JP2012009504A - Light-emitting device - Google Patents

Light-emitting device Download PDF

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JP2012009504A
JP2012009504A JP2010141799A JP2010141799A JP2012009504A JP 2012009504 A JP2012009504 A JP 2012009504A JP 2010141799 A JP2010141799 A JP 2010141799A JP 2010141799 A JP2010141799 A JP 2010141799A JP 2012009504 A JP2012009504 A JP 2012009504A
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light
substrate
light emitting
spacer
sealing material
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JP5436353B2 (en
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Masaki Odawara
正樹 小田原
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Stanley Electric Co Ltd
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Stanley Electric Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched

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Abstract

PROBLEM TO BE SOLVED: To provide a thin side-view type light emitting device of which directional characteristics are not shifted to an upper side.SOLUTION: A light-emitting element is mounted on a lower surface of a substrate 1, and spacers 4 and 5 are fixed to both sides. The area where the spacers on the lower surface of the substrate 1 are not disposed is sealed with a sealing material 11. External electrode layers 6 and 7 are disposed on the lower surface of the spacers 4 and 5. A light reflection layer to reflect the light of the light-emitting element is disposed on the lower surface of the sealing material 11. When the lower surface of the sealing material 11 is disposed on the same plane as the lower surface of the spacers 4 and 5, a light-emitting device can be made thinner by at least the thickness of the external electrode layers 5 and 6. When the lower surface of the sealing material 11 is protruded to the lower side than the lower surface of the spacers 4 and 5, the light-emitting device can be made more thinner, because a light reflection layer 8 can be inserted into a space between mounting electrodes 30.

Description

本発明は、基板に搭載した発光素子(LED)から横方向に光を出射するLEDパッケージおよびLEDパッケージを実装した発光装置に関する。   The present invention relates to an LED package that emits light in a lateral direction from a light emitting element (LED) mounted on a substrate, and a light emitting device on which the LED package is mounted.

基板に搭載した発光素子から横方向(基板に平行な方向)に光を出射する、いわゆるサイドビュー型のLEDパッケージは、例えば特許文献1に記載されているように、基板上にLEDチップを搭載し、LEDチップを透明樹脂で被覆し、透明樹脂の一側面を除いた側面と上面を反射層で包囲した構成である。LEDチップの発した光は、透明樹脂を通って反射層で反射され、反射層で包囲されていない一側面から出射される。特許文献1では、三色の発光色のLEDチップを、基板主平面上に三角形または直線状に配置することにより、簡単な構成で、高さの低い多色式サイドビュー型LEDパッケージを実現できると開示している。   A so-called side-view type LED package that emits light in a lateral direction (a direction parallel to the substrate) from a light-emitting element mounted on the substrate has an LED chip mounted on the substrate as described in Patent Document 1, for example. Then, the LED chip is covered with a transparent resin, and the side surface and the upper surface excluding one side surface of the transparent resin are surrounded by a reflective layer. The light emitted from the LED chip is reflected by the reflective layer through the transparent resin and is emitted from one side surface that is not surrounded by the reflective layer. In Patent Document 1, a multi-color side-view type LED package with a low height can be realized with a simple configuration by arranging three light emitting LED chips in a triangular or linear shape on a substrate main plane. It is disclosed.

特開2002−344025号公報JP 2002-344025 A

サイドビュー型LEDパッケージは、導光板と組み合わせ、液晶表示装置等の光源とするのが一般的な用途として知られている。この場合、サイドビュー型LEDパッケージの光を効率よく導光板の端面に入射させる必要があるが、サイドビュー型LEDパッケージは指向特性が上側に傾く傾向があり、導光板への入射効率向上の妨げになる。指向特性が上側に傾くのは、LEDチップは上方への出射光強度が大きいためである。   It is known as a general application that a side view type LED package is used as a light source such as a liquid crystal display device in combination with a light guide plate. In this case, the light of the side-view type LED package needs to be efficiently incident on the end face of the light guide plate. However, the side-view type LED package tends to have a directional characteristic inclined upward, which hinders improvement in the incidence efficiency on the light guide plate. become. The reason why the directivity characteristic is inclined upward is that the LED chip has high intensity of outgoing light.

また、従来のサイドビュー型LEDパッケージは、高さの低減に限界がある。具体的には、LEDチップを搭載する基板の基材の厚みは、実用レベルで薄型化に適したガラスエポキシやエポキシ製の基材で数十μm程度、例えば50μm程度である。基板の基材の両面には、電極としてそれぞれ銅箔(5〜20μm程度)を貼り付ける。基材にスルーホールをあけ、銅メッキによりスルーホール内に銅を充填すると、銅箔の表面にも銅めっき層が20μm程度形成される。さらに、銅めっき層の上にニッケルめっきや金(銀)めっきを行い、ワイヤボンディング性を高める。このため、片面の電極(銅箔とめっき層)厚みは、40〜50μm程度になる。基材の厚みを50μmとした場合、両面の電極を含めると、基板の厚みは、130μm以上になる。図6は、この基板401を用いて製造した従来のサイドビュー型LEDパッケージの図面である。上記の基板401上にLEDチップ402を搭載し、LEDチップを挟むようにスペーサ403を配置する。スペーサ403を配置した領域以外の基板401上面を透明樹脂404で被覆し、LEDチップ402を埋め込んでいる。スペーサ403と透明樹脂404の上面は、光反射層405が配置されている。このような構成の場合、LEDチップの厚みを50μmとして、製品厚みの薄型化の限界は200μm程度となる。   Further, the conventional side view type LED package has a limit in reducing the height. Specifically, the thickness of the base material of the substrate on which the LED chip is mounted is about several tens μm, for example, about 50 μm, for a glass epoxy or epoxy base material suitable for thinning at a practical level. Copper foil (about 5 to 20 μm) is pasted as an electrode on both surfaces of the base material of the substrate. When a through hole is formed in a base material and copper is filled in the through hole by copper plating, a copper plating layer of about 20 μm is formed also on the surface of the copper foil. Furthermore, nickel plating or gold (silver) plating is performed on the copper plating layer to enhance wire bonding. For this reason, the thickness of the electrode (copper foil and plating layer) on one side is about 40 to 50 μm. When the thickness of the substrate is 50 μm, the thickness of the substrate becomes 130 μm or more when both electrodes are included. FIG. 6 is a drawing of a conventional side-view type LED package manufactured using this substrate 401. The LED chip 402 is mounted on the substrate 401, and the spacer 403 is disposed so as to sandwich the LED chip. The upper surface of the substrate 401 other than the region where the spacers 403 are disposed is covered with a transparent resin 404 and the LED chip 402 is embedded. A light reflection layer 405 is disposed on the upper surfaces of the spacer 403 and the transparent resin 404. In the case of such a configuration, the thickness of the LED chip is 50 μm, and the limit of reducing the product thickness is about 200 μm.

本発明の目的は、薄型で、指向特性が上側に偏らないサイドビュー型発光装置を提供することにある。   An object of the present invention is to provide a side-view type light-emitting device that is thin and has a directional characteristic that is not biased upward.

