JP2013014132A - Precoated aluminum alloy plate for heat dissipation member, and heat dissipation member using same - Google Patents

Precoated aluminum alloy plate for heat dissipation member, and heat dissipation member using same Download PDF

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JP2013014132A
JP2013014132A JP2012125790A JP2012125790A JP2013014132A JP 2013014132 A JP2013014132 A JP 2013014132A JP 2012125790 A JP2012125790 A JP 2012125790A JP 2012125790 A JP2012125790 A JP 2012125790A JP 2013014132 A JP2013014132 A JP 2013014132A
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aluminum alloy
alloy plate
heat radiating
coating film
heat
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JP5497102B2 (en
Inventor
Takaaki Kido
孝聡 城戸
Takamichi Watanabe
貴道 渡邉
Takanori Michiki
隆徳 道木
Naotaka Tomita
直隆 冨田
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Sumitomo Light Metal Industries Ltd
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Sumitomo Light Metal Industries Ltd
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Priority to JP2012125790A priority Critical patent/JP5497102B2/en
Priority to KR1020147000385A priority patent/KR101984482B1/en
Priority to CN201280028383.2A priority patent/CN103717393B/en
Priority to PCT/JP2012/064634 priority patent/WO2012169569A1/en
Priority to TW101120713A priority patent/TWI525187B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/77Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section
    • F21V29/773Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section the planes containing the fins or blades having the direction of the light emitting axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/76Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
    • F21V29/763Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section the planes containing the fins or blades having the direction of the light emitting axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/83Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks the elements having apertures, ducts or channels, e.g. heat radiation holes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • F21V29/89Metals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Laminated Bodies (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a material which can be used to constitute the heat dissipation member which has high dissipation properties and also, is lightweight, as well as the heat dissipation member which is manufactured using this material and is lightweight and low-cost.SOLUTION: There are disclosed a precoated aluminum alloy plate 1 for the heat dissipation member that includes the aluminum alloy plate 10 with a first coat 11 formed on one of the surfaces of the same and a second coat 12 formed on the other surface and the heat dissipation member 5 made of the same. In addition, the first coat 11 indicates more superior heat dissipation properties than the surface of the aluminum alloy plate 10, and the second coat 12 melts or softens by heat and thus, shows bonding function working as a bonding material. The first coat 11 shows a softening point exceeding 150°C and can be constituted by consisting of a heat dissipating substance included in the first base resin which comprises at least one selected from the group of urethane resin, polyolefin resin, epoxy resin, fluororesin and polyester resin.

Description

本発明は、照明器具等の電気機器の放熱を促進させる放熱部材の素材として好適な放熱部材用プレコートアルミニウム合金板及びこれを用いて作製した放熱部材に関する。   The present invention relates to a precoated aluminum alloy plate for a heat radiating member that is suitable as a material for a heat radiating member that promotes heat radiating from an electric device such as a lighting fixture, and a heat radiating member manufactured using the same.

例えばLEDの高性能化に伴い、LEDを光源とした照明器具が実用化されてきた。このような照明器具には、例えば、放熱を促進するために放熱フィンを一体的に形成した放熱部材が備えられている。従来の放熱部材は、例えば特許文献1において示されたような放熱フィンを一体的に備えたアルミニウム合金の鍛造品あるいは鋳造品が多く用いられている。   For example, along with higher performance of LEDs, lighting fixtures using LEDs as light sources have been put into practical use. Such a luminaire includes, for example, a heat radiating member integrally formed with heat radiating fins in order to promote heat radiation. As a conventional heat radiating member, a forged product or cast product of an aluminum alloy integrally provided with a heat radiating fin as shown in Patent Document 1, for example, is often used.

特開2010−73654号公報JP 2010-73654 A

アルミニウム合金の鍛造品あるいは鋳造品よりなる従来の放熱部材は、ある程度放熱性を確保できるものの、重量が重く、生産性が低く、比較的コストの高いものとなっている。そのため、従来の放熱部材と同等以上の放熱性を発揮すると共に、軽量で低コストの放熱部材の開発が望まれている。   A conventional heat radiating member made of an aluminum alloy forging or casting can secure heat radiation to some extent, but is heavy, has low productivity, and is relatively expensive. Therefore, development of a lightweight and low-cost heat radiating member is desired while exhibiting a heat radiating property equivalent to or higher than that of a conventional heat radiating member.

本発明は、かかる背景に鑑みてなされたものであり、放熱性に優れ軽量の放熱部材を構成することができる素材およびこの素材を用いて作製した軽量で低コストの放熱部材を提供しようとするものである。   The present invention has been made in view of such a background, and intends to provide a material capable of forming a lightweight heat radiating member having excellent heat dissipation and a light weight and low cost heat radiating member manufactured using the material. Is.

本発明の一態様は、アルミニウム合金板と、その一方の面に形成された第1塗膜と、他方の面に形成された第2塗膜とを備えるプレコートアルミニウム合金板であって、
上記第1塗膜は、上記アルミニウム合金板の表面よりも優れた放熱性を有しており、
上記第2塗膜は、加熱することによって溶融又は軟化して接着剤となる接着機能を有していることを特徴とする放熱部材用プレコートアルミニウム合金板にある(請求項1)。
One aspect of the present invention is a precoated aluminum alloy plate comprising an aluminum alloy plate, a first coating film formed on one surface thereof, and a second coating film formed on the other surface thereof,
The first coating film has better heat dissipation than the surface of the aluminum alloy plate,
The said 2nd coating film exists in the precoat aluminum alloy plate for heat radiating members characterized by having the adhesion | attachment function which fuse | melts or softens by heating and becomes an adhesive agent (Claim 1).

本発明の他の態様は、他の部材に接合するための接合面を有する底面部と、該底面部から立設させたフィン部とを有する放熱部材であって、
上記底面部及び上記フィン部は、上記放熱部材用プレコートアルミニウム合金板を折り曲げ加工することにより形成されており、
上記底面部における上記接合面は、上記第2塗膜を有する面により構成されていることを特徴とする放熱部材にある(請求項10)。
Another aspect of the present invention is a heat dissipating member having a bottom surface portion having a bonding surface for bonding to another member, and a fin portion erected from the bottom surface portion,
The bottom part and the fin part are formed by bending the precoat aluminum alloy plate for the heat dissipation member,
The joining surface in the bottom portion is a heat radiating member characterized in that it is constituted by a surface having the second coating film (claim 10).

本発明のさらに他の態様は、上記放熱部材用プレコートアルミニウム合金板を複数の折り曲げ起点線に沿って折り曲げてコルゲート状にした放熱部材であって、
上記折り曲げ起点線の形成方向の一端側に、他の部材に接合するための接合端部を有することを特徴とする放熱部材にある(請求項13)。
Still another aspect of the present invention is a heat dissipating member obtained by bending the precoated aluminum alloy plate for a heat dissipating member along a plurality of bending origin lines into a corrugated shape,
The heat dissipating member has a joining end portion for joining to another member on one end side in the forming direction of the bending starting point line (claim 13).

上記放熱部材用プレコートアルミニウム合金板は、上記のごとく放熱性に優れた第1塗膜と、上記接着機能を有する第2塗膜とを有している。そのため、上記第2塗膜を有する面を他の部材に当接させて加熱することにより、上記第2塗膜が接着剤として機能し、上記放熱部材用プレコートアルミニウム合金板を用いて構成した放熱部材を上記他の部材と容易に一体化できる。これにより、他の部材が発する熱は、上記放熱部材用プレコートアルミニウム合金板によって構成した放熱部材における上記第1塗膜の優れた放熱性を利用して効率よく放熱させることができる。   The said precoat aluminum alloy plate for heat radiating members has the 1st coating film excellent in heat dissipation as mentioned above, and the 2nd coating film which has the said adhesive function. Therefore, the surface which has the said 2nd coating film is made to contact | abut another member, and the said 2nd coating film functions as an adhesive agent by heating, and the heat dissipation comprised using the said precoat aluminum alloy plate for heat radiating members. The member can be easily integrated with the other members. Thereby, the heat | fever which another member emits can be efficiently radiated using the outstanding heat dissipation of the said 1st coating film in the heat radiating member comprised with the said precoat aluminum alloy plate for heat radiating members.

また、上記放熱部材用プレコートアルミニウム合金板は、上記アルミニウム合金板を基材として備えたものであり、加工性に優れ、所望の形状に容易に加工することができる。そのため、放熱特性を向上させる対象物である他の部材(照明器具その他の電気機器等の部材)にとって最適な形状に容易に加工することができる。   Moreover, the said precoat aluminum alloy plate for heat radiating members is equipped with the said aluminum alloy plate as a base material, is excellent in workability, and can be easily processed into a desired shape. Therefore, it can be easily processed into an optimum shape for another member (a member such as a lighting fixture or other electric device) that is an object for improving the heat dissipation characteristics.

また、上記放熱部材用プレコートアルミニウム合金板は、上記第1塗膜及び第2塗膜の塗装についても連続ラインを用いて大量に効率よく実施することができる。そのため、非常に効率よく安価に加工することができる。   Moreover, the said precoat aluminum alloy plate for heat radiating members can be efficiently implemented in large quantities using a continuous line also about the coating of the said 1st coating film and a 2nd coating film. Therefore, it can process very efficiently and inexpensively.

また、上記放熱部材用プレコートアルミニウム合金板は、板状のまま対象物の表面に沿って貼り付けるだけの形態で使用することもでき、この場合においても、上記第1塗膜の優れた放熱性を利用して他の部材から伝達される熱を効率よく放熱させることができる。   In addition, the precoated aluminum alloy plate for a heat radiating member can be used in a form that is simply stuck along the surface of the object in the form of a plate. In this case, the excellent heat dissipation of the first coating film is also possible. The heat transmitted from other members can be efficiently radiated using

また、上記放熱部材用プレコートアルミニウム合金板を折り曲げ加工することにより上記底面部とフィン部とを形成したタイプの上記放熱部材は、上記のごとく、底面部における接合面を上記第2塗膜を有する面により構成する。これにより、他の部材と底面部とを上記第2塗膜の接着機能を用いて容易に一体化することができ、上記フィン部が立設した状態を容易に得ることができる。そして、フィン部の存在によって、上記第1塗膜の表面積を大きくすることができ、優れた放熱性を得ることができる。   Moreover, the said heat radiating member of the type which formed the said bottom face part and the fin part by bending the said precoat aluminum alloy plate for said heat radiating member has the said 2nd coating film in the joining surface in a bottom face part as mentioned above. Consists of surfaces. Thereby, another member and a bottom face part can be easily integrated using the adhesive function of the second coating film, and a state where the fin part is erected can be easily obtained. And by the presence of a fin part, the surface area of the said 1st coating film can be enlarged, and the outstanding heat dissipation can be obtained.

また、上記放熱部材用プレコートアルミニウム合金板を複数の折り曲げ起点線に沿って折り曲げてコルゲート状にした放熱部材においても、上記第1塗膜の表面積を大きくすることができ、優れた放熱性を得ることができる。また、上記折り曲げ起点線の形成方向の一端側に、他の部材に接合するための接合端部を有する放熱部材は、コルゲート状の側面の表面積が大きくなり、側面からの放熱性を高めることができる。
また、他の部材との接合時には、例えば上記放熱部材の接合端部を他の部材上に配置して加熱する。これにより、上記放熱部材の上記第2塗膜が少なくとも部分的に溶融又は軟化し、溶融又は軟化した第2塗膜は自重により他の部材上に広がる。さらに放冷させることにより、溶融又は軟化した第2塗膜が硬化し、他の部材と放熱部材とを簡単に接合させることができる。
Further, even in a heat dissipation member in which the precoated aluminum alloy plate for a heat dissipation member is bent along a plurality of bending origin lines into a corrugated shape, the surface area of the first coating film can be increased, and excellent heat dissipation is obtained. be able to. In addition, the heat dissipation member having a joining end portion for joining to another member on one end side in the formation direction of the bending origin line increases the surface area of the corrugated side surface, thereby improving heat dissipation from the side surface. it can.
Moreover, at the time of joining with another member, for example, the joining end portion of the heat radiating member is disposed on the other member and heated. Thereby, the second coating film of the heat dissipation member is at least partially melted or softened, and the melted or softened second coating film spreads on other members by its own weight. Further, by allowing to cool, the melted or softened second coating film is cured, and the other member and the heat dissipation member can be easily joined.

