JP2012217866A - Washing apparatus - Google Patents

Washing apparatus Download PDF

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JP2012217866A
JP2012217866A JP2011082343A JP2011082343A JP2012217866A JP 2012217866 A JP2012217866 A JP 2012217866A JP 2011082343 A JP2011082343 A JP 2011082343A JP 2011082343 A JP2011082343 A JP 2011082343A JP 2012217866 A JP2012217866 A JP 2012217866A
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liquid
liquid agent
cleaning tank
tank
pressure
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JP5786417B2 (en
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Takafumi Yamazaki
崇文 山崎
Takashi Osaki
崇嗣 大▲崎▼
Shinji Fujii
慎二 藤井
Yohei Nishihara
洋平 西原
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Miura Co Ltd
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Miura Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To decide whether a predetermined amount of a liquid agent is accurately supplied into a washing tank.SOLUTION: The washing tank 3 stores a liquid to immerse an object 2 to be washed and a vacuum means 7 sucks and discharges the air in the washing tank 3 to the outside to reduce the pressure in the washing tank 3. A liquid agent supply means 5 is constituted by connecting a liquid agent tank 17 to the washing tank 3 through a liquid agent supply passage 18 and a liquid agent supply valve 19 is provided to the liquid agent supply passage 18. The difference pressure between the inside and outside of the washing tank 3 is utilized by opening the liquid agent supply valve 19 in a state that the pressure in the washing tank 3 is reduced by the vacuum means 7 to supply the liquid agent from the liquid agent tank 17 into the washing tank 3. A flow sensor 20 for detecting the flow of the liquid agent is provided to the liquid agent supply passage 18. The supply abnormality of the liquid agent into the washing tank 3 is decided on the basis of the operating output signal to the liquid agent supply valve 19 and the detection signal of the flow sensor 20.

Description

本発明は、洗浄槽内に液体を貯留して被洗浄物を浸漬し、洗浄槽内を減圧する工程を含んで被洗浄物の洗浄を図る洗浄装置に関するものである。   The present invention relates to a cleaning apparatus that cleans an object to be cleaned including a step of storing a liquid in a cleaning tank, immersing the object to be cleaned, and depressurizing the inside of the cleaning tank.

出願人は、先に、下記特許文献1に開示されるように、洗浄槽内に液体を貯留して被洗浄物を浸漬し、その貯留液を設定温度まで加温後、洗浄槽内を減圧して貯留液を沸騰させた状態で、洗浄槽内の液相部に外気を導入することで、貯留液を突沸させて被洗浄物の洗浄を図る洗浄装置を提案している。   As disclosed in Patent Document 1 below, the applicant previously stored the liquid in the cleaning tank, immersed the object to be cleaned, heated the stored liquid to the set temperature, and then reduced the pressure in the cleaning tank. In the state where the stored liquid is boiled, a cleaning apparatus has been proposed in which the outside liquid is introduced into the liquid phase portion in the cleaning tank so that the stored liquid is bumped and the object to be cleaned is cleaned.

特開2011−5480号公報JP 2011-5480 A

この種の洗浄装置では、洗浄槽内に洗浄剤などの液剤が所定量正しく供給されることが必要である。そこで、本発明が解決しようとする課題は、洗浄槽内に液剤が所定量正しく供給されたか否かの判定を行うことができる洗浄装置を提供することにある。   In this type of cleaning apparatus, it is necessary that a predetermined amount of a liquid agent such as a cleaning agent is correctly supplied into the cleaning tank. Therefore, the problem to be solved by the present invention is to provide a cleaning device capable of determining whether or not a predetermined amount of liquid has been correctly supplied into the cleaning tank.

本発明は、前記課題を解決するためになされたもので、請求項1に記載の発明は、液体を貯留して被洗浄物を浸漬する洗浄槽と、この洗浄槽内の気体を外部へ吸引排出して、前記洗浄槽内を減圧する減圧手段と、液剤供給弁が設けられた液剤供給路を介して液剤タンクが前記洗浄槽に接続されてなり、前記減圧手段により前記洗浄槽内を減圧した状態で前記液剤供給弁を開くことで、前記洗浄槽の内外の差圧を利用して前記液剤タンクからの液剤を前記洗浄槽内へ供給する液剤供給手段と、前記液剤供給路に設けられ、液剤が流れたことを検出する流れ検出手段と、前記液剤供給弁への動作用出力信号と、前記流れ検出手段の検出信号とに基づき、前記洗浄槽内への液剤の供給異常を判定する制御手段とを備えることを特徴とする洗浄装置である。   The present invention has been made to solve the above problems, and the invention according to claim 1 is a cleaning tank for storing a liquid and immersing an object to be cleaned, and a gas in the cleaning tank is sucked to the outside. A liquid agent tank is connected to the cleaning tank through a liquid supply passage provided with a liquid supply valve provided with a pressure reducing means for discharging and depressurizing the inside of the cleaning tank, and the pressure inside the cleaning tank is reduced by the pressure reducing means. In this state, the liquid agent supply valve is provided in the liquid agent supply path, and a liquid agent supply means for supplying the liquid agent from the liquid agent tank into the cleaning tank by utilizing the differential pressure inside and outside the cleaning tank. Based on the flow detection means for detecting the flow of the liquid agent, the output signal for operation to the liquid agent supply valve, and the detection signal of the flow detection means, the abnormal supply of the liquid agent into the cleaning tank is determined. And a cleaning device comprising a control means. That.

請求項1に記載の発明によれば、液剤供給弁の開閉状態と、洗浄槽内への液剤の流れの有無との対応関係から、洗浄槽内への液剤の供給異常を判定することができる。   According to the first aspect of the present invention, it is possible to determine an abnormal supply of the liquid agent into the cleaning tank from the correspondence between the open / close state of the liquid supply valve and the presence or absence of the flow of the liquid agent into the cleaning tank. .

請求項2に記載の発明は、前記洗浄槽内の圧力を検出する圧力センサを備え、前記制御手段は、前記液剤供給弁への動作用出力信号と、前記流れ検出手段の検出信号と、前記圧力センサの検出信号とに基づき、前記洗浄槽内への液剤の供給異常を判定することを特徴とする請求項1に記載の洗浄装置である。   Invention of Claim 2 is provided with the pressure sensor which detects the pressure in the said washing tank, The said control means, The operation output signal to the said liquid supply valve, The detection signal of the said flow detection means, The cleaning apparatus according to claim 1, wherein an abnormality in supply of the liquid agent into the cleaning tank is determined based on a detection signal of a pressure sensor.

請求項2に記載の発明によれば、液剤供給弁の開閉状態と、洗浄槽内への液剤の流れの有無と、洗浄槽内の所定以上の圧力上昇の有無との対応関係から、洗浄槽内への液剤の供給異常を判定することができる。   According to the second aspect of the present invention, from the correspondence relationship between the open / closed state of the liquid supply valve, the presence / absence of the flow of the liquid agent into the cleaning tank, and the presence / absence of a pressure increase in the cleaning tank above a predetermined level, It is possible to determine the supply abnormality of the liquid.

