JP2012114058A - Coil of electromagnetic induction heating device - Google Patents

Coil of electromagnetic induction heating device Download PDF

Info

Publication number
JP2012114058A
JP2012114058A JP2010264555A JP2010264555A JP2012114058A JP 2012114058 A JP2012114058 A JP 2012114058A JP 2010264555 A JP2010264555 A JP 2010264555A JP 2010264555 A JP2010264555 A JP 2010264555A JP 2012114058 A JP2012114058 A JP 2012114058A
Authority
JP
Japan
Prior art keywords
coil
recess
claw
coil wire
width
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2010264555A
Other languages
Japanese (ja)
Other versions
JP5690994B2 (en
Inventor
Hideaki Kobayashi
英明 小林
Masahiro Yokono
政廣 横野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Original Assignee
Panasonic Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Corp filed Critical Panasonic Corp
Priority to JP2010264555A priority Critical patent/JP5690994B2/en
Publication of JP2012114058A publication Critical patent/JP2012114058A/en
Application granted granted Critical
Publication of JP5690994B2 publication Critical patent/JP5690994B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Induction Heating Cooking Devices (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent a coil wire that is housed in recess of a coil base and formed by a plurality of electrically isolated conductors that are coated with insulation films, from dropping out from the recess.SOLUTION: A claw 12 is provided to a coil base, the upper surface of the claw 12 is formed into a shape inclined downward to a recess part 6, as an inclined part, and the lower surface 15 of the claw 12 is configured as a substantially horizontal surface so that a coil wire 5 housed in the recess part 6 is prevented from dropping out from the recess part 6, thereby fixing the coil wire 5 to the coil base stably without adding parts and members and without adding a processing step for fixing the coil wire 5.

Description

本発明は略円盤状の加熱コイルを形成して電磁誘導加熱を応用して加熱するコイルに関するものである。   The present invention relates to a coil that is heated by forming a substantially disk-shaped heating coil and applying electromagnetic induction heating.

従来、この種の電磁誘導加熱装置のコイルは電気的に絶縁された導体を、円盤状のコイルベースに溝を設けて収納する構成のものがあった(例えば、特許文献1参照)。また、電気絶縁された導体をワニス等で固化してコイルベースに接着する構成としたものがある(例えば、特許文献2参照)。   Conventionally, the coil of this type of electromagnetic induction heating apparatus has a configuration in which an electrically insulated conductor is housed in a disk-shaped coil base with a groove (see, for example, Patent Document 1). In addition, there is a configuration in which an electrically insulated conductor is solidified with a varnish or the like and bonded to a coil base (for example, see Patent Document 2).

特許文献1に記載された従来の電磁誘導加熱装置のコイルは、円盤状のコイルベースに溝が形成され、溝に収容するためにコイル線を扁平に加工して溝に主要する構成としている。   The coil of the conventional electromagnetic induction heating apparatus described in Patent Document 1 has a groove formed in a disk-shaped coil base, and a coil wire is processed into a flat shape so as to be accommodated in the groove, and the groove is mainly configured.

国際公開第2005/043960号International Publication No. 2005/043960 特開2002−043045号公報JP 2002-043045 A

しかしながら、前記従来の構成では、特許文献1においては、溝に導体を収納した後に組立て時や輸送時の振動や傾き等で導体が溝から抜け落ちることがある。コイルベースは天板の下に位置するために確認することはできない。コイルが溝から抜け落ちた状態で使用することは、電気絶縁性能の確保や加熱効率の維持が困難になるという課題を有していた。   However, in the conventional configuration, in Patent Document 1, the conductor may fall out of the groove due to vibration or inclination during assembly or transportation after the conductor is stored in the groove. Since the coil base is located under the top plate, it cannot be confirmed. Using the coil in a state where the coil has fallen out of the groove has a problem that it is difficult to ensure electrical insulation performance and maintain heating efficiency.

本発明は、前記従来の課題を解決するもので、コイルベースの凹部に収納された絶縁皮膜で被覆された電気的に絶縁された複数の導体で形成されたコイル線が凹部から脱落しない電磁誘導加熱装置のコイルを提供することを目的とする。   The present invention solves the above-mentioned conventional problems, and an electromagnetic induction in which a coil wire formed of a plurality of electrically insulated conductors covered with an insulating film housed in a recess of a coil base does not fall out of the recess. It aims at providing the coil of a heating device.

前記従来の課題を解決するために、本発明の電磁誘導加熱装置のコイルは、略円盤状のコイルベースと、前記コイルベース上部または下部に溝状に設けた凹部と、前記凹部に埋め込まれる電気的に絶縁された複数の導体で形成されたコイル線と、前記凹部入り口付近に備えた爪と、磁路を形成するフェライトとを備え、前記コイル線の幅は前記凹部の幅より短く前記凹部幅の半分以上の寸法であり、前記爪は前記凹部の幅より小さく、前記コイル線は前記爪と前記凹部の隙間である絞り部を通り前記凹部に収納されるとともに前記爪により前記凹部からの離脱を阻止した構成としたものである。   In order to solve the above-described conventional problems, the coil of the electromagnetic induction heating device according to the present invention includes a substantially disk-shaped coil base, a recess provided in a groove shape above or below the coil base, and an electric power embedded in the recess. A coil wire formed of a plurality of electrically insulated conductors, a claw provided near the entrance of the recess, and a ferrite forming a magnetic path, wherein the width of the coil wire is shorter than the width of the recess. The claw is smaller than the width of the recess, and the coil wire is stored in the recess through a narrowed portion that is a gap between the claw and the recess and is removed from the recess by the claw. This is a configuration that prevents withdrawal.

これによって、絶縁皮膜で被覆された電気的に絶縁された複数の導体で形成されたコイル線が凹部に収納されるときに、凹部の壁と爪との隙間を複数の導体が順次すり抜けて凹部に収納されるとともに、爪によりコイル線が凹部から離脱しようとするとその線の見かけの直径により爪と凹部の壁の間を通過することができないので、コイル線が凹部から抜け出すことなく、組立てや輸送が行える。   Thus, when a coil wire formed of a plurality of electrically insulated conductors coated with an insulating film is stored in the recess, the plurality of conductors sequentially pass through the gap between the wall of the recess and the claw. If the coil wire is about to be detached from the recess by the claw, the apparent diameter of the wire cannot pass between the wall of the claw and the recess. Can be transported.

