JP2012171985A - Copolyester and biaxially oriented film - Google Patents

Copolyester and biaxially oriented film Download PDF

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JP2012171985A
JP2012171985A JP2011032388A JP2011032388A JP2012171985A JP 2012171985 A JP2012171985 A JP 2012171985A JP 2011032388 A JP2011032388 A JP 2011032388A JP 2011032388 A JP2011032388 A JP 2011032388A JP 2012171985 A JP2012171985 A JP 2012171985A
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copolyester
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biaxially oriented
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cyclohexanedimethylene
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JP5763362B2 (en
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Hiromichi Ito
寛道 伊東
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Teijin Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a copolyester that has crystallinity and excellent melt heat stability and includes 1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate as a main repeating unit, and a biaxially oriented film using the copolyester.SOLUTION: The copolyester is poly(1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate) obtained by copolymerizing a terephthalic acid component, has a melting point in the range of 270-300°C, and contains a reaction product (A) of a specific phosphonic acid and a metal compound. The biaxially oriented film uses the copolyester.

Description

本発明はテレフタル酸成分を共重合したポリ−1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートとそれを用いたフィルムに関する。   The present invention relates to poly-1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate copolymerized with a terephthalic acid component and a film using the same.

ポリ1,4−シクロヘキサンジメチレン−1,4−テレフタレートは機械的性質、電気的性質、その他物理的・化学的性質、特に耐熱性に優れ、かつ加工性が良好であるために、エンジニアリングプラスチックとして様々な用途に用いられている。特に耐熱性に優れることから、半田耐熱性を要求されるフィルムの用途に使用されてきたものの、溶融熱安定性が不十分であった。そこで、ポリ1,4−シクロヘキサンジメチレン−1,4−テレフタレートについて、これまで、重合触媒を組み合わせて使用する手法(特許文献1:特開2002−338674)や、重合触媒を追添加して重合速度を向上させる手法(特許文献2:特開2000−178349)、特定のグリコール成分を共重合させる手法(特許文献3:特開平4−261423)が検討されてきた。しかしながら、これらの方法でも、十分な溶融熱安定性を具備させることは困難であった。   Poly 1,4-cyclohexanedimethylene-1,4-terephthalate is an engineering plastic because it has excellent mechanical properties, electrical properties, other physical and chemical properties, especially heat resistance, and good processability. It is used for various purposes. In particular, since it has excellent heat resistance, it has been used for film applications that require solder heat resistance, but its melt heat stability is insufficient. Therefore, with respect to poly 1,4-cyclohexanedimethylene-1,4-terephthalate, a method of using a combination of polymerization catalysts (Patent Document 1: Japanese Patent Laid-Open No. 2002-338664) or polymerization by adding a polymerization catalyst until now. A technique for improving the speed (Patent Document 2: Japanese Patent Laid-Open No. 2000-178349) and a technique for copolymerizing a specific glycol component (Patent Document 3: Japanese Patent Laid-Open No. 4-261423) have been studied. However, even with these methods, it has been difficult to provide sufficient melting heat stability.

ところで、テレフタル酸の代わりに、2,6−ナフタレンジカルボン酸を用いた、ポリ1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートが特許文献4(特開平1−201325号公報)で提案されている。しかしながら、ここで具体的に提案されているポリ1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートは、融点が320℃以上と高温であるため、重合および成形加工できる設備が限られ、さらにそれらを製膜しようとすると、非常に高温での溶融混練を伴うことから、やはり溶融熱安定性の乏しいものしか得られなかった。   By the way, poly 1,4-cyclohexane dimethylene-2,6-naphthalene dicarboxylate using 2,6-naphthalenedicarboxylic acid instead of terephthalic acid is disclosed in Patent Document 4 (Japanese Patent Laid-Open No. Hei 1-2201325). Proposed. However, the poly 1,4-cyclohexanedimethylene-2,6-naphthalene dicarboxylate specifically proposed here has a high melting point of 320 ° C. or higher, so that facilities for polymerization and molding are limited. Further, when they were tried to form a film, only those having poor melt heat stability were obtained because they involved melt kneading at a very high temperature.

また、1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートは、重合工程で突沸しやすい傾向があり、重合時に消泡剤の添加が必要になるだけでなく、重合釜に対して仕込量を減らす必要があるため生産性を低下させるという問題もあった。また反応性が高いためか溶融熱安定性も悪い傾向にあり、成形品の機械強度を低下させる傾向もみられた。   In addition, 1,4-cyclohexanedimethylene-2,6-naphthalene dicarboxylate tends to bump easily in the polymerization process, and not only requires the addition of an antifoaming agent during polymerization, There is also a problem of lowering productivity because it is necessary to reduce the amount charged. In addition, because of high reactivity, the melt heat stability also tends to be poor, and the mechanical strength of the molded product tends to decrease.

特開2002−338674号公報JP 2002-338664 A 特開2000−178349号公報JP 2000-178349 A 特開平4−261423号公報JP-A-4-261423 特開平1−201325号公報JP-A-1-201325

本発明の目的は、結晶性を有し、かつ溶融熱安定性に優れた1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートを主たる繰り返し単位とする共重合ポリエステルおよびそれを用いた二軸配向フィルムを提供することにある。   An object of the present invention is to use a copolyester having 1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate as a main repeating unit, which has crystallinity and is excellent in melt heat stability, and the same. It is to provide a biaxially oriented film.

