JP2013079617A - Air conditioner - Google Patents

Air conditioner Download PDF

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Publication number
JP2013079617A
JP2013079617A JP2011220612A JP2011220612A JP2013079617A JP 2013079617 A JP2013079617 A JP 2013079617A JP 2011220612 A JP2011220612 A JP 2011220612A JP 2011220612 A JP2011220612 A JP 2011220612A JP 2013079617 A JP2013079617 A JP 2013079617A
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Japan
Prior art keywords
cross
flow fan
blade
blades
air
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JP2011220612A
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Japanese (ja)
Inventor
Kenichi Yahagi
健一 矢萩
Satomi Tokita
悟己 時田
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Hitachi Appliances Inc
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Hitachi Appliances Inc
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Priority to JP2011220612A priority Critical patent/JP2013079617A/en
Priority to PCT/JP2012/053629 priority patent/WO2013051297A1/en
Publication of JP2013079617A publication Critical patent/JP2013079617A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/02Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps having non-centrifugal stages, e.g. centripetal
    • F04D17/04Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps having non-centrifugal stages, e.g. centripetal of transverse-flow type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/28Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
    • F04D29/30Vanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/62Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps
    • F04D29/624Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
    • F04D29/626Mounting or removal of fans

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an air conditioner improved in wind speed distribution, in the air conditioner with a circulating fan having a clearance for inserting therein a fixing screw fastening jig which fixes a boss and a drive motor rotating shaft.SOLUTION: This air conditioner comprises: a box having an air inlet and an air outlet; a heat exchanger which heat-exchanges in-room air sucked from the air inlet; the circulating fan which is positioned at the downstream side of the heat exchanger, and blows out the in-room air which is heat-exchanged by the heat exchanger from the air outlet; and a drive unit which is arranged at the one-end side of the circulating fan, and drives the circulating fan. The circulating fan has a plurality of wings aligned in the circumferential direction and a plurality of clearances formed of the plurality of wings, the plurality of clearances have connecting clearances for connecting the circulating fan to the drive unit, the connecting clearances are formed wider than other clearances, and wing chord lengths of the wings forming the connecting clearances are formed longer than wing cord lengths of the other wings.

Description

本発明は貫流ファンを備えた空気調和機に関する。   The present invention relates to an air conditioner provided with a cross-flow fan.

低騒音で吹出した風を一様な流れに乗せて空調空間の遠方まで届けるため、一般に、家庭用空気調和機においては、送風ファンとして貫流ファンが用いられる。貫流ファンの軸方向には隣り合うように貫流ファンを回転させるためのファンモータが配置される。   Generally, a once-through fan is used as a blower fan in a domestic air conditioner in order to carry the wind blown out with low noise on a uniform flow and deliver it to a distant place in an air-conditioned space. A fan motor for rotating the cross-flow fan is disposed adjacent to the axial direction of the cross-flow fan.

特許文献1では、ボス部の固定用ビスに対向する数枚の翼の軸方向の長さを縮めて、翼の縮めた端部に補助支持板を配置することにより、ボス部と駆動モータ回転軸とを固定する固定用ビスの締結用冶具(ドライバー等)を挿入するため空隙が形成される。   In Patent Document 1, the axial length of several blades facing the fixing screw of the boss portion is shortened, and an auxiliary support plate is disposed at the contracted end portion of the wing, thereby rotating the boss portion and the drive motor. A gap is formed to insert a fastening tool (such as a screwdriver) for fastening a fixing screw for fixing the shaft.

特許文献1では、外ボスタイプの貫流ファンに比べ風量は増加するが、翼が省かれた位置で局所的に逆流を起こす。従って、この空隙近傍では風速変動が大きくなり、騒音の増大や効率の低下を招く。また、支持板に大きな切欠きを形成するので、この切欠きから支持板の外側に吹出し空気の一部が回り込み、冷房時などに露付を生じる恐れがある。   In Patent Document 1, the air volume is increased as compared with the outer boss type cross-flow fan, but a reverse flow is locally generated at a position where the blade is omitted. Accordingly, wind speed fluctuations increase in the vicinity of the gap, leading to an increase in noise and a decrease in efficiency. In addition, since a large notch is formed in the support plate, a part of the blown air circulates from the notch to the outside of the support plate, which may cause dew condensation during cooling.

特開2000−205178号公報JP 2000-205178 A

本発明は、ボス部と駆動モータ回転軸とを固定する固定用ビスの締結用冶具を挿入するための空隙を有する貫流ファンを備えた空気調和機において、風速分布を改善した空気調和機を提供することを課題とする。   The present invention provides an air conditioner having an improved wind speed distribution in an air conditioner having a cross-flow fan having a gap for inserting a fixing screw fastening jig for fixing a boss portion and a drive motor rotating shaft. The task is to do.

本発明の空気調和機は、空気吸込口及び空気吹出口を有する筐体と、空気吸込口から吸込む室内空気を熱交換する熱交換器と、熱交換器の下流側に位置し熱交換器と熱交換した室内空気を空気吹出口から吹出す貫流ファンと、貫流ファンの一端側に配置され貫流ファンを駆動する駆動装置と、を備え、貫流ファンは周方向に配列される複数の翼と複数の翼により形成される複数の空隙とを有し、複数の空隙は貫流ファンを駆動装置に接続するための接続空隙を有し、接続空隙は他の空隙よりも広く形成され、接続空隙を形成する翼の翼弦長が他の翼の翼弦長よりも長く形成される。   The air conditioner of the present invention includes a housing having an air inlet and an air outlet, a heat exchanger that exchanges heat between indoor air sucked from the air inlet, a heat exchanger that is located downstream of the heat exchanger, A cross-flow fan that blows out indoor air that has undergone heat exchange from an air outlet, and a driving device that is disposed on one end side of the cross-flow fan and drives the cross-flow fan, and the cross-flow fan includes a plurality of blades arranged in the circumferential direction and a plurality of blades The plurality of air gaps have a connection air gap for connecting the cross-flow fan to the driving device, and the connection air gap is formed wider than other air gaps to form a connection air gap. The chord length of the wing is longer than the chord length of the other wings.

本発明によれば、ボス部と駆動モータ回転軸とを固定する固定用ビスの締結用冶具を挿入するため空隙を有する貫流ファンを備えた空気調和機において、この空隙を形成する翼の翼弦長が他の翼の翼弦長よりも大きく形成するので、この空隙近傍の風速分布が改善し、従って貫流ファン全体の風速分布を改善した空気調和機を提供することができる。   According to the present invention, in an air conditioner including a cross-flow fan having a gap for inserting a fixing screw fastening jig for fixing a boss portion and a drive motor rotating shaft, a chord of a blade forming the gap is provided. Since the length is formed larger than the chord length of the other blades, the air velocity distribution in the vicinity of the air gap is improved, so that an air conditioner with improved wind velocity distribution in the entire cross-flow fan can be provided.

貫流ファンの正面図。The front view of a once-through fan. 貫流ファンの構成図。The block diagram of a once-through fan. 貫流ファンの支軸側から見た分解斜視図。The exploded perspective view seen from the spindle side of the once-through fan. 貫流ファンのボス部拡大図。The boss part enlarged view of a once-through fan. 図4のB−B断面。BB cross section of FIG. ボス固定工具用の空隙部拡大図。The space | gap part enlarged view for boss fixing tools. 図6のC−C断面。CC cross section of FIG. 図6のD−D断面。The DD cross section of FIG. 貫流ファンの翼C、翼D先端の拡大図。The enlarged view of the wing | blade C and the wing | blade D tip of a once-through fan. 貫流ファンのボス側から見た分解斜視図。The exploded perspective view seen from the boss side of the once-through fan. 空気調和機に組込んだ貫流ファンと送風モータの透視図。The perspective view of a once-through fan and a blower motor incorporated in an air conditioner. 貫流ファンを空気調和機に組込んだ断面図。Sectional drawing which incorporated a once-through fan in an air conditioner. 風速分布の改善効果を示す図。The figure which shows the improvement effect of wind speed distribution. 静圧特性の改善効果を示す図。The figure which shows the improvement effect of a static pressure characteristic. 静圧特性の改善効果を示す図。The figure which shows the improvement effect of a static pressure characteristic. 送風モータ消費電力の改善効果を示す図。The figure which shows the improvement effect of ventilation motor power consumption.

