JP2011168043A - Laminated film, method for manufacturing the same, dew condensation preventing container, and container for food and drink - Google Patents
Laminated film, method for manufacturing the same, dew condensation preventing container, and container for food and drink Download PDFInfo
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Abstract
Description
本発明は、積層フィルム、積層フィルムの製造方法、結露防止容器及び飲食物用容器に関する。 The present invention relates to a laminated film, a method for producing the laminated film, a dew condensation prevention container, and a food and drink container.
飲料や冷菓等を収容する容器として、金属缶、ペットボトル、ガラス瓶、パウチ容器等が広く用いられている。このような飲料等を収容した容器は、冷蔵庫等で冷やして飲食に供せられることが多い。ところが、冷やした容器を冷蔵庫等から取り出すと、容器の表面に結露が生じ、結露で生じた水滴が卓上を濡らしたり、衣服に落下したり、持ち手を濡らしたりするという問題がある。
この結露の問題に対し、独立気泡からなる発泡体を容器の外周に設ける等の対応が試みられているが、発泡体を設けて容器の断熱性を高めても、結露を有効に防止することができない。
Metal cans, plastic bottles, glass bottles, pouch containers, and the like are widely used as containers for storing beverages, frozen desserts, and the like. Containers containing such beverages are often cooled in a refrigerator or the like and used for eating and drinking. However, when the cooled container is taken out of the refrigerator or the like, condensation occurs on the surface of the container, and there is a problem that water droplets generated by the condensation wet the tabletop, fall on clothes, or wet the handle.
To deal with this problem of condensation, attempts have been made to provide a foam made of closed cells on the outer periphery of the container. However, even if a foam is provided to increase the heat insulation of the container, it is possible to effectively prevent condensation. I can't.
こうした問題に対し、例えば、プラスチックフィルムの一面に紙層が設けられたラベルを接着したラベル付き容器が提案されている(例えば、特許文献1)。このラベル付き容器によれば、前記ラベルの紙層側を容器の胴部に接着することで、容器と紙層との間に発生する水分を紙層で吸収し結露防止を図っている。
また、例えば、複数の孔部が形成されたフィルム層と、この内面に不織布等からなる吸水層とが設けられたラベルを装着したラベル付き容器が提案されている(例えば、特許文献2)。このラベル付き容器によれば、ラベルの表面に付着した水分を孔部から吸水層に吸収することで、ラベル表面に付着する水分の除去を図っている。
また、例えば、袋本体と該袋本体の表裏面部に重ねられた外層フィルムとを備え、袋本体と外層フィルムとの間に空隙を形成したパウチ容器が提案されている(例えば、特許文献3)。このパウチ容器によれば、袋本体と外層フィルムとの間に空気層を設けることで、外層フィルムの外面の結露防止を図っている。
For such problems, for example, a labeled container in which a label having a paper layer provided on one side of a plastic film is adhered has been proposed (for example, Patent Document 1). According to this labeled container, the paper layer side of the label is adhered to the body of the container, so that moisture generated between the container and the paper layer is absorbed by the paper layer to prevent condensation.
Moreover, for example, a labeled container having a label in which a film layer in which a plurality of holes are formed and a water absorption layer made of a nonwoven fabric or the like is provided on the inner surface has been proposed (for example, Patent Document 2). According to this labeled container, moisture adhering to the label surface is intended to be removed by absorbing the moisture adhering to the surface of the label from the hole to the water absorption layer.
In addition, for example, a pouch container that includes a bag main body and an outer layer film stacked on the front and back surfaces of the bag main body and that has a gap formed between the bag main body and the outer layer film has been proposed (for example, Patent Document 3). . According to this pouch container, dew condensation on the outer surface of the outer layer film is prevented by providing an air layer between the bag body and the outer layer film.
加えて、飲料等を収容した容器は、加熱して飲食に供せられることも多く、例えば、金属缶入りの飲料は、55〜60℃程度に加熱されて販売されている。近年、内容物の風味向上等を目的とし、容器入り飲料等をさらに高い温度で供したいとの要求がある。その一方で、温度を上げると、容器の表面が高温となって、素手での取り扱いが困難となる。
こうした問題に対し、発泡層を有するシートからなる断熱性ラベルをボトル状の缶本体の胴部に装着したボトル型金属缶が提案されている(例えば、特許文献4)。このボトル型金属缶によれば、断熱性ラベルを介してボトルを把持することで、持ち手が熱くならずにしっかりと把持することができる。
また、バーコードが印字された熱収縮性フィルムに、前記バーコードの機械的読み取りに必要な部分を除いて不織布が積層された積層シートをラベル基材とし、このラベル基材を筒状に形成した筒状ラベルが提案されている(例えば、特許文献5)。この筒状ラベルによれば、断熱性を確保したまま、熱収縮性フィルムに印字されたバーコードを読み取ることができる。
In addition, containers containing beverages are often heated and used for food and drink. For example, beverages containing metal cans are heated to about 55-60 ° C. and sold. In recent years, for the purpose of improving the flavor of contents, there has been a demand for serving beverages in containers at higher temperatures. On the other hand, when the temperature is raised, the surface of the container becomes high temperature, and handling with bare hands becomes difficult.
In order to solve such a problem, a bottle-type metal can in which a heat-insulating label made of a sheet having a foam layer is attached to the body of a bottle-shaped can body has been proposed (for example, Patent Document 4). According to this bottle-type metal can, the handle can be firmly held without being heated by holding the bottle via the heat insulating label.
In addition, a laminated sheet in which a nonwoven fabric is laminated on the heat-shrinkable film on which the barcode is printed, excluding the part necessary for mechanical reading of the barcode, is used as a label substrate, and this label substrate is formed in a cylindrical shape. A cylindrical label has been proposed (for example, Patent Document 5). According to this cylindrical label, the barcode printed on the heat-shrinkable film can be read while ensuring heat insulation.
しかしながら、特許文献1〜2の発明では、ラベル表面の水滴を除去できるものの、ラベルの吸水容量を超えた場合には、ラベル付き容器の表面に水滴が付着することとなる。特に、ペットボトルのようなキャップ付き容器においては、開栓後に再び閉栓できるために繰返し冷蔵庫等から出し入れされることがあり、ラベルの吸水だけでは容器表面の水滴を十分に除去できないおそれがある。加えて、これらのラベルの製造は、異なる材質を張り合わせる工程が必要となる。
また、特許文献3の発明は、パウチ容器に適用できるものの、金属缶、ペットボトル、ガラス瓶への適用が困難である。加えて、袋本体と外層フィルムとの間に空隙を形成させるための特殊な工程が必要となる。
加えて、特許文献4の発明は、ある程度の断熱効果を備えるものの、時間の経過と共に断熱性ラベル表面が熱くなり、素手での取り扱いが困難となる。
また、特許文献5の発明は、筒状ラベル表面が素手で取り扱いできる程度に維持されるものの、不織布を張り合わせるという煩雑な工程を要する。さらに、熱収縮性フィルムに印字されたバーコードを読み取らせるために、不織布を切り抜くという煩雑な加工を要する。
本発明は、このような問題を鑑みてなされたものであり、低温の内容物を収容した際にも結露を防止でき、容易に製造できる積層フィルムを目的とする。さらに、高温の内容物を収容した際にも、素手で容易に取り扱える積層フィルムを目的とする。
However, in the inventions of Patent Documents 1 and 2, water droplets on the label surface can be removed, but when the water absorption capacity of the label is exceeded, water droplets adhere to the surface of the labeled container. In particular, in a container with a cap such as a plastic bottle, since it can be closed again after opening, it may be repeatedly put in and out of a refrigerator or the like, and there is a possibility that water droplets on the surface of the container cannot be sufficiently removed only by absorbing water from the label. In addition, the production of these labels requires a process of bonding different materials.
Moreover, although the invention of Patent Document 3 can be applied to a pouch container, it is difficult to apply it to a metal can, a PET bottle, or a glass bottle. In addition, a special process for forming a gap between the bag body and the outer layer film is required.
In addition, although the invention of Patent Document 4 has a certain degree of heat insulation effect, the heat-insulating label surface becomes hot with the passage of time, and handling with bare hands becomes difficult.
Moreover, although the invention of patent document 5 is maintained to such an extent that the surface of a cylindrical label can be handled with bare hands, it requires a complicated process of pasting together non-woven fabrics. Furthermore, in order to read the barcode printed on the heat-shrinkable film, a complicated process of cutting out the nonwoven fabric is required.
The present invention has been made in view of such problems, and an object of the present invention is to provide a laminated film that can prevent dew condensation even when a low-temperature content is accommodated and can be easily manufactured. Furthermore, the present invention aims at a laminated film that can be easily handled with bare hands even when high-temperature contents are accommodated.
本発明の積層フィルムは、連通気泡が形成されたポリオレフィン系樹脂の発泡層と、前記発泡層の一方の面に設けられ熱可塑性樹脂を含むソリッド層とを有し、前記発泡層が露出面とされ、露出した気泡の平均口径が200〜500μmであり、気泡の開口面積率が30〜80%であることを特徴とする。
前記発泡層は、空隙率が30〜70体積%であることが好ましく、前記発泡層は、嵩密度が0.20〜0.60g/cm3であることがより好ましく、前記ポリオレフィン系樹脂は、ポリプロピレンを含むことが好ましい。
前記発泡層には、部分的に気泡削減部が形成されていてもよく、前記ソリッド層には、前記気泡削減部の位置に、印刷が施されていることが好ましい。
The laminated film of the present invention has a polyolefin resin foam layer in which open cells are formed, and a solid layer containing a thermoplastic resin provided on one surface of the foam layer, the foam layer being an exposed surface. The average diameter of the exposed bubbles is 200 to 500 μm, and the open area ratio of the bubbles is 30 to 80%.
The foam layer preferably has a porosity of 30 to 70% by volume, the foam layer preferably has a bulk density of 0.20 to 0.60 g / cm 3 , and the polyolefin resin is Preferably, polypropylene is included.
It is preferable that a bubble reduction part is partially formed in the foam layer, and that the solid layer is printed at a position of the bubble reduction part.
本発明の積層フィルムの製造方法は、ポリオレフィン系樹脂と発泡剤とを含む発泡性混合物と、熱可塑性樹脂を含む非発泡性混合物とを共押出すると共に、前記発泡性混合物を発泡させて前記発泡層を形成しつつ、前記発泡層の一方の面に熱可塑性樹脂を含む非発泡性混合物からなるソリッド層を形成することを特徴とする。
本発明の積層フィルムの製造方法は、ポリオレフィン系樹脂と発泡剤とを含む発泡性混合物と、熱可塑性樹脂を含む非発泡性混合物とを共押出すると共に、前記発泡性混合物を発泡させて前記発泡層を形成しつつ、前記発泡層の一方の面に熱可塑性樹脂を含む非発泡性混合物からなるソリッド層を形成し、その後、前記発泡層を部分的に溶融して前記気泡削減部を形成することを特徴とする。
インフレーションフィルム成形により、前記発泡層及び前記ソリッド層を形成することが好ましい。
The method for producing a laminated film of the present invention includes coextrusion of a foamable mixture containing a polyolefin resin and a foaming agent and a non-foamable mixture containing a thermoplastic resin, and foaming the foamable mixture to produce the foamed mixture. A solid layer made of a non-foamable mixture containing a thermoplastic resin is formed on one surface of the foam layer while forming the layer.
The method for producing a laminated film of the present invention includes coextrusion of a foamable mixture containing a polyolefin resin and a foaming agent and a non-foamable mixture containing a thermoplastic resin, and foaming the foamable mixture to produce the foamed mixture. While forming a layer, a solid layer made of a non-foamable mixture containing a thermoplastic resin is formed on one surface of the foam layer, and then the foam layer is partially melted to form the bubble reduction part It is characterized by that.
The foam layer and the solid layer are preferably formed by inflation film molding.
本発明の結露防止容器は、本発明の前記積層フィルムを前記発泡層が外側となるように成形したことを特徴とする。
前記積層フィルムが、金属製、ガラス製又は樹脂製の収容体の外周面に設けられていてもよい。
The dew condensation prevention container of the present invention is characterized in that the laminated film of the present invention is formed so that the foamed layer is on the outside.
The laminated film may be provided on the outer peripheral surface of a metal, glass, or resin container.
