JP2011196121A - Connecting structure of metal roofing - Google Patents

Connecting structure of metal roofing Download PDF

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JP2011196121A
JP2011196121A JP2010065325A JP2010065325A JP2011196121A JP 2011196121 A JP2011196121 A JP 2011196121A JP 2010065325 A JP2010065325 A JP 2010065325A JP 2010065325 A JP2010065325 A JP 2010065325A JP 2011196121 A JP2011196121 A JP 2011196121A
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mountain
metal roofing
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heat insulating
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Chikara Funaki
主税 舩木
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MASTAX F KK
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Abstract

PROBLEM TO BE SOLVED: To provide a connecting structure of metal roofing, improving executability of work by fixing the metal roofing to a main house through a splicing fitting by a short self-drilling screw.SOLUTION: This connecting structure of metal roofing includes: a metal roofing 21 in which heat insulating material 24 is integrated between a metal upper plate 22 provided with half-mountain parts 21a, 21b formed at both sides and a lower plate 23, one side lower part of which is provided with an engagement projection 21e, the other side lower part thereof being provided with an engagement recessed part 21f engaged with the engagement projection; a splicing fitting 25, which is L-shaped and jointly fastened and fixed to the main house 30, with a horizontal part 25a placed on the engagement projection, by the self-drilling screw 26, and a vertical part 25b of which abuts on the heat insulating material and extends upward, so that a locking part 25d at the upper end locks the heat insulating material of the adjacent metal roofing; locking parts 22c, 22d formed by extending upward the upper plate 22 above the half-mountain parts with upper ends thereof turned back toward the half-mountain parts; and a cap 27 mounted to the locking parts of the half-mountain parts to which the adjacent metal roofing abuts so that locking parts 27b thereof are locked on the lower ends of the locking parts of the half-mountain parts.

Description

本発明は、金属屋根材の接続構造に関する。   The present invention relates to a connection structure for a metal roof material.

近年、郊外の広い店舗や倉庫などの屋根材として、縦葺の金属屋根材が用いられ始めている。これに伴い金属屋根材の接続構造も種々提案されている。金属屋根材の接続構造として、屋根下地(母屋)に断熱構造の金属屋根パネルを継ぐ構造のものがある(例えば、特許文献1参照)。   In recent years, vertical roof metal roofing materials have begun to be used as roofing materials for large stores and warehouses in the suburbs. In connection with this, various connection structures for metal roof materials have been proposed. As a connection structure of a metal roof material, there is a structure in which a metal roof panel having a heat insulating structure is connected to a roof base (main house) (see, for example, Patent Document 1).

この金属屋根の接続構造は、図8に示すように屋根下地Aに折版屋根パネルPを左右方向に重ね継ぐもので、折版屋根パネルPは、山部1a・1bと谷部2とを有して外側に位置する塗装鋼板製の金属屋根材3と内側に位置する下板との間に断熱材4が一体化されて形成されている。この折版屋根パネルPは、隣接する金属屋根材3・3の左右両端の山部1a・1bの平坦面同士を重ね、これらの山部1a・1bの平坦部に外側上方からセルフドリリングビス5をねじ込んで屋根下地Aに固定されている。セルフドリリングビス5は、長尺の軸9の先端に切れ刃10を有し、この切れ刃10側から金属屋根材3・3の山部1a・1bの平坦面部分、断熱材4、ついで屋根下地Aにねじ込まれており、ビス頭11の外周部にキャップ受け12が固定されている。   As shown in FIG. 8, this metal roof connection structure is one in which the folded roof panel P is overlapped in the left-right direction on the roof base A, and the folded roof panel P includes the mountain portions 1a and 1b and the valley portion 2. A heat insulating material 4 is integrally formed between a metal roofing material 3 made of a coated steel plate located outside and a lower plate located inside. The folded roof panel P is formed by overlapping the flat surfaces of the crests 1a and 1b at the left and right ends of the adjacent metal roofing materials 3 and 3, and self-drilling screws 5 from the upper outside on these crests 1a and 1b. Is fixed to the roof base A. The self-drilling screw 5 has a cutting edge 10 at the end of a long shaft 9, and the flat surface portions of the peaks 1 a and 1 b of the metal roof material 3 and 3, the heat insulating material 4, and then the roof from the cutting edge 10 side. The cap receiver 12 is fixed to the outer periphery of the screw head 11 and is screwed into the base A.

特開2004−339822号公報(図2、4−6頁)JP 2004-339822 A (FIG. 2, pages 4-6)

しかしながら、上記接続構造においては、長尺のセルフドリリングビス5を隣接する金属屋根材3・3の重なる山部1a・1bの平坦面部分から断熱材4を貫通させて屋根下地Aにねじ込ようになっている。そのため、軸9が曲がってねじ込まれて屋根下地Aから外れてしまい金属屋根材3を屋根下地Aに固定することができない場合がある。このため、施工性が悪く、熟練を要する作業となる。   However, in the above connection structure, the long self-drilling screw 5 is screwed into the roof base A through the heat insulating material 4 from the flat surface portion of the mountain portions 1a and 1b where the adjacent metal roof materials 3 and 3 overlap. It has become. For this reason, the shaft 9 is bent and screwed to be detached from the roof base A, and the metal roof material 3 may not be fixed to the roof base A. For this reason, the workability is poor and the work requires skill.

また、金属屋根材3は、山部1a・1bを貫通するセルフドリリングビス5から雨水の浸入を防止して雨じまいを良くするために山部1a・1bが高く形成されており、これらの山部1a・1bから屋根下地Aまでの高さが高くなる。この結果、セルフドリリングビス5が長尺となる。そして、セルフドリリングビス5が長尺であるために強度が低下し、金属屋根材3の傾斜によるそれ自身の荷重により破断する虞がある。   Further, the metal roofing material 3 is formed with high mountain parts 1a and 1b in order to prevent rainwater from entering from the self-drilling screws 5 penetrating the mountain parts 1a and 1b and to improve rain performance. The height from the part 1a * 1b to the roof base A becomes high. As a result, the self-drilling screw 5 becomes long. Since the self-drilling screw 5 is long, the strength is lowered, and there is a possibility that the self-drilling screw 5 may be broken by its own load due to the inclination of the metal roof material 3.

もともと、長尺のセルフドリリングビス5は、コストが高く、その上、上述のように破断を防止するために太くするとコストが更に高くなる。   Originally, the long self-drilling screw 5 is high in cost, and further, if it is thickened to prevent breakage as described above, the cost further increases.

また、セルフドリリングビス5のビス頭11が金属屋根材3の山部1bの平坦面部から突出しているので、パッキン6、座金7やキャップ受け12を装着していてもこれらのパッキン6、座金7やキャップ受け12との間のシール部分の経年変化による劣化に起因して雨漏りの原因となるなどの問題がある。また、セルフドリリングビス5を締め過ぎるとビス頭11が山部1a・1bに押し込まれて凹みが発生し、この凹みに雨水が溜まって雨漏りの原因となる。   Further, since the screw head 11 of the self-drilling screw 5 protrudes from the flat surface portion of the peak portion 1 b of the metal roof material 3, even if the packing 6, the washer 7 and the cap receiver 12 are attached, these packing 6 and washer 7. In addition, there is a problem that it causes rain leakage due to deterioration due to aging of the seal portion between the cap receiver 12 and the cap receiver 12. If the self-drilling screw 5 is tightened too much, the screw head 11 is pushed into the ridges 1a and 1b and a dent is generated, and rainwater accumulates in the dent and causes rain leakage.

更に、セルフドリリングビス5を介して金属屋根材3・3の山部1a・1bと金属の屋根下地Aとが接続されていることにより、金属屋根材3と屋根下地Aとが熱的に接続され、熱歪に起因して金属屋根材3の変形やこれに伴う雨漏りの原因となる。   Furthermore, the metal roofing material 3 and the roof base A are thermally connected by connecting the peak portions 1a and 1b of the metal roofing material 3 and 3 and the metal roof base A via the self-drilling screw 5. This causes deformation of the metal roofing material 3 due to thermal strain and rain leakage associated therewith.

