JP5875103B2 - Cap reversing device - Google Patents

Cap reversing device Download PDF

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JP5875103B2
JP5875103B2 JP2011226192A JP2011226192A JP5875103B2 JP 5875103 B2 JP5875103 B2 JP 5875103B2 JP 2011226192 A JP2011226192 A JP 2011226192A JP 2011226192 A JP2011226192 A JP 2011226192A JP 5875103 B2 JP5875103 B2 JP 5875103B2
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floor
article
vertical wall
cap
side fixed
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JP2013086884A (en
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秦野 耕一
耕一 秦野
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Kao Corp
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Description

本発明はキャップ反転装置に関する。 The present invention relates to a cap reversing device.

キャップ等の物品を物品処理装置に供給するとき、物品を反転して供給する物品反転装置を用いることがある。例えば、整列機で整列したキャップをキャップ締め機に供給しようとするとき、整列機で整列されたキャップは重心のある側、即ちキャップの天面側が下向きに整列される。ところが、キャップ締め機では、天面を上向きにしてキャップを把持しないと、キャップを容器に締め込みできない。そこで、整列機とキャップ締め機の間に、キャップを180度上下反転する物品反転装置が必要になる。   When an article such as a cap is supplied to the article processing apparatus, an article inversion apparatus that inverts and supplies the article may be used. For example, when the cap aligned by the aligner is to be supplied to the cap tightening machine, the cap aligned by the aligner is aligned with the center of gravity side, that is, the top surface of the cap downward. However, in the cap tightening machine, the cap cannot be tightened into the container unless the cap is gripped with the top surface facing upward. Therefore, an article reversing device that flips the caps up and down 180 degrees is required between the aligning machine and the cap tightening machine.

従来、物品反転装置として、特許文献1〜3に記載のものがある。
特許文献1に記載の物品反転装置は、物品が重力で滑り落ちる搬送過程で該物品を反転させるものである。整列機で整列された物品を搬送する第1ベルトコンベヤに、半円状上下反転シュートの上側入口部を接続し、半円状上下反転シュートの下側出口部に第2ベルトコンベヤを接続するものである。第1ベルトコンベヤで搬入されてくる物品を半円状上下反転シュートで上下反転し、反転された物品を第2ベルトコンベヤで搬出するものである。
Conventionally, there exists a thing of patent documents 1-3 as an article inversion device.
The article reversing device described in Patent Document 1 reverses an article in a conveying process in which the article slides down due to gravity. An upper inlet part of a semicircular upside down chute is connected to a first belt conveyor that conveys articles aligned by an aligner, and a second belt conveyor is connected to a lower outlet part of a semicircular upside down chute It is. Articles carried in by the first belt conveyor are turned upside down by a semicircular upside down chute, and the reversed articles are carried out by the second belt conveyor.

尚、他の物品反転装置として、物品を斜め下向きシュートで滑り落としながら、物品進行方向に対してスクリュー状に捻った上下反転シュートに通してその上下反転を図るものもある。   As another article reversing device, there is also an apparatus for turning the article upside down through an upside down chute twisted like a screw with respect to the article traveling direction while sliding the article down with an obliquely downward chute.

特許文献2に記載の物品反転装置は、一定個数の物品を反転装置内に貯めてからそれらの物品を反転させるものである。整列機で整列された一定個数の物品を物品受け部に受け入れ、旋回アクチュエータで物品受け部を180度旋回させることにより、それらの物品を上下反転して排出するものである。   The article reversing device described in Patent Document 2 stores a certain number of articles in the reversing device and then reverses the articles. A certain number of articles aligned by the aligning machine are received by the article receiving unit, and the article receiving unit is rotated 180 degrees by the turning actuator, whereby the articles are turned upside down and discharged.

特許文献3に記載の物品反転装置は、物品を整列機の中で反転するものである。複数の固定床と移動床を交互に配置した物品搬送装置において、最下流側に配置される床高固定床の床面を他の固定床の床面よりも高くし、該床高固定床の下流に配置される急傾斜移動床の床面を他の移動床の床面よりも急傾斜にしてなるものである。   The article reversing device described in Patent Document 3 reverses an article in an aligner. In the article conveying apparatus in which a plurality of fixed floors and moving floors are alternately arranged, the floor surface of the floor height fixed floor disposed on the most downstream side is made higher than the floor surfaces of the other fixed floors, The floor surface of the steeply inclined moving floor disposed downstream is steeper than the floor surface of the other moving floors.

特開2009-149428JP2009-149428 特開2008-230774JP2008-230774 特開2010-76922JP2010-76922

従来技術において、物品を上下反転シュートによって反転するものは、反転に必要な落差と距離が必要であり、搬送方向にも制約が出ることもある。また、物品形状やサイズに対する兼用性も低い。特許文献1では、半円状上下反転シュートの設置スペースが必要である。搬送方向も入口と出口で逆になるため、装置設置の面からも制約となる。また物品形状やサイズが変更となった場合、半円状上下反転シュートの型替え部品が必要になるが、一般にこの半円状上下反転シュートは削り出し加工が必要であり高価になりがちである。進行方向に対してスクリュー状に捻る上下反転シュートにて上下反転するものも同様の課題がある。特に、スクリュー状に捻る上下反転シュートの型替え部品は形状が複雑であるため、物品がつまらないようにするための微調整に時間と労力が必要である。   In the prior art, when an article is turned upside down by an upside down chute, a drop and a distance necessary for the turning are necessary, and there are cases where the conveying direction is restricted. Moreover, the combined use property for the article shape and size is low. In Patent Document 1, a space for installing a semicircular upside down chute is required. Since the conveyance direction is also reversed at the entrance and exit, there are restrictions from the standpoint of apparatus installation. Also, when the shape or size of the article is changed, a semi-circular upside down chute remodeling part is required, but generally this semicircular upside down chute needs to be machined and tends to be expensive. . The same problem arises when the upside down chute is twisted like a screw with respect to the traveling direction. In particular, since the shape of the reversing part of the upside down chute that is twisted into a screw shape is complicated, time and labor are required for fine adjustment to prevent the article from becoming boring.

また、一定個数の物品を物品受入れ部に貯めてからアクチュエータで反転するものも、反転に必要な落差と距離が必要であり、搬送方向に制約が出ることもある。また物品形状やサイズに対する兼用性も低い。特許文献2では複数の物品を受入れる物品受入れ部が必要なため、大きな設置スペースが必要になる。反転のためのアクチュエータの設置スペースも必要である。物品受入れ部への物品の投入方向と排出方向は逆となるため、装置設置の面からも制約となる。また、物品形状やサイズが変更となった場合、物品受入れ部は型替え部品が必要になるが、物品受入れ部は構造が複雑であるため高価になりがちである。   In addition, a product in which a certain number of articles are stored in the article receiving unit and then reversed by an actuator requires a drop and a distance necessary for the reversal, which may restrict the conveyance direction. Moreover, the combined use with respect to an article shape and size is also low. Since Patent Document 2 requires an article receiving unit that receives a plurality of articles, a large installation space is required. Installation space for the actuator for reversing is also required. Since the input direction and the discharge direction of the article to the article receiving unit are reversed, there are restrictions from the viewpoint of apparatus installation. Further, when the shape or size of the article is changed, the article receiving part needs a remodeling part, but the article receiving part tends to be expensive because of its complicated structure.

また、物品を整列機の中で反転するものは、整列機の構造や制御が複雑になりがちで、また物品形状やサイズに対する兼用性にも一定の制約がある。特許文献3は、床高固定床で物品の天面側をまずは上流向きにし、急傾斜移動床で天面側を上向きにする2工程を必要とするため、装置設計や調整に時間を要する。また、ジャーキャップのようにキャップ直径がキャップ高さより相当大きい物品に関しては、床高固定床上流の移動床でキャップ重心を押し上げることが困難であり、キャップの天面側を上流向きとすることができず、結果、上下反転で向きを揃えることが困難である。   In addition, when an article is reversed in an aligner, the structure and control of the aligner tend to be complicated, and there are certain restrictions on the compatibility of the article shape and size. Since Patent Document 3 requires two steps in which the top surface side of an article is first directed upstream in a fixed floor height and the top surface side is directed upward in a steeply inclined moving floor, it takes time to design and adjust the apparatus. In addition, for articles such as jar caps whose cap diameter is considerably larger than the cap height, it is difficult to push up the center of gravity of the cap with the moving floor upstream of the fixed floor height, and the top surface of the cap may be directed upstream. As a result, it is difficult to align the direction by upside down.

