JP2012214794A - Aqueous coating composition - Google Patents

Aqueous coating composition Download PDF

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JP2012214794A
JP2012214794A JP2012081969A JP2012081969A JP2012214794A JP 2012214794 A JP2012214794 A JP 2012214794A JP 2012081969 A JP2012081969 A JP 2012081969A JP 2012081969 A JP2012081969 A JP 2012081969A JP 2012214794 A JP2012214794 A JP 2012214794A
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coating composition
aqueous coating
resin
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JP6179069B2 (en
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Mayumi Iida
真由美 飯田
Yoshinari Fukuhara
良成 福原
Tomohide Saida
知秀 齋田
Katsuhiko Imoto
克彦 井本
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Daikin Industries Ltd
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Abstract

PROBLEM TO BE SOLVED: To improve dispersibility of a hydrophilic agent and pot life of a coating composition in an aqueous coating composition that contains a hydrophilic agent, specifically an aqueous coating composition that has synthetic resins, such as fluorine resin, as a coating component.SOLUTION: A two-component aqueous coating composition comprises: an aqueous coating component (I) containing the synthetic resin (A) having an acid value of 2.5 to 20 mg-KOH/g and a nonionic emulsifier (B); and a hydrophilic agent component (II) containing a water-dispersible organosilicate compound (C). The content of nonionic emulsifier (B) in the aqueous coating component (I) is 0.5 to 5 mass% per resin solid content.

Description

本発明は、親水化剤として加水分解性基含有有機金属化合物を含み、かつ安定性、特にポットライフ(可使時間)の長い安定した水性塗料組成物に関する。 The present invention relates to a stable aqueous coating composition containing a hydrolyzable group-containing organometallic compound as a hydrophilizing agent and having a long pot life (pot life).

塗装用の塗料組成物として、有機溶剤系の塗料のほか、自然環境への配慮や塗装作業環境の改善の点から水を分散媒とする水性塗料が知られている。また、建材、特に屋根材、外壁などの建材の塗装という面からは、水性塗料組成物には汚染付着防止性が優れることが要求される。 As paint compositions for coating, in addition to organic solvent-based paints, water-based paints using water as a dispersion medium are known from the viewpoint of consideration of the natural environment and improvement of the painting work environment. In addition, from the viewpoint of coating building materials, particularly roofing materials, and building materials such as outer walls, the water-based coating composition is required to have excellent antifouling property.

汚染付着防止性を向上させる方法の1つとして、アルコキシシラン等のオルガノシリケート化合物に代表される加水分解性基含有有機金属化合物を親水化剤として配合し、形成される塗膜の表面で加水分解性基を加水分解して塗膜表面を親水性にすることが行われている。 As one of the methods for improving the antifouling property, a hydrolyzable group-containing organometallic compound typified by an organosilicate compound such as alkoxysilane is blended as a hydrophilizing agent and hydrolyzed on the surface of the formed coating film. It has been performed to hydrolyze the functional group to make the coating film surface hydrophilic.

親水化剤を配合する水性塗料組成物は、通常、バインダー樹脂としての合成樹脂を主とする水性塗料成分と、親水化剤を主とし、要すれば硬化剤や硬化促進剤を配合した親水化剤成分とからなる2液型の水性塗料として調製され、塗装直前に両方の塗料成分を混合して塗装される(特許文献1〜5)。ところで、均一な塗膜を形成するためには水性塗料成分と親水化剤成分とが均一に混合できること、さらに、塗装作業を余裕を持って行うためには混合後のポットライフ(可使時間)が長いことが要求される。 Water-based paint compositions containing a hydrophilizing agent are usually hydrophilized with a water-based paint component mainly composed of a synthetic resin as a binder resin and a hydrophilizing agent, and if necessary, a curing agent and a curing accelerator. It is prepared as a two-component water-based paint comprising an agent component, and both paint components are mixed and applied immediately before painting (Patent Documents 1 to 5). By the way, in order to form a uniform coating film, the water-based paint component and the hydrophilizing agent component can be mixed uniformly. Furthermore, in order to carry out the painting work with a margin, pot life after mixing (pot life) Is required to be long.

これら特許文献1〜5に記載の親水化剤を含む水性塗料において、オルガノシリケートなどの親水化剤の均一分散性が問題となっており、特に特許文献1、3および5では、親水化剤側にノニオン性乳化剤を配合しておくことにより分散性を高めている。また、特許文献2、3および4ではオルガノシリケートをノニオン変性することにより分散性やポットライフの延長効果を得ようとしている。 In these water-based paints containing the hydrophilizing agents described in Patent Documents 1 to 5, uniform dispersibility of the hydrophilizing agent such as organosilicate is a problem. Dispersibility is enhanced by adding a nonionic emulsifier to the mixture. Patent Documents 2, 3 and 4 attempt to obtain an effect of extending dispersibility and pot life by nonionic modification of organosilicate.

特開平11−343462号公報Japanese Patent Laid-Open No. 11-343462 特開2002−129111号公報JP 2002-129111 A 特開2002−129110号公報JP 2002-129110 A 特開2007−153930号公報JP 2007-153930 A 特開2008−013771号公報JP 2008-013771 A

本発明の目的は、親水化剤を含む水性塗料組成物、特にフッ素樹脂等の合成樹脂を塗料成分とする水性塗料組成物における親水化剤の分散性および塗料組成物のポットライフを向上させる別の方法を提供することにある。 The object of the present invention is to improve the dispersibility of the hydrophilizing agent and the pot life of the coating composition in an aqueous coating composition containing a hydrophilizing agent, particularly an aqueous coating composition containing a synthetic resin such as a fluororesin. It is to provide a method.

本発明者らはかかる課題を解決するべく鋭意検討した結果、特定の酸価を有する合成樹脂を塗料成分として用い、しかも、塗料成分側にノニオン性乳化剤を追加的に配合することにより、親水化剤の分散性および塗料組成物のポットライフを向上させ得ることを見出し、本発明を完成した。 As a result of intensive studies to solve such problems, the present inventors have used a synthetic resin having a specific acid value as a paint component, and additionally added a nonionic emulsifier to the paint component side to make it hydrophilic. The present inventors have found that the dispersibility of the agent and the pot life of the coating composition can be improved.

すなわち本発明は、
(I)2.5〜20mgKOH/gの酸価を有する合成樹脂(A)とノニオン性乳化剤(B)とを含む水性塗料成分、および
(II)水分散性オルガノシリケート化合物(C)を含む親水化剤成分
を含み、
水性塗料成分(I)中のノニオン性乳化剤(B)の含有量が0.5〜5質量%/樹脂固形分であることを特徴とする2成分系水性塗料組成物に関する。
That is, the present invention
(I) A water-based paint component containing a synthetic resin (A) having an acid value of 2.5 to 20 mg KOH / g and a nonionic emulsifier (B), and (II) a hydrophilic containing a water-dispersible organosilicate compound (C) Containing an agent component,
The content of the nonionic emulsifier (B) in the aqueous coating component (I) is 0.5 to 5% by mass / resin solid content, and the present invention relates to a two-component aqueous coating composition.