本発明の目的は、金属屋根材を短いセルフドリリングビスで接続金具を介して母屋に固定して施工性の向上を図ると共に、隣接する金属屋根材の接続部からの雨漏りを防止する金属屋根材の接続構造を提供することにある。   An object of the present invention is to fix a metal roofing material to a main building through a connection fitting with a short self-drilling screw to improve workability, and to prevent rain leakage from a connecting portion of adjacent metal roofing materials. It is to provide a connection structure.

上述した課題を解決するために、本発明に係る金属屋根材の接続構造は、
両側に長手方向に沿って全長に亘り半山部が形成された金属製の上板と金属製の下板との間に断熱材を一体化して金属屋根材を形成し、接続金具とセルフドリリングビスとにより隣接する金属屋根材の半山部を当接させて母屋に固定して接続し、前記当接する半山部にキャップを装着する金属屋根材の接続構造であって、
前記金属屋根材は、一側の下部に長手方向に沿って全長に亘り係合突部が形成され、他側の下部に長手方向に沿って全長に亘り前記係合突部と係合可能な係合凹部が形成され、
前記上板の半山部には、該半山部の上部が上方に延出し、上端が前記半山部側に折り返された係止部が形成され、
前記係合突部は、前記下板の一側が長手方向に沿って全長に亘り断面略角形をなして側方に突出し、端部が前記半山部に向って延出して前記断熱材の一側端面に固定されて形成され、
前記係合凹部は、前記下板の他側が長手方向に沿って全長に亘り前記係合突部と係合可能に凹み、端部が前記半山部に向って延出して前記断熱材の他側端面に固定されて形成され、
前記接続金具は、略L字形状をなし、前記係合突部に載置されて前記セルフドリリングビスにより前記母屋に共締め固定される水平部と、前記断熱材の端面に当接して上方に延出し上端に隣接する金属屋根材の断熱材を係止する係止部が設けられた垂直部が形成され、
前記キャップは、略逆U字形状をなし、隣接する金属屋根材の長手方向に沿って当接する前記半山部の係止部に全長に亘り装着され、両側部の下部に前記半山部の係止部の下端に係止される係止部が形成されていることを特徴としている。
In order to solve the above-described problems, the connection structure of the metal roof material according to the present invention is:
A metal roofing material is formed by integrating a heat insulating material between a metal upper plate and a metal lower plate, which are half-crested along the longitudinal direction on both sides. A metal roofing material connecting structure in which a half mountain part of an adjacent metal roofing material is brought into contact with and fixed to the main building, and a cap is attached to the abutting half mountain part,
The metal roofing material is formed with an engaging protrusion over the entire length along the longitudinal direction at the lower part on one side, and can be engaged with the engaging protrusion over the entire length along the longitudinal direction at the lower part on the other side. An engaging recess is formed,
The upper half of the upper plate is formed with a locking portion in which the upper portion of the half peak extends upward and the upper end is folded back toward the half peak.
The engaging protrusion is formed such that one side of the lower plate protrudes laterally with a substantially square cross-section over the entire length along the longitudinal direction, and an end portion extends toward the half-mountain portion and is one side of the heat insulating material. Formed fixed to the end face,
The engaging recess is recessed so that the other side of the lower plate can be engaged with the engaging protrusion along the entire length along the longitudinal direction, and an end portion extends toward the half-mountain and the other side of the heat insulating material. Formed fixed to the end face,
The connection fitting is substantially L-shaped, and is placed on the engagement protrusion and is fixed to the purlin together with the self-drilling screw, and is in contact with the end surface of the heat insulating material and is upward. A vertical portion provided with a locking portion for locking the heat insulating material of the metal roof material adjacent to the upper end of the extension is formed,
The cap has a substantially inverted U-shape, and is mounted over the entire length of the locking portion of the half-mountain that abuts along the longitudinal direction of the adjacent metal roofing material, and the half-peaking portion is locked at the lower part of both sides. A locking portion that is locked to the lower end of the portion is formed.

金属屋根材は、金属製の上板と金属製の下板との間に断熱材が一体化されていることにより断熱性を有している。この金属屋根材の係合突部に接続金具の水平部を載置してセルフドリリングビスにより母屋に共締め固定する。金属屋根材の係合突部を一側の下部に形成することにより、係合突部上面から母屋まで距離が短くなり、断熱材を貫通させて母屋に固定するセルフドリリングビスの長さを、従来のものに比べて短く(略1/3程度)することができ、セルフドリリングビスのコストの低減を図ることができる。また、セルフドリリングビスが短くなることにより、強度が高くなると共に係合突部に真っ直ぐにねじ込むことが容易となり、施工性が向上する。   The metal roofing material has heat insulation properties by integrating a heat insulating material between a metal upper plate and a metal lower plate. The horizontal portion of the connection fitting is placed on the engagement protrusion of the metal roof material, and is fastened and fastened to the main building with a self-drilling screw. By forming the engagement protrusion of the metal roof material on the lower part on one side, the distance from the upper surface of the engagement protrusion to the purlin is shortened, and the length of the self-drilling screw that penetrates the heat insulating material and fixes it to the purlin, Compared with the conventional one, it can be shortened (about 1/3), and the cost of the self-drilling screw can be reduced. Further, since the self-drilling screw is shortened, the strength is increased and it is easy to screw straight into the engaging protrusion, thereby improving the workability.

この金属屋根材に隣接して新たに葺く金属屋根材の係合凹部を前記固定した金属屋根材の係合突部に係合させると共に、接続金具の垂直部の先端に形成された係止部により隣接する金属屋根材の断熱材を係止する。そして、先に葺いた金属屋根材の半山部に新たに葺いた隣接する金属屋根材の半山部を当接させる。隣接する半山部は一つの山部を形成し、係止部も一つの山部を形成する。この一つの山部を形成する係止部にキャップを装着して、両側部の下部の係止部を一つの山部を形成する係止部の両方の下端に係止させ、両方の下端部を各半山部の上面(表面)に当接させる。   The engaging recess of the metal roof material that is newly sputtered adjacent to the metal roof material is engaged with the engaging protrusion of the fixed metal roof material, and the latch formed at the tip of the vertical portion of the connection fitting The heat insulating material of the adjacent metal roofing material is locked by the part. And the half-mountain part of the adjacent metal roof material newly crazed is made to contact | abut the half-mountain part of the metal roof material sown previously. Adjacent half ridges form one ridge, and the locking part also forms one ridge. Attach a cap to the locking part that forms this one peak, and lock the lower locking parts on both sides to the lower ends of both locking parts that form one peak, Are brought into contact with the upper surface (surface) of each half-mountain portion.

キャップは、両方の係止部が一つの山形を形成する係止部の両方の下端に係止されることにより、逸脱が防止され、各下端部が各半山部の上面に当接することで雨水の浸入を防止する。また、半山部の係止部は、上板の半山部の上部を上方に延出させ、先端を半山部側に折り返して形成され、下端がキャップの係止部を係止しており、更に、キャップの下端部が半山部の上面に当接することにより、雨水の浸入を極めて有効に防止することができる。このようにして、順次金属屋根材を隣接させて接続する。   The cap is prevented from deviating by locking both locking portions to both lower ends of the locking portions forming a single chevron, and each bottom end abuts against the upper surface of each half-mountain, so that rainwater Prevent the intrusion. Moreover, the latching part of the half mountain part is formed by extending the upper part of the half mountain part of the upper plate upward, the front end is folded back to the half mountain part side, and the lower end latches the latching part of the cap. Since the lower end of the cap abuts against the upper surface of the half-mountain, the intrusion of rainwater can be prevented very effectively. In this way, the metal roof materials are sequentially connected adjacent to each other.