請求項3に記載の発明は、前記液剤供給弁は、三方弁から構成され、この三方弁は、前記液剤タンクから前記三方弁への液剤供給路を前記洗浄槽と連通する第一位置と、前記液剤タンクから前記三方弁への液剤供給路を大気と連通する第二位置とを切り替え、前記制御手段は、前記三方弁を前記第一位置とした状態で、液剤が流れたことを前記流れ検出手段が検出しないか、前記三方弁を前記第二位置とした状態で、液剤が流れたことを前記流れ検出手段が検出すると、前記洗浄槽内への液剤の供給異常と判定することを特徴とする請求項1または請求項2に記載の洗浄装置である。   According to a third aspect of the present invention, the liquid supply valve is composed of a three-way valve, and the three-way valve communicates the liquid supply path from the liquid agent tank to the three-way valve with the cleaning tank, Switching the liquid agent supply path from the liquid agent tank to the three-way valve to a second position communicating with the atmosphere, the control means that the liquid agent has flowed with the three-way valve in the first position. If the flow detection means detects that the liquid agent has flown in a state where the detection means does not detect or the three-way valve is in the second position, it is determined that the liquid agent is abnormally supplied into the cleaning tank. The cleaning apparatus according to claim 1 or 2.

請求項3に記載の発明によれば、液剤供給弁に三方弁を用いることで、二方弁を用いた場合よりも夾雑物の噛み込みを防止して、液剤供給弁の開閉異常を低減することができる。また、三方弁の開閉状態と、洗浄槽内への液剤の流れの有無との対応関係から、洗浄槽内への液剤の供給異常を判定することができる。   According to the invention described in claim 3, by using a three-way valve as the liquid supply valve, it is possible to prevent biting of foreign substances and to reduce the abnormal opening and closing of the liquid supply valve as compared with the case where a two-way valve is used. be able to. Further, it is possible to determine an abnormality in the supply of the liquid agent into the cleaning tank from the correspondence between the open / closed state of the three-way valve and the presence or absence of the flow of the liquid agent into the cleaning tank.

請求項4に記載の発明は、前記洗浄槽内の圧力を検出する圧力センサを備え、前記液剤供給弁は、三方弁から構成され、この三方弁は、前記液剤タンクから前記三方弁への液剤供給路を前記洗浄槽と連通する第一位置と、前記液剤タンクから前記三方弁への液剤供給路を大気と連通する第二位置とを切り替え、前記制御手段は、前記三方弁を前記第一位置とした状態で、液剤が流れたことを前記流れ検出手段が検出するが、前記洗浄槽内の所定以上の圧力上昇を前記圧力センサが検出するか、前記三方弁を前記第二位置とした状態で、液剤が流れたことを前記流れ検出手段が検出しないが、前記洗浄槽内の所定以上の圧力上昇を前記圧力センサが検出すると、前記洗浄槽内への液剤の供給異常と判定することを特徴とする請求項1〜3のいずれか1項に記載の洗浄装置である。   The invention according to claim 4 includes a pressure sensor for detecting the pressure in the cleaning tank, and the liquid supply valve is constituted by a three-way valve, and the three-way valve is a liquid agent from the liquid agent tank to the three-way valve. The control means switches between a first position that communicates the supply path with the cleaning tank and a second position that communicates the liquid agent supply path from the liquid agent tank to the three-way valve with the atmosphere, and the control means switches the three-way valve to the first position. The flow detection means detects that the liquid has flowed in the position, but the pressure sensor detects a pressure increase in the cleaning tank above a predetermined level, or the three-way valve is set to the second position. In the state, the flow detection means does not detect that the liquid agent has flowed, but if the pressure sensor detects a pressure increase in the cleaning tank that is equal to or higher than a predetermined level, it is determined that the supply of liquid liquid to the cleaning tank is abnormal. Any of claims 1 to 3 characterized in that Or a cleaning apparatus according to item 1.

請求項4に記載の発明によれば、液剤供給弁に三方弁を用いることで、二方弁を用いた場合よりも夾雑物の噛み込みを防止して、液剤供給弁の開閉異常を低減することができる。また、三方弁の開閉状態と、洗浄槽内への液剤の流れの有無と、洗浄槽内の所定以上の圧力上昇の有無との対応関係から、洗浄槽内への液剤の供給異常を判定することができる。   According to the fourth aspect of the present invention, by using a three-way valve as the liquid supply valve, it is possible to prevent the entry of foreign substances and to reduce the abnormal opening and closing of the liquid supply valve as compared with the case where a two-way valve is used. be able to. Also, the abnormal supply of the liquid agent into the cleaning tank is determined from the correspondence between the open / closed state of the three-way valve, the presence or absence of the flow of the liquid agent in the cleaning tank, and the presence or absence of a pressure increase in the cleaning tank. be able to.

請求項5に記載の発明は、前記液剤タンク内の液剤の液位を検出する液位検出器を備え、前記制御手段は、前記液位検出器により前記液剤タンク内の液位が設定より低いことを検出すると、運転開始を不能にすることを特徴とする請求項1〜4のいずれか1項に記載の洗浄装置である。   The invention according to claim 5 includes a liquid level detector that detects a liquid level of the liquid agent in the liquid agent tank, and the control means uses the liquid level detector to lower the liquid level in the liquid agent tank than set. When this is detected, the operation start is disabled, and the cleaning device according to any one of claims 1 to 4.

請求項5に記載の発明によれば、液剤タンク内の液位も考慮し、液位が設定より低い場合には運転開始を不能にすることで、洗浄不良を未然に防止することができる。   According to the fifth aspect of the present invention, in consideration of the liquid level in the liquid agent tank, when the liquid level is lower than the set value, the operation start is disabled, thereby preventing the cleaning failure.

さらに、請求項6に記載の発明は、前記洗浄槽内の圧力を検出する圧力センサと、前記液剤タンク内の液剤の液位を検出する液位検出器とを備え、前記制御手段は、前記液剤供給弁への動作用出力信号と、前記流れ検出手段の検出信号と、前記圧力センサの検出信号と、前記液位検出器の検出信号とに基づき、前記液剤供給弁、前記流れ検出手段、前記液位検出器の異常を判定することを特徴とする請求項1〜5のいずれか1項に記載の洗浄装置である。   Furthermore, the invention according to claim 6 includes a pressure sensor that detects a pressure in the cleaning tank, and a liquid level detector that detects a liquid level of the liquid agent in the liquid agent tank, and the control unit includes the control unit, Based on the output signal for operation to the liquid supply valve, the detection signal of the flow detection means, the detection signal of the pressure sensor, and the detection signal of the liquid level detector, the liquid supply valve, the flow detection means, 6. The cleaning apparatus according to claim 1, wherein abnormality of the liquid level detector is determined.

請求項6に記載の発明によれば、液剤供給弁、流れ検出手段および液位検出器の異常も判定することができ、メンテナンス箇所の指示も可能となる。   According to the sixth aspect of the present invention, it is possible to determine the abnormality of the liquid supply valve, the flow detecting means, and the liquid level detector, and it is possible to indicate the maintenance location.

本発明によれば、洗浄槽内に液剤が所定量正しく供給されたか否かの判定を行うことができる。   According to the present invention, it is possible to determine whether or not a predetermined amount of liquid has been correctly supplied into the cleaning tank.

本発明の洗浄装置の一実施例を示す概略図であり、一部を断面にして示している。BRIEF DESCRIPTION OF THE DRAWINGS It is the schematic which shows one Example of the washing | cleaning apparatus of this invention, and shows a part in cross section. 洗浄槽内への液剤の供給異常と、液位検出器、液剤供給弁およびフローセンサの故障の判定方法を示す図である。It is a figure which shows the supply method of the liquid agent in a washing tank, and the determination method of failure of a liquid level detector, a liquid agent supply valve, and a flow sensor. 図1の洗浄装置の変形例を示す図であり、洗浄槽と液剤供給手段以外の構成は省略して示している。It is a figure which shows the modification of the washing | cleaning apparatus of FIG. 1, and has abbreviate | omitted and shown structures other than a washing tank and a liquid supply means.

以下、本発明の具体的実施例を図面に基づいて詳細に説明する。
図1は、本発明の洗浄装置1の一実施例を示す概略図であり、一部を断面にして示している。
Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic view showing an embodiment of the cleaning apparatus 1 of the present invention, and a part thereof is shown in cross section.