前記合成樹脂(A)が、フッ素−アクリル複合樹脂、フッ素樹脂またはアクリル樹脂であることが好ましい。 The synthetic resin (A) is preferably a fluorine-acrylic composite resin, a fluororesin or an acrylic resin.

前記ノニオン性乳化剤(B)のHLB値が10〜20であることが好ましい。 The HLB value of the nonionic emulsifier (B) is preferably 10-20.

前記水分散性オルガノシリケート化合物(C)が、ノニオン変性されたアルキル基を有することが好ましい。 The water-dispersible organosilicate compound (C) preferably has a nonionic modified alkyl group.

本発明の水性塗料組成物によれば、親水化剤の分散性および塗料組成物のポットライフを向上させることができる。 According to the aqueous coating composition of the present invention, the dispersibility of the hydrophilizing agent and the pot life of the coating composition can be improved.

本発明の水性塗料組成物は、水性塗料成分(I)と親水化剤成分(II)の2成分系で構成される。水性塗料成分(I)と親水化剤成分(II)とは、別個に存在する成分である。 The aqueous coating composition of the present invention is composed of a two-component system of an aqueous coating component (I) and a hydrophilizing component (II). The aqueous paint component (I) and the hydrophilizing component (II) are components that exist separately.

水性塗料成分(I)は、2.5〜20mgKOH/gの酸価を有する合成樹脂(A)とノニオン性乳化剤(B)とを含む。 The aqueous paint component (I) contains a synthetic resin (A) having an acid value of 2.5 to 20 mg KOH / g and a nonionic emulsifier (B).

合成樹脂(A)としては、フッ素−アクリル複合樹脂、フッ素樹脂またはアクリル樹脂などの1種または2種以上があげられる。 As a synthetic resin (A), 1 type (s) or 2 or more types, such as a fluorine-acrylic composite resin, a fluororesin, or an acrylic resin, are mention | raise | lifted.

フッ素樹脂としては、たとえばフルオロオレフィン単位を含む樹脂、含フッ素ウレタン樹脂、フッ素化アクリルシリコーン樹脂などがあげられる。これらのフッ素樹脂またはアクリル−フッ素複合樹脂は水溶性または水分散性であってもよい。水溶性または水分散性とするために、水酸基、カルボキシル基、−SOF、SOM(Mは水素原子、NH基、アルカリ金属またはアルカリ土類金属)などが導入されていることが好ましい。 Examples of the fluorine resin include a resin containing a fluoroolefin unit, a fluorine-containing urethane resin, and a fluorinated acrylic silicone resin. These fluororesins or acrylic-fluorine composite resins may be water-soluble or water-dispersible. In order to make it water-soluble or water-dispersible, a hydroxyl group, a carboxyl group, —SO 2 F, SO 3 M (M is a hydrogen atom, NH 4 group, alkali metal or alkaline earth metal) or the like is introduced. preferable.

さらには、フッ素樹脂またはアクリル−フッ素複合樹脂を中和し、水溶性を高めてもよい。中和に使用する中和剤としては、アンモニア;ジエチルアミン、エチルエタノールアミン、ジエタノールアミン、モノエタノールアミン、モノプロパノールアミン、イソプロパノールアミン、エチルアミノエチルアミン、ヒドロキシエチルアミン、ジエチレントリアミン、トリエチルアミンなどの有機アミン類;水酸化ナトリウム、水酸化カリウムなどのアルカリ金属水酸化物;炭酸水素ナトリウム、炭酸ナトリウムなどのアルカリ金属炭酸塩などがあげられる。これらのうちアンモニア、トリエチルアミン、ジエタノールアミン、炭酸ナトリウム、炭酸水素ナトリウムが入手の利便性、エマルションの安定性などの点で好ましく、特にアンモニアとトリエチルアミンが取り扱い性容易の点で有利である。 Further, the fluororesin or the acrylic-fluorine composite resin may be neutralized to enhance water solubility. The neutralizing agent used for neutralization is ammonia; organic amines such as diethylamine, ethylethanolamine, diethanolamine, monoethanolamine, monopropanolamine, isopropanolamine, ethylaminoethylamine, hydroxyethylamine, diethylenetriamine, triethylamine; Examples thereof include alkali metal hydroxides such as sodium and potassium hydroxide; alkali metal carbonates such as sodium hydrogen carbonate and sodium carbonate. Of these, ammonia, triethylamine, diethanolamine, sodium carbonate, and sodium hydrogen carbonate are preferable in terms of convenience in availability and stability of the emulsion, and ammonia and triethylamine are particularly advantageous in terms of easy handling.

中和剤は、水溶液の形態で使用することが好ましいが、ガスまたは固形分の形態で使用してもよい。 The neutralizing agent is preferably used in the form of an aqueous solution, but may be used in the form of gas or solid content.

具体的なフッ素樹脂としては、耐候性、溶剤溶解性、防汚性、透明性に優れる点からポリフッ化ビニリデン(PVdF)、フッ化ビニリデン(VdF)/テトラフルオロエチレン(TFE)共重合体、VdF/TFE/ヘキサフルオロプロピレン(HFP)共重合体、VdF/TFE/クロロトリフルオロエチレン(CTFE)共重合体、ポリテトラフルオロエチレン(PTFE)、TFE/パーフルオロ(アルキルビニルエーテル)(PAVE)共重合体(PFA)、エチレン(Et)/TFE共重合体(ETFE)、ポリクロロトリフルオロエチレン(PCTFE)などのフルオロオレフィン系ポリマー;TFEやCTFE、HFPなどのフルオロオレフィンと官能基含有モノマーを共重合した官能基含有フルオロオレフィン系ポリマーなどが好ましいが、これらに限定されるものではない。 Specific fluororesins include polyvinylidene fluoride (PVdF), vinylidene fluoride (VdF) / tetrafluoroethylene (TFE) copolymer, VdF because of excellent weather resistance, solvent solubility, antifouling properties, and transparency. / TFE / hexafluoropropylene (HFP) copolymer, VdF / TFE / chlorotrifluoroethylene (CTFE) copolymer, polytetrafluoroethylene (PTFE), TFE / perfluoro (alkyl vinyl ether) (PAVE) copolymer Fluoroolefin polymers such as (PFA), ethylene (Et) / TFE copolymer (ETFE), polychlorotrifluoroethylene (PCTFE); copolymerized fluoroolefins such as TFE, CTFE, and HFP with functional group-containing monomers Functional group-containing fluoroolefin polymer Etc. Preferably, but not limited thereto.

また、フッ素−アクリル複合樹脂としては、少なくとも1種のフルオロオレフィン単位を含む含フッ素重合体粒子をシード粒子とし、アクリル酸エステル系又はメタクリル酸エステル系単量体を少なくとも1種類含むアクリル系単量体を用いて得られるフッ素シード重合体粒子などがあげられる。 In addition, as the fluorine-acrylic composite resin, a fluorine-containing polymer particle containing at least one kind of fluoroolefin unit is used as a seed particle, and an acrylic monomer containing at least one kind of acrylic acid ester or methacrylic acid ester monomer. Fluorine seed polymer particles obtained by using the body.