そこで、本発明者は上記課題を解決しようと、1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートの共重合を研究したところ、酸成分としてテレフタル酸を少量共重合させつつ、融点を特定の範囲とすることにより、1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートより優れた溶融熱安定性維持しつつ、重合時の突沸を抑制できることを見出した。一方、酸成分の共重合によりポリマーの結晶性が大幅に低下してしまうため、結果としてフィルムへの製膜が困難となることが判明した。そこで、さらに研究を進めたところ、特定の反応物を添加することにより、結晶性を維持できることがわかり、ポリマーの結晶性、耐熱性、溶融熱安定性、さらに重合時の工程安定性も備えた共重合ポリエステルが得られることを見出し、本発明に到達した。   Accordingly, the present inventor has studied the copolymerization of 1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate in an attempt to solve the above-mentioned problems. It was found that by making the content in a specific range, bumping at the time of polymerization can be suppressed while maintaining the heat stability of melting superior to 1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate. On the other hand, since the crystallinity of the polymer is greatly reduced by copolymerization of the acid component, it has been found that film formation becomes difficult as a result. As a result of further research, it was found that the crystallinity can be maintained by adding specific reactants, and the polymer crystallinity, heat resistance, heat stability of melting, and process stability during polymerization were also provided. The inventors have found that a copolyester can be obtained and have reached the present invention.

かくして、本発明によれば、以下の(イ)〜(ホ)を満たす共重合ポリエステルおよびそれよりなる以下の(ヘ)の二軸配向フィルムが提供される。
(イ)テレフタル酸成分を共重合したポリ−1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートであって、融点が270〜300℃の範囲にあり、かつ下記式(A)で表されるリン化合物と金属化合物との反応物(A)を含有する共重合ポリエステル。

Figure 2012171985
(上記式中のRは、炭素数1〜12個の炭化水素基であるアルキル基、アリール基またはベンジル基を表し、R、Rは、それぞれ独立に水素原子または炭素数の1〜12個の炭化水素基であるアルキル基、アリール基またはベンジル基を表す。)
(ロ)テレフタル酸成分の共重合量が、全酸成分のモル数を基準として、5〜25モル%の範囲にある上記(イ)記載の共重合ポリエステル。
(ハ)金属化合物が、マンガン、亜鉛、マグネシウムおよびカルシウムからなる群より選ばれる少なくとも1種の金属化合物である上記(イ)記載の共重合ポリエステル。
(ニ)リン化合物がフェニルホスホン酸である上記(イ)または(ロ)記載の共重合ポリエステル。
(ホ)共重合ポリエステルの重量を基準としたとき、上記反応物(A)に由来する金属元素量とリン元素量とが、それぞれ50〜150ppmと25〜100ppmの範囲である上記(イ)または(ロ)記載の共重合ポリエステル。
(ヘ)上記(イ)、(ロ)または(ハ)記載の共重合ポリエステルからなる二軸配向フィルム。 Thus, according to the present invention, a copolyester satisfying the following (a) to (e) and a biaxially oriented film of the following (f) comprising the same are provided.
(A) Poly-1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate copolymerized with a terephthalic acid component, the melting point being in the range of 270 to 300 ° C., and the following formula (A) Copolyester containing the reaction product (A) of the phosphorus compound and metal compound which are represented.
Figure 2012171985
(R 6 in the above formula represents an alkyl group, aryl group or benzyl group which is a hydrocarbon group having 1 to 12 carbon atoms, and R 7 and R 8 are each independently a hydrogen atom or 1 to 1 carbon atoms. Represents an alkyl group, aryl group or benzyl group which is 12 hydrocarbon groups.)
(B) The copolymerized polyester according to (a) above, wherein the copolymerization amount of the terephthalic acid component is in the range of 5 to 25 mol% based on the number of moles of all acid components.
(C) The copolyester according to (a) above, wherein the metal compound is at least one metal compound selected from the group consisting of manganese, zinc, magnesium and calcium.
(D) The copolyester according to (a) or (b) above, wherein the phosphorus compound is phenylphosphonic acid.
(E) When based on the weight of the copolyester, the amount of the metal element and the amount of phosphorus element derived from the reaction product (A) are in the range of 50 to 150 ppm and 25 to 100 ppm, respectively, (B) Copolyester as described.
(F) A biaxially oriented film comprising the copolymerized polyester described in (a), (b) or (c) above.

本発明によれば、1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートを重合する際の突沸を抑制でき、結晶性を維持して高い溶融熱安定性を有する共重合ポリステルとそのフィルムが提供される。本発明によれば生産性良く、優れた半田耐熱性などを有する二軸配向フィルムを効率的に製造できる。   ADVANTAGE OF THE INVENTION According to this invention, the copolyester which can suppress bumping at the time of superposing | polymerizing 1, 4- cyclohexane dimethylene-2, 6- naphthalene dicarboxylate, maintains crystallinity, and has high melt heat stability, and its A film is provided. According to the present invention, it is possible to efficiently produce a biaxially oriented film having good productivity and excellent solder heat resistance.

本発明の共重合ポリエステルは、テレフタル酸を共重合したポリ−1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートであり、融点の範囲が270〜300℃の範囲にあり、かつ上記式(A)で表されるリン化合物と金属化合物との反応物(A)を含有させることを特徴とする。   The copolymerized polyester of the present invention is poly-1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate copolymerized with terephthalic acid, has a melting point in the range of 270 to 300 ° C., and the above A reaction product (A) of a phosphorus compound represented by the formula (A) and a metal compound is contained.

好ましい共重合ポリエステルの融点の下限は、275℃以上、さらに280℃以上であり、他方上限は295℃以下、さらに290℃以下である。融点が下限を下回る場合、半田耐熱性を要求されるフィルムの用途としては耐熱性が乏しくなり、他方融点が上限を超える場合、重合や成形加工する設備に関する制約が大きくなってしまう。   The lower limit of the melting point of the preferred copolyester is 275 ° C. or higher, more preferably 280 ° C. or higher, while the upper limit is 295 ° C. or lower, further 290 ° C. or lower. When the melting point is below the lower limit, the film is required to have soldering heat resistance, and the heat resistance is poor. On the other hand, when the melting point exceeds the upper limit, restrictions on the equipment for polymerization and molding are increased.

