JP2011219188A - Article aligning device - Google Patents

Article aligning device Download PDF

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JP2011219188A
JP2011219188A JP2010087347A JP2010087347A JP2011219188A JP 2011219188 A JP2011219188 A JP 2011219188A JP 2010087347 A JP2010087347 A JP 2010087347A JP 2010087347 A JP2010087347 A JP 2010087347A JP 2011219188 A JP2011219188 A JP 2011219188A
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floor
article
moving
floors
fixed
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JP5763301B2 (en
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Koichi Hatano
耕一 秦野
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Kao Corp
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Kao Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an article aligning device capable of aligning articles such as a cap having a bias in the center of gravity while conveying the same.SOLUTION: In this article aligning device 10 for aligning articles 1 having a bias in the center of gravity thereof, while conveying them, a plurality of fixed floors 20 and moving floors 30 and 40 are alternately arranged along the article conveying direction. The fixed floors 20 and moving floors 30 and 40 include downward inclined floor surfaces 21, 31 and 41 inclined to form a downward inclination toward a downstream side in the article conveying direction. The moving floors 30 and 40 are repeatedly elevated to be simultaneously positioned to an upper level and a lower level relative to the floor surfaces of the fixed floors 20 adjacent to the floor surfaces of the moving floors 30 and 40, and at least a part of the moving floors 40 includes an upward inclined floor surface 40A inclined to form an upward inclination toward a downstream side in the article conveying direction on an upstream side in the article conveying direction relative to the downward inclined floor surface 41.

Description

本発明は物品整列装置に関する。   The present invention relates to an article alignment apparatus.

物品整列装置として、特許文献1〜3に記載のものがある。
特許文献1に記載の物品整列装置は、キャップを整列ワークとする物品整列装置であって、ワーク収容部に鉛直方向に向けて突設された回転軸を中心に回転駆動される円板状のセンターホイールの外周部側に内部側に比べて高さが低い段差部を設けるとともに、前記センターホイールの段上部の外側に前記センターホイールの段上部に載っている前記ワークの移動をガイドする略円弧状のワークガイド部材を配設し、このワークガイド部材の終端部に前記センターホイールとの間の間隔を徐々に大きくする傾斜状のワーク落下ガイド部を設け、前記センターホイールの段上部のワークが前記ワーク落下ガイド部と前記センターホイールとの間の隙間を通り、前記センターホイールの段下部側に落下する際に横向きのワークの姿勢を縦向きに揃えるものである。
As an article alignment apparatus, there exists a thing of patent documents 1-3.
The article alignment apparatus described in Patent Document 1 is an article alignment apparatus that uses a cap as an alignment work, and is a disk-like shape that is driven to rotate around a rotation shaft that protrudes in a vertical direction from the work accommodating portion. A substantially circular shape that provides a step portion having a lower height than the inner side on the outer peripheral side of the center wheel, and guides the movement of the work placed on the step upper portion of the center wheel outside the step upper portion of the center wheel. An arc-shaped workpiece guide member is provided, and an inclined workpiece drop guide portion that gradually increases the distance from the center wheel is provided at the end portion of the workpiece guide member. When the workpiece falls through the gap between the workpiece drop guide portion and the center wheel and falls to the lower step side of the center wheel, the posture of the workpiece in the landscape orientation is aligned vertically. Is shall.

特許文献2に記載の物品整列装置は、電子部品を整列部品とするボウル振動式の物品整列装置であって、ボウル21の径外方へ向かって下向き傾斜の広幅トラック54とその周壁53に形成した単層・単列化部51に続いて、周壁53に整合する外周側壁63の下端からボウル21の径内方へ向かって下向き傾斜で部品Qの幅より広く、広幅長さより狭い幅の帯状の選別移送路64と、その傾斜の下端に上端面がトラック54と同一傾斜で外周側壁63の下端より高い位置にある内周側壁65とを設けて一次選別部61とし、長さ方向を移送方向に向けた部品Qは選別移送路64によって移送し、幅方向を移送方向に向けた部品Q’は内周側の端部を内周側壁65上に乗せる姿勢として選別する。二次選別部7に続く三次選別部81で外周側壁83の下端より低くした低内周側壁85の上端部から部品Q’をずり落とさせて排除し、部品の移送の向きを選別して整列するものである。   The article alignment apparatus described in Patent Document 2 is a bowl vibration type article alignment apparatus that uses electronic components as alignment parts, and is formed on a wide track 54 and a peripheral wall 53 that are inclined downward toward the outside of the diameter of the bowl 21. Following the single-layer / single-row portion 51, the strip-like shape is inclined downward from the lower end of the outer peripheral side wall 63 aligned with the peripheral wall 53 toward the inner diameter of the bowl 21 and wider than the part Q and narrower than the wide width. And the inner peripheral side wall 65 whose upper end surface is at the same inclination as the track 54 and at a position higher than the lower end of the outer peripheral side wall 63 as the primary sorting part 61, and moves in the length direction. The part Q directed in the direction is transported by the sorting transport path 64, and the part Q ′ whose width direction is directed in the transport direction is sorted as an attitude in which the inner peripheral side end is placed on the inner peripheral side wall 65. The part Q ′ is removed from the upper end of the low inner peripheral wall 85, which is lower than the lower end of the outer peripheral side wall 83 by the tertiary selection part 81 following the secondary selection part 7, and the transfer direction of the part is selected and aligned. To do.

特許文献3に記載の物品整列装置は、キャップを整列物品とする物品整列装置であって、複数の固定床の各個の床面を互いに搬送方向の下流側に向けて下り勾配をなすように配置し、複数の移動床の各個を各固定床に対し搬送方向の側傍に隣接配置するとともに、各移動床を同時にそれらの床面が隣接する固定床の床面に対する上位と下位に位置付ける昇降動作を繰り返し、上位に位置付けされた各移動床の床面を互いに搬送方向の下流側に向けて下り勾配をなすように配置し、各固定床の床面を搬送方向の下流側に向けて下り勾配をなすように傾斜させるとともに、各移動床の床面も搬送方向の下流側に向けて下り勾配をなすように傾斜させてなるものである。   The article alignment apparatus described in Patent Document 3 is an article alignment apparatus that uses caps as alignment articles, and is arranged so that each floor surface of a plurality of fixed floors is inclined downward toward the downstream side in the transport direction. Ascending / descending operation of positioning each moving floor adjacent to each fixed floor and on the side of the conveyance direction, and positioning each moving floor at the upper and lower positions with respect to the floor of the fixed floor adjacent to each other. Is repeated so that the floor surfaces of the moving floors positioned at the upper side are arranged so as to form a downward gradient toward the downstream side in the conveying direction, and the floor surface of each fixed floor is inclined downward toward the downstream side in the conveying direction. In addition, the floor surface of each moving floor is inclined so as to form a downward gradient toward the downstream side in the transport direction.

特開2002-179004JP2002-179004 特開2001-26317JP2001-26317 特開2008-150143JP2008-150143

特許文献1に記載の物品整列装置は、円板状のセンターホイールの外周部で、物品を整列させる方法であるが、扱い可能な物品サイズに制約があり(段下部より大きな物品を扱うことは困難で、センターホイールや掻上環板など大規模な型替えが必要)、処理能力に対して装置サイズが大きく、また、物品を高速で動かすため物品にキズが付き易いという問題点がある。   The article alignment apparatus described in Patent Document 1 is a method of aligning articles on the outer periphery of a disk-shaped center wheel, but there are restrictions on the size of articles that can be handled (handling articles that are larger than the lower part of the stage) It is difficult and requires large-scale remodeling such as a center wheel and a scraped ring plate), the apparatus size is large with respect to the processing capacity, and the article is easily scratched because the article is moved at high speed.

特許文献2に記載の物品整列装置は、ボウル振動式の物品整列装置であるが、扱い可能な物品サイズに制約があり(台形溝や移送路より大きな物品を扱うことは困難で、ボウル全体の交換といった大規模な型替えが必要)、たまたま目標向きとなった物品のみを排出するため処理能力に対して装置サイズが大きく、また、物品を振動にて搬送するため、物品にキズが付き易く処理速度も遅いという問題点がある。   The article alignment apparatus described in Patent Document 2 is a bowl vibration type article alignment apparatus, but there is a limitation on the size of an article that can be handled (it is difficult to handle an article larger than a trapezoidal groove or a transfer path. Large-scale remodeling such as replacement is necessary), and only the articles that happen to be targeted are discharged, so the equipment size is large with respect to the processing capacity, and the articles are easily damaged by vibration because the articles are conveyed by vibration. There is a problem that the processing speed is also slow.

特許文献3に記載の物品整列装置は、小物品〜大物品の多様なサイズの物品に対応できるが、複数の移動床や固定床にまたがるような大きな物品を搬送したり、物品の重心の側の天面を下向きとするために、移動床や固定床を下り勾配の配置とする必要があり、装置の設置面に制約が生じている。仮に、下り勾配の配置だけでなく水平配置や上り勾配の配置も可能として装置の設置の自由度を高めるため、なおかつ大型物品に対応できるようにするため、移動床や固定床の物品搬送方向に沿う床面長さを大型物品に合せて充分大きくすると、小型物品を扱う際には移動床の床面上の先後に物品が並ぶこととなり、先行物品に及ぶ後続物品の作用力により、移動床の上昇時に、先行物品の重心の側の天面を下向きとするような整列は困難となる。   The article alignment apparatus described in Patent Document 3 can handle articles of various sizes from small articles to large articles. However, the article aligning apparatus can transport a large article spanning a plurality of moving floors and fixed floors, In order to make the top face downward, it is necessary to arrange the moving floor and the fixed floor in a descending slope, which restricts the installation surface of the apparatus. In order to increase the degree of freedom of equipment installation by allowing not only downward gradient but also horizontal and upward gradient arrangements, and also to accommodate large items, it follows the direction of conveyance of moving and fixed floor items. If the floor length is made sufficiently large to accommodate the large article, the articles will be lined up and down on the floor surface of the moving floor when handling small articles. When ascending, it is difficult to align the front surface on the side of the center of gravity of the preceding article downward.

本発明の課題は、重心に偏りのあるキャップ等の物品を搬送しつつ整列させる物品整列装置において、多様な形状の物品であって、しかも小物品〜大物品の多様なサイズの物品に対応でき、複数の固定床と移動床を互いに上り勾配、下り勾配、水平のいずれにも配置でき、占有面積あたりの整列能力(生産性)を高く、物品をキズつけることなく整列することにある。   An object of the present invention is an article alignment apparatus that aligns an article such as a cap with a biased center of gravity while conveying the article, and can deal with articles of various shapes and various sizes of articles ranging from small articles to large articles. A plurality of fixed floors and moving floors can be arranged on an ascending slope, a descending slope, or a horizontal surface, and the alignment capability (productivity) per occupied area is high, and the articles are aligned without being scratched.

請求項1に係る発明は、重心に偏りのある物品を搬送しつつ整列させる物品整列装置であって、複数の固定床と移動床を物品搬送方向に沿って交互に配置するとともに、各固定床と各移動床が物品搬送方向の下流側に向けて下り勾配をなすように傾斜した下り勾配床面を備え、各移動床を同時にそれらの床面が隣接する固定床の床面に対する上位と下位に位置付ける昇降動作を繰り返し、少なくとも一部の移動床が、上記下り勾配床面に対する物品搬送方向の上流側に、物品搬送方向の下流側に向けて上り勾配をなすように傾斜した上り勾配床面を備えてなるようにしたものである。   The invention according to claim 1 is an article alignment device that aligns articles while conveying an article with a biased center of gravity, wherein a plurality of fixed floors and moving floors are alternately arranged along the article conveyance direction, and each fixed floor is arranged. And each moving floor is inclined so as to form a descending slope toward the downstream side in the article conveying direction, and each moving floor is simultaneously positioned above and below the floor of a fixed floor adjacent to each other. Ascending / descending operation positioned repeatedly is repeated, and at least a part of the moving floor is inclined so as to form an upward gradient toward the downstream side in the article conveying direction on the upstream side in the article conveying direction with respect to the downward gradient floor surface. It is intended to be equipped with.