本発明の飲食物用容器は、本発明の前記積層フィルムを前記発泡層が外側となるように成形したことを特徴とする。
前記積層フィルムが、金属製、ガラス製又は樹脂製の収容体の外周面に設けられていてもよい。
The container for food and drink of the present invention is characterized in that the laminated film of the present invention is formed so that the foamed layer is on the outside.
The laminated film may be provided on the outer peripheral surface of a metal, glass, or resin container.
本発明の積層フィルムは、容易に製造できると共に、低温の内容物を収容した際にも結露の防止が図れる。さらに、高温の内容物を収容した際にも、素手で容易に取り扱える。 The laminated film of the present invention can be easily manufactured and can prevent condensation even when a low-temperature content is accommodated. Furthermore, even when high-temperature contents are stored, it can be easily handled with bare hands.
[第一の実施形態]
(積層フィルム)
本発明の第一の実施形態に係る積層フィルムについて、以下に図面を用いて説明する。図1は、第一の実施形態に係る積層フィルム1の断面図であり、図2は、発泡層の構造を模式的に表した部分断面図であり、図3は、積層フィルム1の露出面、即ち発泡層の表面の走査型電子顕微鏡(SEM)の写真である。
積層フィルム1は、発泡層2と、発泡層2の一方の面に設けられたソリッド層3とを有し、発泡層2側を露出面とするものである。図中、符号21は、発泡層2側の面である露出面を示し、符号31はソリッド層3側の面であるソリッド側面を示す。
[First embodiment]
(Laminated film)
The laminated film which concerns on 1st embodiment of this invention is demonstrated using drawing below. FIG. 1 is a cross-sectional view of the laminated film 1 according to the first embodiment, FIG. 2 is a partial cross-sectional view schematically showing the structure of the foam layer, and FIG. 3 is an exposed surface of the laminated film 1. That is, a scanning electron microscope (SEM) photograph of the surface of the foam layer.
The laminated film 1 has a foam layer 2 and a solid layer 3 provided on one surface of the foam layer 2, and the foam layer 2 side is an exposed surface. In the figure, reference numeral 21 denotes an exposed surface which is a surface on the foam layer 2 side, and reference numeral 31 denotes a solid side surface which is a surface on the solid layer 3 side.
<発泡層>
発泡層2は、ポリオレフィン系樹脂を発泡したものである。図2〜3に示すように、発泡層2は、気泡23が互いに連通した連通気泡24と、独立気泡26とが形成され、露出面21には、連通気泡24が露出した開口部22が形成されている。
<Foamed layer>
The foam layer 2 is obtained by foaming a polyolefin resin. As shown in FIGS. 2 to 3, in the foamed layer 2, a communication bubble 24 in which the bubbles 23 communicate with each other and a closed cell 26 are formed, and an opening 22 in which the communication bubbles 24 are exposed is formed in the exposed surface 21. Has been.
ポリオレフィン系樹脂とは、エチレン、プロピレン等のオレフィンの単独重合体又は共重合体である。このような重合体としては、例えば、高密度ポリエチレン、中密度ポリエチレン、高圧法低密度ポリエチレン、直鎖状低密度ポリエチレン等のポリエチレン、エチレン−酢酸ビニル共重合体、エチレン−アクリル酸共重合体等のエチレンを主体とする共重合体、プロピレン単独重合体、プロピレン−エチレン共重合体等のポリプロピレン等が挙げられ、中でも、ポリエチレン、ポリプロピレン、ポリエチレンとポリプロピレンとの混合物が好ましい。このようなポリオレフィン系樹脂を用いることで、連通気泡24の形成が容易となるためである。
これらのポリオレフィン系樹脂は、1種単独又は2種以上を組み合わせて用いることができる。
The polyolefin resin is a homopolymer or copolymer of an olefin such as ethylene or propylene. Examples of such polymers include high-density polyethylene, medium-density polyethylene, high-pressure method low-density polyethylene, linear low-density polyethylene, and the like, ethylene-vinyl acetate copolymers, ethylene-acrylic acid copolymers, and the like. Examples thereof include polypropylenes such as ethylene-based copolymers, propylene homopolymers, and propylene-ethylene copolymers, among which polyethylene, polypropylene, and mixtures of polyethylene and polypropylene are preferred. This is because the use of such a polyolefin resin facilitates the formation of the communication bubbles 24.
These polyolefin resins can be used singly or in combination of two or more.
ポリエチレンとポリプロピレンとの混合物を用いる場合、PE/PP(質量比)で表される混合比は、好ましくは90/10〜10/90、より好ましくは70/30〜50/50、さらに好ましくは75/25〜55/45である。上記範囲内とすることで、連通気泡24の形成が容易となるためである。 When a mixture of polyethylene and polypropylene is used, the mixing ratio represented by PE / PP (mass ratio) is preferably 90/10 to 10/90, more preferably 70/30 to 50/50, and even more preferably 75. / 25 to 55/45. This is because the formation of the communication bubbles 24 is facilitated by being within the above range.
発泡層2の発泡倍率は、好ましくは1.5〜5.0倍、より好ましくは2.0〜4.0倍、さらに好ましくは2.3〜3.5倍である。発泡層2の発泡倍率が1.5倍未満であると、連通気泡24が形成されにくく、発泡倍率が5.0倍超であると均一な連通気泡の形成が困難となる。発泡倍率が1.5〜5.0倍であれば、連通気泡24の形成が容易であると共に、後述する開口部22の口径、露出面21の開口面積率、発泡層2の空隙率及び嵩密度の制御が容易である。ここで、発泡倍率とは、(発泡前の発泡層の樹脂密度)/(発泡後の発泡層のフィルム密度)の式で求められる値である。 The expansion ratio of the foam layer 2 is preferably 1.5 to 5.0 times, more preferably 2.0 to 4.0 times, and still more preferably 2.3 to 3.5 times. If the expansion ratio of the foam layer 2 is less than 1.5 times, the communication bubbles 24 are difficult to be formed, and if the expansion ratio is more than 5.0 times, it is difficult to form uniform communication bubbles. If the expansion ratio is 1.5 to 5.0 times, the formation of the communication bubbles 24 is easy, and the diameter of the opening 22, the opening area ratio of the exposed surface 21, the porosity and the bulk of the foam layer 2 will be described later. It is easy to control the density. Here, the expansion ratio is a value obtained by the formula of (resin density of the foamed layer before foaming) / (film density of the foamed layer after foaming).
発泡層2の厚さは、積層フィルム1の用途に応じて決定でき、例えば、80〜200μmが好ましく、90〜190μmがより好ましく、100〜180μmがさらに好ましい。発泡層2の厚さが80μm以上であれば、結露防止効果が十分に確保され、200μm以下であれば、積層フィルム1の柔軟性が確保される。 The thickness of the foamed layer 2 can be determined according to the use of the laminated film 1, and is, for example, preferably 80 to 200 μm, more preferably 90 to 190 μm, and further preferably 100 to 180 μm. If the thickness of the foamed layer 2 is 80 μm or more, the effect of preventing condensation is sufficiently secured, and if it is 200 μm or less, the flexibility of the laminated film 1 is secured.
開口部22は、平均口径が200〜500μmであり、好ましくは220〜470μm、より好ましくは230〜350μmである。平均口径が200μm以上であれば、結露防止の効果を得られ、平均口径が500μm以下であれば均一な外観を保持できる。
なお、口径は、各開口部22の面積を測定し、測定した面積から開口部22を真円と見立てて算出した直径を意味する。
The opening 22 has an average diameter of 200 to 500 μm, preferably 220 to 470 μm, and more preferably 230 to 350 μm. If the average diameter is 200 μm or more, the effect of preventing condensation can be obtained, and if the average diameter is 500 μm or less, a uniform appearance can be maintained.
The aperture means a diameter calculated by measuring the area of each opening 22 and assuming that the opening 22 is a perfect circle from the measured area.
加えて、開口部22の口径は特に限定されないが、100〜3000μmが好ましく、200〜2000μmがより好ましい。口径が100μm未満であると発泡層2内部の連通気泡が形成されにくく、3000μm超であると表面の均一な開口状態を維持できず、結露防止効果の発現にムラが生じやすいと共に、積層フィルム1の外観が不良となる。 In addition, the diameter of the opening 22 is not particularly limited, but is preferably 100 to 3000 μm, and more preferably 200 to 2000 μm. If the aperture is less than 100 μm, the communication bubbles inside the foam layer 2 are difficult to be formed, and if it exceeds 3000 μm, the uniform opening state of the surface cannot be maintained, and unevenness is likely to occur in the expression of the dew condensation prevention effect. The appearance of becomes poor.
露出面21の開口面積率は、30〜80%であり、好ましくは35〜80%、より好ましくは45〜70%である。開口面積率が30%未満であると良好な結露防止効果を発揮できず、80%超であると露出面21の均一な開口状態を維持できず、結露防止効果の発現にムラが生じやすい。加えて、開口面積率が30%未満であると、良好な体感温度の抑制効果を得ることができない。
なお、開口面積率は、単位面積当たりの開口部22の面積の総和が露出面21の面積に占める割合であり、下記(1)式により求められる値である。また、各開口部22の面積は、SEMを用いた画像回析等により測定できる。
The opening area ratio of the exposed surface 21 is 30 to 80%, preferably 35 to 80%, more preferably 45 to 70%. When the opening area ratio is less than 30%, a good dew condensation preventing effect cannot be exhibited, and when it exceeds 80%, the uniform opening state of the exposed surface 21 cannot be maintained, and unevenness tends to occur in the expression of the dew condensation preventing effect. In addition, when the opening area ratio is less than 30%, it is not possible to obtain a good effect of suppressing the temperature of experience.
The opening area ratio is the ratio of the total area of the openings 22 per unit area to the area of the exposed surface 21, and is a value obtained by the following equation (1). In addition, the area of each opening 22 can be measured by image diffraction using SEM.
開口面積率(%)=(開口部の面積の総和)÷(露出面の面積)×100・・・(1) Open area ratio (%) = (total area of openings) / (area of exposed surface) × 100 (1)
発泡層2の空隙率は、好ましくは30〜70体積%であり、より好ましくは35〜65体積%であり、さらに好ましくは40〜60体積%である。空隙率が上記範囲内であれば、結露防止効果、体感温度の抑制効果のさらなる向上が図れる。
なお、空隙率は、開口部22により発泡層2外部と連通する気泡23(以下、開口気泡という)の発泡層2に占める割合であり、下記(2)式により求めることができる。
The porosity of the foam layer 2 is preferably 30 to 70% by volume, more preferably 35 to 65% by volume, and still more preferably 40 to 60% by volume. If the porosity is within the above range, it is possible to further improve the dew condensation prevention effect and the temperature control effect.
The porosity is the ratio of bubbles 23 (hereinafter referred to as “open bubbles”) communicating with the outside of the foam layer 2 through the openings 22 in the foam layer 2 and can be obtained by the following equation (2).
空隙率(体積%)=(発泡層の開口気泡の体積の合計)÷(発泡層の見かけ体積)×100・・・(2) Porosity (volume%) = (total volume of open cells in the foam layer) / (apparent volume of the foam layer) × 100 (2)
また、発泡層2の嵩密度は、好ましくは0.20〜0.60g/cm3であり、より好ましくは0.30〜0.55g/cm3、さらに好ましくは0.30〜0.45g/cm3である。嵩密度が上記範囲内であれば、結露防止効果、体感温度の抑制効果のさらなる向上が図れる。 The bulk density of the foam layer 2 is preferably 0.20 to 0.60 g / cm 3 , more preferably 0.30 to 0.55 g / cm 3 , and still more preferably 0.30 to 0.45 g / cm 3 . cm 3 . If the bulk density is within the above range, it is possible to further improve the dew condensation prevention effect and the temperature control effect.
開口部22の口径、露出面21の開口面積率、口径、平均口径、発泡層2の空隙率及び嵩密度は、ポリオレフィン系樹脂の種類や、後述する製造方法における成形条件等の組み合わせにより調節できる。 The diameter of the opening 22, the opening area ratio of the exposed surface 21, the diameter, the average diameter, the porosity and the bulk density of the foamed layer 2 can be adjusted by a combination of the type of polyolefin resin, molding conditions in the manufacturing method described later, and the like. .
<ソリッド層>
ソリッド層3は、熱可塑性樹脂を含む樹脂からなる未発泡の樹脂層であり、発泡層2の一方の面を被覆するものである。
<Solid layer>
The solid layer 3 is an unfoamed resin layer made of a resin containing a thermoplastic resin, and covers one surface of the foamed layer 2.
