JP2013009506A - Harness arrangement structure for door - Google Patents

Harness arrangement structure for door Download PDF

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JP2013009506A
JP2013009506A JP2011140167A JP2011140167A JP2013009506A JP 2013009506 A JP2013009506 A JP 2013009506A JP 2011140167 A JP2011140167 A JP 2011140167A JP 2011140167 A JP2011140167 A JP 2011140167A JP 2013009506 A JP2013009506 A JP 2013009506A
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door
harness
wire harness
vehicle body
protector
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JP5781841B2 (en
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Masafumi Miyamoto
雅史 宮本
Shigehiko Kobayashi
茂彦 小林
Katsuya Yoshimura
克也 義村
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Yazaki Corp
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Yazaki Corp
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Abstract

PROBLEM TO BE SOLVED: To improve the wire harness bending durability against closing and opening of a door and allow a harness arrangement structure to smoothly conduct the harness extra length accommodation.SOLUTION: A wire harness 3 is arranged along a door 1, rotatably provided at a vehicle body 15, so as to form a substantially lateral S shape from the vehicle body side when the door is closed, and the wire harness is held at a position close to a front part of the door by holding means so as to rotate in the vertical direction and move in the front-back direction. When the door is opened or closed, a substantially lateral S shaped part of the harness extends and contracts so that the harness extra length can be accommodated. The holding means includes a protector 7 for harness insertion which has a movable part 11 rotating and slide-engaging with a fixed part 8 of the door 1. The wire harness 3 is held on the rear part side of the door 1 by a fixing member 20 that is rotatable or unrotatable.

Description

本発明は、例えば自動車のフロントやリア等のヒンジ開閉式(回動式)のサイドドアにワイヤハーネスで常時給電を行うためのドア用ハーネス配索構造に関するものである。   The present invention relates to a door harness routing structure for constantly supplying power to a hinged opening / closing (turning) side door such as a front or rear of an automobile by a wire harness.

従来、自動車のフロント側やリア側といったヒンジ開閉式のドアの電装品や補機類に給電を行うために、種々のドア用ハーネス配索構造が提案されている。   Conventionally, various types of harness wiring structures for doors have been proposed in order to supply power to electrical components and accessories of hinged doors such as the front side and rear side of automobiles.

例えば、特許文献1には、ドアにワイヤハーネスを下向きU字状に屈曲して配索し、U字状の屈曲部を前後方向にばね片部で連結し、ワイヤハーネスの前端側をドアの前端側の凹部に沿って車体側に接続させ、ワイヤハーネスの後端側をドア側に固定し、ドアの開時にばね片部の付勢に抗してU字状の屈曲部を伸長させ、ドアの閉時に屈曲部をU字状に短縮させることが記載されている。   For example, in Patent Document 1, a wire harness is bent and wired in a downward U shape in a door, the U-shaped bent portion is connected in the front-rear direction by a spring piece, and the front end side of the wire harness is connected to the door. Connected to the vehicle body side along the recess on the front end side, fixing the rear end side of the wire harness to the door side, extending the U-shaped bent part against the bias of the spring piece when the door is opened, It is described that the bent portion is shortened to a U shape when the door is closed.

また、特許文献2には、サイドドアにプロテクタを設け、プロテクタの下端にワイヤハーネスをクランプで固定し、ワイヤハーネスをプロテクタ内に円弧状に配索しつつ硬質チューブとグロメットを経て車体側に導出させ、硬質チューブをドアの前端の出入用開口に沿って前後方向スライド自在とし、ドアの開閉に伴ってプロテクタ内の余長吸収空間でワイヤハーネスを円弧状から略横V字状に屈曲させることが記載されている。   In Patent Document 2, a protector is provided on the side door, a wire harness is fixed to the lower end of the protector with a clamp, and the wire harness is led out to the vehicle body side through a hard tube and a grommet while being wired in an arc shape in the protector. And make the rigid tube slidable in the front-rear direction along the door opening / closing opening, and bend the wire harness from an arc shape to a substantially horizontal V-shape in the extra length absorption space in the protector as the door opens and closes. Is described.

特開2005−178466号公報JP 2005-178466 A 特開2006−117054号公報JP 2006-117054 A

しかしながら、上記従来のドア用ハーネス配索構造にあっては、ドアの開閉に伴ってワイヤハーネスがU字状や略横V字状に屈曲変形するために、ワイヤハーネスに大きな屈曲負荷がかかって、特にアルミ線等を用いた場合に屈曲耐久性が低下し兼ねないという懸念や、ドアの開閉に伴うスムーズなハーネス余長吸収を行いにくいという懸念があった。   However, in the above conventional door harness routing structure, since the wire harness is bent and deformed into a U shape or a substantially horizontal V shape as the door is opened and closed, a large bending load is applied to the wire harness. In particular, there is a concern that bending durability may be lowered particularly when an aluminum wire or the like is used, and there is a concern that it is difficult to absorb the harness extra length smoothly when the door is opened and closed.

本発明は、上記した点に鑑み、ドアの開閉に伴うワイヤハーネスの屈曲耐久性を向上させると共に、スムーズなハーネス余長吸収を行わせることのできるドア用ハーネス配索構造を提供することを目的とする。   The present invention has been made in view of the above points, and an object thereof is to provide a door harness routing structure that can improve the bending durability of a wire harness accompanying opening and closing of a door and can smoothly absorb the extra harness length. And

上記目的を達成するために、本発明の請求項1に係るドア用ハーネス配索構造は、車体に回動自在に設けられたドアに沿って該車体側からワイヤハーネスが該ドアの閉時において略横S字状に配索され、該ドアの前部寄りにおいて該ワイヤハーネスが保持手段で上下方向回動自在に且つ前後方向進退自在に保持され、該ドアの開閉時に該略横S字状のハーネス部分の伸縮でハーネス余長が吸収されることを特徴とする。   In order to achieve the above object, the door harness routing structure according to claim 1 of the present invention is such that when the wire harness is closed from the vehicle body side along the door rotatably provided on the vehicle body. The wire harness is arranged in a substantially horizontal S-shape, and the wire harness is held by the holding means so as to be pivotable in the vertical direction and forward and backward in the forward and backward direction near the front portion of the door. The harness surplus length is absorbed by the expansion and contraction of the harness portion.

上記構成により、ドアの閉時にワイヤハーネスがドアの前後方向に沿って略横S字状に圧縮(短縮)されてハーネス余長を吸収し、ドアの開時に略横S字状のワイヤハーネス部分が真直にないし若干の(蛇行の小さな)略横S字状に伸長する。略横S字状のワイヤハーネス部分は前側の谷部と後側の山部とで構成される。「前後」とは車両の前後と一致する。保持手段は、プロテクタでもバンドクランプ等でもよく、ワイヤハーネスを固定して前後に進退させる部分と、ワイヤハーネスを上下に回動させる部分とを備える。保持手段はワイヤハーネスの径方向(上下左右方向)の振動を抑える。   With the above configuration, when the door is closed, the wire harness is compressed (shortened) in a substantially horizontal S-shape along the front-rear direction of the door to absorb the harness surplus length, and the substantially horizontal S-shaped wire harness portion is opened when the door is opened. Elongate or slightly (slightly meandering) in a substantially horizontal S-shape. The substantially horizontal S-shaped wire harness part is composed of a front trough and a rear peak. “Front and rear” corresponds to the front and rear of the vehicle. The holding means may be a protector, a band clamp, or the like, and includes a portion for fixing the wire harness and moving it forward and backward, and a portion for rotating the wire harness up and down. The holding means suppresses vibration in the radial direction (up / down / left / right direction) of the wire harness.