以下、本発明の実施例について図面を用いて説明する。まず、本発明の貫流ファンについて図1〜図4、図6〜図11を用いて説明する。図1は貫流ファンの正面図である。図2は貫流ファンの構成図である。図1、図2では説明を判り易くするため、ボス部周辺の翼の一部の図示を省略し、内部のボス部を図示する。図3は貫流ファンの支軸側から見た分解斜視図である。図4(a)は貫流ファンのボス部拡大図、(b)はボス側の支え円板を破断した空隙部の図である。図6はボス固定工具用の空隙部拡大図である。図7は図6のC−C断面である。図8は図6のD−D断面である。図9は貫流ファンの翼C、翼D先端の拡大図である。図10は貫流ファンのボス側から見た分解斜視図である。図11は空気調和機に組込んだ貫流ファンと送風モータの透視図である。   Embodiments of the present invention will be described below with reference to the drawings. First, the cross-flow fan of the present invention will be described with reference to FIGS. 1 to 4 and FIGS. 6 to 11. FIG. 1 is a front view of the cross-flow fan. FIG. 2 is a configuration diagram of the cross-flow fan. In FIG. 1 and FIG. 2, illustration of a part of the wings around the boss portion is omitted, and the internal boss portion is illustrated for easy understanding. FIG. 3 is an exploded perspective view as seen from the support shaft side of the cross-flow fan. FIG. 4A is an enlarged view of the boss portion of the cross-flow fan, and FIG. 4B is a view of the gap portion in which the support disk on the boss side is broken. FIG. 6 is an enlarged view of the gap for the boss fixing tool. FIG. 7 is a cross-sectional view taken along the line CC in FIG. FIG. 8 is a DD cross section of FIG. FIG. 9 is an enlarged view of the tips of the blades C and D of the once-through fan. FIG. 10 is an exploded perspective view seen from the boss side of the cross-flow fan. FIG. 11 is a perspective view of the cross-flow fan and the blower motor incorporated in the air conditioner.

図1において、貫流ファン311の両端には円形のボス付き支え円板316b、支軸付き支え円板316cが位置する。支え円板316b、316cの間には、複数枚の円形の中空支え円板316aが間隔を空けて位置する。これらの支え円板316a、316b、316cは、それぞれの中心がファン中心軸L上に位置するように互いに平行に配置される。   In FIG. 1, circular support disks 316b with bosses and support disks 316c with support shafts are positioned at both ends of the cross-flow fan 311. Between the support disks 316b and 316c, a plurality of circular hollow support disks 316a are positioned with a space therebetween. These support disks 316a, 316b, 316c are arranged in parallel to each other so that their centers are located on the fan center axis L.

支え円板316の間には、支え円板316の円周方向に配列される複数の翼314が配置される。図3に示すように、これらの翼314は、貫流ファンの回転方向の面が凹状に湾曲し、貫流ファンの回転方向と反対の面が凸状に湾曲するいわゆる翼型の形状を有する。また、翼314はファン中心軸Lに対して略平行に形成される。   A plurality of wings 314 arranged in the circumferential direction of the support disk 316 are arranged between the support disks 316. As shown in FIG. 3, these blades 314 have a so-called airfoil shape in which a surface in the rotation direction of the cross-flow fan is curved in a concave shape and a surface opposite to the rotation direction of the cross-flow fan is curved in a convex shape. The blade 314 is formed substantially parallel to the fan central axis L.

図2の317aはボス部のない単翼車である(ボス無し単翼車317a)。ボス無し単翼車317aは、中空支え円板316aの一方の面に翼A314aが配置され、他方の面に隣接するボス無し単翼車317aの翼A314aの先端が嵌り込む連結穴318a(図10参照)を有する。中空支え円板316aは、翼314aを保持すると共に、単翼車を複数連結した貫流ファン311全体の強度を高める。   317a in FIG. 2 is a single vane wheel without a boss portion (a single vane wheel 317a without a boss). In the bossless single vane wheel 317a, a blade A314a is disposed on one surface of the hollow support disc 316a, and a connecting hole 318a (FIG. 10) into which the tip of the blade A314a of the bossless single vane wheel 317a adjacent to the other surface is fitted. See). The hollow support disk 316a holds the blades 314a and increases the strength of the entire cross-flow fan 311 in which a plurality of single blade wheels are connected.

図2に示すように、支軸付き支え円板316cの外側面の中心からは支軸326が外側に延びており、この支軸326は図11に示すように軸受231により空調機器の筐体20に支持される。支軸付き支え円板316cの内側面には、中空支え円板316aと同様に、隣接するボス無し単翼車317aの翼A314aの先端が嵌まり込む連結穴318c(図10参照)を有する。   As shown in FIG. 2, a support shaft 326 extends outwardly from the center of the outer surface of the support disk 316c with support shaft, and this support shaft 326 is supported by a housing 231 as shown in FIG. 20 is supported. Similar to the hollow support disc 316a, the inner surface of the support disc 316c with a support shaft has a connecting hole 318c (see FIG. 10) into which the tip of the blade A314a of the adjacent single vane wheel 317a without boss fits.

図3、図4に示すように、ボス付き支え円板316bの内側面(翼B314b、翼C314c、翼D314d等が立設する面)は、送風モータ313のモータ軸313aに貫流ファン311を固定するためのボス322を有する。ボス322には、モータ軸313aとボス322を固定するためのねじ323が、ファン中心軸Lに対し垂直に設けられる。ボス322を介して貫流ファン311が、送風モータ313(図11参照)によって回転駆動されると、貫流ファン311が回転して風が発生する。   As shown in FIGS. 3 and 4, the inner surface of the bossed support disk 316 b (the surface on which the blades B 314 b, C 314 c, and D 314 d are erected) fixes the cross-flow fan 311 to the motor shaft 313 a of the blower motor 313. A boss 322 is provided. The boss 322 is provided with a screw 323 for fixing the motor shaft 313 a and the boss 322 perpendicular to the fan center axis L. When the cross-flow fan 311 is rotationally driven by the blower motor 313 (see FIG. 11) via the boss 322, the cross-flow fan 311 rotates to generate wind.

図4に示すように、貫流ファン311のボス322は、送風モータ313側のボス付き支え円板316bの内側に設けられる。従って、ボス322とモータ軸313aとを固定するためのねじ323を締めるための固定工具用空隙321を形成するため、ボス付き支え円板316bとこれに隣接する中空支え円板316aとの間に複数枚渡される翼314のうち1〜2枚の翼314を省く等により、固定工具用空隙321が形成される。固定工具用空隙321は貫流ファンの翼314により形成される他の空隙よりも広い(固定工具用空隙321を対向して配置された翼314の翼間は、他の空隙を形成する翼314の翼間よりも広い。)。   As shown in FIG. 4, the boss 322 of the cross-flow fan 311 is provided inside a support disc 316b with a boss on the blower motor 313 side. Therefore, in order to form the fixing tool gap 321 for tightening the screw 323 for fixing the boss 322 and the motor shaft 313a, the boss-equipped support disk 316b and the adjacent hollow support disk 316a are formed between them. The fixed tool gap 321 is formed by, for example, omitting one or two of the blades 314 to be delivered. The fixed tool gap 321 is wider than other gaps formed by the cross-flow fan blades 314 (between the blades of the blades 314 arranged opposite to the fixed tool gap 321, the blades 314 forming the other gaps Wider than between wings.)

しかし、このように、ボス322のねじ323を締め付ける固定工具用の空隙321を形成するために他の空隙よりも広くしたり、単純にそこにあるべき翼314を省いてしまうと、貫流ファン311の風速分布が低下する。   However, if the gap 321 for the fixed tool for tightening the screw 323 of the boss 322 is formed to be wider than the other gaps or the blades 314 that should be there are simply omitted, the cross-flow fan 311 is removed. The wind speed distribution is reduced.

