JP2013036558A - Pad assembly for disk brake - Google Patents

Pad assembly for disk brake Download PDF

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JP2013036558A
JP2013036558A JP2011173784A JP2011173784A JP2013036558A JP 2013036558 A JP2013036558 A JP 2013036558A JP 2011173784 A JP2011173784 A JP 2011173784A JP 2011173784 A JP2011173784 A JP 2011173784A JP 2013036558 A JP2013036558 A JP 2013036558A
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plate
shim
bent
portions
body portion
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Daisuke Kobayashi
大介 小林
Yasuhiro Hirata
泰大 平田
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Akebono Brake Industry Co Ltd
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Akebono Brake Industry Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To achieve a structure which can sufficiently reduce squeal and uneven wear at braking because behavior of a pad 1 at braking becomes smoother and at the same time is easy to stabilize its attitude by forming a state that can displace an outside shim plate 4a with respect to an inside shim plate 3a in the circumferential direction and radial direction at all times in non-braking states.SOLUTION: A pad assembly includes a pair of inside bending formed plate parts 19, 19 on an edge part of both ends in the circumferential direction of the inside shim plate 3a. Furthermore, a pair of outside bending formed plate parts 21, 21 folded back are provided in U-shaped manner on an edge part of both ends in the circumferential direction of the outside shim plate 4a. It is configured to bring elastic press parts 24, 24 of both of the outside bending formed plate parts 21, 21 into elastically close contact with both of the inside bending formed plate parts 19, 19 in assembled state and to situate the outside shim plate 4a in a neutral state with respect to the inside shim plate 3a in non-braking states.

Description

この発明は、車両の制動を行う為に利用するディスクブレーキに組み込んで、制動時にパッドが振動する事により発生するブレーキ鳴きを抑えたり、このパッドのライニングの磨耗が不均一になる偏摩耗を抑える為に利用する、ディスクブレーキ用パッド組立体の改良に関する。   The present invention is incorporated in a disc brake used for braking a vehicle to suppress brake squeal that occurs when the pad vibrates during braking, or to suppress uneven wear that causes uneven wear on the pad lining. The present invention relates to an improvement of a disc brake pad assembly.

自動車の制動に使用するディスクブレーキは、車輪と共に回転するロータを挟んで一対のパッドを配置し、制動時にはこれら両パッドをこのロータの軸方向両側面に押し付ける様に構成している。この様なディスクブレーキの基本的構造としては、フローティング型と対向ピストン型との2種類がある。このうちのフローティング型のものは、一対のパッドを軸方向の変位を可能に支持したサポートに、インナ側にピストンを内蔵したキャリパを、軸方向の変位を可能に装着している。制動時には、このピストンによりインナ側のパッドをロータのインナ側面に押し付け、その反作用として前記キャリパをインナ側に変位させる。そして、このキャリパのアウタ側端部に設けたキャリパ爪部により、アウタ側のパッドを前記ロータのアウタ側面に押し付ける。又、対向ピストン型のものは、一対のパッドを軸方向の変位可能に支持したキャリパに複数のピストンを、ロータの軸方向両側に配置した状態で設けている。制動時には、これら各ピストンにより前記両パッドを、前記ロータの軸方向両側面に押し付ける。何れの場合でも、これら両パッドは、十分な剛性を有するプレッシャプレートの前面にライニングを添着して成る。そして、制動時に前記ピストン或いは前記キャリパ爪部によりこのうちのプレッシャプレートの背面を押圧し、前記ライニングの前面と前記ロータの軸方向両側面とを摩擦させる。尚、本明細書及び特許請求の範囲で、軸方向、周方向、径方向とは、特に断らない限り、ディスクブレーキ用パッド組立体をディスクブレーキに組み付けた状態での、ロータの軸方向、径方向、周方向を言う。   A disc brake used for braking an automobile is configured such that a pair of pads are arranged with a rotor rotating together with wheels, and these pads are pressed against both axial sides of the rotor during braking. There are two basic structures of such a disc brake, a floating type and an opposed piston type. Among these, the floating type has a caliper with a piston built in the inner side mounted on a support that supports a pair of pads so as to be capable of axial displacement, and is capable of axial displacement. During braking, the piston presses the inner pad against the inner side of the rotor, and displaces the caliper toward the inner side as a reaction. The outer pad is pressed against the outer side surface of the rotor by a caliper claw provided at the outer side end of the caliper. In the opposed piston type, a plurality of pistons are arranged on both sides of the rotor in the axial direction of a caliper that supports a pair of pads so as to be axially displaceable. At the time of braking, the two pads are pressed against both axial sides of the rotor by the pistons. In any case, these two pads are formed by attaching a lining to the front surface of a pressure plate having sufficient rigidity. During braking, the back surface of the pressure plate is pressed by the piston or the caliper claw portion, and the front surface of the lining and both axial side surfaces of the rotor are rubbed. In the present specification and claims, the axial direction, circumferential direction, and radial direction are the axial direction and diameter of the rotor when the disc brake pad assembly is assembled to the disc brake, unless otherwise specified. Direction, circumferential direction.

何れの構造のディスクブレーキの場合であっても、制動時には一対のパッドによりロータを軸方向両側から強く挟持し、これら両パッドを構成するライニングとこのロータの軸方向両側面との当接部に作用する摩擦力により制動を行う。この様な制動時に、この摩擦力が作用する部分と前記ピストン或いは前記キャリパ爪部が前記両パッドを押圧する部分とは、軸方向に関して、これら両パッドの厚さ分だけずれ、このずれに基づいてこれら両パッドの姿勢が不安定になり易い。制動時にこれら両パッドの姿勢が不安定になると、これら両パッドの挙動がスムーズになりづらく、これら両パッドが振動して、鳴きと呼ばれる騒音を発生したり、前記ライニングの偏摩耗の程度が著しくなり易い。   Regardless of the structure of the disc brake, any pair of pads is used to strongly hold the rotor from both sides in the axial direction during braking, and the lining that forms these pads and the contact portion between both side surfaces in the axial direction of the rotor. Braking is performed by the applied frictional force. At the time of such braking, the part where the frictional force acts and the part where the piston or the caliper claw part presses both the pads are shifted by the thickness of both the pads in the axial direction. Thus, the postures of both pads are likely to be unstable. If the postures of both pads become unstable during braking, the behavior of both pads will not be smooth, and both pads will vibrate and generate noise called squeal, and the degree of uneven wear of the lining is remarkably high. Easy to be.

この様な鳴きや偏摩耗を緩和する為に、従来から、パッドを構成するプレッシャプレートの背面と、この背面を押圧する為の押圧面であるピストンの先端面或いはキャリパ爪部の内側面との間にシム板を挟持する事が、広く行われている。この様なシム板は、1枚のみの単板構成の場合もあるが、内側シム板と外側シム板とを重ね合わせた2枚構造とする事により、前記鳴きや偏摩耗の抑制効果を向上させられる事が知られている。この様な2枚構造のシム板を備えたディスクブレーキ用パッド組立体として従来から、例えば特許文献1〜7に記載されたものが知られている。図23〜25は、このうちの特許文献5に記載された従来構造を示している。   In order to alleviate such squeal and uneven wear, conventionally, the back surface of the pressure plate constituting the pad and the front end surface of the piston or the inner surface of the caliper claw portion which is a pressing surface for pressing the back surface. It is common practice to sandwich shim plates between them. Although such a shim plate may have a single plate configuration, the effect of suppressing the squeal and uneven wear is improved by adopting a two-sheet structure in which an inner shim plate and an outer shim plate are overlapped. It is known to be allowed to. Conventionally, for example, those disclosed in Patent Documents 1 to 7 are known as a disc brake pad assembly having such a two-sheet shim plate. 23 to 25 show a conventional structure described in Patent Document 5 among them.

この従来構造は、パッド1を構成するプレッシャプレート2の背面に、内側シム板3と外側シム板4とから成る組み合わせシム板5を装着して成る。前記パッド1は、前記プレッシャプレート2の前面(ディスクブレーキへの組み付け時にロータの側面と対向する面)にライニング6を、制動時に加わるブレーキトルクによりずれ動かない様に、大きな結合力により添着固定して成る。前記内側シム板3は、ステンレス鋼板、ゴムをコーティングしたステンレス鋼板等の金属板製で、平板状の内側本体部分7と、複数の内側係止片8a、8b、8cとを備える。又、この内側本体部分7に、それぞれの内側にグリースを保持する為の、複数の透孔9、9を形成している。又、前記プレッシャプレート2の径方向に関する内外両周縁部のうち、外径側周縁部の周方向中央部に係止凹部10を、内径側周縁部の周方向両端寄り部分に一対の段差部11、11を、それぞれ形成している。前記内側シム板3は、前記各内側係止片8a、8b、8cのうちの外径側の内側係止片8aを前記係止凹部10に、内径側の内側係止片8b、8cを前記両段差部11、11に、それぞれ係合させつつ、これら各内側係止片8a、8b、8cにより前記プレッシャプレート2を、径方向両側から挟持している。この状態で前記内側シム板3がこのプレッシャプレート2の背面側に、周方向及び径方向の変位を制限(僅かな組み付け隙間分の変位を除き、実質的に阻止)された状態で装着される。   This conventional structure is formed by mounting a combination shim plate 5 comprising an inner shim plate 3 and an outer shim plate 4 on the back surface of a pressure plate 2 constituting the pad 1. The pad 1 is fixedly attached to the front surface of the pressure plate 2 (the surface facing the side surface of the rotor when assembled to the disc brake) with a large coupling force so that the lining 6 does not move due to the brake torque applied during braking. It consists of The inner shim plate 3 is made of a metal plate such as a stainless steel plate or a stainless steel plate coated with rubber, and includes a flat plate-like inner main body portion 7 and a plurality of inner locking pieces 8a, 8b, and 8c. The inner body portion 7 is formed with a plurality of through-holes 9 and 9 for holding the grease inside. Of the inner and outer peripheral portions of the pressure plate 2 in the radial direction, a locking recess 10 is provided at the circumferential central portion of the outer peripheral side peripheral portion, and a pair of step portions 11 are provided at both ends of the inner peripheral side peripheral portion in the circumferential direction. , 11 are formed. Of the inner locking pieces 8a, 8b, and 8c, the inner shim plate 3 has the inner locking pieces 8a on the outer diameter side as the locking recesses 10 and the inner locking pieces 8b and 8c on the inner diameter side as described above. The pressure plate 2 is clamped from both sides in the radial direction by the inner locking pieces 8a, 8b, and 8c while being engaged with both stepped portions 11 and 11, respectively. In this state, the inner shim plate 3 is mounted on the back side of the pressure plate 2 in a state where displacement in the circumferential direction and the radial direction is restricted (substantially blocked except for a slight assembling gap). .

又、前記外側シム板4は、ステンレス鋼板等の金属板製で、平板状の外側本体部分12と、複数の外側係止片13a、13b、13cとを備える。この様な外側シム板4は、これら各外側係止片13a、13b、13cを前記各内側係止片8a、8b、8cに重ね合わせつつ、前記外側本体部分12を前記内側本体部分7に重ね合わせる。この状態で前記外側シム板4が前記内側シム板3に、周方向の変位を可能に組み付けられる。この為に、前記外側係止片13aの周方向に関する幅寸法を、前記係止凹部10及び前記内側係止片8aの周方向の幅寸法よりも小さくし、前記両外側係止片13b、13cの互いに反対側側縁である周方向外側縁同士の間隔を、前記両段差部11、11同士の間隔よりも小さくしている。   The outer shim plate 4 is made of a metal plate such as a stainless steel plate, and includes a flat plate-like outer body portion 12 and a plurality of outer locking pieces 13a, 13b, and 13c. Such an outer shim plate 4 overlaps the outer main body portion 12 with the inner main body portion 7 while superposing the outer locking pieces 13a, 13b, 13c on the inner locking pieces 8a, 8b, 8c. Match. In this state, the outer shim plate 4 is assembled to the inner shim plate 3 so as to be able to be displaced in the circumferential direction. For this purpose, the width dimension in the circumferential direction of the outer locking piece 13a is made smaller than the width dimension in the circumferential direction of the locking recess 10 and the inner locking piece 8a, so that the outer locking pieces 13b, 13c. The interval between the circumferential outer edges, which are opposite side edges, is made smaller than the interval between the stepped portions 11 and 11.

