JP2012028545A - Method for manufacturing wiring board - Google Patents

Method for manufacturing wiring board Download PDF

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JP2012028545A
JP2012028545A JP2010165515A JP2010165515A JP2012028545A JP 2012028545 A JP2012028545 A JP 2012028545A JP 2010165515 A JP2010165515 A JP 2010165515A JP 2010165515 A JP2010165515 A JP 2010165515A JP 2012028545 A JP2012028545 A JP 2012028545A
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conductive paste
holes
insulating layer
plate portion
mask plate
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Yoshiaki Nagaya
善明 長屋
Hisato Nakagawa
尚人 中川
Kazuko Morikawa
量子 森川
Muneyuki Iwata
宗之 岩田
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Niterra Co Ltd
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NGK Spark Plug Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a wiring board in which a hole having a relatively small inner diameter can be filled with a conductive paste, a plurality of holes having small pitches between adjacent holes can be filled with the conductive paste, and a connection between a surface and a rear surface of a substrate body is surely established through a via conductor consisting of the paste.SOLUTION: The method for manufacturing the wiring board comprises a filling step for filling a conductive paste p into a plurality of holes 4 formed along a thickness direction of an insulating layer 1 and having a length h in an axial direction more than 5 times of the inner diameter. The filling step for filling the conductive paste p comprises a step for contacting a mask plate 5 consisting of a thin plate part 8 having perforations 9 corresponding to forming positions of holes 4 and which are the same number as the number of holes 4, and a thickness t of 30 to 100 μm, and a thick plate part 6 surrounding the thin plate part 8, with the surface or the rear surface of the insulating layer 1; and a filling step for press-fitting and filling the conductive paste p into the holes 4 conducting with perforations 9 via a plurality of perforations 9 in the mask plate 5.

Description

本発明は、複数の絶縁層を積層した基板本体を有し、前記絶縁層の厚み方向に沿って形成され、内径に対する軸方向の長さが長い孔内に導電性ペーストを確実に充填して、得られるビア導体により前記基板本体の表面と裏面との間の導通が確実に取れるようにした配線基板の製造方法に関する。   The present invention has a substrate body in which a plurality of insulating layers are laminated, and is formed along the thickness direction of the insulating layer, and the conductive paste is reliably filled in a hole having a long axial length with respect to the inner diameter. The present invention also relates to a method of manufacturing a wiring board in which conduction between the front surface and the back surface of the substrate main body can be ensured by the obtained via conductor.

絶縁性の基板に設けた複数のスルーホールに充填ペーストを充填するため、前記基板の表面に、上記スルーホールに連通する貫通孔を有し且つ金属板状体または樹脂板状体からなる穴埋めマスクを配置し、該マスクの外側からローラー式スキージに押された充填ペーストを、各スルーホールごとに順次圧入するプリント配線板の製造方法が提案されている(例えば、特許文献1参照)。
また、プリント基板を貫通する透孔の内壁と該プリント基板の表・裏面とに沿って、該表・裏面に接し且つ段付きマスク孔を有するメタルマスクを介して、貴金属の移行抑止作用を有する樹脂ペイントを立体的に形成した後、前記同様のメタルマスクを介して、前記樹脂ペイントとの内側と両外側に導電性樹脂ペイントを被覆する印刷配線板の製造方法も提案されている(例えば、特許文献2参照)。
In order to fill a plurality of through-holes provided in an insulating substrate with a filling paste, a hole-filling mask having a through-hole communicating with the through-hole on the surface of the substrate and made of a metal plate or a resin plate A printed wiring board manufacturing method has been proposed in which a filling paste pressed by a roller squeegee from the outside of the mask is sequentially press-fitted for each through hole (see, for example, Patent Document 1).
In addition, it has a precious metal migration inhibiting action through a metal mask having a stepped mask hole in contact with the front and back surfaces along the inner wall of the through hole penetrating the printed circuit board and the front and back surfaces of the printed circuit board. There has also been proposed a method for producing a printed wiring board in which a resin paint is formed in three dimensions and then the conductive resin paint is coated on both the inside and outside of the resin paint through the same metal mask (for example, Patent Document 2).

しかし、特許文献1の前記プリント配線板の製造方法では、前記スルーホールの内径が小さかったり、前記基板の厚みに対するスルーホールの内径の比(アスペクト比)が大きい場合には、前記スキージを用いる導体の充填では、スルーホール内に導体の未充填部分を生じるおそれがあった。
一方、特許文献2における前記印刷配線板の製造方法の場合、前記プリント基板の透孔内に、貴金属の移行抑止作用を有する樹脂ペイントと、導電性樹脂ペイントとを2重にして形成し、且つ該導電性樹脂ペイントの内側の中空部にコーティング樹脂層を充填するため、前記透孔の内径を予め大きな寸法に設定せざるを得なかった。
However, in the method of manufacturing a printed wiring board disclosed in Patent Document 1, when the inner diameter of the through hole is small or the ratio of the inner diameter of the through hole to the thickness of the substrate (aspect ratio) is large, the conductor using the squeegee In the filling, there is a possibility that an unfilled portion of the conductor is generated in the through hole.
On the other hand, in the case of the method for producing the printed wiring board in Patent Document 2, a resin paint having a noble metal migration inhibiting action and a conductive resin paint are formed in the through hole of the printed circuit board, and Since the coating resin layer is filled in the hollow portion inside the conductive resin paint, the inner diameter of the through hole has to be set to a large size in advance.

特開2001−298257号公報(第1〜11頁、図1〜19)JP 2001-298257 A (pages 1 to 11, FIGS. 1 to 19) 特開昭58−77287号公報(第1〜3頁、第1〜4図)JP 58-77287 A (pages 1 to 3, FIGS. 1 to 4)

本発明、背景技術において説明した問題点を解決し、内径が比較的小径の孔や、隣接する孔とのピッチが小さな複数の孔に導電性ペーストを確実に充填でき、該ペーストからなるビア導体を介して基板本体の表・裏面の間を確実に導通し得る配線基板の製造方法を提供する、ことを課題とする。   Solving the problems described in the present invention and the background art, a conductive conductor can be reliably filled in a hole having a relatively small inner diameter and a plurality of holes having a small pitch with adjacent holes, and a via conductor made of the paste It is an object of the present invention to provide a method for manufacturing a wiring board capable of reliably conducting electrical connection between the front and back surfaces of a substrate body via a wire.

