JP2012183911A - In-pipe moving device - Google Patents

In-pipe moving device Download PDF

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JP2012183911A
JP2012183911A JP2011048065A JP2011048065A JP2012183911A JP 2012183911 A JP2012183911 A JP 2012183911A JP 2011048065 A JP2011048065 A JP 2011048065A JP 2011048065 A JP2011048065 A JP 2011048065A JP 2012183911 A JP2012183911 A JP 2012183911A
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pipe
axle
main body
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drive mechanism
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JP5654903B2 (en
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Itaru Tamura
至 田村
Koichi Osuga
公一 大須賀
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Osaka Gas Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an in-pipe moving device that can smoothly move, even if an internal shape of piping is changed.SOLUTION: The in-pipe moving device comprises drive wheels having in-pipe moving bodies and a plurality of drive mechanisms 3 and capable of freely rotating with respect to the drive mechanism bodies 3A, a drive part 3b which rotationally drives the drive wheels W, and a biasing means S which biases the drive wheels to a pipe inner wall. Each drive wheel W has a pair of wheel bodies W2 arranged at axle and at both end sides of the axle, each wheel body W2 has a first traveling face W2a parallel with the axle and a second traveling face W2b which is formed at the end side of the axle and functions as a protrusive traveling face which is closed at the axial end side of the axle, and the biasing means S is constituted so as to be freely changeable in posture to a first posture at which a pair of the wheel bodies W2 are maintained at an equal interval from the drive mechanism bodies 3a and a second posture at which one wheel body W2 is in an inclined posture which approximates from the other shell body W2 with respect to a pair of the wheel bodies W2.

Description

本発明は、管内を移動可能な管内移動装置に関する。   The present invention relates to an in-pipe moving apparatus that can move in a pipe.

地下に埋設されているガス配管の検査は、地面を掘削し配管を露出して検査を行うことができるが、その配管の量が膨大であることや、建造物の地下など人の進入が困難な場所に埋設されている配管も多く存在することなどから、それらの作業は容易ではない。また、埋設配管を露出する際の経済的コスト、検査効率など、対象配管上の地面全体を掘削する手法には多くの面で課題が残されている。そこで、地面を掘削せずに配管検査を実施するために管内移動装置が必要となっている。   The inspection of gas pipes buried underground can be done by excavating the ground and exposing the pipes, but the amount of the pipes is huge and it is difficult for people to enter, such as underground buildings. Since there are many pipes buried in various places, these operations are not easy. Moreover, many problems remain in the method of excavating the entire ground on the target pipe, such as the economic cost and the inspection efficiency when exposing the buried pipe. Therefore, an in-pipe moving device is required to perform pipe inspection without excavating the ground.

従来の管内移動装置として、例えば、特許文献1には、本体が複数のユニットで屈曲可能に連結体によって連結されて構成された管内移動装置が開示されている。ユニットは変形しない硬い構造体で構成されており、本体の前端及び後端のユニットには、周方向に分散した配置で、管内壁に接する少なくとも一対の駆動輪と一対の従動輪を備えており、その駆動輪には走行モータと、その駆動輪の走行方向を転換する操舵モータが附属されている。また、前端及び後端以外のユニットには、周方向に分散した配置で、管内面に接する実質、円筒状の従動輪が備えられている。
そして、駆動輪の支持部には、配管の製作誤差や変形、或いは異物の付着等に原因する管内径の変化を吸収して安定な走行を円滑に行うための復元バネを装着したサスペンション機構が設けられ、従動輪の支持部には、従動輪を管壁へ押し付けるためにバネ等による弾性的なサスペンション機構が設けられている。
これにより、管内移動装置の構造および走行動作を簡単にしつつ、直管および曲管の管内を良好に移動できるとされる。
As a conventional in-pipe moving apparatus, for example, Patent Document 1 discloses an in-pipe moving apparatus configured such that a main body is connected by a connecting body so as to be bent by a plurality of units. The unit is composed of a hard structure that does not deform, and the front end and rear end units of the main body are provided with at least a pair of driving wheels and a pair of driven wheels that are in contact with the inner wall of the pipe in a circumferentially distributed arrangement. The drive wheel is attached with a travel motor and a steering motor that changes the travel direction of the drive wheel. The units other than the front end and the rear end are provided with substantially cylindrical driven wheels that are in contact with the inner surface of the pipe in a circumferentially dispersed arrangement.
A suspension mechanism equipped with a restoring spring to smoothly absorb the change in the inner diameter of the pipe caused by manufacturing errors or deformation of the pipe or adhesion of foreign matters is provided on the support portion of the drive wheel. An elastic suspension mechanism such as a spring is provided at the support portion of the driven wheel to press the driven wheel against the tube wall.
Thereby, it is supposed that the straight pipe and the curved pipe can be favorably moved while simplifying the structure and traveling operation of the in-pipe moving device.

さらに、本願の発明者らは、特許文献2において、弾性長尺体で構成する螺旋体を管内移動装置本体とし、この管内移動装置本体の長手方向に複数の駆動機構を備えた管内移動装置を提案している。この構成の管内移動装置では、管内移動装置本体が弾性長尺体から構成されているため、曲管部や、管内径変化部の走行も可能となる。
この文献に記載の管内移動装置は、駆動機構本体は、管内面から見て、弾性長尺体とは反対側の内径側面に装備されており、弾性長尺体に所定形状の孔を穿って、この孔を通して、実質的に円筒状の輪体を管内面に付勢し、弾性長尺体で構成する螺旋体を螺旋軸に沿って回転させ、前進・後進できるものとしていた。
Furthermore, the inventors of the present application proposed in Patent Document 2 an in-pipe moving apparatus having a helical body constituted by an elastic long body as a main body of the in-pipe moving apparatus and having a plurality of drive mechanisms in the longitudinal direction of the in-pipe moving apparatus body. is doing. In the in-pipe moving apparatus having this configuration, since the in-pipe moving apparatus main body is formed of an elastic long body, it is possible to travel along the curved pipe part and the pipe inner diameter changing part.
In the in-pipe moving device described in this document, the drive mechanism main body is mounted on the inner diameter side opposite to the elastic long body as viewed from the inner surface of the pipe, and a hole having a predetermined shape is formed in the elastic long body. Through this hole, a substantially cylindrical ring body is urged toward the inner surface of the pipe, and a spiral body constituted by an elastic long body is rotated along the spiral axis so that it can be advanced and moved backward.

特開2000−52282号公報JP 2000-52282 A 特開2011−16467号公報JP 2011-16467 A

ところで、管内移動装置が送り込まれる配管の内部は一様な形状とは限らない。例えば、管内形状がエルボなどによる曲管部や、レジューサなどによる管内径変化部がある。また、配管に設けられているプラグバルブ部など、管内の断面形状が円形ではなく四角形などに形成される部位もある。従って、そのような管内の断面形状が変化した部位を通過しようとすると、例えば、特許文献1に記載の管内移動装置では、本体の前端及び後端を構成するユニットにしか駆動輪が設けられていないので、垂直に設けられた配管や曲率の大きい曲管部を通過するときに、駆動力が不足して、その部位をスムーズに通過することができない可能性がある。
さらに、特許文献1に記載の管内移動装置の場合、ユニットが変形しない硬い構造体で構成されているため、管内の断面形状が変化した部位(レジューサなどによる管内径変化部や、プラグバルブの開口形状である四角形などに変化すする部位など)を通過しようとすると、その配管形状に装置形状を適応させることができず、その部位を通過できずに、管内で装置が移動不能となることも考えられる。
By the way, the inside of the pipe into which the in-pipe moving device is fed is not necessarily uniform. For example, there is a bent pipe portion whose inner shape is an elbow or the like, and a tube inner diameter changing portion which is a reducer or the like. In addition, there is a part where the cross-sectional shape in the pipe is not a circle but a square or the like, such as a plug valve portion provided in the pipe. Accordingly, when trying to pass through a portion where the cross-sectional shape in the tube has changed, for example, in the in-pipe moving device described in Patent Document 1, the drive wheels are provided only in the units constituting the front end and the rear end of the main body. Therefore, when passing through a vertically provided pipe or a curved pipe part having a large curvature, there is a possibility that the driving force is insufficient and the part cannot be smoothly passed.
Further, in the case of the in-pipe moving device described in Patent Document 1, since the unit is configured by a hard structure that does not deform, the portion in which the cross-sectional shape in the pipe has changed (the pipe inner diameter changing portion by a reducer or the like, the opening of the plug valve, etc.) If you try to pass a part that changes to a quadrangle, etc.), the shape of the device cannot be adapted to the pipe shape, and the device cannot pass through that part, making the device immovable in the pipe. Conceivable.