含フッ素重合体粒子には、フルオロオレフィンと共重合可能な非フッ素系単量体、たとえばエチレン、プロピレン、イソブチレンなどのオレフィン類;ビニルエーテル系単量体、アリルエーテル系単量体、ビニルエステル系単量体などを共重合してもよい。シード粒子として特に好ましい含フッ素重合体は、耐候性、アクリル樹脂相溶性が良好な点からVdF単位を含む含フッ素共重合体であり、具体的には、VdF/TFE/CTFE共重合体、VdF/TFE共重合体、VdF/TFE/HFP共重合体、VdF/CTFE共重合体、VdF/HFP共重合体などが挙げられる。 Fluoropolymer particles include non-fluorine monomers copolymerizable with fluoroolefins, such as olefins such as ethylene, propylene, and isobutylene; vinyl ether monomers, allyl ether monomers, vinyl ester monomers. A monomer may be copolymerized. Particularly preferred fluorine-containing polymers as seed particles are fluorine-containing copolymers containing VdF units from the viewpoint of good weather resistance and acrylic resin compatibility. Specifically, VdF / TFE / CTFE copolymer, VdF / TFE copolymer, VdF / TFE / HFP copolymer, VdF / CTFE copolymer, VdF / HFP copolymer, and the like.

合成樹脂として、さらにアクリル樹脂も有用である。アクリル樹脂も酸価が2.5〜20mgKOH/gである必要がある。 An acrylic resin is also useful as the synthetic resin. The acrylic resin also needs to have an acid value of 2.5 to 20 mgKOH / g.

本発明で用いる合成樹脂は酸価が2.5〜20mgKOH/gである必要がある。酸価が、2.5mgKOH/gよりも小さいとポットライフ、造膜性に劣り、一方、20mgKOH/gより大きくなると耐水性、貯蔵安定性に劣り、いずれも本発明の効果が奏されない。好ましい酸価の下限は、安定性が良好な点から5mgKOH/g、さらにはポットライフが良好な点から8mgKOH/gである。好ましい上限は、耐水性が良好な点から15mgKOH/g、さらには貯蔵安定性が良好な点から12mgKOH/gである。 The synthetic resin used in the present invention needs to have an acid value of 2.5 to 20 mgKOH / g. When the acid value is less than 2.5 mgKOH / g, the pot life and film-forming property are inferior. On the other hand, when it exceeds 20 mgKOH / g, the water resistance and storage stability are inferior, and neither of the effects of the present invention is exhibited. The lower limit of the preferred acid value is 5 mgKOH / g from the viewpoint of good stability, and further 8 mgKOH / g from the viewpoint of good pot life. A preferred upper limit is 15 mg KOH / g from the viewpoint of good water resistance, and further 12 mg KOH / g from the viewpoint of good storage stability.

合成樹脂の酸価を2.5〜20mgKOH/gに調整する方法としては、たとえば導入するカルボキシル基の量を調整すればよい。 As a method for adjusting the acid value of the synthetic resin to 2.5 to 20 mgKOH / g, for example, the amount of carboxyl groups to be introduced may be adjusted.

本発明において塗膜形成用の樹脂として、酸価が2.5〜20mgKOH/gの合成樹脂と共に、酸価が上記範囲外の他の樹脂を併用してもよい。併用可能な他の樹脂としては、たとえばウレタン樹脂、アクリル樹脂、アクリルシリコーン樹脂などがあげられる。なかでも耐久性、耐候性、透明性、相溶性が良好な点から、アクリルシリコーン樹脂などが好ましい。 In the present invention, as the resin for forming a coating film, other resins having an acid value outside the above range may be used in combination with a synthetic resin having an acid value of 2.5 to 20 mgKOH / g. Examples of other resins that can be used in combination include urethane resins, acrylic resins, and acrylic silicone resins. Of these, acrylic silicone resins are preferred from the viewpoint of good durability, weather resistance, transparency, and compatibility.

本発明において、水性塗料成分(I)には、ノニオン性乳化剤が0.5〜5質量%/樹脂固形分含まれていることも重要な特徴である。 In the present invention, it is also an important feature that the water-based paint component (I) contains 0.5 to 5% by mass / resin solid content of a nonionic emulsifier.

水性塗料成分(I)中のノニオン性乳化剤の濃度が0.5質量%/樹脂固形分よりも小さくなると目的とする安定性や相溶性が得られず、本発明の効果が奏されない。好ましい下限は、安定性や相溶性が良好な点から0.7質量%/樹脂固形分である。上限は、耐候性が良好な点から5質量%/樹脂固形分、好ましくは耐水性が良好な点から2質量%/樹脂固形分である。 If the concentration of the nonionic emulsifier in the aqueous paint component (I) is less than 0.5% by mass / resin solid content, the intended stability and compatibility cannot be obtained, and the effects of the present invention are not achieved. A preferable lower limit is 0.7% by mass / resin solid content from the viewpoint of good stability and compatibility. The upper limit is 5% by mass / resin solids from the viewpoint of good weather resistance, and preferably 2% by mass / resin solids from the viewpoint of good water resistance.

使用するノニオン性乳化剤としては、非芳香族系でかつ非反応性のノニオン性乳化剤が好ましく、たとえばエチレンオキサイド−プロピレンオキサイド・ブロック共重合体、ポリオキシアルキレン分岐デシルエーテル、ポリオキシエチレントリデシルエーテル、ポリオキシアルキレントリデシルエーテル、ポリオキシエチレンイソデシルエーテル、ポリオキシアルキレンラウリルエーテル、ポリオキシエチレンポリオキシプロピレングリコールなどのポリオキシアルキレンアルキルエーテル系乳化剤などがあげられる。これらのうち、分散安定性が良好な点からポリオキシアルキレンアルキルエーテル系乳化剤が好ましい。 The nonionic emulsifier to be used is preferably a non-aromatic and non-reactive nonionic emulsifier, such as ethylene oxide-propylene oxide block copolymer, polyoxyalkylene branched decyl ether, polyoxyethylene tridecyl ether, Examples thereof include polyoxyalkylene alkyl ether emulsifiers such as polyoxyalkylene tridecyl ether, polyoxyethylene isodecyl ether, polyoxyalkylene lauryl ether, and polyoxyethylene polyoxypropylene glycol. Of these, polyoxyalkylene alkyl ether emulsifiers are preferred from the viewpoint of good dispersion stability.

本発明において用いるノニオン性乳化剤は、オルガノシリケート化合物としてアルキレンオキサイド変性オルガノシリケート化合物を用いる場合、オルガノシリケート化合物を変性しているアルキレンオキサイド鎖と構造が似ている方がより好ましいことから、ポリオキシエチレン鎖を含み、さらにポリプロピレンオキサイド鎖、ポリブチレンオキサイド鎖を含んでいてもよい。 The nonionic emulsifier used in the present invention is preferably a polyoxyethylene because, when an alkylene oxide-modified organosilicate compound is used as the organosilicate compound, the structure is more similar to the alkylene oxide chain that is modifying the organosilicate compound. A chain, and may further include a polypropylene oxide chain or a polybutylene oxide chain.

