JP5763300B2 - Article alignment device - Google Patents

Article alignment device Download PDF

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JP5763300B2
JP5763300B2 JP2010087345A JP2010087345A JP5763300B2 JP 5763300 B2 JP5763300 B2 JP 5763300B2 JP 2010087345 A JP2010087345 A JP 2010087345A JP 2010087345 A JP2010087345 A JP 2010087345A JP 5763300 B2 JP5763300 B2 JP 5763300B2
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floor
article
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gradient
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JP2011219187A (en
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秦野 耕一
耕一 秦野
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Kao Corp
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Description

本発明は物品整列装置に関する。   The present invention relates to an article alignment apparatus.

物品整列装置として、特許文献1、2に記載のものがある。
特許文献1に記載の物品整列装置は、前方に物品等の投入シュート4、後方には搬出シュート6が設けられ、これら投入シュート4と搬出シュート6との間には2本以上の物品送り部材7が、その隣り合うもの同士に対して相対的に上下動するようにして設けられ、前記物品送り部材7上端に形成された搬送面9が送り方向に向かって下り傾斜になされており、可動の物品送り部材7の搬送面9上端は、この可動の物品送り部材7が下降したとき、投入シュート4側に隣り合う物品送り部材7の搬送面9下端、あるいは投入シュート4底面下端以下になるようになされ、また搬送面9下端は、この可動の物品送り部材7が上昇したとき、搬出シュート6側に隣り合う物品送り部材7の搬送面9上端、あるいは搬出シュート6底面上端以上の高さとなるようになされたものである。
As an article alignment apparatus, there exists a thing of patent document 1,2.
In the article alignment apparatus described in Patent Document 1, an input chute 4 for articles and the like is provided at the front, and a carry-out chute 6 is provided at the rear, and two or more article feed members are provided between the input chute 4 and the carry-out chute 6. 7 is provided so as to move up and down relatively with respect to the adjacent ones, and the conveying surface 9 formed at the upper end of the article feeding member 7 is inclined downward in the feeding direction and is movable. When the movable article feeding member 7 is lowered, the upper end of the conveying surface 9 of the article feeding member 7 becomes lower than the lower end of the conveying surface 9 of the article feeding member 7 adjacent to the loading chute 4 side or the bottom of the bottom of the loading chute 4. The lower end of the conveying surface 9 is higher than the upper end of the conveying surface 9 of the adjacent article feeding member 7 or the upper end of the bottom surface of the unloading chute 6 when the movable article feeding member 7 is raised. It has been made such that.

特許文献2に記載の物品整列装置は、2つの円錐台形状の外表面を有する整列器11、11を、それらの相対向する側部の母線同士がそれらの隙間にキャップ1(チューブ付きキャップ1にあってはキャップヘッド1A)を落下させないように離し、かつ水平に対し所定の傾斜角度を維持したままで回転させ、それらの外表面上(上向き谷間)にキャップ1を置いて重力の作用で一端側(投入口)から他端側(排出口)へキャップ1を搬送し、その搬送過程でキャップ1の向きを揃える。整列器11の上述の傾斜角度は3度から30度が好ましく、より好ましくは8度〜20度である。傾斜角度が大きいとキャップが整列されずに転がってしまうことがある。傾斜角度が小さいとキャップの重力による移動速度が低下し、処理能力が低下する。2つの整列器11、11の投入口にはキャップ供給シュート21が接続され、排出口にはキャップ排出コンベア22が接続される。   The article alignment apparatus described in Patent Document 2 includes an aligner 11 and 11 having two frustoconical outer surfaces, and a cap 1 (cap 1 with a tube) in which the buses on opposite sides thereof are in the gap between them. In this case, the cap head 1A) is separated so as not to drop, and is rotated while maintaining a predetermined inclination angle with respect to the horizontal, and the cap 1 is placed on the outer surface (upward valley) by the action of gravity. The cap 1 is transported from one end side (input port) to the other end side (discharge port), and the direction of the cap 1 is aligned in the transport process. The tilt angle of the aligner 11 is preferably 3 to 30 degrees, more preferably 8 to 20 degrees. If the tilt angle is large, the cap may roll without being aligned. If the tilt angle is small, the moving speed of the cap due to gravity decreases, and the processing capacity decreases. A cap supply chute 21 is connected to the input ports of the two aligners 11 and 11, and a cap discharge conveyor 22 is connected to the discharge ports.

実開昭62-1391862-13918 特開2007-145596JP2007-145596

特許文献1に記載の物品整列装置は、チューブ付キャップの如くの頭部(キャップヘッド)と細長い脚部(チューブ)とを有する物品の向きを一定方向に整列しようとするとき、それらの物品を物品送り部材の搬送面に沿う横向きに整列できるにすぎない。横向きの左右いずれか一方に頭部(又は脚部)を揃えることができない。また、頭部を物品搬送方向に沿って先行させる現象も生じ、前述の横向き整列品と混在することとなり、単なる搬送装置としての機能しか発現できない。   The article aligning device described in Patent Document 1 is arranged to align an article having a head (cap head) such as a cap with a tube and an elongated leg (tube) in a certain direction. It can only be aligned sideways along the conveying surface of the article feed member. The head (or leg) cannot be aligned to either the left or right side. In addition, a phenomenon in which the head is advanced in the article conveyance direction also occurs, and it is mixed with the above-mentioned laterally aligned products, so that only a function as a simple conveying device can be exhibited.

特許文献2に記載の物品整列装置は、チューブ付キャップの如くの頭部(キャップヘッド)と細長い脚部(チューブ)とを有する物品の向きを一定方向に整列しようとするとき、物品の頭部を2つの円錐台形状の整列器の上向き谷間に置き、その谷間の一端側から他端側(整列器の排出口)に向けて物品を1個ずつ搬送しつつ整列して送り出す。従って、物品整列装置は整列器で整列された物品をその排出口から1個ずつ送り出すものになる。整列能力(生産性)は物品の移動速度に依存するが、物品の移動方向と円錐台形状の回転方向は一致していないため、この移動速度はさほど大きくはない。よって、物品整列装置の占有面積当りの整列能力(生産性)が低い。生産性を上げるために整列器の回転速度を高速運転すると、物品の移動速度は僅かに増大するが、整列器に接触する物品をキズつけるおそれがある。   The article alignment apparatus described in Patent Document 2 is configured to align the direction of an article having a head (cap head) such as a cap with a tube and an elongated leg (tube) in a certain direction. Are placed in the upward valleys of the two truncated cone-shaped aligners, and the articles are aligned and sent out one by one from one end side to the other end (the discharge port of the aligner) between the valleys. Accordingly, the article aligning apparatus feeds the articles aligned by the aligner one by one from the discharge port. Although the alignment capability (productivity) depends on the moving speed of the articles, the moving speed is not so large because the moving direction of the articles does not coincide with the rotation direction of the truncated cone shape. Therefore, the alignment capability (productivity) per occupied area of the article alignment apparatus is low. When the rotational speed of the aligner is operated at a high speed in order to increase productivity, the moving speed of the articles slightly increases, but there is a risk of scratching the articles in contact with the aligner.

本発明の課題は、頭部と細長い脚部とを有する物品を搬送しつつ整列させる物品整列装置において、占有面積当りの整列能力(生産性)を高く、物品をキズつけることなく整列することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide an article alignment apparatus that aligns an article having a head and an elongated leg while conveying the article, and has a high alignment ability (productivity) per occupied area, and aligns the articles without being scratched. is there.

請求項1に係る発明は、頭部と細長い脚部とを有する物品を搬送しつつ整列させる物品整列装置であり、複数の固定床と移動床をそれらの床長さ方向に概直交する方向である物品搬送方向に沿って交互に配置するとともに、各固定床と各移動床が物品搬送方向の下流側に向けて下り勾配をなすように傾斜した下り勾配床面を備え、各移動床を同時にそれらの床面が隣接する固定床の床面に対する上位と下位に位置付ける昇降動作を繰り返し、少なくとも一部の移動床又は固定床が、下り勾配床面の下り勾配に沿う床面幅を、物品の頭部における長手方向に対して直交する方向にある周囲から重心までの最短距離より小、かつ物品の頭部における脚部の長手方向に沿う方向にある頂面から重心までの距離より大にする、狭幅下り勾配床面を備えてなる物品整列装置であって、前記狭幅下り勾配床面を備える移動床又は固定床が、それらの床長さ方向に概直交する物品搬送方向の上流側から下流側に物品を搬送可能にし、該狭幅下り勾配床面に対する物品搬送方向の上流側に、物品搬送方向の下流側に向けて上り勾配をなすように傾斜した上り勾配床面を物品進行方向に対して垂直な方向の全長にわたって備えてなるようにしたものである。 The invention according to claim 1 is an article alignment apparatus that aligns an article having a head and elongated legs while conveying the article, and a plurality of fixed floors and moving floors are arranged in a direction substantially orthogonal to the floor length direction thereof. It is arranged alternately along a certain article conveyance direction, and each fixed floor and each movable floor is provided with a downward gradient floor surface inclined so as to form a downward gradient toward the downstream side in the article conveyance direction, These floor surfaces are repeatedly moved up and down with respect to the floor surface of the adjacent fixed floor, and at least a part of the movable floor or the fixed floor has a floor surface width along the downward gradient of the downward gradient floor surface. It is smaller than the shortest distance from the circumference to the center of gravity in the direction orthogonal to the longitudinal direction of the head, and larger than the distance from the top surface to the center of gravity in the direction along the longitudinal direction of the leg of the head of the article. Equipped with a narrow downgraded floor Comprising an article alignment apparatus, a moving bed or fixed bed comprising the narrow descending slope floor enables conveying articles from an upstream side to a downstream side of the article transport direction approximate perpendicular to their floor length direction, An up-gradient floor surface inclined so as to form an up-gradient toward the downstream side of the article conveying direction on the upstream side of the article conveying direction with respect to the narrow down-gradient floor surface over the entire length in the direction perpendicular to the article traveling direction. It is intended to be prepared.

本明細書における「下流」とは、物品が進行していく方向を示し、高さ方向の下位位置を示すものではない。また、「上流」についても同様に、物品が進行していく方向と逆方向を示すものであり、高さ方向の上位位置を示すものではない。従って、「下流側」という表現においても、高さ方向としては、ある基準に対して下位位置に限定されるものではない。「上流側」についても同様である。   In this specification, “downstream” indicates a direction in which an article travels, and does not indicate a lower position in the height direction. Similarly, “upstream” indicates a direction opposite to the direction in which the article travels, and does not indicate an upper position in the height direction. Therefore, even in the expression “downstream side”, the height direction is not limited to a lower position with respect to a certain reference. The same applies to the “upstream side”.

本発明によれば、少なくとも一部の移動床又は固定床が、下り勾配床面の下り勾配に沿う床面幅を、物品の頭部における長手方向に対して直交する方向にある周囲から重心までの最短距離より小、かつ物品の頭部における脚部の長手方向に沿う方向にある頂面から重心までの距離より大にする、狭幅下り勾配床面を備えるものにした。これにより、頭部と細長い脚部とを有する物品を搬送しつつ整列させる物品整列装置において、占有面積当りの整列能力(生産性)を高く、物品をキズつけることなく整列することができる。   According to the present invention, at least a part of the movable floor or the fixed floor has a floor surface width along the downward gradient of the downward gradient floor surface from the periphery to the center of gravity in the direction perpendicular to the longitudinal direction of the head of the article. It is provided with a narrow down-gradient floor surface that is smaller than the shortest distance and larger than the distance from the top surface to the center of gravity in the direction along the longitudinal direction of the leg portion in the head of the article. As a result, in an article alignment apparatus that aligns an article having a head portion and an elongated leg while being conveyed, the alignment capability (productivity) per occupied area is high, and the articles can be aligned without being scratched.