一方、特許文献2に記載の管内移動装置では、弾性長尺体で構成する螺旋体に複数の駆動機構を備えることから、曲管部や、管内径変化部の走行も可能となるが、弾性長尺体で構成する螺旋体或は駆動機構に備えられる輪体の管内壁に対する姿勢によっては、十分な駆動力を得ることができず、走行対象の管、曲管部や、管内径変化部等における走行が困難となる場合があった。   On the other hand, in the in-pipe moving device described in Patent Document 2, since a spiral body formed of an elastic long body is provided with a plurality of drive mechanisms, it is possible to run a curved pipe part and a pipe inner diameter changing part. Depending on the posture of the spiral body or the ring body provided in the drive mechanism with respect to the inner wall of the tube, sufficient driving force cannot be obtained, and the travel target tube, curved tube portion, tube inner diameter changing portion, etc. In some cases, running was difficult.

本発明は、上記の課題に鑑みてなされたものであり、その目的は、配管の内部形状が変化してもスムーズに移動可能な管内移動装置を提供する点にある。   The present invention has been made in view of the above problems, and an object of the present invention is to provide an in-pipe moving apparatus that can move smoothly even if the internal shape of the pipe changes.

上記目的を達成するための本発明に係る管内移動装置は、管内を移動可能な管内移動装置であって、その特徴構成は、
管内移動装置本体と当該管内移動装置本体を一方向に駆動させる駆動力を与える複数の駆動機構とを備え、
前記駆動機構は、前記管内移動装置本体に固定される駆動機構本体と、前記駆動機構本体に対して回転自在な駆動車輪と、前記駆動車輪を回転駆動する駆動部と、前記駆動車輪を管内壁に付勢する付勢手段とを備え、
前記駆動車輪は、車軸と当該車軸の両端側に備えられる一対の輪体とを備え、
前記輪体は、前記車軸に平行な第1走行面と、前記第1走行面より車軸端側の走行面で、且つ前記車軸端側で閉じた凸状の走行面である第2走行面とを有し、
前記付勢手段は、前記一対の輪体が前記駆動機構本体と等距離に維持される第1姿勢と、前記一対の輪体に関して、一方の輪体が他方の輪体より近接した傾斜姿勢である第2姿勢とに姿勢変更自在に構成されている点にある。
In order to achieve the above object, an in-pipe movement apparatus according to the present invention is an in-pipe movement apparatus capable of moving in a pipe, and its characteristic configuration is:
An in-pipe moving apparatus main body and a plurality of drive mechanisms for providing a driving force for driving the in-pipe moving apparatus main body in one direction,
The drive mechanism includes a drive mechanism main body fixed to the in-pipe moving device main body, a drive wheel rotatable with respect to the drive mechanism main body, a drive unit that rotationally drives the drive wheel, and an inner wall of the drive wheel. And a biasing means for biasing
The drive wheel includes an axle and a pair of wheels provided on both ends of the axle,
The wheel includes a first traveling surface parallel to the axle, and a second traveling surface which is a traveling surface closer to the axle end than the first traveling surface and is a convex traveling surface closed on the axle end side. Have
The biasing means includes a first posture in which the pair of ring bodies is maintained at an equal distance from the drive mechanism main body, and an inclined posture in which one ring body is closer to the other ring body with respect to the pair of ring bodies. The point is that the posture can be freely changed to a certain second posture.

上記特徴構成によれば、管内移動装置本体を一方向に駆動させる駆動力を与える複数の駆動機構には、駆動車輪と、その駆動車輪を管内壁に付勢する付勢手段とが備えられているので、付勢手段によって管内移動装置本体が管内の中心側に保持されるとともに、駆動車輪の駆動力が管内壁に伝えられて、管内において管内移動装置本体を一方向に駆動させることができる。さらに、駆動車輪は、一対の輪体によって、管内移動装置本体を管内においてより安定した状態に維持して、付勢手段の付勢力および駆動機構による駆動力を分散して管内壁に確実に伝えることができる。
そして、直管状の管内を走行するときは、一対の輪体が駆動機構本体と等距離に維持される第1姿勢の状態で、輪体においては車軸に平行な第1走行面を管内壁に接触させつつ走行することができる。この状態では、走行方向は、車軸に直交する駆動機構本体の前後方向となる。一方で、管内径の変化部及び曲管部を走行する際には、一方の輪体が他方の輪体より近接した傾斜姿勢である第2姿勢に姿勢変更することで、その管内形状の変化に対応して走行することができ、さらに、その管内径の変化の大きさ及び曲管部の曲率の大きさに対応するために、輪体において第1走行面より車軸端側に走行面を有し、且つ車軸端側で閉じた凸状の走行面である第2走行面を管内壁に接触させつつ走行することができる。
従って、管内形状が変化する場合でも、一対の輪体の姿勢および輪体の走行面が管内形状の変化に対応して受動的に変更されて、スムーズに管内を移動することができる。
According to the above characteristic configuration, the plurality of driving mechanisms that provide the driving force for driving the in-pipe moving apparatus main body in one direction include the driving wheels and the urging means for urging the driving wheels against the inner wall of the pipe. Therefore, the in-pipe moving apparatus main body is held on the center side in the pipe by the urging means, and the driving force of the driving wheel is transmitted to the pipe inner wall so that the in-pipe moving apparatus main body can be driven in one direction in the pipe. . Furthermore, the driving wheel maintains the in-pipe moving apparatus main body in a more stable state in the pipe by the pair of ring bodies, and distributes the urging force of the urging means and the driving force by the driving mechanism to reliably transmit to the pipe inner wall. be able to.
When traveling in a straight tubular tube, the first traveling surface parallel to the axle is used as the inner wall of the tube in a first posture in which the pair of wheels are maintained at the same distance from the drive mechanism body. It is possible to travel while making contact. In this state, the traveling direction is the front-rear direction of the drive mechanism body perpendicular to the axle. On the other hand, when traveling along the pipe inner diameter changing section and the curved pipe section, the inner ring changes its shape by changing the posture to the second posture which is an inclined posture in which one of the ring bodies is closer to the other ring body. In order to correspond to the magnitude of the change in the inner diameter of the pipe and the magnitude of the curvature of the curved pipe portion, the running surface is arranged on the axle end side from the first running surface in the ring body. The second traveling surface, which is a convex traveling surface having a closed end on the axle end side, can travel while being in contact with the inner wall of the pipe.
Therefore, even when the in-pipe shape changes, the postures of the pair of ring bodies and the traveling surfaces of the ring bodies are passively changed corresponding to the change in the in-pipe shape, so that the inside of the pipe can be moved smoothly.

本発明に係る管内移動装置の更なる特徴構成は、前記第1走行面が前記車軸に軸心を同じくして固定される円筒形輪体部の径方向外周面であり、
前記第2走行面が前記車軸に固定されるとともに、その車軸に中心と備えた半球状輪体部の外周面であり、
前記円筒形輪体部の軸方向端部に、前記半球状輪体部が設けられている点にある。
A further characteristic configuration of the in-pipe moving device according to the present invention is a radially outer peripheral surface of a cylindrical ring body portion in which the first traveling surface is fixed to the axle with the same axis.
The second traveling surface is fixed to the axle, and is an outer circumferential surface of a hemispherical ring body portion provided at the center of the axle.
The semispherical ring body is provided at the axial end of the cylindrical ring body.

上記特徴構成によれば、第1走行面が車軸に軸心を同じくして固定される円筒形輪体部の径方向外周面とされているので、第1走行面によって管内を走行する際に、管内移動装置本体を管内においてより安定した状態に維持しつつ駆動力を管内壁に伝えることができ、管内をスムーズに移動することができる。
また、その円筒形輪体部の軸方向端部に、第2走行面としての半球状輪体部が設けられているので、管内形状が変化した場合でも、管内の形状の変化に対応して連続的に輪体の走行面を第1走行面と第2走行面の間で変更することが可能となる。従って、管内形状が変化する場合でも、輪体が管内壁に接触して連続的に駆動力を伝える状態で輪体の走行面を変更することができ、スムーズに管内を移動することができる。
According to the above characteristic configuration, since the first traveling surface is the radially outer peripheral surface of the cylindrical ring body portion that is fixed to the axle with the same axial center, when traveling in the pipe by the first traveling surface, The driving force can be transmitted to the inner wall of the pipe while maintaining the in-pipe moving apparatus main body in a more stable state in the pipe, and the pipe can be moved smoothly.
Also, since the hemispherical ring body portion as the second traveling surface is provided at the axial end of the cylindrical ring body portion, even if the shape in the tube changes, it corresponds to the change in the shape in the tube. It is possible to continuously change the traveling surface of the wheel body between the first traveling surface and the second traveling surface. Therefore, even when the shape of the tube changes, the traveling surface of the wheel can be changed in a state where the wheel contacts the inner wall of the tube and continuously transmits the driving force, and can move smoothly in the tube.