このような固定工具用の空隙321による風速分布の低下を抑制させるため、図6に示すように、固定工具用の空隙321を形成し固定工具用の空隙321を挟んで対向する翼C314c、翼D314dの翼弦長を、他の翼B314bの翼弦長よりも大きくした。一例として、固定工具用の空隙321を挟んで対向する翼C314c、翼D314dを、他の翼B314bよりも、内側に突出させた。また、貫流ファンの軸中心から、翼C314c、翼D314dを、他の翼B314b等を含む全ての翼の外周側端部までの距離は等距離とする。   In order to suppress such a decrease in the wind speed distribution due to the fixed tool gap 321, as shown in FIG. 6, the fixed tool gap 321 is formed, and the blade C 314 c and the blade are opposed to each other with the fixed tool gap 321 interposed therebetween. The chord length of D314d was made larger than the chord length of the other wing B314b. As an example, the wing C314c and the wing D314d that face each other across the fixed tool gap 321 are protruded inward from the other wing B314b. Further, the distance from the axial center of the once-through fan to the outer peripheral side ends of the blades C314c and D314d and all the blades including the other blades B314b and the like is equal.

翼C314c、翼D314dは、翼Bの内径円Rb(他の翼B314bの内側端部を結ぶ線により形成される円)より外側の部分は翼Bと同形状とすることができる。ボス部と駆動モータ回転軸とを固定する固定用ビスの締結用冶具を挿入するため固定工具用の空隙321を有する貫流ファンを備えた空気調和機において、固定工具用の空隙321を形成する翼の翼弦長が他の翼の翼弦長よりも大きく形成するので、固定工具用の空隙321による送風性能の低減を抑制できるので、固定工具用の空隙321の風速分布が改善し、従って貫流ファン全体の風速分布を改善した空気調和機を提供することができる。風速分布を改善することにより、同一の風量を得るために必要な圧縮機の回転数が減少し、更に貫流ファンにおける騒音も下がる。また、除去した翼の質量の分だけ貫流ファンのアンバランスが増加するが、翼弦長を長くしたことで、アンバランスの量が減少し、アンバランスが抑制される。   The wing C314c and the wing D314d may have the same shape as the wing B on the outer side of the inner diameter circle Rb of the wing B (a circle formed by a line connecting the inner ends of the other wings B314b). A blade forming a fixed tool gap 321 in an air conditioner having a cross-flow fan having a fixed tool gap 321 for inserting a fixing screw fastening jig for fixing a boss portion and a drive motor rotating shaft. Since the chord length of each of the wings is formed larger than the chord length of the other wings, it is possible to suppress the reduction of the air blowing performance due to the gap 321 for the fixed tool. An air conditioner that improves the wind speed distribution of the entire fan can be provided. By improving the wind speed distribution, the number of rotations of the compressor necessary for obtaining the same air volume is reduced, and noise in the cross-flow fan is also reduced. Further, the unbalance of the cross-flow fan increases by the amount of the removed blade, but by increasing the chord length, the amount of unbalance is reduced and the unbalance is suppressed.

翼C314c、翼D314dは、翼Bの内径円Rb(他の翼B314bの内側端部を結ぶ線により形成される円)より外側の部分は翼Bと同形状とし、内側に突出した部分の中心線の曲率を翼Bの内径円Rbの位置での曲率より大きくして、緩やかに、ボス322に向かって伸びるように形成する。ボス付き単翼車317bの翼C314c、翼D314dの延長部314c′、314d′を除いた部分の配列位置を、ボス無し単翼車317aの翼A314aの配列位置と同様の配置とする(つまり、貫流ファンは、貫流ファンの一端側に接続空隙を備えないボス付き単翼車を配置し、貫流ファンの一端側から他端側に向かって、ボス付き単翼車から接続空間を備えない複数のボス無し単翼車を順次連結して構成され、接続空隙を形成する翼以外のボス付き単翼車を構成する翼は対応するボス無し単翼車の翼と同様に配列され、ボス無し単翼車の翼は対応する他の何れのボス無し単翼車の翼とも同様に配列される。)。このように、固定工具用の空隙321を挟んで対向する翼C314c、翼D314dを形成することで、ボス付き単翼車317bとボス無し単翼車317aの連結部での局所的な風の流れが、空隙部321の近傍を除いて、ボス無し単翼車317a同士の連結部での局所的な風の流れとほぼ同一となり、ボス無し単翼車317a同士を連結した場合の送風特性、連結構造の検討結果の大半を援用できる。このため、ボス付き単翼車317bで検討が必要な部分は空隙321を挟む翼C314c、翼D314dの延長部314c′、314d′の長さを含めた形状だけとなり、検討事項を大幅に省略して、開発期間を短縮することができる。   The wing C314c and the wing D314d have the same shape as the wing B on the outer side of the inner diameter circle Rb of the wing B (a circle formed by the line connecting the inner ends of the other wings B314b), and the center of the portion protruding inward The curvature of the line is made larger than the curvature at the position of the inner diameter circle Rb of the wing B, and it is formed so as to gently extend toward the boss 322. The arrangement position of the bossed single vane wheel 317b excluding the blades C314c and the extension portions 314c ′ and 314d ′ of the vane D314d is the same as the arrangement position of the vane A314a of the bossless single vane wheel 317a (that is, The cross-flow fan has a bossed single vane wheel that does not have a connection gap on one end side of the cross-flow fan, and extends from one end side to the other end side of the cross-flow fan. The wings of a single wing vehicle with bosses other than the wings that are formed by sequentially connecting bossless single wing vehicles are arranged in the same manner as the corresponding wingless single wing vehicles. The car wings are arranged in the same way as the wings of any other corresponding bossless single wing car.) Thus, by forming the wing C314c and the wing D314d that are opposed to each other with the fixed tool gap 321 interposed therebetween, the local wind flow at the connecting portion between the boss-equipped single vane wheel 317b and the boss-less single vane wheel 317a. However, except for the vicinity of the gap 321, the flow of air is almost the same as the local wind flow at the connecting portion between the bossless single vanes 317 a, and the air blowing characteristics when the bossless single vanes 317 a are connected, Most of the structural results can be used. For this reason, only the shape including the lengths of the extension portions 314c ′ and 314d ′ of the wing C314c and the wing D314d sandwiching the gap 321 is necessary for the bossed single vane wheel 317b, and the matters to be studied are largely omitted. Development period can be shortened.

翼C314c、翼D314dが隣接する単翼車317aの中空支え円板316aに接する部分は翼A314aと同形状とし、図7、図9に示すように、翼先端段差f′を設け、翼C314c、翼D314dで翼弦長を延長する部分は翼C314c、翼D314dの根元から翼先端段差f′の手前までの間とする。   The part of the single bladed wheel 317a adjacent to the blade C314c and blade D314d that contacts the hollow support disk 316a has the same shape as the blade A314a, and is provided with a blade tip step f 'as shown in FIGS. 7 and 9, and the blade C314c, The portion of the blade D314d that extends the chord length is from the root of the blade C314c and the blade D314d to the front of the blade tip step f ′.

ボス無し単翼車317aの中空支え円板316aは、前述したように、隣接するボス無し単翼車317aの翼A314aの先端が嵌まり込むため、図8に示すように、深さfで、翼A314aの翼型形状に合わせた連結穴318aを有する。連結穴318aの翼型中心線に沿った長さeは、翼A314aの先端部での翼型中心線の長さをe′としたとき、e≧e′である。翼B314bは翼A314aと同形状であり、翼B314bも翼A314aと同様、図8に示すように、中空支え円板316aの連結穴318aに嵌まり込む。また、翼C、翼Dの延長部314c′、314d′を除いた部分は翼Bと同じ翼型であり、段差部で翼型中心線に沿った長さe′は翼B314bと同様に、図7に示すように、e≧e′となる。   As described above, the hollow supporting disc 316a of the bossless single vane wheel 317a is fitted with the tip of the blade A314a of the adjacent bossless single vane wheel 317a, and therefore, as shown in FIG. It has a connecting hole 318a that matches the airfoil shape of the wing A314a. The length e along the airfoil center line of the connecting hole 318a is e ≧ e ′, where e ′ is the length of the airfoil center line at the tip of the airfoil A314a. The wing B 314b has the same shape as the wing A 314a, and the wing B 314b fits into the connection hole 318a of the hollow support disk 316a as shown in FIG. 8, as with the wing A 314a. Further, the portions of the wing C and the wing D excluding the extension portions 314c ′ and 314d ′ are the same wing shape as the wing B, and the length e ′ along the wing shape center line at the step portion is the same as the wing B 314b. As shown in FIG. 7, e ≧ e ′.