本明細書における「下流」とは、物品が進行していく方向を示し、高さ方向の下位位置を示すものではない。また、「上流」についても同様に、物品が進行していく方向と逆方向を示すものであり、高さ方向の上位位置を示すものではない。従って、「下流側」という表現においても、高さ方向としては、ある基準に対して下位位置に限定されるものではない。「上流側」についても同様である。   In this specification, “downstream” indicates a direction in which an article travels, and does not indicate a lower position in the height direction. Similarly, “upstream” indicates a direction opposite to the direction in which the article travels, and does not indicate an upper position in the height direction. Therefore, even in the expression “downstream side”, the height direction is not limited to a lower position with respect to a certain reference. The same applies to the “upstream side”.

本発明は、少なくとも一部の移動床が、上記下り勾配床面に対する物品搬送方向の上流側に、物品搬送方向の下流側に向けて上り勾配をなすように傾斜した上り勾配床面を備える。これにより、重心に偏りのあるキャップ等の物品を搬送しつつ整列させる物品整列装置において、多様な形状のしかも小物品〜大物品の多様なサイズの物品に対応でき、複数の固定床と移動床を互いに上り勾配、下り勾配、水平のいずれにも配置でき、占有面積あたりの整列能力(生産性)を高く、物品をキズつけることなく整列することができる。   According to the present invention, at least a part of the movable floor includes an up-gradient floor surface that is inclined so as to form an upward gradient toward the downstream side in the article conveyance direction on the upstream side in the article conveyance direction with respect to the down-gradient floor surface. As a result, in an article alignment apparatus that aligns an article such as a cap with a biased center of gravity while conveying it, it can accommodate various shapes of articles ranging from small articles to large articles. Can be arranged on an ascending slope, a descending slope, and a horizontal plane, and the alignment ability (productivity) per occupied area is high, and the articles can be aligned without being scratched.

図1は物品整列装置による大物品整列時における移動床の上昇状態を示す模式図である。FIG. 1 is a schematic diagram showing the moving bed ascending when a large article is aligned by the article alignment apparatus. 図2は物品整列装置による大物品整列時における移動床の下降状態を示す模式図である。FIG. 2 is a schematic diagram illustrating a moving bed descending state when large articles are aligned by the article alignment apparatus. 図3は物品整列装置による小物品整列時における移動床の上昇状態を示す模式図である。FIG. 3 is a schematic diagram showing the moving bed ascending during small article alignment by the article alignment apparatus. 図4は物品整列装置による小物品整列時における移動床の下降状態を示す模式図である。FIG. 4 is a schematic diagram showing a moving bed descending state when small articles are aligned by the article alignment apparatus. 図5は物品整列装置の昇降駆動機構を示す模式図である。FIG. 5 is a schematic diagram showing a lift drive mechanism of the article alignment apparatus. 図6は物品整列装置の固定床と移動床の上り勾配配置を示す模式図である。FIG. 6 is a schematic diagram showing the upward gradient arrangement of the fixed floor and the movable floor of the article alignment apparatus. 図7は物品整列装置の固定床と移動床の下り勾配配置を示す模式図である。FIG. 7 is a schematic diagram showing the downward gradient arrangement of the fixed floor and the movable floor of the article alignment apparatus. 図8は物品整列装置の固定床と移動床の水平配置を示す模式図である。FIG. 8 is a schematic diagram showing a horizontal arrangement of a fixed floor and a movable floor of the article alignment apparatus. 図9は移動床の上り勾配床面と物品の関係を示す模式図である。FIG. 9 is a schematic diagram showing the relationship between the ascending floor surface of the moving floor and the article. 図10は大物品と小物品の定義を示す模式図である。FIG. 10 is a schematic diagram showing definitions of large articles and small articles. 図11は物品整列装置による大物品の整列処理過程を示す模式図である。FIG. 11 is a schematic diagram showing a process of aligning large articles by the article alignment apparatus. 図12は物品整列装置による大物品の整列処理過程を示す模式図である。FIG. 12 is a schematic diagram showing a process of aligning large articles by the article aligning apparatus. 図13は物品整列装置による大物品の整列処理過程を示す模式図である。FIG. 13 is a schematic diagram showing a process of aligning large articles by the article alignment apparatus. 図14は物品整列装置による小物品の整列処理過程を示す模式図である。FIG. 14 is a schematic diagram showing a process of aligning small articles by the article aligning apparatus. 図15は物品整列装置による小物品の整列処理過程を示す模式図である。FIG. 15 is a schematic diagram showing a process of aligning small articles by the article aligning apparatus. 図16は物品整列装置に排出コンベアを接続した一例を示す模式図である。FIG. 16 is a schematic view showing an example in which a discharge conveyor is connected to the article alignment apparatus. 図17は円形キャップを示す模式図である。FIG. 17 is a schematic diagram showing a circular cap. 図18は楕円形キャップを示す模式図である。FIG. 18 is a schematic diagram showing an elliptical cap. 図19は四角形キャップを示す模式図である。FIG. 19 is a schematic diagram showing a rectangular cap. 図20は従来の物品整列装置による小物品の整列処理過程を示す模式図である。FIG. 20 is a schematic diagram showing a process of aligning small articles by a conventional article aligning apparatus.

物品整列装置10は、重心に偏りのある物品1を搬送しつつ整列させるものであり、例えばキャップ1を、その重心が位置する側の天面を下向きに整列して送り出し可能にする。図17〜図19は、物品整列装置10が好適に整列処理する各種キャップを示す。図17は円形キャップ、図18は楕円形キャップ、図19は四角形キャップを示す。尚、本発明によって整列処理できる物品1はキャップに限定されない。   The article aligning device 10 aligns the articles 1 having a biased center of gravity while conveying the articles. For example, the cap 1 can be sent out with the top surface on the side where the center of gravity is located facing downward. 17 to 19 show various caps that the article aligning apparatus 10 preferably performs alignment processing. 17 shows a circular cap, FIG. 18 shows an oval cap, and FIG. 19 shows a square cap. The article 1 that can be aligned according to the present invention is not limited to a cap.

物品整列装置10は、図1〜図4に示す如く、架台11の一端側から他端側に向かう方向を物品1(本実施例ではキャップとする)の物品搬送方向とし、その一端側に入口シュート12を設け、入口シュート12の裏面に搬送力を高めるため、バイブレータ(不図示)を装備しても良い。入口シュート12への物品1の供給は、物品1を貯めたホッパー下部からでも良いし、ベルトコンベアでも良い。また、入口シュート12がベルトコンベアであっても良い。   As shown in FIGS. 1 to 4, the article aligning apparatus 10 has a direction from one end side to the other end side of the gantry 11 as the article transport direction of the article 1 (cap in this embodiment), and an inlet is provided at one end side thereof. A chute 12 may be provided, and a vibrator (not shown) may be provided on the back surface of the inlet chute 12 to increase the conveying force. The article 1 may be supplied to the inlet chute 12 from the lower part of the hopper storing the article 1 or a belt conveyor. Further, the inlet chute 12 may be a belt conveyor.

物品整列装置10は、架台11に設けた支持部材に複数の固定床20を支持する。また、物品整列装置10は、架台11に支持した昇降駆動装置13(図5)に、複数の通常移動床30と面取移動床40を担持する。物品整列装置10は、複数の通常移動床30と面取移動床40の各個を各固定床20に対して搬送方向の側傍(本実施例では上流側の側傍)に隣接配置する。固定床20と移動床30、40は一定の間隔を介して搬送方向に沿って交互に配置されるものになる。尚、固定床20と移動床30、40を床長さ方向の両側から挟む架台11の両側には側板14が備え付けられ、物品1の落下を防止している(図1〜図4では片側のみ表示)。   The article alignment apparatus 10 supports a plurality of fixed floors 20 on a support member provided on the gantry 11. Further, the article aligning apparatus 10 carries a plurality of normal moving floors 30 and chamfering moving floors 40 on a lift driving device 13 (FIG. 5) supported on a gantry 11. The article alignment apparatus 10 arranges each of the plurality of normal moving floors 30 and the chamfering moving floors 40 adjacent to the fixed floors 20 in the conveyance direction (in the present embodiment, on the upstream side). The fixed floor 20 and the movable floors 30 and 40 are alternately arranged along the transport direction with a certain interval. Note that side plates 14 are provided on both sides of the gantry 11 sandwiching the fixed floor 20 and the movable floors 30 and 40 from both sides in the floor length direction to prevent the article 1 from falling (in FIGS. 1 to 4, only one side is provided). display).

物品整列装置10において、固定床20は、図5に示す如く、それ自体で、搬送方向の下流側に向けて下り勾配(水平に対する傾斜角度η1)をなすように傾斜した下り勾配床面21を備える。各固定床20にバイブレータを装備し、搬送力を高めても良い。また、移動床30、40は、図5に示す如く、それ自体で、搬送方向の下流側に向けて下り勾配(水平に対する傾斜角度η2、η3)をなすように傾斜した下り勾配床面31、41を備える。尚、図5は移動床30、40の昇降動作中で上昇途中の状態、又は下降途中の状態を示している。   In the article aligning apparatus 10, the fixed floor 20 itself has a downwardly inclined floor surface 21 inclined so as to form a downward gradient (inclination angle η1 with respect to the horizontal) toward the downstream side in the conveying direction as shown in FIG. Prepare. Each fixed floor 20 may be equipped with a vibrator to increase the conveying force. Further, as shown in FIG. 5, the movable floors 30 and 40 themselves are descending slope floor surfaces 31 that are inclined so as to form a downward slope (inclination angles η 2 and η 3 with respect to the horizontal) toward the downstream side in the transport direction. 41 is provided. FIG. 5 shows a state in which the moving floors 30 and 40 are being lifted and are being raised or lowered.

物品整列装置10は、複数の移動床30、40のうちの少なくも一部、例えば1個又は全部の移動床を、当該移動床が備える下り勾配床面41に対する搬送方向の上流側に、搬送方向の下流側に向けて上り勾配(水平に対する傾斜角度γ)をなすように傾斜した上り勾配床面40Aを備えた面取移動床40とする。   The article alignment apparatus 10 transports at least a part of the plurality of moving floors 30 and 40, for example, one or all of the moving floors to the upstream side in the transporting direction with respect to the descending slope floor surface 41 of the moving floor. The chamfered moving floor 40 is provided with an upwardly inclined floor surface 40A inclined so as to form an upward gradient (inclination angle γ with respect to the horizontal) toward the downstream side in the direction.

物品整列装置10は、図6に示す如く、複数の固定床20の各個の下り勾配床面21を互いに搬送方向の下流側に向けて上り勾配(水平に対する配置角度θ1)をなすように配置するとともに、複数の移動床30、40の各個の下り勾配床面31、41を互いに搬送方向の下流側に向けて上り勾配(水平に対する配置角度θ2)をなすように配置している。   As shown in FIG. 6, the article aligning apparatus 10 arranges the descending slope floor surfaces 21 of the plurality of fixed floors 20 toward the downstream side in the transport direction so as to form an ascending slope (arrangement angle θ1 with respect to the horizontal). At the same time, the downgraded floor surfaces 31 and 41 of the plurality of moving floors 30 and 40 are arranged so as to form an ascending gradient (arrangement angle θ2 with respect to the horizontal) toward the downstream side in the transport direction.