また、本発明の電磁誘導加熱装置のコイルは、略円盤状のコイルベースと、前記コイル
ベース上部または下部に溝状に設けた凹部と、前記凹部に埋め込まれる電気的に絶縁された複数の導体で形成されたコイル線と、前記凹部入り口付近に備えた爪と、磁路を形成するフェライトとを備え、前記フェライトと前記コイル線との間に平面部を設けて前記フェライトと前記コイル線とを電気的に絶縁し、前記コイル線の幅は前記凹部の幅より短く前記凹部幅の半分以上の寸法であり、前記爪は前記凹部の幅より小さく、前記コイル線は前記爪と前記凹部の隙間である絞り部を通り前記凹部に収納されるとともに前記爪により前記凹部からの離脱を阻止した構成とし、前記爪は前記フェライト上以外に位置する構成としたものである。
The coil of the electromagnetic induction heating device of the present invention includes a substantially disk-shaped coil base, a recess provided in a groove shape above or below the coil base, and a plurality of electrically insulated conductors embedded in the recess. A coil wire formed near the recess entrance, a ferrite that forms a magnetic path, a flat portion is provided between the ferrite and the coil wire, and the ferrite and the coil wire The width of the coil wire is shorter than the width of the recess and is more than half the width of the recess, the claw is smaller than the width of the recess, and the coil wire is formed between the claw and the recess. It is configured such that it passes through the narrowed portion that is a gap and is accommodated in the recess and is prevented from being detached from the recess by the claw, and the claw is positioned other than on the ferrite.

これによって、フェライトとコイル線の絶縁を確保したまま凹部からのコイル線離脱を阻止することができると同時にフェライトとコイル線の絶縁を維持することができる。   As a result, it is possible to prevent the coil wire from leaving the recess while ensuring insulation between the ferrite and the coil wire, and at the same time maintain the insulation between the ferrite and the coil wire.

本発明の電磁誘導加熱装置のコイルのコイル線が組立てや輸送時に凹部から離脱することなく、電気絶縁性能を維持し、加熱効率を維持することができる。   The electric insulation performance can be maintained and the heating efficiency can be maintained without the coil wire of the coil of the electromagnetic induction heating device of the present invention being detached from the recess during assembly or transportation.

本発明の実施の形態1における電磁誘導加熱装置のコイルの部分断面図The fragmentary sectional view of the coil of the electromagnetic induction heating apparatus in Embodiment 1 of this invention 本発明の実施の形態1における電磁誘導加熱装置のコイルの斜視図The perspective view of the coil of the electromagnetic induction heating apparatus in Embodiment 1 of this invention 本発明の実施の形態1における電磁誘導加熱装置のコイルの平面図The top view of the coil of the electromagnetic induction heating apparatus in Embodiment 1 of this invention 本発明の実施の形態1における電磁誘導加熱装置のコイルの部分斜視図The fragmentary perspective view of the coil of the electromagnetic induction heating apparatus in Embodiment 1 of this invention 本発明の実施の形態1における電磁誘導加熱装置の斜視図The perspective view of the electromagnetic induction heating apparatus in Embodiment 1 of this invention

第1の発明は、略円盤状のコイルベースと、前記コイルベース上部または下部に溝状に設けた凹部と、前記凹部に埋め込まれる電気的に絶縁された複数の導体で形成されたコイル線と、前記凹部入り口付近に備えた爪と、磁路を形成するフェライトとを備え、前記コイル線の幅は前記凹部の幅より短く前記凹部幅の半分以上の寸法であり、前記爪は前記凹部の幅より小さく、前記コイル線は前記爪と前記凹部の隙間である絞り部を通り前記凹部に収納されるとともに前記爪により前記凹部からの離脱を阻止した構成とすることにより、凹部からコイル線が離脱しようとしても凹部に伸設した爪により凹部からの離脱を阻止されることとなり、部材を追加することなくまた凹部に追加の加工することなくコイル線の凹部からの離脱を阻止することができる。   According to a first aspect of the present invention, there is provided a substantially disk-shaped coil base, a concave portion provided in a groove shape above or below the coil base, and a coil wire formed of a plurality of electrically insulated conductors embedded in the concave portion. A claw provided near the entrance of the recess, and a ferrite that forms a magnetic path, the width of the coil wire being shorter than the width of the recess and not less than half the width of the recess, The coil wire is smaller than the width, and the coil wire passes through the narrowed portion that is a gap between the claw and the concave portion and is stored in the concave portion, and is prevented from being detached from the concave portion by the claw. Even if an attempt is made to detach, the claw extending in the recess will prevent the detachment from the recess, and the detachment of the coil wire from the recess will be prevented without adding a member or further processing the recess. Can.

第2の発明は、特に、爪の上部に凹部に向かって下降する傾斜面を設け、前記傾斜面と前記爪と対峙する壁部の間の絞り部をコイル線の断面が変形しながら通過して前記凹部に収納された後に、前記コイル線の段面が前記絞り部の幅より大きく復元し、前記爪の下面に当接して前記絞り部を通過する形状に変形することを阻止される構成とすることにより、爪部の傾斜部に沿ってコイル線が凹部に誘導されて凹部に進入しやすくなり、また凹部に収容されたコイル線が凹部から離脱することを阻止することができる。   In particular, the second invention is provided with an inclined surface that descends toward the concave portion at the top of the claw, and passes through the throttle portion between the inclined surface and the wall portion facing the claw while the cross section of the coil wire is deformed. The stepped surface of the coil wire is restored to be larger than the width of the restricting portion and is prevented from deforming into a shape passing through the restricting portion by contacting the lower surface of the claw after being accommodated in the recess. By doing so, the coil wire is guided to the concave portion along the inclined portion of the claw portion and can easily enter the concave portion, and the coil wire accommodated in the concave portion can be prevented from being detached from the concave portion.

第3の発明は、特に、略円盤状のコイルベースと、前記コイルベース上部または下部に溝状に設けた凹部と、前記凹部に埋め込まれる電気的に絶縁された複数の導体で形成されたコイル線と、前記凹部入り口付近に備えた爪と、磁路を形成するフェライトとを備え、前記フェライトと前記コイル線との間に平面部を設けて前記フェライトと前記コイル線とを電気的に絶縁し、前記コイル線の幅は前記凹部の幅より短く前記凹部幅の半分以上の寸法であり、前記爪は前記凹部の幅より小さく、前記コイル線は前記爪と前記凹部の隙間である絞り部を通り前記凹部に収納されるとともに前記爪により前記凹部からの離脱を阻止した構成とし、前記爪は前記フェライト上以外に位置する構成とすることにより、フェライトとコイル線は平面部で絶縁されるとともに平面部と凹部でコイル線を保持するので、
フェライトとコイル線の絶縁距離を一定に保持することができて電磁特性を一定に保つことができる。
In particular, the third invention relates to a coil formed of a substantially disk-shaped coil base, a recess provided in a groove shape above or below the coil base, and a plurality of electrically insulated conductors embedded in the recess. A wire, a claw provided in the vicinity of the recess entrance, and a ferrite that forms a magnetic path, and a plane portion is provided between the ferrite and the coil wire to electrically insulate the ferrite from the coil wire. The width of the coil wire is shorter than the width of the recess and is more than half the width of the recess, the claw is smaller than the width of the recess, and the coil wire is a gap between the claw and the recess. And the claw prevents the detachment from the recess by the claw, and the claw is located on a portion other than the ferrite, so that the ferrite and the coil wire are insulated at the flat portion. Since holding a coil wire in a plane and the recess together with the,
The insulation distance between the ferrite and the coil wire can be kept constant, and the electromagnetic characteristics can be kept constant.