課題を解決するための手段および発明の効果Means for Solving the Problems and Effects of the Invention

本発明は、前記課題を解決するため、絶縁層の表面などに配置し、該絶縁層の孔と連通する透孔を有するマスク板の該透孔付近における板厚を前記マスク板の周辺部の板厚よりも薄くする、ことに着想して成されたものである。
即ち、本発明による配線基板の製造方法(請求項1)は、表面および裏面を有する絶縁層を備えた基板本体と、該絶縁層を貫通し且つ該基板本体の表面と裏面との間で導通されるビア導体とを含む配線基板の製造方法であって、前記絶縁層の厚み方向に沿って形成され、内径に対する軸方向の長さが5倍以上である複数の孔内に、導電性ペーストを充填する充填工程を含み、前記導電性ペーストの充填工程は、前記絶縁層の前記表面または裏面に、前記孔の形成位置に対応して該孔と同数で形成された透孔を有し、且つ厚みが30〜100μmである薄板部、および該薄板部の周囲を囲む厚板部からなるマスク板を添接するステップと、前記マスク板における前記複数の透孔を通じて、該透孔に連通する前記孔内に導電性ペーストを圧入して充填するステップと、を備えている、ことを特徴とする。
In order to solve the above-mentioned problems, the present invention provides a plate thickness in the vicinity of the through hole of the mask plate which is arranged on the surface of the insulating layer and has a through hole communicating with the hole of the insulating layer. The idea is to make it thinner than the plate thickness.
That is, the method for manufacturing a wiring board according to the present invention (Claim 1) includes a substrate body provided with an insulating layer having a front surface and a back surface, and conduction between the surface and the back surface of the substrate body that penetrates the insulating layer. A conductive paste is formed in a plurality of holes formed along the thickness direction of the insulating layer and having an axial length of 5 times or more with respect to the inner diameter. A filling step of filling the conductive paste, the filling step of the conductive paste has through-holes formed on the front surface or the back surface of the insulating layer in the same number as the holes corresponding to the formation positions of the holes, A step of attaching a thin plate portion having a thickness of 30 to 100 μm and a mask plate comprising a thick plate portion surrounding the thin plate portion; and the plurality of through holes in the mask plate, and the plurality of through holes communicating with the through hole. Press the conductive paste into the hole It comprises the steps of Hama, and characterized in that.

これによれば、内径に対する軸方向の長さの比(以下、アスペクト比と称する)が5以上である前記絶縁層の孔内に、該絶縁層の表面または裏面に、前記孔の形成位置に対応して該孔と同数で形成された透孔を有し、且つ厚みが30〜100μmと薄い薄板部、および該薄板部の周囲を囲む厚板部からなるマスク板を添接し、かかる状態で、マスク板における前記複数の透孔を通じて、各透孔に連通する前記孔内に導電性ペーストが圧入・充填される。その結果、アスペクト比が5以上であったり、隣接する孔同士間のピッチが比較的狭くても、各孔内に導電性ペーストを確実に充填できる。更に、前記マスク板は、複数の透孔が形成された薄板部の周囲を囲んで厚板部が配置された構造であるため、例えば、薄板部のみからなる形態のマスク板よりも高強度で且つ変形しにくく、寿命も長くすることが可能となる。しかも、前記マスク板は、前記充填工程の後で行う洗浄時において、薄板部の透孔に残った導電性ペーストの残滓の除去を容易且つ迅速に行え、且つ前記洗浄自体の頻度も低減することが可能となる。   According to this, the ratio of the axial length to the inner diameter (hereinafter referred to as aspect ratio) is 5 or more in the hole of the insulating layer, on the surface or the back surface of the insulating layer, at the position where the hole is formed. Correspondingly, a mask plate made of a thin plate portion having the same number of through holes and having a thickness of 30 to 100 μm and a thick plate portion surrounding the thin plate portion is attached, and in this state The conductive paste is press-fitted and filled into the holes communicating with the respective through holes through the plurality of through holes in the mask plate. As a result, even if the aspect ratio is 5 or more or the pitch between adjacent holes is relatively narrow, the conductive paste can be reliably filled in each hole. Furthermore, since the mask plate has a structure in which the thick plate portion is arranged so as to surround the thin plate portion in which a plurality of through holes are formed, for example, the mask plate has a higher strength than a mask plate having only the thin plate portion. In addition, it is difficult to deform and the life can be extended. In addition, when the mask plate is cleaned after the filling step, the residue of the conductive paste remaining in the through holes of the thin plate portion can be easily and quickly removed, and the frequency of the cleaning itself is reduced. Is possible.

尚、前記絶縁層には、セラミックグリーンシート、ガラス−セラミックグリーンシート、あるいはエポキシ系などの樹脂シートが含まれる。該絶縁層の厚み(h)は、0.2mm〜1.5mmの範囲にあり、これに応じて孔の内径(d)は、0.04mm〜0.3mmの範囲にある。
また、絶縁層における孔の前記アスペクト比を5以上としたのは、該比が5未満の場合には、本発明を適用する必要性がなくなる場合があるためである。
更に、前記マスク板は、ステンレス鋼板などからなるメタルマスク、あるいは硬質樹脂(PE、PET)製のシートからなる。メタルマスクの場合には、前記薄板部は、エッチングにより所定の板厚に薄くされた後、レーザによる孔開け加工により複数の孔が形成される。一方、硬質樹脂製シートの場合、厚板部と薄板部と透孔とが、射出成形などによって、同時に成形される。
また、前記マスク板の透孔の内径(D)は、連通する絶縁層の孔の内径(d)の2〜3倍程度であり、この関係によってマスク板の位置ズレに対応が可能となる。
更に、前記導電性ペーストは、W、Mo、Ag、あるいはCu粉末、樹脂バインダ、および有機溶剤などを所要量ずつ混合した流動性を有する混合材料である。
加えて、前記導電性ペーストを圧入して充填するステップには、塊状の導電性ペーストをシリンダ室に挿入し、前記マスク板の反対側に位置し且つピストンロッドに押された押し板を、該マスク板および前記絶縁層の厚み方向に沿って移動させる流体圧シリンダを利用した形態が推奨される。
The insulating layer includes a ceramic green sheet, a glass-ceramic green sheet, or an epoxy resin sheet. The thickness (h) of the insulating layer is in the range of 0.2 mm to 1.5 mm, and the inner diameter (d) of the hole is accordingly in the range of 0.04 mm to 0.3 mm.
The reason why the aspect ratio of the holes in the insulating layer is set to 5 or more is that when the ratio is less than 5, it may not be necessary to apply the present invention.
Further, the mask plate is made of a metal mask made of stainless steel plate or the like, or a sheet made of hard resin (PE, PET). In the case of a metal mask, the thin plate portion is thinned to a predetermined plate thickness by etching and then a plurality of holes are formed by laser drilling. On the other hand, in the case of a hard resin sheet, the thick plate portion, the thin plate portion, and the through hole are simultaneously formed by injection molding or the like.
Further, the inner diameter (D) of the through hole of the mask plate is about 2 to 3 times the inner diameter (d) of the hole of the insulating layer that communicates, and this relationship makes it possible to cope with the positional deviation of the mask plate.
Further, the conductive paste is a mixed material having fluidity in which required amounts of W, Mo, Ag, or Cu powder, a resin binder, an organic solvent, and the like are mixed.
In addition, in the step of press-fitting and filling the conductive paste, the block-shaped conductive paste is inserted into the cylinder chamber, and the push plate positioned on the opposite side of the mask plate and pushed by the piston rod is inserted into the cylinder plate. A form using a fluid pressure cylinder that moves along the thickness direction of the mask plate and the insulating layer is recommended.

