JP2012041674A - Destruction device and destruction and discharge device of precast end-plated concrete hollow pile - Google Patents
Destruction device and destruction and discharge device of precast end-plated concrete hollow pile Download PDFInfo
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Description
本願発明は、地中に建てこまれた鉄製端板つきコンクリート中空杭の破壊装置及び破壊排出装置に関する。 The present invention relates to a breaking device and a breaking discharge device for a concrete hollow pile with an iron end plate built in the ground.
従来、地中に建てこんだPC中空杭を破壊し、その破砕屑を地上に排出するPC中空杭破壊排出装置として、ケーシング内にスクリューロッドを回転自在に挿通し、該スクリューロッドの下端に多数ビットを突設された破砕刃を固定すると共に、該スクリューロッドの上端部を、マストに昇降自在に支持された回転駆動部の出力軸に接続した構造のものであって、使用においては、上記スクリューロッドを回転させ、その下端の回転破砕刃を地中のPC中空杭上端部にケーシングと共に降下させることにより、PC中空杭を破砕すると共に、破砕屑を上記スクリューロッドのスクリュー羽根によりケーシング内を経て上方へ搬送し、地上に排出するものが一般に知られている。 Conventionally, as a PC hollow pile breaking and discharging device that breaks a PC hollow pile built in the ground and discharges the crushed debris to the ground, a screw rod is rotatably inserted into the casing, The crushing blade protruding from the bit is fixed, and the upper end of the screw rod is connected to the output shaft of the rotary drive unit supported by the mast so as to be movable up and down. By rotating the screw rod and lowering the rotary crushing blade at the lower end together with the casing to the upper end of the PC hollow pile in the ground, the PC hollow pile is crushed and the crushed waste is moved inside the casing by the screw blades of the screw rod. It is generally known that it is transported upward and then discharged to the ground.
しかし、一般に、PC中空杭は、コンクリート杭の両端に鉄製のリング状端板を固定し、両端板に、コンクリート杭内部に挿通されたPC鋼棒の両端部を固定しており、この鉄製端板が、従来装置の破砕刃の破砕に対し大きな障害となり、そのまま破砕を継続するときは、破砕刃の損傷が激しく、従って破砕刃をひんぱんに取り換えなければならない欠点を招いていた。 In general, however, PC hollow piles have steel ring-shaped end plates fixed to both ends of a concrete pile, and both ends of a PC steel rod inserted into the concrete pile are fixed to both ends of the steel pile. The plate becomes a major obstacle to the crushing of the crushing blade of the conventional apparatus, and when crushing is continued as it is, the crushing blade is severely damaged, and therefore the crushing blade must be replaced frequently.
本願第1発明は、まず地中に建てこんだ既製端板つきコンクリート中空杭の鉄製端板を確実に破砕し、それによりコンクリート中空杭全体を容易に破壊することのできる既製端板つきコンクリート中空杭破壊装置を提供することを課題とし、 The first invention of the present application is a concrete hollow with a ready-made end plate that can reliably break the iron end plate of a concrete hollow pile with a ready-made end plate built in the ground, thereby easily destroying the entire concrete hollow pile. The challenge is to provide a pile breaking device,
本願第2発明は、上記第1発明の課題に加え、既製端板つきコンクリート中空杭の破砕屑を地上へ排出することのできる既製端板つきコンクリート中空杭破壊排出装置を提供することを課題とする。 In addition to the problem of the first invention, the second invention of the present application is to provide a concrete hollow pile breaking and discharging apparatus with a ready-made end plate that can discharge the crushed debris of the concrete hollow pile with a ready-made end plate to the ground. To do.