翼C314c、翼D314dの翼先端段差f′は、翼A314aを隣接するボス無し単翼車317aに連結する際に(ボス無し単翼車317aの中空支え円板316aの翼A314aと反対側の面に設けた連結穴318aに翼C314c、翼D314dの先端が嵌まり込む際に)、翼C314c、翼D314dの延長部314c′、314d′が邪魔にならないように設けたものである。翼C314c、翼D314dの翼先端段差f′はf′≧fとする。   The blade tip step f ′ of the blade C314c and the blade D314d is connected to the surface of the hollow support disc 316a opposite to the blade A314a of the hollow support disk 316a of the bossless single blade wheel 317a when the blade A314a is connected to the adjacent bossless single blade wheel 317a. The extension portions 314c ′ and 314d ′ of the blades C314c and D314d are provided so as not to obstruct the connection holes 318a provided in the blades C314c and D314d. The blade tip difference f ′ of the blade C314c and the blade D314d is f ′ ≧ f.

このように構成することで、ボス付き単翼車317bに隣接する単翼車を含めて、ボス付き単翼車317b以外の単翼車をボス無し単翼車317aに統一できるので、単翼車の成形型の種類をボス無し単翼車317aの成形型とボス付き単翼車の成形型の2種類で済みむので、成形型の種類の増加を抑制できる。   By configuring in this way, it is possible to unify single blade vehicles other than the bossed single blade vehicle 317b including the single blade vehicle adjacent to the bossed single blade vehicle 317b into the bossless single blade vehicle 317a. Since there are only two types of molds, that is, the mold for the bossless single vane wheel 317a and the mold for the single vane vehicle with the boss, an increase in the types of molds can be suppressed.

なお、ボス付き単翼車317bの軸方向の寸法を、ボス無し単翼車317aの軸方向の寸法と異なるようにしてもよい。熱交換器33の横幅が変更になった場合であっても、軸方向の寸法を増減させたボス付き単翼車317bの成形型を用意するだけで、適切な長さの貫流ファン311を構成することができる。   The axial dimension of the bossed single vane wheel 317b may be different from the axial dimension of the bossless single vane wheel 317a. Even when the lateral width of the heat exchanger 33 is changed, the cross-flow fan 311 having an appropriate length can be configured only by preparing a mold for the bossed single vane wheel 317b whose axial dimension is increased or decreased. can do.

また、実施例の貫流ファンは、支え円板の外周寄りの一面に、周方向に多数の翼を配列してなる単翼車を、軸方向に複数個連結し連結して構成する。この貫流ファンの一端を構成する単翼車は貫流ファンの駆動装置の軸に貫流ファンを固定するボスを備え、貫流ファンの他端を構成する単翼車は支軸を備える備え、該ボス側端の単翼車を請求項1乃至請求項3の貫流ファンとする。   In addition, the cross-flow fan of the embodiment is configured by connecting and connecting a plurality of single vane wheels in the axial direction on one surface near the outer periphery of the support disc in the circumferential direction. The single vane wheel constituting one end of the cross-flow fan is provided with a boss for fixing the cross-flow fan to the shaft of the cross-flow fan drive device, and the single vane wheel constituting the other end of the cross-flow fan is provided with a support shaft. The single vane wheel at the end is the cross-flow fan according to claims 1 to 3.

これにより、翼幅の短い単翼車を複数個重ねて、所要の長さの貫流ファンとするので、個々の単翼車の翼幅は小さくて済み、コスト的に有利なプラスチックス製にすることができる。この場合、プラスチックスを使用しての射出成形でも、成形型の抜き勾配の所為で生ずる、支え円板に立てる翼の付け根と先端の翼弦長の差が、翼幅が短くなったことで小さくなって、送風性能に及ぼす悪影響が減少する。   As a result, a plurality of single vanes with a short blade width are stacked to form a cross-flow fan of a required length, so that the blade width of each single vane can be small, and cost-effective plastics are made. be able to. In this case, even in the injection molding using plastics, the difference in the chord length between the root of the blade and the tip of the blade that stands on the support disk caused by the draft angle of the mold is due to the shortened blade width. The negative effect on the air blowing performance is reduced.

また、ボス付き単翼車と隣接するボス無し単翼車との性能差が減少し、ボス付き単翼車部の空気吹出口の風速が増し、風速分布が改善して、使用者の不満を和らげることができる。また、プラスチックスを使用することで翼の中央部に厚みを持たせた翼形を採用することによって騒音などの送風性能がアップする。   In addition, the performance difference between the single vane with boss and the adjacent single vane without boss is reduced, the wind speed at the air outlet of the single vane with boss is increased, the wind speed distribution is improved, and the user is dissatisfied. Can be tempered. In addition, the use of plastics increases the air blowing performance such as noise by adopting an airfoil with a thickness at the center of the blade.

また、実施例の貫流ファンは、ボス付き単翼車の翼間を、隣接する単翼車の翼間とボス部固定工具用の空隙部に相当する部分を除いて同一とする。プラスチックス製の貫流ファンでは、両端を除いた中央部の単翼車を全く同一形状の単翼車とすることで、成形型の種類を削減し、初期費用を抑制することができる。このとき、隣接する単翼車同士の連結部には翼形状に合わせた凹部を支え円板に形成する等して、重ねただけで位置が確定するようにする。ボス付き単翼車の翼列ピッチ角を、隣接する単翼車の翼列ピッチ角とボス部固定工具用の空隙部に相当する部分を除いて同一とするので、隣接するボス無し単翼車の支え円板に、ボス無し単翼車同士の連結に用いる翼形状に合わせた凹部を設けることで、ボス付き単翼車を隣接する単翼車に重ねただけで位置を確定することができる。   Moreover, the cross-flow fan of an Example makes the space | interval of the wing | blade of a single vane wheel the same except for the space | interval corresponding to the space | gap part for boss | hub part fixing tools between the blades of an adjacent single vane wheel. In the cross-flow fan made of plastics, the type of the mold can be reduced and the initial cost can be suppressed by making the single vane in the central part excluding both ends into the single vane having the same shape. At this time, a position corresponding to the wing shape is supported on a connecting portion between adjacent single vanes by forming it on a disk, for example, so that the position is determined only by overlapping. The blade row pitch angle of the single vane with boss is the same as the blade row pitch angle of the adjacent single vane except for the portion corresponding to the gap for the boss fixing tool. By providing the support disk with a recess that matches the blade shape used to connect the bossless single vanes, the position can be determined simply by overlapping the single vane with boss on the adjacent single vane. .

このように、ボス付き単翼車に隣接するボス無し単翼車として他のボス無し単翼車と同一の単翼車を使用でき、他のボス無し単翼車と異なる連結凹部を持った単翼車を別に作る必要が無い。従って、成形型の種類を増加させず、製作の初期費用を低減することができ、また、部品の種類も増えないので、製作時の管理コストも低減することができる。   In this way, the same single-wing vehicle as other bossless single-wing vehicles can be used as a bossless single-wing vehicle adjacent to a bossed single-wing vehicle, and a single wing vehicle having a connecting recess different from other bossless single-wing vehicles. There is no need to make a separate impeller. Therefore, it is possible to reduce the initial cost of production without increasing the types of molds, and also to reduce the management cost during production because the types of parts do not increase.

また、ボス付き単翼車の最大翼間を構成する翼の隣接するボス無し単翼車との連結部形状を、隣接するボス無し単翼車の相当部分と同一とする。これにより、隣接するボス無し単翼車の支え円板に、ボス無し単翼車同士の連結に用いる翼形状に合わせた凹部を設け、その中のボス付き単翼車の翼が入る凹部にボス付き単翼車を重ねて融着や接着などの方法で連結する。このとき、翼弦長を延長した部分は隣接するボス無し単翼車の支え円板に僅かな隙間で近接するのみとなるが、隣接する単翼車との連結強度は上記の連結部で充分確保できるので、この部分を融着や接着する必要はない。このように、ボス無し単翼車の種類が一種類で済むので、成形型の種類を増加させずにすみ、製作の初期費用を低減することができる。また、部品の種類も増えないので、製作時の管理コストも低減することができる。   In addition, the shape of the connecting portion of the blades constituting the largest blade of the bossed single vane with the adjacent bossless single vane is the same as the corresponding portion of the adjacent bossless single vane. As a result, the support disc of the adjacent bossless single vane is provided with a recess that matches the shape of the blade used to connect the bossless single vane, and the boss is inserted into the recess where the wing of the bossed single vane is contained. The attached single vans are stacked and connected by a method such as fusion or adhesion. At this time, the portion where the chord length is extended is only close to the support disk of the adjacent single vane without boss with a slight gap, but the connection strength with the adjacent single vane is sufficient with the above-mentioned connecting portion. Since this can be ensured, it is not necessary to fuse or bond this part. Thus, since only one type of bossless single vane is required, it is not necessary to increase the types of molds, and the initial cost of production can be reduced. In addition, since the types of parts do not increase, the management cost during production can be reduced.