本実施例の洗浄装置1は、液体が貯留され被洗浄物2が浸漬される洗浄槽3と、この洗浄槽3内への給水手段4と、洗浄槽3内への液剤供給手段5と、洗浄槽3内の貯留液を加温する加温手段6と、洗浄槽3内の気体を外部へ吸引排出して洗浄槽3内を減圧する減圧手段7と、減圧された洗浄槽3内の液相部へ外気を導入する液相給気手段8と、減圧された洗浄槽3内の気相部へ外気を導入する気相給気手段9と、これら各手段4〜9を制御する制御手段(図示省略)とを備える。   The cleaning apparatus 1 of the present embodiment includes a cleaning tank 3 in which a liquid is stored and an object to be cleaned 2 is immersed, a water supply means 4 into the cleaning tank 3, a liquid supply means 5 into the cleaning tank 3, A heating means 6 for heating the stored liquid in the cleaning tank 3, a decompression means 7 for sucking and discharging the gas in the cleaning tank 3 to the outside, and depressurizing the inside of the cleaning tank 3; Liquid phase air supply means 8 for introducing outside air into the liquid phase portion, gas phase air supply means 9 for introducing outside air into the gas phase portion in the depressurized cleaning tank 3, and control for controlling these means 4-9. Means (not shown).

被洗浄物2は、洗浄を図りたい物品であり、たとえば、医療器具、電子部品または機械部品である。なお、洗浄とは、文字通りの洗浄の他、濯ぎや除染なども含まれるものとする。   The article to be cleaned 2 is an article to be cleaned, and is, for example, a medical instrument, an electronic component, or a mechanical component. The term “cleaning” includes not only literal cleaning but also rinsing and decontamination.

洗浄槽3は、内部空間の減圧に耐える中空容器である。洗浄槽3は、上方へ開口して中空部を有する洗浄槽本体10と、この洗浄槽本体10の開口部を開閉するドア11とを備える。ドア11を閉じた状態では、洗浄槽本体10とドア11との隙間はパッキン12で封止される。   The cleaning tank 3 is a hollow container that can withstand the decompression of the internal space. The cleaning tank 3 includes a cleaning tank body 10 that opens upward and has a hollow portion, and a door 11 that opens and closes the opening of the cleaning tank body 10. When the door 11 is closed, the gap between the cleaning tank body 10 and the door 11 is sealed with the packing 12.

洗浄槽3には、圧力センサ13と温度センサ14とが設けられる。圧力センサ13は、洗浄槽3内の気相部の圧力を検出し、温度センサ14は、洗浄槽3内の液相部の温度を検出する。   The cleaning tank 3 is provided with a pressure sensor 13 and a temperature sensor 14. The pressure sensor 13 detects the pressure of the gas phase part in the cleaning tank 3, and the temperature sensor 14 detects the temperature of the liquid phase part in the cleaning tank 3.

洗浄槽3には液体が供給されて貯留される。この液体は、その種類を特に問わないが、給水手段4による水(純水または軟水であってもよい)に、液剤供給手段5による液剤を混入して作られる。液剤は、特に問わないが、たとえば、洗浄剤、防食剤、防錆剤または中和剤である。   The cleaning tank 3 is supplied with liquid and stored. The type of the liquid is not particularly limited, but is made by mixing the liquid agent supplied by the liquid agent supply unit 5 into the water supplied by the water supply unit 4 (may be pure water or soft water). The liquid agent is not particularly limited, and is, for example, a cleaning agent, an anticorrosive agent, a rust inhibitor, or a neutralizer.

給水手段4は、洗浄槽3内に水を供給する。本実施例の給水手段4は、給水源(図示省略)からの給水路15を洗浄槽3に接続して構成される。給水路15には、給水弁16が設けられる他、給水源からの水圧に応じて、給水弁16より上流側に適宜、給水ポンプが設置される。その場合、給水ポンプの作動の有無は、給水弁16の開閉と連動させればよい。いずれにしても、給水弁16を開くことで、洗浄槽3内へ水が供給され、洗浄槽3内に所望量の水が貯留されると、給水弁16が閉じられる。   The water supply means 4 supplies water into the cleaning tank 3. The water supply means 4 of the present embodiment is configured by connecting a water supply path 15 from a water supply source (not shown) to the cleaning tank 3. A water supply valve 16 is provided in the water supply path 15, and a water supply pump is appropriately installed on the upstream side of the water supply valve 16 according to the water pressure from the water supply source. In that case, the presence or absence of the operation of the water supply pump may be interlocked with the opening and closing of the water supply valve 16. In any case, when the water supply valve 16 is opened, water is supplied into the cleaning tank 3, and when a desired amount of water is stored in the cleaning tank 3, the water supply valve 16 is closed.

液剤供給手段5は、洗浄槽3内に液剤を供給する。本実施例の液剤供給手段5は、液剤タンク17が液剤供給路18を介して洗浄槽3に接続されて構成される。液剤供給路18には液剤供給弁19が設けられており、減圧手段7により洗浄槽3内を減圧した状態で液剤供給弁19を開くと、洗浄槽3の内外の差圧を利用して、液剤タンク17内の液剤を洗浄槽3内へ供給することができる。液剤供給路18は、洗浄槽3に接続されており、液剤は、最終的に洗浄槽3内の液相部に混入される。なお、液剤タンク17内は、大気圧に開放状態にある。   The liquid supply means 5 supplies the liquid agent into the cleaning tank 3. The liquid agent supply means 5 of the present embodiment is configured by connecting a liquid agent tank 17 to the cleaning tank 3 via a liquid agent supply path 18. A liquid agent supply valve 19 is provided in the liquid agent supply path 18. When the liquid agent supply valve 19 is opened in a state where the pressure in the cleaning tank 3 is reduced by the pressure reducing means 7, the pressure difference inside and outside the cleaning tank 3 is utilized, The liquid agent in the liquid agent tank 17 can be supplied into the cleaning tank 3. The liquid agent supply path 18 is connected to the cleaning tank 3, and the liquid agent is finally mixed into the liquid phase portion in the cleaning tank 3. Note that the inside of the liquid agent tank 17 is open to the atmospheric pressure.

液剤供給手段5についてさらに具体的に説明すると、本実施例では、液剤供給路18には、液剤タンク17の側から順に、流れ検出手段(フローセンサ20)、オリフィス21および液剤供給弁19が設けられている。オリフィス21を設けることで、洗浄槽3内への液剤の供給時の流量を安定させることができ、ひいては、液剤供給弁19の開放時間で、洗浄槽3内への液剤の注入量を調整することができる。   The liquid agent supply means 5 will be described more specifically. In the present embodiment, the liquid agent supply path 18 is provided with a flow detection means (flow sensor 20), an orifice 21 and a liquid agent supply valve 19 in order from the liquid agent tank 17 side. It has been. By providing the orifice 21, the flow rate at the time of supplying the liquid agent into the cleaning tank 3 can be stabilized, and consequently the injection amount of the liquid agent into the cleaning tank 3 is adjusted by the opening time of the liquid agent supply valve 19. be able to.