上記目的を達成するために、本発明のサイドビュー型発光装置は、基板と、基板の下面に搭載された発光素子と、発光素子に電気的に接続された内部電極と、基板の下面の少なくとも両脇領域に配置されたスペーサと、基板の下面のスペーサが配置されていない領域を封止する封止材とを有する。基板の下面、および、スペーサの発光素子と対向する面は、発光素子の光を反射する性質であり、封止材は、発光素子の光に対して透明である。封止材の下面、および、封止材の下面とスペーサの下面との境界は、発光素子の光を反射する光反射層で覆われている。スペーサの下面の光反射層が配置されていない領域には、外部電極層が配置されている。   In order to achieve the above object, a side-view light-emitting device of the present invention includes a substrate, a light-emitting element mounted on the lower surface of the substrate, an internal electrode electrically connected to the light-emitting element, and at least a lower surface of the substrate. It has the spacer arrange | positioned at a both-side area | region, and the sealing material which seals the area | region where the spacer of the lower surface of a board | substrate is not arrange | positioned. The lower surface of the substrate and the surface of the spacer facing the light emitting element have a property of reflecting the light of the light emitting element, and the sealing material is transparent to the light of the light emitting element. The lower surface of the sealing material and the boundary between the lower surface of the sealing material and the lower surface of the spacer are covered with a light reflecting layer that reflects light from the light emitting element. An external electrode layer is disposed in a region where the light reflecting layer is not disposed on the lower surface of the spacer.

例えば、封止材の下面は、スペーサの下面と同一面上に位置し、光反射層と外部電極層は、同一面上に並べて配置されている構成とする。   For example, the lower surface of the sealing material is positioned on the same plane as the lower surface of the spacer, and the light reflecting layer and the external electrode layer are arranged side by side on the same plane.

また例えば、封止材の下面は、スペーサの下面よりも下側に突出し、光反射層は、外部電極層よりに下に突出した位置にある構成とする。   For example, the lower surface of the sealing material protrudes below the lower surface of the spacer, and the light reflecting layer is in a position protruding downward from the external electrode layer.

本発明の別の態様の発光装置は、実装基板と、実装基板上に配置された一対の実装用電極と、実装用電極に実装されたサイドビュー型発光装置とを有し、サイドビュー型発光装置は、基板と、基板の下面に搭載された発光素子と、発光素子に電気的に接続された内部電極と、基板の下面の少なくとも両脇に配置されたスペーサと、基板の下面のスペーサが配置されていない領域を封止する封止材とを有する構成とする。基板の下面、および、スペーサの発光素子と対向する面は、発光素子の光を反射する性質であり、封止材は、発光素子の光に対して透明である。封止材の下面、および、封止材の下面とスペーサの下面との境界は、発光素子の光を反射する光反射層で覆われている。スペーサの下面の光反射層が配置されていない領域には、外部電極層が配置されている。   A light-emitting device according to another aspect of the present invention includes a mounting substrate, a pair of mounting electrodes disposed on the mounting substrate, and a side-view light-emitting device mounted on the mounting electrode. The apparatus includes a substrate, a light emitting element mounted on the lower surface of the substrate, an internal electrode electrically connected to the light emitting element, a spacer disposed on at least both sides of the lower surface of the substrate, and a spacer on the lower surface of the substrate. It is set as the structure which has the sealing material which seals the area | region which is not arrange | positioned. The lower surface of the substrate and the surface of the spacer facing the light emitting element have a property of reflecting the light of the light emitting element, and the sealing material is transparent to the light of the light emitting element. The lower surface of the sealing material and the boundary between the lower surface of the sealing material and the lower surface of the spacer are covered with a light reflecting layer that reflects light from the light emitting element. An external electrode layer is disposed in a region where the light reflecting layer is not disposed on the lower surface of the spacer.

例えば、封止材の下面は、スペーサの下面よりも下側に突出し、光反射層は、外部電極層よりに下に突出した位置にあり、一対の実装用電極の間の空間に挿入されている構成とする。   For example, the lower surface of the sealing material protrudes below the lower surface of the spacer, and the light reflecting layer is in a position protruding downward from the external electrode layer, and is inserted into the space between the pair of mounting electrodes. The configuration is as follows.

本発明の発光装置は、基板を上側に配置し、基板の下面の少なくも両脇領域にスペーサを、中央領域には発光素子を搭載し、封止材で封止する。封止材の下面および、封止材の下面とスペーサの下面との境界は、光反射層で覆われ、外部電極層は光反射層で覆われていないスペーサ下面に配置する。このため、少なくとも従来の発光装置の基板下面に存在した外部電極層の厚さ分だけ薄型のサイドビュー型発光装置が得られる。また、封止材の下面を、スペーサの下面よりも下側に突出させた場合には、光反射層は、外部電極層より下に突出し、実装基板の実装用電極の間の空間に挿入することができるため、さらに薄型化することができる。また、基板の下面に発光素子を搭載することにより、出射光の指向性が上向きになるのを防止できる。   In the light-emitting device of the present invention, the substrate is arranged on the upper side, the spacer is mounted on at least both sides of the lower surface of the substrate, and the light-emitting element is mounted on the central region, and sealed with a sealing material. The lower surface of the sealing material and the boundary between the lower surface of the sealing material and the lower surface of the spacer are covered with the light reflecting layer, and the external electrode layer is arranged on the lower surface of the spacer not covered with the light reflecting layer. Therefore, a side-view type light emitting device that is as thin as at least the thickness of the external electrode layer existing on the lower surface of the substrate of the conventional light emitting device can be obtained. Further, when the lower surface of the sealing material protrudes below the lower surface of the spacer, the light reflecting layer protrudes below the external electrode layer and is inserted into the space between the mounting electrodes on the mounting substrate. Therefore, the thickness can be further reduced. Further, by mounting the light emitting element on the lower surface of the substrate, the directivity of the emitted light can be prevented from being upward.

第1の実施形態のサイドビュー型LEDパッケージ100の(a)上面図、(b)正面図、(c)側面図、(d)下面図、(e)斜視図。BRIEF DESCRIPTION OF THE DRAWINGS (a) Top view of the side view type LED package 100 of 1st Embodiment, (b) Front view, (c) Side view, (d) Bottom view, (e) Perspective view. 図1(a)〜(e)のサイドビュー型LEDパッケージ100を実装基板上に実装した発光装置の正面図。The front view of the light-emitting device which mounted the side view type LED package 100 of Fig.1 (a)-(e) on the mounting board | substrate. 第2の実施形態のサイドビュー型LEDパッケージ200の(a)上面図、(b)正面図、(c)側面図、(d)下面図、(e)斜視図。(A) Top view, (b) Front view, (c) Side view, (d) Bottom view, (e) Perspective view of a side view type LED package 200 of the second embodiment. 図3(a)〜(e)のサイドビュー型LEDパッケージ200を実装基板上に実装した発光装置の正面図。The front view of the light-emitting device which mounted the side view type LED package 200 of Fig.3 (a)-(e) on the mounting board | substrate. 第3の実施形態のサイドビュー型LEDパッケージ300の(a)上面図、(b)正面図、(c)側面図、(d)下面図、(e)斜視図。The side view type LED package 300 of 3rd Embodiment (a) Top view, (b) Front view, (c) Side view, (d) Bottom view, (e) Perspective view. 従来のサイドビュー型LEDパッケージの断面図。Sectional drawing of the conventional side view type LED package.

