JP2004248366A - Harness sheathing member and harness cabling structure using the same - Google Patents

Harness sheathing member and harness cabling structure using the same Download PDF

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JP2004248366A
JP2004248366A JP2003033434A JP2003033434A JP2004248366A JP 2004248366 A JP2004248366 A JP 2004248366A JP 2003033434 A JP2003033434 A JP 2003033434A JP 2003033434 A JP2003033434 A JP 2003033434A JP 2004248366 A JP2004248366 A JP 2004248366A
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Japan
Prior art keywords
harness
exterior member
groove
harness exterior
small
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JP2003033434A
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JP4249997B2 (en
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Yasuhiro Suzuki
鈴木  康広
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Yazaki Corp
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Yazaki Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a harness sheathing member which can prevent an interference of a wire harness and a vehicle body, etc. at the opening or closing time of a slide door, or which can easily cable the harness to the body, etc. in a desired bending radius and which can flexibly bend the harness in a small radius and to provide a harness cabling structure using the same. <P>SOLUTION: An imaging recorder includes a cornice 56 formed by disposing in parallel a plurality of circumferential protruding strips 61, 63 and grooves 62, 64 between the strips in a longitudinal direction with a flexible harness sheathing member 60 for inserting a wire. The groove 62 of a large inner width is disposed at one side of the cornice, and the groove 64 of a small inner width is disposed at the other side. The groove 62 is disposed in the front half of the other side, and the groove 64 is disposed in the rear half of the other side. The groove 64 is formed adjacent to the strip 63 of a large outer width, and the groove 62 is formed adjacent to the strip 61 of a small outer width. The outer surface of the strip 63 is formed in a sectional rectangular shape. The pitch of the strips 63 is the same as that of the strip 61. The strip 61 of the one side and the strip 63 of the other side are integrally continued at the position of 1/2 of the outer diameter. A synthetic rubber is integrally formed as a material. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、例えば自動車のスライドドアに常時給電を行わせるワイヤハーネスの車両ボディ−スライドドア間における屈曲方向及び屈曲半径を規制して干渉等を防ぐように構成した柔軟なハーネス用外装部材とそれを用いたハーネス配索構造に関するものである。
【0002】
【従来の技術】
図7は、自動車のスライドドア41の電装品や補機等に常時給電を行うべく、車両ボディ(図示せず)側からスライドドア側にワイヤハーネス42を配索し、スライドドア側で合成樹脂製のプロテクタ43内にワイヤハーネス42を屈曲させて収容し、スライドドア41の開閉に伴うワイヤハーネス42の余長(弛み)を吸収させる構造を示すものである(例えば特許文献1参照)。
【0003】
プロテクタ43はドアパネル49とドアトリム50との間に配設されている。ワイヤハーネス42はプロテクタ43のスリット状の下部開口44から導出されて車両ボディ側に向かい、プロテクタ43の前部開口45からスライドドア側の補機等に向けて配索されている。鎖線で示すワイヤハーネスは図8(平面図)のスライドドア41の全閉状態に対応し、実線で示すワイヤハーネス42は図9(平面図)のスライドドア41の全開状態に対応している。
【0004】
図8〜図9で、符号46はハーネス固定部を示し、車両ボディ47のステップ部48に固定され、ワイヤハーネス42はスライドドア41の開閉に伴ってハーネス固定部46を支点に前後に揺動する。符号53は取っ手を示す。
【0005】
スライドドア41は図8の全閉時に車両ボディ47と同一面に位置し、全閉から図20の全開に移行する際に、車両ボディ47から外向きに離間しつつ二次元的に後方に移動する。ワイヤハーネス42は図8の全閉時に後方(ハーネス固定部46側)に引っ張られ、図9の全開時に前方(ハーネス固定部側)に引っ張られる。
【0006】
【特許文献1】
特開2001−354085公報(第7〜9頁、図4)
【0007】
【発明が解決しようとする課題】
しかしながら、上記従来のスライドドア41におけるハーネス配索構造にあっては、図8のスライドドア41の全閉時には何ら問題ないが、図9の全開時に、プロテクタ43の配設位置によっては、ワイヤハーネス42がスライドドア41と車両ボディ47との間(渡り部51)で鎖線で示す如く車両ボディ47のセンターピラー52等に干渉しやすくなるので、プロテクタ等の配設位置に注意が必要となり、必要以上に設計に時間を要した。また、万が一ワイヤハーネス42が干渉した場合には、ワイヤハーネス42の摩耗や変形等によって給電の信頼性が低下したり、プロテクタ内への収容性(余長吸収性)が悪化するという心配があった。
【0008】
また、スライドドアへの給電に限らず、ワイヤハーネスを屈曲させつつ例えば車両ボディ等に配索する場合に、ワイヤハーネスを一方向に小さな半径で屈曲させ、他方向に大きな半径で屈曲させることで、他の構造物等との干渉を防ぐ必要が生じることがあり、その場合に、作業者が一々ワイヤハーネスの屈曲半径を考えながら配索を行うために、配索作業が面倒であり、しかも屈曲半径を変えることを忘れて配索を行った場合には、ワイヤハーネスが他の構造物等と干渉して摩耗や傷付きを生じるといった懸念があった。
【0009】
また、ワイヤハーネスの外周に合成樹脂製のコルゲートチューブといった比較的剛性の高いハーネス用外装部材を装着した場合には、屈曲半径に限界があり、小さな半径で柔軟に屈曲させることが困難であった。
【0010】