図1は物品整列装置による物品整列時における移動床の上昇状態を示す模式図である。FIG. 1 is a schematic diagram showing a moving bed ascending state during article alignment by the article alignment apparatus. 図2は物品整列装置による物品整列時における移動床の下降状態を示す模式図である。FIG. 2 is a schematic view showing a moving bed descending state during article alignment by the article alignment apparatus. 図3は物品整列装置の昇降駆動機構を示す模式図である。FIG. 3 is a schematic diagram showing a lifting drive mechanism of the article alignment apparatus. 図4は物品整列装置の固定床と移動床の上り配置を示す模式図である。FIG. 4 is a schematic diagram showing an ascending arrangement of the fixed floor and the movable floor of the article alignment apparatus. 図5は物品の形態を示す模式図である。FIG. 5 is a schematic view showing the form of an article. 図6は物品の頭部形状と狭幅下り勾配床面との関係を示す模式図である。FIG. 6 is a schematic view showing the relationship between the shape of the head of the article and the narrow down-gradient floor surface. 図7は整列移動床を用いた頭部先行物品の整列搬送処理工程における整列動作を示す模式図である。FIG. 7 is a schematic diagram showing the alignment operation in the alignment transport processing step of the head preceding article using the alignment moving floor. 図8は整列移動床を用いた頭部横向き物品の整列搬送処理工程における不整列動作を示す模式図である。FIG. 8 is a schematic diagram showing a non-alignment operation in the process of aligning and conveying the head-sideways article using the alignment moving floor. 図9は整列固定床を用いた頭部先行物品の整列搬送処理工程における整列動作を示す模式図である。FIG. 9 is a schematic diagram showing the alignment operation in the alignment transport processing step of the head preceding article using the alignment fixed floor. 図10は整列固定床を用いた頭部横向き物品の整列搬送処理工程における不整列動作を示す模式図である。FIG. 10 is a schematic diagram showing a misalignment operation in a process of aligning and transporting head-sideways articles using an aligned fixed floor. 図11は物品整列装置の変形例の移動床の上昇状態を示す模式図である。FIG. 11 is a schematic view showing the moving floor ascending in a modified example of the article alignment apparatus. 図12は物品の頭部形状と狭幅下り勾配床面との関係を示す模式図である。FIG. 12 is a schematic diagram showing the relationship between the shape of the head of the article and the narrow down-gradient floor surface. 図13は上り勾配床面を備えた整列移動床を示す模式図である。FIG. 13 is a schematic diagram showing an aligned moving floor having an upwardly inclined floor surface. 図14は物品整列装置の固定床と移動床の下り配置を示す模式図である。FIG. 14 is a schematic diagram showing a downward arrangement of the fixed floor and the movable floor of the article alignment apparatus. 図15は物品整列装置の固定床と移動床の水平配置を示す模式図である。FIG. 15 is a schematic diagram showing a horizontal arrangement of a fixed floor and a movable floor of the article alignment apparatus. 図16は物品整列装置に排出コンベアを接続した第1例を示す模式図である。FIG. 16 is a schematic diagram showing a first example in which a discharge conveyor is connected to the article alignment apparatus. 図17は物品整列装置に排出コンベアを接続した第2例を示す模式図である。FIG. 17 is a schematic diagram showing a second example in which a discharge conveyor is connected to the article alignment device. 図18は物品整列装置に排出コンベアを接続した第3例を示す模式図である。FIG. 18 is a schematic diagram showing a third example in which a discharge conveyor is connected to the article alignment apparatus. 図19はトリガーポンプキャップを示す模式図である。FIG. 19 is a schematic view showing a trigger pump cap. 図20はトリガーポンプキャップの他の例を示す模式図である。FIG. 20 is a schematic view showing another example of the trigger pump cap. 図21はプッシュ式ポンプキャップを示す模式図である。FIG. 21 is a schematic view showing a push-type pump cap. 図22は従来の物品整列装置による頭部先行物品の整列処理過程を示す模式図である。FIG. 22 is a schematic diagram showing the process of aligning the head preceding article by the conventional article aligning apparatus. 図23は従来の物品整列装置による頭部横向き物品の整列処理過程を示す模式図である。FIG. 23 is a schematic diagram showing a process of aligning head sideways articles by a conventional article alignment apparatus.

物品整列装置10は、頭部1Aと細長い脚部1Bを有する物品1を搬送しつつ整列させるものであり、例えば頭部1Aをキャップヘッド、脚部1Bをチューブとするチューブ付キャップを、頭部1Aを物品搬送方向に沿って先行させる長手向き姿勢に整列して送り出し可能にする。物品1において、脚部1Bの例として、樹脂又は金属等からなる筒や細管が挙げられる。脚部1Bの太さの例として、直径3〜15mmの管がある。脚部1Bの形状として、直線のもの、曲線のもの、屈曲部を有するもの、それらの組合せといったものがある。脚部1Bは頭部1Aに比して重量が小さい。例えば、トリガーポンプキャップ1の場合、脚部1Bの重量は頭部1Aの重量の1/15程度であり、プッシュ式ポンプキャップ1の場合、脚部1Bの重量は頭部1Aの重量の1/4程度である。   The article alignment device 10 is arranged to convey and align an article 1 having a head 1A and an elongated leg 1B. For example, a cap with a tube having a head 1A as a cap head and a leg 1B as a tube is used as a head. 1A can be sent out aligned in a longitudinal orientation that precedes the article conveying direction. In the article 1, examples of the leg portion 1B include a cylinder or a thin tube made of resin, metal, or the like. An example of the thickness of the leg 1B is a tube having a diameter of 3 to 15 mm. The shape of the leg 1B includes a straight shape, a curved shape, a shape having a bent portion, and a combination thereof. The leg 1B has a smaller weight than the head 1A. For example, in the case of the trigger pump cap 1, the weight of the leg 1B is about 1/15 of the weight of the head 1A. In the case of the push-type pump cap 1, the weight of the leg 1B is 1 / weight of the weight of the head 1A. About 4

図19〜図21は、物品整列装置10が好適に整列搬送処理する各種チューブ付キャップを示す。図19は、くの字状硬質チューブ1Bをもつトリガーポンプキャップ1、図20は軟質チューブ1Bをもつトリガーポンプキャップ1、図21は太径硬質管1Bをもつプッシュ式ポンプキャップ1を示す。トリガーポンプキャップ1は樹脂等からなり、液体を噴霧する。プッシュ式ポンプキャップ1は樹脂等からなり、液体を定量吐出する。尚、本発明によって整列搬送処理できる物品1はチューブ付キャップに限定されない。   FIGS. 19 to 21 show various caps with tubes that the article alignment apparatus 10 preferably performs an alignment conveyance process. FIG. 19 shows a trigger pump cap 1 having a dogleg-shaped hard tube 1B, FIG. 20 shows a trigger pump cap 1 having a soft tube 1B, and FIG. 21 shows a push-type pump cap 1 having a large-diameter hard tube 1B. The trigger pump cap 1 is made of resin or the like and sprays liquid. The push-type pump cap 1 is made of resin or the like, and discharges a fixed amount of liquid. The article 1 that can be aligned and conveyed by the present invention is not limited to a cap with a tube.

物品整列装置10は、図1、図2に示す如く、架台11の一端側から他端側に向かう方向を物品1(本実施例ではチューブ付キャップとする)の物品搬送方向とし、その一端側に入口シュート12を設け、入口シュート12の裏面に搬送力を高めるため、バイブレータ(不図示)を装備しても良い。入口シュート12への物品1の供給は、物品1を貯めたホッパー下部からでも良いし、ベルトコンベアでも良い。また、入口シュート12がベルトコンベアであっても良い。   As shown in FIGS. 1 and 2, the article alignment apparatus 10 has a direction from one end side to the other end side of the gantry 11 as the article transport direction of the article 1 (in this embodiment, a cap with a tube), and one end side thereof. In order to increase the conveying force on the back surface of the inlet chute 12, a vibrator (not shown) may be provided. The article 1 may be supplied to the inlet chute 12 from the lower part of the hopper storing the article 1 or a belt conveyor. Further, the inlet chute 12 may be a belt conveyor.

物品整列装置10は、架台11に設けた支持部材に複数の固定床20を支持する。また、物品整列装置10は、架台11に支持した昇降駆動装置13(図3)に、複数の通常移動床30と整列移動床40を担持する。物品整列装置10は、複数の通常移動床30と整列移動床40の各個を各固定床20に対して搬送方向の側傍(本実施例では上流側の側傍)に隣接配置する。固定床20と移動床30、40は一定の間隔を介して搬送方向に沿って交互に配置されるものになる。尚、固定床20と移動床30、40を床長さ方向の両側から挟む架台11の両側には側板14が備え付けられ、物品1の落下を防止している(図1、図2では片側のみ表示)。   The article alignment apparatus 10 supports a plurality of fixed floors 20 on a support member provided on the gantry 11. Further, the article aligning apparatus 10 carries a plurality of normal moving floors 30 and alignment moving floors 40 on a lift driving device 13 (FIG. 3) supported on a gantry 11. The article aligning apparatus 10 arranges each of the plurality of normal moving floors 30 and the aligned moving floors 40 adjacent to each fixed floor 20 in the conveyance direction side (in the present embodiment, on the upstream side). The fixed floor 20 and the movable floors 30 and 40 are alternately arranged along the transport direction with a certain interval. Note that side plates 14 are provided on both sides of the gantry 11 that sandwich the fixed floor 20 and the movable floors 30 and 40 from both sides in the floor length direction to prevent the article 1 from falling (in FIGS. 1 and 2 only one side). display).

物品整列装置10において、固定床20は、図3に示す如く、それ自体で、搬送方向の下流側に向けて下り勾配(水平に対する傾斜角度η1)をなすように傾斜した下り勾配床面21を備える。各固定床20にバイブレータを装備し、搬送力を高めても良い。また、移動床30、40は、図3に示す如く、それ自体で、搬送方向の下流側に向けて下り勾配(水平に対する傾斜角度η2.η3)をなすように傾斜した下り勾配床面31、41を備える。尚、図3は移動床30、40の昇降動作中で上昇途中の状態、又は下降途中の状態を示している。   In the article aligning apparatus 10, the fixed floor 20 itself has a down-gradient floor surface 21 inclined so as to form a down-gradient (inclination angle η1 with respect to the horizontal) toward the downstream side in the conveying direction as shown in FIG. Prepare. Each fixed floor 20 may be equipped with a vibrator to increase the conveying force. Further, as shown in FIG. 3, the moving floors 30 and 40 themselves are descending slope floor surfaces 31 that are inclined so as to form a descending slope (inclination angle η2.η3 with respect to the horizontal) toward the downstream side in the transport direction. 41 is provided. FIG. 3 shows a state in which the moving floors 30 and 40 are being lifted and are being raised or lowered.

物品整列装置10は、複数の移動床のうちの少なくとも一部、例えば1個又は全部の移動床を、整列移動床40とする。整列移動床40は、通常移動床30の下り勾配床面31に比して、物品の進行方向における床面幅を狭幅にしてなる狭幅下り勾配床面41を備える。   In the article alignment apparatus 10, at least a part of the plurality of movable floors, for example, one or all of the movable floors are defined as the aligned movable floor 40. The aligned moving floor 40 includes a narrow down-gradient floor surface 41 in which the floor surface width in the traveling direction of the article is narrower than the down-gradient floor surface 31 of the normal moving floor 30.

物品整列装置10は、図4に示す如く、複数の固定床20の各個の下り勾配床面21を互いに搬送方向の下流側に向けて上り勾配(水平に対する配置角度θ1)をなすように配置するとともに、複数の移動床30、40の各個の下り勾配床面31、41を互いに搬送方向の下流側に向けて上り勾配(水平に対する配置角度θ2)をなすように配置している。   As shown in FIG. 4, the article aligning apparatus 10 arranges the individual downgraded floor surfaces 21 of the plurality of fixed floors 20 toward the downstream side in the transport direction so as to form an ascending gradient (arrangement angle θ1 with respect to the horizontal). At the same time, the downgraded floor surfaces 31 and 41 of the plurality of moving floors 30 and 40 are arranged so as to form an ascending gradient (arrangement angle θ2 with respect to the horizontal) toward the downstream side in the transport direction.

