9A and 9B show the state before bending the flexible substrate 2 and the bending of the flexible substrate 2, respectively. The state of being sucked and held by the suction holding means 29 is shown. In the drawings, the same symbols are the same or equivalent. The suction holding means 29 is for holding the flexible substrate 2 in a bent state at two locations. Reference numeral 30 denotes a horizontal plane parallel to the substrate stage 4 (not shown), and reference numeral 31 denotes a second horizontal plane that is away from the joint portion of the flexible substrate 2 and contacts the plane 2e far from the second bent portion 2d. Reference numeral 32 denotes a wall surface in contact with the wall surface 2c bent at the bent portion 2b connected to the joint portion of the flexible substrate 2. Adsorption holes 11 are provided in the horizontal plane 30 and the second horizontal plane, and the flexible substrate 2 can be adsorbed and held in a bent shape. Reference numeral 33 denotes a bending molding means. 34 is a supply base for the bending molding means 33 on which the flexible substrate 2 is placed, 34a and 34b are guides for positioning one side of the flexible substrate 2 and the joint end surface, and 35 is bent at two bent portions and held by suction. This is a bending tool of the bending molding means 33 having a facing surface that can face the means 29. 35 a is a third facing surface that can face the second horizontal surface of the suction holding means 29, 35 b is a second facing surface that can face the wall surface 32 of the suction holding means 29, and 35 c is a horizontal surface 30 of the suction holding means 29. It is the 1st opposing surface which can oppose. When the flexible substrate 2 is bent, the upper surface of the supply base 34 on the guide 34b side and the first opposing surface 35c, the second opposing surface 35b, and the third opposing surface 35a constitute the bending surface of the bending molding means 33. To do. The bending tool 35 is guided so as to move linearly by a guide (not shown) and is linearly driven by a bending tool driving means 25 (not shown).

次に動作について説明する。フレキシブル基板2が接合対象となる電極19が下向きになるように供給し、供給台34のガイド34a、34bにフレキシブル基板2の側面の片側及び接合端面に当ててセットする。次に屈曲ツール35が吸着保持手段29の方向へ駆動されると、屈曲ツール35の第3の対向面35aがフレキシブル基板2の一部を押し上げる。そして図9(b)のように屈曲ツール35の第3の対向面35aが吸着保持手段29の第2の水平面とでフレキシブル基板2を挟んで加圧することで、フレキシブル基板2が屈曲されると共に、図示しないポンプで吸着保持手段29内を真空引きしてフレキシブル基板2を屈曲させた状態で吸着保持手段29に吸着保持させることができる。   Next, the operation will be described. The flexible substrate 2 is supplied so that the electrode 19 to be bonded is directed downward, and set to the guides 34a and 34b of the supply base 34 so as to contact one side of the side surface of the flexible substrate 2 and the bonding end surface. Next, when the bending tool 35 is driven in the direction of the suction holding means 29, the third facing surface 35 a of the bending tool 35 pushes up a part of the flexible substrate 2. 9B, the third facing surface 35a of the bending tool 35 presses the flexible substrate 2 with the second horizontal surface of the suction holding means 29, whereby the flexible substrate 2 is bent. The suction holding means 29 can be sucked and held by the suction holding means 29 in a state where the inside of the suction holding means 29 is evacuated by a pump (not shown) and the flexible substrate 2 is bent.