実施例1における、放熱部材用プレコートアルミニウム合金板の構成を示す説明図。Explanatory drawing which shows the structure of the precoat aluminum alloy plate for heat radiating members in Example 1. FIG. 実施例1における、放熱部材のフィン部及び底面部の折り曲げ形状を示す説明図。Explanatory drawing which shows the bending shape of the fin part and bottom face part of a thermal radiation member in Example 1. FIG. 実施例1における、放熱部材の底面部と反対側から見た状態を示す説明図。Explanatory drawing which shows the state seen from the opposite side to the bottom face part of the thermal radiation member in Example 1. FIG. 実施例1における、放熱部材を装着したダウンライトの構成を示す説明図。FIG. 3 is an explanatory diagram illustrating a configuration of a downlight equipped with a heat dissipation member in the first embodiment. 実施例1における、他の部材に接着した状態の放熱部材を示す説明図。Explanatory drawing which shows the heat radiating member in the state adhere | attached on the other member in Example 1. FIG. 実施例2における、放熱部材のフィン部及び底面部の折り曲げ形状を示す説明図。Explanatory drawing which shows the bending shape of the fin part and bottom face part of a thermal radiation member in Example 2. FIG. 実施例2における、放熱部材の底面部と反対側から見た状態を示す説明図。Explanatory drawing which shows the state seen from the opposite side to the bottom face part of the thermal radiation member in Example 2. FIG. 実施例2における、放熱部材を装着したダウンライトの構成を示す説明図。Explanatory drawing which shows the structure of the downlight which mounted | wore with the heat radiating member in Example 2. FIG. 実施例2における、他の部材に接着した状態の放熱部材を示す説明図。Explanatory drawing which shows the thermal radiation member in the state adhere | attached on the other member in Example 2. FIG. 比較例1における、放熱部材を装着したダウンライトの構成を示す説明図。Explanatory drawing which shows the structure of the downlight which mounted | wore with the heat radiating member in the comparative example 1. FIG. 実施例1、2及び比較例1の評価結果を示す説明図。Explanatory drawing which shows the evaluation result of Example 1, 2 and the comparative example 1. FIG. 実施例12における、ベース板を接合した放熱部材の斜視図。The perspective view of the heat radiating member which joined the base board in Example 12. FIG. 実施例12における、ベース板を接合した放熱部材の上面図。The top view of the heat radiating member which joined the base board in Example 12. FIG. 実施例12における、ベース板を接合した放熱部材の側面図。The side view of the heat radiating member which joined the base board in Example 12. FIG. 実施例12における、円筒形状の放熱部材の径方向の部分断面を拡大して示す説明図。Explanatory drawing which expands and shows the partial cross section of the radial direction of the cylindrical-shaped heat radiating member in Example 12. FIG. 実施例12における、放熱部材を装着したダウンライトの構成を示す説明図。Explanatory drawing which shows the structure of the downlight which mounted | wore with the heat radiating member in Example 12. FIG. 実施例12における、他の部材に接着した状態の放熱部材を断面構造にて示す説明図。Explanatory drawing which shows the heat radiating member in the state adhere | attached on the other member in Example 12 in sectional structure.

上記放熱部材用プレコートアルミニウム合金板の基材であるアルミニウム合金板の材質としては、1000系、3000系、5000系、6000系など、成形加工に好適な材質を用いることができる。例えば、1050、8021、3003、3004、3104、5052、5182、5N01などがある。アルミニウム合金板の板厚は、特に限定されないが、製造しやすさ及び加工しやすさの観点からみれば、0.3mm〜1.5mmにすることが好ましい。   As a material of the aluminum alloy plate which is a base material of the pre-coated aluminum alloy plate for the heat radiating member, a material suitable for forming such as 1000 series, 3000 series, 5000 series, 6000 series, etc. can be used. For example, there are 1050, 8021, 3003, 3004, 3104, 5052, 5182, 5N01 and the like. The plate thickness of the aluminum alloy plate is not particularly limited, but is preferably 0.3 mm to 1.5 mm from the viewpoint of ease of manufacture and ease of processing.

上記放熱部材用プレコートアルミニウム合金板において、上記第1塗膜は、軟化点が150℃超えであって、フッ素樹脂、数平均分子量10000〜40000のウレタン樹脂、数平均分子量10000〜40000のポリオレフィン樹脂、数平均分子量1000〜15000のエポキシ樹脂、数平均分子量10000〜40000のポリエステル樹脂から選ばれる少なくとも1種からなる第1ベース樹脂中に放熱性物質を含有してなる構成をとることができる(請求項2)。   In the precoated aluminum alloy plate for a heat dissipation member, the first coating film has a softening point exceeding 150 ° C., a fluororesin, a urethane resin having a number average molecular weight of 10,000 to 40,000, a polyolefin resin having a number average molecular weight of 10,000 to 40,000, It is possible to adopt a constitution in which a heat-dissipating substance is contained in the first base resin composed of at least one selected from an epoxy resin having a number average molecular weight of 1000 to 15000 and a polyester resin having a number average molecular weight of 10,000 to 40,000. 2).

すなわち、上記第1塗膜としては、そのベース樹脂として、軟化点が150℃超えの合成樹脂を用いることができる。これにより、第2塗膜を加熱して溶融又は軟化させる際にも第1塗膜が溶融又は軟化してしまうことを容易に防止することができる。より好ましくは、第1塗膜のベース樹脂の軟化点は170℃以上がよく、さらに好ましくは200℃以上がよい。また、入手の容易性という観点からは、上記第1塗膜のベース樹脂としては、軟化点300℃以下の合成樹脂を用いることができる。   That is, as the first coating film, a synthetic resin having a softening point exceeding 150 ° C. can be used as the base resin. Thereby, even when the second coating film is heated to be melted or softened, the first coating film can be easily prevented from melting or softening. More preferably, the softening point of the base resin of the first coating film is 170 ° C. or higher, and more preferably 200 ° C. or higher. Further, from the viewpoint of availability, a synthetic resin having a softening point of 300 ° C. or lower can be used as the base resin of the first coating film.

また、上記第1塗膜としては、それぞれ上述の数平均分子量の範囲の合成樹脂を用いることができる。この範囲の数平均分子量を有する合成樹脂を用いることにより、塗膜の成形性を確保することが容易となる。各合成樹脂の数平均分子量が下限に定めた数値未満の場合には、塗膜が硬くなり成形性が悪化するおそれがあり、一方、上限に定めた数値を超える場合には、塗膜が軟らかすぎて耐疵付き性が低下するおそれがある。
また、上記第1塗膜としては上述のようにフッ素樹脂を用いることができ、フッ素樹脂の分子量は、特に限定されず、工業的に入手可能な範囲のものを採用することができる。入手のしやすさという観点から、好ましくは、フッ素樹脂の分子量は5万〜1000万であることがよい。
また、ポリオレフィン樹脂としては、例えばポリエチレン樹脂、ポリプロピレン樹脂などを用いることができる。
Moreover, as said 1st coating film, the synthetic resin of the range of the above-mentioned number average molecular weight can be used, respectively. By using a synthetic resin having a number average molecular weight in this range, it becomes easy to ensure the moldability of the coating film. If the number average molecular weight of each synthetic resin is less than the value set as the lower limit, the coating film may become hard and the moldability may deteriorate, whereas if it exceeds the value set as the upper limit, the coating film is soft. Too much scratch resistance may be reduced.
Moreover, as above-mentioned, a fluororesin can be used as said 1st coating film, The molecular weight of a fluororesin is not specifically limited, The thing of the range which can be obtained industrially can be employ | adopted. From the viewpoint of easy availability, the molecular weight of the fluororesin is preferably 50,000 to 10,000,000.
Moreover, as polyolefin resin, a polyethylene resin, a polypropylene resin, etc. can be used, for example.

また、上記第1塗膜は、上記放熱性物質として、酸化チタン、カーボン、シリカ、アルミナ、酸化ジルコニウムの1種または2種以上を含有させることができる(請求項3)。これらの物質を上記放熱性物質として採用することにより、上記第1塗膜の放熱性を容易に高めることができる。   Moreover, the said 1st coating film can contain the 1 type (s) or 2 or more types of a titanium oxide, carbon, a silica, an alumina, and a zirconium oxide as said heat dissipation substance. By adopting these materials as the heat dissipation material, the heat dissipation performance of the first coating film can be easily increased.

上記第1塗膜の放熱性の特性としては、赤外線の積分放射率によって評価することができる。たとえば、上記第1塗膜は、赤外線の積分放射率が70%以上となるように調整することが好ましい。これによって、安定した放熱特性が得られる。赤外線の積分放射率は、FT−IRによって試料と理想黒体の赤外線放射量を比較することにより測定することができる。なお、一般に、アルミニウム合金板の赤外線の積分放射率は、15〜18%である。   The heat dissipation characteristics of the first coating film can be evaluated by the infrared integrated emissivity. For example, the first coating film is preferably adjusted such that the infrared integrated emissivity is 70% or more. Thereby, stable heat dissipation characteristics can be obtained. The infrared integrated emissivity can be measured by comparing the amount of infrared radiation of the sample and the ideal black body by FT-IR. In general, the infrared integrated emissivity of the aluminum alloy plate is 15 to 18%.

また、上記第1塗膜においては、上記第1ベース樹脂100重量部に対して、平均粒径0.1〜100μmの酸化チタン0.5〜200重量部、微粉末のカーボン0.5〜25重量部、シリカ0.5〜200重量部、アルミナ0.5〜200重量部、及び酸化ジルコニウム0.5〜200重量部から選ばれる少なくとも1種を含有させることができる(請求項4)。   In the first coating film, 0.5 to 200 parts by weight of titanium oxide having an average particle size of 0.1 to 100 μm and 0.5 to 25 carbons of fine powder with respect to 100 parts by weight of the first base resin. It is possible to contain at least one selected from parts by weight, 0.5 to 200 parts by weight of silica, 0.5 to 200 parts by weight of alumina, and 0.5 to 200 parts by weight of zirconium oxide.

すなわち、上記第1塗膜に酸化チタンを含有させる場合には、その平均粒径を0.1〜100μmの範囲にすることが好ましい。これにより、酸化チタンの粒子が第1塗膜から分離して脱落する不具合を抑制して安定的な放熱性向上効果を得ることができる。   That is, when titanium oxide is contained in the first coating film, the average particle size is preferably in the range of 0.1 to 100 μm. Thereby, the malfunction which the particle | grains of a titanium oxide isolate | separates from a 1st coating film, and drops | omits can be suppressed, and the stable heat dissipation improvement effect can be acquired.

また、上記第1塗膜に酸化チタンを含有させる場合の含有量は、上記第1ベース樹脂100重量部に対して、0.5〜200重量部とすることが好ましい。これにより、酸化チタンの粒子が第1塗膜から分離して脱落する不具合を抑制しつつ安定的な放熱性向上効果を得ることができる。   Further, the content when titanium oxide is contained in the first coating film is preferably 0.5 to 200 parts by weight with respect to 100 parts by weight of the first base resin. Thereby, the stable heat dissipation improvement effect can be acquired, suppressing the malfunction which the particle | grains of a titanium oxide isolate | separate from a 1st coating film, and drop | omit.

また、上記微粉末のカーボンとしては、平均粒径が1nm〜500nmのカーボンを用いることができる。また、上記第1塗膜にカーボンを含有させる場合の含有量は、0.5〜25重量部であることが好ましい。これにより、カーボンの粒子が第1塗膜から分離して脱落する不具合を抑制しつつ安定的な放熱性向上効果を得ることができる。   Further, as the fine powder carbon, carbon having an average particle diameter of 1 nm to 500 nm can be used. Moreover, it is preferable that content when making the said 1st coating film contain carbon is 0.5-25 weight part. Thereby, the stable heat dissipation improvement effect can be acquired, suppressing the malfunction which the particle | grains of carbon isolate | separate from a 1st coating film, and drop | omit.

また、上記シリカとしては、例えば、平均粒径が0.1〜100μmのものを用いることができる。また、上記第1塗膜にシリカを含有させる場合の含有量は、0.5〜200重量部であることが好ましい。これにより、シリカの粒子が第1塗膜から分離して脱落する不具合を抑制しつつ安定的な放熱性向上効果を得ることができる。   Moreover, as said silica, a thing with an average particle diameter of 0.1-100 micrometers can be used, for example. Moreover, it is preferable that content when making the said 1st coating film contain a silica is 0.5-200 weight part. Thereby, the stable heat dissipation improvement effect can be acquired, suppressing the malfunction which the particle | grains of a silica isolate | separate from a 1st coating film and drop | omit.

また、上記アルミナとしては、例えば、平均粒径が0.1〜100μmのものを用いることができる。また、上記第1塗膜にアルミナを含有させる場合の含有量は、0.5〜200重量部であることが好ましい。これにより、アルミナの粒子が第1塗膜から分離して脱落する不具合を抑制しつつ安定的な放熱性向上効果を得ることができる。   Moreover, as said alumina, a thing with an average particle diameter of 0.1-100 micrometers can be used, for example. Moreover, it is preferable that content when making the said 1st coating film contain alumina is 0.5-200 weight part. Thereby, the stable heat dissipation improvement effect can be acquired, suppressing the malfunction which the particle | grains of an alumina isolate | separate from a 1st coating film, and drop | omit.

また、上記酸化ジルコニウムとしては、例えば、平均粒径が0.1〜100μmものを用いることができる。また、上記第1塗膜に酸化ジルコニウムを含有させる場合の含有量は、0.5〜200重量部であることが好ましい。これにより、酸化ジルコニウムの粒子が第1塗膜から分離して脱落する不具合を抑制しつつ安定的な放熱性向上効果を得ることができる。   Moreover, as said zirconium oxide, an average particle diameter of 0.1-100 micrometers can be used, for example. Moreover, it is preferable that content in the case of making a said 1st coating film contain a zirconium oxide is 0.5-200 weight part. Thereby, the stable heat dissipation improvement effect can be acquired, suppressing the malfunction which the particle | grains of a zirconium oxide isolate | separate from a 1st coating film, and drop | omit.

また、上記第1塗膜の膜厚は、例えば0.5〜100μmとすることができる。   Moreover, the film thickness of the said 1st coating film can be 0.5-100 micrometers, for example.