物品整列装置10は、昇降駆動装置13により各移動床30、40の昇降動作を繰り返す。即ち、各移動床30、40をそれらの下り勾配床面31、41が隣接する各固定床20の下り勾配床面21に対する上位(図1)と下位(図2)に位置付ける昇降動作を繰り返す。昇降駆動装置13は、昇降速度や昇降ストロークを変更制御できる電動シリンダを用いることができる。昇降駆動装置13は、電動モータの回転を直線往復運動に変換する機構、又は空圧シリンダ等でも良い。尚、図4のSは移動床30の昇降ストロークを示す。   The article alignment apparatus 10 repeats the raising and lowering operations of the movable floors 30 and 40 by the raising and lowering driving device 13. That is, the raising / lowering operation of positioning the movable floors 30 and 40 in the upper (FIG. 1) and lower (FIG. 2) positions with respect to the downward gradient floor 21 of the fixed floor 20 adjacent to the downward gradient floors 31 and 41 is repeated. The elevating drive device 13 can use an electric cylinder capable of changing and controlling the elevating speed and elevating stroke. The elevating drive device 13 may be a mechanism that converts the rotation of the electric motor into a linear reciprocating motion, a pneumatic cylinder, or the like. In addition, S of FIG. 4 shows the raising / lowering stroke of the moving floor 30. FIG.

以下、物品整列装置10の各部の構造について詳述する。
(通常移動床30と整列移動床40の上昇動作)
通常移動床30の床面31の最下部が、その下流の固定床20の床面21の最上部を越えるところまで上昇する。
Hereinafter, the structure of each part of the article alignment apparatus 10 will be described in detail.
(Upward movement of normal moving floor 30 and aligned moving floor 40)
Usually, the lowest part of the floor surface 31 of the moving floor 30 rises to a position exceeding the uppermost part of the floor surface 21 of the fixed floor 20 downstream thereof.

整列移動床40の床面41の最下部が、その下流の固定床20の床面21の最上部を越えるところまで上昇する。   The lowermost part of the floor surface 41 of the aligned moving floor 40 rises to a position exceeding the uppermost part of the floor surface 21 of the fixed floor 20 downstream thereof.

通常移動床30と整列移動床40はこれ以上に上昇しても良いが、処理能力の点からは、整列移動床40の最上昇位置を、整列移動床40の床面41の最下部が、その下流の固定床20の床面21の最上部を越えた位置とするのが好ましい。上昇位置において一時停止すると、通常移動床30から下流の固定床20へと、整列移動床40から下流の固定床20へと物品1が確実に送られる。物品1に応じて、一時停止時間は、無しとすることができる。この場合は搬送速度が向上する。物品1によっては、適切に調整された停止時間を設ける。   The normal moving floor 30 and the aligned moving floor 40 may rise further than this, but from the viewpoint of processing capacity, the highest moving position of the aligned moving floor 40 is the lowest position of the floor surface 41 of the aligned moving floor 40. It is preferable to set the position beyond the uppermost part of the floor surface 21 of the fixed floor 20 downstream thereof. When temporarily stopped at the raised position, the article 1 is reliably sent from the normal moving floor 30 to the downstream fixed floor 20 and from the aligned moving floor 40 to the downstream fixed floor 20. Depending on the article 1, there may be no pause time. In this case, the conveyance speed is improved. Depending on the article 1, an appropriately adjusted stop time is provided.

(通常移動床30と整列移動床40の下降動作)
通常移動床30の床面31の最上部が、その上流の固定床20の床面21の最下部を越えるところまで下降する。
(Descent operation of the normal moving floor 30 and the aligned moving floor 40)
Usually, the uppermost part of the floor surface 31 of the moving floor 30 descends to a position exceeding the lowermost part of the floor surface 21 of the fixed floor 20 upstream thereof.

整列移動床40の床面41の最上部が、その上流の固定床20の床面21の最下部を越えるところまで下降する。   The uppermost part of the floor surface 41 of the aligned moving floor 40 descends to a position exceeding the lowermost part of the floor surface 21 of the fixed floor 20 upstream thereof.

通常移動床30と整列移動床40はこれ以上に下降しても良いが、処理能力の点から、整列移動床40の最下降位置は、整列移動床40の床面41の最上部が、その上流の固定床20の床面21の最下部に達したところとするのが好ましい。最下降位置において一時停止すると、通常移動床30へと上流の固定床20から、整列移動床40へと上流の固定床20から物品1が確実に送られる。物品1の挙動に応じて、一時停止時間は、無しとすることもあれば、適切に調整された停止時間を設けることもある。   The normal moving floor 30 and the aligned moving floor 40 may be lowered further, but from the viewpoint of processing capability, the lowest position of the aligned moving floor 40 is the uppermost portion of the floor surface 41 of the aligned moving floor 40. It is preferable to reach the bottom of the floor surface 21 of the upstream fixed bed 20. When temporarily stopped at the lowest position, the article 1 is reliably sent from the upstream fixed floor 20 to the normal moving floor 30 and from the upstream fixed floor 20 to the aligned moving floor 40. Depending on the behavior of the article 1, there may be no temporary stop time, or an appropriately adjusted stop time may be provided.

整列移動床40の狭幅下り勾配床面41の最下部を各通常移動床30の下り勾配床面31の最下部を結ぶ直線と概ね一致させると良い。移動床30、40の下り勾配床面31、41の最上部と最下部は、移動床30、40の下り勾配床面31、41上の物品1が下流側の固定床20の下り勾配床面21上へ移動するように、また上流の固定床20の下り勾配床面21上の物品1が下流側の移動床30、40の下り勾配床面31、41上へ移動するように、適宜調整される。   It is preferable that the lowermost part of the narrow downgraded floor surface 41 of the aligned moving floor 40 is substantially coincident with a straight line connecting the lowermost parts of the downwardly inclined floor surface 31 of each normal moving floor 30. The uppermost and lowermost portions of the downgraded floor surfaces 31, 41 of the moving floors 30, 40 are the downgraded floor surfaces of the fixed floor 20 on the downstream side of the articles 1 on the downgraded floor surfaces 31, 41 of the moving floors 30, 40. As appropriate, the article 1 on the downgraded floor surface 21 of the upstream fixed floor 20 is moved onto the downgraded floor surfaces 31 and 41 of the downstream moving floors 30 and 40. Is done.

物品整列装置10において、固定床20、通常移動床30、整列移動床40の各床面21、31、41の床面幅の好適値は以下の通りである(図3、図6)。尚、物品最小幅wとは物品1を天面の側から見た面の最小寸法をいい、物品高さhとは物品1における天面に直交する縦長方向の全長をいう。   In the article alignment apparatus 10, the preferred values of the floor widths of the floor surfaces 21, 31, 41 of the fixed floor 20, the normal moving floor 30, and the aligned moving floor 40 are as follows (FIGS. 3 and 6). The article minimum width w is the minimum dimension of the surface of the article 1 when viewed from the top side, and the article height h is the total length of the article 1 in the longitudinal direction perpendicular to the top surface.

(固定床20、通常移動床30、整列移動床40の構造)
固定床20、通常移動床30、整列移動床40は、中実部と板状部を組み合せた構造としても良いし、中実構造としても良いし、また、板材の曲げ加工による等、特に限定されるものではない。材質についても、樹脂、金属、木材、ゴム等、また、これらを組み合せたもの等、特に限定されない。
(Structure of fixed floor 20, normal moving floor 30, and aligned moving floor 40)
The fixed floor 20, the normal moving floor 30, and the aligned moving floor 40 may have a structure in which a solid portion and a plate-like portion are combined, may have a solid structure, or be particularly limited by bending a plate material. Is not to be done. The material is not particularly limited, such as resin, metal, wood, rubber, or a combination thereof.

(固定床20、通常移動床30、整列移動床40の床面長さ)
固定床20、通常移動床30、整列移動床40の物品搬送方向に直交する方向に沿う床長さは、物品高さの1.0倍を超えることが望ましい。1.0倍を超えることにより、物品1を上記各床に縦長の物品1を横向きにすることができる。上記各床の床長さを物品高さの2.0倍を超えるようにすることで、物品整列装置10の処理能力を高めることができる。
(Floor surface length of fixed floor 20, normal moving floor 30, and aligned moving floor 40)
The floor length of the fixed floor 20, the normal moving floor 30, and the aligned moving floor 40 along the direction perpendicular to the article conveying direction is preferably more than 1.0 times the article height. By exceeding 1.0 times, the vertically long article 1 can be turned sideways on each floor. By making the floor length of each floor exceed 2.0 times the article height, the processing capability of the article alignment apparatus 10 can be increased.

(固定床20の床面21の床面幅v1)
固定床20の床面21の床面幅v1は、物品最小幅の0.65〜1.8倍が好ましい。0.65倍以上とすることで、寝転がった物品を確実に固定床20の床面21の上に保持することができる。また、1.8倍以下とすることで、1つの固定床20の床面21の同じ位置に、寝転がった2つ以上の物品が同時に載ることを防止できる。
(Floor width v1 of the floor 21 of the fixed floor 20)
The floor surface width v1 of the floor surface 21 of the fixed floor 20 is preferably 0.65 to 1.8 times the minimum article width. By setting it to 0.65 times or more, the lying item can be reliably held on the floor surface 21 of the fixed floor 20. Moreover, by setting it to 1.8 times or less, it is possible to prevent two or more articles lying on the same position on the floor surface 21 of one fixed floor 20 from being placed simultaneously.

(通常移動床30の床面31の床面幅v2)
通常移動床30の床面31の床面幅v2は物品最小幅の0.65〜1.8倍が好ましい。0.65倍以上とすることで、物品を確実に上昇させることができる。また、1.8倍以下とすることで、1つの通常移動床30の床面31の同じ位置に、横たわった2つ以上の物品が同時に載ることを防止できる。
(The floor width v2 of the floor 31 of the normal moving floor 30)
Usually, the floor width v2 of the floor 31 of the moving floor 30 is preferably 0.65 to 1.8 times the minimum article width. By setting it to 0.65 times or more, the article can be reliably raised. Moreover, by setting it to 1.8 times or less, it is possible to prevent two or more lying articles from being placed on the same position on the floor surface 31 of one normal moving floor 30 at the same time.

(整列移動床40の狭幅下り勾配床面41の床面幅)
整列移動床40は、図5、図6に示す如く、狭幅下り勾配床面41の下り勾配に沿う床面幅wを、物品1の頭部1Aにおける長手方向(脚部1Bの延在方向に沿うキャップ高さ方向)に対して直交する方向にある周囲(キャップ外周)からその重心Gまでの最短距離L(図5)と概ね同等又はより小(w≦L)、かつ物品1の頭部1Aにおける脚部1Bの長手方向に沿う方向にある頂面(キャップ天面)から重心Gまでの距離H(図5)と概ね同等又はより大(w≧H)にする。好適には、w<1.4L、w>0.9Hである。物品1の頭部1Aにおける長手方向について補足すると、物品1の幅L0、物品1の厚みW0(L0>W0)である物品1を横にして載置した際に、より安定して物品が載置される側、即ち、載置した物品が上方から見える側である幅L0側を長手方向として設定される。物品1の幅L0、物品1の厚みW0が同等の場合は(L0≒W0)、いずれの側を長手方向としても良い。
(Floor surface width of narrow downgraded floor surface 41 of aligned moving floor 40)
As shown in FIGS. 5 and 6, the alignment moving floor 40 has a floor surface width w along the downward gradient of the narrow downward gradient floor surface 41 in the longitudinal direction of the head 1 </ b> A of the article 1 (the extending direction of the legs 1 </ b> B). The head of the article 1 is substantially equal to or smaller than the shortest distance L (FIG. 5) from the periphery (cap outer periphery) in the direction orthogonal to the cap height direction) along the center of gravity G (FIG. 5). The distance H from the top surface (cap top surface) in the direction along the longitudinal direction of the leg portion 1B in the portion 1A to the center of gravity G (FIG. 5) is set to be approximately equal to or larger (w ≧ H). Preferably, w <1.4L and w> 0.9H. Supplementing the longitudinal direction of the head 1A of the article 1, when the article 1 having the width L0 of the article 1 and the thickness W0 (L0> W0) of the article 1 is placed sideways, the article is placed more stably. The side to be placed, that is, the width L0 side on which the placed article can be seen from above is set as the longitudinal direction. When the width L0 of the article 1 and the thickness W0 of the article 1 are equal (L0≈W0), either side may be the longitudinal direction.

尚、通常移動床30の床面幅v2、通常移動床30の搬送方向に沿う板厚Aに対し、整列移動床40の床面幅w、整列移動床40の搬送方向に沿う板厚aは、w<v2、a<Aである。   In addition, with respect to the floor width v2 of the normal moving floor 30 and the plate thickness A along the conveying direction of the normal moving floor 30, the floor width w of the aligned moving floor 40 and the plate thickness a along the conveying direction of the aligned moving floor 40 are: , W <v2, a <A.

