JP2011146609A - Method of manufacturing wiring board, and positioning jig for metal fitting - Google Patents

Method of manufacturing wiring board, and positioning jig for metal fitting Download PDF

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JP2011146609A
JP2011146609A JP2010007653A JP2010007653A JP2011146609A JP 2011146609 A JP2011146609 A JP 2011146609A JP 2010007653 A JP2010007653 A JP 2010007653A JP 2010007653 A JP2010007653 A JP 2010007653A JP 2011146609 A JP2011146609 A JP 2011146609A
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jig
metal fitting
hole
brazing material
wiring board
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JP5547498B2 (en
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Kazue Akita
和重 秋田
Yoshitoshi Nomura
俊寿 野村
Muneyuki Iwata
宗之 岩田
Yoshiaki Nagaya
善明 長屋
Taku Miyamoto
卓 宮本
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Niterra Co Ltd
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NGK Spark Plug Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of manufacturing a wiring board by which shaft portions can be easily and securely bonded to the top surface and the reverse surface of a board body in a vertical posture when the wiring board to which a metal fitting having a flange and the shaft portions is bonded by brazing is manufactured, and to provide a positioning jig for the metal fitting. <P>SOLUTION: The method of manufacturing the wiring board includes: a first step of mounting a sheet type brazing filler metal on the upper surface of a metallized layer 6 formed on the top surface 3 of the board body 2; a second step of arranging a first jig 15 having a through hole 16 in which the metallized layer 6 and brazing filler metal are stored; a third step of attaching a second jig 20 to the metal fitting 10 by inserting shaft portions 13 and 14 of the metal fitting 10 into the through hole 24 of the second jig 20; a fourth step of mounting the flange 11 of the metal fitting 10 on the brazing filler metal by inserting the metal fitting 10 to which the second jig 20 is attached into the through hole 16; a fifth step of melting the sheet type brazing filler metal 7, thereafter; and a process of removing the first and second jigs 15 and 20, thereafter. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、絶縁材からなる基板本体の表面および裏面の少なくとも一方に、フランジと軸部とを有する金具をロウ付けして接合する工程を含む配線基板の製造方法、および該製造方法に用いる金具の位置決め用治具に関する。   The present invention relates to a method of manufacturing a wiring board including a step of brazing and joining a metal fitting having a flange and a shaft portion to at least one of the front and back surfaces of a substrate body made of an insulating material, and the metal fitting used in the production method. The present invention relates to a positioning jig.

例えば、樹脂からなる基板の主面に予め設けられた複数のパッドごとの上に、ネイルヘッド型のピンをハンダ付けで接合するに際し、ピン固定板における複数の貫通孔ごとにネイルを上記パッド側に向けてピンを挿入・保持し、各パッドの上に配置した相似形のハンダと上記ピン固定板との間に、層状のハンダを挟持した後、該ハンダを溶融することで、複数のピンが基板の主面に接合されたPGA型電子部品用基板の製造方法が開示されている(例えば、特許文献1参照)。   For example, when a nail head type pin is soldered on each of a plurality of pads provided in advance on the main surface of a substrate made of resin, the nail is attached to each of the plurality of through holes in the pin fixing plate on the pad side. Pins are inserted and held toward each other, and a layered solder is sandwiched between a similar solder disposed on each pad and the pin fixing plate, and then the solder is melted to obtain a plurality of pins. Discloses a method for manufacturing a substrate for PGA type electronic components in which is bonded to the main surface of the substrate (see, for example, Patent Document 1).