本発明は、上記した点に鑑み、スライドドア等の開閉時におけるワイヤハーネスと車両ボディ等との干渉を防止することができ、あるいはワイヤハーネスを車両ボディ等に所望の屈曲半径で容易に配索することができ、しかもワイヤハーネスを小さな半径で柔軟に屈曲させることのできるハーネス用外装部材とそれを用いたハーネス配索構造を提供することを目的とする。
【0011】
【課題を解決するための手段】
上記目的を達成するために、本発明の請求項1に係るハーネス用外装部材は、電線を挿通させる柔軟なハーネス用外装部材で、周方向の複数の凸条と該凸条間の凹溝とを長手方向に並列に配置して成る蛇腹部を備え、該蛇腹部の一側方に大きな内幅の凹溝が配置され、他側方に少なくとも小さな内幅の凹溝が配置されたことを特徴とする。
上記構成により、ハーネス用外装部材が大きな内幅の凹溝を有する側を屈曲内側として一方向に小さな屈曲半径で屈曲し、小さな内幅の凹溝を有する側を屈曲内側として他方向に大きな屈曲半径で屈曲する。これは、大きな内幅の凹溝に隣接する凸条同士が大きく撓んだ位置で当接し、小さな内幅の凹溝に隣接する凸条同士が小さく撓んだ状態ですぐに当接するからである。
例えば、ハーネス用外装部材をスライドドアと車両ボディとの間(渡り部)において給電用ワイヤハーネスに装着した場合、スライドドアの全閉時に、大きな内幅の凹溝を有する側を屈曲内側として車両前方向に小さな屈曲半径で屈曲させ、スライドドアの全開時に小さな内幅の凹溝を有する側を屈曲内側として車両後方向に大きな屈曲半径で屈曲させることができ、これにより車両ボディとハーネス用外装部材との干渉が防止される。
また、例えばワイヤハーネス(複数本の電線)を車両ボディに沿って屈曲させつつ配索する場合、上記同様にしてハーネス用外装部材の屈曲方向と屈曲半径とを規定することで、ワイヤハーネスを小さな半径や大きな半径で屈曲させつつ容易に配索することができる。これらの場合において、ハーネス用外装部材は柔軟性を有しているから、例えば小さな内幅の凹溝を有する側を屈曲内側とした場合に、凹溝に隣接する凸条同士が強く当接しても、凸条が凹んだり傷んだする心配がなく、たとえ凹んでもすぐに復元するから、ストレスがかからず初期形状が安定に保持される。
【0012】
請求項2に係るハーネス用外装部材は、請求項1記載のハーネス用外装部材において、前記他側方の前半に大きな内幅の凹溝が配置され、該他側方の後半に前記小さな内幅の凹溝が配置されたことを特徴とする。
上記構成により、ハーネス用外装部材が他側方を屈曲内側として後半の小さな内幅の凹溝によって大きな半径で屈曲し、それ同時に前半の大きな内幅の凹溝によって小さな半径で同方向に屈曲する。例えば、上記スライドドアの給電用ワイヤハーネスに適用した場合、スライドドアの全開時にハーネス用外装部材の後半部が車両ボディ側から大きな半径で屈曲し、前半部がスライドドア側から小さな半径で屈曲することで、ハーネス用外装部材と車両ボディとの干渉が防止されると共に、スライドドア側の例えばハーネス余長吸収装置に向けてハーネス用外装部材の前半部がスムーズに屈曲し、ハーネス用外装部材へのストレスが軽減される。
【0013】
請求項3に係るハーネス用外装部材は、請求項1又は2記載のハーネス用外装部材において、大きな外幅の凸条に隣接して前記小さな内幅の凹溝が形成され、小さな外幅の凸条に隣接して前記大きな内幅の凹溝が形成されたことを特徴とする。
上記構成により、大きな外幅の凸条と小さな外幅の凸条とを同一ピッチで形成し、両凸条の内面側の形状を同一にして、ハーネス用外装部材の成形金型の形状の簡素化を図ることができる。また、幅広の凸条同士の当接により、強い停止力を得ることができる。
【0014】
請求項4に係るハーネス用外装部材は、請求項3記載のハーネス用外装部材において、前記大きな外幅の凸条の外面が断面矩形状に形成されたことを特徴とする。
上記構成により、幅広な凸条の外面が断面矩形状であるから、幅広な凸条と幅狭な凸条との外径を同一に設定して、幅広な凸条の外面と外部との干渉を防止することができる。また、幅広な凸条の外面は断面直線状の外周面を有するから、幅広な凸条を屈曲内側として大きな半径で屈曲させた際に、それ以上の屈曲が阻止され(屈曲しにくく)、上記車両ボディとの干渉が確実に防止される。
【0015】
請求項5に係るハーネス用外装部材は、請求項3又は4記載のハーネス用外装部材において、前記大きな外幅の凸条と前記小さな外幅の凸条とのピッチが同じであり、一側方の小さな外幅の凸条と他側方の大きな外幅の凸条とが外径の1/2の位置で一体に続いていることを特徴とする。
上記構成により、大きさの異なる凸条が外径の1/2の位置で周方向に一体化されたことで、幅狭な凸条を屈曲内側とする場合と幅広な凸条を屈曲内側とする場合とでハーネス用外装部材の屈曲がそれぞれ正確な半径でスムーズに行われ、屈曲性が高まると共に、各凸条のピッチが同じであることで、成形金型の形状が簡素化され、ハーネス用外装部材の製造が容易化・低コスト化される。
【0016】
請求項6に係るハーネス用外装部材は、請求項1〜5の何れか1項に記載のハーネス用外装部材において、合成ゴムを材料として一体に形成されたことを特徴とする。
上記構成により、柔軟で且つ弾性を有するハーネス用外装部材を型抜き性良く容易に形成することができる。ハーネス用外装部材は弾性を有しているから、外部との干渉等によっても傷付きを生じにくく、内側の電線(ワイヤハーネス)を安全に保護する。
【0017】
請求項7に係るハーネス用外装部材を用いたハーネス配索構造は、固定構造体から可動構造体に前記電線を配索し、該固定構造体と可動構造体との間に請求項1〜6の何れか1項に記載のハーネス用外装部材を配索したことを特徴とする。上記構成により、可動構造体(スライドドア)の全閉時に、大きな内幅の凹溝を有する側を屈曲内側として車両前方向に小さな屈曲半径で屈曲させて、ハーネス用外装部材と可動構造体の内側トリムとの干渉を防止し、可動構造体の全開時に小さな内幅の凹溝を有する側を屈曲内側として車両後方向に大きな屈曲半径で屈曲させて、ハーネス用外装部材と固定構造体(車両ボディ)との干渉を防止することができる。
【0018】
請求項8に係るハーネス用外装部材を用いたハーネス配索構造は、請求項8記載のハーネス用外装部材を用いたハーネス配索構造において、前記可動構造体の全閉時に前記ハーネス用外装部材を固定構造体側から小さな半径で屈曲させ、該可動構造体の全開時に該ハーネス用外装部材を該固定構造体側から大きな半径で屈曲させることを特徴とする。
上記構成により、可動構造体(スライドドア)の全閉時に、大きな内幅の凹溝を有する側が屈曲内側となって車両前方向に小さな屈曲半径で屈曲し、ハーネス用外装部材と可動構造体の内側トリムとの干渉が防止され、可動構造体の全開時に小さな内幅の凹溝を有する側が屈曲内側となって車両後方向に大きな屈曲半径で屈曲し、ハーネス用外装部材と固定構造体(車両ボディ)との干渉が防止される。
【0019】
請求項9に係るハーネス用外装部材を用いたハーネス配索構造は、請求項8記載のハーネス用外装部材を用いたハーネス配索構造において、前記可動構造体の全開時に前記ハーネス用外装部材を可動構造体側から小さな半径で屈曲させることを特徴とする。
上記構成により、可動構造体(スライドドア)の全開時に可動構造体側の例えばハーネス余長吸収装置に向けてハーネス用外装部材の前半部がスムーズに屈曲し、可動構造体の動きにスムーズに追従してハーネス用外装部材へのストレスが軽減される。
【0020】
【発明の実施の形態】
図1〜図3は、本発明に係るハーネス用外装部材の一実施形態を示すものである。図1は平面図,図2は側面図、図3は図2のA−A断面図をそれぞれ示している。
【0021】
このハーネス用外装部材60はEPDM等の合成ゴムを材料として一体に形成され、長手方向前半の一側方と他側方とに通常の大きさの蛇腹状の凸条61と凹溝62とを有し、後半の一側方に通常の大きさの蛇腹状の凸条61と凹溝62とを有し、後半の他側方に幅広の凸条63と幅狭の凹溝64とを有するものである。各凸条61,63と凹溝62,64とで蛇腹部56が構成されている。
【0022】
通常の大きさの凸条61や凹溝62とは例えば車両用ワイヤハーネスの屈曲部分に通常使用される防水グロメットの蛇腹部の凸条や凹溝とほぼ同じ大きさ・形状の凸条や凹溝を意味し、特許請求の範囲では小さな外幅の凸条及び大きな内幅の凹溝と表現している。
【0023】
幅広の凸条63の外面は断面矩形状に形成され、隣接する各凸条63の外面側の対向面63aが近接して位置し、ハーネス用外装部材60の屈曲時に対向面63a同士がすぐに当接して大きな屈曲半径を得るようになっている。凸条63の外面は垂直な前後の対向面63aと、前後の対向面63aに直交する水平な周面63cとで断面矩形状に構成されている。通常の大きさの凸条61の外面は断面略円弧状に形成され、各凸条61,63の内面61a,63b(図15)及び各凹溝62,64の谷部62a,64aはそれぞれ断面略円弧状に形成されている。幅広の凸条63及び凹溝64は通常の凸条61及び凹溝62よりも厚肉に形成されて剛性を有している。幅狭の凹溝64の深さは通常の凹溝62よりも少し浅い。幅広の凸条63の内面63bと通常の大きさの凸条61の内面61aの大きさ・形状は同じである。これにより、内側の成形金型(図示せず)の形状が一定で簡素化されている。
