JP2012131105A - Thermal transfer molding device and thermal transfer molding method - Google Patents

Thermal transfer molding device and thermal transfer molding method Download PDF

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JP2012131105A
JP2012131105A JP2010284817A JP2010284817A JP2012131105A JP 2012131105 A JP2012131105 A JP 2012131105A JP 2010284817 A JP2010284817 A JP 2010284817A JP 2010284817 A JP2010284817 A JP 2010284817A JP 2012131105 A JP2012131105 A JP 2012131105A
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molding
cooling
carry
conveyance
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Katsuichi Kikuchi
勝市 菊池
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YASUDA KOKI KK
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YASUDA KOKI KK
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PROBLEM TO BE SOLVED: To provide a thermal transfer molding device and a thermal transfer molding method, which can reduce facility cost required for the molding device which performs thermal transfer molding under a vacuum (reduced pressure) condition and which can achieve improvement of productivity per time unit.SOLUTION: The thermal transfer molding device 1 has: transporting-and-molding units 10 which hold processed materials and maintain a reduced pressure state; a heating-and-molding section 20 which has heating board sections 21 by being laminated and holds the transporting-and-molding units between the heating board sections to heat and apply pressure to them and heats and molds the processed materials in them; a cooling section 30 which has cooling board section 31 by being vertically laminated and holds the transporting-and-molding units between the cooling board sections to cool and apply pressure to them, and cools the processed materials in the plurality of transporting-and-molding units; and a transporting device 40 which has a chuck section 41 that holds the transporting-and-molding units and on which the transporting-and-molding units are placed and which transports the transporting-and-molding units. The transporting device transports the transporting-and-molding units in arrangement order of a forward direction of the heating-and-molding section and the cooling section. The thermal transfer molding method uses the thermal transfer molding device 1.

Description

本発明は、熱転写成形装置及び熱転写成形方法に関し、特に被加工材自体を移動させるのではなく、被加工材自体を収容したユニットごと移動し成形する熱転写成形装置及び熱転写成形方法に関する。   The present invention relates to a thermal transfer molding apparatus and a thermal transfer molding method, and more particularly, to a thermal transfer molding apparatus and a thermal transfer molding method for moving and molding a unit containing the workpiece itself, rather than moving the workpiece itself.

熱可塑性樹脂等からなる被加工材に対し型面を転写する熱転写成形の装置では、熱板を有する固定側部材上に被加工材が載置され、固定側部材に対して可動熱板を有する可動側部材が前進され、双方からの押圧により被加工材の加熱加圧が行われる。このような熱転写成形の装置としては、例えば、可動側部材の前進時に真空チャンバを形成し、減圧状態で被加工材を加熱加圧(熱転写プレス)する装置が提案されている(例えば、特許文献1、特許文献2等参照)。前記の特許文献1,2等の熱転写プレスの装置においては、成形時真空状態とするため、被加工材に対するスタンパの密着が良好となり、特に精密かつ微細な表面形状の成形に好都合である。   In a thermal transfer molding apparatus for transferring a mold surface to a workpiece made of thermoplastic resin or the like, the workpiece is placed on a fixed side member having a hot plate, and a movable hot plate is provided for the fixed side member. The movable member is advanced, and the workpiece is heated and pressed by pressing from both sides. As such an apparatus for thermal transfer molding, for example, an apparatus has been proposed in which a vacuum chamber is formed when the movable side member moves forward, and a workpiece is heated and pressurized (thermal transfer press) in a reduced pressure state (for example, Patent Documents). 1, see Patent Document 2). In the thermal transfer press apparatus disclosed in Patent Documents 1 and 2 and the like, since the vacuum state is set during molding, the stamper is in close contact with the workpiece, which is particularly convenient for molding a precise and fine surface shape.

前記の特許文献等の装置の場合、成形時を減圧状態とすることから、被加工材に対する加熱加圧及び冷却加圧は、ともに一対のプレス装置内にて行われている。つまり、加熱加圧には、被加工材に型面を転写するスタンパの背後のプレス盤側に形成された流路内に水蒸気等が送通される。また、冷却加圧時には、同じ流路内に冷水等が送通される。成形のためいったん装置内を減圧状態とした後、被加工材は装置外に取り出されることなく、圧着状態が維持されたまま、プレス盤の側で温度上昇と降下が繰り返される。   In the case of the apparatus described in the above-mentioned patent document and the like, since the pressure is reduced during molding, both the heating and pressurization and the cooling and pressurization for the workpiece are performed in a pair of press apparatuses. That is, for heating and pressurization, water vapor or the like is passed through a flow path formed on the press platen behind the stamper that transfers the mold surface to the workpiece. Further, during cooling and pressurization, cold water or the like is sent through the same flow path. Once the inside of the apparatus is in a reduced pressure state for molding, the workpiece is not taken out of the apparatus, and the temperature rise and fall are repeated on the press board side while the crimped state is maintained.

被加工材に応じた所定の設定温度条件において加熱加圧並びに冷却加圧を行う必要上、各処理同士の間にプレス盤の温度調整のための準備時間が否応なく生じてしまう。それゆえ、作業の連続化による単位時間当たりの処理能力の向上を勘案すると、その要望に必ずしも応えきれていない。また、従来装置により処理能力を向上させようとする場合、装置や機器の数を増やして対応することになる。このため、設備投資が増す問題がある。   Since it is necessary to perform heating and pressurization and cooling and pressurization under a predetermined set temperature condition corresponding to the workpiece, a preparation time for adjusting the temperature of the press panel is inevitably generated between the processes. Therefore, considering the improvement of the processing capacity per unit time due to the continuation of work, the demand is not always met. In addition, when trying to improve the processing capacity with the conventional apparatus, the number of apparatuses and devices is increased. For this reason, there is a problem that capital investment increases.

そこで、真空(減圧)条件の下で熱転写成形を行う成形装置において、装置に要する設備経費を圧縮し、かつ、時間当たりの生産性の向上も実現できる成形装置並びに成形方法が望まれていた。   Therefore, in a molding apparatus that performs thermal transfer molding under vacuum (reduced pressure) conditions, there has been a demand for a molding apparatus and a molding method capable of compressing the equipment cost required for the apparatus and improving productivity per hour.

特開2006−167788号公報JP 2006-167788 A 特開2008−155521号公報JP 2008-155521 A

本発明は前記の点に鑑みなされたものであり、真空(減圧)条件の下で熱転写成形を行う成形装置に要する設備経費を圧縮し、かつ、時間当たりの生産性の向上も実現できる熱転写成形装置並びに及び熱転写成形方法を提供するものである。   The present invention has been made in view of the above points, and thermal transfer molding that compresses equipment costs required for a molding apparatus that performs thermal transfer molding under vacuum (decompression) conditions and can also improve productivity per hour. An apparatus and a thermal transfer molding method are provided.

すなわち、請求項1の発明は、被加工材と、前記被加工材の上下表面に密着する上側スタンパ及び下側スタンパと、前記上側スタンパ、前記被加工材及び前記下側スタンパとする順に収容する上側収容部材及び下側収容部材と、前記上側収容部材と前記下側収容部材との合着により形成された収容空間内を減圧する脱気部を備え、減圧状態を維持しながら搬送可能とする搬送成形ユニットと、複数の加熱盤部を垂直方向に積層して備え、前記各加熱盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して加熱及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に加熱成形する加熱成形部と、複数の冷却盤部を垂直方向に積層して備え、前記各冷却盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して冷却及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に冷却する冷却部と、前記搬送成形ユニットを掴持するチャック部を備え、前記各加熱盤部同士の間あるいは前記各冷却盤部同士の間の所定位置に前記搬送成形ユニットを載置しかつ搬送する搬送装置とを有し、前記搬送装置が、前記搬送成形ユニットを前記加熱成形部、前記冷却部の前進方向の配置順で搬送することを特徴とする熱転写成形装置に係る。   That is, the invention according to claim 1 accommodates the workpiece, the upper stamper and the lower stamper that are in close contact with the upper and lower surfaces of the workpiece, the upper stamper, the workpiece, and the lower stamper in this order. An upper housing member, a lower housing member, and a deaeration part that depressurizes the inside of the housing space formed by joining the upper housing member and the lower housing member, and can be conveyed while maintaining a decompressed state. A conveyance molding unit and a plurality of heating platens are stacked in the vertical direction, the conveyance molding unit is sandwiched between the heating platens, and the plurality of heating molding units are heated and pressed against the conveyance molding unit. A thermoforming unit that simultaneously heat-molds the workpiece in the transport molding unit and a plurality of cooling disk units are vertically stacked, and the transport molding unit is sandwiched between the cooling disk units. A cooling unit that cools and pressurizes the conveyance molding unit and simultaneously cools the workpieces in the plurality of conveyance molding units, and a chuck unit that holds the conveyance molding unit, A conveying device that places and conveys the conveyance molding unit at a predetermined position between each other or between the respective cooling disk units, and the conveyance device converts the conveyance molding unit into the heating molding unit, The present invention relates to a thermal transfer molding apparatus that transports the cooling unit in the order of arrangement in the forward direction.

請求項2の発明は、前記加熱成形部の前側に配置され前記脱気部を通じて前記収容空間内の減圧を行い待機位置に前記搬送成形ユニットを載置し前記加熱成形部に向けて前記搬送成形ユニットを搬出する搬出部と、前記冷却部の後側に配置され前記冷却部から搬入される前記搬送成形ユニットを受け入れ前記搬送成形ユニットの分離を行う搬入部が備えられ、前記搬送装置は前記搬送成形ユニットを前記搬出部、前記加熱成形部、前記冷却部、及び前記搬入部の順に搬送する請求項1に記載の熱転写成形装置に係る。   The invention according to claim 2 is arranged on the front side of the thermoforming part, depressurizes the housing space through the deaeration part, and places the transfer molding unit at a standby position, and then the transfer molding toward the thermoforming part. An unloading unit that unloads the unit; and a loading unit that is disposed on the rear side of the cooling unit and receives the transfer molding unit that is loaded from the cooling unit and separates the transfer molding unit. The thermal transfer molding apparatus according to claim 1, wherein the molding unit is transported in the order of the carry-out unit, the heating molding unit, the cooling unit, and the carry-in unit.

請求項3の発明は、前記搬入部から前記搬出部へ前記上側収容部材及び下側収容部材を返送する返送装置を備える請求項2に記載の熱転写成形装置に係る。   A third aspect of the present invention relates to the thermal transfer molding apparatus according to the second aspect, further comprising a return device that returns the upper accommodation member and the lower accommodation member from the carry-in portion to the carry-out portion.

請求項4の発明は、前記搬出部及び前記搬入部において、前記搬送成形ユニットは前進方向と直交する左右方向に移動可能である請求項2または3に記載の熱転写成形装置に係る。   According to a fourth aspect of the present invention, there is provided the thermal transfer molding apparatus according to the second or third aspect, wherein the transport molding unit is movable in the left-right direction perpendicular to the forward direction in the carry-out portion and the carry-in portion.

請求項5の発明は、前記搬出部及び前記搬入部が、前記加熱成形部における前記加熱盤部及び前記冷却部における前記冷却盤の配置に応じ前記搬送成形ユニットを垂直方向に複数載置可能としている請求項2ないし4に記載の熱転写成形装置に係る。   In the invention according to claim 5, the carry-out unit and the carry-in unit can place a plurality of the conveyance molding units in a vertical direction according to the arrangement of the heating platen in the thermoforming unit and the cooling plate in the cooling unit. The thermal transfer molding apparatus according to claim 2.

請求項6の発明は、前記チャック部は、前記搬出部、前記加熱成形部、及び前記冷却部に載置されている前記各搬送成形ユニットを一括して掴持可能とする長さを有し、前記搬送装置は、前記搬出部、前記加熱成形部、及び前記冷却部に載置されている前記各搬送成形ユニットを一括して前記加熱成形部、前記冷却部、及び前記搬入部に搬送し載置する請求項2ないし5のいずれか1項に記載の熱転写成形装置に係る。   According to a sixth aspect of the present invention, the chuck portion has a length that allows the conveying and forming units placed on the carry-out portion, the thermoforming portion, and the cooling portion to be held together. The transport device collectively transports the transport molding units placed on the carry-out unit, the heating molding unit, and the cooling unit to the heating molding unit, the cooling unit, and the carry-in unit. The thermal transfer molding apparatus according to claim 2, wherein the thermal transfer molding apparatus is placed.

請求項7の発明は、前記加熱成形部に搬入された前記搬送成形ユニット及び前記冷却部に搬入された前記搬送成形ユニットは、ともに前記脱気部を通じて減圧される請求項1ないし6のいずれか1項に記載の熱転写成形装置に係る。   The invention according to claim 7 is any one of claims 1 to 6, wherein both the transport molding unit carried into the heating molding unit and the transport molding unit carried into the cooling unit are decompressed through the deaeration unit. The thermal transfer molding apparatus according to Item 1.

