JP2013013982A - Stiletto device and method of cutting machine - Google Patents

Stiletto device and method of cutting machine Download PDF

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JP2013013982A
JP2013013982A JP2011149445A JP2011149445A JP2013013982A JP 2013013982 A JP2013013982 A JP 2013013982A JP 2011149445 A JP2011149445 A JP 2011149445A JP 2011149445 A JP2011149445 A JP 2011149445A JP 2013013982 A JP2013013982 A JP 2013013982A
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sheet material
rotary drill
cutting
cutting machine
scraps
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JP5828689B2 (en
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Jun Aotani
潤 青谷
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Shima Seiki Mfg Ltd
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Shima Seiki Mfg Ltd
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Priority to FR1256387A priority patent/FR2977519B1/en
Priority to CN201210231624.5A priority patent/CN102862184B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1818Means for removing cut-out material or waste by pushing out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/16Perforating by tool or tools of the drill type

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Details Of Cutting Devices (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a stiletto device for a cutting machine capable of properly disposing punching waste and preventing air leakage from a perforated sheet material, and a stiletto method for the cutting machine.SOLUTION: The stiletto device 1 includes a rotation drill 5 of a hollow cylindrical form rotating around the center axis line 5a. An extrusion pin 6 is provided in a hollow hole 5b. An upper part 6a of the extrusion pin 6 extends upward above a handle 5d of the rotation drill 5. A lower end 6c of the extrusion pin 6 can be relatively lowered below a blade edge 5e of the rotation drill 5. A rise and a fall of the extrusion pin 6 are supported by a support mechanism 7 and performed in conjunction with a foot presser 8. A drive cylinder 9 drives the rise and the fall of the extrusion pin 6 in conjunction with the foot presser 8 so that the punching waste 4b can be discharged out of the rotation drill 5 to perform proper disposal. The air leakage can be prevented by making the punching waste 4b remain in the perforated sheet material 4.

Description

本発明は、積層状態のシート材に穿孔する裁断機の目打ち装置および方法に関する。   The present invention relates to a perforating apparatus and method for a cutting machine that perforates a laminated sheet material.

従来から、裁断機には、布帛や皮革などのシート材を複数積層した状態で、吸引して保持する裁断テーブルが備えられている。吸引保持されるシート材は、裁断テーブル上を平面移動する裁断ヘッドに備えられるナイフで裁断される。このような裁断機の裁断ヘッドに、穿孔装置を備えれば、目打ちも行うことができる。穿孔装置としては、中空円筒状の回転ドリルなどが使用される(たとえば、特許文献1参照)。   2. Description of the Related Art Conventionally, a cutting machine has been provided with a cutting table that sucks and holds a plurality of sheet materials such as fabric and leather in a stacked state. The sheet material that is sucked and held is cut by a knife provided in a cutting head that moves in a plane on the cutting table. If the cutting head of such a cutting machine is provided with a punching device, perforation can also be performed. A hollow cylindrical rotary drill or the like is used as the drilling device (see, for example, Patent Document 1).

特許文献1に開示されているシート材料穿孔装置では、穿孔の際に、シート材料から切離される部分である抜き屑を、回転ドリルの中空孔としてのボアに入れる。穿孔後に回転ドリルをシート材料から引上げると、ボアに入れた抜き屑も回転ドリルとともにシート材料の表面から抜出される。ボア内部には、裁断ヘッドのベースフレームに固定されるストッパロッドが設けられる。ドリルを上昇させると、ボア内部でストッパロッドが相対的に下降し、ストッパロッドの下端で、抜き屑を押下げる。押下げられた抜き屑は、回転ドリルの下端の開口部から排出される。穿孔後の上昇で、抜き屑をストッパロッドがドリル外に排出するので、穿孔を繰返しても、抜き屑がドリル内部に詰ることを防止できる。抜き屑がドリル内部に詰ると、シート材料をドリルで貫通することができなくなる。また、抜き屑がシート材を吸引する裁断テーブル側に移行すると、表面を形成する剛毛ブラシなどを詰らせるおそれもある。剛毛ブラシが詰ると、通気性を損ねて清掃が必要となったり、ドリルやナイフに対する柔軟性を損ねて、穿孔時や切断時に損傷を招いたりするおそれがある。   In the sheet material punching device disclosed in Patent Document 1, scraps that are parts separated from the sheet material are put into a bore as a hollow hole of a rotary drill when punching. When the rotary drill is pulled up from the sheet material after drilling, the scraps put in the bore are also extracted from the surface of the sheet material together with the rotary drill. A stopper rod fixed to the base frame of the cutting head is provided inside the bore. When the drill is raised, the stopper rod descends relatively inside the bore, and the scrap is pushed down at the lower end of the stopper rod. The pressed scraps are discharged from the opening at the lower end of the rotary drill. Since the stopper rod discharges the scraps out of the drill ascending after drilling, the scraps can be prevented from clogging inside the drill even if drilling is repeated. If the scraps get stuck inside the drill, the sheet material cannot be drilled through. Further, when the scrap moves to the side of the cutting table that sucks the sheet material, the bristle brush that forms the surface may be clogged. If the bristle brush is clogged, air permeability may be impaired and cleaning may be required, or flexibility with respect to the drill or knife may be impaired, resulting in damage during drilling or cutting.

特公平6−30880号公報Japanese Patent Publication No. 6-30880

特許文献1の穿孔装置では、抜き屑を一旦ボア内部に入れてから、シート材料の表面上に固定されたストッパロッドの下端でドリルから押出す。このため、シート材料表面からストッパロッドの下端までの高さは、シート材料の積層厚さよりも高くしておく必要がある。また、穿孔後のドリルは、積層厚さ以上に上昇させる必要もあり、昇降のストロークが大きくなる。さらに、ストッパロッドでドリルから押出された抜き屑は、シート材料表面に散乱して、裁断時の生地押えの下に入るなどのおそれもある。抜き屑が生地押えの下に入ると、裁断精度に悪影響がでる。さらにまた、抜き屑をシート材料から完全に抜き出してしまうと、穿孔後のシート材料からは、吸引時に空気漏れが生じ、吸引力が低下するおそれがある。   In the perforating apparatus of Patent Document 1, the scraps are once put into the bore and then pushed out from the drill at the lower end of the stopper rod fixed on the surface of the sheet material. For this reason, the height from the surface of the sheet material to the lower end of the stopper rod needs to be higher than the laminated thickness of the sheet material. Moreover, it is necessary to raise the drill after drilling more than lamination | stacking thickness, and the stroke of raising / lowering becomes large. Furthermore, the scraps pushed out from the drill by the stopper rod may be scattered on the surface of the sheet material and enter under the dough presser at the time of cutting. If the scraps enter under the dough presser, the cutting accuracy will be adversely affected. Furthermore, if the scrap is completely extracted from the sheet material, the sheet material after perforation may cause air leakage during suction, which may reduce the suction force.