第4の発明は、特に、第1〜3のいずれか1つの発明の凹部の底部は、少なくとも爪を備えた位置においては前記底部は下方に開放されて、コイル線がコイルベース下方から直視できて、かつ前記コイル線が直視できる寸法は前記爪の凹部に沿った方向の寸法の2倍以上の構成とすることにより、コイル線で発生する熱を放熱する構成にすることとなり、コイル線の温度上昇を緩和することができるので、コイル線を覆う絶縁皮膜の耐熱温度を低く設定することができる。   According to a fourth aspect of the present invention, in particular, the bottom of the recess of any one of the first to third aspects is opened downward at least in a position having a claw, and the coil wire can be viewed directly from below the coil base. In addition, the dimension that allows direct viewing of the coil wire is configured to dissipate the heat generated by the coil wire by configuring it to be at least twice the dimension in the direction along the recess of the claw. Since the temperature rise can be mitigated, the heat resistant temperature of the insulating film covering the coil wire can be set low.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1は、本発明の第1の実施の形態における電磁誘導加熱装置のコイルの斜視図を示すものである。図2は、第1の実施の形態における電磁誘導加熱装置の斜視図である。図3は、第1の実施の形態における電磁誘導加熱装置のコイルの平面図を示すものである。図4は、本発明の実施の形態1における電磁誘導加熱装置のコイルの部分斜視図を示すものである。図5は、本発明の実施の形態1における電磁誘導加熱装置の斜視図を示すものである。
(Embodiment 1)
FIG. 1 is a perspective view of a coil of an electromagnetic induction heating device according to a first embodiment of the present invention. FIG. 2 is a perspective view of the electromagnetic induction heating device according to the first embodiment. FIG. 3 shows a plan view of the coil of the electromagnetic induction heating device according to the first embodiment. FIG. 4 shows a partial perspective view of the coil of the electromagnetic induction heating device according to Embodiment 1 of the present invention. FIG. 5 shows a perspective view of the electromagnetic induction heating device according to Embodiment 1 of the present invention.

図5において、電磁誘導加熱装置本体1は略直方体でキッチン2の寸法が規格化された規格穴(図示せず)に収納され、鍋等の被加熱物が載置される天板3をキッチン2上面とほぼ同一の高さに位置して規格穴に収納される。天板3は結晶ガラス等を用いた耐熱ガラスで形成された平らな板であり、図2に示すように、電磁誘導加熱装置本体1内には、天板3の下方にコイルベース4が位置する。   In FIG. 5, the electromagnetic induction heating device main body 1 is a substantially rectangular parallelepiped and is stored in a standard hole (not shown) in which the size of the kitchen 2 is standardized, and the top plate 3 on which a heated object such as a pan is placed is placed in the kitchen. 2 Located at almost the same height as the upper surface, it is stored in the standard hole. The top plate 3 is a flat plate formed of heat-resistant glass using crystal glass or the like. As shown in FIG. 2, the coil base 4 is located below the top plate 3 in the electromagnetic induction heating device body 1. To do.

コイルベース4は約200℃以上の耐熱樹脂で形成したものであり、略円盤状の形状である。コイルベース4は天板3の下方でほぼ天板3と平行かつほぼ水平に位置する。コイルベース4には約数十kHzから約100kHzの高周波電流を通電するコイル線5が備えられている。コイル線5はおのおのが電気的には絶縁された数十本から数千本の銅線で形成され、一端と他端のみ電気的に接続されている。つまり一端と他端に電気的に並列に接続されている。各銅線の直径は0.05mmから0.5mmまでの細線であり、エナメルにより電気絶縁皮膜を形成し、互いに電気的には絶縁されているが、一端と他端で電気的に接続されているので、電気的には一つのコイルを形成する。コイル線5を複数の絶縁された銅線で形成するのは、高周波電流による表皮効果に対して、電流の流れる断面積を確保するためである。   The coil base 4 is made of a heat-resistant resin having a temperature of about 200 ° C. or higher, and has a substantially disk shape. The coil base 4 is positioned substantially parallel to the top plate 3 and substantially horizontally below the top plate 3. The coil base 4 is provided with a coil wire 5 through which a high frequency current of about several tens kHz to about 100 kHz is supplied. The coil wire 5 is formed of tens to thousands of copper wires, each of which is electrically insulated, and is electrically connected only at one end and the other end. That is, one end and the other end are electrically connected in parallel. The diameter of each copper wire is a thin wire of 0.05 mm to 0.5 mm, and an electric insulating film is formed by enamel and is electrically insulated from each other, but is electrically connected at one end and the other end. Therefore, one coil is electrically formed. The reason why the coil wire 5 is formed of a plurality of insulated copper wires is to secure a cross-sectional area through which a current flows against the skin effect caused by a high-frequency current.

図1に示すように、コイル線5はコイルベース4に形成された渦巻き状の溝である凹部6に収納されることになる。凹部6は溝状のような形状の左右の壁部7で形成されている。凹部6の底は大半の部分において開放されている。コイル線5と凹部6との寸法関係は、凹部6の溝幅に対してコイル線5の見かけ上の直径が半分以上、つまりコイル線5の見かけ上の直径は凹部6の溝幅の50%以上である。通常は90%以上として凹部6に収納された後に振動や移動のないように凹部6の溝幅に近い値とする。   As shown in FIG. 1, the coil wire 5 is housed in a recess 6 that is a spiral groove formed in the coil base 4. The concave portion 6 is formed by left and right wall portions 7 having a groove shape. The bottom of the recess 6 is open in most parts. The dimensional relationship between the coil wire 5 and the recess 6 is that the apparent diameter of the coil wire 5 is more than half of the groove width of the recess 6, that is, the apparent diameter of the coil wire 5 is 50% of the groove width of the recess 6. That's it. Usually, it is set to a value close to the groove width of the recess 6 so as not to vibrate or move after being stored in the recess 6 as 90% or more.

図4に示すように、コイルベース4の下面にはフェライト8が円盤状のコイルベース4の中心から放射状に略水平方向に8本配置されている。フェライト8はコイルベース4下面に接着剤で接着されている。フェライト8の形状は直方体形状であり、長手方向が前記放射状方向になるように配置されている。フェライト8は前記コイル線5から発生する磁力線を収束して天板3上に置かれた金属製の鍋などの被加熱物に効率的に磁力線を透過さ
せる働きをする。フェライト8は金属酸化物であり、電気的には導体に近い性質を有する。したがって、耐熱樹脂で形成されたコイルベース4下面に配置され、コイルベース4のフェライト8上方に設けられた平面部9を絶縁物としてコイル線5に対峙するように配置されている。
As shown in FIG. 4, eight ferrites 8 are radially arranged from the center of the disk-shaped coil base 4 in a substantially horizontal direction on the lower surface of the coil base 4. The ferrite 8 is bonded to the lower surface of the coil base 4 with an adhesive. The shape of the ferrite 8 is a rectangular parallelepiped shape, and is arranged so that the longitudinal direction is the radial direction. The ferrite 8 has a function of converging the magnetic force lines generated from the coil wire 5 and efficiently transmitting the magnetic force lines to a heated object such as a metal pan placed on the top plate 3. The ferrite 8 is a metal oxide and has an electrical property close to that of a conductor. Therefore, it is arranged on the lower surface of the coil base 4 made of heat-resistant resin, and is arranged so as to face the coil wire 5 with the flat portion 9 provided above the ferrite 8 of the coil base 4 as an insulator.