本発明に係る管内移動装置の更なる特徴構成は、前記付勢手段は、前記車軸の軸横断方向において前記車軸を前記駆動機構本体に対して定位置に位置保持するとともに、
当該定位置に位置保持する定位置保持状態において、前記車軸を前記第1姿勢と前記第2姿勢との間で姿勢変更自在に、前記管内壁側に付勢する点にある。
According to a further characteristic configuration of the in-pipe moving device according to the present invention, the urging means holds the axle in a fixed position with respect to the drive mechanism body in the transverse direction of the axle.
In the fixed position holding state where the fixed position is held, the axle is urged toward the inner wall of the tube so that the position of the axle can be changed between the first position and the second position.

上記特徴構成によれば、付勢手段によって車軸が車軸の軸横断方向において駆動機構本体に対して定位置に位置保持されるので、管内形状の変化に伴って、車軸が第1姿勢または第2姿勢にあるかに拘らず、車輪の回転方向が統一されているので、車輪の両端側に備えられる一対の輪体による駆動力が一方向に集中する。これにより、駆動力の方向の分散による駆動力の損失をなくして、確実に駆動力を管内壁に伝えて管内をスムーズに移動することができる。   According to the above characteristic configuration, the axle is held at a fixed position with respect to the drive mechanism main body in the transverse direction of the axle by the urging means, so that the axle is moved to the first posture or the second in accordance with the change in the pipe shape. Regardless of the posture, the rotation direction of the wheel is unified, so that the driving force by the pair of wheel bodies provided at both ends of the wheel concentrates in one direction. Thereby, the loss of the driving force due to the dispersion in the direction of the driving force can be eliminated, and the driving force can be reliably transmitted to the inner wall of the pipe and smoothly moved in the pipe.

本発明に係る管内移動装置の更なる特徴構成は、前記駆動車輪を回転可能に保持する保持部材を、前記駆動機構本体に対して相対姿勢変更自在に備え、
前記駆動機構本体と前記保持部材との間に、前記車軸の軸方向である左右方向及び前記車軸の交差方向である前後方向に、それぞれ対を成す付勢手段を設けた点にある。
A further characteristic configuration of the in-pipe moving device according to the present invention is provided with a holding member that rotatably holds the drive wheel so that the relative posture can be freely changed with respect to the drive mechanism main body.
A biasing means is provided between the drive mechanism main body and the holding member in pairs in the left-right direction that is the axial direction of the axle and in the front-rear direction that is the intersecting direction of the axle.

上記特徴構成によれば、駆動車輪を回転可能に保持する保持部材が、車軸の軸方向である左右方向及び車軸の交差方向にそれぞれ対を成す付勢手段を介して、駆動機構本体に対して相対姿勢変更自在に備えられているので、駆動機構本体を移動装置本体に固定されたまま保持部材のみの姿勢変更によって車軸が第1姿勢と第2姿勢との間で姿勢変更することができる。これにより、駆動機構本体は移動装置本体に固定された状態で、車軸の姿勢変更に駆動機構本体の荷重がかかることなく管内形状の変化に車軸の姿勢を対応させることができるので、素早い車軸の姿勢変更が可能となり、スムーズに管内を移動することができる。   According to the above characteristic configuration, the holding member that rotatably holds the drive wheel is attached to the drive mechanism main body via the biasing means that forms a pair in the left-right direction that is the axial direction of the axle and in the intersecting direction of the axle. Since the relative posture can be freely changed, the axle can be changed between the first posture and the second posture by changing the posture of only the holding member while the drive mechanism main body is fixed to the moving device main body. As a result, while the drive mechanism main body is fixed to the moving device main body, the change in the inner shape of the pipe can be made to correspond to the change in the inner pipe shape without applying the load of the drive mechanism main body to the change in the posture of the axle. The posture can be changed, and the inside of the pipe can be smoothly moved.

本発明に係る管内移動装置の更なる特徴構成は、前記駆動車輪の走行面において、前記第1走行面が前記第2走行面よりも前記管内壁に対する摩擦係数が高くなるように構成されている点にある。   A further characteristic configuration of the in-pipe moving device according to the present invention is configured such that, in the running surface of the drive wheel, the first running surface has a higher coefficient of friction with respect to the inner wall of the tube than the second running surface. In the point.

上記特徴構成によれば、直管状の管内壁を走行するときには、第1走行面が管内壁に接触しつつ駆動力を伝達して、管内の軸方向に管内移動装置本体を移動することができる。また、管内径の変化部及び曲管部を通過する際には、一部の輪体において第2走行面が管内壁に接触する状態となるが、第1走行面が第2走行面よりも摩擦係数が高くなるように構成されることで、第1走行面が管内壁に接触する輪体の駆動力によって管内移動装置本体をスムーズに移動させることができる。   According to the above characteristic configuration, when traveling on a straight tubular inner wall, the first traveling surface is in contact with the inner wall of the tube to transmit a driving force so that the in-pipe moving device main body can be moved in the axial direction within the tube. . Further, when passing through the pipe inner diameter changing portion and the curved pipe portion, the second running surface is in contact with the inner wall of the pipe in some of the rings, but the first running surface is more than the second running surface. By being configured so that the friction coefficient is increased, the in-pipe movement apparatus main body can be smoothly moved by the driving force of the ring body in which the first traveling surface contacts the inner wall of the pipe.

本発明に係る管内移動装置の更なる特徴構成は、前記駆動機構によって与えられる前記駆動力の方向を管内移動装置本体の前後方向に対して傾いた方向とする点にある。   A further characteristic configuration of the in-pipe movement apparatus according to the present invention is that the direction of the driving force applied by the drive mechanism is a direction inclined with respect to the front-rear direction of the in-pipe movement apparatus body.

上記特徴構成によれば、駆動力の方向が前記管内移動装置本体の前後方向に対して傾いた方向とされるので、管内移動装置本体が管内を回転しながら管内移動装置本体の前後方向に進む。これにより、例えばネジが旋回しながら部材に進入するように、管内の管内移動装置本体の進行方向において大きい推進力が発生してスムーズに移動することができる。   According to the above characteristic configuration, the direction of the driving force is inclined with respect to the front-rear direction of the in-pipe moving apparatus main body, so that the in-pipe moving apparatus main body advances in the front-rear direction of the in-pipe moving apparatus main body while rotating in the pipe. . Thereby, for example, a large driving force is generated in the traveling direction of the in-pipe moving apparatus main body in the pipe so that the screw enters the member while turning, and the screw can move smoothly.

本発明に係る管内移動装置の更なる特徴構成は、前記管内移動装置本体は、弾性変形自在な長手部材が管内移動装置本体の前後方向に沿って螺旋状に形成される螺旋体にて構成されている点にある。   A further characteristic configuration of the in-pipe moving device according to the present invention is that the in-pipe moving device main body is configured by a spiral body in which an elastically deformable longitudinal member is formed in a spiral shape along the front-rear direction of the in-pipe moving device main body. There is in point.

上記特徴構成によれば、管内移動装置本体が弾性変形自在な長手部材によって形成された螺旋体とされるので、あらゆる方向に屈曲することができる。これにより、管内移動装置本体の前後方向において伸縮可能としつつ外周径を変えながら管内を移動することができる。また、螺旋体は円形以外の断面形状の管内形状にも対応して変形しつつ管内を移動することもできる。そして、これらの螺旋体の形状変化は、螺旋体の弾性力によって管内壁の形状が変化によって受動的に行われる。そのため、形状変化のために特別な制御を不要としつつ、管内形状が変化する場合でも、スムーズに管内を移動することができる。   According to the above characteristic configuration, since the in-pipe moving device main body is a spiral formed by the elastically deformable longitudinal member, it can be bent in any direction. Thereby, it is possible to move in the tube while changing the outer diameter while allowing expansion and contraction in the longitudinal direction of the in-pipe moving device body. Further, the spiral body can also move in the tube while deforming corresponding to the shape of the tube in a cross-sectional shape other than circular. And the shape change of these spirals is passively performed by the change of the shape of the tube inner wall by the elastic force of the spiral. Therefore, it is possible to smoothly move the inside of the tube even when the shape of the tube changes, without requiring special control for the shape change.