本発明では、ポリ−1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートに対する共重合成分はテレフタル酸である。エチレングリコールなどでは突沸の抑制などで十分な効果が発現されない。テレフタル酸成分の共重合量は、全酸成分のモル数を基準として、5〜25mol%の範囲、好ましくは7〜22mol%、より好ましくは10〜20mol%の範囲である。なお、本発明における全酸成分とは、ポリエステルを形成する2,6−ナフタレンジカルボン酸やテレフタル酸などの酸成分の合計モル数を意味する。この共重合量が下限未満の場合には、ポリマーの重合反応時に突沸しやすくなり、仕込量を下げる必要があるため、重合工程が不安定になるだけでなく、生産性が低下してしまう。逆に上限を超える場合には、融点が低下してしまい、フィルムの半田耐熱性などの特性が損なわれてしまう。もちろん、本発明の共重合ポリエステルは、本発明の効果を損なわない範囲で、イソフタル酸成分やエチレングリコール成分など、それ自体公知の共重合成分を共重合していてもよい。   In the present invention, the copolymerization component for poly-1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate is terephthalic acid. Ethylene glycol or the like does not exhibit a sufficient effect in suppressing bumping. The copolymerization amount of the terephthalic acid component is in the range of 5 to 25 mol%, preferably 7 to 22 mol%, more preferably 10 to 20 mol%, based on the number of moles of all acid components. In addition, the total acid component in the present invention means the total number of moles of acid components such as 2,6-naphthalenedicarboxylic acid and terephthalic acid forming the polyester. When this copolymerization amount is less than the lower limit, it becomes easy to bump at the time of the polymerization reaction of the polymer, and it is necessary to reduce the charged amount, so that not only the polymerization process becomes unstable but also the productivity decreases. On the other hand, when the upper limit is exceeded, the melting point is lowered, and the properties such as solder heat resistance of the film are impaired. Of course, the copolymer polyester of the present invention may be copolymerized with a copolymer component known per se, such as an isophthalic acid component and an ethylene glycol component, as long as the effects of the present invention are not impaired.

本発明の共重合ポリエステルは、前述のとおり特定の反応物(A)を含有し、この反応物Aはポリマー中にてサブミクロンオーダーの粒子を形成して、ポリマーの結晶化を促進させる働きがあると考えられる。そのため、上記の反応物(A)が存在しないと、共重合ポリエステルは非晶化してしまう傾向がみられる。   The copolymerized polyester of the present invention contains a specific reactant (A) as described above, and this reactant A functions to promote crystallization of the polymer by forming submicron-order particles in the polymer. It is believed that there is. Therefore, if the above-mentioned reactant (A) is not present, the copolyester tends to be amorphous.

本発明における反応物(A)は、前述のとおり、金属化物と前記式(A)で示されるリン化合物との反応物である。使用する金属化合物は特に限定されず、マンガン化合物、亜鉛化合物、マグネシウム化合物、カルシウム化合物、コバルト化合物、セリウム化合物が挙げられ、この中でもマンガン化合物、亜鉛化合物、マグネシウム化合物、カルシウム化合物などが好ましい。またこれらの金属化合物は、特に水酸化物、酢酸塩、炭酸塩であることが好ましい。これらのなかでも、マンガンまたは亜鉛の酢酸塩が最も好ましい。これらの金属化合物と下記のリン化合物との反応物が、共重合ポリエステルの結晶性を向上させ、二軸配向フィルムの製膜を容易にするものと推測される。   As described above, the reaction product (A) in the present invention is a reaction product of a metallized product and a phosphorus compound represented by the formula (A). The metal compound to be used is not particularly limited, and examples thereof include manganese compounds, zinc compounds, magnesium compounds, calcium compounds, cobalt compounds, and cerium compounds. Among these, manganese compounds, zinc compounds, magnesium compounds, calcium compounds, and the like are preferable. These metal compounds are particularly preferably hydroxides, acetates and carbonates. Among these, manganese or zinc acetate is most preferable. It is estimated that the reaction product of these metal compounds and the following phosphorus compounds improves the crystallinity of the copolymerized polyester and facilitates the formation of a biaxially oriented film.

次に反応物(A)を形成するために使用するリン化合物としては、前記式(A)で示されるものであり、例えばフェニルホスホン酸、フェニルホスホン酸メチル、フェニルホスホン酸ジメチル、フェニルホスホン酸エチル、フェニルホスホン酸ジエチル、(2−ヒドロキシエチル)フェニルホスホネート、ビス(2−ヒドロキシエチル)フェニルホスホネート、ベンジルホスホン酸、ベンジルホスホン酸メチル、ベンジルホスホン酸ジメチル、ベンジルホスホン酸エチル、ベンジルホスホン酸ジエチル、1−ナフチルホスホン酸、1−ナフチルホスホン酸メチル、1−ナフチルホスホン酸ジメチル、1−ナフチルホスホン酸エチル、2−ナフチルホスホン酸、2−ナフチルホスホン酸メチル、2−ナフチルホスホン酸エチル、2−ナフチルホスホン酸ジエチル、1−ナフチルホスホン酸ジエチル、4−ヒドロキシベンジルホスホン酸、4−ヒドロキシベンジルホスホン酸メチル、4−ヒドロキシベンジルホスホン酸ジメチル、4−ヒドロキシベンジルホスホン酸エチル、4−ヒドロキシベンジルホスホン酸ジエチル、4−ビフェニルホスホン酸、4−ビフェニルホスホン酸メチル、4−ビフェニルホスホン酸ジメチル、4−メチルベンジルホスホン酸ジメチル、4−ビフェニルホスホン酸エチル、4−メチルベンジルホスホン酸ジエチルなどを挙げることができる。これらのなかでも、特にフェニルホスホン酸が好ましい。   Next, the phosphorus compound used to form the reactant (A) is the one represented by the above formula (A), such as phenylphosphonic acid, methyl phenylphosphonate, dimethyl phenylphosphonate, ethyl phenylphosphonate. , Diethyl phenylphosphonate, (2-hydroxyethyl) phenylphosphonate, bis (2-hydroxyethyl) phenylphosphonate, benzylphosphonic acid, methyl benzylphosphonate, dimethyl benzylphosphonate, ethyl benzylphosphonate, diethyl benzylphosphonate, -Naphthylphosphonic acid, 1-naphthylphosphonic acid methyl, 1-naphthylphosphonic acid dimethyl, 1-naphthylphosphonic acid ethyl, 2-naphthylphosphonic acid, 2-naphthylphosphonic acid methyl, 2-naphthylphosphonic acid ethyl, 2-naphthylphosphonic acid Diethyl fonate, diethyl 1-naphthylphosphonate, 4-hydroxybenzylphosphonic acid, methyl 4-hydroxybenzylphosphonate, dimethyl 4-hydroxybenzylphosphonate, ethyl 4-hydroxybenzylphosphonate, diethyl 4-hydroxybenzylphosphonate, Examples include 4-biphenylphosphonic acid, methyl 4-biphenylphosphonate, dimethyl 4-biphenylphosphonate, dimethyl 4-methylbenzylphosphonate, ethyl 4-biphenylphosphonate, diethyl 4-methylbenzylphosphonate. Of these, phenylphosphonic acid is particularly preferable.