物品1の頭部1Aにおける長手方向に対して直交する方向にある周囲からその重心Gまでの最大距離がL1、最小距離がL2になる場合(図5(B))には、上述の最短距離L=L2になる。   When the maximum distance from the circumference in the direction orthogonal to the longitudinal direction of the head 1A of the article 1 to its center of gravity G is L1 and the minimum distance is L2 (FIG. 5B), the shortest distance described above. L = L2.

これにより、整列移動床40を有する物品整列装置10にあっては、物品1が、図6(A)に示す如く、頭部1Aから脚部1Bにまで渡る長手向き姿勢を搬送方向に沿わせて整列移動床40の狭幅下り勾配床面41に移載されてくると、物品1の頭部1Aの重心Gは整列移動床40の狭幅下り勾配床面41内に位置するから、物品1はこの整列移動床40の上昇によりその頭部1Aが下流側の固定床20の下り勾配床面21へと移送され、頭部先行の姿勢に整列されて送り出される整列搬送処理がなされる。これに対し、物品1が、図6(B)に示す如く、頭部1Aから脚部1Bにまで渡る長手向き姿勢を搬送方向に斜交又は直交させて整列移動床40の狭幅下り勾配床面41に移載されてくると、物品1の頭部1Aの重心Gは整列移動床40の狭幅下り勾配床面41外に位置するものになるから、物品1はこの整列移動床40の上昇によりその頭部1Aが上流側の固定床20の下り勾配床面21へと転落し、下流側へと移送されず、整列搬送処理されない。   Thereby, in the article alignment apparatus 10 having the alignment moving floor 40, the article 1 has a longitudinal orientation extending from the head 1A to the leg 1B along the conveying direction as shown in FIG. Since the center of gravity G of the head 1A of the article 1 is located within the narrow down-gradient floor surface 41 of the aligned moving floor 40, the article 1 is transferred to the narrow-declining floor surface 41 of the aligned moving floor 40. As a result of the ascending movement of the alignment moving floor 40, the head 1 </ b> A is transferred to the descending slope floor 21 of the fixed floor 20 on the downstream side, and is aligned and conveyed so as to be aligned and sent out in a posture preceding the head. On the other hand, as shown in FIG. 6 (B), the article 1 has a narrow downgraded floor of the alignment moving floor 40 with the longitudinal posture extending from the head 1A to the leg 1B obliquely or orthogonal to the transport direction. When transferred to the surface 41, the center of gravity G of the head 1 </ b> A of the article 1 is located outside the narrow down-gradient floor surface 41 of the aligned moving floor 40. Ascending, the head 1A falls down to the down-gradient floor surface 21 of the upstream fixed floor 20, is not transferred downstream, and is not subjected to alignment conveyance processing.

物品整列装置10において、固定床20、通常移動床30、整列移動床40の各床面21、31、41の傾斜角度の好適値は以下の通りである(図3)。   In the article alignment apparatus 10, the preferred values of the inclination angles of the floor surfaces 21, 31, 41 of the fixed floor 20, the normal moving floor 30, and the alignment moving floor 40 are as follows (FIG. 3).

(固定床20の床面21の傾斜角度η1)
固定床20の床面21が水平面に対してなす傾斜角度η1は、15度から40度が好ましく、特に好ましくは18度から32度である。15度以上とすることで、物品は固定床20の床面21上で下流へとスムースに滑ることが可能である。また、40度以下とすることで通常移動床30、整列移動床40の昇降ストロークを小さくすることが可能であり、物品搬送処理能力を高能力にできる。
(Inclination angle η1 of the floor 21 of the fixed floor 20)
The inclination angle η1 formed by the floor surface 21 of the fixed floor 20 with respect to the horizontal plane is preferably 15 degrees to 40 degrees, and particularly preferably 18 degrees to 32 degrees. By setting the angle to 15 degrees or more, the article can smoothly slide downstream on the floor surface 21 of the fixed floor 20. In addition, by setting the angle to 40 degrees or less, it is possible to reduce the up and down strokes of the normal moving floor 30 and the aligned moving floor 40, and the article conveyance processing capacity can be increased.

(通常移動床30の床面31の傾斜角度η2)
通常移動床30の床面31が水平面に対してなす傾斜角度η2も、固定床20の床面21が水平面に対してなす傾斜角度η1におけると同一理由で、15度から40度が好ましく、特に好ましくは18度から32度である。
(Inclination angle η2 of floor 31 of normal moving floor 30)
The inclination angle η2 formed by the floor 31 of the moving floor 30 with respect to the horizontal plane is preferably 15 to 40 degrees for the same reason as the inclination angle η1 formed by the floor 21 of the fixed floor 20 with respect to the horizontal plane. The angle is preferably 18 degrees to 32 degrees.

(整列移動床40の床面41の傾斜角度η3)
整列移動床40の床面41が水平面に対してなす傾斜角度η3も、固定床20の床面21が水平面に対してなす傾斜角度η1におけると同一理由で、15度から40度が好ましく、特に好ましくは18度から32度である。
(Inclination angle η3 of the floor 41 of the aligned moving floor 40)
The inclination angle η3 formed by the floor surface 41 of the aligned moving floor 40 with respect to the horizontal plane is preferably 15 to 40 degrees for the same reason as the inclination angle η1 formed by the floor surface 21 of the fixed floor 20 with respect to the horizontal plane. The angle is preferably 18 degrees to 32 degrees.

(固定床20と通常移動床30、整列移動床40の傾斜角度η1、η2、η3の関係)
通常移動床30、整列移動床40の床面31、41が水平面となす傾斜角度η2、η3は、固定床20の床面21が水平面となす傾斜角度η1と同等(図3)、又は大きくすることが好ましい。η1よりもη2、η3を好ましくは10〜25度大きくすると良い。角度を大きくすることで、特に、断面形状が円形や正多角形でない楕円状、長円状、長方形状等の長手部を有す形状の物品を扱う際に、通常移動床30、整列移動床40が上昇時、物品1の長手部は通常移動床30、整列移動床40の床面31、41が水平面となす傾斜角度η2、η3に合せて、下流方向により傾斜した状態となり、物品1を確実に下流の固定床20に送り込むことが可能になる。
(Relationship between the inclination angles η1, η2, and η3 of the fixed floor 20, the normal moving floor 30, and the aligned moving floor 40)
The inclination angles η 2 and η 3 formed by the floor surfaces 31 and 41 of the normal moving floor 30 and the aligned moving floor 40 are equal to or larger than the inclination angle η 1 formed by the floor surface 21 of the fixed floor 20 and the horizontal plane (FIG. 3). It is preferable. η2 and η3 are preferably larger than η1 by 10 to 25 degrees. By increasing the angle, in particular, when handling an article having a longitudinal portion such as an ellipse, an ellipse, or a rectangle whose cross-sectional shape is not a circle or regular polygon, the normal moving floor 30 and the aligned moving floor are used. When 40 rises, the longitudinal portion of the article 1 is inclined in the downstream direction in accordance with the inclination angles η2 and η3 formed by the floor surfaces 31 and 41 of the normal moving floor 30 and the aligned moving floor 40 with the horizontal plane. It is possible to reliably feed the downstream fixed bed 20.

物品整列装置10において、固定床20、通常移動床30、整列移動床40の上り勾配の配置角度の好適値は以下の通りである(図4)。   In the article alignment apparatus 10, suitable values for the ascending arrangement angles of the fixed floor 20, the normal moving floor 30, and the alignment moving floor 40 are as follows (FIG. 4).

(固定床20の配置角度θ1)
固定床20の配置角度θ1は、水平面に対して、20〜40度とされ、好ましくは24度から36度とされる。20度以上とすることで適切に固定床20や通常移動床30、整列移動床40に載らなかった物品を上流に滑り落とすことが可能になる。逆に40度以下とすることで上下動ストロークを小さくすることができ、高能力で物品の処理が可能になる。
(Arrangement angle θ1 of fixed floor 20)
The arrangement angle θ1 of the fixed floor 20 is 20 to 40 degrees, preferably 24 to 36 degrees with respect to the horizontal plane. By setting the angle to 20 degrees or more, articles that have not been properly placed on the fixed floor 20, the normal moving floor 30, and the aligned moving floor 40 can be slid down upstream. Conversely, by setting the angle to 40 degrees or less, the vertical movement stroke can be reduced, and the article can be processed with high capacity.

(通常移動床30、整列移動床40の配置角度θ2)
通常移動床30、整列移動床40の配置角度θ2も、固定床20の配置角度θ1におけると同一理由で、水平面に対して20〜40度とされ、好ましくは24度から36度とされる。
(Usage angle θ2 of the normal moving floor 30 and the aligned moving floor 40)
The arrangement angle θ2 of the normal moving floor 30 and the alignment moving floor 40 is also set to 20 to 40 degrees with respect to the horizontal plane for the same reason as the arrangement angle θ1 of the fixed floor 20, and preferably 24 to 36 degrees.

(固定床20と通常移動床30、整列移動床40の配置角度θ1、θ2の関係)
固定床20の配置角度θ1と、通常移動床30、整列移動床40の配置角度θ2は概ね同一とすることが好ましい。この値を概ね同一とすることで、上流と下流の各移動床30、40により物品を下流に送るための昇降ストロークを最小にすることができ、物品搬送処理能力を高能力にできる。
(Relationship between arrangement angles θ1, θ2 of fixed floor 20, normal moving floor 30, and aligned moving floor 40)
The arrangement angle θ1 of the fixed floor 20 and the arrangement angle θ2 of the normal moving floor 30 and the aligned moving floor 40 are preferably substantially the same. By making these values substantially the same, it is possible to minimize the up-and-down stroke for sending the articles downstream by the upstream and downstream moving beds 30 and 40, and to increase the article conveyance processing capacity.

尚、物品整列装置10は、図14に示す如く、複数の固定床20の各個の下り勾配床面21を互いに搬送方向の下流側に向けて下り勾配(水平に対する配置角度θ1)をなすように配置するとともに、複数の移動床30、40の各個の床面31、41を互いに搬送方向の下流側に向けて下り勾配(水平に対する配置角度θ2)をなすように配置しても良い。固定床20の配置角度θ1は、水平面に対して、10〜40度とされ、好ましくは15〜25度とされる。10度以上とすることで適切に固定床20や移動床30、40に載らなかった物品を上流に落とすことが可能になり、更に、上下動ストロークを小さくすることができるので高能力で物品の処理が可能になる。逆に40度以下とすることで、物品の上流方向への移動速度が速くなりすぎることを抑制できる。移動床30、40の配置角度θ2も、固定床20の配置角度θ1におけると同一理由で、水平面に対して10〜40度とされ、好ましくは15〜25度とされる。固定床20の配置角度θ1と、移動床30、40の配置角度θ2は概ね同一とすることが好ましい。この値を概ね同一とすることで、上流と下流の各移動床30、40により物品を下流に送るための昇降ストロークを最小にすることができ、物品搬送処理能力を高能力にできる。複数の固定床20と移動床30、40を下り勾配配置することにより、上り勾配配置(図4)したものに比して、固定床20の床面21と移動床30、40の床面31、41とが同様の下り勾配をなすことから、昇降駆動装置13が移動床30、40に付与すべき昇降ストロークが小さくなり、昇降サイクルタイムを短縮できる。   In addition, as shown in FIG. 14, the article alignment apparatus 10 forms a downward gradient (arrangement angle θ1 with respect to the horizontal) with the downward gradient floor surfaces 21 of the plurality of fixed floors 20 facing each other downstream in the conveying direction. In addition to the arrangement, the floor surfaces 31 and 41 of the plurality of movable floors 30 and 40 may be arranged so as to form a downward gradient (arrangement angle θ2 with respect to the horizontal) toward the downstream side in the transport direction. The arrangement angle θ1 of the fixed floor 20 is 10 to 40 degrees with respect to the horizontal plane, and preferably 15 to 25 degrees. By setting the angle to 10 degrees or more, it is possible to drop the article that has not been properly placed on the fixed floor 20 or the moving floors 30 and 40 upstream, and further, the vertical movement stroke can be reduced, so that the high-capacity of the article can be obtained. Processing becomes possible. Conversely, by setting it to 40 degrees or less, it is possible to suppress the movement speed of the article in the upstream direction from becoming too fast. The arrangement angle θ2 of the movable floors 30 and 40 is also set to 10 to 40 degrees with respect to the horizontal plane and preferably 15 to 25 degrees for the same reason as the arrangement angle θ1 of the fixed floor 20. The arrangement angle θ1 of the fixed floor 20 and the arrangement angle θ2 of the movable floors 30 and 40 are preferably substantially the same. By making these values substantially the same, it is possible to minimize the up-and-down stroke for sending the articles downstream by the upstream and downstream moving beds 30 and 40, and to increase the article conveyance processing capacity. By arranging a plurality of fixed floors 20 and moving floors 30 and 40 in a downward gradient, the floor surface 21 of the fixed floor 20 and the floor surfaces 31 of the movable floors 30 and 40 are compared to those in the upward gradient arrangement (FIG. 4). , 41 have the same downward slope, the lifting stroke that the lifting drive device 13 should apply to the moving floors 30, 40 is reduced, and the lifting cycle time can be shortened.