また、本発明には、前記マスク板の前記厚板部の厚みは、0.2〜1.5mmである、配線基板の製造方法(請求項2)も含まれる。
これによれば、薄板部の厚み30〜100μmに対して、2倍〜50倍の厚みの厚板部が前記薄板部の周囲を囲んだ構造のマスク板となるため、絶縁層の表・裏面に添接され、更に導電性ペーストの圧力を複数の透孔を含む薄板部全体で受けても、厚板部による補強によって、撓みや曲がりなどの不用意な弾性変形や永久歪みを予防できると共に、寿命を長くすることも可能となる。
尚、薄板部は、1個のマスク板において、2箇所以上が併設された形態としても良く、かかる形態では、各薄板部の周囲ごとに厚板部が配設される。
The present invention also includes a method for manufacturing a wiring board (Claim 2) in which the thickness of the thick plate portion of the mask plate is 0.2 to 1.5 mm.
According to this, since the thick plate portion having a thickness of 2 to 50 times surrounds the periphery of the thin plate portion with respect to the thickness of 30 to 100 μm of the thin plate portion, the front and back surfaces of the insulating layer Even if the pressure of the conductive paste is applied to the entire thin plate portion including a plurality of through holes, reinforcement by the thick plate portion can prevent inadvertent elastic deformation such as bending and bending and permanent deformation. It is also possible to extend the service life.
Note that the thin plate portion may have a configuration in which two or more locations are provided side by side in a single mask plate. In such a configuration, a thick plate portion is provided around each thin plate portion.

更に、本発明には、前記マスク板は、平面視が矩形を呈する薄板部と、該薄板部の周囲を囲み且つ平面視が矩形枠形の厚板部からなり、薄板部の一辺(L)と厚板部の幅(W)との比(L/W)は、10%〜500%の範囲にある、配線基板の製造方法(請求項3)も含まれる。
これによれば、薄板部の一辺は、厚板部の幅の0.1〜5倍であるため、平面視が矩形で且つ単数または複数の透孔を有する当該マスク板の全体が、例えば、導電性ペーストの圧入時における圧力や応力による当該マスク板の過度の撓みや、薄板板の変形あるいは破損を防止することが可能となる。
尚、薄板部の一辺(L)が厚板部の幅(W)の5倍(500%)で且つ前記薄板部が単数の場合、平面視が正方形の薄板部の周囲(四辺)を、該薄板部の一辺(L)の1/5の幅(W)の厚板部が囲んだ形態となる。
Further, according to the present invention, the mask plate includes a thin plate portion having a rectangular shape in plan view, and a thick plate portion surrounding the thin plate portion and having a rectangular frame shape in plan view, and one side (L) of the thin plate portion. The ratio (L / W) of the width (W) of the thick plate portion is in the range of 10% to 500% (including claim 3).
According to this, since one side of the thin plate portion is 0.1 to 5 times the width of the thick plate portion, the entire mask plate having a rectangular plan view and having one or a plurality of through holes is, for example, It is possible to prevent excessive bending of the mask plate due to pressure and stress during press-fitting of the conductive paste, and deformation or breakage of the thin plate.
In addition, when one side (L) of the thin plate portion is 5 times (500%) the width (W) of the thick plate portion and the single thin plate portion is single, the periphery (four sides) of the thin plate portion having a square shape in plan view is A thick plate portion having a width (W) of 1/5 of one side (L) of the thin plate portion is enclosed.

また、本発明には、前記マスク板において、前記薄板部と厚板部との間には、テーパ面が位置している、配線基板の製造方法(請求項4)も含まれる。
これによれば、前記厚みの薄い薄板部と、該薄板部の周囲を囲い且つ前記厚みの厚い厚板部との間に沿って、両者の板厚差に相当するテーパ面が位置しているので、薄板部と厚板部との間で応力集中による変形や破損を確実に防止でき、引いては寿命を伸ばすことも可能となる。しかも、前記導電性ペーストを圧入して充填するステップにおいて、前記導電性ペーストの流動を助長し得る。
The present invention also includes a method for manufacturing a wiring board (Claim 4) in which a taper surface is located between the thin plate portion and the thick plate portion in the mask plate.
According to this, a taper surface corresponding to the difference in thickness between the thin plate portion and the thick plate portion surrounding the thin plate portion and surrounding the thin plate portion is located. Therefore, deformation and breakage due to stress concentration can be reliably prevented between the thin plate portion and the thick plate portion, and the life can be extended by pulling. In addition, in the step of press-fitting and filling the conductive paste, the flow of the conductive paste can be promoted.

更に、本発明には、前記導電性ペーストを圧入して充填するステップは、前記表面および裏面の少なくとも一方に前記マスク板が添接された前記絶縁層を中心とし、且つ前記マスク板よりも外側に前記導電性ペーストを配置し、前記絶縁層の厚み方向に沿って、前記表面および裏面の少なくとも一方から加圧し、且つ前記マスク板の前記透孔を介して、前記導電性ペーストを前記絶縁層の前記孔内に圧入することで行われる、配線基板の製造方法(請求項5)も含まれる。
これによれば、例えば、層塊状の導電性ペーストをシリンダ室に挿入し、前記マスク板の反対側に位置し且つ流体圧シリンダのピストンロッドに押された押し板を、該マスク板および前記絶縁層の厚み方向に沿って移動させることで、絶縁層における複数の孔内に、前記導電性ペーストを均一な厚みで等分に充填できる。しかも、各孔内において、未充填部分の発生を確実に防ぐことができる。
従って、前記絶縁層におけるアスペクト比の大きな孔に対しても、導電性ペーストが全体に充填されると共に、得られた複数の絶縁層を積層することで、各絶縁層を貫通するビア導体によって、基板本体における表・裏面間の導通を容易に取れる配線基板を提供することが可能となる。
Further, according to the present invention, the step of press-fitting and filling the conductive paste is centered on the insulating layer in which the mask plate is attached to at least one of the front surface and the back surface, and outside the mask plate. The conductive paste is disposed on the insulating layer, pressed from at least one of the front surface and the back surface along the thickness direction of the insulating layer, and the conductive paste is passed through the through hole of the mask plate. A method for manufacturing a wiring board (Claim 5), which is performed by press-fitting into the hole, is also included.
According to this, for example, a layered conductive paste is inserted into the cylinder chamber, and the push plate located on the opposite side of the mask plate and pushed by the piston rod of the fluid pressure cylinder is connected to the mask plate and the insulating plate. By moving along the thickness direction of the layer, the conductive paste can be equally filled with a uniform thickness into the plurality of holes in the insulating layer. Moreover, it is possible to reliably prevent the occurrence of unfilled portions in each hole.
Therefore, even for a hole with a large aspect ratio in the insulating layer, the conductive paste is entirely filled, and by laminating a plurality of obtained insulating layers, via conductors penetrating each insulating layer, It is possible to provide a wiring board that can easily conduct between the front and back surfaces of the board body.