請求項2に係るドア用ハーネス配索構造は、請求項1記載のドア用ハーネス配索構造において、前記保持手段が、前記ドアの固定部に回動且つスライド係合する可動部を有したハーネス挿通用のプロテクタを含むことを特徴とする。   The door harness routing structure according to claim 2 is the door harness routing structure according to claim 1, wherein the holding means has a movable part that rotates and slide-engages with a fixed part of the door. It includes a protector for insertion.

上記構成により、プロテクタの可動部がドアの固定部に上下方向回動自在且つ前後方向進退(スライド)自在に係合し、プロテクタに固定されたワイヤハーネスがドアの開閉に伴ってプロテクタと一体に回動且つ進退する。一例として、ドアの固定部は軸部、可動部は軸部を係合させる長孔や長溝でもよく、あるいは固定部は長孔を有する回動する枠部、可動部は枠部に係合する軸部でもよい。   With the above configuration, the movable part of the protector engages with the fixed part of the door so that the movable part can rotate in the vertical direction and freely move forward and backward (slide), and the wire harness fixed to the protector is integrated with the protector as the door is opened and closed. Rotate and advance and retract As an example, the fixed portion of the door may be a shaft portion, and the movable portion may be a long hole or a long groove that engages the shaft portion, or the fixed portion is a rotating frame portion having a long hole, and the movable portion is engaged with the frame portion. A shaft portion may be used.

ワイヤハーネスを挿通させるプロテクタ本体(可動部を除く部分)の長さは適宜設定可能で、例えばバンドクランプ等の幅程度に短くても、あるいはワイヤハーネスの進退長さ以上に長くてもよい。プロテクタの形状は真直に限らずワイヤハーネスの略横S字形状に沿う湾曲状とすることも可能である。プロテクタはワイヤハーネスの径方向(上下左右方向)の振動を防止すると共に、ドア開閉時にスイング(揺動)してワイヤハーネスを略横S字形状に屈曲させやすくする(動機づけする)。   The length of the protector main body (portion excluding the movable portion) through which the wire harness is inserted can be appropriately set. For example, the length may be as short as the width of a band clamp or the like, or may be longer than the advance / retreat length of the wire harness. The shape of the protector is not limited to a straight shape, but may be a curved shape that substantially conforms to the horizontal S-shape of the wire harness. The protector prevents vibration in the radial direction (up / down / left / right direction) of the wire harness and swings (oscillates) when the door is opened / closed to easily bend (motivate) the wire harness into a substantially horizontal S-shape.

請求項3に係るドア用ハーネス配索構造は、請求項2記載のドア用ハーネス配索構造において、前記プロテクタが前記スライドの量とほぼ同等の長さで前記ワイヤハーネスを覆うことを特徴とする。   The door harness routing structure according to claim 3 is the door harness routing structure according to claim 2, wherein the protector covers the wire harness with a length substantially equal to the amount of the slide. .

上記構成により、プロテクタのスライド量でワイヤハーネスの伸縮ストロークが規定され、ほぼスライド量に等しい長さのプロテクタ内でワイヤハーネスが保護され、プロテクタから外部に導出されたワイヤハーネス部分が略横S字形状の谷部の最下部(谷底部)や山部の頂部を形成して、スムーズな屈曲を可能とする。   With the above configuration, the expansion stroke of the wire harness is defined by the slide amount of the protector, the wire harness is protected in the protector having a length substantially equal to the slide amount, and the wire harness portion led out from the protector has a substantially horizontal S-shape. The lowermost part (valley bottom part) of the shape valley part and the top part of the peak part are formed to enable smooth bending.

請求項4に係るドア用ハーネス配索構造は、請求項1〜3の何れかに記載のドア用ハーネス配索構造において、前記ワイヤハーネスが前記ドアの後部側に回転自在な固定部材で保持されたことを特徴とする。   The door harness routing structure according to claim 4 is the door harness routing structure according to any one of claims 1 to 3, wherein the wire harness is held by a rotatable fixing member on the rear side of the door. It is characterized by that.

上記構成により、ドア閉時に、車体側からドア前部側のハーネス保持手段を経てドア後部側のハーネス固定部材までの範囲でワイヤハーネスが略横S字状に屈曲するが、その際に、ハーネス固定部材がドアに沿って上向きに回動して略横S字状のワイヤハーネス部分の後半の山部の裾部分を無理な曲げ力なくスムーズに形成させる。また、ドア開時に上記範囲でワイヤハーネスが引っ張られて伸長するが、その際にハーネス固定部材がドアに沿って下向きに回動してワイヤハーネスを真直(ストレート)に伸長させる。回動自在な固定部材を用いても、ワイヤハーネスの長さに余裕をもたせれば、ワイヤハーネスは真直ではなく少し(蛇行の小さな)略横S字状に屈曲した状態で伸長する。   With the above configuration, when the door is closed, the wire harness bends in a substantially horizontal S shape in a range from the vehicle body side through the harness holding means on the door front side to the harness fixing member on the rear side of the door. The fixing member is rotated upward along the door to smoothly form the hem portion of the rear half of the substantially horizontal S-shaped wire harness portion without excessive bending force. Further, when the door is opened, the wire harness is pulled and extended in the above range, and at that time, the harness fixing member rotates downward along the door to extend the wire harness straight. Even if a rotatable fixing member is used, if the wire harness has a sufficient length, the wire harness is not straight but is slightly bent (smallly meandering) and bent in a substantially horizontal S shape.

請求項5に係るドア用ハーネス配索構造は、請求項1〜3の何れかに記載のドア用ハーネス配索構造において、前記ワイヤハーネスが前記ドアの後部側において回転不能な固定部材で前記略横S字状を維持した形態に保持されたことを特徴とする。   The door harness routing structure according to claim 5 is the door harness routing structure according to any one of claims 1 to 3, wherein the wire harness is a non-rotatable fixing member on the rear side of the door. It is characterized by being held in a shape that maintains a horizontal S-shape.

上記構成により、ドア閉時に、車体側からドア前部側のハーネス保持手段を経てドア後部側のハーネス固定部材までの範囲でワイヤハーネスが略横S字状に屈曲するが、その際に、回動不能なハーネス固定部材がドアに沿って上向きに略横S字状のワイヤハーネス部分の後半の山部の裾部分を位置規定して、略横S字状の屈曲動作を助長する。また、ドア開時に上記範囲でワイヤハーネスが引っ張られて伸長するが、その際に回動不能なハーネス固定部材がドアに沿って上向きに後半の山部の裾部分を位置規定して、少し(蛇行の小さな)略横S字形状を維持した状態でワイヤハーネスを伸長させることで、次のドア閉じ操作時にワイヤハーネスが確実に略横S字形状に屈曲するように導く。   With the above configuration, when the door is closed, the wire harness bends in a substantially horizontal S shape from the vehicle body side through the harness holding means on the door front side to the harness fixing member on the door rear side. A non-movable harness fixing member positions the bottom part of the rear half of the substantially horizontal S-shaped wire harness portion along the door, and promotes a substantially horizontal S-shaped bending operation. In addition, when the door is opened, the wire harness is pulled and extends within the above range, but at that time, the harness fixing member that cannot rotate is positioned upward along the door to position the hem portion of the latter peak portion, and a little ( By extending the wire harness while maintaining a substantially horizontal S-shape (smallly meandering), the wire harness is guided to be surely bent into a substantially horizontal S-shape during the next door closing operation.

請求項6に係るドア用ハーネス配索構造は、請求項1〜5の何れかに記載のドア用ハーネス配索構造において、前記ドアから前記車体側にかけてのワイヤハーネス部分が該ドア又は該ドア及び該車体に貫通レスで車体側の固定部まで配索され、該ドアと該車体との間のウェザストリップよりも車室側に位置したことを特徴とする。   The door harness routing structure according to claim 6 is the door harness routing structure according to any one of claims 1 to 5, wherein the wire harness portion from the door to the vehicle body side is the door or the door and The vehicle body is routed to a fixed portion on the vehicle body side without penetrating the vehicle body, and is positioned closer to the passenger compartment than the weather strip between the door and the vehicle body.