コイル線5は複数の導体を束ねた構成であり、さらに撚り加工されている。数本から数十本を単位として撚り加工を行い、撚りピッチは数十mmから100mm程度である。また、撚り加工した線(子撚り)をさらに撚り加工(親撚り)して撚り線を形成し、コイル線5とする。撚り加工によって表皮効果によるコイル線5に高周波電流を通電した場合の実効抵抗を低減することができる。また、高周波電流による近接効果でコイル線5の部分的な発熱を分散させることができるので、コイル線5の局部的な発熱を抑制し、コイル線5全体を均一な温度上昇状態にすることができる。局部的な発熱を抑制することにより、絶縁皮膜であるエナメルの耐熱限度を超える局部的な温度上昇を抑制することができる。つまり電気絶縁物であるエナメルの温度限度を超える局部的なピーク温度上昇を抑制し温度上昇を均一化することでコイル線5の使用温度内での温度上昇の許容値を実質的に上げることができる。   The coil wire 5 has a configuration in which a plurality of conductors are bundled, and is further twisted. Twist processing is performed in units of several to several tens, and the twist pitch is about several tens to 100 mm. In addition, the twisted wire (child twist) is further twisted (parent twist) to form a twisted wire, and the coil wire 5 is obtained. The effective resistance when a high-frequency current is applied to the coil wire 5 due to the skin effect by twisting can be reduced. Moreover, since the partial heat generation of the coil wire 5 can be dispersed by the proximity effect due to the high-frequency current, the local heat generation of the coil wire 5 can be suppressed and the entire coil wire 5 can be in a uniform temperature rise state. it can. By suppressing local heat generation, it is possible to suppress a local temperature rise exceeding the heat resistance limit of enamel which is an insulating film. In other words, by suppressing the local peak temperature rise exceeding the temperature limit of enamel, which is an electrical insulator, and making the temperature rise uniform, the allowable value of the temperature rise within the operating temperature of the coil wire 5 can be substantially increased. it can.

図1、図3、図4に示すように、コイル線5は凹部6に収納されるが、凹部6の大半は左右の壁部7で形成され、底部10を備えていない断面形状であるが、一部底部10を備えている。底部10を備えているのは前記フェライト8を接着するコイルベース4の平面部9と、コイルベース4に備えられた骨格部11である。つまり平面部9と骨格部11が底部10を形成し、さらに平面部9と骨格部11の上面の高さは同じ高さに配置されていて、コイル線5を下から支持するものである。骨格部11はコイルベース4の略外周部に放射状に配置される。これは、平面部9はフェライト8が放射状に配置されることから平面部9も放射状に配置されることとなり、コイルベース4外周部においては平面部9と隣の平面部9との間の距離が広くなるために、コイル線5を下から支持する間隔が広くなるので、骨格部11を設けてコイル線5を保持する構成にしている。   As shown in FIGS. 1, 3, and 4, the coil wire 5 is accommodated in the recess 6, but most of the recess 6 is formed by the left and right wall portions 7 and has a cross-sectional shape that does not include the bottom portion 10. , A part of the bottom 10 is provided. The bottom portion 10 is provided with a flat portion 9 of the coil base 4 to which the ferrite 8 is bonded and a skeleton portion 11 provided in the coil base 4. That is, the plane portion 9 and the skeleton portion 11 form the bottom portion 10, and the heights of the upper surfaces of the plane portion 9 and the skeleton portion 11 are arranged at the same height to support the coil wire 5 from below. The skeleton part 11 is radially arranged on the substantially outer peripheral part of the coil base 4. This is because the flat portion 9 has the ferrite 8 arranged radially, and the flat portion 9 is also arranged radially, and the distance between the flat portion 9 and the adjacent flat portion 9 in the outer peripheral portion of the coil base 4. Therefore, the space for supporting the coil wire 5 from below is widened. Therefore, the skeleton portion 11 is provided to hold the coil wire 5.

コイル線5はフェライト8に対して平面部9を挟んで位置し、また骨格部11上に位置する場合は骨格部11に保持されることになる。平面部9と骨格部11以外の凹部6の断面においてコイル線5は凹部6の左右の壁部7に挟持される構成となる。   The coil wire 5 is positioned with respect to the ferrite 8 with the plane portion 9 interposed therebetween, and when it is positioned on the skeleton portion 11, the coil wire 5 is held by the skeleton portion 11. The coil wire 5 is sandwiched between the left and right wall portions 7 of the recess 6 in the cross section of the recess 6 other than the plane portion 9 and the skeleton portion 11.

図1、図4に示すように、爪12は壁部7から伸設される。爪12は凹部6の入り口付近に設けられ、凹部6入り口の一方の壁部7から反対側の壁部7に向かって伸設されている。爪12は凹部6全体ではほぼ均等に複数個設けられていている。   As shown in FIGS. 1 and 4, the claw 12 is extended from the wall portion 7. The claw 12 is provided in the vicinity of the entrance of the recess 6 and extends from one wall portion 7 of the entrance of the recess 6 toward the opposite wall portion 7. A plurality of claws 12 are provided substantially uniformly throughout the recess 6.

爪12は凹部6の一方の壁部7から凹部6の幅の約20%から70%の範囲で伸設される。つまり凹部6の幅より小さい寸法で一方の壁部7から伸設される。爪12の上面は凹部6の壁部7から凹部6中央に向かって下方に傾斜した傾斜面13を設けている。これはコイル線5を凹部6に収納するときにこの傾斜面13により凹部6に誘導するとともに、凹部6において傾斜面13と傾斜面13を設けた壁部7と対峙する他端の壁部7との間でコイル線5を徐々に変形させて爪12と壁部7との間の狭い空間である絞り部14を通過させるために傾斜させている。コイル線5は複数の銅線を束にして拠り合わせた構成であるので、束としての断面形状は変形することが容易である。コイル線5が傾斜部と対峙する壁部7とで徐々に変形させられて、絞り部14を通過するときはこの撚り合わせたコイル線5の断面が絞り部14の幅に変形させられて通過する。   The claw 12 extends from one wall portion 7 of the recess 6 in a range of about 20% to 70% of the width of the recess 6. That is, it extends from one wall portion 7 with a size smaller than the width of the recess 6. An upper surface of the claw 12 is provided with an inclined surface 13 inclined downward from the wall portion 7 of the recess 6 toward the center of the recess 6. When the coil wire 5 is housed in the recess 6, the inclined surface 13 guides the coil wire 5 to the recess 6, and the other end wall 7 facing the inclined surface 13 and the wall 7 provided with the inclined surface 13 in the recess 6. The coil wire 5 is gradually deformed so as to be inclined so as to pass through the narrowed portion 14 which is a narrow space between the claw 12 and the wall portion 7. Since the coil wire 5 has a configuration in which a plurality of copper wires are bundled together, the cross-sectional shape of the bundle is easily deformed. When the coil wire 5 is gradually deformed by the wall portion 7 facing the inclined portion and passes through the narrowed portion 14, the cross section of the twisted coil wire 5 is deformed to the width of the narrowed portion 14 and passes. To do.