次に、翼C、翼Dの延長部について図5〜図7、図9を用いて説明する。図5は図4のB−B断面である。   Next, the extension part of the wing | blade C and the wing | blade D is demonstrated using FIGS. 5-7 and FIG. FIG. 5 is a BB cross section of FIG.

一般に、貫流ファンを運転するときには、貫流ファンのアンバランスに注意が必要である。アンバランスは構造上や製造上の様々なことが原因で生じ、アンバランスが大きいと、振動や騒音の増加につながり、貫流ファンを組込んだ製品の品質を損なう。このため、貫流ファンの翼にバランスウェイトを取り付け、アンバランスを小さくする。この場合、元々のアンバランスの量が大きいと、取り付けるバランスウェイトの個数が増え、アンバランス除去作業の作業量が増加する。このため、元々のアンバランスの量を小さくしておくことが重要である。   In general, when operating a cross-flow fan, attention must be paid to the imbalance of the cross-flow fan. Unbalance occurs due to various structural and manufacturing reasons, and large unbalance leads to increased vibration and noise, which impairs the quality of products incorporating cross-flow fans. For this reason, a balance weight is attached to the blades of the cross-flow fan to reduce the unbalance. In this case, if the amount of original unbalance is large, the number of balance weights to be attached increases, and the amount of unbalance removal work increases. For this reason, it is important to keep the original unbalance amount small.

翼C314cの延長長さを5mm、10mm、20mmに変化させて、図11の空気調和機に組込み、ボス付き単翼車317bを通った空気が吹出す位置(風速比較位置F:図11参照)での風速を比較した。その結果、延長長さ10mmの場合に風速の改善が良好であった。   The extension length of the blade C314c is changed to 5 mm, 10 mm, and 20 mm, and is incorporated into the air conditioner of FIG. 11, and the position where the air passes through the bossed single vane wheel 317b (wind speed comparison position F: see FIG. 11) The wind speed at was compared. As a result, the improvement of the wind speed was good when the extension length was 10 mm.

図5に示すように、翼C、翼Dに延長部314c′、314d′を設けたことにより、翼C、翼Dの翼弦長gc、gdは翼Bの翼弦長gbより大きくなる。この時、延長部314c′、314d′の質量によるモーメント分、アンバランス量が改善される。これを実施例の貫流ファン(外径(貫流ファンの中心軸から翼の外径側端部までの距離×2)Do=110mm、内径(貫流ファンの中心軸から翼の内径側端部までの距離×2)Db=83.5mm、内外径差Do−Db=26.5、翼弦長gb=15.7mm、翼数34枚)で試算すると、ボス固定工具用空隙321を設けるために、単に1枚の翼を除去したときのアンバランスの量の80%を、翼C、翼Dの延長部314c′、314d′でキャンセルできる。なお、このときの翼C、翼Dの内径Dc、Ddは63.5mm、内外径差Do−Dcは46.5mmとなり、これは当初の内外径差の1.8倍である。更なる試算によれば、当初の内外径差の2倍まで延長部を伸ばすと(翼C、翼Dの内径Dc、Dd=57mm、内外径差=53mm)、上記のアンバランス量をほぼ100%キャンセルできることが判った。   As shown in FIG. 5, the extension portions 314c ′ and 314d ′ are provided on the blades C and D, so that the chord lengths gc and gd of the blades C and D are larger than the chord length gb of the blade B. At this time, the amount of unbalance due to the moment due to the mass of the extension portions 314c ′ and 314d ′ is improved. This is the cross-flow fan of the embodiment (outer diameter (distance from the central axis of the cross-flow fan to the outer diameter side end of the blade × 2) Do = 110 mm, inner diameter (from the central axis of the cross-flow fan to the inner diameter side end of the blade) Distance x 2) Db = 83.5 mm, inner / outer diameter difference Do−Db = 26.5, chord length gb = 15.7 mm, number of blades 34), to provide the boss fixing tool gap 321, 80% of the amount of imbalance when only one blade is removed can be canceled by the extensions 314c 'and 314d' of the blade C and blade D. The inner diameters Dc and Dd of the blades C and D at this time are 63.5 mm, and the inner / outer diameter difference Do-Dc is 46.5 mm, which is 1.8 times the initial inner / outer diameter difference. According to further calculations, if the extension is extended to twice the initial inner / outer diameter difference (blade C, inner diameter Dc of blade D, Dd = 57 mm, inner / outer diameter difference = 53 mm), the above-mentioned unbalance amount is almost 100%. % Can be canceled.

一般的に、空調機器用の貫流ファンの形状は、負荷の特性、必要とされる性能に合わせて、相似則からの類推で、外径、長さ等の主要な諸元が決定される。従って、外径側羽根角度、内径側羽根角度、内外径比等は類似する。このため、上述の延長部314c′、314d′の長さと内外径差との関連も同様になる。   Generally, as for the shape of the once-through fan for an air conditioner, main specifications such as the outer diameter and the length are determined by analogy with the similarity law according to the characteristics of the load and the required performance. Therefore, the outer diameter side blade angle, the inner diameter side blade angle, the inner / outer diameter ratio, and the like are similar. For this reason, the relationship between the lengths of the extension portions 314c ′ and 314d ′ and the difference between the inner and outer diameters is the same.

実施例では、翼C、翼Dの延長部314c′、314d′の中心線の翼C、翼Dの内径円Rc、Rd側を直線とし、翼Bの内径円Rbのところで翼Bの翼型の中心線と滑らかにつないだ。また、この内径円Rc、Rd側の直線を貫流ファン311の軸心に向かう直線とした。これは、翼内径端から気流の出入りがあるため、双方向の気流に配慮したためである。   In the embodiment, the wing C of the blade B and the wing C of the wing B have a straight line on the inner side circle Rc and Rd side of the wing C of the center line of the extension parts 314c ′ and 314d ′ of the wing D and the wing D. Connected smoothly with the center line. In addition, the straight lines on the inner diameter circles Rc and Rd side are straight lines toward the axial center of the cross-flow fan 311. This is because the airflow enters and exits from the blade inner diameter end, so that bidirectional airflow is taken into consideration.

このようにすることで、また、貫流ファンのボスを固定するための固定工具用空隙を確保することができる。なお、固定工具用空隙に凸面を向ける翼C314cでは、この直線の方向を貫流ファンの軸心よりも遠いところで交わるように、または、まったく交わらないようにすると固定工具用空隙の広さをより確実に確保することができる。   By doing in this way, the fixing tool gap for fixing the boss of the once-through fan can be secured. Note that in the blade C314c having a convex surface facing the fixed tool gap, the width of the fixed tool gap can be ensured by making the direction of this straight line intersect at a position farther from the axial center of the once-through fan or not at all. Can be secured.

また、翼C、翼Dの延長部314c′、314d′の肉厚を貫流ファンの軸心に向かって、一定な部分と、一様に減少する部分とを組合わせる。このように、肉厚を単調に減少させることで、翼C、翼D314c、314dは翼型の基本である中間に最大翼厚部を持ち、前方及び後方に向かって単調に減少する形状を保持することができる。このようにすることで、翼C、翼Dの延長部314c′、314d′の延長部に平坦な平面部が生まれ、連続した曲面で構成されたものに較べて、成形型の製作が単純化される。   In addition, the thicknesses of the extension portions 314c 'and 314d' of the blade C and the blade D are combined with a constant portion and a portion that uniformly decreases toward the axial center of the cross-flow fan. In this way, by reducing the wall thickness monotonously, the wing C, wings D 314c and 314d have the maximum blade thickness in the middle of the wing shape, and maintain a shape that monotonously decreases forward and backward. can do. By doing so, flat flat portions are created in the extended portions 314c 'and 314d' of the wing C and wing D, and the fabrication of the mold is simplified as compared with the case where the wing C and the wing D are formed of continuous curved surfaces. Is done.

