JP2011525865A - 複合材料の要素を製造するための装置及び方法 - Google Patents
複合材料の要素を製造するための装置及び方法 Download PDFInfo
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
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- B29C43/3642—Bags, bleeder sheets or cauls for isostatic pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
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- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
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- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
- B29C70/345—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using matched moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
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- B29C2043/3644—Vacuum bags; Details thereof, e.g. fixing or clamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/02—Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
- B29C43/06—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds continuously movable in one direction, e.g. mounted on chains, belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/44—Compression means for making articles of indefinite length
- B29C43/46—Rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
- B29K2105/246—Uncured, e.g. green
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
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- Y10T156/1007—Running or continuous length work
- Y10T156/1008—Longitudinal bending
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Moulding By Coating Moulds (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Claims (14)
- 積層されまた予め切断された未重合の積層体(21,22)に始まる、高分子樹脂を予め含浸させた強化繊維を含む複合材料の3次元ビーム型要素を製造するための装置において、
ローラ列(17)をそれ自身に備えるヘッド(15)を備え、
前記ヘッド(15)は固定台板に沿って長手方向に移動可能であり、前記ヘッド(15)が移動すると、前記ローラ列が、未重合の前記積層体(21,22)に対して作用してそれらを圧縮・成形し、それによって、前記積層体(21,22)がその後の一体化が可能な状態になるように、前記積層体(21,22)をそれらの最終形状に一気に成形することを特徴とする装置。 - 前記ヘッド(15)が、前記ローラ列(17)及び成形される前記積層体(21,22)を加熱するための加熱システム(16)を備えることを特徴とする請求項1に記載の複合材料の3次元ビーム型要素を製造するための装置。
- 前記ヘッド(15)が、成形された前記積層体(21,22)を冷却するための冷却システム(18)を備えることを特徴とする請求項1又は2に記載の複合材料の3次元ビーム型要素を製造するための装置。
- 前記冷却システム(18)が、低温の空気又はガスの噴射に基づくものであることを特徴とする請求項3に記載の複合材料の3次元ビーム型要素を製造するための装置。
- 前記ローラ列(17)のローラが、可変断面を有するものであることを特徴とする請求項1〜4のいずれか一項に記載の複合材料の3次元ビーム型要素を製造するための装置。
- 前記装置が、2つの成形モジュール(19,20)を備え、前記ヘッド(15)が、前記積層体(21,22)を成形するために前記成形モジュール(19,20)に対して作用することを特徴とする請求項1〜6のいずれか一項に記載の複合材料の3次元ビーム型要素を製造するための装置。
- 前記積層体(21,22)の成形が、硬化金型(24)上で直接行われ、それらがその後前記3次元要素の硬化に用いられることを特徴とする請求項1〜5のいずれか一項に記載の複合材料の3次元ビーム型要素を製造するための装置。
- 前記積層体(21,22)と共に、前記積層体(21,22)の間に挿入される第3の積層体(23)が導入され、また、前記積層体(21,22)の段階的な成形を行う前記ローラ列(17)が、必要とする新しい断面にプロセスを適応させられるように前記中間の積層体(23)の幅と等しい幅を持つ間隔(25)を前記ローラの2つの半体の間に有していることを特徴とする請求項1〜5のいずれか一項に記載の複合材料の3次元ビーム型要素を製造するための装置。
- 前記3次元要素が、航空構造材であるT字形状のストリンガ又はスティフナであることを特徴とする請求項1〜9のいずれか一項に記載の複合材料の3次元ビーム型要素を製造するための装置。
- 請求項1に記載の装置によって、積層されまた予め切断された未重合の積層体(21,22)に始まる、高分子樹脂を予め含浸させた強化繊維を含む複合材料の3次元ビーム型要素を製造するための方法において、
a)前記積層体(21,22)を成形装置に載置した後前記装置を閉じる段階と、
b)前記ローラ列(17)を前記積層体(21,22)の端部のうちの一端へ移動させ、1番目のローラにより前記一端の成形を開始し、その成形を、前記ローラ列(17)の全てのローラが断面を通過してその断面を最終形状にするまで漸次継続する段階と、
c)得られた積層体(21,22)の最終形状を安定化させる段階と、
d)前記得られた最終形状を持つ前記3次元要素を取り出すために、前記成形装置を分離する段階と
を含むことを特徴とする複合材料の3次元ビーム型要素を製造するための方法。 - 前記成形装置が、2つの成形モジュール(19,20)であり、ヘッド(15)の前記ローラ列(17)が、前記積層体(21,22)を成形するために前記成形モジュール(19,20)に対して作用することを特徴とする請求項10に記載の複合材料の3次元ビーム型要素を製造するための方法。
- 前記成形装置が、前記実際の硬化金型(24)であり、それらをその後前記3次元要素の硬化に用いることを特徴とする請求項10に記載の複合材料の3次元ビーム型要素を製造するための方法。