本発明の目的は、抜き屑の処理を適切に行い、穿孔後のシート材料からの空気漏れも防止することが可能な裁断機の目打ち装置および方法を提供することである。   SUMMARY OF THE INVENTION An object of the present invention is to provide a cutting device perforating apparatus and method capable of appropriately processing scraps and preventing air leakage from a sheet material after punching.

本発明は、裁断テーブル上にシート材料を保持し、裁断テーブル上方を平面移動可能な裁断ヘッドに設けられるナイフでシート材料を裁断する裁断機で、裁断ヘッドにナイフとともに設けられ、裁断テーブルに対して昇降移動可能、かつ内部に抜き屑を収容可能な中空円筒状の回転ドリルで、シート材料を表面からフットプレッサーで押えながら穿孔し、回転ドリル内部には、抜き屑排出用の押出しピンを備える目打ち装置において、
押出しピンを、裁断テーブルに対して昇降可能に、かつ押出しピンの下端とシート材料の表面との間隔がシート材料の厚さよりも小さくなるまで近接可能に、支持する支持機構と、
支持機構で支持される押出しピンを、駆動して昇降させる駆動手段とを、
含むことを特徴とする裁断機の目打ち装置である。
The present invention is a cutting machine that holds a sheet material on a cutting table and cuts the sheet material with a knife provided on a cutting head that can be moved in a plane above the cutting table. It is a hollow cylindrical rotary drill that can move up and down and accommodates scraps inside, and drills while pressing the sheet material from the surface with a foot press, and the rotary drill has an extrusion pin for discharging scraps In the percussion device,
A support mechanism that supports the extruding pin so that it can be moved up and down relative to the cutting table, and can be approached until the distance between the lower end of the extruding pin and the surface of the sheet material becomes smaller than the thickness of the sheet material;
Driving means for driving and lifting the push pin supported by the support mechanism;
It is a perforation device of a cutting machine characterized by including.

また本発明で、前記駆動手段は、前記フットプレッサーと連動して、前記押出しピンが昇降するように、前記支持機構を駆動する、
ことを特徴とする。
In the present invention, the driving means drives the support mechanism so that the push pin moves up and down in conjunction with the foot presser.
It is characterized by that.

また本発明で、前記支持機構は、
前記押出しピンの前記下端が前記シート材料の表面に接近する位置を設定する位置設定機構と、
押出しピンを前記回転ドリルの中心軸線まわりに回転可能に支持する回転支持機構とを含む、
ことを特徴とする。
In the present invention, the support mechanism is
A position setting mechanism for setting a position at which the lower end of the extrusion pin approaches the surface of the sheet material;
A rotation support mechanism that rotatably supports an extrusion pin about a central axis of the rotary drill,
It is characterized by that.

また本発明は、前記シート材料の表面近傍の高さで、前記抜き屑を除去する除去装置をさらに含む、
ことを特徴とする。
The present invention further includes a removal device for removing the scraps at a height near the surface of the sheet material.
It is characterized by that.

さらに本発明は、裁断テーブル上にシート材料を保持し、裁断テーブル上方を平面移動可能な裁断ヘッドに設けられるナイフでシート材料を裁断する裁断機で、裁断ヘッドにナイフとともに設けられ、裁断テーブルに対して昇降移動可能、かつ内部に抜き屑を収容可能な中空円筒状の回転ドリルで、シート材料に穿孔し、回転ドリル内部に備える押出しピンで抜き屑を除去する裁断機の目打ち方法において、
シート材料への穿孔後、回転ドリルをシート材料表面から引上げる際に、押出しピンを、下端がシート材料の表面に接する位置、または表面からシート材料の厚さよりも小さい間隔をあける位置に留め、回転ドリルとともに引上げられる抜き屑の上端を押えて、抜き屑の少なくとも一部を、シート材料の穿孔部分に残す、
ことを特徴とする裁断機の目打ち方法である。
Furthermore, the present invention is a cutting machine that holds a sheet material on a cutting table and cuts the sheet material with a knife provided on a cutting head that can be moved in a plane above the cutting table. In the perforating method of the cutting machine, which is capable of moving up and down, and is hollow cylindrical rotary drill capable of accommodating scraps inside, punching the sheet material, and removing the scraps with an extrusion pin provided inside the rotary drill,
When the rotary drill is pulled up from the surface of the sheet material after drilling into the sheet material, the extrusion pin is held at a position where the lower end is in contact with the surface of the sheet material or at a position where the distance from the surface is smaller than the thickness of the sheet material, Pressing the top of the scrap pulled up with the rotary drill, leaving at least a portion of the scrap in the perforated portion of the sheet material,
This is a cutting method for a cutter.

また本発明は、前記抜き屑のうち、前記穿孔部分に残す部分以外を、前記押出しピンで前記回転ドリル内から前記シート材料表面に排出しながら、排出された抜き屑を除去する、
ことを特徴とする。
In addition, the present invention removes the discharged scraps while discharging the scraps other than the part left in the perforated portion from the rotary drill to the surface of the sheet material with the extrusion pins.
It is characterized by that.