物品整列装置10は、昇降駆動装置13により各移動床30、40の昇降動作を繰り返す。即ち、各移動床30、40をそれらの下り勾配床面31、41が隣接する各固定床20の下り勾配床面21に対する上位(図1、図3)と下位(図2、図4)に位置付ける昇降動作を繰り返す。昇降駆動装置13は、昇降速度や昇降ストロークを変更制御できる電動シリンダを用いることができる。昇降駆動装置13は、電動モータの回転を直線往復運動に変換する機構、又は空圧シリンダ等でも良い。尚、図6のSは移動床30の昇降ストロークを示す。   The article alignment apparatus 10 repeats the raising and lowering operations of the movable floors 30 and 40 by the raising and lowering driving device 13. That is, the movable floors 30 and 40 are arranged in the upper level (FIGS. 1 and 3) and the lower level (FIGS. 2 and 4) with respect to the downward gradient floor surface 21 of each fixed floor 20 to which the downward gradient floor surfaces 31 and 41 are adjacent. Repeat the positioning operation. The elevating drive device 13 can use an electric cylinder capable of changing and controlling the elevating speed and elevating stroke. The elevating drive device 13 may be a mechanism that converts the rotation of the electric motor into a linear reciprocating motion, a pneumatic cylinder, or the like. In addition, S of FIG. 6 shows the raising / lowering stroke of the moving floor 30. FIG.

以下、物品整列装置10の各部の構造について詳述する。
(通常移動床30と面取移動床40の上昇動作)
通常移動床30の床面31の最下部が、その下流の固定床20の床面21の最上部を越えるところまで上昇する。
Hereinafter, the structure of each part of the article alignment apparatus 10 will be described in detail.
(Upward movement of normal moving floor 30 and chamfered moving floor 40)
Usually, the lowest part of the floor surface 31 of the moving floor 30 rises to a position exceeding the uppermost part of the floor surface 21 of the fixed floor 20 downstream thereof.

面取移動床40の床面41の最下部が、その下流の固定床20の床面21の最上部を越えるところまで上昇する。   The lowermost part of the floor surface 41 of the chamfering moving floor 40 rises to a position exceeding the uppermost part of the floor surface 21 of the fixed floor 20 downstream thereof.

通常移動床30と面取移動床40はこれ以上に上昇しても良いが、処理能力の点からは、整列移動床40の最上昇位置を、整列移動床40の床面41の最下部が、その下流の固定床20の床面21の最上部を越えた位置とするのが好ましい。上昇位置において一時停止すると、通常移動床30から下流の固定床20へと、面取移動床40から下流の固定床20へと物品1が確実に送られる。物品1に応じて、一時停止時間は、無しとすることができる。この場合は搬送速度が向上する。物品1によっては、適切に調整された停止時間を設けることもある。   The normal moving floor 30 and the chamfered moving floor 40 may be raised further than this, but from the viewpoint of processing capability, the highest moving position of the aligned moving floor 40 is the lowest position of the floor surface 41 of the aligned moving floor 40. It is preferable that the position be beyond the uppermost part of the floor surface 21 of the fixed floor 20 downstream thereof. When temporarily stopped at the raised position, the article 1 is reliably sent from the normal moving floor 30 to the downstream fixed floor 20 and from the chamfered moving floor 40 to the downstream fixed floor 20. Depending on the article 1, there may be no pause time. In this case, the conveyance speed is improved. Depending on the article 1, an appropriately adjusted stop time may be provided.

(通常移動床30と面取移動床40の下降動作)
通常移動床30の床面31の最上部が、その上流の固定床20の床面21の最下部を越えるところまで下降する。
(Descent operation of normal moving floor 30 and chamfering moving floor 40)
Usually, the uppermost part of the floor surface 31 of the moving floor 30 descends to a position exceeding the lowermost part of the floor surface 21 of the fixed floor 20 upstream thereof.

面取移動床40の床面41の最上部が、その上流の固定床20の床面21の最下部を越えるところまで下降する。   The uppermost part of the floor surface 41 of the chamfering moving floor 40 descends to a position exceeding the lowermost part of the floor surface 21 of the fixed floor 20 upstream thereof.

通常移動床30と面取移動床40はこれ以上に下降しても良いが、処理能力の点から、整列移動床40の最下降位置は、整列移動床40の床面41の最上部が、その上流の固定床20の床面21の最下部に達したところとするのが好ましい。最下降位置において一時停止すると、通常移動床30へと上流の固定床20から、面取移動床40へと上流の固定床20から物品1が確実に送られる。物品1の挙動に応じて、一時停止時間は、無しとすることもあれば、適切に調整された停止時間を設けることもある。   The normal moving floor 30 and the chamfered moving floor 40 may be lowered further, but from the viewpoint of processing capability, the lowest position of the aligned moving floor 40 is the uppermost part of the floor surface 41 of the aligned moving floor 40. It is preferable to reach the lowest part of the floor 21 of the upstream fixed bed 20. When temporarily stopped at the lowest position, the article 1 is reliably sent from the upstream fixed floor 20 to the normal moving floor 30 and from the upstream fixed floor 20 to the chamfer moving floor 40. Depending on the behavior of the article 1, there may be no temporary stop time, or an appropriately adjusted stop time may be provided.

面取移動床40の下り勾配床面41の最下部を各通常移動床30の下り勾配床面31の最下部を結ぶ直線と概ね一致させると良い。移動床30、40の下り勾配床面31、41の最上部と最下部は、移動床30、40の下り勾配床面31、41上の物品1が下流側の固定床20の下り勾配床面21上へ移動するように、また上流の固定床20の下り勾配床面21上の物品1が下流側の移動床30、40の下り勾配床面31、41上へ移動するように、適宜調整される。   It is preferable that the lowermost part of the downwardly inclined floor surface 41 of the chamfered moving floor 40 is substantially coincident with a straight line connecting the lowermost parts of the downwardly inclined floor surface 31 of each normal moving floor 30. The uppermost and lowermost portions of the downgraded floor surfaces 31, 41 of the moving floors 30, 40 are the downgraded floor surfaces of the fixed floor 20 on the downstream side of the articles 1 on the downgraded floor surfaces 31, 41 of the moving floors 30, 40. As appropriate, the article 1 on the downgraded floor surface 21 of the upstream fixed floor 20 is moved onto the downgraded floor surfaces 31 and 41 of the downstream moving floors 30 and 40. Is done.

物品整列装置10において、固定床20、通常移動床30、面取移動床40の各床面21、31、40A、41の床面幅の好適値は以下の通りである(図5、図9)。尚、物品最小幅wとは物品1を天面の側から見た面の最小寸法をいい、物品高さhとは物品1における天面に直交する縦長方向の全長をいう(図17〜図19)。   In the article alignment apparatus 10, the preferred values of the floor widths of the floor surfaces 21, 31, 40A, 41 of the fixed floor 20, the normal moving floor 30, and the chamfered moving floor 40 are as follows (FIGS. 5 and 9). ). The article minimum width w is the minimum dimension of the article 1 as viewed from the top surface side, and the article height h is the total length in the longitudinal direction perpendicular to the top surface of the article 1 (FIGS. 17 to 17). 19).

(固定床20、通常移動床30、面取移動床40の構造)
固定床20、通常移動床30、面取移動床40は、中実部と板状部を組み合せた構造としても良いし、中実構造としても良いし、また、板材の曲げ加工による中空構造とする構造とする等、特に限定されるものではない。材質についても、樹脂、金属、木材、ゴム等、また、これらを組み合せたもの等、特に限定されない。
(Structure of fixed floor 20, normal moving floor 30, chamfer moving floor 40)
The fixed floor 20, the normal moving floor 30, and the chamfered moving floor 40 may have a structure in which a solid portion and a plate-like portion are combined, a solid structure, or a hollow structure formed by bending a plate material. The structure is not particularly limited. The material is not particularly limited, such as resin, metal, wood, rubber, or a combination thereof.

(固定床20、通常移動床30、面取移動床40の床面長さ)
固定床20、通常移動床30、面取移動床40の物品搬送方向に直交する方向に沿う床長さは、物品高さの1.0倍を超えることが望ましい。1.0倍を超えることにより、物品1を上記各床に縦長の物品1を横向きにすることができる。上記各床の床長さを物品高さの2.0倍を超えるようにすることで、物品整列装置10の処理能力を高めることができる。
(Floor surface length of fixed floor 20, normal moving floor 30, chamfer moving floor 40)
The floor length of the fixed floor 20, the normal moving floor 30, and the chamfered moving floor 40 along the direction orthogonal to the article conveying direction is preferably more than 1.0 times the article height. By exceeding 1.0 times, the vertically long article 1 can be turned sideways on each floor. By making the floor length of each floor exceed 2.0 times the article height, the processing capability of the article alignment apparatus 10 can be increased.

(固定床20の床面21の床面幅v1、通常移動床30の床面31の床面幅v2)
固定床20の床面21の床面幅v1と通常移動床30の床面31の床面幅v2は、物品整列装置10が整列処理する後述する如くの大物品1と小物品1の各物品最小幅wとの関係で定まる。即ち、大物品1との関係で見ると、物品1の物品最小幅wが固定床20の床面21や移動床30の床面31の床面幅v1、v2の0.5〜1.2倍の範囲内にあるものになる。小物品1との関係で見ると、物品1の物品最小幅wが固定床20の床面21や移動床30の床面31の床面幅v1、v2の0.5倍未満のものになる。
(Floor width v1 of the floor 21 of the fixed floor 20, floor width v2 of the floor 31 of the normal moving floor 30)
The floor surface width v1 of the floor surface 21 of the fixed floor 20 and the floor surface width v2 of the floor surface 31 of the normal moving floor 30 are the respective articles of the large article 1 and the small article 1 as will be described later. It is determined in relation to the minimum width w. That is, when viewed in relation to the large article 1, the article minimum width w of the article 1 is in the range of 0.5 to 1.2 times the floor widths v1 and v2 of the floor surface 21 of the fixed floor 20 and the floor surface 31 of the moving floor 30. It becomes what is in. When viewed in relation to the small article 1, the article minimum width w of the article 1 is less than 0.5 times the floor widths v1 and v2 of the floor surface 21 of the fixed floor 20 and the floor surface 31 of the moving floor 30.

(面取移動床40の床面40A、41の床面幅)
面取移動床40の上り勾配床面40Aの床面幅v3は、図9に示す如く、物品高さの0.3〜0.7倍が好ましい。この範囲とすることで、上流側から搬送されてくる物品1が重心Gを上位にして面取移動床40の上り勾配床面40Aに転がり込んだとき(図11(D)、図12(A)、図14(C)、(D))、物品1の重心Gの位置が該面取移動床40の上り勾配床面40Aと下り勾配床面41の交差頂点より搬送方向の前方(下流側)になるので、物品1はそれらの交差頂点を回転中心として搬送方向の前方に倒れ込む如くに回転し、物品1の重心Gを下位にする整列姿勢を付与されるに至る。
(Floor surface width of floor surfaces 40A and 41 of chamfer moving floor 40)
As shown in FIG. 9, the floor width v3 of the upwardly inclined floor surface 40A of the chamfering movable floor 40 is preferably 0.3 to 0.7 times the article height. By setting it as this range, when the article 1 conveyed from the upstream side rolls on the up-gradient floor surface 40A of the chamfering movable floor 40 with the center of gravity G at the upper position (FIG. 11 (D), FIG. 12 (A)). 14 (C) and 14 (D)), the position of the center of gravity G of the article 1 is forward (downstream) in the conveying direction from the intersection vertex of the upward gradient floor surface 40A and the downward gradient floor surface 41 of the chamfering movable floor 40. Therefore, the article 1 rotates so as to fall forward in the conveyance direction with the intersection vertex as the rotation center, and is given an alignment posture in which the center of gravity G of the article 1 is in the lower position.