請求項8の発明は、前記搬送成形ユニットは前記冷却部において冷却を終えた後、前記搬送成形ユニットは前記脱気部を通じ給気されて前記収容空間内が加圧される請求項1ないし7のいずれか1項に記載の熱転写成形装置に係る。   According to an eighth aspect of the present invention, after the conveyance molding unit finishes cooling in the cooling section, the conveyance molding unit is supplied with air through the deaeration section to pressurize the accommodating space. The thermal transfer molding apparatus according to any one of the above.

請求項9の発明は、被加工材と、前記被加工材の上下表面に密着する上側スタンパ及び下側スタンパと、前記上側スタンパ、前記被加工材及び前記下側スタンパとする順に収容する上側収容部材及び下側収容部材と、前記上側収容部材と前記下側収容部材との合着により形成された収容空間内を減圧する脱気部を備え、減圧状態を維持しながら搬送可能とする搬送成形ユニットと、複数の加熱盤部を垂直方向に積層して備え、前記各加熱盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して加熱及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に加熱成形する加熱成形部と、複数の冷却盤部を垂直方向に積層して備え、前記各冷却盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して冷却及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に冷却する冷却部と、前記搬送成形ユニットを掴持するチャック部を備え、前記各加熱盤部同士の間あるいは前記各冷却盤部同士の間の所定位置に前記搬送成形ユニットを載置しかつ搬送する搬送装置とを有する成形装置を用いた熱転写成形方法であって、前記加熱成形部及び前記冷却部のいずれにおいても前記脱気部を通じて前記チャンバ空間内の減圧が行われ、前記搬送成形ユニットが、前記搬送装置により前記加熱成形部、前記冷却部の前進方向の配置順に搬送されることによって前記搬送成形ユニット内に収容されている前記被加工材の成形が行われることを特徴とする熱転写成形方法に係る。   The invention according to claim 9 is an upper housing that houses a workpiece, an upper stamper and a lower stamper that are in close contact with upper and lower surfaces of the workpiece, and an upper stamper, the workpiece, and the lower stamper in that order. Conveying molding that includes a member, a lower accommodating member, and a deaeration part that depressurizes the accommodating space formed by joining the upper accommodating member and the lower accommodating member, and is capable of conveying while maintaining a depressurized state. A unit and a plurality of heating platens are stacked in a vertical direction, the conveyance molding unit is sandwiched between the heating platens, and the conveyance molding unit is heated and pressurized to form the plurality of conveyance moldings. A thermoforming unit that simultaneously thermoforms the workpiece in the unit and a plurality of cooling disk units stacked in a vertical direction, and the conveyance molding unit is sandwiched between the cooling disk units and the front A cooling unit that cools and pressurizes the conveyance molding unit and simultaneously cools the workpieces in the plurality of conveyance molding units, and a chuck unit that grips the conveyance molding unit. A thermal transfer molding method using a molding apparatus having a conveyance device for placing and conveying the conveyance molding unit at a predetermined position between or between the respective cooling disk units, the heating molding unit and the cooling unit In any of the above, the chamber space is depressurized through the deaeration unit, and the transport molding unit is transported by the transport device in the order of arrangement of the thermoforming unit and the cooling unit in the forward direction. The present invention relates to a thermal transfer molding method characterized in that molding of the workpiece accommodated in a molding unit is performed.

請求項10の発明は、前記加熱成形部の前側に配置され前記脱気部を通じて前記収容空間内の減圧を行い待機位置に前記搬送成形ユニットを載置し前記加熱成形部に向けて前記搬送成形ユニットを搬出する搬出部と、前記冷却部の後側に配置され前記冷却部から搬入される前記搬送成形ユニットを受け入れ前記搬送成形ユニットの分離を行う搬入部が備えられ、前記搬送成形ユニットは前記搬送装置により前記搬出部、前記加熱成形部、前記冷却部、及び前記搬入部の順に搬送される請求項9に記載の熱転写成形方法に係る。   The invention according to claim 10 is arranged on the front side of the thermoforming unit, depressurizes the housing space through the deaeration unit, and places the transfer molding unit at a standby position, toward the thermoforming unit. An unloading unit for unloading the unit; and a loading unit that receives the transfer molding unit that is disposed on the rear side of the cooling unit and is loaded from the cooling unit, and separates the transfer molding unit. It concerns on the thermal transfer molding method of Claim 9 conveyed in order of the said carrying-out part, the said thermoforming part, the said cooling part, and the said carrying-in part with a conveying apparatus.

請求項11の発明は、前記搬入部から前記搬出部へ前記上側収容部材及び下側収容部材を返送する返送装置が備えられる請求項10に記載の熱転写成形方法に係る。   The invention according to an eleventh aspect relates to the thermal transfer molding method according to the tenth aspect, further comprising a return device that returns the upper accommodation member and the lower accommodation member from the carry-in portion to the carry-out portion.

請求項12の発明は、前記搬送成形ユニットは前記冷却部において冷却を終えた後、前記搬送成形ユニットは前記脱気部を通じ給気されて前記収容空間内が加圧される請求項9ないし11のいずれか1項に記載の熱転写成形方法に係る。   According to a twelfth aspect of the present invention, after the transport molding unit finishes cooling in the cooling section, the transport molding unit is supplied with air through the deaeration section to pressurize the accommodating space. The thermal transfer molding method according to any one of the above.

請求項1の発明に係る熱転写成形装置によると、被加工材と、前記被加工材の上下表面に密着する上側スタンパ及び下側スタンパと、前記上側スタンパ、前記被加工材及び前記下側スタンパとする順に収容する上側収容部材及び下側収容部材と、前記上側収容部材と前記下側収容部材との合着により形成された収容空間内を減圧する脱気部を備え、減圧状態を維持しながら搬送可能とする搬送成形ユニットと、複数の加熱盤部を垂直方向に積層して備え、前記各加熱盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して加熱及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に加熱成形する加熱成形部と、複数の冷却盤部を垂直方向に積層して備え、前記各冷却盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して冷却及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に冷却する冷却部と、前記搬送成形ユニットを掴持するチャック部を備え、前記各加熱盤部同士の間あるいは前記各冷却盤部同士の間の所定位置に前記搬送成形ユニットを載置しかつ搬送する搬送装置とを有し、前記搬送装置が、前記搬送成形ユニットを前記加熱成形部、前記冷却部の前進方向の配置順で搬送するため、真空(減圧)条件の下で熱転写成形を行う成形装置に要する設備経費を圧縮し、かつ、時間当たりの生産性の向上も実現できる。   According to the thermal transfer molding apparatus of the invention of claim 1, the workpiece, the upper stamper and the lower stamper that are in close contact with the upper and lower surfaces of the workpiece, the upper stamper, the workpiece, and the lower stamper An upper housing member and a lower housing member that are housed in order, and a deaeration section that decompresses the housing space formed by the joining of the upper housing member and the lower housing member, while maintaining a decompressed state A conveyance molding unit that enables conveyance and a plurality of heating platens are stacked in a vertical direction, and the conveyance molding unit is sandwiched between the heating platens and heated and heated with respect to the conveyance molding unit. A heat forming section for simultaneously heat forming the workpieces in the plurality of transfer forming units, and a plurality of cooling plate portions stacked in a vertical direction, and the transfer forming unit between the cooling plate portions. A cooling unit that sandwiches the workpiece and cools and pressurizes the conveyance molding unit to simultaneously cool the workpiece in the plurality of conveyance molding units, and a chuck unit that holds the conveyance molding unit. A conveying device that places and conveys the conveyance molding unit at a predetermined position between the heating platen portions or between the cooling platen portions, and the conveyance device includes the conveyance molding unit as described above. Since the heat forming unit and the cooling unit are transported in the order of arrangement in the forward direction, the equipment cost required for a molding apparatus that performs thermal transfer molding under vacuum (reduced pressure) conditions is reduced, and productivity per hour is also improved. realizable.

請求項2の発明に係る熱転写成形装置によると、請求項1の発明において、前記加熱成形部の前側に配置され前記脱気部を通じて前記収容空間内の減圧を行い待機位置に前記搬送成形ユニットを載置し前記加熱成形部に向けて前記搬送成形ユニットを搬出する搬出部と、前記冷却部の後側に配置され前記冷却部から搬入される前記搬送成形ユニットを受け入れ前記搬送成形ユニットの分離を行う搬入部が備えられ、前記搬送装置は前記搬送成形ユニットを前記搬出部、前記加熱成形部、前記冷却部、及び前記搬入部の順に搬送するため、搬出部では搬出のための準備や待機が可能となり、また搬入部では搬入後の加工済み被加工材の取り出しや返送のための準備も可能となる。よって、加熱成形部への搬入効率並びに冷却部からの搬出効率が高められる。   According to the thermal transfer molding apparatus according to the invention of claim 2, in the invention of claim 1, the transfer molding unit is disposed at the front side of the thermoforming unit and depressurizes the housing space through the deaeration unit, and the transport molding unit is placed at a standby position. An unloading unit that is placed and unloads the transfer molding unit toward the thermoforming unit, and the transfer molding unit that is disposed on the rear side of the cooling unit and is carried in from the cooling unit is separated. A carrying-in unit is provided, and the conveying device conveys the conveying and forming unit in the order of the carrying-out unit, the heating and molding unit, the cooling unit, and the carrying-in unit. In addition, the carry-in section can also prepare for removal and return of the processed workpiece after carrying in. Therefore, the carrying-in efficiency to a thermoforming part and the carrying-out efficiency from a cooling part are improved.

請求項3の発明に係る熱転写成形装置によると、請求項2の発明において、前記搬入部から前記搬出部へ前記上側収容部材及び下側収容部材を返送する返送装置を備えるため、被加工材を封入した搬送成形ユニットを加熱成形部と冷却部との間で逐一進退させる必要がなく、搬送成形ユニットを常に一方通行の搬送とすることができ、成形加工の生産性を向上させることができる。   According to the thermal transfer molding apparatus according to the invention of claim 3, in the invention of claim 2, the apparatus includes a return device that returns the upper accommodation member and the lower accommodation member from the carry-in portion to the carry-out portion. It is not necessary to move the encapsulated conveyance molding unit back and forth between the heating molding section and the cooling section, and the conveyance molding unit can always be one-way conveyance, so that the productivity of the molding process can be improved.

請求項4の発明に係る熱転写成形装置によると、請求項2または3の発明において、前記搬出部及び前記搬入部において、前記搬送成形ユニットは前進方向と直交する左右方向に移動可能であるため、搬出部及び搬入部内の限られた場所で搬送成形ユニットを方向転換して移動することができる。   According to the thermal transfer molding apparatus of the invention of claim 4, in the invention of claim 2 or 3, in the carry-out part and the carry-in part, the transport molding unit is movable in the left-right direction orthogonal to the forward direction, It is possible to change the direction of the transport molding unit and move it at a limited place in the carry-out part and the carry-in part.

請求項5の発明に係る熱転写成形装置によると、請求項2ないし4のいずれかの発明において、前記搬出部及び前記搬入部が、前記加熱成形部における前記加熱盤部及び前記冷却部における前記冷却盤の配置に応じ前記搬送成形ユニットを垂直方向に複数載置可能としているため、熱転写成形装置の規模、処理数に応じて柔軟に対応することができる。   According to the thermal transfer molding apparatus according to the invention of claim 5, in the invention of any one of claims 2 to 4, the carry-out part and the carry-in part are the cooling in the heating platen part and the cooling part in the thermoforming part. Since a plurality of the transfer molding units can be mounted in the vertical direction according to the arrangement of the panels, it is possible to flexibly cope with the scale and the number of processes of the thermal transfer molding apparatus.

請求項6の発明に係る熱転写成形装置によると、請求項2ないし5のいずれかの発明において、前記チャック部は、前記搬出部、前記加熱成形部、及び前記冷却部に載置されている前記各搬送成形ユニットを一括して掴持可能とする長さを有し、前記搬送装置は、前記搬出部、前記加熱成形部、及び前記冷却部に載置されている前記各搬送成形ユニットを一括して前記加熱成形部、前記冷却部、及び前記搬入部に搬送し載置するため、搬送装置の1回の前進動作で搬送可能となる搬送成形ユニットの数が増し、熱転写成形装置内の搬送成形ユニットの搬送効率を高めることができる。   According to the thermal transfer molding apparatus according to the invention of claim 6, in the invention of any one of claims 2 to 5, the chuck portion is placed on the carry-out portion, the thermoforming portion, and the cooling portion. Each conveyance molding unit has a length that allows the conveyance molding units to be held together, and the conveyance device collects the conveyance molding units placed on the carry-out unit, the heating molding unit, and the cooling unit. Thus, the number of transport molding units that can be transported by one forward movement of the transport device is increased, and transport in the thermal transfer molding device is performed because the transport device is transported and placed in the heating molding section, the cooling section, and the carry-in section. The conveyance efficiency of the molding unit can be increased.

