JP2012073174A - Tube wall thickness measuring apparatus - Google Patents

Tube wall thickness measuring apparatus Download PDF

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JP2012073174A
JP2012073174A JP2010219493A JP2010219493A JP2012073174A JP 2012073174 A JP2012073174 A JP 2012073174A JP 2010219493 A JP2010219493 A JP 2010219493A JP 2010219493 A JP2010219493 A JP 2010219493A JP 2012073174 A JP2012073174 A JP 2012073174A
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tube
medium
ultrasonic probe
thickness measuring
measuring apparatus
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Kenji Yamada
健治 山田
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Mitsubishi Heavy Industries Ltd
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PROBLEM TO BE SOLVED: To provide a tube wall thickness measuring apparatus capable of accurately and simply measuring a wall thickness even of a damaged part such as a flaw and a dent is formed on the surface of an inspection object.SOLUTION: This tube wall thickness measuring apparatus for measuring a wall thickness of a tube 50 by an ultrasonic flaw detection includes: a locally submerged type ultrasonic probe 10; a cylindrical body 21 which forms in the inside, a medium space to be filled with contact medium; an opening 22 provided at one end side of the cylindrical body and formed at a curvature corresponding to the outer surface of the tube; a tool main body 2 provided at the other end side of the cylindrical body and having a retaining part for retaining the ultrasonic probe 10 and a cover part 23 for sealing the medium space; a seal member 3 interposed between the end edge of the opening 22 and the outer surface of the tube 50; medium injection means 4 injecting the contact medium in the medium space; and fixing means for pressing and fixing the tool main body 2 towards the outer surface of the tube 50. This tube wall thickness measuring apparatus is configured to measure the wall thickness of the tube by the ultrasonic probe 10, with the tool main body 2 fixed to the outer surface of the tube 50 via the seal member 3 by the fixing means.

Description

本発明は、局部水浸式超音波探触子を用いて管外表面から管の肉厚を測定する管肉厚測定装置に係り、特に、キズや凹み等の損傷部の局所的な管肉厚を測定する場合に好適に用いられる管肉厚測定装置に関する。   The present invention relates to a tube thickness measuring apparatus that measures the thickness of a tube from the outer surface of the tube using a local water immersion ultrasonic probe, and in particular, local tube meat of a damaged part such as a scratch or a dent. The present invention relates to a tube wall thickness measuring device that is preferably used when measuring thickness.

一般に、非破壊検査法の一つとして被検査体の肉厚測定に超音波探傷が多く用いられている。例えば、図11に示すボイラ100において、火炉101の壁面に付着したクリンカがボトムスロープ102に落下した際、図12に示すように底部の伝熱管50に部分的なキズや凹み等の損傷部51が発生することがある。この損傷部51により伝熱管50が部分的に圧力容器の規定を外れる肉厚となった場合、その伝熱管50を補修したり交換したりする必要がある。そこで従来は、図13に示すように、超音波探傷により伝熱管50の肉厚Dを測定し、伝熱管50の肉厚Dから損傷部51の深さdを差し引くことで損傷部51の肉厚を推定して補修の可否を判断していた。しかし、ボイラ運転中は伝熱管50の高温強度が低下するためクリンカが落下した損傷部51の内側に凹み52ができ、伝熱管50が変形するのみで実際には管肉厚は規定以上に保たれていることがある。その場合、伝熱管50の補修作業に不要な手間や補修コストがかかってしまうという問題があった。   In general, ultrasonic flaw detection is often used for measuring the thickness of an object to be inspected as one of non-destructive inspection methods. For example, in the boiler 100 shown in FIG. 11, when a clinker attached to the wall surface of the furnace 101 falls on the bottom slope 102, a damaged portion 51 such as a scratch or a dent is partially formed in the bottom heat transfer tube 50 as shown in FIG. May occur. If the damaged portion 51 causes the heat transfer tube 50 to become partially thicker than the pressure vessel, it is necessary to repair or replace the heat transfer tube 50. Therefore, conventionally, as shown in FIG. 13, the thickness D of the heat transfer tube 50 is measured by ultrasonic flaw detection, and the depth d of the damaged portion 51 is subtracted from the thickness D of the heat transfer tube 50. The thickness was estimated to determine whether repairs were possible. However, since the high-temperature strength of the heat transfer tube 50 is reduced during boiler operation, a dent 52 is formed inside the damaged portion 51 where the clinker has fallen, and the tube thickness is actually kept above the specified level simply by deformation of the heat transfer tube 50. I may be leaning. In this case, there is a problem that unnecessary labor and repair costs are required for the repair work of the heat transfer tube 50.

一方、被検査体の肉厚を検出する有効な超音波探傷法として、特許文献1(特開2001−349880号公報)等に開示されるように、従来から局部水浸法が広く用いられている。局部水浸法は、接触媒質を充填した筒体を被検査体と超音波探触子との間に介在させ、筒体と被検査体との接触面には膜を張って接触媒質を保持する構成となっている。そして、超音波探触子から接触媒質を介して被検査体に超音波を入射させ、被検査体の端面で反射した反射波に基づいて肉厚を測定する。   On the other hand, as an effective ultrasonic flaw detection method for detecting the thickness of an object to be inspected, as disclosed in Patent Document 1 (Japanese Patent Laid-Open No. 2001-349880) and the like, a local water immersion method has been widely used conventionally. Yes. In the local water immersion method, a cylinder filled with a contact medium is interposed between the object to be inspected and the ultrasonic probe, and a film is stretched on the contact surface between the cylinder and the object to be inspected to hold the contact medium. It is the composition to do. Then, ultrasonic waves are incident on the object to be inspected through the contact medium from the ultrasonic probe, and the thickness is measured based on the reflected wave reflected by the end face of the object to be inspected.

また、特許文献2(特開2002−131297号公報)には、キズ部やスポット溶接部等の局所的な肉厚測定に適した超音波検査装置が開示されている。この装置は、被検査体の凹凸に接触媒質を充填させ、さらにこの凹凸部と超音波探触子との間に前記凹凸の高さ以上の遅延材を配置して超音波探傷を行なう構成となっている。遅延材としては、金属、非金属、樹脂等が挙げられ、この遅延材により超音波探触子を安定して走査することが可能となる。   Patent Document 2 (Japanese Patent Laid-Open No. 2002-131297) discloses an ultrasonic inspection apparatus suitable for local thickness measurement of a scratched part, a spot welded part, or the like. This apparatus has a configuration in which a contact medium is filled in the unevenness of the object to be inspected, and further, a delay material having a height equal to or higher than the unevenness is disposed between the uneven portion and the ultrasonic probe to perform ultrasonic testing. It has become. Examples of the delay material include metals, non-metals, resins, and the like, and the delay material can stably scan the ultrasonic probe.

特開2001−349880号公報JP 2001-349880 A 特開2002−131297号公報JP 2002-131297 A

しかしながら、特許文献1等に記載される局部水浸法は主に鉄骨や橋梁等の大型の構造物に適用されることが多く、例えば伝熱管等の比較的小型な被検査体の肉厚測定を行なう場合は、被検査体の表面に小さなキズや凹み等の損傷部が存在すると膜を介して接触媒質が損傷部まで入り込みにくく、微小な空間ができて精度よく探傷することができないという問題があった。さらに、超音波探触子と被検査体との間に膜が介在しているため、膜表面からの反射波や膜内での多重反射波により反射波の解析が困難となることがあった。   However, the local water immersion method described in Patent Document 1 is often applied mainly to large structures such as steel frames and bridges, and for example, thickness measurement of relatively small objects to be inspected such as heat transfer tubes, etc. When a damaged part such as a small scratch or dent is present on the surface of the object to be inspected, there is a problem that it is difficult for the contact medium to enter the damaged part through the film, and a minute space is formed and the flaw cannot be detected accurately. was there. In addition, since a film is interposed between the ultrasound probe and the object to be inspected, it may be difficult to analyze the reflected wave due to the reflected wave from the film surface or multiple reflected waves within the film. .