加えて、本発明には、前記導電性ペーストを圧入して充填するステップは、前記表面および裏面の少なくとも一方に前記マスク板が添接された前記絶縁層を中心とし、且つ前記マスク板よりも外側に前記導電性ペーストを配置し、前記導電性ペーストが配置された側の前記マスク板の表面に配置されたスキージを該表面に沿って移動させることにより、前記マスク板の前記透孔を介して、前記導電性ペーストを前記絶縁層の前記孔内に圧入することで行われる、配線基板の製造方法(請求項6)も含まれる。
これによれば、予め、棒塊状とした導電性ペーストを前記マスク板の表面に沿って移動するスキージによって押圧し、該マスク板の前記透孔を介して、前記絶縁層の前記孔内に前記導電性ペーストを順次圧入して充填できると共に、各孔内において、前記導電性ペーストの未充填部分の発生を防止することも可能となる。
In addition, in the present invention, the step of press-fitting and filling the conductive paste is centered on the insulating layer in which the mask plate is attached to at least one of the front surface and the back surface, and more than the mask plate. The conductive paste is disposed on the outside, and a squeegee disposed on the surface of the mask plate on the side where the conductive paste is disposed is moved along the surface, thereby passing the through hole of the mask plate. In addition, a method for manufacturing a wiring board (Claim 6), which is performed by press-fitting the conductive paste into the hole of the insulating layer, is also included.
According to this, the conductive paste made into a lump shape in advance is pressed by a squeegee that moves along the surface of the mask plate, and the hole is formed in the hole of the insulating layer through the through hole of the mask plate. The conductive paste can be sequentially press-fitted and filled, and the occurrence of unfilled portions of the conductive paste in each hole can be prevented.

本発明が適用される絶縁材を示す断面図。Sectional drawing which shows the insulating material to which this invention is applied. 上記絶縁材に複数の孔を貫通させた状態を示す断面図。Sectional drawing which shows the state which penetrated the several hole in the said insulating material. 上記絶縁材の裏面にマスク板を添接したステップを示す断面図。Sectional drawing which shows the step which attached the mask board to the back surface of the said insulating material. 上記マスク板を示す斜視図。The perspective view which shows the said mask board. 上記絶縁材の孔に導電性ペーストを圧入する直前の状態を示す断面図。Sectional drawing which shows the state just before press-fitting an electrically conductive paste in the hole of the said insulating material. 上記絶縁材の孔に導電性ペーストを圧入している状態を示す断面図。Sectional drawing which shows the state which press-fits the electrically conductive paste in the hole of the said insulating material. 上記絶縁材の孔に導電性ペーストを圧入した直後の状態を示す断面図。Sectional drawing which shows the state immediately after pressing the electrically conductive paste in the hole of the said insulating material. 複数の孔に導電性ペーストが充填された複数の絶縁層を示す断面図。Sectional drawing which shows the some insulating layer with which the electroconductive paste was filled into the some hole. 上記複数の絶縁層を積層・圧着して得られた基板本体を示す断面図。Sectional drawing which shows the board | substrate body obtained by laminating | stacking and crimping | bonding the said some insulating layer. 異なる形態のマスク板を示す断面図。Sectional drawing which shows the mask board of a different form. 上記マスク板を絶縁層の裏面に添接したステップを示す断面図。Sectional drawing which shows the step which attached the said mask board to the back surface of the insulating layer. 上記絶縁層の孔に導電性ペーストを圧入する直前の状態を示す断面図。Sectional drawing which shows the state just before press-fitting an electrically conductive paste in the hole of the said insulating layer. 異なる形態の導電性ペーストの充填ステップを示す断面図。Sectional drawing which shows the filling step of the electrically conductive paste of a different form. 更に異なる形態のマスク板を示す断面図。Furthermore, sectional drawing which shows the mask board of a different form. 上記マスク板を絶縁層の表面に添接したステップを示す断面図。Sectional drawing which shows the step which adhered the said mask board to the surface of the insulating layer. 上記絶縁層の孔に導電性ペーストを圧入した状態を示す断面図。Sectional drawing which shows the state which press-fit the electrically conductive paste in the hole of the said insulating layer. 絶縁層の表面と裏面とに別のマスク板を添接したステップを示す断面図。Sectional drawing which shows the step which attached another mask board to the surface and back surface of an insulating layer. 上記絶縁層の孔に導電性ペーストを圧入する充填ステップを示す断面図。Sectional drawing which shows the filling step which press-fits an electrically conductive paste in the hole of the said insulating layer.

以下において、本発明を実施するための形態について説明する。
図1は、本発明が適用される絶縁層1を示す断面図である。
前記絶縁層1は、例えば、アルミナを含むセラミックグリーンシート、例えば、ガラス−アルミナを含むガラス−セラミックグリーンシート、あるいはエポキシ系などの樹脂シートからなり、表面2および裏面3を有している。
予め、図2に示すように、絶縁層1における表面2と裏面3との間を貫通する複数の孔4を、細径のパンチ(図示せず)による打ち抜き加工によって形成した。前記孔4において、内径dに対する軸方向の長さ(絶縁層1の板厚)hのアスペクト比(h/d)は、5倍以上であった。
Hereinafter, modes for carrying out the present invention will be described.
FIG. 1 is a sectional view showing an insulating layer 1 to which the present invention is applied.
The insulating layer 1 is made of, for example, a ceramic green sheet containing alumina, for example, a glass-ceramic green sheet containing glass-alumina, or an epoxy resin sheet, and has a front surface 2 and a back surface 3.
As shown in FIG. 2, a plurality of holes 4 penetrating between the front surface 2 and the back surface 3 of the insulating layer 1 were previously formed by punching with a small diameter punch (not shown). In the hole 4, the aspect ratio (h / d) of the axial length (the thickness of the insulating layer 1) h with respect to the inner diameter d was 5 times or more.