また、上記第2塗膜は、軟化点が150℃以下であって、アクリル樹脂、ウレタン樹脂、アイオノマー樹脂、ポリオレフィン樹脂、エポキシ樹脂、ポリエステル樹脂の1種あるいは2種以上からなる第2ベース樹脂を含有させることができる(請求項5)。この場合には、軟化点を150℃以下とすることにより、上記第2塗膜の接着機能を発揮させる場合の加熱を比較的低温で実施することができる。この軟化点の調整は、各樹脂の数平均分子量の調整などにより容易に行うことができる。より好ましくは、上記第2塗膜の軟化点は140℃以下がよい。なお、軟化点の下限は、上記放熱部材用プレコートアルミニウム合金板を保管する際の反応抑制の観点から50℃以上に制限することが好ましく、70℃以上がより好ましい。
第2塗膜におけるポリオレフィン樹脂としては、上記第1塗膜と同様に、例えばポリエチレン樹脂、ポリプロピレン樹脂等を用いることができる。
The second coating film has a softening point of 150 ° C. or less, and a second base resin composed of one or more of acrylic resin, urethane resin, ionomer resin, polyolefin resin, epoxy resin, and polyester resin. It can be contained (claim 5). In this case, by setting the softening point to 150 ° C. or lower, the heating for exhibiting the adhesive function of the second coating film can be performed at a relatively low temperature. The softening point can be easily adjusted by adjusting the number average molecular weight of each resin. More preferably, the softening point of the second coating film is 140 ° C. or lower. The lower limit of the softening point is preferably limited to 50 ° C. or higher, more preferably 70 ° C. or higher, from the viewpoint of reaction suppression when storing the precoated aluminum alloy plate for a heat dissipation member.
As a polyolefin resin in a 2nd coating film, a polyethylene resin, a polypropylene resin, etc. can be used similarly to the said 1st coating film, for example.

また、上記第2塗膜は、上記第2ベース樹脂中に、熱伝導性物質を含有させることができる(請求項6)。ここでいう熱伝導性物質は、上記第2ベース樹脂よりも熱伝導性に優れ、第2塗膜全体の熱伝導性を向上させうる物質である。上記熱伝導性物質を含有することによって、上記第2塗膜が他の部材からの伝熱効率が向上し、上記放熱部材用プレコートアルミニウム合金板を用いて構成した放熱部材による放熱性をさらに向上させることができる。   The second coating film may contain a heat conductive substance in the second base resin. The heat conductive substance here is a substance that is superior in heat conductivity to the second base resin and can improve the heat conductivity of the entire second coating film. By containing the thermal conductive substance, the second coating film improves the heat transfer efficiency from other members, and further improves the heat dissipation by the heat dissipation member configured using the precoated aluminum alloy plate for the heat dissipation member. be able to.

また、上記熱伝導性物質として、アルミナ、酸化チタン、シリカ、カーボン又はニッケルを含有させることができる(請求項7)。これらの物質は、熱伝導性に優れ、上記第2塗膜に含有させるものとして好適である。また、上記アルミナ、酸化チタン、シリカ、カーボン又はニッケルの形態としては、粒状あるいは粉末状とすることが好ましい。これらの物質の粒径や含有量は特に限定されず、第2塗膜の塗装性を損なわない範囲で選択可能である。例えば、アルミナ、酸化チタン、シリカ、又はニッケルの平均粒径は0.1〜100μmとすることができ、含有量は上記第2ベース樹脂100重量部に対して、0.5〜200重量部とすることができる。また、カーボンの平均粒径は10〜100nmとすることができ、含有量は上記第2ベース樹脂100重量部に対して、0.5〜25重量部とすることができる。   Moreover, alumina, titanium oxide, silica, carbon, or nickel can be contained as the heat conductive substance. These substances have excellent thermal conductivity and are suitable for inclusion in the second coating film. The form of the alumina, titanium oxide, silica, carbon or nickel is preferably granular or powdery. The particle size and content of these substances are not particularly limited, and can be selected within a range that does not impair the paintability of the second coating film. For example, the average particle diameter of alumina, titanium oxide, silica, or nickel can be 0.1 to 100 μm, and the content is 0.5 to 200 parts by weight with respect to 100 parts by weight of the second base resin. can do. Moreover, the average particle diameter of carbon can be 10-100 nm, and content can be 0.5-25 weight part with respect to 100 weight part of said 2nd base resin.

また、上記第2塗膜に含有させる上記熱伝導性物質がニッケルである場合には、例えば、入手が容易な平均粒径0.3〜100μmのNi球状フィラーと0.2〜5μmの厚さで2〜50μmの長径を有する鱗片状のNiフィラーの少なくとも一方を選択することができる。   Moreover, when the said heat conductive substance contained in the said 2nd coating film is nickel, for example, the Ni spherical filler with an average particle diameter of 0.3-100 micrometers which is easy to obtain, and the thickness of 0.2-5 micrometers At least one of the scale-like Ni fillers having a major axis of 2 to 50 μm can be selected.

また、上記放熱部材料プレコートアルミニウム合金板においては、上記第1塗膜の軟化点をTm1℃、上記第2塗膜の軟化点をTm2℃とすると、Tm1−Tm2≧20であることが好ましい(請求項8)。
Tm1−Tm2<20の場合には、第2塗膜を加熱して溶融又は軟化させる際に、第1塗膜を軟化させることなく第2塗膜を溶融又は軟化させることが困難になるおそれがある。より好ましくは、Tm1−Tm2≧40がよく、さらにより好ましくはTm1−Tm2≧800がよい。
In the above heat radiating portion material precoated aluminum alloy plate, the softening point of the first coating Tm 1 ° C., the softening point of the second coating layer and Tm 2 ° C., is Tm 1 -Tm 2 ≧ 20 (Claim 8).
When Tm 1 −Tm 2 <20, it is difficult to melt or soften the second coating without softening the first coating when the second coating is heated to melt or soften. There is a fear. More preferably, Tm 1 −Tm 2 ≧ 40 is preferable, and still more preferably Tm 1 −Tm 2 ≧ 800.

また、上記第1塗膜と上記第2塗膜の少なくとも一方には、カルナバ、ポリエチレン、マイクロクリスタリン、ラノリンのうち1種あるいは2種のインナーワックスを含有させることができる(請求項9)。これにより、加工性の向上及び耐疵付き性向上効果を高めることができる。   Further, at least one of the first coating film and the second coating film may contain one or two inner waxes of carnauba, polyethylene, microcrystalline, and lanolin (Claim 9). Thereby, the improvement of workability and the effect of improving scratch resistance can be enhanced.

上記インナーワックスの含有量は、例えば、各ベース樹脂100重量部に対して、0.05〜3重量部とすることができる。この範囲を選択することにより、加工性及び耐疵付き性向上効果を容易に得ることができると共に、プレコートアルミニウム合金板同士がひっついて離れなくなるブロッキングという現象が生じることを抑制することができる。   The content of the inner wax can be, for example, 0.05 to 3 parts by weight with respect to 100 parts by weight of each base resin. By selecting this range, it is possible to easily obtain the effect of improving the workability and scratch resistance, and it is possible to suppress the occurrence of the phenomenon of blocking in which the precoated aluminum alloy plates are stuck to each other.

また、上記第1塗膜及び第2塗膜は、アルミニウム合金板の表面に形成された塗布型あるいは反応型のクロメートまたはノンクロメート層の上層に形成されていることが好ましい。この場合には、アルミニウム合金板と上記プレコート層との密着性を向上させることができ、加工性、耐久性等をより高めることができる。なお、上記第1塗膜及び上記第2塗膜は、それぞれ1層のみで構成しても良いし、下層に他の合成樹脂塗膜を下地塗膜として配置することも可能である。   Moreover, it is preferable that the said 1st coating film and the 2nd coating film are formed in the upper layer of the coating type or reaction type chromate or non-chromate layer formed in the surface of the aluminum alloy plate. In this case, adhesion between the aluminum alloy plate and the precoat layer can be improved, and workability, durability, and the like can be further improved. In addition, each of the first coating film and the second coating film may be composed of only one layer, and another synthetic resin coating film may be disposed as a base coating film in the lower layer.

また、上記第1塗膜及び上記第2塗膜には、放熱性、加工性、密着性等の特性を阻害しない範囲で、顔料及び染料を添加し、意匠性を向上させてもよい。   Moreover, a pigment and dye may be added to the said 1st coating film and the said 2nd coating film in the range which does not inhibit properties, such as heat dissipation, workability, and adhesiveness, and design nature may be improved.

次に、上記放熱部材用プレコートアルミニウム合金板を折り曲げ加工することにより形成されており、上記底面部とフィン部とを有する放熱部材としては、後述する実施例に限定されるものではなく、適用させる他の部材の形状や機能に対応して様々な形態をとることができる。なお、放熱部材の作製に用いる放熱部材用プレコートアルミニウム合金板としては、1枚だけであることが望ましいが、複数枚を組み合わせても良い。   Next, the heat-dissipating member is formed by bending the pre-coated aluminum alloy plate, and the heat-dissipating member having the bottom portion and the fin portion is not limited to the embodiments described later, and is applied. Various forms can be taken corresponding to the shape and function of other members. In addition, as for the precoat aluminum alloy plate for heat radiating members used for preparation of a heat radiating member, although it is desirable that it is only one sheet, you may combine several sheets.

また、上記フィン部は、上記放熱部材用プレコートアルミニウム合金板を上記第1塗膜が表面に来るよう180度折り曲げて2枚重ねにして構成することができる(請求項11)。具体的には、例えば後述する実施例2にも示すように、1枚の放熱部材用プレコートアルミニウム合金板を用い、90度の折り曲げと、180度の折り曲げとを複数回組合せることにより、底面部と、折り重なった2枚層よりなるフィン部とを交互に形成すると共に各底面部を略面一に並べた構成とすることができる。   Further, the fin portion can be constituted by folding the preheated aluminum alloy plate for a heat radiating member 180 degrees so that the first coating film comes to the surface and overlapping two sheets (claim 11). Specifically, as shown in Example 2 described later, for example, by using a single precoated aluminum alloy plate for a heat radiating member, a combination of 90-degree bending and 180-degree bending is performed a plurality of times. It is possible to have a configuration in which the portions and the fin portions composed of two folded layers are alternately formed and the bottom portions are arranged substantially flush with each other.

また、上記の180度の折り曲げにより構成したフィン部は、2枚層の互いの第2塗膜同士を当接させてあるので、底面部における上記第2塗膜よりなる接合面を他の部材に接着する際の加熱により、上記フィン部における第2塗膜も溶融又は軟化して接着機能を発揮する。それ故、上記2枚重ねのフィン部を一体化させることができ、剛性の向上等を図ることができる。   Further, since the fin portion constituted by the 180-degree bending is in contact with the second coating films of the two layers, the bonding surface made of the second coating film on the bottom surface portion is connected to another member. The second coating film in the fin portion is also melted or softened by heating when adhering to the fin, and exhibits an adhesion function. Therefore, the two-layered fin portion can be integrated, and rigidity can be improved.

また、上記フィン部は、上記放熱部材用プレコートアルミニウム合金板を重ね合わせることなく1枚の状態でコルゲート状に折り曲げて構成することもできる(請求項12)。具体的には、例えば後述する実施例1にも示すように、1枚の放熱部材用プレコートアルミニウム合金板を用い、90度の折り曲げを複数回組合せることにより、底面部と、隙間を設けて対向した1枚ずつからなるフィン部とをジグザグ状に形成すると共に各底面部を隙間を介して略面一に並べた構成とすることができる。   In addition, the fin portion may be configured to be folded into a corrugated state in a single state without overlapping the precoated aluminum alloy plates for the heat radiating member (claim 12). Specifically, for example, as shown also in Example 1 described later, a single precoated aluminum alloy plate for a heat radiating member is used, and a 90 ° bend is combined multiple times to provide a bottom portion and a gap. The opposing fin portions can be formed in a zigzag shape and the bottom portions can be arranged substantially flush with a gap.

なお、上述の底面部とフィン部とを有する構成の放熱部材においては、複数のフィン部を設ける場合に、各フィンの間の間隔は、通気性を向上させるために、5mm以上設けることが好ましく、より好ましくは8mm以上とするのがよい。各フィン間の間隔が均一でない場合には、最短の間隔を上述のように5mm以上にすることが好ましく、8mm以上にすることがより好ましい。   In the heat dissipation member having the above-described bottom surface portion and fin portion, when providing a plurality of fin portions, it is preferable to provide a space between the fins of 5 mm or more in order to improve air permeability. More preferably, it is 8 mm or more. When the interval between the fins is not uniform, the shortest interval is preferably 5 mm or more as described above, and more preferably 8 mm or more.

また、上述の底面部とフィン部とを有する構成の放熱部材においては、上記放熱部材用プレコートアルミニウム合金板からなるフィン部に、該フィン部を板厚方向に貫通する貫通孔を形成することができる。この場合には、放熱部材の通気性が向上し、放熱性をより向上させることができる。
また、放熱部材用プレコートアルミニウム合金板を重ね合わせることなく1枚の状態でコルゲート状に折り曲げて構成した放熱部材においては、上記フィン部は、上記底面部からほぼ垂直方向に起立する起立面と、該起立面から上記底面部とほぼ平行方向に伸びる天板面と、該天板面から上記底面部へほぼ垂直方向に下降する下降面とから形成される凸状体によって構成することができる。上記貫通孔は、上記フィン部における起立面、天板面、下降面のいずれに形成することもできる。
Moreover, in the heat radiating member having the above-described bottom surface portion and fin portion, a through-hole penetrating the fin portion in the plate thickness direction may be formed in the fin portion made of the precoated aluminum alloy plate for the heat radiating member. it can. In this case, the air permeability of the heat dissipating member is improved, and the heat dissipating property can be further improved.
Further, in the heat dissipating member formed by folding the precoated aluminum alloy plate for heat dissipating member into a corrugated state in a single sheet, the fin portion has an upstanding surface standing up in a substantially vertical direction from the bottom surface portion, It can be constituted by a convex body formed of a top plate surface extending in a direction substantially parallel to the bottom surface portion from the standing surface and a descending surface descending in a substantially vertical direction from the top plate surface to the bottom surface portion. The through hole can be formed on any of the standing surface, the top plate surface, and the descending surface of the fin portion.