また、本発明における反応物(A)は、上記金属化合物とリン化合物とは予め反応させてから共重合ポリエステルに添加してもよく、共重合ポリエステルの重合反応中に反応させても良い。なお、あらかじめ反応させておく場合には、例えば金属化合物とリン化合物とを、それぞれの金属元素とリン元素のモル比で、1:1〜1:2で、エチレングリコール中、100〜190℃の温度に加熱することにより容易に得られる。なお、金属化合物と未反応のリン化合物は、ポリエステルの重縮合反応時に飛散してしまうため、金属元素量とリン元素量のモル比は、後述の金属元素量とリン元素量となるように、調整すればよい。   In addition, the reactant (A) in the present invention may be added to the copolyester after reacting the metal compound and the phosphorus compound in advance, or may be reacted during the polymerization reaction of the copolyester. In the case of reacting in advance, for example, a metal compound and a phosphorus compound are used at a molar ratio of each metal element and phosphorus element of 1: 1 to 1: 2, and 100 to 190 ° C. in ethylene glycol. It is easily obtained by heating to temperature. In addition, since the metal compound and the unreacted phosphorus compound are scattered during the polycondensation reaction of the polyester, the molar ratio of the amount of metal element and the amount of phosphorus element is the amount of metal element and the amount of phosphorus element described later. Adjust it.

本発明において、反応物(A)に由来する金属元素量とリン元素量とは、共重合ポリエステルの質量を基準として、それぞれ50〜150ppmの範囲と25〜100ppmの範囲にあることが好ましく、さらに60〜135ppmと30〜80ppmの範囲にあることが好ましく、特65〜110ppmと35〜70ppmの範囲にあることが好ましい。これらの金属元素量やリン元素量が下限未満の場合には、結晶性が失われてしまうため、本発明の共重合ポリエステルを用いた二軸配向フィルムの作製が困難となる。他方、含有量が上限を超える場合には、金属化合物が多量に含まれる影響で共重合ポリエステルの溶融熱安定性が低下したり、成形加工に伴う分子鎖の切断等により、得られるフィルムの物性が損なわれる。   In the present invention, the metal element amount and phosphorus element amount derived from the reaction product (A) are preferably in the range of 50 to 150 ppm and in the range of 25 to 100 ppm, respectively, based on the mass of the copolyester. It is preferably in the range of 60 to 135 ppm and 30 to 80 ppm, more preferably in the range of 65 to 110 ppm and 35 to 70 ppm. When these metal element amounts and phosphorus element amounts are less than the lower limit, the crystallinity is lost, making it difficult to produce a biaxially oriented film using the copolymerized polyester of the present invention. On the other hand, if the content exceeds the upper limit, the physical properties of the resulting film may be reduced due to a decrease in the melt heat stability of the copolyester due to the presence of a large amount of the metal compound, or by the cleavage of the molecular chain accompanying the molding process. Is damaged.

本発明の共重合ポリエステルには、例えばフィルムに製膜する際の走行性や巻取り性などの観点から、それ自体公知の滑剤、例えば不活性粒子を添加して組成物としてもよい。また、本発明の効果を阻害しない範囲で、他の熱可塑性ポリマー、紫外線吸収剤等の安定剤、酸化防止剤、可塑剤、難燃剤、離型剤、顔料、核剤、充填剤あるいはガラス繊維、炭素繊維、層状ケイ酸塩などを必要に応じて配合して組成物としてもよい。なお他の熱可塑性ポリマーとしては、液晶性樹脂、脂肪族ポリエステル系樹脂、ポリアミド系樹脂、ポリカーボネート、ABS樹脂、ポリメチルメタクリレート、ポリアミド系エラストマー、ポリエステル系エラストマー、ポリエーテルイミド、ポリイミドなどが挙げられる。特にブレンドする樹脂として、ポリエーテルイミドや液晶性樹脂などは、得られるフィルムの耐熱性などをより向上させやすいことから好ましい。   The copolyester of the present invention may be made into a composition by adding a lubricant known per se, for example, inert particles, from the viewpoint of running property and winding property when forming into a film. In addition, other thermoplastic polymers, stabilizers such as UV absorbers, antioxidants, plasticizers, flame retardants, mold release agents, pigments, nucleating agents, fillers or glass fibers, as long as the effects of the present invention are not impaired. Carbon fiber, layered silicate, etc. may be blended as necessary to form a composition. Other thermoplastic polymers include liquid crystalline resins, aliphatic polyester resins, polyamide resins, polycarbonates, ABS resins, polymethyl methacrylate, polyamide elastomers, polyester elastomers, polyether imides, polyimides, and the like. In particular, as a resin to be blended, polyetherimide, liquid crystal resin, and the like are preferable because the heat resistance and the like of the obtained film are easily improved.