また、本発明の請求項2に係る金属屋根材の接続構造は、請求項1に記載の金属屋根材の接続構造において、
前記係合突部は、上面が平面に、端面が上端から下端まで内側に傾斜するテーパ面に形成され、前記係合凹部は、前記係合突部のテーパ面と対向する端面が該テーパ面に応じて上端から下端まで外側に傾斜するテーパ面に形成されかつ上部に前記セルフドリリングビスの頭部を収容する収容部が設けられていることを特徴としている。
Moreover, the connection structure of the metal roof material which concerns on Claim 2 of this invention is the connection structure of the metal roof material of Claim 1,
The engaging protrusion is formed in a tapered surface whose upper surface is flat and the end surface is inclined inward from the upper end to the lower end, and the engaging recess has an end surface facing the tapered surface of the engaging protrusion. Accordingly, it is characterized in that it is formed in a tapered surface inclined outward from the upper end to the lower end, and an accommodating portion for accommodating the head of the self-drilling screw is provided in the upper portion.

隣接する金属屋根材の係合突部に形成した上端から下端まで内側に傾斜するテーパ面と隣接する金属屋根材の対向する係合凹部の上端から下端まで外側に傾斜するテーパ面とを当接させることにより、係合凹部のテーパ面が係合突部のテーパ面により上から抑えられて係合凹部が浮き上がることが防止される。これにより、隣接する金属屋根材の係合凹部側の浮き上がりを有効に防止することができ、金属屋根材の負圧に対する強度を高めることができる。   A taper surface inclined inward from the upper end to the lower end formed on the engagement protrusion of the adjacent metal roof material and a taper surface inclined outward from the upper end to the lower end of the opposing engagement recess of the adjacent metal roof material By doing so, the taper surface of the engagement recess is suppressed from above by the taper surface of the engagement protrusion, and the engagement recess is prevented from floating. As a result, it is possible to effectively prevent the adjacent metal roofing material from being lifted on the side of the engaging recess, and the strength of the metal roofing material against negative pressure can be increased.

また、セルフドリリングビスの頭部が係合凹部内に収容されることにより、セルフドリリングビスの頭部が金属屋根材の上部(外部)に突出することがなく、雨水がセルフドリリングビスを伝わって接続部分に浸入することを防止することができる。また、セルフドリリングビスが外部から見えなくなり、見栄えも良い。   Moreover, since the head of the self-drilling screw is accommodated in the engagement recess, the head of the self-drilling screw does not protrude to the upper part (outside) of the metal roof material, and rainwater is transmitted through the self-drilling screw. It is possible to prevent entry into the connecting portion. In addition, the self-drilling screw is not visible from the outside, so it looks good.

また、本発明の請求項3に係る金属屋根材の接続構造は、請求項1又は請求項2に記載の金属屋根材の接続構造において、
前記係合突部は、上面の前記断熱材の一側端面側に長手方向に沿って全長に亘り樋が形成されていることを特徴としている。
Moreover, the connection structure of the metal roof material which concerns on Claim 3 of this invention is the connection structure of the metal roof material of Claim 1 or Claim 2,
The engagement protrusion is characterized in that a ridge is formed over the entire length along the longitudinal direction on one end face side of the heat insulating material on the upper surface.

隣接する金属屋根材の当接する半山部の上部にキャップを装着して雨水の浸入を防止しているが、万一半山部の当接部分から接続部内に雨水が浸入したり、或いはキャップ内において結露した水が接続部内に浸入したりした場合、この浸入した水は、係合突部上面に設けた樋に流れ込み、外部に排出される。これにより、金属屋根材の接続部からの雨漏りを防止することができる。   A cap is attached to the upper part of the half mountain part where the adjacent metal roofing material abuts, but rain water intrudes into the connection part from the contact part of the half mountain part, or in the cap. When the condensed water enters the connection portion, the intruded water flows into the ridge provided on the upper surface of the engaging projection and is discharged to the outside. Thereby, the rain leak from the connection part of a metal roof material can be prevented.

また、本発明の請求項4に係る金属屋根材の接続構造は、請求項1に記載の金属屋根材の接続構造において、
前記接続金具は、略L字形状をなし、前記係合突部に載置されて前記セルフドリリングビスにより前記母屋に共締め固定される水平部と、前記隣接する金属屋根材の半山部の間を通して上方に延出し上端に一側の半山部の係止部を上側から係止する第1の係止部と他側の半山部の係止部を上側から係止する第2の係止部が設けられた垂直部が形成されていることを特徴としている。
Moreover, the connection structure of the metal roof material which concerns on Claim 4 of this invention is the connection structure of the metal roof material of Claim 1,
The connection fitting is substantially L-shaped, and is placed between a horizontal portion that is placed on the engagement protrusion and is fastened to the purlin together with the self-drilling screw, and a half-mountain portion of the adjacent metal roofing material. A first locking portion that extends upward through the upper end and locks the locking portion of one half-mountain portion from above, and a second locking portion that locks the locking portion of the other half-mountain portion from above. The vertical part provided with is formed.

接続金具の水平部を係合突部に載置し、接続金具の垂直部の上端に形成した第1の係止部を当該金属屋根材の半山部の係止部に上側から被せて係止し、セルフドリリングビスにより水平部と係合突部とを母屋に共締め固定する。そして、隣接する金属屋根材の係合凹部を係合させ、接続金具の垂直部をこれらの隣接する金属屋根材の各半山部の上部の間を通して上方に延出させ、上端に形成された第2の係止部を隣接する金属屋根材の半山部の係止部を上側(外側)から押さえ込むように折曲させて被せ当該係止部を固定する。このようにして、隣接する金属屋根材の係止部を接続固定する。   Place the horizontal part of the connecting bracket on the engaging projection, and lock the first locking part formed on the upper end of the vertical part of the connecting bracket over the locking part of the half-height part of the metal roof material from above Then, the horizontal portion and the engaging protrusion are fastened and fixed to the purlin with self-drilling screws. Then, the engagement concave portions of the adjacent metal roofing materials are engaged, and the vertical portions of the connecting metal fittings are extended upward through the upper portions of the respective half-mountain portions of these adjacent metal roofing materials, and are formed at the upper ends. The two locking portions are bent so as to press down the locking portions of the adjacent metal roof material half-mountain from the upper side (outside), and the locking portions are fixed. In this way, the locking portions of the adjacent metal roof materials are connected and fixed.

本発明によれば、金属屋根材の一側の下部に係合突部を、他側の下部に係合凹部を形成することにより、係合突部の上面から母屋まで距離が短くなり、係合突部を貫通させて母屋に固定するセルフドリリングビスの長さを、従来のものに比べて短くすることができ、セルフドリリングビスのコストの低減を図ることができる。また、セルフドリリングビスが短くなることにより強度が高くなると共に、係合突部を真っ直ぐにねじ込むことが容易となり、施工性が向上する。また、接続金具の構造の簡単であり、コストや施工性に優れている。   According to the present invention, the engagement protrusion is formed in the lower part on one side of the metal roof material, and the engagement recess is formed in the lower part on the other side, so that the distance from the upper surface of the engagement protrusion to the purlin is shortened. The length of the self-drilling screw that penetrates the mating protrusion and is fixed to the main building can be made shorter than the conventional one, and the cost of the self-drilling screw can be reduced. Further, since the self-drilling screw is shortened, the strength is increased, and it becomes easy to screw the engaging protrusion straight, thereby improving the workability. Moreover, the structure of the connection fitting is simple, and the cost and workability are excellent.

また、隣接する金属屋根材の係合突部と係合凹部とをテーパ面により係止させることにより、金属屋根材の浮き上がりを防止することができ、金属屋根材の負圧に対する強度を高めることができる。   In addition, by locking the engagement protrusion and the engagement recess of the adjacent metal roof material with the tapered surface, it is possible to prevent the metal roof material from being lifted, and to increase the strength of the metal roof material against negative pressure. Can do.