熱可塑性樹脂は、特に限定されず、例えば、高密度ポリエチレン、中密度ポリエチレン、高圧法低密度ポリエチレン、直鎖状低密度ポリエチレン等のポリエチレン、エチレン−酢酸ビニル共重合体、エチレン−アクリル酸共重合体等のエチレンを主体とする共重合体、プロピレン単独重合体、プロピレン−エチレン共重合体等のポリプロピレン、ポリエチレンテレフタレート等のポリエステル、ポリアミド等が挙げられる。中でも、包装資材として用いられる場合は低温ヒートシール性とヒートシール強度が求められることから、ポリエチレンが好ましく、直鎖状低密度ポリエチレンがより好ましい。 The thermoplastic resin is not particularly limited. For example, polyethylene such as high density polyethylene, medium density polyethylene, high pressure method low density polyethylene, linear low density polyethylene, ethylene-vinyl acetate copolymer, ethylene-acrylic acid copolymer Examples thereof include a copolymer mainly composed of ethylene such as a polymer, a polypropylene such as a propylene homopolymer, a propylene-ethylene copolymer, a polyester such as polyethylene terephthalate, and a polyamide. Among them, when used as a packaging material, low temperature heat sealability and heat seal strength are required, so polyethylene is preferable, and linear low density polyethylene is more preferable.
ソリッド層3の厚さは、積層フィルム1の用途や、発泡層2の厚さ等を勘案して決定でき、例えば、20〜60μmが好ましく、30〜60μmがより好ましく、40〜60μmがさらに好ましい。ソリッド層3の厚さが20μm以上であれば、発泡層2の開口部22の形成に追随してソリッド層3が開口し、積層フィルム1に貫通孔が形成されることを防止でき、60μm以下であれば、積層フィルム1の柔軟性が確保される。 The thickness of the solid layer 3 can be determined in consideration of the use of the laminated film 1, the thickness of the foamed layer 2, etc., for example, preferably 20 to 60 μm, more preferably 30 to 60 μm, and further preferably 40 to 60 μm. . If the thickness of the solid layer 3 is 20 μm or more, it is possible to prevent the solid layer 3 from opening and forming a through-hole in the laminated film 1 following the formation of the opening 22 of the foamed layer 2, and 60 μm or less. If so, the flexibility of the laminated film 1 is ensured.
(製造方法)
本実施形態の積層フィルム1の製造方法としては、例えば、発泡性混合物と、非発泡性混合物とを共押出すると共に、発泡性混合物を発泡させて発泡層2を形成しつつ、発泡層2の一方の面に非発泡性混合物からなるソリッド層3を形成するものが挙げられる。発泡性混合物は、ポリオレフィン系樹脂と発泡剤とを含む樹脂混合物であり、非発泡性混合物は熱可塑性樹脂を含む樹脂混合物である。
なお、発泡層2及びソリッド層3を形成するには、インフレーションフィルム成形を適用することが好ましい。
(Production method)
As a method for producing the laminated film 1 of the present embodiment, for example, the foamable mixture and the non-foamable mixture are coextruded and the foamable mixture is foamed to form the foamed layer 2. One that forms the solid layer 3 made of a non-foaming mixture on one side is mentioned. The foamable mixture is a resin mixture containing a polyolefin resin and a foaming agent, and the non-foamable mixture is a resin mixture containing a thermoplastic resin.
In order to form the foam layer 2 and the solid layer 3, it is preferable to apply inflation film molding.
発泡剤としては、例えば、アゾジカルボンアミド、バリウムアゾカルボキシレート、アゾビスイソブチロニトリル等のアゾ化合物、N,N’−ジニトロソペンタメチレンテトラミン等のニトロソ化合物、ヒドラゾカルボンアミド等のヒドラジン化合物、p−トルエンスルホニルヒドラジド、p,p’−オキシ−ビス(ベンゼンスルホニルヒドラジド)等のヒドラジド化合物等の窒素ガスを発生する有機系化学発泡剤;炭酸水素ナトリウム、炭酸アンモニウム、炭酸水素アンモニウム等の炭酸ガスを発生する無機系化学発泡剤;プロパン、n−ブタン、i−ブタン、n−ペンタン、i−ペンタン、ヘキサン等の低級脂肪族炭化水素化合物;シクロブタン、シクロペンタン等の脂環式炭化水素化合物;ベンゼン、トルエン、キシレン等の芳香族炭化水素化合物;メタノール、エタノール等の低級脂肪族1価アルコール化合物、アセトン、メチルエチルケトン等の低級脂肪族ケトン化合物、クロロメチル、クロロエチル、1−クロロ−1,1−ジフルオロエタン等の低沸点ハロゲン化炭化水素化合物;アルゴンガス、ヘリウムガス、フロンガス、炭酸ガス(二酸化炭素ガス)、窒素ガス等のガスからなる物理発泡剤が挙げられる。なお、本実施形態におけるガスとは、気体状態のみならず、亜臨界状態、超臨界状態の流体も含む。
これらの発泡剤の中でも、毒性がなく食品用途等に適していることから、炭酸ガス、窒素ガスが好ましく、超臨界状態の炭酸ガス又は窒素ガスであることが特に好ましい。
発泡性混合物中の発泡剤の配合量は、ポリオレフィン系樹脂の種類や、求める発泡率等を勘案して決定でき、例えば、0.01〜2.0質量%が好ましく、0.03〜1.5質量%がより好ましい。
Examples of the foaming agent include azo compounds such as azodicarbonamide, barium azocarboxylate, azobisisobutyronitrile, nitroso compounds such as N, N′-dinitrosopentamethylenetetramine, and hydrazine compounds such as hydrazocarbonamide. , P-toluenesulfonyl hydrazide, organic chemical blowing agents that generate nitrogen gas such as hydrazide compounds such as p, p'-oxy-bis (benzenesulfonyl hydrazide); carbonates such as sodium hydrogen carbonate, ammonium carbonate, ammonium hydrogen carbonate Inorganic chemical blowing agents that generate gas; lower aliphatic hydrocarbon compounds such as propane, n-butane, i-butane, n-pentane, i-pentane, and hexane; alicyclic hydrocarbon compounds such as cyclobutane and cyclopentane ; Aromatic carbonization such as benzene, toluene, xylene Elemental compounds; lower aliphatic monohydric alcohol compounds such as methanol and ethanol, lower aliphatic ketone compounds such as acetone and methyl ethyl ketone, and low-boiling halogenated hydrocarbon compounds such as chloromethyl, chloroethyl and 1-chloro-1,1-difluoroethane A physical foaming agent composed of a gas such as argon gas, helium gas, chlorofluorocarbon gas, carbon dioxide gas (carbon dioxide gas) or nitrogen gas; The gas in the present embodiment includes not only a gas state but also a fluid in a subcritical state and a supercritical state.
Among these foaming agents, carbon dioxide gas and nitrogen gas are preferable because they are not toxic and suitable for food applications, and it is particularly preferable to be carbon dioxide gas or nitrogen gas in a supercritical state.
The blending amount of the foaming agent in the foamable mixture can be determined in consideration of the type of polyolefin resin, the desired foaming rate, and the like. For example, 0.01 to 2.0% by mass is preferable, and 0.03 to 1. 5 mass% is more preferable.
さらに、発泡性混合物には、ポリオレフィン系樹脂以外の樹脂としてエチレン−プロピレンゴム、スチレン系熱可塑性エラストマー等のエラストマー樹脂、変性ポリオレフィン等の接着性樹脂、ポリ乳酸等のポリエステル系生分解性樹脂等を配合することができる。
また、発泡性混合物には、本発明の目的を損なわない範囲で、必要に応じ、デンプン類、滑剤、顔料、帯電防止剤、防錆剤、抗菌剤、脱酸素剤、増量剤、目ヤニ防止剤、焼けつき防止剤等の任意成分を配合することができる。任意成分を配合する場合、発泡性混合物中の任意成分の配合量は、デンプン類の場合は0.1〜50質量%程度、他の任意成分の場合は0.01〜10質量%程度とされる。
In addition, the foamable mixture may include an ethylene-propylene rubber, an elastomer resin such as a styrene thermoplastic elastomer, an adhesive resin such as a modified polyolefin, and a polyester biodegradable resin such as polylactic acid as a resin other than the polyolefin resin. Can be blended.
In addition, the foamable mixture may contain starches, lubricants, pigments, antistatic agents, rust preventives, antibacterial agents, oxygen scavengers, bulking agents, and anti-smudges, as long as the object of the present invention is not impaired. Arbitrary components such as an agent and a burn-in preventing agent can be blended. When blending optional components, the blending amount of the optional components in the foamable mixture is about 0.1 to 50% by mass for starches and about 0.01 to 10% by mass for other optional components. The
非発泡性混合物には、本発明の目的を損なわない範囲で、必要に応じデンプン類、滑剤、顔料、帯電防止剤、防錆剤、抗菌剤、脱酸素剤、増量剤、目ヤニ防止剤、焼けつき防止剤等の任意成分を配合することができる。任意成分を配合する場合、非発泡性混合物中の任意成分の配合量は、デンプン類の場合は0.1〜50質量%程度、他の任意成分の場合は0.01〜10質量%程度とされる。 In the non-foaming mixture, starches, lubricants, pigments, antistatic agents, rust preventives, antibacterial agents, oxygen scavengers, extenders, anti-smudge agents, as long as they do not impair the purpose of the present invention, Optional components such as an anti-seizure agent can be blended. When blending optional components, the blending amount of the optional components in the non-foaming mixture is about 0.1 to 50% by mass in the case of starches, and about 0.01 to 10% by mass in the case of other optional components. Is done.
インフレーションフィルム成形は、例えば、サーキュラーダイを用いた多層インフレーションフィルム成形が挙げられる。多層インフレーションフィルム成形では、例えば、発泡性混合物を150〜220℃、非発泡性混合物を160〜200℃の条件で共押出すると共に、ブロー比1.1〜3.0、引取速度5.0〜20.0m/分の条件で成形する。この間、発泡性混合物は、発泡剤が発泡して気泡が形成されると共に、各気泡が破泡して連通し、連通気泡24が形成された発泡層2となる。加えて、非発泡性混合物はブロー比と引取速度に応じて所望の厚さにされ、発泡層2の一方の面に設けられたソリッド層3となる。こうして、積層フィルム1を得ることができる。 Examples of the inflation film molding include multilayer inflation film molding using a circular die. In multilayer blown film molding, for example, the foamable mixture is coextruded under the conditions of 150 to 220 ° C. and the non-foamable mixture is 160 to 200 ° C., and the blow ratio is 1.1 to 3.0, the take-off speed is 5.0 to Molding is performed at 20.0 m / min. During this time, the foamable mixture becomes the foamed layer 2 in which the foaming agent is foamed to form bubbles, and the bubbles are broken and communicated to form the communicating bubbles 24. In addition, the non-foamable mixture has a desired thickness according to the blow ratio and the take-off speed, and becomes a solid layer 3 provided on one surface of the foam layer 2. In this way, the laminated film 1 can be obtained.
(結露防止容器)
本実施形態の結露防止容器は、積層フィルム1の露出面21、即ち発泡層2側面を外側として成形されたものであり、例えば、2枚の積層フィルム1のソリッド側面31を対向させて三方を熱シールした袋や、円筒状に成形した積層フィルム1の一方の開口部をヒートシールして底部とした袋が挙げられる。また、例えば、スチール缶、アルミニウム缶等の金属製の収容体、ガラス瓶等のガラス製の収容体又はペットボトル等の樹脂製の収容体の外周面に、露出面21が外側となるように積層フィルム1を設けた容器が挙げられる。中でも、低温の飲料を収容した金属缶、ガラス瓶、ペットボトルは結露が生じやすいため、金属缶、ガラス瓶、ペットボトルにおいて、結露防止効果が顕著である。
(Condensation prevention container)
The dew condensation prevention container of the present embodiment is formed with the exposed surface 21 of the laminated film 1, that is, the side surface of the foamed layer 2 as the outside. For example, the solid side surfaces 31 of the two laminated films 1 are opposed to each other on three sides. Examples of the bag include a heat-sealed bag and a bag in which one opening of the laminated film 1 formed into a cylindrical shape is heat-sealed. Further, for example, the outer peripheral surface of a metal container such as a steel can or an aluminum can, a glass container such as a glass bottle, or a resin container such as a plastic bottle is laminated so that the exposed surface 21 is outside. A container provided with the film 1 may be mentioned. Especially, since the metal can, the glass bottle, and the PET bottle which accommodated the low temperature drink are easy to produce dew condensation, the anti-condensation effect is remarkable in the metal can, the glass bottle and the PET bottle.