本発明の二軸配向フィルムは、前述の共重合ポリエステルを製膜方向と幅方向とに延伸したものである。積層構造は特に制限されず、単層フィルムでも、2層以上の積層フィルムでもよい。また、積層フィルムの場合は、少なくとも1層が本発明の二軸配向フィルムであればよい。また、本発明の二軸配向フィルムは、前述のきょポリエステル樹脂からなり、本発明の効果を阻害しない範囲で、それ自体公知の樹脂や機能剤などを含有していてもよい。   The biaxially oriented film of the present invention is obtained by stretching the above-described copolymer polyester in the film forming direction and the width direction. The laminated structure is not particularly limited, and may be a single layer film or a laminated film having two or more layers. In the case of a laminated film, at least one layer may be the biaxially oriented film of the present invention. In addition, the biaxially oriented film of the present invention is made of the above-mentioned polyester resin, and may contain a known resin or a functional agent as long as the effects of the present invention are not impaired.

以下、本発明の二軸配向フィルムの好ましい態様について説明する。
本発明の二軸配向フィルムは、共重合ポリエステルのペレットと、必要があれば他の樹脂のペレットを所定の割合で混合してから、乾燥し、例えば溶融温度260℃〜310℃で押出機よりTダイを経てフィルム状に押出し、冷却ドラム上に流延し冷却固化させて未延伸フィルムを作成する。この未延伸フィルムを縦方向に60〜150℃の温度で3〜8倍の倍率で延伸し、次いで横方向に70〜180℃の温度で3〜7倍の倍率で延伸して二軸配向ポリエステルフィルムを得ることができる。なお、必要に応じて縦方向および/または横方向の延伸を2段階以上に分割実施してもよい(縦多段延伸、縦−横−縦の3段延伸、縦−横−縦−横の4段延伸等)。また同時二軸延伸にて実施してもよい。二軸配向フィルムを製造する際の全延伸倍率は、面積延伸倍率として10〜35倍、更には12〜30倍が好ましい。また二軸配向フィルムは二軸延伸後、更に140〜265℃の温度で熱固定することが好ましく、特に180〜230℃で熱固定するのが好ましい。熱固定時間は1〜60秒が好ましい。
Hereinafter, preferred embodiments of the biaxially oriented film of the present invention will be described.
The biaxially oriented film of the present invention is obtained by mixing copolymer polyester pellets with other resin pellets at a predetermined ratio if necessary, and then drying, for example, from an extruder at a melting temperature of 260 ° C to 310 ° C. Extruded into a film through a T die, cast on a cooling drum and cooled and solidified to produce an unstretched film. This unstretched film is stretched in the machine direction at a temperature of 60 to 150 ° C. at a magnification of 3 to 8 times, and then stretched in the transverse direction at a temperature of 70 to 180 ° C. at a magnification of 3 to 7 times to produce a biaxially oriented polyester. A film can be obtained. If necessary, longitudinal and / or transverse stretching may be divided into two or more stages (longitudinal multi-stage stretching, longitudinal-horizontal-vertical three-stage stretching, longitudinal-horizontal-vertical-horizontal 4). Step stretching, etc.). Moreover, you may implement by simultaneous biaxial stretching. The total draw ratio in producing the biaxially oriented film is preferably 10 to 35 times, more preferably 12 to 30 times as the area draw ratio. The biaxially oriented film is preferably heat-set at a temperature of 140 to 265 ° C after biaxial stretching, and particularly preferably heat-set at 180 to 230 ° C. The heat setting time is preferably 1 to 60 seconds.

また、本発明の二軸配向ポリエステルフィルムが積層フィルムの場合は、例えば2台の押出機を用い、少なくとも1台には共重合ポリエステルのペレットを送って溶融し、2層または多層ダイから積層フィルムとして押出し、積層未延伸フィルムを作成し、この積層未延伸フィルムを、上記単層のポリエステルフィルムの場合と同様な延伸や熱処理などを行なえばよい。   When the biaxially oriented polyester film of the present invention is a laminated film, for example, two extruders are used, and at least one of the polyester polyester pellets is sent and melted to form a laminated film from a two-layer or multilayer die. The laminated unstretched film is extruded, and the laminated unstretched film may be subjected to the same stretching and heat treatment as in the case of the single-layer polyester film.

以下に実施例及び比較例を挙げ、本発明をより具体的に説明する。なお、本発明では、以下の方法により、その特性を測定および評価した。   Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. In the present invention, the characteristics were measured and evaluated by the following methods.

(1)固有粘度
1,1,2,2−テトラクロロエタンとの混合溶媒(フェノール:1,1,2,2−テトラクロロエタン=40重量%:60重量%)を溶媒に用いて、35℃の恒温下オストワルト型粘度計を用いて測定した。
(1) Intrinsic viscosity Using a mixed solvent of 1,1,2,2-tetrachloroethane (phenol: 1,1,2,2-tetrachloroethane = 40 wt%: 60 wt%) as a solvent, Measurement was performed using an Ostwald viscometer under constant temperature.

(2)ポリ−1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートの酸成分・グリコール成分の組成
得られた共重合ポリエステルを溶媒(重トリフルオロ酢酸:重クロロホルム=50重量%:50重量%)に溶かして、H−NMR〔日本電子製 JEOL A−90(90MHz)〕により、酸成分としては1,4−ジメチルテレフタレート、2,6−ジメチルナフタレート、グリコール成分としては1,4−ジクロヘキサンジメタノール、エチレングリコールなどの指標となるプロトンを同定し、ピーク強度より含有量を測定した。
(2) Composition of acid component / glycol component of poly-1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate The obtained copolymer polyester was used as a solvent (deuterated trifluoroacetic acid: deuterated chloroform = 50% by weight: dissolved in 50 wt.%), by 1 H-NMR [JEOL JEOL a-90 (90MHz)], the acid component 1,4 dimethyl terephthalate, 2,6-dimethyl naphthalate, as glycol components 1 Protons serving as indices such as 1,4-dichlorohexanedimethanol and ethylene glycol were identified, and the content was measured from the peak intensity.

(3)残存元素量の測定
得られたポリ−1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートを加熱溶融して、円形ディスクを作成し、リガク製蛍光X線装置3270型を用いて、含有する金属元素量とリン元素量とを測定した。なお、反応物Aに由来しない金属元素量やリン元素量は、上記量から取り除いて、計算した。
(3) Measurement of residual element amount The obtained poly-1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate is heated and melted to form a circular disk, and a Rigaku fluorescent X-ray apparatus 3270 type is prepared. The amount of metal element and the amount of phosphorus element contained were measured. Note that the amounts of metal elements and phosphorus elements not derived from the reactant A were calculated by removing from the above amounts.