請求項7の発明に係る熱転写成形装置によると、請求項1ないし6のいずれかの発明において、前記加熱成形部に搬入された前記搬送成形ユニット及び前記冷却部に搬入された前記搬送成形ユニットは、ともに前記脱気部を通じて減圧されるため、搬送時に搬送成形ユニットの収容空間内の真空度が低下したとしても、加熱成形部における成形不良、冷却部における位置ずれを回避し、成形精度を高めることができる。   According to the thermal transfer molding apparatus according to the invention of claim 7, in the invention of any one of claims 1 to 6, the transport molding unit carried into the heating molding unit and the transport molding unit carried into the cooling unit are Since both are depressurized through the deaeration unit, even if the degree of vacuum in the storage space of the conveyance molding unit is reduced during conveyance, molding defects in the heating molding unit and misalignment in the cooling unit are avoided, and molding accuracy is increased. be able to.

請求項8の発明に係る熱転写成形装置によると、請求項1ないし7のいずれかの発明において、前記搬送成形ユニットは前記冷却部において冷却を終えた後、前記搬送成形ユニットは前記脱気部を通じ給気されて前記収容空間内が加圧されるため、搬送成形ユニットの収容空間内が陽圧となり、上側収容部材と下側収容部材との乖離は容易となる。また、加工済み被加工材と上側及び下側スタンパの隙間にも圧縮空気が侵入するため双方の剥離も円滑に行うことができる。   According to a thermal transfer molding apparatus according to an eighth aspect of the present invention, in the invention according to any one of the first to seventh aspects, after the transport molding unit finishes cooling in the cooling section, the transport molding unit passes through the deaeration section. Since the air is supplied and the inside of the housing space is pressurized, the inside of the housing space of the transfer molding unit becomes a positive pressure, and the separation between the upper housing member and the lower housing member becomes easy. Further, since compressed air enters the gap between the processed workpiece and the upper and lower stampers, both can be smoothly peeled off.

請求項9の発明に係る熱転写成形方法によると、被加工材と、前記被加工材の上下表面に密着する上側スタンパ及び下側スタンパと、前記上側スタンパ、前記被加工材及び前記下側スタンパとする順に収容する上側収容部材及び下側収容部材と、前記上側収容部材と前記下側収容部材との合着により形成された収容空間内を減圧する脱気部を備え、減圧状態を維持しながら搬送可能とする搬送成形ユニットと、複数の加熱盤部を垂直方向に積層して備え、前記各加熱盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して加熱及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に加熱成形する加熱成形部と、複数の冷却盤部を垂直方向に積層して備え、前記各冷却盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して冷却及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に冷却する冷却部と、前記搬送成形ユニットを掴持するチャック部を備え、前記各加熱盤部同士の間あるいは前記各冷却盤部同士の間の所定位置に前記搬送成形ユニットを載置しかつ搬送する搬送装置とを有する成形装置を用いた熱転写成形方法であって、前記加熱成形部及び前記冷却部のいずれにおいても前記脱気部を通じて前記チャンバ空間内の減圧が行われ、前記搬送成形ユニットが、前記搬送装置により前記加熱成形部、前記冷却部の前進方向の配置順に搬送されることによって前記搬送成形ユニット内に収容されている前記被加工材の成形が行われるため、真空(減圧)条件の下で熱転写成形を行う成形装置に要する設備経費を圧縮し、かつ、時間当たりの生産性の向上も実現できる方法を見いだすことができる。   According to the thermal transfer molding method of the invention of claim 9, the workpiece, the upper stamper and the lower stamper that are in close contact with the upper and lower surfaces of the workpiece, the upper stamper, the workpiece, and the lower stamper An upper housing member and a lower housing member that are housed in order, and a deaeration section that decompresses the housing space formed by the joining of the upper housing member and the lower housing member, while maintaining a decompressed state A conveyance molding unit that enables conveyance and a plurality of heating platens are stacked in a vertical direction, and the conveyance molding unit is sandwiched between the heating platens and heated and heated with respect to the conveyance molding unit. A heat forming section for simultaneously heat forming the workpieces in the plurality of transfer forming units, and a plurality of cooling plate portions stacked in a vertical direction, and the transfer forming unit between the cooling plate portions. A cooling unit that sandwiches the workpiece and cools and pressurizes the conveyance molding unit to simultaneously cool the workpiece in the plurality of conveyance molding units, and a chuck unit that holds the conveyance molding unit. A thermal transfer molding method using a molding apparatus having a conveying device that places and conveys the conveying molding unit at a predetermined position between the heating platens or between the cooling plates. In both the heat forming part and the cooling part, the pressure in the chamber space is reduced through the deaeration part, and the transfer forming unit is arranged in the order of arrangement of the heat forming part and the cooling part in the forward direction by the transfer device. Molding that performs thermal transfer molding under vacuum (reduced pressure) conditions because the workpiece is housed in the transport molding unit by being transported. Compressing the facility costs required for the location, and can find a way can be realized improvement in productivity per hour.

また、搬送時に搬送成形ユニットの収容空間内の真空度が低下したとしても、加熱成形部における成形不良を回避し、成形精度を高めることができる。   Moreover, even if the degree of vacuum in the accommodation space of the conveyance molding unit decreases during conveyance, molding defects in the thermoforming unit can be avoided and molding accuracy can be increased.

請求項10の発明に係る熱転写成形方法によると、請求項9の発明において、前記加熱成形部の前側に配置され前記脱気部を通じて前記収容空間内の減圧を行い待機位置に前記搬送成形ユニットを載置し前記加熱成形部に向けて前記搬送成形ユニットを搬出する搬出部と、前記冷却部の後側に配置され前記冷却部から搬入される前記搬送成形ユニットを受け入れ前記搬送成形ユニットの分離を行う搬入部が備えられ、前記搬送成形ユニットは前記搬送装置により前記搬出部、前記加熱成形部、前記冷却部、及び前記搬入部の順に搬送されるため、搬出部では搬出のための準備や待機が可能となり、また搬入部では搬入後の加工済み被加工材Wの取り出しや返送のための準備も可能となる。そこで、加熱成形部への搬入効率並びに冷却部からの搬出効率が高められる。   According to the thermal transfer molding method of the invention of claim 10, in the invention of claim 9, pressure reduction in the accommodation space is performed through the deaeration part arranged on the front side of the thermoforming part, and the transport molding unit is placed at a standby position. An unloading unit that is placed and unloads the transfer molding unit toward the thermoforming unit, and the transfer molding unit that is disposed on the rear side of the cooling unit and is carried in from the cooling unit is separated. A carry-in unit is provided, and the conveyance molding unit is conveyed by the conveyance device in the order of the carry-out unit, the thermoforming unit, the cooling unit, and the carry-in unit. In addition, the carry-in section can also prepare for taking out and returning the processed workpiece W after carrying in. Therefore, the carrying-in efficiency into the thermoforming unit and the carrying-out efficiency from the cooling unit are increased.

請求項11の発明に係る熱転写成形装置によると、請求項10の発明において、前記搬入部から前記搬出部へ前記上側収容部材及び下側収容部材を返送する返送装置が備えられるため、被加工材を封入した搬送成形ユニットを加熱成形部と冷却部との間で逐一進退させる必要がなく、搬送成形ユニットを常に一方通行の搬送とすることができ、成形加工の生産性を向上させることができる。   According to the thermal transfer molding apparatus according to the invention of claim 11, in the invention of claim 10, a return device is provided for returning the upper accommodation member and the lower accommodation member from the carry-in portion to the carry-out portion. It is not necessary to move the transfer molding unit enclosing the transfer unit back and forth between the heating molding unit and the cooling unit one by one, and the conveyance molding unit can always be one-way conveyance, which can improve the productivity of the molding process. .

請求項12の発明に係る熱転写成形装置によると、請求項9ないし11のいずれかの発明において、前記搬送成形ユニットは前記冷却部において冷却を終えた後、前記搬送成形ユニットは前記脱気部を通じ給気されて前記収容空間内が加圧されるため、搬送成形ユニットの収容空間内が陽圧となり、上側収容部材と下側収容部材との乖離は容易となる。また、加工済み被加工材と上側及び下側スタンパの隙間にも圧縮空気が侵入するため双方の剥離も円滑に行うことができる。   According to a thermal transfer molding apparatus according to a twelfth aspect of the present invention, in the invention according to any one of the ninth to eleventh aspects, after the transport molding unit finishes cooling in the cooling section, the transport molding unit passes through the degassing section. Since the air is supplied and the inside of the housing space is pressurized, the inside of the housing space of the transfer molding unit becomes a positive pressure, and the separation between the upper housing member and the lower housing member becomes easy. Further, since compressed air enters the gap between the processed workpiece and the upper and lower stampers, both can be smoothly peeled off.

本発明の一実施例に係る熱転写成形装置の概要斜視図である。1 is a schematic perspective view of a thermal transfer molding apparatus according to an embodiment of the present invention. 搬送成形ユニットの概略断面図である。It is a schematic sectional drawing of a conveyance molding unit. 搬送装置の主要部断面図である。It is principal part sectional drawing of a conveying apparatus. 搬入部の全体斜視図である。It is a whole perspective view of a carrying-in part. 熱転写成形装置を構成する各部の第1概略側面図である。It is a 1st schematic side view of each part which comprises a thermal transfer molding apparatus. 熱転写成形装置を構成する各部の第2概略側面図である。It is a 2nd schematic side view of each part which comprises a thermal transfer molding apparatus. 搬送装置による搬送状態を示す概要図である。It is a schematic diagram which shows the conveyance state by a conveying apparatus.

図1の概要斜視図に示す熱転写成形装置1は、例えばPMMA等の熱可塑性樹脂からなる被加工材W(図2参照)の表層に対し加熱加圧を行うことにより、その表面にパターン形成をするための装置である。本発明の熱転写成形装置1を用いた熱転写成形方法においては、被加工材Wが単独で順次搬送されて加熱成形、冷却が行われるのではない。被加工材Wは、搬送成形ユニット10内に収容され、搬送成形ユニット10が順次搬送されることによって当該搬送成形ユニット10の内部に収容された被加工材Wに対して加熱加圧等が行われる。以下、本発明の熱転写成形装置1の構成を説明する。   The thermal transfer molding apparatus 1 shown in the schematic perspective view of FIG. 1 forms a pattern on the surface thereof by applying heat and pressure to the surface layer of a workpiece W (see FIG. 2) made of a thermoplastic resin such as PMMA. It is a device for doing. In the thermal transfer molding method using the thermal transfer molding apparatus 1 according to the present invention, the workpiece W is not sequentially conveyed alone, but is thermally molded and cooled. The workpiece W is accommodated in the conveyance molding unit 10, and heat and pressure are applied to the workpiece W accommodated in the conveyance molding unit 10 by sequentially conveying the conveyance molding unit 10. Is called. Hereinafter, the configuration of the thermal transfer molding apparatus 1 of the present invention will be described.

熱転写成形装置1において、搬送成形ユニット10が前進する順に搬出部50、加熱成形部20、冷却部30、そして搬入部80が直線状に配置される。この順は前進方向の配置である。搬送成形ユニット10の前進方向への搬送は搬送装置40により行われる。図1中、符号21は加熱盤部、31は冷却盤部、41はチャック部、45は返送装置である。また、搬出部50において、符号51は第1搬出ステージ、52は第2搬出ステージ、53は第1搬出区、54は第1搬入区、55は第2搬出区、56は第2搬入区である。搬入部80において、符号81は第1搬入ステージ、82は第2搬入ステージ、83は第1搬入区、84は第1搬出区、85は第2搬入区、86は第2搬出区である。各部については後に詳述する。   In the thermal transfer molding apparatus 1, the carry-out unit 50, the heating molding unit 20, the cooling unit 30, and the carry-in unit 80 are linearly arranged in the order in which the conveyance molding unit 10 advances. This order is an arrangement in the forward direction. The transport molding unit 10 is transported in the forward direction by the transport device 40. In FIG. 1, reference numeral 21 denotes a heating board part, 31 denotes a cooling board part, 41 denotes a chuck part, and 45 denotes a return device. In the carry-out section 50, reference numeral 51 denotes a first carry-out stage, 52 denotes a second carry-out stage, 53 denotes a first carry-out zone, 54 denotes a first carry-in zone, 55 denotes a second carry-out zone, and 56 denotes a second carry-in zone. is there. In the carry-in section 80, reference numeral 81 denotes a first carry-in stage, 82 denotes a second carry-in stage, 83 denotes a first carry-in zone, 84 denotes a first carry-out zone, 85 denotes a second carry-in zone, and 86 denotes a second carry-out zone. Each part will be described in detail later.