流れ検出手段は、液剤が所定流量以上流れたか否かを検出する手段であり、流量計でもよいが、本実施例ではフローセンサ20が用いられる。また、液剤供給弁19は、液剤タンク17からの液剤供給路18を洗浄槽3と連通させるか大気開放するかを切り替えるように開閉する三方弁で構成される。つまり、この三方弁(19)は、液剤タンク17から三方弁(19)への液剤供給路18を洗浄槽3と連通させて大気開放側を閉とする第一位置と、液剤タンク17から三方弁(19)への液剤供給路18を大気と連通させて洗浄槽3側を閉とする第二位置とを切り替える。   The flow detection means is means for detecting whether or not the liquid agent has flowed above a predetermined flow rate, and may be a flow meter, but in this embodiment, the flow sensor 20 is used. The liquid agent supply valve 19 is configured by a three-way valve that opens and closes so as to switch between the liquid agent supply path 18 from the liquid agent tank 17 and communication with the cleaning tank 3 or opening to the atmosphere. That is, the three-way valve (19) includes a first position where the liquid agent supply path 18 from the liquid agent tank 17 to the three-way valve (19) communicates with the cleaning tank 3 and the atmosphere opening side is closed, and The liquid supply path 18 to the valve (19) is communicated with the atmosphere to switch to the second position where the cleaning tank 3 side is closed.

液剤供給路18の基端部は、液剤タンク17内に差し込まれ、液剤タンク17の底部付近で開口する。さらに、液剤供給路18には、フローセンサ20より上流側(液剤タンク17の側)に、逆止弁23が設けられる。この逆止弁23は、洗浄槽3の側から液剤タンク17の側への液体の逆流を防止する。   The base end portion of the liquid agent supply path 18 is inserted into the liquid agent tank 17 and opens near the bottom of the liquid agent tank 17. Further, a check valve 23 is provided in the liquid supply path 18 upstream of the flow sensor 20 (on the liquid agent tank 17 side). This check valve 23 prevents the backflow of the liquid from the cleaning tank 3 side to the liquid agent tank 17 side.

液剤タンク17には液位検出器24が設けられており、液剤タンク17内が所定以上低液位となったことを検出することができる。この液位検出器24としては、たとえばフロート式のセンサが用いられるが、これに限らず、たとえば電気伝導度や光学を用いたセンサであってもよい。そして、液剤タンク17内の液剤の残量が、後述するようにバッチ運転する洗浄装置1の一バッチの運転に必要な量よりも多いが、二バッチ分はない高さで、低液位を検出するのがよい。これにより、一旦、開始したバッチ運転は、液剤の不足により中断されることなく、最後まで運転可能となる。   The liquid tank 17 is provided with a liquid level detector 24, which can detect that the liquid tank 17 is at a low liquid level over a predetermined level. As the liquid level detector 24, for example, a float type sensor is used. However, the sensor is not limited thereto, and may be a sensor using electrical conductivity or optics, for example. And the remaining amount of the liquid agent in the liquid agent tank 17 is larger than the amount necessary for the operation of one batch of the cleaning device 1 that performs the batch operation as will be described later. It is good to detect. Thereby, the batch operation once started can be operated to the end without being interrupted by the lack of the liquid agent.

加温手段6は、洗浄槽3内の貯留液を加温する。加温手段6は、その構成を特に問わず、たとえば蒸気ヒータでもよいが、本実施例では電気ヒータ25とされる。この電気ヒータ25は、洗浄槽3内の底部に配置される。   The heating means 6 warms the stored liquid in the cleaning tank 3. The heating means 6 is not particularly limited in its configuration, and may be, for example, a steam heater, but is an electric heater 25 in this embodiment. The electric heater 25 is disposed at the bottom of the cleaning tank 3.

減圧手段7は、洗浄槽3内の気体を外部へ吸引排出して洗浄槽3内を減圧する。具体的には、減圧手段7は、真空発生装置26を備え、この真空発生装置26は、排気路27を介して、洗浄槽3内の気相部に接続されている。真空発生装置26は、その具体的構成を特に問わないが、典型的には水封式の真空ポンプを備え、この真空ポンプより上流側に、吸引する気体に含まれる蒸気を凝縮させる熱交換器をさらに備えてもよい。   The decompression means 7 sucks and discharges the gas in the cleaning tank 3 to the outside to decompress the inside of the cleaning tank 3. Specifically, the decompression unit 7 includes a vacuum generator 26, and the vacuum generator 26 is connected to a gas phase portion in the cleaning tank 3 through an exhaust path 27. The specific structure of the vacuum generator 26 is not particularly limited. Typically, the vacuum generator 26 includes a water-sealed vacuum pump, and a heat exchanger that condenses vapor contained in the gas to be sucked upstream of the vacuum pump. May be further provided.

液相給気手段8は、減圧された洗浄槽3内の液相部へ、液相給気路28を介して外気を導入する。液相給気路28には、洗浄槽3へ向けて順に、フィルタ29および液相給気弁30が設けられている。従って、洗浄槽3内が減圧された状態で液相給気弁30を開くと、洗浄槽3の内外の差圧を利用して、フィルタ29を介した空気を洗浄槽3内の貯留液中に導入することができる。   The liquid phase air supply means 8 introduces outside air into the liquid phase portion in the cleaning tank 3 whose pressure has been reduced through the liquid phase air supply path 28. In the liquid phase air supply path 28, a filter 29 and a liquid phase air supply valve 30 are provided in order toward the cleaning tank 3. Therefore, when the liquid-phase air supply valve 30 is opened in a state where the inside of the cleaning tank 3 is depressurized, air passing through the filter 29 is stored in the stored liquid in the cleaning tank 3 using the pressure difference inside and outside the cleaning tank 3. Can be introduced.

ところで、液相給気路28からの空気は、洗浄槽3内の底部に設けた液相給気ノズル31を介して、洗浄槽3内の貯留液中に導入される。液相給気ノズル31は、洗浄槽3内の底部に、横向きに配置されたパイプである。液相給気ノズル31は、洗浄槽3内の底部ではあるが底面から離隔して、水平に保持されている。そして、液相給気ノズル31には、パイプの延出方向へ沿って設定間隔で、パイプの周側壁にノズル孔32,32,…が下方へ開口して形成されている。   By the way, the air from the liquid phase air supply path 28 is introduced into the stored liquid in the cleaning tank 3 through the liquid phase air supply nozzle 31 provided at the bottom of the cleaning tank 3. The liquid-phase air supply nozzle 31 is a pipe disposed laterally at the bottom of the cleaning tank 3. The liquid-phase air supply nozzle 31 is a bottom portion in the cleaning tank 3 but is separated from the bottom surface and is held horizontally. And the liquid phase air supply nozzle 31 is formed with nozzle holes 32, 32,... Opened downward on the peripheral side wall of the pipe at set intervals along the extending direction of the pipe.

気相給気手段9は、減圧された洗浄槽3内の気相部へ、気相給気路33を介して外気を導入する。気相給気路33には、洗浄槽3へ向けて順に、フィルタ34および気相給気弁35が設けられている。従って、洗浄槽3内が減圧された状態で気相給気弁35を開くと、洗浄槽3の内外の差圧により、フィルタ34を介した空気を洗浄槽3内へ導入して、洗浄槽3内を復圧することができる。気相給気弁35を電磁弁から構成すれば、洗浄槽3内を瞬時に復圧することができ、気相給気弁35を電動弁から構成すれば、洗浄槽3内を徐々に復圧することができる。   The gas-phase air supply means 9 introduces outside air to the gas-phase portion in the cleaning tank 3 whose pressure has been reduced through the gas-phase air supply path 33. A filter 34 and a gas phase air supply valve 35 are provided in the gas phase air supply path 33 in order toward the cleaning tank 3. Therefore, when the gas-phase air supply valve 35 is opened in a state where the pressure in the cleaning tank 3 is reduced, air through the filter 34 is introduced into the cleaning tank 3 due to the pressure difference inside and outside the cleaning tank 3, and the cleaning tank 3 The pressure inside 3 can be restored. If the gas-phase supply valve 35 is composed of an electromagnetic valve, the pressure in the cleaning tank 3 can be instantaneously restored. If the gas-phase supply valve 35 is composed of an electric valve, the pressure in the cleaning tank 3 is gradually restored. be able to.