(飲食物用容器)
本実施形態の飲食物用容器は、積層フィルム1の露出面21、即ち発泡層2側面を外側として成形されたものであり、例えば、2枚の積層フィルム1のソリッド側面31を対向させて三方を熱シールした袋や、円筒状に成形した積層フィルム1の一方の開口部をヒートシールして底部とした袋が挙げられる。また、例えば、スチール缶、アルミニウム缶等の金属製の収容体、ガラス瓶等のガラス製の収容体又はペットボトル等の樹脂製の収容体の外周面に、露出面21が外側となるように積層フィルム1を設けた容器が挙げられる。中でも、55℃以上となるような高温の飲料や食品を収容した金属缶、ガラス瓶、ペットボトルは、その表面が高温となり、素手での取り扱いが困難になる。このため、かかる容器の外周面に積層フィルム1を設けた容器において、体感温度の抑制効果が顕著に発揮される。
(Container for food and drink)
The food and drink container of the present embodiment is formed with the exposed surface 21 of the laminated film 1, that is, the side surface of the foamed layer 2 as the outer side. For example, the solid side surfaces 31 of the two laminated films 1 face each other on three sides. And a bag having one opening of the laminated film 1 formed into a cylindrical shape and heat-sealed. Further, for example, the outer peripheral surface of a metal container such as a steel can or an aluminum can, a glass container such as a glass bottle, or a resin container such as a plastic bottle is laminated so that the exposed surface 21 is outside. A container provided with the film 1 may be mentioned. Among these, metal cans, glass bottles, and PET bottles containing high-temperature beverages and foods with a temperature of 55 ° C. or higher have high temperatures and are difficult to handle with bare hands. For this reason, in the container which provided the laminated film 1 in the outer peripheral surface of this container, the suppression effect of body temperature is exhibited notably.
従来、独立気泡が形成された発泡体を金属缶等の外周面に設けた容器では、断熱性が高まるものの十分な結露防止が図れていなかった。
本実施形態によれば、連通気泡が形成された発泡層と、熱可塑性樹脂からなるソリッド層とを設け、発泡層側を露出面とするため、低温の内容物を収容した際にも結露を防止できる。この結露防止の機構は定かではないが、以下のように推測される。本実施形態の積層フィルムにおいては、露出面に開口部を形成し、この開口部の平均口径、開口面積率を特定の範囲とすることで、連通気泡への外気の出入りを促進して結露を防止できるものと考えられる。
Conventionally, in a container in which a foam in which closed cells are formed is provided on the outer peripheral surface of a metal can or the like, although heat insulation is improved, sufficient condensation prevention has not been achieved.
According to the present embodiment, the foamed layer in which the communication bubbles are formed and the solid layer made of the thermoplastic resin are provided, and the foamed layer side is the exposed surface. Can be prevented. Although the mechanism for preventing this dew condensation is not clear, it is presumed as follows. In the laminated film of the present embodiment, an opening is formed on the exposed surface, and by setting the average diameter of the opening and the opening area ratio within a specific range, the outside air enters and exits the communication bubbles, thereby dewing. It can be prevented.
本実施形態の積層フィルムは、結露防止に優れる上、発泡層に形成された気泡により高い断熱効果を発揮する。このため、低温の飲料等を収容する容器のみならず、温めた飲料を入れるコップ、高温の内容物を収容する金属缶等の容器をはじめ、一般の断熱材として用いることができる。特に高温の内容物を収容する容器に用いた場合、従来の独立気泡が形成された発泡体を容器に適用した場合に比べ、素手での取り扱いが容易となり、その効果が顕著に現れる。
このように本実施形態の積層フィルムを適用した飲食物用容器において、素手での取り扱いが容易となる機構は定かでないが、以下のように推測される。本実施形態の積層フィルムは、露出面に開口部が形成され、その表面積が大きいため、露出面における熱放散が速く表面温度の上昇が抑制される。加えて、本実施形態の積層フィルムは、開口部が形成されていない従来の発泡体等に比べて、積層フィルムと持ち手との接触面積が極めて小さくなるため、体感温度が低くなると考えられる。
The laminated film of the present embodiment is excellent in preventing condensation and exhibits a high heat insulating effect due to the bubbles formed in the foam layer. For this reason, it can be used as a general heat insulating material such as a container for storing a hot beverage, a cup for storing a hot beverage, a metal can for storing a high temperature content, and the like. In particular, when it is used for a container for storing high-temperature contents, it can be handled with bare hands more easily than when a conventional foam with closed cells formed is applied to the container, and the effect is remarkable.
Thus, in the food and drink container to which the laminated film of the present embodiment is applied, the mechanism that facilitates handling with bare hands is not clear, but is presumed as follows. In the laminated film of the present embodiment, an opening is formed on the exposed surface, and the surface area is large. Therefore, heat dissipation on the exposed surface is fast, and an increase in surface temperature is suppressed. In addition, since the contact area between the laminate film and the handle is extremely small in the laminated film of the present embodiment compared to a conventional foam or the like in which no opening is formed, it is considered that the sensible temperature is lowered.
加えて、本実施形態によれば、不織布を張り合わせるような煩雑な工程を設けることなく、結露防止効果や体感温度の抑制効果に優れる積層フィルムを得られる。
さらに、発泡層側を露出面とすることで、不織布風の風合いによる意匠性が得られると共に、露出面が凹凸面とされているため、結露防止容器を持つ際に手が滑る等の不測の事態も防止できる。
In addition, according to the present embodiment, it is possible to obtain a laminated film that is excellent in the effect of preventing dew condensation and the effect of suppressing the sensible temperature without providing a complicated process of bonding the nonwoven fabric.
Furthermore, by making the foamed layer side an exposed surface, it is possible to obtain a design with a non-woven fabric-like texture, and the exposed surface is an uneven surface. Things can be prevented.
[第二の実施形態]
(積層フィルム)
本発明の第二の実施形態に係る積層フィルムについて、以下に図4を用いて説明する。なお、積層フィルム1(図1)と同一の構成には同一の符号を付し、その説明を省略する。図4は、第二の実施形態に係る積層フィルム100の断面図である。図4に示すように、積層フィルム100は、発泡層2に気泡削減部120が部分的に形成され、ソリッド側面31に印刷層104が形成されたものである。
[Second Embodiment]
(Laminated film)
The laminated film which concerns on 2nd embodiment of this invention is demonstrated using FIG. 4 below. In addition, the same code | symbol is attached | subjected to the structure same as the laminated | multilayer film 1 (FIG. 1), and the description is abbreviate | omitted. FIG. 4 is a cross-sectional view of the laminated film 100 according to the second embodiment. As shown in FIG. 4, the laminated film 100 is a film in which the bubble reduction portion 120 is partially formed in the foam layer 2 and the print layer 104 is formed on the solid side surface 31.
気泡削減部120は、薄肉化され、気泡の形成が疎とされ、発泡層2の他の部分に比べて透明性が高いものとされている。
気泡削減部120の透明性は、発泡層2の他の部分よりも透明性が高ければよく、露出面21における表示の目的に応じて決定できる。
例えば、ソリッド側面31に図形等を印刷した場合、気泡削減部120の透明性を、印刷した図形等の概観が露出面21からぼんやりとでも認識できる程度とすれば、印刷した図形等を露出面21に模様として表示できる。
また、例えば、ソリッド側面31にバーコード、文字、数字等の情報を印刷した場合、気泡削減部120の透明性を、印刷された情報等が露出面21側から明確に認識できる程度とすれば、印刷した情報等を露出面21に表示できる。気泡削減部120の透明性を高め、ソリッド側面21に印刷した情報等を露出面21に明確に表示する場合には、その透明性を、バーコードが読み取れる程度とすることが好ましい。
なお、気泡削減部120の透明性は、発泡層2を溶融する温度、圧締圧力、圧締時間等の組み合わせにより調節できる。
The bubble reduction part 120 is thinned, the formation of bubbles is sparse, and is more transparent than the other parts of the foam layer 2.
The transparency of the bubble reduction part 120 should just be transparent rather than the other part of the foaming layer 2, and can be determined according to the objective of the display in the exposed surface 21. FIG.
For example, when a graphic or the like is printed on the solid side surface 31, if the transparency of the bubble reduction unit 120 is set so that the appearance of the printed graphic or the like can be easily recognized from the exposed surface 21, the printed graphic or the like is exposed. 21 can be displayed as a pattern.
Further, for example, when information such as a barcode, characters, numbers, etc. is printed on the solid side surface 31, the transparency of the bubble reduction unit 120 should be such that the printed information can be clearly recognized from the exposed surface 21 side. The printed information can be displayed on the exposed surface 21. When the transparency of the bubble reduction unit 120 is increased and information printed on the solid side surface 21 is clearly displayed on the exposed surface 21, the transparency is preferably set so that the barcode can be read.
The transparency of the bubble reduction unit 120 can be adjusted by a combination of the temperature at which the foamed layer 2 is melted, the pressing pressure, the pressing time, and the like.
気泡削減部120の形状は、印刷層104に印刷した図形や文字の大きさ、露出面21に表示させる形状に応じて決定でき、例えば、気泡削減部120の形状としては、平面視で三角形、矩形等の多角形、真円、楕円等の円形、星型、花ビラ型等の図形、数字、文字等が挙げられる。 The shape of the bubble reduction unit 120 can be determined according to the size of the graphic or character printed on the printing layer 104 and the shape displayed on the exposed surface 21. For example, the shape of the bubble reduction unit 120 is a triangle in plan view, Examples include polygons such as rectangles, circles such as perfect circles and ellipses, figures such as star shapes and leaflet shapes, numbers, letters, and the like.
気泡削減部120の面積は、大きすぎると、露出面21における開口面積率が小さくなりすぎたり、発泡層2の空隙率が小さくなりすぎて、積層フィルム100の結露防止効果や体感温度の抑制効果が不十分となる。従って、気泡削減部120の大きさは、印刷層104の印字数等を勘案して、できるだけ小さくすることが好ましい。 If the area of the bubble reduction part 120 is too large, the opening area ratio on the exposed surface 21 becomes too small, or the void ratio of the foamed layer 2 becomes too small. Is insufficient. Therefore, the size of the bubble reduction unit 120 is preferably as small as possible in consideration of the number of prints of the print layer 104 and the like.
印刷層104は、少なくとも気泡削減部120の位置に印刷が施されたものである。印刷層104は、特に限定されず、例えば、バーコード、数字、文字の情報を印刷したものであってもよいし、ベタ刷りであってもよい。
例えば、印刷層104を情報の印刷とした場合、気泡削減部120を通じて、ソリッド層3に施された情報を露出面121から読み取れる。また、例えば、印刷層104をベタ刷りとした場合、印刷層104の色とされた気泡削減部120の形状を、図形、文字等として露出面21に表示できる。
The printed layer 104 is printed at least at the position of the bubble reduction unit 120. The print layer 104 is not particularly limited, and may be, for example, a bar code, number, or character printed, or may be a solid print.
For example, when the print layer 104 is configured to print information, the information applied to the solid layer 3 can be read from the exposed surface 121 through the bubble reduction unit 120. For example, when the printing layer 104 is solid, the shape of the bubble reduction unit 120 that is the color of the printing layer 104 can be displayed on the exposed surface 21 as a figure, a character, or the like.