上記課題解決の手段として、本願第1発明は、
下端に掘進ガイド部材を有する回転軸の上記掘進ガイド部材より上位に、ほぼ上下に延長する所要長の複数本の切削長刃を上記回転軸の周囲に互に等角度間隔をあけて配置してなる破砕体を設け、
上記複数本の切削長刃は、互の刃先の水平間隔を下方へ順次狭めてほぼクサビ状に配置され、そのクサビ状切削長刃における最下端の刃先水平間隔を、端板つきコンクリート中空杭の内径よりも若干小さくし、そこから順次上方へ刃先水平間隔を拡大し、最上端の刃先水平間隔を端板つきコンクリート中空杭の端板の外径よりも若干大きくした、
既製端板つきコンクリート中空杭破壊装置を提案し、
As means for solving the above problems, the first invention of the present application is:
A plurality of long cutting blades having a required length extending substantially vertically are arranged at equidistant intervals around the rotary shaft above the drilling guide member of the rotary shaft having a drilling guide member at the lower end. Provided a crushed body,
The plurality of long cutting blades are arranged in a wedge shape with the horizontal interval between the cutting edges being sequentially narrowed downward, and the lowermost cutting edge horizontal interval of the wedge-shaped cutting long blade is set to the value of the concrete hollow pile with end plates. It is slightly smaller than the inner diameter, and the blade edge horizontal interval is gradually increased upward from there, and the blade edge horizontal interval at the uppermost end is slightly larger than the outer diameter of the end plate of the concrete hollow pile with end plates.
Proposed concrete hollow pile breaking equipment with ready-made end plates,
本願第2発明は、
上記請求項1における、
上記掘進ガイド部材を、既製端板つきコンクリート中空杭内を掘削しつつ掘削土砂及び破砕屑を上方へ送る掘削翼とし、
上記回転軸を、その外周面全長にスクリュー羽根を突設して、掘削土砂及び破砕屑を上方へ搬送し排出する回転スクリュー軸とした、
既製端板つきコンクリート中空杭破壊排出装置を提案する。
The second invention of the present application is
In claim 1 above,
The excavation guide member is an excavation blade that sends excavated earth and sand and crushed debris upward while excavating the inside of a concrete hollow pile with a ready-made end plate,
The above rotating shaft is a rotating screw shaft that protrudes screw blades on the entire outer peripheral surface of the rotating shaft and conveys and discharges excavated sediment and crushed waste upward.
A concrete hollow pile breaking and discharging device with ready-made end plates is proposed.
本願第1発明の既製端板つきコンクリート中空杭破壊装置によれば、破砕体のクサビ状をなす複数本の切削長刃を回転させて、その刃先水平間隔最狭の下端部の刃を鉄製端板内径に降下させて端部切削を開始し、順次刃先水平間隔の拡大する上部の刃による切削に移行させ、そして刃先水平間隔最広の上端部の刃により端板を切削し尽すことができ、以後クサビ状破砕体をコンクリート中空杭内へ降下させると、内圧に弱いコンクリート中空杭内をクサビ形切削長刃の内側からのクサビ押圧作用により容易に破壊することができるのである。 According to the concrete hollow pile breaking device with a ready-made end plate of the first invention of the present application, a plurality of long cutting blades forming a wedge shape of a crushed body are rotated, and the blade at the lowermost end of the blade edge horizontal interval is made the iron end. End cutting is started by lowering to the inner diameter of the plate, and then it is shifted to cutting with the upper blade with the blade edge horizontal interval increasing, and the end plate can be completely cut off with the blade at the upper end with the widest blade edge horizontal interval. Thereafter, when the wedge-shaped crushed material is lowered into the concrete hollow pile, the inside of the concrete hollow pile that is weak against internal pressure can be easily broken by the wedge pressing action from the inside of the wedge-shaped long cutting blade.
本願第2発明の既製端板つきコンクリート中空杭破壊排出装置によれば、上記第1発明の効果に加え、破砕体による破壊開始と共に、回転スクリュー軸下端の掘削翼により端板つきコンクリート中空杭内部を掘削し、掘削土砂及び破砕屑を上方へ送ると共に、回転スクリユー軸のスクリュー羽根により掘削土砂及び破砕屑を上方へ搬送し排出することができ、作業能率の向上を実現できるのである。 According to the second embodiment of the concrete hollow pile breaking and discharging apparatus with an end plate of the present application, in addition to the effect of the first invention, the inside of the concrete hollow pile with the end plate by the excavation blade at the lower end of the rotary screw shaft as well as the breakage by the crushed body The excavated sediment and crushed debris are sent upward, and the excavated sediment and crushed debris are transported upward by the screw blades of the rotary screw shaft, so that the work efficiency can be improved.