また、複数の折り曲げ起点線に沿って折り曲げてコルゲート状にした放熱部材においては、上記折り曲げ起点線の形成方向の一端側を他の部材に接合させるための接合端部とすることもできる。
具体的には、上記放熱部材は、上記折り曲げ起点線を軸方向に揃えた状態で全体形状が筒形状を呈しており、該筒形状の軸方向の一端に上記接合端部を有することが好ましい(請求項14)。
この場合には、筒形状の上記放熱部材の側面の表面積を増大させることができ、側面からの放熱性を高めることができる。また、筒形状の放熱部材の内部には、空間が形成されるため、空冷性能を向上させることができる。
なお、上述の折り曲げ起点線の形成方向の一端側に接合端部を有する構成の放熱部材において、複数のフィン部を設ける場合には、各フィンの間の間隔は、通気性を向上させるために、3mm以上設けることが好ましい。各フィン間の間隔が均一でない場合には、最短の間隔を上述のように3mm以上にすることが好ましく、より好ましくは5mm以上にすることがよい。
Moreover, in the heat radiating member bent along a plurality of bending origin lines to form a corrugated shape, one end side in the formation direction of the bending origin lines can be a joining end portion for joining to another member.
Specifically, it is preferable that the heat dissipation member has a tubular shape as a whole in a state in which the bending start line is aligned in the axial direction, and has the joining end portion at one end in the axial direction of the tubular shape. (Claim 14).
In this case, the surface area of the side surface of the cylindrical heat radiating member can be increased, and the heat dissipation from the side surface can be enhanced. Moreover, since a space is formed inside the cylindrical heat radiating member, air cooling performance can be improved.
In addition, in the heat dissipating member having a joint end portion on one end side in the formation direction of the above-described bending origin line, when providing a plurality of fin portions, the interval between the fins is to improve air permeability. It is preferable to provide 3 mm or more. When the interval between the fins is not uniform, the shortest interval is preferably 3 mm or more as described above, and more preferably 5 mm or more.

上記放熱部材は、全体形状が円筒形状を呈していること好ましい(請求項15)。
この場合には、放熱部材用プレコートアルミニウム合金板を複数の折り曲げ起点線に沿って折り曲げてコルゲート状にした部材を、筒形状に形成(曲成)することにより、簡単に筒形状の放熱部材を作製することができる。また、円筒形状が好適なダウンライトなどの照明器具用の放熱部材へ適用し易くなる。
The heat radiation member preferably has a cylindrical shape as a whole (claim 15).
In this case, a tubular heat dissipation member can be easily formed by forming (curving) a member in which a pre-coated aluminum alloy plate for a heat dissipation member is bent along a plurality of bending origin lines into a corrugated shape. Can be produced. Moreover, it becomes easy to apply to the heat radiating member for lighting fixtures, such as a downlight with a suitable cylindrical shape.

また、上記放熱部材は、上記円筒形状の径方向に放射状に配された複数のフィン部を有し、隣り合う上記フィン部は、上記円筒形状の内周側及び外周側においてそれぞれ交互に連結されており、上記フィン部同士の上記内周側及び上記外周側の連結部は、上記円筒形状の周方向に配された平面又は曲面で形成されていることが好ましい(請求項16)。
この場合には、上記フィン部の存在によって、上記第1塗膜の表面積を大きくすることができ、優れた放熱性を得ることができる。また、径方向に配されたフィン部及び周方向に配された連結部に放熱性に優れた面が形成される。そのため、多方向への放熱を促すことが可能になる。
The heat dissipating member has a plurality of fin portions radially arranged in the radial direction of the cylindrical shape, and the adjacent fin portions are alternately connected on the inner peripheral side and the outer peripheral side of the cylindrical shape, respectively. It is preferable that the inner peripheral side and the outer peripheral side connecting portions of the fin portions are formed by flat surfaces or curved surfaces arranged in the circumferential direction of the cylindrical shape (claim 16).
In this case, the surface area of the first coating film can be increased due to the presence of the fin portion, and excellent heat dissipation can be obtained. Moreover, the surface excellent in heat dissipation is formed in the fin part distribute | arranged to radial direction, and the connection part distribute | arranged to the circumferential direction. Therefore, it becomes possible to promote heat dissipation in multiple directions.

また、上記連結部には貫通孔が形成されていることが好ましい(請求項17)。
この場合には、円筒形状の上記放熱部材の通気性を向上させることができる。
上記内周側の連結部は、円筒形状の放熱部材の内面部を構成し、外周側の連結部は、円筒形状の放熱部材の外面部を構成する。これらの内面部及び外面部に上述のごとく貫通孔を形成することにより、円筒形状の放熱部材の側面からの通気性が上述のごとく向上し、空冷性能をより向上させることができる。
Further, it is preferable that a through hole is formed in the connecting portion.
In this case, the air permeability of the cylindrical heat radiating member can be improved.
The connecting portion on the inner peripheral side constitutes an inner surface portion of the cylindrical heat radiating member, and the connecting portion on the outer peripheral side constitutes an outer surface portion of the cylindrical radiating member. By forming the through holes in the inner surface portion and the outer surface portion as described above, the air permeability from the side surface of the cylindrical heat radiating member is improved as described above, and the air cooling performance can be further improved.

貫通孔は、具体的には、放熱部材を構成するプレコートアルミニウム合金板の厚み方向を貫通する孔である。貫通孔は、一つ又は複数設けることができる。好ましくは、全ての外周側の連結部、及び/又は全ての内周側の連結部に貫通孔を設けることがよい。
また、連結部における放熱面を確保するという観点から、連結部に貫通孔を形成する場合であっても、少なくとも部分的には平面状又は曲面状のプレコートアルミニウム合金板から構成される部分を連結部に残存させておくことが好ましい。
Specifically, the through hole is a hole penetrating in the thickness direction of the pre-coated aluminum alloy plate constituting the heat dissipation member. One or a plurality of through holes can be provided. Preferably, through holes may be provided in all the outer peripheral connection portions and / or all the inner peripheral connection portions.
In addition, from the viewpoint of securing a heat dissipation surface in the connecting portion, even if a through hole is formed in the connecting portion, at least partially connect a portion composed of a planar or curved precoated aluminum alloy plate. It is preferable to leave it in the part.

上記連結部を上述のように平面状又は曲面状にすることにより、連結部に貫通孔を形成させることができるが、連結部を筒形状の軸方向と平行な線で形成することもできる。即ち、ジグザグ状に折り曲げたプレコートアルミニウム合金板を、複数の折り曲げ起点線を軸方向に揃えた状態で筒形状にした放熱部材を構成することもできる。この場合には、連結部は平面又は曲面でなく、軸方向に平行な線状となり、連結部には鋭角の突出角部が形成される。   By making the connecting portion flat or curved as described above, a through hole can be formed in the connecting portion, but the connecting portion can also be formed by a line parallel to the cylindrical axial direction. That is, it is also possible to configure a heat radiating member in which a precoated aluminum alloy plate bent in a zigzag shape is formed into a cylindrical shape with a plurality of bending origin lines aligned in the axial direction. In this case, the connecting portion is not a flat surface or a curved surface, but has a linear shape parallel to the axial direction, and an acute protruding corner portion is formed in the connecting portion.

上記第1塗膜及び上記第2塗膜がそれぞれ表裏面に形成された上記放熱部材用プレコートアルミニウム合金板を用いて上述の筒形状の放熱部材を形成する場合には、第1塗膜を筒形状の外周側及び内周側のいずれに配置してもよい。第2塗膜についても同様である。
好ましくは、上記放熱部材用プレコートアルミニウム合金板の上記第1塗膜が上記円筒形状の外周側であり、上記第2塗膜が上記円筒形状の内周側であることが好ましい(請求項18)。
この場合には、外気と接触し易い外周側に放熱性に優れた第1塗膜が配置される構成となるため、より放熱性を向上させることができる。
また、全体を円筒形状に曲成した上記放熱部材においては、上記円筒形状の軸方向の一端が他の部材に接合するための接合端部になる。他の部材と接合時には、上記放熱部材の軸方向の一端を他の部材上に配置して加熱すると、上記第2塗膜が少なくとも部分的に溶融又は軟化し、溶融又は軟化した第2塗膜が他の部材上に広がって放冷により硬化する。このとき、第2塗膜を上述のように円筒形状の内周側に配置しておくと、第2塗膜による接着部分を外部からの視認が困難な円筒形状の内側に形成させることができる。そのため、接合後の美観を向上させることが可能になる。
When forming the above-mentioned cylindrical heat dissipation member using the above precoated aluminum alloy plate for heat dissipation member, wherein the first coating film and the second coating film are respectively formed on the front and back surfaces, You may arrange | position to either the outer peripheral side and inner peripheral side of a shape. The same applies to the second coating film.
Preferably, the first coating film of the precoated aluminum alloy plate for the heat radiating member is on the outer peripheral side of the cylindrical shape, and the second coating film is preferably on the inner peripheral side of the cylindrical shape. .
In this case, since the 1st coating film excellent in heat dissipation is arrange | positioned on the outer peripheral side which is easy to contact with external air, heat dissipation can be improved more.
Moreover, in the said heat radiating member bent in the cylindrical shape as a whole, the one end of the axial direction of the said cylindrical shape turns into a joining edge part for joining to another member. At the time of joining with another member, when the one end in the axial direction of the heat radiating member is placed on the other member and heated, the second coating film is at least partially melted or softened, and the second paint film is melted or softened. Spreads on other members and hardens by cooling. At this time, if the second coating film is arranged on the inner peripheral side of the cylindrical shape as described above, the bonded portion by the second coating film can be formed inside the cylindrical shape that is difficult to visually recognize from the outside. . Therefore, it becomes possible to improve the aesthetics after joining.

(実施例1)
放熱部材用プレコートアルミニウム合金板を用いて作製した放熱部材の1例として、照明器具の一種であるダウンライトに適用した例を示す。本例の放熱部材5は、図2に示すごとく、他の部材(ベース部材)81(図4)に接合するための接合面51を有する底面部50と、底面部50から立設させたフィン部52とを有する。
Example 1
The example applied to the downlight which is a kind of lighting fixture as an example of the heat radiating member produced using the precoat aluminum alloy plate for heat radiating members is shown. As shown in FIG. 2, the heat dissipating member 5 of this example includes a bottom surface portion 50 having a joint surface 51 for joining to another member (base member) 81 (FIG. 4), and fins erected from the bottom surface portion 50. Part 52.

底面部50及びフィン部52は、図1に示す放熱部材用プレコートアルミニウム合金板1を折り曲げ加工することにより形成されている。同図に示すごとく、放熱部材用プレコートアルミニウム合金板1は、アルミニウム合金板10と、その一方の面に形成された第1塗膜11と、他方の面に形成された第2塗膜12とを備えている。第1塗膜11は、アルミニウム合金板の表面よりも優れた放熱性を有している。第2塗膜は、加熱することによって溶融又は軟化して接着剤となる接着機能を有している。そして、底面部50における接合面51(図2)は、第2塗膜12を有する面により構成されている。   The bottom surface portion 50 and the fin portion 52 are formed by bending the heat-dissipating member precoated aluminum alloy plate 1 shown in FIG. As shown in the figure, the precoat aluminum alloy plate 1 for heat dissipation member includes an aluminum alloy plate 10, a first coating film 11 formed on one surface thereof, and a second coating film 12 formed on the other surface thereof. It has. The 1st coating film 11 has the heat dissipation superior to the surface of the aluminum alloy plate. The second coating film has an adhesion function of being melted or softened by heating to become an adhesive. And the joint surface 51 (FIG. 2) in the bottom face part 50 is comprised by the surface which has the 2nd coating film 12. FIG.

放熱部材用プレコートアルミニウム合金板1は次のようにして作製した。まず、基材であるアルミニウム合金板10としては、材質A1050−O材、厚み0.5mmのものを用いた。このアルミニウム合金10の両面をアルカリ系脱脂剤で脱脂した後、リン酸クロメート浴に浸漬して化成処理を行った。得られた化成皮膜(リン酸クロメート皮膜)105は、皮膜中のCr含有量として20±5mg/m2の範囲内とした。 The precoat aluminum alloy plate 1 for heat radiating members was produced as follows. First, as the aluminum alloy plate 10 as a base material, a material A1050-O material having a thickness of 0.5 mm was used. After degreasing both surfaces of this aluminum alloy 10 with an alkaline degreasing agent, it was immersed in a phosphoric acid chromate bath and subjected to chemical conversion treatment. The obtained chemical conversion film (phosphate chromate film) 105 was within a range of 20 ± 5 mg / m 2 as the Cr content in the film.

次に、アルミニウム合金板10の一方の面に、第1塗膜11を形成した。塗料としては、融点が200℃超え(軟化点:240℃)であり、数平均分子量が16000のポリエステル樹脂を第1ベース樹脂とし、固形分比において、第1ベース樹脂100重量部に対して、放熱性物質として平均粒径0.3μmの酸化チタンが100重量部含有され、インナーワックスとしてのポリエチレンワックスが1重量部含有されているものを用いた。塗装はバーコーターを用いて行い、第1塗膜11の膜厚は50μmとした。また、第1塗膜11の焼き付け条件は、表面温度が230℃になるように240℃のオーブン中に60秒保持する条件とした。   Next, the first coating film 11 was formed on one surface of the aluminum alloy plate 10. As a coating material, the melting point exceeds 200 ° C. (softening point: 240 ° C.), a polyester resin having a number average molecular weight of 16000 is used as the first base resin, and the solid content ratio is 100 parts by weight of the first base resin. A material containing 100 parts by weight of titanium oxide having an average particle size of 0.3 μm as a heat radiating substance and 1 part by weight of polyethylene wax as an inner wax was used. The coating was performed using a bar coater, and the film thickness of the first coating film 11 was 50 μm. Moreover, the baking conditions of the 1st coating film 11 were made into the conditions hold | maintained for 60 second in 240 degreeC oven so that surface temperature may be 230 degreeC.