物品整列装置10は、複数の移動床30、40のうちの1個を面取移動床40とするものでも良いが、より多くの面取移動床40を備えることによって物品1の上述の整列処理効率を向上し得る。全部の移動床を面取移動床40とするものでも良い。   The article aligning apparatus 10 may be configured such that one of the plurality of moving floors 30 and 40 is the chamfered moving floor 40. However, by providing more chamfering moving floors 40, the above-described alignment processing of the articles 1 is performed. Efficiency can be improved. All the movable floors may be the chamfered movable floor 40.

尚、面取移動床40における下り勾配床面41の床面幅は、前述した通常移動床30における下り勾配床面31の床面幅v2から、上述した上り勾配床面40Aの床面幅v3によって移動床30の勾配床面31から欠如されている長さを減算した値になる。   Incidentally, the floor width of the downgraded floor 41 in the chamfered moving floor 40 is the floor width v3 of the above-described upgraded floor 40A from the floor width v2 of the downgraded floor 31 in the normal moving floor 30 described above. The value obtained by subtracting the missing length from the gradient floor surface 31 of the moving floor 30 is obtained.

物品整列装置10において、固定床20、通常移動床30、面取移動床40の各床面21、31、40A、41の傾斜角度の好適値は以下の通りである(図5)。   In the article alignment apparatus 10, the preferred values of the inclination angles of the floor surfaces 21, 31, 40A, 41 of the fixed floor 20, the normal moving floor 30, and the chamfered moving floor 40 are as follows (FIG. 5).

(固定床20の床面21の傾斜角度η1)
固定床20の床面21が水平面に対してなす傾斜角度η1は、15度から40度が好ましく、特に好ましくは18度から32度である。15度以上とすることで、物品は固定床20の床面21上で下流へとスムースに滑ることが可能である。また、40度以下とすることで通常移動床30、面取移動床40の昇降ストロークを小さくすることが可能であり、物品搬送処理能力を高能力にできる。
(Inclination angle η1 of the floor 21 of the fixed floor 20)
The inclination angle η1 formed by the floor surface 21 of the fixed floor 20 with respect to the horizontal plane is preferably 15 degrees to 40 degrees, and particularly preferably 18 degrees to 32 degrees. By setting the angle to 15 degrees or more, the article can smoothly slide downstream on the floor surface 21 of the fixed floor 20. Moreover, the elevation stroke of the normal moving floor 30 and the chamfering moving floor 40 can be reduced by setting it to 40 degrees or less, and the article conveyance processing capacity can be increased.

(通常移動床30の床面31の傾斜角度η2)
通常移動床30の床面31が水平面に対してなす傾斜角度η2も、固定床20の床面21が水平面に対してなす傾斜角度η1におけると同一理由で、15度から40度が好ましく、特に好ましくは18度から32度である。
(Inclination angle η2 of floor 31 of normal moving floor 30)
The inclination angle η2 formed by the floor 31 of the moving floor 30 with respect to the horizontal plane is preferably 15 to 40 degrees for the same reason as the inclination angle η1 formed by the floor 21 of the fixed floor 20 with respect to the horizontal plane. The angle is preferably 18 degrees to 32 degrees.

(面取移動床40の床面41の傾斜角度η3)
面取移動床40の床面41が水平面に対してなす傾斜角度η3も、固定床20の床面21が水平面に対してなす傾斜角度η1におけると同一理由で、15度から40度が好ましく、特に好ましくは18度から32度である。
(Inclination angle η3 of the floor 41 of the chamfer moving floor 40)
The inclination angle η3 formed by the floor surface 41 of the chamfering movable floor 40 with respect to the horizontal plane is preferably 15 to 40 degrees for the same reason as the inclination angle η1 formed by the floor surface 21 of the fixed floor 20 with respect to the horizontal plane, The angle is particularly preferably 18 to 32 degrees.

(面取移動床40の上り勾配床面40Aの傾斜角度γ)
面取移動床40の上り勾配床面40Aが水平面に対してなす傾斜角度ηは、5度から50度が好ましく、特に好ましくは10度から30度である。この範囲にすることで、物品1が図9の状態から面取移動床40の上り勾配床面40Aと下り勾配床面41の交差頂点を回転中心として前方に倒れ込む如くの回転が容易になる。γが小さすぎると、物品1が上り勾配床面40A上で停止して前方へ倒れ込むようにならず、上り勾配床面40Aを滑ってしまい、図9の状態で回転が停止してしまう。γが大きすぎると、物品1が前方へ倒れ込もうにも、上り勾配床面40Aの傾斜が強すぎて、物品1の重心Gの位置が図9の回転中心よりも下流側になり、図9の状態で回転が停止してしまう。
(Inclination angle γ of the up-gradient floor surface 40A of the chamfer moving floor 40)
The inclination angle η formed by the upwardly inclined floor surface 40A of the chamfering moving floor 40 with respect to the horizontal plane is preferably 5 degrees to 50 degrees, and particularly preferably 10 degrees to 30 degrees. By setting this range, the article 1 can be easily rotated from the state shown in FIG. 9 such that the article 1 falls forward with the intersection vertex of the up-gradient floor surface 40A and the down-gradient floor surface 41 of the chamfering moving floor 40 as the rotation center. If γ is too small, the article 1 does not stop on the ascending floor surface 40A and fall forward, but slides on the ascending floor surface 40A, and rotation stops in the state of FIG. If γ is too large, even if the article 1 falls forward, the slope of the up-gradient floor surface 40A is too strong, and the position of the center of gravity G of the article 1 is on the downstream side of the rotation center in FIG. In the state of 9, the rotation stops.

(固定床20と通常移動床30、面取移動床40の傾斜角度η1、η2、η3の関係)
通常移動床30、面取移動床40の床面31、41が水平面となす傾斜角度η2、η3は、固定床20の床面21が水平面となす傾斜角度η1と同等(図5)、又は大きくすることが好ましい。η1よりもη2、η3を好ましくは10〜25度大きくすると良い。角度を大きくすることで、特に、断面形状が円形や正多角形でない楕円状、長円状、長方形状等の長手部を有す形状の物品を扱う際に、通常移動床30、面取移動床40が上昇時、物品1の長手部は通常移動床30、面取移動床40の床面31、41が水平面となす傾斜角度η2、η3に合せて、下流方向により傾斜した状態となり、物品1を確実に下流の固定床20に送り込むことが可能になる。
(Relationship between the inclination angles η1, η2, and η3 of the fixed floor 20, the normal moving floor 30, and the chamfered moving floor 40)
The inclination angles η2 and η3 formed by the floor surfaces 31 and 41 of the normal moving floor 30 and the chamfered moving floor 40 are equal to or larger than the inclination angle η1 formed by the floor surface 21 of the fixed floor 20 and the horizontal plane (FIG. 5). It is preferable to do. η2 and η3 are preferably larger than η1 by 10 to 25 degrees. By increasing the angle, the moving floor 30 is usually moved by chamfering, especially when handling an article having a long section such as an ellipse, an ellipse, or a rectangle whose cross-sectional shape is not a circle or regular polygon. When the floor 40 is raised, the longitudinal part of the article 1 is inclined in the downstream direction in accordance with the inclination angles η2 and η3 that the floor surfaces 31 and 41 of the normal moving floor 30 and the chamfering moving floor 40 form a horizontal plane. 1 can be reliably sent to the fixed bed 20 downstream.

物品整列装置10において、固定床20、通常移動床30、面取移動床40の上り勾配の配置角度の好適値は以下の通りである(図6)。   In the article alignment apparatus 10, suitable values for the ascending arrangement angles of the fixed floor 20, the normal moving floor 30, and the chamfered moving floor 40 are as follows (FIG. 6).

(固定床20の配置角度θ1)
固定床20の配置角度θ1は、水平面に対して、20〜40度とされ、好ましくは24度から36度とされる。20度以上とすることで適切に固定床20や通常移動床30、面取移動床40に載らなかった物品を上流に滑り落とすことが可能になる。逆に40度以下とすることで上下動ストロークを小さくすることができ、高能力で物品の処理が可能になる。
(Arrangement angle θ1 of fixed floor 20)
The arrangement angle θ1 of the fixed floor 20 is 20 to 40 degrees, preferably 24 to 36 degrees with respect to the horizontal plane. By setting the angle to 20 degrees or more, articles that have not been properly placed on the fixed floor 20, the normal moving floor 30, and the chamfered moving floor 40 can be slid down upstream. Conversely, by setting the angle to 40 degrees or less, the vertical movement stroke can be reduced, and the article can be processed with high capacity.

(通常移動床30、面取移動床40の配置角度θ2)
通常移動床30、面取移動床40の配置角度θ2も、固定床20の配置角度θ1におけると同一理由で、水平面に対して20〜40度とされ、好ましくは24度から36度とされる。
(Orientation angle θ2 of normal moving floor 30 and chamfering moving floor 40)
The arrangement angle θ2 of the normal moving floor 30 and the chamfered moving floor 40 is also set to 20 to 40 degrees with respect to the horizontal plane for the same reason as the arrangement angle θ1 of the fixed floor 20, and preferably 24 to 36 degrees. .

(固定床20と通常移動床30、面取移動床40の配置角度θ1、θ2の関係)
固定床20の配置角度θ1と、通常移動床30、面取移動床40の配置角度θ2は概ね同一とすることが好ましい。この値を概ね同一とすることで、上流と下流の各移動床30、40により物品を下流に送るための昇降ストロークを最小にすることができ、物品搬送処理能力を高能力にできる。
(Relationship between arrangement angles θ1, θ2 of fixed floor 20, normal moving floor 30, and chamfered moving floor 40)
It is preferable that the arrangement angle θ1 of the fixed floor 20 and the arrangement angle θ2 of the normal moving floor 30 and the chamfering moving floor 40 are substantially the same. By making these values substantially the same, it is possible to minimize the up-and-down stroke for sending the articles downstream by the upstream and downstream moving beds 30 and 40, and to increase the article conveyance processing capacity.

尚、物品整列装置10は、図7に示す如く、複数の固定床20の各個の下り勾配床面21を互いに搬送方向の下流側に向けて下り勾配(水平に対する配置角度θ1)をなすように配置するとともに、複数の移動床30、40の各個の床面31、41を互いに搬送方向の下流側に向けて下り勾配(水平に対する配置角度θ2)をなすように配置しても良い。固定床20の配置角度θ1は、水平面に対して、10〜40度とされ、好ましくは15〜25度とされる。10度以上とすることで適切に固定床20や移動床30、40に載らなかった物品を上流に落とすことが可能になり、更に、上下動ストロークを小さくすることができるので高能力で物品の処理が可能になる。逆に40度以下とすることで、物品の上流方向への移動速度が速くなりすぎることを抑制できる。移動床30、40の配置角度θ2も、固定床20の配置角度θ1におけると同一理由で、水平面に対して10〜40度とされ、好ましくは15〜25度とされる。固定床20の配置角度θ1と、移動床30、40の配置角度θ2は概ね同一とすることが好ましい。この値を概ね同一とすることで、上流と下流の各移動床30、40により物品を下流に送るための昇降ストロークを最小にすることができ、物品搬送処理能力を高能力にできる。複数の固定床20と移動床30、40を下り勾配配置することにより、上り勾配配置(図6)したものに比して、固定床20の床面21と移動床30、40の床面31、41とが同様の下り勾配をなすことから、昇降駆動装置13が移動床30、40に付与すべき昇降ストロークが小さくなり、昇降サイクルタイムを短縮できる。   In addition, as shown in FIG. 7, the article alignment apparatus 10 forms a downward slope (arrangement angle θ1 with respect to the horizontal) with the downward slope floor surfaces 21 of the plurality of fixed floors 20 facing each other downstream in the transport direction. In addition to the arrangement, the floor surfaces 31 and 41 of the plurality of movable floors 30 and 40 may be arranged so as to form a downward gradient (arrangement angle θ2 with respect to the horizontal) toward the downstream side in the transport direction. The arrangement angle θ1 of the fixed floor 20 is 10 to 40 degrees with respect to the horizontal plane, and preferably 15 to 25 degrees. By setting the angle to 10 degrees or more, it is possible to drop the article that has not been properly placed on the fixed floor 20 or the moving floors 30 and 40 upstream, and further, the vertical movement stroke can be reduced, so that the high-capacity of the article can be obtained. Processing becomes possible. Conversely, by setting it to 40 degrees or less, it is possible to suppress the movement speed of the article in the upstream direction from becoming too fast. The arrangement angle θ2 of the movable floors 30 and 40 is also set to 10 to 40 degrees with respect to the horizontal plane and preferably 15 to 25 degrees for the same reason as the arrangement angle θ1 of the fixed floor 20. The arrangement angle θ1 of the fixed floor 20 and the arrangement angle θ2 of the movable floors 30 and 40 are preferably substantially the same. By making these values substantially the same, it is possible to minimize the up-and-down stroke for sending the articles downstream by the upstream and downstream moving beds 30 and 40, and to increase the article conveyance processing capacity. By arranging a plurality of fixed floors 20 and moving floors 30 and 40 in a downward gradient, the floor surface 21 of the fixed floor 20 and the floor surfaces 31 of the movable floors 30 and 40 are compared to those in the upward gradient arrangement (FIG. 6). , 41 have the same downward slope, the lifting stroke that the lifting drive device 13 should apply to the moving floors 30, 40 is reduced, and the lifting cycle time can be shortened.