本発明に係る管内移動装置の更なる特徴構成は、前記複数の駆動機構は、前記長手部材の長手方向に一定間隔を隔てて前記長手部材に備えられている点にある。   A further characteristic configuration of the in-pipe moving device according to the present invention is that the plurality of driving mechanisms are provided in the longitudinal member at a predetermined interval in the longitudinal direction of the longitudinal member.

上記特徴構成によれば、螺旋状に形成される長手部材に一定間隔に駆動機構が備えられているので、長手部材で構成される管内移動装置本体が管内壁に接触することなく、スムーズに管内を移動することができる。また、複数の駆動機構によって管内移動装置本体に対して一定間隔ごとに駆動力を分散して与えることができるので、スムーズに管内を移動することができる。   According to the above characteristic configuration, since the longitudinally formed longitudinal member is provided with the drive mechanism at regular intervals, the in-pipe moving device body constituted by the longitudinal member can smoothly enter the pipe without contacting the pipe inner wall. Can be moved. In addition, since the driving force can be distributed and given to the in-pipe moving apparatus main body at regular intervals by the plurality of driving mechanisms, the inside of the pipe can be moved smoothly.

管内移動装置の側面図である。It is a side view of an in-pipe movement apparatus. 管内移動装置の斜視図である。It is a perspective view of an in-pipe movement apparatus. 管内移動装置を管内の断面方向から見た図である。It is the figure which looked at the moving apparatus in a pipe | tube from the cross-sectional direction in a pipe | tube. 駆動機構の分解斜視図である。It is a disassembled perspective view of a drive mechanism. 駆動機構の配置状態を説明する図である。It is a figure explaining the arrangement | positioning state of a drive mechanism. 駆動機構の第1姿勢の状態(a)と第2姿勢の状態(b)を示す図である。It is a figure which shows the state (a) of a 1st attitude | position of a drive mechanism, and the state (b) of a 2nd attitude | position. 管内移動装置の駆動機構の輪体の分解斜視図である。It is a disassembled perspective view of the ring body of the drive mechanism of an in-pipe movement apparatus. 管内移動装置の直管部における管内移動状態(a)と曲管部における管内移動状態(b)を示す図である。It is a figure which shows the pipe movement state (a) in the straight pipe part of a pipe movement apparatus, and the pipe movement state (b) in a curved pipe part. 管内移動装置の駆動機構の輪体の別実施形態を示す図である。It is a figure which shows another embodiment of the ring body of the drive mechanism of an in-pipe movement apparatus.

以下に図面を参照して本発明に係る管内移動装置について説明する。図1は管内移動装置の側面図であり、図2は管内移動装置の概略的な斜視図であり、図3は管内移動装置を管内の断面方向から見た図である。   The in-pipe moving apparatus according to the present invention will be described below with reference to the drawings. FIG. 1 is a side view of the in-pipe moving device, FIG. 2 is a schematic perspective view of the in-pipe moving device, and FIG. 3 is a view of the in-pipe moving device viewed from a cross-sectional direction in the tube.

図1〜図3に示すように、管内移動装置10は、弾性変形自在な長手部材2を前後方向である軸Xの方向に沿って螺旋状に形成した管内移動装置本体としての螺旋体1と、螺旋体1を一方向に駆動させる駆動力を与える複数の駆動機構3とを備える。
管内移動装置10は、ガス管などの各種の管Pの内部を移動できるように構成されている。具体的には、管内移動装置10は、管Pの状態を確認及び検査するための機器(カメラ、検査機器など)を管Pの内部に送り込むために使用される。そして、管Pには、その内径が変化する部位(レジューサ等)、管Pが曲っている部位(エルボ等)、管Pの断面形状が円形でなくなる部位(例えば、プラグバルブ等)などが存在する。従って、これらの部位を通過できる性能が管内移動装置10に要求される。つまり、管Pの管内径の変化に応じて自身の外径を変化できるような性能、管Pの曲りに応じて自身が屈曲できるような性能、管Pの断面形状の変化に応じて自身の断面形状を変化できるような性能などが、管内移動装置10に要求される。本発明に係る管内移動装置10は、上述したような要求を満たすものである。以下に、管内移動装置10が備える螺旋体1及び駆動機構3の構成について具体的に説明する。
As shown in FIGS. 1 to 3, the in-pipe movement device 10 includes a spiral body 1 as a main body of the in-pipe movement device in which an elastically deformable longitudinal member 2 is formed in a spiral shape along the direction of the axis X, which is the front-rear direction. And a plurality of drive mechanisms 3 for providing a driving force for driving the spiral body 1 in one direction.
The in-pipe moving device 10 is configured to be able to move inside various pipes P such as gas pipes. Specifically, the in-pipe moving device 10 is used to send equipment (camera, inspection equipment, etc.) for checking and inspecting the state of the pipe P into the pipe P. The pipe P has a portion where the inner diameter changes (such as a reducer), a portion where the pipe P is bent (such as an elbow), and a portion where the cross-sectional shape of the tube P is not circular (such as a plug valve). To do. Therefore, the ability to pass through these parts is required for the in-pipe moving device 10. That is, the performance that can change the outer diameter of the tube P according to the change in the inner diameter of the tube P, the performance that can be bent according to the bending of the tube P, and the change in the cross-sectional shape of the tube P The ability to change the cross-sectional shape is required for the in-pipe moving device 10. The in-pipe moving device 10 according to the present invention satisfies the above-described requirements. Below, the structure of the helical body 1 and the drive mechanism 3 with which the in-pipe movement apparatus 10 is provided is demonstrated concretely.

螺旋体1は、弾性変形自在の長手部材2が、管内移動装置の前後方向である、所定の軸Xの方向に沿って(つまり、軸Xの周りに)螺旋状に形成されたものである。本実施形態において、長手部材2は金属製の板状部材である。螺旋体1は、弾性変形自在であるので、あらゆる方向に屈曲できる。よって、管内移動装置10は、管Pの曲りに応じて自身を屈曲できる。加えて、螺旋体1は、軸Xの方向に変形して伸び縮み可能であり、例えば螺旋体1が軸Xの方向に伸びることで螺旋体1の螺旋径を小さくすることができる。これにより、管内移動装置10は、自身の外径を変えることができ、レジューサ等の縮径部を通過することができる。更に、螺旋体1は、円形以外の断面形状を有する管内部分(例えば、プラグバルブ等)においても、その形状に対応して変形することができるので、管内移動装置10がそれらの管内形状が変化する部分を通過することが可能となる。   The spiral body 1 is formed by elastically deformable longitudinal members 2 formed in a spiral shape along the direction of a predetermined axis X (that is, around the axis X) that is the front-rear direction of the in-pipe moving device. In the present embodiment, the longitudinal member 2 is a metal plate member. Since the helical body 1 is elastically deformable, it can be bent in any direction. Therefore, the in-pipe movement apparatus 10 can bend itself according to the bending of the pipe P. In addition, the spiral body 1 can be deformed and expanded and contracted in the direction of the axis X. For example, the spiral diameter of the spiral body 1 can be reduced by extending the spiral body 1 in the direction of the axis X. Thereby, the in-pipe movement apparatus 10 can change its outer diameter, and can pass through a reduced diameter portion such as a reducer. Furthermore, since the spiral body 1 can be deformed in accordance with the shape of the in-tube portion (for example, a plug valve) having a cross-sectional shape other than a circle, the in-tube moving device 10 changes the shape of the inside of the tube. It is possible to pass through the part.

また、管内移動装置本体としての螺旋体1は、長手部材2の一方の面(外側部2b)が一様に螺旋体1の径方向外側(軸Xから離れる側)に向き且つ長手部材2の他方の面(内側部2c)が一様に螺旋体1の径方向内側(軸Xに近づく側)に向いた状態で螺旋状に形成されている。つまり、板状の長手部材2の一つの面(外側部2b)が一様に管Pの内面に対して対面して、そして、外側部2bには、長手部材2の長手方向に一定間隔ごとに複数の駆動機構3が装備されている。従って、管内移動装置10が管Pの内部をスムーズに移動することができる。加えて、螺旋体1は、軸Xの方向に沿った端部の螺旋径が中央部Cの螺旋径よりも小さく形成されている。そのため、管内移動装置10が前進及び後進の何れの方向に移動するときでも、螺旋径の小さい方が先頭になる。つまり、螺旋体1が管Pの内部形状の変化部である 縮径部や断面形状が円形でなくなる箇所(例えば、プラグバルブ等)において、螺旋体1の先頭部分が管内壁P1への接触を回避しつつ、螺旋体1の先頭部分に続く部分において形状を変形して管Pの内部形状に対応し、内部形状の変化部を通過することができる。   In addition, the spiral body 1 as the in-pipe moving device main body is configured such that one surface (outer portion 2b) of the longitudinal member 2 is uniformly directed radially outward (side away from the axis X) of the spiral body 1 and the other side of the longitudinal member 2 is. The surface (inner part 2 c) is formed in a spiral shape in a state in which the surface (inner side 2 c) is uniformly directed radially inward (side approaching the axis X) of the spiral body 1. That is, one surface (outer portion 2b) of the plate-like longitudinal member 2 is uniformly opposed to the inner surface of the tube P, and the outer portion 2b is spaced at regular intervals in the longitudinal direction of the longitudinal member 2. Are equipped with a plurality of drive mechanisms 3. Therefore, the in-pipe moving device 10 can smoothly move inside the pipe P. In addition, the spiral body 1 is formed such that the spiral diameter of the end portion along the direction of the axis X is smaller than the spiral diameter of the central portion C. Therefore, even when the in-pipe moving device 10 moves in either the forward or reverse direction, the one with the smaller helical diameter is the head. That is, the spiral body 1 is a change part of the internal shape of the pipe P. In the reduced diameter part or the portion where the cross-sectional shape is not circular (for example, a plug valve), the leading portion of the spiral body 1 avoids contact with the pipe inner wall P1. On the other hand, the shape of the portion following the leading portion of the spiral body 1 can be deformed to correspond to the internal shape of the pipe P and pass through the internal shape changing portion.