本発明によれば、中空円筒状の回転ドリルによるシート材料への穿孔で、回転ドリル内部に抜き屑が収容される。回転ドリル内部には、支持機構で昇降可能に支持される押出しピンが設けられる。駆動手段で押出しピンを、下端とシート材料の表面との間隔がシート材料の厚さよりも小さくなるまで接近させておけば、穿孔後に回転ドリルを引上げる際に、抜き屑の少なくとも一部を穿孔後のシート材料に残すように回転ドリル内から排出することが可能となる。穿孔後のシート材料の穿孔部分に抜き屑の少なくとも一部が残ると、空気漏れを防止し、穿孔部分の近傍を裁断する際の裁断精度低下を避けることもできる。   According to the present invention, scraps are accommodated inside the rotary drill by drilling the sheet material with the hollow cylindrical rotary drill. An extrusion pin that is supported by a support mechanism so as to be lifted and lowered is provided inside the rotary drill. If the drive pin closes the extrusion pin until the distance between the lower end and the surface of the sheet material is smaller than the thickness of the sheet material, at least part of the scraps will be drilled when the rotary drill is pulled up after drilling. It becomes possible to discharge from the rotary drill so as to leave it in the later sheet material. If at least a part of the scrap remains in the perforated portion of the sheet material after perforation, it is possible to prevent air leakage and avoid a reduction in cutting accuracy when cutting the vicinity of the perforated portion.

また本発明によれば、駆動手段は、シート材料の表面を押えるフットプレッサーと連動して押出しピンを昇降させるので、押出しピンを単独で昇降させる機構を設ける必要はなく、フットプレッサーと押出しピンとを連動させて、抜き屑の処理を行わせることができる。   Further, according to the present invention, the driving means raises and lowers the extrusion pin in conjunction with the foot presser that presses the surface of the sheet material, so there is no need to provide a mechanism for raising and lowering the extrusion pin alone, and the foot presser and the extrusion pin are provided. In conjunction with this, processing of scraps can be performed.

また本発明によれば、位置設定機構で押出しピンがシート材料表面に接近する位置を設定し、回転支持機構で押出しピンが回転ドリルに追従して回転可能に支持することができる。押出しピンが回転ドリルに対して連れ回りするようになるので、回転ドリルの中空孔と押出しピンとの隙間への抜き屑の噛み込みによる抵抗増大などを防ぐことができる。   According to the present invention, the position where the push pin approaches the surface of the sheet material can be set by the position setting mechanism, and the push pin can follow the rotary drill and be supported rotatably by the rotation support mechanism. Since the push pin rotates with respect to the rotary drill, it is possible to prevent an increase in resistance due to biting of scraps into the gap between the hollow hole of the rotary drill and the push pin.

また本発明によれば、シート材料の表面近傍の高さで、回転ドリル内から押出しピンで排出された抜き屑を、除去装置でシート材料の表面から確実に除去することができる。   Further, according to the present invention, at the height near the surface of the sheet material, the chips discharged from the rotary drill by the extrusion pin can be reliably removed from the surface of the sheet material by the removing device.

さらに本発明によれば、シート材料の穿孔後に、抜き屑の少なくとも一部を穿孔部分に残すので、穿孔部分からの空気漏れを防ぐことができる。穿孔部分に残す抜き屑は、シート材料への裁断や目打ちとしての穿孔が終了した後で除去すればよく、抜き屑の処理を適切に行うことができる。   Furthermore, according to the present invention, at least a part of the scrap is left in the perforated portion after perforating the sheet material, so that air leakage from the perforated portion can be prevented. The scraps left in the perforated portion may be removed after the cutting to the sheet material or perforation as perforation is completed, and the scraps can be appropriately processed.

また本発明によれば、回転ドリルからシート材料の表面に抜き屑が排出されても、排出された抜き屑は除去されるので、裁断や目打ちの続行時に支障が生じないようにすることができる。   Further, according to the present invention, even if the scraps are discharged from the rotary drill onto the surface of the sheet material, the discharged scraps are removed, so that no trouble is caused when cutting or perforation is continued. .

図1は、本発明の一実施例としての裁断機2の目打ち装置1の概略的な構成を示す左側面図である。FIG. 1 is a left side view showing a schematic configuration of a perforation device 1 of a cutting machine 2 as an embodiment of the present invention. 図2は、図1の目打ち装置1の正面図である。FIG. 2 is a front view of the perforation device 1 of FIG. 図3は、図1の目打ち装置1で、回転ドリル5によるシート材料4の穿孔状態を示す左側面図である。FIG. 3 is a left side view showing a perforated state of the sheet material 4 by the rotary drill 5 in the perforating apparatus 1 of FIG. 図4は、図1の目打ち装置1の上部に設ける昇降ベース20および押出しピン連結部材21に関連する構成を示す平面図および部分的な正面図である。FIG. 4 is a plan view and a partial front view showing a configuration related to the elevating base 20 and the push pin connecting member 21 provided in the upper part of the perforation device 1 of FIG. 図5は、図1の目打ち装置1で、図4の調整部材21の調整で実現される動作の一例を示す部分的な正面図である。FIG. 5 is a partial front view showing an example of an operation realized by adjustment of the adjustment member 21 of FIG. 4 in the perforating apparatus 1 of FIG. 図6は、図1の目打ち装置1で、図4の調整部材21の調整で実現される動作の他の例を示す部分的な正面図である。FIG. 6 is a partial front view showing another example of the operation realized by the adjustment of the adjustment member 21 of FIG. 4 in the percussion device 1 of FIG. 図7は、本発明の他の実施例として、吸引除去装置30を設ける場合の構成を示す部分的な左側面部である。FIG. 7 is a partial left side view showing a configuration in the case where the suction removing device 30 is provided as another embodiment of the present invention.

以下、図1〜図4で本発明の一実施例としての裁断機2の目打ち装置1の構成を説明する。図5および図6では、目打ち装置1を使用して目打ちを行う方法を説明する。図7で、本発明の他実施例に使用する吸引除去装置30の構成を説明する。各図の説明では、当該図面には存在せずに先に説明する図には存在する符号を用いて説明したり、先に説明する図に示す部分と対応する部分には同一の参照符を付し、重複する説明を省略したりする場合がある。   The configuration of the perforation device 1 of the cutting machine 2 as an embodiment of the present invention will be described below with reference to FIGS. 5 and 6, a method for performing perforation using the perforation apparatus 1 will be described. With reference to FIG. 7, the structure of a suction removal apparatus 30 used in another embodiment of the present invention will be described. In the description of each figure, the same reference numerals are used for the parts corresponding to the parts shown in the above-described figures, or the parts that are not shown in the drawings and are described in the figures described above. In some cases, duplicate descriptions may be omitted.