上記構成により、ワイヤハーネス部分がドアの前端を貫通レス(グロメットレス)で容易に通過して車体に貫通して車体側のハーネス固定部まで配索される。あるいは、ワイヤハーネス部分がドアの前端を貫通レス(グロメットレス)で容易に通過し、且つ車体を貫通レス(グロメットレス)で容易に通過して車体側のハーネス固定部まで配索される。何れにおいても、ウェザストリップよりも車室寄りにワイヤハーネス部分が位置するので、防水構造が不要となる。   With the above configuration, the wire harness portion easily passes through the front end of the door without penetration (grommetless), penetrates the vehicle body, and is routed to the harness fixing portion on the vehicle body side. Alternatively, the wire harness portion easily passes through the front end of the door without penetration (grommetless), and easily passes through the vehicle body without penetration (grommetless) and is routed to the harness fixing portion on the vehicle body side. In any case, since the wire harness portion is located closer to the passenger compartment than the weather strip, a waterproof structure becomes unnecessary.

請求項7に係るドア用ハーネス配索構造は、請求項6記載のドア用ハーネス配索構造において、前記ドアから前記車体側にかけてのワイヤハーネス部分が該ドアに貫通レスで配索される場合に、該ワイヤハーネス部分が扁平に形成されたことを特徴とする。   The door harness routing structure according to claim 7 is the door harness routing structure according to claim 6, wherein the wire harness portion from the door to the vehicle body side is routed without passing through the door. The wire harness portion is formed flat.

上記構成により、ドアの開時に車体からドアにかけての扁平なワイヤハーネス部分が小さな力でスムーズ且つ良好に屈曲して、ワイヤハーネス部分にかかる曲げ負荷が低減される。また、ドアと車体との間の狭い空間に扁平なワイヤハーネス部分が省スペースでスムーズに挿通される。   With the above configuration, the flat wire harness portion from the vehicle body to the door is bent smoothly and satisfactorily with a small force when the door is opened, and the bending load applied to the wire harness portion is reduced. Further, the flat wire harness portion is smoothly inserted in a narrow space between the door and the vehicle body in a space-saving manner.

請求項1記載の発明によれば、ドアの開閉に伴ってワイヤハーネスをドアの前後方向に大きな屈曲半径で略横S字状に伸縮させることで、ワイヤハーネスの屈曲耐久性を向上させることができると共に、スムーズなハーネス余長吸収を行わせることができる。   According to the first aspect of the invention, it is possible to improve the bending durability of the wire harness by expanding and contracting the wire harness in a substantially horizontal S shape with a large bending radius in the front-rear direction of the door as the door is opened and closed. In addition, the harness extra length can be absorbed smoothly.

請求項2記載の発明によれば、ドアの固定部とプロテクタの可動部との係合でワイヤハーネスをスムーズに回動及び進退させて、請求項1記載の発明の効果を促進させることができる。また、プロテクタでワイヤハーネスを保護すると共に車両の走行時やドア開閉時におけるワイヤハーネスの径方向の振動を防止して、ワイヤハーネスの耐久性を高めることができる。   According to the second aspect of the invention, the effect of the first aspect of the invention can be promoted by smoothly rotating and advancing and retracting the wire harness by the engagement of the fixed portion of the door and the movable portion of the protector. . Moreover, while protecting a wire harness with a protector, the vibration of the radial direction of a wire harness at the time of driving | running | working of a vehicle or a door opening / closing can be prevented, and durability of a wire harness can be improved.

請求項3記載の発明によれば、プロテクタでワイヤハーネスの保護と径方向の振動防止を行うと共に、プロテクタから導出されたワイヤハーネス部分を屈曲させて略横S字形状にスムーズ且つ確実にハーネス余長吸収を行うことができる。   According to the third aspect of the invention, the protector protects the wire harness and prevents radial vibration, and the wire harness portion led out from the protector is bent to smoothly and surely secure the harness surplus in a substantially horizontal S shape. Long absorption can be performed.

請求項4記載の発明によれば、回転自在な固定部材でワイヤハーネスを真直に伸長させることで、ワイヤハーネスの長さの短縮化(低コスト・軽量化)を図ることができる。   According to the fourth aspect of the present invention, the length of the wire harness can be shortened (low cost and light weight) by extending the wire harness straight with the rotatable fixing member.

請求項5記載の発明によれば、回転自在な固定部材でドア開時においてもワイヤハーネスを小さな蛇行の略横S字状に屈曲させることで、ドア閉じ操作時にワイヤハーネスを確実に略横S字状に屈曲させてスムーズ且つ確実に余長吸収させることができる。   According to the fifth aspect of the present invention, the wire harness is bent in a substantially meandering horizontal S shape with a small meandering even when the door is opened by the rotatable fixing member, so that the wire harness can be surely substantially lateral S when the door is closed. It can be bent into a letter shape and the extra length can be absorbed smoothly and reliably.

請求項6記載の発明によれば、ドアや車体にワイヤハーネスを貫通レス(グロメットレス)で作業性良く且つ低コストで配索することができると共に、ウェザストリップよりも車室側でワイヤハーネスを非防水で配索して、構造を簡素化・低コスト化することができる。   According to the sixth aspect of the present invention, the wire harness can be routed in the door or the vehicle body without penetrating (grommet-less) with good workability and at low cost, and the wire harness can be arranged closer to the passenger compartment than the weather strip. Non-waterproof wiring can simplify the structure and reduce the cost.

請求項7記載の発明によれば、車体とドアとの間で扁平なワイヤハーネス部分をスムーズに屈曲させて屈曲耐久性を高めることができると共に、車体とドアとの間の狭い空間に扁平なワイヤハーネス部分をスムーズに通すことができる。   According to the seventh aspect of the present invention, the flat wire harness portion can be smoothly bent between the vehicle body and the door to increase the bending durability, and the flat space is flat in the narrow space between the vehicle body and the door. The wire harness part can be passed smoothly.

本発明に係るドア用ハーネス配索構造の第一の実施形態を示すドア閉時の斜視図である。It is a perspective view at the time of the door closing which shows 1st embodiment of the harness wiring structure for doors concerning this invention. 同じく第一の実施形態を示すドア開時の斜視図である。It is a perspective view at the time of the door opening similarly showing 1st embodiment. 同じく第一の実施形態を示すドア閉時の正面図である。It is a front view at the time of the door closing similarly showing 1st embodiment. 同じく第一の実施形態を示すドア開時の正面図である。It is a front view at the time of the door opening similarly showing 1st embodiment. 同じく第一の実施形態を示すドア閉時の平面図である。It is a top view at the time of the door closing similarly showing 1st embodiment. 同じく第一の実施形態を示すドア開時の平面図である。It is a top view at the time of the door opening similarly showing 1st embodiment. 本発明に係るドア用ハーネス配索構造の第二の実施形態を示すドア閉時の斜視図である。It is a perspective view at the time of a door closing which shows 2nd embodiment of the harness wiring structure for doors which concerns on this invention. 同じく第二の実施形態を示すドア開時の斜視図である。It is a perspective view at the time of the door opening similarly showing 2nd embodiment. 本発明に係るドア用ハーネス配索構造の第三の実施形態を示すドア閉時の斜視図である。It is a perspective view at the time of the door closing which shows 3rd embodiment of the harness wiring structure for doors which concerns on this invention. 同じく第三の実施形態を示すドア開時の斜視図である。It is a perspective view at the time of the door opening similarly showing 3rd embodiment. 同じく第三の実施形態を示すドア閉時の平面図である。It is a top view at the time of the door closing similarly showing 3rd embodiment. 同じく第三の実施形態を示すドア開時の平面図である。It is a top view at the time of the door opening similarly showing 3rd embodiment.