図2は搬送成形ユニット10を構成する部材を示す概略断面図である。図2(a)からわかるように、被加工材Wと、被加工材Wの上表面Waに対して密着する上側スタンパ11及び同被加工材Wの下表面Wbに対して密着する下側スタンパ12が備えられる。上下方向に上側スタンパ11、被加工材W、及び下側スタンパ12とする順を維持したまま、これらは上側収容部材13と下側収容部材14との間に収容される。上側及び下側スタンパには所定の成形模様が付され、加熱に伴い軟化した被加工材Wの表面にスタンパの模様が転写される。被加工材Wの表面を平面(平滑面)に加工する場合、鏡面仕上げのスタンパが用いられる。   FIG. 2 is a schematic cross-sectional view showing members constituting the conveyance molding unit 10. As can be seen from FIG. 2A, the workpiece W, the upper stamper 11 in close contact with the upper surface Wa of the workpiece W, and the lower stamper in close contact with the lower surface Wb of the workpiece W. 12 is provided. While maintaining the order of the upper stamper 11, the workpiece W, and the lower stamper 12 in the vertical direction, these are accommodated between the upper accommodation member 13 and the lower accommodation member 14. A predetermined molding pattern is attached to the upper and lower stampers, and the stamper pattern is transferred to the surface of the workpiece W softened by heating. When the surface of the workpiece W is processed into a flat surface (smooth surface), a mirror finish stamper is used.

上側収容部材13と下側収容部材14には、互いの合着時の位置合わせのため、ピンと係合穴等を備えた位置決め部材16が備えられる。また、合着時の気密性確保等の目的から上側収容部材13と下側収容部材14との接合面にパッキン(図示せず)が備えられる。   The upper housing member 13 and the lower housing member 14 are provided with a positioning member 16 having a pin, an engagement hole, and the like for alignment at the time of mutual attachment. Further, a packing (not shown) is provided on the joint surface between the upper housing member 13 and the lower housing member 14 for the purpose of ensuring airtightness at the time of attachment.

図2(b)のとおり、上側収容部材13と下側収容部材14が合着して、上側スタンパ11、被加工材W、及び下側スタンパ12は収容保持される。上側収容部材13と下側収容部材14との合着により収容空間15が生じる。被加工材Wは減圧条件において加熱加圧される。減圧状態とすることにより、上側及び下側スタンパ11,12と被加工材Wとの密着精度が高まる。特に微細な模様を均一に形成する際に都合良い。   As shown in FIG. 2B, the upper housing member 13 and the lower housing member 14 are joined together, and the upper stamper 11, the workpiece W, and the lower stamper 12 are housed and held. An accommodation space 15 is created by the joining of the upper accommodation member 13 and the lower accommodation member 14. The workpiece W is heated and pressurized under reduced pressure conditions. By setting the reduced pressure state, the adhesion accuracy between the upper and lower stampers 11 and 12 and the workpiece W is increased. This is particularly convenient when forming a fine pattern uniformly.

そこで、搬送成形ユニット10内に形成された収容空間15内を脱気して、減圧状態(真空状態)を維持するために脱気部17が備えられる。この脱気部17には公知の逆止弁、チェック弁等が用いられる。後述するように、収容空間15内の脱気は、搬出部50、加熱成形部20、冷却部30において、脱気部17を介して行われる。例えば、列記の各部において、個々の搬送成形ユニット10の脱気部17が真空ポンプVに接続され、収容空間15内の空気が吸引される。   Therefore, a deaeration unit 17 is provided to deaerate the inside of the accommodation space 15 formed in the transport molding unit 10 and maintain a reduced pressure state (vacuum state). A known check valve, check valve or the like is used for the deaeration unit 17. As will be described later, the deaeration in the accommodation space 15 is performed via the deaeration unit 17 in the carry-out unit 50, the thermoforming unit 20, and the cooling unit 30. For example, in each part of the list, the deaeration part 17 of each conveyance molding unit 10 is connected to the vacuum pump V, and the air in the accommodation space 15 is sucked.

図1に加え図5,6を用い加熱成形部20及び冷却部30の構造を説明する。加熱成形部20には、固定盤22に対して油圧ピストン部24により進退駆動する可動盤23,26と、平行を保つシャフト部25等が備えられる。加熱盤部21は垂直方向に積層して備えられる。搬入された搬送成形ユニット10は加熱盤部21,21同士の間に挟持される。そして、搬送成形ユニット10は加熱盤部21,21から加熱と押圧(熱転写プレス)を受けることにより、前述の上側及び下側スタンパ11,12の型面が被加工材Wに転写される。実施例の加熱成形部20の構造では、加熱盤部21は4段備えられる。上方から可動盤23に接続された加熱盤部21、可動盤26の上下それぞれに接続された加熱盤部21、固定盤22に接続された加熱盤部21である。実施例の加熱盤部21の配置構成のため、上下に2個の搬送成形ユニット10が加熱成形部20において一度に処理可能である。従って、複数(2個)の搬送成形ユニット10,10内の被加工材W,Wが、同時に加熱成形される。   The structure of the thermoforming unit 20 and the cooling unit 30 will be described with reference to FIGS. The thermoforming section 20 is provided with movable plates 23 and 26 that are driven forward and backward by a hydraulic piston portion 24 with respect to the fixed plate 22, a shaft portion 25 that maintains parallelism, and the like. The heating panel 21 is provided by being stacked in the vertical direction. The carried-in molding unit 10 carried in is sandwiched between the heating platens 21 and 21. Then, the conveyance molding unit 10 receives heating and pressing (thermal transfer press) from the heating plates 21 and 21, so that the mold surfaces of the upper and lower stampers 11 and 12 are transferred to the workpiece W. In the structure of the heat forming part 20 of the embodiment, the heating platen part 21 is provided in four stages. A heating platen 21 connected to the movable platen 23 from above, a heating platen 21 connected to the upper and lower sides of the movable platen 26, and a heating platen unit 21 connected to the fixed platen 22, respectively. Due to the arrangement configuration of the heating platen portion 21 of the embodiment, two transfer molding units 10 in the upper and lower directions can be processed at one time in the heating molding unit 20. Therefore, the workpieces W and W in the plurality (two) of the transfer molding units 10 and 10 are simultaneously heat-molded.

加熱成形部20には、図示しないものの、作動油の供給調整のポンプ、作動油のタンク、作動油の圧力制御用のセンサ、加熱盤部の位置検知調整用のセンサ、加熱盤部の温度センサ、加熱盤部への加熱油または水蒸気等の供給装置等が適式に備えられる。また、公知の真空ポンプが加熱成形部20に備えられる。   Although not shown, the thermoforming unit 20 includes a hydraulic oil supply adjustment pump, a hydraulic oil tank, a hydraulic oil pressure control sensor, a heating plate position detection adjustment sensor, and a heating plate temperature sensor. A supply device for heating oil or steam to the heating panel is suitably provided. Further, a known vacuum pump is provided in the thermoforming unit 20.

熱転写成形に当たり、スタンパと被加工材との隙間に空気が残留する場合がある。すると、空気が加熱成形時に熱膨張して被加工材に変形や成形漏れを生じさせてしまい、製品の歩留まりを押し下げてしまう。熱転写成形では微細な加工、成形が要求されるため、わずかな空気の残留も致命的である。このような不具合を改善する目的から、減圧条件下で加熱成形することが主流になりつつある。減圧することで真空度が増し、スタンパと被加工材との隙間に残留している空気の除去効率も高まり、飛躍的に成形精度を高めることができる。   In thermal transfer molding, air may remain in the gap between the stamper and the workpiece. Then, the air expands at the time of thermoforming, causing deformation or molding omission in the workpiece, and depressing the product yield. In thermal transfer molding, fine processing and molding are required, so even a small amount of air remains fatal. In order to improve such problems, it is becoming mainstream to perform heat molding under reduced pressure conditions. By reducing the pressure, the degree of vacuum increases, the efficiency of removing air remaining in the gap between the stamper and the workpiece is increased, and the molding accuracy can be dramatically increased.

そこで、熱転写成形装置1においても真空熱転写成形の利点をより生かすため、加熱成形部20にも真空ポンプが備えられる。そして、加熱成形部20に搬入された搬送成形ユニット10に対し加熱加圧時の真空度を所定量以上に高められる。このことから、搬送時に搬送成形ユニットの収容空間内の真空度が低下したとしても、再度加熱成形部において搬送成形ユニット10の収容空間15の減圧が行われる。   Therefore, in the thermal transfer molding apparatus 1, a vacuum pump is also provided in the heating molding unit 20 in order to make better use of the advantages of vacuum thermal transfer molding. And the vacuum degree at the time of heat-pressing with respect to the conveyance shaping | molding unit 10 carried in to the thermoforming part 20 can be raised more than predetermined amount. For this reason, even if the degree of vacuum in the accommodation space of the conveyance molding unit decreases during conveyance, the decompression of the accommodation space 15 of the conveyance molding unit 10 is performed again in the heating molding unit.

冷却部30には、固定盤32に対して油圧ピストン部34により進退駆動する可動盤33,36と、平行を保つシャフト部35等が備えられる。冷却盤部31は垂直方向に積層して備えられる。搬入された搬送成形ユニット10は冷却盤部31,31同士の間に挟持される。そして、搬送成形ユニット10は冷却盤部31,31から冷却と押圧を受けることにより、その内部の上側及び下側スタンパ11,12を介して被加工材Wは冷却される。実施例の冷却部30の構造では、冷却盤部31は前出の加熱盤部21と同様に4段備えられる。上方から可動盤33に接続された冷却盤部31、可動盤36の上下それぞれに接続された冷却盤部31、固定盤32に接続された冷却盤部31である。実施例の冷却盤部31の配置構成のため、上下に2個の搬送成形ユニット10が冷却部30において一度に処理可能である。従って、複数(2個)の搬送成形ユニット10,10内の被加工材W,Wが、同時に冷却される。   The cooling unit 30 includes movable plates 33 and 36 that are driven forward and backward by a hydraulic piston unit 34 with respect to the fixed platen 32, a shaft portion 35 that keeps parallelism, and the like. The cooling panel 31 is provided by being stacked in the vertical direction. The carried-in molding unit 10 carried in is sandwiched between the cooling disk units 31 and 31. The conveyance molding unit 10 receives cooling and pressing from the cooling plates 31 and 31, whereby the workpiece W is cooled via the upper and lower stampers 11 and 12 inside thereof. In the structure of the cooling unit 30 of the embodiment, the cooling platen 31 is provided with four stages in the same manner as the heating platen 21 described above. The cooling platen 31 is connected to the movable platen 33 from above, the cooling platen 31 is connected to the top and bottom of the movable platen 36, and the cooling platen 31 is connected to the fixed platen 32. Due to the arrangement configuration of the cooling platen 31 of the embodiment, two transfer molding units 10 can be processed at the same time in the cooling unit 30. Accordingly, the workpieces W and W in the plurality (two) of the transfer molding units 10 and 10 are simultaneously cooled.

冷却部30にも、図示しないものの、作動油の供給調整のポンプ、作動油のタンク、作動油の圧力制御用のセンサ、冷却盤部の位置検知調整用のセンサ、冷却盤部の温度センサ、冷却盤部への冷水供給装置等が適式に備えられる。また、冷却部30にも加熱成形部20と同様に公知の真空ポンプが備えられる。搬送時に搬送成形ユニット10の収容空間15内の真空度が低下しても再度冷却部30において減圧が行われるため、より低い真空度を得ることができる。それゆえ、スタンパと被加工材との密着性が高まることから互いの位置ずれが回避され、製品の不具合が解消される。また、スタンパが密着するため被加工材を効率よく冷却することもできる。   Although not shown, the cooling unit 30 also includes a hydraulic oil supply adjustment pump, a hydraulic oil tank, a hydraulic pressure sensor, a cooling plate position detection adjustment sensor, a cooling plate temperature sensor, A device for supplying cold water to the cooling panel is suitably provided. The cooling unit 30 is also provided with a known vacuum pump, similar to the thermoforming unit 20. Even if the degree of vacuum in the accommodation space 15 of the conveyance molding unit 10 is lowered during conveyance, pressure reduction is performed again in the cooling unit 30, so that a lower degree of vacuum can be obtained. Therefore, since the adhesion between the stamper and the workpiece is enhanced, the mutual displacement is avoided, and the malfunction of the product is solved. Further, since the stamper is in close contact, the workpiece can be efficiently cooled.

搬送成形ユニット10を加熱成形部20、冷却部30の順に搬送するための装置は、安定して搬送できる限り特段限定されない。実施例にあっては、図1、図3に開示されるように、搬送成形ユニット10を掴持するチャック部41,41を備えた搬送装置40が用いられる。搬送成形ユニット10は加熱成形部20、冷却部30の前進方向の配置順に搬送されるとともに、各加熱盤部21,21同士の間、あるいは各冷却盤31,31同士の間の所定位置に載置される。   The apparatus for transporting the transport molding unit 10 in the order of the heating molding unit 20 and the cooling unit 30 is not particularly limited as long as it can be transported stably. In the embodiment, as disclosed in FIGS. 1 and 3, a conveyance device 40 including chuck portions 41 and 41 that grip the conveyance molding unit 10 is used. The conveyance molding unit 10 is conveyed in the order in which the thermoforming unit 20 and the cooling unit 30 are arranged in the forward direction, and is placed at a predetermined position between the heating platens 21 and 21 or between the cooling plates 31 and 31. Placed.