また、万一半山部の当接部分から接続部内に雨水が浸入したり、或いはキャップ内において結露した水が接続部内に浸入したりした場合でも、浸入した水を係合突部上面に設けた樋を通して外部に排出することができ、金属屋根材の接続部からの雨漏りを防止することができる。   In addition, even if rainwater enters the connecting portion from the contact portion of the half-mountain portion or water condensed in the cap enters the connecting portion, the intruded water is provided on the upper surface of the engaging protrusion. It can be discharged to the outside through the fence, and rain leakage from the connection part of the metal roofing material can be prevented.

本発明の一実施形態に係る金属屋根材の接続構造により接続した金属屋根材の一部断面図である。It is a partial cross section figure of the metal roof material connected by the connection structure of the metal roof material which concerns on one Embodiment of this invention. 図1に示した金属屋根材の両側部の拡大図である。It is an enlarged view of the both sides of the metal roof material shown in FIG. 図1に示した接続金具の斜視図である。It is a perspective view of the connection metal fitting shown in FIG. 図1に示した隣接する金属屋根材の山部に装着するキャップの斜視図である。It is a perspective view of the cap with which the peak part of the adjacent metal roof material shown in FIG. 1 is mounted | worn. 図1に示した金属屋根材の接続部の拡大図である。It is an enlarged view of the connection part of the metal roof material shown in FIG. 本発明に係る接続金具の他の実施例を示す斜視図である。It is a perspective view which shows the other Example of the connection metal fitting which concerns on this invention. 図6に示した接続金具を使用した隣接する金属屋根材の接続部の断面図である。It is sectional drawing of the connection part of the adjacent metal roof material which uses the connection metal fitting shown in FIG. 従来の金属屋根材の接続構造の説明図である。It is explanatory drawing of the connection structure of the conventional metal roof material.

以下、本発明の一実施形態に係る金属屋根材の接続構造について図面に基づいて説明する。図1は、本発明の一実施形態に係る金属屋根材の接続構造の断面図、図2は、図1に示す金属屋根材の両側部の拡大図である。   Hereinafter, the connection structure of the metal roof material which concerns on one Embodiment of this invention is demonstrated based on drawing. 1 is a cross-sectional view of a metal roofing material connection structure according to an embodiment of the present invention, and FIG. 2 is an enlarged view of both sides of the metal roofing material shown in FIG.

図1に示すように金属屋根材21は、縦葺の屋根材で、両側に長手方向に沿って全長に亘り半山部21a,21bが形成され、谷部の略中央に山部21cが形成されている。この金属屋根材21は、金属製の上板(屋根材)22と下板23との間に断熱材24を一体化して形成されている。上板22、下板23は、耐食性に優れた、例えばガルバリウム鋼板によりロール成形され、全面に防錆塗装が施されており、上板22の表面(上面)に所定のカラー塗装が施されている。断熱材24は、例えば発泡ウレタンやグラスウール等が使用される。   As shown in FIG. 1, the metal roofing material 21 is a vertical roofing material, and half ridges 21 a and 21 b are formed on both sides along the longitudinal direction over the entire length, and a ridge 21 c is formed at the approximate center of the valley. ing. The metal roofing material 21 is formed by integrating a heat insulating material 24 between a metal upper plate (roofing material) 22 and a lower plate 23. The upper plate 22 and the lower plate 23 are roll-formed with, for example, a galvalume steel plate having excellent corrosion resistance, and the entire surface is rust-proof coated, and a predetermined color coating is applied to the surface (upper surface) of the upper plate 22. Yes. For the heat insulating material 24, for example, urethane foam or glass wool is used.

金属屋根材21は、一側の下部に係合突部21eが、他側の下部に係合凹部21fが長手方向に沿って全長に亘り形成されており、当該金属屋根材21の左右両側に隣接する金属屋根材21,21の対応する係合凹部21fと係合突部21eとを係合させて図中右方向に順次接続可能とされている。図1の中央に位置する金属屋根材21は、係合突部21eが接続金具25を介してセルフドリリングビス26により母屋(屋根下地)30に固定されている。左側の金属屋根材21の係合突部21eも同様にして母屋30に固定されている。セルフドリリングビス26は、後述する図5に示すように軸部26bの先端に切刃26cが形成されており、係合突部21eをねじ込みながら貫通し、母屋30にねじ込むようになっている。   The metal roofing material 21 has an engaging protrusion 21e at the lower part on one side and an engaging recess 21f at the lower part on the other side over the entire length along the longitudinal direction. The engagement recesses 21f and the engagement projections 21e corresponding to the adjacent metal roof materials 21 and 21 are engaged with each other so that they can be sequentially connected in the right direction in the figure. In the metal roofing material 21 located at the center of FIG. 1, the engaging projection 21 e is fixed to the main building (roof foundation) 30 by the self-drilling screw 26 via the connection fitting 25. The engagement protrusion 21e of the left metal roof material 21 is also fixed to the main building 30 in the same manner. As shown in FIG. 5 to be described later, the self-drilling screw 26 has a cutting edge 26c formed at the tip of a shaft portion 26b. The self-drilling screw 26 passes through the engaging projection 21e while being screwed into the main house 30.

図1に示す中央に位置する金属屋根材21の左側の係合凹部21fが左隣の金属屋根材21の右側の係合突部21eと係合して接続され、右側の係合突部21eに右隣の金属屋根材21の左側の係合凹部21fが係合されて接続される。そして、左右に隣接する金属屋根材の半山部21aと21bとにより一つの山部21dが形成され、この山部21dの上部にキャップ27が装着される。このようにして、金属屋根材21が図1の左側から右側に向って順次接続されて母屋30に固定される。この母屋30は、例えばC形鋼とされており、図示しない梁に固定されている。   The engagement recess 21f on the left side of the metal roofing material 21 located at the center shown in FIG. 1 is engaged with and connected to the engagement protrusion 21e on the right side of the metal roofing material 21 adjacent to the left, and the engagement protrusion 21e on the right side. Is engaged with and connected to the engagement recess 21f on the left side of the right metal roofing material 21. Then, one peak 21d is formed by the half peaks 21a and 21b of the metal roofing material adjacent to the left and right, and a cap 27 is mounted on the peak 21d. In this way, the metal roofing material 21 is sequentially connected from the left side to the right side in FIG. The purlin 30 is, for example, C-shaped steel, and is fixed to a beam (not shown).

図2に示すように上板22は、両側の半山部21a,21bの端部において上方に略垂直に折曲されて上部22a,22bをなし、これらの上端がそれぞれ半山部21a,21b側に向って略逆U字形状に折り返されて係止部22c,22dが形成されている。   As shown in FIG. 2, the upper plate 22 is bent substantially vertically upward at the ends of the half ridges 21a, 21b on both sides to form upper portions 22a, 22b, and the upper ends thereof are on the half ridges 21a, 21b side, respectively. The engagement portions 22c and 22d are formed by being folded back into a substantially inverted U shape.

下板23には、金属屋根材21の係合突部21eと係合凹部21fを形成するための係合突部23aと係合凹部23bが形成されている。係合突部23aは、下板23の一側が長手方向に沿って全長に亘り断面略角形をなして側方に突出し、端部23cが半山部21aの上部22aに向って上方に延出し、上端23dが半山部21aの下方位置において内側に略逆U字形状に折り返されて形成されている。上面23eは平面でかつ斜めに形成されており、端部23c側に長手方向に沿って全長に亘り樋23fが形成されている。また、端面23gは、上端から下端まで内側に傾斜するテーパ面に形成されている。   On the lower plate 23, an engagement protrusion 23a and an engagement recess 23b for forming an engagement protrusion 21e of the metal roof material 21 and an engagement recess 21f are formed. The engagement protrusion 23a has one side of the lower plate 23 projecting sideways along the longitudinal direction with a substantially square cross-section over the entire length, and the end 23c extends upward toward the upper part 22a of the half-mountain portion 21a. The upper end 23d is formed so as to be folded back in a substantially inverted U shape on the inner side at a position below the half mountain portion 21a. The upper surface 23e is flat and oblique, and a flange 23f is formed over the entire length along the longitudinal direction on the end 23c side. Further, the end face 23g is formed as a tapered face that is inclined inward from the upper end to the lower end.