複数の固定床20と移動床30、40を下り勾配配置した上述の物品整列装置10にあっては、頭部1Aが先行する物品1は、複数の固定床20又は移動床30、40を滑り落ちることがある。従って処理能力は増大するが、頭部1Aが横向き姿勢で滑り落ちる物品1もあるため、物品整列装置の出口に、頭部横向き物品を除去するための横向き物品排出装置を設けるのが好ましい。   In the above-described article alignment apparatus 10 in which the plurality of fixed floors 20 and the moving floors 30 and 40 are arranged in a descending gradient, the article 1 preceded by the head 1A slides down the plurality of fixed floors 20 or the moving floors 30 and 40. Sometimes. Accordingly, although the processing capacity is increased, there is also an article 1 in which the head 1A slides in a sideways posture. Therefore, it is preferable to provide a sideways article discharge device for removing the head sideways article at the outlet of the article alignment device.

また、物品整列装置10は、図15に示す如く、複数の固定床20の各個の床面21を互いに搬送方向の下流側に向けて水平をなすように配置するとともに、複数の移動床30、40の各個の床面31、41を互いに搬送方向の下流側に向けて水平をなすように配置しても良い。複数の固定床20と移動床30、40を水平配置することにより、上り勾配配置(図4)したものに比して、固定床20の床面21と移動床30、40の床面31、41の配置角度が下り勾配に近くなるから、昇降駆動装置13が移動床30、40に付与すべき昇降ストロークがやや小さくなり、昇降サイクルタイムをやや短縮できる。   In addition, as shown in FIG. 15, the article alignment apparatus 10 arranges the individual floor surfaces 21 of the plurality of fixed floors 20 so as to be horizontal toward the downstream side in the transport direction, and the plurality of movable floors 30, Forty individual floor surfaces 31 and 41 may be arranged so as to be horizontal toward the downstream side in the transport direction. By arranging a plurality of fixed floors 20 and moving floors 30 and 40 horizontally, the floor surface 21 of the fixed floor 20 and the floor surfaces 31 of the moving floors 30 and 40 are compared to those arranged in an upward gradient (FIG. 4). Since the arrangement angle of 41 is close to a downward slope, the lifting stroke that the lifting drive device 13 should give to the moving floors 30 and 40 is slightly reduced, and the lifting cycle time can be shortened somewhat.

複数の固定床20と移動床30、40を水平配置した上述の物品整列装置10にあっては、物品1が、複数の固定床20又は移動床30、40に載ったまま、単なる上下動を繰り返す現象を生ずることがあるが、上流側の固定床20、移動床30から送られてくる後続の物品1によって押し出され、正常に移動することができる。   In the above-described article alignment apparatus 10 in which the plurality of fixed floors 20 and the movable floors 30 and 40 are horizontally arranged, the article 1 is simply moved up and down while being placed on the plurality of fixed floors 20 or the movable floors 30 and 40. Although the phenomenon which repeats may arise, it is extruded by the succeeding article | item 1 sent from the fixed bed 20 and the moving bed 30 of an upstream, and can move normally.

物品整列装置10によれば、昇降駆動装置13による通常移動床30及び整列移動床40の上昇により、移動床30、40の床面31、41が固定床20の床面21上にある物品1を突き上げると、移動床30、40の床面31、41自体の傾斜が物品1に下流側への搬送力を付与する。搬送力を付与された物品1は、移動床30、40の床面31、41から、下流側の搬送方向に沿って下り勾配をなす固定床20の床面21上に移載され、固定床20の床面21自体の傾斜に載って滑り、下流側へと搬送される。このとき、固定床20の床面21、移動床30、40の床面31、41が互いに下流側へ向けて上り勾配をなすように配置されているとき、物品1はこの上り勾配の搬送経路に沿って順に下流側の床面21、31、41に持ち上げられるように搬送され、最下流の通常移動床30の床面31から出口固定床20を経て排出コンベア等に送り出される。   According to the article aligning device 10, the articles 1 in which the floor surfaces 31 and 41 of the moving floors 30 and 40 are on the floor surface 21 of the fixed floor 20 by raising the normal moving floor 30 and the aligned moving floor 40 by the elevating drive device 13. , The inclination of the floor surfaces 31 and 41 of the moving floors 30 and 40 gives the article 1 a downstream conveying force. The article 1 to which the conveyance force is applied is transferred from the floor surfaces 31 and 41 of the movable floors 30 and 40 onto the floor surface 21 of the fixed floor 20 that forms a downward gradient along the downstream conveyance direction. It slides on the inclination of 20 floor 21 itself, and is conveyed downstream. At this time, when the floor surface 21 of the fixed floor 20 and the floor surfaces 31 and 41 of the moving floors 30 and 40 are arranged so as to form an upward gradient toward the downstream side, the article 1 is transported along this upward gradient. Are sequentially transported so as to be lifted to the floor surfaces 21, 31, 41 on the downstream side, and sent out from the floor surface 31 of the normal moving floor 30 on the most downstream side to the discharge conveyor or the like through the exit fixed floor 20.

昇降駆動装置13による整列移動床40の昇降については、他の通常移動床30の駆動とは独立、又は別個の昇降駆動装置13を用いることにより、昇降速度を大きくし、1昇降サイクルの時間を短くすることが好ましい。整列移動床40は、頭部1Aが先行した物品1のみが通過できるので、整列移動床40を通過する物品1の通過量の低下を抑制することができる。   Regarding the raising / lowering of the aligned moving bed 40 by the raising / lowering driving device 13, the raising / lowering speed is increased by using the raising / lowering driving device 13 independent or separate from the driving of the other normal moving floor 30, and the time of one raising / lowering cycle is increased. It is preferable to shorten it. Since only the article 1 preceded by the head 1 </ b> A can pass through the aligned moving floor 40, it is possible to suppress a decrease in the passing amount of the article 1 that passes through the aligned moving floor 40.

尚、物品整列装置10は、移動床30、40の昇降動作の1サイクル(最下降位置〜最上昇位置〜最下降位置の1サイクル)において、移動床30、40の床面31、41が隣接する固定床20の床面21より上に突出している時間割合を、該固定床20の床面21より下に没入している時間割合より小さく制御することができる。これにより、物品1を移動床30、40の床面31、41より突き上げている時間より、物品1を固定床20の床面21に載せて滑らせる時間のほうが長くなり、物品1の送出量、即ち、物品整列装置10の処理能力を増加できる。   In the article alignment apparatus 10, the floor surfaces 31 and 41 of the moving floors 30 and 40 are adjacent to each other in one cycle of lifting and lowering operations of the moving floors 30 and 40 (one cycle from the lowest lowered position to the highest raised position to the lowest lowered position). It is possible to control the time ratio of the fixed floor 20 protruding above the floor surface 21 to be smaller than the time ratio of the fixed floor 20 immersed below the floor surface 21. As a result, the time during which the article 1 is slid on the floor surface 21 of the fixed floor 20 is longer than the time during which the article 1 is pushed up from the floor surfaces 31 and 41 of the moving floors 30 and 40. That is, the processing capability of the article alignment apparatus 10 can be increased.

尚、移動床30、40の上昇加速度が大きい場合には、移動床30、40の床面31、41が物品1に及ぼす突き上げ力が大きく、ひいては移動床30、40Aの床面31、41の傾斜が物品1に及ぼす搬送力が大きくなり、物品1の送出量を増加できる。   In addition, when the rising acceleration of the moving floors 30 and 40 is large, the push-up force exerted on the article 1 by the floor surfaces 31 and 41 of the moving floors 30 and 40 is large, and consequently the floor surfaces 31 and 41 of the moving floors 30 and 40A. The conveyance force exerted on the article 1 by the inclination increases, and the amount of delivery of the article 1 can be increased.

また、物品整列装置10は、移動床30、40の昇降動作の1サイクルにおいて、移動床30、40の床面31、41が隣接する固定床20の床面21より上に突出している時間割合、即ち、床面時間割合を、該固定床20の床面21より下に没入している時間割合より大きく制御することもできる。これにより、物品1を移動床30、40の床面31、41により突き上げている時間より、物品1を固定床20の床面21に載せて滑らせる時間のほうが短くなり、物品1の送出量を低減できる。   Moreover, the article alignment apparatus 10 is the time ratio in which the floor surfaces 31 and 41 of the moving floors 30 and 40 protrude above the floor surface 21 of the adjacent fixed floor 20 in one cycle of the raising / lowering operation of the moving floors 30 and 40. That is, the floor surface time ratio can be controlled to be larger than the time ratio of being immersed below the floor surface 21 of the fixed floor 20. As a result, the time for the article 1 to slide on the floor surface 21 of the fixed floor 20 is shorter than the time during which the article 1 is pushed up by the floor surfaces 31 and 41 of the moving floors 30 and 40. Can be reduced.

このように、1サイクルにおける移動床30、40の床面時間割合を増減できるよう構成したことで、物品1の送出量を調整することができ、充填ラインなどの下流行程の処理能力に物品整列装置の処理能力を合致させることができる。   As described above, the floor surface time ratio of the moving beds 30 and 40 in one cycle can be increased / decreased, so that the delivery amount of the articles 1 can be adjusted, and the articles can be aligned to the processing capacity of the lower fashion such as the filling line. The processing capability of the apparatus can be matched.

尚、移動床30、40の上昇加速度が小さい場合には、移動床30、40の床面31、41が物品1に及ぼす突き上げ力が小さく、ひいては移動床30、40の床面31、41の傾斜が物品1に及ぼす搬送力が小さくなり、物品1の送出量を低減できる。   In addition, when the rising acceleration of the moving floors 30 and 40 is small, the push-up force exerted on the article 1 by the floor surfaces 31 and 41 of the moving floors 30 and 40 is small, and consequently the floor surfaces 31 and 41 of the moving floors 30 and 40 are reduced. The conveyance force exerted on the article 1 by the inclination is reduced, and the delivery amount of the article 1 can be reduced.

また、移動床30、40の上昇速度の最大値は、搬送物品の重さや固定床配置角度θ1や移動床配置角度θ2等によっても、物品1を所望の速度で安定搬送できるように適宜調整される。   Further, the maximum value of the rising speed of the moving floors 30 and 40 is appropriately adjusted so that the article 1 can be stably conveyed at a desired speed by the weight of the conveyed article, the fixed floor arrangement angle θ1, the moving floor arrangement angle θ2, and the like. The

しかるに、物品整列装置10にあっては、図1、図2に示す如く、狭幅下り勾配床面41を備えた整列移動床40を有するものにしたから、入口シュート12の側から供給される物品1を搬送しつつ以下の如くに整列搬送処理できる。このとき、物品1はチューブ付キャップであり、頭部1A(キャップヘッド)と細長い脚部1B(チューブ)とを有する。   However, since the article alignment apparatus 10 has the alignment moving floor 40 having the narrow down-gradient floor surface 41 as shown in FIGS. 1 and 2, the article alignment apparatus 10 is supplied from the inlet chute 12 side. While the article 1 is being conveyed, it can be aligned and conveyed as follows. At this time, the article 1 is a cap with a tube, and has a head 1A (cap head) and an elongated leg 1B (tube).