また、特許文献2に開示される装置では、超音波探触子により遅延材の端面や内部からの反射波も受信することとなり、膜が介在する場合と同様に反射波の解析が困難となることがあった。さらに、接触媒質は遅延材と超音波探触子との間に充満させるのみでこれを保持する構成は開示されていないため、平板状の被検査体を上方から測定することは可能であるが、例えば伝熱管のように被検査体表面が曲面である場合や、水平方向に肉厚測定する場合には適用することができなかった。   In addition, the apparatus disclosed in Patent Document 2 also receives reflected waves from the end face and the inside of the delay material by the ultrasonic probe, making it difficult to analyze the reflected waves as in the case where a film is interposed. There was a thing. Further, since the contact medium is only filled between the delay material and the ultrasonic probe and the structure for holding it is not disclosed, it is possible to measure a flat test object from above. For example, it cannot be applied when the surface of the object to be inspected is a curved surface, such as a heat transfer tube, or when measuring the thickness in the horizontal direction.

したがって、本発明はかかる従来技術の問題に鑑み、被検査体の表面にキズや凹み等の損傷部が存在する場合であっても精度よく且つ簡単に肉厚測定を行なうことができる管肉厚測定装置を提供することを目的とする。   Therefore, in view of the problems of the prior art, the present invention is capable of accurately and easily measuring the wall thickness even when there is a damaged part such as a scratch or a dent on the surface of the object to be inspected. It aims at providing a measuring device.

上記の課題を解決するために本発明は、超音波探傷により管の肉厚測定を行なう管肉厚測定装置において、局部水浸式の超音波探触子と、接触媒質が充填される媒質空間を形成する筒体、前記筒体の一端側に設けられ前記管の外表面に対応した曲率に形成された開口部、前記筒体の他端側に設けられ前記超音波探触子を保持する保持部及び前記媒質空間を封止する蓋部を有する治具本体と、前記開口部の端縁と前記管の外表面との間に介装されるシール部材と、前記媒質空間に前記接触媒質を注入する媒質注入手段と、前記治具本体を前記管の外表面に固定する固定手段とを備え、前記固定手段により前記シール部材を介して前記治具本体を前記管の外表面に固定した状態で前記超音波探触子により前記管の肉厚を測定することを特徴とする。   In order to solve the above-described problems, the present invention provides a pipe wall thickness measurement apparatus that performs pipe wall thickness measurement by ultrasonic flaw detection, a local water immersion type ultrasonic probe, and a medium space filled with a contact medium. A cylindrical body, an opening provided on one end side of the cylindrical body and having a curvature corresponding to the outer surface of the tube, and provided on the other end side of the cylindrical body to hold the ultrasonic probe A jig body having a holding part and a lid part for sealing the medium space, a seal member interposed between an edge of the opening and the outer surface of the tube, and the contact medium in the medium space And a fixing means for fixing the jig main body to the outer surface of the pipe, and the jig main body is fixed to the outer surface of the pipe via the seal member by the fixing means. The thickness of the tube is measured by the ultrasonic probe in a state.

本発明によれば、筒体の媒質空間に充填された接触媒質を筒体の開口部から管の外表面に直接接触させる構成としたため、管の外表面にキズや凹み等の損傷部が存在する場合であってもその損傷部の凹凸に接触媒質が入り込み、精度よく超音波探傷を行なうことが可能となる。また、超音波探触子と管との間には接触媒質しか介在しないため、肉厚測定に必要とされる反射波を容易に検出でき、精度よく且つ簡単に肉厚測定を行なうことができる。さらに、超音波探触子により管肉厚を直接測定する構成としたため、測定ミスを低減し、測定結果から管の補修要否を容易に判断できる。さらにまた、筒体の開口部を管の外表面に対応した曲率に形成し、且つ開口部の端縁と管外表面との間にシール部材を介装しているため、媒質空間に充填した接触媒質が開口部から漏れ出ることを防止できる。   According to the present invention, the contact medium filled in the medium space of the cylindrical body is configured to directly contact the outer surface of the pipe from the opening of the cylindrical body, so that there are damaged parts such as scratches and dents on the outer surface of the pipe. Even in this case, the contact medium enters the irregularities of the damaged portion, and ultrasonic flaw detection can be performed with high accuracy. Moreover, since only the contact medium is interposed between the ultrasonic probe and the tube, the reflected wave required for the thickness measurement can be easily detected, and the thickness measurement can be performed accurately and easily. . Further, since the tube thickness is directly measured by the ultrasonic probe, measurement errors can be reduced, and whether or not the tube needs to be repaired can be easily determined from the measurement results. Furthermore, since the opening of the cylindrical body is formed with a curvature corresponding to the outer surface of the tube and a sealing member is interposed between the edge of the opening and the outer surface of the tube, the medium space is filled. It is possible to prevent the contact medium from leaking from the opening.

また、前記固定手段が前記シール部材に磁粉を混入させて磁力を持たせたストリングベースであり、磁性体で形成された前記管に前記ストリングベースの吸着力により前記治具本体を固定する構成とすることが好ましい。
このように、筒体の開口部の端縁にストリングベースを取り付け、このストリングベースに接触媒質の漏出防止と治具本体の固定の機能を持たせることによりシール部材と固定手段を一体化することができ、装置構成の簡素化及び小型化が図れる。
Further, the fixing means is a string base in which magnetic powder is mixed into the seal member to give a magnetic force, and the jig main body is fixed to the tube formed of a magnetic body by an adsorption force of the string base; It is preferable to do.
In this way, the string base is attached to the edge of the opening of the cylindrical body, and the seal member and the fixing means are integrated by providing the string base with functions of preventing leakage of the contact medium and fixing the jig body. Therefore, the apparatus configuration can be simplified and downsized.

また、前記固定手段が前記筒体の外周面に取り付けられたマグネットベースであり、磁性体で形成された前記管に前記マグネットベースの吸着力により前記治具本体を固定する構成とすることが好ましい。
このように、筒体の外周面にマグネットベースを取り付け、このマグネットベースにより治具本体を管外表面に固定する構成とすることで、より強力に治具本体を管外表面に固定することができる。
さらに、上記したようにストリングベースやマグネットベースを用いて磁力により治具本体を管外表面に吸着させる構成とすることで治具本体の着脱が容易となる。
Further, it is preferable that the fixing means is a magnet base attached to the outer peripheral surface of the cylindrical body, and the jig main body is fixed to the tube formed of a magnetic body by an attractive force of the magnet base. .
In this way, by attaching the magnet base to the outer peripheral surface of the cylindrical body and fixing the jig body to the outer surface of the pipe with this magnet base, the jig body can be more strongly fixed to the outer surface of the pipe. it can.
Further, as described above, the jig body can be easily attached and detached by adopting a configuration in which the jig body is attracted to the outer surface of the tube by a magnetic force using a string base or a magnet base.

また、前記保持部は、前記超音波探触子の超音波送受信面周囲を支持して前記開口部から前記超音波送受信面までの距離を一定に保持するガイド板を含むことが好ましい。
このようにガイド板を設けることにより、治具本体を管外表面に固定するのみで管外表面から超音波送受信面までの距離を一定に保持するように超音波探触子の位置決めができ、管の異なる部位を測定した際にも簡単に肉厚を検出することができる。
Moreover, it is preferable that the holding unit includes a guide plate that supports the periphery of the ultrasonic transmission / reception surface of the ultrasonic probe and maintains a constant distance from the opening to the ultrasonic transmission / reception surface.
By providing the guide plate in this way, the ultrasonic probe can be positioned so as to keep the distance from the tube outer surface to the ultrasonic wave transmitting / receiving surface constant only by fixing the jig body to the tube outer surface, The wall thickness can be easily detected even when different parts of the tube are measured.