市販品としては、たとえばエマルゲン120(ポリオキシエチレンラウリルエーテル、HLB:15.3)、エマルゲン123P(ポリオキシエチレン23ラウリルエーテル、HLB:16.9)、エマルゲンLS114(ポリオキシアルキレンアルキルエーテル、HLB:14)、エマルゲンLS106(ポリオキシアルキレンアルキルエーテル、HLB:12.5)、エマルゲンLS110(ポリオキシアルキレンアルキルエーテル、HLB:13.4)(いずれも第一工業製薬(株)製);ノイゲンXL−70(ポリオキシアルキレン分岐デシルエーテル、HLB:13.2)、ノイゲンXL−140(ポリオキシアルキレン分岐デシルエーテル、HLB:15.9)、ノイゲンXL−400(ポリオキシアルキレン分岐デシルエーテル、HLB:18.4)、ノイゲンTDS−70(ポリオキシエチレントリデシルエーテル、HLB:12.1)、ノイゲンTDS−120(ポリオキシエチレントリデシルエーテル、HLB:14.8)、ノイゲンTDS−500F(ポリオキシエチレントリデシルエーテル、HLB:18.3)(いずれも第一工業製薬(株)製)などがあげられる。 Examples of commercially available products include Emulgen 120 (polyoxyethylene lauryl ether, HLB: 15.3), Emulgen 123P (polyoxyethylene 23 lauryl ether, HLB: 16.9), Emulgen LS114 (polyoxyalkylene alkyl ether, HLB: 14), Emulgen LS106 (polyoxyalkylene alkyl ether, HLB: 12.5), Emulgen LS110 (polyoxyalkylene alkyl ether, HLB: 13.4) (all manufactured by Daiichi Kogyo Seiyaku Co., Ltd.); Neugen XL- 70 (polyoxyalkylene branched decyl ether, HLB: 13.2), Neugen XL-140 (polyoxyalkylene branched decyl ether, HLB: 15.9), Neugen XL-400 (polyoxyalkylene branched decyl ether) , HLB: 18.4), Neugen TDS-70 (polyoxyethylene tridecyl ether, HLB: 12.1), Neugen TDS-120 (polyoxyethylene tridecyl ether, HLB: 14.8), Neugen TDS-500F (Polyoxyethylene tridecyl ether, HLB: 18.3) (all manufactured by Daiichi Kogyo Seiyaku Co., Ltd.).

ノニオン性乳化剤のHLB値は、相溶性が良好な点から、10〜20であることが好ましく、特に12〜19であることが好ましい。 The HLB value of the nonionic emulsifier is preferably from 10 to 20, particularly preferably from 12 to 19, from the viewpoint of good compatibility.

また、水性塗料成分(I)中のノニオン性乳化剤の濃度が0.5〜5質量%/樹脂固形分である限りは、たとえばアルキルベンゼンスルホン酸塩、アルキルナフタレンスルホン酸塩、高級脂肪酸塩、アルキルリン酸エステル塩、アルキルエーテルリン酸エステル塩、リン酸エステル塩、パーフルオロアルキル脂肪酸塩などのアニオン性乳化剤;ポリビニルアルコール、ポリビニルピロリドン、ヒドロキシエチルセルロース、メチルセルロース、ヒドロキシプロピルセルロース、ポリアクリル酸ナトリウム、エチレン−無水マレイン酸共重合体などの水溶性高分子化合物の保護コロイドなどが共存していてもよい。 In addition, as long as the concentration of the nonionic emulsifier in the aqueous coating component (I) is 0.5 to 5% by mass / resin solid content, for example, alkylbenzene sulfonate, alkylnaphthalene sulfonate, higher fatty acid salt, alkyl phosphorus Anionic emulsifiers such as acid ester salt, alkyl ether phosphate ester salt, phosphate ester salt, perfluoroalkyl fatty acid salt; polyvinyl alcohol, polyvinyl pyrrolidone, hydroxyethyl cellulose, methyl cellulose, hydroxypropyl cellulose, sodium polyacrylate, ethylene-anhydrous A protective colloid of a water-soluble polymer compound such as a maleic acid copolymer may coexist.

水性塗料成分(I)中の、上記ノニオン性乳化剤以外の乳化剤としては、特に芳香族アニオン性乳化剤と非芳香族ノニオン性乳化剤が含まれていることが好ましい。 As the emulsifier other than the nonionic emulsifier in the aqueous coating component (I), it is particularly preferable that an aromatic anionic emulsifier and a non-aromatic nonionic emulsifier are included.

水性塗料成分(I)中のフッ素樹脂の濃度は、用途などによっても異なるが、通常、20〜80質量%の範囲から選択すればよい。 Although the density | concentration of the fluororesin in water-based coating component (I) changes with uses etc., it should just select from the range of 20-80 mass% normally.

本発明の水性塗料組成物のもう1つの成分である親水化剤成分(II)は、オルガノシリケート化合物(C)を含んでいる。親水化剤としてのオルガノシリケート化合物としては、特許文献1〜5などに記載の化合物のほか、国際公開第94/06870号パンフレットに記載されている化合物が本発明においても使用でき、加水分解性基が加水分解することにより親水性基となり、塗膜表面を親水化することによって汚染付着防止効果が奏される。 Hydrophilizing agent component (II), which is another component of the aqueous coating composition of the present invention, contains an organosilicate compound (C). As the organosilicate compound as the hydrophilizing agent, in addition to the compounds described in Patent Documents 1 to 5 and the like, compounds described in International Publication No. 94/06870 pamphlet can also be used in the present invention. By hydrolyzing, it becomes a hydrophilic group, and by making the surface of the coating film hydrophilic, an effect of preventing contamination is exhibited.

オルガノシリケート化合物としては、たとえば式(II):Si(OR)(式中、Rは水素原子またはハロゲン原子で置換されていてもよい炭素数1〜20の有機基、たとえば直鎖または分岐鎖状のアルキル基、単環でも多環でもよいアリール基など)で示される4官能オルガノシリケート化合物、またはその縮合物;または式(II)の4官能オルガノシリケート化合物またはその縮合物の少なくとも1つのOR基がノニオン性基、たとえばポリオキシアルキレン鎖(ポリオキシエチレン鎖を必ず含む)を含む有機基で置換されたノニオン変性アルキル基を有するオルガノシリケート化合物;たとえばテトラジエトキシシラン、テトラトリエトキシシラン、テトラプロポキシシラン、テトラジプロポキシシラン、ジポリエトキシシラン、エトキシトリプロポキシシラン、エトキシトリブトキシシランなどがあげられる。なお、親水化能を有する限り、官能基数が1〜3のオルガノシリケート化合物であってもよい。 Examples of the organosilicate compound include, for example, formula (II): Si (OR) 4 (wherein R is an organic group having 1 to 20 carbon atoms which may be substituted with a hydrogen atom or a halogen atom, for example, linear or branched) Or a condensate thereof; or at least one OR of a tetrafunctional organosilicate compound of the formula (II) or a condensate thereof Organosilicate compounds having a nonionic modified alkyl group substituted with an organic group containing a nonionic group such as a polyoxyalkylene chain (including polyoxyethylene chain necessarily); for example, tetradiethoxysilane, tetratriethoxysilane, tetra Propoxysilane, tetradipropoxysilane, dipolyethoxysilane Ethoxy tripropoxysilane, an ethoxy tributoxysilane silane and the like. An organosilicate compound having 1 to 3 functional groups may be used as long as it has hydrophilicity.