以上のように本実施の形態の吸着保持手段及び屈曲成型手段は、フレキシブル基板2を屈曲させた状態で屈曲部で挟まれた壁面の両側の接合部及び平面において吸着保持手段に吸着保持させることができるので、本実施の形態の吸着保持手段及び屈曲成型手段を備えた基板実装装置は、実施の形態1と同様にすでに電子部品が実装された配線基板にも位置合わせ精度を高めて高密度に実装を行うことができる。また、本実施の形態の吸着保持手段及び屈曲成型手段は、フレキシブル基板2に複数の屈曲部を成型するので、フレキシブル基板2の接合部2aに連なる壁面2cを短くすることで部品実装後の配線基板1の高さを低くすることができる。また、フレキシブル基板2に複数の屈曲部が存在することで、フレキシブル基板2の接合部から離れた場所で何かが当たったとしても、力が加わった屈曲部で区切られたフレキシブル基板2の領域でその力を吸収できるので、接合部の信頼性を高めることができる。   As described above, the suction holding means and the bending molding means of the present embodiment cause the suction holding means to suck and hold at the joints and planes on both sides of the wall surface sandwiched between the bent portions in a state where the flexible substrate 2 is bent. Therefore, the board mounting apparatus provided with the suction holding means and the bending molding means according to the present embodiment can increase the alignment accuracy on the wiring board on which the electronic components are already mounted as in the first embodiment, thereby increasing the density. Can be implemented. Further, since the suction holding means and the bending molding means of the present embodiment mold a plurality of bent portions on the flexible substrate 2, wiring after mounting the components by shortening the wall surface 2c connected to the joint portion 2a of the flexible substrate 2 is possible. The height of the substrate 1 can be reduced. In addition, since there are a plurality of bent portions in the flexible substrate 2, even if something hits at a place away from the joint portion of the flexible substrate 2, the area of the flexible substrate 2 divided by the bent portion to which force is applied Since the force can be absorbed, the reliability of the joint can be improved.

実施の形態5.
今までフレキシブル基板に電子部品が実装されない場合で説明したが、電子部品が実装されたフレキシブル基板であっても、フレキシブル基板2を吸着保持手段の屈曲面の形状に合わせて屈曲させると共に、フレキシブル基板2を屈曲させた状態で吸着保持手段に吸着保持させることができる。以下に説明する。
Embodiment 5. FIG.
In the above description, the electronic component is not mounted on the flexible substrate. However, even if the flexible substrate is mounted with the electronic component, the flexible substrate 2 is bent according to the shape of the bending surface of the suction holding means, and the flexible substrate 2 can be sucked and held by the suction holding means in a bent state. This will be described below.

図10はこの発明の実施の形態5における基板実装を説明する図である。図において、同一の記号は同一或いは相当するものである。36は吸着保持手段であり、フレキシブル基板2に実装された電子部品37に力が加わらないように、電子部品37を回避するための部品回避部38である凹部を備えている。フレキシブル基板2の基板実装方法は実施の形態1乃至4で述べた方法を適用することができる。したがって、吸着保持手段36に部品回避部38を設けることで、電子部品が実装されたフレキシブル基板であっても、フレキシブル基板2を吸着保持手段36の吸着面の形状に合わせて屈曲させると共に、フレキシブル基板2を屈曲させた状態で吸着保持手段36に吸着保持させることができる。   FIG. 10 is a diagram for explaining the substrate mounting in the fifth embodiment of the present invention. In the drawings, the same symbols are the same or equivalent. Reference numeral 36 denotes suction holding means, which includes a concave portion that is a component avoiding portion 38 for avoiding the electronic component 37 so that no force is applied to the electronic component 37 mounted on the flexible substrate 2. The method described in the first to fourth embodiments can be applied to the substrate mounting method of the flexible substrate 2. Therefore, by providing the component avoiding portion 38 in the suction holding means 36, even if the electronic substrate is a flexible substrate, the flexible substrate 2 is bent in accordance with the shape of the suction surface of the suction holding means 36 and flexible. The substrate 2 can be sucked and held by the suction holding means 36 in a bent state.

以上のように本実施の形態の吸着保持手段は、電子部品が実装されたフレキシブル基板2を屈曲させた状態で吸着保持することができるので、本実施の形態の吸着保持手段を備えた基板実装装置は、実施の形態1と同様にすでに電子部品が実装された配線基板にも位置合わせ精度を高めて高密度に実装を行うことができる。   As described above, since the suction holding unit of the present embodiment can hold the flexible substrate 2 on which the electronic component is mounted in a bent state, the board mounting provided with the suction holding unit of the present embodiment As in the first embodiment, the apparatus can be mounted with high density on the wiring board on which electronic components have already been mounted with high alignment accuracy.