尚、図1、図2に示した物品整列装置10は、3つの固定床20、2つの通常移動床30、1つの整列移動床40を有する構成となっているが、それらの固定床20、移動床30、40の個数を増やしても良い。特に整列移動床40の個数を増やすと、物品1の頭部1Aが先行する目標整列姿勢が得られる比率をほぼ100%に高めることができる。整列移動床40の上流の、好ましくは隣接して上流の固定床20又は移動床30、又はその両方の固定床20と移動床30の下り勾配床面21、31の床面幅を他の固定床20や移動床30の下り勾配床面21、31の床面幅より長くすることにより、整列移動床40への物品1の送り込み量を増加させ、物品1の整列処理量を高めることができる。   1 and 2 has three fixed floors 20, two normal moving floors 30, and one aligned moving floor 40. The fixed floor 20, The number of moving floors 30 and 40 may be increased. In particular, when the number of the alignment moving floors 40 is increased, the ratio at which the target alignment posture preceded by the head 1A of the article 1 can be increased to almost 100%. The fixed floor 20 or the movable floor 30 upstream of the aligned moving floor 40, preferably adjacent to the upstream, or both, the fixed floor 20 of the moving floor 30 and the floor widths of the downgraded floor surfaces 21, 31 of the moving floor 30 are fixed to the other. By making it longer than the floor surface widths of the downgraded floor surfaces 21 and 31 of the floor 20 and the moving floor 30, the amount of articles 1 fed to the aligned moving floor 40 can be increased, and the amount of alignment processing of the articles 1 can be increased. .

図1、図2の物品整列装置10では、入口シュート12から投入されて方向を無秩序にしている全ての物品1が整列移動床40まで順次搬送されてくるが、頭部1Aが搬送方向に先行する物品1のみが以下の如く整列移動床40を通過でき、整列される。   In the article alignment apparatus 10 of FIGS. 1 and 2, all articles 1 that are thrown in from the entrance chute 12 and have their directions disordered are sequentially conveyed to the alignment moving floor 40, but the head 1 </ b> A precedes the conveyance direction. Only the articles 1 to be moved can pass through the alignment moving floor 40 and are aligned as follows.

(A)頭部先行物品1の整列搬送処理動作(図7)
(1)物品1が、図6(A)に示す如く、頭部1Aから脚部1Bにまで渡る長手向き姿勢を搬送方向に沿わせて整列移動床40の狭幅下り勾配床面41に移送されてくる。
(A) Alignment conveyance processing operation of head preceding article 1 (FIG. 7)
(1) As shown in FIG. 6A, the article 1 is transferred to the narrow down-gradient floor surface 41 of the alignment moving floor 40 along the conveying direction with the longitudinal orientation extending from the head 1A to the leg 1B. It will be.

(2)物品1の頭部1Aの重心Gは整列移動床40の狭幅下り勾配床面41内に位置するものになり、この整列移動床40の上昇とともに物品1が確実に上昇される。   (2) The center of gravity G of the head 1A of the article 1 is located in the narrow down-gradient floor surface 41 of the aligned moving floor 40, and the article 1 is reliably raised as the aligned moving floor 40 rises.

(3)整列移動床40の狭幅下り勾配床面41が下流側の固定床20の下り勾配床面21より上位に達すると、物品1の頭部1Aが下流側の固定床20の下り勾配床面21へと移送され、頭部先行の姿勢に整列されて送り出される整列搬送処理がなされる。   (3) When the narrow down-gradient floor surface 41 of the aligned moving floor 40 reaches a position higher than the down-gradient floor surface 21 of the downstream fixed floor 20, the head 1 </ b> A of the article 1 is descended by the downstream fixed floor 20. It is transferred to the floor surface 21, and is aligned and transported so that it is sent out after being aligned in the posture in front of the head.

(B)頭部横向き物品1の整列搬送処理動作(図8)
(1)物品1が、図6(B)に示す如く、頭部1Aから脚部1Bにまで渡る長手向き姿勢を搬送方向に斜交又は直交させて整列移動床40の狭幅下り勾配床面41に移載されてくる。
(B) Alignment conveyance processing operation of the head-side article 1 (FIG. 8)
(1) As shown in FIG. 6 (B), the article 1 has a narrow downgraded floor surface of the alignment moving floor 40 with the longitudinal orientation extending from the head 1A to the leg 1B obliquely or orthogonal to the conveying direction. 41 is transferred.

(2)物品1の頭部1Aの重心Gは整列移動床40の狭幅下り勾配床面41外に位置するものになり、物品1をこの整列移動床40の上昇によって上昇させることができない。   (2) The center of gravity G of the head 1A of the article 1 is located outside the narrow down-gradient floor surface 41 of the aligned moving floor 40, and the article 1 cannot be raised by the rising of the aligned moving floor 40.

(3)物品1の頭部1Aが上流側の固定床20の下り勾配床面21へと転落し、下流側へと移送されず、整列搬送処理されない。   (3) The head 1A of the article 1 falls to the descending gradient floor surface 21 of the upstream fixed floor 20, is not transferred downstream, and is not subjected to alignment conveyance processing.

図9、図10は、本発明の変形例に係る物品整列装置10を示すものである。この物品整列装置10は、複数の固定床20と移動床30を有する物品整列装置10において、固定床20の少なくとも一部、例えば一部又は全部の固定床20を、整列固定床50としたものである。整列固定床50は、通常固定床20の下り勾配床面21に比して、床面幅を狭幅にしてなる狭幅下り勾配床面51を備えるものである。   9 and 10 show an article alignment apparatus 10 according to a modification of the present invention. This article alignment apparatus 10 is an article alignment apparatus 10 having a plurality of fixed floors 20 and moving floors 30, and at least a part of the fixed floor 20, for example, a part or all of the fixed floors 20 is an aligned fixed floor 50. It is. The aligned fixed floor 50 is provided with a narrow downward slope floor surface 51 having a floor width narrower than the downward slope floor surface 21 of the normal fixed floor 20.

即ち、整列固定床50は、狭幅下り勾配床面51の下り勾配に沿う床面幅zを、物品1の頭部1Aにおける長手方向(脚部1Bの延在方向に沿うキャップ高さ方向)に対して直交する方向にある周囲(キャップ外周)からその重心Gまでの最短距離Lと概ね同等又はより小(z≦L)、かつ物品1の頭部1Aにおける脚部1Bの長手方向に沿う方向にある頂面(キャップ天面)から重心Gまでの距離Hと概ね同等又はより大(z≧H)にする。好適には、z<1.4L、z>0.9Hである。   That is, the alignment fixed floor 50 has a floor surface width z along the downward gradient of the narrow downward gradient floor surface 51 in the longitudinal direction in the head 1A of the article 1 (cap height direction along the extending direction of the leg 1B). Is substantially equal to or smaller than the shortest distance L from the periphery (cap outer periphery) in the direction orthogonal to the center of gravity G (z ≦ L), and is along the longitudinal direction of the leg 1B in the head 1A of the article 1 The distance H from the top surface (cap top surface) in the direction to the center of gravity G is approximately equal to or greater (z ≧ H). Preferably, z <1.4L and z> 0.9H.

これにより、整列固定床50を有する物品整列装置10にあっては、図9に示す如く、物品1が頭部1Aから脚部1Bにまで渡る長手向き姿勢を搬送方向に沿わせて整列固定床50の狭幅下り勾配床面51に移載されてくると、頭部1Aの重心Gは整列固定床50の狭幅下り勾配床面51内に位置するものになるから、物品1は、下流側の移動床30の下降によりその頭部1Aがその移動床30の下り勾配床面31へと移送され、頭部先行の姿勢に整列されて送り出される整列搬送処理がなされる。これに対し、図10に示す如く、物品1が頭部1Aから脚部1Bにまで渡る長手向き姿勢を搬送方向に斜交又は直交させて整列固定床50の狭幅下り勾配床面51に移載されてくると、物品1の頭部1Aの重心Gは整列固定床50の狭幅下り勾配床面51外に位置するものになり、物品1は上流側の移動床30の下降によりその頭部1Aが上流側の移動床30へと落下し、下流側へと移送されず、整列搬送処理されない。   Thereby, in the article alignment apparatus 10 having the alignment fixed floor 50, as shown in FIG. 9, the article 1 is aligned and fixed in the longitudinal direction in which the article 1 extends from the head 1A to the leg 1B along the conveying direction. Since the center of gravity G of the head 1A is located within the narrow down-gradient floor surface 51 of the aligned fixed floor 50, the article 1 is located downstream. As the moving floor 30 on the side is lowered, the head 1 </ b> A is transferred to the descending slope floor 31 of the moving floor 30, and an alignment transport process is performed in which the head 1 </ b> A is aligned and sent out in a posture preceding the head. On the other hand, as shown in FIG. 10, the article 1 is moved to the narrow down-gradient floor surface 51 of the fixed fixed floor 50 by making the longitudinal orientation extending from the head 1 </ b> A to the leg 1 </ b> B obliquely or orthogonal to the transport direction. When loaded, the center of gravity G of the head 1A of the article 1 is positioned outside the narrow down-gradient floor surface 51 of the aligned fixed floor 50, and the article 1 has its head moved by the lowering of the moving bed 30 on the upstream side. The part 1A falls to the moving bed 30 on the upstream side, is not transferred to the downstream side, and is not subjected to the alignment conveyance process.

図9、図10に示した物品整列装置10において、整列固定床50の上述した搬送処理効果を高めるため、整列固定床50の上流の移動床30の最上昇時に、その移動床30の下り勾配床面31の最下位位置が、下流の整列固定床50の狭幅下り勾配床面51の最上位位置より高くすることが好ましい。上流の移動床30の上昇によって物品1は下流の整列固定床50の狭幅下り勾配床面51へ滑り落ちることが可能な高さよりも更に高く持ち上げられる。次に上流の移動床30の下降時には、物品1の重心Gと整列固定床50との位置関係に加え、物品1が下方へ変位せしめられる作用によって、物品1は確実に上流側の移動床30へと転げ落ちる。   In the article alignment apparatus 10 shown in FIGS. 9 and 10, in order to enhance the above-described transfer processing effect of the alignment fixed floor 50, when the moving floor 30 upstream of the alignment fixed floor 50 rises, the moving bed 30 has a downward slope. It is preferable that the lowest position of the floor surface 31 is higher than the highest position of the narrow down-gradient floor surface 51 of the downstream fixed fixed floor 50. The article 1 is lifted higher than the height at which the article 1 can slide down to the narrow down-gradient floor surface 51 of the downstream fixed fixed floor 50 by the rising of the upstream moving floor 30. Next, when the upstream moving floor 30 is lowered, the article 1 is reliably displaced by the action of the article 1 being displaced downward in addition to the positional relationship between the center of gravity G of the article 1 and the alignment fixed floor 50. Falls down.

図11〜図13は、物品整列装置10の変形例に係る物品整列装置10Aを示すものである。物品整列装置10Aが物品整列装置10と異なる点は、整列移動床40の搬送方向に沿う板厚Aを、通常移動床30の搬送方向に沿う板厚Aと同等にするとともに、狭幅下り勾配床面41に対する物品搬送方向の上流側に、物品搬送方向の下流側に向けて上り勾配(水平に対する傾斜角度γ)をなすように傾斜した上り勾配床面40Aを床長さ方向、即ち、整列移動床40の物品進行方向に対して垂直な方向の全長にわたって備えたことにある。図11は通常移動床30と整列移動床40の上昇状態を示す。   FIGS. 11 to 13 show an article alignment apparatus 10 </ b> A according to a modification of the article alignment apparatus 10. The article alignment apparatus 10A is different from the article alignment apparatus 10 in that the plate thickness A along the conveyance direction of the alignment moving floor 40 is made equal to the plate thickness A along the conveyance direction of the normal movement floor 30, and a narrow downward gradient is provided. The up-gradient floor surface 40A inclined so as to form an up-gradient (inclination angle γ with respect to the horizontal) toward the downstream side in the article conveyance direction on the upstream side in the article conveyance direction with respect to the floor surface 41 is aligned in the floor length direction, that is, aligned. This is because the moving floor 40 is provided over the entire length in the direction perpendicular to the direction in which the article moves. FIG. 11 shows the raised state of the normal moving floor 30 and the aligned moving floor 40.