本発明の課題は、物品の上下反転に必要な設備の設置スペースが極小で、物品の反転前後の搬送方向を逆方向にせず、各種の物品を簡易な構成で上下反転することにある。   It is an object of the present invention to minimize the installation space of equipment necessary for flipping an article upside down, and to reverse various articles upside down with a simple configuration without making the transport direction before and after the article is reversed.

請求項1に係る発明は、天面と底面を有し、底面が穿たれたキャップを搬送しつつ反転させるキャップ反転装置であって、上下移動床と出口側固定床をキャップの搬送方向に沿って配置し、上下移動床は、キャップの搬送方向の下流側に向けて下り勾配をなす持ち上げ床面と、持ち上げ床面に対するキャップの搬送方向の上流側にて起立する垂直壁面とを有し、出口側固定床は、その床面に対するキャップの搬送方向の上流側にて垂れ下がり、上下移動床の垂直壁面に相対する垂直壁面を有し、上下移動床の持ち上げ床面を出口側固定床の床面に対する上位と下位に位置付ける昇降動作が繰り返し可能にされてなり、前記出口側固定床の垂直壁面の摩擦係数が、上下移動床の持ち上げ床面の摩擦係数より大きく設定され、前記上下移動床は、その垂直壁面と出口側固定床の垂直壁面との相対する距離が、前記キャップの形状における最大面積を有する面の平面視による最短幅より小さく設定されてなり、その垂直壁面に対するキャップの搬送方向の上流側に、キャップの搬送方向の下流側に向けて下り勾配をなす誘い込み床面を有してなるようにしたものである。 The invention according to claim 1 is a cap reversing device that has a top surface and a bottom surface, and reverses the cap with the bottom surface being pierced while transporting the cap , and the vertical moving floor and the outlet side fixed floor are arranged along the transport direction of the cap. Te disposed, vertically moving bed has a floor lift forms a descending slope toward the downstream side in the transport direction of the cap, and a vertical wall erected by lifting the upstream side in the transport direction of the cap relative to the floor surface, The exit-side fixed floor hangs down on the upstream side of the cap transfer direction with respect to the floor surface and has a vertical wall surface that is opposite to the vertical wall surface of the up-and-down moving floor. surface Ri Na is enabling repeatedly lifting operation to position the upper and lower with respect to the friction coefficient of the outlet-side fixed vertical wall of the floor is greater is set than the friction coefficient of the lifting floor vertically moving bed, wherein the vertical moving bed Is The vertical distance between the vertical wall surface of the outlet and the vertical wall surface of the fixed floor on the outlet side is set to be smaller than the shortest width in a plan view of the surface having the maximum area in the shape of the cap. In the upstream side, there is a guiding floor surface that forms a downward slope toward the downstream side in the cap conveyance direction .

本発明によれば、物品の上下反転に必要な設備の設置スペースが極小で、物品の反転前後の搬送方向を逆方向にせず、各種の物品を簡易な構成で上下反転することができる。   According to the present invention, the installation space for equipment necessary for flipping an article upside down is minimal, and various articles can be flipped up and down with a simple configuration without making the transport direction before and after the article is inverted reverse.

図1は物品反転装置を示す斜視図である。FIG. 1 is a perspective view showing an article reversing device. 図2は物品反転装置の投入シュートと上下移動床と出口側固定床を示す模式図である。FIG. 2 is a schematic diagram showing an input chute, an up-and-down moving floor, and an outlet-side fixed floor of the article reversing device. 図3は上下移動床の変形例を示す模式図である。FIG. 3 is a schematic diagram showing a modification of the up and down moving floor. 図4は反転対象物品を示す模式図である。FIG. 4 is a schematic diagram showing an inversion target article. 図5は反転工程を示す模式図である。FIG. 5 is a schematic diagram showing the inversion process. 図6は反転工程の続きを示す模式図である。FIG. 6 is a schematic view showing the continuation of the inversion process. 図7は反転工程の別の態様を示す模式図である。FIG. 7 is a schematic view showing another aspect of the inversion process. 図8は小物品の反転工程を示す模式図である。FIG. 8 is a schematic diagram showing a small article reversal process. 図9は物品反転装置の変形例を示す斜視図である。FIG. 9 is a perspective view showing a modification of the article reversing device. 図10は物品反転装置の変形例を示す斜視図である。FIG. 10 is a perspective view showing a modification of the article reversing device. 図11は物品反転装置の変形例を示す斜視図である。FIG. 11 is a perspective view showing a modification of the article reversing device.

図1に示した物品反転装置10は、反転対象物品1を例えばキャップとし、物品1を搬送しつつ反転し、次工程へ払い出し可能にする。   The article reversing device 10 shown in FIG. 1 uses the inversion target article 1 as a cap, for example, and reverses the article 1 while transporting it, so that it can be dispensed to the next process.

物品反転装置10は、上下移動床30と出口側固定床40を物品搬送方向に沿って配置している。本実施例では、物品1の上下姿勢を一定に整列する整列機(不図示)の下流側に投入シュート20を接続し、この投入シュート20を上下移動床30の上流側に配置している。投入シュート20と上下移動床30と出口側固定床40の両側にはサイドガイド11が立設されている。投入シュート20と出口側固定床40は両側のサイドガイド11により隙間なく固定的に挟まれる。上下移動床30は両側のサイドガイド11により隙間なく挟まれながら、上下昇降装置35により上下移動される。サイドガイド11は、投入シュート20、上下移動床30、出口側固定床40の上の物品1の横方向への落下を防止する。上下昇降装置35は、回転運動を往復直進運動に変換するスライダ・リンク機構、空圧式シリンダや電動アクチュエータを採用できる。上下昇降装置35は、停止位置の設定や速度制御の容易な点で、電動アクチュエータが好ましい。   In the article reversing device 10, the vertically movable floor 30 and the outlet-side fixed floor 40 are arranged along the article conveyance direction. In this embodiment, a loading chute 20 is connected to the downstream side of an aligner (not shown) that aligns the vertical postures of the articles 1 at a constant level, and this charging chute 20 is arranged upstream of the vertical moving floor 30. Side guides 11 are erected on both sides of the input chute 20, the vertically movable floor 30, and the outlet side fixed floor 40. The charging chute 20 and the outlet side fixed floor 40 are fixedly sandwiched between the side guides 11 on both sides without any gap. The vertical moving floor 30 is moved up and down by the vertical lifting device 35 while being sandwiched between the side guides 11 on both sides without any gap. The side guide 11 prevents the article 1 on the throwing chute 20, the vertically movable floor 30, and the outlet-side fixed floor 40 from dropping in the lateral direction. The vertical elevating device 35 can employ a slider / link mechanism, a pneumatic cylinder, or an electric actuator that converts rotational motion into reciprocating linear motion. The vertical elevating device 35 is preferably an electric actuator in terms of easy setting of a stop position and speed control.

投入シュート20は、板状シュート等からなり、図2に示す如く、物品搬送方向の下流側に向けて下り勾配をなす。投入シュート20の下り勾配の角度δについては後述する。   The input chute 20 includes a plate-like chute and the like and has a downward slope toward the downstream side in the article conveying direction as shown in FIG. The downward inclination angle δ of the charging chute 20 will be described later.