本願第1発明における上記回転軸下端の「掘進ガイド部材」とは、回転する破砕体の振れ止め、安定保持等を主として行う円筒体、棒状体、あるいは中空杭内部の掘削排送を主として行うらせん掘削翼、掘削刃等、これらを組み合わせたもの等種々の構造のものを含む。 The "digging guide member" at the lower end of the rotating shaft in the first invention of the present application is a helix mainly for excavating and discharging inside a cylindrical body, a rod-shaped body, or a hollow pile mainly for steadying and holding a rotating crushed body. Various types of structures such as excavation blades, excavation blades, and combinations thereof are included.
又、上記「複数本の切削長刃」とは、最小限2本の切削長刃を回転軸の直径延長線上に対称的に配置したもの、3本の切削長刃を、回転軸における互に120度間隔で想定された3本の半径延長線上に配置したもの、4本の切削長刃を、回転軸における互に90度間隔で想定された4本の半径延長線上に配置したもの等が使用される。 The “plurality of cutting long blades” means that a minimum of two cutting long blades are arranged symmetrically on the diameter extension line of the rotating shaft, and three cutting long blades are mutually connected on the rotating shaft. Those arranged on three radius extension lines assumed at intervals of 120 degrees, those having four cutting long blades arranged on four radius extension lines assumed at intervals of 90 degrees on the rotation axis, etc. used.
便宜上、本願第2発明の実施例について述べる。
図1において、中空の破砕ロッド(1)の外周に破砕体(A)を装備し、該破砕ロッド(1)の上端に、中空ロッド(2)の外周面全長にスクリュー羽根(3)を突設してなるスクリュー軸(4)をオス、メス継手(5)により同一軸心線上に接続し、又上記破砕ロッド(1)の下端に、ロッド(6)の外周に二重らせん羽根(7)を突設してなる掘削翼(8)をオス、メス継手(9)により同一軸心線上に接続してある。
For convenience, an embodiment of the second invention of the present application will be described.
In FIG. 1, a crushed body (A) is mounted on the outer periphery of a hollow crushing rod (1), and a screw blade (3) projects over the entire outer peripheral surface of the hollow rod (2) at the upper end of the crushing rod (1). The screw shaft (4) provided is connected to the same axial center line by a male and female joint (5), and at the lower end of the crushing rod (1), a double spiral blade (7 ) Projecting blades (8) are connected on the same axis line by male and female joints (9).
上記破砕体(A)の構造は次のようである。図1、2、3に示すように、上記破砕ロッド(1)の外周面における直径方向の相対する母線位置に、直角三角形の羽根板(10)、(10)を、その斜辺を半径延長方向へ向け且つ直角部を上記母線上端に位置させた状態で、直角三角形の底辺部において溶接により固定し、このように固定された羽根板(10)、(10)の各斜辺に、断面四角形の金属バー(12)の一角部に断面四角形の細長切削チップ(13)を植設してなる切削長刃(11)、(11)を、各切削チップ(13)、(13)を回転方向に向けた状態で、それぞれ固定してある。 The structure of the crushed body (A) is as follows. As shown in FIGS. 1, 2, and 3, right-angled triangular blades (10) and (10) are disposed at the diametrically opposed generatrix positions on the outer peripheral surface of the crushing rod (1), and the hypotenuses are extended in the radial direction. In the state where the right-angled part is located at the upper end of the generatrix and is fixed to the bottom part of the right-angled triangle by welding, a rectangular cross section is provided on each hypotenuse of the blades (10) and (10) thus fixed. The long cutting blades (11) and (11) formed by implanting a long and narrow cutting tip (13) having a square cross section at one corner of the metal bar (12) of the metal bar (12) are rotated in the direction of rotation. Each is fixed in the state of facing.
上記のように羽根板(10)、(10)の斜辺にそれぞれ固定された切削長刃(11)、(11)は、図1に示すように、互の刃先の水平間隔(切削径)を下方へ順次狭めており、従って両切削長刃(11)、(11)のみを相対的にみると、ほぼクサビ状の配置をとることとなる。 The long cutting blades (11) and (11) fixed to the hypotenuses of the blade plates (10) and (10) as described above have a horizontal interval (cutting diameter) between the cutting edges as shown in FIG. Therefore, when only the two long cutting blades (11) and (11) are relatively viewed, a wedge-like arrangement is obtained.