次に、アルミニウム合金板10の他方の面に、第2塗膜12を形成した。塗料としては、数平均分子量が10000のビスフェノールA型エポキシ樹脂40%水溶液に(株)村山化学研究所製ブロックイソシアネート:フィキサー#212を7:3の割合で混合したもののみからなるものを用いた。塗装はバーコーターを用いて行い、第2塗膜12の膜厚は20μmとした。また、第2塗膜12の焼き付け条件は、表面温度が230℃になるように240℃のオーブン中に60秒保持する条件とした。得られた第2塗膜12は、融点が170℃で、軟化点が85℃である。なお、上記第1塗膜11及び第2塗膜12は、大量生産時には、連続コーティングラインを使用して塗装することが可能である。   Next, the second coating film 12 was formed on the other surface of the aluminum alloy plate 10. As the coating material, a coating material composed only of a 40% aqueous solution of bisphenol A type epoxy resin having a number average molecular weight of 10,000 mixed with block isocyanate: fixer # 212 manufactured by Murayama Chemical Laboratory Co., Ltd. at a ratio of 7: 3 was used. . The coating was performed using a bar coater, and the film thickness of the second coating film 12 was 20 μm. Moreover, the baking conditions of the 2nd coating film 12 were made into the conditions hold | maintained for 60 second in 240 degreeC oven so that surface temperature may be 230 degreeC. The obtained second coating film 12 has a melting point of 170 ° C. and a softening point of 85 ° C. In addition, the said 1st coating film 11 and the 2nd coating film 12 can be applied using a continuous coating line at the time of mass production.

このようにして得られた放熱部材用プレコートアルミニウム合金板1を用いて、次のようにして放熱部材5を作製した。まず、図2及び図3に示す最終形状の放熱部材5を平板状に展開した形状に相当するブランク材(図示略)を放熱部材用プレコートアルミニウム合金板1から形成した。   Using the precoated aluminum alloy plate 1 for a heat dissipation member thus obtained, a heat dissipation member 5 was produced as follows. First, a blank material (not shown) corresponding to a shape in which the heat radiation member 5 having the final shape shown in FIGS. 2 and 3 was developed in a flat plate shape was formed from the precoated aluminum alloy plate 1 for heat radiation member.

次に、図2及び図3に示すごとく、上記ブランク材を90度折り曲げることを繰り返してコルゲート状に成形し、略水平状に並んだ底面部50と、底面部50から立設させたフィン部52とを設けた。また、底面部50は、フィン部52が立設している側と反対側の面が接合面51であり、第2塗膜12を有する面となっている。   Next, as shown in FIGS. 2 and 3, the blank material is repeatedly bent 90 degrees and formed into a corrugated shape, and a bottom portion 50 arranged in a substantially horizontal manner and a fin portion erected from the bottom portion 50. 52. Further, the bottom surface portion 50 is a surface having the second coating film 12 on the surface opposite to the side where the fin portions 52 are erected, which is the bonding surface 51.

また、放熱部材5は、図3に示すごとく、上方から見た状態では輪郭が円形状となるように形成した。また、図2に示すごとく、各フィン部52はそれぞれ1枚のプレコートアルミニウム合金板のみから構成されており、隣り合うフィン部52同士の間隔D1は8mmに設定した。   Further, as shown in FIG. 3, the heat radiating member 5 was formed so that its outline was circular when viewed from above. Moreover, as shown in FIG. 2, each fin part 52 was comprised only from the one precoat aluminum alloy plate, respectively, and the space | interval D1 between the adjacent fin parts 52 was set to 8 mm.

得られた放熱部材5は、上記底面部50を他の部材に当接させて加熱することにより、その他の部材と一体的に接合した状態で使用することができる。照明器具の一種であるダウンライト8に適用した具体的な構成としては、図4に示すごとく、上記他の部材としてのベース板81に放熱部材5を接合した構成とすることができる。ベース部材81と放熱部材5とを組み合わせた全体を放熱部材として認識することも可能である。   The obtained heat dissipating member 5 can be used in a state of being integrally joined to other members by heating the bottom surface portion 50 in contact with the other members. As a specific configuration applied to the downlight 8 which is a kind of lighting fixture, as shown in FIG. 4, a configuration in which the heat radiating member 5 is bonded to the base plate 81 as the other member can be employed. It is also possible to recognize the entire combination of the base member 81 and the heat dissipation member 5 as a heat dissipation member.

ベース部材81は、アルミニウム合金製の円盤(直径:85mmm、厚み3mm)からなる。ベース部材81と放熱部材5との接合は、ベース部材81の上面に放熱部材5の底面部50の接合面51を載せ、ある程度の荷重をかけた状態でベース部材81と放熱部材5の全体を170℃に加熱した後放冷することにより行う。この加熱により、放熱部材5を構成する放熱部材用プレコートアルミニウム合金板1の第2塗膜12が溶融又は軟化し、その後放冷することによって第2塗膜12が硬化して接着機能を発揮する。これにより、図4、図5に示すごとく、ベース部材81と放熱部材5とが一体化する。なお、第2塗膜21の溶融又は軟化時に若干流動して、ベース部材81の表面を覆うように広がった部分127が形成される。   The base member 81 is made of an aluminum alloy disk (diameter: 85 mm, thickness 3 mm). The base member 81 and the heat radiating member 5 are joined by placing the joint surface 51 of the bottom surface portion 50 of the heat radiating member 5 on the upper surface of the base member 81 and applying the load to some extent to the entire base member 81 and the heat radiating member 5. After heating to 170 ° C., it is allowed to cool. By this heating, the 2nd coating film 12 of the precoat aluminum alloy plate 1 for heat radiating members which comprises the heat radiating member 5 fuse | melts or softens, and the 2nd coating film 12 hardens | cures by exhibiting after that and exhibits an adhesive function. . Thereby, as shown in FIGS. 4 and 5, the base member 81 and the heat dissipation member 5 are integrated. A portion 127 that slightly flows when the second coating film 21 is melted or softened and extends to cover the surface of the base member 81 is formed.

また、同図に示すごとく、LED素子からなる光源82を搭載した基板83と光源82から発せられる光を所望方向に反射させるための反射体84とを組み付けたダウンライト本体部80を別途準備しておく。そして、放熱部材5と一体化したベース部材81を、ダウンライト本体部80の基板83上に配置して絶縁フィルム85を介して接合する。これにより、放熱部材5を備えたダウンライト8が完成する。   In addition, as shown in the figure, a downlight main body 80 is separately prepared in which a substrate 83 on which a light source 82 composed of LED elements is mounted and a reflector 84 for reflecting light emitted from the light source 82 in a desired direction are separately prepared. Keep it. Then, the base member 81 integrated with the heat radiating member 5 is disposed on the substrate 83 of the downlight main body portion 80 and joined via the insulating film 85. Thereby, the downlight 8 provided with the heat radiating member 5 is completed.

このダウンライト8を点灯させた際には、光源82が発熱する。この熱は、基板83、絶縁フィルム85及びベース部材81を介して放熱部材5に伝達される。放熱部材5においては、アルミニウム合金板10を伝達してくる熱が、放熱性に優れた第1塗膜11の作用によって効率よく放熱される。それ故、ダウンライト8における光源82の温度が過度に上昇することを抑え、寿命低下の防止及び発光性能の維持を図ることができる。   When the downlight 8 is turned on, the light source 82 generates heat. This heat is transmitted to the heat dissipation member 5 through the substrate 83, the insulating film 85, and the base member 81. In the heat radiating member 5, the heat transmitted through the aluminum alloy plate 10 is efficiently radiated by the action of the first coating film 11 having excellent heat radiating properties. Therefore, it is possible to prevent the temperature of the light source 82 in the downlight 8 from rising excessively, to prevent a reduction in life and to maintain the light emission performance.

(実施例2)
本例の放熱部材6は、実施例1と同様にダウンライトタイプの照明器具に適用可能なものである。
本例の放熱部材6は、図6に示すごとく、他の部材(ベース部材)81(図8)に接合するための接合面61を有する底面部60と、底面部60から立設させたフィン部62とを有する。
(Example 2)
The heat radiating member 6 of this example is applicable to a downlight type lighting fixture as in the first embodiment.
As shown in FIG. 6, the heat dissipating member 6 of this example includes a bottom surface portion 60 having a joint surface 61 for joining to another member (base member) 81 (FIG. 8), and fins erected from the bottom surface portion 60. Part 62.

底面部60及びフィン部62は、実施例1と同じ構成の放熱部材用プレコートアルミニウム合金板1を折り曲げ加工することにより形成されている。放熱部材6の作製は、まず、図6及び図7に示す最終形状の放熱部材6を平板状に展開した形状に相当するブランク材(図示略)を放熱部材用プレコートアルミニウム合金板1から形成する。   The bottom surface portion 60 and the fin portion 62 are formed by bending the heat-dissipating member precoated aluminum alloy plate 1 having the same configuration as that of the first embodiment. First, a blank member (not shown) corresponding to a shape in which the final shape of the heat dissipating member 6 shown in FIGS. 6 and 7 is developed into a flat plate shape is formed from the precoated aluminum alloy plate 1 for the heat dissipating member. .

次に、図6及び図7に示すごとく、上記ブランク材を90度折り曲げること及び180度折り曲げることを適宜繰り返して、略水平状に並んだ底面部60と、底面部60から立設させたフィン部62とを設けた。また、底面部60は、フィン部62が立設している側と反対側の面が接合面61であり、第2塗膜12を有する面となっている。   Next, as shown in FIG. 6 and FIG. 7, the blank material is folded 90 degrees and 180 degrees as appropriate, and the bottom surface portion 60 arranged in a substantially horizontal manner and the fins erected from the bottom surface portion 60. Part 62 is provided. In addition, the bottom surface 60 is a surface having the second coating film 12 on the surface opposite to the side where the fins 62 are erected, which is the bonding surface 61.

また、放熱部材6は、図7に示すごとく、上方から見た状態では輪郭が円形状となるように形成した。また、図6に示すごとく、各フィン部62はそれぞれ第1塗膜11が表面に来るよう放熱部材用プレコートアルミニウム合金板を180度折り曲げて2枚重ねにして構成した。また、隣り合うフィン部62同士の間隔D2は8mmに設定した。   Further, as shown in FIG. 7, the heat radiating member 6 was formed so as to have a circular outline when viewed from above. Moreover, as shown in FIG. 6, each fin part 62 was comprised by bending the precoat aluminum alloy plate for heat radiating members 180 degree | times so that the 1st coating film 11 might come to the surface, respectively, and piled up two sheets. The interval D2 between the adjacent fin portions 62 was set to 8 mm.

得られた放熱部材6は、底面部60を他の部材に当接させて加熱することにより、その他の部材と一体的に接合した状態で使用することができる。実施例1と同様の構成のダウンライトに適用した具体的な構成としては、図8に示すごとく、上記他の部材としてのベース板81に放熱部材6を接合して使用する。ベース部材81と放熱部材6とを組み合わせた全体を放熱部材として認識することも可能である。   The obtained heat radiating member 6 can be used in a state where it is integrally joined with other members by heating the bottom surface portion 60 in contact with the other members. As a specific configuration applied to the downlight having the same configuration as that of the first embodiment, as shown in FIG. 8, the heat radiating member 6 is joined to the base plate 81 as the other member. It is also possible to recognize the entire combination of the base member 81 and the heat dissipation member 6 as a heat dissipation member.

ベース部材81と放熱部材6との接合は、ベース部材81の上面に放熱部材6の底面部60の接合面61を載せ、ある程度の荷重をかけた状態でベース部材81と放熱部材6の全体を170℃に加熱した後放冷することにより行う。この加熱により、放熱部材6を構成する放熱部材用プレコートアルミニウム合金板1の第2塗膜12が溶融又は軟化し、その後放冷することによって第2塗膜12が硬化して接着機能を発揮する。これにより、図9に示すごとく、ベース部材81と放熱部材6とが一体化すると共に、各フィン部62の2枚重ね部分が一体的に接合される。   The base member 81 and the heat radiating member 6 are joined by placing the joint surface 61 of the bottom surface portion 60 of the heat radiating member 6 on the upper surface of the base member 81 and applying the load to some extent to the entire base member 81 and the heat radiating member 6. After heating to 170 ° C., it is allowed to cool. By this heating, the second coating film 12 of the pre-coated aluminum alloy plate 1 for the heat radiating member constituting the heat radiating member 6 is melted or softened, and then the second coating film 12 is cured by being allowed to cool, thereby exhibiting an adhesive function. . Accordingly, as shown in FIG. 9, the base member 81 and the heat radiating member 6 are integrated, and the two overlapping portions of the fin portions 62 are integrally joined.

また、図8に示すごとく、実施例1と同様に別途準備したダウンライト本体部80に対して、放熱部材6と一体化したベース部材81を絶縁フィルム85を介して接合することにより、ダウンライト802が完成する。   Further, as shown in FIG. 8, a base member 81 integrated with the heat radiating member 6 is joined to a downlight main body 80 separately prepared in the same manner as in the first embodiment via an insulating film 85, thereby downlighting. 802 is completed.

本例においても、ダウンライト802を点灯させた際の光源82から発せられる熱は、基板83、絶縁フィルム85及びベース部材81を介して放熱部材6に伝達される。放熱部材6においては、アルミニウム合金板10を伝達してくる熱が、放熱性に優れた第1塗膜11の作用によって効率よく放熱される。それ故、ダウンライト802における光源82の温度が過度に上昇することを抑え、寿命低下の防止及び発光性能の維持を図ることができる。   Also in this example, the heat generated from the light source 82 when the downlight 802 is turned on is transmitted to the heat radiating member 6 through the substrate 83, the insulating film 85, and the base member 81. In the heat radiating member 6, the heat transmitted through the aluminum alloy plate 10 is efficiently radiated by the action of the first coating film 11 having excellent heat radiating properties. Therefore, it is possible to prevent the temperature of the light source 82 in the downlight 802 from excessively rising, to prevent a reduction in life and to maintain the light emission performance.