次に、図3の断面図および図4の斜視図に示すマスク板5を用意した。該マスク板5は、ステンレス鋼の薄板からなり、図3,図4に示すように、平面視が矩形(長方形または正方形)の薄板部8と、該薄板部8の周囲を囲む厚板部6,7とからなる。該厚板部6,7は、一対の短辺6と一対の長辺7とからなる。薄板部8には、複数の透孔9が縦横に整列した格子状に開設されている。厚板部6,7と薄板部8との間には、厚み方向に沿った段部10が位置している。
因みに、薄板部8の厚みtは、30〜100μm、厚板部6,7の厚みTは、0.2〜1.5mmであり、透孔9の内径Dは、前記孔4の内径dの2〜3倍である。また、薄板部8の一辺の長さLと厚板部6,7の幅Wとの比(L/W)は、10〜500%の範囲にある。
以上のようなマスク板5は、平面視が長方形のステンレス鋼板を用意し、該鋼板の中央部側をエッチングして薄板部8とした後、該薄板部8に対し、部分エッチング、放電加工、あるいは、パンチングを施すことによって製作した。
尚、マスク板は、PEやPETなどの硬質樹脂からなり、前記厚板部6,7、薄板部8、透孔9、および段部10を一体に射出成形したものを用いても良い。
Next, a mask plate 5 shown in the sectional view of FIG. 3 and the perspective view of FIG. 4 was prepared. The mask plate 5 is made of a stainless steel thin plate, and as shown in FIGS. 3 and 4, a thin plate portion 8 that is rectangular (rectangular or square) in plan view and a thick plate portion 6 that surrounds the thin plate portion 8. , 7. The thick plate portions 6 and 7 include a pair of short sides 6 and a pair of long sides 7. In the thin plate portion 8, a plurality of through holes 9 are formed in a lattice shape aligned vertically and horizontally. Between the thick plate portions 6 and 7 and the thin plate portion 8, a stepped portion 10 is located along the thickness direction.
Incidentally, the thickness t of the thin plate portion 8 is 30 to 100 μm, the thickness T of the thick plate portions 6 and 7 is 0.2 to 1.5 mm, and the inner diameter D of the through hole 9 is equal to the inner diameter d of the hole 4. 2 to 3 times. The ratio (L / W) between the length L of one side of the thin plate portion 8 and the width W of the thick plate portions 6 and 7 is in the range of 10 to 500%.
The mask plate 5 as described above is a stainless steel plate having a rectangular plan view, and after etching the central portion of the steel plate to form a thin plate portion 8, the thin plate portion 8 is subjected to partial etching, electric discharge machining, Alternatively, it was manufactured by punching.
The mask plate may be made of a hard resin such as PE or PET, and the thick plate portions 6 and 7, the thin plate portion 8, the through-hole 9, and the step portion 10 may be integrally injection-molded.

以下において、本発明の導電性ペーストを充填する工程を説明する。
先ず、図3に示すように、前記絶縁層1の裏面3に前記マスク板5を添接するステップを行った。この際、絶縁層1の各孔4と、マスク板5の各透孔9とは、互いに連通すると共に、孔4は、透孔9の内側に位置していた。
次いで、図5に示すように、絶縁層1の裏面3に添接されたマスク板5の外側に、平面視が四角形の角筒体12の上端面を前記マスク板5の厚板部6(7)に当接させ、前記角筒体12の内側に、層塊状の導電性ペーストPを全面に載せた底板13を挿入した。該底板13の中央部には、図示しない油圧シリンダのピストンと一端に連結されたピストンロッド14の他端(上端)が連結されている。前記角筒体12と底板13とに囲まれ且つ導電性ペーストPが配置された空間15は、底板13の昇降に応じて図5の上下方向の長さが変化するシリンダ室である。
Hereinafter, the process of filling the conductive paste of the present invention will be described.
First, as shown in FIG. 3, a step of attaching the mask plate 5 to the back surface 3 of the insulating layer 1 was performed. At this time, each hole 4 of the insulating layer 1 and each through hole 9 of the mask plate 5 communicated with each other, and the hole 4 was located inside the through hole 9.
Next, as shown in FIG. 5, the upper end surface of the rectangular tube 12 having a rectangular shape in plan view is placed on the outer side of the mask plate 5 that is attached to the back surface 3 of the insulating layer 1. 7), and the bottom plate 13 on which the layered conductive paste P was placed on the entire surface was inserted inside the rectangular cylinder 12. Connected to the center of the bottom plate 13 is a piston of a hydraulic cylinder (not shown) and the other end (upper end) of a piston rod 14 connected to one end. A space 15 surrounded by the rectangular cylinder 12 and the bottom plate 13 and in which the conductive paste P is disposed is a cylinder chamber whose length in the vertical direction in FIG.

前記導電性ペーストPは、W、Mo、Ag、あるいはCu粉末、樹脂バインダ、および有機溶剤などを所要量ずつ混合したやや流動性を有する混合材料である。
図6中の太い矢印で示すように、ピストンロッド14と共に底板13を上昇させると、垂直方向の厚力を受けた導電性ペーストPは、図6中の細い矢印で示すように、前記マスク板5における複数の透孔10を通じ、該透孔10と連通する絶縁層1の孔4内に圧入して、ほぼ円柱形の導電性ペーストpとなって上昇する。
図7に示すように、絶縁層における複数の孔4の上端に圧入した導電性ペーストpが達すると、ピストンロッド14および底板13の上昇を停止する。この間における導電性ペーストP,pを孔4内に圧入して充填するステップでは、導電性ペーストP,pは、均一な圧力により絶縁層1の各孔4内の全体に充填され、且つほぼ均一な量にして各孔4内に同時に充填された。この際、何れの孔4内にでも、導電性ペーストpの未充填部分を生じなかった。
尚、以上のような導電性ペーストpの充填工程は、導電性ペーストPを含む前記角筒体12などを位置固定し、前記マスク板5を有する絶縁層1を、前記角筒体12に囲まれた空間15内に下向きに押し込むことによっても行うことができる。
The conductive paste P is a mixed material having a slight fluidity in which W, Mo, Ag, or Cu powder, a resin binder, an organic solvent, and the like are mixed in required amounts.
When the bottom plate 13 is lifted together with the piston rod 14 as shown by the thick arrow in FIG. 6, the conductive paste P that has received the vertical thickness is the mask plate as shown by the thin arrow in FIG. 5 is pressed into the hole 4 of the insulating layer 1 communicating with the through-hole 10 through the plurality of through-holes 10 and rises as a substantially cylindrical conductive paste p.
As shown in FIG. 7, when the conductive paste p press-fitted into the upper ends of the plurality of holes 4 in the insulating layer reaches, the rising of the piston rod 14 and the bottom plate 13 is stopped. In the step of press-fitting the conductive pastes P and p into the holes 4 during this period, the conductive pastes P and p are filled in the entire holes 4 of the insulating layer 1 with a uniform pressure and are almost uniform. Each hole 4 was simultaneously filled in a small amount. At this time, no unfilled portion of the conductive paste p was produced in any of the holes 4.
In the filling process of the conductive paste p as described above, the rectangular tube body 12 and the like containing the conductive paste P are fixed in position, and the insulating layer 1 having the mask plate 5 is surrounded by the rectangular tube body 12. This can also be done by pushing downward into the space 15 formed.