さらに、前記媒質空間が前記ガイド板により微小間隙を有して連通する2つの空間に仕切られ、前記開口部側に形成された第1の媒質空間に前記媒質注入手段から前記接触媒質が注入されるようにし、前記蓋部側に形成された第2の媒質空間に空気穴を設けた構成とすることが好ましい。
このように、ガイド板により第1の媒質空間と第2の媒質空間とを仕切り、第1の媒質空間に接触媒質を隙間なく充填させることで超音波探触子と管外表面との間の水浸を確保することができる。さらにまた、第2の媒質空間を形成することで、第1の媒質空間から漏れ出た接触媒質が装置外部に多量に流出することを防止できる。
Further, the medium space is partitioned into two spaces communicating with each other with a minute gap by the guide plate, and the contact medium is injected from the medium injection means into the first medium space formed on the opening side. It is preferable that the air hole is provided in the second medium space formed on the lid side.
In this way, the first medium space and the second medium space are partitioned by the guide plate, and the contact medium is filled in the first medium space without any gap, so that the space between the ultrasonic probe and the outer surface of the tube is reduced. Water immersion can be ensured. Furthermore, by forming the second medium space, it is possible to prevent a large amount of contact medium leaking from the first medium space from flowing out of the apparatus.

さらにまた、前記保持部は、前記管の外表面との距離を一定に保った状態で前記超音波探触子をスライド移動させる機構を有することが好ましい。
このように、超音波探触子が例えば管の軸方向にスライド移動する機構を有することにより、筒体が当接される範囲内において探傷範囲を拡張することができる。
Furthermore, it is preferable that the holding part has a mechanism for sliding the ultrasonic probe in a state where the distance from the outer surface of the tube is kept constant.
As described above, since the ultrasonic probe has a mechanism that slides in the axial direction of the tube, for example, the flaw detection range can be expanded within the range in which the cylindrical body comes into contact.

以上記載のように本発明によれば、治具本体により接触媒質を管の外表面に直接接触させた状態で保持する構成としたため、精度よく超音波探傷を行なうことが可能となる。
また、筒体の開口部を管の外表面に対応した曲率に形成し、且つ開口部の端縁と管外表面との間にシール部材を介装しているため、媒質空間に充填した接触媒質が開口部から漏れ出ることを防止できる。
さらに、超音波探触子により管肉厚を直接測定する構成としたため、測定ミスを低減し、測定結果から管の補修要否を容易に判断できる。
さらにまた本発明に係る管肉厚測定装置は、水平方向の探傷面のみならず垂直方向に探傷面が位置する場合にも適用可能である。
As described above, according to the present invention, the jig main body holds the contact medium in a state of being in direct contact with the outer surface of the tube, so that ultrasonic flaw detection can be performed with high accuracy.
In addition, since the opening of the cylindrical body is formed with a curvature corresponding to the outer surface of the tube, and a seal member is interposed between the edge of the opening and the outer surface of the tube, the contact filled in the medium space It is possible to prevent the medium from leaking from the opening.
Further, since the tube thickness is directly measured by the ultrasonic probe, measurement errors can be reduced, and whether or not the tube needs to be repaired can be easily determined from the measurement results.
Furthermore, the tube thickness measuring apparatus according to the present invention is applicable not only when the flaw detection surface is positioned in the vertical direction but also in the flaw detection surface in the horizontal direction.

本発明の実施形態に係る管肉厚測定装置の測定状態を示す斜視図である。It is a perspective view which shows the measurement state of the tube thickness measuring apparatus which concerns on embodiment of this invention. 本発明の第1実施形態に係る管肉厚測定装置を示す側断面図である。It is a sectional side view which shows the tube thickness measuring apparatus which concerns on 1st Embodiment of this invention. (A)は図2に示した管肉厚測定装置のA−A線断面図で、(B)はB−B線矢視図である。(A) is the sectional view on the AA line of the tube thickness measuring apparatus shown in FIG. 2, (B) is a BB line arrow directional view. 本発明の第2実施形態に係る管肉厚測定装置を示す平面図である。It is a top view which shows the tube thickness measuring apparatus which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係る管肉厚測定装置を示す側断面図である。It is a sectional side view which shows the pipe thickness measuring apparatus which concerns on 2nd Embodiment of this invention. (A)は本発明の第3実施形態に係る管肉厚測定装置を示す平面図で、(B)は側面図である。(A) is a top view which shows the tube thickness measuring apparatus which concerns on 3rd Embodiment of this invention, (B) is a side view. 本発明の第3実施形態に係る管肉厚測定装置を示す側断面図である。It is a sectional side view which shows the tube thickness measuring apparatus which concerns on 3rd Embodiment of this invention. 本発明の第4実施形態に係る管肉厚測定装置を示す側断面図である。It is a sectional side view which shows the pipe thickness measuring apparatus which concerns on 4th Embodiment of this invention. 本発明の第5実施形態に係る管肉厚測定装置を示す側断面図である。It is a sectional side view which shows the pipe thickness measuring apparatus which concerns on 5th Embodiment of this invention. 図9に示した管肉厚測定装置のA−A線断面図である。It is the sectional view on the AA line of the tube thickness measuring apparatus shown in FIG. ボイラを示す概略構成図である。It is a schematic block diagram which shows a boiler. キズ部を有する伝熱管の斜視図である。It is a perspective view of the heat exchanger tube which has a flaw part. 伝熱管のキズ部の肉厚測定を説明する図である。It is a figure explaining the thickness measurement of the crack part of a heat exchanger tube.

以下、図面を参照して本発明の好適な実施例を例示的に詳しく説明する。但しこの実施例に記載されている構成部品の寸法、材質、形状、その相対的配置等は特に特定的な記載がない限りは、この発明の範囲をそれに限定する趣旨ではなく、単なる説明例に過ぎない。   Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the drawings. However, the dimensions, materials, shapes, relative arrangements, and the like of the components described in this embodiment are not intended to limit the scope of the present invention unless otherwise specified, but are merely illustrative examples. Not too much.

図1に示すように本発明の実施形態に係る管肉厚測定装置1は、管50の外表面から超音波探傷により管50の肉厚測定を行なう装置であり、治具本体2内に充填された接触媒質を介して水浸式超音波探触子10により管50の肉厚測定を行なうようになっている。この管肉厚測定装置1は、特に、図11に示すようなボイラ100の伝熱管50の肉厚測定に好適に用いられ、その中でも伝熱管50のキズや凹み等の損傷部51の管肉厚を局所的に測定する場合においてより好適に用いられる。なお、以下に示す第1乃至第5実施形態では、一例としてボイラ100の伝熱管50の肉厚測定を行なう場合について説明するが、これに限定されるものではなく、管の肉厚測定全般に用いることができる。   As shown in FIG. 1, a tube thickness measuring device 1 according to an embodiment of the present invention is a device that measures the thickness of a tube 50 by ultrasonic flaw detection from the outer surface of the tube 50, and fills the jig body 2. The thickness of the tube 50 is measured by the water immersion type ultrasonic probe 10 through the contact medium. This tube thickness measuring apparatus 1 is particularly preferably used for measuring the thickness of the heat transfer tube 50 of the boiler 100 as shown in FIG. 11, and among them, the tube thickness of the damaged portion 51 such as a flaw or a dent in the heat transfer tube 50. It is more preferably used when the thickness is measured locally. In the first to fifth embodiments described below, the case of measuring the thickness of the heat transfer tube 50 of the boiler 100 will be described as an example. However, the present invention is not limited to this, and the thickness measurement of the tube is generally performed. Can be used.