爪12の上部に位置する傾斜面13と反対の爪12下部に設けられた下面15は略水平な水平面であり、凹部6に収納されたコイル線5が凹部6から離脱しようとすると、前記絞り部14を通過しないと離脱できないが、前記下面15は略水平であるので、凹部6の
幅が下面15により急に狭い絞り部14になることで、コイル線5は凹部6から離脱することができない構成となっている。つまり、爪12は上部の傾斜面13と対峙する壁部7との間でコイル線5を凹部6に収納するときはコイル線5を徐々に変形させるために傾斜面13と傾斜面13に対峙する壁部7とでコイル線5を変形させて絞り部14の幅と同じ寸法まで変形させて絞り部14を通過させて凹部6に収容する。
The lower surface 15 provided at the lower part of the claw 12 opposite to the inclined surface 13 positioned at the upper part of the claw 12 is a substantially horizontal horizontal surface, and when the coil wire 5 accommodated in the concave part 6 tries to separate from the concave part 6, The lower surface 15 is substantially horizontal, but the coil wire 5 can be separated from the concave portion 6 when the width of the concave portion 6 suddenly becomes narrower than the lower surface 15. The configuration is not possible. That is, the claw 12 faces the inclined surface 13 and the inclined surface 13 in order to gradually deform the coil wire 5 when the coil wire 5 is housed in the recess 6 between the upper inclined surface 13 and the wall portion 7 facing the upper surface. The coil wire 5 is deformed by the wall portion 7 to be deformed to the same size as the width of the narrowed portion 14, and is passed through the narrowed portion 14 and accommodated in the concave portion 6.

一方、下面15は水平な形状であるので、凹部6に収容されたコイル線5が絞り部14から離脱しようとすると、凹部6の幅から略水平な下面15により急に絞り部14の狭い空間を通過しないと離脱できない構成であるので、コイル線5が変形することができずにいきなり水平な爪12の下面15に突き当たるので、コイル線5は爪12に保持されて凹部6に収容されたままとなる。このように、爪12の上部の傾斜面13と爪12に対峙する壁部7と略水平な下面15とによりコイル線5が凹部6から離脱するのを防止することができる。   On the other hand, since the lower surface 15 has a horizontal shape, when the coil wire 5 accommodated in the recess 6 is to be detached from the throttle portion 14, the narrow space of the throttle portion 14 suddenly decreases from the width of the recess 6 due to the substantially horizontal lower surface 15. Since the coil wire 5 cannot be deformed and suddenly hits the lower surface 15 of the horizontal claw 12, the coil wire 5 is held by the claw 12 and received in the recess 6. Will remain. Thus, the coil wire 5 can be prevented from being detached from the recess 6 by the inclined surface 13 at the top of the claw 12, the wall 7 facing the claw 12, and the substantially horizontal lower surface 15.

爪12のコイル線5方向の寸法は4〜10mm程度である。4mmより短い寸法になると、コイル線5が絞り部14を通過するときにコイル線5に応力が集中し、10mmより大きくなるとコイル線5を爪12が覆う構成となり、コイル線5の冷却に影響を与えることとなる。爪12下方には底部10を設けない。凹部6のコイル線5に沿った寸法で爪12寸法の2倍以上の範囲では爪の下方には底部10を設けない。実際には爪12から10mm以上の距離を置いて底部10を設ける。   The dimension of the claw 12 in the direction of the coil wire 5 is about 4 to 10 mm. If the dimension is shorter than 4 mm, stress concentrates on the coil wire 5 when the coil wire 5 passes through the constricted portion 14, and if it exceeds 10 mm, the coil wire 5 is covered with the claws 12, which affects the cooling of the coil wire 5. Will be given. The bottom 10 is not provided below the nail 12. The bottom 10 is not provided below the nail in the range of the dimension along the coil wire 5 of the recess 6 and more than twice the dimension of the nail 12. Actually, the bottom 10 is provided at a distance of 10 mm or more from the nail 12.

爪12の各部のエッジにはフィレットを設ける。これはコイル線5が絞り部14を通過するときに変形すると同時に爪12により銅線表面のエナメルを傷つける恐れがあるので、可能な限り爪12にはフィレットを形成する。   A fillet is provided at the edge of each part of the nail 12. This is because the coil wire 5 is deformed when passing through the narrowed portion 14 and at the same time there is a risk that the claws 12 may damage the enamel on the surface of the copper wire, so that fillets are formed on the claws 12 as much as possible.

絞り部14とコイル線5との寸法関係は、絞り部14の寸法よりコイル線5の見かけ上の直径が大きいこととなる。また、コイル線5の見かけ上の直径より凹部6の溝幅が大きいこととなる。絞り部14の寸法はコイル線5の見かけ上の直径に対して50〜90%に設定する。絞り部14が小さいとコイル線5が通過するときにコイル線5のエナメルが剥離したり銅線が断線したりすることがあるので設定には注意を要する。また、絞り部14に対してコイル線5の見かけ上の直径については、一度絞り部14を通過して凹部6に収納されたコイル線5の見かけ上の直径に対する比率とするのが正確ではあるが、コイル線5は絞り部14を通過してもほとんど見かけ上の直径は変化しないので、コイル線5の見かけ上の直径として差し支えない。   The dimensional relationship between the narrowed portion 14 and the coil wire 5 is that the apparent diameter of the coil wire 5 is larger than the size of the narrowed portion 14. Further, the groove width of the recess 6 is larger than the apparent diameter of the coil wire 5. The size of the narrowed portion 14 is set to 50 to 90% with respect to the apparent diameter of the coil wire 5. If the narrowed portion 14 is small, the enamel of the coil wire 5 may be peeled off or the copper wire may be disconnected when the coil wire 5 passes, so care must be taken in setting. In addition, the apparent diameter of the coil wire 5 with respect to the restricting portion 14 is accurately set to a ratio to the apparent diameter of the coil wire 5 that has once passed through the restricting portion 14 and is accommodated in the recess 6. However, since the apparent diameter of the coil wire 5 hardly changes even if it passes through the restricting portion 14, the apparent diameter of the coil wire 5 can be used.