また、螺旋体1は、管Pの内部に収容されていないときの螺旋径が、管Pの内径に対して等しいか又は大きくなるように形成されている。よって、管Pの内部にあるとき、螺旋体1は螺旋径を大きくしようとする押圧力を管Pの管内壁P1に対して与える。これによって、後述する駆動機構3が管Pの内面に押し付けられ、駆動車輪Wによって駆動力が管Pの管内壁P1に伝えられる。   The spiral body 1 is formed so that the spiral diameter when not accommodated in the tube P is equal to or larger than the inner diameter of the tube P. Therefore, when inside the tube P, the spiral body 1 applies a pressing force to increase the spiral diameter to the tube inner wall P1 of the tube P. As a result, a driving mechanism 3 to be described later is pressed against the inner surface of the pipe P, and the driving force is transmitted to the pipe inner wall P1 of the pipe P by the driving wheels W.

なお、管Pの内部状態を確認及び検査するための機器(カメラ、検査機器など)は、螺旋体1の進行方向先端部や、螺旋体1の中央部Cの空洞部分などに設置される。或いは、それらの機器を管内移動装置10で曳航してもよい。   Note that devices (cameras, inspection devices, etc.) for confirming and inspecting the internal state of the tube P are installed at the distal end portion of the spiral body 1 in the traveling direction, the hollow portion of the central portion C of the spiral body 1, and the like. Alternatively, these devices may be towed by the in-pipe moving device 10.

本実施形態では長手部材2の長手方向に一定間隔ごとに複数の駆動機構3を備えている。そして、複数の駆動機構3の夫々が、螺旋体1の軸心直交方向に対して傾いた一方向(図1に示す例では、所定の軸Xの方向に対しての傾き角θだけ傾いた方向)に駆動力を働かせることで長手部材2に対して螺旋体1の軸心直交方向に対して傾いた一方向に駆動力が作用し、管内移動装置10を管軸方向に沿って移動させることができる。   In the present embodiment, a plurality of drive mechanisms 3 are provided at regular intervals in the longitudinal direction of the longitudinal member 2. Then, each of the plurality of drive mechanisms 3 is inclined in a direction inclined with respect to the direction perpendicular to the axis of the spiral body 1 (in the example shown in FIG. 1, the direction inclined by the inclination angle θ with respect to the direction of the predetermined axis X). ), A driving force acts on the longitudinal member 2 in one direction inclined with respect to the direction orthogonal to the axial center of the spiral body 1 to move the in-pipe moving device 10 along the pipe axis direction. it can.

具体的には、複数の駆動機構3の夫々は、図4および図5に示すように、螺旋体1を一方向に駆動させる駆動力を螺旋体1に与える駆動機構3は、螺旋体1に固定される駆動機構本体3aと、駆動機構本体3aに対して回転自在な駆動車輪Wと、駆動車輪Wを回転駆動する駆動部3bと、駆動車輪Wを回転可能に保持する保持部材Hと、駆動車輪Wを管内壁P1に付勢する付勢手段Sとを有する。
ここで、駆動機構本体3aは、長手部材2の外側部2bに備えられ、その駆動機構本体3aと保持部材Hとの間に付勢手段Sが設けられる。保持部材Hには、駆動部3bが固定されるとともに、駆動車輪Wが回転可能に支持されている。
Specifically, as shown in FIGS. 4 and 5, each of the plurality of drive mechanisms 3 is fixed to the spiral body 1. The drive mechanism 3 that applies a driving force to the spiral body 1 to drive the spiral body 1 in one direction. Drive mechanism body 3a, drive wheel W that is rotatable with respect to drive mechanism body 3a, drive unit 3b that rotationally drives drive wheel W, holding member H that rotatably holds drive wheel W, and drive wheel W And an urging means S for urging the tube inner wall P1.
Here, the drive mechanism main body 3a is provided on the outer portion 2b of the longitudinal member 2, and a biasing means S is provided between the drive mechanism main body 3a and the holding member H. A driving unit 3b is fixed to the holding member H, and driving wheels W are rotatably supported.

駆動部3bはその内部に図1に示すケーブル4を介して給電されるモータ(図示せず)が設けられている。駆動車輪Wは、断面形状を六角形とする車軸W1とその車軸W1の両端側に備えられる一対の輪体W2を備えている。
また、保持部材Hは、車軸W1の軸方向である左右方向の2箇所に軸受け孔H1を有している。その軸受け孔H1の、輪体W2が設けられる側である一方側から軸カバー6を挿入して、軸受け孔H1の他方側において軸カバー6の軸受け溝部6aに軸カバーピン7を嵌合させることで、軸カバー6が軸受け孔H1に回転自在に取り付けられる。
The drive unit 3b is provided with a motor (not shown) that is supplied with power via the cable 4 shown in FIG. The drive wheel W includes an axle W1 having a hexagonal cross section and a pair of wheels W2 provided on both ends of the axle W1.
In addition, the holding member H has bearing holes H1 at two places in the left-right direction that is the axial direction of the axle W1. Inserting the shaft cover 6 from one side of the bearing hole H1 where the ring body W2 is provided, and fitting the shaft cover pin 7 into the bearing groove 6a of the shaft cover 6 on the other side of the bearing hole H1. Thus, the shaft cover 6 is rotatably attached to the bearing hole H1.

駆動車輪Wの車軸W1は、このように設けられた保持部材Hの左右方向に設けられた2つの軸カバー6および駆動部3bを貫通させて設けられる。この際、車軸W1が駆動部3bの内部に設けられたモータの駆動による駆動力を受けられるように駆動部3b内において構成されている。そして、保持部材Hによって支持された車軸W1の両端部には、車軸W1が輪体W2の車軸孔W2cを貫通させて、さらに、車軸W1の両端部の車軸溝W1aに車軸ピン5を係合させることで、一対の輪体W2が車軸W1に固定されている。ここで、輪体W2の車軸孔W2cは六角形状の孔とされて、六角形の車軸W1がその車軸孔W2cに嵌合して強固に固定されているので、車軸W1の駆動力を確実に輪体W2に伝えることができる。   The axle W1 of the drive wheel W is provided through the two shaft covers 6 and the drive unit 3b provided in the left-right direction of the holding member H provided in this way. At this time, the axle W1 is configured in the drive unit 3b so as to receive a driving force by driving a motor provided in the drive unit 3b. The axle W1 passes through the axle hole W2c of the wheel body W2 at both ends of the axle W1 supported by the holding member H, and the axle pin 5 is engaged with the axle groove W1a at both ends of the axle W1. By doing so, the pair of wheel bodies W2 is fixed to the axle W1. Here, the axle hole W2c of the wheel body W2 is a hexagonal hole, and the hexagonal axle W1 is fitted and firmly fixed to the axle hole W2c, so that the driving force of the axle W1 can be reliably ensured. Can be transmitted to the ring body W2.

このような構成において、車軸W1が駆動部3bの内部に設けられたモータの駆動力を管内壁P1に伝えることで螺旋体1の一方向に駆動力が発生し、管内移動装置10を管軸方向に沿って移動させることができる。また、駆動機構3のモータの回転方向を変えることで、管内移動装置10の管内における前進及び後進を変更できる。なお、モータの回転方向の変更は、ケーブル4に接続されている電源の極性を変更する方法などがある。   In such a configuration, the axle W1 transmits the driving force of the motor provided in the driving portion 3b to the pipe inner wall P1, so that the driving force is generated in one direction of the spiral body 1, and the in-pipe moving device 10 is moved in the pipe axis direction. Can be moved along. Further, by changing the rotation direction of the motor of the drive mechanism 3, the forward movement and the reverse movement of the in-pipe moving device 10 can be changed. The motor rotation direction can be changed by changing the polarity of the power source connected to the cable 4 or the like.