上述の様な構成を有する従来構造の場合、前記外側係止片13aの周方向両端縁が前記係止凹部10の周方向両内側面から離隔し、且つ、前記両外側係止片13b、13cの外側縁が前記両段差部11、11から離隔していれば、前記外側シム板4が前記内側シム板3に対し、周方向に変位できる。この状態で制動を行えば、前記パッド1の姿勢を安定させて、前記鳴きや偏摩耗を緩和できる。但し、前記外側シム板4は、走行時の振動等により周方向に変位する場合がある。そして、この変位に基づいて、前記外側係止片13aの周方向端縁が前記係止凹部10の周方向内側面に当接したり、前記両外側係止片13b、13cのうちの何れかの外側係止片13b(13c)の外側縁が何れかの段差部11に当接したままとなる可能性がある。この状態から制動を行い、前記外側係止片13aの周方向端縁を前記係止凹部10の周方向内側面に押し付けたり、前記何れかの外側係止片13b(13c)の外側縁を前記何れかの段差部11に押し付けたりした場合には、前記パッド1の姿勢が必ずしも安定せず、前記鳴きや偏摩耗を十分に緩和できない可能性がある。尚、上述の様な問題は、前記外側シム板4がプレッシャプレート2に対し、組み付け後に変位した場合だけでなく、組み付け時にこの外側シム板4を中立位置に組み付けなかった場合にも生じる。又、前記特許文献5以外の特許文献に記載された従来構造の場合も、ほぼ同様の問題を生じる。   In the case of the conventional structure having the above-described configuration, both circumferential edges of the outer locking piece 13a are separated from both circumferential inner surfaces of the locking recess 10, and both the outer locking pieces 13b and 13c are arranged. The outer shim plate 4 can be displaced in the circumferential direction with respect to the inner shim plate 3 if the outer edge of the outer shim plate is separated from the stepped portions 11, 11. If braking is performed in this state, the posture of the pad 1 can be stabilized and the squeal and uneven wear can be alleviated. However, the outer shim plate 4 may be displaced in the circumferential direction due to vibration during traveling. Then, based on this displacement, the circumferential edge of the outer locking piece 13a abuts on the inner circumferential surface of the locking recess 10, or one of the outer locking pieces 13b and 13c. There is a possibility that the outer edge of the outer locking piece 13b (13c) remains in contact with any stepped portion 11. Brake is performed from this state, the circumferential edge of the outer locking piece 13a is pressed against the inner circumferential surface of the locking recess 10, or the outer edge of any one of the outer locking pieces 13b (13c) is When pressed against any one of the step portions 11, the posture of the pad 1 is not always stable, and there is a possibility that the squealing and uneven wear cannot be alleviated sufficiently. The above-described problem occurs not only when the outer shim plate 4 is displaced with respect to the pressure plate 2 after assembly, but also when the outer shim plate 4 is not assembled at the neutral position during assembly. Also, in the case of the conventional structure described in patent documents other than the above-mentioned patent document 5, substantially the same problem occurs.

特開2000−145839号公報JP 2000-145839 A 特開2001−41268号公報JP 2001-41268 A 特開2002−364685号公報JP 2002-364585 A 特開2005−83478号公報JP 2005-83478 A 特開2006−200560号公報JP 2006-200560 A 実公平3−46262号公報Japanese Utility Model Publication No. 3-46262 実公平6−11377号公報No. 6-11377

本発明は、上述の様な事情に鑑みて、少なくとも非制動状態に於いては、外側シム板を内側シム板に対し、常に周方向に変位可能な状態とする事により、制動時に於けるパッドの姿勢を安定し易くして、制動時に於ける鳴きや偏摩耗を十分に緩和できる構造を実現すべく発明したものである。   In view of the circumstances as described above, the present invention provides a pad for braking at least in the non-braking state by making the outer shim plate always displaceable in the circumferential direction with respect to the inner shim plate. The invention has been invented to realize a structure that makes it easy to stabilize the posture and can sufficiently relieve squeal and uneven wear during braking.

本発明のディスクブレーキ用パッド組立体は、何れも、前述した従来から知られているディスクブレーキ用パッド組立体と同様に、パッドと、内側シム板と、外側シム板とを備える。
特に、本発明のディスクブレーキ用パッド組立体に於いては、何れも、一対ずつの内側曲げ起こし板部と外側曲げ起こし板部とを備える。
このうちの両内側曲げ起こし板部は、前記内側シム板の内側本体部分の周方向両端縁部から、前記プレッシャプレートと反対側に曲げ起こされた状態で設けられている。
又、前記両外側曲げ起こし板部は、例えば弾性金属板製である、前記外側シム板の外側本体部分の周方向両端縁部から前記プレッシャプレートと反対側に曲げ起こされている。
Each of the disc brake pad assemblies of the present invention includes a pad, an inner shim plate, and an outer shim plate, as in the conventional disc brake pad assembly described above.
In particular, each of the disc brake pad assemblies of the present invention includes a pair of an inner bent plate portion and an outer bent plate portion.
Both of these inner bent plate portions are provided in a state where they are bent and raised to the opposite side of the pressure plate from both circumferential edges of the inner main body portion of the inner shim plate.
The both outer bent plates are bent and raised from opposite circumferential edges of the outer body portion of the outer shim plate, for example, made of an elastic metal plate, to the opposite side of the pressure plate.

更に、請求項1に記載したディスクブレーキ用パッド組立体の場合には、前記両外側曲げ起こし板部はそれぞれ、中間部をU字形に折り返されている。そして、それぞれの基端縁部を前記外側本体部分の周方向端縁に連続させた基部と、この基部の先端縁にその基端縁を連続させた湾曲部と、この湾曲部の先端縁にその基端縁を連続させた弾性押圧部とを備える。
又、前記内側本体部分を前記プレッシャプレートの背面に重ね合わせ、更にこの内側本体部分の外面側に前記外側本体部分を重ね合わせた状態で、前記両外側曲げ起こし板部の弾性押圧部の周方向外側面と前記両内側曲げ起こし板部の周方向内側面とを弾性的に当接させている。
そして、前記外側シム板を前記内側シム板に対し、周方向に変位可能に、且つ、これら両シム板に外力が作用しない状態で、周方向に関するこれら両シム板の位置関係が、前記両外側曲げ起こし板部の弾力に基き、中立位置に復帰する状態で組み合わせている。
Further, in the case of the disc brake pad assembly according to the first aspect, the outer bent plate portions are folded back in a U-shape at the intermediate portions. Then, a base portion in which the respective base end edge portions are connected to the circumferential end edge of the outer body portion, a bending portion in which the base end edge is connected to the tip end edge of the base portion, and a tip end edge of the bending portion. And an elastic pressing part having a continuous base end edge.
The circumferential direction of the elastic pressing portions of the outer bent plate portions with the inner body portion overlapped with the back surface of the pressure plate and the outer body portion overlapped with the outer surface of the inner body portion. The outer side surface and the inner side surface in the circumferential direction of the inner bent plate portions are elastically contacted.
Then, the outer shim plate is displaceable in the circumferential direction with respect to the inner shim plate, and in a state where no external force acts on both the shim plates, the positional relationship between the two shim plates in the circumferential direction is Based on the elasticity of the bent-up plate part, it is combined in a state of returning to the neutral position.

上述の様な請求項1に記載した発明を実施する場合に、例えば請求項2に記載した発明の様に、前記両シム板の径方向両端縁から前記プレッシャプレートの側に折れ曲がった径方向折れ曲がり板部を、このプレッシャプレートの内外両周縁部に係合させる。そして、このプレッシャプレートに対する前記両シム板の、径方向に関する位置決めを図る。
或いは、請求項3に記載した発明の様に、前記両外側曲げ起こし板部の中間部で、少なくとも前記湾曲部を含む部分の幅方向中央部に透孔を形成する事により、前記両外側曲げ起こし板部の弾性押圧部を弾性変形させる為に要する力の低減を図る。
或いは、請求項4に記載した発明の様に、前記内側本体部分に対して前記両内側曲げ起こし板部を、90度を超えて折り曲げる事により、この内側本体部分とこれら両内側曲げ起こし板部との成す角度を鋭角とする。又、前記両外側曲げ起こし板部の弾性押圧部のうちでこれら両内側曲げ起こし板部の周方向内側面と当接する部分を前記湾曲部の先端縁よりも周方向外方に突出させる。そして、前記両外側曲げ起こし板部の弾性押圧部と前記両内側曲げ起こし板部の周方向内側面との係合に基づき、前記両シム板同士の分離防止を図る。
When the invention described in claim 1 as described above is carried out, for example, as in the invention described in claim 2, the radial direction bent from the both radial ends of the shim plates to the pressure plate side. The plate portion is engaged with both the inner and outer peripheral edge portions of the pressure plate. Then, the shim plates are positioned relative to the pressure plate in the radial direction.
Alternatively, as in the invention described in claim 3, by forming a through hole at the center in the width direction of the portion including at least the curved portion at the intermediate portion of the both outer bent raising plate portions, The force required for elastically deforming the elastic pressing portion of the raising plate portion is reduced.
Alternatively, as in the invention described in claim 4, by bending the both inner bending raising plate portions with respect to the inner main body portion over 90 degrees, the inner main body portion and the both inner bending raising plate portions. The angle between and is an acute angle. Moreover, the part which contact | abuts the circumferential direction inner side surface of these both inner side bending raising board part among the elastic press parts of the said both outer side bending raising board part is protruded in the circumferential direction outer side rather than the front-end edge of the said bending part. Then, the shim plates are prevented from being separated from each other based on the engagement between the elastic pressing portions of the outer bent plate portions and the inner side surfaces of the inner bent plate portions.

一方、請求項5に記載した発明の場合には、前記両内側曲げ起こし板部はそれぞれ、中間部をU字形に折り返して成る。そして、それぞれの基端縁部を前記内側本体部分の周方向端縁に連続させた内側基部と、この内側基部の先端縁にその基端縁を連続させた内側湾曲部と、この内側湾曲部の先端縁にその基端縁を連続させた内側弾性押圧部とを備える。
前記両外側曲げ起こし板部も、それぞれ中間部をU字形に折り返して成る。そして、それぞれの基端縁部を前記外側本体部分の周方向端縁に連続させた外側基部と、この外側基部の先端縁にその基端縁を連続させた外側湾曲部と、この外側湾曲部の先端縁にその基端縁を連続させた外側弾性押圧部とを備える。
又、前記内側本体部分を前記プレッシャプレートの背面に重ね合わせ、更にこの内側本体部分の外面側に前記外側本体部分を重ね合わせた状態で、前記両外側曲げ起こし板部の外側弾性押圧部の周方向内側面と前記両内側弾性押圧部の周方向外側面とを弾性的に当接させる。
そして、前記外側シム板を前記内側シム板に対し、周方向に変位可能に、且つ、これら両シム板に外力が作用しない状態で、周方向に関するこれら両シム板の位置関係が、前記内側、外側各曲げ起こし板部の弾力に基き、中立位置に復帰する状態で組み合わせる。
On the other hand, in the case of the invention described in claim 5, each of the inner bent plate portions is formed by folding an intermediate portion into a U shape. An inner base portion in which each base end edge portion is connected to the circumferential end edge of the inner main body portion, an inner curved portion in which the base end edge is continued to the distal end edge of the inner base portion, and the inner curved portion. An inner elastic pressing portion having a base end edge continuous with the distal end edge of the head.
The outer bent plate portions are also formed by folding the middle portion into a U shape. An outer base portion in which each base end edge portion is connected to the circumferential end edge of the outer body portion, an outer curved portion in which the base end edge is continued to the distal end edge of the outer base portion, and the outer curved portion. And an outer elastic pressing portion having a base end edge continuous with the distal end edge.
In addition, the inner body portion is overlaid on the back surface of the pressure plate, and the outer body portion is overlaid on the outer surface side of the inner body portion. The inner side surface in the direction and the outer circumferential surface of the inner elastic pressing portions are elastically contacted.
And, in a state where the outer shim plate is displaceable in the circumferential direction with respect to the inner shim plate and no external force acts on both the shim plates, the positional relationship between the two shim plates in the circumferential direction is the inner side, Based on the elasticity of the outer bent plates, combine them in a state where they return to the neutral position.

上述の様な請求項5に記載した発明を実施する場合に、例えば請求項6に記載した発明の様に、前記内側曲げ起こし板部の中間部で、少なくとも前記内側湾曲部を含む部分の幅方向中央部に透孔を形成する。そして、前記両内側曲げ起こし板部の内側弾性押圧部を弾性変形させる為に要する力の低減を図る。
或いは、請求項7に記載した発明の様に、前記両外側曲げ起こし板部の外側湾曲部の径方向両端縁から径方向に延出すると共に先端部を前記プレッシャプレートに向け折り曲げて、外径側、内径側各弾性押圧板部とする。そして、これら各弾性押圧板部の先端部を前記内側弾性押圧部の径方向両端縁部に弾性的に当接させる事により、径方向に関する前記両シム板の位置関係が、前記各外径側、内径側各弾性押圧板部の弾力に基き、中立位置に復帰する状態で組み合わせる。
When carrying out the invention described in claim 5 as described above, for example, as in the invention described in claim 6, the width of the portion including at least the inner curved portion at the intermediate portion of the inner bent plate portion. A through hole is formed at the center in the direction. Then, the force required for elastically deforming the inner elastic pressing portions of the inner bent plate portions is reduced.
Alternatively, as in the invention described in claim 7, the outer diameter is extended from the both ends in the radial direction of the outer curved portions of the both outer bent raising plate portions in the radial direction and the tip portion is bent toward the pressure plate to The side and inner diameter side elastic pressing plate portions are used. Then, by causing the distal end portions of these elastic pressing plate portions to elastically abut against both end edges in the radial direction of the inner elastic pressing portion, the positional relationship between the shim plates in the radial direction is determined so that each outer diameter side Based on the elasticity of each elastic pressing plate portion on the inner diameter side, they are combined in a state of returning to the neutral position.