更に、翼C、翼Dの延長部314c′、314d′の延長寸法を翼の付根で最大とし、翼の先端段差位置Sで最小にして、その中間では単調に減少するようにする。これにより、隣接する単翼車の翼と接近する部分では延長部分の寸法が小さくなって、隣接する単翼車の翼との寸法差が減少し、貫流ファンの翼車内の気流の乱れが緩和され、騒音の発生などが抑制される。   Further, the extension dimensions of the extension portions 314c 'and 314d' of the blade C and blade D are maximized at the root of the blade, minimized at the tip step position S of the blade, and monotonously decreasing in the middle. As a result, the dimension of the extension is reduced in the part approaching the blade of the adjacent single vane wheel, the dimensional difference with the blade of the adjacent single vane wheel is reduced, and the turbulence of the air flow in the impeller of the cross-flow fan is reduced. The generation of noise is suppressed.

このように、最大翼間を形成する翼の内径を他の翼の内径より小さくして翼弦長を増加させて、最大翼間を形成する翼の内外径差は他の翼の内外径差の2倍以下とする(つまり、{(貫流ファンの中心軸から接続空隙を形成する翼の外側端部までの距離)−(貫流ファンの中心軸から接続空隙を形成する翼の内側端部までの距離)}≦2×{(貫流ファンの中心軸から他の翼の外側端部までの距離)−(貫流ファンの中心軸から他の翼の内側端部までの距離)}の関係とする。)。これにより、貫流ファンの外径が維持され、貫流ファンを組込む電気機器の大型化を回避できる。内径を小さくするとファン特性が改善する。一方、翼の内外径差が他の翼の内外径差の2倍を越えると、内径を小さくしたことによる回転モーメントの増加が除去した翼の回転モーメントと同等となるが、内径を小さくしたことによって貫流ファンの内部渦が不安定になるなど悪影響が生じる。従って、内外径差を2倍以下にするのが好ましい。内外径差が2倍以下の場合でも、空隙を確保するために翼を除去したことによるアンバランスの量の80%程度は改善できる。   In this way, the inner diameter of the blades forming the largest blade is made smaller than the inner diameter of the other blades to increase the chord length. (That is, {(distance from the central axis of the cross-flow fan to the outer edge of the blade forming the connection gap) − (from the central axis of the cross-flow fan to the inner edge of the blade forming the connection gap) Distance)} ≦ 2 × {(distance from the central axis of the cross-flow fan to the outer edge of the other blade) − (distance from the central axis of the cross-flow fan to the inner edge of the other blade)}. .) Thereby, the outer diameter of a cross-flow fan is maintained and the enlargement of the electric equipment incorporating a cross-flow fan can be avoided. When the inner diameter is reduced, the fan characteristics are improved. On the other hand, if the difference between the inner and outer diameters of the blade exceeds twice the difference between the inner and outer diameters of the other blades, the increase in rotational moment due to the smaller inner diameter is equivalent to the rotational moment of the removed blade, but the smaller inner diameter As a result, the internal vortex of the cross-flow fan becomes unstable and adverse effects occur. Therefore, it is preferable to make the difference between the inner and outer diameters twice or less. Even when the difference between the inner and outer diameters is twice or less, about 80% of the amount of unbalance obtained by removing the blades to secure the air gap can be improved.

また、接続空隙を形成する翼は接続空隙と貫流ファンの中心軸とを結ぶ線上に位置しない。具体的には、空隙に凸面を向けて空隙を構成する翼の内径に向かう延長部中心線の延長線は空隙部と回転中心の間を横切らないように構成する。これにより、内周側の入口角を90°近傍に設定して、貫流ファンの特性の劣化を抑制すると共に、翼の延長部が空隙部からのボス固定用工具の挿脱の妨げになることがない。   Further, the blades forming the connection gap are not located on the line connecting the connection gap and the central axis of the cross-flow fan. Specifically, the extension line of the extension center line that faces the inner diameter of the blade that forms the gap with the convex surface facing the gap is configured not to cross between the gap and the rotation center. As a result, the inlet angle on the inner peripheral side is set to around 90 ° to suppress the deterioration of the characteristics of the cross-flow fan, and the blade extension part prevents the insertion and removal of the boss fixing tool from the gap. There is no.

また、最大翼間を形成する翼の他の翼の内径より小さくした部分に、平坦な翼面を有する。これにより、翼車をプラスチックスで製作する場合の成形型の製作が簡単になり、型費用を節減できる。特に、この部の肉厚を、最大翼間を形成する翼の他の翼の内径より大きい部分の最大肉厚以下で且つ最大肉厚の50%以上とすると、成形が容易で翼の強度も充分な貫流ファンを得ることができる。また、平坦部を設けることで、翼の内径側の羽角度を大略90度にすることができ、貫流ファンとしての基本構造を崩すことがないので、安定した性能を得ることができる。   Moreover, it has a flat blade surface in the part made smaller than the internal diameter of the other blade | wing which forms the largest blade | wing. This simplifies the production of the mold when the impeller is made of plastics, and can reduce mold costs. In particular, if the thickness of this portion is less than the maximum thickness of the portion larger than the inner diameter of the other blades forming the gap between the maximum blades and 50% or more of the maximum wall thickness, forming is easy and the strength of the blades is also increased. Sufficient cross-flow fan can be obtained. Further, by providing the flat portion, the blade angle on the inner diameter side of the blade can be approximately 90 degrees, and the basic structure as a cross-flow fan is not destroyed, so that stable performance can be obtained.

また、最大翼間を構成する翼の翼弦長をボス側から隣接単翼車に向かうに連れ、単調に減少させる。これにより、ボス部が存在することで劣化が著しいボス付き単翼車の翼の付け根部分のファン特性を改善でき、また、隣接する単翼車との境界部分に生ずる翼の内径寸法の激変を緩和し、ファン内気流の乱れを抑制することができる。   Also, the chord length of the wings that make up the largest wing is monotonously decreased from the boss side toward the adjacent single wing wheel. This makes it possible to improve the fan characteristics at the base of the blades of a single vane with a boss that is significantly deteriorated due to the presence of the bosses, and to drastically change the inner diameter of the blade at the boundary between adjacent single vanes. It can alleviate and suppress the turbulence of the air flow in the fan.

ここで、本発明の貫流ファンを家庭用の空気調和機に用いた場合について、図11〜図12を用いて説明する。空気調和機に組込んだ貫流ファンと送風モータの透視図、図12は貫流ファンを空気調和機に組込んだ断面図である。   Here, the case where the cross-flow fan of this invention is used for a domestic air conditioner will be described with reference to FIGS. FIG. 12 is a perspective view of the cross-flow fan incorporated in the air conditioner. FIG. 12 is a perspective view of the cross-flow fan and the blower motor incorporated in the air conditioner.