式(II)で示される4官能オルガノシリケート化合物としては、たとえばテトラヒドロキシシラン;テトラメトキシシラン、テトラエトキシシランなどのテトラアルコキシシランなど;およびこれらの縮合物が例示できる。 Examples of the tetrafunctional organosilicate compound represented by the formula (II) include tetrahydroxysilane; tetraalkoxysilane such as tetramethoxysilane and tetraethoxysilane; and condensates thereof.

オルガノシリケート化合物(C)としては、ノニオン変性されたアルキル基を有するものが特に好ましい。
ノニオン変性オルガノシリケート化合物としては、たとえば少なくとも1つの加水分解性基がアルキレンオキサイド鎖、たとえばエチレンオキサイド鎖を含む、変性されたオルガノシリケート化合物が好ましく挙げられる。なお、プロピレンオキサイド鎖、ブチレンオキサイド鎖を含んでいてもよい。
As the organosilicate compound (C), those having a nonion-modified alkyl group are particularly preferred.
Preferred examples of nonionic modified organosilicate compounds include modified organosilicate compounds in which at least one hydrolyzable group contains an alkylene oxide chain, such as an ethylene oxide chain. In addition, the propylene oxide chain and the butylene oxide chain may be included.

なかでも、貯蔵安定性が良好な点から、アルキレンオキサイド変性オルガノシリケート、エチレンオキサイド変性オルガノシリケートが好ましい。 Of these, alkylene oxide-modified organosilicate and ethylene oxide-modified organosilicate are preferred from the viewpoint of good storage stability.

親水化剤成分(II)には必ずしもノニオン性乳化剤を配合する必要はないが、水性塗料成分(I)との均一分散性をさらに高めるなどのために、配合してもよい。配合するノニオン性乳化剤は水性塗料成分(I)に配合するものと同じでも異なっていてもよい。 The hydrophilizing agent component (II) does not necessarily need to contain a nonionic emulsifier, but may be added to further improve the uniform dispersibility with the water-based paint component (I). The nonionic emulsifier to be blended may be the same as or different from that blended with the water-based paint component (I).

親水化剤成分(II)は、水性塗料成分(I)のフッ素樹脂100質量部に対して、通常、1〜40質量部用いることが好ましく、5〜20質量部用いることがより好ましい。 The hydrophilizing agent component (II) is usually preferably used in an amount of 1 to 40 parts by mass, and more preferably 5 to 20 parts by mass with respect to 100 parts by mass of the fluororesin of the water-based paint component (I).

本発明の水性塗料組成物においては、水性塗料成分(I)と親水化剤成分(II)とが別個に存在している。水性塗料成分(I)と親水化剤成分(II)とを塗装直前に混合し、均一な組成物としたのち塗装される。本発明の水性塗料組成物は、水性塗料成分(I)に特定の酸価を有するフッ素樹脂を用い、しかも、ノニオン性乳化剤を特定量配合したことにより、親水化剤であるオルガノシリケート化合物を均一に分散混合できると同時に、オルガノシリケート化合物の加水分解を適切にコントロールすることができるので、混合してから塗装可能な時間(ポットライフ)を大幅に長くすることができる。 In the aqueous coating composition of the present invention, the aqueous coating component (I) and the hydrophilizing agent component (II) are present separately. The aqueous paint component (I) and the hydrophilizing agent component (II) are mixed immediately before coating to form a uniform composition, and then coated. The aqueous coating composition of the present invention uses a fluororesin having a specific acid value in the aqueous coating component (I), and further blends a specific amount of a nonionic emulsifier to uniformly form an organosilicate compound as a hydrophilizing agent. At the same time, the hydrolysis of the organosilicate compound can be controlled appropriately, so that the time (pot life) that can be applied after mixing can be greatly prolonged.

これまでも親水化剤成分(II)の合成時に非芳香族ノニオン性乳化剤をオルガノシリケートに予め混合し、分散性を向上させるものはあったが、オルガノシリケート100質量部に対して100質量部前後も用いられており、50質量部前後しか用いない場合には、追加でアルコール成分などを50質量部(対オルガノシリケート100質量部)用いる必要があった。今回、水性塗料成分(I)にノニオン性乳化剤、特に芳香族アニオン性乳化剤と非芳香族ノニオン性乳化剤を併用することにより、従来より少ない量のノニオン性乳化剤(1〜12質量部/親水化剤100質量部)で効果的な化学的安定性と親水化剤の分散性が得られる。 In the past, non-aromatic nonionic emulsifiers were mixed with organosilicate in advance during the synthesis of hydrophilizing component (II) to improve dispersibility, but about 100 parts by mass with respect to 100 parts by mass of organosilicate. When only about 50 parts by mass is used, it is necessary to additionally use 50 parts by mass of an alcohol component or the like (100 parts by mass of organosilicate). This time, nonionic emulsifiers, particularly aromatic anionic emulsifiers and non-aromatic nonionic emulsifiers are used in combination with water-based paint component (I), thereby reducing the amount of nonionic emulsifier (1-12 parts by mass / hydrophilizing agent). 100 parts by mass) provides effective chemical stability and dispersibility of the hydrophilizing agent.

本発明においては、通常、硬化剤は使用しない。したがって、硬化剤として使用されているヒドラジド化合物などは添加しない。ただ、親水化剤としてのオルガノシリケート化合物の加水分解を促進する触媒、たとえばブチル錫トリオクトエート、ジブチル錫ジラウレートなどの有機錫化合物、金属アルコキシド類、ルイス酸、有機または無機プロトン酸などは添加してもよい。 In the present invention, usually no curing agent is used. Therefore, hydrazide compounds used as curing agents are not added. However, catalysts that promote the hydrolysis of organosilicate compounds as hydrophilizing agents, such as organotin compounds such as butyltin trioctoate and dibutyltin dilaurate, metal alkoxides, Lewis acids, organic or inorganic proton acids, etc. should be added. May be.