図7に示すように、前記ピストンロッド14および底板13の上昇を停止した後、当該ピストンロッド14と共に底板13を下降させ、該底板13上の導電性ペーストPと、前記絶縁層1における複数の孔4内に充填された導電性ペーストpとを分離させた。
更に、前記絶縁層1を含み、且つ前記と同じ充填工程を施した複数の絶縁層(1a〜1c)を垂直方向に持ち上げて、それらの裏面3から前記マスク板5を除去した。その結果、図8に示すように、複数の孔4内に充填されたほぼ円柱形の前記導電性ペーストpからなり、その裏面3側に連続し且つ前記マスク板5の透孔9内から開放された円盤状のキャップCを含む未焼成で複数のビア導体vを有する絶縁層1a〜1cが得られた。
As shown in FIG. 7, after stopping the piston rod 14 and the bottom plate 13 from rising, the bottom plate 13 is lowered together with the piston rod 14, and the conductive paste P on the bottom plate 13 and a plurality of the insulating layers 1 are separated. The conductive paste p filled in the holes 4 was separated.
Further, the plurality of insulating layers (1a to 1c) including the insulating layer 1 and subjected to the same filling process as described above were lifted in the vertical direction, and the mask plate 5 was removed from the back surface 3 thereof. As a result, as shown in FIG. 8, the conductive paste p has a substantially cylindrical shape filled in the plurality of holes 4 and is continuous from the back surface 3 side and opened from the through holes 9 of the mask plate 5. Insulating layers 1a to 1c having a plurality of via conductors v that were unfired including the disc-shaped cap C thus obtained were obtained.

そして、前記複数のビア導体vを有する絶縁層1a〜1cを積層し且つ厚み方向に沿って圧着した。その結果、図9に示すように、絶縁層1a〜1cが一体に積層され、表面2および裏面3を有する基板本体20が得られた。該基板本体20において、厚さ方向に隣接するビア導体v,vは、前記キャップCが扁平となった鍔片cを介して接続されていたので、表面2と裏面3との間は、複数のビア導体vによって導通が取れていた。前記基板本体20を焼成することで、本発明の対象である配線基板を製造することができた。
尚、前記絶縁層1a〜1cの表面2に、前記ビア導体vと接続するパッド、あるいは所定パターンの配線層を形成した後、前記積層・圧着工程および焼成工程を行っても良い。
And the insulating layers 1a-1c which have the said several via conductor v were laminated | stacked, and it crimped | bonded along the thickness direction. As a result, as shown in FIG. 9, the substrate body 20 having the front surface 2 and the back surface 3 obtained by integrally stacking the insulating layers 1 a to 1 c was obtained. In the substrate body 20, the via conductors v and v adjacent to each other in the thickness direction are connected via the flange c whose cap C is flattened. The via conductor “v” of FIG. By firing the substrate body 20, the wiring substrate that is the subject of the present invention could be manufactured.
In addition, after forming the pad connected to the said via conductor v or the wiring layer of a predetermined pattern in the surface 2 of the said insulating layers 1a-1c, you may perform the said lamination | stacking / crimping | compression-bonding process and a baking process.

図10は、異なる形態のマスク板5aを示す断面図である。
マスク板5aも、前記同様のステンレス鋼あるいは硬質樹脂からなり、図10に示すように、前記同様の厚板部6(7)、複数の透孔9を有する薄板部8、およびこれらの間に位置するテーパ面11を備えている。
前記マスク板5aを用いた導電性ペーストPの充填工程を説明すると、先ず、図11に示すように、前記同様の絶縁層1の裏面3側に、該絶縁層1の各孔4と各透孔9とが個別に連通するように、マスク板5aを添接した。
FIG. 10 is a cross-sectional view showing a mask plate 5a having a different form.
The mask plate 5a is also made of the same stainless steel or hard resin as described above, and as shown in FIG. 10, the same thick plate portion 6 (7), the thin plate portion 8 having a plurality of through holes 9, and a gap therebetween. A tapered surface 11 is provided.
The filling process of the conductive paste P using the mask plate 5a will be described. First, as shown in FIG. 11, the holes 4 and the through holes of the insulating layer 1 are formed on the back surface 3 side of the insulating layer 1 as described above. The mask plate 5a was attached so that the holes 9 communicated individually.

次いで、図12に示すように、絶縁層1の裏面3に添接されたマスク板5の外側に、前記同様の角筒体12の上端面を前記マスク板5aの厚板部6(7)に当接させ、前記角筒体12の内側に、層塊状の導電性ペーストPを全面に載せた底板13を挿入した。この際、マスク板5aのテーパ面11は、層塊状の導電性ペーストPの上側のコーナ付近に斜めに当たるため、該導電性ペーストPを前縁層1の各孔4内に充填する前記ステップにおいて、その流動性を阻害しない効果を奏する。しかも、導電性ペーストPの圧力を受けても、テーパ面11によってマスク板5aの厚板部6(7)付近における応力集中を低減ないし抑制することも可能である。従って、薄板部8の変形などを防ぎ、マスク板5a自体の寿命を高めることに寄与し得る。   Next, as shown in FIG. 12, on the outer side of the mask plate 5 attached to the back surface 3 of the insulating layer 1, the upper end surface of the same rectangular tube 12 is placed on the thick plate portion 6 (7) of the mask plate 5a. The bottom plate 13 with the layered conductive paste P placed on the entire surface was inserted inside the rectangular tube 12. At this time, since the taper surface 11 of the mask plate 5a obliquely hits the vicinity of the upper corner of the layered conductive paste P, in the step of filling the conductive paste P into each hole 4 of the leading edge layer 1 in the above step. , It has the effect of not hindering its fluidity. Moreover, even when the pressure of the conductive paste P is received, the taper surface 11 can reduce or suppress stress concentration in the vicinity of the thick plate portion 6 (7) of the mask plate 5a. Therefore, deformation of the thin plate portion 8 and the like can be prevented, which can contribute to increasing the life of the mask plate 5a itself.

図13は、異なる形態による導電性ペーストPの圧入・充填ステップを示す垂直断面図である。
図13に示すように、複数の孔4が形成された絶縁層1の表面2側に、テーパ面11を外向き(上向き)としたマスク板5aを添接するステップを行って、該マスク板5aの各透孔10の内側に、各孔4の上端側の開口部を露出させた。
次いで、前記マスク板5aにおける図13で左側のテーパ面11との薄板部8との境界付近に、図示の前後方向に棒状に延びた導電性ペーストPを配置した後、当該テーパ面11および薄板部8の外表面に沿って、予め右側に傾斜させたスキージ16をスライドさせつつ移動し、該スキージ16の右側面で前記導電性ペーストPをほぼ下向きに押圧した。
FIG. 13 is a vertical cross-sectional view showing the press-fitting / filling step of the conductive paste P according to different forms.
As shown in FIG. 13, a step of attaching a mask plate 5a with the tapered surface 11 facing outward (upward) on the surface 2 side of the insulating layer 1 in which a plurality of holes 4 are formed is performed. The opening on the upper end side of each hole 4 was exposed inside each through hole 10.
Next, the conductive paste P extending in the shape of a rod in the front-rear direction shown in the figure is disposed near the boundary between the mask plate 5a and the thin plate portion 8 with the left tapered surface 11 in FIG. The squeegee 16 inclined in advance to the right side was moved along the outer surface of the portion 8 while sliding, and the conductive paste P was pressed almost downward on the right side surface of the squeegee 16.