図1及び図3から理解されるように、搬送装置40のチャック部41,41は、搬送成形ユニット10の前進方向(加熱成形部20、冷却部30の配置順となる前進方向)に対して直交する左右方向から当該搬送成形ユニットに接近、離隔する。前記のチャック部41,41の動きとすることにより、加熱成形部20及び冷却部30にて行われる加圧の際、チャック部41,41が加熱盤部21や冷却盤部31に巻き込まれることなく、待避可能である。個々の搬送成形ユニット10の昇降、加熱盤部21や冷却盤部31への位置合わせは、別途の適宜の装置の使用、あるいは搬送装置40のチャック部41,41により行われる。符号42は、チャック部を保持するチャック保持部である。   As understood from FIGS. 1 and 3, the chuck portions 41, 41 of the transport device 40 are in the forward direction of the transport molding unit 10 (the forward direction in which the heating molding unit 20 and the cooling unit 30 are arranged). It approaches and separates from the conveyance molding unit from the orthogonal left and right direction. By making the movement of the chuck portions 41 and 41, the chuck portions 41 and 41 are caught in the heating platen portion 21 and the cooling platen portion 31 at the time of pressurization performed in the thermoforming portion 20 and the cooling portion 30. And can be saved. The raising and lowering of the individual conveyance molding units 10 and the positioning to the heating platen 21 and the cooling platen 31 are performed by using a separate appropriate device or by the chuck units 41 and 41 of the conveyance device 40. Reference numeral 42 denotes a chuck holding portion that holds the chuck portion.

搬送成形ユニット10を加熱成形部20、冷却部30の配置順に搬送し、各部にて加熱成形、冷却とすることによっても、搬送成形ユニット内の被加工材Wを成形することができる。ただし、「搬送成形ユニット10内への被加工材Wの収容、搬送成形ユニット10の順送りの搬送、成形が完成した被加工材Wの取り出し、再度の搬送成形ユニットへの被加工材の収容、...」のように、各工程を連続することにより生産性を向上させようとする場合、被加工材Wに対する成形及び冷却以外の直接加工に関与しない工程も無視することができない。   The workpiece W in the transport molding unit can also be molded by transporting the transport molding unit 10 in the order in which the heat molding unit 20 and the cooling unit 30 are arranged, and performing heat molding and cooling in each part. However, “accommodating the work material W in the transport molding unit 10, transporting the transport molding unit 10 forward, taking out the work material W that has been molded, housing the work material in the transport molding unit again, When trying to improve productivity by continuing each process like “...”, processes that are not involved in direct machining other than molding and cooling of the workpiece W cannot be ignored.

そこで、図1等に開示のとおり熱転写成形装置1においては、搬送成形ユニット10の待機、送り出し、出来上がった被加工材の取り出し等を効率化するべく、加熱成形部20の前側に搬出部50が備えられ、冷却部30の後側に搬入部80が備えられる。また、熱転写成形装置1に返送装置45も備えられる。搬送成形ユニット10を構成する上側収容部材13及び下側収容部材14、さらには、上側スタンパ11、下側スタンパ12等の資材は、搬入部80側から搬出部50側へ返送装置45により返送される。返送装置45による返送は前記の前進方向と正反対の後退方向である。返送装置45は、ローラーコンベア、あるいはレールと台車等の搬送可能な装置である限り特に限定されない。   Therefore, in the thermal transfer molding apparatus 1 as disclosed in FIG. 1 and the like, the unloading unit 50 is provided on the front side of the thermoforming unit 20 in order to improve the efficiency of standby, feeding, taking out of the finished workpiece, and the like. The carrying-in part 80 is provided in the rear side of the cooling part 30. The thermal transfer molding apparatus 1 is also provided with a return device 45. The upper housing member 13 and the lower housing member 14 constituting the transport molding unit 10 and materials such as the upper stamper 11 and the lower stamper 12 are returned from the carry-in portion 80 side to the carry-out portion 50 side by the return device 45. The The return by the return device 45 is the reverse direction opposite to the forward direction. The return device 45 is not particularly limited as long as it is a roller conveyor or a device capable of transporting such as a rail and a carriage.

前述のとおり、実施例の加熱成形部20及び冷却部30は、それぞれ上下2個の搬送成形ユニット10を収容し処理可能としている(図5,6参照)。そこで、上下2個の搬送成形ユニット10,10の搬出を可能とするべく、搬出部50には第1搬出ステージ51と、当該第1搬出ステージ51の上段に第2搬出ステージ52が脚部Piの高さ分かさ上げされて設けられる(図1、4参照)。同様に、搬入部80においても第1搬入ステージ81と、その上段に第2搬入ステージ82が設けられる(図1参照)。   As described above, the heating forming unit 20 and the cooling unit 30 of the embodiment each accommodate and process two upper and lower transfer forming units 10 (see FIGS. 5 and 6). Therefore, in order to be able to carry out the upper and lower two transfer molding units 10, 10, the carry-out part 50 has a first carry-out stage 51, and a second carry-out stage 52 on the upper stage of the first carry-out stage 51 has a leg Pi. The height is increased (see FIGS. 1 and 4). Similarly, also in the carrying-in part 80, the 1st carrying-in stage 81 and the 2nd carrying-in stage 82 are provided in the upper stage (refer FIG. 1).

従って、搬出部50及び搬入部80は、加熱成形部20における加熱盤部21並びに冷却部30における冷却盤部31の配置に対応して、搬送成形ユニット10を垂直方向に複数載置することができる。そのため、搬送成形ユニットを垂直方向に載置する載置数は、図示実施例の2段(上下2個)に限られず、熱転写成形装置の規模、処理数等に応じて、実施例の2段(上下2個)から4段(上下4個)、8段(上下8個)と柔軟に拡張することもできる。   Therefore, the carry-out unit 50 and the carry-in unit 80 can place a plurality of the conveyance molding units 10 in the vertical direction in accordance with the arrangement of the heating platen 21 in the heating molding unit 20 and the cooling platen 31 in the cooling unit 30. it can. For this reason, the number of placement of the conveying molding unit in the vertical direction is not limited to the two stages (upper and lower two) of the illustrated embodiment, and the two stages of the embodiment according to the scale of the thermal transfer molding apparatus, the number of processes, and the like. It can be flexibly expanded from (upper and lower two) to four (upper and lower four) and eight (upper and lower eight).

なお、実施例の搬出部50及び搬入部80では、それぞれに使用される部材等が共通である。このため、搬出部50のみ図4に図示して詳細構成を説明し、搬入部80についての詳細な図示を省略する。   In addition, in the carrying-out part 50 and the carrying-in part 80 of an Example, the member etc. which are used for each are common. Therefore, only the carry-out unit 50 is illustrated in FIG. 4 to describe the detailed configuration, and the detailed illustration of the carry-in unit 80 is omitted.

第1搬出ステージ51は、1個の組み立てられた搬送成形ユニット10を待機位置に載置し加熱成形部20に向けて搬出する第1搬出区53と、搬入部80から返送装置45(図1参照)を通じて上側収容部材13及び下側収容部材14等が搬入される第1搬入区54に区分される。   The first carry-out stage 51 has a first carry-out section 53 in which one assembled transfer molding unit 10 is placed at a standby position and carried out toward the heat-forming unit 20, and a return device 45 (see FIG. 1) from the carry-in unit 80. The first accommodating section 54 into which the upper accommodating member 13 and the lower accommodating member 14 are carried in.

搬出部50の第1搬出ステージ51において、第1搬出区53及び第1搬入区54の双方にローラーコンベア61が備えられる。ローラーコンベア61は、台座に複数のローラーを列状に並べているため、返送装置45から後退方向で搬入される資材の移動が簡便になる。同時に、搬送成形ユニット10を加熱成形部20に向けて前進方向に円滑に搬出することもできる。   In the first carry-out stage 51 of the carry-out unit 50, roller conveyors 61 are provided in both the first carry-out zone 53 and the first carry-in zone 54. Since the roller conveyor 61 has a plurality of rollers arranged in a row on a pedestal, movement of materials carried in the backward direction from the return device 45 is simplified. At the same time, the transport molding unit 10 can be smoothly carried out in the forward direction toward the thermoforming unit 20.

さらに、搬出部50の第1搬出ステージ51には、前記のローラーコンベア61と直交する向きにローラーコンベア62も備えられる。そのため、搬送成形ユニット10が、第1搬入区54から第1搬出区53へ、第1搬出ステージ51内を前進方向と直交する左右方向(搬出部50の長手方向)の移動も可能となる。このため、ローラーコンベア61とローラーコンベア62を組み合わせることにより、搬出部50の第1搬出ステージ51内の限られた場所で搬送成形ユニット10を方向転換して移動することができる。   Further, the first carry-out stage 51 of the carry-out unit 50 is also provided with a roller conveyer 62 in a direction orthogonal to the roller conveyer 61. Therefore, the conveyance molding unit 10 can also move from the first carry-in section 54 to the first carry-out section 53 in the left-right direction (longitudinal direction of the carry-out section 50) perpendicular to the forward direction in the first carry-out stage 51. For this reason, by combining the roller conveyor 61 and the roller conveyor 62, it is possible to change the direction of the transport molding unit 10 at a limited location in the first unloading stage 51 of the unloading unit 50 and move it.

ローラーコンベア61とローラーコンベア62は、第1搬出ステージ51内では異なる高さ位置に設置される。第1搬入区54から第1搬出区53への搬送成形ユニット10の移動の際、リフト部58が上昇して搬送成形ユニット10は持ち上げられてローラーコンベア62に載せられ、搬送成形ユニット10はローラーコンベア62を介して第1搬出区53へ送られる。次に、第1搬出区53から加熱成形部20への搬送成形ユニット10の移動の際、リフト部57が上昇して搬送成形ユニット10が持ち上げられてローラーコンベア61に載せられる。そして搬送装置40により搬送成形ユニット10は加熱成形部20へ送られる。   The roller conveyor 61 and the roller conveyor 62 are installed at different height positions in the first carry-out stage 51. When the conveyance molding unit 10 moves from the first carry-in zone 54 to the first carry-out zone 53, the lift 58 rises and the conveyance molding unit 10 is lifted and placed on the roller conveyor 62. The conveyance molding unit 10 is a roller. It is sent to the first carry-out zone 53 via the conveyor 62. Next, when the conveyance molding unit 10 is moved from the first carry-out section 53 to the heat molding unit 20, the lift unit 57 is raised and the conveyance molding unit 10 is lifted and placed on the roller conveyor 61. Then, the transport molding unit 10 is sent to the heat molding unit 20 by the transport device 40.

第1搬出ステージ51内には、可動部71とマグネットロッド73を備えたリニアアクチュエータ70aが備えられる。そこで、ローラーコンベア62上の搬送成形ユニット10は可動部71と接触して押され、搬送成形ユニット10は第1搬出ステージ51内において左右方向の移動可能となる。搬送成形ユニット10等の不用意な移動を避けて安全性を確保するため、可動停止板65、停止板67が備えられる。また、マグネットロッド73に沿ってガイドレール75も備えられる。   In the first carry-out stage 51, a linear actuator 70a including a movable part 71 and a magnet rod 73 is provided. Therefore, the conveyance molding unit 10 on the roller conveyor 62 is pressed in contact with the movable portion 71, so that the conveyance molding unit 10 can move in the left-right direction within the first carry-out stage 51. A movable stop plate 65 and a stop plate 67 are provided to ensure safety by avoiding inadvertent movement of the transfer molding unit 10 and the like. A guide rail 75 is also provided along the magnet rod 73.

搬入部80から返送装置45を通じて返送されてきた搬送成形ユニット10を構成する上側収容部材13及び下側収容部材14、さらには、上側スタンパ11、下側スタンパ12等の資材は、いったん第1搬入区54に受け入れられる。第1搬入区54では、新たに加工前の被加工材Wが上側スタンパ11及び下側スタンパ12とともに上側収容部材13及び下側収容部材14内に位置合わせの後に収容され、改めて搬送成形ユニット10が組み立てられる。   The upper housing member 13 and the lower housing member 14, and the materials such as the upper stamper 11 and the lower stamper 12, which constitute the conveyance molding unit 10 returned from the carry-in unit 80 through the return device 45, are once brought into the first carry-in. Accepted by District 54. In the first carry-in zone 54, the workpiece W before processing is newly accommodated in the upper accommodating member 13 and the lower accommodating member 14 together with the upper stamper 11 and the lower stamper 12, and is again accommodated, and is again conveyed and molded unit 10. Is assembled.