図1および図2(a)に示す目打ち装置1は、裁断機2の裁断テーブル3の表面に沿って、平面移動する裁断ヘッドに備えられる。裁断ヘッドおよびナイフの図示は省略しているけれども、ナイフは、裁断テーブル3上に積層状態で載置されるシート材料4を、予め設定される裁断データに従って裁断する。ナイフによる裁断時に、シート材料4を保持しておくために、裁断テーブル3の表面は、剛毛ブラシ3aなどによって構成される。剛毛ブラシ3aは、下方からの吸引力を作用させるための通気性を保ちながら、ナイフの刃先が侵入すると、刃先から逃げる柔軟性も備えている。積層されるシート材料4の表面は、非通気性フィルム4aで覆われる。目打ち装置1は、目打ちを行うために、中空円筒状の回転ドリル5を備えている。   The perforating device 1 shown in FIGS. 1 and 2A is provided in a cutting head that moves in a plane along the surface of the cutting table 3 of the cutting machine 2. Although the illustration of the cutting head and the knife is omitted, the knife cuts the sheet material 4 placed in a stacked state on the cutting table 3 according to preset cutting data. In order to hold the sheet material 4 when cutting with a knife, the surface of the cutting table 3 is constituted by a bristle brush 3a or the like. The bristle brush 3a also has flexibility to escape from the blade edge when the knife edge enters while maintaining air permeability for applying a suction force from below. The surface of the laminated sheet material 4 is covered with a non-breathable film 4a. The perforation device 1 includes a hollow cylindrical rotary drill 5 for perforation.

図2(b)は、回転ドリル5の構成を示す。回転ドリル5は、中心軸線5aまわりに回転する。回転ドリル5の内部には、中空孔5bが設けられ、下端付近の外周は、傾斜面5cとなり、上端付近は、柄部5dとなっている。傾斜面5cの下端は、刃先5eとなっており、回転しながらシート材料4を貫通させると、穿孔を行うことができる。   FIG. 2B shows the configuration of the rotary drill 5. The rotary drill 5 rotates around the central axis 5a. A hollow hole 5b is provided inside the rotary drill 5, the outer periphery near the lower end is an inclined surface 5c, and the vicinity of the upper end is a handle 5d. The lower end of the inclined surface 5c is a cutting edge 5e, and if the sheet material 4 is penetrated while rotating, perforation can be performed.

図1および図2(a)に示す目打ち装置1では、回転ドリル5の中空孔5bに抜き屑排出用の押出しピン6が挿通される。押出しピン6の上部6aは、回転ドリル5の柄部5dよりも上方まで延びる。押出しピン6の下部6bは、下端6cを、図に示すように、回転ドリル5の刃先5eよりも下方まで下げることもできる。押出しピン6の昇降は、支持機構7によって支持されて可能となる。本実施例の支持機構7は、押出しピン6を、フットプレッサー8と連動して昇降するように、駆動手段である駆動シリンダー9によって駆動される。   In the perforating device 1 shown in FIG. 1 and FIG. 2 (a), the extrusion pin 6 for discharging chips is inserted into the hollow hole 5 b of the rotary drill 5. The upper part 6 a of the push pin 6 extends upward from the handle part 5 d of the rotary drill 5. The lower part 6b of the extrusion pin 6 can also lower the lower end 6c below the cutting edge 5e of the rotary drill 5 as shown in the figure. The push pin 6 can be lifted and lowered by being supported by the support mechanism 7. The support mechanism 7 of this embodiment is driven by a drive cylinder 9 that is drive means so that the push pin 6 is moved up and down in conjunction with the foot presser 8.

図に示す状態では、押出しピン6の下部6bは、下端6cがフットプレッサー8の底面と一致し、シート材料4の表面から間隔をあけて上昇している。押出しピン6の上部6aおよびフットプレッサー8は、両軸タイプのエアシリンダーである駆動シリンダー9の上ロッド9aおよび下ロッド9bでそれぞれ昇降移動するように駆動される。駆動シリンダー9は、二基が平行するように、ベースフレーム10に取付けられる。ベースフレーム10は、裁断ヘッドに取付けられる。ベースフレーム10の上方および側方には、上方ベース10aおよび側方ベース10bがそれぞれ取付けられる。ただし、図1では、側方ベース10bの図示を省略している。なお、駆動手段としては、駆動シリンダー9ばかりではなく、モーターとボールねじの組合せなども使用することができる。また、たとえば下ロッド9bがベースフレーム10を挿通する部分などには、軸受ブッシュ等が設けられるけれども、図示は省略している。   In the state shown in the drawing, the lower end 6 b of the extrusion pin 6 has a lower end 6 c that coincides with the bottom surface of the foot presser 8, and rises at an interval from the surface of the sheet material 4. The upper portion 6a of the push pin 6 and the foot presser 8 are driven to move up and down by an upper rod 9a and a lower rod 9b of a drive cylinder 9 which is a double-shaft type air cylinder. The drive cylinder 9 is attached to the base frame 10 so that the two are parallel. The base frame 10 is attached to the cutting head. An upper base 10a and a side base 10b are attached to the upper side and the side of the base frame 10, respectively. However, in FIG. 1, illustration of the side base 10b is omitted. As the driving means, not only the driving cylinder 9 but also a combination of a motor and a ball screw can be used. Further, for example, a bearing bush or the like is provided in a portion where the lower rod 9b is inserted through the base frame 10, but the illustration is omitted.