【0024】
図1の如く幅広の凸条63の径方向反対側に直角な段差部69を介して通常の大きさの凸条61が続き、幅広の凸条63の間の幅狭の凹溝64の径方向反対側に通常の大きさの凹溝62が続いている。幅狭の凹溝64の内幅Pは通常の大きさの凹溝62の内幅Pの半分程度である。大小の凸条61,63や凹部62,64の切り替わり位置はハーネス用外装部材60の中心線を通る平面上(55)にある。各凸条61,63のピッチや山高さ(ハーネス用外装部材60の外径)は蛇腹部56の全長に渡って一定である。蛇腹部56の長手方向中間部(前半と後半の境部)で幅広の凸条63’は幅狭な凸条61と一体化し、幅方向の一方に矩形状の外面部63d、他方に円弧状の外面部61bをそれぞれ有している。
【0025】
このハーネス用外装部材60は例えば車両用の防水グロメット(図示せず)の蛇腹部を成形するための金型(特に外側の成形金型)に改良を加えることで簡単に成形可能である。材質がゴムであるから、合成樹脂材で同様なハーネス用外装部材を成形する場合のように製品を分割させる必要がない(合成樹脂材では型抜きが困難なために製品を分割せざるを得ない)。
【0026】
ハーネス用外装部材60の長手方向の両端部には、蛇腹部56の外径よりも小径で蛇腹部56の内径にほぼ等しい径の円筒状の部分66,67が形成され、例えば幅広の凸条63に続く後端側の長めの筒状部66が車両ボディ側のハーネス固定部68(図4)内でワイヤハーネス5の外周にビニルテープ巻きで固定されたり、あるいはハーネス固定部67内に回動自在に保持された回動部材(図示せず)に固定される。端部の凹溝62,64をハーネス固定部68内の突条(図示せず)に係止させてもよい。
【0027】
但し、ハーネス用外装部材60がゴムで弾性を有するから、スライドドア2(図4)の開閉時に合成樹脂製のハーネス外装部材(図示せず)のように回動部材でハーネス用外装部材60の捩れを吸収させる必要性は極めて少ない。通常の使用形態ではよほど大きな捩れが作用する場合以外は回動部材等の捩れ吸収機構は必要ない。前端側の短めの筒状部67は例えばワイヤハーネス5の外周にテープ巻き等で固定される。あるいは筒条部67を小径に形成して緊迫力でワイヤハーネス5に密着させてもよい。
【0028】
図4〜図5は、上記ハーネス用外装部材60を自動車のスライドドア給電用のワイヤハーネスに適用したハーネス配索構造の一形態を示すものである。
【0029】
ワイヤハーネス5は予めハーネス用外装部材60内に挿通され、ワイヤハーネス5の一方はスライドドア側の余長吸収装置24を経てスライドドア内の各補機等に接続され、ワイヤハーネス5の他方は車両ボディ側のハーネス固定部(固定部材)68を経て車両ボディ側(バッテリ側)のワイヤハーネス(図示せず)にコネクタ接続される。ハーネス用外装部材60の一端はワイヤハーネス5に固定され、他端はハーネス固定部68に固定ないし保持される。
【0030】
図4の如くスライドドア2の全閉時にハーネス用外装部材60の一側面の通常の大きさの各凸条61が屈曲方向内側に位置して、ハーネス用外装部材60の後半部がハーネス固定部68を支点に車両ボディ側から小さな半径で車両前方に向けて(スライドドア閉じ方向に)スムーズに屈曲する。ハーネス用外装部60の前半部はハーネス余長吸収装置に向けてほぼ真直に位置する。これにより、スライドドア2の合成樹脂製のドアトリム2aの内面とハーネス用外装部材60との干渉が防止される。
【0031】
ワイヤハーネス5及びハーネス用外装部材60はドアトリム2aの内面に沿って外部に導出されている。ワイヤハーネス5は複数本の電線をテープ巻きで結束させたり、あるいは薄肉の柔軟なチューブで覆って構成されている。
【0032】
図4のスライドドア2の全閉時には、図6(a)の如く屈曲内側の通常の大きさの各凸条61が通常の大きさすなわち幅広の凹溝62内の隙間によって大きな角度で屈曲した状態で相互に当接し、あるいは近接し、これによってハーネス用外装部材60が一方向に小さな屈曲半径で屈曲する。その際、屈曲外側の幅広の凸条63が屈曲内側の凸条61と同一ピッチであるから幅狭の溝部64から大きく開いて、屈曲をスムーズに行わせる。これは、幅広の凸条63の内面側の形状(図3の内面63bや谷部64aの形状)が通常の凸条61の内面側の形状と同じに形成されていることからも助長される。
【0033】
図5のスライドドア2の全開時には、後半部に幅広の凸条63と幅狭な凹溝64(図1)とを有するハーネス用外装部材60の他側面が屈曲内側に位置して、幅広の凸条63同士の当接によってハーネス固定部68を支点に車両ボディ側から大きな半径で湾曲し、これによりハーネス用外装部材60と車両ボディ3のセンタピラー8との干渉が防止される。
【0034】
これと同時にハーネス用外装部材60の他側面の前半部すなわちハーネス固定部68から長手方向に遠く離れた側の通常の大きさの凸条61と凹溝62(図1)によって、ハーネス用外装部材60の前半部がスライドドア内の余長吸収装置24に向けて後半部よりも小さな半径でスムーズに屈曲する。すなわちハーネス用外装部材60がスライドドア側で小径に屈曲する。
【0035】
図5のスライドドア2の全開時には、図6(b)の如く屈曲内側の幅広な各凸条63が幅狭の凹溝64内の小さな隙間によって小さな角度で屈曲した状態ですぐに当接し、これによってハーネス用外装部材60が他方向に大きな屈曲半径で屈曲する。この際、屈曲外側の通常の凸条61と凹溝62はそれらの円弧形状によって小さな力で開いて屈曲をスムーズに行わせる。
【0036】
図4,図5の余長吸収装置24は例えば従来同様にプロテクタ内で板ばね(弾性部材)によってワイヤハーネス5を上向きに付勢して余長を吸収させるもの(特開2001−354085公報参照)や、リールを巻きばねで付勢してワイヤハーネス5を巻き取ることで余長を吸収させるもの等が適宜使用される。
【0037】
上記実施形態によれば、車両ボディ3やドアトリム2aとの干渉によるハーネス外装部材60の摩耗や傷付きの防止効果に加えて、材料にEPDM等のゴムを使用することで安価なハーネス用外装部材60を得ることができる。また、左右のスライドドア2で同じ品番のハーネス外装部材60を共用することができ、経済的である。
【0038】
なお、ハーネス用外装部材60の幅広の凸条63に代えて通常の大きさの凸条61のピッチを小さくして凸条61間の凹溝62を幅狭にすることで、ハーネス用外装部材60の大きな屈曲半径を得るようにすることも可能である。また、ハーネス用外装部材60の使用形態によっては、ハーネス用外装部材60の一側に通常の大きさの凸条61と凹溝62、他側の全長に渡って幅広の凸条63と幅狭の凹溝64のみを形成することも可能である。また、上記実施形態においては外周側に幅狭の凹溝64を形成したが、内周側に幅狭の凹溝(64)を形成して、逆方向の屈曲時に内周側の凸条(63)同士を当接させるようにすることも可能である。また、ゴムに代えて他の弾性材料や柔軟材料を用いてハーネス用外装部材60を一体成形することも可能である。
【0039】
また、自動車のスライドドア以外のスライドドアと車両ボディ以外のボディとの間、あるいは回転式のドアとボディとの間でのワイヤハーネスの配索に上記ハーネス用外装部材60を適用することも可能である。この場合、スライドドアやドアを可動構造体、車両ボディ又はボディを固定構造体と表現する。
【0040】
可動構造体(2)への給電以外の使用形態として、ハーネス用外装部材60を例えば車両ボディに配索する場合、例えばワイヤハーネスを車両ボディに沿って小さな半径で屈曲させつつ配索する場合は、ハーネス用外装部材60の通常の大きさの凸条61と凹溝62を有する側を屈曲内側として配索し、ワイヤハーネスを大きな半径で屈曲させつつ配索する場合は、ハーネス用外装部材60の幅広の凸条63と幅狭の凹溝64を有する側を屈曲内側として配索する。
【0041】
これにより、車両ボディの曲線状の配索経路に合わせてワイヤハーネスを盲作業でも容易に且つ正確に配索することができる。この場合も、配索形態に応じてハーネス用外装部材60の凸条61,63や凹溝62,64の大きさ・配置等が設定される。幅広の凸条63と幅狭の凹溝64の位置は後半に限らず前半又は中央部や中央寄りに設定される場合もあり得る。
【0042】
【発明の効果】
以上の如く、請求項1記載の発明によれば、ハーネス用外装部材を例えばスライドドアの給電用ワイヤハーネスに適用した場合に、スライドドアの全開時におけるハーネス用外装部材と車両ボディとの干渉が防止されるから、内側の電線の摩耗や傷付きが防止され、給電の信頼性が向上する。また、プロテクタ等の配設位置の自由度が拡大され、設計工数が低減される。また、ハーネス用外装部材を車両ボディへ配索するワイヤハーネスに適用した場合には、ワイヤハーネスの屈曲半径を配索方向に応じて規制することで、ワイヤハーネスを盲作業でも配索経路に応じた形状に簡単に配索することができ、ワイヤハーネスの配索作業性が向上する。また、柔軟なハーネス用外装部材によって内部のワイヤハーネスが干渉等から安全に保護され、且つハーネス用外装部材の凹み等が防止され、屈曲半径が正確に規定される。