その結果、図13中の左側に示すように、絶縁層1の各孔4内にほぼ円柱形の導電性ペーストpが圧入されて充填され、且つマスク板5aの透孔9内に前記導電性ペーストpに連なる前記同様のキャップCが形成された。該キャップCを含む導電性ペーストpは、スキージ16が通過した後の各孔4および透孔9内に、順次圧入された。しかも、何れの孔4内にも、導電性ペーストpの未充填部分を生じていなかった。
以上のようなスキージ16を用いる導電性ペーストPの充填工程によれば、簡単な治具により、絶縁層1の孔4内に導電性ペーストpを圧入・充填できると共に、導電性ペーストPを効率良く活用することも可能となる。
尚、スキージ16を前記マスク板5と複数の孔4が形成された絶縁層1との組に対し、適用しても良い。
As a result, as shown on the left side in FIG. 13, a substantially cylindrical conductive paste p is press-fitted into each hole 4 of the insulating layer 1 and is filled in the through hole 9 of the mask plate 5a. A cap C similar to the above was formed to be continuous with the paste p. The conductive paste p including the cap C was sequentially press-fitted into the holes 4 and the through holes 9 after the squeegee 16 passed. In addition, no unfilled portion of the conductive paste p was produced in any of the holes 4.
According to the filling process of the conductive paste P using the squeegee 16 as described above, the conductive paste p can be press-fitted and filled into the hole 4 of the insulating layer 1 with a simple jig, and the conductive paste P can be efficiently used. It can be used well.
The squeegee 16 may be applied to the set of the mask plate 5 and the insulating layer 1 in which the plurality of holes 4 are formed.

図14は、更に異なる形態のマスク板5bを示す断面図である。
前記マスク板5bは、図14に示すように、周辺の厚板部6(7)と、その内側に位置する前記同様の薄板部8と、該薄板部8の中央側に位置し、厚板部6(7)よりも薄く且つ薄板部8よりも厚さの薄板部8bを備え、該薄板部8bにも、複数の透孔9が薄板部8と同様に開設されている。
上記マスク板5bを、図15に示すように、追って前記基板本体20で最上層となる絶縁層1aの表面2に添接すると、各透孔9の内側に絶縁層1aの孔4が位置していた。次に、前記同様に導電性ペーストPを孔4内に圧入する充填ステップを行った。その結果、図16に示すように、絶縁層1aの各孔4内には、充填された導電性ペーストpからなる未焼成のビア導体vが隙間なく形成され、それらの上端には、絶縁層1aの表面2から突出する高さの異なる2種類のパッド18,19が形成されていた。
尚、前記マスク板5bにおける厚板部6(7)と薄板部8との間、および薄板部8,8b間にも前記テーパ面11を適用しても良い。
FIG. 14 is a cross-sectional view showing a further different form of the mask plate 5b.
As shown in FIG. 14, the mask plate 5 b is located at the peripheral thick plate portion 6 (7), the same thin plate portion 8 located inside thereof, and the central portion of the thin plate portion 8. The thin plate portion 8 b is thinner than the thin portion 6 (7) and thicker than the thin plate portion 8, and a plurality of through holes 9 are formed in the thin plate portion 8 b in the same manner as the thin plate portion 8.
When the mask plate 5b is brought into contact with the surface 2 of the uppermost insulating layer 1a of the substrate body 20 as shown in FIG. 15, the holes 4 of the insulating layer 1a are located inside the through holes 9. It was. Next, a filling step of press-fitting the conductive paste P into the holes 4 was performed as described above. As a result, as shown in FIG. 16, unfired via conductors v made of the filled conductive paste p are formed without gaps in each hole 4 of the insulating layer 1a, and the insulating layer is formed at the upper end thereof. Two types of pads 18 and 19 having different heights protruding from the surface 2 of 1a were formed.
The tapered surface 11 may also be applied between the thick plate portion 6 (7) and the thin plate portion 8 and between the thin plate portions 8 and 8b in the mask plate 5b.

本発明は、以上において説明した各形態に限定されるものではない。
例えば、前記絶縁層1やマスク板5,5aは、平面視が正方形または同じ長方形の何れかの形態であっても良い。
また、同じ絶縁層における複数の孔は、互いの内径が相違していたり、あるいは互いの間隔(ピッチ)が相違している形態であっても良い。
更に、絶縁層の前記孔は、当該絶縁層の厚み方向の中間で行き止まりの有底孔であっても良い。
加えて、前記スキージ16とマスク板5とを併用する導電性ペーストPを充填する工程は、図17に示すように、大きな面積の絶縁層1の表面2および裏面3の平面視で異なるにそれぞれマスク板5を添接した後、図18に示すように、表面2側から導電性ペーストPを圧入・充填した後、更に上側とした裏面側3からも導電性ペーストPを圧入・充填とを、異なる孔1に対し順次行うようにしても良い。
The present invention is not limited to the embodiments described above.
For example, the insulating layer 1 and the mask plates 5 and 5a may be in the form of a square or the same rectangle in plan view.
The plurality of holes in the same insulating layer may have different inner diameters or different intervals (pitch).
Furthermore, the hole in the insulating layer may be a bottomed hole having a dead end in the middle in the thickness direction of the insulating layer.
In addition, as shown in FIG. 17, the process of filling the conductive paste P using the squeegee 16 and the mask plate 5 together is different in the plan view of the front surface 2 and the back surface 3 of the insulating layer 1 having a large area. After the mask plate 5 is attached, as shown in FIG. 18, after the conductive paste P is press-fitted and filled from the front surface 2 side, the conductive paste P is also press-fitted and filled from the back side 3 on the upper side. Alternatively, the different holes 1 may be sequentially performed.

本発明は、内径が比較的小径の孔や、隣接する孔とのピッチが小さな複数の孔に導電性ペーストを確実に充填でき、該ペーストからなるビア導体を介して基板本体の表・裏面の間を確実に導通し得る配線基板を提供することができる。   The present invention can reliably fill a conductive paste into a hole having a relatively small inner diameter or a plurality of holes having a small pitch with an adjacent hole, and the front and back surfaces of the substrate body via via conductors made of the paste. It is possible to provide a wiring board that can be reliably connected to each other.