尚、図10ではフレキシブル基板2の屈曲部2bが1箇所の場合で示したが、屈曲部を複数設けたものにも適用できる。また、部品回避部38を吸着保持手段に設けた場合で説明したが、屈曲成型手段の屈曲ツールに設けた場合であっても、吸着保持手段は電子部品が実装されたフレキシブル基板2を屈曲させた状態で吸着保持することができる。フレキシブル基板2の両面に電子部品が実装された場合であっても、部品回避部38が吸着保持手段及び屈曲成型手段の屈曲ツールに設けることで、吸着保持手段はフレキシブル基板2を屈曲させた状態で吸着保持することができる。   Although FIG. 10 shows the case where the flexible substrate 2 has one bent portion 2b, the invention can also be applied to a case where a plurality of bent portions are provided. Further, although the case where the component avoiding portion 38 is provided in the suction holding means has been described, the suction holding means bends the flexible substrate 2 on which the electronic component is mounted even when it is provided in the bending tool of the bending molding means. It can be adsorbed and held in a wet state. Even when electronic components are mounted on both surfaces of the flexible substrate 2, the component avoiding portion 38 is provided on the bending tool of the suction holding means and the bending molding means, so that the suction holding means bends the flexible substrate 2. Can be adsorbed and retained.

実施の形態6.
今まで吸着保持手段及び屈曲成型手段が加熱手段を備えていない場合で説明したが、吸着保持手段または屈曲成型手段が加熱手段を備えることでフレキシブル基板の屈曲性を良くすることができる。
Embodiment 6 FIG.
Although the case where the suction holding means and the bending molding means are not provided with the heating means has been described so far, the flexibility of the flexible substrate can be improved by providing the suction holding means or the bending molding means with the heating means.

図11はこの発明の実施の形態6における基板の屈曲と吸着を説明する図である。図において、同一の記号は同一或いは相当するものである。吸着保持手段39と屈曲成型手段である成型金型40は、フレキシブル基板2を加熱する加熱手段であるヒーター41、42を備えている。このヒーター41、42の熱でフレキシブル基板2が暖められることで、フレキシブル基板2を容易に屈曲して吸着保持手段39に吸着保持させることができる。フレキシブル基板2の基板実装方法は実施の形態1乃至5で述べた方法を適用することができる。したがって、本実施の形態の吸着保持手段及び屈曲成型手段が加熱手段を備えたことで、フレキシブル基板2を容易に屈曲させて、吸着保持手段はフレキシブル基板2を屈曲させた状態で吸着保持することができる。   FIG. 11 is a diagram for explaining the bending and adsorption of the substrate according to the sixth embodiment of the present invention. In the drawings, the same symbols are the same or equivalent. The suction holding means 39 and the molding die 40 which is a bending molding means are provided with heaters 41 and 42 which are heating means for heating the flexible substrate 2. Since the flexible substrate 2 is warmed by the heat of the heaters 41 and 42, the flexible substrate 2 can be easily bent and sucked and held by the suction holding means 39. The method described in the first to fifth embodiments can be applied to the substrate mounting method of the flexible substrate 2. Therefore, the suction holding means and the bending molding means of the present embodiment include the heating means, so that the flexible substrate 2 can be easily bent, and the suction holding means can hold the flexible substrate 2 in a bent state. Can do.

以上のように本実施の形態の吸着保持手段及び屈曲成型手段は、フレキシブル基板2を屈曲させることができ、吸着保持手段はフレキシブル基板2を屈曲させた状態で吸着保持することができるので、本実施の形態の吸着保持手段及び屈曲成型手段を備えた基板実装装置は、実施の形態1と同様にすでに電子部品が実装された配線基板にも位置合わせ精度を高めて高密度に実装を行うことができる。   As described above, the suction holding means and the bending molding means of the present embodiment can bend the flexible substrate 2, and the suction holding means can suck and hold the flexible substrate 2 in a bent state. The board mounting apparatus provided with the suction holding means and the bending molding means according to the embodiment performs mounting at a high density by increasing the alignment accuracy on the wiring board on which electronic components are already mounted as in the first embodiment. Can do.