本発明の一実施の形態のLEDパッケージおよび発光装置について図面を用いて説明する。なお、LEDパッケージは実装基板に実装される側を下側として説明する。   An LED package and a light emitting device according to an embodiment of the present invention will be described with reference to the drawings. The LED package will be described with the side mounted on the mounting board as the lower side.

(第1の実施形態)
本発明では、LEDチップを搭載する基板がLEDパッケージの上側に位置する構成とし、LEDパッケージの下面に位置する外部電極層と反射樹脂層を、同一平面上に並べて配置する。これにより、LEDパッケージ全体の厚さを低減するとともに、基板の反射特性を利用して半導体パッケージの指向特性を下向きにする。
(First embodiment)
In the present invention, the substrate on which the LED chip is mounted is configured to be positioned above the LED package, and the external electrode layer and the reflective resin layer positioned on the lower surface of the LED package are arranged side by side on the same plane. Thus, the thickness of the entire LED package is reduced, and the directivity characteristics of the semiconductor package are made downward by utilizing the reflection characteristics of the substrate.

以下、具体的に第1の実施形態のLEDパッケージおよびそれを用いた発光装置の構成について説明する。図1(a)〜(e)に、第1の実施形態のLEDパッケージ100の上面図、正面図、側面図、下面図および斜視図を示す。図2には、LEDパッケージ100を実装基板に搭載した発光装置の正面図を示す。図1(a)〜(e)のように、LEDパッケージ100は、下面側に一対の内部電極2,3が形成された基板1と、内部電極3にダイボンディングされたLEDチップ10とを備えている。LEDチップ10内の上面側電極は、ダイボンディングにより内部電極3に電気的に接続され、LEDチップ10内の下面側電極は、ボンディングワイヤ9により内部電極2に電気的に接続されている。基板1の下面は、光反射性が高いことが好ましく、例えば、白色のガラスエポキシ基板を用いる。LEDチップ10は、所望の発光波長のものを用いる。また、基板1にはLEDチップ10を複数搭載することも可能である。内部電極2、3は、ダイボンディングおよびワイヤボンディングに適した構造であるとともに、光反射性が高いことが好ましい。例えば内部電極2、3は、表面がAgメッキ層を備える構造とする。   Hereinafter, the structure of the LED package of 1st Embodiment and a light-emitting device using the same is demonstrated concretely. 1A to 1E are a top view, a front view, a side view, a bottom view, and a perspective view of an LED package 100 according to the first embodiment. In FIG. 2, the front view of the light-emitting device which mounted the LED package 100 on the mounting board | substrate is shown. As shown in FIGS. 1A to 1E, the LED package 100 includes a substrate 1 having a pair of internal electrodes 2 and 3 formed on the lower surface side, and an LED chip 10 die-bonded to the internal electrode 3. ing. The upper surface side electrode in the LED chip 10 is electrically connected to the internal electrode 3 by die bonding, and the lower surface side electrode in the LED chip 10 is electrically connected to the internal electrode 2 by a bonding wire 9. The lower surface of the substrate 1 preferably has high light reflectivity. For example, a white glass epoxy substrate is used. The LED chip 10 has a desired emission wavelength. A plurality of LED chips 10 can be mounted on the substrate 1. The internal electrodes 2 and 3 preferably have a structure suitable for die bonding and wire bonding and have high light reflectivity. For example, the internal electrodes 2 and 3 have a structure in which the surface includes an Ag plating layer.

基板1の下面の両脇領域には、スペーサ4,5が固定されている。スペーサ4,5は、LEDチップ10に対向する面が反射面となるため、その材質は光反射性が高いことが好ましく、例えば白色のガラスエポキシ基板(エポキシ樹脂に白色のガラス不織布を織り込んだ基板)を用いる。スペーサ4、5には、それぞれ円柱を半分にした形状のスルーホール4a,5aが形成されている。   Spacers 4 and 5 are fixed to both sides of the lower surface of the substrate 1. Since the surface facing the LED chip 10 is a reflective surface, the spacers 4 and 5 are preferably made of a highly light-reflective material such as a white glass epoxy substrate (a substrate in which a white glass nonwoven fabric is woven into an epoxy resin). ) Is used. The spacers 4 and 5 are formed with through holes 4a and 5a each having a half cylinder.

スペーサ4,5で挟まれた空間は、LEDチップ10の発する光に対して透明な樹脂11によって充填され、LEDチップ10を封止している。透明樹脂11の下面は、スペーサ4,5の下面と一致している。すなわち、透明樹脂11の下面とスペーサ4,5の下面は、同じ高さの平面を形成している。透明樹脂11としては、例えばエポキシ樹脂、ハイブリッド樹脂、フェニル系シリコーン樹脂を用いる。   The space between the spacers 4 and 5 is filled with a resin 11 that is transparent to the light emitted from the LED chip 10 and seals the LED chip 10. The lower surface of the transparent resin 11 coincides with the lower surfaces of the spacers 4 and 5. That is, the lower surface of the transparent resin 11 and the lower surfaces of the spacers 4 and 5 form a plane having the same height. As the transparent resin 11, for example, an epoxy resin, a hybrid resin, or a phenyl silicone resin is used.

スペーサ4,5の下面、スルーホール4a,5aの内壁、ならびにスルーホール4a,5aから露出される基板1の下面は、外部電極層6、7によって覆われている。スルーホール4a,5aから露出される基板1の下面を覆う外部電極層6、7は、内部電極2,3と接することにより電気的に接続されている。   The lower surfaces of the spacers 4 and 5, the inner walls of the through holes 4 a and 5 a, and the lower surface of the substrate 1 exposed from the through holes 4 a and 5 a are covered with external electrode layers 6 and 7. The external electrode layers 6 and 7 covering the lower surface of the substrate 1 exposed from the through holes 4a and 5a are electrically connected by being in contact with the internal electrodes 2 and 3.

透明樹脂11の下面は、光反射層8で覆われている。光反射層8は、光漏れが無いように、透明樹脂11の下面とスペーサ4,5下面との境界、ならびに、スペーサ4,5下面のうち透明樹脂11に隣接する一部領域まで覆っている。外部電極層6,7は、スペーサ4,5の下面の光反射層8が配置されていない領域を覆っている。よって、光反射層8の端部は、外部電極層6,7の端部と突き合わされている。光反射層8の材質は、光反射性の高い材料、例えば、光反射性の粒子(酸化チタン粒子等)を分散させた樹脂を用いる。   The lower surface of the transparent resin 11 is covered with the light reflecting layer 8. The light reflecting layer 8 covers the boundary between the lower surface of the transparent resin 11 and the lower surfaces of the spacers 4 and 5 and a partial region adjacent to the transparent resin 11 on the lower surfaces of the spacers 4 and 5 so that no light leaks. . The external electrode layers 6 and 7 cover the area where the light reflecting layer 8 is not disposed on the lower surface of the spacers 4 and 5. Therefore, the end portions of the light reflecting layer 8 are abutted with the end portions of the external electrode layers 6 and 7. As the material of the light reflecting layer 8, a material having high light reflectivity, for example, a resin in which light reflective particles (titanium oxide particles or the like) are dispersed is used.