更に、請求項8に記載した発明の場合には、前記両内側曲げ起こし板部は、前記内側シム板の内側本体部分の周方向両端寄り部分から前記プレッシャプレートと反対側に曲げ起こして成る。
又、前記両外側曲げ起こし板部は、前記外側シム板の外側本体部分の周方向両端縁部から前記プレッシャプレートと反対側に曲げ起こして成る。そして、前記両外側曲げ起こし板部は、前記外側本体部分の周方向両端縁から延出した延出部の基部を前記プレッシャプレートと反対側に向け折り曲げて成るもので、それぞれの先端寄り部分を、それぞれの先端縁が何れの部分とも連続しない自由端である周方向弾性押圧板部としている。
又、前記内側シム板の内側本体部分を前記プレッシャプレートの背面に重ね合わせ、更にこの内側本体部分の外面側に前記外側シム板の外側本体部分を重ね合わせた状態で、前記両外側曲げ起こし板部を構成する周方向弾性押圧板部により前記両内側曲げ起こし板部を、互いに近付く方向に弾性的に押圧する。
そして、前記外側シム板を前記内側シム板に対し、周方向に変位可能に、且つ、これら両シム板に外力が作用しない状態で、周方向に関するこれら両シム板の位置関係が、前記両周方向弾性押圧板部の弾力に基き、中立位置に復帰する状態で組み合わせる。
Furthermore, in the case of the invention described in claim 8, the inner bent plate portions are bent and raised from the portions near the both ends in the circumferential direction of the inner main body portion of the inner shim plate to the opposite side to the pressure plate.
The both outer bent plate portions are bent and raised from both circumferential edges of the outer main body portion of the outer shim plate to the opposite side of the pressure plate. The outer bent plate portions are formed by bending the base portion of the extending portion extending from both circumferential edges of the outer main body portion toward the side opposite to the pressure plate, and the portions near the leading ends thereof. Each of the tip edges is a circumferential elastic pressing plate portion that is a free end that is not continuous with any portion.
In addition, the inner side shim plate is overlapped with the inner body portion of the pressure plate, and the outer body portion of the outer shim plate is further overlapped with the outer surface side of the inner body portion. The inner side bending raising plate portions are elastically pressed in a direction approaching each other by a circumferential elastic pressing plate portion constituting the portion.
Then, the outer shim plate is displaceable in the circumferential direction with respect to the inner shim plate, and the positional relationship between the two shim plates with respect to the circumferential direction is such that the outer shim plate is not subjected to external force. Based on the elasticity of the directional elastic pressing plate portion, they are combined in a state of returning to the neutral position.

上述の様な請求項8に記載した発明を実施する場合に、例えば請求項9に記載した発明の様に、前記内側シム板の内側本体部分の径方向内寄り部分の周方向に離隔した2個所位置に一対の内径側内側曲げ起こし板部を、これら両位置から前記プレッシャプレートと反対側に曲げ起こした状態で設ける。
又、前記外側シム板の外側本体部分の内周縁の周方向に離隔した2個所位置から前記プレッシャプレートと反対側に曲げ起こされた、それぞれが径方向に離隔した一対ずつの内周縁側外側曲げ起こし板部により構成される、2組の径方向弾性押圧ユニットを備える。これら両径方向弾性押圧ユニットを構成する、それぞれ一対ずつの内周縁側外側曲げ起こし板部は、前記外側本体部分の内周縁の周方向に離隔した部分から延出した延出部の基部を前記プレッシャプレートと反対側に向け折り曲げる事に基づいて形成する。又、それぞれの先端寄り部分を、それぞれの先端縁が何れの部分とも連続しない自由端である径方向弾性押圧板部とすると共に、同じ径方向弾性押圧ユニットを構成する一対の径方向弾性押圧板部の先端部同士を径方向に重畳させる。
更に、前記内側シム板の内側本体部分を前記プレッシャプレートの背面に重ね合わせ、更にこの内側本体部分の外面側に前記外側シム板の外側本体部分を重ね合わせた状態で、前記両径方向弾性押圧ユニットを構成する一対ずつの径方向弾性押圧板部により前記両内周縁側内側曲げ起こし板部を、径方向両側から弾性的に押圧する。
そして、前記外側シム板を前記内側シム板に対し、径方向に変位可能に、且つ、これら両シム板に外力が作用しない状態で、径方向に関するこれら両シム板の位置関係が、前記両径方向弾性押圧ユニットを構成する径方向弾性押圧板部の弾力に基き、中立位置に復帰する状態で組み合わせる。
When the invention described in claim 8 as described above is carried out, for example, as in the invention described in claim 9, the inner shim plate is spaced apart in the circumferential direction of the radially inward portion of the inner body portion. A pair of inner diameter side inner bent and raised plate portions are provided at the positions in a state where the inner plate is bent and raised from both positions to the opposite side of the pressure plate.
Also, a pair of inner peripheral side outer bends, each bent in a radial direction from two circumferentially spaced positions on the inner peripheral edge of the outer body portion of the outer shim plate, are separated from each other in the radial direction. 2 sets of radial direction elastic press units comprised by the raising plate part are provided. Each of the pair of inner peripheral edge side outward bending raising plate portions constituting these both radial elastic pressing units has a base portion of an extending portion extending from a circumferentially spaced portion of the inner peripheral edge of the outer body portion. It is formed based on bending toward the opposite side of the pressure plate. Also, each of the distal end portions is a radial elastic pressing plate portion that is a free end whose respective leading edge is not continuous with any portion, and a pair of radial elastic pressing plates constituting the same radial elastic pressing unit. The tip portions of the portions are overlapped in the radial direction.
Further, in the state where the inner body portion of the inner shim plate is overlaid on the back surface of the pressure plate, and the outer body portion of the outer shim plate is overlaid on the outer surface side of the inner body portion, the bilateral elastic pressing is performed. The pair of radially elastic pressing plate portions constituting the unit elastically press the inner peripheral edge side inner bending raising plate portions from both radial directions.
The positional relationship between the two shim plates in the radial direction is such that the outer shim plate can be displaced in the radial direction with respect to the inner shim plate and no external force acts on both the shim plates. Based on the elasticity of the radial elastic pressing plate portion constituting the directional elastic pressing unit, they are combined in a state of returning to the neutral position.

上述の様に構成する本発明のディスクブレーキ用パッド組立体によれば、非制動状態、即ち、ピストンの先端面或いはキャリパ爪部の内側面である押圧面によりこのディスクブレーキ用パッド組立体をロータの側面に押し付けていない状態では、外側シム板を内側シム板に対し、常に周方向に変位可能な状態にできる。即ち、前記非制動状態では、この外側シム板の内外両側面と、前記内側シム板の外側面及び前記押圧面との当接部の面圧が、低下乃至は喪失する。この結果、一対の外側曲げ起こし板部の弾性変形により(更に、請求項5に記載した発明の場合には、それぞれ一対ずつの外側曲げ起こし板部及び内側曲げ起こし板部の弾性変形により)、前記外側シム板が前記内側シム板に対し、中立位置に移動する(戻される)。   According to the disc brake pad assembly of the present invention configured as described above, the disc brake pad assembly is moved in the non-braking state, that is, by the pressing surface which is the inner end surface of the piston or the caliper claw. In a state where the outer shim plate is not pressed against the inner shim plate, the outer shim plate can always be displaced in the circumferential direction relative to the inner shim plate. That is, in the non-braking state, the surface pressure of the contact portion between the inner and outer side surfaces of the outer shim plate, the outer surface of the inner shim plate, and the pressing surface is reduced or lost. As a result, due to the elastic deformation of the pair of outer bent plates (in addition, in the case of the invention described in claim 5, by the elastic deformation of the pair of outer bent plates and inner bent plates), The outer shim plate moves (returns) to the neutral position with respect to the inner shim plate.

この状態から制動を行い、パッドのライニングとロータの側面との摩擦に基づくブレーキトルクにより、このパッドのプレッシャプレートと共に前記内側シム板が周方向に変位する傾向になると、前記外側曲げ起こし板部(請求項5に記載した発明の場合には前記外側曲げ起こし板部及び前記内側曲げ起こし板部)が弾性変形して(これら各曲げ起こし板部の弾性押圧部のうち、変位方向後側の一方が伸びると共に変位方向前側の他方が縮んで)前記外側シム板が前記内側シム板に対し、前記中立位置から周方向に関して何れかの方向に変位する。この結果、制動時に於ける前記パッドの姿勢を常に安定させる事ができて、制動時に於ける鳴きや偏摩耗を十分に緩和できる。   When braking is performed from this state, and the inner shim plate tends to be displaced in the circumferential direction together with the pressure plate of the pad due to the braking torque based on the friction between the pad lining and the side surface of the rotor, the outer bending plate portion ( In the case of the invention described in claim 5, the outer bent plate portion and the inner bent plate portion are elastically deformed (one of the elastic pressing portions of each bent raised plate portion on the rear side in the displacement direction). The outer shim plate is displaced from the neutral position in any direction with respect to the circumferential direction with respect to the inner shim plate. As a result, the posture of the pad at the time of braking can always be stabilized, and the squeal and uneven wear at the time of braking can be alleviated sufficiently.

本発明の実施の形態の第1例を示す、パッドの背面側で径方向外側から見た斜視図。The perspective view which looked at the back side of the pad from the radial direction outer side which shows the 1st example of embodiment of this invention. 図1のa部拡大図。The a section enlarged view of FIG. 同b部拡大図。The b section enlarged view. パッドと内側シム板と外側シム板とを組み合わせる以前の状態で、図1と同方向から見た斜視図。The perspective view seen from the same direction as FIG. 1 in the state before combining a pad, an inner shim board, and an outer shim board. 組み合わせた後の状態でパッドの背面側から見た正投影図。The orthographic view seen from the back side of a pad in the state after combining. 図5の右方から見た図。The figure seen from the right side of FIG. 同じく上方から見た図。The same view from above. 図7のc部拡大図。The c section enlarged view of FIG. プレッシャプレートの別形状を示す、パッドを背面側から見た正投影図。The orthographic projection figure which looked at the pad from the back side which shows another shape of a pressure plate. 図9のd部拡大図(A)及びe部拡大図(B)。The d section enlarged view (A) and e section enlarged view (B) of FIG. 本発明の実施の形態の第2例を示す、図1と同様の図。The figure similar to FIG. 1 which shows the 2nd example of embodiment of this invention. 図11のf部拡大図。The f section enlarged view of FIG. 同じくg部拡大図。Similarly g section enlarged view. 内側シム板を取り出して図11と同方向から見た斜視図。The perspective view which took out the inner side shim board and was seen from the same direction as FIG. 組み合わせた後の状態でパッドの背面側から見た正投影図。The orthographic view seen from the back side of a pad in the state after combining. 図15の右方から見た図。The figure seen from the right side of FIG. 同じく上方から見た図。The same view from above. 本発明の実施の形態の第3例を示す、図1と同様の図。The figure similar to FIG. 1 which shows the 3rd example of embodiment of this invention. 同じく、図4と同様の図。Similarly, the same figure as FIG. 組み合わせた後の状態でパッドの背面側から見た正投影図。The orthographic view seen from the back side of a pad in the state after combining. 図20のh部拡大図。The h section enlarged view of FIG. 同じくi部拡大図。Similarly i section enlarged view. 従来構造の1例を示す、図1と同様の図。The figure similar to FIG. 1 which shows an example of a conventional structure. 同じく組み合わせる以前の状態で示す斜視図。The perspective view shown in the state before the combination similarly. 同じく組み合わせた状態でパッドの背面側から見た正投影図。The orthographic view seen from the back side of the pad in the same combination state.

[実施の形態の第1例]
図1〜8は、請求項1〜4に対応する、本発明の実施の形態の第1例を示している。本例のディスクブレーキ用パッド組立体14は、パッド1と、内側シム板3aと、外側シム板4aとを備える。このうちのパッド1は、プレッシャプレート2aの前面にライニング6を添着固定して成る。そして、このプレッシャプレート2aの外径側周縁部の周方向中央部に外径側中央係止凹部15を、同じく周方向両側部分に一対の係止凸部16、16を、内径側周縁部の周方向中央部に内径側中央係止凹部17を、同じく周方向両端寄り部分に一対の段差部11、11を、それぞれ形成している。尚、前記内側シム板3aと前記外側シム板4aとは、前記プレッシャプレート2aに対して別個に装着する他、予め重ね合わせて、組み合わせシム板5aを構成する場合もある。前記プレッシャプレート2aに対して前記両シム板3a、4aを前後して組み付けても、或いは予め組み合わせた前記組み合わせシム板5aを装着しても、完成後の前記ディスクブレーキ用パッド組立体14の構造及び作用は全く同じである。従って、前記各構成部材1、3a、4aを組み合わせる順序が、本発明の技術的範囲に影響を及ぼすものではない。以下、構成各部に就いて説明する。
[First example of embodiment]
FIGS. 1-8 has shown the 1st example of embodiment of this invention corresponding to Claims 1-4. The disc brake pad assembly 14 of this example includes a pad 1, an inner shim plate 3a, and an outer shim plate 4a. Of these, the pad 1 is formed by attaching and fixing a lining 6 to the front surface of the pressure plate 2a. And the outer diameter side center latching recessed part 15 in the circumferential direction center part of the outer diameter side peripheral part of this pressure plate 2a, a pair of latching convex parts 16 and 16 in the circumferential direction both sides, An inner diameter side central locking recess 17 is formed in the central portion in the circumferential direction, and a pair of stepped portions 11 and 11 are also formed in portions near both ends in the circumferential direction. In addition, the inner shim plate 3a and the outer shim plate 4a may be separately mounted on the pressure plate 2a, or may be overlapped in advance to form a combination shim plate 5a. Even if the shim plates 3a and 4a are assembled to the pressure plate 2a in the front-rear direction, or the combination shim plate 5a is combined in advance, the completed structure of the disc brake pad assembly 14 is completed. And the action is exactly the same. Accordingly, the order in which the constituent members 1, 3a, 4a are combined does not affect the technical scope of the present invention. Hereinafter, each component will be described.