本発明の水性塗料組成物には、通常の塗料添加物を配合してもよい。たとえば、顔料入りの水性塗料組成物を調製する場合は、水性塗料成分(I)に、あらかじめサンドミル等の顔料分散機で水、酸化チタンなどの顔料、消泡剤、増粘剤、顔料分散剤、pH調整剤等を分散した顔料分散体の所定量と造膜補助剤の所定量を撹拌混合したのち、増粘剤を所定量加えて混合し、その他必要な添加剤を適宜加えればよい。顔料を加えない水性塗料組成物を調製する場合は、水性塗料成分(I)に、必要に応じ、水、造膜補助剤、消泡剤、増粘剤、pH調整剤、その他所要の添加剤を加えて公知方法で撹拌混合すればよい。 The aqueous coating composition of the present invention may be blended with usual coating additives. For example, when preparing an aqueous coating composition containing a pigment, water, a pigment such as titanium oxide, an antifoaming agent, a thickener, and a pigment dispersing agent are previously added to the aqueous coating component (I) with a pigment dispersing machine such as a sand mill. Then, after stirring and mixing a predetermined amount of the pigment dispersion in which the pH adjusting agent and the like are dispersed and a predetermined amount of the film-forming auxiliary, a predetermined amount of the thickener is added and mixed, and other necessary additives may be added as appropriate. When preparing an aqueous coating composition without adding pigments, water, a film-forming auxiliary, an antifoaming agent, a thickener, a pH adjuster, and other required additives as required for the aqueous coating component (I) And stirring and mixing may be performed by a known method.

塗料用途の添加剤としては、必要に応じ、造膜補助剤、凍結防止剤、顔料、充填剤、顔料分散剤、消泡剤、レベリング剤、レオロジー調整剤、防腐剤、紫外線吸収剤、光安定剤、酸化防止剤、つや消し剤、潤滑剤、加硫剤等を添加することもできる。 Additives for paint applications include film-forming aids, antifreeze agents, pigments, fillers, pigment dispersants, antifoaming agents, leveling agents, rheology modifiers, preservatives, UV absorbers, and light stability Agents, antioxidants, matting agents, lubricants, vulcanizing agents and the like can also be added.

本発明の水性塗料組成物を適用する基材としては特に限定されず、溶融めっき鋼板、ステンレススチール板、アルミニウム鋼板、などの金属系基材;スレート、窯業系サイジング材、発泡コンクリート、ガラスなどのセラミック系基材;塩ビシート、PETフィルム、ポリカーボネート、アクリルフィルムなどのプラスチック基材に適用できる。溶融めっき鋼板としては、たとえば溶融亜鉛めっき鋼板、溶融亜鉛−アルミニウム−マグネシウム合金めっき鋼板、溶融アルミニウム−亜鉛めっき鋼板、溶融アルミニウムめっき鋼板などがあげられる。 The base material to which the aqueous coating composition of the present invention is applied is not particularly limited, and metal base materials such as hot-dip plated steel plate, stainless steel plate, aluminum steel plate, slate, ceramic sizing material, foamed concrete, glass, etc. Ceramic base material; applicable to plastic base materials such as polyvinyl chloride sheet, PET film, polycarbonate, acrylic film. Examples of the hot dip galvanized steel sheet include a hot dip galvanized steel sheet, a hot dip zinc-aluminum-magnesium alloy plated steel sheet, a hot dip galvanized steel sheet, and a hot dip aluminum plated steel sheet.

本発明の水性塗料組成物を各種の基材に塗装する方法としては従来公知の方法と条件が採用できる。たとえば、基材にスプレーコーティングやロールコーティング、フローコーティング、ローラー、刷毛による塗装などの塗装方法が採用できる。 Conventionally known methods and conditions can be employed as a method for coating the aqueous coating composition of the present invention on various substrates. For example, a coating method such as spray coating, roll coating, flow coating, roller, or brush painting can be employed on the substrate.

塗装後の乾燥方法は特に制限されず、周囲温度での自然乾燥でもよいし、乾燥時間を掛けての低温(5〜60℃)での乾燥でも、短時間での高温(60℃以上)での乾燥でもよい。 The drying method after coating is not particularly limited, and may be natural drying at ambient temperature, or may be drying at a low temperature (5 to 60 ° C.) over a drying time at a high temperature (60 ° C. or more) in a short time. May be dried.

塗料組成物としては、耐候性塗料組成物、特に建築・建材用の耐候性塗料組成物、自動車の内・外装用塗料組成物、電気製品の内・外装塗料用組成物、事務機器あるいは厨房器具類の塗料組成物などが例示でき、特に耐候性・耐久性が良好な点から建材用の耐候性塗料組成物に有利に適用できる。 The paint composition includes a weather-resistant paint composition, particularly a weather-resistant paint composition for construction and building materials, a paint composition for interior / exterior of automobiles, a composition for interior / exterior paint of electrical products, office equipment or kitchen appliances. The coating composition can be advantageously applied to a weather-resistant coating composition for building materials from the viewpoint of good weather resistance and durability.

つぎに本発明を実施例に基づいて説明するが、本発明はこれらの実施例のみに限定されるものではない。 Next, the present invention will be described based on examples, but the present invention is not limited only to these examples.

実施例1
(水性塗料成分(I)の調製)
VdF系重合体シード粒子としてVdF/TFE/CTFE共重合体(=72.1/14.9/13(モル%))(VTC)の粒子の水性分散液(固形分濃度45.5質量%)131gを攪拌翼、冷却管、温度計を備えた0.5L容のガラス製セパラブル4つ口フラスコに仕込み、これにシード重合の際のシード粒子の安定性確保のために界面活性剤としてニューコール707SF(日本乳化剤(株)製)を13.1gおよび水を84g添加した。攪拌下に水浴中で加温し、該フラスコ内の温度を75℃に上げた。別途、メチルメタクリレート(MMA)とブチルアクリレート(BA)とアクリル酸(AA)とRUVA93(大塚化学(株)製)の77.6g/44.39g/2.4g/1.1gのアクリル系重合体用の混合単量体溶液を調製し、これと、過硫酸アンモニウム(APS)の1%水溶液16gを2時間かけて上記フラスコ中に滴下し、シード重合した。重合開始2.5時間後に、前記フラスコ内の温度を80℃に上げ、2時間保持したのち冷却し、アンモニア水で中和してpHを7に調整し、400メッシュの金網で濾過して青白色のアクリル−フッ素複合重合体粒子(平均粒子径210nm)の水性分散体369.6gを製造した。得られたアクリル−フッ素複合重合体のフッ素含有量は40質量%であり、酸価は10mgKOH/gであった。また、得られたアクリル−フッ素複合重合体水性分散体における樹脂固形分は、50質量%であった。
Example 1
(Preparation of water-based paint component (I))
An aqueous dispersion of VdF / TFE / CTFE copolymer (= 72.1 / 14.9 / 13 (mol%)) (VTC) particles as VdF polymer seed particles (solid content concentration: 45.5 mass%) 131g was charged into a 0.5L glass separable four-necked flask equipped with a stirring blade, cooling tube, and thermometer, and Newcol was used as a surfactant to ensure the stability of seed particles during seed polymerization. 13.1 g of 707SF (manufactured by Nippon Emulsifier Co., Ltd.) and 84 g of water were added. The mixture was heated in a water bath with stirring, and the temperature in the flask was raised to 75 ° C. Separately, 77.6 g / 44.39 g / 2.4 g / 1.1 g acrylic polymer of methyl methacrylate (MMA), butyl acrylate (BA), acrylic acid (AA) and RUVA 93 (manufactured by Otsuka Chemical Co., Ltd.) A mixed monomer solution was prepared, and 16 g of a 1% aqueous solution of ammonium persulfate (APS) was dropped into the flask over 2 hours, followed by seed polymerization. 2.5 hours after the start of the polymerization, the temperature in the flask was raised to 80 ° C., held for 2 hours, cooled, neutralized with aqueous ammonia to adjust the pH to 7, filtered through a 400 mesh wire mesh, and blue 369.6 g of an aqueous dispersion of white acrylic-fluorine composite polymer particles (average particle size 210 nm) was produced. The obtained acrylic-fluorine composite polymer had a fluorine content of 40% by mass and an acid value of 10 mgKOH / g. Moreover, resin solid content in the obtained acrylic-fluorine composite polymer aqueous dispersion was 50 mass%.