【0043】
請求項2記載の発明によれば、例えばスライドドアの全開時にハーネス用外装部材の後半が大きな半径で屈曲して車両ボディとの干渉が防止され、ハーネス用外装部材の前半がスライドドアに向けて小さな半径で同方向にスムーズに屈曲して、スライドドアのスムーズな開閉操作が可能となる。
【0044】
請求項3記載の発明によれば、幅広の凸条同士の当接により、強い停止力を得ることで、大きな屈曲半径を正確に保つことができ、上記車両ボディとの干渉防止効果やワイヤハーネスの屈曲配索性が助長される。
【0045】
請求項4記載の発明によれば、幅広な凸条の断面直線状の外周面によって、凸条同士の当接時に一層強い停止力が得られ、大きな屈曲半径が正確に保たれて、上記車両ボディとの干渉防止効果やワイヤハーネスの屈曲配索性が一層助長される。
【0046】
請求項5記載の発明によれば、幅狭な凸条を屈曲内側とする場合と幅広な凸条を屈曲内側とする場合とでハーネス用外装部材の屈曲がそれぞれ正確な半径でスムーズに行われ、ハーネス用外装部材の屈曲性が高まると共に、各凸条のピッチが同じになることで、成形金型の形状が簡素化され、ハーネス用外装部材の製造が容易化・低コスト化される。
【0047】
請求項6記載の発明によれば、柔軟で且つ弾性を有するハーネス用外装部材を型抜き性良く容易に形成することができ、且つハーネス用外装部材は外部との干渉等によっても傷付きを生じにくく、内側の電線を安全に保護することができる。
【0048】
請求項7記載の発明によれば、可動構造体(スライドドア)の全開時に小さな内幅の凹溝を有する側を屈曲内側として車両後方向に大きな屈曲半径で屈曲させて、ハーネス用外装部材と固定構造体(車両ボディ)との干渉を防止することができるから、電線の摩耗や傷付きが防止され、可動構造体への給電の信頼性が向上する。
【0049】
請求項8記載の発明によれば、上記同様にハーネス用外装部材によって電線の摩耗や傷付きを防止して、可動構造体への給電の信頼性を向上させることができる。
【0050】
請求項9記載の発明によれば、可動構造体(スライドドア)の全開時にハーネス用外装部材の前半を可動構造体に向けて小さな半径でスムーズに屈曲させることで、可動構造体のスムーズな開閉操作が可能となる。
【図面の簡単な説明】
【図1】本発明に係るハーネス用外装部材の一実施形態を示す平面図である。
【図2】同じくハーネス用外装部材を示す側面図である。
【図3】同じくハーネス用外装部材を示す図2のA−A断面図である。
【図4】ハーネス用外装部材を用いたハーネス配索構造の一実施形態を示すスライドドア全閉時の平面図である。
【図5】同じくハーネス配索構造を示すスライドドア全開時の平面図である。
【図6】(a)は図4に対応し、(b)は図5に対応する状態のハーネス用外装部材の断面図である。
【図7】従来のハーネス配索構造の一形態を示す斜視図である。
【図8】同じくハーネス配索構造のスライドドア全閉時の状態を示す平面図である。
【図9】同じくハーネス配索構造のスライドドア全開時の状態を示す平面図である。
【符号の説明】
2 スライドドア(可動構造体)
3 車両ボディ(固定構造体)
56 蛇腹部
60 ハーネス用外装部材
61 凸条(小さな外幅の凸条)
62 凹溝(大きな内幅の凹溝)
63 凸条(大きな外幅の凸条)
64 凹溝(小さな内幅の凹溝)
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a flexible harness exterior member configured to prevent interference and the like by restricting a bending direction and a bending radius between a vehicle body and a slide door of a wire harness that constantly supplies power to a slide door of an automobile, and the like. The present invention relates to a harness routing structure using a harness.
[0002]
[Prior art]
FIG. 7 shows a configuration in which a wire harness 42 is routed from the vehicle body (not shown) side to the slide door side so as to constantly supply power to electrical components and auxiliary equipment of the slide door 41 of the automobile, and a synthetic resin is provided on the slide door side. This shows a structure in which a wire harness 42 is bent and accommodated in a protector 43 made of a product and absorbs an excess length (slack) of the wire harness 42 due to opening and closing of the slide door 41 (for example, see Patent Document 1).
[0003]
The protector 43 is disposed between the door panel 49 and the door trim 50. The wire harness 42 is led out from the slit-shaped lower opening 44 of the protector 43 and is directed toward the vehicle body, and is routed from the front opening 45 of the protector 43 to an auxiliary machine or the like on the slide door side. A wire harness indicated by a chain line corresponds to a fully closed state of the slide door 41 in FIG. 8 (plan view), and a wire harness 42 indicated by a solid line corresponds to a fully opened state of the slide door 41 in FIG. 9 (plan view).
[0004]
8 and 9, reference numeral 46 denotes a harness fixing portion, which is fixed to a step portion 48 of a vehicle body 47. The wire harness 42 swings back and forth around the harness fixing portion 46 as a fulcrum as the slide door 41 opens and closes. I do. Reference numeral 53 indicates a handle.
[0005]
The slide door 41 is located on the same plane as the vehicle body 47 when fully closed in FIG. 8, and moves two-dimensionally backward while being outwardly separated from the vehicle body 47 when shifting from fully closed to fully open in FIG. I do. The wire harness 42 is pulled rearward (toward the harness fixing portion 46) when fully closed in FIG. 8, and is pulled forward (toward the harness fixing portion) when fully opened in FIG.