尚、図11では屈曲成型手段を成型金型40で示したが、この例に限らない。実施の形態2乃至5で示したものにも適用できる。また、吸着保持手段及び屈曲成型手段に加熱手段を備えた場合で説明したが、いずれか一方が加熱手段を備えても構わない。   In FIG. 11, the bending molding means is shown by the molding die 40, but the invention is not limited to this example. The present invention can also be applied to those shown in Embodiment Modes 2 to 5. Moreover, although the case where the suction holding means and the bending molding means are provided with the heating means has been described, either one may include the heating means.

尚、実施の形態2乃至4では、屈曲成型手段の供給台へのフレキシブル基板の位置決めのためにガイドを用いる例で示したが、この例に限らない。画像認識手段でアライメントマークを認識して屈曲成型手段の供給台とフレキシブル基板との位置合わせを行うものでも構わない。   In the second to fourth embodiments, the example is shown in which the guide is used for positioning the flexible substrate to the supply base of the bending molding means. However, the present invention is not limited to this example. An image recognition means may recognize the alignment mark and align the supply base of the bending means with the flexible substrate.

また、実施の形態1乃至6では、配線基板の接合部の電極とフレキシブル基板の接合部の電極とを異方性導電樹脂で接合する場合で説明したが、半田を用いた接合であっても構わない。吸着保持手段に半田が溶ける温度に加熱できる加熱手段を備えればよい。   In the first to sixth embodiments, the description has been given of the case where the electrode of the joint portion of the wiring board and the electrode of the joint portion of the flexible substrate are joined with an anisotropic conductive resin. I do not care. The adsorption holding means may be provided with a heating means capable of heating to a temperature at which the solder melts.

この発明の実施の形態1における実装装置の概略構成図である。It is a schematic block diagram of the mounting apparatus in Embodiment 1 of this invention. 実施の形態1における接合部の詳細を示す図である。3 is a diagram showing details of a joint portion in Embodiment 1. FIG. 実施の形態1におけるフレキシブル基板の電極配置である。2 is an electrode arrangement of a flexible substrate in the first embodiment. 実施の形態1におけるフレキシブル基板の屈曲前の状態を示す図である。FIG. 3 is a diagram showing a state before bending of the flexible substrate in the first embodiment. 実施の形態1におけるフレキシブル基板の屈曲と吸着を説明する図である。5 is a diagram for explaining bending and adsorption of a flexible substrate in Embodiment 1. FIG. 実施の形態1で使用できる他のフレキシブル基板の電極配置である。This is an electrode arrangement of another flexible substrate that can be used in the first embodiment. この発明の実施の形態2における基板の屈曲と吸着を説明する図である。It is a figure explaining the bending | flexion and adsorption | suction of a board | substrate in Embodiment 2 of this invention. この発明の実施の形態3における基板の屈曲と吸着を説明する図である。It is a figure explaining the bending | flexion and adsorption | suction of a board | substrate in Embodiment 3 of this invention. この発明の実施の形態4における基板の屈曲と吸着を説明する図である。It is a figure explaining the bending | flexion and adsorption | suction of a board | substrate in Embodiment 4 of this invention. この発明の実施の形態5における基板実装を説明する図である。It is a figure explaining the board | substrate mounting in Embodiment 5 of this invention. この発明の実施の形態6における基板の屈曲と吸着を説明する図である。It is a figure explaining the bending | flexion and adsorption | suction of a board | substrate in Embodiment 6 of this invention.