図1〜図6は、本発明に係るドア用ハーネス配索構造の第一の実施形態を示すものである。図1,図3,図5はドア閉時の状態、図2,図4,図6はドア開時の状態をそれぞれ見る方向を変えて示している。   1 to 6 show a first embodiment of a door harness wiring structure according to the present invention. 1, 3, and 5 show the state when the door is closed, and FIGS. 2, 4, and 6 show the state when the door is opened while changing the viewing direction.

図1,図3の如く、自動車のドア1の金属製のインナパネル2に沿ってワイヤハーネス3が略横S字状に配索され、ワイヤハーネス3の前側の谷部4から後側の山部5にかけての中間部分6が合成樹脂製のプロテクタ(ハーネス保持部材)7で覆われ、プロテクタ7の前端部がスタッドクランプ(軸部ないし固定部)8でインナパネル2に矢印A(図3)の如く回動自在に支持され、プロテクタ7はスタッドクランプ8に沿って矢印B(図3)の如く前後方向にスライド自在となっている。プロテクタ7とスタッドクランプ8とでハーネス保持手段が構成される。   As shown in FIGS. 1 and 3, the wire harness 3 is routed in a substantially horizontal S-shape along the metal inner panel 2 of the automobile door 1, and the rear mountain from the trough 4 on the front side of the wire harness 3. The intermediate part 6 over the part 5 is covered with a protector (harness holding member) 7 made of synthetic resin, and the front end of the protector 7 is a stud clamp (shaft part or fixing part) 8 on the inner panel 2 with an arrow A (FIG. 3). The protector 7 is slidable in the front-rear direction along the stud clamp 8 as indicated by an arrow B (FIG. 3). The protector 7 and the stud clamp 8 constitute a harness holding means.

プロテクタ7は、真直な矩形筒状部(プロテクタ本体)9と、筒状部9の上側に筒状部9と同じ長手寸法で突出形成された横長の板部10とで成り、板部10に前後方向のスリット状の長孔(可動部)11が設けられ、長孔11にスタッドクランプ8が摺接自在に係合している。長孔11を有する板部10を可動部と呼称してもよい。プロテクタ7でワイヤハーネス3を覆う長さ、すなわち筒状部9の長さはプロテクタ7のスライド量、すなわち長孔11の長さに略等しい。厳密にはスライド量よりもプロテクタ7の長さが少し長い。   The protector 7 is composed of a straight rectangular tubular portion (protector body) 9 and a horizontally long plate portion 10 formed on the upper side of the tubular portion 9 so as to protrude in the same longitudinal dimension as the tubular portion 9. A slit-like long hole (movable part) 11 in the front-rear direction is provided, and a stud clamp 8 is slidably engaged with the long hole 11. The plate part 10 having the long hole 11 may be referred to as a movable part. The length of the wire harness 3 covered by the protector 7, that is, the length of the cylindrical portion 9 is substantially equal to the slide amount of the protector 7, that is, the length of the long hole 11. Strictly speaking, the length of the protector 7 is slightly longer than the slide amount.

ワイヤハーネス3は例えば結束バンド締めやテープ巻き、あるいは外装材であるコルゲートチューブの凹凸に係合するリブ等といった不図示の固定手段で筒状部7の内側に固定され、スタッドクランプ8は長孔11を貫通してインナパネル2にねじ締め等で固定される軸部と、軸部の頭部に長孔11よりも幅広の抜け止め板8a(図3)とを有している。ワイヤハーネス3を外した状態ではプロテクタ7は前端側のスタッドクランプ8を支点に自重で後端側を下向き(垂直方向)に回動させる。   The wire harness 3 is fixed to the inside of the cylindrical portion 7 by a fixing means (not shown) such as a binding band fastening, tape winding, or a rib engaging with the corrugation of the corrugated tube as an exterior material, and the stud clamp 8 is a long hole. A shaft portion that penetrates 11 and is fixed to the inner panel 2 by screwing or the like, and a retaining plate 8 a (FIG. 3) that is wider than the long hole 11 at the head portion of the shaft portion. In a state where the wire harness 3 is removed, the protector 7 rotates the rear end side downward (vertical direction) by its own weight with the stud clamp 8 on the front end side as a fulcrum.

ワイヤハーネス3の前側の谷部4はドア1の前端側に位置し、後側の山部5はドア1の前後方向中間部ないし後半にかけて位置し、谷部4は最下部4a(図3)とその前後近傍の湾曲状の傾斜部4bとで成り、山部5は頂部5a(図3)とその前後近傍の湾曲状の傾斜部5bとで成り、前側の谷部4と後側の山部5とで略横S字状のハーネス部分を成している。   The trough portion 4 on the front side of the wire harness 3 is located on the front end side of the door 1, the crest portion 5 on the rear side is located in the middle portion or the rear half of the door 1, and the trough portion 4 is the lowermost portion 4a (FIG. 3). And a curved inclined portion 4b in the vicinity of the front and rear thereof, and the peak portion 5 is formed of a top portion 5a (FIG. 3) and a curved inclined portion 5b in the vicinity of the front and rear thereof, and the trough portion 4 on the front side and the mountain on the rear side. The portion 5 forms a substantially horizontal S-shaped harness portion.

前側の谷部4の前側の上向きの傾斜部分4bの先端(前端)は車体側のコネクタブロック(固定部)12にコネクタ接続され、後側の山部5の頂部5aの後方に続く下向きの傾斜部分5bはドアインナパネル2の後部に回転自在なバンドクランプ(不図示の固定部材)で固定され、下向きの傾斜部分5bに続くハーネス部分(図示せず)はドア1内の不図示の電装品や補機にコネクタ接続されている。   The tip (front end) of the upward inclined portion 4b on the front side of the front trough portion 4 is connected to the connector block (fixed portion) 12 on the vehicle body side, and the downward inclination continuing to the rear of the top portion 5a of the rear mountain portion 5 The part 5b is fixed to the rear part of the door inner panel 2 by a rotatable band clamp (fixing member not shown), and a harness part (not shown) following the downward inclined part 5b is an electrical component not shown in the door 1 It is connected to the auxiliary equipment.

不図示の回転自在なバンドクランプとは、例えば水平な周方向回転自在な軸部と、軸部の先端に回転不能に設けられた一対ないし放射状の係止用の爪部と、軸部の基端に一体に設けられたワイヤハーネス結束用のバンド部とを備える樹脂部品であり、爪部がドアインナパネル2の不図示の孔部に挿入係止された状態で、軸部が爪部に対してバンド部と共に(ワイヤハーネス3と共に)軸部周方向に回動するものである。   The rotatable band clamp (not shown) includes, for example, a horizontal circumferentially rotatable shaft portion, a pair of or non-rotating claw portions provided at the distal end of the shaft portion, and a base of the shaft portion. A wire harness bundling band part integrally provided at the end, with the claw part inserted and locked in a hole (not shown) of the door inner panel 2, and the shaft part in the claw part On the other hand, it rotates together with the band part (with the wire harness 3) in the circumferential direction of the shaft part.