光反射層8は、図示していないが、LEDパッケージ100の背面側の透明樹脂11の側面も覆っている。これにより、LEDパッケージ100の透明樹脂11は、上面、両側面がそれぞれ、基板1、スペーサ4により覆われ、下面および背面が光反射層8により覆われた構成となるため、LEDパッケージ100の正面側の透明樹脂11の側面が光を出射する開口となる。   Although not shown, the light reflecting layer 8 also covers the side surface of the transparent resin 11 on the back side of the LED package 100. As a result, the transparent resin 11 of the LED package 100 has a configuration in which the upper surface and both side surfaces are covered with the substrate 1 and the spacer 4, respectively, and the lower surface and the back surface are covered with the light reflecting layer 8. The side surface of the transparent resin 11 on the side becomes an opening for emitting light.

また、図1では、一対のスペーサ4,5が基板の両脇領域に配置された構造であるが、本実施形態のスペーサの形状はこの構造に限られるものではなく、スペーサ4,5が基板1の少なくとも両脇領域に固定され、少なくとも一つの側面から光を出射する構造であればよい。例えば、スペーサが、LEDパッケージ100の両脇のみならず背面にも配置されている形状であってもよい。具体的には、例えばスペーサ4、5を、上面から見て半円状の凹部を持つような一つの部材としてもかまわない。この場合、凹部の内部空間がスペーサ4,5に挟まれた空間に該当し、この内部空間にLEDチップ10が配置され、透明樹脂11により充填される。半円状の凹部の直線部が開口となり、円弧状部が開口に対向する反射面(背面)となる。このような形状のスペーサを用いる場合、背面には光反射層8を設ける必要はない。透明樹脂11の下面、および、スペーサの下面の凹部周辺部(透明樹脂11とスペーサとの境界)も光反射層8で覆されていることが望ましい。スペーサ下面の光反射層8の端部は、スペーサの下面において、外部電極層6,7の端部と突き合わされている。   Further, in FIG. 1, a pair of spacers 4 and 5 are arranged on both sides of the substrate. However, the shape of the spacer in this embodiment is not limited to this structure, and the spacers 4 and 5 are formed on the substrate. Any structure may be used as long as it is fixed to at least both side regions of 1 and emits light from at least one side surface. For example, the spacer may have a shape arranged not only on both sides of the LED package 100 but also on the back surface. Specifically, for example, the spacers 4 and 5 may be a single member having a semicircular recess when viewed from above. In this case, the internal space of the recess corresponds to a space sandwiched between the spacers 4 and 5, and the LED chip 10 is disposed in this internal space and filled with the transparent resin 11. The straight portion of the semicircular concave portion is an opening, and the arc-shaped portion is a reflecting surface (back surface) facing the opening. When the spacer having such a shape is used, it is not necessary to provide the light reflecting layer 8 on the back surface. It is desirable that the lower surface of the transparent resin 11 and the peripheral portion of the recess on the lower surface of the spacer (the boundary between the transparent resin 11 and the spacer) are also covered with the light reflecting layer 8. The end of the light reflecting layer 8 on the lower surface of the spacer is abutted with the end of the external electrode layers 6 and 7 on the lower surface of the spacer.

LEDパッケージ100を実装基板20に搭載した発光装置は、図2のような構造になる。実装基板20上に予め設けられた一対の半田ランド30、31上に、LEDパッケージ100の下面の電極6,7が位置合わせして搭載され、半田ランド30、31と電極6、7が半田層40、41によって接合されている。   The light emitting device in which the LED package 100 is mounted on the mounting substrate 20 has a structure as shown in FIG. The electrodes 6 and 7 on the lower surface of the LED package 100 are aligned and mounted on a pair of solder lands 30 and 31 provided in advance on the mounting substrate 20, and the solder lands 30 and 31 and the electrodes 6 and 7 are solder layers. 40 and 41 are joined.

このような構造の発光装置において、実装基板20から電流を供給すると、電流は、半田ランド30、31および半田層40、41を介して、外部電極層6に供給され、外部電極層6、7から内部電極2、3およびボンディングワイヤ10を介してLEDチップ10に供給される。これにより、LEDチップ10が所定の波長の光を発する。LEDチップ10から発せられた光は、透明樹脂11を通過し、透明樹脂の上面、側面、下面および背面を覆っている基板1、スペーサ4、光反射層8で反射され、透明樹脂11の正面の側面から出射される。このように、側面を出射開口とするサイドビュー型のLEDパッケージ100が提供される。   In the light emitting device having such a structure, when a current is supplied from the mounting substrate 20, the current is supplied to the external electrode layer 6 via the solder lands 30 and 31 and the solder layers 40 and 41, and the external electrode layers 6 and 7. To the LED chip 10 through the internal electrodes 2 and 3 and the bonding wire 10. Thereby, the LED chip 10 emits light of a predetermined wavelength. The light emitted from the LED chip 10 passes through the transparent resin 11 and is reflected by the substrate 1, the spacer 4, and the light reflecting layer 8 that cover the upper surface, the side surface, the lower surface, and the back surface of the transparent resin. It is emitted from the side. In this way, a side view type LED package 100 having a side surface as an emission opening is provided.

本実施形態のLEDパッケージ100は、基板1が上面側に、光反射層8が下面側に位置するようにしたことにより、光反射層8と外部電極層6,7を同一面(底面)上に並べて配置することができる。このため、従来例の図6のように基板の下面に外部電極層を配置し、上面全体を光反射層で覆う構造と比較し、外部電極層の厚さ分だけ、LEDパッケージ100の厚さを低減することができ、薄型のLEDパッケージ100を提供することができる。   In the LED package 100 of this embodiment, the substrate 1 is positioned on the upper surface side and the light reflecting layer 8 is positioned on the lower surface side, so that the light reflecting layer 8 and the external electrode layers 6 and 7 are on the same surface (bottom surface). Can be arranged side by side. For this reason, as compared with the structure in which the external electrode layer is arranged on the lower surface of the substrate and the entire upper surface is covered with the light reflecting layer as shown in FIG. Can be reduced, and the thin LED package 100 can be provided.

また、基板1を上面側に配置し、その下面にLEDチップ10を下向きに搭載したことにより、LEDチップ10から下向きに出射される光量が多くなり、かつ、反射層8として白樹脂を使用した場合では反射されず透過してしまう一部の光も、実装基板20により反射し利用することができる。実装基板20の反射層8の直下に半田ランド30と導通しないように金属層を設けるなど、反射層をさらに設けることも可能である。このように本実施形態では、LEDパッケージ100の出射光の指向性が下向きになり、かつ、従来利用されなかった反射層8の透過光も利用可能になるため、導光板の端面から光を入射させる光源として用いた場合、入射効率を向上させることができる。   In addition, by arranging the substrate 1 on the upper surface side and mounting the LED chip 10 downward on the lower surface, the amount of light emitted downward from the LED chip 10 increases, and white resin is used as the reflective layer 8. In some cases, part of the light that is transmitted without being reflected can also be reflected and used by the mounting substrate 20. It is also possible to further provide a reflective layer such as providing a metal layer so as not to be electrically connected to the solder land 30 immediately below the reflective layer 8 of the mounting substrate 20. As described above, in this embodiment, the directivity of the emitted light of the LED package 100 is downward, and the transmitted light of the reflective layer 8 that has not been conventionally used can also be used, so that light is incident from the end face of the light guide plate. When used as a light source, incident efficiency can be improved.