(4)示差走査熱量計の測定
TAインスツルメンツ社製Q20型示差走査熱量計を用いて測定した。測定条件は下記の通りである。
ポリエステルのサンプルを、示差走査熱量計を用い、窒素気流下、20℃/分の昇温条件にて300℃まで加熱し、300℃で2分間保持、溶融させたものを液体窒素中で急冷・固化させる(なお、試料の融点が300℃を超える場合、試料の融点+25℃まで加熱、2分間の保持を行なった)。
得られたポリエステルを、20℃/分の昇温条件にて、前に到達した温度になるまで加熱し、2分保持後、10℃/分の降温条件で走査して、現れる発熱、吸熱ピークを観測し、ガラス転移点(Tg)、昇温結晶化温度(Tci)、融点(Tm)、降温結晶化温度(Tcd)を測定した。
(4) Measurement of differential scanning calorimeter The differential scanning calorimeter was measured using a Q20 type differential scanning calorimeter manufactured by TA Instruments. The measurement conditions are as follows.
Using a differential scanning calorimeter, a polyester sample was heated to 300 ° C. under a nitrogen flow and heated at 20 ° C./min, held at 300 ° C. for 2 minutes, and melted and rapidly cooled in liquid nitrogen. Solidify (when the melting point of the sample exceeds 300 ° C., it is heated to the melting point of the sample + 25 ° C. and held for 2 minutes).
The obtained polyester is heated at a temperature rising condition of 20 ° C./min until reaching the temperature reached before, held for 2 minutes, then scanned under a temperature decreasing condition of 10 ° C./min, and exothermic and endothermic peaks appearing. Were observed, and the glass transition point (Tg), the temperature-rising crystallization temperature (Tci), the melting point (Tm), and the temperature-falling crystallization temperature (Tcd) were measured.

(5)重合時の突沸
300mLの三ツ口フラスコを用いて、酸成分の合計仕込量が0.5mol、グリコール成分の合計仕込量が1.0molとなるように剤を添加して、酢酸マンガン・四水和物を酸成分に対して0.04mol%を添加してエステル交換反応を行なう。エステル交換反応後にフェニルホスホン酸を酸成分に対して0.05mol%添加し、さらにトリメリット酸チタンを酸成分に対して0.03mol%添加する。その後三ツ口フラスコを300℃のバスに浸して、10Kpa/minの速度で1KPaまで減圧して重合反応を進行している際に反応物が突沸してフラスコの口部を閉塞させる場合は「あり」として、突沸せずフラスコの口部を閉塞しない場合は「なし」とする。
(5) Impact boiling during polymerization Using a 300 mL three-necked flask, an agent was added so that the total charge of the acid component was 0.5 mol and the total charge of the glycol component was 1.0 mol. The transesterification reaction is performed by adding 0.04 mol% of the hydrate to the acid component. After the transesterification reaction, 0.05 mol% of phenylphosphonic acid is added to the acid component, and 0.03 mol% of trimellitic acid titanium is added to the acid component. Then, immerse the three-necked flask in a 300 ° C. bath and reduce the pressure to 1 KPa at a rate of 10 Kpa / min. When the polymerization reaction proceeds, the reaction product bumps and closes the mouth of the flask. Assuming that no bumping occurs and the mouth of the flask is not closed, “None”.

(6)フィルムの製膜性
溶融温度300℃にて押出機よりTダイを経てフィルム状に押出し、冷却ドラム上に流延し、冷却固化させて未延伸フィルムを得た。この未延伸フィルムを130℃で加熱しながら縦方向へ3.0倍に延伸して、140℃で加熱しながら横方向へ4.0倍に延伸した後に230℃で30秒間熱固定させる製膜工程にて、安定に製膜できるか観察した。下記基準で評価した。
○:1時間以上安定に製膜できる
×:1時間以内に切断が発生し、安定な製膜ができない
(6) Film forming property Extruded into a film form from a extruder through a T die at a melting temperature of 300 ° C, cast onto a cooling drum, and cooled and solidified to obtain an unstretched film. This unstretched film is stretched 3.0 times in the longitudinal direction while being heated at 130 ° C., stretched 4.0 times in the lateral direction while being heated at 140 ° C., and then heat-set at 230 ° C. for 30 seconds. In the process, it was observed whether the film could be stably formed. Evaluation was made according to the following criteria.
○: Stable film formation for 1 hour or more ×: Cutting occurs within 1 hour, and stable film formation is not possible

(7)溶融熱安定性
得られたポリマーを一旦ペレット状にし、140℃で6時間乾燥した後、大気圧下にて300℃の温度にて30分間溶融状態で攪拌をつづけた後に、ポリマーを回収し、ただちに氷水中で急冷した。そして、乾燥処理後で溶融処理前のポリ−1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートの固有粘度(IV)と、溶融処理後のポリ−1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートの固有粘度(IV30)を測定した。そして、乾燥処理後で溶融処理前の固有粘度(IV)から溶融処理後の固有粘度(IV30)を差し引いたものを固有粘度差(△IV)とした。この△IVが小さいほど溶融熱安定性に優れるといえる。なお、融点が300℃を超えるものについては、製膜などで問題があることから評価をしなかった。
(7) Melting heat stability
The obtained polymer was once pelletized, dried at 140 ° C. for 6 hours, and then stirred at a temperature of 300 ° C. for 30 minutes in a molten state. Then, the polymer was recovered and immediately immersed in ice water. Quenched quickly. Then, the intrinsic viscosity (IV 0 ) of poly-1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate after the drying treatment and before the melting treatment, and the poly-1,4-cyclohexanedimethylene after the melting treatment. The intrinsic viscosity (IV 30 ) of -2,6-naphthalenedicarboxylate was measured. Then, an intrinsic viscosity difference (ΔIV) is obtained by subtracting the intrinsic viscosity (IV 30 ) after the melting treatment from the intrinsic viscosity (IV 0 ) after the drying treatment and before the melting treatment. It can be said that the smaller the ΔIV, the better the heat stability of melting. In addition, about the thing whose melting | fusing point exceeds 300 degreeC, since there was a problem by film forming etc., it did not evaluate.