ベースフレーム10に対しては、回転ドリル5を回転駆動するためのモータ11も固定される。モータ11の出力軸には、駆動プーリ12が取付けられ、駆動プーリ12からベルト13を介して従動プーリ14に回転駆動力が伝達される。ただし、図2(a)では、モータ11および駆動プーリ12の図示を省略する。従動プーリ14は、従動軸15に取付けられている。従動軸15は、下方に延びて、ギヤボックス16内の駆動ギヤ16aを駆動する。ギヤボックス16は、駆動ギヤ16aが従動軸15で駆動される状態で、従動軸15に沿って上下に移動可能である。ギヤボックス16内で、駆動ギヤ16aは、従動ギヤ16bと噛合し、従動ギヤ16bは、回転軸17の上部に取付けられている。回転軸17の下部は、ギヤボックス16の下方に延び、下端にはチャック18が取付けられる。ギヤボックス16の上下移動は、上方に設けられる目打ちシリンダー19から下方に延びるロッドによって行われる。   A motor 11 for rotating the rotary drill 5 is also fixed to the base frame 10. A driving pulley 12 is attached to the output shaft of the motor 11, and a rotational driving force is transmitted from the driving pulley 12 to the driven pulley 14 via the belt 13. However, illustration of the motor 11 and the drive pulley 12 is omitted in FIG. The driven pulley 14 is attached to the driven shaft 15. The driven shaft 15 extends downward and drives the drive gear 16 a in the gear box 16. The gear box 16 is movable up and down along the driven shaft 15 in a state where the drive gear 16 a is driven by the driven shaft 15. In the gear box 16, the drive gear 16 a meshes with the driven gear 16 b, and the driven gear 16 b is attached to the upper portion of the rotating shaft 17. The lower part of the rotating shaft 17 extends below the gear box 16, and a chuck 18 is attached to the lower end. The vertical movement of the gear box 16 is performed by a rod extending downward from a perforated cylinder 19 provided above.

押出しピン6の支持機構7は、駆動シリンダー9の上ロッド9aが連結される昇降ベース20、および昇降ベース20に取付けられる押出しピン連結部材21を含む。押出しピン連結部材21の下端には、押出しピン6の上部6aが接続される。   The support mechanism 7 for the push pin 6 includes a lift base 20 to which the upper rod 9 a of the drive cylinder 9 is connected, and a push pin connecting member 21 attached to the lift base 20. The upper portion 6 a of the push pin 6 is connected to the lower end of the push pin connecting member 21.

図2(b)は、回転ドリル5と回転軸17の下部とを接続するチャック18付近の構成を詳細に示す。回転軸17の下部には、すり割り17aが設けられている。チャック18の部分で、回転ドリル5の柄部5dをすり割り17aに挿入し、止めねじ18aの先端ですり割り17aの外方から押圧すると、すり割り17aの径が縮小し、回転軸17の下部内周に回転ドリル5の柄部5dの外周が押しつけられ、密着して固定される。   FIG. 2B shows in detail the configuration in the vicinity of the chuck 18 that connects the rotary drill 5 and the lower part of the rotary shaft 17. A slit 17 a is provided at the lower part of the rotating shaft 17. When the handle 5d of the rotary drill 5 is inserted into the slot 17a at the chuck 18 and pressed from the outside of the slot 17a with the tip of the set screw 18a, the diameter of the slot 17a is reduced, and the rotary shaft 17 The outer periphery of the handle portion 5d of the rotary drill 5 is pressed against the inner periphery of the lower portion and fixed in close contact.

図3は、回転ドリル5をシート材料4の表面から貫通させた状態を示す。フットプレッサー8は、回転ドリル5による穿孔開始前、シート材料4の表面を押える状態となるように、駆動シリンダー9の下ロッド9bが下降する。フットプレッサー8と連動して、押出しピン6も下降し、下端6cは、シート材料4の表面に接触して押える。回転ドリル5を回転させながら、刃先5eをシート材料4の表面に下降させると、刃先5eによってシート材料4が切断され、刃先5eよりも内側の部分は、抜き屑4bとなって回転ドリル5内の中空孔5bに収容される。   FIG. 3 shows a state in which the rotary drill 5 is penetrated from the surface of the sheet material 4. In the foot presser 8, the lower rod 9b of the drive cylinder 9 is lowered so that the surface of the sheet material 4 can be pressed before the drilling by the rotary drill 5 is started. In conjunction with the foot presser 8, the push pin 6 also descends, and the lower end 6 c comes into contact with and presses the surface of the sheet material 4. When the cutting edge 5e is lowered onto the surface of the sheet material 4 while rotating the rotating drill 5, the sheet material 4 is cut by the cutting edge 5e, and the inner part of the cutting edge 5e becomes scrap 4b in the rotating drill 5. Is accommodated in the hollow hole 5b.

図4は、押出しピン6をフットプレッサー8と連動させる機構を示す。図4(a)および図4(b)に示すように、昇降ベース20を介して、上ロッド9aと押出しピン連結部材21とが連結される。押出しピン連結部材21は、頭部に内ねじ21aが設けられ、頭部から下部まで貫通する中空孔21bも設けられる。中空孔21bの下部には、押出しピン6を回転ドリル5の中心軸線5aまわりに回転可能に支持する回転支持機構として、ベアリング22および連結ボルト23が収容され、押出しピン6は回転ドリル5と連れ回り可能となる。図3に示すようなフットプレッサー8の下降時に、押出しピン6の下端6cがシート材料4の表面に接近する位置は、押出しピン連結部材21と止めねじ24とによる位置設定機構で設定する。   FIG. 4 shows a mechanism for interlocking the push pin 6 with the foot presser 8. As shown in FIGS. 4A and 4B, the upper rod 9 a and the push pin connecting member 21 are connected via the elevating base 20. The push pin connecting member 21 is provided with an inner screw 21a at the head and a hollow hole 21b penetrating from the head to the lower part. A bearing 22 and a connecting bolt 23 are accommodated in the lower portion of the hollow hole 21b as a rotation support mechanism for rotatably supporting the extrusion pin 6 around the central axis 5a of the rotary drill 5. It can be turned. When the foot presser 8 is lowered as shown in FIG. 3, the position at which the lower end 6 c of the push pin 6 approaches the surface of the sheet material 4 is set by a position setting mechanism using the push pin connecting member 21 and the set screw 24.