次に、LEDパッケージ100の製造方法について説明する。なお、以下の製造工程ではLEDパッケージは上下逆の状態で製造される。以下では、製造工程中での上下を用いて説明を行う。まず、基板1が縦横に複数連結された大きさの大判の基板を用意する。大判の基板は、最終工程で基板1の連結位置で切り出すことにより、複数のLEDパッケージ100に分割される。   Next, a method for manufacturing the LED package 100 will be described. In the following manufacturing process, the LED package is manufactured upside down. Below, it demonstrates using upper and lower in a manufacturing process. First, a large-sized substrate having a size in which a plurality of substrates 1 are connected vertically and horizontally is prepared. The large-sized substrate is cut into a plurality of LED packages 100 by cutting out at the connection position of the substrate 1 in the final process.

大判基板を内部電極2,3となる銅メッキパターンが形成された面を上向きに配置し、スルーホール4a,5aがあけられたスペーサ4,5となる基板をその上に重ね合わせる。このとき、スルーホール4a,5aが大判基板上の複数の基板1の境界を跨ぐように重ね合わせる。スルーホール4a,5a内とスペーサ4,5上の一部に銅めっきを行う。   A large-sized substrate is placed with the surface on which the copper plating pattern to be the internal electrodes 2 and 3 is formed facing upward, and the substrate to be the spacers 4 and 5 in which the through holes 4a and 5a are formed is overlaid thereon. At this time, the through holes 4a and 5a are overlaid so as to straddle the boundaries of the plurality of substrates 1 on the large substrate. Copper plating is performed in the through holes 4a and 5a and on the spacers 4 and 5 in part.

大判基板上のパターンまでドリル等でLEDチップ10搭載用の空間を設け、パターンを露出させる。LEDチップ搭載用の空間をドリル等によりほぼ円形の穴形状に形成する場合、最終工程で基板を切り出す際に、円形の穴の中央を分割の境界位置とする。これにより、半円状の空間を持つLEDパッケージ100を向かい合わせに並べて一度に製造可能な配置となる。大判基板のLEDチップ搭載用の空間の周囲に残っている基板部分が、スペーサ4,5となる。LEDチップ搭載用の空間は、大判基板と重ねる前に予め設けてあってもよい。   A space for mounting the LED chip 10 is provided by a drill or the like up to the pattern on the large substrate, and the pattern is exposed. When the space for mounting the LED chip is formed in a substantially circular hole shape by a drill or the like, the center of the circular hole is set as the boundary position of the division when the substrate is cut out in the final process. Accordingly, the LED packages 100 having a semicircular space are arranged to face each other and can be manufactured at a time. The portions of the substrate remaining around the space for mounting the LED chip on the large substrate become the spacers 4 and 5. The space for mounting the LED chip may be provided in advance before being overlapped with the large substrate.

スペーサ4,5の上面、スルーホール4a,5aの内壁、スルーホール4a,5aの底に露出された基板1、および、大判基板上のパターンの銅めっきに、さらにニッケル、銀メッキを成膜することにより、外部電極6,7および内部電極2,3を設ける。その後、内部電極2,3の上にLEDチップ10をダイボンディングし、LEDチップ10の上部電極を内部電極2にワイヤボンディング9により接続する。   Further, nickel and silver plating are formed on the copper plating of the pattern on the upper surface of the spacers 4 and 5, the inner walls of the through holes 4a and 5a, the substrate 1 exposed at the bottom of the through holes 4a and 5a, and the large format substrate. Thus, the external electrodes 6 and 7 and the internal electrodes 2 and 3 are provided. Thereafter, the LED chip 10 is die-bonded on the internal electrodes 2 and 3, and the upper electrode of the LED chip 10 is connected to the internal electrode 2 by wire bonding 9.

スペーサ4,5で挟まれた空間に未硬化の透明樹脂11を充填し、硬化させ、スペーサ4と同じ高さの透明樹脂11を形成する。透明樹脂の上に、さらに、光反射層8の樹脂材料を流し込んで硬化させ、所定の厚さの光反射層8を形成する。光反射層8の樹脂材料は、スペーサ4,5上の外部電極層6,7を覆ってしまわないように、金型を用いて透明樹脂11の上面およびスペーサ4,5の上面の電極で覆われていない領域のみに流し込む。このとき金型は、複数のLEDパッケージ100の光反射層8を一度に設けることができるように大判基板の分割時の境界位置を越え、一列に樹脂が流れるような形状にすることが望ましい。   The space between the spacers 4 and 5 is filled with an uncured transparent resin 11 and cured to form the transparent resin 11 having the same height as the spacer 4. On the transparent resin, the resin material of the light reflecting layer 8 is further poured and cured to form the light reflecting layer 8 having a predetermined thickness. The resin material of the light reflecting layer 8 is covered with electrodes on the upper surface of the transparent resin 11 and the upper surfaces of the spacers 4 and 5 using a mold so as not to cover the external electrode layers 6 and 7 on the spacers 4 and 5. Pour only into undisclosed areas. At this time, it is desirable that the mold has a shape that allows the resin to flow in a row beyond the boundary position when dividing the large substrate so that the light reflecting layers 8 of the plurality of LED packages 100 can be provided at one time.

金型から大判基板を取り出し、大判基板を所定の境界位置で切り出し、個々の基板1に分割する。これにより、スペーサ4,5は、円柱状のスルーホール4a,5aを半分にする位置で分割される。以上により、図1(a)〜(e)のLEDパッケージ100が製造される。   The large substrate is taken out from the mold, and the large substrate is cut out at a predetermined boundary position and divided into individual substrates 1. Thus, the spacers 4 and 5 are divided at positions where the cylindrical through holes 4a and 5a are halved. Thus, the LED package 100 of FIGS. 1A to 1E is manufactured.

以上のように、第1の実施形態では、基板1を上面側に配置したことにより、下面に電極6,7と光反射層8が並んで配置されて発光装置を簡単な構成で製造することができる。   As described above, in the first embodiment, by arranging the substrate 1 on the upper surface side, the electrodes 6 and 7 and the light reflecting layer 8 are arranged side by side on the lower surface, and the light emitting device is manufactured with a simple configuration. Can do.

(第2の実施形態)
第2の実施形態では、半田ランド30,31の間に生じる半田ランドの高さ分の空間を利用し、透明樹脂11を下向きに凸の形状にすることにより、明るさ維持に必要な開口径を確保しながら、スペーサ4,5を薄くする。
(Second Embodiment)
In the second embodiment, the space for the height of the solder lands generated between the solder lands 30 and 31 is used, and the transparent resin 11 has a downwardly convex shape, so that the opening diameter necessary for maintaining the brightness is obtained. The spacers 4 and 5 are made thin while securing the above.