先ず、前記内側シム板3aは、ステンレス鋼板等の耐食性を有する金属板により造られ、前記プレッシャプレート2aの背面に、周方向及び径方向の変位を制限された状態で添設されたもので、平板状の内側本体部分7aと、複数の内側係止片18a、18b、18cと、複数の透孔9、9と、一対の内側曲げ起こし板部19、19とを有する。これら両内側曲げ起こし板部19、19は、前記内側本体部分7aの周方向両端縁部から前記プレッシャプレート2aと反対側に、90度強折り曲げている。従って、前記両内側曲げ起こし板部19、19と前記内側本体部分7aとの成す角度は鋭角であり、これら両内側曲げ起こし板部19、19は、それぞれの先端縁に向かう(前記プレッシャプレート2aから離れる)程、互いに近づく方向に傾斜している。   First, the inner shim plate 3a is made of a corrosion-resistant metal plate such as a stainless steel plate, and is attached to the back surface of the pressure plate 2a in a state where displacement in the circumferential direction and the radial direction is limited. It has a flat inner body portion 7a, a plurality of inner locking pieces 18a, 18b, 18c, a plurality of through holes 9, 9, and a pair of inner bent plate parts 19, 19. These inner bent plates 19, 19 are strongly bent 90 degrees from both circumferential edges of the inner body portion 7a to the side opposite to the pressure plate 2a. Accordingly, the angle formed between the inner bent plates 19 and 19 and the inner body portion 7a is an acute angle, and the inner bent plates 19 and 19 are directed toward the respective leading edges (the pressure plate 2a). The more they move away from each other, the more they are inclined toward each other.

上述の様な前記内側シム板3aは、前記プレッシャプレート2aの背面に、直接組み付けている。この為に、前記各内側係止片18a、18b、18cのうちの外径側に設けた一対の内側係止片18a、18bを前記両係止凸部16、16の周方向両側に位置させると共に、内径側の内側係止片18cを前記内径側中央係止凹部17に係合させている。この状態で、これら各内側係止片18a、18b、18cのうちの、外周縁側の内側係止片18a、18bの先端部が前記プレッシャプレート2aの外周縁に、同じく内周縁側の内側係止片18cがこのプレッシャプレート2aの内周縁に、それぞれ弾性的に当接する。従って、前記内側シム板3aは前記プレッシャプレート2aの背面側に、周方向及び径方向の変位を制限された状態で組み付けられる。   The inner shim plate 3a as described above is directly assembled to the back surface of the pressure plate 2a. For this purpose, a pair of inner locking pieces 18a, 18b provided on the outer diameter side of the inner locking pieces 18a, 18b, 18c are positioned on both sides in the circumferential direction of the both locking projections 16, 16. At the same time, the inner locking piece 18 c on the inner diameter side is engaged with the inner locking recess 17 on the inner diameter side. In this state, of these inner locking pieces 18a, 18b, 18c, the distal end portions of the inner locking pieces 18a, 18b on the outer peripheral edge side are on the outer peripheral edge of the pressure plate 2a, and also on the inner peripheral edge side. The pieces 18c elastically contact the inner peripheral edge of the pressure plate 2a. Accordingly, the inner shim plate 3a is assembled to the back side of the pressure plate 2a in a state where displacement in the circumferential direction and the radial direction is limited.

又、前記外側シム板4aは、ステンレスのばね鋼板等の耐食性及び弾性を有する金属板により造られ、前記内側シム板3aを介して前記プレッシャプレート2aの背面側に、周方向に関する若干の変位を可能に、且つ、径方向の変位を制限された状態で組み付けられる。この為に、前記外側シム板4aは、平板状の外側本体部分12aと、複数の外側係止片20a、20b、20cと、一対の外側曲げ起こし板部21、21とを有する。これら両外側曲げ起こし板部21、21は、それぞれ中間部をU字形に折り返したもので、基部22と、湾曲部23と、弾性押圧部24とを備える。このうちの基部22は、その基端縁部を前記外側本体部分12aの周方向端縁から前記プレッシャプレート2aと反対側に、ほぼ直角に折り曲げられたもので、前記外側本体部分12aと連続している。又、前記湾曲部23は、前記基部22の先端縁から周方向外側(前記両外側曲げ起こし板部21、21同士で互いに離れる方向)に、180度弱折り返されている。又、前記弾性押圧部24は、前記湾曲部23の先端縁にその基端縁を連続させたもので、その先端部に形成した先端曲げ部を除き、この湾曲部23の先端縁部から、この湾曲部23の接線方向に延出している。従って、前記両外側曲げ起こし板部21、21の弾性押圧部24、24同士の間隔は、それぞれの先端部に形成した先端曲げ部を除き、先端側に向かう(前記プレッシャプレート2aに近づく)程、互いに離れる方向に傾斜している。又、前記両外側曲げ起こし板部21、21の幅方向中央部には、前記基部22の先半部から前記湾曲部23を介して前記弾性押圧部24の基半部までの部分に透孔25を形成し、この弾性押圧部24を弾性変位し易くしている。   The outer shim plate 4a is made of a metal plate having corrosion resistance and elasticity, such as a stainless spring steel plate, and is slightly displaced in the circumferential direction on the back side of the pressure plate 2a via the inner shim plate 3a. It is possible and assembled in a state in which the radial displacement is limited. For this purpose, the outer shim plate 4a includes a flat outer body portion 12a, a plurality of outer locking pieces 20a, 20b, and 20c, and a pair of outer bent plates 21 and 21. These outer bent plate portions 21, 21 are each formed by folding an intermediate portion into a U shape, and include a base portion 22, a curved portion 23, and an elastic pressing portion 24. Of these, the base portion 22 is bent at a substantially right angle from the circumferential edge of the outer body portion 12a to the side opposite to the pressure plate 2a, and is continuous with the outer body portion 12a. ing. The curved portion 23 is folded back slightly 180 degrees outward in the circumferential direction from the distal end edge of the base portion 22 (in the direction in which the outer bent plate portions 21 and 21 are separated from each other). Further, the elastic pressing portion 24 has a base edge continuous to a distal end edge of the bending portion 23, and excluding a distal end bending portion formed at the distal end portion, from the distal end edge portion of the bending portion 23, The curved portion 23 extends in the tangential direction. Accordingly, the distance between the elastic pressing portions 24, 24 of the outer bent plate portions 21, 21 is toward the tip side (approaching the pressure plate 2a) except for the tip bending portion formed at each tip portion. Inclined in directions away from each other. Further, a through-hole is formed in the central portion in the width direction of the outer bent plate portions 21 and 21 from the front half portion of the base portion 22 to the base half portion of the elastic pressing portion 24 through the curved portion 23. 25 is formed so that the elastic pressing portion 24 is easily elastically displaced.

上述の様な外側シム板4aは、前記内側シム板3aを介して、前記プレッシャプレート2aの背面側に組み付ける。この為に、前記各外側係止片20a、20b、20cのうち、外周縁側の外側係止片20aを、前記プレッシャプレート2aの外径側中央係止凹部15に係合させると共に、内周縁側の外側係止片20b、20cを、前記両段差部11、11同士の間部分で、前記プレッシャプレート2aの内周縁に係止する。前記各外側係止片20a、20b、20cとこのプレッシャプレート2aの周縁との係合に基づいて、前記外側シム板4aは前記プレッシャプレート2aに対し、前記各外側係止片20a、20b、20cの弾性変形分だけ、径方向に関して僅かに変位可能に支持される。同時に、前記両外側曲げ起こし板部21、21を、前記両内側曲げ起こし板部19、19同士の間に挟持する。この際、これら両外側曲げ起こし板部21、21を弾性変形させつつ、前記両弾性押圧部24、24を前記両内側曲げ起こし板部19、19同士の間に押し込む。   The outer shim plate 4a as described above is assembled to the back side of the pressure plate 2a via the inner shim plate 3a. For this purpose, among the outer locking pieces 20a, 20b, 20c, the outer locking piece 20a on the outer peripheral edge side is engaged with the outer peripheral side central locking recess 15 of the pressure plate 2a, and the inner peripheral edge side is engaged. The outer locking pieces 20b, 20c are locked to the inner peripheral edge of the pressure plate 2a at a portion between the step portions 11, 11. Based on the engagement between the outer locking pieces 20a, 20b, and 20c and the peripheral edge of the pressure plate 2a, the outer shim plate 4a is opposed to the pressure plate 2a with respect to the outer locking pieces 20a, 20b, and 20c. The elastic deformation is supported so as to be slightly displaceable in the radial direction. At the same time, the outer bent plate portions 21, 21 are sandwiched between the inner bent plate portions 19, 19. At this time, the elastic pressing portions 24 and 24 are pushed between the inner bending and raising plate portions 19 and 19 while elastically deforming the outer bending and raising plate portions 21 and 21.

押し込み後の状態で前記外側シム板4aは前記プレッシャプレート2aに対し、前記両外側曲げ起こし板部21、21の弾性変形に基づき、周方向に関する若干の変位を可能に支持される。この為に、前記外径側中央係止凹部15の周方向の幅を、前記外側係止片20aの周方向の幅よりも大きくしている。又、前記両段差部11、11の周方向の間隔を、前記両外側係止片20b、20cの周方向外側縁の、周方向の間隔よりも大きくしている。前記両外側曲げ起こし板部21、21の弾力は、周方向に関して互いに逆方向に作用するので、前記両シム板3a、4aに外力が作用しない状態で、周方向に関するこれら両シム板3a、4aの位置関係が、中立状態に復帰する。従って、このうちの外側シム板4aに関しては、非制動状態で、周方向に関して何れの方向にも変位可能な状態となる。又、前述した通り、前記両内側曲げ起こし板部19、19は、それぞれの先端縁に向かう程互いに近づく方向に傾斜しており、前記両弾性押圧部24、24同士の間隔は先端側に向かう程互いに離れる方向に傾斜している。この為、前記両内側曲げ起こし板部19、19と前記両弾性押圧部24、24との係合に基づいて、前記両シム板3a、4a同士が、不用意に分離する事はない。従って、これら両シム板3a、4aを組み合わせて成る、前記組み合わせシム板5aの取り扱い性を良好にできる。   The outer shim plate 4a is supported with respect to the pressure plate 2a so that the outer shim plate 4a can be slightly displaced in the circumferential direction based on the elastic deformation of the outer bent plate portions 21, 21 with respect to the pressure plate 2a. For this reason, the circumferential width of the outer diameter side central locking recess 15 is made larger than the circumferential width of the outer locking piece 20a. In addition, the circumferential interval between the two stepped portions 11 and 11 is set larger than the circumferential interval between the circumferential outer edges of the outer locking pieces 20b and 20c. Since the elastic forces of the outer bent plate portions 21 and 21 act in the opposite directions with respect to the circumferential direction, both the shim plates 3a and 4a in the circumferential direction are not applied to the shim plates 3a and 4a. Will return to the neutral state. Accordingly, the outer shim plate 4a is in a non-braking state and can be displaced in any direction with respect to the circumferential direction. Further, as described above, the inner bending raising plate portions 19 and 19 are inclined so as to approach each other toward the respective leading edges, and the distance between the both elastic pressing portions 24 and 24 is directed to the leading end side. They are tilted away from each other. For this reason, the shim plates 3a and 4a are not inadvertently separated from each other based on the engagement between the inner bent plate portions 19 and 19 and the elastic pressing portions 24 and 24. Therefore, the handleability of the combination shim plate 5a formed by combining both the shim plates 3a and 4a can be improved.

この組み合わせシム板5aを前記パッド1に組み付けて成る、前記ディスクブレーキ用パッド組立体14をディスクブレーキに組み付けて、このディスクブレーキにより制動を行うと、前記パッド1に対して前記外側シム板4aが確実に変位する。即ち、前記外側シム板4aの位置は、周方向に関し、非制動状態で前記内側シム板3aに対して中立位置に存在する。この状態から制動を行い、前記ディスクブレーキ用パッド組立体14を、押圧面(ピストンの先端面或いはキャリパ爪の内側面)とロータの側面との間で強く挟持すると、この押圧面と前記パッド1とが周方向にずれ動く傾向になる。この状態では、この押圧面により押圧される前記外側シム板4aが、前記パッド1のプレッシャプレート2aの背面側に添着された前記内側シム板3aに対し変位する。   When the disc brake pad assembly 14 assembled to the pad 1 is assembled to the pad 1 and braking is performed by the disc brake, the outer shim plate 4 a is attached to the pad 1. Displaces reliably. That is, the position of the outer shim plate 4a is in a neutral position with respect to the inner shim plate 3a in the non-braking state in the circumferential direction. When braking is performed from this state and the disc brake pad assembly 14 is strongly clamped between the pressing surface (the front end surface of the piston or the inner side surface of the caliper claw) and the side surface of the rotor, the pressing surface and the pad 1 Tends to shift in the circumferential direction. In this state, the outer shim plate 4a pressed by the pressing surface is displaced with respect to the inner shim plate 3a attached to the back side of the pressure plate 2a of the pad 1.