上下移動床30は、図2に示す如く、物品搬送方向の上流側から下流側に向けて順に、誘い込み床面31、垂直壁面32、持ち上げ床面33を有する。持ち上げ床面33は物品搬送方向の下流側に向けて下り勾配をなす。垂直壁面32は持ち上げ床面33に対する物品搬送方向の上流側にて該持ち上げ床面33の最上流部から鉛直上方に起立する。誘い込み床面31は垂直壁面32の最高位部に対する物品搬送方向の上流側に配置され、物品搬送方向の下流側に向けて下り勾配をなす。誘い込み床面31は、図3に示す如く、上流側を緩斜面31A、下流側を急斜面31Bとする2段勾配面としたり、最上流部を丸味のある凸曲面とすることにより、投入シュート20から投入される物品1を上下移動床30と出口側固定床40の間に滑らかに誘い込み、該誘い込み床面31上での物品1のつまりを回避できる。誘い込み床面31の下り勾配の角度α、持ち上げ床面33の下り勾配の角度βについては後述する。   As shown in FIG. 2, the vertically movable floor 30 has a guiding floor surface 31, a vertical wall surface 32, and a lifting floor surface 33 in order from the upstream side to the downstream side in the article transport direction. The lift floor 33 has a downward slope toward the downstream side in the article conveyance direction. The vertical wall surface 32 stands vertically upward from the most upstream portion of the lifted floor surface 33 on the upstream side of the lifted floor surface 33 in the article conveying direction. The guiding floor surface 31 is disposed on the upstream side in the article conveyance direction with respect to the highest portion of the vertical wall surface 32, and forms a downward gradient toward the downstream side in the article conveyance direction. As shown in FIG. 3, the guiding floor surface 31 has a two-step gradient surface with a gentle slope 31A on the upstream side and a steep slope 31B on the downstream side, or a rounded convex curved surface at the uppermost stream portion. The articles 1 thrown in from the floor can be smoothly guided between the up-and-down moving floor 30 and the outlet-side fixed floor 40, and clogging of the articles 1 on the guided floor surface 31 can be avoided. The descending slope angle α of the guiding floor surface 31 and the descending slope angle β of the lifted floor surface 33 will be described later.

出口側固定床40は、図2に示す如く、物品搬送方向の上流側から下流側に向けて順に、垂直壁面41、床面42を有する。垂直壁面41は床面42に対する物品搬送方向の上流側にて、該床面42の最上流部から鉛直方向に垂れ下がり、上下移動床30の垂直壁面32に一定の距離xを介して相対する。床面42は物品搬送方向の下流側に向けて下り勾配をなす。但し、床面42は水平面をなすものでも良い(図9)。垂直壁面41と床面42との交差角γについては後述する。   As shown in FIG. 2, the outlet side fixed floor 40 has a vertical wall surface 41 and a floor surface 42 in order from the upstream side to the downstream side in the article conveyance direction. The vertical wall surface 41 hangs down in the vertical direction from the most upstream portion of the floor surface 42 on the upstream side in the article conveyance direction with respect to the floor surface 42, and faces the vertical wall surface 32 of the up and down moving floor 30 via a certain distance x. The floor surface 42 is inclined downward toward the downstream side in the article conveyance direction. However, the floor 42 may be a horizontal plane (FIG. 9). The intersection angle γ between the vertical wall surface 41 and the floor surface 42 will be described later.

ここで、物品反転装置10の反転対象物品1は、図4(A)〜(C)に示したように底面が穿たれた円柱形、楕円柱形、角柱形等のキャップの他、図4(D)に示した中実体等であっても良い。各物品1は天面Aと底面Bを有する。そして、物品反転装置10は、天面上向きで搬入された物品1を天面下向きに反転して払い出しても良いし、天面下向きで搬入された物品1を天面上向きに反転して払い出しても良い。物品1の天面A又は底面Bの直径をd、物品1の高さをhとする。   Here, the reversal target article 1 of the article reversing device 10 includes a cylindrical shape, an elliptical column shape, a rectangular column shape or the like having a bottom surface as shown in FIGS. 4 (A) to 4 (C). The solid substance shown in (D) may be used. Each article 1 has a top surface A and a bottom surface B. Then, the article reversing device 10 may flip the article 1 carried in upward on the top surface and pay it out downward, or flip the article 1 carried in on the top face downward and pay it out. Also good. The diameter of the top surface A or the bottom surface B of the article 1 is d, and the height of the article 1 is h.

物品反転装置10は、上下昇降装置35により、上下移動床30の持ち上げ床面33を出口側固定床40の床面42に対する上位と下位に位置付ける昇降動作を繰り返すことにより、物品1(天面A、底面B)を以下の如くに反転する(図5〜図8)。ここでは、整列機が天面下向きに整列した物品1が投入シュート20を介して上下移動床30に搬入され(図1(A))、上下移動床30により天面上向きに反転された物品1が出口側固定床40から次工程へ払い出されるものとする(図1(B))。   The article reversing device 10 repeats the lifting and lowering operation of positioning the lifting floor 33 of the vertically moving floor 30 at the upper and lower positions with respect to the floor 42 of the exit-side fixed floor 40 by the up-and-down lifting device 35, thereby moving the article 1 (top surface A). The bottom surface B) is inverted as follows (FIGS. 5 to 8). Here, the article 1 in which the aligner is aligned downward on the top surface is carried into the up and down moving floor 30 via the input chute 20 (FIG. 1A), and the article 1 inverted by the up and down moving floor 30 upward on the top surface. Is discharged from the outlet side fixed floor 40 to the next process (FIG. 1B).

(1)上下移動床30が原位置にあるとき、上下移動床30の誘い込み床面31の最上流部は、投入シュート20の最下流部より下にある。この状態で、上下移動床30の上流の投入シュート20に置かれた天面下向きの物品(キャップ)1が、上下移動床30の側に向かって滑り落ちる(図5(A))。   (1) When the up-and-down moving floor 30 is in the original position, the most upstream part of the guiding floor surface 31 of the up-and-down moving floor 30 is below the most downstream part of the charging chute 20. In this state, the top-down article (cap) 1 placed on the charging chute 20 upstream of the up-and-down moving floor 30 slides down toward the up-and-down moving floor 30 (FIG. 5A).

(2)物品1は、上下移動床30の誘い込み床面31を通過し、上下移動床30の持ち上げ床面33及び垂直壁面32、出口側固定床40の垂直壁面41の3点に接触して止まる(図5(B))。   (2) The article 1 passes through the guiding floor surface 31 of the vertically moving floor 30 and comes into contact with the three points of the lifting floor surface 33 and vertical wall surface 32 of the vertically moving floor 30 and the vertical wall surface 41 of the outlet side fixed floor 40. It stops (FIG. 5B).

(3)上下移動床30が上昇を開始すると、出口側固定床40の垂直壁面41から物品1が受ける摩擦力によって、物品1は上下移動床30の持ち上げ床面33を滑り上がりながら、前方に起き上がるように回転する(図5(C))。このとき、上下移動床30の持ち上げ床面33から物品1が受ける摩擦力が小さいと、物品1はより容易に前方へ起き上がるように回転する。   (3) When the up-and-down moving floor 30 starts to rise, the article 1 moves forward while sliding up the lifting floor 33 of the up-and-down moving floor 30 by the frictional force that the article 1 receives from the vertical wall surface 41 of the outlet side fixed floor 40. Rotate to get up (FIG. 5C). At this time, if the frictional force that the article 1 receives from the lifted floor surface 33 of the up-and-down moving floor 30 is small, the article 1 rotates so as to rise more easily forward.

(4)更に上下移動床30が上昇すると、物品1の底面の側が、出口側固定床40の垂直壁面41に接するところまで起き上がり、物品1は天面や底面が垂直になった状態で上昇する(図5(D))。   (4) When the vertically moving floor 30 further rises, the bottom surface side of the article 1 rises up to a position where it touches the vertical wall surface 41 of the outlet-side fixed floor 40, and the article 1 rises with the top surface and bottom surface vertical. (FIG. 5D).

(5)上下移動床30が上昇し、物品1の底面の1/2程度が出口側固定床40の垂直壁面41を通過する(図6(A))。上下移動床30はこのまま上昇を続けても良いが、ここで一時停止してから再度上昇するほうが、次工程の物品1の倒れ込みがより確実に行なわれる。上下移動床30を停止させることで、出口側固定床40の垂直壁面41と物品1とが動摩擦ではなく摩擦係数の大きな静止摩擦で当接するものになるためである。   (5) The vertically movable floor 30 rises, and about 1/2 of the bottom surface of the article 1 passes through the vertical wall surface 41 of the outlet-side fixed floor 40 (FIG. 6A). The up-and-down moving floor 30 may continue to rise as it is. However, the temporary movement of the article 1 in the next process is more reliably performed by temporarily stopping and then rising again. This is because by stopping the up-and-down moving floor 30, the vertical wall surface 41 of the outlet-side fixed floor 40 and the article 1 are brought into contact with static friction having a large friction coefficient instead of dynamic friction.