[0006]
[Patent Document 1]
JP 2001-354085 A (Pages 7 to 9, FIG. 4)
[0007]
[Problems to be solved by the invention]
However, in the above harness wiring structure of the conventional slide door 41, there is no problem when the slide door 41 in FIG. 8 is fully closed, but when the slide door 41 in FIG. Since the reference numeral 42 easily interferes with the center pillar 52 of the vehicle body 47 and the like as shown by a chain line between the slide door 41 and the vehicle body 47 (crossover portion 51), it is necessary to pay attention to the arrangement position of the protector and the like. As mentioned above, it took time to design. Also, in the event that the wire harness 42 interferes with the wire harness 42, there is a concern that the reliability of the power supply is reduced due to the wear or deformation of the wire harness 42, and that the housing capacity (excess length absorption) is deteriorated. Was.
[0008]
In addition to the power supply to the slide door, for example, when wiring a wire harness while laying it on a vehicle body or the like, by bending the wire harness with a small radius in one direction and bending with a large radius in the other direction. In some cases, it is necessary to prevent interference with other structures and the like. In such a case, since the worker performs wiring while considering the bending radius of the wire harness one by one, the wiring work is troublesome, and If the wiring is performed by forgetting to change the bending radius, there is a concern that the wire harness may interfere with other structures or the like and cause wear or damage.
[0009]
Also, when a relatively rigid harness exterior member such as a synthetic resin corrugated tube is attached to the outer periphery of the wire harness, the bending radius is limited, and it is difficult to flexibly bend with a small radius. .
[0010]
In view of the above, the present invention can prevent interference between a wire harness and a vehicle body when opening and closing a slide door or the like, or easily route a wire harness to a vehicle body or the like with a desired bending radius. It is an object of the present invention to provide a harness exterior member that can flexibly bend a wire harness with a small radius, and a harness wiring structure using the same.
[0011]
[Means for Solving the Problems]
In order to achieve the above object, the harness exterior member according to claim 1 of the present invention is a flexible harness exterior member through which electric wires are inserted, and includes a plurality of circumferentially extending ridges and a groove between the ridges. Are provided in parallel with each other in the longitudinal direction, a groove having a large inner width is arranged on one side of the bellows portion, and a groove having at least a small inner width is arranged on the other side. Features.
According to the above configuration, the harness exterior member bends with a small bending radius in one direction with the side having the large inner width groove as the bending inside, and has a large bending in the other direction with the side having the small inner width groove as the bending inside. Bend at radius. This is because the ridges adjacent to the concave groove having a large inner width come into contact with each other at a greatly bent position, and the ridges adjacent to the concave groove having a small inner width come into contact with each other immediately with a small bending. is there.
For example, when the harness exterior member is mounted on the power supply wire harness between the slide door and the vehicle body (crossover portion), when the slide door is fully closed, the side having the concave groove having a large inner width is bent inside. It can be bent forward with a small bending radius, and when the sliding door is fully opened, the side having the concave groove with a small inner width can be bent with a large bending radius in the rear direction of the vehicle with the side with the concave groove having a small inner width as the bending inside. Interference with the member is prevented.
Further, for example, when the wire harness (a plurality of electric wires) is routed while being bent along the vehicle body, by defining the bending direction and the bending radius of the harness exterior member in the same manner as described above, the wire harness can be reduced. It can be easily arranged while bending at a radius or a large radius. In these cases, since the harness exterior member has flexibility, for example, when the side having the concave groove having a small inner width is set to be bent inside, the ridges adjacent to the concave groove strongly contact each other. However, there is no fear that the ridges are dented or damaged, and even if the ridges are dented, the ridge is restored immediately, so that no stress is applied and the initial shape is stably maintained.
[0012]
The harness exterior member according to claim 2 is the harness exterior member according to claim 1, wherein a concave groove having a large inner width is arranged in a front half of the other side, and the small inner width is formed in a rear half of the other side. Are arranged.
With the above configuration, the harness exterior member bends with a large radius by the small inner width groove in the second half with the other side bent inside, and at the same time, bends in the same direction with a small radius by the large internal width groove in the first half. . For example, when applied to the power supply wire harness of the slide door, when the slide door is fully opened, the rear half of the harness exterior member bends with a large radius from the vehicle body side, and the front half bends with a small radius from the slide door side. By this, interference between the harness exterior member and the vehicle body is prevented, and the front half of the harness exterior member is smoothly bent toward, for example, the harness excess length absorbing device on the slide door side, to the harness exterior member. Stress is reduced.
[0013]
The harness exterior member according to claim 3 is the harness exterior member according to claim 1 or 2, wherein the small inner width concave groove is formed adjacent to the large outer width ridge, and the small outer width protrusion is formed. The groove having the large inner width is formed adjacent to the ridge.
According to the above configuration, the ridges having a large outer width and the ridges having a small outer width are formed at the same pitch, the shapes of the inner surfaces of the two ridges are made the same, and the shape of the molding die of the harness exterior member is simplified. Can be achieved. In addition, a strong stopping force can be obtained by the contact between the wide ridges.
[0014]
A harness exterior member according to a fourth aspect is characterized in that, in the harness exterior member according to the third aspect, an outer surface of the ridge having the large outer width is formed in a rectangular cross section.
According to the above configuration, since the outer surface of the wide ridge is rectangular in cross section, the outer diameter of the wide ridge and the narrow ridge are set to be the same, and interference between the outer surface of the wide ridge and the outside. Can be prevented. In addition, since the outer surface of the wide ridge has an outer peripheral surface having a linear cross section, when the wide ridge is bent at a large radius with the inside being bent, further bending is prevented (it is difficult to bend). Interference with the vehicle body is reliably prevented.
[0015]
The harness exterior member according to claim 5 is the harness exterior member according to claim 3 or 4, wherein the pitch between the large outer width ridge and the small outer width ridge is the same, and Is characterized in that the ridges having a small outer width and the ridges having a large outer width on the other side continue integrally at a position of 1 / of the outer diameter.
With the above-described configuration, the ridges having different sizes are integrated in the circumferential direction at the position of 外 of the outer diameter, so that the narrow ridge is defined as the bent inside and the wide ridge is defined as the bent inside. In this case, the bending of the harness exterior member is performed smoothly with an accurate radius, the bendability is increased, and the pitch of each ridge is the same, so that the shape of the molding die is simplified, and the harness The manufacturing of exterior members for use is facilitated and the cost is reduced.
[0016]
A harness exterior member according to a sixth aspect is the harness exterior member according to any one of the first to fifth aspects, wherein the harness exterior member is integrally formed using synthetic rubber as a material.
According to the above configuration, a harness exterior member having flexibility and elasticity can be easily formed with good mold release properties. Since the harness exterior member has elasticity, it is unlikely to be damaged by interference with the outside or the like, and the inner wire (wire harness) is safely protected.
[0017]
In the harness wiring structure using the harness exterior member according to claim 7, the electric wire is routed from a fixed structure to a movable structure, and between the fixed structure and the movable structure. The harness exterior member according to any one of the above is arranged. With the above configuration, when the movable structure (slide door) is fully closed, the side having the concave groove having a large inner width is bent inside with a small bending radius in the front direction of the vehicle, with the side having the concave groove having a large inner width being bent. Interference with the inner trim is prevented, and when the movable structure is fully opened, the side having the concave groove having a small inner width is bent inside with a large bending radius in the rearward direction of the vehicle so that the harness exterior member and the fixed structure (vehicle) are bent. Interference with the body) can be prevented.