この変位の際、前記両外側曲げ起こし板部21、21のうち、前記外側シム板4aの変位方向前側の外側曲げ起こし板部21の円周方向寸法が弾性的に縮まり、同じく後側の外側曲げ起こし板部21の円周方向寸法が弾性的に拡がる。これら両外側曲げ起こし板部21、21の弾性は、前記透孔25の存在により低く抑えられている為、制動時に於ける、前記内側シム板3aに対する前記外側シム板4aの変位は、円滑に行われる。又、これら両シム板3a、4aの位置関係は、非制動時に中立状態であるから、制動方向に拘らず(前進時であるか後退時であるかを問わず)、前記両シム板3a、4a同士を変位させられる。この結果、前記パッド1の姿勢を安定させて、制動時に鳴きと呼ばれる、騒音を伴う振動が発生する事を抑えられる。
又、前記内側、外側各曲げ起こし板部19、21は、何れも前記両シム板3a、4aの周方向両端部に設けている為、これら各曲げ起こし板部19、21と、サポートやピストン、更にはキャリパとが干渉する事はない。従って、これら各曲げ起こし板部19、21が、ディスクブレーキの作動やパッドの交換作業に悪影響を及ぼす事はない。
At the time of this displacement, the circumferential dimension of the outer bending raising plate portion 21 on the front side in the displacement direction of the outer shim plate 4a among the both outer bending raising plate portions 21 and 21 is elastically contracted, and the rear outer side is also the same. The circumferential dimension of the bending raising plate portion 21 is elastically expanded. Since the elasticity of the outer bent plates 21 and 21 is kept low by the presence of the through holes 25, the displacement of the outer shim plate 4a with respect to the inner shim plate 3a during braking is smoothly performed. Done. Further, since the positional relationship between the two shim plates 3a and 4a is in a neutral state when not braking, the shim plates 3a, 3a, 4a can be displaced. As a result, it is possible to stabilize the posture of the pad 1 and suppress the occurrence of vibration accompanied by noise, which is called “squeal” during braking.
Also, since the inner and outer bent plates 19 and 21 are provided at both ends of the shim plates 3a and 4a in the circumferential direction, these bent plates 19 and 21 and the support and piston are provided. Furthermore, there is no interference with the caliper. Therefore, each of the bent raising plates 19 and 21 does not adversely affect the operation of the disc brake and the pad replacement work.

尚、本発明(本例及び後述する実施の形態の第2〜3例)を実施する場合に、好ましくは、前記プレッシャプレート2aの内外両周縁部の一部で、前記各外側係止片20a、20b、20cが当接する部分を、図9〜10に示す様に、部分円弧状の凸曲面34a、34bとする事が好ましい。前記各外側係止片20a、20b、20cと前記プレッシャプレート2aの内外両周縁部とを、前記各凸曲面34a、34b部分で当接させれば、このプレッシャプレート2aに対する、前記外側シム板4aの周方向変位を、円滑に行わせる事ができる。即ち、前記各外側係止片20a、20b、20cの周方向端縁と前記プレッシャプレート2aの内外両周縁部とが確実に離隔するので、これら各周方向端縁と内外両周縁部とが強く擦れ合う事がなくなる。又、前記各凸曲面34a、34bの中央部で、前記各外側係止片20a、20b、20cの周方向端縁と前記プレッシャプレート2aの内外両周縁部との当接部に、良好な油膜を形成できる。これらにより、前記プレッシャプレート2aに対する前記外側シム板4aの周方向変位を、円滑に行わせる事が可能になる。   When carrying out the present invention (this example and second to third examples of embodiments described later), it is preferable that each of the outer locking pieces 20a be a part of the inner and outer peripheral edges of the pressure plate 2a. , 20b, and 20c are preferably formed as partially arcuate convex curved surfaces 34a and 34b as shown in FIGS. If the outer locking pieces 20a, 20b, 20c and the inner and outer peripheral edges of the pressure plate 2a are brought into contact with the convex curved surfaces 34a, 34b, the outer shim plate 4a with respect to the pressure plate 2a will be described. The circumferential displacement can be smoothly performed. That is, since the circumferential edge of each outer locking piece 20a, 20b, 20c is reliably separated from the inner and outer peripheral edges of the pressure plate 2a, the peripheral edge and the inner and outer peripheral edges are strong. No more rubbing. Further, a good oil film is provided at the contact portion between the circumferential edge of each outer locking piece 20a, 20b, 20c and both inner and outer peripheral edges of the pressure plate 2a at the center of each convex curved surface 34a, 34b. Can be formed. Accordingly, the circumferential displacement of the outer shim plate 4a with respect to the pressure plate 2a can be performed smoothly.

[実施の形態の第2例]
図11〜17は、請求項5〜7に対応する、本発明の実施の形態の第2例を示している。本例のディスクブレーキ用パッド組立体14aは、パッド1と、内側シム板3bと、外側シム板4bとを備える。このパッド1を構成するプレッシャプレート2の外径側、内径側両周縁部には、前述の図23〜25に示した従来構造の場合と同様に、係止凹部10と一対の段差部11、11とをそれぞれ形成している。そして、前記内側シム板3bを前記プレッシャプレート2の背面側に、前記従来構造と同様、複数の内側係止片8a、8b、8cと、前記係止凹部10及び前記両段差部11、11との係合により、周方向及び径方向の変位を制限した状態で装着している。そして、前記外側シム板4bを前記内側シム板3aの背面側に、周方向及び径方向に関する、若干の変位を可能に、且つ、外力が作用しない状態で中立位置に復帰する様に支持している。
[Second Example of Embodiment]
FIGS. 11 to 17 show a second example of the embodiment of the invention corresponding to claims 5 to 7. The disc brake pad assembly 14a of this example includes a pad 1, an inner shim plate 3b, and an outer shim plate 4b. As in the case of the conventional structure shown in FIGS. 23 to 25 described above, the locking recess 10 and the pair of step portions 11 are provided on the outer diameter side and the inner diameter side of the pressure plate 2 constituting the pad 1. 11 and 11 respectively. Then, the inner shim plate 3b is arranged on the back side of the pressure plate 2, as in the conventional structure, and a plurality of inner locking pieces 8a, 8b, 8c, the locking recess 10 and both stepped portions 11, 11 It is mounted in a state in which the displacement in the circumferential direction and the radial direction is limited by the engagement. The outer shim plate 4b is supported on the back side of the inner shim plate 3a so as to be able to be slightly displaced in the circumferential direction and the radial direction, and to return to the neutral position without any external force acting. Yes.

この為に本例の場合には、前記内側シム板3bの内側本体部分7bの周方向両端縁部に設けた一対の内側曲げ起こし板部19a、19aと、前記外側シム板4bの外側本体部分12bの周方向両端縁部に設けた一対の外側曲げ起こし板部21a、21aとを、周方向及び径方向に、弾性的に係合させている。このうちの内側曲げ起こし板部19a、19aはそれぞれ、中間部をU字形に折り返して成るもので、内側基部26と、内側湾曲部27と、内側弾性押圧部28とを備える。このうちの内側基部26は、基端縁部を前記内側本体部分7bの周方向端縁に連続させたもので、この内側本体部分7bの周方向両端縁部から、前記プレッシャプレート2と反対側に、ほぼ90度折れ曲がっている。又、前記内側湾曲部27は、前記内側基部26の先端縁にその基端縁を連続させたもので、前記プレッシャプレート2の側に向けて、ほぼ180度折り返されている。更に、前記内側弾性押圧部28は、前記内側湾曲部27の先端縁にその基端縁を連続させたもので、この内側湾曲部27よりも幅広に形成している。又、前記内側基部26からこの内側湾曲部27に掛けての部分の幅方向中央部に透孔25aを形成して、周方向に関する前記内側弾性押圧部28の弾性を適度に低くしている。   For this reason, in the case of this example, a pair of inner bent plates 19a, 19a provided at both circumferential edges of the inner body portion 7b of the inner shim plate 3b, and an outer body portion of the outer shim plate 4b. A pair of outer bent plates 21a, 21a provided at both circumferential edges of 12b are elastically engaged in the circumferential direction and the radial direction. Among these, the inner bent plate portions 19a and 19a are each formed by folding an intermediate portion into a U shape, and include an inner base portion 26, an inner curved portion 27, and an inner elastic pressing portion 28. Of these, the inner base portion 26 is a base end edge portion which is continuous with the circumferential end edge of the inner body portion 7b. The inner base portion 26b is opposite to the pressure plate 2 from both circumferential end edges of the inner body portion 7b. It is bent almost 90 degrees. Further, the inner curved portion 27 is formed by connecting the base end edge to the distal end edge of the inner base portion 26 and is folded back approximately 180 degrees toward the pressure plate 2 side. Further, the inner elastic pressing portion 28 has a base edge continuous with a distal end edge of the inner curved portion 27 and is formed wider than the inner curved portion 27. In addition, a through hole 25a is formed in the central portion in the width direction of the portion extending from the inner base portion 26 to the inner curved portion 27, so that the elasticity of the inner elastic pressing portion 28 in the circumferential direction is appropriately lowered.

これに対して、前記両外側曲げ起こし板部21a、21aはそれぞれ、中間部をU字形に折り返して成るもので、外側基部29と、外側湾曲部30と、外側弾性押圧部31と、外径側弾性押圧部32と、内径側弾性押圧部33とを備える。このうちの外側基部29は、基端縁部を前記外側本体部分12bの周方向端縁に連続させたもので、この外側本体部分12bの周方向両端縁部から、前記プレッシャプレート2と反対側に、ほぼ90度折れ曲がっている。又、前記外側湾曲部30は、前記外側基部29の先端縁にその基端縁を連続させたもので、前記プレッシャプレート2の側に向けて、ほぼ180度折り返されている。又、前記外側弾性押圧部31は、前記外側湾曲部30の先端縁にその基端縁を連続させたもので、この外側湾曲部30とほぼ同じ幅寸法に形成している。前記両外側曲げ起こし板部21a、21aに関しては、前記外側弾性押圧部31の幅寸法を小さく抑えて、周方向に関するこの外側弾性押圧部31の弾性を適度に低くしている。更に、前記外径側、内径側各弾性押圧部32、33は、それぞれ前記外側湾曲部30の外径側、内径側両側縁から、径方向両側に延出している。前記外径側、内径側各弾性押圧部32、33の形状はそれぞれ略L字形で、径方向に突出してから、前記プレッシャプレート2の側に折れ曲がっている。又、同じ外側曲げ起こし板部21aに設けられた外径側、内径側両弾性押圧部32、33は、それぞれ径方向に対向しており、それぞれの先端部同士を互いに近付ける方向の弾力を有する。   On the other hand, each of the outer bent plate portions 21a and 21a is formed by folding the intermediate portion into a U-shape, and includes an outer base portion 29, an outer curved portion 30, an outer elastic pressing portion 31, and an outer diameter. A side elastic pressing portion 32 and an inner diameter side elastic pressing portion 33 are provided. Of these, the outer base 29 has a base edge continuous with the circumferential edge of the outer body portion 12b, and is opposite to the pressure plate 2 from both circumferential edges of the outer body portion 12b. It is bent almost 90 degrees. The outer curved portion 30 has a base edge continuous with a distal end edge of the outer base 29 and is folded back approximately 180 degrees toward the pressure plate 2 side. The outer elastic pressing portion 31 has a base edge continuous with a distal end edge of the outer curved portion 30 and is formed to have substantially the same width as the outer curved portion 30. With respect to the outer bent plate portions 21a and 21a, the width of the outer elastic pressing portion 31 is kept small, and the elasticity of the outer elastic pressing portion 31 in the circumferential direction is appropriately lowered. Further, the elastic pressing portions 32 and 33 on the outer diameter side and the inner diameter side respectively extend from both outer diameter side and inner diameter side edges of the outer curved portion 30 to both sides in the radial direction. Each of the outer diameter side and inner diameter side elastic pressing portions 32 and 33 is substantially L-shaped and protrudes in the radial direction and then bends toward the pressure plate 2. Further, both the outer diameter side and inner diameter side elastic pressing portions 32 and 33 provided on the same outer bent and raised plate portion 21a are opposed to each other in the radial direction, and have elasticity in a direction in which the respective front end portions are brought close to each other. .