(6)上下移動床30が上昇し、物品1の底面の大部分が出口側固定床40の垂直壁面41を通過すると、上下移動床30の持ち上げ床面33が物品1に及ぼす下流側に向く上向き力によって、物品1は出口側固定床40の床面42の上流側の頂点を回転中心として、前方に倒れ込む(図6(B))。   (6) When the vertically movable floor 30 rises and most of the bottom surface of the article 1 passes through the vertical wall surface 41 of the outlet-side fixed floor 40, the lifting floor 33 of the vertically movable floor 30 faces the downstream side exerted on the article 1. Due to the upward force, the article 1 falls forward with the apex on the upstream side of the floor surface 42 of the outlet side fixed floor 40 as the rotation center (FIG. 6B).

(7)物品1は出口側固定床40(出口シュート)の床面42の上で、天面を上向きにするように反転される(図6(C))。物品1は不図示の払い出しシュートを滑り落ちたり、出口側固定床40が移動したり、外部からの押し出し装置等によって次工程へ移載される。上下移動床30はその持ち上げ床面33の最下流部が、出口側固定床40の最上流部より高位にまで上昇する。   (7) The article 1 is inverted on the floor surface 42 of the outlet-side fixed floor 40 (exit chute) so that the top surface is directed upward (FIG. 6C). The article 1 is transferred to the next step by sliding down a payout chute (not shown), the outlet side fixed floor 40 is moved, or an extruding device from the outside. As for the vertically movable floor 30, the most downstream portion of the lifted floor surface 33 rises to a higher level than the most upstream portion of the outlet side fixed floor 40.

上述(1)〜(7)の如くに上下移動床30の昇降を繰り返すことで、物品1を次々と上下反転することができる。上下移動床30の昇降サイクル時間は、0.5〜4.0secが好ましく、特に1.0〜2.5secが好ましい。昇降サイクル時間を短くするには、高価な上下昇降装置35が必要となり、経済的でない。昇降サイクル時間が長すぎると生産性が低下してしまう。上下移動床30の上昇速度は、50〜300mm/secが好ましく、特に好ましくは150〜250mm/secである。   As described above (1) to (7), the article 1 can be turned upside down one after another by repeatedly raising and lowering the vertically moving floor 30. The raising / lowering cycle time of the up and down moving bed 30 is preferably 0.5 to 4.0 sec, and particularly preferably 1.0 to 2.5 sec. To shorten the lifting / lowering cycle time, an expensive vertical lifting / lowering device 35 is required, which is not economical. If the ascending / descending cycle time is too long, productivity decreases. The rising speed of the vertically moving bed 30 is preferably 50 to 300 mm / sec, particularly preferably 150 to 250 mm / sec.

図7は、物品反転装置10による前述の図5、図6に示した反転動作(1)〜(7)のうち、(1)〜(4)に対応し、特に(2)、(3)の動作(図5(B)、(C))が異なるものになる状態(図7(B)、(C))を示す。尚、図9(A)、(D)は、図5(A)、(D)と全く同じである。   FIG. 7 corresponds to (1) to (4) among the reversing operations (1) to (7) shown in FIGS. 5 and 6 by the article reversing device 10, and in particular, (2), (3) (B) and (C) of FIG. 5 are different (FIGS. 7B and 7C). 9A and 9D are exactly the same as FIGS. 5A and 5D.

即ち、物品反転装置10による前述の図5(B)で示した反転動作(2)に対し、図7(B)では、物品1が、上下移動床30の誘い込み床面31を通過し、その勢いで、上下移動床30の持ち上げ床面33及び出口側固定床40の垂直壁面41の2点に接触して止まる。物品1の天面は垂直又は極僅かに下向き側に傾いた状態となっている。   That is, in contrast to the reversing operation (2) shown in FIG. 5 (B) by the article reversing device 10, in FIG. 7 (B), the article 1 passes the guiding floor surface 31 of the up and down moving floor 30, With momentum, the lifted floor surface 33 of the vertically moving floor 30 and the vertical wall surface 41 of the outlet side fixed floor 40 come into contact with each other and stop. The top surface of the article 1 is in a state of being tilted vertically or very slightly downward.

そして、物品反転装置10による前述の図5(C)に示した反転動作(3)に対し、図7(C)では、上下移動床30が上昇を開始すると、出口側固定床40の垂直壁面41から物品1が受ける摩擦力によって、物品1の天面が下向きになる側に倒れることなく、そのままの状態、もしくは、物品1の底面側が、出口側固定床40の垂直壁面41に接するところまで起き上がり、上昇する。上下移動床30の持ち上げ床面33から物品1が受ける摩擦力は小さいので、この動きが阻害されることはない。   Then, in contrast to the reversing operation (3) shown in FIG. 5C by the article reversing device 10, in FIG. 7C, when the vertically moving floor 30 starts to rise, the vertical wall surface of the outlet-side fixed floor 40 Due to the frictional force that the article 1 receives from 41, the top surface of the article 1 is not tilted downward, or until the bottom surface side of the article 1 contacts the vertical wall surface 41 of the exit-side fixed floor 40. Get up and rise. Since the frictional force that the article 1 receives from the lifting floor 33 of the up and down moving floor 30 is small, this movement is not hindered.

図8は、上下移動床30の垂直壁面32と出口側固定床40の垂直壁面41との相対する距離xが、物品1の最短幅d(出口側固定床40の床面42上に搬送された物品1の上面視における最短幅)より大きいとき(x>d)、物品反転装置10による前述の図5、図6に示した反転動作(1)〜(7)のうち、(2)の動作(図5(B))が異なるものになる状態(図8(B)、(C))を示す。尚、図8(A)、(D)は、図5(A)、(C)に比し、物品1が小さくなっている点で相違しているだけである。   In FIG. 8, the distance x between the vertical wall surface 32 of the vertically moving floor 30 and the vertical wall surface 41 of the outlet-side fixed floor 40 is conveyed onto the shortest width d of the article 1 (the floor surface 42 of the outlet-side fixed floor 40). (1) to (7) among the reversing operations (1) to (7) shown in FIG. 5 and FIG. A state (FIGS. 8B and 8C) in which the operation (FIG. 5B) is different is shown. 8A and 8D are different from FIG. 5A and FIG. 5C only in that the article 1 is smaller.

即ち、物品反転装置10による前述の図5(B)に示した反転動作(2)は、物品1が小さい(x>d)ことにより、図8(A)から図8(B)、(C)を経て図8(D)に移行し、又は図8(A)から直ちに図8(C)を経て図8(D)に移行する。   That is, the reversing operation (2) shown in FIG. 5 (B) by the article reversing device 10 is the same as that shown in FIGS. 8 (A) to 8 (B), (C) because the article 1 is small (x> d). ) Through FIG. 8D, or from FIG. 8A immediately through FIG. 8C to FIG. 8D.

まず、図8(B)では、物品1が、上下移動床30の誘い込み床面31を通過し、上下移動床30の持ち上げ床面33及び出口側固定床40の垂直壁面41の2点に接触して止まる。上下移動床30が上昇を開始すると、出口側固定床40の垂直壁面41から物品1が受ける摩擦力によって、物品1は前方に起き上がるように回転し、図8(C)の状態に移行する。まれに、上下移動床30が上昇を開始する際、すでに図8(C)の状態となっていることもある。   First, in FIG. 8B, the article 1 passes through the guiding floor surface 31 of the up-and-down moving floor 30 and contacts two points of the lifting floor surface 33 of the up-and-down moving floor 30 and the vertical wall surface 41 of the outlet-side fixed floor 40. Then stop. When the up-and-down moving floor 30 starts to rise, the article 1 rotates so as to rise up forward by the frictional force that the article 1 receives from the vertical wall surface 41 of the outlet-side fixed floor 40, and shifts to the state of FIG. In rare cases, when the up-and-down moving floor 30 starts to rise, the state shown in FIG.