また、物品整列装置10は、図8に示す如く、複数の固定床20の各個の床面21を互いに搬送方向の下流側に向けて水平をなすように配置するとともに、複数の移動床30、40の各個の床面31、41を互いに搬送方向の下流側に向けて水平をなすように配置しても良い。複数の固定床20と移動床30、40を水平配置することにより、上り勾配配置(図6)したものに比して、固定床20の床面21と移動床30、40の床面31、41の配置角度が下り勾配に近くなるから、昇降駆動装置13が移動床30、40に付与すべき昇降ストロークがやや小さくなり、昇降サイクルタイムをやや短縮できる。   Further, as shown in FIG. 8, the article aligning apparatus 10 arranges the individual floor surfaces 21 of the plurality of fixed floors 20 so as to be horizontal toward the downstream side in the transport direction, and the plurality of movable floors 30, Forty individual floor surfaces 31 and 41 may be arranged so as to be horizontal toward the downstream side in the transport direction. By arranging a plurality of fixed floors 20 and moving floors 30, 40 horizontally, the floor surface 21 of the fixed floor 20 and the floor surfaces 31 of the moving floors 30, 40 are compared with those in the upward gradient arrangement (FIG. 6). Since the arrangement angle of 41 is close to a downward slope, the lifting stroke that the lifting drive device 13 should give to the moving floors 30 and 40 is slightly reduced, and the lifting cycle time can be shortened somewhat.

物品整列装置10によれば、昇降駆動装置13による通常移動床30及び面取移動床40の上昇により、移動床30、40の床面31、40A、41が固定床20の床面21上にある物品1を突き上げると、移動床30、40の床面31、41自体の傾斜が物品1に下流側への搬送力を付与する。搬送力を付与された物品1は、移動床30、40の床面31、41から、下流側の搬送方向に沿って下り勾配をなす固定床20の床面21上に移載され、固定床20の床面21自体の傾斜に載って滑り、下流側へと搬送される。このとき、固定床20の床面21、移動床30、40の床面31、41が互いに下流側へ向けて上り勾配をなすように配置されているとき、物品1はこの上り勾配の搬送経路に沿って順に下流側の床面21、31、40A、41に持ち上げられるように搬送され、最下流の通常移動床30の床面31から出口固定床20を経て排出コンベア等に送り出される。   According to the article aligning device 10, the floor surfaces 31, 40 </ b> A, 41 of the moving floors 30, 40 are placed on the floor surface 21 of the fixed floor 20 by raising the normal moving floor 30 and the chamfering moving floor 40 by the elevating drive device 13. When a certain article 1 is pushed up, the inclination of the floor surfaces 31 and 41 of the movable floors 30 and 40 gives the article 1 a downstream conveying force. The article 1 to which the conveyance force is applied is transferred from the floor surfaces 31 and 41 of the movable floors 30 and 40 onto the floor surface 21 of the fixed floor 20 that forms a downward gradient along the downstream conveyance direction. It slides on the inclination of 20 floor 21 itself, and is conveyed downstream. At this time, when the floor surface 21 of the fixed floor 20 and the floor surfaces 31 and 41 of the moving floors 30 and 40 are arranged so as to form an upward gradient toward the downstream side, the article 1 is transported along this upward gradient. , The floors 21, 31, 40 </ b> A and 41 on the downstream side are sequentially lifted, and are sent from the floor surface 31 of the normal moving floor 30 on the most downstream side to the discharge conveyor and the like through the outlet fixed floor 20.

尚、物品整列装置10は、移動床30、40の昇降動作の1サイクル(最下降位置〜最上昇位置〜最下降位置の1サイクル)において、移動床30、40の床面31、40A、41が隣接する固定床20の床面21より上に突出している時間割合を、該固定床20の床面21より下に没入している時間割合より小さく制御することができる。これにより、物品1を移動床30、40の床面31、40A、41より突き上げている時間より、物品1を固定床20の床面21に載せて滑らせる時間のほうが長くなり、物品1の送出量、即ち、物品整列装置10の処理能力を増加できる。   In addition, the article alignment apparatus 10 has the floor surfaces 31, 40A, 41 of the moving floors 30, 40 in one cycle of lifting and lowering operations of the moving floors 30, 40 (one cycle from the lowest lowered position to the highest raised position to the lowest lowered position). Can be controlled to be smaller than the time ratio of being immersed below the floor surface 21 of the fixed floor 20. As a result, the time during which the article 1 is slid on the floor surface 21 of the fixed floor 20 is longer than the time during which the article 1 is pushed up from the floor surfaces 31, 40A, 41 of the moving floors 30, 40. The delivery amount, that is, the processing capability of the article alignment apparatus 10 can be increased.

尚、移動床30、40の上昇加速度が大きい場合には、移動床30、40の床面31、40A、41が物品1に及ぼす突き上げ力が大きく、ひいては移動床30、40Aの床面31、40A、41の傾斜が物品1に及ぼす搬送力が大きくなり、物品1の排出量を増加できる。   When the rising acceleration of the moving floors 30 and 40 is large, the pushing force exerted on the article 1 by the floor surfaces 31, 40A and 41 of the moving floors 30 and 40 is large. The conveyance force exerted on the article 1 by the inclination of 40A and 41 is increased, and the discharge amount of the article 1 can be increased.

また、物品整列装置10は、移動床30、40の昇降動作の1サイクルにおいて、移動床30、40の床面31、40A、41が隣接する固定床20の床面21より上に突出している時間割合を、該固定床20の床面21より下に没入している時間割合より大きく制御することもできる。これにより、物品1を移動床30、40の床面31、40A、41により突き上げている時間より、物品1を固定床20の床面21に載せて滑らせる時間のほうが短くなり、物品1の排送出を低減できる。   In the article alignment apparatus 10, the floor surfaces 31, 40 </ b> A, 41 of the movable floors 30, 40 protrude above the floor surface 21 of the adjacent fixed floor 20 in one cycle of the lifting / lowering operation of the movable floors 30, 40. The time ratio can be controlled to be larger than the time ratio that is immersed below the floor surface 21 of the fixed floor 20. As a result, the time for sliding the article 1 on the floor surface 21 of the fixed floor 20 is shorter than the time when the article 1 is pushed up by the floor surfaces 31, 40A, 41 of the moving floors 30, 40. Waste delivery can be reduced.

このように、1サイクルにおける移動床30、40の床面床面時間割合を増減できるよう構成したことで、部品1の送出量を調整することができ、充填ラインなどの下流工程の処理能力に物品整列装置の処理能力を合致させることができる。   In this way, by configuring so that the floor surface time ratio of the moving floors 30 and 40 in one cycle can be increased or decreased, the delivery amount of the part 1 can be adjusted, and the processing capacity of downstream processes such as the filling line can be increased. The processing capability of the article alignment apparatus can be matched.

尚、移動床30、40の上昇加速度が小さい場合には、移動床30、40の床面31、40A、41が物品1に及ぼす突き上げ力が小さく、ひいては移動床30、40の床面31、40A、41の傾斜が物品1に及ぼす搬送力が小さくなり、物品1の送出量を低減できる。   When the rising acceleration of the moving floors 30 and 40 is small, the push-up force exerted on the article 1 by the floor surfaces 31, 40A and 41 of the moving floors 30 and 40 is small, and consequently the floor surfaces 31 of the moving floors 30 and 40, The conveyance force exerted on the article 1 by the inclination of 40A and 41 is reduced, and the delivery amount of the article 1 can be reduced.

また、移動床30、40の上昇速度の最大値は、搬送物品の重さや固定床配置角度θ1や移動床配置角度θ2等によって、物品1を所望の速度で安定搬送できるように適宜調整される。   Further, the maximum value of the ascending speed of the moving floors 30 and 40 is appropriately adjusted so that the article 1 can be stably conveyed at a desired speed according to the weight of the conveyed article, the fixed floor arrangement angle θ1, the moving floor arrangement angle θ2, and the like. .

しかるに、物品整列装置10にあっては、下り勾配床面41の上流側に上り勾配床面40Aを備えた面取移動床40を有するものにしたから、入口シュート12の側から供給される物品1を搬送しつつ以下の如くに整列処理できる。このとき、物品1はキャップであり、重心を天面の側に偏らせている。   However, since the article aligning apparatus 10 has the chamfered moving floor 40 having the ascending slope floor surface 40A on the upstream side of the descending slope floor surface 41, the articles supplied from the inlet chute 12 side. Alignment processing can be performed as follows while transporting 1. At this time, the article 1 is a cap, and the center of gravity is biased toward the top surface.

大物品1については、図1、図2に示した物品整列装置10(1個の面取移動床40を有する)を用いて図11〜図13の如くに整列処理し、小物品1については、図3、図4に示した物品整列装置10(2個の面取移動床40を有する)を用いて図14、図15の如くに整列処理する。   The large article 1 is aligned as shown in FIGS. 11 to 13 using the article aligning apparatus 10 (having one chamfering movable floor 40) shown in FIGS. 1 and 2, and the small article 1 is 3 and 4, the alignment process is performed as shown in FIGS. 14 and 15 using the article aligning apparatus 10 (having two chamfered moving floors 40).

尚、本発明の実施において、大物品1と小物品1は以下の如くに定義される(図10)。大物品1は、図10(A)に示す如く、物品1の物品最小幅が固定床20の床面21や移動床30の床面31の床面幅v1、v2の0.5〜1.2倍の範囲内にあるものをいう。小物品1は、図10(B)に示す如く、物品1の物品最小幅が固定床20の床面21や移動床30の床面31の床面幅v1、v2の0.5倍未満のものをいう。大物品1は、固定床20の床面21や移動床30の床面31の搬送方向に2個以上の物品1が並ぶことがない(図10(A))。小物品1は、固定床20の床面21や移動床30の床面31の搬送方向に2個以上の物品1が並び得る(図10(B))。   In the implementation of the present invention, the large article 1 and the small article 1 are defined as follows (FIG. 10). As shown in FIG. 10A, the large article 1 has a minimum article width of 0.5 to 1.2 times the floor widths v1 and v2 of the floor 21 of the fixed floor 20 and the floor 31 of the movable floor 30. This is what is inside. As shown in FIG. 10B, the small article 1 has an article 1 whose minimum width is less than 0.5 times the floor surface widths v1 and v2 of the floor surface 21 of the fixed floor 20 and the floor surface 31 of the moving floor 30. Say. In the large article 1, two or more articles 1 do not line up in the conveying direction of the floor surface 21 of the fixed floor 20 or the floor surface 31 of the moving floor 30 (FIG. 10A). In the small article 1, two or more articles 1 can be arranged in the conveying direction of the floor surface 21 of the fixed floor 20 and the floor surface 31 of the moving floor 30 (FIG. 10B).