また、本例の放熱部材6は、図9に示すごとく、フィン部62が2枚重ね構造となっているため、実施例1の場合に比べて、フィン部62の剛性が高い。また、底部60の接合面61の面積も、実施例1の場合に比べて大きいため、接合安定性も高い。   Further, as shown in FIG. 9, the heat dissipating member 6 of this example has a structure in which two fin portions 62 are stacked, so that the fin portion 62 has higher rigidity than that of the first embodiment. Moreover, since the area of the joining surface 61 of the bottom part 60 is also large compared with the case of Example 1, joining stability is also high.

なお、実施例1、2では、放熱部材5、6の外形状を円形にしたが、四角形、八角形など、ベース部材81の面積の範囲内で形状を変更可能であることは言うまでもない。   In the first and second embodiments, the outer shape of the heat dissipating members 5 and 6 is circular. However, it goes without saying that the shape can be changed within the range of the area of the base member 81 such as a quadrangle and an octagon.

(比較例1)
図10に示すごとく、上記実施例1、2の放熱部材の有効性を定量的に評価するため、比較例として、上述したベース部81と放熱部材5又は6とを一体化した部分を、材質ADC12のアルミニウム合金よりなる鋳造放熱部材95に変更したダウンライト809を準備した。
(Comparative Example 1)
As shown in FIG. 10, in order to quantitatively evaluate the effectiveness of the heat dissipating members of Examples 1 and 2, as a comparative example, a portion in which the base portion 81 and the heat dissipating member 5 or 6 described above are integrated as a material. A downlight 809 that was changed to a cast heat radiating member 95 made of an aluminum alloy of ADC12 was prepared.

(評価)
評価試験としては、供試材1、2、3として、ダウンライト8(実施例1)、ダウンライト802(実施例2)、ダウンライト809(比較例1)を準備し、これらをそれぞれ雰囲気温度25℃の恒温室内に配置して、1時間点灯した時点での各部の温度を測定する試験を行った。また、安定的に温度を測定するため、塩化ビニル製の角筒(図示略)中に供試材1、2、3をそれぞれ配置して点灯させた。温度測定位置は、図4、図8、図10に示すごとく、A点(基板外周端)、B点(ベース部外周端)、C点(放熱部材下部)、D点(放熱部材上部)、E点(角筒下部)、F点(角筒上部)の6箇所である。
(Evaluation)
As an evaluation test, downlight 8 (Example 1), downlight 802 (Example 2), and downlight 809 (Comparative Example 1) were prepared as test materials 1, 2, and 3, and these were respectively set to ambient temperature. The test which measured the temperature of each part when it arrange | positions in a 25 degreeC thermostat and it lighted for 1 hour was done. Moreover, in order to measure temperature stably, the test materials 1, 2, and 3 were each arrange | positioned and lighted in the square tube (not shown) made from a vinyl chloride. As shown in FIGS. 4, 8, and 10, the temperature measurement positions are point A (substrate outer peripheral edge), point B (base outer peripheral edge), point C (heat radiating member lower part), point D (heat radiating member upper part), There are six points, point E (lower square tube) and point F (upper square tube).

また、各供試材における放熱部材の重量を測定した。実施例1、2の放熱部材5、6の重量は、ベース部材81を含まない重量である。   Moreover, the weight of the heat radiating member in each test material was measured. The weights of the heat dissipating members 5 and 6 of the first and second embodiments are weights that do not include the base member 81.

温度測定結果及び放熱部材の重量を表1に示す。さらに、上記A点の測定結果を、図11に示す。同図は、横軸に測定対象材の種類を、左縦軸にA点の温度、右縦軸に放熱部材の重量をとったものであり、A点の温度を棒グラフにより示し、放熱部材の重量をプロット点(○)により示した。   Table 1 shows the temperature measurement results and the weight of the heat dissipation member. Furthermore, the measurement result of the said A point is shown in FIG. In the figure, the horizontal axis indicates the type of material to be measured, the left vertical axis indicates the temperature at point A, and the right vertical axis indicates the weight of the heat dissipating member. The weight was indicated by a plot point (O).

Figure 2013014132
Figure 2013014132

表1および図11から知られるごとく、従来の鋳造放熱部材95に比べて、実施例1の放熱部材5及び実施例2の放熱部材6の方が、重量が軽い一方、放熱効果が向上することがわかる。   As is known from Table 1 and FIG. 11, the heat radiating member 5 of Example 1 and the heat radiating member 6 of Example 2 are lighter in weight than the conventional cast heat radiating member 95, but the heat radiating effect is improved. I understand.

(実施例3〜11)
上述の実施例1及び2においては、特定の組成の第1塗膜及び第2塗膜を形成した放熱部材用プレコートアルミニウム合金板の例を示したが、本例は、実施例1及び2とは異なる組成の第1塗膜及び第2塗膜を形成した放熱部材用プレコートアルミニウム合金板の例である。
本例において形成した第1塗膜及び第2塗膜の組成をそれぞれ後述の表2及び表3に示す。実施例3〜11は、第1塗膜及び第2塗膜が異なる点を除いては、実施例1と同様の構成の放熱部材用プレコートアルミニウム合金板である。第1塗膜及び第2塗膜の具体的な形成方法は、実施例1と同様である。
(Examples 3 to 11)
In the above-described Examples 1 and 2, an example of the pre-coated aluminum alloy plate for a heat dissipation member on which the first coating film and the second coating film having a specific composition were formed was shown. Is an example of a pre-coated aluminum alloy plate for a heat dissipation member on which a first coating film and a second coating film having different compositions are formed.
The compositions of the first coating film and the second coating film formed in this example are shown in Tables 2 and 3 below, respectively. Examples 3-11 are the precoat aluminum alloy plates for heat radiating members of the structure similar to Example 1 except the point from which a 1st coating film differs from a 2nd coating film. A specific method for forming the first coating film and the second coating film is the same as in Example 1.

なお、表2及び3において、酸化チタンとしては平均粒径0.3μmのものを用い、カーボンブラックとしては平均粒径24nmのものを用い、アルミナフィラーとしては平均粒径4μmのものを用いた。
また、表3において、第2ベース樹脂のアクリル樹脂としては東亜合成(株)(株)製の「ジュリマーAT613」、ウレタン樹脂としては三井化学(株)製の「タケラックW615」、ポリエステル樹脂としては東亜合成(株)製の「PES375S40」、ブロックイソシアネートとしては(株)村山化学研究所製の「フィキサー#212」を用いた。
In Tables 2 and 3, titanium oxide having an average particle size of 0.3 μm was used, carbon black having an average particle size of 24 nm was used, and alumina filler having an average particle size of 4 μm was used.
In Table 3, “Jurimer AT613” manufactured by Toa Gosei Co., Ltd. is used as the acrylic resin for the second base resin, “Takelac W615” manufactured by Mitsui Chemicals, Inc. is used as the urethane resin, and polyester resin is used as the polyester resin. “PES375S40” manufactured by Toa Gosei Co., Ltd. and “Fixer # 212” manufactured by Murayama Chemical Laboratory, Ltd. were used as the blocked isocyanate.

また、表2には、第1塗膜の放射率(%)、軟化点Tm1(℃)を示す。
第1塗膜の放射率は、赤外線の積分放射率によって測定することができる。なお、本例におけるアルミニウム合金板(材質A1050−O材、厚み0.5mm)の放射率は、15%である。
Table 2 shows the emissivity (%) and softening point Tm 1 (° C.) of the first coating film.
The emissivity of the first coating film can be measured by infrared integrated emissivity. In addition, the emissivity of the aluminum alloy plate (material A1050-O material, thickness 0.5 mm) in this example is 15%.

また、表3には、第2塗膜の軟化点Tm2(℃)、剥離強度(kg/0.5cm2)を示す。
第2塗膜の剥離強度は、JIS−K6854−3「接着剤−はく離接着強さ試験方法:T型はく離」に従って測定した。
具体的には、まず、第2塗膜を形成したアルミニウム合金板を10mm幅×100mm長さに切断した。そして、第2塗膜を形成したアルミニウム合金板の第2塗膜の塗装面と、無塗装のアルミニウム合金板とを接着面が50mmの長さとなるように重ね合わせ、金属クリップて固定した。次いで、温度150℃で20分加熱した。測定は、引張試験機にて、引張速度:50mm/minで引張試験を行うことにより行い、このときの剥離強度を測定した。試験温度は25℃とした。
Table 3 shows the softening point Tm 2 (° C.) and peel strength (kg / 0.5 cm 2 ) of the second coating film.
The peel strength of the second coating film was measured according to JIS-K6854-3 “Adhesive—Peeling peel strength test method: T-type peel”.
Specifically, first, the aluminum alloy plate on which the second coating film was formed was cut into a width of 10 mm and a length of 100 mm. And the coating surface of the 2nd coating film of the aluminum alloy plate in which the 2nd coating film was formed, and the uncoated aluminum alloy plate were piled up so that an adhesion surface might be 50 mm in length, and it fixed with the metal clip. Subsequently, it heated at the temperature of 150 degreeC for 20 minutes. The measurement was performed by performing a tensile test with a tensile tester at a tensile speed of 50 mm / min, and the peel strength at this time was measured. The test temperature was 25 ° C.

また、表2及び表3における軟化点Tm1及びTm2は、JIS−K7206(1999年)に規定のプラスチック−熱可塑性プラスチックのビカット軟化温度(VST)試験方法に従って測定した。 Moreover, the softening points Tm 1 and Tm 2 in Tables 2 and 3 were measured according to the Vicat softening temperature (VST) test method for plastics-thermoplastics specified in JIS-K7206 (1999).

Figure 2013014132
Figure 2013014132

Figure 2013014132
Figure 2013014132

次に、表2及び表3に示す第1塗膜及び第2塗膜を表4に示す組み合わせでそれぞれ形成し、9種類の放熱部材用プレコートアルミニウム合金板(実施例3〜11)を作製した。第1塗膜と第2塗膜の具体的な形成方法は、実施例1と同様である。
次いで、これらの放熱部材用プレコートアルミニウム合金板をそれぞれ用いて、実施例1と同様にコルゲート状の放熱部材を作製した。そして、これらの放熱部材を用いて実施例1と同様にダウンライトを構成し、これらのダウンライトをそれぞれ雰囲気温度25℃の恒温室内に配置して1時間点灯した時点での基板外周端(A点)の温度を上述の評価試験と同様にして測定した。その結果を表4に示す。なお、表4には、比較用として上述の比較例1の結果を併記する。また、表4には、第1塗膜と第2塗膜との軟化点の差(Tm1−Tm2)を示す。
Next, the 1st coating film and the 2nd coating film which are shown in Table 2 and Table 3 were each formed in the combination shown in Table 4, and nine types of precoat aluminum alloy plates (Examples 3-11) for heat radiating members were produced. . The specific method for forming the first coating film and the second coating film is the same as in Example 1.
Next, using these precoated aluminum alloy plates for heat dissipation members, corrugated heat dissipation members were produced in the same manner as in Example 1. Then, downlights are configured using these heat dissipating members in the same manner as in Example 1, and each of these downlights is placed in a temperature-controlled room at an ambient temperature of 25 ° C. and lighted for 1 hour. The temperature of point) was measured in the same manner as in the evaluation test described above. The results are shown in Table 4. In Table 4, the results of Comparative Example 1 described above are also shown for comparison. Table 4 shows the difference in softening point (Tm 1 −Tm 2 ) between the first coating film and the second coating film.

Figure 2013014132
Figure 2013014132

表4より知られるごとく、実施例3〜11のプレコートアルミニウム合金板を用いた放熱部材は、従来の鋳造放熱部材(比較例1)に比べて優れた放熱効果を示すことができる。また、表3に示すように、実施例3〜11のプレコートアルミニウム合金板は、剥離強度に優れた第2塗膜を有している。そのため、放熱部材として用いた際に、ダウンライトのベース部材などの他部材と優れた密着性で接着させることができる。   As known from Table 4, the heat radiating member using the precoated aluminum alloy plates of Examples 3 to 11 can exhibit a heat radiating effect superior to that of the conventional cast heat radiating member (Comparative Example 1). Moreover, as shown in Table 3, the precoat aluminum alloy plate of Examples 3-11 has the 2nd coating film excellent in peeling strength. Therefore, when used as a heat dissipation member, it can be bonded with other members such as a base member of a downlight with excellent adhesion.

なお、本例においては、実施例3〜11の放熱部材料プレコートアルミニウム合金板を用いて、実施例1と同様のコルゲート状の放熱部材を作製したが、実施例2のように2枚重ねの構成の放熱部材を作製することもできる。   In addition, in this example, the corrugated heat dissipation member similar to Example 1 was produced using the heat-dissipating part material pre-coated aluminum alloy plate of Examples 3 to 11, but two sheets were stacked as in Example 2. A heat dissipating member having a configuration can also be produced.