付勢手段Sは、駆動機構本体3aと保持部材Hとの間に、車軸W1の軸方向である左右方向(図5のx方向)及び車軸W1の交差方向である前後方向(図5のy方向)に、それぞれ対を成す状態で設けられた4本の付勢機構S1によって構成されている。ここで、付勢機構S1はバネS2と、そのバネS2の内側を貫通させつつ上端部が保持部材Hに接続され、下端部が駆動機構本体3aに揺動可能に接続された棒状のバネ支持体S3によって構成されている。   The biasing means S is provided between the drive mechanism main body 3a and the holding member H in the left-right direction (x direction in FIG. 5) that is the axial direction of the axle W1 and in the front-rear direction (y in FIG. 5) that intersects the axle W1. Direction) and four biasing mechanisms S1 provided in pairs. Here, the urging mechanism S1 has a spring S2 and a rod-shaped spring support in which the upper end is connected to the holding member H while penetrating the inside of the spring S2, and the lower end is swingably connected to the drive mechanism main body 3a. It is comprised by the body S3.

また、図6(a)に示すように、付勢手段Sは車軸W1を軸横断方向において定位置に位置保持しつつ、一対の輪体W2が駆動機構本体3aと等距離に維持される第1姿勢と、図6(b)に示すように、一対の輪体W2の一方の輪体W2が他方の輪体W2より近接した傾斜姿勢である第2姿勢に姿勢変更自在に構成されている。図6(a)において示した第1姿勢は、例えば、直管状の管内を走行する場合に一対の輪体W2が駆動機構本体3aと等距離に維持される状態であり、図6(b)において示した第2姿勢は、例えば、管内形状が変化する部位において、その管内形状に対応するために、一方の輪体W2が他方の輪体W2より近接した傾斜姿勢となった状態である。本実施形態においては、車軸W1は保持部材Hに支持されているので、保持部材Hが、駆動機構本体3aに対して相対姿勢の変更が自在となる構成とされて、第1姿勢と第2姿勢の姿勢変更を可能としており、管内を移動する状態においては、車軸W1の軸横断方向において車軸W1を駆動機構本体3aに対して定位置に位置保持した状態において、一対の輪体W2が備えられた車軸W1を管内壁P1側に付勢した状態で行なうことができる。   Further, as shown in FIG. 6A, the urging means S holds the axle W1 at a fixed position in the cross-axis direction, and the pair of wheels W2 is maintained at the same distance from the drive mechanism body 3a. As shown in FIG. 6 (b), one posture and a second posture that is an inclined posture in which one wheel body W2 of the pair of wheel bodies W2 is closer to the other wheel body W2 are configured to be freely changeable in posture. . The first posture shown in FIG. 6A is a state in which, for example, when traveling in a straight tubular pipe, the pair of wheel bodies W2 is maintained at an equal distance from the drive mechanism body 3a, and FIG. The second posture shown in FIG. 2 is a state in which, for example, in a region where the shape of the tube changes, one wheel body W2 is in an inclined posture closer to the other wheel body W2 in order to correspond to the tube shape. In the present embodiment, since the axle W1 is supported by the holding member H, the holding member H is configured such that the relative posture can be freely changed with respect to the drive mechanism main body 3a. In a state in which the posture can be changed and moved in the pipe, the pair of wheel bodies W2 are provided in a state where the axle W1 is held at a fixed position with respect to the drive mechanism main body 3a in the transverse direction of the axle W1. This can be performed in a state in which the axle W1 is urged toward the pipe inner wall P1.

図7に示す輪体W2は、車軸W1に平行な第1走行面W2aと、車軸W1に対して傾いた第2走行面W2bとを有している。具体的には、第1走行面W2aは車軸W1に軸心を同じくして固定される円筒形輪体部Dの径方向外周面で構成され、第2走行面W2bにおいても車軸W1に軸心を同じくして固定される半球状輪体部Eの外周面で構成されている。輪体W2は、円筒形輪体部Dの軸方向の両側の端部D1に半球状輪体部Eを接触させて設けつつ、半球状輪体部E同士によって形成される溝部E1aに、円筒形輪体部Dを嵌め込んで固定されて形成される。そして、図6からも判明する様に、円筒形輪体部Dの外径Rd1に対して、半球状輪体部Eの外径Rd2は僅かに小径に設定されている。このように、輪体W2は、車軸W1に平行な第1走行面W2aと、この第1走行面W2aより車軸端側の走行面で、且つ車軸W1の軸端側で閉じた凸状の走行面である第2走行面とを有して構成されている。そして、第1走行面W2aが第2走行面W2bよりも管内壁P1に対する摩擦係数が高くなるように構成されている。例えば、第1走行面W2aはクロロプレンゴム(CRゴム)で形成され、第2走行面W2bはウレタン樹脂などで形成される。   7 has a first traveling surface W2a parallel to the axle W1 and a second traveling surface W2b inclined with respect to the axle W1. Specifically, the first traveling surface W2a is configured by a radially outer peripheral surface of a cylindrical ring body D that is fixed to the axle W1 in the same axis, and the second traveling surface W2b is also centered on the axle W1. Are formed on the outer peripheral surface of the hemispherical ring body E fixed in the same manner. The ring body W2 is provided in the groove E1a formed by the hemispherical ring body parts E while the hemispherical ring body parts E are in contact with the end parts D1 on both sides in the axial direction of the cylindrical ring body part D. The shaped ring body D is fitted and fixed. As can be seen from FIG. 6, the outer diameter Rd2 of the hemispherical ring body E is set to be slightly smaller than the outer diameter Rd1 of the cylindrical ring body D. In this way, the wheel body W2 is a convex traveling that is closed on the first traveling surface W2a parallel to the axle W1 and on the axle end side with respect to the first traveling surface W2a and on the shaft end side of the axle W1. And a second running surface that is a surface. The first running surface W2a is configured to have a higher coefficient of friction with respect to the pipe inner wall P1 than the second running surface W2b. For example, the first traveling surface W2a is formed of chloroprene rubber (CR rubber), and the second traveling surface W2b is formed of urethane resin or the like.

本実施形態では、各駆動機構3によって与えられる駆動力の方向を、管内移動装置10の前後方向である軸Xの方向に直交する方向に対して傾いた方向とされている。つまり、図1および図5に示すように、各駆動機構3の駆動力の方向は、軸Xの方向に対して一様に所定の傾き角θだけ傾いている。これにより、管内移動装置10は管内において一方向に回転しつつ管軸方向に移動する。この傾き角θは適宜設定可能である。但し、傾き角が0°(即ち、軸Xに平行)に近い程、管内移動装置10の管軸方向への移動速度は速くなり、管内を周方向に回転する速度が遅くなる。一方、この傾き角が90°(軸Xに直交)に近い程、管内移動装置10の管軸方向への移動速度は遅くなり、管内を周方向に回転する速度が速くなる。   In the present embodiment, the direction of the driving force applied by each driving mechanism 3 is a direction inclined with respect to a direction orthogonal to the direction of the axis X that is the front-rear direction of the in-pipe moving device 10. That is, as shown in FIGS. 1 and 5, the direction of the driving force of each driving mechanism 3 is uniformly inclined with respect to the direction of the axis X by a predetermined inclination angle θ. Thereby, the in-pipe moving apparatus 10 moves in the pipe axis direction while rotating in one direction in the pipe. This inclination angle θ can be set as appropriate. However, the closer the tilt angle is to 0 ° (that is, parallel to the axis X), the faster the moving speed of the in-pipe moving device 10 in the pipe axis direction and the slower the speed of rotating in the pipe in the circumferential direction. On the other hand, the closer the inclination angle is to 90 ° (perpendicular to the axis X), the slower the moving speed of the in-pipe moving device 10 in the pipe axis direction and the higher the speed of rotating in the pipe in the circumferential direction.