上記クサビ状切削長刃(11)、(11)における最下端の刃先の水平間隔は、処理すべき端板つきコンクリート中空杭の内径より若干小さくし、該下端から上方へ刃先水平間隔を順次拡大し、最上端の刃先水平間隔は、端板つきコンクリート中空杭の端板の外径よりも若干大きくしてある。 The horizontal spacing of the lowermost cutting edge of the wedge-shaped long cutting blades (11) and (11) is slightly smaller than the inner diameter of the concrete hollow pile with an end plate to be processed, and the horizontal cutting edge is gradually expanded upward from the lower end. In addition, the horizontal distance at the uppermost edge is slightly larger than the outer diameter of the end plate of the concrete hollow pile with end plate.
(14)、(14)は、上記羽根板(10)、(10)の中間位置で、ロッド(1)外周面に同様に固定された直角三角形の羽根板で、上記羽根板(10)、(10)より半径を短小としてある。 (14) and (14) are right triangle triangular blades similarly fixed to the outer peripheral surface of the rod (1) at an intermediate position between the blade plates (10) and (10). (10) The radius is shorter and shorter.
(15)は、上記羽根板(10)、(10)、(14)、(14)の上端及びロッド(1)外周面に固定した菱形の補強上板、(16)は、上記羽根板(10)、(10)、(14)、(14)の中間部及びロッド(1)外周面に固定した菱形補強中間板、(17)は、上記羽根板(10)、(10)、(14)、(14)の下端及びロッド(1)外周面に固定した菱形補強下板で、各菱形を上記クサビ形に対応して寸法を順次小さくしてある。 (15) is a diamond-shaped reinforcing upper plate fixed to the upper ends of the blades (10), (10), (14), (14) and the outer peripheral surface of the rod (1), and (16) is the blade plate ( 10), (10), (14), rhombus reinforcing intermediate plate fixed to the intermediate portion of rod (1) and the outer peripheral surface of rod (1), (17) is the blade plate (10), (10), (14 ), (14) The lower end of the rod and the rod (1) are fixed to the outer peripheral surface of the rhombus reinforcing lower plate, and the size of each rhombus is sequentially reduced corresponding to the wedge shape.
上例の破壊排出装置を使用して鉄製端板(S)つきPCコンクリート中空杭(P)の破壊排出を行う例について説明する。
ベースマシンの前端部にマストを垂直に起立保持し、該マストに昇降自在に吊支された回転駆動装置の出力軸に、上例のスクリュー軸(4)の上端部を接続し、このスクリュー軸(4)の下端の破砕体(A)を、両端に鉄製端板(S)、(S)を有するPCコンクリート中空杭(P)の真上に吊支する。
An example in which the PC concrete hollow pile (P) with an iron end plate (S) is destroyed and discharged using the above-described destruction discharge apparatus will be described.
A mast is held upright at the front end of the base machine, and the upper end of the screw shaft (4) is connected to the output shaft of a rotary drive device that is suspended up and down on the mast. The crushed body (A) at the lower end of (4) is suspended above the PC concrete hollow pile (P) having iron end plates (S) and (S) at both ends.