係合突部23aの高さは、例えば金属屋根材21の谷部の高さの略半分程度とされており、半山部21aの高さの略1/3程度とされている。即ち、係合突部23aの高さは、半山部21aの高さの数分の一程度に形成されている。尚、係合突部23aの高さは、金属屋根材21の形状に応じて適宜設定可能である。   The height of the engaging protrusion 23a is, for example, about half of the height of the valley portion of the metal roof material 21, and is about 1/3 of the height of the half mountain portion 21a. That is, the height of the engaging protrusion 23a is formed to be about a fraction of the height of the half mountain portion 21a. Note that the height of the engaging protrusion 23 a can be set as appropriate according to the shape of the metal roof material 21.

係合凹部23bは、下板23の他側が長手方向に沿って全長に亘り係合突部23aと係合可能に凹み、端部23hが半山部21bの上部22bに向って上方に延出し、上端23iが半山部21bの下方位置において内側に略逆U字形状に折り返されて形成されている。係合凹部23bは、係合突部23aのテーパ面をなす端面23gと対向する端面23jが、端面23gのテーパ面に応じて上端から下端まで外側に傾斜するテーパ面に形成されている。また、係合凹部23bの上部にセルフドリリングビス26の頭部26aを収容する収容部23kが設けられている。   The engagement recess 23b is recessed so that the other side of the lower plate 23 can be engaged with the engagement protrusion 23a along the entire length in the longitudinal direction, and the end 23h extends upward toward the upper portion 22b of the half mountain portion 21b. The upper end 23i is formed by being folded back in a substantially inverted U shape on the inner side at a position below the half mountain portion 21b. In the engaging recess 23b, an end surface 23j facing the end surface 23g forming the tapered surface of the engaging protrusion 23a is formed as a tapered surface that inclines outward from the upper end to the lower end according to the tapered surface of the end surface 23g. An accommodating portion 23k for accommodating the head portion 26a of the self-drilling screw 26 is provided on the upper portion of the engaging recess 23b.

断熱材24は、これらの上板22と下板23との間に充填されて一体化されている。断熱材24の一側の端面24aは、係合突部23aの端部23cと面一をなし、上端23dが端面24aに固定されている。断熱材24の他側の端面24bは、係合凹部23bの端部23hと面一をなし、上端23iが端面24bに固定されている。このようにして、金属屋根材21の係合突部21eと係合凹部21fが形成されている。   The heat insulating material 24 is filled and integrated between the upper plate 22 and the lower plate 23. The end surface 24a on one side of the heat insulating material 24 is flush with the end portion 23c of the engaging protrusion 23a, and the upper end 23d is fixed to the end surface 24a. The end surface 24b on the other side of the heat insulating material 24 is flush with the end portion 23h of the engaging recess 23b, and the upper end 23i is fixed to the end surface 24b. Thus, the engagement protrusion 21e and the engagement recess 21f of the metal roof material 21 are formed.

図3に示すように接続金具25は、略L字形状をなし、水平部25aと垂直部25bが形成されている。水平部25aは、略中央にセルフドリリングビス26を貫通させるための孔25cが設けられている。垂直部25bは、上端が水平部25a側に略直角に折曲されて複数、例えば2つの係止部25dが間隔を存して形成されている。これらの係止部25dの両側部は、テーパ状に切り欠かれている。この接続金具25もガルバリウム鋼板で形成されて全面に防錆塗装が施されている。   As shown in FIG. 3, the connection fitting 25 is substantially L-shaped, and has a horizontal portion 25a and a vertical portion 25b. The horizontal portion 25a is provided with a hole 25c for allowing the self-drilling screw 26 to pass through substantially in the center. The vertical portion 25b is formed with a plurality of, for example, two locking portions 25d spaced apart from each other, with the upper end bent at a substantially right angle toward the horizontal portion 25a. Both side portions of these locking portions 25d are cut out in a tapered shape. This connection fitting 25 is also formed of a galvalume steel plate and is rust-proofed on the entire surface.

係止部25dは、断熱材24の端面24bの、係合凹部23bの上端23iよりも上方かつ半山部21bにおける上板22よりも下方位置に突き刺されて隣接する金属屋根材21を接続する。係止部25dは、両側部がテーパ状に切り欠かれていることで、断熱材24の端面24bに突き刺し易くなっている。また、上板22と係合凹部23bの上端23iとが離隔し、接続金具25の係止部25dが上板22と係合凹部23bの上端23iと離隔することで、上板22と接続金具25とが熱的に完全に遮断される。   The engaging portion 25d is inserted into the end surface 24b of the heat insulating material 24 above the upper end 23i of the engaging concave portion 23b and below the upper plate 22 in the half mountain portion 21b to connect the adjacent metal roof materials 21. The locking portion 25d is easily pierced into the end surface 24b of the heat insulating material 24 by having both sides cut away in a tapered shape. Further, the upper plate 22 and the upper end 23i of the engagement recess 23b are separated from each other, and the locking portion 25d of the connection fitting 25 is separated from the upper plate 22 and the upper end 23i of the engagement recess 23b. 25 is thermally shut off completely.

図4に示すようにキャップ27は、適宜の長さに設定されており、断面が角形の略逆U字形状をなしている。キャップ27の両側部27a,27aの下部は、それぞれ内側に略L字形状にくびれて係止部27b,27bとされている。係止部27b,27bは、隣接する金属屋根材21,21の半山部21a,21bの上板22の係止部22c,22dの先端に係止可能とされている。また、下端部27c,27cは、内側に折り返されており、隣接する金属屋根材21,21の半山部21a,21bの上板22,22上面に弾性的に当接可能とされている。このキャップ27も、上板22と同様にガルバリウム鋼板によりロール成形され、全面に防錆塗装が施され、表面(上面)に上板22と同色のカラー塗装が施されている。   As shown in FIG. 4, the cap 27 is set to an appropriate length, and has a substantially inverted U shape with a square cross section. The lower portions of both side portions 27a and 27a of the cap 27 are constricted into L-shapes on the inner side to form locking portions 27b and 27b. The locking portions 27b and 27b can be locked to the front ends of the locking portions 22c and 22d of the upper plate 22 of the half mountain portions 21a and 21b of the adjacent metal roof materials 21 and 21, respectively. The lower end portions 27c and 27c are folded inward so as to be able to elastically contact the upper surfaces of the upper plates 22 and 22 of the half mountain portions 21a and 21b of the adjacent metal roof materials 21 and 21. The cap 27 is also roll-formed with a galvalume steel plate in the same manner as the upper plate 22, and the entire surface is coated with rust prevention, and the surface (upper surface) is colored with the same color as the upper plate 22.

次に、図2及び図5により上記金属屋根材21を接続する場合について説明する。図5に示すように母屋30に金属屋根材21を載置し、係合突部21e(23a)の上面に接続金具25の水平部25aを載置し、垂直部25bを端部23c及び断熱材24の一側の端面24aに当接させ、係止部25dを外側に向けて配置する。この状態において、垂直部25bが樋23fの略真上に位置している。   Next, the case where the said metal roof material 21 is connected is demonstrated using FIG.2 and FIG.5. As shown in FIG. 5, the metal roofing material 21 is placed on the purlin 30, the horizontal portion 25a of the connection fitting 25 is placed on the upper surface of the engaging projection 21e (23a), the vertical portion 25b is insulated from the end portion 23c and the heat insulation. The end portion 24a on one side of the material 24 is brought into contact, and the locking portion 25d is arranged outward. In this state, the vertical portion 25b is located substantially immediately above the flange 23f.