図3の如く、ワイヤハーネス3の谷部4の最下部4aと山部5の頂部5aとの間の後上がり(前下がり)の傾斜部分6にプロテクタ7が配設され、プロテクタ7の前端は最下部4aとの間に短い傾斜部分4bを存し、プロテクタ7の後端は頂部5aとの間に短い傾斜部5bを存して位置する。ドア閉時(全閉時)にスタッドクランプ8はプロテクタ7の長孔11の前端11aに位置し、プロテクタ7は矢印Bの如く斜め上向きに後方にスライド移動した状態となっている。   As shown in FIG. 3, a protector 7 is disposed on an inclined portion 6 that rises rearward (forward downward) between the lowermost portion 4 a of the valley portion 4 of the wire harness 3 and the top portion 5 a of the peak portion 5, and the front end of the protector 7 is A short inclined portion 4b exists between the lowermost portion 4a and the rear end of the protector 7 is located between the top portion 5a and a short inclined portion 5b. When the door is closed (when the door is fully closed), the stud clamp 8 is positioned at the front end 11a of the elongated hole 11 of the protector 7, and the protector 7 is slid rearward and obliquely upward as indicated by an arrow B.

図1,図2の如く、ドア側のワイヤハーネス3とプロテクタ7は合成樹脂製のドアトリム(一部のみを図示する)13で覆われて外部との干渉等なく安全に保護される。ワイヤハーネス3はドアインナパネル2とドアトリム13との間でドアインナパネル面2に沿って略横S字状の屈曲(圧縮動作)と真直な真直動作を行い、同様にプロテクタ7はドアインナパネル2とドアトリム13との間でドアインナパネル面2に沿って上下に回動し且つ前後にスライドする。   As shown in FIGS. 1 and 2, the door-side wire harness 3 and the protector 7 are covered with a synthetic resin door trim (only a part of which is shown) 13 and are safely protected without interference with the outside. The wire harness 3 performs a substantially horizontal S-shaped bend (compression operation) and a straight straight operation between the door inner panel 2 and the door trim 13 along the door inner panel surface 2, and the protector 7 similarly has a door inner panel. 2 and the door trim 13 are rotated up and down along the door inner panel surface 2 and slid back and forth.

図5の如く、プロテクタ7はドアインナパネル面2に沿って平行に位置し、スタッドクランプ8を支点にパネル面2に沿って回動及びスライド自在である。プロテクタ7の前端から導出されたハーネス部分(谷部)4はドア1の前端面1a(図4)を貫通することなく(貫通レスで)、閉じ時のドア1のパネル面2から車室14側に向けて傾斜状に離間しつつ車体15側のコネクタブロック12に続いている。   As shown in FIG. 5, the protector 7 is positioned in parallel along the door inner panel surface 2, and is rotatable and slidable along the panel surface 2 with the stud clamp 8 as a fulcrum. The harness part (valley part) 4 led out from the front end of the protector 7 does not penetrate the front end face 1a (FIG. 4) of the door 1 (without penetrating), and from the panel surface 2 of the door 1 when closed to the vehicle compartment 14. It continues to the connector block 12 on the vehicle body 15 side while being inclined apart toward the side.

ドア1の垂直な前端面1aと車体15の乗降口16(図6)の垂直な前端面17との間に防水ゴムのウェザストリップ18が配設され、プロテクタ7の前端から導出されたハーネス部分(谷部)4はウェザストリップ18よりも車室14側に位置し、車体側のコネクタブロック12も同様にウェザストリップ18よりも車室寄りに位置して、ダブル貫通レス構造をなしている。   A waterproof rubber weather strip 18 is disposed between the vertical front end face 1 a of the door 1 and the vertical front end face 17 of the entrance 16 (FIG. 6) of the vehicle body 15, and the harness portion led out from the front end of the protector 7. The (valley) 4 is located closer to the vehicle compartment 14 than the weather strip 18, and the connector block 12 on the vehicle body side is also located closer to the vehicle compartment than the weather strip 18, thereby forming a double penetrationless structure.

すなわち、既存の構造では、ワイヤハーネス3をドアパネル2の前端面1aに貫通させ、次いで車体パネル17に貫通させて配索し、各貫通部に不図示の防水グロメットを配置するが、本実施形態においては、ドア1側と車体15側との両方で貫通レス及びグロメットレス構造を採用している。   That is, in the existing structure, the wire harness 3 is penetrated through the front end face 1a of the door panel 2 and then penetrated through the vehicle body panel 17, and a waterproof grommet (not shown) is arranged in each penetration portion. In FIG. 2, a penetration-less and grommet-less structure is adopted on both the door 1 side and the vehicle body 15 side.

図2,図4,図6の如く、ドア1の開時に、車体15側のコネクタブロック12を支点に略横S字状のワイヤハーネス3が後方ないし外向き横方向に引っ張られ、真直に伸長する。プロテクタ7はスタッドクランプ8を支点に前方へスライド移動し、水平に位置する。スタッドクランプ8はプロテクタ7の長孔11の後端11bに位置する。スタッドクランプ8はプロテクタ7と一体に回動自在であり、矩形状の抜け止め板8a(図4)は長孔11に沿ってほぼ水平に位置する。   As shown in FIGS. 2, 4, and 6, when the door 1 is opened, the substantially horizontal S-shaped wire harness 3 is pulled rearward or outward in the lateral direction with the connector block 12 on the vehicle body 15 side as a fulcrum, and extends straight. To do. The protector 7 slides forward with the stud clamp 8 as a fulcrum and is positioned horizontally. The stud clamp 8 is located at the rear end 11 b of the long hole 11 of the protector 7. The stud clamp 8 is rotatable integrally with the protector 7, and the rectangular retaining plate 8 a (FIG. 4) is positioned substantially horizontally along the long hole 11.

ワイヤハーネス3をドア1の後部に固定した不図示のバンドクランプ(固定部材)は、図1,図3のドア閉じ状態からワイヤハーネス3と共にドアパネル面2に沿って反時計回りに回動してワイヤハーネス3を真直(水平)に位置させる。   A band clamp (fixing member) (not shown) in which the wire harness 3 is fixed to the rear portion of the door 1 rotates counterclockwise along the door panel surface 2 together with the wire harness 3 from the door closed state of FIGS. The wire harness 3 is positioned straight (horizontal).

ドア閉時に略横S字状であったワイヤハーネス3が、ドア開時(全開時)に車体側(前側)のコネクタブロック12とドア後部側の不図示のバンドクランプ(固定部材)とを支点に、略横S字状の上下方向中間部において真直に伸長する。すなわちワイヤハーネス3の前側の谷部4と後側の山部5との高さ方向中間位置でワイヤハーネス3が無理なくスムーズに伸長する。これにより、ワイヤハーネス3に作用する屈曲負荷(曲げ応力)が軽減される。   When the door is closed, the wire harness 3 having a substantially horizontal S-shape serves as a fulcrum for the connector block 12 on the vehicle body side (front side) and the band clamp (fixing member) (not shown) on the rear side of the door when the door is opened (fully opened). Furthermore, it extends straight in the middle part in the vertical direction of a substantially horizontal S shape. That is, the wire harness 3 extends smoothly and smoothly at an intermediate position in the height direction between the front trough 4 and the rear crest 5 of the wire harness 3. Thereby, the bending load (bending stress) which acts on the wire harness 3 is reduced.

逆にドア開時からドア閉時にかけては、ドア開時の真直なワイヤハーネス3がドア閉時に上下にほぼ均等に谷部4と山部5とを同程度の高さ(深さ)で突出させて無理なくスムーズに略横S字状に屈曲して短縮される。これにより、ワイヤハーネス3に作用する屈曲負荷(曲げ応力)が軽減される。   On the contrary, when the door is opened to when the door is closed, the straight wire harness 3 when the door is opened projects the valleys 4 and the peaks 5 with the same height (depth) up and down almost evenly when the door is closed. Therefore, it can be smoothly and smoothly bent into a substantially horizontal S-shape. Thereby, the bending load (bending stress) which acts on the wire harness 3 is reduced.