図3(a)〜(e)に、第2の実施形態のLEDパッケージ200の上面図、正面図、側面図、下面図および斜視図を示す。図4には、LEDパッケージ200を実装基板に搭載した発光装置の正面図を示す。図1(a)〜(e)のように、LEDパッケージ200は、透明樹脂11の底面がスペーサ4,5の底面よりも下側に突出している。これにより、スペーサ4,5の高さを、第1の実施形態のLEDパッケージ100よりも低減しても、LEDパッケージ200の出射開口径、すなわち透明樹脂11の側面積を維持することができる。   3A to 3E are a top view, a front view, a side view, a bottom view, and a perspective view of the LED package 200 of the second embodiment. FIG. 4 shows a front view of a light emitting device in which the LED package 200 is mounted on a mounting substrate. As shown in FIGS. 1A to 1E, in the LED package 200, the bottom surface of the transparent resin 11 protrudes below the bottom surfaces of the spacers 4 and 5. Thereby, even if the height of the spacers 4 and 5 is reduced as compared with the LED package 100 of the first embodiment, the emission opening diameter of the LED package 200, that is, the side area of the transparent resin 11 can be maintained.

光反射層8は、突出した透明樹脂11の底面を覆うように配置されているため、光反射層8の底面は、外部電極層6、7の底面よりも下側に突出している。実装基板20に実装した際には、突出した光反射層8および透明樹脂11は、図4のように一対の半田ランド30,31および一対の半田層40,41の間に生じるこれらの高さ分の空間内に挿入される。これにより、半田ランド30,31間の空間を有効に活用して、LEDパッケージ200およびこれを搭載した発光装置の厚みを低減することができる。他の構成は、第1の実施形態と同様であるので説明を省略する。   Since the light reflection layer 8 is disposed so as to cover the bottom surface of the protruding transparent resin 11, the bottom surface of the light reflection layer 8 protrudes below the bottom surfaces of the external electrode layers 6 and 7. When mounted on the mounting substrate 20, the protruding light reflecting layer 8 and transparent resin 11 are generated between the pair of solder lands 30 and 31 and the pair of solder layers 40 and 41 as shown in FIG. Inserted into the minute space. Thereby, the space between the solder lands 30 and 31 can be effectively utilized to reduce the thickness of the LED package 200 and the light emitting device on which the LED package 200 is mounted. Other configurations are the same as those of the first embodiment, and thus description thereof is omitted.

一般に、半田ランド30,31の厚みと半田層40,41の厚みは、合わせて100μm以上であるため、透明樹脂11および光反射層8を外部電極層6、7の上面よりも100μm以上突出させることができる。すなわち、スペーサ4,5の厚さを100μm程度低減した薄型のLEDパッケージ200およびこれを搭載した発光装置を提供することができる。なお、実装基板20の半田ランド間の領域に凹部を形成することも可能であり、この場合、LEDパッケージの突出量は、半田ランドおよび半田層の厚みに制限されることなく設定することができるため、より薄型の発光装置を提供できる。   In general, since the thickness of the solder lands 30 and 31 and the thickness of the solder layers 40 and 41 are 100 μm or more in total, the transparent resin 11 and the light reflecting layer 8 are protruded by 100 μm or more from the upper surfaces of the external electrode layers 6 and 7. be able to. That is, it is possible to provide a thin LED package 200 in which the thickness of the spacers 4 and 5 is reduced by about 100 μm and a light emitting device on which the LED package 200 is mounted. In addition, it is also possible to form a recessed part in the area | region between the solder lands of the mounting board | substrate 20, In this case, the protrusion amount of an LED package can be set, without being restrict | limited to the thickness of a solder land and a solder layer. Therefore, a thinner light emitting device can be provided.

また、本実施形態では、基板1を上側に配置したことにより、下向きに凸形状のLEDパッケージ200でありながら、基板1の形状は平面のままである。このため、基板1を下向きに凸形状に加工する場合と比較して、基板1上に形成される内部電極2,3の信頼性を高めることができる。   Moreover, in this embodiment, since the board | substrate 1 was arrange | positioned on the upper side, although it is the LED package 200 of convex shape downward, the shape of the board | substrate 1 remains a plane. For this reason, compared with the case where the board | substrate 1 is processed into convex shape downward, the reliability of the internal electrodes 2 and 3 formed on the board | substrate 1 can be improved.

また、第2の実施形態のLEDパッケージ200は、第1の実施形態と同様に基板1を上面側に配置し、その下面にLEDチップ10を下向きに搭載したことにより、LEDチップ10から下向きに出射される光量が多くなり、かつ、反射層8として白樹脂を使用した場合では反射されず透過してしまう一部の光も実装基板20により反射し利用することができる。実装基板20の反射層8の直下に半田ランド30と導通しないように金属層を設けるなど、反射層をさらに設けることも可能である。このように本実施形態では、LEDパッケージ100の出射光の指向性が下向きになり、かつ、従来利用されなかった反射層8の透過光も利用可能になるため、導光板の端面から光を入射させる光源として用いた場合、入射効率を向上させることができる。   Moreover, the LED package 200 of 2nd Embodiment arrange | positions the board | substrate 1 on the upper surface side similarly to 1st Embodiment, and has mounted LED chip 10 downward on the lower surface, and it is downward from LED chip 10 below. When the amount of emitted light increases and white resin is used as the reflective layer 8, a part of light that is not reflected and transmitted can be reflected and used by the mounting substrate 20. It is also possible to further provide a reflective layer such as providing a metal layer so as not to be electrically connected to the solder land 30 immediately below the reflective layer 8 of the mounting substrate 20. As described above, in this embodiment, the directivity of the emitted light of the LED package 100 is downward, and the transmitted light of the reflective layer 8 that has not been conventionally used can also be used, so that light is incident from the end face of the light guide plate. When used as a light source, incident efficiency can be improved.

本発明のLEDパッケージ200は、基板1を上面側に配置した構造であるので、下向きに凸型の形状を容易に製造することができるという利点もある。以下、第2の実施形態のLEDパッケージ200の製造方法を説明する。なお、以下の製造工程ではLEDパッケージは上下逆の状態で製造される。以下では、製造工程中での上下を用いて説明を行う。   Since the LED package 200 of the present invention has a structure in which the substrate 1 is disposed on the upper surface side, there is an advantage that a convex shape can be easily manufactured downward. Hereinafter, the manufacturing method of the LED package 200 of 2nd Embodiment is demonstrated. In the following manufacturing process, the LED package is manufactured upside down. Below, it demonstrates using upper and lower in a manufacturing process.

基板1が縦横に複数連結された大判の基板を用意する。大判基板を内部電極2,3となる銅メッキパターンが形成された面を上向きに配置し、スルーホール4a,5aがあけられたスペーサ4,5となる基板をその上に重ね合わせる。このとき、スルーホール4a,5aが大判基板上の複数の基板1の境界を跨ぐように重ね合わせる。スルーホール4a,5a内とスペーサ4,5上の一部に銅めっきを行う。   A large-sized substrate in which a plurality of substrates 1 are connected vertically and horizontally is prepared. A large-sized substrate is placed with the surface on which the copper plating pattern to be the internal electrodes 2 and 3 is formed facing upward, and the substrate to be the spacers 4 and 5 in which the through holes 4a and 5a are formed is overlaid thereon. At this time, the through holes 4a and 5a are overlaid so as to straddle the boundaries of the plurality of substrates 1 on the large substrate. Copper plating is performed in the through holes 4a and 5a and on the spacers 4 and 5 in part.