[0018]
The harness routing structure using the harness exterior member according to claim 8 is the harness routing structure using the harness exterior member according to claim 8, wherein the harness exterior member is closed when the movable structure is fully closed. The movable structure is bent at a small radius from the fixed structure side, and the harness exterior member is bent at a large radius from the fixed structure side when the movable structure is fully opened.
With the above configuration, when the movable structure (slide door) is fully closed, the side having the concave groove having a large inner width becomes the inside of the bend and bends with a small bend radius in the forward direction of the vehicle. Interference with the inner trim is prevented, and when the movable structure is fully opened, the side having the concave groove with a small inner width is bent inward and bent with a large bending radius in the rear direction of the vehicle, so that the harness exterior member and the fixed structure (vehicle) are bent. Interference with the body) is prevented.
[0019]
The harness routing structure using the harness exterior member according to claim 9 is the harness routing structure using the harness exterior member according to claim 8, wherein the harness exterior member is movable when the movable structure is fully opened. It is characterized by being bent with a small radius from the structure side.
With the above configuration, when the movable structure (sliding door) is fully opened, the front half of the harness exterior member smoothly bends toward, for example, the harness excess length absorbing device on the movable structure side, and smoothly follows the movement of the movable structure. As a result, stress on the harness exterior member is reduced.
[0020]
BEST MODE FOR CARRYING OUT THE INVENTION
1 to 3 show an embodiment of a harness exterior member according to the present invention. 1 is a plan view, FIG. 2 is a side view, and FIG. 3 is a sectional view taken along line AA of FIG.
[0021]
The harness exterior member 60 is integrally formed using a synthetic rubber such as EPDM as a material, and has a bellows-like convex strip 61 and a concave groove 62 of a normal size on one side and the other side in the first half in the longitudinal direction. It has a bellows-like convex ridge 61 and a concave groove 62 of a normal size on one side of the latter half, and has a wide convex ridge 63 and a narrow concave groove 64 on the other side of the latter half. Things. The bellows portion 56 is constituted by the ridges 61 and 63 and the concave grooves 62 and 64.
[0022]
The ridges 61 and the grooves 62 having the normal size are, for example, ridges and grooves having substantially the same size and shape as the ridges and grooves of the bellows portion of the waterproof grommet usually used for the bent portion of the wire harness for a vehicle. It means a groove, and in the claims, it is expressed as a ridge having a small outer width and a concave groove having a large inner width.
[0023]
The outer surface of the wide ridge 63 is formed in a rectangular cross-section, and the opposing surfaces 63a on the outer surface side of each adjacent ridge 63 are located close to each other. A large bending radius is obtained by contact. The outer surface of the ridge 63 is formed in a rectangular cross section by a front and rear facing surface 63a which is vertical and a horizontal peripheral surface 63c which is orthogonal to the front and rear facing surface 63a. The outer surface of the ridge 61 having a normal size is formed in a substantially arc-shaped cross section, and the inner surfaces 61a and 63b (FIG. 15) of the ridges 61 and 63 and the valleys 62a and 64a of the concave grooves 62 and 64 are respectively formed in a cross section. It is formed in a substantially arc shape. The wide ridges 63 and the concave grooves 64 are formed thicker than the normal ridges 61 and the concave grooves 62 and have rigidity. The depth of the narrow groove 64 is slightly shallower than that of the normal groove 62. The size and shape of the inner surface 63b of the wide ridge 63 and the inner surface 61a of the ridge 61 of the normal size are the same. Thereby, the shape of the inner molding die (not shown) is constant and simplified.
[0024]
As shown in FIG. 1, a ridge 61 of a normal size continues on a radially opposite side of the wide ridge 63 via a step 69 perpendicular to the radial direction, and a diameter of a narrow groove 64 between the wide ridges 63. On the opposite side of the direction, a concave groove 62 of a normal size continues. Inner width P of narrow groove 64 1 Is the inner width P of the groove 62 having a normal size. 2 About half of The switching position of the large and small ridges 61 and 63 and the concave portions 62 and 64 is on a plane (55) passing through the center line of the harness exterior member 60. The pitch and peak height (the outer diameter of the harness exterior member 60) of each of the ridges 61 and 63 are constant over the entire length of the bellows portion 56. The wide ridge 63 ′ is integrated with the narrow ridge 61 at the middle portion in the longitudinal direction of the bellows portion 56 (the boundary between the first half and the second half), and a rectangular outer surface portion 63 d is formed on one side in the width direction and an arc is formed on the other side. Has an outer surface portion 61b.
[0025]
The harness exterior member 60 can be easily formed, for example, by improving a mold (particularly, an outer molding mold) for forming a bellows portion of a waterproof grommet (not shown) for a vehicle. Since the material is rubber, there is no need to divide the product as in the case of molding a similar harness exterior member with a synthetic resin material. Absent).
[0026]
Cylindrical portions 66 and 67 having a diameter smaller than the outer diameter of the bellows portion 56 and substantially equal to the inner diameter of the bellows portion 56 are formed at both ends in the longitudinal direction of the harness exterior member 60. A long cylindrical portion 66 on the rear end side following 63 is fixed to the outer periphery of the wire harness 5 with a vinyl tape around in the harness fixing portion 68 (FIG. 4) on the vehicle body side, or is turned into the harness fixing portion 67. It is fixed to a rotating member (not shown) movably held. The concave grooves 62, 64 at the ends may be engaged with projections (not shown) in the harness fixing portion 68.
[0027]
However, since the harness exterior member 60 is made of rubber and has elasticity, when the slide door 2 (FIG. 4) is opened and closed, the harness exterior member 60 is rotated by a rotating member like a synthetic resin harness exterior member (not shown). There is very little need to absorb torsion. In a normal use mode, a torsion absorbing mechanism such as a rotating member is not required unless a very large twist acts. The short cylindrical portion 67 on the front end side is fixed to the outer periphery of the wire harness 5 by tape winding or the like, for example. Alternatively, the cylindrical portion 67 may be formed to have a small diameter, and may be brought into close contact with the wire harness 5 by a tension force.
[0028]
4 and 5 show an embodiment of a harness wiring structure in which the harness exterior member 60 is applied to a wire harness for supplying power to a sliding door of an automobile.
[0029]
The wire harness 5 is inserted into the exterior member 60 for the harness in advance, and one of the wire harnesses 5 is connected to each auxiliary device or the like in the slide door through the extra length absorbing device 24 on the slide door side, and the other of the wire harness 5 is connected to the other. A connector is connected to a wire harness (not shown) on the vehicle body side (battery side) via a harness fixing portion (fixing member) 68 on the vehicle body side. One end of the harness exterior member 60 is fixed to the wire harness 5, and the other end is fixed or held by the harness fixing portion 68.
[0030]
As shown in FIG. 4, when the slide door 2 is fully closed, each ridge 61 of a normal size on one side surface of the harness exterior member 60 is located inside the bending direction, and the rear half of the harness exterior member 60 is a harness fixing portion. With the fulcrum 68 as a fulcrum, it is smoothly bent toward the front of the vehicle with a small radius from the vehicle body side (in the sliding door closing direction). The front half of the harness exterior part 60 is located substantially straight toward the harness excess length absorbing device. Accordingly, interference between the inner surface of the door trim 2a made of synthetic resin of the slide door 2 and the harness exterior member 60 is prevented.
[0031]
The wire harness 5 and the harness exterior member 60 are led out to the outside along the inner surface of the door trim 2a. The wire harness 5 is configured such that a plurality of electric wires are bound by tape winding or covered with a thin flexible tube.