図6の如く、プロテクタ7の前端から導出されたハーネス部分(ドア閉時に谷部4を成す部分)は、ドアパネル面2のほぼ延長方向に少し内向き湾曲状に伸長し、車体15の乗降口16の前端側を通過して車体側のコネクタブロック12に続く。ドア1の前端面1aと車体4の乗降口16の前端面17とにウェザストリップ18が設けられているので、ハーネス部分4は各ウェザストリップ18よりも車室14寄りを通る。従ってウェザストリップ18以外の防水構造は不要である。   As shown in FIG. 6, the harness portion derived from the front end of the protector 7 (the portion that forms the valley portion 4 when the door is closed) extends in a slightly inwardly curved shape in the substantially extending direction of the door panel surface 2. 16 is passed through the connector block 12 on the vehicle body side. Since the weather strip 18 is provided on the front end surface 1 a of the door 1 and the front end surface 17 of the entrance 16 of the vehicle body 4, the harness portion 4 passes closer to the vehicle compartment 14 than each weather strip 18. Accordingly, a waterproof structure other than the weather strip 18 is not necessary.

図7〜図8は、本発明に係るドア用ハーネス配索構造の第二の実施形態を示すものである。図7はドア閉時、図8はドア開時の状態をそれぞれ車室側から見て示している。上記第一の実施形態と同様の構成部分には同じ符号を付して詳細な説明を省略する。   7 to 8 show a second embodiment of a door harness routing structure according to the present invention. 7 shows the state when the door is closed, and FIG. 8 shows the state when the door is opened, as viewed from the passenger compartment side. The same components as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

図7のドア全閉時にワイヤハーネス3は、車体側のコネクタブロック12からドア側のプロテクタ7の前端にかけて略水平に近い形態で少し下向きの前側の谷部4をなして配索され、後上がりのプロテクタ7内を通って大きな屈曲半径の後側の山部5となってドア後部下側において回転しないバンドクランプ(ハーネス固定部材)20で回転不能に固定されつつドア1内へ配索されている。   When the door is fully closed in FIG. 7, the wire harness 3 is routed from the connector block 12 on the vehicle body side to the front end of the protector 7 on the door side in a substantially horizontal form with a trough 4 on the front side that is slightly downward, and then rises backward. It is routed into the door 1 while being fixed to be non-rotatable by a band clamp (harness fixing member) 20 that does not rotate at the rear lower side of the door, and becomes a peak portion 5 on the rear side of the large bending radius through the protector 7. Yes.

第一の実施形態と較べて谷部4が浅く、山部5が大きく形成されている。図7においてプロテクタ7は後方へスライドし、プロテクタ7の長孔11の前端にスタッドクランプ8が位置している。また、ドア後部のバンドクランプ(ハーネス固定部材)20は回転不能であり、ワイヤハーネス3の山部5を図8のドア開時において真直ではなく低い山部形状5’に維持し、谷部4を浅い谷部形状4’に維持する。すなわちドア開時においてワイヤハーネス3を蛇行の小さな略横S字形状に維持する。バンドクランプ8から後方に続くワイヤハーネス部分21は略U字状に屈曲されて他のバンドクランプ22でドアインナパネル2に固定されている。   Compared to the first embodiment, the valley 4 is shallower and the peaks 5 are larger. In FIG. 7, the protector 7 slides backward, and the stud clamp 8 is located at the front end of the long hole 11 of the protector 7. Further, the band clamp (harness fixing member) 20 at the rear portion of the door is not rotatable, and the peak portion 5 of the wire harness 3 is not straight but maintained at a low peak shape 5 ′ when the door is opened in FIG. Is maintained in the shallow valley shape 4 ′. That is, when the door is opened, the wire harness 3 is maintained in a substantially horizontal S shape with a small meandering. A wire harness portion 21 continuing rearward from the band clamp 8 is bent in a substantially U shape and fixed to the door inner panel 2 by another band clamp 22.

図7のドア閉じ状態からドア1を半開にした状態(図示せず)では、プロテクタ7がスタッドクランプ8を支点に前方に移動しつつ時計回りに少し回動して長孔11の長手方向ほぼ中央にスタッドクランプ8が位置する。それに伴ってワイヤハーネス3の前側の谷部4が図7よりも少し深くなり、後側の山部5が図7よりも少し低くなる。   In the state (not shown) in which the door 1 is half-opened from the door closed state of FIG. 7, the protector 7 is slightly rotated clockwise while moving forward with the stud clamp 8 as a fulcrum, and the longitudinal direction of the long hole 11 is almost the same. A stud clamp 8 is located at the center. Along with this, the trough 4 on the front side of the wire harness 3 becomes slightly deeper than in FIG. 7, and the crest 5 on the rear side becomes slightly lower than in FIG. 7.

図8のドアの全開時には、ワイヤハーネス3が車体側のコネクタブロック12からドア後部のハーネス固定部20にかけて真直に近い(蛇行の小さな)大きな屈曲半径の略横S字状に伸長する。ワイヤハーネス3はプロテクタ7を境に前側の大きな半径の下向き湾曲状の谷部4’と後側の大きな半径の上向き湾曲状の山部5’とを有する。プロテクタ7は前進して、プロテクタ7の長孔11の後端にスタッドクランプ8が位置する。スタッドクランプ8はドアパネル2に周方向回動自在に且つクランプ軸方向不動に固定されている。   When the door of FIG. 8 is fully opened, the wire harness 3 extends from the connector block 12 on the vehicle body side to the harness fixing portion 20 at the rear of the door in a substantially horizontal S-shape with a large bending radius that is nearly straight (smallly meandering). The wire harness 3 has a downwardly curved trough 4 'having a large radius on the front side and an upwardly curved peak 5' having a large radius on the rear side, with the protector 7 as a boundary. The protector 7 moves forward, and the stud clamp 8 is positioned at the rear end of the long hole 11 of the protector 7. The stud clamp 8 is fixed to the door panel 2 so as to be rotatable in the circumferential direction and immovable in the clamp axis direction.

図2,図4の例ではドア開時に真直に伸びたワイヤハーネス3が図8の例では蛇行の小さな略横S字状に少し屈曲した状態で伸びている。ドア1の全開時においてもワイヤハーネス3が略横S字状を維持することで、ドア1を全開から閉じる際に、ワイヤハーネス3がスムーズに略横S字形状に屈曲して余長をスムーズに吸収する。   In the example of FIGS. 2 and 4, the wire harness 3 that extends straight when the door is opened extends in a slightly bent state in a substantially horizontal S shape with a small meander in the example of FIG. 8. Even when the door 1 is fully opened, the wire harness 3 is maintained in a substantially horizontal S shape, so that when the door 1 is closed from the fully open state, the wire harness 3 smoothly bends into a substantially horizontal S shape so that the extra length is smooth. To absorb.

ワイヤハーネス3は複数本の電線23とそれらを覆う合成樹脂製の蛇腹状の屈曲性のコルゲートチューブ(符号4,5で代用するハーネス保護チューブ)とで構成されている。電線23はアルミ電線であってもよく、銅線に較べて屈曲性の低い(脆化しやすい)アルミ電線であっても、ドア1の閉時と開時において常時略横S字状に屈曲維持させることで、脆化を防いで屈曲耐久性を高めることができる。アルミ電線は第一の実施形態や後述の第三の実施形態においても好適であることは言うまでもない。プロテクタ7の内面に、コルゲートチューブ(4,5)の周方向の凹溝に係合する凸条を設けてコルゲートチューブを固定することも可能である。   The wire harness 3 is composed of a plurality of electric wires 23 and a synthetic resin bellows-like flexible corrugated tube (harness protection tube substituted with reference numerals 4 and 5) covering them. The electric wire 23 may be an aluminum electric wire, and even if it is an aluminum electric wire that is less flexible (easy to be brittle) than a copper wire, the electric wire 23 is always kept bent in a substantially horizontal S shape when the door 1 is closed and opened. By doing so, embrittlement can be prevented and bending durability can be improved. Needless to say, the aluminum electric wire is also suitable for the first embodiment and the third embodiment described later. It is also possible to fix the corrugated tube on the inner surface of the protector 7 by providing a ridge that engages with the concave groove in the circumferential direction of the corrugated tube (4, 5).