大判基板上のパターンまでドリル等でLEDチップ10搭載用の空間を設け、パターンを露出させる。LEDチップ搭載用の空間をドリル等によりほぼ円形の穴形状に形成する場合、最終工程で基板を切り出す際に、円形の穴の中央を分割の境界位置とすることで、半円状の空間を持つLEDパッケージ100を向かい合わせに並べて一度に製造可能な配置となる。大判基板のLEDチップ搭載用の空間の周囲に残っている基板部分が、スペーサ4,5となる。LEDチップ搭載用の空間は、大判基板と重ねる前に予め設けてあってもよい。   A space for mounting the LED chip 10 is provided by a drill or the like up to the pattern on the large substrate, and the pattern is exposed. When the LED chip mounting space is formed into a substantially circular hole shape by a drill or the like, when the substrate is cut out in the final process, the center of the circular hole is set as the boundary position of the division, so that the semicircular space is formed. The LED packages 100 are arranged face to face so that they can be manufactured at a time. The portions of the substrate remaining around the space for mounting the LED chip on the large substrate become the spacers 4 and 5. The space for mounting the LED chip may be provided in advance before being overlapped with the large substrate.

スペーサ4,5の上面、スルーホール4a,5aの内壁、スルーホール4a,5aの底に露出された基板1、および、大判基板上のパターンの銅めっきに、さらにニッケル、銀メッキを成膜することにより、外部電極6,7および内部電極2,3を設ける。その後、内部電極2,3の上にLEDチップ10をダイボンディングし、LEDチップ10の上部電極を内部電極2にワイヤボンディング9により接続する。   Further, nickel and silver plating are formed on the copper plating of the pattern on the upper surface of the spacers 4 and 5, the inner walls of the through holes 4a and 5a, the substrate 1 exposed at the bottom of the through holes 4a and 5a, and the large format substrate. Thus, the external electrodes 6 and 7 and the internal electrodes 2 and 3 are provided. Thereafter, the LED chip 10 is die-bonded on the internal electrodes 2 and 3, and the upper electrode of the LED chip 10 is connected to the internal electrode 2 by wire bonding 9.

スペーサ4,5で挟まれた空間に未硬化の透明樹脂11を、スペーサ4,5の上面よりも所定の高さだけ盛り上がるように充填する。その後硬化させ、スペーサ4、5よりも突出した透明樹脂11を形成する。その後、スルーホール4a,5aと外部電極層6,7を覆い、透明樹脂11を囲むような開口があけられたメタルマスクを配置し、光反射層8の樹脂材料を流し込んで硬化させ光反射層8を形成する。その後、大判基板を切り出し、個々の基板1に分割される。これにより、スペーサ4,5は円柱状のスルーホール4a,5aを半分にする位置で分割される。以上により、第2の実施形態のLEDパッケージ200が製造される。   The uncured transparent resin 11 is filled in the space between the spacers 4 and 5 so as to rise by a predetermined height from the upper surfaces of the spacers 4 and 5. Thereafter, curing is performed to form a transparent resin 11 protruding from the spacers 4 and 5. Thereafter, a metal mask covering the through-holes 4a and 5a and the external electrode layers 6 and 7 and having an opening surrounding the transparent resin 11 is disposed, and the resin material of the light reflecting layer 8 is poured and cured to be a light reflecting layer. 8 is formed. Thereafter, the large substrate is cut out and divided into individual substrates 1. Thus, the spacers 4 and 5 are divided at positions where the cylindrical through holes 4a and 5a are halved. Thus, the LED package 200 of the second embodiment is manufactured.

第1の実施形態のように金型を用いる製造方法では、分割前の大判基板上に複数の発光装置に渡って光反射層8がひと繋ぎとなるように形成される。このため、分割前の光反射層8は、樹脂の収縮により大判基板の反りの原因になる可能性がある。しかし、第2の実施形態のようにメタルマスクを用いた場合には、分割後のLEDパッケージ毎に光反射層8を分離した状態で初めから形成することが可能となり、樹脂の収縮による反りを防ぐことができる。   In the manufacturing method using a mold as in the first embodiment, the light reflecting layer 8 is formed on a large substrate before division so as to be connected to a plurality of light emitting devices. For this reason, the light reflection layer 8 before division may cause warping of the large-sized substrate due to shrinkage of the resin. However, when a metal mask is used as in the second embodiment, it is possible to form the light reflecting layer 8 from the beginning in a state where the divided LED packages are separated, and warp due to resin shrinkage. Can be prevented.

なお、図3および図4では、透明樹脂11の下面が滑らかな曲面形状に突出している例を示したが、本発明は、透明樹脂11の下面形状は曲面形状に限定されるものではなく、矩形に突出した形状にすることも可能である。   3 and 4 show an example in which the lower surface of the transparent resin 11 protrudes in a smooth curved surface shape, the present invention is not limited to the curved surface shape of the lower surface shape of the transparent resin 11, It is also possible to have a shape protruding in a rectangular shape.

(第3の実施形態)
第3の実施形態として、複数の光出射開口を備えたサイドビュー型LEDパッケージ300を図5(a)〜(e)を用いて説明する。
(Third embodiment)
As a third embodiment, a side view type LED package 300 having a plurality of light exit openings will be described with reference to FIGS.

第3の実施形態のLEDパッケージ300は、図5(a)〜(e)のように基板1がほぼ正方形であり、正面、左右の側面、および背面の四方向から光を出射する。すなわち、透明樹脂11の4つの側面がそれぞれ光の出射開口となる。   In the LED package 300 of the third embodiment, the substrate 1 has a substantially square shape as shown in FIGS. 5A to 5E, and emits light from the four directions of the front surface, the left and right side surfaces, and the back surface. That is, each of the four side surfaces of the transparent resin 11 becomes a light emission opening.

スペーサは、図5(d)に示したように、基板1の4つの角部に配置する。ここでは、円筒を1/4に分割した形状の4つのスペーサ4、4’、5、5’を基板1の4つの角部に配置している。   The spacers are disposed at the four corners of the substrate 1 as shown in FIG. Here, four spacers 4, 4 ′, 5, 5 ′ having a shape obtained by dividing the cylinder into ¼ are arranged at four corners of the substrate 1.

透明樹脂11は、スペーサ4、4’、5、5’が配置されていない基板1の下面領域全面に充填される。また、透明樹脂11の下面は、第2の実施形態と同様にスペーサ4、4’、5、5’の下面よりも下向きに突出している。光反射層8は、突出した透明樹脂11の底面を覆うように配置されている。   The transparent resin 11 is filled in the entire lower surface region of the substrate 1 where the spacers 4, 4 ', 5 and 5' are not disposed. Further, the lower surface of the transparent resin 11 protrudes downward from the lower surfaces of the spacers 4, 4 ′, 5, 5 ′ as in the second embodiment. The light reflecting layer 8 is disposed so as to cover the bottom surface of the protruding transparent resin 11.