気泡削減部120の形成方法は、発泡層2を再溶融するものであれば特に限定されず、例えば、気泡削減部120の形状に応じた凸部を有する押し型を用い、この押し型を加熱した後、露出面21に押し当てる(熱プレス)方法、レーザー、赤外線を照射する方法、超音波溶着装置により超音波を照射する方法等が挙げられる。中でも、生産性、曇り度の制御の観点から、熱プレス方法が好適である。
熱プレスを行う装置としては、公知の刻印用装置を用いることができる。刻印用装置としては、平板状の本体に凸部が設けられた押し型を用いた断続式の刻印用装置であってもよいし、円筒状の本体の周面に凸部が設けられた押し型を用いた連続式の刻印用装置であってもよい。生産性の面からは、連続式の刻印用装置を用いることが好ましい。
押し型の材質は、熱プレスする際の押し型の温度を勘案して決定でき、例えば、金属、耐熱性樹脂等が挙げられる。
熱プレスの際の押し型の温度は、発泡層2の材質等に応じて決定でき、例えば、130〜250℃とされる。
熱プレスの際の圧締圧力は、発泡層2の材質や、気泡低減部120に求める曇り度等に応じて決定でき、例えば、0.1〜1.0MPaとされる。
熱プレスの際の圧締時間は、発泡層2の材質、押し型の温度等を勘案して決定でき、例えば、0.1〜10秒とされる。
The method for forming the bubble reduction unit 120 is not particularly limited as long as the foam layer 2 is remelted. For example, a pressing die having a convex portion corresponding to the shape of the bubble reduction unit 120 is used, and this pressing die is heated. After that, a method of pressing against the exposed surface 21 (hot pressing), a method of irradiating laser, infrared rays, a method of irradiating ultrasonic waves with an ultrasonic welding apparatus, and the like can be mentioned. Of these, the hot press method is preferred from the viewpoint of productivity and haze control.
As a device for performing the hot press, a known marking device can be used. The engraving device may be an intermittent engraving device using a pressing die provided with a convex portion on a flat plate-like main body, or a pressing device provided with a convex portion on the peripheral surface of a cylindrical main body. It may be a continuous marking device using a mold. From the viewpoint of productivity, it is preferable to use a continuous marking apparatus.
The material of the pressing die can be determined in consideration of the temperature of the pressing die at the time of hot pressing, and examples thereof include metals and heat resistant resins.
The temperature of the pressing die at the time of hot pressing can be determined according to the material of the foam layer 2 and the like, for example, 130 to 250 ° C.
The pressing pressure at the time of hot pressing can be determined according to the material of the foam layer 2, the haze required for the bubble reduction unit 120, and the like, for example, 0.1 to 1.0 MPa.
The pressing time at the time of hot pressing can be determined in consideration of the material of the foam layer 2, the temperature of the pressing die, and the like, and is set to 0.1 to 10 seconds, for example.
(結露防止容器)
本実施形態の結露防止容器は、第一の実施形態の結露防止容器と同様である。
(Condensation prevention container)
The dew condensation prevention container of this embodiment is the same as the dew condensation prevention container of the first embodiment.
(飲食物用容器)
本実施形態の飲食物用容器は、第一の実施形態の飲食物用容器と同様である。
(Container for food and drink)
The container for food and drink of this embodiment is the same as the container for food and drink of the first embodiment.
発泡層の露出面は、多数の開口部が形成されているため、インクの付着が不均一となり、鮮明な印刷を施すことが困難である。加えて、発泡層は、多数の気泡の形成により曇り度が高く、ソリッド側面に情報を印刷したり、ベタ刷りをしても、その情報や色を露出面に表示できない。
本実施形態によれば、透明性の高い気泡削減部が形成されているため、ソリッド側面に施された情報を露出面から読み取ることができる。あるいは、気泡削減部の平面視形状に応じて印刷層のベタ刷りの色を浮き上がらせて、露出面に図形や文字等を表示できる。
Since the exposed surface of the foamed layer has a large number of openings, ink adhesion is uneven and it is difficult to perform clear printing. In addition, the foam layer has a high haze due to the formation of a large number of bubbles, and even if information is printed on a solid side surface or solidly printed, the information and color cannot be displayed on the exposed surface.
According to this embodiment, since the highly transparent bubble reduction part is formed, the information given to the solid side surface can be read from the exposed surface. Alternatively, the solid color of the printed layer can be raised according to the plan view shape of the bubble reduction unit, and a figure, characters, or the like can be displayed on the exposed surface.
本発明は、上述の実施形態に限定されるものではない。
第一〜第二の実施形態では、発泡層2内に独立気泡26が形成されているが、本発明においては発泡層2内に連通気泡24が形成されていればよく、独立気泡26が形成されていなくてもよい。
The present invention is not limited to the embodiment described above.
In the first to second embodiments, the closed cells 26 are formed in the foamed layer 2. However, in the present invention, it is only necessary that the open cells 24 are formed in the foamed layer 2, and the closed cells 26 are formed. It does not have to be.
第一の実施形態は、発泡層2とソリッド層3との二層構造とされているが、例えば、ソリッド側面31にさらに他の樹脂層や金属層等が設けられた三層以上の積層構造とされていてもよい。
また、例えば、露出面21及び/又はソリッド側面31には、印刷が施されていてもよい。
Although the first embodiment has a two-layer structure of the foam layer 2 and the solid layer 3, for example, a laminated structure of three or more layers in which another resin layer or a metal layer is provided on the solid side surface 31. It may be said.
Further, for example, the exposed surface 21 and / or the solid side surface 31 may be printed.
第二の実施形態は、ソリッド側面31に印刷層104が形成されているが、例えば、印刷層104が形成されていなくてもよい。印刷層104が形成されていない場合、気泡削減部120は、積層フィルム100からなる結露防止容器や飲食物用容器の内容物を確認する除き窓の役割を果たせる。あるいは、収容体の外周面に積層フィルム100を設けた場合、気泡削減部120により、収容体に印字された情報を読み取ることができる。
あるいは、印刷層104の形成に換えて、ソリッド層3を着色してもよい。ソリッド層3が着色されていると、ソリッド層3の色とされた気泡削減部120の形状を、図形や文字等として露出面21側に表示できる。
ソリッド層3の着色は、例えば、樹脂製フィルムの着色に用いられる顔料等が挙げられる。
In the second embodiment, the print layer 104 is formed on the solid side surface 31. However, for example, the print layer 104 may not be formed. When the printed layer 104 is not formed, the bubble reduction unit 120 can serve as a window except for checking the contents of the dew condensation prevention container and the food and drink container made of the laminated film 100. Alternatively, when the laminated film 100 is provided on the outer peripheral surface of the container, the information printed on the container can be read by the bubble reduction unit 120.
Alternatively, the solid layer 3 may be colored instead of forming the print layer 104. When the solid layer 3 is colored, the shape of the bubble reduction unit 120 that is the color of the solid layer 3 can be displayed on the exposed surface 21 side as a figure or a character.
Examples of the coloring of the solid layer 3 include pigments used for coloring a resin film.
第一〜第二の実施形態では、共押出によるインフレーションフィルム成形で積層フィルムを製造していたが、積層フィルムの製造方法はこれに限定されず、例えば、発泡性混合物と非発泡性混合物とをTダイで共押出してもよいし、共押出後、延伸してもよい。 In 1st-2nd embodiment, although the laminated | multilayer film was manufactured by the inflation film shaping | molding by coextrusion, the manufacturing method of a laminated | multilayer film is not limited to this, For example, a foamable mixture and a non-foamable mixture are used. It may be coextruded with a T-die, or may be stretched after coextrusion.
(使用原料)
実施例又は比較例に用いたポリオレフィン系樹脂は、以下の通りである。
<ポリオレフィン系樹脂>
・ポリプロピレン(PP):Q100F、MFR;0.6g/10分、密度;0.88g/cm3、引張破断応力;12MPa、引張破断時呼びひずみ;>300%、曲げ弾性率;105MPa、融点(DSC法);142℃、サンアロマー株式会社製
・低密度ポリエチレン(LDPE):LF128、MFR;0.25g/10分、密度;0.922g/cm3、引張破断応力;−、引張破断時呼びひずみ;>400%、曲げ弾性率;260MPa、融点(DSC法);111℃、日本ポリエチレン株式会社製
・直鎖状低密度ポリエチレン(LLDPE):UF421、MFR;0.9g/10分、密度;0.925g/cm3、引張降伏応力;12MPa、引張破壊呼びひずみ;>400%、曲げ弾性率;410MPa、融点(DSC法);124℃、日本ポリエチレン株式会社製
・高密度ポリエチレン(HDPE):HF560、MFR;7.0g/10分、密度;0.963g/cm3、引張降伏応力;26MPa、引張破壊呼びひずみ;>400%、曲げ弾性率;1050MPa、融点(DSC法);134℃、日本ポリエチレン株式会社製
(Raw materials used)
The polyolefin-based resin used in Examples or Comparative Examples is as follows.
<Polyolefin resin>
Polypropylene (PP): Q100F, MFR; 0.6 g / 10 min, density: 0.88 g / cm 3 , tensile breaking stress: 12 MPa, nominal strain at tensile breaking;> 300%, flexural modulus: 105 MPa, melting point ( DSC method); 142 ° C., manufactured by Sun Allomer Co., Ltd. Low density polyethylene (LDPE): LF128, MFR; 0.25 g / 10 min, density: 0.922 g / cm 3 , tensile breaking stress; −, nominal strain at tensile breaking > 400%, flexural modulus; 260 MPa, melting point (DSC method); 111 ° C., manufactured by Nippon Polyethylene Corporation ・ Linear low density polyethylene (LLDPE): UF421, MFR; 0.9 g / 10 min, density: 0 .925g / cm 3, the tensile yield stress; 12 MPa, tensile breaking nominal strain;> 400%, flexural modulus; 410 MPa, the melting point (D Method C); 124 ° C., Nippon Polyethylene Co., Ltd., high density polyethylene (HDPE): HF560, MFR; 7.0g / 10 min, density; 0.963 g / cm 3, the tensile yield stress; 26 MPa, the strain called tensile fracture > 400%, flexural modulus; 1050 MPa, melting point (DSC method); 134 ° C., manufactured by Nippon Polyethylene Co., Ltd.
(評価方法)
<結露防止効果の評価>
各例で作製した結露防止容器を5℃の保冷庫で24時間保管した後、室温(25℃、60%RH)の環境下に静置し、10分後に結露防止容器の表面の状態を観察した。
結露が全く見られないものは「○」、目視では水滴が観察されないものの手で触ると湿気を感じるものは「△」、目視で水滴が観察されたものは「×」とした。
(Evaluation methods)
<Evaluation of anti-condensation effect>
The dew condensation prevention container prepared in each example was stored in a 5 ° C. cool box for 24 hours, then left in a room temperature (25 ° C., 60% RH) environment, and the surface state of the condensation prevention container was observed after 10 minutes. did.
In the case where no condensation was observed at all, “◯” was indicated. In the case where water droplets were not visually observed, “Δ” was indicated for moisture feeling when touched by hand, and “X” was indicated for water droplets being visually observed.
<露出面の平均口径、開口面積率の測定>
各例で得られた積層フィルムの露出面(発泡層側面)をSEM(S−4800、株式会社日立ハイテクノロジーズ製)で拡大撮影(30倍)した。この拡大撮影した映像を印刷し、さらに未印刷部分(余白部分)を切り除いて原映像紙を得た。得られた原映像紙について、拡大撮影された露出面の面積を算出し、この面積をS0とした。
次いで、この原映像紙の質量(M0)を電子天秤(AEX200B、株式会社島津製作所製)で測定した。原映像紙の開口部に相当する部分を各々切り取り、切り取った紙を開口部映像紙とした。全ての開口部映像紙の質量を電子天秤で測定し、開口部映像紙毎の質量をM1とした。
そして、下記(3)式により、開口面積率を算出した。
<Measurement of average diameter and open area ratio of exposed surface>
The exposed surface (foamed layer side surface) of the laminated film obtained in each example was magnified (30 times) with SEM (S-4800, manufactured by Hitachi High-Technologies Corporation). This magnified image was printed, and the unprinted portion (margin portion) was removed to obtain an original image paper. With respect to the obtained original video paper, the area of the exposed surface that was magnified was calculated, and this area was defined as S0 .
Subsequently, the mass (M 0 ) of the original video paper was measured with an electronic balance (AEX200B, manufactured by Shimadzu Corporation). Each portion corresponding to the opening of the original video paper was cut out, and the cut paper was used as the opening video paper. The mass of all openings video paper was measured with an electronic balance, the weight of the opening image each paper was M 1.
And the opening area ratio was computed by the following (3) formula.
開口面積率(%)=(ΣM1)÷M0×100・・・(3)
(ΣM1は、原映像紙から切り取った開口部映像紙の質量M1の総和を表す。)
Open area ratio (%) = (ΣM 1 ) ÷ M 0 × 100 (3)
(ΣM 1 represents the sum of the masses M 1 of the opening image paper cut from the original video paper.)