上述の様な外側シム板4bは、前記内側シム板3bを介して、前記プレッシャプレート2の背面側に組み付け、前記ディスクブレーキ用パッド組立体14aとする。このプレッシャプレート2に対する前記内側シム板3bの添着支持構造に就いては、前述の図23〜25に示した従来構造と同様である。特に、本例の場合には、この従来構造並びに前述した実施の形態の第1例の場合とは異なり、前記外側シム板4bを前記内側シム板3bの背面側部分に、前記両内側曲げ起こし板部19a、19aと前記両外側曲げ起こし板部21a、21aとの係合に基づいて支持している。前記外側シム板4bを前記プレッシャプレート2に直接係止する構造は設けていない。但し、図示は省略するが、前記外側シム板4bの内外両周縁部に前記プレッシャプレート2に向けて折れ曲がった外側係止片を設け、これら各外側係止片の先端部をこのプレッシャプレート2の内外両周縁部に弾性的に当接させる事もできる。   The outer shim plate 4b as described above is assembled to the back side of the pressure plate 2 via the inner shim plate 3b to form the disc brake pad assembly 14a. The structure for attaching and supporting the inner shim plate 3b to the pressure plate 2 is the same as the conventional structure shown in FIGS. In particular, in the case of this example, unlike the case of this conventional structure and the first example of the above-described embodiment, the outer shim plate 4b is bent and raised on the back side of the inner shim plate 3b. The plate portions 19a and 19a are supported on the basis of the engagement between the outer side bent and raised plate portions 21a and 21a. A structure for directly locking the outer shim plate 4b to the pressure plate 2 is not provided. However, although illustration is omitted, outer locking pieces bent toward the pressure plate 2 are provided on both inner and outer peripheral edges of the outer shim plate 4b, and the tip ends of these outer locking pieces are attached to the pressure plate 2. It can also be elastically brought into contact with the inner and outer peripheral edges.

図示の例の場合には、上述の様な外側係止片を設けずに、前記両内側曲げ起こし板部19a、19aと前記両外側曲げ起こし板部21a、21aとを係合させて、前記外側シム板4bを前記内側シム板3bに対し、周方向及び径方向に関して若干の相対変位を可能に、且つ、外力が働かない状態では中立位置に復帰する様に組み付けている。即ち、前記両内側曲げ起こし板部19a、19aの内側弾性押圧部28、28の周方向外側面(互いに反対側の側面)に、前記両外側曲げ起こし板部21a、21aの外側弾性押圧部31、31の周方向内側面(互いに対向する側面)を弾性的に当接させる。これにより、前記外側シム板4bを前記内側シム板3bに対し、周方向の相対変位を可能に支持している。同時に、前記両内側弾性押圧部28、28の外径側端縁に前記外径側弾性押圧部32、32の先端部を、同じく内径側端部に前記内径側弾性押圧部33、33の先端部を、それぞれ弾性的に当接させる。これにより、前記外側シム板4bを前記内側シム板3bに対し、径方向の相対変位を可能に支持している。尚、本例の場合には、これら両シム板4b、3bが周方向に相対変位する際に、内側、外側両弾性押圧部28、31が何れも弾性変形するので、周方向に関する相対変位量を多くでき、且つ、相対変位に要する力を低減できる。   In the case of the illustrated example, without providing the outer locking piece as described above, the both inner bent plates 19a, 19a and the both outer bent plates 21a, 21a are engaged, The outer shim plate 4b is assembled to the inner shim plate 3b so as to allow a slight relative displacement in the circumferential direction and the radial direction, and to return to the neutral position when no external force is applied. That is, the outer elastic pressing portions 31 of the outer bent plates 21a and 21a are formed on the outer circumferential surfaces (side surfaces opposite to each other) of the inner elastic pressing portions 28 and 28 of the inner bent plates 19a and 19a. , 31 are brought into elastic contact with the inner side surfaces in the circumferential direction (side surfaces facing each other). Thus, the outer shim plate 4b is supported relative to the inner shim plate 3b so as to be capable of relative displacement in the circumferential direction. At the same time, the outer diameter side elastic pressing portions 32, 32 are disposed at the outer diameter side edges of the inner elastic pressing portions 28, 28, and the inner diameter side elastic pressing portions 33, 33 are disposed at the inner diameter side end portions. The parts are brought into elastic contact with each other. Thus, the outer shim plate 4b is supported with respect to the inner shim plate 3b so as to be capable of relative displacement in the radial direction. In the case of this example, when both the shim plates 4b and 3b are relatively displaced in the circumferential direction, both the inner and outer elastic pressing portions 28 and 31 are elastically deformed. And the force required for relative displacement can be reduced.

上述の様にして、前記外側シム板4bを前記内側シム板3bに支持すると、これら両シム板3b、4bに外力が作用しない状態で、周方向及び径方向に関するこれら両シム板3b、4bの位置関係が、中立状態に復帰する。従って、このうちの外側シム板4bに関しては、非制動状態で、周方向及び径方向に関して何れの方向にも変位可能な状態となる。この様な前記外側シム板4bと前記内側シム板3bとをパッド1に組み付けて成る前記ディスクブレーキ用パッド組立体14aをディスクブレーキに組み付けて、このディスクブレーキにより制動を行うと、前述した実施の形態の第1例と同様に、前記パッド1に対して前記外側シム板4bが確実に、且つ円滑に変位する。特に、本例の場合には、この外側シム板4bの変位を、周方向に限らず、径方向に関しても円滑に行わせる事ができる。この結果、前記パッド1の姿勢を安定させて、制動時に鳴きと呼ばれる、騒音を伴う振動が発生する事を抑えられる。
本例の構造は、前記両内側曲げ起こし板部19a、19a及び前記両外側曲げ起こし板部21a、21aの形状及び組み合わせ状態を前述した実施の形態の第1例と異ならせる代わりに外側係止片を省略し、その結果、前記外側シム板4bの径方向に関する変位の円滑化を向上させている。その他の部分の構成及び作用は、基本的には前述した実施の形態の第1例と同様であるから、重複する説明は省略する。
As described above, when the outer shim plate 4b is supported by the inner shim plate 3b, the outer shim plates 3b and 4b are not subjected to external force, and the shim plates 3b and 4b in the circumferential direction and the radial direction are not affected. The positional relationship returns to the neutral state. Accordingly, the outer shim plate 4b among these is in a non-braking state and can be displaced in any direction with respect to the circumferential direction and the radial direction. When the disc brake pad assembly 14a formed by assembling the outer shim plate 4b and the inner shim plate 3b to the pad 1 is assembled to the disc brake and braking is performed by the disc brake, the above-described embodiment is performed. As in the first example of the embodiment, the outer shim plate 4 b is displaced reliably and smoothly with respect to the pad 1. In particular, in the case of this example, the displacement of the outer shim plate 4b can be smoothly performed not only in the circumferential direction but also in the radial direction. As a result, it is possible to stabilize the posture of the pad 1 and suppress the occurrence of vibration accompanied by noise, which is called “squeal” during braking.
The structure of the present example is an outer locking instead of making the shape and combination state of the inner bent plate portions 19a, 19a and the outer bent plate portions 21a, 21a different from the first example of the embodiment described above. The piece is omitted, and as a result, the smoothness of the displacement in the radial direction of the outer shim plate 4b is improved. Since the configuration and operation of the other parts are basically the same as those in the first example of the above-described embodiment, a duplicate description is omitted.

[実施の形態の第3例]
図18〜22は、請求項8、9に対応する、本発明の実施の形態の第3例を示している。本例の場合には、内側シム板3cの内側本体部分7cの周方向両端寄り部分に内側曲げ起こし板部19b、19bを、この内側本体部分7cからプレッシャプレート2aと反対側に曲げ起こす状態で形成している。前記両内側曲げ起こし板部19b、19bは、それぞれの中間部を折り返す事により、略U字形に構成しており、互いに平行である。
[Third example of embodiment]
18 to 22 show a third example of the embodiment of the invention corresponding to claims 8 and 9. In the case of this example, the inner bent plate portions 19b, 19b are bent from the inner main body portion 7c to the opposite side to the pressure plate 2a at the circumferential end portions of the inner main body portion 7c of the inner shim plate 3c. Forming. The inner bent plate portions 19b, 19b are formed in a substantially U shape by folding back their intermediate portions, and are parallel to each other.

又、ステンレスのばね鋼反の如き、耐食性及び弾性を有する金属板製である、外側シム板4cの周方向両端縁部にそれぞれ、この外側シム板4cの外側本体部分12cの周方向両端縁部から前記プレッシャプレート2aと反対側に曲げ起こされた、外側曲げ起こし板部21b、21bを設けている。これら両外側曲げ起こし板部21b、21bは、それぞれ、前記外側本体部分12cの周方向両端縁から延出した、L字形の延出部の基部を前記プレッシャプレート2aと反対側に向け折り曲げて成る。この様な、前記両外側曲げ起こし板部21b、21bは、径方向外端部に存在する基端部から径方向内方に向け延出しており、それぞれの先端寄り部分を、先端縁が何れの部分とも連続しない自由端である、周方向弾性押圧板部35としている。又、前記外側本体部分12cの周方向両端縁部のうち、前記両外側曲げ起こし板部21b、21bの基端部よりも径方向内側部分で、径方向位置が前記周方向弾性押圧板部35と整合する部分に、切り欠き部36、36を形成している。   Further, both end portions in the circumferential direction of the outer body portion 12c of the outer shim plate 4c are respectively provided at both end portions in the circumferential direction of the outer shim plate 4c, which are made of a metal plate having corrosion resistance and elasticity, such as a spring made of stainless steel. Are provided with outer bent plate portions 21b and 21b bent to the opposite side to the pressure plate 2a. The outer bent plate portions 21b and 21b are formed by bending the base portion of the L-shaped extending portion extending from both circumferential edges of the outer body portion 12c toward the side opposite to the pressure plate 2a. . Such both outer side bending raising plate portions 21b and 21b extend radially inward from the base end portion present at the radially outer end portion, and the tip edges of the portions closer to the tip end are either It is set as the circumferential direction elastic press board part 35 which is a free end which does not continue with this part. Further, of the circumferential end edges of the outer body portion 12c, the radial position is the radially inner portion of the base end portions of the outer bent plate portions 21b and 21b, and the radial position is the circumferential elastic pressing plate portion 35. Cutout portions 36 and 36 are formed in the portions that are aligned with each other.

これら両切り欠き部36、36は、前記両内側曲げ起こし板部19b、19bに整合する部分に形成されており、前記内側シム板3cの内側本体部分7cを前記プレッシャプレート2aの背面に重ね合わせ、更にこの内側本体部分7cの外面側に前記外側シム板4cの外側本体部分12cを重ね合わせた状態で、前記両内側曲げ起こし板部19b、19bは前記両切り欠き部36、36の内側部分に存在する。又、前記両外側曲げ起こし板部21b、21bを構成する周方向弾性押圧板部35、35が、前記両内側曲げ起こし板部19b、19bの周方向外側面(互いに反対側の面)に当接する。この結果、これら両周方向弾性押圧板部35、35がこれら両内側曲げ起こし板部19b、19bを、互いに近付く方向に弾性的に押圧する。そして、前記外側シム板4cを前記内側シム板3cに対し、周方向に変位可能に、且つ、これら両シム板4c、3cに外力が作用しない状態で、周方向に関するこれら両シム板4c、3cの位置関係が、前記両周方向弾性押圧板部35、35の弾力に基き、中立位置に復帰する状態で組み合わせる。   These notches 36, 36 are formed in portions that are aligned with the inner bent plates 19b, 19b, and the inner body portion 7c of the inner shim plate 3c is superimposed on the back surface of the pressure plate 2a. Further, in a state where the outer main body portion 12c of the outer shim plate 4c is superimposed on the outer surface side of the inner main body portion 7c, the inner bent plate portions 19b, 19b are present in the inner portions of the notch portions 36, 36. To do. Further, the circumferential elastic pressing plates 35, 35 constituting the both outer bent plates 21b, 21b are in contact with the outer circumferential surfaces (surfaces opposite to each other) of the both inner bent plates 19b, 19b. Touch. As a result, both the circumferential elastic pressing plates 35, 35 elastically press the inner bending plate portions 19b, 19b in a direction approaching each other. The outer shim plate 4c is displaceable in the circumferential direction with respect to the inner shim plate 3c, and both the shim plates 4c, 3c in the circumferential direction are not applied to the shim plates 4c, 3c. Are combined in a state of returning to the neutral position based on the elasticity of the circumferential elastic pressing plates 35, 35.

更に本例の場合には、前記両シム板4c、3cの径方向に関する位置関係にしても、外力が作用しない状態で中立位置に復帰する様にしている。この為に本例の場合には、前記内側シム板3cの内側本体部分7cの内径寄り部分のうちで、周方向に離隔した2個所位置(内周縁寄り部分の周方向両端部)に一対の内周縁側内側曲げ起こし板部37、37を、これら両位置から前記プレッシャプレート2aと反対側に曲げ起こした状態で設けている。前記両内周縁側内側曲げ起こし板部37、37は、それぞれの中間部を折り返す事により、略U字形に構成している。   Further, in the case of this example, even if the positional relationship of the shim plates 4c and 3c in the radial direction is established, the shim plates 4c and 3c are returned to the neutral position without any external force. For this reason, in the case of this example, a pair of inner shim plates 3c near the inner diameter of the inner main body portion 7c are separated from each other at two positions separated in the circumferential direction (both ends in the circumferential direction of the inner circumferential edge). Inner peripheral edge side inner bending raising plate portions 37, 37 are provided in a state where the inner circumferential edge side bending raising plate portions 37, 37 are bent and raised from both positions to the side opposite to the pressure plate 2a. The inner rim side inner bending raising plate portions 37, 37 are formed in a substantially U shape by folding back their intermediate portions.