本実施形態のLEDパッケージ300は、透明樹脂11および光反射層8を下向きに突出させた形状であるため、第2の実施形態と同様にスペーサ4、4’、5、5’を半田ランドの間の空間に挿入することができ、薄型の発光装置を提供することができる。   Since the LED package 300 of the present embodiment has a shape in which the transparent resin 11 and the light reflecting layer 8 protrude downward, the spacers 4, 4 ′, 5 and 5 ′ are made of solder lands as in the second embodiment. A thin light-emitting device can be provided.

なお、第3の実施形態のLEDパッケージ300は、出射開口を四方向に備える構成であったが、4つの出射開口のいくつか、または、出射開口の一部分を光反射層で覆い、出射開口の数や大きさを制限する構成とすることも可能である。また、出射口は4つに限らず、例えば対向する位置に配置された2つであっても構わない。   The LED package 300 according to the third embodiment has a configuration in which the emission openings are provided in four directions. However, some of the four emission openings or a part of the emission openings are covered with a light reflection layer, and the emission openings are formed. A configuration in which the number and size are limited is also possible. Further, the number of emission ports is not limited to four, and for example, two emission ports may be arranged at opposing positions.

また、第3の実施形態のLEDパッケージ300を透明樹脂11および光反射層8を下向きに突出させない第1の実施形態の構造にすることももちろん可能である。   It is of course possible to make the LED package 300 of the third embodiment have the structure of the first embodiment in which the transparent resin 11 and the light reflecting layer 8 do not protrude downward.

本発明のLEDパッケージおよび発光装置は、サイドビュー型LEDパッケージが使用される用途全般、例えば、導光板と組み合わせて、液晶表示装置等の光源や、一般照明光源として好適に用いることができる。   The LED package and the light emitting device of the present invention can be suitably used as a light source for a liquid crystal display device or a general illumination light source in combination with a general use in which a side view type LED package is used, for example, a light guide plate.

1…基板、2,3…内部電極、4,4’、5,5’…スペーサ、4a,5a…スルーホール、6,7…外部電極層、8…光反射層、9…ボンディングワイヤ、10…LEDチップ、11…透明樹脂、20…実装基板、30、31…半田ランド、40,41…半田層、100、200、300…LEDパッケージ DESCRIPTION OF SYMBOLS 1 ... Board | substrate, 2, 3 ... Internal electrode, 4, 4 ', 5, 5' ... Spacer, 4a, 5a ... Through hole, 6, 7 ... External electrode layer, 8 ... Light reflection layer, 9 ... Bonding wire, 10 ... LED chip, 11 ... transparent resin, 20 ... mounting substrate, 30, 31 ... solder land, 40, 41 ... solder layer, 100, 200, 300 ... LED package

Claims (5)

基板と、該基板の下面に搭載された発光素子と、前記発光素子に電気的に接続された内部電極と、前記基板の下面の少なくとも両脇領域に配置されたスペーサと、前記基板の下面の前記スペーサが配置されていない領域を封止する封止材とを有し、
前記基板の下面、および、前記スペーサの前記発光素子と対向する面は、前記発光素子の光を反射する性質であり、前記封止材は、前記発光素子の光に対して透明であり、
前記封止材の下面、および、前記封止材の下面と前記スペーサの下面との境界は、前記発光素子の光を反射する光反射層で覆われ、
前記スペーサの下面の前記光反射層が配置されていない領域には、外部電極層が配置されていることを特徴とするサイドビュー型発光装置。
A substrate, a light emitting element mounted on the lower surface of the substrate, an internal electrode electrically connected to the light emitting element, a spacer disposed at least on both sides of the lower surface of the substrate, and a lower surface of the substrate A sealing material for sealing a region where the spacer is not disposed;
The lower surface of the substrate and the surface of the spacer facing the light emitting element have a property of reflecting the light of the light emitting element, and the sealing material is transparent to the light of the light emitting element,
The lower surface of the sealing material, and the boundary between the lower surface of the sealing material and the lower surface of the spacer are covered with a light reflecting layer that reflects light of the light emitting element,
A side view type light emitting device, wherein an external electrode layer is disposed in a region of the lower surface of the spacer where the light reflecting layer is not disposed.
請求項1に記載のサイドビュー型発光装置において、前記封止材の下面は、前記スペーサの下面と同一面上に位置し、前記光反射層と前記外部電極層は、前記同一面上に並べて配置されていることを特徴とするサイドビュー型発光装置。   2. The side-view type light emitting device according to claim 1, wherein a lower surface of the sealing material is positioned on the same plane as a lower surface of the spacer, and the light reflection layer and the external electrode layer are arranged on the same plane. A side view type light emitting device characterized by being arranged. 請求項1に記載のサイドビュー型発光装置において、前記封止材の下面は、前記スペーサの下面よりも下側に突出し、前記光反射層は、前記外部電極層より下に突出した位置にあることを特徴とするサイドビュー型発光装置。   2. The side-view light-emitting device according to claim 1, wherein a lower surface of the sealing material protrudes below a lower surface of the spacer, and the light reflection layer is in a position protruding below the external electrode layer. A side-view type light emitting device characterized by that. 実装基板と、前記実装基板上に配置された一対の実装用電極と、前記実装用電極に実装されたサイドビュー型発光装置とを有し、
前記サイドビュー型発光装置は、基板と、該基板の下面に搭載された発光素子と、前記発光素子に電気的に接続された内部電極と、前記基板の下面の少なくとも両脇に配置されたスペーサと、前記基板の下面の前記スペーサが配置されていない領域を封止する封止材とを有し、
前記基板の下面、および、前記スペーサの前記発光素子と対向する面は、前記発光素子の光を反射する性質であり、前記封止材は、前記発光素子の光に対して透明であり、
前記封止材の下面、および、前記封止材の下面と前記スペーサの下面との境界は、前記発光素子の光を反射する光反射層で覆われ、
前記スペーサの下面の前記光反射層が配置されていない領域には、外部電極層が配置されていることを特徴とする発光装置。
A mounting substrate, a pair of mounting electrodes disposed on the mounting substrate, and a side-view light-emitting device mounted on the mounting electrode;
The side view type light emitting device includes a substrate, a light emitting element mounted on the lower surface of the substrate, an internal electrode electrically connected to the light emitting element, and a spacer disposed on at least both sides of the lower surface of the substrate. And a sealing material that seals a region of the lower surface of the substrate where the spacer is not disposed,
The lower surface of the substrate and the surface of the spacer facing the light emitting element have a property of reflecting the light of the light emitting element, and the sealing material is transparent to the light of the light emitting element,
The lower surface of the sealing material, and the boundary between the lower surface of the sealing material and the lower surface of the spacer are covered with a light reflecting layer that reflects light of the light emitting element,
An external electrode layer is disposed in a region where the light reflection layer is not disposed on the lower surface of the spacer.
請求項4に記載の発光装置において、前記封止材の下面は、前記スペーサの下面よりも下側に突出し、前記光反射層は、前記外部電極層よりに下に突出した位置にあり、一対の前記実装用電極の間の空間に挿入されていることを特徴とする発光装置。   5. The light-emitting device according to claim 4, wherein a lower surface of the sealing material protrudes below a lower surface of the spacer, and the light reflecting layer is located at a position protruding downward from the external electrode layer. The light emitting device is inserted into a space between the mounting electrodes.
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