ついでノニオン性乳化剤としてエマルゲン120(ポリオキシエチレンラウリルエーテル、HLB:15.3。50%水溶液)3.7gを加えて充分に混合して水性塗料成分(I)を調製した。 Next, 3.7 g of Emulgen 120 (polyoxyethylene lauryl ether, HLB: 15.3, 50% aqueous solution) as a nonionic emulsifier was added and mixed well to prepare an aqueous coating component (I).

(水性塗料成分(I)と親水化剤成分(II)との混合)
上記で調製した水性塗料成分(I)100g(樹脂含有量50質量%のエマルション)に親水化剤成分(II)としてノニオン変性オルガノシリケート(エチレンオキサイド変性オルガノシリケート)8gを攪拌棒で均一になるまで攪拌混合し、得られた混合液の状態を次の方法で評価した。結果を表1に示す。
(Mixing of water-based paint component (I) and hydrophilizing agent component (II))
100 g of the aqueous paint component (I) prepared above (emulsion having a resin content of 50% by mass) and 8 g of nonionic modified organosilicate (ethylene oxide modified organosilicate) as a hydrophilizing agent component (II) until uniform with a stir bar The state of the obtained liquid mixture was evaluated by the following method. The results are shown in Table 1.

(1)外観
混合時点、混合1時間後、混合3時間後、混合16時間後および混合40時間後に、目視で液の状態を観察する。保管は、20℃、湿度65%RHで行う。
A:異常なし
B:異物(粒)が発生する
C:ゲル化する
(1) At the time of appearance mixing, 1 hour after mixing, 3 hours after mixing, 16 hours after mixing, and 40 hours after mixing, the state of the liquid is visually observed. Storage is performed at 20 ° C. and a humidity of 65% RH.
A: No abnormality B: Foreign matter (grains) is generated C: Gelation

(2)粘度
JIS K5600−2−2に準拠して60rpmで測定する。
(2) Viscosity Measured at 60 rpm in accordance with JIS K5600-2-2.

実施例2〜3
アクリル系重合体用のアクリル系単量体混合物として、アクリル酸(AA)の共重合割合をそれぞれ1.1%、2.8%に調整した単量体混合物を用いたほかは実施例1と同様にしてシード重合を行い、それぞれ酸価が6mgKOH/gおよび15mgKOH/gのアクリル−フッ素複合重合体を得た。
Examples 2-3
Example 1 except that a monomer mixture in which the copolymerization ratio of acrylic acid (AA) was adjusted to 1.1% and 2.8%, respectively, was used as the acrylic monomer mixture for the acrylic polymer. In the same manner, seed polymerization was performed to obtain an acrylic-fluorine composite polymer having acid values of 6 mgKOH / g and 15 mgKOH / g, respectively.

得られた重合体粒子の水性分散液を用い、実施例1と同様にして親水化剤成分(II)と混合してクリア塗料用の混合液を調製し、混合液の保管状態を調べた。結果を表1に示す。 Using the obtained aqueous dispersion of polymer particles, a liquid mixture for clear paint was prepared by mixing with the hydrophilizing agent component (II) in the same manner as in Example 1, and the storage state of the liquid mixture was examined. The results are shown in Table 1.

比較例1
実施例1において、水性塗料成分(I)の代わりに酸価2.4mgKOH/gのアクリル−フッ素複合重合体粒子の水性分散体を用いたほかは同様にして比較用の水性塗料成分を調製し、実施例1と同様にして親水化剤成分(II)と混合してクリア塗料用の混合液を調製し、混合液の保管状態を調べた。結果を表1に示す。
Comparative Example 1
In Example 1, an aqueous coating component for comparison was prepared in the same manner except that an aqueous dispersion of acrylic-fluorine composite polymer particles having an acid value of 2.4 mgKOH / g was used instead of the aqueous coating component (I). In the same manner as in Example 1, it was mixed with the hydrophilizing agent component (II) to prepare a liquid mixture for clear paint, and the storage state of the liquid mixture was examined. The results are shown in Table 1.

Figure 2012214794
Figure 2012214794

表1から、酸価により、ポットライフの調整が可能であることが分かる。 From Table 1, it can be seen that the pot life can be adjusted by the acid value.

実施例4
実施例1で製造した酸価10mgKOH/gのアクリル−フッ素複合重合体粒子の水性分散体(アンモニア中和物)にエマルゲン120(ポリオキシエチレンラウリルエーテル、HLB値15.3)を1質量%/樹脂固形分添加して水性塗料成分(I)を調製した。
Example 4
Emulgen 120 (polyoxyethylene lauryl ether, HLB value 15.3) was added to an aqueous dispersion (ammonia neutralized product) of acrylic-fluorine composite polymer particles having an acid value of 10 mgKOH / g produced in Example 1 at 1% by mass / Water-based paint component (I) was prepared by adding resin solids.

ついで、実施例1と同様にして親水化剤成分(II)を混合し、得られた混合液をガラス板上にアプリケーター10MILにより塗布し、25℃にて1日間乾燥して塗膜を形成した。 Next, the hydrophilizing agent component (II) was mixed in the same manner as in Example 1, and the obtained mixed solution was applied onto a glass plate with an applicator 10MIL and dried at 25 ° C. for 1 day to form a coating film. .

得られた塗膜について、つぎの要領でヘイズ値、光透過率および光沢を測定した。結果を表2に示す。 About the obtained coating film, the haze value, the light transmittance, and the glossiness were measured in the following manner. The results are shown in Table 2.

(ヘイズ値および透過率)
測定装置:ヘイズガードII(東洋精機製作所製)
測定方法:透明プラスチックのへイズ、光透過率標準試験方法ASTM D 1003準拠。
ヘイズ値(%)が小さいほど透明性が高く、光透過率(%)が高いほど透明性が高い。
(Haze value and transmittance)
Measuring device: Hazeguard II (Toyo Seiki Seisakusho)
Measurement method: Haze of transparent plastic, light transmittance standard test method ASTM D 1003 compliant.
The smaller the haze value (%), the higher the transparency, and the higher the light transmittance (%), the higher the transparency.

(光沢)
測定装置:変角光沢計(日本電色工業(株)製VGS−SENSOR)
JIS K 5400−6.7に従って60°鏡面光沢度を調べる。
(Glossy)
Measuring device: Variable angle gloss meter (Nippon Denshoku Industries Co., Ltd. VGS-SENSOR)
The 60 ° specular gloss is examined according to JIS K 5400-6.7.