(実施例12)
本例は、実施例1及び2とは形状の異なる放熱部材の例である。本例の放熱部材7は、実施例1及び2と同様にダウンライトタイプの照明器具に適用可能なものである(図12参照)。
本例の放熱部材7は、図12〜図14に示すごとく、放熱部材用プレコートアルミニウム合金板1を複数の折り曲げ起点線71に沿って折り曲げてコルゲート状に形成されている。放熱部材7は、折り曲げ起点線71の形成方向の一端側715に、他の部材81に接合するための接合端部72を有する。放熱部材7は、折り曲げ起点線71を軸方向Xに揃えた状態で全体形状が円筒形状を呈しており、該円筒形状の軸方向Xの一端715に接合端部72を有する。放熱部材7は、この接合端部72を他の部材81に接合させて用いることができる。
(Example 12)
This example is an example of a heat radiating member having a different shape from the first and second embodiments. The heat radiating member 7 of this example is applicable to a downlight type lighting fixture similarly to Examples 1 and 2 (see FIG. 12).
As shown in FIGS. 12 to 14, the heat dissipating member 7 of this example is formed in a corrugated shape by bending the precoated aluminum alloy plate 1 for heat dissipating members along a plurality of bending origin lines 71. The heat dissipating member 7 has a joining end portion 72 for joining to another member 81 on one end side 715 in the forming direction of the bending starting point line 71. The heat radiating member 7 has a cylindrical shape as a whole in a state in which the bending origin line 71 is aligned in the axial direction X, and has a joining end 72 at one end 715 in the axial direction X of the cylindrical shape. The heat radiating member 7 can be used by joining the joining end 72 to another member 81.

放熱部材7は、円筒形状の径方向に放射状に配された複数のフィン部73を有する。放熱部材7において、隣り合うフィン部73は、円筒形状の内周側701及び外周側702においてそれぞれ交互に連結されている。フィン部73同士の内周側701及び外周側702の連結部74、75は、上記円筒形状の周方向に配された平面で形成されている。以下、適宜、内周側701の連結部を内面部74、外周側702の連結部を外面部75という。   The heat dissipating member 7 has a plurality of fin portions 73 arranged radially in a cylindrical radial direction. In the heat radiating member 7, the adjacent fin portions 73 are alternately connected to each other on the cylindrical inner peripheral side 701 and outer peripheral side 702. The connecting portions 74 and 75 on the inner peripheral side 701 and the outer peripheral side 702 of the fin portions 73 are formed by planes arranged in the circumferential direction of the cylindrical shape. Hereinafter, the connecting portion on the inner peripheral side 701 will be referred to as the inner surface portion 74 and the connecting portion on the outer peripheral side 702 will be referred to as the outer surface portion 75 as appropriate.

図13に示すごとく、本例において、隣り合うフィン部73同士の間隔は径方向で異なり、内周側701から外周側702に向けて間隔が大きくなっている。隣り合うフィン部73同士の間隔は内周側701で最小になる。本例においては、内周側701の連結部である内面部74が存在する部位でも、存在しない部位でも内周側701の間隔D3、D4は同じに設定してあり、いずれも5mmである。即ち、フィン部73同士の内周側701の間隔は全て均一で、5mmとなっている。
また、隣り合うフィン部73同士の外周側702の間隔も、外周側702の連結部である外面部75の存在の有無にかかわらず、全て均一であり、本例においては8mmに設定されている。
なお、本例においては、隣り合うフィン部73同士の内周側701の間隔、及び外周側702の間隔をそれぞれ均一にしてあるが、間隔を変えることもできる。放熱性の観点から、隣り合うフィン部73同士の最短の間隔は3mm以上にすることが好ましい。
As shown in FIG. 13, in this example, the interval between adjacent fin portions 73 differs in the radial direction, and the interval increases from the inner peripheral side 701 toward the outer peripheral side 702. The interval between adjacent fin portions 73 is minimized on the inner peripheral side 701. In this example, the distances D3 and D4 on the inner peripheral side 701 are set to be the same regardless of whether or not the inner surface portion 74 that is the connecting portion on the inner peripheral side 701 is present, and both are 5 mm. That is, the intervals between the inner peripheral sides 701 of the fin portions 73 are all uniform and 5 mm.
Further, the interval between the outer peripheral sides 702 of the adjacent fin portions 73 is also uniform regardless of the presence or absence of the outer surface portion 75 that is the connecting portion of the outer peripheral side 702, and is set to 8 mm in this example. .
In this example, the interval between the inner peripheral side 701 and the interval between the outer peripheral side 702 of the adjacent fin portions 73 are made uniform, but the interval can also be changed. From the viewpoint of heat dissipation, the shortest distance between adjacent fin portions 73 is preferably 3 mm or more.

また、図12及び図14に示すごとく、連結部、即ち平坦な内面部74及び外面部75には、放熱部材7を構成するプレコートアルミニウム合金板を厚み方向に貫通する貫通孔740、750がそれぞれ形成されている。本例においては、全ての内面部74及び外面部75に貫通孔740、750が設けられている。なお、フィン部73に貫通孔を形成することも可能である。内面部74には、円筒形状の軸方向Xに直列に配置した2つの貫通孔740a、740bをそれぞれ設けてある。同様に、外面部75にも軸方向Xに直列に配置した2つの貫通孔750a、750bを設けてある。貫通孔740a、740b、750a、750b間には、プレコートアルミニウム合金板1から構成される部分を残存させてある。   Further, as shown in FIGS. 12 and 14, through holes 740 and 750 that penetrate the precoated aluminum alloy plate constituting the heat radiating member 7 in the thickness direction are formed in the connecting portions, that is, the flat inner surface portion 74 and the outer surface portion 75, respectively. Is formed. In this example, through holes 740 and 750 are provided in all inner surface portions 74 and outer surface portions 75. A through hole can be formed in the fin portion 73. The inner surface portion 74 is provided with two through holes 740a and 740b arranged in series in the cylindrical axial direction X, respectively. Similarly, the outer surface portion 75 is also provided with two through holes 750a and 750b arranged in series in the axial direction X. Between the through holes 740a, 740b, 750a, and 750b, a portion constituted by the precoated aluminum alloy plate 1 is left.

放熱部材7は、1枚のプレコートアルミニウム合金板1をコルゲート状に折り曲げ加工し、折り曲げ起点線を軸方向に揃えた状態で全体形状を筒形状に曲成して形成されている。プレコートアルミニウム合金板1としては、実施例1において示した放熱部材用プレコートアルミニウム合金板1を用いる。したがって、放熱部材7は、図15に示すごとく、アルミニウム合金板10とその一方の面に形成された第1塗膜11と、他方の面に形成された第2塗膜12とを備えている。なお、上述の実施例3〜11の放熱部材用プレコートアルミニウム合金板を用いて、本例と同様の構成の放熱部材を形成することももちろん可能である。   The heat dissipating member 7 is formed by bending one precoated aluminum alloy plate 1 into a corrugated shape and bending the entire shape into a cylindrical shape with the folding starting lines aligned in the axial direction. As the precoat aluminum alloy plate 1, the precoat aluminum alloy plate 1 for heat dissipation member shown in Example 1 is used. Therefore, as shown in FIG. 15, the heat dissipation member 7 includes an aluminum alloy plate 10, a first coating film 11 formed on one surface thereof, and a second coating film 12 formed on the other surface. . Of course, it is also possible to form a heat radiating member having the same configuration as that of this example, using the precoated aluminum alloy plate for the heat radiating member of Examples 3 to 11 described above.

本例の放熱部材7の形成にあたっては、まず、実施例1と同様の構成の放熱部材用プレコートアルミニウム合金板1(ブランク材)を準備し、このプレコートアルミニウム合金板1を重ね合わせることなく、1枚の状態で複数の折り曲げ起点線71に沿ってコルゲート状に折り曲げる。次いで、コルゲート状に折り曲げたプレコートアルミニウム合金板1において、最終形状(図12〜14参照)の連結部74、75となる部位に貫通孔740、750を予め形成しておく。次いで、折り曲げ起点線71を軸方向Xに揃えた状態で全体形状を円筒形状(直径85mmm、高さ5cm)に曲げる。このとき、周方向の端部同士は、接着剤等を用いて接合することができる。また、全体形状を円筒形状に曲げた状態で、放熱部材用プレコートアルミニウム合金板1の第2塗膜を加熱により軟化又は溶融させた後、放冷により硬化させて全体形状を円筒形状に固定させることもできる。   In forming the heat radiating member 7 of this example, first, a precoated aluminum alloy plate 1 (blank material) for a heat radiating member having the same configuration as that of Example 1 was prepared, and this precoated aluminum alloy plate 1 was not overlapped. The sheet is folded into a corrugated shape along a plurality of folding starting point lines 71. Next, in the precoated aluminum alloy plate 1 bent into a corrugated shape, through holes 740 and 750 are formed in advance in portions that become the connecting portions 74 and 75 of the final shape (see FIGS. 12 to 14). Next, the entire shape is bent into a cylindrical shape (diameter: 85 mm, height: 5 cm) with the bending origin line 71 aligned in the axial direction X. At this time, the ends in the circumferential direction can be joined using an adhesive or the like. In addition, with the overall shape bent into a cylindrical shape, the second coating film of the precoated aluminum alloy plate 1 for heat radiating member is softened or melted by heating and then cured by standing to fix the overall shape to the cylindrical shape. You can also.

本例においては、図15に示すごとく、放熱部材用プレコートアルミニウム合金板1の第1塗膜11が円筒形状の外周側702であり、第2塗膜12が円筒形状の内周側701となるように成形されている。なお、図12〜図14及び後述の図16においては、図面作成の便宜のため第1塗膜及び第2塗膜を省略して示してあるが、実際には、図15に示すように、アルミニウム合金板10の表面にそれぞれ第1塗膜11及び第2塗膜が形成されている。   In this example, as shown in FIG. 15, the 1st coating film 11 of the precoat aluminum alloy plate 1 for heat radiating members is the cylindrical outer peripheral side 702, and the 2nd coating film 12 becomes the cylindrical inner peripheral side 701. It is shaped as follows. In addition, in FIGS. 12-14 and FIG. 16 mentioned later, although the 1st coating film and the 2nd coating film are abbreviate | omitted for convenience of drawing preparation, as shown in FIG. A first coating film 11 and a second coating film are formed on the surface of the aluminum alloy plate 10, respectively.

図12〜図14に示すごとく、円筒形状の放熱部材7は、軸方向Xの一端を他の部材81に対する接合端部72とすることができる。放熱部材7の接合端部72を他の部材81に当接させた状態で加熱することにより、その他の部材81と一体的に接合した状態で使用することができる。照明器具の一種であるダウンライトに適用した具体的な構成としては、図16に示すごとく、上記他の部材としてのベース板81に放熱部材7を接合した構成とすることができる。ベース部材81と放熱部材7とを組み合わせた全体を放熱部材として認識することも可能である。なお、図16において、ダウンライト本体部80上に配置される放熱部材7は、図13におけるA−A線矢視断面を示す。   As shown in FIGS. 12 to 14, the cylindrical heat radiating member 7 can have one end in the axial direction X as a joining end portion 72 with respect to another member 81. By heating the joining end portion 72 of the heat radiating member 7 in contact with the other member 81, it can be used in a state of being joined integrally with the other member 81. As a specific configuration applied to a downlight which is a kind of lighting fixture, as shown in FIG. 16, a configuration in which the heat radiating member 7 is bonded to the base plate 81 as the other member can be employed. It is also possible to recognize the entire combination of the base member 81 and the heat dissipation member 7 as a heat dissipation member. In addition, in FIG. 16, the heat radiating member 7 arrange | positioned on the downlight main-body part 80 shows the AA arrow cross section in FIG.

ベース部材81は、アルミニウム合金製の円盤(直径:85mmm、厚み3mm)からなり、ベース部材81と放熱部材7との接合は、ベース部材81の上面に、直径85mmm、高さ5cmの円筒形状の放熱部材7を、その軸方向Xの一端(接合端部72)を当接させるように載せ、ある程度の荷重をかけた状態で、実施例1と同様に加熱し、放冷することにより行う。図17に示すごとく、加熱により、放熱部材7を構成する放熱部材用プレコートアルミニウム合金板1の第2塗膜12が溶融又は軟化し、自重により他の部材81上に広がる。その後放冷することによって第2塗膜12が硬化して接着機能を発揮する。これにより、図16及び図17に示すごとく、ベース部材81と放熱部材7とが一体化する。なお、一体化後には、ベース部材81の表面を覆うように第2塗膜の構成成分が広がった部分127が形成される(図17参照)。   The base member 81 is made of an aluminum alloy disk (diameter: 85 mm, thickness 3 mm), and the base member 81 and the heat radiating member 7 are joined to the upper surface of the base member 81 in a cylindrical shape having a diameter of 85 mm and a height of 5 cm. The heat dissipating member 7 is placed so that one end (joining end portion 72) in the axial direction X is in contact with the heat dissipating member 7 and heated in the same manner as in Example 1 with a certain amount of load applied, and then allowed to cool. As shown in FIG. 17, by heating, the second coating film 12 of the pre-coated aluminum alloy plate 1 for heat radiating member constituting the heat radiating member 7 is melted or softened and spreads on the other member 81 by its own weight. Then, the second coating film 12 is cured by standing to cool and exhibits an adhesive function. Thereby, as shown in FIG.16 and FIG.17, the base member 81 and the thermal radiation member 7 are integrated. After the integration, a portion 127 in which the constituent components of the second coating film spread so as to cover the surface of the base member 81 is formed (see FIG. 17).

また、図16に示すごとく、実施例1と同様に別途準備したダウンライト本体部80に対して、放熱部材7と一体化したベース部材81を絶縁フィルム85を介して接合することにより、放熱部材7を備えたダウンライト803が完成する。   Further, as shown in FIG. 16, the base member 81 integrated with the heat dissipation member 7 is joined to the downlight main body 80 separately prepared in the same manner as in the first embodiment via the insulating film 85, thereby The downlight 803 with 7 is completed.