コイル線5全体では、左右は壁部7で保持され、上方には複数の爪12の下面15で押さえ込まれていて、下方はフェライト8上に位置するコイルベース4の平面部9と骨格部11に保持されることとなり、コイル線5は凹部6内に収容されて保持されることとなる。爪12はコイル線5を若干ではあるが覆い隠す構成となるので、コイル線5の発熱に対して冷却効果が弱くなる。コイル線5の冷却を維持するために、爪12近傍では底部10を形成しない。具体的には爪12の下方には底部10を切り欠くか底部10自体を形成せずに壁部7と下面15でコイル線5を保持する。前述のようにコイル線5全体ではコイル線は円周状の複数の位置において、適宜、平面部9と骨格部11とで下から保持されているので、爪12の下方に底部10が存在しないことはコイル線5の凹部6への収容保持には支障をきたすことは無い。   In the entire coil wire 5, the left and right sides are held by the wall portion 7, the upper side is pressed by the lower surfaces 15 of the plurality of claws 12, and the lower side is the flat portion 9 and the skeleton portion 11 of the coil base 4 positioned on the ferrite 8. The coil wire 5 is housed and held in the recess 6. Since the nail | claw 12 becomes a structure which covers the coil wire 5 slightly, the cooling effect with respect to the heat_generation | fever of the coil wire 5 becomes weak. In order to maintain cooling of the coil wire 5, the bottom portion 10 is not formed in the vicinity of the claw 12. Specifically, the coil wire 5 is held by the wall portion 7 and the lower surface 15 without cutting out the bottom portion 10 or forming the bottom portion 10 itself below the claw 12. As described above, in the coil wire 5 as a whole, the coil wire is appropriately held from below by the plane portion 9 and the skeleton portion 11 at a plurality of circumferential positions, so that the bottom portion 10 does not exist below the claws 12. This does not interfere with the housing and holding of the coil wire 5 in the recess 6.

図2、図3に示すように、コイル線5の一端と終端の配置は、コイルベース4略中央に設けられたコイルベース4を上下に貫通する貫通穴部16にコイル線5の一端をコイルベース4上方から下方に向けて通過させる。コイル線5の終端はコイルベース4外周に設けられた引っ掛け部17にコイル線5終端を引っ掛けてコイル線5のセットは終了する。引
っ掛け部17はコイルベース4外周の凹部6外側に配置されて、凹部6から引き出されたコイル線5を略コ字上の引っ掛け部17に引っ掛けるかまたは引っ掛け部17を一周するように巻きつけて、コイル線5の凹部6からの離脱を防止する。引っ掛け部17近傍には爪12が配置されているが、コイル線5の終端は組立加工や運搬時に過大な応力が付加される可能性が高いので、引っ掛け部17を設ける。
As shown in FIGS. 2 and 3, the arrangement of one end and the terminal end of the coil wire 5 is such that one end of the coil wire 5 is coiled in a through-hole portion 16 extending vertically through the coil base 4 provided in the approximate center of the coil base 4. The base 4 is passed from above to below. The end of the coil wire 5 is hooked on a hook portion 17 provided on the outer periphery of the coil base 4, and the setting of the coil wire 5 is completed. The hook portion 17 is disposed outside the concave portion 6 on the outer periphery of the coil base 4, and the coil wire 5 drawn from the concave portion 6 is hooked on the hook portion 17 on a substantially U-shape or wound around the hook portion 17. The detachment of the coil wire 5 from the recess 6 is prevented. Although the claw 12 is disposed in the vicinity of the hook portion 17, the hook portion 17 is provided at the end of the coil wire 5 because there is a high possibility that excessive stress is applied during assembly processing and transportation.

コイル線5を凹部6に収納する装置は設計の範疇であり、具体的な装置は省略するが、コイル線5を凹部6に収容する部分について説明する。図1に示すように、ホイール18はコイルベース4から一定の高さに配置されている。ホイール18の下部は凹部6の爪12の傾斜面13高さに位置する。   An apparatus for accommodating the coil wire 5 in the recess 6 is a design category, and a specific apparatus is omitted, but a portion for accommodating the coil wire 5 in the recess 6 will be described. As shown in FIG. 1, the wheel 18 is disposed at a certain height from the coil base 4. The lower portion of the wheel 18 is positioned at the height of the inclined surface 13 of the claw 12 of the recess 6.

以上のように構成された電磁誘導加熱装置のコイルについて、以下その動作、作用を説明する。   About the coil of the electromagnetic induction heating apparatus comprised as mentioned above, the operation | movement and an effect | action are demonstrated below.

まず、コイル線5の一端をコイルベース4上方から下方に向けて貫通穴部16に通す。コイル線5の一部を貫通穴部16近くの凹部6の開始位置に収容する。貫通穴部16近傍の凹部6にコイル線5の一部が収容された後に、ホイール18の下部がコイル線5を上から押すかまたはコイルベース4が上昇してホイール18の下部が爪12の傾斜面13高さまで接近する。コイルベース4が回転するかまたはホイール18が回転しながら、回転速度に近い速度で凹部6にコイル線5を供給すると、ホイール18と凹部6の位置関係からコイル線5は凹部6に押し込まれる。   First, one end of the coil wire 5 is passed through the through-hole portion 16 from above the coil base 4 downward. A part of the coil wire 5 is accommodated in the starting position of the recess 6 near the through hole 16. After a part of the coil wire 5 is accommodated in the recess 6 in the vicinity of the through-hole portion 16, the lower portion of the wheel 18 pushes the coil wire 5 from above, or the coil base 4 rises and the lower portion of the wheel 18 is connected to the claw 12. It approaches to the inclined surface 13 height. If the coil wire 5 is supplied to the recess 6 at a speed close to the rotation speed while the coil base 4 rotates or the wheel 18 rotates, the coil wire 5 is pushed into the recess 6 due to the positional relationship between the wheel 18 and the recess 6.

コイル線5は爪12の傾斜面13に押し付けられて複数の銅線で形成され撚り加工されたコイル線5はその断面形状を傾斜面13により変形させられて、傾斜部と爪12と対峙する壁部7との間の絞り部14の隙間を順次通過して凹部6に収容される。このときコイル線5は爪12の位置にくるとホイール18に押されて傾斜部に押し付けられる。傾斜部は凹部6に向かって降下しているので、撚り加工されたコイル線5はその断面を変形させながら傾斜部に沿って絞り部14に押し込まれる。絞り部14ではコイル線5の断面については、横方向は爪12と壁部7に挟まれたように縦長に扁平な形状に変形し、ホイール18によってコイル線5を構成する銅線が順次絞り部14に押し込まれながら絞り部14を通過して凹部6に収納される。コイル線5は凹部6上方から押し込まれ、凹部6の左右の壁部7に挟持されて凹部6に収容される。   The coil wire 5 is pressed against the inclined surface 13 of the claw 12 and formed of a plurality of copper wires, and the twisted coil wire 5 is deformed by the inclined surface 13 so that the inclined portion and the claw 12 face each other. It passes through the gap of the throttle portion 14 between the wall portion 7 and the recess portion 6. At this time, when the coil wire 5 comes to the position of the claw 12, it is pushed by the wheel 18 and is pushed against the inclined portion. Since the inclined portion descends toward the recess 6, the twisted coil wire 5 is pushed into the narrowed portion 14 along the inclined portion while deforming its cross section. In the restricting portion 14, the cross section of the coil wire 5 is deformed into a vertically flat shape so as to be sandwiched between the claw 12 and the wall portion 7, and the copper wire constituting the coil wire 5 is successively drawn by the wheel 18. While being pushed into the portion 14, it passes through the throttle portion 14 and is stored in the recess 6. The coil wire 5 is pushed in from above the recess 6 and is sandwiched between the left and right wall portions 7 of the recess 6 and accommodated in the recess 6.