(第1実施形態)
図2及び図3を参照して、本発明の第1実施形態に係る管肉厚測定装置1の構成を説明する。ここで図2は本発明の第1実施形態に係る管肉厚測定装置を示す側断面図であり、図3(A)は図2に示した管肉厚測定装置のA−A線断面図で、(B)はB−B線矢視図である。
管肉厚測定装置1は、主に、局部水浸式の超音波探触子10と、接触媒質を保持する治具本体2と、治具本体2と伝熱管50の間に介装されるシール部材3と、治具本体2内に接触媒質を注入する媒質注入手段4と、治具本体2を伝熱管50の外表面に固定する固定手段とを備えている。
(First embodiment)
With reference to FIG.2 and FIG.3, the structure of the tube thickness measuring apparatus 1 which concerns on 1st Embodiment of this invention is demonstrated. 2 is a side sectional view showing the tube thickness measuring apparatus according to the first embodiment of the present invention, and FIG. 3A is a sectional view taken along line AA of the tube thickness measuring apparatus shown in FIG. (B) is a BB line arrow view.
The tube thickness measuring apparatus 1 is mainly interposed between a local water immersion type ultrasonic probe 10, a jig body 2 that holds a contact medium, a jig body 2, and a heat transfer tube 50. A seal member 3, medium injection means 4 for injecting a contact medium into the jig body 2, and fixing means for fixing the jig body 2 to the outer surface of the heat transfer tube 50 are provided.

局部水浸式の超音波探触子10は、垂直型探触子であり、接触媒質に面する超音波送受信面から超音波を発信又は受信し、この受信した反射波に基づいて被検査体の肉厚測定を行なう周知の装置である。
なお、接触媒質としては、例えば水、グリセリンペースト、マシン油が挙げられる。好適には、接触媒質は増粘剤を混ぜた水が用いられる。この増粘剤はセルロース系水溶性高分子を主成分としたものを用いることができ、例えばCMCダイセル(商品名:ダイセル化学工業株式会社製)が挙げられる。さらに好適には、接触媒質は粘度が0.1〜10Pの範囲内であるとよい。これは、粘度が0.1P未満である場合、治具本体2から接触媒質が漏出しやすく、粘度が10P以上であると接触媒質中に気泡が残留しやすいためである。以下、接触媒質は媒質と略称する。
The local water immersion type ultrasonic probe 10 is a vertical probe, transmits or receives ultrasonic waves from an ultrasonic transmission / reception surface facing a contact medium, and an object to be inspected based on the received reflected waves. This is a well-known device for measuring the wall thickness of a steel sheet.
Examples of the contact medium include water, glycerin paste, and machine oil. Preferably, the contact medium is water mixed with a thickener. As this thickener, a cellulose-based water-soluble polymer as a main component can be used, and examples thereof include CMC Daicel (trade name: manufactured by Daicel Chemical Industries, Ltd.). More preferably, the contact medium has a viscosity in the range of 0.1 to 10P. This is because when the viscosity is less than 0.1 P, the contact medium easily leaks from the jig body 2, and when the viscosity is 10 P or more, bubbles tend to remain in the contact medium. Hereinafter, the contact medium is abbreviated as a medium.

治具本体2は、内部に媒質が充填される媒質空間を形成する筒体21と、筒体21の一端側に設けられ伝熱管50の外表面に対応した曲率に形成された開口部22と、筒体21の他端側に設けられ超音波探触子10を保持する保持部と、媒質空間を封止する蓋部23とを有する。   The jig body 2 includes a cylinder 21 that forms a medium space filled with a medium therein, and an opening 22 that is provided at one end of the cylinder 21 and has a curvature corresponding to the outer surface of the heat transfer tube 50. And a holding portion that is provided on the other end side of the cylindrical body 21 and holds the ultrasonic probe 10 and a lid portion 23 that seals the medium space.

筒体21は、断面方形状または断面円形状に形成されるが、図示されるように断面方形状であることが好ましい。これは、筒体21の開口部22を伝熱管50の外周面に沿った曲率に形成しやすいためである。また筒体21は、内部に充填される媒質が可視できるように透明又は半透明であることが好ましい。筒体21の材質は、例えば塩化ビニル樹脂やアクリル樹脂が挙げられ、これらの材質は加工性が良好で且つ軽量化が図れるため適している。筒体21は少なくとも5〜50℃の温度範囲で耐熱性能を有しているとよい。
開口部22は、伝熱管50の外表面に対応した曲率に形成されるが必ずしも完全に一致する必要はなく、シール部材3により伝熱管50の外表面と筒体21との間が補填される曲率範囲であればよい。
The cylindrical body 21 is formed in a cross-sectional square shape or a circular cross-sectional shape, but is preferably a cross-sectional square shape as shown in the figure. This is because it is easy to form the opening 22 of the cylindrical body 21 with a curvature along the outer peripheral surface of the heat transfer tube 50. Moreover, it is preferable that the cylinder 21 is transparent or semi-transparent so that the medium with which the inside is filled is visible. Examples of the material of the cylindrical body 21 include vinyl chloride resin and acrylic resin, and these materials are suitable because they have good processability and can be reduced in weight. The cylindrical body 21 is good to have heat resistance performance in a temperature range of at least 5 to 50 ° C.
The opening 22 is formed with a curvature corresponding to the outer surface of the heat transfer tube 50, but does not necessarily need to be completely coincident, and the space between the outer surface of the heat transfer tube 50 and the cylindrical body 21 is compensated by the seal member 3. Any curvature range is acceptable.

保持部は、蓋部23に形成された超音波探触子挿入穴24であってもよく、この挿入穴24に超音波探触子10を嵌入させることにより該超音波探触子10を保持する。
また保持部は、超音波探触子10の超音波送受信面周囲を支持するガイド板25を含んでいてもよい。ガイド板25は媒質空間内に設置され、超音波探触子10の超音波送受信面に対応した部位に穴部26が設けられ、この穴部26から超音波が発信又は受信するようになっている。穴部26の周縁には座繰り部27が形成され、座繰り部27に超音波送受信面が嵌合して超音波探触子10が位置決めされる。このガイド板25によって超音波送受信面から開口部22までの距離が一定に保持されるとともに、超音波送受信面の角度が固定される。
The holding part may be an ultrasonic probe insertion hole 24 formed in the lid part 23, and the ultrasonic probe 10 is held by inserting the ultrasonic probe 10 into the insertion hole 24. To do.
In addition, the holding unit may include a guide plate 25 that supports the periphery of the ultrasonic transmission / reception surface of the ultrasonic probe 10. The guide plate 25 is installed in the medium space, and a hole portion 26 is provided in a portion corresponding to the ultrasonic wave transmitting / receiving surface of the ultrasonic probe 10, and ultrasonic waves are transmitted or received from the hole portion 26. Yes. A counterbore 27 is formed at the periphery of the hole 26, and the ultrasonic probe 10 is positioned by fitting the ultrasonic wave transmitting / receiving surface to the counterbore 27. The guide plate 25 keeps the distance from the ultrasonic transmission / reception surface to the opening 22 constant, and fixes the angle of the ultrasonic transmission / reception surface.