また、開口部毎の面積(S1)を下記(4)式により算出した。 Was also calculated the area of each opening (S 1) by the following equation (4).
S1=M1÷M0×S0・・・(4) S 1 = M 1 ÷ M 0 × S 0 (4)
露出面の平均口径は、各開口部の口径(R1)を下記(5)式により算出し、算出したR1に基づき、下記(6)式により平均口径(Rμ)を算出した。 For the average diameter of the exposed surface, the diameter (R 1 ) of each opening was calculated by the following formula (5), and the average diameter (R μ ) was calculated by the following formula (6) based on the calculated R 1 .
R1=2×√(S1/π)・・・(5)
Rμ=(ΣR1)÷n・・・(6)
(S1は、上記(4)式で算出した開口部の面積であり、ΣR1は、露出面の開口部の口径R1の総和を示し、nは、露出面の開口部の数の総和を示す。)
R 1 = 2 × √ (S 1 / π) (5)
R μ = (ΣR 1 ) ÷ n (6)
(S 1 is the area of the opening calculated by the above equation (4), ΣR 1 indicates the sum of the diameters R 1 of the openings on the exposed surface, and n is the sum of the number of openings on the exposed surface. Is shown.)
<空隙率の測定>
各例の積層フィルムを10cm×10cmに裁断して試験片とし、電子天秤で試験片の質量(W0)を測定した。この試験片の厚みを厚み測定器(G−6C、株式会社尾崎製作所製)で測定し、試験片の体積(V0)を算出した。また、ソリッド層の厚みを成形条件(吐出量、製膜幅、引取速度)及び非発泡性混合物の密度から算出し、ソリッド層の体積(Vs)を算出した。なお、ソリッド層の厚みは、下記(7)式により算出した。
<Measurement of porosity>
The laminated film of each example was cut into 10 cm × 10 cm to obtain a test piece, and the mass (W 0 ) of the test piece was measured with an electronic balance. The thickness of this test piece was measured with a thickness measuring instrument (G-6C, manufactured by Ozaki Manufacturing Co., Ltd.), and the volume (V 0 ) of the test piece was calculated. Further, the thickness of the solid layer was calculated from the molding conditions (discharge amount, film forming width, take-off speed) and the density of the non-foaming mixture, and the volume (V s ) of the solid layer was calculated. The thickness of the solid layer was calculated by the following equation (7).
ソリッド層の厚み(cm)=非発泡性混合物の吐出量(g/分)÷{ソリッド層製膜幅(cm)×引取速度(cm/分)×非発泡性混合物の密度(g/cm3)}・・・(7) Solid layer thickness (cm) = Discharge amount of non-foaming mixture (g / min) ÷ {Solid layer film forming width (cm) × Taking speed (cm / min) × Non-foaming mixture density (g / cm 3 )} ... (7)
試験片をアルコール液(エタノール/イソプロピルアルコール混合品、密度;0.792g/cm3、AP−7(日本アルコール販売株式会社製))に浸漬させつつ、25℃とした真空定温乾燥器(DP23、ヤマト科学株式会社製)内で−0.09MPaまで減圧して、試験片の気泡にアルコール液を含浸させた。
真空定温乾燥器内を20秒間で−0.09MPaまで減圧した後、1秒間保持し、その後、10秒間で常圧まで戻した。次いで、アルコール液から試験片を取り出し、取り出した試験片を30cm幅の2本の金属ロール(質量60g/本)間に通過させ、試験片の表面に付着したアルコール液を除去した。こうして、気泡内にアルコール液が含浸した液含浸試験片を得た。なお、この液含浸試験片の露出面においては、開口部にもアルコール液が含浸された状態となっていた。
得られた液含浸試験片の質量(Wa)を電子天秤で測定し、下記(8)式により空隙率(ε)を算出した。
A vacuum constant-temperature dryer (DP23, DP23, 25 ° C.) immersed in an alcohol solution (ethanol / isopropyl alcohol mixture, density: 0.792 g / cm 3 , AP-7 (manufactured by Nippon Alcohol Sales Co., Ltd.)) The pressure was reduced to −0.09 MPa in Yamato Kagaku Co., Ltd., and the bubbles of the test piece were impregnated with an alcohol solution.
The inside of the vacuum constant temperature dryer was decompressed to -0.09 MPa in 20 seconds, held for 1 second, and then returned to normal pressure in 10 seconds. Subsequently, the test piece was taken out from the alcohol solution, and the taken out test piece was passed between two metal rolls (mass: 60 g / piece) having a width of 30 cm to remove the alcohol solution adhering to the surface of the test piece. Thus, a liquid-impregnated test piece in which bubbles were impregnated with an alcohol liquid was obtained. In addition, in the exposed surface of this liquid impregnation test piece, it was in the state where the alcohol liquid was impregnated also into the opening part.
The mass (W a ) of the obtained liquid-impregnated test piece was measured with an electronic balance, and the porosity (ε) was calculated by the following equation (8).
ε(%)={(Wa−W0)÷0.792}÷(V0−Vs)×100・・・(8) ε (%) = {(W a −W 0 ) ÷ 0.792} ÷ (V 0 −V s ) × 100 (8)
<嵩密度の測定>
各例の積層フィルムを10cm×10cmに裁断して試験片とし、前述の「<空隙率の測定>」と同様にして試験片の体積(V0)及びソリッド層の体積(Vs)を算出した。そして、試験片の体積からソリッド層の体積を減ずることで、発泡層の体積(Vf)を算出した。また、試験片の質量(W0)を電子天秤で測定すると共に、下記(9)式によりソリッド層の質量(Ws)を算出した。さらに、試験片の質量(W0)と(9)式で求めたソリッド層の質量(Ws)とから、下記(10)式により発泡層の質量(Wf)を算出した。
<Measurement of bulk density>
The laminated film of each example was cut to 10 cm × 10 cm to obtain a test piece, and the volume of the test piece (V 0 ) and the volume of the solid layer (V s ) were calculated in the same manner as the above “<Measurement of porosity”. did. And the volume ( Vf ) of the foaming layer was computed by subtracting the volume of a solid layer from the volume of a test piece. Further, the mass (W 0 ) of the test piece was measured with an electronic balance, and the mass (W s ) of the solid layer was calculated by the following equation (9). Furthermore, the mass (W f ) of the foam layer was calculated from the following equation (10) from the mass (W 0 ) of the test piece and the mass (W s ) of the solid layer obtained by the equation (9).
Ws=Vs×非発泡性混合物の密度・・・(9)
Wf=W0−Ws・・・(10)
W s = V s × density of non-foaming mixture (9)
W f = W 0 −W s (10)
算出した発泡層の体積(Vf)及び発泡層の質量(Wf)から、下記(11)式により、発泡層の嵩密度(ρ)を算出した。 From the calculated volume (V f ) of the foamed layer and the mass (W f ) of the foamed layer, the bulk density (ρ) of the foamed layer was calculated by the following formula (11).
ρ=Wf÷Vf・・・(11) ρ = W f ÷ V f (11)
<外観評価>
各例で得られた積層フィルムの露出面を目視で観察し、下記判定基準により外観評価をした。
○:開口部を視認できない、あるいは開口部が小さくて目立たず、露出面全体が均一である。
△:視認できる開口部が局所的に存在するものの、露出面全体が均一である。
×:視認できる開口部が存在し、かつ隣接する開口部同士が繋がったヒビ割れ、欠損が認められ、露出面全体が均一であると認識できない。
<Appearance evaluation>
The exposed surface of the laminated film obtained in each example was visually observed, and the appearance was evaluated according to the following criteria.
○: The opening cannot be visually recognized, or the opening is small and unnoticeable, and the entire exposed surface is uniform.
(Triangle | delta): Although the opening part which can be visually recognized exists locally, the whole exposed surface is uniform.
X: A visually recognizable opening exists, and cracks and defects in which adjacent openings are connected are recognized, and the entire exposed surface cannot be recognized as uniform.
<表面温度の測定>
各例の飲食物用容器に、65℃の水300mLを注いだ後に蓋をし、その後60秒間静置した。静置後、飲食物用容器の表面(ラベルの露出面)に接触型温度計(AM−2001、安立計器株式会社製)の熱伝対部分を接触させて固定した。熱伝対部分を接触させてから30秒後の表示温度を読み取った。
<Measurement of surface temperature>
After pouring 300 mL of 65 degreeC water into the container for food and drink of each case, it covered, and was left still for 60 seconds after that. After standing, the thermocouple portion of a contact thermometer (AM-2001, manufactured by Anritsu Keiki Co., Ltd.) was brought into contact with and fixed to the surface of the food and drink container (exposed surface of the label). The display temperature 30 seconds after the contact of the thermocouple portion was read.
<体感温度の抑制効果の評価>
各例の飲食物用容器に、65℃の水300mLを注いだ後に蓋をした。この飲食物用容器を65℃の乾燥器内で、1時間保管した。保管後、25℃の室内に取り出し、直ちに手で握り、熱くて持てなくなるまでの時間を測定した。体感温度の抑制効果は、10人のモニターの平均値を下記評価基準に分類して評価した。
≪評価基準≫
〇:10秒超
△:5秒超、10秒以下
×:5秒以下
<Evaluation of the effect of suppressing the temperature of experience>
The container for food and drink of each example was capped after pouring 300 mL of water at 65 ° C. The container for food and drink was stored in a dryer at 65 ° C. for 1 hour. After storage, the sample was taken out into a room at 25 ° C. and immediately held by hand, and the time until it was too hot to hold was measured. The effect of suppressing the sensory temperature was evaluated by classifying the average value of 10 monitors according to the following evaluation criteria.
≪Evaluation criteria≫
◯: Over 10 seconds Δ: Over 5 seconds, 10 seconds or less ×: 5 seconds or less
<読み取り性の評価>
バーコードリーダー(AC−880、株式会社エイポック製)を露出面に接触させ、ソリッド側層に印字したバーコードを読み取った。読取装置でバーコードを適切に読み取れた場合を「〇」、適切に読み取れなかった場合を「×」とした。
<Evaluation of readability>
A barcode reader (AC-880, manufactured by Apok Co., Ltd.) was brought into contact with the exposed surface, and the barcode printed on the solid side layer was read. The case where the barcode was properly read by the reader was “◯”, and the case where the barcode was not properly read was “x”.
(実施例1)
サーキュラーダイを備えたインフレーションフィルム成形機A(発泡性混合物の押出機:φ75mm、L/D32、非発泡性混合物の押出機:φ50mm、L/D28、リップ径:φ300mm、リップクリアランス:0.8mm)を用い、PP40質量部、LDPE60質量部、炭酸水素ナトリウム1.0質量部からなる発泡性混合物、及びLLDPEからなる非発泡性混合物をダイ温度200℃の条件で共押出し、インフレーションフィルム成形した。インフレーションフィルム成形の条件は、ブロー比:2.3、引取速度7.0m/分とした。この際、発泡性混合物を発泡させて、厚さ140μmの発泡層と、厚さ50μmのソリッド層とを備える積層フィルムを得た。
Example 1
Inflation film forming machine A equipped with a circular die (extruder for foamable mixture: φ75 mm, L / D32, extruder for non-foamable mixture: φ50 mm, L / D28, lip diameter: φ300 mm, lip clearance: 0.8 mm) , 40 parts by mass of PP, 60 parts by mass of LDPE, 1.0 part by mass of sodium hydrogencarbonate, and a non-foamable mixture of LLDPE were coextruded under the condition of a die temperature of 200 ° C. to form an inflation film. The conditions for forming the inflation film were blow ratio: 2.3 and take-up speed 7.0 m / min. At this time, the foamable mixture was foamed to obtain a laminated film including a foam layer having a thickness of 140 μm and a solid layer having a thickness of 50 μm.
得られた積層フィルムを露出面(発泡層側面)が外側になるように、液体が収容されたアルミニウム缶の外周に巻き付け、結露防止容器を作製した。この結露防止容器について、結露防止効果を評価すると共に、積層フィルムの外観評価を行い、その結果を表1に示す。 The obtained laminated film was wound around the outer periphery of an aluminum can containing a liquid so that the exposed surface (side surface of the foam layer) was on the outside, and a dew condensation prevention container was produced. About this dew condensation prevention container, while evaluating a dew condensation prevention effect, the external appearance evaluation of the laminated film was performed, and the result is shown in Table 1.