コイル線5は凹部6に収納されると、絞り部14を通過した瞬間は扁平であった断面が撚り加工された複数の銅線の弾性で断面形状が復元してほぼ元の円形に近い撚り線の断面になる。コイル線5を凹部6に収納する操作を続けて、ホイール18を凹部6に沿わせてコイルベース4の内周から外周に移動させてコイル線5の凹部6への収納を終了する。   When the coil wire 5 is housed in the recess 6, the cross-sectional shape is restored by the elasticity of a plurality of copper wires in which the flat cross section is twisted at the moment of passing through the narrowed portion 14, and the twist is almost the original circular shape. A cross section of the line. The operation of storing the coil wire 5 in the recess 6 is continued, the wheel 18 is moved along the recess 6 from the inner periphery to the outer periphery of the coil base 4, and the storing of the coil wire 5 in the recess 6 is completed.

爪12が設けられている部分では凹部6に収容されたコイル線5は絞り部14を通過した扁平な変形から復元してほぼ円形に近い断面をしているので、凹部6から抜けだそうとしても爪12の下面15が略水平に構成されているのでこの下面15に邪魔される構成となっているので、コイル線5の銅線が傾斜面13から絞り部14を順次通過したように銅線が順次通過することはできない。一度に通過しようとしても絞り部14寸法がコイル線5の見かけの直径より小さいので、撚り加工されたコイル線5は変形することなく、また銅線は撚り加工されているのでお互いに単独では絞り部14を通過できないので、コイル線5は絞り部14を通過することができない。   In the part where the claw 12 is provided, the coil wire 5 accommodated in the recess 6 has a substantially circular cross-section restored from the flat deformation that has passed through the throttle 14, so it is about to come out of the recess 6. Since the lower surface 15 of the claw 12 is substantially horizontal, the lower surface 15 is obstructed, so that the copper wire of the coil wire 5 passes through the throttle portion 14 from the inclined surface 13 in order. Lines cannot pass sequentially. Even if trying to pass at once, the size of the drawn portion 14 is smaller than the apparent diameter of the coil wire 5, so that the twisted coil wire 5 is not deformed and the copper wire is twisted so The coil wire 5 cannot pass through the throttle portion 14 because it cannot pass through the portion 14.

爪12はコイルベース4に複数設けてあるので、コイル線5全体として凹部6から抜け出すことはない。コイルベース4は加工中も製品としての輸送中も振動や衝撃を加えられても、凹部6からコイル線5が離脱することはない。   Since the plurality of claws 12 are provided on the coil base 4, the entire coil wire 5 does not come out of the recess 6. Even if the coil base 4 is subjected to vibration or impact during processing or transportation as a product, the coil wire 5 does not come off from the recess 6.

以上のように、本実施の形態においては、凹部6に爪12を伸設し爪12上面を凹部6に向かって傾斜させ、爪12下面15を水平に形成することにより、コイル線5を凹部6から離脱することを防止することができる。   As described above, in the present embodiment, the claw 12 is extended in the recess 6, the upper surface of the claw 12 is inclined toward the recess 6, and the lower surface 15 of the claw 12 is formed horizontally, whereby the coil wire 5 is recessed. It is possible to prevent separation from 6.

また、本実施の形態では、爪12は凹部6の一方の壁部7に設けることでその機能を果たすが、両方の壁部7から伸設しても良い。   Moreover, in this Embodiment, although the nail | claw 12 fulfill | performs the function by providing in the one wall part 7 of the recessed part 6, you may extend from both the wall parts 7. FIG.

爪12を食い切り構成にすることで、コイルベース4を耐熱樹脂で形成する場合に同一金型で爪12を形成することができるので、加工上の経済的負担はなく、安価にコイルの離脱防止を図ることができる。   By forming the claw 12 in a cut-off configuration, the claw 12 can be formed with the same mold when the coil base 4 is formed of a heat-resistant resin, so there is no economical burden in processing and the coil can be prevented from being detached at a low cost. Can be achieved.

また、本実施の形態の爪12を凹部6の壁の幅を部分的に狭くすることと狭くした絞り部14の凹部6下部分は絞り部14より広くする構成とすることで、特に、爪12の下面15でコイル線5の抜けを阻止した作用をもたせることで、コイル線5の凹部6からの抜けを防止することができる。   Further, the claw 12 of the present embodiment has a configuration in which the width of the wall of the concave portion 6 is partially narrowed and the lower portion of the narrowed throttle portion 14 is made wider than the throttle portion 14. By causing the lower surface 15 of 12 to prevent the coil wire 5 from coming off, the coil wire 5 can be prevented from coming off from the recess 6.

以上のように、本発明にかかる電磁誘導加熱装置のコイルは、コイルベース4に手を加えることなくまた別部品や別材料を使用することなく、振動や衝撃に対してコイル線5が凹部6に保持されることが可能となるので、電気絶縁性能を確保し加熱性能を維持することが容易に可能になることから、コイル線5を固化する加工やコイル線5を接着する接着剤も不要であり、コイル線5を形成する銅線は自己融着性能が不要であり絶縁皮膜のみの構造で良いので安価な材料と簡易な工法で加熱コイルを形成することができるので、渦巻き型の加熱コイル等の用途に適用できる。   As described above, in the coil of the electromagnetic induction heating device according to the present invention, the coil wire 5 is recessed 6 against vibration and impact without changing the coil base 4 and without using different parts or different materials. Therefore, it is possible to easily secure the electric insulation performance and maintain the heating performance, so that the process for solidifying the coil wire 5 and the adhesive for bonding the coil wire 5 are not required. Since the copper wire forming the coil wire 5 does not need self-bonding performance and may have a structure of only an insulating film, a heating coil can be formed with an inexpensive material and a simple construction method. Applicable to applications such as coils.

4 コイルベース
5 コイル線
6 凹部
7 壁部
8 フェライト
9 平面部
12 爪
13 傾斜面
14 絞り部
15 下面
4 Coil Base 5 Coil Wire 6 Recess 7 Wall 8 Ferrite 9 Plane 12 Claw 13 Inclined Surface 14 Diaphragm 15 Bottom

Claims (4)