また、ガイド板25によって筒体21内の媒質空間を第1の媒質空間201と第2の媒質空間202との2つの空間に仕切ることが好ましい。第1の媒質空間201には媒質注入手段4から媒質が注入される。第2の媒質空間202には空気穴204が設けられている。ガイド板25には、空気や媒質が流通する微小間隙203が設けられており、第1の媒質空間201に媒質が注入されたときに空気が第1の媒質空間201から第2の媒質空間202、さらには第2の媒質空間202から空気穴204を介して外部に排出される。第1の媒質空間201には媒質が隙間なく充填され、このとき微小間隙203から第2の媒質空間202に媒質がわずかに漏出するまで第1の媒質空間201に媒質を注入することで、第1の媒質空間201の水浸を確保することができる。   Moreover, it is preferable that the medium space in the cylinder 21 is partitioned into two spaces, a first medium space 201 and a second medium space 202, by the guide plate 25. A medium is injected from the medium injection means 4 into the first medium space 201. An air hole 204 is provided in the second medium space 202. The guide plate 25 is provided with a minute gap 203 through which air and a medium circulate. When the medium is injected into the first medium space 201, the air is transferred from the first medium space 201 to the second medium space 202. Further, the air is discharged from the second medium space 202 to the outside through the air hole 204. The medium is filled in the first medium space 201 without any gap, and at this time, the medium is injected into the first medium space 201 until the medium slightly leaks from the minute gap 203 into the second medium space 202. It is possible to ensure water immersion in one medium space 201.

なお、微小空間203は、穴部26を超音波探触子10の外径より僅かに大きく形成し、穴部26と超音波探触子10との隙間を用いて、ここから空気又は媒質が通流するようにしてもよいし、図示したようにガイド板25に新たに穴を穿設してもよい。同様に空気穴204は、超音波探触子挿入穴24を超音波探触子10の外径より僅かに大きく形成し、探触子挿入穴24と超音波探触子10との隙間を用いて、ここから空気が通流するようにしてもよいし、図示したように蓋部23に新たに穴を穿設してもよい。   In the minute space 203, the hole 26 is formed slightly larger than the outer diameter of the ultrasonic probe 10, and air or a medium passes through the gap 26 between the hole 26 and the ultrasonic probe 10. It may be allowed to flow, or a new hole may be formed in the guide plate 25 as shown. Similarly, in the air hole 204, the ultrasonic probe insertion hole 24 is formed slightly larger than the outer diameter of the ultrasonic probe 10, and a gap between the probe insertion hole 24 and the ultrasonic probe 10 is used. Then, air may flow from here, or a new hole may be formed in the lid portion 23 as shown.

シール部材3は環状に形成され、筒体21の開口部22の端縁に沿って配置される。このシール部材3は、筒体21に固着されず別体であってもよく、この場合、シール部材3を筒体21と伝熱管50の間に介装した状態で治具本体2を固定手段で押圧することによりシール部材3が固定される。より好ましくは、シール部材3が筒体21の開口部22に固着された構成とする。これにより治具本体2を伝熱管50に接地する際にシール部材3がずれることを防げる。   The seal member 3 is formed in an annular shape and is disposed along the edge of the opening 22 of the cylindrical body 21. The sealing member 3 may be a separate member that is not fixed to the cylindrical body 21. In this case, the jig body 2 is fixed in a state where the sealing member 3 is interposed between the cylindrical body 21 and the heat transfer tube 50. The sealing member 3 is fixed by pressing with. More preferably, the seal member 3 is fixed to the opening 22 of the cylindrical body 21. As a result, the seal member 3 can be prevented from shifting when the jig body 2 is grounded to the heat transfer tube 50.

また、シール部材3は、環状に形成されたシリコンバッグ、ストリングベース若しくはポリウレタン、又はシリコンゴム等のゴム製Oリングが用いられる。さらにまた、このシール部材3を筒体21の内部に位置するように設け、筒体21の開口部22の外周を外側シール部材により2重にシールしてもよい。外側シール部材としては、例えば、粘度、シリコンシーラント、ゴム製印象材が挙げられる。   The seal member 3 is made of a rubber O-ring such as a silicon bag, a string base, polyurethane, or silicon rubber formed in an annular shape. Furthermore, the seal member 3 may be provided so as to be positioned inside the cylinder 21, and the outer periphery of the opening 22 of the cylinder 21 may be double-sealed by the outer seal member. Examples of the outer seal member include a viscosity, a silicone sealant, and a rubber impression material.

媒質注入手段4は、媒質を収納した容器42から圧送手段により媒質を注入管41に圧送し、注入管41を介してこの媒質を筒体2内の媒質空間に注入する構成を有している。例えば、容器42と圧送手段はシリンダとピストンからなる注射器状の器具が用いられる。また注入管41は樹脂等の可撓性材料で形成され、例えばシリコンチューブが用いられる。注入管41は、図2に示すように蓋部23とガイド板25を貫通して設置されてもよいし、図9及び図10に示すように筒体21の側面を貫通して設置されてもよい。
図2及び図3に戻り、媒質注入手段4は、注入管41を使用しないときにはクリップ45で注入管41を封止し、媒質空間を略密閉状態に維持することが好ましい。
The medium injecting means 4 has a configuration in which the medium is pumped from the container 42 containing the medium by the pumping means to the injection pipe 41 and this medium is injected into the medium space in the cylindrical body 2 through the injection pipe 41. . For example, a syringe-like instrument comprising a cylinder and a piston is used for the container 42 and the pressure feeding means. The injection tube 41 is made of a flexible material such as resin, and for example, a silicon tube is used. The injection tube 41 may be installed through the lid portion 23 and the guide plate 25 as shown in FIG. 2, or installed through the side surface of the cylindrical body 21 as shown in FIGS. 9 and 10. Also good.
Returning to FIGS. 2 and 3, the medium injection means 4 preferably seals the injection tube 41 with a clip 45 when the injection tube 41 is not used, and maintains the medium space in a substantially sealed state.

固定手段は治具本体2を伝熱管50の外表面に固定するもので、例えば、シール部材3に磁粉を混入させて磁力を持たせたストリングベースが用いられる。このストリングベースの吸着力により伝熱管50に治具本体2を固定する。なお、伝熱管50は炭素鋼や低合金鋼等の磁性体で形成されているため、ストリングベースの磁力により治具本体2を伝熱管50に固定できる。
このように筒体21の開口部22の端縁にストリングベースを取り付け、このストリングベースに媒質の漏出防止と治具本体2の固定の機能を持たせることによりシール部材3と固定手段を一体化することができ、装置構成の簡素化及び小型化が図れる。また、磁力により治具本体2を伝熱管50の外表面に吸着させる構成とすることで治具本体2の着脱が容易となる。
The fixing means is to fix the jig body 2 to the outer surface of the heat transfer tube 50. For example, a string base in which magnetic powder is mixed into the seal member 3 to give a magnetic force is used. The jig body 2 is fixed to the heat transfer tube 50 by this string-based adsorption force. Since the heat transfer tube 50 is made of a magnetic material such as carbon steel or low alloy steel, the jig body 2 can be fixed to the heat transfer tube 50 by the magnetic force of the string base.
In this way, the string base is attached to the edge of the opening 22 of the cylindrical body 21, and the sealing member 3 and the fixing means are integrated by providing the string base with functions of preventing medium leakage and fixing the jig body 2. Therefore, the apparatus configuration can be simplified and downsized. Moreover, the jig body 2 can be easily attached and detached by adopting a configuration in which the jig body 2 is attracted to the outer surface of the heat transfer tube 50 by magnetic force.