そして、図8(D)では、物品1が、上下移動床30の誘い込み床面31を通過し、物品1の天面の全面が上下移動床30の持ち上げ床面33に面接触し、出口側固定床40の垂直壁面41と接触して止まる。まれに、上下移動床30が上昇を開始する際、すでに図8(D)の状態となっていることもある。   In FIG. 8D, the article 1 passes through the guiding floor surface 31 of the up-and-down moving floor 30, and the entire top surface of the article 1 comes into surface contact with the lifting floor surface 33 of the up-and-down moving floor 30, and the exit side Stops in contact with the vertical wall surface 41 of the fixed floor 40. In rare cases, when the vertically moving floor 30 starts to rise, the state shown in FIG.

尚、上下移動床30の垂直壁面32と出口側固定床40の垂直壁面41との相対する距離xが、物品1の最短幅d(出口側固定床40の床面42上に搬送された物品1の上面視における最短幅)より小さく設定されること(x<d)が、物品反転装置10による前述の図5、図6に示した反転動作(1)〜(7)のうち、特に(3)において当該物品1を上下移動床30内でより容易に前方に傾け、その反転が容易に行なわれて好ましい。   Note that the distance x between the vertical wall surface 32 of the vertically movable floor 30 and the vertical wall surface 41 of the outlet side fixed floor 40 is the shortest width d of the article 1 (the article conveyed on the floor surface 42 of the outlet side fixed floor 40). Is set to be smaller than (the shortest width in top view of 1) (x <d) among the reversing operations (1) to (7) shown in FIGS. In 3), it is preferable that the article 1 is more easily tilted forward in the up-and-down moving floor 30 and easily reversed.

以下、物品反転装置10の具体的構成について詳述する。
(A)投入シュート20、上下移動床30、出口側固定床40の各床面の角度(図2)
投入シュート20の下り勾配の角度δは、物品1が自重で滑り落ちる角度に調整される。δは15度〜60度程度が好ましく、更に好ましくは20度〜40度である。投入シュート20の表面の滑りやすさを調整することで、上下移動床30に投入される物品1の数量を適切に調整することができる。投入数量を適切にすることで、上下移動床30の垂直壁面32と出口側固定床40の垂直壁面41の間に入り込んだ物品1の後方に更に後続の物品1が送り込まれることによる、上下反転の失敗を防止できる。また、投入シュート20に代わるベルトコンベヤ式等の物品投入装置は水平配置、又は上り配置されても良い。ベルトコンベヤ式の物品投入装置は、上下移動床30に投入される物品1の数量をベルトコンベヤの速度によって容易に制御できるので好ましい。
Hereinafter, a specific configuration of the article reversing device 10 will be described in detail.
(A) Angles of the floor surfaces of the input chute 20, the vertically movable floor 30, and the outlet fixed floor 40 (FIG. 2)
The downward inclination angle δ of the input chute 20 is adjusted to an angle at which the article 1 slides down due to its own weight. δ is preferably about 15 to 60 degrees, more preferably 20 to 40 degrees. By adjusting the slipperiness of the surface of the input chute 20, the quantity of articles 1 to be input to the up and down moving floor 30 can be adjusted appropriately. By making the input quantity appropriate, the subsequent article 1 is further fed back behind the article 1 that has entered between the vertical wall surface 32 of the up-and-down moving floor 30 and the vertical wall surface 41 of the outlet-side fixed floor 40, thereby turning upside down. Can prevent failure. Further, an article input device such as a belt conveyor type in place of the input chute 20 may be arranged horizontally or up. The belt conveyor type article input device is preferable because the number of articles 1 input to the up and down moving floor 30 can be easily controlled by the speed of the belt conveyor.

上下移動床30の誘い込み床面31の下り勾配の角度αは、上下移動床30と出口側固定床40の間に物品1が入り込むときにつまりが生じないように、αはある程度大きくすると良い。但し、上下移動床30の高さが大きくなり、昇降時間が長くなって生産性が低下しないように、αは大きくなり過ぎないほうが良い。αは20度〜70度程度が好ましく、更に好ましくは40度〜60度である。   The angle α of the descending slope of the guiding floor 31 of the vertically moving floor 30 is preferably increased to some extent so that clogging does not occur when the article 1 enters between the vertically moving floor 30 and the outlet-side fixed floor 40. However, it is better that α is not too large so that the height of the vertically movable floor 30 does not increase and the ascending / descending time becomes longer and the productivity is not lowered. α is preferably about 20 ° to 70 °, more preferably 40 ° to 60 °.

上下移動床30の持ち上げ床面33の下り勾配の角度βは、上下移動床30が上昇中に物品1がその斜面を滑り上がれるように、好ましくは70度以下とされる。また、上下移動床30が上昇し、物品1を前方の出口側固定床40に倒れ込ませるように、好ましくは30度以上とされる。βは30度以上70度以下が好ましく、更に好ましくは40度以上60度以下とされる。   The downward inclination angle β of the lifting floor 33 of the vertically moving floor 30 is preferably 70 degrees or less so that the article 1 can slide up the slope while the vertically moving floor 30 is rising. Moreover, it is preferably set to 30 degrees or more so that the vertically movable floor 30 rises and the article 1 is caused to fall into the front exit side fixed floor 40. β is preferably 30 ° or more and 70 ° or less, and more preferably 40 ° or more and 60 ° or less.

出口側固定床40の床面42が垂直壁面41に対する交差角γは、90度以下にすると良い。γを図9に示した如くに90度、即ち水平とし、出口側固定床40に物品1を受けた後は、外部からの押し出し装置で物品1を移送したり、出口側固定床40が水平移動等して所望の位置に物品1を移送したり(図9(B))、出口側固定床40が傾動して物品1を払い出ししても良い。γを90度未満とすれば、物品1が出口側固定床40の床面42を自重で滑り落ちて次工程へ移送できる。従って、γは30度〜90度が好ましく、更に好ましくは45度〜90度とされる。   The crossing angle γ of the floor surface 42 of the outlet side fixed floor 40 with respect to the vertical wall surface 41 is preferably 90 degrees or less. As shown in FIG. 9, γ is 90 degrees, that is, horizontal, and after receiving the article 1 on the outlet-side fixed floor 40, the article 1 is transferred by an extruding device from the outside, or the outlet-side fixed floor 40 is horizontal. The article 1 may be transferred to a desired position by moving or the like (FIG. 9B), or the outlet-side fixed floor 40 may be tilted to dispense the article 1. If γ is less than 90 degrees, the article 1 can slide down the floor surface 42 of the outlet side fixed floor 40 by its own weight and be transferred to the next process. Therefore, γ is preferably 30 to 90 degrees, more preferably 45 to 90 degrees.

(B)物品1のサイズとの関係(図2)
物品反転装置10による反転対象物品1は、天面又は底面の直径dがその高さhより大きいこと(d>h)が好ましい。物品1の高さhが大きい場合、物品1の形状によっては、物品1の高さ方向が、本装置内の進行方向と垂直になり、上下反転が不可能になってしまうことがある。
(B) Relationship with the size of article 1 (Fig. 2)
The article 1 to be reversed by the article reversing device 10 preferably has a top or bottom diameter d larger than its height h (d> h). When the height h of the article 1 is large, depending on the shape of the article 1, the height direction of the article 1 may be perpendicular to the traveling direction in the apparatus, and it may not be possible to flip it upside down.

上下移動床30の垂直壁面32と出口側固定床40の垂直壁面41の間の距離xは、物品1の最短幅d、円形物品の場合は直径dより小さくすること(x<d)で、物品1の底面側を前方に向けることができる。好ましくは、xはdの30〜70%、更に好ましくは40〜60%である。   The distance x between the vertical wall surface 32 of the up-and-down moving floor 30 and the vertical wall surface 41 of the outlet-side fixed floor 40 is set to be shorter than the shortest width d of the article 1 and the diameter d in the case of a circular article (x <d), The bottom surface side of the article 1 can be directed forward. Preferably, x is 30 to 70% of d, more preferably 40 to 60%.