制御手段(図示省略)は、前記各センサ13,14,20,24の検出信号などに基づき、前記各手段4〜9を制御する制御器である。具体的には、給水弁16、液剤供給弁19、電気ヒータ25、真空発生装置26、液相給気弁30、気相給気弁35の他、圧力センサ13、温度センサ14、フローセンサ20、液位検出器24は、制御器に接続されている。そして、制御器は、以下に述べるように、所定の手順(プログラム)に従い、洗浄槽3内の被洗浄物2の洗浄を図る。また、制御器は、洗浄槽3内への液剤の投入異常を判定したり、液剤供給弁19、フローセンサ20および液位検出器24の故障を判定したりする。   The control means (not shown) is a controller that controls the means 4 to 9 based on the detection signals of the sensors 13, 14, 20, and 24. Specifically, in addition to the water supply valve 16, the liquid agent supply valve 19, the electric heater 25, the vacuum generator 26, the liquid phase air supply valve 30, and the gas phase air supply valve 35, the pressure sensor 13, the temperature sensor 14, and the flow sensor 20. The liquid level detector 24 is connected to a controller. Then, as described below, the controller cleans the article 2 to be cleaned in the cleaning tank 3 according to a predetermined procedure (program). Further, the controller determines whether or not the liquid agent is abnormally introduced into the cleaning tank 3 and determines whether the liquid agent supply valve 19, the flow sensor 20 and the liquid level detector 24 are out of order.

次に、本実施例の洗浄装置1の運転方法の一例について説明する。
まず、バスケット等に入れた被洗浄物2を洗浄槽3に入れて、洗浄槽3のドア11を気密に閉じる。このとき、給水弁16、液相給気弁30、気相給気弁35は閉じられると共に、液剤供給弁19は第二位置の状態(非通電状態)にある。
Next, an example of the operation method of the cleaning apparatus 1 of the present embodiment will be described.
First, the article to be cleaned 2 placed in a basket or the like is placed in the cleaning tank 3 and the door 11 of the cleaning tank 3 is closed in an airtight manner. At this time, the water supply valve 16, the liquid phase supply valve 30, and the gas phase supply valve 35 are closed, and the liquid supply valve 19 is in the second position (non-energized state).

また、液位検出器24で液剤タンク17内の液位を確認する。液位検出器24が低液位を検出すると、制御器は、その旨報知して、液剤タンク17への液剤の追加、または液剤タンク17の付け替えを要請する。また、液位検出器24が低液位を検出している限り、制御器は、洗浄装置1の運転開始を受け付けない。   Further, the liquid level detector 24 checks the liquid level in the liquid agent tank 17. When the liquid level detector 24 detects a low liquid level, the controller notifies that fact and requests addition of the liquid agent to the liquid agent tank 17 or replacement of the liquid agent tank 17. Further, as long as the liquid level detector 24 detects the low liquid level, the controller does not accept the start of operation of the cleaning device 1.

液位検出器24が低液位を検出しない場合、まず給水手段4により、被洗浄物2が浸漬されるよう所定高さまで、洗浄槽3内に水を供給する。洗浄槽3内に所望量の水が貯留されると、給水手段4による給水を停止する。給水手段4による洗浄槽3内への給水中、本実施例では減圧手段7を作動させて洗浄槽3内の減圧が図られる。   When the liquid level detector 24 does not detect the low liquid level, first, the water supply means 4 supplies water into the cleaning tank 3 up to a predetermined height so that the article to be cleaned 2 is immersed. When a desired amount of water is stored in the cleaning tank 3, the water supply by the water supply means 4 is stopped. In the present embodiment, the pressure reducing means 7 is operated in the water supply to the cleaning tank 3 by the water supply means 4 so that the pressure in the cleaning tank 3 is reduced.

給水完了後も減圧手段7の作動を継続させておき、洗浄槽3内の圧力が液剤注入圧力以下になれば、液剤供給弁19を開ける(三方弁を第一位置とする)。これにより、液剤タンク17内の液剤が、洗浄槽3内へ供給される。液剤の供給量は、洗浄槽3内の圧力に応じて、液剤供給弁19を開放する時間で調整できる。   Even after the water supply is completed, the operation of the pressure reducing means 7 is continued, and when the pressure in the cleaning tank 3 becomes equal to or lower than the liquid injection pressure, the liquid supply valve 19 is opened (the three-way valve is set to the first position). Thereby, the liquid agent in the liquid agent tank 17 is supplied into the cleaning tank 3. The supply amount of the liquid agent can be adjusted by the time for opening the liquid agent supply valve 19 according to the pressure in the cleaning tank 3.

洗浄槽3内への液剤の供給時、制御器は、液剤供給弁19への動作用出力信号と、フローセンサ20の検出信号とに基づき、洗浄槽3内への液剤の供給異常を判定する。   When supplying the liquid agent into the cleaning tank 3, the controller determines an abnormal supply of the liquid agent into the cleaning tank 3 based on the operation output signal to the liquid agent supply valve 19 and the detection signal of the flow sensor 20. .

すなわち、液剤供給弁19が第一位置の状態で、液剤の流れをフローセンサ20が検出すれば、液剤の供給は正常になされたことになるが、液剤供給弁19が第一位置の状態で、液剤の流れをフローセンサ20が検出しなければ、制御器は、異常と判定してその旨報知する。たとえば、アラームを鳴らして、洗浄装置1の運転を停止させる。   That is, if the flow sensor 20 detects the flow of the liquid agent in a state where the liquid agent supply valve 19 is in the first position, the liquid agent is normally supplied, but the liquid agent supply valve 19 is in the state of the first position. If the flow sensor 20 does not detect the flow of the liquid agent, the controller determines that there is an abnormality and notifies that fact. For example, an alarm is sounded to stop the operation of the cleaning device 1.

また、液剤供給弁19が第二位置の状態で、液剤の流れをフローセンサ20が検出しなければ正常であるが、液剤供給弁19が第二位置の状態で、液剤の流れをフローセンサ20が検出すれば、制御器は、異常と判定してその旨報知する。たとえば、アラームを鳴らして、洗浄装置1の運転を停止させる。   In addition, it is normal if the liquid agent supply valve 19 is in the second position and the flow sensor 20 does not detect the flow of the liquid agent, but the liquid agent supply valve 19 is in the second position and the flow of the liquid agent is in the flow sensor 20. If detected, the controller determines that there is an abnormality and notifies that fact. For example, an alarm is sounded to stop the operation of the cleaning device 1.

さらに、制御器は、洗浄槽3内への液剤の供給中、圧力センサ13により洗浄槽3内の圧力を監視して、所定以上の圧力上昇があれば、洗浄槽3内への液剤の供給異常と判定してその旨報知する。つまり、液剤タンク17内の液剤が空になった場合、洗浄槽3内には空気が供給されるため、液剤供給弁19の開放時間が同じでも、洗浄槽3内の圧力上昇が大きくなるのでこれを検出することで、洗浄槽3内への液剤の供給異常と判定することができる。   Furthermore, the controller monitors the pressure in the cleaning tank 3 with the pressure sensor 13 during the supply of the liquid agent into the cleaning tank 3, and if the pressure rises above a predetermined level, the liquid agent is supplied into the cleaning tank 3. It is determined that there is an abnormality and a notification to that effect is given. That is, when the liquid agent in the liquid agent tank 17 is emptied, air is supplied into the cleaning tank 3, so even if the opening time of the liquid agent supply valve 19 is the same, the pressure increase in the cleaning tank 3 becomes large. By detecting this, it can be determined that the liquid supply into the cleaning tank 3 is abnormal.