上記した構成を有する管肉厚測定装置1の作用を説明する。
まず、伝熱管50の外表面に、シール部材3を介して治具本体2の開口部22を当接させ、固定手段により治具本体2を伝熱管50に固定する。そして、媒質注入手段4により治具本体2の第1の媒質空間201に媒質を注入する。媒質の注入にともない第1の媒質空間201内の空気は微小間隙203を通って第2の媒質空間202、さらには空気穴204を通って外部へ排出される。媒質注入手段4により第1の媒質空間201が媒質で隙間なく充填されるまで媒質が注入され、第2の媒質空間202に漏出し始めたら注入作業を停止する。この注入作業により、媒質は開口部22より伝熱管50の外表面に直接接触した状態で第1の媒質空間201内に保持される。
The operation of the tube thickness measuring apparatus 1 having the above-described configuration will be described.
First, the opening 22 of the jig body 2 is brought into contact with the outer surface of the heat transfer tube 50 via the seal member 3, and the jig body 2 is fixed to the heat transfer tube 50 by a fixing means. Then, the medium is injected into the first medium space 201 of the jig body 2 by the medium injection means 4. As the medium is injected, the air in the first medium space 201 passes through the minute gap 203 and is discharged to the outside through the second medium space 202 and further through the air hole 204. The medium is injected by the medium injection unit 4 until the first medium space 201 is filled with a medium without any gap, and when the medium starts to leak into the second medium space 202, the injection operation is stopped. By this injection operation, the medium is held in the first medium space 201 in a state of being in direct contact with the outer surface of the heat transfer tube 50 through the opening 22.

そして、超音波探触子10から超音波を発信し、超音波は媒質を通って開口部22から伝熱管50内に入射し、伝熱管50の内周面で反射した反射波を超音波探触子10で受信する。この受信した反射波に基づいて伝熱管50の肉厚を検出する。
肉厚の検出が終了したら、治具本体2を伝熱管50から取り外して媒質を排出してもいいし、治具本体2を取り外す前に媒質注入手段4により媒質を吸引してもよい。
Then, an ultrasonic wave is transmitted from the ultrasonic probe 10, the ultrasonic wave passes through the medium and enters the heat transfer tube 50 from the opening 22, and the reflected wave reflected by the inner peripheral surface of the heat transfer tube 50 is detected by the ultrasonic probe. Received by the tentacle 10 Based on the received reflected wave, the thickness of the heat transfer tube 50 is detected.
When the thickness detection is completed, the jig body 2 may be removed from the heat transfer tube 50 and the medium may be discharged, or the medium may be sucked by the medium injection means 4 before the jig body 2 is removed.

このように本実施形態によれば、筒体21の媒質空間に充填された媒質を筒体21の開口部22から伝熱管50の外表面に直接接触させる構成としたため、伝熱管50の外表面にキズや凹み等の損傷部51が存在する場合であってもその損傷部51の凹凸に媒質が入り込み、精度よく超音波探傷を行なうことが可能となる。また、超音波探触子10と伝熱管50との間には媒質しか介在しないため、肉厚測定に必要とされる反射波を容易に検出でき、精度よく且つ簡単に肉厚測定を行なうことができる。さらに、超音波探触子10により伝熱管50の肉厚を直接測定する構成としたため、測定ミスを低減し、管肉厚の測定結果から伝熱管50の補修の要否を容易に判断可能となる。さらにまた、筒体21の開口部22を伝熱管50の外表面に対応した曲率に形成し、且つ開口部22の端縁と伝熱管50の外表面との間にシール部材3を介装しているため、媒質空間に充填した媒質が開口部22から漏れ出ることを防止できる。   As described above, according to the present embodiment, the medium filled in the medium space of the cylinder 21 is directly brought into contact with the outer surface of the heat transfer tube 50 from the opening 22 of the cylinder 21. Even if there is a damaged portion 51 such as a scratch or a dent, the medium enters the irregularities of the damaged portion 51, and ultrasonic flaw detection can be performed with high accuracy. Further, since only the medium is interposed between the ultrasonic probe 10 and the heat transfer tube 50, the reflected wave required for the thickness measurement can be easily detected, and the thickness measurement can be performed accurately and easily. Can do. Further, since the thickness of the heat transfer tube 50 is directly measured by the ultrasonic probe 10, it is possible to reduce measurement errors and easily determine whether or not the heat transfer tube 50 needs to be repaired from the measurement result of the tube thickness. Become. Furthermore, the opening 22 of the cylindrical body 21 is formed with a curvature corresponding to the outer surface of the heat transfer tube 50, and the seal member 3 is interposed between the edge of the opening 22 and the outer surface of the heat transfer tube 50. Therefore, the medium filled in the medium space can be prevented from leaking from the opening 22.

(第2実施形態)
図4及び図5を参照して、本発明の第2実施形態に係る管肉厚測定装置を説明する。ここで、図4は第2実施形態に係る管肉厚測定装置を示す平面図であり、図5はその側断面図である。
なお、以下に示す第2乃至第5実施形態において、上記した第1実施形態と同様の構成についてはその詳細な説明を省略する。
(Second Embodiment)
With reference to FIG.4 and FIG.5, the pipe | tube thickness measuring apparatus which concerns on 2nd Embodiment of this invention is demonstrated. Here, FIG. 4 is a plan view showing a tube thickness measuring apparatus according to the second embodiment, and FIG. 5 is a side sectional view thereof.
In the following second to fifth embodiments, detailed description of the same configurations as those of the first embodiment will be omitted.

この管肉厚測定装置1は、上記した第1実施形態の構成において、固定手段にマグネットベース6を用いた構成となっている。
マグネットベース6は、筒体2外周面に取り付けられ、その吸着力により伝熱管50に治具本体2を固定する。マグネットベース6は、例えば内部に永久磁石又はコイルが収容されており、ON−OFFスイッチにより磁力の発生が制御されるものが用いられる。そして、肉厚測定時にはスイッチをONに設定することで治具本体2が伝熱管50に固定され、肉厚測定が終了したらOFFに切り替えることで治具本体2を伝熱管50から取り外すことができる。
This tube thickness measuring apparatus 1 has a configuration in which the magnet base 6 is used as a fixing means in the configuration of the first embodiment described above.
The magnet base 6 is attached to the outer peripheral surface of the cylindrical body 2, and the jig body 2 is fixed to the heat transfer tube 50 by its adsorption force. As the magnet base 6, for example, a permanent magnet or a coil is housed therein, and a magnet base 6 whose generation of magnetic force is controlled by an ON-OFF switch is used. When the thickness is measured, the jig body 2 is fixed to the heat transfer tube 50 by setting the switch to ON. When the thickness measurement is completed, the jig body 2 can be detached from the heat transfer tube 50 by switching to OFF. .

図4に示すように、このマグネットベース6は、筒体21の対向する面を挟む位置に取り付けられていることが好ましく、これにより安定して治具本体2を伝熱管50に固定することができる。勿論、マグネットベース6は筒体21の一部にのみ取り付けてもいいし、筒体21の周囲を囲繞するように取り付けてもよい。
さらに図5に示すように、伝熱管50と接触する側のマグネットベース6の端縁がV字状に切り欠かれた切欠部61を有していてもよい。このV字状の切欠部61により伝熱管50とマグネットベース6が少なくとも2箇所で接触し、治具本体2を安定して固定できるとともに、伝熱管50の径が異なる場合でもこのマグネットベース6を用いることができる。
As shown in FIG. 4, the magnet base 6 is preferably attached at a position sandwiching the opposed surfaces of the cylindrical body 21, so that the jig body 2 can be stably fixed to the heat transfer tube 50. it can. Of course, the magnet base 6 may be attached only to a part of the cylinder 21 or may be attached so as to surround the circumference of the cylinder 21.
Furthermore, as shown in FIG. 5, the end of the magnet base 6 on the side in contact with the heat transfer tube 50 may have a cutout portion 61 cut out in a V shape. The V-shaped notch 61 allows the heat transfer tube 50 and the magnet base 6 to contact each other at least at two locations so that the jig body 2 can be stably fixed, and the magnet base 6 can be mounted even when the diameter of the heat transfer tube 50 is different. Can be used.