次に、接続金具25の水平部25aの孔25cにセルフドリリングビス26を貫通させて係合突部21eをねじ込みながら貫通させて母屋30にねじ込む。このようにして、金属屋根材21の係合突部21eを母屋30に固定する。接続金具25は、金属屋根材21を母屋30に固定する吊子としての機能を有している。係合突部21eは、半山部21aよりも低く形成されているために短いセルフドリリングビス26を使用することができる。これにより、セルフドリリングビス26を、真っ直ぐに係合突部21eを貫通させて母屋30にねじ込むことができる。この結果、施工性が向上する。   Next, the self-drilling screw 26 is passed through the hole 25c of the horizontal portion 25a of the connection fitting 25, and the engagement protrusion 21e is screwed through and screwed into the purlin 30. In this manner, the engagement protrusion 21e of the metal roof material 21 is fixed to the main building 30. The connection fitting 25 has a function as a hanging member for fixing the metal roof material 21 to the main building 30. Since the engaging protrusion 21e is formed lower than the half mountain portion 21a, a short self-drilling screw 26 can be used. As a result, the self-drilling screw 26 can be screwed into the purlin 30 through the engaging protrusion 21e straightly. As a result, workability is improved.

次に、当該金属屋根材21の右隣に新たに葺く金属屋根材21を配置し、その係合凹部21f(23b)を左側の金属屋根材21の係合突部21eに係合させる。そして、係合凹部21fのテーパ面をなす端面23jを対向する係合突部21eのテーパ面をなす端面23gに当接させ、セルフドリリングビス26の頭部26aを収容部23kに収容し、断熱材24の他側の端面24bに接続金具25の係止部25dを突き刺して(食い込ませて)係止(接続)する。そして、図5に示すように左側の金属屋根材21の断熱材24の一側の端面24aに右側の金属屋根材21の断熱材24の他側の端面24bを当接させると共に、左右の金属屋根材21,21の半山部21aと21bを形成している上板22と22の上部22aと22bとを当接させる。   Next, the metal roofing material 21 that is newly sprinkled is placed on the right side of the metal roofing material 21, and the engagement recess 21 f (23 b) is engaged with the engagement protrusion 21 e of the left metal roofing material 21. Then, the end surface 23j forming the taper surface of the engagement recess 21f is brought into contact with the end surface 23g forming the taper surface of the opposing engagement protrusion 21e, and the head portion 26a of the self-drilling screw 26 is stored in the storage portion 23k. The locking part 25d of the connection fitting 25 is pierced (bite in) and locked (connected) to the end surface 24b on the other side of the material 24. Then, as shown in FIG. 5, the end surface 24 b on the other side of the heat insulating material 24 of the right metal roof material 21 is brought into contact with the end surface 24 a on one side of the heat insulating material 24 of the left metal roof material 21, and the left and right metal The upper plates 22 and the upper portions 22a and 22b of the roof materials 21 and 21 forming the half mountain portions 21a and 21b are brought into contact with each other.

左側の金属屋根材21の係合突部21eの端面23gが上端から下端に向けて内側に向って傾斜するテーパ面をなし、右側の金属屋根材21の係合凹部21fの端面23jが上端から下端に向けて外側に傾斜するテーパ面をなし、これらが当接していることで、係合凹部21fの上方への浮き上がりが防止される。これにより、負圧による右側の金属屋根材21の係合凹部21f側の浮き上がりが防止される。   The end surface 23g of the engagement protrusion 21e of the left metal roofing material 21 forms a tapered surface inclined inward from the upper end toward the lower end, and the end surface 23j of the engagement recess 21f of the right metal roofing material 21 extends from the upper end. By forming a tapered surface that is inclined outward toward the lower end and abutting them, the upward lifting of the engaging recess 21f is prevented. This prevents the right metal roofing material 21 from being lifted by the negative pressure on the engagement recess 21f side.

そして、図1に示すように左右両側の隣接する金属屋根材21,21の半山部21aと21bとにより一つの山部21dが形成される。また、図2に示す半山部21aと21bを形成する上板22,22の略U字形状に折曲された係止部22cと22dとにより一つの山形をなす係止部が形成される。   And as shown in FIG. 1, the one peak part 21d is formed by the half peak parts 21a and 21b of the metal roof materials 21 and 21 adjacent on both right and left sides. Further, the upper plate 22 and the upper plates 22 forming the half ridge portions 21a and 21b shown in FIG. 2 are formed into one ridge shape by the engagement portions 22c and 22d bent in a substantially U shape.

次に、図5に示すように一つの山形をなす係止部22c,22dの上に全長に亘りキャップ27を装着する。キャップ27の両側部27a,27aの下部の略L字形状にくびれた係止部27b,27bが係止部22c,22dの下端に係止され、下端部27c,27cが半山部21a,21bの上板22,22の上面に弾性的に当接する。従って、キャップ27の下端部27cと上板22との間から雨水が浸入し難くなる。また、雨水が浸入した場合でも逆U字状に折り返された係止部22c,22dにより阻止され、接続部の内部にこの雨水が浸入することを防止する。これにより、雨漏りが防止される。また、セルフドリリングビス26は、接続部の係合凹部21f内に収容されていることにより、セルフドリリングビス26からの雨水の浸入が防止され、雨漏りが防止される。   Next, as shown in FIG. 5, the cap 27 is mounted over the entire length on the locking portions 22c and 22d having one mountain shape. Locking portions 27b and 27b constricted in a substantially L shape below both side portions 27a and 27a of the cap 27 are locked to the lower ends of the locking portions 22c and 22d, and the lower ends 27c and 27c are formed on the half-peak portions 21a and 21b. It elastically contacts the upper surfaces of the upper plates 22 and 22. Therefore, it becomes difficult for rainwater to enter from between the lower end portion 27 c of the cap 27 and the upper plate 22. Further, even when rainwater enters, it is blocked by the locking portions 22c and 22d that are folded back in an inverted U shape, thereby preventing this rainwater from entering the inside of the connection portion. This prevents rain leakage. In addition, since the self-drilling screw 26 is accommodated in the engagement recess 21f of the connection portion, the intrusion of rainwater from the self-drilling screw 26 is prevented, and rain leakage is prevented.

また、雨水が係止部22c,22dとキャップ27の係止部27b,27bとの間から浸入して上部に至り、係止部22cと22dとの当接面を伝わって接続部内に浸入する場合や、キャップ27内で結露した水が係止部22cと22dとの当接面を伝わって接続部内に浸入する場合があり得る。この場合、浸入した雨水や結露した水は、係合突部21eの上面に形成された樋23fに流れ込み、金属屋根材21の外部に排出される。これにより、接続部からの雨漏りを防止することができる。   Further, rainwater enters from between the locking portions 22c and 22d and the locking portions 27b and 27b of the cap 27 to reach the upper portion, and enters the connecting portion through the contact surface between the locking portions 22c and 22d. In some cases, water condensed in the cap 27 may enter the connecting portion through the contact surface between the locking portions 22c and 22d. In this case, the infiltrated rain water or condensed water flows into the ridge 23f formed on the upper surface of the engaging projection 21e, and is discharged to the outside of the metal roof material 21. Thereby, the rain leak from a connection part can be prevented.