図9〜図12は、本発明に係るドア用ハーネス配索構造の第三の実施形態を示すものである。図9,図11はドア閉時の状態、図10,図12はドア開時の状態をそれぞれ見る方向を変えて示している。第一の実施形態の図3,図4に対応する図は図示を省略している。第一の実施形態と同様の構成部分には同じ符号を付して詳細な説明を省略する。   9 to 12 show a third embodiment of a door harness routing structure according to the present invention. FIGS. 9 and 11 show the state when the door is closed, and FIGS. 10 and 12 show the state when the door is open, with the viewing direction changed. Illustrations corresponding to FIGS. 3 and 4 of the first embodiment are omitted. Components similar to those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

第一の実施形態との相違は、車体パネル15の円形の孔部にグロメット24を装着してワイヤハーネス3を貫通させ、グロメット24とドア側のプロテクタ7との間のワイヤハーネス部分4”をドア厚み方向に扁平に形成して屈曲性を高めたことにある。   A difference from the first embodiment is that a grommet 24 is attached to a circular hole of the vehicle body panel 15 to penetrate the wire harness 3, and a wire harness portion 4 ″ between the grommet 24 and the door side protector 7 is provided. This is because it is formed flat in the door thickness direction to improve flexibility.

図9,図11の如く、ドア1の閉じ時にドア1の垂直な前端面1aに対向する車体15の乗降口16の車室14寄りの前端面15aにハーネス挿通用の孔部が設けられ、孔部にワイヤハーネス(複数本の電線)3が挿通されて略カップ状の弾性のグロメット24で封止されている。グロメット24から導出されたハーネス部分25は平面視で略S字状に屈曲されつつ車体側のコネクタブロック12にコネクタ接続されている。   As shown in FIGS. 9 and 11, a harness insertion hole is provided in the front end surface 15 a near the vehicle compartment 14 of the entrance 16 of the vehicle body 15 that faces the vertical front end surface 1 a of the door 1 when the door 1 is closed. A wire harness (a plurality of electric wires) 3 is inserted into the hole and sealed with a substantially cup-shaped elastic grommet 24. The harness portion 25 led out from the grommet 24 is connected to the connector block 12 on the vehicle body side while being bent in a substantially S shape in plan view.

ドア側のプロテクタ7から車体側のグロメット24にかけて扁平なワイヤハーネス部分4”がドアインナパネル2面に沿ってドア1の前端1aを通過している(ドア1の前端面1aには貫通せずに貫通レスで通過している)。扁平なワイヤハーネス部分4”によってドア厚み方向のドア1と車体15との間の狭いスペースにスムーズにワイヤハーネス3を通すことができる。   A flat wire harness portion 4 "passes from the door-side protector 7 to the vehicle body-side grommet 24 along the door inner panel 2 surface and passes through the front end 1a of the door 1 (does not penetrate through the front end surface 1a of the door 1). The flat wire harness portion 4 ″ allows the wire harness 3 to pass smoothly through a narrow space between the door 1 and the vehicle body 15 in the door thickness direction.

図9の如く、扁平なワイヤハーネス部分4”はドア1の厚み方向に扁平であり、プロテクタ7の矩形筒状部(プロテクタ本体)9は扁平なワイヤハーネス部分4”を挿通させるべく上下方向に幅広に形成され、前端にテーパ状のハーネスガイド部9aを有している。矩形筒状部9の上側の板部10は第一の実施形態と同様に長孔11を有し、スタッドクランプ8が長孔11に回転自在に貫通してドアインナパネル2に固定されている。プロテクタ7は上下方向に回転自在で前後方向にスライド自在である。   As shown in FIG. 9, the flat wire harness portion 4 ″ is flat in the thickness direction of the door 1, and the rectangular tubular portion (protector body) 9 of the protector 7 is vertically moved to allow the flat wire harness portion 4 ″ to be inserted. It is formed wide and has a tapered harness guide portion 9a at the front end. The upper plate portion 10 of the rectangular cylindrical portion 9 has a long hole 11 as in the first embodiment, and a stud clamp 8 passes through the long hole 11 so as to be rotatable and is fixed to the door inner panel 2. . The protector 7 is rotatable in the vertical direction and slidable in the front-rear direction.

図11,図12の如く、グロメット24よりも車外側においてドアインナパネル2の前端面1aと車体15の乗降口16の前端面とに防水用のウェザストリップ18が上下方向に設けられ、図11のドア閉時にグロメット24がウェザストリップ18よりも車室14側に位置して防水される。   As shown in FIGS. 11 and 12, waterproof weather strips 18 are provided in the vertical direction on the front end surface 1a of the door inner panel 2 and the front end surface of the entrance 16 of the vehicle body 15 outside the grommet 24. When the door is closed, the grommet 24 is positioned closer to the vehicle compartment 14 than the weather strip 18 and is waterproofed.

図12に示す点線4は、第一の実施形態におけるワイヤハーネス3の軌跡であり、それに較べてプロテクタ7からグロメット24までのワイヤハーネス部分4”の屈曲半径が小さいので、ワイヤハーネス部分4”を扁平に形成している。扁平なワイヤハーネス部分4”は、例えば扁平なコルゲートチューブ内又は扁平な網状チューブ内に複数本の電線25を上下方向に並列に配置して構成される。これら保護チューブの前端にグロメット24が接続されている。   The dotted line 4 shown in FIG. 12 is the trajectory of the wire harness 3 in the first embodiment, and the bending radius of the wire harness part 4 ″ from the protector 7 to the grommet 24 is smaller than that of the wire harness part 4 ″. It is flat. The flat wire harness portion 4 ″ is configured by, for example, arranging a plurality of electric wires 25 in parallel in a vertical corrugated tube or a flat mesh tube. A grommet 24 is connected to the front ends of these protective tubes. Has been.

プロテクタ7の後端から後方に導出されたワイヤハーネス部分5は、第一の実施形態と同様に断面円形のもので、例えば断面円形のコルゲートチューブ内に複数本の電線を挿通させたものである。   The wire harness portion 5 led rearward from the rear end of the protector 7 has a circular cross section as in the first embodiment. For example, a plurality of electric wires are inserted into a corrugated tube having a circular cross section. .

図9のドア閉時に、プロテクタ7からグロメット24までのワイヤハーネス部分(扁平部分)4”は下向きに屈曲して谷部をなし、プロテクタ7からドア後部のワイヤハーネス固定用の回転自在な不図示のバンドクランプ(ハーネス固定部材)までのワイヤハーネス部分5は上向きに屈曲して山部をなし、ワイヤハーネス3は略横S字状に屈曲(短縮)する。図1,図7,図9の符号4,4”をドア1から車体側にかけてのワイヤハーネス部分と呼称する。   When the door of FIG. 9 is closed, the wire harness portion (flat portion) 4 ″ from the protector 7 to the grommet 24 is bent downward to form a trough, and the protector 7 is not rotatable for fixing the wire harness at the rear of the door. The wire harness portion 5 up to the band clamp (harness fixing member) is bent upward to form a peak portion, and the wire harness 3 is bent (shortened) in a substantially horizontal S shape. Reference numerals 4 and 4 ″ are referred to as wire harness portions from the door 1 to the vehicle body side.