又、前記外側シム板4cの外側本体部分12cの内周縁の周方向に離隔した2個所位置に、2組の径方向弾性押圧ユニット38、38を設けている。これら両径方向弾性押圧ユニット38、38は、これら両径方向弾性押圧ユニット38、38毎に、それぞれが径方向に離隔した一対ずつの内周縁側外側曲げ起こし板部39a、39bにより構成している。又、これら各内周縁側外側曲げ起こし板部39a、39bは、前記外側本体部分12cの内周縁のうちで周方向に離隔した位置から径方向内方に延出された、それぞれがL字形の延出部を、前記プレッシャプレート2aと反対側に曲げ起こす事により構成している。前記各内周縁側外側曲げ起こし板部39a、39bは、それぞれの先端寄り部分を、それぞれの先端縁が何れの部分とも連続しない自由端である径方向弾性押圧板部40a、40bとしている。同じ径方向弾性押圧ユニット38、38を構成する一対の径方向弾性押圧板部40a、40bの先端部同士は、径方向に重畳すると共に、外力が作用しない状態で、互いに近付く方向の弾力を付与されている。   In addition, two sets of radial elastic pressing units 38, 38 are provided at two positions spaced in the circumferential direction of the inner peripheral edge of the outer body portion 12c of the outer shim plate 4c. These two radial elastic pressing units 38, 38 are constituted by a pair of inner peripheral edge side outward bending raising plate portions 39a, 39b, which are separated from each other in the radial direction, for each of these two radial elastic pressing units 38, 38. Yes. Further, each of these inner peripheral side outer bending raising plate portions 39a, 39b is extended radially inward from a position separated in the circumferential direction in the inner peripheral edge of the outer main body portion 12c, each of which is L-shaped. The extending portion is configured by bending up the side opposite to the pressure plate 2a. Each of the inner peripheral edge side outward bending raising plate portions 39a and 39b is formed with radial elastic pressing plate portions 40a and 40b, which are free ends in which the respective distal end edges are not continuous with any portion. The distal ends of the pair of radial elastic pressing plates 40a, 40b constituting the same radial elastic pressing unit 38, 38 are overlapped in the radial direction and impart elastic force in the direction in which they approach each other without external force acting. Has been.

本例の構造は、前記内側シム板3cの内側本体部分7cを前記プレッシャプレート2aの背面に重ね合わせ、更にこの内側本体部分7cの外面側に前記外側シム板4cの外側本体部分12cを重ね合わせた状態で、前述の様に、前記両内側曲げ起こし板部19b、19bと周方向弾性押圧板部35、35とを係合させる。同時に、前記両径方向弾性押圧ユニット38、38を構成する一対ずつの径方向弾性押圧板部40a、40bにより前記両内周縁側内側曲げ起こし板部37、37を、径方向両側から弾性的に押圧する。この状態で、前記外側シム板4cが前記内側シム板3cに対し、径方向に変位可能に、且つ、これら両シム板4c、3cに外力が作用しない状態で、径方向に関するこれら両シム板4c、3cの位置関係が、前記両径方向弾性押圧ユニット38、38を構成する各径方向弾性押圧板部40a、40bの弾力に基き、中立位置に復帰する状態で組み合わされる。
その他の部分の構成及び作用は、基本的には前述した実施の形態の第1例と同様であるから、重複する説明は省略する。
In the structure of this example, the inner body portion 7c of the inner shim plate 3c is overlaid on the back surface of the pressure plate 2a, and the outer body portion 12c of the outer shim plate 4c is overlaid on the outer surface side of the inner body portion 7c. In this state, as described above, both the inner bent plates 19b, 19b are engaged with the circumferential elastic pressing plates 35, 35. At the same time, a pair of radial elastic pressing plates 40a, 40b constituting the both radial elastic pressing units 38, 38 elastically cause the inner peripheral edge side inner bending raising plate portions 37, 37 to elastically move from both radial sides. Press. In this state, the outer shim plate 4c is displaceable in the radial direction with respect to the inner shim plate 3c, and both shim plates 4c in the radial direction are not applied to the shim plates 4c and 3c. 3c is combined in a state of returning to the neutral position based on the elasticity of each radial elastic pressing plate portion 40a, 40b constituting the both radial elastic pressing units 38, 38.
Since the configuration and operation of the other parts are basically the same as those in the first example of the above-described embodiment, a duplicate description is omitted.

本発明のディスクブレーキ用パッド組立体を構成するシム板の数は、2枚に限定されるものではない。3枚目のシム板(例えば中間シム板)を、プレッシャプレートと内側シム板との間、或いは内側シム板と外側シム板との間に挟持する構造に関して、本発明を実施する事もできる。   The number of shim plates constituting the disc brake pad assembly of the present invention is not limited to two. The present invention can also be implemented with respect to a structure in which a third shim plate (for example, an intermediate shim plate) is sandwiched between a pressure plate and an inner shim plate or between an inner shim plate and an outer shim plate.

1 パッド
2、2a プレッシャプレート
3、3a、3b、3c 内側シム板
4、4a、4b、4c 外側シム板
5、5a 組み合わせシム板
6 ライニング
7、7a、7b、7c 内側本体部分
8a、8b、8c 内側係止片
9 透孔
10 係止凹部
11 段差部
12、12a、12b、12c 外側本体部分
13a、13b、13c 外側係止片
14、14a ディスクブレーキ用パッド組立体
15 外径側中央係止凹部
16 係止凸部
17 内径側中央係止凹部
18a、18b、18c 内側係止片
19、19a、19b 内側曲げ起こし板部
20a、20b、20c 外側係止片
21、21a、21b 外側曲げ起こし板部
22 基部
23 湾曲部
24 弾性押圧部
25、25a 透孔
26 内側基部
27 内側湾曲部
28 内側弾性押圧部
29 外側基部
30 外側湾曲部
31 外側弾性押圧部
32 外径側弾性押圧部
33 内径側弾性押圧部
34a、34b 凸曲面
35 周方向弾性押圧板部
36 切り欠き部
37 内径側内側曲げ起こし板部
38 径方向弾性押圧ユニット
39a、39b 内周縁側外側曲げ起こし板部
40a、40b 径方向弾性押圧板部
DESCRIPTION OF SYMBOLS 1 Pad 2, 2a Pressure plate 3, 3a, 3b, 3c Inner shim board 4, 4a, 4b, 4c Outer shim board 5, 5a Combination shim board 6 Lining 7, 7a, 7b, 7c Inner body part 8a, 8b, 8c Inner locking piece 9 Through hole 10 Locking recess 11 Stepped portion 12, 12a, 12b, 12c Outer body portion 13a, 13b, 13c Outer locking piece 14, 14a Disc brake pad assembly 15 Outer diameter side central locking recess 16 Locking convex part 17 Inner diameter side central locking concave part 18a, 18b, 18c Inner locking piece 19, 19a, 19b Inner bending raising plate part 20a, 20b, 20c Outer locking piece 21, 21a, 21b Outer bending raising plate part 22 Base 23 Curved portion 24 Elastic pressing portion 25, 25a Through hole 26 Inner base 27 Inner curved portion 28 Inner elastic pressed portion 29 Outer base 30 Outer curved portion 3 Outer elastic pressing portion 32 Outer diameter side elastic pressing portion 33 Inner diameter side elastic pressing portions 34a and 34b Convex curved surface 35 Circumferential elastic pressing plate portion 36 Notch portion 37 Inner diameter side inner bending raising plate portion 38 Radial elastic pressing units 39a and 39b Inner peripheral edge side outer bent plate part 40a, 40b Radial direction elastic pressing plate part

Claims (9)