回転駆動装置の始動によりスクリュー軸(4)を回転させ、破砕体(A)及び掘削翼(8)を同方向へ回転させ、その掘削翼(8)を、図5(イ)のように、中空杭(P)の上端から中空杭内へ掘進し、中空杭内の土砂を掘削し、ついで破砕体(A)のクサビ形切削長刃(11)、(11)の下端部(小径部)の切削チップ(13)、(13)を鉄製端板(S)の内径部に圧設しつつ回転して端板(S)切削を開始する。破砕体(A)の降下につれ、クサビ形切削長刃(11)、(11)の上部(大径部)の切削に移行していき、最上部(最大径部)の切削により端板(S)を切削し尽す。 The screw shaft (4) is rotated by starting the rotary drive device, the crushed body (A) and the excavation blade (8) are rotated in the same direction, and the excavation blade (8) is rotated as shown in FIG. Drilling into the hollow pile from the upper end of the hollow pile (P), excavating the earth and sand in the hollow pile, then the wedge-shaped cutting long blade (11) of the crushed body (A), the lower end portion (small diameter portion) of (11) The cutting tips (13) and (13) are rotated while being pressed against the inner diameter portion of the iron end plate (S) to start cutting the end plate (S). As the crushed body (A) descends, the wedge-shaped long cutting blades (11) and (11) shift to cutting of the upper part (large diameter part), and the end plate (S )
端板(S)を破砕した後は、同図(ハ)、(ニ)のように、クサビ形切削長刃(11)、(11)をコンクリート中空杭内に押し入れ、内圧に弱いコンクリート中空杭を内側からのクサビ押圧作用により破壊、崩壊させる。 After crushing the end plate (S), as shown in (c) and (d), the wedge-shaped cutting long blades (11) and (11) are pushed into the concrete hollow pile, and the concrete hollow pile is weak against internal pressure. Is destroyed and collapsed by the wedge pressing action from the inside.
スクリュー軸(4)が地中に達した後、同図(ハ)、(ニ)のように、その回転するスクリュー(3)により掘削土砂、切削屑、破砕屑を上方へ搬送し、地上に排出する。
上記掘削土砂、切削屑、破砕屑の上方へ搬送排出を容易にするため、水、エア等をロッド(2)、(1)、(6)を通じて噴射口(n)(図1参照)から噴射させることもできる。
After the screw shaft (4) reaches the ground, as shown in (c) and (d) in the figure, the rotating screw (3) transports the excavated earth, cutting waste and crushed waste upward and Discharge.
Water, air, etc. are injected from the injection port (n) (see FIG. 1) through the rods (2), (1), (6) in order to facilitate transporting and discharging above the excavated earth, cutting waste and crushed waste. It can also be made.
本例は、切削長刃(11a)、(11a)の刃先の水平間隔(切削径)をPC中空杭の径に応じて拡縮可能にした例である。 In this example, the horizontal interval (cutting diameter) of the cutting edges of the long cutting blades (11a) and (11a) is made expandable / reducible according to the diameter of the PC hollow pile.
図4(イ)、(ロ)において、金属バー(12a)の一角部に切削チップ(13a)を固定してなる切削長刃(11a)、(11a)を同図(ロ)のように羽根板(10a)、(10a)とほぼ同形同寸法の直角三角形のスライド板(18a)、(18a)の斜辺部にそれぞれ固定し、このスライド板(18a)、(18a)のそれぞれに、水平方向に延長する長短2本のボルト通し長孔(19a)、(20a)を上下2段に設け、一方、上記羽根板(10a)、(10a)のそれぞれに、上記長孔(19a)に対応する位置に、4個のボルト通し丸孔(21a)…、上記長孔(20a)に対応する位置に、3個のボルト通し丸孔(22a)‥を設けてある。 4 (a) and 4 (b), the long cutting blades (11a) and (11a) formed by fixing the cutting tip (13a) to one corner of the metal bar (12a) are blades as shown in FIG. 4 (b). Plates (10a) and (10a) are fixed to the oblique sides of right-angled triangular slide plates (18a) and (18a) having substantially the same shape and dimensions, and horizontal to each of the slide plates (18a) and (18a). Two long and short bolt holes (19a) and (20a) extending in the direction are provided in two upper and lower stages, while each of the blades (10a) and (10a) corresponds to the long hole (19a). Four bolt-through round holes (21a)... And three bolt-through round holes (22a)... Are provided at positions corresponding to the long holes (20a).
本例では、スライド板(18a)、(18a)を羽根板(10a)、(10a)の側面に当てがい、その切削長刃(11a)、(11a)を図1よりも若干半径延長方向へ張り出させた状態で、上記2個の丸孔(21a)、(21a)に通したボルト(23a)、(23a)を上記長孔(19a)に通し、又上記丸孔(22a)に通したボルト(24a)を上記長孔(20a)に通し、各ボルトにナットを締着する。他の構造は、図1、2、3と実質的に同一の例である。 In this example, the slide plates (18a) and (18a) are applied to the side surfaces of the blade plates (10a) and (10a), and the long cutting blades (11a) and (11a) are slightly extended in the radial direction from FIG. In the overhanging state, the bolts (23a) and (23a) passed through the two round holes (21a) and (21a) are passed through the long hole (19a) and also passed through the round hole (22a). The bolts (24a) are passed through the long holes (20a), and nuts are fastened to the bolts. Other structures are substantially the same as those shown in FIGS.