[実施例1]
2,6−ジメチルナフタレート(NDC)、1,4−ジメチルテレフタレート(DMT)と1,4−シクロヘキサンジメタノール(CHDM)、エチレングリコール(EG)とをモル比(NDC:DMT/CHDM:EG=80:20/140:60)の割合で、さらに酢酸マンガン四水和物を全酸成分に対し、0.040mol%となるようにエステル交換反応槽に仕込み、190℃まで昇温した。その後、240℃に昇温しながらメタノールを除去しエステル交換反応を終了した。
続いて、フェニルホスホン酸とトリメリット酸チタンとを、全酸成分に対し、それぞれ0.050mol%および0.030mol%となるように仕込んだ。なお、トリメリット酸チタンは、0.6重量%エチレングリコール溶液の状態で添加した。このようにして得られた反応生成物を重合反応槽へと移行した。重縮合反応槽内では昇温しつつ、圧力をゆっくりと減圧し、最終的に重縮合温度300℃、50Paの真空下で重縮合を行い、テレフタル酸共重合ポリ−1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートを得た。
得られたテレフタル酸共重合ポリ−1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートの特性を表1に示す。
[Example 1]
2,6-dimethyl naphthalate (NDC), 1,4-dimethyl terephthalate (DMT), 1,4-cyclohexanedimethanol (CHDM), ethylene glycol (EG) in molar ratio (NDC: DMT / CHDM: EG = 80: 20/140: 60) Further, manganese acetate tetrahydrate was charged into the transesterification reaction tank so as to be 0.040 mol% with respect to the total acid components, and the temperature was raised to 190 ° C. Thereafter, methanol was removed while raising the temperature to 240 ° C. to complete the transesterification reaction.
Subsequently, phenylphosphonic acid and trimellitic acid titanium were charged at 0.050 mol% and 0.030 mol%, respectively, with respect to the total acid components. In addition, the titanium trimellitic acid was added in the state of a 0.6 weight% ethylene glycol solution. The reaction product thus obtained was transferred to a polymerization reaction tank. While raising the temperature in the polycondensation reaction tank, the pressure is slowly reduced, and finally polycondensation is carried out under a polycondensation temperature of 300 ° C. and a vacuum of 50 Pa to produce terephthalic acid copolymer poly-1,4-cyclohexanedimethylene -2,6-naphthalenedicarboxylate was obtained.
The properties of the resulting terephthalic acid copolymer poly-1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate are shown in Table 1.

[実施例2〜9]
NDC,DMT,CHDM,EGの組成、残存元素量が表1の通りになるように仕込量を変えた以外には実施例1と同様の操作を行なった。ただし、実施例9についてはフェニルホスホン酸の添加と同時期にIrganox1010(チバ社製)を、全酸成分の重量に対して、0.5質量%添加した。
[Examples 2 to 9]
The same operation as in Example 1 was performed except that the charged amount was changed so that the composition of NDC, DMT, CHDM, and EG and the amount of remaining elements were as shown in Table 1. However, in Example 9, Irganox 1010 (manufactured by Ciba) was added at 0.5% by mass with respect to the weight of all acid components at the same time as the addition of phenylphosphonic acid.

[比較例1]
NDC,DMT,CHDM,EGの組成、残存元素量が表1の通りになるように仕込量を変えた以外には実施例1と同様の操作を行なった。ただし重縮合温度は310℃とした。
[Comparative Example 1]
The same operation as in Example 1 was performed except that the charged amount was changed so that the composition of NDC, DMT, CHDM, and EG and the amount of remaining elements were as shown in Table 1. However, the polycondensation temperature was 310 ° C.

[比較例2、3、5、6、8]
NDC,DMT,CHDM,EGの組成、残存元素量が表1の通りになるように仕込量を変えた以外には実施例1と同様の操作を行なった。
[Comparative Examples 2, 3, 5, 6, 8]
The same operation as in Example 1 was performed except that the charged amount was changed so that the composition of NDC, DMT, CHDM, and EG and the amount of remaining elements were as shown in Table 1.

[比較例4]
NDC,DMT,CHDM,EGの組成、残存元素量が表1の通りになるように仕込量を変えた以外には実施例1と同様の操作を行なった。ただし、重縮合反応については重合時の突沸を避けるため、合計仕込量が、実施例1に対して、70重量%となるようにして反応させた。
[Comparative Example 4]
The same operation as in Example 1 was performed except that the charged amount was changed so that the composition of NDC, DMT, CHDM, and EG and the amount of remaining elements were as shown in Table 1. However, the polycondensation reaction was performed such that the total charge was 70% by weight with respect to Example 1 in order to avoid bumping during polymerization.

[比較例7]
NDC,DMT,CHDM,EGの組成、残存元素量が表1の通りになるように仕込量を変えた以外には実施例1と同様の操作を行なった。ただし、リン化合物としてフェニルホスホン酸ではなく、リン酸トリメチル(構造式B)を使用した。
[Comparative Example 7]
The same operation as in Example 1 was performed except that the charged amount was changed so that the composition of NDC, DMT, CHDM, and EG and the amount of remaining elements were as shown in Table 1. However, trimethyl phosphate (structural formula B) was used as the phosphorus compound instead of phenylphosphonic acid.

Figure 2012171985
Figure 2012171985

[比較例9]
NDC,DMT,CHDM,EGの組成、残存元素量が表1の通りになるように仕込量を変えた以外には実施例1と同様の操作を行なった。ただし、重縮合温度は330℃とし、重合時の突沸を避けるため、合計仕込量が、実施例1に対して、70重量%となるようにして反応させた。
[Comparative Example 9]
The same operation as in Example 1 was performed except that the charged amount was changed so that the composition of NDC, DMT, CHDM, and EG and the amount of remaining elements were as shown in Table 1. However, the polycondensation temperature was 330 ° C., and the reaction was carried out so that the total charge was 70% by weight with respect to Example 1 in order to avoid bumping during polymerization.