上記した第2実施形態によれば、筒体21の外周面にマグネットベース6を取り付け、このマグネットベース6により治具本体2を伝熱管50の外表面に固定する構成とすることで、より強力に治具本体2を伝熱管50の外表面に固定することができる。また、マグネットベース6を用いて磁力により治具本体2を伝熱管50の外表面に吸着させる構成とすることで治具本体2の着脱が容易となる。   According to the second embodiment described above, the magnet base 6 is attached to the outer peripheral surface of the cylindrical body 21, and the jig base 2 is fixed to the outer surface of the heat transfer tube 50 by the magnet base 6, thereby further strengthening the structure. The jig body 2 can be fixed to the outer surface of the heat transfer tube 50. In addition, the jig body 2 can be easily attached and detached by using the magnet base 6 to attract the jig body 2 to the outer surface of the heat transfer tube 50 by magnetic force.

(第3実施形態)
図6及び図7を参照して、本発明の第3実施形態に係る管肉厚測定装置を説明する。ここで、図6(A)は本発明の第3実施形態に係る管肉厚測定装置を示す平面図で、(B)は側面図であり、図7は本発明の第3実施形態に係る管肉厚測定装置を示す側断面図である。
この管肉厚測定装置1は、上記した第1実施形態の構成において、固定手段にマグネットベース6を用いた構成とするとともに、マグネットベース6を固定部材7により治具本体2に固定した構成となっている。
(Third embodiment)
With reference to FIG.6 and FIG.7, the pipe | tube thickness measuring apparatus which concerns on 3rd Embodiment of this invention is demonstrated. Here, FIG. 6 (A) is a plan view showing a tube thickness measuring apparatus according to the third embodiment of the present invention, (B) is a side view, and FIG. 7 is according to the third embodiment of the present invention. It is a sectional side view which shows a tube thickness measuring apparatus.
The tube thickness measuring apparatus 1 has a configuration in which the magnet base 6 is used as a fixing means in the configuration of the first embodiment described above, and the magnet base 6 is fixed to the jig body 2 by a fixing member 7. It has become.

マグネットベース6は上記した第2実施形態と同一の構成を有する。
固定部材7はL字状に形成され、一端側がマグネットベース6に接合されており、他端側が筒体2の蓋部23側にボルト等の締結部材8で固定されるようになっている。さらに、この固定部材7の他端側は、超音波探触子10の配置される部位が開放された形状となっている。
上記した第3実施形態によれば、マグネットベース6により治具本体2が伝熱管50に固定されるとともに、L字状固定部材7により治具本体2が蓋部23側から伝熱管50側に押圧されるため、第2実施形態より一層安定して治具本体2を固定することが可能となる。
The magnet base 6 has the same configuration as that of the second embodiment described above.
The fixing member 7 is formed in an L shape, one end side is joined to the magnet base 6, and the other end side is fixed to the lid portion 23 side of the cylindrical body 2 with a fastening member 8 such as a bolt. Further, the other end side of the fixing member 7 has a shape in which a portion where the ultrasonic probe 10 is disposed is opened.
According to the third embodiment described above, the jig body 2 is fixed to the heat transfer tube 50 by the magnet base 6, and the jig body 2 is moved from the lid portion 23 side to the heat transfer tube 50 side by the L-shaped fixing member 7. Since it is pressed, the jig body 2 can be fixed more stably than in the second embodiment.

(第4実施形態)
図8を参照して、本発明の第4実施形態に係る管肉厚測定装置を説明する。ここで、図8は本発明の第4実施形態に係る管肉厚測定装置を示す側断面図である。
この管肉厚測定装置1は、上記した第1実施形態の構成において、固定手段に環状のマグネットベース6を用いた構成となっている。このとき、筒体21の外周面にマグネットベース6が存在するため、シール部材3は筒体21の内部に収容される位置に取り付けられる。なお、筒体21の内部にシール部材3を配置する場合には、シール部材3としてシリコンバッグが好適に用いられる。
上記した第4実施形態によれば、装置構成を簡素化でき低コストで作製することが可能となる。
(Fourth embodiment)
With reference to FIG. 8, a pipe thickness measuring apparatus according to a fourth embodiment of the present invention will be described. Here, FIG. 8 is a side sectional view showing a tube thickness measuring apparatus according to the fourth embodiment of the present invention.
This tube thickness measuring apparatus 1 has a configuration using an annular magnet base 6 as a fixing means in the configuration of the first embodiment described above. At this time, since the magnet base 6 is present on the outer peripheral surface of the cylindrical body 21, the seal member 3 is attached to a position that is accommodated in the cylindrical body 21. In the case where the seal member 3 is disposed inside the cylindrical body 21, a silicon bag is preferably used as the seal member 3.
According to the above-described fourth embodiment, the apparatus configuration can be simplified and it can be manufactured at low cost.

(第5実施形態)
図9及び図10を参照して、本発明の第4実施形態に係る管肉厚測定装置を説明する。ここで、図9は本発明の第5実施形態に係る管肉厚測定装置を示す側断面図であり、図10は図9に示した管肉厚測定装置のA−A線断面図である。
この管肉厚測定装置1は、上記した第1実施形態の構成において、超音波探触子10と伝熱管50の外表面との距離を一定に保った状態で、超音波探触子10をスライド移動させる機構をさらに有している。
(Fifth embodiment)
With reference to FIG.9 and FIG.10, the pipe | tube thickness measuring apparatus which concerns on 4th Embodiment of this invention is demonstrated. Here, FIG. 9 is a side sectional view showing a tube thickness measuring apparatus according to a fifth embodiment of the present invention, and FIG. 10 is a sectional view taken along line AA of the tube thickness measuring apparatus shown in FIG. .
In the tube thickness measuring apparatus 1, in the configuration of the first embodiment described above, the ultrasonic probe 10 is held in a state where the distance between the ultrasonic probe 10 and the outer surface of the heat transfer tube 50 is kept constant. A mechanism for sliding is further provided.

図10に示すように、超音波探触子10の保持部はガイド板25から構成され、ガイド板25に形成された座繰り部27に超音波探触子10の超音波送受信面を嵌合することにより超音波探触子10が位置決めされる。さらに、筒体21の対向する内面にそれぞれ取り付けられた2本のガイドレール251、251を有し、ガイド板25がこれらのガイドレール251、251上をスライドするように配置され、このガイド板25とともに超音波探触子10がスライド移動するようになっている。なお、ここでは超音波探触子10が伝熱管50の軸方向にスライド移動する構成となっているが、超音波探触子10が伝熱管50の円周方向にスライド移動する構成としてもよい。   As shown in FIG. 10, the holding portion of the ultrasonic probe 10 is constituted by a guide plate 25, and the ultrasonic transmission / reception surface of the ultrasonic probe 10 is fitted to a countersink portion 27 formed on the guide plate 25. By doing so, the ultrasonic probe 10 is positioned. Furthermore, it has the two guide rails 251 and 251 each attached to the inner surface which the cylinder 21 opposes, The guide board 25 is arrange | positioned so that these guide rails 251 and 251 may slide on this guide board 25 At the same time, the ultrasonic probe 10 slides. Here, the ultrasonic probe 10 is configured to slide in the axial direction of the heat transfer tube 50, but the ultrasonic probe 10 may be configured to slide in the circumferential direction of the heat transfer tube 50. .