回転ドリルに対する押出しピン6の連れ回りは、回転ドリル5の中空孔5b内に収容される押出しピン6の外周面と、中空孔5bの内周との間の隙間への抜き屑4bの噛み込みなどによる抵抗増大を防止するために行う。連れ回りは、押出しピン6への非通気性フィルム4aの巻付き防止のためにも行われる。ただし、シート材料4の材質、回転ドリル5の径、中空孔5bと押出しピン6との隙間の大きさなどの組合せによっては、回転ドリル5に対して押出しピン6の連れ回りを行わない方が好ましい場合もある。   The rotation of the extrusion pin 6 with respect to the rotary drill is such that the scrap 4b is caught in the gap between the outer peripheral surface of the extrusion pin 6 accommodated in the hollow hole 5b of the rotary drill 5 and the inner periphery of the hollow hole 5b. This is done to prevent an increase in resistance due to the above. The accompanying rotation is also performed to prevent the non-breathable film 4a from being wound around the push pin 6. However, depending on the combination of the material of the sheet material 4, the diameter of the rotary drill 5, the size of the gap between the hollow hole 5 b and the extrusion pin 6, it is better not to rotate the extrusion pin 6 with respect to the rotary drill 5. It may be preferable.

図4(c)は、図4(b)に示す中空孔21bに、ゴム棒25を挿入し、押出しピン調連結部材21の頭部の内ねじ21aに押しねじ26を螺合させて押えている状態を示す。ゴム棒25を押しねじ26で上方から押圧すると、ゴム棒25の下端は連結ボルト23の頭部を押圧し、ゴム棒25の側面は外方に膨らみ、連れ回りを止めることができる。   4 (c), the rubber rod 25 is inserted into the hollow hole 21b shown in FIG. 4 (b), and the push screw 26 is screwed onto the inner screw 21a of the head of the push pin-like connecting member 21 and pressed. Indicates the state. When the rubber bar 25 is pressed from above with the push screw 26, the lower end of the rubber bar 25 presses the head of the connecting bolt 23, and the side surface of the rubber bar 25 swells outward, thereby stopping the rotation.

なお、押出しピン6をフットプレッサー8と連動させるように支持するだけであれば、押出しピン6の上部6aを直接昇降ベース20に取付けるようにしてもよい。上部6aの昇降ベース20に対する取付け高さの調整で、フットプレッサー8の下降時に、押出しピン6の下端6cがシート材料4の表面に接近する位置を調整することもできる。   If the push pin 6 is only supported so as to be interlocked with the foot presser 8, the upper portion 6 a of the push pin 6 may be directly attached to the lifting base 20. The position at which the lower end 6c of the push pin 6 approaches the surface of the sheet material 4 when the foot presser 8 is lowered can be adjusted by adjusting the height of the upper portion 6a attached to the lifting base 20.

図5は、図1〜図3に示すように、押出しピン6の下端6cをフットプレッサー8の底面まで下げて使用する目打ち動作を示す。図5(a)は、フットプレッサー8でシート材料4の表面を押えながら、シート材料4の積層厚全体まで、回転ドリル5を貫通させ、中空孔5bに抜き屑4bを収容している状態を示す。図5(b)は、回転ドリル5の引上げを開始している状態を示す。抜き屑4bは、上部が押出しピン6の下端6cで押されてシート材料4の表面の高さに留まり、回転ドリル5の引上げにともない、抜き屑4bの下部は刃先5eからシート材料4の穿孔部分に排出される。図5(c)は、回転ドリル5をシート材料4から引き上げた状態を示す。抜き屑4bの全体は、シート材料4の穿孔部分に残る。図5(d)は、押出しピン6およびフットプレッサー8をシート材料4の表面から引き上げた状態を示す。抜き屑4bは、全部がシート材料4中の穿孔部分に残り、次の目打ちまたは裁断に移ることができる。   FIG. 5 shows a stitching operation in which the lower end 6c of the push pin 6 is lowered to the bottom surface of the foot presser 8 as shown in FIGS. FIG. 5A shows a state in which the rotary drill 5 is penetrated to the entire laminated thickness of the sheet material 4 while holding the surface of the sheet material 4 with the foot presser 8, and the scrap 4b is accommodated in the hollow hole 5b. Show. FIG. 5B shows a state where the rotary drill 5 has started to be pulled up. The upper part of the scrap 4b is pushed by the lower end 6c of the extrusion pin 6 and stays at the height of the surface of the sheet material 4. As the rotary drill 5 is pulled up, the lower part of the scrap 4b is perforated from the cutting edge 5e to the sheet material 4. Discharged into the part. FIG. 5C shows a state where the rotary drill 5 is pulled up from the sheet material 4. The entire scrap 4b remains in the perforated portion of the sheet material 4. FIG. 5D shows a state in which the extrusion pin 6 and the foot presser 8 are pulled up from the surface of the sheet material 4. All of the scrap 4b remains in the perforated portion in the sheet material 4 and can be transferred to the next perforation or cutting.

図6は、図4に示す押出しピン連結部材21の昇降ベース20に対する高さ調整で、押出しピン6の下端6cをフットプレッサー8の底面よりも上げて使用する目打ち動作を示す。ただし、押出しピン6の下端6cとシート材料4との間隔は、シート材料4の厚さよりも小さくなるまで近接させる。図6(a)は、フットプレッサー8でシート材料4の表面を押えながら、シート材料4の積層厚全体まで、回転ドリル5を貫通させ、中空孔5bに抜き屑4bを収容している状態を示す。図6(b)は、回転ドリル5の引上げを開始している状態を示す。ただし、抜き屑4bの上部は、押出しピン6の下端6cに達しないので、抜き屑4bは、回転ドリル5の中空孔5bに収容される状態で、回転ドリル5とともに上昇する。図6(c)は、回転ドリル5をシート材料4からさらに引き上げ、抜き屑4bの全体を、静止している押出しピン6の下端6cで回転ドリル5の刃先5eよりも下方に押出している状態を示す。抜き屑4bの下部はシート材料4の穿孔部分に残る。図6(d)は、押出しピン6およびフットプレッサー8をシート材料4の表面から引き上げた状態を示す。抜き屑4bは、下部がシート材料4中の穿孔部分に残る。シート材料4の表面上に出る抜き屑4bの上部は、積層が解除されて、シート材料4の表面に散らばる。たとえば、フットプレッサー8に噴出しノズルを設ければ、シート材料4の表面に散らばらずに、一定方向に吹き飛ばすことができる。   FIG. 6 shows a stitching operation in which the lower end 6c of the push pin 6 is raised from the bottom surface of the foot presser 8 by adjusting the height of the push pin connecting member 21 shown in FIG. However, the distance between the lower end 6 c of the extrusion pin 6 and the sheet material 4 is close to the thickness of the sheet material 4 until it becomes smaller. FIG. 6A shows a state in which the rotary drill 5 is penetrated to the entire laminated thickness of the sheet material 4 while holding the surface of the sheet material 4 with the foot presser 8, and the scrap 4b is accommodated in the hollow hole 5b. Show. FIG. 6B shows a state where the rotary drill 5 has started to be pulled up. However, since the upper part of the scrap 4b does not reach the lower end 6c of the extrusion pin 6, the scrap 4b rises together with the rotary drill 5 while being accommodated in the hollow hole 5b of the rotary drill 5. FIG. 6C shows a state in which the rotary drill 5 is further pulled up from the sheet material 4 and the whole scrap 4b is extruded below the cutting edge 5e of the rotary drill 5 at the lower end 6c of the stationary extrusion pin 6. Indicates. The lower part of the scrap 4b remains in the perforated portion of the sheet material 4. FIG. 6D shows a state in which the extrusion pin 6 and the foot presser 8 are pulled up from the surface of the sheet material 4. The lower part of the scrap 4 b remains in the perforated portion in the sheet material 4. The upper part of the scraps 4 b that come out on the surface of the sheet material 4 is released from the lamination and scattered on the surface of the sheet material 4. For example, if an ejection nozzle is provided in the foot presser 8, it can be blown away in a certain direction without being scattered on the surface of the sheet material 4.