実施例5〜14
実施例4において、ノニオン性乳化剤としてエマルゲン120に代えて、エマルゲン123P(HLB値16.9)、エマルゲンLS106(HLB値12.5)、エマルゲンLS110(HLB値13.4)、エマルゲンLS114(HLB値14)、ノイゲンXL−70(HLB値13.2)ノイゲンXL−140(HLB値15.9)、ノイゲンXL−400(HLB値18.4)、ノイゲンTDS−70(HLB値12.1)、ノイゲンTDS−120(HLB値14.8)、ノイゲンTDS−500F(HLB値18.3)をそれぞれ用いたほかは同様にして混合液を調製し、塗膜を形成して、ヘイズ値、光透過率および光沢を測定した。結果を表2に示す。
Examples 5-14
In Example 4, instead of Emulgen 120 as a nonionic emulsifier, Emulgen 123P (HLB value 16.9), Emulgen LS106 (HLB value 12.5), Emulgen LS110 (HLB value 13.4), Emulgen LS114 (HLB value) 14), Neugen XL-70 (HLB value 13.2), Neugen XL-140 (HLB value 15.9), Neugen XL-400 (HLB value 18.4), Neugen TDS-70 (HLB value 12.1), A liquid mixture was prepared in the same manner except that Neugen TDS-120 (HLB value 14.8) and Neugen TDS-500F (HLB value 18.3) were used, and a coating film was formed. The rate and gloss were measured. The results are shown in Table 2.

実施例15
水133gを攪拌翼、冷却管、温度計を備えた0.5L容のガラス製セパラブル4つ口フラスコに仕込み攪拌下に水浴中で加温し、該フラスコ内の温度を75℃に上げた。別途ニューコール707SF(日本乳化剤(株)製)12.9g、水130g、メチルメタクリレート(MMA)とブチルアクリレート(BA)とアクリル酸(AA)の119.7g/74.0g/3.9gのアクリル系重合体用の混合単量体溶液をホモジナイザーで乳化し、過硫酸アンモニウム(APS)の1%水溶液31.6gを加えた乳化液を調製した。2時間かけて上記フラスコ中に乳化液を滴下し重合した。重合開始2.5時間後に、前記フラスコ内の温度を80℃に上げ、2時間保持したのち冷却し、アンモニア水で中和してpHを7に調整し、400メッシュの金網で濾過して青白色のアクリル重合体粒子(平均粒子径131nm)の水性分散体505.1gを製造した。得られたアクリル重合体の酸価は15mgKOH/gであった。また、得られたアクリル重合体水性分散体における樹脂固形分は、50質量%であった。
Example 15
133 g of water was charged into a 0.5 L glass separable four-necked flask equipped with a stirring blade, a cooling tube, and a thermometer, and heated in a water bath with stirring, and the temperature in the flask was raised to 75 ° C. Separately, New Coal 707SF (manufactured by Nippon Emulsifier Co., Ltd.) 12.9 g, water 130 g, methyl methacrylate (MMA), butyl acrylate (BA) and acrylic acid (AA) 119.7 g / 74.0 g / 3.9 g acrylic The mixed monomer solution for the polymer was emulsified with a homogenizer, and an emulsion was prepared by adding 31.6 g of a 1% aqueous solution of ammonium persulfate (APS). The emulsion was dropped into the flask over 2 hours for polymerization. 2.5 hours after the start of the polymerization, the temperature in the flask was raised to 80 ° C., held for 2 hours, cooled, neutralized with aqueous ammonia to adjust the pH to 7, filtered through a 400 mesh wire mesh, and blue 505.1 g of an aqueous dispersion of white acrylic polymer particles (average particle size 131 nm) was produced. The acid value of the obtained acrylic polymer was 15 mgKOH / g. Moreover, the resin solid content in the obtained acrylic polymer aqueous dispersion was 50 mass%.

得られたアクリル重合体水性分散体を用いた以外は、実施例8と同様にノニオン性乳化剤を混合して水性塗料成分(I)を調製し、更に親水化剤成分(II)を混合した。得られた混合液をガラス板上にアプリケーター10MILにより塗布し、25℃にて1日間乾燥して塗膜を形成し、ヘイズ値、光透過率および光沢を測定した。結果を表2に示す。 Except for using the obtained acrylic polymer aqueous dispersion, a nonionic emulsifier was mixed in the same manner as in Example 8 to prepare an aqueous coating component (I), and a hydrophilizing agent component (II) was further mixed. The obtained mixed solution was applied on a glass plate with an applicator 10MIL, dried at 25 ° C. for 1 day to form a coating film, and the haze value, light transmittance and gloss were measured. The results are shown in Table 2.

比較例2
実施例4において、ノニオン性乳化剤を添加しなかったほかは同様にして混合液を調製し、塗膜を形成して、ヘイズ値、光透過率および光沢を測定した。結果を表2に示す。
Comparative Example 2
In Example 4, a mixed solution was prepared in the same manner except that the nonionic emulsifier was not added, a coating film was formed, and the haze value, light transmittance, and gloss were measured. The results are shown in Table 2.

Figure 2012214794
Figure 2012214794

表2から、ノニオン性乳化剤を水性塗料成分にあらかじめ混合することにより、相溶性の向上がみられることが分かる。 From Table 2, it can be seen that the compatibility is improved by previously mixing the nonionic emulsifier with the aqueous paint component.

Claims (4)

(I)2.5〜20mgKOH/gの酸価を有する合成樹脂(A)とノニオン性乳化剤(B)とを含む水性塗料成分、および
(II)水分散性オルガノシリケート化合物(C)を含む親水化剤成分
を含み、
水性塗料成分(I)中のノニオン性乳化剤(B)の含有量が0.5〜5質量%/樹脂固形分であることを特徴とする2成分系水性塗料組成物。
(I) A water-based paint component containing a synthetic resin (A) having an acid value of 2.5 to 20 mg KOH / g and a nonionic emulsifier (B), and (II) a hydrophilic containing a water-dispersible organosilicate compound (C) Containing an agent component,
Content of nonionic emulsifier (B) in water-based paint component (I) is 0.5 to 5% by mass / resin solid content.
前記合成樹脂(A)が、フッ素−アクリル複合樹脂、フッ素樹脂またはアクリル樹脂である請求項1記載の2成分系水性塗料組成物。 The two-component water-based paint composition according to claim 1, wherein the synthetic resin (A) is a fluorine-acrylic composite resin, a fluororesin or an acrylic resin. 前記ノニオン性乳化剤(B)のHLB値が10〜20である請求項1または2記載の2成分系水性塗料組成物。 The two-component aqueous coating composition according to claim 1 or 2, wherein the nonionic emulsifier (B) has an HLB value of 10 to 20. 前記水分散性オルガノシリケート化合物(C)が、ノニオン変性されたアルキル基を有する請求項1〜3のいずれか1項に記載の2成分系水性塗料組成物。 The two-component water-based coating composition according to any one of claims 1 to 3, wherein the water-dispersible organosilicate compound (C) has a nonionic-modified alkyl group.
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