また、図3に示すように、本実施形態では、基準となる管内径の管内に収容された状態で駆動機構3は螺旋体1が1周する間に5個(即ち、72°間隔で)設けられる状態となる。駆動機構3の設置間隔が大きい場合(例えば、螺旋体1が1周する間に2個(即ち、180°間隔で)設けられている場合)には、駆動機構3と駆動機構3との間の螺旋体1が管Pの内面に接触して、管内移動装置10の移動を阻害する可能性がある。そのため、駆動機構3の設置間隔が大きすぎることは好ましくない。尚、本実施形態では駆動機構3の設置間隔が72°である場合を例示したが、90°間隔、60°間隔など、他の間隔で駆動機構3を設けてもよい。   Further, as shown in FIG. 3, in this embodiment, five drive mechanisms 3 (that is, at intervals of 72 °) are provided while the spiral body 1 makes one round while being accommodated in a pipe having a reference pipe inner diameter. It will be in the state to be. When the installation interval of the driving mechanism 3 is large (for example, when two spiral bodies 1 are provided during one round (that is, at intervals of 180 °)), the interval between the driving mechanism 3 and the driving mechanism 3 is There is a possibility that the spiral body 1 comes into contact with the inner surface of the pipe P and hinders the movement of the in-pipe moving device 10. Therefore, it is not preferable that the installation interval of the drive mechanism 3 is too large. In the present embodiment, the case where the installation interval of the drive mechanism 3 is 72 ° is illustrated, but the drive mechanism 3 may be provided at other intervals such as 90 ° interval and 60 ° interval.

次に、図8(a)および図8(b)を参照して、管内移動装置10が管内を移動するときの状態を説明する。図8(a)は、管Pの直管部を管内移動装置10が移動しているときの状態を示す図である。駆動機構3の駆動車輪Wは第1姿勢を維持しつつ、一対の輪体W2の第1走行面W2aが管内壁P1に付勢されて走行している。なお、一対の輪体W2の管内壁P1との接触状態については、断面方向から管内移動装置10の状態を示した図3において示されるように一対の輪体W2の両輪体の第1走行面W2aが管内壁P1に接触しつつ走行していることがわかる。   Next, with reference to FIG. 8A and FIG. 8B, a state when the in-pipe moving apparatus 10 moves in the pipe will be described. FIG. 8A is a diagram showing a state when the in-pipe moving device 10 is moving along the straight pipe portion of the pipe P. FIG. The drive wheels W of the drive mechanism 3 are running with the first running surface W2a of the pair of wheel bodies W2 being urged by the pipe inner wall P1 while maintaining the first posture. In addition, about the contact state with the pipe inner wall P1 of a pair of ring body W2, as shown in FIG. 3 which showed the state of the pipe | tube moving apparatus 10 from a cross-sectional direction, the 1st driving | running surface of both the ring bodies of a pair of ring body W2 It can be seen that W2a is running while in contact with the pipe inner wall P1.

図8(b)は、管Pの曲管部を管内移動装置10が移動しているときの状態である。管内移動装置10は、弾性変形自在の長手部材2で構成された螺旋体1の形状が、管Pの曲管部の状態に対応して受動的に変化している。
そして、管内壁P1の曲率が比較的小さい外側壁面P1aに位置する駆動機構3においては、駆動車輪Wを第2姿勢とすることで、その一対の輪体W2を第1走行面W2aを外側壁面P1aに接触させて走行する。一方で、管内壁P1の曲率が大きい内側壁面P1bに位置する駆動機構3においては、駆動車輪Wを第2姿勢としても、その一対の輪体W2において第1走行面W2aが内側壁面P1bに当接しないため、第2走行面W2bを内側壁面P1bに接触させて走行する。
また、外側壁面P1aを走行する輪体W2の第1走行面W2aは、第2走行面W2bよりも管内壁P1に対する摩擦係数が高いため、この第1走行面W2aによる駆動力の外側壁面P1aへの伝達により管内移動装置10が管内を移動することが可能となる。そして、内側壁面P1bにおける第2走行面W2bと、外側壁面P1aにおける第1走行面W2aの走行との間に走行距離の距離差が発生しても、内側壁面P1bを走行する輪体W2の第2走行面W2bが内側壁面P1b上を滑走することで許容することができる。このように、管内形状が変化する場合でも、スムーズに管内を移動することができる。
FIG. 8B shows a state where the in-pipe moving device 10 is moving along the curved pipe portion of the pipe P. In the in-pipe moving device 10, the shape of the spiral body 1 constituted by the elastically deformable longitudinal member 2 is passively changed corresponding to the state of the curved pipe portion of the pipe P.
And in the drive mechanism 3 located in the outer wall surface P1a where the curvature of the pipe inner wall P1 is comparatively small, the drive wheel W is set to the second posture, so that the pair of wheels W2 is moved from the first running surface W2a to the outer wall surface. Drive in contact with P1a. On the other hand, in the drive mechanism 3 located on the inner wall surface P1b where the curvature of the pipe inner wall P1 is large, even if the drive wheel W is in the second posture, the first traveling surface W2a contacts the inner wall surface P1b in the pair of wheels W2. Since it does not contact, it travels by making 2nd running surface W2b contact inner wall surface P1b.
Further, since the first traveling surface W2a of the wheel body W2 traveling on the outer wall surface P1a has a higher coefficient of friction with respect to the pipe inner wall P1 than the second traveling surface W2b, the driving force by the first traveling surface W2a is directed to the outer wall surface P1a. This enables the in-pipe moving apparatus 10 to move in the pipe. Even if a distance difference in travel distance occurs between the second travel surface W2b on the inner wall surface P1b and the travel of the first travel surface W2a on the outer wall surface P1a, the first of the wheels W2 traveling on the inner wall surface P1b. It can accept | permit because 2 driving | running | working surface W2b slides on inner side wall surface P1b. Thus, even when the shape in the tube changes, the tube can be moved smoothly.

〔別実施形態〕
(A)上記実施形態においては、螺旋体1を構成する長手部材2は、弾性変形自在であれば樹脂製などの金属以外の材料で製造してもよい。更に、長手部材2は板状でなくてもよい。例えば、長手部材2の断面が円形又は楕円形などの他の形状でもよい。
[Another embodiment]
(A) In the above embodiment, the longitudinal member 2 constituting the spiral body 1 may be made of a material other than a metal such as a resin as long as it is elastically deformable. Furthermore, the longitudinal member 2 may not be plate-shaped. For example, the cross-section of the longitudinal member 2 may be another shape such as a circle or an ellipse.

(B)上記実施形態においては、管内移動装置本体は弾性変形自在の長手部材2が、所定の軸Xの方向に沿って螺旋状に形成した螺旋体1としたが、これに限らず、断面が円形又は楕円形など形状で螺旋状に形成しない弾性変形自在な部材を管内移動装置本体としてもよい。 (B) In the above-described embodiment, the main body of the in-pipe moving device is the spiral body 1 in which the elastically deformable longitudinal member 2 is spirally formed along the direction of the predetermined axis X. An elastically deformable member that does not form a spiral shape such as a circle or an ellipse may be used as the in-pipe moving device body.

(C)上記実施形態においては、駆動機構3において一対の輪体を設けたが、これに限らず二対以上の輪体を設けてもかまわない。 (C) In the above embodiment, the drive mechanism 3 is provided with a pair of ring bodies, but the present invention is not limited to this, and two or more pairs of ring bodies may be provided.

(D)上記実施形態においては、長手部材2に駆動車輪Wを有する駆動機構3のみを設けたが、これに限らず、長手部材2に駆動力を有さない従動輪を設けてもよい。 (D) In the above-described embodiment, only the driving mechanism 3 having the driving wheel W is provided on the longitudinal member 2, but the present invention is not limited thereto, and a driven wheel having no driving force may be provided on the longitudinal member 2.

(E)上記実施形態においては、輪体W2は、円筒形輪体部Dの軸方向の両側の端部D1に半球状輪体部Eを接触させて設けつつ、半球状輪体部E同士によって形成される溝部E1aに、円筒形輪体部Dを嵌め込んで固定されて形成したが、これに限らず、図9に示すように、円筒形輪体部Dの内周面に凸部D2を設け、一方、半球状輪体部E1に形成される溝部E1aにおいて、円筒形輪体部Dの内周面の凸部D2と嵌合可能な凹部を形成して、それらを嵌合させつつ円筒形輪体部Dを固定して輪体W2を形成してもよい。 (E) In the above-described embodiment, the ring body W2 is provided so that the hemispherical ring body parts E are in contact with the end parts D1 on both sides in the axial direction of the cylindrical ring body part D. Is formed by fitting and fixing the cylindrical ring body D in the groove E1a formed by the above, but not limited to this, as shown in FIG. 9, a convex portion is formed on the inner peripheral surface of the cylindrical ring body D. D2 is provided, and on the other hand, in the groove E1a formed in the hemispherical ring body E1, a recess that can be fitted with the convex part D2 on the inner peripheral surface of the cylindrical ring body D is formed, and these are fitted. Alternatively, the ring body W2 may be formed by fixing the cylindrical ring body portion D.