以上のように本実施例では、シート材料4の表面を押えるフットプレッサー8と連動して押出しピン6を昇降させるので、押出しピン6を単独で昇降させる機構を設ける必要はない。ただし、押出しピン6は、フットプレッサー8と共用の駆動シリンダー9ではなく、独立した駆動手段を用いて昇降するように駆動することもできる。独立させることによって、種々の排出方法を実行することができる。たとえば、中空孔5bに抜き屑4bを収容した状態で回転ドリル5をシート材料4の表面から引上げ、裁断ヘッドの移動後、シート材料4の端などの裁断テーブル3の特定位置で、押出しピン6を独立して下降させ、抜き屑4bを排出させることもできる。   As described above, in the present embodiment, the push pin 6 is moved up and down in conjunction with the foot presser 8 that presses the surface of the sheet material 4, so there is no need to provide a mechanism for moving the push pin 6 up and down independently. However, the push-out pin 6 can be driven to move up and down using an independent drive means instead of the drive cylinder 9 shared with the foot presser 8. By making it independent, various discharging methods can be executed. For example, the rotary drill 5 is pulled up from the surface of the sheet material 4 in a state where the scrap 4b is accommodated in the hollow hole 5b, and after the cutting head is moved, the extrusion pin 6 is placed at a specific position of the cutting table 3 such as the end of the sheet material 4 Can be lowered independently, and the scrap 4b can be discharged.

図5に示すように抜き屑4bの全部、または図6に示すように抜き屑4bの一部を穿孔後のシート材料4に残すことは、漏れ防止ばかりではなく、穿孔部分の近傍を裁断する際の精度低下を避けることにも寄与する。シート材料4を穿孔して抜き屑4bを完全に除去してしまうと、穿孔部分の近傍をナイフで裁断する場合、シート材料4が穿孔部分側に崩れて、裁断位置がずれ、裁断精度低下のおそれがある。穿孔部分に残す抜き屑4bの割合を多くすれば、裁断精度の低下を免れ易くなるけれども、後工程で穿孔部分から抜き屑4bを除去する手間がかかるので、漏れ防止や裁断精度の必要性との兼合いで抜き屑4bの割合を設定する。   As shown in FIG. 5, leaving all of the scrap 4b or a part of the scrap 4b in the sheet material 4 after punching as shown in FIG. 6 not only prevents leakage but also cuts the vicinity of the punched portion. This also contributes to avoiding deterioration in accuracy. If the sheet material 4 is perforated and the scraps 4b are completely removed, when the vicinity of the perforated portion is cut with a knife, the sheet material 4 is collapsed to the perforated portion side, the cutting position is shifted, and cutting accuracy is reduced. There is a fear. Increasing the percentage of the scrap 4b left in the perforated part makes it easier to avoid a reduction in cutting accuracy. However, since it takes time to remove the scrap 4b from the perforated part in the subsequent process, it is necessary to prevent leakage and to ensure cutting precision. The proportion of the scrap 4b is set in accordance with the above.

図7は、本発明の他の実施例として、シート材料4の表面近傍に除去装置30を設ける構成を示す。除去装置30は、駆動シリンダー9の下ロッド9bで昇降駆動されるフットプレッサー31に組込まれる。フットプレッサー31には吸引ホース32が接続される。フットプレッサー31には、噴出ノズル33も設けられ、噴出ホース34を介して、圧縮空気が供給される。フットプレッサー31内でシート材料4の表面に留まるように、押出しピン6の下端6cで押えられている抜き屑4bは、噴出ノズル33からの圧縮空気の噴出で吸引ホース32に移動させ、吸引除去することができる。吸引力が大きければ、噴出ノズル33を設けなくてもよい。また、吸引ホース32などの吸引側の構成を用いず、フットプレッサー31に出口の孔を設け、噴出ノズル33からは噴出のみを行い、シート材料4で裁断や穿孔が終了した領域に抜き屑4bを吹飛ばして移動させるようにしてもよい。   FIG. 7 shows a configuration in which a removing device 30 is provided near the surface of the sheet material 4 as another embodiment of the present invention. The removing device 30 is incorporated in a foot presser 31 that is driven up and down by the lower rod 9 b of the drive cylinder 9. A suction hose 32 is connected to the foot presser 31. The foot presser 31 is also provided with an ejection nozzle 33, and compressed air is supplied through an ejection hose 34. The scrap 4b pressed by the lower end 6c of the push pin 6 so as to remain on the surface of the sheet material 4 in the foot presser 31 is moved to the suction hose 32 by the ejection of compressed air from the ejection nozzle 33, and is removed by suction. can do. If the suction force is large, the ejection nozzle 33 may not be provided. Further, without using the suction side structure such as the suction hose 32, an outlet hole is provided in the foot presser 31, only the ejection is performed from the ejection nozzle 33, and the scrap 4b is removed in the region where cutting or perforation is completed with the sheet material 4. You may make it move by blowing away.