(実施例2)
ダイ温度を210℃とした以外は、実施例1と同じ条件で積層フィルム(発泡層:150μm、ソリッド層:50μm)を得た。
得られた積層フィルムを用い、実施例1と同様にして結露防止容器を作製し、結露防止効果を評価すると共に、積層フィルムの外観評価を行い、その評価結果を表1に示す。
(Example 2)
A laminated film (foamed layer: 150 μm, solid layer: 50 μm) was obtained under the same conditions as in Example 1 except that the die temperature was 210 ° C.
Using the obtained laminated film, a dew condensation prevention container was produced in the same manner as in Example 1, the condensation prevention effect was evaluated, and the appearance of the laminated film was evaluated. The evaluation results are shown in Table 1.
(実施例3)
ダイ温度を190℃とした以外は、実施例1と同じ条件で積層フィルム(発泡層:130μm、ソリッド層:50μm)を得た。
得られた積層フィルムを用い、実施例1と同様にして結露防止容器を作製し、結露防止効果を評価すると共に、積層フィルムの外観評価を行い、その評価結果を表1に示す。
(Example 3)
A laminated film (foamed layer: 130 μm, solid layer: 50 μm) was obtained under the same conditions as in Example 1 except that the die temperature was 190 ° C.
Using the obtained laminated film, a dew condensation prevention container was produced in the same manner as in Example 1, the condensation prevention effect was evaluated, and the appearance of the laminated film was evaluated. The evaluation results are shown in Table 1.
(実施例4)
炭酸水素ナトリウムを0.8質量部とした以外は、実施例1と同じ条件で積層フィルム(発泡層:125μm、ソリッド層:50μm)を得た。
得られた積層フィルムを用い、実施例1と同様にして結露防止容器を作製し、結露防止効果を評価すると共に、積層フィルムの外観評価を行い、その評価結果を表1に示す。
Example 4
A laminated film (foamed layer: 125 μm, solid layer: 50 μm) was obtained under the same conditions as in Example 1 except that sodium bicarbonate was changed to 0.8 part by mass.
Using the obtained laminated film, a dew condensation prevention container was produced in the same manner as in Example 1, the condensation prevention effect was evaluated, and the appearance of the laminated film was evaluated. The evaluation results are shown in Table 1.
(実施例5)
ダイ温度を210℃、引取速度を10.9m/分とした以外は、実施例1と同じ条件で積層フィルム(発泡層:110μm、ソリッド層:32μm)を得た。
得られた積層フィルムを用い、実施例1と同様にして結露防止容器を作製し、結露防止効果を評価すると共に、積層フィルムの外観評価を行い、その評価結果を表1に示す。
(Example 5)
A laminated film (foamed layer: 110 μm, solid layer: 32 μm) was obtained under the same conditions as in Example 1 except that the die temperature was 210 ° C. and the take-up speed was 10.9 m / min.
Using the obtained laminated film, a dew condensation prevention container was produced in the same manner as in Example 1, the condensation prevention effect was evaluated, and the appearance of the laminated film was evaluated. The evaluation results are shown in Table 1.
(比較例1)
インフレーションフィルム成形機Aを用い、LDPE100質量部とアゾジカルボンアミド1.0質量部とからなる発泡性混合物をダイ温度200℃の条件で押出し、発泡倍率1.3倍の独立気泡からなる単層の発泡フィルムを得た。得られた発泡フィルムの表面をSEMで観察したところ、開口部は形成されていなかった(図5)。得られた発泡フィルムを液体が収容されたアルミニウム缶の外周に巻き付け、結露防止容器を作製した。この結露防止容器について、結露防止効果を評価すると共に、発泡フィルムの外観評価を行い、その評価結果を表1に示す。
(Comparative Example 1)
Using an inflation film molding machine A, a foamable mixture composed of 100 parts by weight of LDPE and 1.0 part by weight of azodicarbonamide was extruded under the condition of a die temperature of 200 ° C., and a single layer composed of closed cells having a foaming ratio of 1.3 times A foam film was obtained. When the surface of the obtained foamed film was observed with an SEM, no opening was formed (FIG. 5). The obtained foamed film was wound around the outer periphery of an aluminum can containing a liquid to produce a dew condensation prevention container. About this dew condensation prevention container, while evaluating a dew condensation prevention effect, the external appearance evaluation of a foamed film was performed, and the evaluation result is shown in Table 1.
(比較例2)
炭酸水素ナトリウムを0.6質量部とした以外は、実施例1と同じ条件で積層フィルム(発泡層:115μm、ソリッド層:50μm)を得た。
得られた積層フィルムを用い、実施例1と同様にして結露防止容器を作製し、結露防止効果を評価すると共に、積層フィルムの外観評価を行い、その評価結果を表1に示す。
(Comparative Example 2)
A laminated film (foamed layer: 115 μm, solid layer: 50 μm) was obtained under the same conditions as in Example 1 except that sodium hydrogen carbonate was changed to 0.6 parts by mass.
Using the obtained laminated film, a dew condensation prevention container was produced in the same manner as in Example 1, the condensation prevention effect was evaluated, and the appearance of the laminated film was evaluated. The evaluation results are shown in Table 1.
(比較例3)
ダイ温度を215℃、引取速度を10.9m/分、ブロー比を2.8とした以外は、実施例1と同じ条件で積層フィルム(発泡層:90μm、ソリッド層:26μm)を得た。
得られた積層フィルムを用い、実施例1と同様にして結露防止容器を作製し、結露防止効果を評価すると共に、積層フィルムの外観評価を行い、その評価結果を表1に示す。
(Comparative Example 3)
A laminated film (foamed layer: 90 μm, solid layer: 26 μm) was obtained under the same conditions as in Example 1 except that the die temperature was 215 ° C., the take-up speed was 10.9 m / min, and the blow ratio was 2.8.
Using the obtained laminated film, a dew condensation prevention container was produced in the same manner as in Example 1, the condensation prevention effect was evaluated, and the appearance of the laminated film was evaluated. The evaluation results are shown in Table 1.
表1に示すように、本発明の積層フィルムを用いた実施例1〜5は、いずれも結露防止効果が見られた。加えて、実施例1〜5は、外観評価が「○」又は「△」であり、良好な外観が維持されていた。
一方、比較例1〜2は、いずれも結露による水滴の付着が肉眼で認められた。比較例3は、結露評価が「△」であるものの、外観が損なわれていた。
図6は、実施例1の結露防止容器の10分静置後の写真(20倍)であり、符号50は金属缶の表面を示し、符号52は金属缶表面に生じた水滴を示す。図7は、比較例1の結露防止容器の10分静置後の写真(20倍)であり、符号70は比較例1で得られた発泡フィルムの表面を示し、符号72は発泡フィルム表面70に生じた水滴を示す。
本発明の結露防止容器は、図6の通り、本発明の積層フィルムを設けていない金属缶面50に結露が生じていたものの、本発明の積層フィルムを設けた面、即ち露出面21に結露が生じていなかった。一方、比較例1の発泡フィルムを用いた結露防止容器は、図7に示すように発泡フィルム表面70に結露が生じていた。
As shown in Table 1, in Examples 1 to 5 using the laminated film of the present invention, the effect of preventing condensation was observed. In addition, in Examples 1 to 5, the appearance evaluation was “◯” or “Δ”, and a good appearance was maintained.
On the other hand, in Comparative Examples 1 and 2, adhesion of water droplets due to condensation was observed with the naked eye. In Comparative Example 3, although the condensation evaluation was “Δ”, the appearance was impaired.
FIG. 6 is a photograph (20 times) after standing for 10 minutes of the dew condensation prevention container of Example 1. Reference numeral 50 indicates the surface of the metal can, and reference numeral 52 indicates water droplets generated on the surface of the metal can. FIG. 7 is a photograph (20 times) of the dew condensation prevention container of Comparative Example 1 after standing for 10 minutes. Reference numeral 70 indicates the surface of the foamed film obtained in Comparative Example 1, and reference numeral 72 indicates the foamed film surface 70. Shows water droplets generated.
As shown in FIG. 6, the dew condensation prevention container of the present invention had dew condensation on the metal can surface 50 not provided with the laminated film of the present invention, but dew condensation on the surface provided with the laminated film of the present invention, that is, the exposed surface 21. Did not occur. On the other hand, in the dew condensation prevention container using the foam film of Comparative Example 1, dew condensation occurred on the foam film surface 70 as shown in FIG.
(実施例6)
サーキュラーダイを備えたインフレーションフィルム成形機A(発泡性混合物の押出機:φ75mm、L/D32、非発泡性混合物の押出機:φ50mm、L/D28、リップ径:φ300mm、リップクリアランス:0.8mm)を用い、PP40質量部、LDPE40質量部、HDPE20質量部、炭酸水素ナトリウム1.0質量部からなる発泡性混合物、及びLLDPEからなる非発泡性混合物をダイ温度210℃の条件で共押出し、インフレーションフィルム成形した。インフレーションフィルム成形の条件は、ブロー比:2.3、引取速度7.0m/分とした。この際、発泡性混合物を発泡させて、厚さ140μmの発泡層と、厚さ50μmのソリッド層とを備える積層フィルムを得た。
得られた積層フィルムのソリッド側面にバーコードを印刷した。次いで、バーコードの位置に、0.3MPa、140℃、3秒の熱プレスを施して気泡削減部を形成した後、8cm×22cmの短冊状にカットしてラベルとした。このラベルを露出面(発泡層側面)が外側になるように、300mL容量のアルミニウム缶の外周に巻き付け、飲食物用容器を作製した。この飲食物用容器について、体感温度の抑制効果及び読み取り性の評価を行い、その結果を表2に示す。
(Example 6)
Inflation film forming machine A equipped with a circular die (extruder for foamable mixture: φ75 mm, L / D32, extruder for non-foamable mixture: φ50 mm, L / D28, lip diameter: φ300 mm, lip clearance: 0.8 mm) , 40 parts by weight of PPPE, 40 parts by weight of LDPE, 20 parts by weight of HDPE, 1.0 part by weight of sodium bicarbonate, and a non-foamable mixture of LLDPE at a die temperature of 210 ° C. Molded. The conditions for forming the inflation film were blow ratio: 2.3 and take-up speed 7.0 m / min. At this time, the foamable mixture was foamed to obtain a laminated film including a foam layer having a thickness of 140 μm and a solid layer having a thickness of 50 μm.
A barcode was printed on the solid side of the resulting laminated film. Next, the bar code position was hot-pressed at 0.3 MPa, 140 ° C. for 3 seconds to form a bubble reduction part, and then cut into a strip of 8 cm × 22 cm to form a label. This label was wound around the outer periphery of a 300 mL capacity aluminum can so that the exposed surface (side surface of the foamed layer) was on the outside, to produce a food and drink container. About this food / beverage container, the suppression effect of a sensible temperature and evaluation of readability were performed, and the result is shown in Table 2.
(実施例7)
サーキュラーダイを備えたインフレーションフィルム成形機B(発泡性混合物の押出機:φ55mm、L/D28、非発泡性混合物の押出機:φ50mm、L/D28、リップ径:φ150mm、リップクリアランス:0.8mm)を用い、PP40質量部、LDPE60質量部、炭酸水素ナトリウム1.0質量部からなる発泡性混合物、及びLLDPEからなる非発泡性混合物をダイ温度200℃の条件で共押出し、インフレーションフィルム成形した。インフレーションフィルム成形の条件は、ブロー比:2.0、引取速度15.0m/分とした。この際、発泡性混合物を発泡させて、厚さ85μmの発泡層と、厚さ35μmのソリッド層とを備え、開口面積率46.2%、平均口径252μmの積層フィルムを得た。
この積層フィルムのソリッド側面にバーコードを印刷した。次いで、バーコードの位置に、0.3MPa、140℃、3秒の熱プレスを施して気泡削減部を形成した後、8cm×22cmの短冊状にカットしてラベルとした。このラベルを露出面(発泡層側面)が外側になるように、300mL容量のアルミニウム缶の外周に巻き付け、飲食物用容器を作製した。この飲食物用容器について、体感温度の抑制効果及び読み取り性の評価を行い、その結果を表2に示す
(Example 7)
Inflation film forming machine B equipped with a circular die (extruder for foamable mixture: φ55 mm, L / D28, extruder for non-foamable mixture: φ50 mm, L / D28, lip diameter: φ150 mm, lip clearance: 0.8 mm) , 40 parts by mass of PP, 60 parts by mass of LDPE, 1.0 part by mass of sodium hydrogencarbonate, and a non-foamable mixture of LLDPE were coextruded under the condition of a die temperature of 200 ° C. to form an inflation film. The conditions for blown film molding were blow ratio: 2.0 and take-up speed 15.0 m / min. At this time, the foamable mixture was foamed to obtain a laminated film having a foam layer having a thickness of 85 μm and a solid layer having a thickness of 35 μm, an opening area ratio of 46.2%, and an average aperture of 252 μm.