ところで、セラミックや樹脂の絶縁材からなる基板本体の表面および裏面の少なくとも一方に、例えば、スタッドボルトのようなフランジと雄ネジを含む軸部とを有する金具をロウ付けして接合した配線基板を製造するには、以下のような金具の位置決め用治具が用いられている。
即ち、基板本体の表面あるいは裏面に、予め形成されたメタライズ層の上にシート状のロウ材を載置し、該メタライズ層とロウ材とを囲み且つ上記金具のうち、軸部よりも大径のフランジが収容可能な貫通孔を有する板状の治具を、上記基板本体の表面あるいは裏面に載せて拘束し、上記貫通孔内にフランジを底側としたスタッドボルトを挿入した後、上記ロウ材を溶融することで金具を接合している。上記板状の治具の底面には、メタライズ層と溶融後のフィレットを含むロウ材とを収容可能とする深さの凹部が上記貫通孔と同軸心により形成されている。
By the way, a wiring board in which a metal fitting having a flange such as a stud bolt and a shaft portion including a male screw is brazed and joined to at least one of the front and back surfaces of a substrate body made of a ceramic or resin insulating material. For manufacturing, the following metal fitting positioning jigs are used.
That is, a sheet-like brazing material is placed on the metallized layer formed in advance on the front surface or the back surface of the substrate body, surrounds the metallized layer and the brazing material, and has a diameter larger than that of the shaft portion of the metal fitting. A plate-shaped jig having a through-hole that can be accommodated by the flange is placed on the front or back surface of the substrate body and restrained, and a stud bolt with the flange on the bottom side is inserted into the through-hole. The metal fittings are joined by melting the material. On the bottom surface of the plate-like jig, a recess having a depth capable of accommodating the metallized layer and the brazing material including the melted fillet is formed by the through hole and the coaxial center.

更に、前記ロウ材の溶融時において、前記ボルト(金具)の形状によっては、該ボルトの重心がロウ材から比較的離れた位置にあると、該ボルトが傾斜した状態でロウ材が凝固し、その軸部が前記基板本体の表面(裏面)に対して、ほぼ垂直でなくなる。かかる傾斜を防ぐため、上記ボルトの軸部の上端で且つ前記板状の治具における貫通孔の外側に錘を載せた状態で、前記ロウ付けを行っている。
しかし、前記板状の治具に設けた貫通孔と、ボルトの軸部との間には、両者の嵌合のための隙間が存在するので、ロウ付け工程での振動などによる外乱に起因して、前記ロウ材が溶けた際に、錘とバルトとが異なる方向に傾斜した状態となり、且つその傾斜した姿勢のままで該ロウ材が凝固してしまい、ボルトの軸部が前記基板本体の表面や裏面に対しほぼ垂直にならない、という問題があった。
Furthermore, when the brazing material is melted, depending on the shape of the bolt (metal fitting), if the center of gravity of the bolt is relatively far from the brazing material, the brazing material solidifies in a state where the bolt is inclined, The shaft portion is not substantially perpendicular to the front surface (back surface) of the substrate body. In order to prevent such inclination, the brazing is performed in a state where a weight is placed on the upper end of the shaft portion of the bolt and outside the through hole in the plate-like jig.
However, since there is a gap for fitting between the through hole provided in the plate-shaped jig and the shaft portion of the bolt, it is caused by disturbance due to vibration in the brazing process. When the brazing material is melted, the weight and the baltic are inclined in different directions, and the brazing material is solidified in the inclined posture, so that the shaft portion of the bolt is There was a problem that it was not almost perpendicular to the front and back surfaces.

特開平9−129778号公報(第1〜7頁、図1〜13)JP-A-9-129778 (pages 1-7, FIGS. 1-13)

本発明は、背景技術において説明した問題点を解決し、フランジと軸部とを有する金具をロウ付けして接合した配線基板を製造する際に、軸部が基板本体の表面や裏面に対し、垂直姿勢で容易且つ確実に接合できる配線基板の製造方法、およびこれに用いる金具の位置決め用治具を提供する、ことを課題とする。   The present invention solves the problems described in the background art, and when manufacturing a wiring board joined by brazing a metal fitting having a flange and a shaft portion, the shaft portion is against the front and back surfaces of the substrate body, It is an object of the present invention to provide a method of manufacturing a wiring board that can be easily and surely bonded in a vertical posture, and a metal fitting positioning jig used therefor.