図2は、洗浄槽3内への液剤の供給異常と、液位検出器24、液剤供給弁19およびフローセンサ20の故障の判定方法を示す図である。なお、液位検出器24は、ここでは、液剤がある場合はON、液剤がなくなるとOFFになるとする。また、フローセンサ20は、液剤が所定量以上流れた場合、ONになるとする。   FIG. 2 is a diagram showing a determination method for abnormal supply of the liquid agent into the cleaning tank 3 and failure of the liquid level detector 24, the liquid supply valve 19, and the flow sensor 20. Here, the liquid level detector 24 is assumed to be ON when there is a liquid agent and OFF when there is no liquid agent. In addition, the flow sensor 20 is turned on when the liquid agent flows over a predetermined amount.

制御器は、液位検出器24の検出信号と、液剤供給弁19への動作用出力信号と、フローセンサ20の検出信号と、圧力センサ13の検出信号(液剤供給弁19の開放中の洗浄槽3内の所定以上の圧力上昇の有無)とに基づき、洗浄槽3内への液剤の供給異常の判定の他、液位検出器24、液剤供給弁19およびフローセンサ20の異常を判定する。そして、異常と判定した場合には、制御器は、その旨を報知し、判定結果に基づき異常を知らせる箇所のメンテナンスを要求すればよい。   The controller includes a detection signal from the liquid level detector 24, an output signal for operation to the liquid agent supply valve 19, a detection signal from the flow sensor 20, and a detection signal from the pressure sensor 13 (cleaning while the liquid agent supply valve 19 is open). In addition to determining whether or not the liquid agent is supplied into the cleaning tank 3, the liquid level detector 24, the liquid agent supply valve 19, and the flow sensor 20 are also determined based on whether or not the pressure in the tank 3 exceeds a predetermined level). . And when it determines with it being abnormal, a controller should just alert | report that and should just require the maintenance of the location which notifies abnormality based on a determination result.

(a)に示すように、液剤供給弁19が第一位置にあるように出力した際に、フローセンサ20がONを検出し、圧力センサ13が洗浄槽3内の所定以上の圧力上昇を検出したとする。この場合、液剤タンク17内の液剤がなくなり、液剤タンク17から洗浄槽3内へ外気が導入されたことになる。また、液位検出器24およびフローセンサ20の双方が故障であると判定できる。   As shown to (a), when outputting so that the liquid supply valve 19 exists in a 1st position, the flow sensor 20 detects ON, and the pressure sensor 13 detects the pressure rise more than the predetermined in the washing tank 3 Suppose that In this case, the liquid agent in the liquid agent tank 17 is exhausted, and outside air is introduced from the liquid agent tank 17 into the cleaning tank 3. Further, it can be determined that both the liquid level detector 24 and the flow sensor 20 are out of order.

(b)に示すように、液剤供給弁19が第一位置にあるように出力した際に、フローセンサ20がONを検出し、圧力センサ13が洗浄槽3内の所定以上の圧力上昇を検出しなかったとする。この場合、液剤の投入は正常になされたことになり、また、いずれのセンサの故障も認められない。   As shown in (b), when output is made so that the liquid supply valve 19 is in the first position, the flow sensor 20 detects ON, and the pressure sensor 13 detects a pressure increase in the cleaning tank 3 that exceeds a predetermined level. Suppose you didn't. In this case, the liquid agent has been normally charged, and any sensor failure is not recognized.

(c)に示すように、液剤供給弁19が第一位置にあるように出力した際に、フローセンサ20がOFFを検出し、圧力センサ13が洗浄槽3内の所定以上の圧力上昇を検出したとする。この場合、液剤タンク17内の液剤がなくなり、液剤タンク17から洗浄槽3内へ外気が導入されたことになる。また、液位検出器24が故障であると判定できる。   As shown in (c), when output is made so that the liquid supply valve 19 is in the first position, the flow sensor 20 detects OFF, and the pressure sensor 13 detects a pressure increase in the cleaning tank 3 that exceeds a predetermined level. Suppose that In this case, the liquid agent in the liquid agent tank 17 is exhausted, and outside air is introduced from the liquid agent tank 17 into the cleaning tank 3. Further, it can be determined that the liquid level detector 24 is out of order.

(d)に示すように、液剤供給弁19が第一位置にあるように出力した際に、フローセンサ20がOFFを検出し、圧力センサ13が洗浄槽3内の所定以上の圧力上昇を検出しなかったとする。この場合、液剤の投入は正常になされたが、フローセンサ20が故障しているか、フローセンサ20は正常であるが液剤供給弁19が異常で開放できなかったため、液剤の投入異常があるかのいずれかとなる。   As shown in (d), when the liquid supply valve 19 is output so that it is in the first position, the flow sensor 20 detects OFF, and the pressure sensor 13 detects a pressure increase in the cleaning tank 3 that exceeds a predetermined level. Suppose you didn't. In this case, the liquid agent has been normally charged, but the flow sensor 20 is malfunctioning, or the flow sensor 20 is normal but the liquid agent supply valve 19 is abnormal and cannot be opened. Either.

(e)に示すように、液剤供給弁19が第二位置にある際に、フローセンサ20がONを検出し、圧力センサ13が洗浄槽3内の所定以上の圧力上昇を検出したとする。この場合、液剤供給弁19が異常で漏れを生じたことになり、しかも液剤タンク17から洗浄槽3内へ外気が導入されたことになる。また、液位検出器24が故障し、フローセンサ20も故障と判定できる。   As shown in (e), when the liquid supply valve 19 is in the second position, it is assumed that the flow sensor 20 detects ON and the pressure sensor 13 detects a pressure increase in the cleaning tank 3 that exceeds a predetermined level. In this case, the liquid supply valve 19 is abnormal and leaks, and outside air is introduced from the liquid agent tank 17 into the cleaning tank 3. Further, it can be determined that the liquid level detector 24 has failed and the flow sensor 20 has also failed.

(f)に示すように、液剤供給弁19が第二位置にある際に、フローセンサ20がONを検出し、圧力センサ13が洗浄槽3内の所定以上の圧力上昇を検出しなかったとする。この場合、液剤供給弁19が異常で漏れを生じたことになり、しかも液剤タンク17から洗浄槽3内へ液剤が供給されたので、液剤が供給過多の状態にある。また、フローセンサ20の故障と判定できる。   As shown in (f), when the liquid supply valve 19 is in the second position, the flow sensor 20 detects ON, and the pressure sensor 13 does not detect a pressure increase in the cleaning tank 3 beyond a predetermined level. . In this case, the liquid supply valve 19 is abnormal and leaks, and since the liquid agent is supplied from the liquid agent tank 17 into the cleaning tank 3, the liquid agent is in an excessive supply state. Further, it can be determined that the flow sensor 20 is out of order.

(g)に示すように、液剤供給弁19が第二位置にある際に、フローセンサ20がOFFを検出し、圧力センサ13が洗浄槽3内の所定以上の圧力上昇を検出したとする。この場合、液剤供給弁19が異常で漏れを生じたことになり、しかも液剤タンク17から洗浄槽3内へ外気が導入されたことになる。また、液位検出器24の故障と判定できる。   As shown in (g), when the liquid supply valve 19 is in the second position, it is assumed that the flow sensor 20 detects OFF and the pressure sensor 13 detects a pressure increase in the cleaning tank 3 that exceeds a predetermined level. In this case, the liquid supply valve 19 is abnormal and leaks, and outside air is introduced from the liquid agent tank 17 into the cleaning tank 3. Further, it can be determined that the liquid level detector 24 is out of order.