以上説明したように、配管の内部形状が変化してもスムーズに移動可能な管内移動装置を提供することができる。   As described above, it is possible to provide an in-pipe moving apparatus that can move smoothly even if the internal shape of the pipe changes.

1 管内移動装置本体(螺旋体)
2 長手部材
3 駆動機構
3a 駆動機構本体
3b 駆動部
10 管内移動装置
D 円筒形輪体部
D1 軸方向端部
E 半球状輪体部
H 保持部材
S 付勢手段
S1 付勢機構
W 駆動車輪
W1 車軸
W2 輪体
W2a 第1走行面
W2b 第2走行面
x 左右方向
y 交差方向
1 Pipe movement device body (helical)
2 Longitudinal member 3 Drive mechanism 3a Drive mechanism body 3b Drive unit 10 In-pipe moving device D Cylindrical ring body D1 Axial end E Hemispherical ring body H Holding member S Energizing means S1 Energizing mechanism W Driving wheel W1 Axle W2 Wheel body W2a First traveling surface W2b Second traveling surface x Left-right direction y Crossing direction

Claims (8)

管内を移動可能な管内移動装置であって、
管内移動装置本体と前記管内移動装置本体を一方向に駆動させる駆動力を与える複数の駆動機構とを備え、
前記駆動機構は、前記管内移動装置本体に固定される駆動機構本体と、前記駆動機構本体に対して回転自在な駆動車輪と、前記駆動車輪を回転駆動する駆動部と、前記駆動車輪を管内壁に付勢する付勢手段とを備え、
前記駆動車輪は、車軸と当該車軸の両端側に備えられる一対の輪体とを備え、
前記輪体は、前記車軸に平行な第1走行面と、前記第1走行面より車軸端側の走行面で、且つ前記車軸端側で閉じた凸状の走行面である第2走行面とを有し、
前記付勢手段は、前記一対の輪体が前記駆動機構本体と等距離に維持される第1姿勢と、前記一対の輪体に関して、一方の輪体が他方の輪体より近接した傾斜姿勢である第2姿勢とに姿勢変更自在に構成されている管内移動装置。
An in-pipe moving device that can move in a pipe,
An in-pipe moving apparatus main body and a plurality of drive mechanisms for providing a driving force for driving the in-pipe moving apparatus main body in one direction,
The drive mechanism includes a drive mechanism main body fixed to the in-pipe moving device main body, a drive wheel rotatable with respect to the drive mechanism main body, a drive unit that rotationally drives the drive wheel, and an inner wall of the drive wheel. And a biasing means for biasing
The drive wheel includes an axle and a pair of wheels provided on both ends of the axle,
The wheel includes a first traveling surface parallel to the axle, and a second traveling surface which is a traveling surface closer to the axle end than the first traveling surface and is a convex traveling surface closed on the axle end side. Have
The biasing means includes a first posture in which the pair of ring bodies is maintained at an equal distance from the drive mechanism main body, and an inclined posture in which one ring body is closer to the other ring body with respect to the pair of ring bodies. An in-pipe moving apparatus configured to be freely changeable in a certain second posture.
前記第1走行面が前記車軸に軸心を同じくして固定される円筒形輪体部の径方向外周面であり、
前記第2走行面が前記車軸に固定されるとともに、その車軸に中心を備えた半球状輪体部の外周面であり、
前記円筒形輪体部の軸方向端部に、前記半球状輪体部が設けられている請求項1記載の管内移動装置。
The first traveling surface is a radially outer peripheral surface of a cylindrical ring body portion fixed to the axle with the same axial center;
The second traveling surface is fixed to the axle, and is an outer circumferential surface of a hemispherical ring body having a center on the axle,
The in-pipe moving device according to claim 1, wherein the hemispherical ring body portion is provided at an axial end of the cylindrical ring body portion.
前記付勢手段は、前記車軸の軸横断方向において前記車軸を前記駆動機構本体に対して定位置に位置保持するとともに、
当該定位置に位置保持する定位置保持状態において、前記車軸を前記第1姿勢と前記第2姿勢との間で姿勢変更自在に、前記管内壁側に付勢する請求項1又は2記載の管内移動装置。
The biasing means holds the axle in a fixed position with respect to the drive mechanism main body in a transverse direction of the axle.
3. The inside of a pipe according to claim 1, wherein the axle is biased toward the inner wall of the pipe so that the attitude of the axle can be changed between the first attitude and the second attitude in a fixed position holding state in which the fixed position is held. Mobile equipment.
前記駆動車輪を回転可能に保持する保持部材を、前記駆動機構本体に対して相対姿勢変更自在に備え、
前記駆動機構本体と前記保持部材との間に、前記車軸の軸方向である左右方向及び前記車軸の交差方向である前後方向に、それぞれ対を成す付勢機構を設けた請求項3記載の管内移動装置。
A holding member that rotatably holds the drive wheel is provided so as to be capable of changing a relative posture with respect to the drive mechanism body,
The in-pipe according to claim 3, wherein a biasing mechanism is provided between the drive mechanism main body and the holding member so as to form a pair in a lateral direction that is an axial direction of the axle and a longitudinal direction that is a crossing direction of the axle. Mobile equipment.
前記駆動車輪の走行面において、前記第1走行面が前記第2走行面よりも前記管内壁に対する摩擦係数が高くなるように構成されている請求項1〜4の何れか1項記載の管内移動装置。   The in-pipe movement according to any one of claims 1 to 4, wherein a friction coefficient with respect to the inner wall of the pipe is higher in the travel surface of the drive wheel than in the second travel surface. apparatus. 前記駆動機構によって与えられる前記駆動力の方向を前記管内移動装置本体の前後方向に対して傾いた方向とする請求項1〜5の何れか一項に記載の管内移動装置。   The in-pipe movement apparatus according to any one of claims 1 to 5, wherein a direction of the driving force applied by the driving mechanism is a direction inclined with respect to a front-rear direction of the in-pipe movement apparatus main body. 前記管内移動装置本体は、弾性変形自在な長手部材が前記管内移動装置本体の前後方向に沿って螺旋状に形成される螺旋体にて構成されている請求項1〜6の何れか1項記載の管内移動装置。   The said in-pipe movement apparatus main body is comprised by the spiral body in which the elastically deformable longitudinal member is helically formed along the front-back direction of the said in-pipe movement apparatus main body. In-pipe moving device. 前記複数の駆動機構は、前記長手部材の長手方向に一定間隔を隔てて前記長手部材に備えられている請求項7に記載の管内移動装置。   The in-pipe movement apparatus according to claim 7, wherein the plurality of driving mechanisms are provided in the longitudinal member at a predetermined interval in a longitudinal direction of the longitudinal member.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014193676A (en) * 2013-03-28 2014-10-09 Osaka Gas Co Ltd In-pipe travel truck system equipped with guide truck

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JPS58214845A (en) * 1982-06-09 1983-12-14 Tokyo Denshi Kogyo Kk Self-propelled trolley for inspecting interior of pipe
JPS62170371U (en) * 1986-04-18 1987-10-29
JPH07291125A (en) * 1994-04-25 1995-11-07 Kansei Kogyo Kk In-pipe self-traveling device
JP2000052282A (en) * 1998-08-10 2000-02-22 Agriculture Forestry & Fisheries Technical Information Society Robot travelling in t-shaped branch pipe and its directional control method
JP2006205790A (en) * 2005-01-25 2006-08-10 Kitakyushu Foundation For The Advancement Of Industry Science & Technology In-tube traveling device, and piping inspection device
JP2011016467A (en) * 2009-07-09 2011-01-27 Osaka Gas Co Ltd In-pipe moving device

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Publication number Priority date Publication date Assignee Title
JPS58214845A (en) * 1982-06-09 1983-12-14 Tokyo Denshi Kogyo Kk Self-propelled trolley for inspecting interior of pipe
JPS62170371U (en) * 1986-04-18 1987-10-29
JPH07291125A (en) * 1994-04-25 1995-11-07 Kansei Kogyo Kk In-pipe self-traveling device
JP2000052282A (en) * 1998-08-10 2000-02-22 Agriculture Forestry & Fisheries Technical Information Society Robot travelling in t-shaped branch pipe and its directional control method
JP2006205790A (en) * 2005-01-25 2006-08-10 Kitakyushu Foundation For The Advancement Of Industry Science & Technology In-tube traveling device, and piping inspection device
JP2011016467A (en) * 2009-07-09 2011-01-27 Osaka Gas Co Ltd In-pipe moving device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014193676A (en) * 2013-03-28 2014-10-09 Osaka Gas Co Ltd In-pipe travel truck system equipped with guide truck

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