上下移動床30の垂直壁面32と出口側固定床40の垂直壁面41の間の距離xは、物品1の高さhより大きくすること(x>h)で、物品1が上下移動床30の垂直壁面32と出口側固定床40の垂直壁面41の間に入り込む。また、xの上限を規定することで、上下移動床30の垂直壁面32と出口側固定床40の垂直壁面41の間における物品1の傾斜角θが小さくなり、上下移動床30の上昇時に物品1の天面や底面が垂直になった状態になりにくくなってしまうことを防止できる。xはhの110〜250%が好ましく、更に好ましくは130〜200%である。   The distance x between the vertical wall surface 32 of the up-and-down moving floor 30 and the vertical wall surface 41 of the outlet-side fixed floor 40 is made larger than the height h of the article 1 (x> h). It enters between the vertical wall surface 32 and the vertical wall surface 41 of the outlet side fixed floor 40. In addition, by defining the upper limit of x, the inclination angle θ of the article 1 between the vertical wall surface 32 of the up-and-down moving floor 30 and the vertical wall surface 41 of the outlet-side fixed floor 40 is reduced, and the article is moved when the up-and-down moving floor 30 is raised. It is possible to prevent the top surface and the bottom surface of 1 from becoming difficult to become vertical. x is preferably 110 to 250% of h, more preferably 130 to 200%.

上下移動床30の持ち上げ床面33の下り勾配の角度βと距離xを調整し、物品1の傾斜角θを60度〜85度、更に好ましくは70度〜85度とすることで、物品1は上下移動床30が上昇中にその持ち上げ床面33を容易に滑り上がり、物品1の天面や底面が垂直になった状態で上昇する。そして、上下移動床30が更に上昇し、物品1を前方の出口側固定床40に倒れ込ませることができる。尚、実際の運用においては、物品1が上下移動床30と出口側固定床40の間に入る勢いで、最初から物品1の天面や底面が垂直になった状態、即ちθが90度となっていることもある。   The article 1 is adjusted by adjusting the angle β and the distance x of the descending slope of the lifting floor 33 of the up-and-down moving floor 30 so that the inclination angle θ of the article 1 is 60 degrees to 85 degrees, more preferably 70 degrees to 85 degrees. While the up-and-down moving floor 30 is rising, the lifting floor surface 33 is easily slid up and lifted with the top and bottom surfaces of the article 1 being vertical. And the up-and-down moving floor 30 rises further, and the article 1 can be made to fall into the front exit side fixed floor 40. In actual operation, the article 1 enters the space between the up and down movable floor 30 and the outlet fixed floor 40, and the top and bottom surfaces of the article 1 are vertical from the beginning, that is, θ is 90 degrees. Sometimes it is.

物品1のサイズが変更になったときには、別途用意した距離xが異なる上下移動床30に交換することで対応できる。   When the size of the article 1 is changed, it can be dealt with by exchanging with a vertically movable floor 30 having a different distance x prepared separately.

(C)上下移動床30の持ち上げ床面33と出口側固定床40の垂直壁面41の摩擦係数(図2)
上下移動床30が上昇を開始すると、出口側固定床40の垂直壁面41から物品1が受ける摩擦力によって、物品1は上下移動床30の持ち上げ床面33を滑り上がりながら、前方に起き上がるように回転する。特に、上下移動床30の持ち上げ床面33から物品1が受ける摩擦力が小さいと、物品1はより容易に、前方に起き上がるように回転する。
(C) Friction coefficient between the lifted floor surface 33 of the vertically moving floor 30 and the vertical wall surface 41 of the outlet side fixed floor 40 (FIG. 2).
When the up-and-down moving floor 30 starts to rise, the article 1 rises forward while sliding up the lifting floor 33 of the up-and-down moving floor 30 by the frictional force that the article 1 receives from the vertical wall surface 41 of the outlet-side fixed floor 40. Rotate. In particular, when the frictional force that the article 1 receives from the lifted floor surface 33 of the up-and-down moving floor 30 is small, the article 1 rotates more easily to get up.

このため、出口側固定床40の垂直壁面41の摩擦係数μ2を高くすると良い。一例として、材質をステンレス等の金属とする、表面の荒らし加工を行なう、表面に物品1の進行方向と垂直な微小深さの溝加工を行なう等の方法を用いる。出口側固定床40の垂直壁面41の摩擦係数μ2は、0.3以上が好ましく、更に好ましくは0.5以上である。   For this reason, the friction coefficient μ2 of the vertical wall surface 41 of the outlet side fixed floor 40 is preferably increased. As an example, a method is used in which the material is a metal such as stainless steel, the surface is roughened, or the surface is grooved with a minute depth perpendicular to the traveling direction of the article 1. The friction coefficient μ2 of the vertical wall surface 41 of the outlet side fixed floor 40 is preferably 0.3 or more, and more preferably 0.5 or more.

上下移動床30の持ち上げ床面33の摩擦係数μ1は小さくすると良い。一例として、PTFE等のフッ素樹脂テフロン(登録商標)やPOM等の滑りの良い樹脂とする、テフロン(登録商標)コーティングされた金属とする、表面を滑らかに研磨する、表面に物品1の進行方向と平行な微小深さの溝加工を行なう等の方法を用いる。上下移動床30の持ち上げ床面33の摩擦係数μ1は、0.3以下が好ましく、更に好ましくは0.15以下である。   The friction coefficient μ1 of the raised floor surface 33 of the up and down moving floor 30 is preferably small. As an example, a fluororesin such as PTFE such as Teflon (registered trademark) or POM or the like is used as a slippery resin, a metal coated with Teflon (registered trademark), the surface is polished smoothly, the traveling direction of the article 1 on the surface A method of performing a groove processing with a minute depth parallel to the surface is used. The friction coefficient μ1 of the raised floor surface 33 of the vertically moving floor 30 is preferably 0.3 or less, more preferably 0.15 or less.

出口側固定床40の垂直壁面41の摩擦係数μ2を上下移動床30の持ち上げ床面33の摩擦係数μ1より大きくすること(μ2>μ1)で、更に確実に物品1を前方に起き上がるように回転することができる。   The friction coefficient μ2 of the vertical wall surface 41 of the exit-side fixed floor 40 is made larger than the friction coefficient μ1 of the lifting floor surface 33 of the up-and-down moving floor 30 (μ2> μ1), so that the article 1 can be rotated to rise more reliably. can do.

(D)上下移動床30の床幅L(図1)
上下移動床30の床幅L(物品搬送方向に直交する長さ)は、物品1の最大幅の1.5倍以上とすれば良い。この床幅Lを調整することで必要な反転能力を得ることができる。一例として、物品1の最大幅の5倍の床幅Lを持つ上下移動床30を昇降サイクル時間2.0secで運転すると、上下移動床30は、1サイクル毎に平均的には3個程度の物品1の上下反転を行ない、約90個/minの反転能力になる。
(D) Floor width L of the vertically moving floor 30 (FIG. 1)
The floor width L (length orthogonal to the article transport direction) of the vertically moving floor 30 may be 1.5 times or more the maximum width of the article 1. By adjusting the floor width L, the necessary reversing ability can be obtained. As an example, when an up-and-down moving floor 30 having a floor width L that is five times the maximum width of the article 1 is operated at an elevating cycle time of 2.0 seconds, the up-and-down moving floor 30 has an average of about three articles per cycle. 1 is turned upside down, and the turning ability is about 90 pieces / min.