プレッシャプレートの前面にライニングを添着固定して成り、ロータの軸方向側面に対向する部分に配置されるパッドと、このパッドを構成するプレッシャプレートの背面に、周方向及び径方向の変位を制限された状態で添設された、平板状の内側本体部分を有する内側シム板と、この内側シム板に重ね合わされた、平板状の外側本体部分を有する外側シム板とを備えたディスクブレーキ用パッド組立体に於いて、
前記内側シム板の内側本体部分の周方向両端縁部から前記プレッシャプレートと反対側に曲げ起こされた状態で設けられた、一対の内側曲げ起こし板部と、
前記外側シム板の外側本体部分の周方向両端縁部から前記プレッシャプレートと反対側に曲げ起こされた、一対の外側曲げ起こし板部とを備え、
これら両外側曲げ起こし板部はそれぞれ、中間部をU字形に折り返されたもので、それぞれの基端縁部を前記外側本体部分の周方向端縁に連続させた基部と、この基部の先端縁にその基端縁を連続させた湾曲部と、この湾曲部の先端縁にその基端縁を連続させた弾性押圧部とを備えており、
前記内側本体部分を前記プレッシャプレートの背面に重ね合わせ、更にこの内側本体部分の外面側に前記外側本体部分を重ね合わせた状態で、前記両外側曲げ起こし板部の弾性押圧部の周方向外側面と前記両内側曲げ起こし板部の周方向内側面とを弾性的に当接させる事により、
前記外側シム板を前記内側シム板に対し、周方向に変位可能に、且つ、これら両シム板に外力が作用しない状態で、周方向に関するこれら両シム板の位置関係が、前記両外側曲げ起こし板部の弾力に基き、中立位置に復帰する状態で組み合わせている事を特徴とするディスクブレーキ用パッド組立体。
The lining is attached and fixed to the front surface of the pressure plate, and the displacement in the circumferential direction and radial direction is limited on the pad arranged on the portion facing the axial side surface of the rotor and the back surface of the pressure plate that constitutes this pad. A disc brake pad assembly comprising an inner shim plate having a flat inner body portion and an outer shim plate having a flat outer body portion superimposed on the inner shim plate. In a solid,
A pair of inner bent and raised plate portions provided in a state bent and raised from both circumferential edges of the inner body portion of the inner shim plate to the opposite side of the pressure plate;
A pair of outer bent and raised plate portions bent and raised from opposite circumferential edges of the outer body portion of the outer shim plate to the opposite side of the pressure plate;
Each of the outer bent plate parts is formed by folding the middle part into a U-shape, a base part in which each base end edge part is continued to the circumferential end edge of the outer body part, and a leading edge of the base part. A curved portion in which the base end edge is made continuous, and an elastic pressing portion in which the base end edge is made continuous with the distal end edge of the curved portion,
In the state where the inner main body portion is overlapped with the back surface of the pressure plate and the outer main body portion is overlapped with the outer surface side of the inner main body portion, the outer circumferential surface of the elastic pressing portion of the outer bent plate portions And elastically abutting the inner side surfaces of the both inner side bent raised plate parts,
With the outer shim plate being displaceable in the circumferential direction with respect to the inner shim plate and with no external force acting on both the shim plates, the positional relationship between the two shim plates in the circumferential direction is caused by the bending of both outer shims. A disc brake pad assembly characterized by being combined in a state of returning to a neutral position based on the elasticity of the plate portion.
前記両シム板の径方向両端縁から前記プレッシャプレートの側に折れ曲がった径方向折れ曲がり板部を、このプレッシャプレートの内外両周縁部に係合させる事により、このプレッシャプレートに対する前記両シム板の、径方向に関する位置決めを図っている、請求項1に記載したディスクブレーキ用パッド組立体。   By engaging a radially bent plate portion bent toward both sides of the pressure plate from both radial edges of the shim plates with both inner and outer peripheral edge portions of the pressure plate, the both shim plates with respect to the pressure plate are The disc brake pad assembly according to claim 1, wherein positioning in the radial direction is intended. 前記両外側曲げ起こし板部の中間部で、少なくとも前記湾曲部を含む部分の幅方向中央部に透孔を形成する事により、前記両外側曲げ起こし板部の弾性押圧部を弾性変形させる為に要する力の低減を図っている、請求項1〜2のうちの何れか1項に記載したディスクブレーキ用パッド組立体。   In order to elastically deform the elastic pressing portions of the outer bent plate portions by forming a through hole at the center in the width direction of at least the portion including the curved portion at the middle portion of the outer bent plate portions. The disk brake pad assembly according to any one of claims 1 and 2, wherein a required force is reduced. 前記内側本体部分に対して前記両内側曲げ起こし板部を、90度を超えて折り曲げる事により、この内側本体部分とこれら両内側曲げ起こし板部との成す角度を鋭角とすると共に、前記両外側曲げ起こし板部の弾性押圧部のうちでこれら両内側曲げ起こし板部の周方向内側面と当接する部分を前記湾曲部の先端縁よりも周方向外方に突出させて、前記両外側曲げ起こし板部の弾性押圧部と前記両内側曲げ起こし板部の周方向内側面との係合に基づき、前記両シム板同士の分離防止を図っている、請求項1〜3のうちの何れか1項に記載したディスクブレーキ用パッド組立体。   Bending the both inner bent and raised plate portions with respect to the inner main body portion over 90 degrees makes the angle formed by the inner main body portion and both inner bent and raised plate portions an acute angle and the both outer sides. Of the elastic pressing portions of the bent plate portions, the portions that are in contact with the inner circumferential surfaces of the inner bent plate portions are protruded outward in the circumferential direction from the front edge of the curved portion, and the outer bent portions are raised. Any one of Claims 1-3 which aims at prevention of isolation | separation of the said both shim boards based on the engagement with the elastic direction part of the board part, and the circumferential direction inner surface of the said both inner side bending raising board part. Disc brake pad assembly as described in the above section. プレッシャプレートの前面にライニングを添着固定して成り、ロータの軸方向側面に対向する部分に配置されるパッドと、このパッドを構成するプレッシャプレートの背面に、周方向及び径方向の変位を制限された状態で添設された、平板状の内側本体部分を有する内側シム板と、この内側シム板に重ね合わされた、平板状の外側本体部分を有する外側シム板とを備えたディスクブレーキ用パッド組立体に於いて、
前記内側シム板の内側本体部分の周方向両端縁部から前記プレッシャプレートと反対側に曲げ起こされた状態で設けられた、一対の内側曲げ起こし板部と、
前記外側シム板の外側本体部分の周方向両端縁部から前記プレッシャプレートと反対側に曲げ起こされた、一対の外側曲げ起こし板部とを備え、
前記両内側曲げ起こし板部はそれぞれ、中間部をU字形に折り返されたもので、それぞれの基端縁部を前記内側本体部分の周方向端縁に連続させた内側基部と、この内側基部の先端縁にその基端縁を連続させた内側湾曲部と、この内側湾曲部の先端縁にその基端縁を連続させた内側弾性押圧部とを備えており、
前記両外側曲げ起こし板部はそれぞれ、中間部をU字形に折り返されたもので、それぞれの基端縁部を前記外側本体部分の周方向端縁に連続させた外側基部と、この外側基部の先端縁にその基端縁を連続させた外側湾曲部と、この外側湾曲部の先端縁にその基端縁を連続させた外側弾性押圧部とを備えており、
前記内側本体部分を前記プレッシャプレートの背面に重ね合わせ、更にこの内側本体部分の外面側に前記外側本体部分を重ね合わせた状態で、前記両外側曲げ起こし板部の外側弾性押圧部の周方向内側面と前記両内側弾性押圧部の周方向外側面とを弾性的に当接させる事により、
前記外側シム板を前記内側シム板に対し、周方向に変位可能に、且つ、これら両シム板に外力が作用しない状態で、周方向に関するこれら両シム板の位置関係が、前記両外側曲げ起こし板部の弾力に基き、中立位置に復帰する状態で組み合わせている事を特徴とするディスクブレーキ用パッド組立体。
The lining is attached and fixed to the front surface of the pressure plate, and the displacement in the circumferential direction and radial direction is limited on the pad arranged on the portion facing the axial side surface of the rotor and the back surface of the pressure plate that constitutes this pad. A disc brake pad assembly comprising an inner shim plate having a flat inner body portion and an outer shim plate having a flat outer body portion superimposed on the inner shim plate. In a solid,
A pair of inner bent and raised plate portions provided in a state bent and raised from both circumferential edges of the inner body portion of the inner shim plate to the opposite side of the pressure plate;
A pair of outer bent and raised plate portions bent and raised from opposite circumferential edges of the outer body portion of the outer shim plate to the opposite side of the pressure plate;
Each of the inner bent plate portions is formed by folding an intermediate portion into a U-shape, and an inner base portion in which each base end edge portion is connected to a circumferential end edge of the inner main body portion, and the inner base portion. An inner curved portion in which the base edge is made continuous with the distal edge, and an inner elastic pressing portion in which the base edge is made continuous with the distal edge of the inner curved portion,
Each of the outer bent plate portions is formed by folding an intermediate portion into a U shape, and an outer base portion in which each base end edge portion is connected to a circumferential end edge of the outer body portion, and the outer base portion. An outer curved portion in which the base edge is made continuous with the distal edge, and an outer elastic pressing portion in which the base edge is made continuous with the distal edge of the outer curved portion,
The inner body portion is overlapped on the back surface of the pressure plate, and the outer body portion is overlapped on the outer surface side of the inner body portion. By elastically abutting the side surface and the circumferential outer surface of both inner elastic pressing portions,
With the outer shim plate being displaceable in the circumferential direction with respect to the inner shim plate and with no external force acting on both the shim plates, the positional relationship between the two shim plates in the circumferential direction is caused by the bending of both outer shims. A disc brake pad assembly characterized by being combined in a state of returning to a neutral position based on the elasticity of the plate portion.
前記内側曲げ起こし板部の中間部で、少なくとも前記内側湾曲部を含む部分の幅方向中央部に透孔を形成する事により、前記両内側曲げ起こし板部の内側弾性押圧部を弾性変形させる為に要する力の低減を図っている、請求項5に記載したディスクブレーキ用パッド組立体。   In order to elastically deform the inner elastic pressing portions of the inner bent plate portions by forming a through hole in the middle portion of the width direction of at least the portion including the inner curved portion at the intermediate portion of the inner bent plate portions. 6. The disc brake pad assembly according to claim 5, wherein a force required for the disc brake is reduced. 前記両外側曲げ起こし板部の外側湾曲部の径方向両端縁から径方向に延出すると共に先端部を前記プレッシャプレートに向け折り曲げて、外径側、内径側各弾性押圧板部とし、これら各弾性押圧板部の先端部を前記内側弾性押圧部の径方向両端縁部に弾性的に当接させる事により、径方向に関する前記両シム板の位置関係が、前記各外径側、内径側各弾性押圧板部の弾力に基き、中立位置に復帰する状態で組み合わせている、請求項5〜6のうちの何れか1項に記載したディスクブレーキ用パッド組立体。   Extending in the radial direction from both ends in the radial direction of the outer curved portion of the outer bent plate portions and bending the tip portion toward the pressure plate to form an elastic pressing plate portion on the outer diameter side and inner diameter side. By causing the distal end portion of the elastic pressing plate portion to elastically contact the both end edges in the radial direction of the inner elastic pressing portion, the positional relationship between the two shim plates with respect to the radial direction is determined by the outer diameter side and the inner diameter side. The disc brake pad assembly according to any one of claims 5 to 6, which is combined in a state of returning to the neutral position based on the elasticity of the elastic pressing plate portion. プレッシャプレートの前面にライニングを添着固定して成り、ロータの軸方向側面に対向する部分に配置されるパッドと、このパッドを構成するプレッシャプレートの背面に、周方向及び径方向の変位を制限された状態で添設された、平板状の内側本体部分を有する内側シム板と、この内側シム板に重ね合わされた、平板状の外側本体部分を有する外側シム板とを備えたディスクブレーキ用パッド組立体に於いて、
前記内側シム板の内側本体部分の周方向両端寄り部分から前記プレッシャプレートと反対側に曲げ起こされた状態で設けられた、一対の内側曲げ起こし板部と、
前記外側シム板の外側本体部分の周方向両端縁部から前記プレッシャプレートと反対側に曲げ起こされた、一対の外側曲げ起こし板部とを備え、
これら両外側曲げ起こし板部は、前記外側本体部分の周方向両端縁から延出した延出部の基部を前記プレッシャプレートと反対側に向け折り曲げて成るもので、それぞれの先端寄り部分を、それぞれの先端縁が何れの部分とも連続しない自由端である周方向弾性押圧板部としており、
前記内側シム板の内側本体部分を前記プレッシャプレートの背面に重ね合わせ、更にこの内側本体部分の外面側に前記外側シム板の外側本体部分を重ね合わせた状態で、前記両外側曲げ起こし板部を構成する周方向弾性押圧板部により前記両内側曲げ起こし板部を、互いに近付く方向に弾性的に押圧する事によって、
前記外側シム板を前記内側シム板に対し、周方向に変位可能に、且つ、これら両シム板に外力が作用しない状態で、周方向に関するこれら両シム板の位置関係が、前記両周方向弾性押圧板部の弾力に基き、中立位置に復帰する状態で組み合わせている事を特徴とするディスクブレーキ用パッド組立体。
The lining is attached and fixed to the front surface of the pressure plate, and the displacement in the circumferential direction and radial direction is limited on the pad arranged on the portion facing the axial side surface of the rotor and the back surface of the pressure plate that constitutes this pad. A disc brake pad assembly comprising an inner shim plate having a flat inner body portion and an outer shim plate having a flat outer body portion superimposed on the inner shim plate. In a solid,
A pair of inner bent and raised plate portions provided in a state bent and raised from the circumferentially opposite ends of the inner shim plate to the opposite side of the pressure plate;
A pair of outer bent and raised plate portions bent and raised from opposite circumferential edges of the outer body portion of the outer shim plate to the opposite side of the pressure plate;
These outer side bent and raised plate parts are formed by bending the base part of the extending part extending from both circumferential edges of the outer body part toward the side opposite to the pressure plate, and the respective parts closer to the tip are respectively The tip edge of the circumferentially elastic pressing plate is a free end that is not continuous with any part,
In the state where the inner body portion of the inner shim plate is overlaid on the back surface of the pressure plate, and the outer body portion of the outer shim plate is overlaid on the outer surface side of the inner body portion, By elastically pressing the inner bent raised plate portions in the direction approaching each other by the circumferential elastic pressing plate portion to be configured,
The outer shim plate is displaceable in the circumferential direction with respect to the inner shim plate, and in the state where no external force acts on both the shim plates, the positional relationship between the two shim plates with respect to the circumferential direction is the elastic property in both circumferential directions. A disc brake pad assembly characterized by being combined in a state of returning to a neutral position based on the elasticity of the pressing plate portion.
前記内側シム板の内側本体部分の内径寄り部分の周方向に離隔した2個所位置から前記プレッシャプレートと反対側に曲げ起こされた状態で設けられた、一対の内径側内側曲げ起こし板部と、
前記外側シム板の外側本体部分の内周縁の周方向に離隔した2個所位置から前記プレッシャプレートと反対側に曲げ起こされた、それぞれが径方向に離隔した一対ずつの内周縁側外側曲げ起こし板部により構成される、2組の径方向弾性押圧ユニットとを備え、
これら両径方向弾性押圧ユニットを構成する、それぞれ一対ずつの内周縁側外側曲げ起こし板部は、前記外側本体部分の内周縁の周方向に離隔した部分から延出した延出部の基部を前記プレッシャプレートと反対側に向け折り曲げる事に基づいて形成されたもので、それぞれの先端寄り部分を、それぞれの先端縁が何れの部分とも連続しない自由端である径方向弾性押圧板部とすると共に、同じ径方向弾性押圧ユニットを構成する一対の径方向弾性押圧板部の先端部同士を径方向に重畳させており、
前記内側シム板の内側本体部分を前記プレッシャプレートの背面に重ね合わせ、更にこの内側本体部分の外面側に前記外側シム板の外側本体部分を重ね合わせた状態で、前記両径方向弾性押圧ユニットを構成する一対ずつの径方向弾性押圧板部により前記両内周縁側内側曲げ起こし板部を、径方向両側から弾性的に押圧する事によって、
前記外側シム板を前記内側シム板に対し、径方向に変位可能に、且つ、これら両シム板に外力が作用しない状態で、径方向に関するこれら両シム板の位置関係が、前記両径方向弾性押圧ユニットを構成する径方向弾性押圧板部の弾力に基き、中立位置に復帰する状態で組み合わせている、請求項8に記載したディスクブレーキ用パッド組立体。
A pair of inner-side inner bent and raised plate portions provided in a state bent and raised to the opposite side of the pressure plate from two positions spaced in the circumferential direction of the inner-side portion of the inner shim plate;
A pair of inner peripheral side outer bent raised plates that are bent and raised from two circumferentially spaced positions on the inner peripheral edge of the outer shim plate to the opposite side of the pressure plate, each separated radially. Comprising two sets of radial elastic pressing units constituted by a portion,
Each of the pair of inner peripheral edge side outward bending raising plate portions constituting these both radial elastic pressing units has a base portion of an extending portion extending from a circumferentially spaced portion of the inner peripheral edge of the outer body portion. It is formed based on bending toward the opposite side of the pressure plate, and each distal end portion is a radial elastic pressing plate portion that is a free end where each distal end edge is not continuous with any portion, The tip portions of a pair of radial elastic pressing plate portions constituting the same radial elastic pressing unit are superimposed in the radial direction,
In the state where the inner body portion of the inner shim plate is overlaid on the back surface of the pressure plate, and the outer body portion of the outer shim plate is overlaid on the outer surface side of the inner body portion, the dual radial elastic pressing unit is By elastically pressing both inner peripheral edge side inner bending raising plate portions from both sides in the radial direction by a pair of radial elastic pressing plate portions constituting
The outer shim plate is displaceable in the radial direction with respect to the inner shim plate, and in the state where no external force acts on both the shim plates, the positional relationship between the two shim plates with respect to the radial direction is the bi-directional elasticity. The disc brake pad assembly according to claim 8, wherein the disc brake pad assembly is combined in a state of returning to the neutral position based on the elasticity of the radial elastic pressing plate portion constituting the pressing unit.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012111141A1 (en) * 2012-11-20 2014-05-22 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Spring element for brake of vehicle, has spring tongue which is arranged for allowing resilient loading of spring element by urging element

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012111141A1 (en) * 2012-11-20 2014-05-22 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Spring element for brake of vehicle, has spring tongue which is arranged for allowing resilient loading of spring element by urging element

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