略円盤状のコイルベースと、前記コイルベース上部または下部に溝状に設けた凹部と、前記凹部に埋め込まれる電気的に絶縁された複数の導体で形成されたコイル線と、前記凹部入り口付近に備えた爪と、磁路を形成するフェライトとを備え、前記コイル線の幅は前記凹部の幅より短く前記凹部幅の半分以上の寸法であり、前記爪は前記凹部の幅より小さく、前記コイル線は前記爪と前記凹部の隙間である絞り部を通り前記凹部に収納されるとともに前記爪により前記凹部からの離脱を阻止した構成とした電磁誘導加熱装置のコイル。 A substantially disk-shaped coil base, a recess provided in a groove shape above or below the coil base, a coil wire formed of a plurality of electrically insulated conductors embedded in the recess, and near the entrance of the recess The coil wire has a width that is shorter than the width of the concave portion and more than half the width of the concave portion, and the claw is smaller than the width of the concave portion, The coil of the electromagnetic induction heating device is configured such that the wire passes through the constricted portion which is a gap between the claw and the recess and is housed in the recess and is prevented from being separated from the recess by the claw. 爪の上部に凹部に向かって下降する傾斜面を設け、前記傾斜面と前記爪と対峙する壁部の間の絞り部をコイル線の断面が変形しながら通過して前記凹部に収納された後に、前記コイル線の段面が前記絞り部の幅より大きく復元し、前記爪の下面に当接して前記絞り部を通過する形状に変形することを阻止される構成として請求項1に記載の電磁誘導加熱装置のコイル。 An inclined surface that descends toward the concave portion is provided at the upper portion of the claw, and after passing through the constricted portion between the inclined surface and the wall portion facing the claw while being deformed in the cross section of the coil wire, is stored in the concave portion 2. The electromagnetic wave according to claim 1, wherein the stepped surface of the coil wire is restored to be larger than the width of the throttle portion and is prevented from being deformed into a shape passing through the throttle portion by contacting the lower surface of the claw. Coil for induction heating device. 略円盤状のコイルベースと、前記コイルベース上部または下部に溝状に設けた凹部と、前記凹部に埋め込まれる電気的に絶縁された複数の導体で形成されたコイル線と、前記凹部入り口付近に備えた爪と、磁路を形成するフェライトとを備え、前記フェライトと前記コイル線との間に平面部を設けて前記フェライトと前記コイル線とを電気的に絶縁し、前記コイル線の幅は前記凹部の幅より短く前記凹部幅の半分以上の寸法であり、前記爪は前記凹部の幅より小さく、前記コイル線は前記爪と前記凹部の隙間である絞り部を通り前記凹部に収納されるとともに前記爪により前記凹部からの離脱を阻止した構成とし、前記爪は前記フェライト上以外に位置する構成とした電磁誘導加熱装置のコイル。 A substantially disk-shaped coil base, a recess provided in a groove shape above or below the coil base, a coil wire formed of a plurality of electrically insulated conductors embedded in the recess, and near the entrance of the recess Provided with a claw and a ferrite forming a magnetic path, a plane portion is provided between the ferrite and the coil wire to electrically insulate the ferrite and the coil wire, and the width of the coil wire is The width is shorter than the width of the concave portion and more than half the width of the concave portion, the claw is smaller than the width of the concave portion, and the coil wire is accommodated in the concave portion through a narrowed portion that is a gap between the claw and the concave portion. And the coil of the electromagnetic induction heating apparatus which made it the structure which prevented the detachment | leave from the said recessed part with the said nail | claw, and the said nail | claw was located in other than the said ferrite. 凹部の底部は、少なくとも爪を備えた位置においては前記底部は下方に開放されて、コイル線がコイルベース下方から直視できて、かつ前記コイル線が直視できる寸法は前記爪の凹部に沿った方向の寸法の2倍以上の構成とした請求項1〜3のいずれか1項に記載の電磁誘導加熱装置のコイル。 The bottom of the recess is at least at the position where the claw is provided, the bottom is opened downward, the coil wire can be viewed directly from below the coil base, and the dimension that the coil wire can be directly viewed is the direction along the recess of the claw The coil of the electromagnetic induction heating device according to any one of claims 1 to 3, wherein the coil is configured to be at least twice as large as the size of the electromagnetic induction heating device.
JP2010264555A 2010-11-29 2010-11-29 Electromagnetic induction heating device coil Active JP5690994B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010264555A JP5690994B2 (en) 2010-11-29 2010-11-29 Electromagnetic induction heating device coil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010264555A JP5690994B2 (en) 2010-11-29 2010-11-29 Electromagnetic induction heating device coil

Publications (2)

Publication Number Publication Date
JP2012114058A true JP2012114058A (en) 2012-06-14
JP5690994B2 JP5690994B2 (en) 2015-04-01

Family

ID=46498021

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010264555A Active JP5690994B2 (en) 2010-11-29 2010-11-29 Electromagnetic induction heating device coil

Country Status (1)

Country Link
JP (1) JP5690994B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101828817B1 (en) * 2016-05-11 2018-03-29 정원식 Induction heating plate to prevent the escape of the heating coil
JPWO2018055698A1 (en) * 2016-09-21 2019-01-17 株式会社Ihi Coil device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61193394A (en) * 1985-02-20 1986-08-27 三洋電機株式会社 Winding of induction heating coil
JPH0917564A (en) * 1995-06-30 1997-01-17 Matsushita Electric Ind Co Ltd Induction heating cooker

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61193394A (en) * 1985-02-20 1986-08-27 三洋電機株式会社 Winding of induction heating coil
JPH0917564A (en) * 1995-06-30 1997-01-17 Matsushita Electric Ind Co Ltd Induction heating cooker

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101828817B1 (en) * 2016-05-11 2018-03-29 정원식 Induction heating plate to prevent the escape of the heating coil
JPWO2018055698A1 (en) * 2016-09-21 2019-01-17 株式会社Ihi Coil device
US11710596B2 (en) 2016-09-21 2023-07-25 Ihi Corporation Coil device
DE112016007251B4 (en) 2016-09-21 2024-05-29 Ihi Corporation COIL DEVICE

Also Published As

Publication number Publication date
JP5690994B2 (en) 2015-04-01

Similar Documents

Publication Publication Date Title
JP5985825B2 (en) High current amorphous powder core inductor
US8736411B2 (en) Transformer structure
CN108630395B (en) AC reactor
US20170264147A1 (en) Stator core
EP2669911A1 (en) Reactor and reactor apparatus
US20130120099A1 (en) Transformer
JP2012099739A (en) Core segment, annular coil core and annular coil
JPWO2013187501A1 (en) Coiled member and coil device
JP2013191499A (en) Litz wire coil and heater
JP5690994B2 (en) Electromagnetic induction heating device coil
JP2012142350A (en) Reactor
JP5205792B2 (en) Induction heating apparatus and method of manufacturing flat coil conductor
JP5919462B2 (en) Induction heating coil manufacturing method
JP5814291B2 (en) Manufacturing method of assembly of strands
KR101684429B1 (en) Transformer for battery charger
JP7083056B2 (en) Thermal protector
JP6028213B2 (en) Induction heating coil and method of manufacturing induction heating coil
US12014862B2 (en) Coil
JP2010098079A (en) Inductance element
JP4824508B2 (en) Litz wire coil
JP6210403B2 (en) Winding parts
JP3675015B2 (en) Induction heating device manufacturing method
JP2006187146A (en) Neutral point fixing structure of motor
JP5653120B2 (en) Magnetic element
JP4457517B2 (en) Induction heating device

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20131108

RD01 Notification of change of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7421

Effective date: 20131212

RD01 Notification of change of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7421

Effective date: 20140108

RD01 Notification of change of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7421

Effective date: 20140418

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20140805

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20140819

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20140922

A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A711

Effective date: 20141106

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20141125

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20141208

R151 Written notification of patent or utility model registration

Ref document number: 5690994

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151