組み立てられた搬送成形ユニット10は、前述のとおり、ローラーコンベア62、リニアアクチュエータ70aにより第1搬出区53まで運ばれる。第1搬出区53において、搬送成形ユニット10に真空ポンプ(図示せず)が接続され、搬送成形ユニット10の収容空間15内は、脱気部17を通じて所定の真空度まで減圧される。そして、同第1搬出区53(待機位置)において、加熱成形部20への搬送待機状態となる。   The assembled conveyance molding unit 10 is conveyed to the first unloading section 53 by the roller conveyor 62 and the linear actuator 70a as described above. In the first carry-out zone 53, a vacuum pump (not shown) is connected to the transfer molding unit 10, and the inside of the accommodation space 15 of the transfer molding unit 10 is depressurized to a predetermined degree of vacuum through the deaeration unit 17. Then, in the first carry-out zone 53 (standby position), a transfer standby state to the thermoforming unit 20 is entered.

第2搬出ステージ52も、1個の搬送成形ユニット10を待機位置に載置し加熱成形部20に向けて搬出する第2搬出区55、搬入部80から返送装置45(図1参照)を通じて上側収容部材13及び下側収容部材14等が搬入される第2搬入区56に区分される。搬出部50の第2搬出ステージ52においても前記の第1搬出ステージ51と同様に、第2搬出区55及び第2搬入区56の双方にローラーコンベア63、ローラーコンベア64が備えられる。そこで、搬送成形ユニット10は、第2搬入区56から第2搬出区55へ、第2搬出ステージ52内を前進方向と直交する左右方向(搬出部50の長手方向)へ移動することができる。   The second carry-out stage 52 is also placed on the upper side through the return device 45 (see FIG. 1) from the second carry-out section 55 where the single transfer molding unit 10 is placed at the standby position and carried out toward the thermoforming unit 20. The housing member 13 and the lower housing member 14 are divided into second carrying-in zones 56 into which the housing member 13 and the lower housing member 14 are carried. Similarly to the first carry-out stage 51, the second carry-out stage 52 of the carry-out unit 50 is provided with a roller conveyor 63 and a roller conveyor 64 in both the second carry-out zone 55 and the second carry-in zone 56. Therefore, the transfer molding unit 10 can move from the second carry-in section 56 to the second carry-out section 55 in the second carry-out stage 52 in the left-right direction (longitudinal direction of the carry-out portion 50) perpendicular to the forward direction.

ローラーコンベア63とローラーコンベア64も、第2搬出ステージ52内では異なる高さ位置に設置される。第2搬入区56から第1搬出区55への搬送成形ユニット10の移動の際、リフト部60が上昇して搬送成形ユニット10が持ち上げられ、ローラーコンベア62に載せられ、これを介して搬送成形ユニット10は第2搬出区55へ送られる。次に、第2搬出区55から加熱成形部20への搬送成形ユニット10の移動の際、リフト部59が上昇して搬送成形ユニット10が持ち上げられてローラーコンベア61に載せられる。そして搬送装置40により搬送成形ユニット10は加熱成形部20へ送られる。   The roller conveyor 63 and the roller conveyor 64 are also installed at different height positions in the second carry-out stage 52. When the conveyance molding unit 10 is moved from the second carry-in zone 56 to the first carry-out zone 55, the lift unit 60 is raised and the conveyance molding unit 10 is lifted and placed on the roller conveyor 62, through which conveyance molding is performed. The unit 10 is sent to the second carry-out zone 55. Next, when the conveyance molding unit 10 is moved from the second carry-out section 55 to the heating molding unit 20, the lift unit 59 is raised and the conveyance molding unit 10 is lifted and placed on the roller conveyor 61. Then, the transport molding unit 10 is sent to the heat molding unit 20 by the transport device 40.

第2搬出ステージ52内においても、可動部72とマグネットロッド74を備えたリニアアクチュエータ70bが備えられる。ローラーコンベア62上の搬送成形ユニット10は可動部72と接触して押され、搬送成形ユニット10は第2搬出ステージ52内において左右方向の移動可能となる。第2搬出ステージ52にも可動停止板66、停止板68が備えられ、マグネットロッド74に沿ってガイドレール76も備えられる。   Also in the second carry-out stage 52, a linear actuator 70b including a movable portion 72 and a magnet rod 74 is provided. The conveyance molding unit 10 on the roller conveyor 62 is pressed in contact with the movable portion 72, so that the conveyance molding unit 10 can move in the left-right direction within the second carry-out stage 52. The second carry-out stage 52 is also provided with a movable stop plate 66 and a stop plate 68, and a guide rail 76 is also provided along the magnet rod 74.

搬入部80から返送装置45を通じて返送されてきた搬送成形ユニット10を構成する上側収容部材13及び下側収容部材14、さらには、上側スタンパ11、下側スタンパ12等の資材は、いったん第2搬入区56に受け入れられる。第2搬入区56でも同様に、新たに加工前の被加工材Wが上側スタンパ11及び下側スタンパ12とともに上側収容部材13及び下側収容部材14内に位置合わせの後に収容され、改めて搬送成形ユニット10が組み立てられる。   The upper housing member 13 and the lower housing member 14 and the materials such as the upper stamper 11 and the lower stamper 12 that constitute the transport molding unit 10 returned from the carry-in section 80 through the return device 45 are temporarily brought into the second carry-in. Accepted by District 56. Similarly, in the second carry-in zone 56, the workpiece W before processing is newly accommodated in the upper accommodating member 13 and the lower accommodating member 14 together with the upper stamper 11 and the lower stamper 12, and is again conveyed and molded. The unit 10 is assembled.

組み立てられた搬送成形ユニット10は、前述のとおり、ローラーコンベア62、リニアアクチュエータ70bにより第2搬出区55まで運ばれる。第2搬出区55においても、真空ポンプにより搬送成形ユニット10の収容空間15内は、脱気部17を通じて所定の真空度まで減圧される。そして、同第2搬出区55(待機位置)において、加熱成形部20への搬送待機状態となる。   The assembled conveyance molding unit 10 is conveyed to the second unloading section 55 by the roller conveyor 62 and the linear actuator 70b as described above. Also in the second unloading section 55, the inside of the accommodation space 15 of the transfer molding unit 10 is depressurized to a predetermined degree of vacuum through the deaeration unit 17 by the vacuum pump. And in the said 2nd unloading area 55 (standby position), it will be in the conveyance standby state to the thermoforming part 20. FIG.

冷却部30において冷却を終えた搬送成形ユニット10は、図1参照のとおり、冷却部30の後側に配置される搬入部80に受け入れられる。下方の搬送成形ユニット10は、搬入部80の第1搬入ステージ81の第1搬入区83に搬入される。そして、図示省略のローラーコンベア、リニアアクチュエータ等により第1搬入区83から第1搬出区84に搬送される。また、上方の搬送成形ユニット10も同様に、第2搬入ステージ82の第2搬入区85に搬入され、図示省略のローラーコンベア、リニアアクチュエータ等により第2搬入区85から第2搬出区86に搬送される。   The conveyance molding unit 10 that has finished cooling in the cooling unit 30 is received in the carry-in unit 80 disposed on the rear side of the cooling unit 30 as shown in FIG. 1. The lower conveyance molding unit 10 is carried into the first carry-in section 83 of the first carry-in stage 81 of the carry-in unit 80. And it conveys from the 1st carrying-in area 83 to the 1st carrying-out area 84 by the roller conveyor, linear actuator, etc. which are not shown in figure. Similarly, the upper transfer molding unit 10 is also carried into the second carry-in zone 85 of the second carry-in stage 82 and is carried from the second carry-in zone 85 to the second carry-out zone 86 by a roller conveyor, a linear actuator, etc. (not shown). Is done.

熱転写成形装置1は搬出部50と搬入部80を備えているため、搬出部50では搬出のための準備や待機が可能となり、また搬入部80では搬入後の加工済み被加工材Wの取り出しや返送のための準備も可能となる。従って、加熱成形部20への搬入効率並びに冷却部30からの搬出効率が高められる。   Since the thermal transfer molding apparatus 1 includes the carry-out unit 50 and the carry-in unit 80, the carry-out unit 50 can prepare for and carry out the carry-out, and the carry-in unit 80 can take out the processed workpiece W after carrying in. Preparation for return is also possible. Therefore, the carrying-in efficiency to the thermoforming part 20 and the carrying-out efficiency from the cooling part 30 are improved.

また、熱転写成形装置1は返送装置45を備え、搬入部80から搬出部50へ、搬送成形ユニット10を構成する上側収容部材13、下側収容部材14等の資材を返送可能としている。このため、熱転写成形装置1において、被加工材Wを封入した搬送成形ユニット10を加熱成形部20と冷却部30との間で逐一進退させる必要はない。搬送成形ユニット10は常に一方通行の搬送となり、成形加工の生産性が飛躍的に向上する。   Further, the thermal transfer molding apparatus 1 includes a return device 45 that can return materials such as the upper housing member 13 and the lower housing member 14 constituting the transport molding unit 10 from the carry-in unit 80 to the carry-out unit 50. For this reason, in the thermal transfer molding apparatus 1, it is not necessary to move the conveyance molding unit 10 enclosing the workpiece W between the heating molding unit 20 and the cooling unit 30 step by step. The conveyance molding unit 10 is always one-way conveyance, and the productivity of the molding process is dramatically improved.

実施例の熱転写成形装置1では、搬送成形ユニット10からの加工済み被加工材Wの取り出しは搬入部80において行われる。冷却部30において冷却を終えて搬入部80に搬入される搬送成形ユニット10は、真空ポンプによる脱気のため収容空間15内の真空度が高くなっている(高真空状態である)。単に脱気部17の気密を解除して収容空間15内を大気圧に戻したとしても、加工済み被加工材W(製品)と上側及び下側スタンパ11,12との剥離は容易ではない場合がある。   In the thermal transfer molding apparatus 1 of the embodiment, the processed workpiece W is taken out from the transport molding unit 10 in the carry-in unit 80. The conveyance molding unit 10 that has finished cooling in the cooling unit 30 and is carried into the carry-in unit 80 has a high degree of vacuum in the accommodation space 15 due to deaeration by a vacuum pump (in a high vacuum state). Even if the air tightness of the deaeration part 17 is simply released and the inside of the accommodation space 15 is returned to atmospheric pressure, it is not easy to separate the processed workpiece W (product) from the upper and lower stampers 11 and 12. There is.

実施例の熱転写成形装置1では、冷却部30において冷却を終えた後、当該搬入部80において搬送成形ユニット10はその脱気部17を通じて収容空間15内に圧縮空気が供給され、同収容空間15内の加圧が行われる。収容空間15内が大気圧よりも陽圧となるため、搬送成形ユニット10を構成する上側収容部材13と下側収容部材14との乖離は容易となる。また、加工済み被加工材W(製品)と上側及び下側スタンパ11,12の隙間にも圧縮空気が侵入して双方の剥離も円滑に行うことができる。   In the thermal transfer molding apparatus 1 of the embodiment, after cooling is completed in the cooling unit 30, the conveyance molding unit 10 is supplied with compressed air into the accommodation space 15 through the deaeration unit 17 in the carry-in unit 80. Inside pressurization is performed. Since the inside of the housing space 15 is at a positive pressure rather than atmospheric pressure, the detachment between the upper housing member 13 and the lower housing member 14 constituting the transport molding unit 10 is facilitated. Further, the compressed air enters the gap between the processed workpiece W (product) and the upper and lower stampers 11 and 12, and both can be smoothly separated.

前述のとおり、搬出部50から搬入部80までの搬送成形ユニット10の搬送は搬送装置40により行われる。実施例の熱転写成形装置1は、搬送成形ユニット10の搬送効率をより高めるため、搬送装置40のチャック部41,41を搬送成形ユニットの前進方向側に長くすることで対処している。具体的には、図5,6に概略視されるように、搬送装置40のチャック部41,41は、搬出部50、加熱成形部20、及び冷却部30に載置されている各搬送成形ユニット10を一括して掴持可能とする全長に形成される。   As described above, the conveyance unit 40 conveys the conveyance molding unit 10 from the carry-out unit 50 to the carry-in unit 80. In the thermal transfer molding apparatus 1 of the embodiment, in order to further improve the conveyance efficiency of the conveyance molding unit 10, the chuck portions 41 and 41 of the conveyance apparatus 40 are lengthened in the forward direction side of the conveyance molding unit. Specifically, as schematically shown in FIGS. 5 and 6, the chuck portions 41, 41 of the transport device 40 are each transport-molded mounted on the carry-out unit 50, the heating molding unit 20, and the cooling unit 30. It is formed in the full length which enables the unit 10 to be held collectively.