(A)大物品1の整列処理動作(図1、図2、図11〜図13)
大物品1は、図1、図2の物品整列装置10により整列処理される。図1、図2の物品整列装置10は、1個の移動床だけが下り勾配床面41とともに上り勾配床面40Aを備える面取移動床40とした。但し、面取移動床40を多数設けるほど物品1の整列処理効率は良くなり、全部の移動床を面取移動床40としても良い。尚、図11〜図13に示した物品整列装置10は、複数の固定床20、移動床30、40を物品搬送方向に沿って水平配置するものにしたが、上り勾配配置(図5、図6)又は下り勾配配置(図7)のものでも良い。
(A) Alignment processing operation of large article 1 (FIGS. 1, 2, and 11 to 13)
The large article 1 is subjected to alignment processing by the article alignment apparatus 10 shown in FIGS. The article aligning apparatus 10 of FIGS. 1 and 2 is a chamfered moving floor 40 in which only one moving floor is provided with a descending slope floor surface 41 and an ascending slope floor surface 40A. However, as the number of chamfered moving floors 40 is increased, the alignment processing efficiency of the articles 1 is improved. In the article alignment apparatus 10 shown in FIGS. 11 to 13, a plurality of fixed floors 20 and movable floors 30 and 40 are horizontally arranged along the article conveyance direction. 6) or a downward gradient arrangement (FIG. 7).

(1)面取移動床40の上流側に位置する固定床20の床面21上に物品1がある(図11(A))。物品1は大きいので、固定床20の床面21上の物品搬送方向に2つ以上の物品1が並ぶことはない。物品1の重心が位置する側の天面は上方を向いている。物品1の目標整列姿勢は、物品1の天面を下向きにすることである。   (1) The article 1 is on the floor surface 21 of the fixed floor 20 located on the upstream side of the chamfering movable floor 40 (FIG. 11A). Since the article 1 is large, two or more articles 1 are not arranged in the article conveyance direction on the floor surface 21 of the fixed floor 20. The top surface on the side where the center of gravity of the article 1 is located faces upward. The target alignment posture of the article 1 is to make the top surface of the article 1 face down.

(2)固定床20の床面21上を滑り移動する物品1は、移動床40の下降により、移動床40の上り勾配床面40Aに達する(図11(B))。   (2) The article 1 that slides and moves on the floor surface 21 of the fixed floor 20 reaches the ascending floor surface 40A of the moving floor 40 as the moving floor 40 descends (FIG. 11B).

(3)移動床40が更に下降し、物品1は、移動床40の上り勾配床面40Aとの接触点を回転中心r1とし、移動床40の上り勾配床面40Aに沿うように、前方へ回転して倒れようとする(図11(C))。   (3) The moving floor 40 further descends, and the article 1 moves forward so that the contact point with the up-gradient floor surface 40A of the moving floor 40 is the rotation center r1 and along the up-gradient floor surface 40A of the moving floor 40. It tries to rotate and fall down (FIG. 11C).

特にこのとき、即ち移動床40の上流側に位置する固定床20の床面21の斜面の下向き方向延長線が、移動床40の上り勾配床面40Aの傾斜面と交差する位置関係にあるとき、移動床40の下降を一時停止すると、物品1の回転が生じ易い。移動床40の好ましい停止時間は、0.2〜1.5秒である。   In particular, at this time, that is, when the downward extension line of the slope of the floor surface 21 of the fixed floor 20 located on the upstream side of the moving floor 40 is in a positional relationship that intersects the inclined surface of the upwardly inclined floor surface 40A of the moving floor 40. When the lowering of the movable floor 40 is temporarily stopped, the article 1 is likely to rotate. A preferable stop time of the moving bed 40 is 0.2 to 1.5 seconds.

(4)移動床40は下降端に達して停止するが、物品1は移動床40の上り勾配床面40Aの傾斜面に沿うと、その倒れ込みの回転力により、また更に、重心Gが移動床40の上り勾配床面40Aと下り勾配床面41の交差頂点たる新しい回転中心r2より物品搬送方向の前方に位置することから、続いてその回転中心r2まわりに更に前方へ倒れようとする(図11(D))。   (4) Although the moving floor 40 reaches the descending end and stops, the article 1 moves along the inclined surface of the upwardly inclined floor surface 40A of the moving floor 40, and the gravity center G is further moved by the falling rotational force. Since it is located in front of the new rotation center r2 which is the intersection vertex of the 40-up gradient floor surface 40A and the down-gradient floor surface 41, it tries to fall further forward around the rotation center r2 (FIG. 11 (D)).

(5)物品1は、移動床40の上り勾配床面40Aと下り勾配床面41の交差頂点たる回転中心r2まわりに、前方へ倒れ込むように回転する(図12(A))。   (5) The article 1 rotates so as to fall forward about the rotation center r2 which is the intersection vertex of the upward gradient floor surface 40A and the downward gradient floor surface 41 of the moving floor 40 (FIG. 12A).

(6)物品1は回転し、移動床40の下流の固定床20に衝突する(図12(B))。この物品1の回転が続く場合は(7)へ続く。物品1の回転が固定床20に衝突して完全に停止した場合は(8)へ続く。   (6) The article 1 rotates and collides with the fixed bed 20 downstream of the moving bed 40 (FIG. 12B). If the rotation of the article 1 continues, continue to (7). If the rotation of the article 1 collides with the fixed floor 20 and stops completely, continue to (8).

(7)物品1は前工程からの慣性力で更に回転し、物品1の天面が移動床40の下り勾配床面41にまで接すると回転は停止する(図12(C))。物品1の目標整列姿勢である天面下向きになる。その後、移動床40の上昇により、(11)の如くに、天面を下方とした目標整列姿勢のままで、下流の固定床20の下り勾配床面21上へと移動する。   (7) The article 1 is further rotated by the inertial force from the previous process, and the rotation is stopped when the top surface of the article 1 comes into contact with the descending floor 41 of the moving floor 40 (FIG. 12C). The top surface, which is the target alignment posture of the article 1, is directed downward. Thereafter, as the movable floor 40 rises, as shown in (11), it moves onto the descending slope floor 21 of the downstream fixed floor 20 while maintaining the target alignment posture with the top face down.

(8)(6)より続く。移動床40の下流の固定床20に衝突して停止した物品1は、移動床40の上昇により、その天面が下流の固定床20の下り勾配床面21の頂点f1に接触し、この接触点f1が物品1の天面に沿う下方へと移動する(図13(A))。   (8) Continued from (6). The article 1 that has stopped by colliding with the fixed floor 20 downstream of the moving floor 40 comes into contact with the apex f1 of the descending slope floor 21 of the downstream fixed floor 20 due to the rising of the moving floor 40, and this contact. The point f1 moves downward along the top surface of the article 1 (FIG. 13A).

(9)移動床40の上昇により、物品1の重心Gが接触点f1よりも搬送方向の前方側になると、物品1は接触点f1を中心とし、前方へと回転を始める(図13(B))。   (9) When the center of gravity G of the article 1 is on the front side in the transport direction with respect to the contact point f1 due to the rising of the moving floor 40, the article 1 starts to rotate forward around the contact point f1 (FIG. 13B )).

(10)移動床40の更なる上昇により、物品1の重心Gは固定床20との接触点f1よりも一層搬送方向の前方側へと移行する(図13(C))。物品1は、下流の固定床20の頂点f1との接触点を回転中心とし、前方に倒れ込む。   (10) As the moving floor 40 further rises, the center of gravity G of the article 1 moves further forward in the transport direction than the contact point f1 with the fixed floor 20 (FIG. 13C). The article 1 falls forward with the contact point with the apex f1 of the fixed bed 20 downstream as the center of rotation.

(11)物品1の天面が固定床20の下り勾配床面21に接するまで倒れ込むと回転は停止する。物品1の目標整列姿勢である天面下向きになる。   (11) When the top surface of the article 1 falls down until it comes into contact with the down-gradient floor surface 21 of the fixed floor 20, the rotation stops. The top surface, which is the target alignment posture of the article 1, is directed downward.

(B)小物品1の整列処理動作(図3、図4、図14、図15)
小物品1は、図3、図4の物品整列装置10により整列処理される。図3、図4の物品整列装置10は、2個の移動床が下り勾配床面41とともに上り勾配床面40Aを備える面取移動床40とした。小物品1を整列するときには、上り勾配床面40Aを備える面取移動床40が2個以上存することが好ましい。面取移動床40の上り勾配床面40A上の搬送方向に2個以上の物品1が並んだとき、下流側の物品1にしか回転作用が及ばないため、上流側の物品1にも、下流方向に次配置される面取り移動床40による回転作用を及ぼし易くするためである。全部の移動床を面取移動床40としても良い。尚、図14、図15に示した物品整列装置10は、複数の固定床20、移動床30、40を物品搬送方向に沿って水平配置するものにしたが、上り勾配配置(図5、図6)又は下り勾配配置(図7)のものでも良い。
(B) Alignment processing operation of small articles 1 (FIGS. 3, 4, 14, and 15)
The small article 1 is aligned by the article aligning apparatus 10 shown in FIGS. The article aligning apparatus 10 of FIGS. 3 and 4 is a chamfering movable floor 40 in which two movable floors are provided with an upwardly inclined floor surface 40 </ b> A together with a downwardly inclined floor surface 41. When aligning the small articles 1, it is preferable that there are two or more chamfering movable floors 40 each having an upwardly inclined floor surface 40 </ b> A. When two or more articles 1 are arranged in the conveying direction on the upwardly inclined floor surface 40A of the chamfered moving floor 40, the rotating action only affects the downstream article 1, so that the upstream article 1 is also downstream. This is because it is easy to exert a rotating action by the chamfering moving floor 40 arranged next in the direction. All the moving floors may be chamfered moving floors 40. 14 and 15, the plurality of fixed floors 20 and movable floors 30 and 40 are horizontally arranged along the article conveyance direction. 6) or a downward gradient arrangement (FIG. 7).

尚、以下の整列処理動作は、固定床20の床面21上の搬送方向に2個以上の物品1が並んでいるものについて説明した。但し、固定床20の床面21上に先行する1個の物品1だけが位置する場合にも、ここで説明するように、同様の整列処理動作がなされる。   The following alignment processing operation has been described for the case where two or more articles 1 are arranged in the conveying direction on the floor surface 21 of the fixed floor 20. However, even when only one preceding article 1 is positioned on the floor surface 21 of the fixed floor 20, the same alignment processing operation is performed as described here.

(1)移動床40の上流側に位置する固定床20の床面21上に2個以上の物品1が搬送方向に並んでいる(図14(A))。物品1の重心が位置する側の天面は上方を向いている。物品1の目標整列姿勢は、物品1の天面を下向きにすることである。   (1) Two or more articles 1 are arranged in the transport direction on the floor surface 21 of the fixed floor 20 located on the upstream side of the moving floor 40 (FIG. 14A). The top surface on the side where the center of gravity of the article 1 is located faces upward. The target alignment posture of the article 1 is to make the top surface of the article 1 face down.