一方、蓋部23は、超音波探触子10がスライド移動しても媒質空間を封止できるように、シート材231で形成されている。具体的には、蓋部23には超音波探触子10が挿入される超音波探触子挿入穴233が形成されたシート材231を用いる。シート材231は例えばビニールやテフロン(登録商標)シート等の防水性のシートが用いられる。このシート材231の外周縁を筒体21の内周面に接着固定し、超音波探触子挿入穴233の端縁を超音波探触子10の外周面に固定して媒質が漏れないようにする。このとき、輪ゴムやOリング等の環状ゴムによりシート材231の超音波探触子挿入穴233の端縁を超音波探触子10の外周面に縛り付けて固定するとよい。なお、シート材231を用いる場合には、媒質注入手段4の注入管41は、筒体21の外周面に設けられた媒質注入口43に設置される。
このように、超音波探触子10が例えば伝熱管50の軸方向にスライド移動する機構を有することにより、筒体21が当接される範囲内において探傷範囲を拡張することができる。
On the other hand, the lid portion 23 is formed of a sheet material 231 so that the medium space can be sealed even if the ultrasonic probe 10 slides. Specifically, a sheet material 231 in which an ultrasonic probe insertion hole 233 into which the ultrasonic probe 10 is inserted is formed in the lid portion 23 is used. As the sheet material 231, for example, a waterproof sheet such as vinyl or Teflon (registered trademark) sheet is used. The outer peripheral edge of the sheet material 231 is bonded and fixed to the inner peripheral surface of the cylindrical body 21, and the edge of the ultrasonic probe insertion hole 233 is fixed to the outer peripheral surface of the ultrasonic probe 10 so that the medium does not leak. To. At this time, the edge of the ultrasonic probe insertion hole 233 of the sheet material 231 may be bound to the outer peripheral surface of the ultrasonic probe 10 and fixed by an annular rubber such as a rubber band or an O-ring. When the sheet material 231 is used, the injection tube 41 of the medium injection unit 4 is installed in the medium injection port 43 provided on the outer peripheral surface of the cylindrical body 21.
In this way, the ultrasonic probe 10 has a mechanism that slides in the axial direction of the heat transfer tube 50, for example, so that the flaw detection range can be expanded within the range in which the cylindrical body 21 abuts.

1 管肉厚測定装置
2 治具本体
3 シール部材
4 媒質注入手段
6 マグネットベース
7 固定部材
8 締結部材
10 超音波探触子
21 筒体
22 開口部
23 蓋部
24 超音波探触子挿入穴
25 ガイド板
26 穴部
27 座繰り部
50 伝熱管
201 第1の媒質空間
202 第2の媒質空間
203 微小間隙
204 空気穴
231 シート材
DESCRIPTION OF SYMBOLS 1 Tube thickness measuring apparatus 2 Jig body 3 Seal member 4 Medium injection | pouring means 6 Magnet base 7 Fixing member 8 Fastening member 10 Ultrasonic probe 21 Cylindrical body 22 Opening part 23 Cover part 24 Ultrasonic probe insertion hole 25 Guide plate 26 Hole 27 Countersink 50 Heat transfer tube 201 First medium space 202 Second medium space 203 Minute gap 204 Air hole 231 Sheet material

Claims (6)

超音波探傷により管の肉厚測定を行なう管肉厚測定装置において、
局部水浸式の超音波探触子と、
接触媒質が充填される媒質空間を形成する筒体、前記筒体の一端側に設けられ前記管の外表面に対応した曲率に形成された開口部、前記筒体の他端側に設けられ前記超音波探触子を保持する保持部及び前記媒質空間を封止する蓋部を有する治具本体と、
前記開口部の端縁と前記管の外表面との間に介装されるシール部材と、
前記媒質空間に前記接触媒質を注入する媒質注入手段と、
前記治具本体を前記管の外表面に固定する固定手段とを備え、
前記固定手段により前記シール部材を介して前記治具本体を前記管の外表面に固定した状態で前記超音波探触子により前記管の肉厚を測定することを特徴とする管肉厚測定装置。
In a tube thickness measuring device that measures the thickness of a tube by ultrasonic flaw detection,
A local water immersion ultrasonic probe,
A cylinder forming a medium space filled with a contact medium, an opening provided at one end of the cylinder and having a curvature corresponding to the outer surface of the tube, and provided at the other end of the cylinder A jig body having a holding part for holding the ultrasonic probe and a lid part for sealing the medium space;
A seal member interposed between an edge of the opening and an outer surface of the tube;
Medium injection means for injecting the contact medium into the medium space;
Fixing means for fixing the jig body to the outer surface of the pipe,
A tube thickness measuring apparatus for measuring the thickness of the tube by the ultrasonic probe in a state where the jig body is fixed to the outer surface of the tube by the fixing means via the seal member. .
前記固定手段が前記シール部材に磁粉を混入させて磁力を持たせたストリングベースであり、磁性体で形成された前記管に前記ストリングベースの吸着力により前記治具本体を固定する構成としたことを特徴とする請求項1に記載の管肉厚測定装置。   The fixing means is a string base in which magnetic powder is mixed into the seal member to give a magnetic force, and the jig main body is fixed to the tube formed of a magnetic material by the attraction force of the string base. The pipe wall thickness measuring device according to claim 1. 前記固定手段が前記筒体の外周面に取り付けられたマグネットベースであり、磁性体で形成された前記管に前記マグネットベースの吸着力により前記治具本体を固定する構成としたことを特徴とする請求項1に記載の管肉厚測定装置。   The fixing means is a magnet base attached to the outer peripheral surface of the cylindrical body, and the jig main body is fixed to the tube formed of a magnetic body by an attractive force of the magnet base. The pipe wall thickness measuring apparatus according to claim 1. 前記保持部は、前記超音波探触子の超音波送受信面周囲を支持して前記開口部から前記超音波送受信面までの距離を一定に保持するガイド板を含むことを特徴とする請求項1乃至3のいずれか一項に記載の管肉厚測定装置。   The said holding | maintenance part contains the guide plate which supports the circumference | surroundings of the ultrasonic transmission / reception surface of the said ultrasonic probe, and hold | maintains the distance from the said opening part to the said ultrasonic transmission / reception surface uniformly. The tube thickness measuring apparatus as described in any one of thru | or 3. 前記媒質空間が前記ガイド板により微小間隙を有して連通する2つの空間に仕切られ、前記開口部側に形成された第1の媒質空間に前記媒質注入手段から前記接触媒質が注入されるようにし、前記蓋部側に形成された第2の媒質空間に空気穴を設けたことを特徴とする請求項4に記載の管肉厚測定装置。   The medium space is partitioned into two spaces that communicate with each other with a minute gap by the guide plate, and the contact medium is injected from the medium injection means into the first medium space formed on the opening side. The tube thickness measuring apparatus according to claim 4, wherein an air hole is provided in the second medium space formed on the lid side. 前記保持部は、前記管の外表面との距離を一定に保った状態で前記超音波探触子をスライド移動させる機構を有することを特徴とする請求項1乃至5のいずれか一項に記載の管肉厚測定装置。

The said holding | maintenance part has a mechanism to which the said ultrasonic probe is slid and moved in the state which kept the distance with the outer surface of the said pipe | tube constant, The Claim 1 thru | or 5 characterized by the above-mentioned. Tube wall thickness measuring device.

JP2010219493A 2010-09-29 2010-09-29 Tube wall thickness measuring apparatus Withdrawn JP2012073174A (en)

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KR101751958B1 (en) * 2017-03-30 2017-06-30 주식회사 장민이엔씨 Test probe holder for concrete testing and test apparatus comprising the same
KR101751959B1 (en) * 2017-03-30 2017-06-30 주식회사 장민이엔씨 Test probe holder for concrete testing and test apparatus comprising the same
KR101752479B1 (en) * 2017-01-03 2017-07-03 주식회사 장민이엔씨 Test probe holder for concrete testing and test apparatus comprising the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101752479B1 (en) * 2017-01-03 2017-07-03 주식회사 장민이엔씨 Test probe holder for concrete testing and test apparatus comprising the same
KR101751958B1 (en) * 2017-03-30 2017-06-30 주식회사 장민이엔씨 Test probe holder for concrete testing and test apparatus comprising the same
KR101751959B1 (en) * 2017-03-30 2017-06-30 주식회사 장민이엔씨 Test probe holder for concrete testing and test apparatus comprising the same

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