そこで、搬出部50、加熱成形部20、及び冷却部30のそれぞれに載置されている各搬送成形ユニット10は、搬送装置40のチャック部41,41の前進方向への移動に伴い一括して順送りの搬送が可能となり、加熱成形部20、冷却部30、及び搬入部80のそれぞれに搬送、載置される。搬送装置40のチャック部41,41が搬入部80に到達し搬送成形ユニット10を搬送、載置し終えた後、搬送装置40のチャック部41,41は掴持しない状態で当初の搬出部50まで後退する。そして、再び同様に搬送成形ユニット10を掴持、搬送を繰り返し続ける。搬送装置40は、搬出部50、加熱成形部20、冷却部30、及び搬入部80の中のひとつの部に相当する距離の前進と後退を繰り返すことにより、絶えず搬送成形ユニット10は前進方向に搬送される。こうして、搬送装置の1回の前進で搬送可能とする搬送成形ユニットの数が増し、熱転写成形装置内での搬送成形ユニットの搬送効率が高まる。   Therefore, each conveyance molding unit 10 placed on each of the carry-out unit 50, the heating molding unit 20, and the cooling unit 30 is collectively performed as the chuck units 41 and 41 of the conveyance device 40 move in the forward direction. It is possible to carry forward transport, and the paper is transported and placed in each of the heat forming unit 20, the cooling unit 30, and the carry-in unit 80. After the chuck portions 41 and 41 of the transport device 40 reach the carry-in portion 80 and have finished transporting and placing the transport molding unit 10, the chuck portions 41 and 41 of the transport device 40 are not gripped, and the original unloading portion 50. Retreat until. Then, similarly, the conveyance molding unit 10 is held again, and the conveyance is continuously repeated. The conveying device 40 continuously advances and retreats a distance corresponding to one of the carry-out unit 50, the heating molding unit 20, the cooling unit 30, and the carry-in unit 80, so that the conveyance molding unit 10 is continuously moved in the forward direction. Be transported. In this way, the number of conveyance molding units that can be conveyed by one advance of the conveyance device is increased, and the conveyance efficiency of the conveyance molding unit in the thermal transfer molding device is increased.

図7の概要図も用い、ひとつの搬送成形ユニット10xに着目してさらに説明する。当初、搬出部50の待機位置に搬送成形ユニット10xは載置される(同図(a))。搬送成形ユニット10xは、搬送装置40(チャック部41)の前進に伴い次の加熱成形部20に搬送、載置される(同図(b))。同時に、加熱成形部20の搬送成形ユニット10は冷却部30に、冷却部30の搬送成形ユニット10は搬入部80に搬送される。   With reference to the schematic diagram of FIG. 7, the description will be further focused on one conveyance molding unit 10 x. Initially, the transfer molding unit 10x is placed at the standby position of the carry-out unit 50 ((a) in the figure). The conveyance molding unit 10x is conveyed and placed on the next thermoforming unit 20 as the conveyance device 40 (chuck portion 41) advances (FIG. 5B). At the same time, the transport molding unit 10 of the heating molding unit 20 is transported to the cooling unit 30, and the transport molding unit 10 of the cooling unit 30 is transported to the carry-in unit 80.

次に、搬送装置40(チャック部41)は掴持しない状態で後退し、搬出部50、加熱成形部20、冷却部30の搬送成形ユニットを掴持する(同図(c))。掴持した搬送装置40(チャック部41)が前進することにより、搬送成形ユニット10xは加熱成形部20から冷却部30に搬送、載置される(同図(d))。   Next, the conveyance device 40 (chuck part 41) moves backward without being gripped, and grips the conveyance molding unit of the carry-out part 50, the heating molding part 20, and the cooling part 30 ((c) in the figure). As the gripping transport device 40 (chuck unit 41) moves forward, the transport molding unit 10x is transported and placed from the heating molding unit 20 to the cooling unit 30 ((d) in the figure).

再度、搬送装置40(チャック部41)は掴持しない状態で後退し、搬出部50、加熱成形部20、冷却部30の搬送成形ユニットを掴持する(同図(e))。掴持した搬送装置40(チャック部41)が前進することにより、搬送成形ユニット10xは冷却部30から搬入部80に搬送、載置される(同図(f))。   Again, the conveying device 40 (chuck part 41) moves backward without being gripped, and grips the conveying and forming units of the carry-out part 50, the heat forming part 20 and the cooling part 30 ((e) in the figure). When the gripping transport device 40 (chuck part 41) moves forward, the transport molding unit 10x is transported and placed from the cooling unit 30 to the carry-in unit 80 ((f) in the figure).

そして再度、搬送装置40(チャック部41)は掴持しない状態で後退する(同図(g))。最終的に、搬送成形ユニット10xから加工済みの被加工材が取り出される(同図(h))。この後、前述のとおり、搬入部80から搬出部50へ、上側収容部材と下側収容部材が返送される。   Then, again, the conveying device 40 (chuck portion 41) moves backward without being gripped ((g) in the figure). Finally, the processed workpiece is taken out from the conveyance molding unit 10x ((h) in the figure). Thereafter, as described above, the upper accommodation member and the lower accommodation member are returned from the carry-in portion 80 to the carry-out portion 50.

これまでに図示し詳述した熱転写成形装置1を用いて行われる熱転写成形方法も説明する。はじめに、熱転写成形装置1の搬出部50(第1搬入区54、第2搬入区56)において、上下方向に上側スタンパ11、被加工材W、及び下側スタンパ12とする順に、これらは上側収容部材13と下側収容部材14との間に収容され、搬送成形ユニット10が組み立てられる。そして、搬送成形ユニット10は脱気部17を通じてその収容空間15内の空気が脱気され、搬出部50の待機位置(第1搬出区53、第2搬出区55)に載置される。   A thermal transfer molding method performed using the thermal transfer molding apparatus 1 shown and described above will also be described. First, in the unloading part 50 (the 1st carrying-in area 54, the 2nd carrying-in area 56) of the thermal transfer molding apparatus 1, these are stored in the upper stamper 11, the workpiece W, and the lower stamper 12 in the vertical direction. It is accommodated between the member 13 and the lower accommodating member 14, and the conveyance molding unit 10 is assembled. And the conveyance molding unit 10 deaerates the air in the accommodation space 15 through the deaeration part 17, and is mounted in the stand-by position (the 1st unloading area 53, the 2nd unloading area 55) of the unloading part 50.

搬送成形ユニット10は、搬送装置40により搬出部50から加熱成形部20へ前進方向に搬送され、加熱成形部20の加熱盤部21同士の間に載置される。この加熱成形部20においても搬送成形ユニット10は脱気部17を通じてその収容空間15内の空気が脱気される。脱気の後、加熱成形部20の加熱盤部21により搬送成形ユニット10を経由して被加工材Wは熱転写プレスされる。   The transport molding unit 10 is transported in the forward direction from the carry-out unit 50 to the heat forming unit 20 by the transport device 40 and is placed between the heating platens 21 of the heat forming unit 20. Also in the thermoforming unit 20, the air in the accommodation space 15 is degassed from the conveyance molding unit 10 through the deaeration unit 17. After deaeration, the workpiece W is subjected to a thermal transfer press via the transfer molding unit 10 by the heating platen 21 of the thermoforming unit 20.

次に、搬送成形ユニット10は、搬送装置40により加熱成形部20から冷却部30へ前進方向に搬送され、冷却部30の冷却盤部31同士の間に載置される。この冷却部30においても搬送成形ユニット10は脱気部17を通じてその収容空間15内の空気が脱気される。脱気の後、冷却部30の冷却盤部31により搬送成形ユニット10を経由して被加工材Wは加圧、冷却される。   Next, the transport molding unit 10 is transported in the forward direction from the thermoforming unit 20 to the cooling unit 30 by the transport device 40, and is placed between the cooling disk units 31 of the cooling unit 30. Also in the cooling unit 30, the air in the accommodation space 15 is degassed through the deaeration unit 17 in the transport molding unit 10. After deaeration, the workpiece W is pressurized and cooled by the cooling platen 31 of the cooling unit 30 via the transfer molding unit 10.

そして、搬送成形ユニット10は、搬送装置40により冷却部30から搬入部80へ前進方向に搬送され、搬入部80の搬入位置(受け入れ位置)となる第1搬入区83、第2搬入区85に載置される。   Then, the transport molding unit 10 is transported in the forward direction from the cooling unit 30 to the carry-in unit 80 by the transport device 40, and is transferred to the first carry-in zone 83 and the second carry-in zone 85 that serve as the carry-in position (accepting position) of the carry-in unit 80. Placed.

冷却部30における冷却を終えた搬送成形ユニット10は、その直後の搬入部80(特には第1搬入区83、第2搬入区85)において脱気部17を通じてその収容空間15に圧縮空気が給気される。搬送成形ユニット10は第1搬入区83から第1搬出区84へ、第2搬入区85から第2搬出区85へ搬入部80を移動して、第1搬出区84、第2搬出区85で搬送成形ユニット10の上側収容部材13と下側収容部材14の分離、上側スタンパ11及び下側スタンパ12からの被加工材Wが取り外される。ここで、熱転写成形は完了し、加工済み被加工材W(製品)を得ることができる。   The conveyance molding unit 10 that has finished cooling in the cooling unit 30 supplies compressed air to the accommodation space 15 through the deaeration unit 17 in the carry-in unit 80 (particularly, the first carry-in zone 83 and the second carry-in zone 85) immediately after that. I care. The transfer molding unit 10 moves the loading unit 80 from the first loading zone 83 to the first loading zone 84 and from the second loading zone 85 to the second loading zone 85, and in the first loading zone 84 and the second loading zone 85. The upper housing member 13 and the lower housing member 14 of the transport molding unit 10 are separated, and the workpiece W from the upper stamper 11 and the lower stamper 12 is removed. Here, the thermal transfer molding is completed, and a processed workpiece W (product) can be obtained.

加工済み被加工材W(製品)を取り出した後の上側収容部材13及び下側収容部材14、さらに上側スタンパ11及び下側スタンパ12は、返送装置45を用いて第1搬出区84から第1搬入区54へ、第2搬出区85から第2搬入区56へ返送される。   The upper housing member 13 and the lower housing member 14 after the processed workpiece W (product) is taken out, and the upper stamper 11 and the lower stamper 12 are first moved from the first carry-out section 84 using the return device 45. Returned to the carry-in zone 54 from the second carry-out zone 85 to the second carry-in zone 56.

そして、搬出部50において搬入部80から返送されて来た上側収容部材13及び下側収容部材14、上側スタンパ11及び下側スタンパ12に新たな被加工材Wが組み込まれ搬送成形ユニット10が組み立てられる。以下同様に、新たな搬送成形ユニット10の収容空間15内の脱気後、加熱成形部20への搬送、同部20での脱気、熱転写プレス、続く冷却部30への搬送、同部30での脱気、冷却、加圧、続く搬入部80への搬送、搬送成形ユニット10の収容空間15内への給気、加工済み被加工材W(製品)の取り出し、資材の返送となるとおり、熱転写成形装置1の稼働時間内では絶えず被加工材Wの熱転写成形が行われる。   Then, a new workpiece W is incorporated in the upper housing member 13 and the lower housing member 14, the upper stamper 11, and the lower stamper 12 returned from the carry-in unit 80 in the carry-out unit 50, and the transport molding unit 10 is assembled. It is done. Similarly, after deaeration in the accommodation space 15 of the new conveyance molding unit 10, conveyance to the thermoforming unit 20, deaeration in the unit 20, thermal transfer press, subsequent conveyance to the cooling unit 30, and the same unit 30. Degassing, cooling, pressurization, subsequent conveyance to the carry-in section 80, supply of air into the accommodation space 15 of the conveyance molding unit 10, removal of the processed workpiece W (product), and return of the material The thermal transfer molding of the workpiece W is continuously performed within the operation time of the thermal transfer molding apparatus 1.

当該説明の一連の工程から理解されるように、被加工材に対する真空熱転写成形の連続化が可能である。それゆえ、単位時間当たりの生産性を高めることができる。また、被加工材を単独ではなく、搬送成形ユニットとして減圧状態を維持した状態のまま搬送することができる。このため、従前の装置のように加熱成形部や冷却部自体を減圧チャンバで囲む必要もなくなり、装置自体も簡素化することができる。加えて、途中の加熱成形部の加熱盤部や冷却部の冷却盤部の温度をほぼ一定化することができることから、温度の昇降調節も不要となり、時間短縮に貢献する。   As can be understood from the series of steps described above, it is possible to continue the vacuum thermal transfer molding for the workpiece. Therefore, productivity per unit time can be increased. In addition, the workpiece can be transported while maintaining the reduced pressure state as a transport molding unit, not as a single unit. For this reason, it is not necessary to surround the thermoforming part or the cooling part itself with a decompression chamber as in the conventional apparatus, and the apparatus itself can be simplified. In addition, since the temperatures of the heating platen of the intermediate heating forming unit and the cooling platen of the cooling unit can be made substantially constant, it is not necessary to adjust the temperature rise and fall, which contributes to time reduction.