(h)に示すように、液剤供給弁19が第二位置にある際に、フローセンサ20がOFFを検出し、圧力センサ13が洗浄槽3内の所定以上の圧力上昇を検出しなかったとする。この場合は、洗浄槽3内へ液剤は供給されておらず、正常である。   As shown in (h), when the liquid supply valve 19 is in the second position, it is assumed that the flow sensor 20 detects OFF and the pressure sensor 13 does not detect a pressure increase in the cleaning tank 3 beyond a predetermined level. . In this case, the liquid agent is not supplied into the cleaning tank 3 and is normal.

(i)に示すように、液位検出器24がOFFを検出すれば、運転操作を受け付けないことは、前述したとおりである。   As shown in (i), as described above, if the liquid level detector 24 detects OFF, the driving operation is not accepted.

制御器は、洗浄槽3内に液剤が正常に供給されと判定した場合、その後、被洗浄物2の洗浄を図る。その具体的な方法は特に問わないが、たとえば、次のようになされる。   When it is determined that the liquid agent is normally supplied into the cleaning tank 3, the controller then cleans the article 2 to be cleaned. Although the specific method in particular is not ask | required, for example, it is made as follows.

すなわち、まず、液剤の投入後には、洗浄槽3内を所定圧力まで減圧後に、液相給気弁30を開いて復圧する操作を繰り返すことで、洗浄槽3内の貯留水への液剤の撹拌を図るのが好ましい。この際、各減圧は、洗浄槽3内の貯留液を沸騰させない圧力で足りるし、各復圧は、大気圧まで戻す必要はなく大気圧未満の圧力で足りる。   That is, first, after the liquid agent is charged, the operation of depressurizing the inside of the washing tank 3 to a predetermined pressure and then opening the liquid-phase air supply valve 30 to return the pressure is repeated, whereby the liquid agent is stirred into the stored water in the washing tank 3. It is preferable to aim at. At this time, each pressure reduction is sufficient at a pressure that does not boil the liquid stored in the cleaning tank 3, and each return pressure need not be returned to the atmospheric pressure, and may be a pressure lower than the atmospheric pressure.

その後、加温手段6により洗浄槽3内の貯留液を設定温度まで加温後、減圧手段7により洗浄槽3内を減圧して貯留液を沸騰させ、この沸騰中に、洗浄槽3内からの排気を継続したまま、液相給気手段8により洗浄槽3の内外の差圧を利用して洗浄槽3内の液相部に外気を導入する。これにより貯留液を突沸させ、貯留液の爆発的な噴上げとそれに続く落下とによって、貯留液を大きく揺動させることができ、被洗浄物2の洗浄を効果的に図ることができる。その後、洗浄槽3内の貯留液を再び設定温度まで加温し、洗浄槽3内を減圧後に洗浄槽3内の液相部に外気を導入することを繰り返すのがよい(液相給気パルス制御)。   After that, the warming means 6 warms the stored liquid in the cleaning tank 3 to a set temperature, and the decompression means 7 decompresses the cleaning tank 3 to boil the stored liquid. With the evacuation continued, the liquid phase air supply means 8 introduces the outside air into the liquid phase portion in the cleaning tank 3 by utilizing the pressure difference inside and outside the cleaning tank 3. As a result, the stored liquid can be bumped, and the stored liquid can be greatly swung by the explosive ejection of the stored liquid and the subsequent drop, and the object to be cleaned 2 can be effectively cleaned. Thereafter, the stored liquid in the cleaning tank 3 is again heated to the set temperature, and it is preferable to repeat introduction of outside air to the liquid phase part in the cleaning tank 3 after the pressure in the cleaning tank 3 is reduced (liquid phase air supply pulse). control).

あるいは、加温手段6により洗浄槽3内の貯留液を設定温度まで加温後、所定の終了条件を満たすまで、減圧手段7による洗浄槽3内からの排気を継続して洗浄槽3内の圧力を低下させる過程で、この減圧による貯留液の沸騰中に気相給気手段9により洗浄槽3内を貯留液の沸騰が止むまで瞬時に一時的に復圧することを繰り返してもよい(気相給気パルス制御)。   Alternatively, after the stored liquid in the washing tank 3 is heated to the set temperature by the heating means 6, the decompression means 7 continues to exhaust from the washing tank 3 until the predetermined end condition is satisfied, In the process of lowering the pressure, during the boiling of the stored liquid due to this reduced pressure, the gas-phase air supply means 9 may repeatedly return the pressure in the cleaning tank 3 instantaneously until the boiling of the stored liquid stops. Phase air supply pulse control).

あるいは、前述した気相給気パルス制御と液相給気パルス制御とを所望順序で実行するなど、洗浄槽3内の減圧や復圧、バブリング(液相部への給気)などを適宜組み合わせて、被洗浄物2の洗浄を図ってもよい。   Alternatively, the above-described gas-phase air supply pulse control and liquid-phase air supply pulse control are executed in a desired order, and the decompression and return pressure in the cleaning tank 3 and bubbling (air supply to the liquid-phase part) are appropriately combined. Thus, the object to be cleaned 2 may be cleaned.

本発明の洗浄装置1は、前記実施例の構成に限らず適宜変更可能である。
洗浄装置1が被洗浄物2を洗浄後に濯ぎする構成の場合、洗浄装置1には液剤供給手段5が二つ以上設けられ、一方が洗浄剤を供給する手段、もう一方が濯ぎ剤(防食剤や、防食剤以外の液剤)を供給する手段とし、洗浄か濯ぎか、あるいは他の工程に応じて使い分けてもよい。具体的には、図3は、前記実施例における液剤供給手段5の変形例を示す図であり、液剤供給手段5以外の構成は省略して示している。この図の場合、洗浄装置1は、第一液剤供給手段5Aと第二液剤供給手段5Bとを備える。各液剤供給手段5A,5Bの構成は、前記実施例と同様であり、第一液剤供給手段5Aの液剤タンク17Aに洗浄剤が入れられており、第二液剤供給手段5Bの液剤タンク17Bに濯ぎ剤が入れられている。従って、洗浄槽3内へ洗浄剤を供給する際には、第一液剤供給手段5Aの液剤供給弁19Aを第一位置にすればよいし、洗浄槽3内へ濯ぎ剤を供給するには、第二液剤供給手段5Bの液剤供給弁19Bを第一位置にすればよい。その他の構成は前記実施例で述べたとおりである。
The cleaning device 1 of the present invention is not limited to the configuration of the above embodiment, and can be changed as appropriate.
In the case where the cleaning apparatus 1 is configured to rinse the article to be cleaned 2 after cleaning, the cleaning apparatus 1 is provided with two or more liquid supply means 5, one of which supplies a cleaning agent, and the other is a rinsing agent (anticorrosive). Alternatively, it may be used as a means for supplying a liquid agent other than the anticorrosive agent, and may be properly used according to washing or rinsing or other processes. Specifically, FIG. 3 is a view showing a modified example of the liquid supply means 5 in the embodiment, and the configuration other than the liquid supply means 5 is omitted. In the case of this figure, the cleaning device 1 includes a first liquid supply unit 5A and a second liquid supply unit 5B. The configuration of each of the liquid supply means 5A and 5B is the same as that of the above-described embodiment. The cleaning agent is put in the liquid agent tank 17A of the first liquid supply means 5A, and the liquid agent tank 17B of the second liquid supply means 5B is rinsed. The agent is put. Accordingly, when supplying the cleaning agent into the cleaning tank 3, the liquid supply valve 19A of the first liquid supply unit 5A may be set to the first position, and in order to supply the rinse agent into the cleaning tank 3, The liquid supply valve 19B of the second liquid supply means 5B may be set to the first position. The other configuration is as described in the above embodiment.