課題を解決するための手段および発明の効果Means for Solving the Problems and Effects of the Invention

本発明は、前記課題を解決するため、第1の治具を基板本体の表・裏面に配置すると共に、該第1の治具の貫通孔内に金具と併せて第2の治具を挿入する、ことに着想して成されたものである。
即ち、本発明による配線基板の製造方法(請求項1)は、絶縁材からなる基板本体の表面および裏面の少なくとも一方に、軸部およびフランジからなる金具をロウ材により固定した配線基板の製造方法であって、上記基板本体の表面および裏面の少なくとも一方に形成されたメタライズ層の上面に、シート状のロウ材を載置する第1ステップと、上記基板本体の表面および裏面のうち、上記ロウ材が載置されたメタライズ層の側に、該メタライズ層およびロウ材を収納する貫通孔を有する第1の治具を配置する第2ステップと、平面視の形状が上記貫通孔と相似形である透孔を有する第2の治具の該透孔に金具の軸部を挿入して、該金具に第2の治具を取り付ける第3ステップと、上記第1の治具の上側からその貫通孔内に、第2の治具が取り付けられた上記金具を挿入し、且つ該金具のフランジをロウ材の上に載置する第4ステップと、該第4ステップ後に、上記シート状のロウ材を溶解する第5ステップと、を含むロウ付け工程と、該ロウ付け工程後に、上記第2の治具を金具から取り外し、且つ第1の治具を基板本体から取り外す工程と、を備える、ことを特徴とする。
In order to solve the above problems, the present invention arranges the first jig on the front and back surfaces of the substrate body, and inserts the second jig together with the metal fitting into the through hole of the first jig. It was designed with the idea in mind.
That is, the method for manufacturing a wiring board according to the present invention (Claim 1) is a method for manufacturing a wiring board in which a metal fitting made of a shaft and a flange is fixed to at least one of a front surface and a back surface of a board body made of an insulating material by a brazing material. A first step of placing a sheet-like brazing material on the upper surface of the metallization layer formed on at least one of the front and back surfaces of the substrate body, and the brazing material among the front and back surfaces of the substrate body. A second step of arranging a first jig having a through hole for accommodating the metallized layer and the brazing material on the side of the metallized layer on which the material is placed, and the shape in plan view are similar to the through hole. A third step of inserting a shaft portion of the metal fitting into the through hole of the second jig having a certain through hole, and attaching the second jig to the metal fitting, and through the first jig from above; A second jig is installed in the hole. A fourth step of inserting the attached metal fitting and placing the flange of the metal fitting on the brazing material; and a fifth step of dissolving the sheet-like brazing material after the fourth step. And a step of removing the second jig from the metal fitting and removing the first jig from the substrate body after the brazing step.

これによれば、第2ステップにおいて、前記ロウ材を載置したメタライズ層が位置する基板本体の表面あるいは裏面に、上記メタライズ層およびロウ材を収納する第1の治具が配置され、第3ステップにおいて、予め前記金具の軸部を第2の治具の透孔に挿入して、該第2の治具を金具に取り付けると共に、第4ステップにおいて、第1の治具の貫通孔に第2の治具を取り付けた上記金具を挿入し且つ該金具のフランジを上記ロウ材の上に載置している。その結果、上記金具は、そのフランジをロウ材上に載置され、且つその軸部を第2および第1の治具によって、基板本体の表・裏面に対し軸方向が垂直となった姿勢で拘束される。かかる状態で、第5ステップのロウ材を溶解させるロウ付けが施すため、上記金具は、そのフランジを基板本体の表・裏面と平行とし、且つその軸部をほぼ垂直とした姿勢で、溶解・凝固したロウ材を介して、上記メタライズ層の上に接合される。
従って、フランジと軸部とを有する金具を、所要の姿勢でロウ付けにより接合した配線基板を容易で且つ確実に製造することが可能となる。
According to this, in the second step, the first jig for storing the metallized layer and the brazing material is disposed on the front surface or the back surface of the substrate body on which the metallized layer on which the brazing material is placed is disposed. In the step, the shaft portion of the metal fitting is inserted into the through hole of the second jig in advance, and the second jig is attached to the metal fitting. In the fourth step, the second jig is inserted into the through hole of the first jig. The metal fitting to which the jig 2 is attached is inserted, and the flange of the metal fitting is placed on the brazing material. As a result, the metal fitting is mounted on the brazing material, and the shaft portion is in a posture in which the axial direction is perpendicular to the front and back surfaces of the substrate body by the second and first jigs. Be bound. In this state, since the brazing for dissolving the brazing material in the fifth step is performed, the metal fitting is melted and melted in a posture in which the flange is parallel to the front and back surfaces of the substrate body and the shaft portion is substantially vertical. It joins on the said metallized layer through the solidified brazing material.
Therefore, it is possible to easily and reliably manufacture a wiring board in which a metal fitting having a flange and a shaft portion is joined by brazing in a required posture.