尚、物品整列装置10Aの整列移動床40は、狭幅下り勾配床面41の下り勾配(水平に対する傾斜角度η3)に沿う床面幅wを、物品整列装置10におけると同様に、物品1の頭部1Aにおける長手方向に対して直交する方向にある周囲から重心Gまでの最短距離をL、物品1の頭部1Aにおける脚部1Bの長手方向に沿う方向にある頂面から重心Gまでの距離をHとするとき、w≦L、好適にはw<1.4L、w≧H、好適にはw>0.9Hとする。これにより、物品整列装置10の整列移動床40が狭幅下り勾配床面41に基づいて施したと同様の整列搬送処理作用が物品1に対してなされる。   Note that the alignment moving floor 40 of the article alignment apparatus 10A has the floor width w along the downward gradient (inclination angle η3 with respect to the horizontal) of the narrow downward gradient floor surface 41 as in the article alignment apparatus 10. The shortest distance from the circumference in the direction orthogonal to the longitudinal direction of the head 1A to the center of gravity G is L, and the top surface in the direction along the longitudinal direction of the leg 1B of the head 1A of the article 1 to the center of gravity G. When the distance is H, w ≦ L, preferably w <1.4L, w ≧ H, preferably w> 0.9H. As a result, the same sort transport processing action as that performed by the alignment moving floor 40 of the article alignment apparatus 10 based on the narrow down-gradient floor surface 41 is performed on the articles 1.

物品整列装置10Aにあっては、物品1が頭部1Aから脚部1Bにまで渡る長手向き姿勢を搬送方向に斜交又は直交させて整列移動床40の狭幅下り勾配床面41に移載され、物品1の頭部1Aの重心Gが整列移動床40の狭幅下り勾配床面41外に位置するものになり、この整列移動床40の上昇により物品1の頭部1Aが上流側の固定床20の下り勾配床面21へと転落しようとするとき、整列移動床40の上り勾配床面40Aが上流側の固定床20の下り勾配床面21へのその転落を容易にする。この上り勾配床面40Aの作用は、上り勾配床面40Aのγを30〜80度とするときに顕著になる。   In the article alignment apparatus 10A, the article 1 is transferred to the narrow down-gradient floor surface 41 of the alignment moving floor 40 with the longitudinal orientation extending from the head 1A to the leg 1B obliquely or orthogonal to the conveying direction. Thus, the center of gravity G of the head 1A of the article 1 is positioned outside the narrow down-gradient floor surface 41 of the aligned moving floor 40, and the head 1A of the article 1 is moved upstream by the ascending of the aligned moving floor 40. When the fixed floor 20 is about to fall onto the downgraded floor surface 21, the upgraded floor surface 40 </ b> A of the aligned moving floor 40 facilitates its falling onto the downgraded floor surface 21 of the upstream fixed floor 20. The action of the upward gradient floor surface 40A becomes prominent when γ of the upward gradient floor surface 40A is set to 30 to 80 degrees.

物品整列装置10Aにあっては、整列移動床40の板厚Aを他の通常移動床30の板厚Aと同等にしたから、複数の固定床20と移動床30の配置のピッチ間隔を変更せずに、通常移動床30を直ちに整列移動床40に交換し、上り勾配床面40A、下り勾配床面41に基づく上述の整列搬送処理作用を実現できる。尚、整列移動床40を通常移動床30に交換することも容易になり、これによって物品1の単なる定量供給を行なうことができる。   In the article alignment apparatus 10A, since the thickness A of the alignment moving floor 40 is made equal to the thickness A of the other normal moving floor 30, the pitch interval of the arrangement of the plurality of fixed floors 20 and the moving floor 30 is changed. The normal moving floor 30 can be immediately replaced with the aligned moving floor 40, and the above-described aligned conveying processing operation based on the up-gradient floor surface 40A and the down-gradient floor surface 41 can be realized. In addition, it becomes easy to replace the alignment moving floor 40 with the normal moving floor 30, thereby enabling simple quantitative supply of the articles 1.

前述の狭幅下り勾配床面51を備える整列固定床50についても、整列固定床50の搬送方向に沿う板厚を通常固定床20の搬送方向に沿う板厚と同等にするとともに、狭幅下り勾配床面51に対する物品搬送方向の上流側に、物品搬送方向の下流側に向けて上り勾配をなすように傾斜した上り勾配床面50A(不図示)を備えるものとすることができる。   For the aligned fixed floor 50 having the above-mentioned narrow downgraded floor 51, the plate thickness along the conveying direction of the aligned fixed floor 50 is made equal to the plate thickness along the conveying direction of the normal fixed floor 20, and the narrow downhill An upstream floor 50A (not shown) that is inclined so as to form an upward slope toward the downstream side in the article transport direction may be provided on the upstream side in the article transport direction with respect to the slope floor 51.

図16は、物品整列装置10の搬送方向の出口(送出口)に排出コンベア100を接続し、物品整列装置10によって整列された物品1を排出コンベア100により下工程へと排出可能にしたものである。図16(A)のB-B線に沿う矢視図を図16(B)とし、C-C線に沿う矢視図を図16(C)とする。   FIG. 16 is a diagram in which a discharge conveyor 100 is connected to an exit (sending port) in the conveyance direction of the article alignment apparatus 10, and the articles 1 aligned by the article alignment apparatus 10 can be discharged to the lower process by the discharge conveyor 100. is there. The arrow view along the BB line in FIG. 16A is shown in FIG. 16B, and the arrow view along the CC line is shown in FIG.

排出コンベア100は物品整列装置10から物品1の送り出し方向(搬送方向)と直交する方向を送り出し方向にしている。排出コンベア100は物品整列装置10の送出口の固定床20の床面21の最下高さ位置よりわずかに低位にコンベア面を位置付けている。物品整列装置10から送り出された物品1は、排出コンベア100まで滑り落ち、排出コンベア100の送り出し方向に直交する幅方向の奥側に立設してある位置規制ガイド101に当って停止する。排出コンベア100のコンベア面は水平でも、固定床20の床面21の傾斜に合せて傾けていても良い。物品整列装置10の両側の側板14のうち、排出コンベア100の送出方向寄りの側板14は、物品1が詰まることを防止するため、出口側に切欠部14Aを有する。排出コンベア100は連続的に運転されていても、物品整列装置10からの物品1の送り出しタイミングに合せて間欠的に運転されても良い。   The discharge conveyor 100 sets the direction orthogonal to the delivery direction (conveyance direction) of the articles 1 from the article alignment apparatus 10 as the delivery direction. The discharge conveyor 100 positions the conveyor surface slightly lower than the lowest height position of the floor surface 21 of the fixed floor 20 at the outlet of the article alignment apparatus 10. The article 1 sent out from the article aligning apparatus 10 slides down to the discharge conveyor 100 and stops by hitting a position regulation guide 101 erected on the back side in the width direction orthogonal to the delivery direction of the discharge conveyor 100. The conveyor surface of the discharge conveyor 100 may be horizontal or inclined according to the inclination of the floor surface 21 of the fixed floor 20. Of the side plates 14 on both sides of the article aligning apparatus 10, the side plate 14 closer to the delivery direction of the discharge conveyor 100 has a notch 14A on the outlet side in order to prevent the article 1 from being clogged. The discharge conveyor 100 may be continuously operated or may be intermittently operated in accordance with the delivery timing of the articles 1 from the article alignment apparatus 10.

物品1がキャップの場合、排出コンベア100の下行程で、キャップの頭部1Aが上向きとなるような反転を行ない、このキャップをキャップ締め機へと移送する。必要に応じて、キャップ締め機の前に、物品1の前後方向揃え装置を設置する。   When the article 1 is a cap, the cap 1 is turned upside down in the lower stroke of the discharge conveyor 100, and the cap is transferred to a cap fastening machine. If necessary, a front-rear direction aligning device for the article 1 is installed in front of the cap tightening machine.

図17は、物品整列装置10の搬送方向の出口(送出口)に排出コンベア200を接続し、物品整列装置10によって整列された物品1を排出コンベア200により下工程へと排出可能にしたものである。図17(A)のB-B線に沿う矢視図を図17(B)とする。   FIG. 17 is a diagram in which a discharge conveyor 200 is connected to an exit (sending port) in the conveyance direction of the article alignment apparatus 10, and the articles 1 aligned by the article alignment apparatus 10 can be discharged to the lower process by the discharge conveyor 200. is there. An arrow view along the line BB in FIG. 17A is shown in FIG.

排出コンベア200は物品整列装置10からの物品1の送り出し方向(搬送方向)と直交する方向を送り出し方向にしている。排出コンベア200は物品整列装置10の送出口の固定床20の床面21の最下高さ位置より頭部1Aの高さ程度低位にコンベア面を位置付けている。物品整列装置10から送り出された物品1は、排出コンベア200まで滑り落ち、排出コンベア200の排出方向に直交する幅方向の奥側に立設してある位置規制ガイド201に当って停止しつつ頭部1Aが真下向きになる。排出コンベア200のコンベア面は水平が好ましい。物品整列装置10の両側の側板14のうち、排出コンベア200の排出方向寄りの側板14は、物品1の脚部1Bの障害にならないように、出口側に切欠部14Aを有する。排出コンベア200は連続的に運転されていても、物品整列装置10からの物品1の送り出しタイミングに合せて間欠的に運転されても良い。   The discharge conveyor 200 has a delivery direction that is orthogonal to the delivery direction (conveyance direction) of the articles 1 from the article alignment apparatus 10. The discharge conveyor 200 positions the conveyor surface at a level lower than the lowest height position of the floor surface 21 of the fixed floor 20 at the delivery outlet of the article alignment apparatus 10 by about the height of the head 1A. The article 1 sent out from the article alignment apparatus 10 slides down to the discharge conveyor 200 and stops while hitting the position regulation guide 201 erected on the back side in the width direction perpendicular to the discharge direction of the discharge conveyor 200. Part 1A is directed downward. The conveyor surface of the discharge conveyor 200 is preferably horizontal. Of the side plates 14 on both sides of the article alignment device 10, the side plate 14 closer to the discharge direction of the discharge conveyor 200 has a notch 14 </ b> A on the outlet side so as not to obstruct the leg 1 </ b> B of the article 1. The discharge conveyor 200 may be continuously operated or may be intermittently operated in accordance with the delivery timing of the articles 1 from the article alignment apparatus 10.

物品1がトリガーポンプキャップ等のキャップの場合、排出コンベア200の下行程で、キャップの頭部1Aが上向きとなるような上下反転を行ない、このキャップをキャップ締め機へと移送する。必要に応じて、キャップ締め機の前に、物品1の前後方向揃え装置を設置する。   When the article 1 is a cap such as a trigger pump cap, the cap 1 is turned upside down so that the head portion 1A of the cap faces upward in the lower stroke of the discharge conveyor 200, and the cap is transferred to the cap tightening machine. If necessary, a front-rear direction aligning device for the article 1 is installed in front of the cap tightening machine.

図18は、物品整列装置10の搬送方向の出口(送出口)に排出コンベア300を接続し、物品整列装置10によって整列された物品1を排出コンベア300により下行程へと送り出し可能にしたものである。   FIG. 18 is a diagram in which a discharge conveyor 300 is connected to an exit (sending port) in the conveyance direction of the article alignment apparatus 10 so that the articles 1 aligned by the article alignment apparatus 10 can be sent out to the lower stroke by the discharge conveyor 300. is there.

排出コンベア300は物品整列装置10からの物品1の送り出し方向(搬送方向)と同じ方向を排出方向にしている。物品整列装置10から送り出された物品1は、排出コンベア300まで滑り落ち、順次排出コンベア300により送り出される。物品1は、排出コンベア300により送り出されつつ、位置決めガイド301等により所定の位置に供給される。   The discharge conveyor 300 sets the same direction as the delivery direction (conveyance direction) of the articles 1 from the article alignment apparatus 10 as the discharge direction. The articles 1 sent out from the article alignment apparatus 10 slide down to the discharge conveyor 300 and are sequentially sent out by the discharge conveyor 300. The article 1 is supplied to a predetermined position by the positioning guide 301 and the like while being sent out by the discharge conveyor 300.