1 目打ち装置
2 裁断機
3 裁断テーブル
4 シート材料
4a 抜き屑
5 回転ドリル
5a 中心軸線
5b 中空孔
6 押出しピン
6c 下端
7 支持機構
8,31 フットプレッサー
9 駆動シリンダー
10 ベースフレーム
16 ギヤボックス
19 目打ちシリンダー
21 押出しピン連結部材
22 ベアリング
23 連結ボルト
24 止めねじ
25 ゴム棒
26 押しねじ
30 除去装置
DESCRIPTION OF SYMBOLS 1 Perforation device 2 Cutting machine 3 Cutting table 4 Sheet material 4a Cutting waste 5 Rotary drill 5a Center axis 5b Hollow hole 6 Extrusion pin 6c Lower end 7 Support mechanism 8,31 Foot presser 9 Drive cylinder 10 Base frame 16 Gear box 19 Perforated cylinder 21 Extrusion pin connecting member 22 Bearing 23 Connecting bolt 24 Set screw 25 Rubber bar 26 Push screw 30 Removing device

Claims (6)

裁断テーブル上にシート材料を保持し、裁断テーブル上方を平面移動可能な裁断ヘッドに設けられるナイフでシート材料を裁断する裁断機で、裁断ヘッドにナイフとともに設けられ、裁断テーブルに対して昇降移動可能、かつ内部に抜き屑を収容可能な中空円筒状の回転ドリルで、シート材料を表面からフットプレッサーで押えながら穿孔し、回転ドリル内部には、抜き屑排出用の押出しピンを備える目打ち装置において、
押出しピンを、裁断テーブルに対して昇降可能に、かつ押出しピンの下端とシート材料の表面との間隔がシート材料の厚さよりも小さくなるまで近接可能に、支持する支持機構と、
支持機構で支持される押出しピンを、駆動して昇降させる駆動手段とを、
含むことを特徴とする裁断機の目打ち装置。
A cutting machine that holds the sheet material on the cutting table and cuts the sheet material with a knife provided on the cutting head that can be moved in a plane above the cutting table. It is provided with the knife on the cutting head and can be moved up and down with respect to the cutting table. In addition, a hollow cylindrical rotary drill capable of accommodating scraps inside, and punching while pressing the sheet material from the surface with a foot press, in the rotary drill in the perforation device provided with an extrusion pin for discharging scraps,
A support mechanism that supports the extruding pin so that it can be moved up and down relative to the cutting table, and close to the distance between the lower end of the extruding pin and the surface of the sheet material being smaller than the thickness of the sheet material;
Driving means for driving and lifting the push pin supported by the support mechanism;
A perforating device for a cutting machine, characterized by comprising:
前記駆動手段は、前記フットプレッサーと連動して、前記押出しピンが昇降するように、前記支持機構を駆動する、
ことを特徴とする請求項1記載の裁断機の目打ち装置。
The drive means drives the support mechanism so that the push pin moves up and down in conjunction with the foot presser.
The perforating device for a cutting machine according to claim 1.
前記支持機構は、
前記押出しピンの前記下端が前記シート材料の表面に接近する位置を設定する位置設定機構と、
押出しピンを前記回転ドリルの中心軸線まわりに回転可能に支持する回転支持機構とを含む、
ことを特徴とする請求項1または2記載の裁断機の目打ち装置。
The support mechanism is
A position setting mechanism for setting a position at which the lower end of the extrusion pin approaches the surface of the sheet material;
A rotation support mechanism that rotatably supports an extrusion pin about a central axis of the rotary drill,
The perforating device for a cutting machine according to claim 1 or 2, characterized in that
前記シート材料の表面近傍の高さで、前記抜き屑を除去する除去装置をさらに含む、
ことを特徴とする請求項1〜3のいずれか一つに記載の裁断機の目打ち装置。
A removal device for removing the scraps at a height near the surface of the sheet material;
The perforating device for a cutting machine according to any one of claims 1 to 3.
裁断テーブル上にシート材料を保持し、裁断テーブル上方を平面移動可能な裁断ヘッドに設けられるナイフでシート材料を裁断する裁断機で、裁断ヘッドにナイフとともに設けられ、裁断テーブルに対して昇降移動可能、かつ内部に抜き屑を収容可能な中空円筒状の回転ドリルで、シート材料に穿孔し、回転ドリル内部に備える押出しピンで抜き屑を除去する裁断機の目打ち方法において、
シート材料への穿孔後、回転ドリルをシート材料表面から引上げる際に、押出しピンを、下端がシート材料の表面に接する位置、または表面からシート材料の厚さよりも小さい間隔をあける位置に留め、回転ドリルとともに引上げられる抜き屑の上端を押えて、抜き屑の少なくとも一部を、シート材料の穿孔部分に残す、
ことを特徴とする裁断機の目打ち方法。
A cutting machine that holds the sheet material on the cutting table and cuts the sheet material with a knife provided on the cutting head that can be moved in a plane above the cutting table. It is provided with the knife on the cutting head and can be moved up and down with respect to the cutting table. In a perforating method of a cutting machine, which is a hollow cylindrical rotary drill capable of accommodating scraps inside, punched into a sheet material, and removes scraps with an extrusion pin provided inside the rotary drill.
When the rotary drill is pulled up from the surface of the sheet material after drilling into the sheet material, the extrusion pin is held at a position where the lower end is in contact with the surface of the sheet material or at a position where the distance from the surface is smaller than the thickness of the sheet material, Pressing the top of the scrap pulled up with the rotary drill, leaving at least a portion of the scrap in the perforated portion of the sheet material,
A method of perforating a cutting machine characterized by the above.
前記抜き屑のうち、前記穿孔部分に残す部分以外を、前記押出しピンで前記回転ドリル内から前記シート材料表面に排出しながら、排出された抜き屑を除去する、
ことを特徴とする請求項5記載の裁断機の目打ち方法。
The discharged scraps are removed while discharging to the surface of the sheet material from the rotary drill with the extruding pin, except for the portion left in the punched portion among the scraps.
The perforating method for a cutting machine according to claim 5.
JP2011149445A 2011-07-05 2011-07-05 Cutting machine perforation device and method Active JP5828689B2 (en)

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