- 前記成形プロセスが、前記積層体(21,22)間に挿入される中間の積層体(23)の厚さを漸次変更することができるように、前記成形ローラの2つの半体の間に間隔(25)を導入することをさらに含むことを特徴とする請求項10に記載の複合材料の3次元ビーム型要素を製造するための方法。
- 前記3次元要素が、航空構造材であるT字形状のストリンガ又はスティフナであることを特徴とする請求項10〜13のいずれか一項に記載の複合材料の3次元ビーム型要素を製造するための方法。
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ES200801934A ES2341828B1 (es) | 2008-06-27 | 2008-06-27 | Dispositivo y procedimiento para la fabricacion de elementos de material compuesto. |
ESP200801934 | 2008-06-27 | ||
PCT/ES2009/070257 WO2009156548A1 (es) | 2008-06-27 | 2009-06-26 | Dispositivo y procedimiento para la fabricación de elementos de material compuesto |
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US (1) | US20090320995A1 (ja) |
EP (1) | EP2327537A1 (ja) |
JP (1) | JP2011525865A (ja) |
CN (1) | CN102105296A (ja) |
ES (1) | ES2341828B1 (ja) |
WO (1) | WO2009156548A1 (ja) |
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ES2383668B1 (es) * | 2009-11-26 | 2013-05-03 | Airbus Operations, S.L. | Union de elementos de estructuras aeronauticas con otros elementos termoplasticos |
ES2413189B1 (es) * | 2012-01-10 | 2015-02-11 | Manuel Torres Martínez | Instalacion para fabricar larguerillos de fibra para estructuras aeroespaciales |
CN104669406B (zh) * | 2015-02-04 | 2017-01-18 | 龙口正仁节能建材设备制造有限公司 | 加工墙体砌块的设备 |
EP3098585B1 (en) * | 2015-05-28 | 2018-02-28 | Airbus Operations, S.L. | Inspection methods and systems for detecting leaks in vacuum bag assemblies |
CN105881933B (zh) * | 2016-04-01 | 2017-10-10 | 西北工业大学 | 适用于rtm的t型带筋壁板复合材料的成型模具及成型方法 |
DE102016125959A1 (de) * | 2016-12-30 | 2018-07-05 | Airbus Operations Gmbh | Membranwerkzeug zum Umformen von Verstärkungsfaserlagen zu vorumgeformten T-förmigen Profilen |
DE102016125958A1 (de) * | 2016-12-30 | 2018-07-05 | Airbus Operations Gmbh | Werkzeug zum Formen eines T-förmigen Halbzeugs |
US11135789B2 (en) | 2018-04-26 | 2021-10-05 | The Boeing Company | Methods and devices of forming a tensioned stringer for a vehicle |
US10864688B2 (en) | 2018-04-26 | 2020-12-15 | The Boeing Company | Method and apparatus of modular punch forming plates for alignment of a stringer for a vehicle |
US10780971B2 (en) | 2018-04-26 | 2020-09-22 | The Boeing Company | Methods of manufacturing a panel having a composite stringer for a vehicle |
CN111099035B (zh) * | 2018-10-29 | 2023-07-14 | 中国商用飞机有限责任公司 | 一种t形复合材料工件的加工方法 |
US11660830B2 (en) * | 2019-01-18 | 2023-05-30 | The Boeing Company | Contoured composite stringers |
EP3744511A1 (en) * | 2019-05-29 | 2020-12-02 | Airbus Operations, S.L.U. | Composite forming station |
DE102019125498A1 (de) * | 2019-09-23 | 2021-03-25 | Airbus Operations Gmbh | Vorrichtung und Verfahren zur Herstellung eines T-förmigen Halbzeugs aus einem mehrlagigen Gelege von Verstärkungsfasern |
DE102019125494A1 (de) * | 2019-09-23 | 2021-03-25 | Airbus Operations Gmbh | Vorrichtung und Verfahren zur Herstellung eines T-förmigen Halbzeugs aus einem mehrlagigen Gelege |
CN115871955B (zh) * | 2023-02-21 | 2023-06-06 | 中国人民解放军95633部队 | 飞机机翼和尾翼前缘蒙皮修复方法 |
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Also Published As
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EP2327537A1 (en) | 2011-06-01 |
ES2341828A1 (es) | 2010-06-28 |
US20090320995A1 (en) | 2009-12-31 |
WO2009156548A1 (es) | 2009-12-30 |
ES2341828B1 (es) | 2011-05-26 |
CN102105296A (zh) | 2011-06-22 |
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