1,1a〜1c…絶縁層
2…………………表面
3…………………裏面
4…………………孔
5,5a,5b…マスク板
6,7……………厚板部
8,8b…………薄板部
9…………………透孔
11………………テーパ面
16………………スキージ
20………………基板本体(配線基板)
h…………………軸方向の長さ
d,D……………内径
t,T……………厚さ
L…………………薄板部の一辺の長さ
W…………………厚板部の幅
1, 1a to 1c ... Insulating layer 2 ... Front side 3 ... ... Back side 4 ... ... ... ... Hole 5, 5a, 5b ... Mask plate 6, 7 ......... ... Thick plate part 8,8b ………… Thin plate part 9 ………………… Through hole 11 ……………… Tapered surface 16 ……………… Squeegee 20 ……………… Substrate body ( Wiring board)
h ............... Axial length d, D ......... Inner diameter t, T ......... Thickness L ............... One side length W …… …………… Width of thick plate

Claims (6)

表面および裏面を有する絶縁層を備えた基板本体と、該絶縁層を貫通し且つ該基板本体の表面と裏面との間で導通されるビア導体とを含む配線基板の製造方法であって、
前記絶縁層の厚み方向に沿って形成され、内径に対する軸方向の長さが5倍以上である複数の孔内に、導電性ペーストを充填する充填工程を含み、
前記導電性ペーストの充填工程は、前記絶縁層の前記表面または裏面に、前記孔の形成位置に対応して該孔と同数で形成された透孔を有し、且つ厚みが30〜100μmである薄板部、および該薄板部の周囲を囲む厚板部からなるマスク板を添接するステップと、
前記マスク板における前記複数の透孔を通じて、該透孔に連通する前記孔内に導電性ペーストを圧入して充填するステップと、を備えている、
ことを特徴とする配線基板の製造方法。
A method of manufacturing a wiring board including a substrate body provided with an insulating layer having a front surface and a back surface, and via conductors that pass through the insulating layer and are conducted between the front surface and the back surface of the substrate body,
A filling step of filling a conductive paste into a plurality of holes formed along the thickness direction of the insulating layer and having an axial length of 5 times or more with respect to the inner diameter;
The conductive paste filling step has through-holes formed in the same number as the holes corresponding to the formation positions of the holes on the front surface or the back surface of the insulating layer and has a thickness of 30 to 100 μm. Attaching a mask plate comprising a thin plate portion and a thick plate portion surrounding the thin plate portion; and
A step of press-fitting and filling a conductive paste into the holes communicating with the through-holes through the plurality of through-holes in the mask plate,
A method for manufacturing a wiring board.
前記マスク板の前記厚板部の厚みは、0.2〜1.5mmである、
ことを特徴とする請求項1に記載の配線基板の製造方法。
The thickness of the thick plate portion of the mask plate is 0.2 to 1.5 mm.
The method for manufacturing a wiring board according to claim 1.
前記マスク板は、平面視が矩形*を呈する薄板部と、該薄板部の周囲を囲み且つ平面視が矩形枠形の厚板部からなり、薄板部の一辺(L)と厚板部の幅(W)との比(L/W)は、10%〜500%の範囲にある、
ことを特徴とする請求項1または2に記載の配線基板の製造方法。
The mask plate is composed of a thin plate portion that is rectangular * in plan view and a thick plate portion that surrounds the periphery of the thin plate portion and has a rectangular frame shape in plan view, and one side (L) of the thin plate portion and the width of the thick plate portion The ratio (L / W) to (W) is in the range of 10% to 500%.
The method for manufacturing a wiring board according to claim 1, wherein:
前記マスク板において、前記薄板部と厚板部との間には、テーパ面が位置している、
ことを特徴とする請求項1乃至3の何れか一項に記載の配線基板の製造方法。
In the mask plate, a tapered surface is located between the thin plate portion and the thick plate portion,
The method for manufacturing a wiring board according to any one of claims 1 to 3, wherein
前記導電性ペーストを圧入して充填するステップは、前記表面および裏面の少なくとも一方に前記マスク板が添接された前記絶縁層を中心とし、且つ前記マスク板よりも外側に前記導電性ペーストを配置し、
前記絶縁層の厚み方向に沿って、前記表面および裏面の少なくとも一方から加圧し、且つ前記マスク板の前記透孔を介して、前記導電性ペーストを前記絶縁層の前記孔内に圧入することで行われる、
ことを特徴とする請求項1乃至4の何れか一項に記載の配線基板の製造方法。
The step of press-fitting the conductive paste includes disposing the conductive paste around the insulating layer having the mask plate attached to at least one of the front surface and the back surface, and outside the mask plate. And
Pressurizing from at least one of the front and back surfaces along the thickness direction of the insulating layer, and press-fitting the conductive paste into the holes of the insulating layer through the through holes of the mask plate Done,
The method for manufacturing a wiring board according to any one of claims 1 to 4, wherein:
前記導電性ペーストを圧入して充填するステップは、前記表面および裏面の少なくとも一方に前記マスク板が添接された前記絶縁層を中心とし、且つ前記マスク板よりも外側に前記導電性ペーストを配置し、
前記導電性ペーストが配置された側の前記マスク板の表面に押圧されたスキージを該表面に沿って移動させることにより、前記マスク板の前記透孔を介して、前記導電性ペーストを前記絶縁層の前記孔内に圧入することで行われる、
ことを特徴とする請求項1乃至4の何れか一項に記載の配線基板の製造方法。
The step of press-fitting the conductive paste includes disposing the conductive paste around the insulating layer having the mask plate attached to at least one of the front surface and the back surface, and outside the mask plate. And
By moving a squeegee pressed against the surface of the mask plate on the side where the conductive paste is disposed along the surface, the conductive paste is transferred to the insulating layer through the through holes of the mask plate. It is performed by press-fitting into the hole of
The method for manufacturing a wiring board according to any one of claims 1 to 4, wherein:
JP2010165515A 2010-07-23 2010-07-23 Method for manufacturing wiring board Withdrawn JP2012028545A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170072931A (en) * 2014-10-23 2017-06-27 페이스북, 인크. Fabrication of intra-structure conductive traces and interconnects for three-dimensional manufactured structures
JP2022013543A (en) * 2020-06-29 2022-01-18 珠海越亜半導体股▲分▼有限公司 Integrated passive device package structure, manufacturing method of the same, and substrate

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170072931A (en) * 2014-10-23 2017-06-27 페이스북, 인크. Fabrication of intra-structure conductive traces and interconnects for three-dimensional manufactured structures
JP2018509747A (en) * 2014-10-23 2018-04-05 フェイスブック,インク. Fabrication of internal conductor traces and interconnects for 3D manufacturing structures
KR101988874B1 (en) * 2014-10-23 2019-06-14 페이스북, 인크. Fabrication of intra-structure conductive traces and interconnects for three-dimensional manufactured structures
JP2022013543A (en) * 2020-06-29 2022-01-18 珠海越亜半導体股▲分▼有限公司 Integrated passive device package structure, manufacturing method of the same, and substrate
JP7058310B2 (en) 2020-06-29 2022-04-21 珠海越亜半導体股▲分▼有限公司 Integrated passive device package structure and its manufacturing method, substrate

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