このダウンライト803を点灯させた際には、光源82が発熱する。この熱は、基板83、絶縁フィルム85及びベース部材81を介して放熱部材7に伝達される。放熱部材7においては、アルミニウム合金板10を伝達してくる熱が、放熱性に優れた第1塗膜11の作用によって効率よく放熱される。それ故、ダウンライト803における光源82の温度が過度に上昇することを抑え、寿命低下の防止及び発光性能の維持を図ることができる。   When the downlight 803 is turned on, the light source 82 generates heat. This heat is transmitted to the heat dissipation member 7 through the substrate 83, the insulating film 85, and the base member 81. In the heat radiating member 7, the heat transmitted through the aluminum alloy plate 10 is efficiently radiated by the action of the first coating film 11 having excellent heat radiating properties. Therefore, it is possible to prevent the temperature of the light source 82 in the downlight 803 from excessively rising, to prevent a reduction in life and to maintain the light emission performance.

また、本例の放熱部材7は、折り曲げ起点線の形成方向の一端側に、他の部材に接合するための接合端部72を有する。そのため、円筒形状の側面の表面積が大きくなり、側面からの放熱性を高めることができる。
また、放熱部材7においては、フィン部73同士の内周側701及び外周側702の連結部74、75が円筒形状の周方向に配された平面又は曲面で形成されている。そして、連結部74、75には貫通孔740、750が形成されている。円筒形状の放熱部材7の側面からの通気性を向上させることができる。したがって、優れた放熱性能を発揮することができる。本例の放熱部材7のその他の作用効果は、実施例1と同様である。
Moreover, the heat radiating member 7 of this example has the joining end part 72 for joining to another member in the one end side of the formation direction of a bending starting point line. Therefore, the surface area of the cylindrical side surface is increased, and the heat dissipation from the side surface can be improved.
Moreover, in the heat radiating member 7, the connection parts 74 and 75 of the inner peripheral side 701 and the outer peripheral side 702 of the fin parts 73 are formed in the plane or curved surface arranged in the cylindrical circumferential direction. Further, through holes 740 and 750 are formed in the connecting portions 74 and 75. The air permeability from the side surface of the cylindrical heat radiating member 7 can be improved. Therefore, excellent heat dissipation performance can be exhibited. Other functions and effects of the heat dissipation member 7 of this example are the same as those of the first embodiment.

1 放熱部材用プレコートアルミニウム合金板
10 アルミニウム合金板
11 第1塗膜
115 放熱性物質
12 第2塗膜
125 熱伝導性物質
5、6、7 放熱部材
50、60 底面部
51、61 接合面
52、62、73 フィン部
8、802、803、809 ダウンライト
80 ダウンライト本体
81 ベース部材
DESCRIPTION OF SYMBOLS 1 Precoat aluminum alloy plate for heat radiating members 10 Aluminum alloy plate 11 1st coating film 115 Heat-dissipating substance 12 2nd coating film 125 Thermally conductive substance 5, 6, 7 Heat-dissipating member 50, 60 Bottom face part 51, 61 Joining surface 52, 62, 73 Fin portion 8, 802, 803, 809 Downlight 80 Downlight body 81 Base member

Claims (18)

アルミニウム合金板と、その一方の面に形成された第1塗膜と、他方の面に形成された第2塗膜とを備えるプレコートアルミニウム合金板であって、
上記第1塗膜は、上記アルミニウム合金板の表面よりも優れた放熱性を有しており、
上記第2塗膜は、加熱することによって溶融又は軟化して接着剤となる接着機能を有していることを特徴とする放熱部材用プレコートアルミニウム合金板。
A pre-coated aluminum alloy plate comprising an aluminum alloy plate, a first coating film formed on one surface thereof, and a second coating film formed on the other surface,
The first coating film has better heat dissipation than the surface of the aluminum alloy plate,
The said 2nd coating film has the adhesion | attachment function which fuse | melts or softens and becomes an adhesive agent by heating, The precoat aluminum alloy plate for heat radiating members characterized by the above-mentioned.
請求項1に記載の放熱部材用プレコートアルミニウム合金板において、上記第1塗膜は、軟化点が150℃超えであって、フッ素樹脂、数平均分子量10000〜40000のウレタン樹脂、数平均分子量10000〜40000のポリオレフィン樹脂、数平均分子量1000〜15000のエポキシ樹脂、数平均分子量10000〜40000のポリエステル樹脂から選ばれる少なくとも1種からなる第1ベース樹脂中に放熱性物質を含有してなることを特徴とする放熱部材用プレコートアルミニウム合金板。   The precoat aluminum alloy plate for heat radiating members according to claim 1, wherein the first coating film has a softening point exceeding 150 ° C, a fluororesin, a urethane resin having a number average molecular weight of 10,000 to 40,000, and a number average molecular weight of 10,000 to 10,000. A heat-dissipating substance is contained in a first base resin composed of at least one selected from a polyolefin resin having 40000, an epoxy resin having a number average molecular weight of 1000 to 15000, and a polyester resin having a number average molecular weight of 10,000 to 40000. Pre-coated aluminum alloy plate for heat dissipation member. 請求項2に記載の放熱部材用プレコートアルミニウム合金板において、上記第1塗膜は、上記放熱性物質として、酸化チタン、カーボン、シリカ、アルミナ、酸化ジルコニウムの1種または2種以上を含有していることを特徴とする放熱部材用プレコートアルミニウム合金板。   The precoat aluminum alloy plate for heat radiating members according to claim 2, wherein the first coating film contains one or more of titanium oxide, carbon, silica, alumina, and zirconium oxide as the heat radiating substance. A precoated aluminum alloy plate for a heat dissipation member. 請求項2又は3に記載の放熱部材用プレコートアルミニウム合金板において、上記第1塗膜は、上記第1ベース樹脂100重量部に対して、平均粒径0.1〜100μmの酸化チタン0.5〜200重量部、微粉末のカーボン0.5〜25重量部、シリカ0.5〜200重量部、アルミナ0.5〜200重量部、及び酸化ジルコニウム0.5〜200重量部から選ばれる少なくとも1種を含有することを特徴とする放熱部材用プレコートアルミニウム合金板。   4. The precoated aluminum alloy plate for a heat radiating member according to claim 2, wherein the first coating film is 0.5% of titanium oxide having an average particle size of 0.1 to 100 μm with respect to 100 parts by weight of the first base resin. ~ 200 parts by weight, fine powder carbon 0.5-25 parts by weight, silica 0.5-200 parts by weight, alumina 0.5-200 parts by weight, and zirconium oxide 0.5-200 parts by weight A precoated aluminum alloy plate for a heat dissipation member, comprising a seed. 請求項1〜4のいずれか1項に記載の放熱部材用プレコートアルミニウム合金板において、上記第2塗膜は、軟化点が150℃以下であって、アクリル樹脂、ウレタン樹脂、アイオノマー樹脂、ポリオレフィン樹脂、エポキシ樹脂、ポリエステル樹脂の1種あるいは2種以上からなる第2ベース樹脂を含有していることを特徴とする放熱部材用プレコートアルミニウム合金板。   5. The precoated aluminum alloy plate for a heat radiating member according to claim 1, wherein the second coating film has a softening point of 150 ° C. or less, and is an acrylic resin, a urethane resin, an ionomer resin, or a polyolefin resin. A precoated aluminum alloy plate for a heat radiating member comprising a second base resin composed of one or more of epoxy resin and polyester resin. 請求項5に記載の放熱部材用プレコートアルミニウム合金板において、上記第2塗膜は、上記第2ベース樹脂中に、熱伝導性物質を含有していることを特徴とする放熱部材用プレコートアルミニウム合金板。   The precoated aluminum alloy plate for a heat radiating member according to claim 5, wherein the second coating film contains a thermally conductive substance in the second base resin. Board. 請求項6に記載の放熱部材用プレコートアルミニウム合金板において、上記熱伝導性物質として、アルミナ、酸化チタン、シリカ、カーボン又はニッケルを含有していることを特徴とする放熱部材用プレコートアルミニウム合金板。   The precoated aluminum alloy plate for a heat radiating member according to claim 6, wherein the heat conductive material contains alumina, titanium oxide, silica, carbon, or nickel. 請求項1〜7に記載の放熱部材用プレコートアルミニウム合金板において、上記第1塗膜の軟化点をTm1℃、上記第2塗膜の軟化点をTm2℃とすると、Tm1−Tm2≧20であることを特徴とする放熱部材用プレコートアルミニウム合金板。 In the heat dissipating member for a precoated aluminum alloy plate according to claim 1 to 7, the softening point of the first coating Tm 1 ° C., the softening point of the second coating layer and Tm 2 ° C., Tm 1 -Tm 2 A precoated aluminum alloy plate for a heat radiating member, wherein ≧ 20. 請求項1〜8のいずれか1項に記載の放熱部材用プレコートアルミニウム合金板において、上記第1塗膜と上記第2塗膜の少なくとも一方には、カルナバ、ポリエチレン、マイクロクリスタリン、ラノリンのうち1種あるいは2種のインナーワックスを含有していることを特徴とする放熱部材用プレコートアルミニウム合金板。   The precoated aluminum alloy plate for a heat dissipation member according to any one of claims 1 to 8, wherein at least one of the first coating film and the second coating film is one of carnauba, polyethylene, microcrystalline, and lanolin. A precoated aluminum alloy plate for a heat radiating member, comprising seeds or two kinds of inner waxes. 他の部材に接合するための接合面を有する底面部と、該底面部から立設させたフィン部とを有する放熱部材であって、
上記底面部及び上記フィン部は、請求項1〜9のいずれか1項に記載の放熱部材用プレコートアルミニウム合金板を折り曲げ加工することにより形成されており、
上記底面部における上記接合面は、上記第2塗膜を有する面により構成されていることを特徴とする放熱部材。
A heat radiating member having a bottom surface portion having a bonding surface for bonding to another member, and a fin portion standing from the bottom surface portion,
The bottom surface portion and the fin portion are formed by bending a pre-coated aluminum alloy plate for a heat radiating member according to any one of claims 1 to 9,
The heat-dissipating member, wherein the joint surface in the bottom surface portion is configured by a surface having the second coating film.
請求項10に記載の放熱部材において、上記フィン部は、上記放熱部材用プレコートアルミニウム合金板を上記第1塗膜が表面に来るよう180度折り曲げて2枚重ねにして構成してあることを特徴とする放熱部材。   The heat radiating member according to claim 10, wherein the fin portion is configured by folding the preheated aluminum alloy plate for the heat radiating member 180 degrees so that the first coating film comes to the surface, and overlapping the two. A heat dissipating member. 請求項10に記載の放熱部材において、上記フィン部は、上記放熱部材用プレコートアルミニウム合金板を重ね合わせることなく1枚の状態でコルゲート状に折り曲げて構成してあることを特徴とする放熱部材。   The heat radiating member according to claim 10, wherein the fin portion is formed by bending the precoated aluminum alloy plate for the heat radiating member into a corrugated state in a single state without overlapping. 請求項1〜9のいずれか1項に記載の放熱部材用プレコートアルミニウム合金板を複数の折り曲げ起点線に沿って折り曲げてコルゲート状にした放熱部材であって、
上記折り曲げ起点線の形成方向の一端側に、他の部材に接合するための接合端部を有することを特徴とする放熱部材。
A heat dissipating member obtained by bending the precoated aluminum alloy plate for a heat dissipating member according to any one of claims 1 to 9 along a plurality of bending origin lines into a corrugated shape,
A heat dissipating member having a joining end for joining to another member on one end side in the formation direction of the bending starting point line.
請求項13に記載の放熱部材において、上記放熱部材は、上記折り曲げ起点線を軸方向に揃えた状態で全体形状が筒形状を呈しており、該筒形状の軸方向の一端に上記接合端部を有することを特徴とする放熱部材。   The heat radiating member according to claim 13, wherein the heat radiating member has a cylindrical shape as a whole in a state in which the bending origin lines are aligned in the axial direction, and the joining end portion is provided at one end of the cylindrical shape in the axial direction. It has heat dissipation member characterized by having. 請求項14に記載の放熱部材において、上記放熱部材は、全体形状が円筒形状を呈していることを特徴とする放熱部材。   The heat radiating member according to claim 14, wherein the heat radiating member has a cylindrical shape as a whole. 請求項15に記載の放熱部材において、上記円筒形状の径方向に放射状に配された複数のフィン部を有し、隣り合う上記フィン部は、上記円筒形状の内周側及び外周側においてそれぞれ交互に連結されており、上記フィン部同士の上記内周側及び上記外周側の連結部は、上記円筒形状の周方向に配された平面又は曲面で形成されていることを特徴とする放熱部材。   The heat dissipating member according to claim 15, further comprising a plurality of fin portions arranged radially in the radial direction of the cylindrical shape, wherein the adjacent fin portions are alternately arranged on an inner peripheral side and an outer peripheral side of the cylindrical shape, respectively. And the inner peripheral side and the outer peripheral side connecting portions of the fin portions are formed by flat surfaces or curved surfaces arranged in the circumferential direction of the cylindrical shape. 請求項16に記載の放熱部材において、上記連結部には貫通孔が形成されていることを特徴とする放熱部材。   The heat radiating member according to claim 16, wherein a through hole is formed in the connecting portion. 請求項13〜17のいずれか1項に記載の放熱部材において、上記放熱部材用プレコートアルミニウム合金板の上記第1塗膜が上記円筒形状の外周側であり、上記第2塗膜が上記円筒形状の内周側であることを特徴とする放熱部材。   The heat radiating member according to any one of claims 13 to 17, wherein the first coating film of the precoated aluminum alloy plate for the heat radiating member is an outer peripheral side of the cylindrical shape, and the second coating film is the cylindrical shape. A heat dissipating member characterized by being on the inner peripheral side.
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