更に、当接している係止部22c,22dの上面に防水テープ28を貼着することにより、雪国において特に、縦葺きの屋根、縦葺きの長尺屋根に多く見られる所謂「すが漏れ」と称する雨漏りを極めて有効に防止することができる。尚、防水テープ28は、「すが漏れ」対策に限るものではなく、通常の施工に使用しても良い。また、防水テープ28は、係止部22cと22dとの間に介在させても良い。   Further, by sticking the waterproof tape 28 on the upper surfaces of the contact portions 22c and 22d that are in contact with each other, so-called "smear leakage" that is often seen on vertical roofs and long vertical roofs in snowy countries. Can be effectively prevented. The waterproof tape 28 is not limited to the “spill leak” countermeasure, and may be used for normal construction. The waterproof tape 28 may be interposed between the locking portions 22c and 22d.

また、金属屋根材21の上板22と接続金具25とが離隔して熱的に遮断されていることにより、金属屋根材21が母屋30に熱的に遮断されて固定され、太陽熱による熱膨張に起因する金属屋根材21の変形や、これに伴う雨漏り等を防止することができる。   Further, since the upper plate 22 of the metal roof material 21 and the connection fitting 25 are separated and thermally cut off, the metal roof material 21 is thermally cut off and fixed to the main building 30 and is thermally expanded by solar heat. The deformation | transformation of the metal roof material 21 resulting from this, the rain leak accompanying this, etc. can be prevented.

図6は、図3に示した接続金具25の他の実施例を示す。接続金具29は、略L字形状をなし、水平部29aと垂直部29bが形成されている。水平部29aは、係合突部21eの上面に載置可能とされ、略中央にセルフドリリングビス26を貫通させるための孔29cが設けられている。垂直部29bは、上端に複数例えば3個の係止部29d,29e,29fが形成されている。これらの係止部29d,29e,29fは、上端が3分割されて形成されている。   FIG. 6 shows another embodiment of the connection fitting 25 shown in FIG. The connection fitting 29 is substantially L-shaped, and has a horizontal portion 29a and a vertical portion 29b. The horizontal portion 29a can be placed on the upper surface of the engaging projection 21e, and a hole 29c for allowing the self-drilling screw 26 to pass therethrough is provided at substantially the center. The vertical portion 29b has a plurality of, for example, three locking portions 29d, 29e, and 29f formed at the upper end. These locking portions 29d, 29e, and 29f are formed by dividing the upper end into three parts.

そして、両側の係止部29dと29fは、第1の係止部とされ、一側に断面略逆U字形状に折り返されて金属屋根材21の半山部21aの上端の係止部22cを上側(外側)から被せて押さえ込むように形成されている。また、中央部の係止部29eは、第2の係止部とされ、垂直部29bに沿って垂直をなしている。この係止部29eは、隣接する金属屋根材21の半山部21bの上端の係止部22dを上側(外側)から被せて押さえ込むように折曲される。この接続金具29もガルバリウム鋼板で形成されており、表面が塩化ビニル等の熱絶縁部材(断熱部材)によりコーティングされている。   And the latching | locking parts 29d and 29f of both sides are made into the 1st latching | locking part, and it is folded by the cross-sectional substantially reverse U-shape at one side, and the latching | locking part 22c of the upper end of the half mountain part 21a of the metal roof material 21 is carried out. It is formed so as to cover and press from the upper side (outer side). Further, the locking portion 29e at the center is a second locking portion, and is vertical along the vertical portion 29b. The locking portion 29e is bent so as to cover and hold the locking portion 22d at the upper end of the half mountain portion 21b of the adjacent metal roof material 21 from the upper side (outside). The connection fitting 29 is also formed of a galvalume steel plate, and the surface is coated with a heat insulating member (heat insulating member) such as vinyl chloride.

図7は、図6に示した接続金具29により隣接する金属屋根材21、21を接続した状態の説明図である。図7において図5と同一部材には同一符号を付して詳細な説明を省略する。尚、図7に示すように接続金具29の上端部の係止部29d,29fを、図中左側の金属屋根材21の半山部21aの上端の係止部22cを上側(外側)から被せるように係合し、水平部29aを係合突部21eに載置してセルフドリリングビス26により母屋30に固定する。   FIG. 7 is an explanatory diagram of a state in which the adjacent metal roof materials 21 and 21 are connected by the connection fitting 29 shown in FIG. In FIG. 7, the same members as those in FIG. In addition, as shown in FIG. 7, the latching | locking parts 29d and 29f of the upper end part of the connection metal fitting 29 are covered with the latching | locking part 22c of the upper end of the half mountain part 21a of the metal roofing material 21 on the left side in the figure from the upper side (outside). The horizontal portion 29a is placed on the engaging protrusion 21e and fixed to the purlin 30 by the self-drilling screw 26.

次に、左側の金属屋根材21の右隣に新たに葺く金属屋根材21を配置し、その係合凹部21fを左側の金属屋根材21の係合突部21eに係合させる。次いで、接続金具29の中央の係止部29eを右側の金属屋根材21の係止部22dを上側(外側)から押さえ込むように折曲させて被せ当該係止部22dを固定する。このようにして、左右の金属屋根材21と21の係止部22cと22dとを接続固定する。   Next, a metal roof material 21 that is newly sown is arranged next to the right side of the left metal roof material 21, and the engagement recess 21 f is engaged with the engagement protrusion 21 e of the left metal roof material 21. Next, the locking portion 29e in the center of the connection fitting 29 is bent so as to press down the locking portion 22d of the right metal roofing material 21 from the upper side (outside), and the locking portion 22d is fixed. In this way, the locking portions 22c and 22d of the left and right metal roof materials 21 and 21 are connected and fixed.

また、接続金具29は、水平部29aが金属屋根材21の接合部の下板23に当接し、垂直部29b及び係止部29d,29e,29fが隣接する金属屋根材21,21の係止部22c,22dに当接しているが、表面が熱絶縁部材(断熱部材)によりコーティングされているために金属屋根材21と母屋30とを熱的に絶縁している。このようにして、隣接する金属屋根材21を順次接続して母屋30に固定する。尚、前述と同様に接続金具29の係止部29d〜29fの上面に防水テープ28を貼着しても良い。   Further, in the connection fitting 29, the horizontal portion 29 a abuts on the lower plate 23 of the joint portion of the metal roof material 21, and the vertical portion 29 b and the locking portions 29 d, 29 e, 29 f lock the adjacent metal roof materials 21, 21. Although it is in contact with the portions 22c and 22d, the metal roofing material 21 and the main building 30 are thermally insulated because the surface is coated with a heat insulating member (heat insulating member). In this manner, adjacent metal roof materials 21 are sequentially connected and fixed to the purlin 30. Note that the waterproof tape 28 may be attached to the upper surfaces of the engaging portions 29d to 29f of the connection fitting 29 in the same manner as described above.

1a,1b 山部
2 谷部
3 金属屋根材
4 断熱材
5 セルフドリリングビス
6 パッキン
7 座金
9 軸
10 切れ刃
11 ビス頭
12 キャップ受け
A 屋根下地
P 折版屋根パネル
21 金属屋根材
21a,21b 半山部
21c,21d 山部
21e 係合突部
21f 係合凹部
22 上板
22a,22b 上部
22c,22d 係止部
23 下板
23a 係合突部
23b 係合凹部
23c 端部
23d 上端
23e 上面
23f 樋
23g 端面(テーパ面)
23h 端部
23i 上端
23j 端面(テーパ面)
23k 収容部
24 断熱材
24a,24b 端面
25 接続金具
25a 水平部
25b 垂直部
25c 孔
25d 係止部
26 セルフドリリングビス
26a 頭部
26b 軸部
26c 切刃
27 キャップ
27a 側部
27b 係止部
27c 下端部
28 防水テープ
29 接続金具
29a 水平部
29b 垂直部
29c 孔
29d,29f 第1の係止部
29e 第2の係止部
30 母屋