(2)移動床40の下降により、先行する物品1は、移動床40の上り勾配床面40Aとの接触点を回転中心r1とし、重心Gが回転中心r1より下流側となり、自重により、移動床40の上り勾配床面40Aに沿うように前方へ回転して倒れ込む(図14(B))。後続の物品1が固定床20の床面21の下り勾配に沿って先行する物品1に及ぼす作用力も、先行する物品1の回転中心r1まわりの回転を助長する方向に作用する。固定床20の床面21上に先行する1個の物品1だけが位置する場合は、自重のみにより前方へ回転して倒れ込む。   (2) As the moving floor 40 descends, the preceding article 1 moves with its own weight, with the point of contact of the moving floor 40 with the ascending floor 40A as the center of rotation r1 and the center of gravity G on the downstream side of the center of rotation r1. It rotates forward and falls down along the upwardly inclined floor surface 40A of the floor 40 (FIG. 14B). The acting force that the subsequent article 1 exerts on the preceding article 1 along the descending slope of the floor surface 21 of the fixed floor 20 also acts in a direction that promotes the rotation of the preceding article 1 around the rotation center r1. When only one preceding article 1 is located on the floor surface 21 of the fixed floor 20, it rotates forward and falls down only by its own weight.

特にこのとき、即ち移動床40の上流側に位置する固定床20の下り勾配床面21の斜面の下向き方向延長線が、移動床40の上り勾配床面40Aの傾斜面と交差する位置関係にあるとき、移動床40の下降を一時停止すると、物品1の回転が生じ易い。移動床40の好ましい停止時間は、0.2〜1.5秒である。   In particular, at this time, that is, the downward extension line of the slope of the descending slope floor surface 21 of the fixed floor 20 located on the upstream side of the movable floor 40 intersects with the slope of the upward slope floor surface 40A of the movable floor 40. When the descent of the moving floor 40 is temporarily stopped, the article 1 is likely to rotate. A preferable stop time of the moving bed 40 is 0.2 to 1.5 seconds.

(3)移動床40が更に下降し、先行する物品1は移動床40の上り勾配床面40Aの傾斜面に沿うと、その倒れ込みの回転力により、続いて移動床40の上り勾配床面40Aと下り勾配床面41の交差頂点を回転中心r2とし、更に前方へ倒れようとする(図14(C))。後続の物品1が固定床20の下り勾配床面21の下り勾配に沿って先行の物品1に及ぼす作用力も、先行物品1の回転中心r2まわりの回転を助長する方向に作用する。固定床20の床面21上に先行する1個の物品1だけが位置する場合は、自らの倒れ込みの回転力のみにより、更に前方へ倒れようとする。   (3) When the moving floor 40 further descends and the preceding article 1 is along the inclined surface of the upwardly inclined floor surface 40A of the moving floor 40, the upwardly inclined floor surface 40A of the moving floor 40 is subsequently applied by the falling rotational force. And the intersection vertex of the downward slope floor 41 is set to the rotation center r2, and it tries to fall further forward (FIG.14 (C)). The acting force that the following article 1 exerts on the preceding article 1 along the descending slope of the descending slope surface 21 of the fixed floor 20 also acts in a direction that promotes the rotation of the preceding article 1 around the rotation center r2. When only one preceding article 1 is positioned on the floor surface 21 of the fixed floor 20, it tries to fall further forward only by its own falling rotational force.

(4)移動床40は下降端に達して停止するが、先行する物品1は、移動床40の上り勾配床面40Aの頂点r2を回転中心として、前方へ倒れ込む。その倒れ込みの回転力に加え、物品1の重心Gも新しい回転中心r2よりも物品搬送方向の前方にあるものになり、物品1の倒れ込みは進行する(図14(D))。後続の物品1が固定床20の下り勾配床面21の下り勾配に沿って先行の物品1に及ぼす作用力も、先行物品1の回転中心r2まわりの回転を助長する方向に作用する。固定床20の床面21上に先行する1個の物品1だけが位置する場合は、前述の如く、倒れ込みの回転力と物品1の重心Gと回転中心r2の位置関係のみにて、倒れ込みは進行する。   (4) Although the moving floor 40 reaches the descending end and stops, the preceding article 1 falls forward with the apex r2 of the upwardly inclined floor surface 40A of the moving floor 40 as the rotation center. In addition to the rotational force of the fall, the center of gravity G of the article 1 is also in front of the new rotation center r2 in the article transport direction, and the fall of the article 1 proceeds (FIG. 14D). The acting force that the following article 1 exerts on the preceding article 1 along the descending slope of the descending slope surface 21 of the fixed floor 20 also acts in a direction that promotes the rotation of the preceding article 1 around the rotation center r2. When only one preceding article 1 is located on the floor surface 21 of the fixed floor 20, as described above, the fall is only caused by the rotational force of the fall and the positional relationship between the center of gravity G of the article 1 and the rotation center r2. proceed.

(5)先行する物品1の倒れ込みは続き、物品1は移動床40の下り勾配床面41と接触する接触部t1を回転中心として、更に前方へ倒れ込む(図15(A))。物品1の重心Gもこの新しい回転中心t1よりも下流側となり、倒れ込みは進行する。後続の物品1は固定床20の下り勾配床面21を滑り続けるが、その移動速度は、先行する物品1の回転に追いつかず、先行する物品1に作用力を及ぼすことなく、天面を上にしたままで前方へ移動する。   (5) The preceding article 1 continues to fall, and the article 1 further falls forward with the contact portion t1 in contact with the downwardly inclined floor surface 41 of the moving floor 40 as the center of rotation (FIG. 15A). The center of gravity G of the article 1 is also on the downstream side of the new rotation center t1, and the collapse proceeds. The succeeding article 1 continues to slide on the down-gradient floor surface 21 of the fixed floor 20, but its moving speed cannot keep up with the rotation of the preceding article 1 and does not exert an acting force on the preceding article 1 and moves up the top surface. Move forward while keeping

(6)先行する物品1の回転はその天面が移動床40の下り勾配床面41に到達して終了し、物品1は天面下向きの目標整列姿勢になる(図15(B))。後続の物品1は、天面を上としたままで固定床20の下り勾配床面21から移動床40の側へ移動する。   (6) The rotation of the preceding article 1 ends when the top surface reaches the descending slope floor surface 41 of the moving floor 40, and the article 1 assumes the target alignment posture with the top surface facing downward (FIG. 15B). The subsequent article 1 moves from the descending slope floor surface 21 of the fixed floor 20 to the moving floor 40 side with the top surface facing upward.

(7)後続の物品1は、天面を上としたままで移動床40の下り勾配床面41へ完全に移動する(図15(C))。後続の物品1は、このような移動を繰り返すうちに、搬送方向に直交する固定床20、移動床30、40の床面長さ方向(搬送方向と直交する方向)に沿う左右にずれ(図15では紙面の奥行き又は手前方向にずれ)、前述(1)の先行物品1におけると同じ位置に移動する。そしてこの後続物品1も上述した先行物品1と同様の整列処理を付与されて天面下向きの目標整列姿勢になる。   (7) The subsequent article 1 moves completely to the descending slope floor 41 of the moving floor 40 with the top surface facing upward (FIG. 15C). As the subsequent article 1 repeats such movement, it shifts to the left and right along the floor length direction (direction perpendicular to the conveyance direction) of the fixed floor 20 and the movable floors 30 and 40 orthogonal to the conveyance direction (see FIG. 15 is shifted to the depth of the paper surface or toward the front), and moves to the same position as in the preceding article 1 described in (1) above. The succeeding article 1 is also subjected to the alignment process similar to that of the preceding article 1 described above, and becomes a target alignment posture facing down on the top surface.

尚、ここまで述べた小物品1の整列処理動作において、面取移動床40の上り勾配床面40A上の搬送方向に2個以上の物品1が並んだときの上流側の物品1は、天面が上向きの例で説明したが、天面が下向きであっても同様の整列処理動作となる。当然のことながら、上流側の物品1の天面が下向きの目標整列姿勢の場合、物品1の重心Gが下方に位置して既に安定であるので、この向きが維持されたまま下流へと移動する。   In the alignment processing operation of the small articles 1 described so far, the upstream-side articles 1 when two or more articles 1 are arranged in the conveying direction on the up-gradient floor surface 40A of the chamfering moving floor 40 are Although the example in which the surface is facing upward has been described, the same alignment processing operation is performed even if the top surface is facing downward. Naturally, when the top surface of the article 1 on the upstream side is in the downward target alignment posture, the center of gravity G of the article 1 is positioned downward and is already stable, so that it moves downstream while maintaining this orientation. To do.

図16は、物品整列装置10の搬送方向の出口(送出口)に排出コンベア100を接続し、物品整列装置10によって整列された物品1を排出コンベア100により下工程へと排出可能にしたものである。   FIG. 16 is a diagram in which a discharge conveyor 100 is connected to an exit (sending port) in the conveyance direction of the article alignment apparatus 10, and the articles 1 aligned by the article alignment apparatus 10 can be discharged to the lower process by the discharge conveyor 100. is there.

排出コンベア100は物品整列装置10から物品1の送り出し方向(搬送方向)と直交する方向を排出方向にしている。排出コンベア100は物品整列装置10の送出口の固定床20の床面21の最下高さ位置よりわずかに低位にコンベア面を位置付けている。物品整列装置10から送り出された物品1は、排出コンベア100まで滑り落ち、排出コンベア100の排出方向に直交する幅方向の奥側に立設してある位置規制ガイド101に当って停止する。排出コンベア100のコンベア面は水平でも、固定床20の床面21の傾斜に合せて傾けていても良い。物品整列装置10の両側の側板14のうち、排出コンベア100の排出方向寄りの側板14は、物品1が詰まることを防止するため、出口側に切欠部14Aを有する。排出コンベア100は連続的に運転されていても、物品整列装置10からの物品1の送り出しタイミングに合せて間欠的に運転されても良い。物品1の幅に対しコンベア100の幅が大きいときは、排出コンベア100の出口側に幅寄せガイド102を設け、排出コンベア100から送出される物品を1列にすることが、後の工程での後処理が容易になって好ましい。   The discharge conveyor 100 sets the direction orthogonal to the delivery direction (conveyance direction) of the articles 1 from the article alignment apparatus 10 as the discharge direction. The discharge conveyor 100 positions the conveyor surface slightly lower than the lowest height position of the floor surface 21 of the fixed floor 20 at the outlet of the article alignment apparatus 10. The article 1 sent out from the article aligning apparatus 10 slides down to the discharge conveyor 100 and stops by hitting a position regulation guide 101 erected on the back side in the width direction orthogonal to the discharge direction of the discharge conveyor 100. The conveyor surface of the discharge conveyor 100 may be horizontal or inclined according to the inclination of the floor surface 21 of the fixed floor 20. Of the side plates 14 on both sides of the article alignment device 10, the side plate 14 near the discharge direction of the discharge conveyor 100 has a notch 14 </ b> A on the outlet side to prevent the articles 1 from being clogged. The discharge conveyor 100 may be continuously operated or may be intermittently operated in accordance with the delivery timing of the articles 1 from the article alignment apparatus 10. When the width of the conveyor 100 is larger than the width of the article 1, a width adjusting guide 102 is provided on the outlet side of the discharge conveyor 100, and the articles sent from the discharge conveyor 100 are arranged in one row. It is preferable because post-processing is facilitated.

物品整列装置10により天面が下向きに整列された良品の物品1のみが、排出コンベア100の送出過程でセンサ等により選別されて、下工程へと送出される。物品1がキャップの場合、排出コンベア100の後の工程で、キャップの上下反転を行ない、このキャップをキャップ締め機へと移送する。   Only non-defective articles 1 whose top surfaces are aligned downward by the article aligning device 10 are selected by a sensor or the like in the delivery process of the discharge conveyor 100 and sent to the lower process. When the article 1 is a cap, the cap is turned upside down in a step after the discharge conveyor 100, and the cap is transferred to a cap fastening machine.