従って、物品反転装置10によれば以下の作用効果を奏する。
(a)上下移動床30の上流の投入シュート20から天面が下向きとなった物品1が、上下移動床30の側に滑り落ちて投入されると、物品1は上下移動床30の持ち上げ床面33及び垂直壁面32、出口側固定床40の垂直壁面41の3点に接触して止まる。上下移動床30が上昇を開始すると、出口側固定床40の垂直壁面41から物品1が受ける摩擦力によって、物品1は上下移動床30の持ち上げ床面33を滑り上がりながら、前方に起き上がるように回転する。更に上下移動床30が上昇すると、物品1の底面側が、出口側固定床40の垂直壁面41に接するところまで起き上がり、物品1は天面や底面が垂直になった状態で上昇する。上下移動床30が上昇し、物品1の底面の大部分が出口側固定床40の垂直壁面41を通過すると、上下移動床30の持ち上げ床面33から物品1に対する下流側に向く上向き力によって、物品1は出口側固定床40の床面42の上流側の頂点を回転中心として、前方に倒れ込む。これにより、物品1は出口側固定床40の床面42の上で、天面を上向きとし、反転される。
Therefore, according to the article reversing device 10, the following functions and effects can be obtained.
(a) When the article 1 whose top surface is directed downward from the loading chute 20 upstream of the up and down moving floor 30 is slid down to the up and down moving floor 30 side, the article 1 is lifted from the up and down moving floor 30 The surface 33 and the vertical wall surface 32 come into contact with three points of the vertical wall surface 41 of the outlet side fixed floor 40 and stop. When the up-and-down moving floor 30 starts to rise, the article 1 rises forward while sliding up the lifting floor 33 of the up-and-down moving floor 30 by the frictional force that the article 1 receives from the vertical wall surface 41 of the outlet-side fixed floor 40. Rotate. When the up-and-down moving floor 30 further rises, the bottom surface side of the article 1 rises to a position where it touches the vertical wall surface 41 of the outlet-side fixed floor 40, and the article 1 rises with the top surface and the bottom surface vertical. When the up and down moving floor 30 rises and most of the bottom surface of the article 1 passes through the vertical wall surface 41 of the outlet side fixed floor 40, the upward force from the lifting floor 33 of the up and down moving floor 30 toward the downstream side with respect to the article 1 The article 1 falls forward with the upstream apex of the floor surface 42 of the outlet side fixed floor 40 as the center of rotation. Thereby, the article 1 is inverted with the top surface facing upward on the floor surface 42 of the outlet side fixed floor 40.

(b)出口側固定床40の垂直壁面41の摩擦係数μ2が、上下移動床30の持ち上げ床面33の摩擦係数μ1より大きく設定されることにより、上述(a)の物品1を上下移動床30の持ち上げ床面33上で確実に前方に起き上がるように回転できる。即ち、上下移動床30が上昇を開始すると、出口側固定床40の垂直壁面41から物品1が受ける摩擦力によって、物品1は上下移動床30の持ち上げ床面33を滑り上がりながら、前方に起き上がるように回転する。特に上下移動床30の持ち上げ床面33から物品1が受ける摩擦力が小さいと、物品1はより容易に、前方に起き上がるように回転する。   (b) By setting the friction coefficient μ2 of the vertical wall surface 41 of the fixed floor 40 on the outlet side to be larger than the friction coefficient μ1 of the lifting floor surface 33 of the up and down moving floor 30, the article 1 of (a) above is moved up and down. It can rotate so that it can get up to the front reliably on the lift floor 33 of 30. That is, when the up-and-down moving floor 30 starts to rise, the article 1 rises forward while sliding up the lifting floor 33 of the up-and-down moving floor 30 by the frictional force that the article 1 receives from the vertical wall surface 41 of the outlet side fixed floor 40. Rotate like so. In particular, when the frictional force that the article 1 receives from the lifted floor surface 33 of the up-and-down moving floor 30 is small, the article 1 rotates more easily so as to get up.

(c)上下移動床30の垂直壁面32と出口側固定床40の垂直壁面41との相対する距離xが、出口側固定床40の床面42上に搬送された物品1の上面視による最短幅dより小さく設定されてなるものとすることにより、上述(a)の物品1を上下移動床30の持ち上げ床面33上で確実に前方に向け、ひいては確実に前方に起き上がるように回転できる。   (c) The distance x between the vertical wall surface 32 of the vertically movable floor 30 and the vertical wall surface 41 of the outlet-side fixed floor 40 is the shortest in the top view of the article 1 conveyed on the floor surface 42 of the outlet-side fixed floor 40. By setting it to be smaller than the width d, it is possible to rotate the article 1 of the above-mentioned (a) so as to be surely directed forward on the raised floor surface 33 of the vertically movable floor 30 and to be surely raised forward.

(d)上下移動床30が、その垂直壁面32に対する物品搬送方向の上流側に、物品搬送方向の下流側に向けて下り勾配をなす誘い込み床面31を有してなるものとすることにより、上述(a)の上下移動床30の上流の投入シュート20から投入される物品1を上下移動床30と出口側固定床40の間に滑らかに供給し、物品1のつまりを抑制できる。   (d) The vertically movable floor 30 has a guiding floor surface 31 that forms a downward slope toward the downstream side in the article conveyance direction on the upstream side in the article conveyance direction with respect to the vertical wall surface 32, The article 1 thrown from the loading chute 20 upstream of the above-described (a) up-and-down moving floor 30 can be smoothly supplied between the up-and-down moving floor 30 and the outlet-side fixed floor 40, and the clogging of the article 1 can be suppressed.

(e)出口側固定床40が、その床面42と垂直壁面41との交差角γを90度以下に設定されてなるものとすることにより、上述(a)の出口側固定床40の床面42の上に反転された物品1を滑らかに払い出しできる。   (e) The exit-side fixed floor 40 is configured such that the crossing angle γ between the floor surface 42 and the vertical wall surface 41 is set to 90 degrees or less, whereby the floor of the exit-side fixed floor 40 in (a) described above. The article 1 inverted on the surface 42 can be dispensed smoothly.

図10は、図1の投入シュート20をベルトコンベヤ式の投入コンベヤ100に代えた例を示す。サイドガイド11は出口側固定床40と連接され、投入コンベヤ100は不図示の支持手段により支持されている。投入コンベヤ100は、前工程の整列機で例えば天面下向きに整列された物品1を上下移動床30に投入する。投入コンベヤ100は、物品搬送方向に向けて下り勾配をなす他、水平、又は上り勾配をなすように配置することができ、投入シュートを用いる場合に比べ、前工程の配置の自由度が増す。投入コンベヤ100は連続運転でも間欠運転でもよいが、物品1を上下移動床30に投入された量をセンサ等にてカウントして制御した運転が特に好ましい。   FIG. 10 shows an example in which the charging chute 20 of FIG. 1 is replaced with a belt conveyor type charging conveyor 100. The side guide 11 is connected to the outlet side fixed floor 40, and the input conveyor 100 is supported by a support means (not shown). The input conveyor 100 inputs, for example, the articles 1 aligned in the downward direction on the top surface by the aligner in the previous process to the up and down moving floor 30. The input conveyor 100 can be arranged so as to have a downward gradient in the article conveyance direction, or a horizontal or upward gradient, and the degree of freedom in the arrangement of the previous process is increased as compared with the case where an input chute is used. The input conveyor 100 may be operated continuously or intermittently, but an operation in which the amount of the articles 1 input to the up and down moving floor 30 is counted and controlled by a sensor or the like is particularly preferable.

図11は、図1の投入シュート20をリフトフィーダ200に代えた例を示す。リフトフィーダ200は、複数の上流側固定床201と上流側移動床202を物品搬送方向に沿って交互に配置するとともに、各上流側固定床201と各上流側移動床202が物品搬送方向の下流側に向けて下り勾配をなすように傾斜した下り勾配床面201A、202Aを備え、各上流側移動床202を同時にそれらの床面202Aが隣接する上流側固定床201の床面201Aに対する上位と下位に位置付ける昇降動作を繰り返す。サイドガイド11は出口側固定床40と上流側固定床201に連接され、上流側移動床202は不図示の上下昇降装置により上下移動される。尚、上流側移動床202の上下昇降装置は、上下移動床30の上下昇降装置35と独立又は兼用のいずれも可能である。独立させることで、確実な上下反転と適切な移動速度の選択を独立して行うことができ、装置の調整が容易となる。   FIG. 11 shows an example in which the charging chute 20 of FIG. The lift feeder 200 alternately arranges a plurality of upstream fixed beds 201 and upstream moving beds 202 along the article conveyance direction, and each upstream fixed floor 201 and each upstream moving bed 202 are downstream in the article conveyance direction. Downhill floor surfaces 201A, 202A inclined so as to form a downward slope toward the side, and each upstream side movable floor 202 is disposed at the same time as the upper floor relative to the floor surface 201A of the upstream side fixed floor 201 adjacent to the floor surface 202A. Repeat the up-and-down movement positioned in the lower position. The side guide 11 is connected to the outlet-side fixed floor 40 and the upstream-side fixed floor 201, and the upstream-side movable floor 202 is moved up and down by a vertical lift device (not shown). Note that the up-and-down lifting device of the upstream moving floor 202 can be independent or combined with the up-and-down lifting device 35 of the up-and-down moving floor 30. By making it independent, reliable upside down and selection of an appropriate moving speed can be performed independently, and the apparatus can be easily adjusted.