空気調和機の室内機2は、筐体本体21の中央部に位置する室内熱交換器33と、熱交換器33の下流側に位置する貫流ファン311と、室内熱交換器33下端の下方に位置する露受皿35等を備え、筐体本体21の被空調空間に面して化粧パネル25を有する。この化粧パネル25は、室内空気を吸い込む空気吸込口27、27′と、温湿度が調和された空気を吹出す空気吹出口29とを有する。吸込パネル251は、化粧パネル25に設けた回動軸を支点として開閉アームをアーム駆動装置で駆動することにより回動され、空気調和機の運転時に空気吸込口27′を開く。これにより、運転時には空気吸込口27、27′から室内機2内に室内空気が吸引される。一方、上下風向板291は、両端部に設けた回動軸を支点にして、駆動モータにより空気調和機の運転時に所要の角度回動して空気吹出口29を開き、その状態に保持する。貫流ファン311からの吹出気流を貫流ファン311の長さに略等しい幅を持つ吹出風路290に流し、吹出口29に配した上下風向板291で気流の上下方向を偏向して、熱交換された空気を室内に吹き出す。   The indoor unit 2 of the air conditioner includes an indoor heat exchanger 33 located at the center of the housing body 21, a cross-flow fan 311 located downstream of the heat exchanger 33, and a lower end of the indoor heat exchanger 33. A dew tray 35 and the like are provided, and a decorative panel 25 is provided facing the air-conditioned space of the housing body 21. The decorative panel 25 has air inlets 27 and 27 ′ for sucking room air and an air outlet 29 for blowing out air in which temperature and humidity are harmonized. The suction panel 251 is rotated by driving an open / close arm with an arm driving device using a rotation shaft provided on the decorative panel 25 as a fulcrum, and opens the air suction port 27 ′ during operation of the air conditioner. Thereby, during operation, room air is sucked into the indoor unit 2 from the air suction ports 27 and 27 '. On the other hand, the vertical wind direction plate 291 is pivoted at a required angle during operation of the air conditioner by the drive motor with the pivot shafts provided at both ends as a fulcrum, and the air outlet 29 is opened and held in that state. The blown airflow from the crossflow fan 311 is passed through a blowout air passage 290 having a width substantially equal to the length of the crossflow fan 311, and the vertical airflow direction plate 291 disposed at the blowout port 29 deflects the vertical direction of the airflow to exchange heat. Blow out the air into the room.

本発明の貫流ファンを図12の空気調和機の室内機に組込んで運転した結果について、図11、図13〜図16を用いて説明する。図13は風速分布の改善効果である。図14は静圧特性の改善効果1を示す図である。図15は静圧特性の改善効果2を示す図である。図16は送風モータ消費電力の改善効果を示す図である。   The result of operating the once-through fan of the present invention incorporated in the indoor unit of the air conditioner of FIG. 12 will be described with reference to FIGS. 11 and 13 to 16. FIG. 13 shows the effect of improving the wind speed distribution. FIG. 14 is a diagram showing the improvement effect 1 of the static pressure characteristics. FIG. 15 is a diagram showing the improvement effect 2 of the static pressure characteristics. FIG. 16 is a diagram showing the effect of improving the power consumption of the blower motor.

本発明の貫流ファン311及び従来の貫流ファンを図11、図12の空気調和機の室内機に組込み、空気吹出口29の風速比較位置A〜G(図11参照)で風速を比較した。本発明の貫流ファンと従来の貫流ファンとの違いは、ボス付き単翼車の最大翼間を挟んだ翼を内径側に10mm延長した点であり、他の部分は同一である。   The cross-flow fan 311 of the present invention and the conventional cross-flow fan were incorporated into the indoor unit of the air conditioner of FIGS. 11 and 12, and the wind speeds were compared at the wind speed comparison positions A to G (see FIG. 11) of the air outlet 29. The difference between the cross-flow fan of the present invention and the conventional cross-flow fan is that the blades sandwiching the largest blades of the bossed single vane are extended to the inner diameter side by 10 mm, and the other parts are the same.

ボス付き単翼車の位置での風速に注目すると、図13に示すように、最右端の比較位置Gでは貫流ファンから吹き出た気流は、貫流ファンの長さと略等しい吹出風路290を流れるが、途中で吹出風路が大きく貫流ファンの軸方向外側に拡がるため、気流が横方向に膨らむ影響で、本発明の貫流ファンと従来の貫流ファンとで吹出し風速の違いはほとんど無い。他方、ボス付き単翼車の軸方向のほぼ中央部となる比較位置Fでは、風速の大きいところ(図13の黒丸と白丸)での差はほとんど無いが、気流の抵抗が大きくなって風速が小さくなったところ(図13の黒三角と白三角)では、従来の延長無しファンの風速1.8m/sに対して、実施例の延長10mmファンの風速は2.2m/sと大幅に改善された。   Focusing on the wind speed at the position of the bossed single vane vehicle, as shown in FIG. 13, the airflow blown from the cross-flow fan at the rightmost comparison position G flows through the blowout air passage 290 that is substantially equal to the length of the cross-flow fan. In the middle, the blowout air passage is large and spreads outward in the axial direction of the cross-flow fan, so that there is almost no difference in the blown-out air speed between the cross-flow fan of the present invention and the conventional cross-flow fan due to the effect of the airflow expanding laterally. On the other hand, at the comparative position F, which is substantially the center in the axial direction of the bossed single vane, there is almost no difference between the places where the wind speed is large (black circle and white circle in FIG. 13), but the resistance to the airflow increases and the wind speed increases. In the small area (black triangle and white triangle in FIG. 13), the wind speed of the extended 10 mm fan of the embodiment is greatly improved to 2.2 m / s, compared to the wind speed of the conventional non-extension fan of 1.8 m / s. It was done.

一般に、快適性と省エネを両立させるためには、設定温度の近傍で、熱負荷に見合った低能力で、圧縮機を連続運転させることが重要なポイントである。現在、インバータ制御によって低能力での連続運転が行われている。この場合、低能力、低消費電力での運転時間が長くなるので、低能力時の低消費電力化が省エネに大きく貢献する。図13の結果によれば、特に風速の小さいところで空気吹出口29の風速分布が改善された。これは、低能力時に対応した低風量で運転するときの送風モータの消費電力の低減につながる。従って、省エネ、低騒音化に直結する効果が期待できる。   In general, in order to achieve both comfort and energy saving, it is important to continuously operate the compressor at a low capacity corresponding to the heat load in the vicinity of the set temperature. Currently, continuous operation with low capacity is performed by inverter control. In this case, since the operation time with low capacity and low power consumption becomes long, low power consumption at low capacity greatly contributes to energy saving. According to the results of FIG. 13, the wind speed distribution at the air outlet 29 was improved particularly at a low wind speed. This leads to a reduction in power consumption of the blower motor when operating with a low air volume corresponding to low capacity. Therefore, it is possible to expect an effect that directly leads to energy saving and noise reduction.

次に、実施例の貫流ファンの静圧特性の改善効果について図14、図15を用いて説明する。静圧を比較した結果を図14に示す。前述の風速を比較した点に近い部分(つまり、空気調和機に組込んだ時の作動点に近い部分)で同一の静圧を示す風量が増加した。これは、言い換えれば、同一の風量、静圧を得るために必要な貫流ファンの回転数を下げることができるということである。貫流ファンの回転数を下げた分、消費電力が下がるので、省エネになる。また、騒音も下げることができる。   Next, the effect of improving the static pressure characteristics of the cross-flow fan of the embodiment will be described with reference to FIGS. The result of comparing the static pressure is shown in FIG. The amount of air showing the same static pressure increased in a portion close to the point where the wind speeds were compared (that is, a portion close to the operating point when incorporated in an air conditioner). In other words, this means that the rotational speed of the once-through fan required to obtain the same air volume and static pressure can be reduced. Power consumption is reduced by reducing the number of rotations of the once-through fan, saving energy. In addition, noise can be reduced.

図15は回転数を下げたときの結果である。この場合、空気調和機に組込んだときの作動点は、上述の回転数1106/minのデータから推定して、5m3/min、3Pa前後と考えられる。この値の近くでは上述と同様に、同一の静圧を示す風量が増加した。これにより、同一の風量、静圧を得るための送風モータの回転数を下げて、省エネ、低騒音化を図ることができる。   FIG. 15 shows the results when the rotational speed is lowered. In this case, the operating point when incorporated in the air conditioner is estimated to be about 5 m3 / min and about 3 Pa, estimated from the data of the rotation speed 1106 / min. Near this value, the air volume showing the same static pressure increased as described above. Thereby, the rotation speed of the blower motor for obtaining the same air volume and static pressure can be lowered, and energy saving and noise reduction can be achieved.