尚、図20は本発明の比較例の物品整列装置10であり、複数の固定床20、移動床30を有するが、本発明の面取移動床40を有していない。この比較例の物品整列装置10による、例えば小物品1の整列処理動作は以下の通りになる。   FIG. 20 shows an article alignment apparatus 10 according to a comparative example of the present invention, which has a plurality of fixed floors 20 and a movable floor 30 but does not have the chamfered movable floor 40 of the present invention. For example, the operation of aligning small articles 1 by the article alignment apparatus 10 of this comparative example is as follows.

(1)移動床30の床面31上に2個以上の物品1が搬送方向に並んでいる(図20(A))。物品1の重心が位置する側の天面は上方を向いている。物品1の目標整列姿勢は、物品1の天面を下向きにすることである。   (1) Two or more articles 1 are arranged in the conveyance direction on the floor surface 31 of the moving floor 30 (FIG. 20A). The top surface on the side where the center of gravity of the article 1 is located faces upward. The target alignment posture of the article 1 is to make the top surface of the article 1 face down.

(2)移動床30の上昇により、先行する物品1は下流の固定床20の頂点との接触点を回転中心r0として、前方へ倒れようとするが、後続の物品1からの作用力が、先行物品1の回転中心r0まわりの回転を抑制する方向に作用するため、先行する物品1は回転することができない(図20(B))。   (2) As the moving floor 30 rises, the preceding article 1 tries to fall forward with the contact point with the apex of the downstream fixed floor 20 as the rotation center r0, but the acting force from the succeeding article 1 is Since it acts in a direction that suppresses the rotation of the preceding article 1 around the rotation center r0, the preceding article 1 cannot rotate (FIG. 20B).

(3)移動床30が更に上昇すると、後続の物品1が先行物品1に及ぼす作用力は、前方の物品1の回転中心r0付近を向き、先行する物品1の回転を抑制する力は弱まるものの、この作用力が抵抗となっていることに変わりはなく、先行する物品1は回転することができない(図20(C))。また、この先行物品1の物品の重心Gも回転中心r0よりも上流側となり、この物品1の前方への倒れ込みは困難である。   (3) When the moving floor 30 is further raised, the acting force exerted on the preceding article 1 by the succeeding article 1 is directed to the vicinity of the rotation center r0 of the preceding article 1 and the force for suppressing the rotation of the preceding article 1 is weakened. The action force remains a resistance, and the preceding article 1 cannot rotate (FIG. 20C). The center of gravity G of the preceding article 1 is also upstream of the rotation center r0, and it is difficult for the article 1 to fall forward.

(4)結局、先行する物品1は回転することなく、そのままの姿勢で、下流の固定床20の床面21へと移動し、後続の物品1も下流の固定床20の床面21へと移動する。従って、物品1の目標整列姿勢である天面下向きには整列できない。   (4) Eventually, the preceding article 1 does not rotate and moves to the floor surface 21 of the downstream fixed floor 20 as it is, and the subsequent article 1 also moves to the floor surface 21 of the downstream fixed floor 20. Moving. Accordingly, it is impossible to align the articles 1 downward, which is the target alignment posture of the articles 1.

本実施例によれば以下の作用効果を奏する。
固定床20と移動床30、40の床面21、31、40A、41に載るサイズの物品でありさえすれば、いずれの物品にも上述の整列姿勢を付与できる。従って、重心に偏りのあるキャップ等の物品1を搬送しつつ整列させる物品整列装置10において、多様な形状の物品1であって、しかも小物品〜大物品の多様なサイズの物品1に対応できる。
According to the present embodiment, the following operational effects can be obtained.
As long as the article is sized on the floors 21, 31, 40A, 41 of the fixed floor 20 and the movable floors 30, 40, the above-described alignment posture can be imparted to any article. Therefore, in the article alignment apparatus 10 that aligns the articles 1 such as caps having a biased center of gravity while conveying the articles, the article 1 can be variously shaped articles 1 and can correspond to articles 1 of various sizes from small articles to large articles. .

また、少なくとも一部の移動床40が上り勾配床面40Aを備えるものであれば、物品1の前述した整列処理を行なうことができる。従って、複数の固定床20と移動床30、40を互いに上り勾配、下り勾配、水平のいずれにも配置できる。   Further, if the moving floor 40 has at least a part of the upwardly inclined floor surface 40A, the above-described alignment processing of the articles 1 can be performed. Therefore, the plurality of fixed floors 20 and the movable floors 30 and 40 can be arranged on any one of ascending slope, descending slope, and horizontal.

また、複数の固定床20と移動床30、40による物品1の搬送方向全域(入口シュート12〜排出コンベア100)で前述の整列処理がなされ、かつそれらの固定床20、移動床30、40の搬送方向に直交する床面長さの全域で上述の整列処理がなされる。従って、物品整列装置10の占有面積あたりの整列能力(生産性)が高い。   Further, the alignment process described above is performed in the entire conveyance direction (inlet chute 12 to discharge conveyor 100) of the article 1 by the plurality of fixed floors 20 and the movable floors 30 and 40, and the fixed floor 20 and the movable floors 30 and 40 The alignment process described above is performed over the entire area of the floor surface length orthogonal to the transport direction. Therefore, the alignment capability (productivity) per occupied area of the article alignment apparatus 10 is high.

また、各固定床20の下り勾配床面21及び移動床30、40の下り勾配床面31、41の勾配と、移動床30、40の昇降動作に応じて物品1をそれらの床面上にて滑らせ、又は転がして搬送しつつ上述の整列処理を行なう。このとき、移動床30、40の昇降動作は、物品1がそれらの床面31、40A、41に当ってキズつくほどの高速とする必要がない。従って、物品1をキズつけることなく整列できる。   Further, the articles 1 are placed on the floors 21 according to the slopes of the downward slopes 21 of the fixed floors 20 and the downward slopes 31 and 41 of the movable floors 30 and 40 and the lifting and lowering movements of the movable floors 30 and 40. The above alignment process is performed while sliding and rolling and transporting. At this time, the raising / lowering operation of the movable floors 30 and 40 does not need to be performed at such a high speed that the article 1 hits the floor surfaces 31, 40 </ b> A, and 41. Therefore, the articles 1 can be aligned without being scratched.

本発明によれば、重心に偏りのあるキャップ等の物品を搬送しつつ整列させる物品整列装置において、多様な形状の物品であって、しかも小物品〜大物品の多様なサイズの物品に対応でき、複数の固定床と移動床を互いに上り勾配、下り勾配、水平のいずれにも配置でき、占有面積あたりの整列能力(生産性)を高く、物品をキズつけることなく整列できる。   According to the present invention, in an article alignment apparatus that aligns an article such as a cap with a biased center of gravity while conveying the article, the article alignment apparatus can deal with articles of various shapes and various sizes of articles from small articles to large articles. A plurality of fixed floors and moving floors can be arranged on an ascending slope, a descending slope, or a horizontal surface, and the alignment ability (productivity) per occupied area is high, and the articles can be aligned without being scratched.

1 物品
10 物品整列装置
20 固定床
21 下り勾配床面
30 通常移動床
31 下り勾配床面
40 面取移動床
40A 上り勾配床面
41 下り勾配床面
DESCRIPTION OF SYMBOLS 1 Article 10 Article alignment apparatus 20 Fixed floor 21 Downgraded floor 30 Normal moving floor 31 Downgraded floor 40 Chamfering movable floor 40A Upgraded floor 41 Downgraded floor

Claims (6)

重心に偏りのある物品を搬送しつつ整列させる物品整列装置であって、
複数の固定床と移動床を物品搬送方向に沿って交互に配置するとともに、各固定床と各移動床が物品搬送方向の下流側に向けて下り勾配をなすように傾斜した下り勾配床面を備え、各移動床を同時にそれらの床面が隣接する固定床の床面に対する上位と下位に位置付ける昇降動作を繰り返し、
少なくとも一部の移動床が、上記下り勾配床面に対する物品搬送方向の上流側に、物品搬送方向の下流側に向けて上り勾配をなすように傾斜した上り勾配床面を備えてなる物品整列装置。
An article alignment apparatus that aligns an article with a biased center of gravity while conveying the article,
A plurality of fixed floors and moving floors are alternately arranged along the article conveying direction, and each fixed floor and each moving floor has a downwardly inclined floor surface inclined so as to form a downward gradient toward the downstream side in the article conveying direction. Equipped, and repeatedly moving up and down to position each moving floor at the upper and lower positions with respect to the floor surface of the fixed floor adjacent to the floor,
At least a part of the moving floor is provided with an up-gradient floor surface inclined so as to form an up-gradient toward the downstream side in the article transport direction on the upstream side in the article transport direction with respect to the down-gradient floor surface. .
前記移動床に備える上り勾配床面の上り勾配に沿う床面長さを、物品の高さ未満とする請求項1に記載の物品整列装置。   The article alignment apparatus according to claim 1, wherein a floor surface length along an ascending slope of an ascending floor surface provided in the moving floor is less than an article height. 前記複数の移動床の全部が、前記上り勾配床面を備える請求項1又は2に記載の物品整列装置。   The article alignment apparatus according to claim 1 or 2, wherein all of the plurality of movable floors include the up-gradient floor surface. 前記複数の固定床の各個の床面を互いに搬送方向の下流側に向けて上り勾配をなすように配置するとともに、前記複数の移動床の各個の床面を互いに搬送方向の下流側に向けて上り勾配をなすように配置してなる請求項1〜3のいずれかに記載の物品整列装置。   The floor surfaces of the plurality of fixed floors are arranged so as to form an upward gradient toward the downstream side in the transport direction, and the floor surfaces of the individual movable floors are directed toward the downstream side in the transport direction. The article alignment apparatus according to any one of claims 1 to 3, wherein the article alignment apparatus is arranged so as to form an upward slope. 前記複数の固定床の各個の床面を互いに搬送方向の下流側に向けて下り勾配をなすように配置するとともに、前記複数の移動床の各個の床面を互いに搬送方向の下流側に向けて下り勾配をなすように配置してなる請求項1〜3のいずれかに記載の物品整列装置。   The floor surfaces of the plurality of fixed floors are arranged so as to form a downward slope toward the downstream side in the transport direction, and the floor surfaces of the plurality of movable floors are directed toward the downstream side in the transport direction. The article alignment apparatus according to any one of claims 1 to 3, wherein the article alignment apparatus is arranged so as to form a downward slope. 前記複数の固定床の各個の床面を互いに搬送方向の下流側に向けて水平をなすように配置するとともに、前記複数の移動床の各個の床面を互いに搬送方向の下流側に向けて水平をなすように配置してなる請求項1〜3のいずれかに記載の物品整列装置。   The floor surfaces of the plurality of fixed floors are arranged so as to be horizontal toward the downstream side in the conveyance direction, and the individual floor surfaces of the plurality of movable floors are horizontally oriented toward the downstream side in the conveyance direction. The article alignment apparatus according to any one of claims 1 to 3, wherein the article alignment apparatus is arranged so as to form a line.
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JP2017197367A (en) * 2016-04-28 2017-11-02 トヨタ自動車株式会社 Workpiece delivery device
CN109573571A (en) * 2019-01-03 2019-04-05 余杏花 A kind of orchard management system
WO2019097648A1 (en) * 2017-11-16 2019-05-23 アズビル株式会社 Transport device

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JPH10318642A (en) * 1997-05-16 1998-12-04 Toyo Eng Works Ltd Cooler for fluid packaged in container
JP2008150143A (en) * 2006-12-15 2008-07-03 Kao Corp Article conveying device
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017197367A (en) * 2016-04-28 2017-11-02 トヨタ自動車株式会社 Workpiece delivery device
WO2019097648A1 (en) * 2017-11-16 2019-05-23 アズビル株式会社 Transport device
CN109573571A (en) * 2019-01-03 2019-04-05 余杏花 A kind of orchard management system

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