[0032]
When the slide door 2 of FIG. 4 is fully closed, each ridge 61 of a normal size inside the bend is bent at a large angle by a gap of a normal size, that is, a wide groove 62 as shown in FIG. In this state, the harness exterior member 60 bends in one direction with a small bending radius. At this time, since the wide ridges 63 on the outer side of the bend have the same pitch as the ridges 61 on the inner side of the bend, they are greatly opened from the narrow groove portions 64 to smoothly bend. This is promoted by the fact that the shape on the inner surface side of the wide ridge 63 (the shape of the inner surface 63b and the valley 64a in FIG. 3) is formed to be the same as the shape on the inner surface side of the normal ridge 61. .
[0033]
When the slide door 2 of FIG. 5 is fully opened, the other side surface of the harness exterior member 60 having the wide ridge 63 and the narrow groove 64 (FIG. 1) in the rear half portion is located inside the bend, and The abutment between the ridges 63 causes the harness fixing portion 68 to serve as a fulcrum to bend with a large radius from the vehicle body side, thereby preventing interference between the harness exterior member 60 and the center pillar 8 of the vehicle body 3.
[0034]
At the same time, the harness exterior member 60 is formed by a normal-sized ridge 61 and a concave groove 62 (FIG. 1) on the side farther away from the harness fixing portion 68 in the longitudinal direction from the front half of the other side surface of the harness exterior member 60. The front half of 60 is smoothly bent toward the extra length absorbing device 24 in the sliding door with a smaller radius than the rear half. That is, the harness exterior member 60 is bent to a small diameter on the slide door side.
[0035]
When the slide door 2 of FIG. 5 is fully opened, the wide convex ridges 63 inside the bend immediately contact with each other at a small angle bent by a small gap in the narrow groove 64 as shown in FIG. As a result, the harness exterior member 60 is bent in the other direction with a large bending radius. At this time, the ordinary convex strip 61 and the concave groove 62 outside the bend are opened by a small force due to their arc shape, and the bend is smoothly performed.
[0036]
4 and 5, the excess length absorbing device 24 absorbs the excess length by urging the wire harness 5 upward by a leaf spring (elastic member) in a protector as in the conventional case (see JP-A-2001-354085). ) Or a device in which the reel is urged by a winding spring to take up the surplus length by winding the wire harness 5 or the like is appropriately used.
[0037]
According to the above embodiment, in addition to the effect of preventing the harness exterior member 60 from being worn or damaged due to the interference with the vehicle body 3 and the door trim 2a, an inexpensive harness exterior member is formed by using rubber such as EPDM as a material. 60 can be obtained. Further, the harness exterior member 60 of the same product number can be shared by the left and right slide doors 2, which is economical.
[0038]
In addition, instead of the wide ridge 63 of the harness exterior member 60, the pitch of the ridge 61 of a normal size is reduced to reduce the width of the concave groove 62 between the ridges 61, so that the harness exterior member is reduced. It is also possible to obtain a large bending radius of 60. Further, depending on the usage of the harness exterior member 60, a ridge 61 and a groove 62 of a normal size are provided on one side of the harness exterior member 60, and a ridge 63 which is wide over the entire length on the other side. It is also possible to form only the concave groove 64. Further, in the above embodiment, the narrow concave groove 64 is formed on the outer peripheral side. However, the narrow concave groove (64) is formed on the inner peripheral side, and the convex groove on the inner peripheral side ( 63) It is also possible to make them contact each other. Further, it is also possible to integrally form the harness exterior member 60 using another elastic material or a soft material instead of rubber.
[0039]
In addition, the harness exterior member 60 can be applied to a wiring harness arrangement between a slide door other than an automobile slide door and a body other than a vehicle body, or between a rotary door and a body. It is. In this case, the sliding door or door is referred to as a movable structure, and the vehicle body or body is referred to as a fixed structure.
[0040]
As a use mode other than the power supply to the movable structure (2), when wiring the harness exterior member 60 to, for example, a vehicle body, for example, when wiring the wire harness while bending it with a small radius along the vehicle body, In the case where the wiring having the normal size of the convex portion 61 and the concave groove 62 of the harness exterior member 60 is arranged with the inside being bent, and the wire harness is arranged while being bent with a large radius, the harness exterior member 60 is used. The side having the wide convex ridge 63 and the narrow concave groove 64 is arranged with the inside being bent.
[0041]
Thus, the wire harness can be easily and accurately routed in accordance with the curved routing route of the vehicle body even in blind work. Also in this case, the size and arrangement of the ridges 61 and 63 and the concave grooves 62 and 64 of the harness exterior member 60 are set according to the wiring configuration. The positions of the wide ridge 63 and the narrow groove 64 are not limited to the latter half, but may be set in the first half, the center, or near the center.
[0042]
【The invention's effect】
As described above, according to the first aspect of the present invention, when the harness exterior member is applied to, for example, a power supply wire harness of a slide door, interference between the harness exterior member and the vehicle body when the slide door is fully opened. As a result, wear and damage of the inner electric wire are prevented, and the reliability of power supply is improved. Further, the degree of freedom of the arrangement position of the protector and the like is increased, and the design man-hour is reduced. In addition, when the harness exterior member is applied to a wire harness that is routed to a vehicle body, the bending radius of the wire harness is regulated according to the routing direction so that the wire harness can be routed even in blind work. The wiring harness can be easily wired, and the workability of wiring the wire harness is improved. Further, the inner wire harness is safely protected from interference or the like by the flexible harness exterior member, and the dent or the like of the harness exterior member is prevented, and the bending radius is accurately defined.
[0043]
According to the invention described in claim 2, for example, when the slide door is fully opened, the latter half of the harness exterior member is bent with a large radius to prevent interference with the vehicle body, and the front half of the harness exterior member faces the slide door. It bends smoothly in the same direction with a small radius, enabling smooth opening and closing of the sliding door.
[0044]
According to the third aspect of the present invention, a large stopping radius is obtained by abutment between the wide ridges, so that a large bending radius can be accurately maintained, an effect of preventing interference with the vehicle body, and a wire harness. Of the cable is promoted.
[0045]
According to the fourth aspect of the present invention, the outer circumferential surface of the wide ridge has a linear cross-section, so that a stronger stopping force is obtained when the ridges are in contact with each other, and a large bending radius is accurately maintained. The effect of preventing interference with the body and the bendability of the wire harness are further promoted.
[0046]
According to the fifth aspect of the present invention, the bending of the harness exterior member is smoothly performed with an accurate radius in the case where the narrow ridge is the inside of the bend and in the case where the wide ridge is the inside of the bend. In addition, the flexibility of the harness exterior member is enhanced, and the pitch of each ridge is the same, so that the shape of the molding die is simplified, and the manufacture of the harness exterior member is simplified and reduced in cost.
[0047]
According to the invention as set forth in claim 6, the harness exterior member having flexibility and elasticity can be easily formed with good die-cutting properties, and the harness exterior member is damaged by interference with the outside. And the inner wire can be safely protected.
[0048]
According to the invention as set forth in claim 7, when the movable structure (slide door) is fully opened, the side having the concave groove having the small inner width is bent with a large bending radius in the rear direction of the vehicle with the side having the concave groove having the small inner width as the bending inside. Since interference with the fixed structure (vehicle body) can be prevented, wear and damage of the electric wires are prevented, and the reliability of power supply to the movable structure is improved.
[0049]
According to the eighth aspect of the present invention, similarly to the above, it is possible to prevent the electric wire from being worn or damaged by the harness exterior member, and to improve the reliability of power supply to the movable structure.
[0050]
According to the ninth aspect of the invention, when the movable structure (slide door) is fully opened, the first half of the harness exterior member is smoothly bent with a small radius toward the movable structure, so that the movable structure can be smoothly opened and closed. Operation becomes possible.