DESCRIPTION OF SYMBOLS 1a, 1b Mountain part 2 Valley part 3 Metal roof material 4 Heat insulating material 5 Self-drilling screw 6 Packing 7 Washer 9 Axis 10 Cutting edge 11 Screw head 12 Cap holder A Roof base P Folding roof panel 21 Metal roof material 21a, 21b Half mountain Part 21c, 21d Mountain part 21e Engaging protrusion 21f Engaging recess 22 Upper plate 22a, 22b Upper part 22c, 22d Locking part 23 Lower plate 23a Engaging protrusion 23b Engaging recess 23c End part 23d Upper end 23e Upper surface 23f 上面 23g End surface (tapered surface)
23h End portion 23i Upper end 23j End surface (tapered surface)
23k housing part 24 heat insulating material 24a, 24b end face 25 connection fitting 25a horizontal part 25b vertical part 25c hole 25d locking part 26 self-drilling screw 26a head part 26b shaft part 26c cutting blade 27 cap 27a side part 27b locking part 27c lower end part 28 waterproof tape 29 connecting bracket 29a horizontal portion 29b vertical portion 29c hole 29d, 29f first locking portion 29e second locking portion 30 purlin

Claims (4)

両側に長手方向に沿って全長に亘り半山部が形成された金属製の上板と金属製の下板との間に断熱材を一体化して金属屋根材を形成し、接続金具とセルフドリリングビスとにより隣接する金属屋根材の半山部を当接させて母屋に固定して接続し、前記当接する半山部にキャップを装着する金属屋根材の接続構造であって、
前記金属屋根材は、一側の下部に長手方向に沿って全長に亘り係合突部が形成され、他側の下部に長手方向に沿って全長に亘り前記係合突部と係合可能な係合凹部が形成され、
前記上板の半山部には、該半山部の上部が上方に延出し、上端が前記半山部側に折り返された係止部が形成され、
前記係合突部は、前記下板の一側が長手方向に沿って全長に亘り断面略角形をなして側方に突出し、端部が前記半山部に向って延出して前記断熱材の一側端面に固定されて形成され、
前記係合凹部は、前記下板の他側が長手方向に沿って全長に亘り前記係合突部と係合可能に凹み、端部が前記半山部に向って延出して前記断熱材の他側端面に固定されて形成され、
前記接続金具は、略L字形状をなし、前記係合突部に載置されて前記セルフドリリングビスにより前記母屋に共締め固定される水平部と、前記断熱材の端面に当接して上方に延出し上端に隣接する金属屋根材の断熱材を係止する係止部が設けられた垂直部が形成され、
前記キャップは、略逆U字形状をなし、隣接する金属屋根材の長手方向に沿って当接する前記半山部の係止部に全長に亘り装着され、両側部の下部に前記半山部の係止部の下端に係止される係止部が形成されていることを特徴とする金属屋根材の接続構造。
A metal roofing material is formed by integrating a heat insulating material between a metal upper plate and a metal lower plate, which are half-crested along the longitudinal direction on both sides. A metal roofing material connecting structure in which a half mountain part of an adjacent metal roofing material is brought into contact with and fixed to the main building, and a cap is attached to the abutting half mountain part,
The metal roofing material is formed with an engaging protrusion over the entire length along the longitudinal direction at the lower part on one side, and can be engaged with the engaging protrusion over the entire length along the longitudinal direction at the lower part on the other side. An engaging recess is formed,
The upper half of the upper plate is formed with a locking portion in which the upper portion of the half peak extends upward and the upper end is folded back toward the half peak.
The engaging protrusion is formed such that one side of the lower plate protrudes laterally with a substantially square cross-section over the entire length along the longitudinal direction, and an end portion extends toward the half-mountain portion and is one side of the heat insulating material. Formed fixed to the end face,
The engaging recess is recessed so that the other side of the lower plate can be engaged with the engaging protrusion along the entire length along the longitudinal direction, and an end portion extends toward the half-mountain and the other side of the heat insulating material. Formed fixed to the end face,
The connection fitting is substantially L-shaped, and is placed on the engagement protrusion and is fixed to the purlin together with the self-drilling screw, and is in contact with the end surface of the heat insulating material and is upward. A vertical portion provided with a locking portion for locking the heat insulating material of the metal roof material adjacent to the upper end of the extension is formed,
The cap has a substantially inverted U-shape, and is mounted over the entire length of the locking portion of the half-mountain that abuts along the longitudinal direction of the adjacent metal roofing material, and the half-peaking portion is locked at the lower part of both sides. A connection structure for a metal roofing material, wherein a locking portion that is locked to a lower end of the portion is formed.
前記係合突部は、上面が平面に、端面が上端から下端まで内側に傾斜するテーパ面に形成され、前記係合凹部は、前記係合突部のテーパ面と対向する端面が該テーパ面に応じて上端から下端まで外側に傾斜するテーパ面に形成されかつ上部に前記セルフドリリングビスの頭部を収容する収容部が設けられていることを特徴とする、請求項1に記載の金属屋根材の接続構造。   The engaging protrusion is formed in a tapered surface whose upper surface is flat and the end surface is inclined inward from the upper end to the lower end, and the engaging recess has an end surface facing the tapered surface of the engaging protrusion. 2. The metal roof according to claim 1, wherein the metal roof is formed on a tapered surface that is inclined outward from the upper end to the lower end, and is provided with an accommodating portion that accommodates a head portion of the self-drilling screw at an upper portion. Material connection structure. 前記係合突部は、上面の前記断熱材の一側端面側に長手方向に沿って全長に亘り樋が形成されていることを特徴とする、請求項1又は請求項2に記載の金属屋根材の接続構造。   3. The metal roof according to claim 1, wherein the engagement protrusion is formed with a ridge over the entire length along the longitudinal direction on one end face side of the heat insulating material on the upper surface. Material connection structure. 前記接続金具は、略L字形状をなし、前記係合突部に載置されて前記セルフドリリングビスにより前記母屋に共締め固定される水平部と、前記隣接する金属屋根材の半山部の間を通して上方に延出し上端に一側の半山部の係止部を上側から係止する第1の係止部と他側の半山部の係止部を上側から係止する第2の係止部が設けられた垂直部が形成されていることを特徴とする、請求項1に記載の金属屋根材の接続構造。

The connection fitting is substantially L-shaped, and is placed between a horizontal portion that is placed on the engagement protrusion and is fastened to the purlin together with the self-drilling screw, and a half-mountain portion of the adjacent metal roofing material. A first locking portion that extends upward through the upper end and locks the locking portion of one half-mountain portion from above, and a second locking portion that locks the locking portion of the other half-mountain portion from above. The metal roofing material connection structure according to claim 1, wherein a vertical portion provided with a metal is formed.

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52105154U (en) * 1976-02-06 1977-08-10
JPH02147743A (en) * 1988-11-30 1990-06-06 Daido Steel Sheet Corp Connection structure for heat insulating panel
JPH0428529U (en) * 1990-07-04 1992-03-06
JPH09125616A (en) * 1995-11-01 1997-05-13 Sumitomo Metal Ind Ltd Joint section of thermal insulating roof panel
JP2000145043A (en) * 1998-11-06 2000-05-26 Nkk Corp Heat insulating folded plate roof material and heat insulating folded plate roof structure
JP2006152759A (en) * 2004-12-01 2006-06-15 Nittetsu Steel Sheet Corp Connection structure of thermal insulation roof panel

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52105154U (en) * 1976-02-06 1977-08-10
JPH02147743A (en) * 1988-11-30 1990-06-06 Daido Steel Sheet Corp Connection structure for heat insulating panel
JPH0428529U (en) * 1990-07-04 1992-03-06
JPH09125616A (en) * 1995-11-01 1997-05-13 Sumitomo Metal Ind Ltd Joint section of thermal insulating roof panel
JP2000145043A (en) * 1998-11-06 2000-05-26 Nkk Corp Heat insulating folded plate roof material and heat insulating folded plate roof structure
JP2006152759A (en) * 2004-12-01 2006-06-15 Nittetsu Steel Sheet Corp Connection structure of thermal insulation roof panel

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