次に、実施例の送風モータの消費電力の改善効果について図16を用いて説明する。送風モータの消費電力を比較した結果を図16に示す。この場合、風量の多いところでは、消費電力の差は認められないが、風量の少ないところでは、0.1W程度の消費電力の差が認められる。0.1W程度の消費電力の低減でも、前述したように、低能力、低風量での運転時間が長いので、大きな省エネ効果となる。このように、本発明の貫流ファンを空調機器に使用すると、吹出口の風速分布を改善し、省エネに寄与することができる。   Next, the improvement effect of the power consumption of the air blower motor of an Example is demonstrated using FIG. The result of comparing the power consumption of the blower motor is shown in FIG. In this case, a difference in power consumption is not observed where the air volume is large, but a difference in power consumption of about 0.1 W is recognized where the air volume is small. Even if the power consumption is reduced by about 0.1 W, as described above, the operation time with a low capacity and a low air volume is long, so that a great energy saving effect is obtained. Thus, when the cross-flow fan of this invention is used for an air-conditioning apparatus, the wind speed distribution of a blower outlet can be improved and it can contribute to energy saving.

231 軸受
311 貫流ファン
313 送風モータ
313a モータ軸
314 翼
314a 翼A
314b 翼B
314c 翼C
314c′ 翼Cの延長部
314d 翼D
314d′ 翼Dの延長部
316 支え円板
316a 中空支え円板
316b ボス付き支え円板
316c 支軸付き支え円板
317 単翼車
317a ボス無し単翼車
317b ボス付き単翼車
318a 中空支え円板の連結穴
318c 支軸付き支え円板の連結穴
321 固定工具用空隙
322 ボス
323 ねじ
326 支軸
A〜G 風速比較位置
Da〜Dd 翼A〜翼Dの内径
Do 翼A〜翼Dの外径
Ga〜Gd 翼A〜翼Dの翼弦長
L ファン中心軸
R 回転方向
Ra〜Rd 翼A〜翼Dの内径円
S 先端段差位置
e 支え円板連結穴翼型中心線長さ
e′ 翼先端段差位置での翼型中心線長さ
f 支え円板連結穴深さ
f′ 翼先端段差
231 Bearing 311 Cross-flow fan 313 Blower motor 313a Motor shaft 314 Blade 314a Blade A
314b Wing B
314c Wing C
314c ′ Extension part of wing C 314d wing D
314d 'Extension portion 316 of wing D Support disc 316a Hollow support disc 316b Support disc 316 with boss Support disc 317 with support shaft Single van 317a Single van 317 without boss Single van 318a Hollow support disc Connecting hole 318c Connecting hole 321 of supporting disk with support shaft Fixed tool gap 322 Boss 323 Screw 326 Support shaft A to G Wind speed comparison position Da to Dd Inner diameter of blade A to blade D Do Outer diameter of blade A to blade D Ga to Gd Blade length L of blade A to blade D Fan central axis R Direction of rotation Ra to Rd Inner diameter circle S of blade A to blade D Tip step position e Support disk connecting hole Airfoil centerline length e 'Blade tip Airfoil centerline length f at step position f Support disk connecting hole depth f 'Blade tip step

Claims (8)

空気吸込口及び空気吹出口を有する筐体と、
前記空気吸込口から吸込む室内空気を熱交換する熱交換器と、
前記熱交換器の下流側に位置し、前記熱交換器と熱交換した室内空気を前記空気吹出口から吹出す貫流ファンと、
前記貫流ファンの一端側に配置され、前記貫流ファンを駆動する駆動装置と、を備え、
前記貫流ファンは、周方向に配列される複数の翼と、前記複数の翼により形成される複数の空隙と、を有し、
複数の前記空隙は前記貫流ファンを前記駆動装置に接続するための接続空隙を有し、
前記接続空隙は他の前記空隙よりも広く形成され、
前記接続空隙を形成する前記翼の翼弦長が他の前記翼の翼弦長よりも長く形成される空気調和機。
A housing having an air inlet and an air outlet;
A heat exchanger that exchanges heat between indoor air sucked from the air suction port;
A cross-flow fan that is located downstream of the heat exchanger and blows out indoor air that has exchanged heat with the heat exchanger from the air outlet;
A drive device disposed on one end side of the cross-flow fan and driving the cross-flow fan,
The cross-flow fan has a plurality of blades arranged in a circumferential direction, and a plurality of gaps formed by the plurality of blades.
The plurality of gaps have connection gaps for connecting the cross-flow fan to the driving device,
The connection gap is formed wider than the other gaps,
An air conditioner in which a chord length of the wing forming the connection gap is formed longer than a chord length of the other wing.
請求項1において、前記接続空隙を形成する翼は、他の翼よりも、内周側に突出する空気調和機。   The air conditioner according to claim 1, wherein the blades forming the connection gap protrude more toward the inner periphery than the other blades. 請求項2において、前記貫流ファンの軸中心から、前記接続空隙を形成する前記翼及び複数の前記翼の外周側端部までの距離は等距離である空気調和機。   The air conditioner according to claim 2, wherein the distance from the axial center of the cross-flow fan to the outer peripheral side ends of the blades and the plurality of blades forming the connection gap is equal. 請求項3において、{(前記貫流ファンの中心軸から前記接続空隙を形成する前記翼の外側端部までの距離)−(前記貫流ファンの中心軸から前記接続空隙を形成する前記翼の内側端部までの距離)}≦2×{(前記貫流ファンの中心軸から他の前記翼の外側端部までの距離)−(前記貫流ファンの中心軸から他の前記翼の内側端部までの距離)}の条件を満たす空気調和機。   In Claim 3, {(Distance from the center axis of the cross-flow fan to the outer end of the blade forming the connection gap)-(Inner end of the blade forming the connection gap from the center axis of the cross-flow fan) Distance to the part)} ≦ 2 × {(distance from the central axis of the cross-flow fan to the outer end of the other blade) − (distance from the central axis of the cross-flow fan to the inner end of the other blade) )} Air conditioner. 請求項3において、前記接続空隙を形成する前記翼は、前記接続空隙と前記貫流ファンの中心軸とを結ぶ線上に位置しない空気調和機。   4. The air conditioner according to claim 3, wherein the blades forming the connection gap are not located on a line connecting the connection gap and a central axis of the cross-flow fan. 請求項3において、前記接続空隙を形成する翼のうち他の翼よりも内周側に突出する部分は平坦な翼面を有する空気調和機。   4. The air conditioner according to claim 3, wherein a portion of the blades forming the connection gap that protrudes toward the inner peripheral side of the other blades has a flat blade surface. 請求項3において、前記貫流ファンは、前記貫流ファンの一端側に前記接続空隙を備えないボス付き単翼車を配置し、前記貫流ファンの一端側から他端側に向かって、前記ボス付き単翼車から前記接続空間を備えない複数のボス無し単翼車を順次連結して構成され、
前記駆動装置が配置される貫流ファンの一端側から、前記貫流ファンの他端側に向かい、前記接続空隙を形成する前記翼の翼弦長は短く形成される空気調和機。
4. The cross flow fan according to claim 3, wherein a single vane wheel with a boss not provided with the connection gap is disposed on one end side of the cross flow fan, and the single unit with the boss is arranged from one end side to the other end side of the cross flow fan. It is configured by sequentially connecting a plurality of bossless single impellers that do not have the connection space from the impeller,
An air conditioner in which a chord length of the blade that forms the connection gap is shortened from one end side of the cross-flow fan on which the driving device is disposed toward the other end side of the cross-flow fan.
請求項3において、前記貫流ファンは、前記貫流ファンの一端側に前記接続空隙を備えないボス付き単翼車を配置し、前記貫流ファンの一端側から他端側に向かって、前記ボス付き単翼車から前記接続空間を備えない複数のボス無し単翼車を順次連結して構成され、
前記接続空隙を形成する前記翼以外の前記ボス付き単翼車を構成する翼は、対応する前記ボス無し単翼車の翼と同様に配列され、
前記ボス無し単翼車の翼は、対応する他の何れの前記ボス無し単翼車の翼とも同様に配列される空気調和機。
4. The cross flow fan according to claim 3, wherein a single vane wheel with a boss not provided with the connection gap is disposed on one end side of the cross flow fan, and the single unit with the boss is arranged from one end side to the other end side of the cross flow fan. It is configured by sequentially connecting a plurality of bossless single impellers that do not have the connection space from the impeller,
The wings constituting the bossed single impeller other than the wings forming the connection gap are arranged in the same manner as the corresponding bossless single impeller wings,
An air conditioner in which the wings of the bossless single vane are arranged in the same manner as the blades of any other corresponding bossless single vane.
JP2011220612A 2011-10-05 2011-10-05 Air conditioner Pending JP2013079617A (en)

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