符号の説明Explanation of symbols

1 配線基板
2 フレキシブル基板
8、29、36、39 吸着保持手段
9、30 水平面
10 傾斜面
13 アクチュエータ
16、22、26、33、40 屈曲成形手段
17 凹部
17a 傾斜部
23、27、34、 供給台
24、28、35 屈曲ツール
24a、28a 対向面
25 屈曲ツール駆動手段
38 部品回避部
31 第2の水平面
32 壁面
35a 第3の対向面
35b 第2の対向面
35c 第1の対向面
41、42 ヒーター
DESCRIPTION OF SYMBOLS 1 Wiring board 2 Flexible board 8, 29, 36, 39 Adsorption holding means 9, 30 Horizontal surface 10 Inclined surface 13 Actuator 16, 22, 26, 33, 40 Bending molding means 17 Concave part 17a Inclined part 23, 27, 34, Supply stand 24, 28, 35 Bending tool 24a, 28a Opposing surface 25 Bending tool driving means 38 Parts avoiding part 31 Second horizontal surface 32 Wall surface 35a Third opposing surface 35b Second opposing surface 35c First opposing surface 41, 42 Heater

Claims (14)

フレキシブル基板を屈曲させた形状で吸着保持する吸着保持手段と、
前記フレキシブル基板が実装される配線基板および前記吸着保持手段の少なくとも一方を移動させる相対位置移動手段と、
前記吸着保持手段を駆動して前記配線基板と前記フレキシブル基板を接合させる接合形成手段とを備えた基板実装装置。
Suction holding means for holding the flexible substrate in a bent shape; and
A relative position moving means for moving at least one of the wiring board on which the flexible board is mounted and the suction holding means;
A substrate mounting apparatus comprising: a bonding forming unit that drives the suction holding unit to bond the wiring substrate and the flexible substrate.
フレキシブル基板を屈曲させる屈曲成型手段と、
屈曲された前記フレキシブル基板を吸着保持する吸着保持手段と、
前記フレキシブル基板が実装される配線基板および前記吸着保持手段の少なくとも一方を移動させる相対位置移動手段と、
前記吸着保持手段を駆動して前記配線基板と前記フレキシブル基板を接合させる接合形成手段とを備えた基板実装装置。
Bending molding means for bending the flexible substrate;
Suction holding means for sucking and holding the bent flexible substrate;
A relative position moving means for moving at least one of the wiring board on which the flexible board is mounted and the suction holding means;
A substrate mounting apparatus comprising: a bonding forming unit that drives the suction holding unit to bond the wiring substrate and the flexible substrate.
屈曲成型手段及び吸着保持手段は、互いに対向する屈曲面を夫々有し、双方の屈曲面の間にフレキシブル基板を挟むことにより、前記フレキシブル基板を屈曲させることを特徴とする請求項2記載の基板実装装置。   3. The substrate according to claim 2, wherein the bending molding means and the suction holding means each have bending surfaces facing each other, and the flexible substrate is bent by sandwiching the flexible substrate between both bending surfaces. Mounting device. 屈曲成型手段及び吸着保持手段は複数の屈曲部を有することを特徴とする請求項3記載の基板実装装置。   4. The substrate mounting apparatus according to claim 3, wherein the bending molding means and the suction holding means have a plurality of bent portions. 屈曲成型手段は、
吸着保持手段の水平面及び屈曲部を含む先端部を囲む凹部を備えたことを特徴とする請求項2または3のいずれか1項に記載の基板実装装置。
The bending molding means is
4. The substrate mounting apparatus according to claim 2, further comprising a concave portion surrounding a tip portion including a horizontal plane and a bent portion of the suction holding means.
屈曲成型手段は、
フレキシブル基板を載せる供給台と、
前記供給台に設けられた開口部に移動可能に配置され、吸着保持手段の屈曲面に対向可能な対向面を有する屈曲ツールと、
前記屈曲ツールを前記吸着保持手段の方向に駆動する駆動手段とを備えたことを特徴とする請求項2乃至4のいずれか1項に記載の基板実装装置。
The bending molding means is
A supply base on which a flexible substrate is placed;
A bending tool that is movably disposed in an opening provided in the supply table and has a facing surface that can face the bending surface of the suction holding means;