1 熱転写成形装置
10 搬送成形ユニット
11 上側スタンパ
12 下側スタンパ
13 上側収容部材
14 下側収容部材
15 収容空間
17 脱気部
20 加熱成形部
21 加熱盤部
30 冷却部
31 冷却盤部
40 搬送装置
41 チャック部
50 搬出部
51 第1搬出ステージ
52 第2搬出ステージ
53 第1搬出区
54 第1搬入区
55 第2搬出区
56 第2搬入区
61,62,63,64 ローラーコンベア
80 搬入部
81 第1搬入ステージ
82 第2搬入ステージ
83 第1搬入区
84 第1搬出区
85 第2搬入区
86 第2搬出区
W 被加工材
DESCRIPTION OF SYMBOLS 1 Thermal transfer molding apparatus 10 Conveying molding unit 11 Upper stamper 12 Lower stamper 13 Upper accommodating member 14 Lower accommodating member 15 Accommodating space 17 Deaeration part 20 Heating molding part 21 Heating board part 30 Cooling part 31 Cooling board part 40 Conveying apparatus 41 Chuck part 50 Unloading part 51 First unloading stage 52 Second unloading stage 53 First unloading section 54 First unloading section 55 Second unloading section 56 Second unloading section 61, 62, 63, 64 Roller conveyor 80 Loading section 81 First Loading stage 82 Second loading stage 83 First loading zone 84 First loading zone 85 Second loading zone 86 Second loading zone W Work material

Claims (12)

被加工材と、前記被加工材の上下表面に密着する上側スタンパ及び下側スタンパと、前記上側スタンパ、前記被加工材及び前記下側スタンパとする順に収容する上側収容部材及び下側収容部材と、前記上側収容部材と前記下側収容部材との合着により形成された収容空間内を減圧する脱気部を備え、減圧状態を維持しながら搬送可能とする搬送成形ユニットと、
複数の加熱盤部を垂直方向に積層して備え、前記各加熱盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して加熱及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に加熱成形する加熱成形部と、
複数の冷却盤部を垂直方向に積層して備え、前記各冷却盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して冷却及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に冷却する冷却部と、
前記搬送成形ユニットを掴持するチャック部を備え、前記各加熱盤部同士の間あるいは前記各冷却盤部同士の間の所定位置に前記搬送成形ユニットを載置しかつ搬送する搬送装置とを有し、
前記搬送装置が、前記搬送成形ユニットを前記加熱成形部、前記冷却部の前進方向の配置順で搬送することを特徴とする熱転写成形装置。
A workpiece, an upper stamper and a lower stamper that are in close contact with the upper and lower surfaces of the workpiece, an upper housing member and a lower housing member that house the upper stamper, the workpiece, and the lower stamper in that order. A conveyance molding unit that includes a deaeration part that depressurizes the inside of the accommodation space formed by joining the upper accommodation member and the lower accommodation member, and that can be conveyed while maintaining a reduced pressure state;
A plurality of heating platens are stacked in a vertical direction, the conveyance molding unit is sandwiched between the heating platens, and heated and pressurized with respect to the conveyance molding unit. A thermoforming section for simultaneously thermoforming the workpiece;
A plurality of cooling disk parts are stacked in the vertical direction, the conveyance molding unit is sandwiched between the cooling disk parts, and the conveyance molding unit is cooled and pressurized to be in the plurality of conveyance molding units. A cooling section for simultaneously cooling the workpiece;
A chuck unit for gripping the transport molding unit, and a transport device for mounting and transporting the transport molding unit at a predetermined position between the heating panel units or between the cooling panel units. And
The thermal transfer molding device, wherein the transport device transports the transport molding unit in the order of arrangement of the heating molding unit and the cooling unit in the forward direction.
前記加熱成形部の前側に配置され前記脱気部を通じて前記収容空間内の減圧を行い待機位置に前記搬送成形ユニットを載置し前記加熱成形部に向けて前記搬送成形ユニットを搬出する搬出部と、
前記冷却部の後側に配置され前記冷却部から搬入される前記搬送成形ユニットを受け入れ前記搬送成形ユニットの分離を行う搬入部が備えられ、
前記搬送装置は前記搬送成形ユニットを前記搬出部、前記加熱成形部、前記冷却部、及び前記搬入部の順に搬送する請求項1に記載の熱転写成形装置。
An unloading unit disposed on the front side of the thermoforming unit, depressurizing the housing space through the deaeration unit, placing the transfer molding unit at a standby position, and unloading the transfer molding unit toward the thermoforming unit; ,
A carry-in unit that is disposed on the rear side of the cooling unit and receives the transfer molding unit carried in from the cooling unit and separates the transfer molding unit;
The thermal transfer molding apparatus according to claim 1, wherein the transport device transports the transport molding unit in the order of the carry-out unit, the heating molding unit, the cooling unit, and the carry-in unit.
前記搬入部から前記搬出部へ前記上側収容部材及び下側収容部材を返送する返送装置を備える請求項2に記載の熱転写成形装置。   The thermal transfer molding apparatus according to claim 2, further comprising a return device that returns the upper accommodation member and the lower accommodation member from the carry-in portion to the carry-out portion. 前記搬出部及び前記搬入部において、前記搬送成形ユニットは前進方向と直交する左右方向に移動可能である請求項2または3に記載の熱転写成形装置。   4. The thermal transfer molding apparatus according to claim 2, wherein the transport molding unit is movable in a left-right direction orthogonal to a forward direction in the carry-out unit and the carry-in unit. 前記搬出部及び前記搬入部が、前記加熱成形部における前記加熱盤部及び前記冷却部における前記冷却盤の配置に応じ前記搬送成形ユニットを垂直方向に複数載置可能としている請求項2ないし4に記載の熱転写成形装置。   The said carrying-out part and the said carrying-in part can mount two or more said conveyance molding units in the orthogonal | vertical direction according to arrangement | positioning of the said heating board part in the said thermoforming part, and the said cooling board in the said cooling part. The thermal transfer molding apparatus described. 前記チャック部は、前記搬出部、前記加熱成形部、及び前記冷却部に載置されている前記各搬送成形ユニットを一括して掴持可能とする長さを有し、
前記搬送装置は、前記搬出部、前記加熱成形部、及び前記冷却部に載置されている前記各搬送成形ユニットを一括して前記加熱成形部、前記冷却部、及び前記搬入部に搬送し載置する請求項2ないし5のいずれか1項に記載の熱転写成形装置。
The chuck portion has a length that enables the conveyance molding units placed on the carry-out portion, the heat forming portion, and the cooling portion to be collectively held,
The transport device collectively transports and mounts the transport molding units placed on the carry-out unit, the heating molding unit, and the cooling unit to the heating molding unit, the cooling unit, and the carry-in unit. The thermal transfer molding apparatus according to claim 2, wherein the thermal transfer molding apparatus is placed.
前記加熱成形部に搬入された前記搬送成形ユニット及び前記冷却部に搬入された前記搬送成形ユニットは、ともに前記脱気部を通じて減圧される請求項1ないし6のいずれか1項に記載の熱転写成形装置。   The thermal transfer molding according to any one of claims 1 to 6, wherein both the conveyance molding unit carried into the heating molding unit and the conveyance molding unit carried into the cooling unit are decompressed through the deaeration unit. apparatus. 前記搬送成形ユニットは前記冷却部において冷却を終えた後、前記搬送成形ユニットは前記脱気部を通じ給気されて前記収容空間内が加圧される請求項1ないし7のいずれか1項に記載の熱転写成形装置。   8. The transfer molding unit according to claim 1, wherein after the cooling and forming unit finishes cooling in the cooling unit, the conveying and forming unit is supplied with air through the deaeration unit to pressurize the housing space. Thermal transfer molding equipment. 被加工材と、前記被加工材の上下表面に密着する上側スタンパ及び下側スタンパと、前記上側スタンパ、前記被加工材及び前記下側スタンパとする順に収容する上側収容部材及び下側収容部材と、前記上側収容部材と前記下側収容部材との合着により形成された収容空間内を減圧する脱気部を備え、減圧状態を維持しながら搬送可能とする搬送成形ユニットと、
複数の加熱盤部を垂直方向に積層して備え、前記各加熱盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して加熱及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に加熱成形する加熱成形部と、
複数の冷却盤部を垂直方向に積層して備え、前記各冷却盤部同士の間に前記搬送成形ユニットを挟持するとともに前記搬送成形ユニットに対して冷却及び加圧し前記複数の搬送成形ユニット内の前記被加工材を同時に冷却する冷却部と、
前記搬送成形ユニットを掴持するチャック部を備え、前記各加熱盤部同士の間あるいは前記各冷却盤部同士の間の所定位置に前記搬送成形ユニットを載置しかつ搬送する搬送装置とを有する成形装置を用いた熱転写成形方法であって、
前記加熱成形部及び前記冷却部のいずれにおいても前記脱気部を通じて前記チャンバ空間内の減圧が行われ、
前記搬送成形ユニットが、前記搬送装置により前記加熱成形部、前記冷却部の前進方向の配置順に搬送されることによって前記搬送成形ユニット内に収容されている前記被加工材の成形が行われる
ことを特徴とする熱転写成形方法。
A workpiece, an upper stamper and a lower stamper that are in close contact with the upper and lower surfaces of the workpiece, an upper housing member and a lower housing member that house the upper stamper, the workpiece, and the lower stamper in that order. A conveyance molding unit that includes a deaeration part that depressurizes the inside of the accommodation space formed by joining the upper accommodation member and the lower accommodation member, and that can be conveyed while maintaining a reduced pressure state;
A plurality of heating platens are stacked in a vertical direction, the conveyance molding unit is sandwiched between the heating platens, and heated and pressurized with respect to the conveyance molding unit. A thermoforming section for simultaneously thermoforming the workpiece;
A plurality of cooling disk parts are stacked in the vertical direction, the conveyance molding unit is sandwiched between the cooling disk parts, and the conveyance molding unit is cooled and pressurized to be in the plurality of conveyance molding units. A cooling section for simultaneously cooling the workpiece;
A chuck unit for gripping the transport molding unit, and a transporting device for mounting and transporting the transport molding unit at a predetermined position between the heating panel units or between the cooling panel units. A thermal transfer molding method using a molding apparatus,
In any of the thermoforming part and the cooling part, the pressure in the chamber space is reduced through the deaeration part,
That the workpiece formed in the conveyance molding unit is molded by the conveyance molding unit being conveyed by the conveyance device in the order of arrangement of the heating molding unit and the cooling unit in the forward direction. A thermal transfer molding method characterized.
前記加熱成形部の前側に配置され前記脱気部を通じて前記収容空間内の減圧を行い待機位置に前記搬送成形ユニットを載置し前記加熱成形部に向けて前記搬送成形ユニットを搬出する搬出部と、
前記冷却部の後側に配置され前記冷却部から搬入される前記搬送成形ユニットを受け入れ前記搬送成形ユニットの分離を行う搬入部が備えられ、
前記搬送成形ユニットは前記搬送装置により前記搬出部、前記加熱成形部、前記冷却部、及び前記搬入部の順に搬送される請求項9に記載の熱転写成形方法。
An unloading unit disposed on the front side of the thermoforming unit, depressurizing the housing space through the deaeration unit, placing the transfer molding unit at a standby position, and unloading the transfer molding unit toward the thermoforming unit; ,
A carry-in unit that is disposed on the rear side of the cooling unit and receives the transfer molding unit carried in from the cooling unit and separates the transfer molding unit;
The thermal transfer molding method according to claim 9, wherein the transport molding unit is transported by the transport device in the order of the carry-out unit, the heating molding unit, the cooling unit, and the carry-in unit.
前記搬入部から前記搬出部へ前記上側収容部材及び下側収容部材を返送する返送装置が備えられる請求項10に記載の熱転写成形方法。   The thermal transfer molding method according to claim 10, further comprising a return device that returns the upper accommodation member and the lower accommodation member from the carry-in portion to the carry-out portion. 前記搬送成形ユニットは前記冷却部において冷却を終えた後、前記搬送成形ユニットは前記脱気部を通じ給気されて前記収容空間内が加圧される請求項9ないし11のいずれか1項に記載の熱転写成形方法。   12. The transfer molding unit according to claim 9, wherein after the cooling and forming unit finishes cooling in the cooling unit, the transfer and forming unit is supplied with air through the deaeration unit to pressurize the housing space. Thermal transfer molding method.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014054242A1 (en) * 2012-10-01 2014-04-10 出光ユニテック株式会社 Transfer molding device and transfer molding method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014054242A1 (en) * 2012-10-01 2014-04-10 出光ユニテック株式会社 Transfer molding device and transfer molding method

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