Figure 2012171985
Figure 2012171985

表1中の、NDCは2,6−ジメチルナフタレート成分、DMTは1,4−ジメチルテレフタレート成分、CHDMは1,4−シクロヘキサンジメタノール成分、EGはエチレングリコール成分、Irg1010はIrganox1010(チバ社製)、Tgはガラス転移点(℃)、Tciは昇温結晶化温度(℃)、Tmは融点(℃)、Tcdは降温結晶化温度(℃)を意味する。   In Table 1, NDC is 2,6-dimethylnaphthalate component, DMT is 1,4-dimethylterephthalate component, CHDM is 1,4-cyclohexanedimethanol component, EG is ethylene glycol component, Irg1010 is Irganox 1010 (manufactured by Ciba) ), Tg means glass transition point (° C.), Tci means temperature rising crystallization temperature (° C.), Tm means melting point (° C.), and Tcd means temperature falling crystallization temperature (° C.).

本発明の二軸配向ポリエステルフィルムは、磁気記録用、工業材料用、包装用、農業用、建材用といった各種用途に用いることができ、特に半田耐熱性を要求される用途のフィルムとして、好適に使用することができる。   The biaxially oriented polyester film of the present invention can be used for various applications such as magnetic recording, industrial materials, packaging, agriculture, and building materials, and is particularly suitable as a film for applications requiring solder heat resistance. Can be used.

Claims (6)

テレフタル酸成分を共重合したポリ−1,4−シクロヘキサンジメチレン−2,6−ナフタレンジカルボキシレートであって、融点が270〜300℃の範囲にあり、かつ下記式(A)で表されるリン化合物と金属化合物との反応物(A)を含有する共重合ポリエステル。
Figure 2012171985
(上記式中のRは、炭素数1〜12個の炭化水素基であるアルキル基、アリール基またはベンジル基を表し、R、Rは、それぞれ独立に水素原子または炭素数の1〜12個の炭化水素基であるアルキル基、アリール基またはベンジル基を表す。)
Poly-1,4-cyclohexanedimethylene-2,6-naphthalenedicarboxylate copolymerized with a terephthalic acid component, having a melting point in the range of 270 to 300 ° C. and represented by the following formula (A) A copolyester containing a reaction product (A) of a phosphorus compound and a metal compound.
Figure 2012171985
(R 6 in the above formula represents an alkyl group, aryl group or benzyl group which is a hydrocarbon group having 1 to 12 carbon atoms, and R 7 and R 8 are each independently a hydrogen atom or 1 to 1 carbon atoms. Represents an alkyl group, aryl group or benzyl group which is 12 hydrocarbon groups.)
テレフタル酸成分の共重合量が、全酸成分のモル数を基準として、5〜25モル%の範囲にある請求項1記載の共重合ポリエステル。   The copolymerized polyester according to claim 1, wherein the copolymerization amount of the terephthalic acid component is in the range of 5 to 25 mol% based on the number of moles of all acid components. 金属化合物が、マンガン、亜鉛、マグネシウムおよびカルシウムからなる群より選ばれる少なくとも1種の金属化合物である請求項1に記載の共重合ポリエステル。   The copolymer polyester according to claim 1, wherein the metal compound is at least one metal compound selected from the group consisting of manganese, zinc, magnesium and calcium. リン化合物がフェニルホスホン酸である請求項1または2に記載の共重合ポリエステル。   The copolyester according to claim 1 or 2, wherein the phosphorus compound is phenylphosphonic acid. 共重合ポリエステルの重量を基準としたとき、上記反応物(A)に由来する金属元素量とリン元素量とが、それぞれ50〜150ppmと25〜100ppmの範囲である請求項1または2に記載の共重合ポリエステル。   The metal element amount and phosphorus element amount derived from the reactant (A) are in the range of 50 to 150 ppm and 25 to 100 ppm, respectively, based on the weight of the copolyester. Copolyester. 請求項1〜5のいずれかに記載の共重合ポリエステルからなる二軸配向フィルム。   A biaxially oriented film comprising the copolymerized polyester according to any one of claims 1 to 5.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08276925A (en) * 1995-04-03 1996-10-22 Mitsubishi Rayon Co Ltd Heat resistant polyester container
JPH11512773A (en) * 1995-10-06 1999-11-02 イーストマン ケミカル カンパニー Thermoplastic copolyester with improved gas barrier properties
JP2010503742A (en) * 2006-09-19 2010-02-04 チバ ホールディング インコーポレーテッド Method for producing polyester using metal phosphonic acid complex catalyst
JP2010031139A (en) * 2008-07-29 2010-02-12 Teijin Ltd Copolyester resin composition, method for manufacturing the same, and biaxially oriented film comprising the same
JP2010163547A (en) * 2009-01-16 2010-07-29 Teijin Fibers Ltd Manufacturing method for high crystalline polyester composition
JP2011058103A (en) * 2009-09-07 2011-03-24 Teijin Fibers Ltd Tire cord and tire employing it

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08276925A (en) * 1995-04-03 1996-10-22 Mitsubishi Rayon Co Ltd Heat resistant polyester container
JPH11512773A (en) * 1995-10-06 1999-11-02 イーストマン ケミカル カンパニー Thermoplastic copolyester with improved gas barrier properties
JP2010503742A (en) * 2006-09-19 2010-02-04 チバ ホールディング インコーポレーテッド Method for producing polyester using metal phosphonic acid complex catalyst
JP2010031139A (en) * 2008-07-29 2010-02-12 Teijin Ltd Copolyester resin composition, method for manufacturing the same, and biaxially oriented film comprising the same
JP2010163547A (en) * 2009-01-16 2010-07-29 Teijin Fibers Ltd Manufacturing method for high crystalline polyester composition
JP2011058103A (en) * 2009-09-07 2011-03-24 Teijin Fibers Ltd Tire cord and tire employing it

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