リフトフィーダ200の上流側移動床202が上述の昇降動作の繰り返しにより、物品1を下流側の固定床201に向けて搬送すると、物品1は重心のある側、換言すればキャップの天面側が下向きになって整列され、上下移動床30の側に投入される。   When the upstream moving floor 202 of the lift feeder 200 conveys the article 1 toward the fixed bed 201 on the downstream side by repeating the above-described lifting and lowering operation, the article 1 is on the side with the center of gravity, in other words, the top surface side of the cap faces downward. Are aligned and put on the side of the vertically moving floor 30.

リフトフィーダ200にあっては、上流側移動床202の昇降タイミングを、上下移動床30の昇降タイミングと同様にする、いわゆる同期させることで、上下移動床30の垂直壁面32と出口側固定床40の垂直壁面41の間に入り込んだ物品1の後方に更に後続の物品1が送り込まれることによる、上下反転の失敗を防止できる。この場合、上流側移動床202の上下昇降装置を、上下移動床30の上下昇降装置35と兼用とすることにより、上流側移動床202と上下移動床30を確実に同期させることができ、好ましい。   In the lift feeder 200, the vertical moving wall 30 and the outlet fixed floor 40 of the up and down moving floor 30 are synchronized by making the up and down timing of the upstream moving floor 202 the same as the up and down timing of the up and down moving floor 30. The failure of the upside-down inversion due to the subsequent article 1 being fed further behind the article 1 that has entered between the vertical wall surfaces 41 can be prevented. In this case, it is possible to reliably synchronize the upstream moving floor 202 and the vertical moving floor 30 by using the vertical lifting apparatus of the upstream moving floor 202 also as the vertical lifting apparatus 35 of the vertical moving floor 30, which is preferable. .

尚、リフトフィーダ200は、複数の上流側固定床201の各個の床面201Aを互いに搬送方向の下流側に向けて水平をなすように配置するとともに、複数の上流側移動床202の各個の床面202Aを互いに搬送方向の下流側に向けて水平をなすように配置している。但し、リフトフィーダ200にあっては、複数の上流側固定床201の各個の床面201Aを互いに搬送方向の下流側に向けて上り勾配をなすように配置するとともに、複数の上流側移動床202の各個の床面202Aを互いに搬送方向の下流側に向けて上り勾配をなすように配置しても良いし、複数の上流側固定床201の各個の床面201Aを互いに搬送方向の下流側に向けて下り勾配をなすように配置するとともに、複数の上流側移動床202の各個の床面202Aを互いに搬送方向の下流側に向けて下り勾配をなすように配置しても良い。リフトフィーダ200の物品投入装置は、上流側固定床201の各個の床面201Aと上流側移動床202の各個の床面202Aに物品1が一定量並ぶため、上下移動床30に投入される物品1の数量を容易に一定量に制御できるので最も好ましい。   The lift feeder 200 is arranged so that the individual floor surfaces 201A of the plurality of upstream fixed floors 201 are horizontally directed toward the downstream side in the transport direction, and the individual floors of the plurality of upstream moving floors 202 are arranged. The surfaces 202A are arranged so as to be horizontal toward the downstream side in the transport direction. However, in the lift feeder 200, the floor surfaces 201A of the plurality of upstream fixed floors 201 are arranged so as to form an upward slope toward the downstream side in the transport direction, and the plurality of upstream moving beds 202 are arranged. The individual floor surfaces 202A may be arranged so as to form an upward gradient toward the downstream side in the transport direction, or the individual floor surfaces 201A of the plurality of upstream fixed floors 201 may be disposed downstream of the transport direction. The floor surfaces 202A of the plurality of upstream moving floors 202 may be arranged so as to form a downward gradient toward the downstream side in the transport direction. The article feeder of the lift feeder 200 has a certain amount of articles 1 arranged on each floor surface 201A of the upstream fixed floor 201 and each floor surface 202A of the upstream moving floor 202. It is most preferable because the quantity of 1 can be easily controlled to a constant quantity.

本発明によれば、物品の上下反転に必要な設備の設置スペースが極小で、物品の反転前後の搬送方向を逆方向にせず、各種の物品を簡易な構成で上下反転することができる。   According to the present invention, the installation space for equipment necessary for flipping an article upside down is minimal, and various articles can be flipped up and down with a simple configuration without making the transport direction before and after the article is inverted reverse.

1 物品
10 物品反転装置
20 投入シュート
30 上下移動床
31 誘い込み床面
32 垂直壁面
33 持ち上げ床面
35 上下昇降装置
40 出口側固定床
41 垂直壁面
42 床面
DESCRIPTION OF SYMBOLS 1 Article 10 Article reversing device 20 Input chute 30 Vertical moving floor 31 Guide floor 32 Vertical wall 33 Lifting floor 35 Vertical lift 40 Exit side fixed floor 41 Vertical wall 42 Floor

Claims (2)

天面と底面を有し、底面が穿たれたキャップを搬送しつつ反転させるキャップ反転装置であって、
上下移動床と出口側固定床をキャップの搬送方向に沿って配置し、
上下移動床は、キャップの搬送方向の下流側に向けて下り勾配をなす持ち上げ床面と、持ち上げ床面に対するキャップの搬送方向の上流側にて起立する垂直壁面とを有し、
出口側固定床は、その床面に対するキャップの搬送方向の上流側にて垂れ下がり、上下移動床の垂直壁面に相対する垂直壁面を有し、
上下移動床の持ち上げ床面を出口側固定床の床面に対する上位と下位に位置付ける昇降動作が繰り返し可能にされてなり、
前記出口側固定床の垂直壁面の摩擦係数が、上下移動床の持ち上げ床面の摩擦係数より大きく設定され、
前記上下移動床は、
その垂直壁面と出口側固定床の垂直壁面との相対する距離が、前記キャップの形状における最大面積を有する面の平面視による最短幅より小さく設定されてなり、
その垂直壁面に対するキャップの搬送方向の上流側に、キャップの搬送方向の下流側に向けて下り勾配をなす誘い込み床面を有してなる、
キャップ反転装置。
A cap reversing device having a top surface and a bottom surface, and reversing while conveying a cap with a bottom surface ,
Place the up and down moving floor and the exit side fixed floor along the transport direction of the cap ,
Vertical moving bed has a floor lift forms a descending slope toward the downstream side in the transport direction of the cap, and a vertical wall erected by lifting the upstream side in the transport direction of the cap relative to the floor surface,
The exit-side fixed floor hangs down on the upstream side in the direction of transport of the cap with respect to the floor surface, and has a vertical wall surface that is opposite to the vertical wall surface of the vertically moving floor,
Ri Na the floor lifting of the upper and lower moving bed is enabling repeatedly lifting operation to position the upper and lower with respect to the floor surface of the outlet side fixed bed,
The friction coefficient of the vertical wall surface of the exit-side fixed floor is set to be larger than the friction coefficient of the lifting floor surface of the vertical moving floor,
The up and down moving floor is
The relative distance between the vertical wall surface and the vertical wall surface of the exit side fixed floor is set smaller than the shortest width in plan view of the surface having the maximum area in the shape of the cap,
On the upstream side in the transport direction of the cap with respect to the vertical wall surface, it has a guiding floor surface that forms a downward slope toward the downstream side in the transport direction of the cap.
Cap reversing device.
前記出口側固定床が、その床面と垂直壁面との交差角を90度以下に設定されてなる請求項に記載のキャップ反転装置。 The cap reversing device according to claim 1 , wherein the outlet-side fixed floor has an intersection angle between the floor surface and the vertical wall surface set to 90 degrees or less.
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