The board mounting apparatus according to claim 2, further comprising a driving unit that drives the bending tool in the direction of the suction holding unit.
屈曲ツールは回転駆動されることを特徴とする請求項6記載の基板実装装置。   The board mounting apparatus according to claim 6, wherein the bending tool is rotationally driven. 屈曲ツールは直線駆動されることを特徴とする請求項6記載の基板実装装置。   The board mounting apparatus according to claim 6, wherein the bending tool is linearly driven. 吸着保持手段は、フレキシブル基板を吸着したときに、前記フレキシブル基板に実装された部品を圧迫しない部品回避部を備えたことを特徴とする請求項1乃至8のいずれか1項に記載の基板実装装置。   The board mounting according to any one of claims 1 to 8, wherein the suction holding means includes a component avoiding unit that does not press the parts mounted on the flexible board when the flexible board is sucked. apparatus. 屈曲成型手段は、凹部であって、フレキシブル基板に実装された部品より大きい部品回避部を備えたことを特徴とする請求項2乃至9のいずれか1項に記載の基板実装装置。   10. The board mounting apparatus according to claim 2, wherein the bending molding means includes a part avoiding part which is a concave part and is larger than a part mounted on the flexible board. 吸着保持手段または屈曲成型手段は、フレキシブル基板を加熱する加熱手段を備えたことを特徴とする請求項2乃至10のいずれか1項に記載の基板実装装置。   The substrate mounting apparatus according to claim 2, wherein the suction holding unit or the bending molding unit includes a heating unit that heats the flexible substrate. 接合形成手段は、配線基板と吸着保持手段との間に圧力を加える加圧手段であることを特徴とする請求項1乃至11のいずれか1項に記載の基板実装装置。   The substrate mounting apparatus according to claim 1, wherein the bonding forming unit is a pressurizing unit that applies pressure between the wiring substrate and the suction holding unit. 吸着保持手段がフレキシブル基板を屈曲させた形状で吸着保持する工程と、
前記フレキシブル基板の接合部及びこの接合部が実装される配線基板の接合部が互いに対向するように移動する工程と、
前記吸着保持手段を駆動して前記配線基板と前記フレキシブル基板を接合させる接合形成工程とを含んだ基板実装方法。
A step in which the suction holding means sucks and holds the flexible substrate in a bent shape;
A step of moving the joint portion of the flexible substrate and the joint portion of the wiring board on which the joint portion is mounted to face each other;
A substrate mounting method including a bonding step of driving the suction holding means to bond the wiring substrate and the flexible substrate.
屈曲成型手段がフレキシブル基板を屈曲させる工程と、
吸着保持手段が屈曲された前記フレキシブル基板を吸着保持する工程と、
前記フレキシブル基板の接合部及びこの接合部が実装される配線基板の接合部が互いに対向するように移動する工程と、
前記吸着保持手段を駆動して前記配線基板と前記フレキシブル基板を接合させる接合形成工程とを含んだ基板実装方法。
A step of bending and bending the flexible substrate;
A step of sucking and holding the flexible substrate with the suction holding means bent;
A step of moving the joint portion of the flexible substrate and the joint portion of the wiring board on which the joint portion is mounted to face each other;
A substrate mounting method including a bonding step of driving the suction holding means to bond the wiring substrate and the flexible substrate.
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JP2013089786A (en) * 2011-10-19 2013-05-13 Panasonic Corp Electronic component pickup device and electronic component pickup method, and electronic component mounting device and electronic component mounting method
KR20200065451A (en) * 2018-11-30 2020-06-09 에코캡 주식회사 method for manufacture metal PCB with bending part
KR102259898B1 (en) * 2018-11-30 2021-06-02 에코캡 주식회사 method for manufacture metal PCB with bending part

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