1 洗浄装置
2 被洗浄物
3 洗浄槽
4 給水手段
5 液剤供給手段
6 加温手段
7 減圧手段
8 液相給気手段
9 気相給気手段
13 圧力センサ
14 温度センサ
17 液剤タンク
18 液剤供給路
19 液剤供給弁(三方弁)
20 フローセンサ(流れ検出手段)
24 液位検出器
26 真空発生装置
DESCRIPTION OF SYMBOLS 1 Cleaning apparatus 2 Object to be cleaned 3 Cleaning tank 4 Water supply means 5 Liquid supply means 6 Heating means 7 Depressurization means 8 Liquid phase supply means 9 Gas phase supply means 13 Pressure sensor 14 Temperature sensor 17 Liquid agent tank 18 Liquid supply path 19 Liquid supply valve (3-way valve)
20 Flow sensor (flow detection means)
24 Liquid level detector 26 Vacuum generator

Claims (6)

液体を貯留して被洗浄物を浸漬する洗浄槽と、
この洗浄槽内の気体を外部へ吸引排出して、前記洗浄槽内を減圧する減圧手段と、
液剤供給弁が設けられた液剤供給路を介して液剤タンクが前記洗浄槽に接続されてなり、前記減圧手段により前記洗浄槽内を減圧した状態で前記液剤供給弁を開くことで、前記洗浄槽の内外の差圧を利用して前記液剤タンクからの液剤を前記洗浄槽内へ供給する液剤供給手段と、
前記液剤供給路に設けられ、液剤が流れたことを検出する流れ検出手段と、
前記液剤供給弁への動作用出力信号と、前記流れ検出手段の検出信号とに基づき、前記洗浄槽内への液剤の供給異常を判定する制御手段と
を備えることを特徴とする洗浄装置。
A cleaning tank for storing liquid and immersing an object to be cleaned;
Vacuuming means for sucking and discharging the gas in the cleaning tank to the outside, and reducing the pressure in the cleaning tank;
The liquid tank is connected to the cleaning tank through a liquid supply path provided with a liquid supply valve, and the cleaning tank is opened by opening the liquid supply valve in a state where the pressure in the cleaning tank is reduced by the pressure reducing means. A liquid supply means for supplying the liquid agent from the liquid agent tank into the cleaning tank using a pressure difference inside and outside
A flow detection means provided in the liquid supply path for detecting the flow of the liquid;
A cleaning apparatus comprising: a control unit that determines an abnormal supply of the liquid agent into the cleaning tank based on an operation output signal to the liquid agent supply valve and a detection signal of the flow detection unit.
前記洗浄槽内の圧力を検出する圧力センサを備え、
前記制御手段は、前記液剤供給弁への動作用出力信号と、前記流れ検出手段の検出信号と、前記圧力センサの検出信号とに基づき、前記洗浄槽内への液剤の供給異常を判定する
ことを特徴とする請求項1に記載の洗浄装置。
A pressure sensor for detecting the pressure in the cleaning tank;
The control means determines an abnormal supply of the liquid agent into the cleaning tank based on an operation output signal to the liquid agent supply valve, a detection signal of the flow detection means, and a detection signal of the pressure sensor. The cleaning apparatus according to claim 1.
前記液剤供給弁は、三方弁から構成され、
この三方弁は、前記液剤タンクから前記三方弁への液剤供給路を前記洗浄槽と連通する第一位置と、前記液剤タンクから前記三方弁への液剤供給路を大気と連通する第二位置とを切り替え、
前記制御手段は、前記三方弁を前記第一位置とした状態で、液剤が流れたことを前記流れ検出手段が検出しないか、前記三方弁を前記第二位置とした状態で、液剤が流れたことを前記流れ検出手段が検出すると、前記洗浄槽内への液剤の供給異常と判定する
ことを特徴とする請求項1または請求項2に記載の洗浄装置。
The liquid supply valve is composed of a three-way valve,
The three-way valve has a first position where the liquid agent supply path from the liquid agent tank to the three-way valve communicates with the cleaning tank, and a second position where the liquid agent supply path from the liquid agent tank to the three-way valve communicates with the atmosphere. Switch
In the state where the three-way valve is in the first position, the control means does not detect the flow of the liquid agent, or the liquid agent flows in the state where the three-way valve is in the second position. 3. The cleaning apparatus according to claim 1, wherein when the flow detection unit detects this, it is determined that the supply of liquid agent into the cleaning tank is abnormal.
前記洗浄槽内の圧力を検出する圧力センサを備え、
前記液剤供給弁は、三方弁から構成され、
この三方弁は、前記液剤タンクから前記三方弁への液剤供給路を前記洗浄槽と連通する第一位置と、前記液剤タンクから前記三方弁への液剤供給路を大気と連通する第二位置とを切り替え、
前記制御手段は、前記三方弁を前記第一位置とした状態で、液剤が流れたことを前記流れ検出手段が検出するが、前記洗浄槽内の所定以上の圧力上昇を前記圧力センサが検出するか、前記三方弁を前記第二位置とした状態で、液剤が流れたことを前記流れ検出手段が検出しないが、前記洗浄槽内の所定以上の圧力上昇を前記圧力センサが検出すると、前記洗浄槽内への液剤の供給異常と判定する
ことを特徴とする請求項1〜3のいずれか1項に記載の洗浄装置。
A pressure sensor for detecting the pressure in the cleaning tank;
The liquid supply valve is composed of a three-way valve,
The three-way valve has a first position where the liquid agent supply path from the liquid agent tank to the three-way valve communicates with the cleaning tank, and a second position where the liquid agent supply path from the liquid agent tank to the three-way valve communicates with the atmosphere. Switch
The control means detects that the liquid agent has flowed with the three-way valve in the first position, but the pressure sensor detects an increase in pressure in the cleaning tank above a predetermined level. In the state where the three-way valve is in the second position, the flow detection means does not detect that the liquid has flowed, but if the pressure sensor detects an increase in pressure within the cleaning tank, the cleaning is performed. It determines with the supply abnormality of the liquid agent in a tank. The washing | cleaning apparatus of any one of Claims 1-3 characterized by the above-mentioned.
前記液剤タンク内の液剤の液位を検出する液位検出器を備え、
前記制御手段は、前記液位検出器により前記液剤タンク内の液位が設定より低いことを検出すると、運転開始を不能にする
ことを特徴とする請求項1〜4のいずれか1項に記載の洗浄装置。
A liquid level detector for detecting the liquid level of the liquid agent in the liquid agent tank;
The said control means makes an operation start impossible, if it detects that the liquid level in the said liquid agent tank is lower than setting by the said liquid level detector. Cleaning equipment.
前記洗浄槽内の圧力を検出する圧力センサと、
前記液剤タンク内の液剤の液位を検出する液位検出器とを備え、
前記制御手段は、前記液剤供給弁への動作用出力信号と、前記流れ検出手段の検出信号と、前記圧力センサの検出信号と、前記液位検出器の検出信号とに基づき、前記液剤供給弁、前記流れ検出手段、前記液位検出器の異常を判定する
ことを特徴とする請求項1〜5のいずれか1項に記載の洗浄装置。
A pressure sensor for detecting the pressure in the cleaning tank;
A liquid level detector for detecting the liquid level of the liquid agent in the liquid agent tank,
The control means is based on the operation output signal to the liquid supply valve, the detection signal of the flow detection means, the detection signal of the pressure sensor, and the detection signal of the liquid level detector. An abnormality in the flow detection means and the liquid level detector is determined. The cleaning apparatus according to any one of claims 1 to 5.
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