尚、図22、図23は本発明の比較例の物品整列装置10であり、複数の固定床20、移動床30を有するが、本発明の整列移動床40又は整列固定床50を有していない。この比較例の物品整列装置10では、物品1が頭部1Aから脚部1Bにまで渡る長手向き姿勢を搬送方向に沿わせて搬送されてきても(図22)、又は物品1が頭部1Aから脚部1Bにまで渡る長手向き姿勢を搬送方向に斜交又は直交させて搬送されてきても(図23)、物品1の重心Gは移動床30の下り勾配床面31内に位置するものになり、この移動床30の上昇によりそのままの姿勢で下流の固定床20の下り勾配床面21へと移送され、結局姿勢を調整されない。即ち、物品1がどんな姿勢で搬送されてきても、頭部1A先行の姿勢に整列して送り出す整列搬送処理がなされることはない。   22 and 23 show the article alignment apparatus 10 of the comparative example of the present invention, which has a plurality of fixed floors 20 and moving floors 30, but has the aligned moving floor 40 or the aligned fixed floor 50 of the present invention. Absent. In the article alignment apparatus 10 of this comparative example, even if the article 1 is conveyed along the conveying direction in the longitudinal orientation extending from the head 1A to the leg 1B (FIG. 22), or the article 1 is the head 1A. Even if the longitudinal posture extending from the leg 1B to the leg 1B is obliquely or orthogonally crossed in the conveying direction (FIG. 23), the center of gravity G of the article 1 is located in the downward gradient floor 31 of the moving floor 30. Thus, as the moving floor 30 rises, it is transferred to the descending gradient floor surface 21 of the downstream fixed floor 20 in the same posture, and the posture is not adjusted after all. In other words, no matter what posture the article 1 is conveyed, the alignment conveyance process for aligning and sending the article 1 to the posture preceding the head 1A is not performed.

物品整列装置10によれば以下の作用効果を奏する。
本発明によれば、整列移動床40又は整列固定床50の狭幅下り勾配床面41、51の床面幅w、zに対し、物品1の頭部1Aにおける長手方向に対して直交する方向にある周囲から重心Gまでの最短距離Lを大きくし、かつ物品1の頭部1Aにおける脚部1Bの長手方向に沿う方向にある頂面から重心Gまでの距離Hを小さくする物品1でありさえすれば、いずれの物品1にも上述の整列搬送処理を施すことができる。従って、頭部1Aと細長い脚部1Bとを有する物品1を搬送しつつ整列できる。
According to the article alignment apparatus 10, the following operational effects can be obtained.
According to the present invention, the direction perpendicular to the longitudinal direction of the head 1 </ b> A of the article 1 with respect to the floor surface widths w and z of the narrowly descending gradient floor surfaces 41 and 51 of the aligned moving floor 40 or the aligned fixed floor 50. Is an article 1 that increases the shortest distance L from the periphery to the center of gravity G and decreases the distance H from the top surface to the center of gravity G in the direction along the longitudinal direction of the leg 1B of the head 1A of the article 1. As long as this is done, any of the articles 1 can be subjected to the above-described alignment conveyance process. Therefore, the articles 1 having the head 1A and the elongated legs 1B can be aligned while being conveyed.

また、本発明では少なくとも一部の移動床30又は固定床20が上述の狭幅下り勾配床面41又は51を備えれば、上述の整列搬送処理を行なうことができる。従って、複数の固定床20〜移動床30、40を互いに上り勾配、下り勾配、水平のいずれにも配置できる。   Further, in the present invention, if at least a part of the movable floor 30 or the fixed floor 20 includes the above-described narrow down-gradient floor surface 41 or 51, the above-described alignment conveyance process can be performed. Therefore, the plurality of fixed floors 20 to moving floors 30 and 40 can be arranged on any one of an ascending slope, a descending slope, and a horizontal.

また、本発明では、複数の固定床20〜移動床30、40による物品1の搬送方向全域(入口シュート12〜排出コンベア100)で上述の整列搬送処理がなされ、かつそれらの固定床20〜移動床30、40の搬送方向に直交する床面長さの全域で上述の整列搬送処理がなされる。従って、物品整列装置10の占有面積あたりの整列能力(生産性)が高い。   Further, in the present invention, the above-described alignment conveyance processing is performed in the entire conveyance direction (inlet chute 12 to discharge conveyor 100) of the article 1 by the plurality of fixed floors 20 to the movable floors 30 and 40, and the fixed floor 20 to the movement. The above-described alignment conveyance process is performed over the entire area of the floor surface perpendicular to the conveyance direction of the floors 30 and 40. Therefore, the alignment capability (productivity) per occupied area of the article alignment apparatus 10 is high.

また、本発明では、各固定床20の下り勾配床面21及び移動床30、40の下り勾配床面31、41の勾配と、移動床30、40の昇降動作に応じて物品1をそれらの床面上にて滑らせ、又は転がして搬送しつつ上述の整列搬送処理を行なう。このとき、移動床30、40の昇降動作は、物品1がそれらの床面31、41に当ってキズつくほどの高速とする必要がない。従って、物品1をキズつけることなく整列できる。   Further, in the present invention, the articles 1 are moved according to the slopes of the descending slope floor surface 21 of each fixed floor 20 and the descending slope floor surfaces 31 and 41 of the movable floors 30 and 40 and the lifting operation of the movable floors 30 and 40. The above-described alignment conveyance processing is performed while being slid or rolled on the floor surface. At this time, the raising / lowering operation of the movable floors 30 and 40 does not have to be performed at such a high speed that the article 1 hits the floor surfaces 31 and 41 and is scratched. Therefore, the articles 1 can be aligned without being scratched.

本発明は、少なくとも一部の移動床又は固定床が、下り勾配床面の下り勾配に沿う床面幅を、物品の頭部における長手方向に対して直交する方向にある周囲から重心までの最短距離より小、かつ物品の頭部における脚部の長手方向に沿う方向にある頂面から重心までの距離より大にする、狭幅下り勾配床面を備えるものにした。これにより、頭部と細長い脚部とを有する物品を搬送しつつ整列させる物品整列装置において、占有面積当りの整列能力(生産性)を高く、物品をキズつけることなく整列することができる。   In the present invention, at least a part of the movable floor or the fixed floor has a floor surface width along the descending slope of the descending slope floor surface, the shortest distance from the circumference to the center of gravity in the direction orthogonal to the longitudinal direction of the head of the article. A narrow down-gradient floor surface that is smaller than the distance and larger than the distance from the top surface to the center of gravity in the direction along the longitudinal direction of the leg portion in the head of the article is provided. As a result, in an article alignment apparatus that aligns an article having a head portion and an elongated leg while being conveyed, the alignment capability (productivity) per occupied area is high, and the articles can be aligned without being scratched.

1 物品
1A 頭部
1B 脚部
10、10A 物品整列装置
20 固定床
21 下り勾配床面
30 移動床
31 下り勾配床面
40 移動床
40A 上り勾配床面
41 狭幅下り勾配床面
50 固定床
51 狭幅下り勾配床面
DESCRIPTION OF SYMBOLS 1 Article 1A Head 1B Leg 10, 10A Article alignment apparatus 20 Fixed floor 21 Downgraded floor 30 Moving floor 31 Downgraded floor 40 Moving floor 40A Upgraded floor 41 Narrow downgraded floor 50 Fixed floor 51 Narrow Descending floor

Claims (5)

頭部と細長い脚部とを有する物品を搬送しつつ整列させる物品整列装置であり
複数の固定床と移動床をそれらの床長さ方向に概直交する方向である物品搬送方向に沿って交互に配置するとともに、各固定床と各移動床が物品搬送方向の下流側に向けて下り勾配をなすように傾斜した下り勾配床面を備え、各移動床を同時にそれらの床面が隣接する固定床の床面に対する上位と下位に位置付ける昇降動作を繰り返し、
少なくとも一部の移動床又は固定床が、下り勾配床面の下り勾配に沿う床面幅を、物品の頭部における長手方向に対して直交する方向にある周囲から重心までの最短距離より小、かつ物品の頭部における脚部の長手方向に沿う方向にある頂面から重心までの距離より大にする、狭幅下り勾配床面を備えてなる物品整列装置であって、
前記狭幅下り勾配床面を備える移動床又は固定床が、それらの床長さ方向に概直交する物品搬送方向の上流側から下流側に物品を搬送可能にし、該狭幅下り勾配床面に対する物品搬送方向の上流側に、物品搬送方向の下流側に向けて上り勾配をなすように傾斜した上り勾配床面を物品進行方向に対して垂直な方向の全長にわたって備えてなる物品整列装置。
An article alignment apparatus for aligning while conveying the article having a head and an elongated leg portion,
A plurality of fixed floors and moving floors are alternately arranged along the article conveyance direction, which is a direction substantially orthogonal to the floor length direction, and each fixed floor and each movable floor are directed downstream in the article conveyance direction. Equipped with a down-gradient floor surface inclined to form a down-gradient, and repeatedly moving up and down to position each moving floor at the upper and lower positions with respect to the fixed fixed floor surface,
At least a part of the movable floor or the fixed floor has a floor surface width along the downward gradient of the downward gradient floor surface smaller than the shortest distance from the circumference to the center of gravity in the direction orthogonal to the longitudinal direction in the head of the article, And an article alignment apparatus comprising a narrow down-gradient floor surface that is larger than the distance from the top surface to the center of gravity in the direction along the longitudinal direction of the legs in the head of the article,
The moving floor or the fixed floor having the narrow down-gradient floor surface enables conveyance of articles from the upstream side to the downstream side in the article conveyance direction substantially orthogonal to the floor length direction, and the narrow down-gradient floor surface An article alignment apparatus comprising an up-gradient floor surface that is inclined so as to form an up-gradient toward the downstream side in the article conveyance direction on the upstream side in the article conveyance direction over the entire length in a direction perpendicular to the article traveling direction.
前記狭幅下り勾配床面を備える移動床又は固定床以外の移動床又は固定床の床面の下り勾配に沿う床面幅を、上記狭幅下り勾配床面の床面幅より大にし、
上記狭幅下り勾配床面を備える移動床又は固定床の上流に位置する固定床又は移動床の床面の下り勾配に沿う床面幅を他の固定床又は移動床の床面の下り勾配に沿う床面幅より大にしてなる請求項1に記載の物品整列装置。
The floor width along the downward slope of the movable floor or the fixed floor other than the movable floor or the fixed floor provided with the narrow downward slope floor surface is made larger than the floor surface width of the narrow downward slope floor surface,
The floor width along the downward slope of the fixed floor or moving floor located upstream of the movable floor or fixed floor with the narrow downgraded floor is changed to the downward slope of the floor of another fixed floor or moving floor. The article alignment apparatus according to claim 1, wherein the article alignment apparatus is made larger than the floor surface width along.
前記複数の固定床の各個の床面を互いに搬送方向の下流側に向けて上り勾配をなすように配置するとともに、前記複数の移動床の各個の床面を互いに搬送方向の下流側に向けて上り勾配をなすように配置してなる請求項1又は2のいずれかに記載の物品整列装置。   The floor surfaces of the plurality of fixed floors are arranged so as to form an upward gradient toward the downstream side in the transport direction, and the floor surfaces of the individual movable floors are directed toward the downstream side in the transport direction. The article alignment apparatus according to claim 1, wherein the article alignment apparatus is arranged so as to form an upward slope. 前記複数の固定床の各個の床面を互いに搬送方向の下流側に向けて下り勾配をなすように配置するとともに、前記複数の移動床の各個の床面を互いに搬送方向の下流側に向けて下り勾配をなすように配置してなる請求項1又は2のいずれかに記載の物品整列装置。   The floor surfaces of the plurality of fixed floors are arranged so as to form a downward slope toward the downstream side in the transport direction, and the floor surfaces of the plurality of movable floors are directed toward the downstream side in the transport direction. The article alignment apparatus according to claim 1, wherein the article alignment apparatus is arranged so as to form a downward slope. 前記複数の固定床の各個の床面を互いに搬送方向の下流側に向けて水平をなすように配置するとともに、前記複数の移動床の各個の床面を互いに搬送方向の下流側に向けて水平をなすように配置してなる請求項1又は2のいずれかに記載の物品整列装置。   The floor surfaces of the plurality of fixed floors are arranged so as to be horizontal toward the downstream side in the conveyance direction, and the individual floor surfaces of the plurality of movable floors are horizontally oriented toward the downstream side in the conveyance direction. The article alignment apparatus according to claim 1, wherein the article alignment apparatus is arranged so as to form the following.
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