A barcode was printed on the solid side of the laminated film. Next, the bar code position was hot-pressed at 0.3 MPa, 140 ° C. for 3 seconds to form a bubble reduction part, and then cut into a strip of 8 cm × 22 cm to form a label. This label was wound around the outer periphery of a 300 mL capacity aluminum can so that the exposed surface (side surface of the foamed layer) was on the outside, to produce a food and drink container. About this food / beverage container, the suppression effect of a sensory temperature and evaluation of readability are performed, and the result is shown in Table 2.
(比較例4)
独立気泡を有する発泡層(厚さ:140μm)と、ソリッドPP層(厚さ:50μm)とを有する積層フィルムを用いた。この積層フィルムのソリッド側面にバーコードを印刷し、バーコードの位置に、0.3MPa、140℃、5秒の熱プレスを施して気泡削減部を形成した後、8cm×22cmの短冊状にカットしてラベルとした。このラベルを露出面(発泡層側面)が外側になるように、300mL容量のアルミニウム缶の外周に巻き付け、飲食物用容器を作製した。この飲食物用容器について、体感温度の抑制効果及び読み取り性の評価を行い、その結果を表2に示す。
(Comparative Example 4)
A laminated film having a foam layer having a closed cell (thickness: 140 μm) and a solid PP layer (thickness: 50 μm) was used. A barcode is printed on the solid side of this laminated film, and a bubble reduction part is formed at the barcode position by hot pressing at 0.3 MPa, 140 ° C. for 5 seconds, and then cut into a strip of 8 cm × 22 cm. And made a label. This label was wound around the outer periphery of a 300 mL capacity aluminum can so that the exposed surface (side surface of the foamed layer) was on the outside, to produce a food and drink container. About this food / beverage container, the suppression effect of a sensible temperature and evaluation of readability were performed, and the result is shown in Table 2.
(比較例5)
PPフィルム(非発泡、厚さ:40μm)の片面にバーコードを印刷し、バーコードを印刷した面に18g/m2の不織布を貼り合せて積層フィルムとした。この積層フィルムを8cm×22cmの短冊状にカットしてラベルとした。このラベルを不織布が外側になるように300mL容量のアルミニウム缶の外周に巻き付け、飲食物用容器を作製した。この飲食物用容器について、体感温度の抑制効果及び読み取り性の評価を行い、その結果を表2に示す。
(Comparative Example 5)
A bar code was printed on one side of a PP film (non-foamed, thickness: 40 μm), and a non-woven fabric of 18 g / m 2 was bonded to the side on which the bar code was printed to form a laminated film. This laminated film was cut into a strip of 8 cm × 22 cm to form a label. This label was wound around the outer periphery of a 300 mL capacity aluminum can so that the nonwoven fabric was on the outside, and a food and drink container was prepared. About this food / beverage container, the suppression effect of a sensible temperature and evaluation of readability were performed, and the result is shown in Table 2.
(比較例6)
独立気泡を有する発泡フィルム(厚さ:120μm)の片面にバーコードを印刷し、バーコードの位置に、0.3MPa、140℃、3秒の熱プレスを施して気泡削減部を形成した後、8cm×22cmの短冊状にカットしてラベルとした。このラベルをバーコード印刷面が内側になるように300mL容量のアルミニウム缶の外周に巻き付け、飲食物用容器を作製した。この飲食物用容器について、体感温度の抑制効果及び読み取り性の評価を行い、その結果を表2に示す。
(Comparative Example 6)
After printing a barcode on one side of a foam film having a closed cell (thickness: 120 μm), forming a bubble reduction part at the barcode position by applying a heat press at 0.3 MPa, 140 ° C. for 3 seconds, The label was cut into strips of 8 cm × 22 cm. This label was wound around the outer periphery of a 300 mL capacity aluminum can so that the barcode printing surface was on the inside, thereby preparing a food and drink container. About this food / beverage container, the suppression effect of a sensible temperature and evaluation of readability were performed, and the result is shown in Table 2.
(比較例7)
PPフィルム(非発泡、厚さ:200μm)の片面にバーコードを印刷し、8cm×22cmの短冊状にカットしてラベルとした。このラベルフィルムをバーコード印刷面が内側になるように300mL容量のアルミニウム缶の外周に巻き付け、飲食物用容器を作製した。この飲食物用容器について、体感温度の抑制効果及び読み取り性の評価を行い、その結果を表2に示す。
(Comparative Example 7)
A barcode was printed on one side of a PP film (non-foamed, thickness: 200 μm) and cut into a strip of 8 cm × 22 cm to form a label. This label film was wound around the outer periphery of a 300 mL capacity aluminum can so that the barcode printing surface was on the inside, thereby preparing a food and drink container. About this food / beverage container, the suppression effect of a sensible temperature and evaluation of readability were performed, and the result is shown in Table 2.
(比較例8)
PPフィルム(非発泡、厚さ:40μm)の片面にバーコードを印刷し、8cm×22cmの短冊状にカットしてラベルとした。このラベルフィルムを印刷面が内側になるように300mL容量のアルミニウム缶の外周に巻き付け、飲食物用容器を作製した。この飲食物用容器について、体感温度の抑制効果及び読み取り性の評価を行い、その結果を表2に示す。
(Comparative Example 8)
A barcode was printed on one side of a PP film (non-foamed, thickness: 40 μm) and cut into a strip of 8 cm × 22 cm to form a label. This label film was wound around the outer periphery of a 300 mL capacity aluminum can so that the printed surface was inside, and a food and drink container was prepared. About this food / beverage container, the suppression effect of a sensible temperature and evaluation of readability were performed, and the result is shown in Table 2.
(比較例9)
PPフィルム(非発泡、厚さ:40μm)の片面にバーコードを印刷し、バーコードを印刷した面に18g/m2の不織布を貼り合せて積層フィルムとした。この積層フィルムを8cm×22cmの短冊状にカットしてラベルとした。このラベルのPPフィルム面が外側になるように300mL容量のアルミニウム缶の外周に巻き付け、飲食物用容器を作製した。この飲食物用容器について、体感温度の抑制効果及び読み取り性の評価を行い、その結果を表2に示す。
(Comparative Example 9)
A bar code was printed on one side of a PP film (non-foamed, thickness: 40 μm), and a non-woven fabric of 18 g / m 2 was bonded to the side on which the bar code was printed to form a laminated film. This laminated film was cut into a strip of 8 cm × 22 cm to form a label. The label was wound around the outer periphery of a 300 mL aluminum can so that the PP film surface was on the outside, and a food and drink container was prepared. About this food / beverage container, the suppression effect of a sensible temperature and evaluation of readability were performed, and the result is shown in Table 2.
(比較例10)
ラベルを巻き付けない300mL容量のアルミニウム缶を飲食物用容器とし、体感温度の抑制効果及び読み取り性の評価を行い、その結果を表2に示す。
(Comparative Example 10)
An aluminum can with a capacity of 300 mL that does not wrap around the label is used as a food and drink container, and the effect of suppressing the sensory temperature and the evaluation of readability are evaluated.
図8に実施例6に用いた積層フィルムの拡大写真を示す。図8は、実施例6の露出面をCCDカメラ(AMD413T、Anmo Electronics Corporation製)で撮影(倍率:58倍)した写真である。図8に示すように、この積層フィルムは、露出面に形成された開口部の開口径が、数μm〜2mm程度のブロードな状態であることが判る。 FIG. 8 shows an enlarged photograph of the laminated film used in Example 6. FIG. 8 is a photograph of the exposed surface of Example 6 taken with a CCD camera (AMD413T, manufactured by Amano Electronics Corporation) (magnification: 58 times). As shown in FIG. 8, it can be seen that this laminated film has a broad state in which the opening diameter of the opening formed on the exposed surface is about several μm to 2 mm.
表2に示すように、本発明を適用した実施例6〜7は表面温度が53.5〜54.0℃であった。発泡層を独立気泡のものとした比較例4、6、及び非発泡のPPフィルム単層とした比較例7〜8は、いずれも表面温度が56.6〜56.7℃であり、実施例6〜7より高い温度であった。また、発泡層に換えて不織布を用いた比較例5、9は、表面温度が53.3〜53.7℃であり、実施例6〜7と略同等であった。
本発明を適用した実施例6〜7は、いずれも読み取り性が「○」であり、かつ体感温度の抑制効果が「○」であった。
一方、発泡層を独立気泡のものとした比較例4、発泡層を独立気泡のものとし、かつソリッド層を設けない比較例6は、気泡削減部を設けることで読み取り性が「○」となったものの、体感温度の抑制効果が「△」であった。発泡層に換えて不織布を設けた比較例5は、体感温度の抑制効果が「○」であったものの、読み取り性が「×」であった。また、発泡層に換えて不織布を設け、不織布が内側となるようにラベルを設けた比較例9は、読み取り性が「○」であったものの、体感温度の抑制効果が「△」であった。さらに、発泡層を設けていないラベルを用いた比較例7、8、ラベル自体を設けていない比較例10は、読み取り性が「○」であったものの、体感温度の抑制効果が「×」であった。
以上の結果から、本発明を適用することで、体感温度の抑制効果に優れる積層フィルムが得られることが判った。加えて、熱プレスという簡単な加工により、読み取り性を確保できることが判った。
As shown in Table 2, Examples 6 to 7 to which the present invention was applied had a surface temperature of 53.5 to 54.0 ° C. In Comparative Examples 4 and 6 in which the foam layer is made of closed cells, and Comparative Examples 7 to 8 in which the non-foamed PP film is a single layer, the surface temperature is 56.6 to 56.7 ° C. The temperature was higher than 6-7. Moreover, the comparative examples 5 and 9 which used the nonwoven fabric instead of the foamed layer had a surface temperature of 53.3 to 53.7 ° C. and were substantially equivalent to those of Examples 6 to 7.
In all of Examples 6 to 7 to which the present invention was applied, the readability was “◯”, and the effect of suppressing the sensible temperature was “◯”.
On the other hand, in Comparative Example 4 in which the foam layer is made of closed cells, and in Comparative Example 6 in which the foam layer is made of closed cells and the solid layer is not provided, the readability is “◯” by providing the bubble reduction part. However, the effect of suppressing the sensory temperature was “Δ”. In Comparative Example 5 in which the nonwoven fabric was provided in place of the foamed layer, the reading effect was “x” although the effect of suppressing the sensible temperature was “◯”. Moreover, although the comparative example 9 which provided the nonwoven fabric in place of the foaming layer and provided the label so that the nonwoven fabric is inside, the readability was “◯”, but the effect of suppressing the sensible temperature was “△”. . Furthermore, Comparative Examples 7 and 8 using a label without a foam layer and Comparative Example 10 without a label itself had a readability of “◯”, but the effect of suppressing the sensible temperature was “×”. there were.
From the above results, it was found that by applying the present invention, a laminated film excellent in the effect of suppressing the sensible temperature can be obtained. In addition, it was found that readability could be secured by a simple process called hot pressing.
1、100 積層フィルム
2 発泡層
3 ソリッド層
21 露出面
22 開口部
23 気泡
24 連通気泡
104 印刷層
120 気泡削減部
DESCRIPTION OF SYMBOLS 1,100 Laminated film 2 Foam layer 3 Solid layer 21 Exposed surface 22 Opening part 23 Air bubble 24 Communication bubble 104 Print layer 120 Bubble reduction part
Claims (13)
前記発泡層が露出面とされ、露出した気泡の平均口径が200〜500μmであり、気泡の開口面積率が30〜80%であることを特徴とする積層フィルム。 A foamed layer of polyolefin-based resin in which open cells are formed, and a solid layer containing a thermoplastic resin provided on one surface of the foamed layer;
A laminated film, wherein the foamed layer is an exposed surface, the average diameter of the exposed bubbles is 200 to 500 μm, and the open area ratio of the bubbles is 30 to 80%.
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