[Brief description of the drawings]
FIG. 1 is a plan view showing an embodiment of a harness exterior member according to the present invention.
FIG. 2 is a side view showing the harness exterior member.
FIG. 3 is a cross-sectional view of the harness exterior member taken along line AA of FIG. 2;
FIG. 4 is a plan view showing an embodiment of a harness wiring structure using a harness exterior member when the slide door is fully closed.
FIG. 5 is a plan view showing the harness routing structure when the slide door is fully opened.
6 (a) corresponds to FIG. 4, and FIG. 6 (b) is a cross-sectional view of the harness exterior member in a state corresponding to FIG.
FIG. 7 is a perspective view showing one form of a conventional harness wiring structure.
FIG. 8 is a plan view showing a state of the harness routing structure when the slide door is fully closed.
FIG. 9 is a plan view showing a state where the slide door of the harness wiring structure is fully opened.
[Explanation of symbols]
2 Sliding door (movable structure)
3 Vehicle body (fixed structure)
56 Bellows
60 Exterior materials for harness
61 ridge (small outer width ridge)
62 Groove (groove with large inner width)
63 ridges (large outer width ridges)
64 groove (small inner width groove)

Claims (9)

電線を挿通させる柔軟なハーネス用外装部材で、周方向の複数の凸条と該凸条間の凹溝とを長手方向に並列に配置して成る蛇腹部を備え、該蛇腹部の一側方に大きな内幅の凹溝が配置され、他側方に少なくとも小さな内幅の凹溝が配置されたことを特徴とするハーネス用外装部材。A flexible harness exterior member through which an electric wire is inserted, comprising a bellows portion formed by arranging a plurality of circumferential ridges and concave grooves between the ridges in parallel in a longitudinal direction, one side of the bellows portion A harness exterior member, wherein a large inner width groove is arranged on the other side and at least a small inner width groove is arranged on the other side. 前記他側方の前半に大きな内幅の凹溝が配置され、該他側方の後半に前記小さな内幅の凹溝が配置されたことを特徴とする請求項1記載のハーネス用外装部材。2. The harness exterior member according to claim 1, wherein a groove having a large inner width is arranged in a front half of the other side, and the groove having a small inner width is arranged in a rear half of the other side. 3. 大きな外幅の凸条に隣接して前記小さな内幅の凹溝が形成され、小さな外幅の凸条に隣接して前記大きな内幅の凹溝が形成されたことを特徴とする請求項1又は2記載のハーネス用外装部材。2. The groove according to claim 1, wherein said groove having a small inner width is formed adjacent to a ridge having a large outer width, and said groove having a large inner width is formed adjacent to a ridge having a small outer width. Or the harness exterior member according to 2. 前記大きな外幅の凸条の外面が断面矩形状に形成されたことを特徴とする請求項3記載のハーネス用外装部材。The exterior member for a harness according to claim 3, wherein an outer surface of the convex portion having the large outer width is formed in a rectangular cross section. 前記大きな外幅の凸条と前記小さな外幅の凸条とのピッチが同じであり、一側方の小さな外幅の凸条と他側方の大きな外幅の凸条とが外径の1/2の位置で一体に続いていることを特徴とする請求項3又は4記載のハーネス用外装部材。The pitch between the large ridge and the small ridge is the same, and the small ridge on one side and the large ridge on the other side have an outer diameter of 1 mm. The harness exterior member according to claim 3 or 4, wherein the exterior member is integrally formed at a position of / 2. 合成ゴムを材料として一体に形成されたことを特徴とする請求項1〜5の何れか1項に記載のハーネス用外装部材。The harness exterior member according to any one of claims 1 to 5, wherein the exterior member is formed integrally using synthetic rubber as a material. 固定構造体から可動構造体に前記電線を配索し、該固定構造体と可動構造体との間に請求項1〜6の何れか1項に記載のハーネス用外装部材を配索したことを特徴とするハーネス用外装部材を用いたハーネス配索構造。The electric wire is routed from the fixed structure to the movable structure, and the harness exterior member according to any one of claims 1 to 6 is routed between the fixed structure and the movable structure. A harness wiring structure using a characteristic harness exterior member. 前記可動構造体の全閉時に前記ハーネス用外装部材を固定構造体側から小さな半径で屈曲させ、該可動構造体の全開時に該ハーネス用外装部材を該固定構造体側から大きな半径で屈曲させることを特徴とする請求項8記載のハーネス用外装部材を用いたハーネス配索構造。When the movable structure is fully closed, the harness exterior member is bent with a small radius from the fixed structure side, and when the movable structure is fully opened, the harness exterior member is bent with a large radius from the fixed structure side. A harness wiring structure using the harness exterior member according to claim 8. 前記可動構造体の全開時に前記ハーネス用外装部材を該可動構造体側から小さな半径で屈曲させることを特徴とする請求項8記載のハーネス用外装部材を用いたハーネス配索構造。9. The harness wiring structure using a harness exterior member according to claim 8, wherein the harness exterior member is bent with a small radius from the movable structure side when the movable structure is fully opened.
JP2003033434A 2003-02-12 2003-02-12 Harness wiring structure using a harness exterior member Expired - Fee Related JP4249997B2 (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007181267A (en) * 2005-12-27 2007-07-12 Yazaki Corp Power supply for slide structure
JP2007185067A (en) * 2006-01-10 2007-07-19 Mitsubishi Cable Ind Ltd Flexible cable protection tube
JP2007252060A (en) * 2006-03-15 2007-09-27 Yazaki Corp Harness armoring member
JP2009171649A (en) * 2008-01-10 2009-07-30 Autonetworks Technologies Ltd Exterior protection tube of wiring harness, and wiring harness
JP2014096879A (en) * 2012-11-08 2014-05-22 Sumitomo Wiring Syst Ltd Grommet and wire harness
JP2016082754A (en) * 2014-10-17 2016-05-16 矢崎総業株式会社 Wiring harness
US9925934B2 (en) 2014-06-02 2018-03-27 Yazaki Corporation Corrugated tube and wire harness for slide door
CN114162059A (en) * 2020-09-10 2022-03-11 住友电装株式会社 Wire sheath
US11465289B2 (en) 2018-01-12 2022-10-11 Canon Kabushiki Kaisha Apparatus and method for controlling continuum robot, and computer-readable storage medium

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007181267A (en) * 2005-12-27 2007-07-12 Yazaki Corp Power supply for slide structure
JP4629572B2 (en) * 2005-12-27 2011-02-09 矢崎総業株式会社 Power feeding device for slide structure
JP2007185067A (en) * 2006-01-10 2007-07-19 Mitsubishi Cable Ind Ltd Flexible cable protection tube
JP2007252060A (en) * 2006-03-15 2007-09-27 Yazaki Corp Harness armoring member
JP2009171649A (en) * 2008-01-10 2009-07-30 Autonetworks Technologies Ltd Exterior protection tube of wiring harness, and wiring harness
JP2014096879A (en) * 2012-11-08 2014-05-22 Sumitomo Wiring Syst Ltd Grommet and wire harness
US9925934B2 (en) 2014-06-02 2018-03-27 Yazaki Corporation Corrugated tube and wire harness for slide door
JP2016082754A (en) * 2014-10-17 2016-05-16 矢崎総業株式会社 Wiring harness
US11465289B2 (en) 2018-01-12 2022-10-11 Canon Kabushiki Kaisha Apparatus and method for controlling continuum robot, and computer-readable storage medium
CN114162059A (en) * 2020-09-10 2022-03-11 住友电装株式会社 Wire sheath
CN114162059B (en) * 2020-09-10 2024-03-05 住友电装株式会社 Wire protecting sleeve

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