A、Aa 破砕体
3 スクリュー羽根
4 スクリュー軸
8 掘削翼
11、11a 切削長刃
A, Aa Crush body 3 Screw blade 4 Screw shaft 8 Excavation blade 11, 11a Cutting long blade
Claims (2)
上記複数本の切削長刃は、互いの刃先の水平間隔を下方へ順次狭めてほぼクサビ状に配置され、そのクサビ状切削長刃における最下端の刃先水平間隔を、既製端板つきコンクリート中空杭の内径よりも若干小さくし、そこから順次上方へ刃先水平間隔を拡大し、最上端の刃先水平間隔を既製端板つきコンクリート中空杭の端板の外径よりも若干大きくした、
既製端板つきコンクリート中空杭破壊装置。 A plurality of long cutting blades having a required length extending substantially vertically are arranged at equidistant intervals around the rotary shaft above the drilling guide member of the rotary shaft having a drilling guide member at the lower end. Provided a crushed body,
The plurality of long cutting blades are arranged in a wedge shape with the horizontal interval between the cutting edges being sequentially reduced downward, and the lowest horizontal edge interval of the wedge-shaped cutting long blade is set to a concrete hollow pile with a ready-made end plate. Slightly smaller than the inner diameter of the blade, and the blade edge horizontal spacing was gradually increased upward from there, and the blade edge horizontal spacing at the uppermost end was slightly larger than the outer diameter of the end plate of the concrete hollow pile with a ready-made end plate,
Concrete hollow pile breaking device with ready-made end plates.
上記掘進ガイド部材を、既製端板つきコンクリート中空杭内を掘削しつつ掘削土砂及び破砕屑を上方へ送る掘削翼とし、
上記回転軸を、その外周面全長にスクリュー羽根を突設して、掘削土砂及び破砕屑を上方へ搬送し排出する回転スクリュー軸とした、
既製端板つきコンクリート中空杭破壊排出装置。 In claim 1 above,
The excavation guide member is an excavation blade that sends excavated earth and sand and crushed debris upward while excavating the inside of a concrete hollow pile with a ready-made end plate,
The above rotating shaft is a rotating screw shaft that protrudes screw blades on the entire outer peripheral surface of the rotating shaft and conveys and discharges excavated sediment and crushed waste upward.
Concrete hollow pile breaking and discharging device with ready-made end plates.
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Cited By (1)
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CN116733404A (en) * | 2023-08-14 | 2023-09-12 | 福建省冉氏机械科技有限公司 | Silence digs quick-witted drill bit soon |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0278688U (en) * | 1988-11-28 | 1990-06-18 | ||
JPH03290566A (en) * | 1990-04-09 | 1991-12-20 | Taisei Corp | Dismantler |
JPH0959980A (en) * | 1995-08-23 | 1997-03-04 | Sanwa Kizai Co Ltd | Gravel crusher in inner excavation machine |
JP2003041877A (en) * | 2001-07-31 | 2003-02-13 | Nippon Beesu Kk | Excavation head |
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2010
- 2010-08-12 JP JP2010180889A patent/JP5300801B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0278688U (en) * | 1988-11-28 | 1990-06-18 | ||
JPH03290566A (en) * | 1990-04-09 | 1991-12-20 | Taisei Corp | Dismantler |
JPH0959980A (en) * | 1995-08-23 | 1997-03-04 | Sanwa Kizai Co Ltd | Gravel crusher in inner excavation machine |
JP2003041877A (en) * | 2001-07-31 | 2003-02-13 | Nippon Beesu Kk | Excavation head |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116733404A (en) * | 2023-08-14 | 2023-09-12 | 福建省冉氏机械科技有限公司 | Silence digs quick-witted drill bit soon |
CN116733404B (en) * | 2023-08-14 | 2023-11-03 | 福建省冉氏机械科技有限公司 | Silence digs quick-witted drill bit soon |
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