図10のドア開時にワイヤハーネス3は前側のグロメット24から後側のバンドクランプまでの間において正面視で真直に伸長する。図7,図8の例のように回転不能なバンドクランプ20を用いた場合は、第二の実施形態と同様に、ドア開時においてワイヤハーネス3は少し略横S字状に屈曲して伸長する。図11で符号13はドアトリムの一部を示す。   When the door of FIG. 10 is opened, the wire harness 3 extends straight from the front grommet 24 to the rear band clamp in a front view. When the non-rotatable band clamp 20 is used as in the examples of FIGS. 7 and 8, the wire harness 3 is bent and elongated in a substantially horizontal S shape when the door is opened, as in the second embodiment. To do. In FIG. 11, reference numeral 13 denotes a part of the door trim.

また、図9〜図12において、車体側のグロメット24からコネクタブロック12にかけてのワイヤハーネス部分(25)は上下に各電線25を並列ないし略並列に配置して扁平に形成されている。これにより、グロメット24とコネクタブロック12との間での車体側の狭いスペースにおけるワイヤハーネス部分25の屈曲配索性が高められている。   9-12, the wire harness part (25) from the grommet 24 on the vehicle body side to the connector block 12 is formed in a flat shape by arranging the electric wires 25 vertically or substantially in parallel. Thereby, the bendability of the wire harness portion 25 in the narrow space on the vehicle body side between the grommet 24 and the connector block 12 is enhanced.

なお、上記各実施形態においては、ドア側にワイヤハーネス3をハーネス保護用のプロテクタ7で回動及びスライド自在に保持させたが、例えばプロテクタ7のハーネス固定用の筒状部9をバンドクランプ20程度の幅に短く枠状に形成し、その短い筒状部(9)に図1等におけると同等の長さの長孔11を有する板部10を一体ないし別体に固定する(ワイヤハーネス3を挿通固定するバンドクランプ20にスライド用の板部10を設けたような形態とする)ことも可能である。   In each of the above embodiments, the wire harness 3 is held on the door side by the harness protection protector 7 so as to be rotatable and slidable. For example, the harness fixing tubular portion 9 of the protector 7 is attached to the band clamp 20. A plate portion 10 having a long hole 11 having a length equivalent to that in FIG. 1 or the like is integrally or separately fixed to the short cylindrical portion (9) (wire harness 3). It is also possible to adopt a configuration in which the plate portion 10 for sliding is provided on the band clamp 20 that is inserted and fixed.

また、筒状部9の長さをプロテクタ7のスライド量よりも長く設定することも可能である。また、プロテクタ7の形状は真直に限らず、ワイヤハーネス3の例えば山部5の形状に合わせた円弧状(湾曲状)等とすることも可能である。   It is also possible to set the length of the cylindrical portion 9 to be longer than the sliding amount of the protector 7. The shape of the protector 7 is not limited to a straight shape, and may be an arc shape (curved shape) or the like that matches the shape of the mountain portion 5 of the wire harness 3, for example.

本発明に係るドア用ハーネス配索構造は、例えば自動車のフロントやリアのサイドドア等において、ドアの開閉に伴うワイヤハーネスの屈曲耐久性を向上させると共に、スムーズなハーネス余長吸収を行わせるために利用することができる。   The door harness routing structure according to the present invention improves the bending durability of the wire harness accompanying opening and closing of the door and smoothly absorbs the harness surplus length, for example, at the front and rear side doors of an automobile. Can be used.

1 ドア
3 ワイヤハーネス
4,4” ワイヤハーネス部分
7 プロテクタ
8 スタッドクランプ(固定部)
11 長孔(可動部)
12 コネクタブロック(車体側の固定部)
15 車体
18 ウェザストリップ
20 バンドクランプ(固定部材)
DESCRIPTION OF SYMBOLS 1 Door 3 Wire harness 4,4 "Wire harness part 7 Protector 8 Stud clamp (fixing part)
11 Long hole (movable part)
12 Connector block (fixed part on the vehicle body)
15 Car body 18 Weather strip 20 Band clamp (fixing member)

Claims (7)

車体に回動自在に設けられたドアに沿って該車体側からワイヤハーネスが該ドアの閉時において略横S字状に配索され、該ドアの前部寄りにおいて該ワイヤハーネスが保持手段で上下方向回動自在に且つ前後方向進退自在に保持され、該ドアの開閉時に該略横S字状のハーネス部分の伸縮でハーネス余長が吸収されることを特徴とするドア用ハーネス配索構造。   A wire harness is routed in a substantially horizontal S-shape from the side of the vehicle body along the door provided rotatably on the vehicle body when the door is closed, and the wire harness is held by the holding means near the front of the door. A harness wiring structure for a door, wherein the harness harness length is absorbed by expansion and contraction of the substantially horizontal S-shaped harness portion when the door is opened and closed, and is held so as to be pivotable up and down and forward and backward. . 前記保持手段が、前記ドアの固定部に回動且つスライド係合する可動部を有したハーネス挿通用のプロテクタを含むことを特徴とする請求項1記載のドア用ハーネス配索構造。   2. The door harness routing structure according to claim 1, wherein the holding means includes a harness insertion protector having a movable portion that rotates and slide-engages with a fixed portion of the door. 前記プロテクタが前記スライドの量とほぼ同等の長さで前記ワイヤハーネスを覆うことを特徴とする請求項2記載のドア用ハーネス配索構造。   The door harness routing structure according to claim 2, wherein the protector covers the wire harness with a length substantially equal to the amount of the slide. 前記ワイヤハーネスが前記ドアの後部側に回転自在な固定部材で保持されたことを特徴とする請求項1〜3の何れかに記載のドア用ハーネス配索構造。   The door harness routing structure according to any one of claims 1 to 3, wherein the wire harness is held by a rotatable fixing member on a rear side of the door. 前記ワイヤハーネスが前記ドアの後部側において回転不能な固定部材で前記略横S字状を維持した形態に保持されたことを特徴とする請求項1〜3の何れかに記載のドア用ハーネス配索構造。   The door harness arrangement according to any one of claims 1 to 3, wherein the wire harness is held in a form in which the substantially horizontal S-shape is maintained by a non-rotatable fixing member on the rear side of the door. Cable structure. 前記ドアから前記車体側にかけてのワイヤハーネス部分が該ドア又は該ドア及び該車体に貫通レスで車体側の固定部まで配索され、該ドアと該車体との間のウェザストリップよりも車室側に位置したことを特徴とする請求項1〜5の何れかに記載のドア用ハーネス配索構造。   A wire harness portion extending from the door to the vehicle body side is routed to the door or the door and the vehicle body to a fixing portion on the vehicle body side without penetrating the vehicle, and is closer to the passenger compartment than the weather strip between the door and the vehicle body The door harness routing structure according to any one of claims 1 to 5, wherein 前記ドアから前記車体側にかけてのワイヤハーネス部分が該ドアに貫通レスで配索される場合に、該ワイヤハーネス部分が扁平に形成されたことを特徴とする請求項6記載のドア用ハーネス配索構造。   7. The door harness routing according to claim 6, wherein when the wire harness portion from the door to the vehicle body side is routed to the door without penetrating, the wire harness portion is formed flat. Construction.
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JP2006117122A (en) * 2004-10-21 2006-05-11 Sumitomo Wiring Syst Ltd Wire harness routing structure
JP2006117054A (en) * 2004-10-20 2006-05-11 Sumitomo Wiring Syst Ltd Wire harness routing structure
JP2007160953A (en) * 2005-12-09 2007-06-28 Sumitomo Wiring Syst Ltd Wire harness supporting device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04334921A (en) * 1991-05-08 1992-11-24 Hitachi Ltd Connecting cable treatment mechanism
JPH1016672A (en) * 1996-07-05 1998-01-20 Yazaki Corp Assembly structure of door harness for vehicle
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