尚、前記配線基板の基板本体を構成する絶縁材は、各種のセラミック(アルミナなどの高温焼成セラミックや、低温焼成セラミックの一種であるガラス−セラミック)、あるいはエポキシ系などの樹脂である。
また、前記基板本体は、複数の配線基板を縦横に隣接して配置し、これらの製品領域の周囲に捨て代の耳部を有する多数個取りの形態であっても良い。
更に、前記金具は、例えば、平面視が円形のフランジと、該フランジの中心部から垂直に突出した平面視の断面が円形の軸部とからなり、例えば、比較的大径のフランジと、その中心部から垂設した比較的小径で且つ周面に雄ネジ部が刻設された軸部とからなる所謂スタッドボルトが挙げられる。
また、前記第1,第2の治具は、比較的熱容量が大きく且つ熱膨張率が低いカーボン(黒鉛)、セラミック、または金属や合金(例えば、Fe−36%Ni(インバー)のような低熱膨張合金)などからなる。
更に、前記第1の治具は、例えば、全体が板状であり、その表・裏面間に平面視が円形の前記貫通孔が貫通している形態や、あるいは、後述するように、該貫通孔の一端側に平面視が円形の窪んだ凹部が連通している形態が含まれる。
また、前記第2の治具は、例えば、全体がほぼ円筒形状、あるいは、ほぼ円錐形状を呈し、その軸方向の中心部に平面視が円形の透孔を有する。
更に、前記第2の治具は、その重心を前記金具のフランジ側に位置させるため、軸方向に沿った断面が、金具の軸部を囲む透孔の部分が上側に位置し、且つ金具のフランジ上に接する底面側が該フランジ側で且つ放射方向に延びた形状である。
加えて、前記第5ステップでは、ロウ材を溶解する前に、前記第1の治具よりも上側に突出する前記金具の軸部の上端に錘を載せても良い。
The insulating material constituting the substrate body of the wiring board is various ceramics (high-temperature fired ceramics such as alumina, or glass-ceramics which are a kind of low-temperature fired ceramics), or epoxy resins.
The substrate body may be a multi-cavity configuration in which a plurality of wiring boards are arranged adjacent to each other in the vertical and horizontal directions, and there are ears for discarding around these product areas.
Further, the metal fitting includes, for example, a flange having a circular shape in a plan view and a shaft portion having a circular shape in a plan view protruding perpendicularly from the center portion of the flange. A so-called stud bolt comprising a shaft portion having a relatively small diameter and a male screw portion engraved on the peripheral surface is provided.
Further, the first and second jigs have a low heat such as carbon (graphite), ceramic, metal or alloy (for example, Fe-36% Ni (invar)) having a relatively large heat capacity and a low coefficient of thermal expansion. Expansion alloy).
Furthermore, the first jig is, for example, plate-shaped as a whole, and the through-hole having a circular shape in plan view passes between the front and back surfaces, or as described later. A form in which a concave portion having a circular shape in plan view communicates with one end side of the hole is included.
Further, the second jig has, for example, a substantially cylindrical shape or a substantially conical shape as a whole, and has a circular through-hole in a central view in the axial direction.
Further, the second jig has its center of gravity located on the flange side of the metal fitting, so that the cross section along the axial direction has a through hole portion surrounding the shaft part of the metal fitting on the upper side, and The bottom surface side in contact with the flange has a shape extending in the radial direction on the flange side.
In addition, in the fifth step, before the brazing material is melted, a weight may be placed on the upper end of the shaft portion of the metal fitting that protrudes above the first jig.

また、本発明には、前記第1の治具の貫通孔は、一端側に同軸心で開口する凹部を含み、該凹部に前記メタライズ層およびロウ材を収納するものである、配線基板の製造方法(請求項2)も含まれる。
これによれば、第2ステップおいて、前記第1の治具を基板本体の表面あるいは裏面に配置した際に、貫通孔の一端側に同軸心で開口する凹部に、前記メタライズ層およびロウ材が収納される。その結果、該メタライズ層と共にロウ材が溶解後のフィレットを含むやや扁平なロウ材になっても、第1の治具が基板本体の表・裏面に対し、不用意に傾斜した姿勢となる事態を確実に予防できる。同時に、第2の治具を介して、金具を所要の姿勢に維持してロウ付けすることもできる。
Further, in the present invention, the through hole of the first jig includes a concave portion opened coaxially at one end side, and the metallized layer and the brazing material are accommodated in the concave portion. A method (claim 2) is also included.
According to this, in the second step, when the first jig is disposed on the front surface or the back surface of the substrate body, the metallized layer and the brazing material are formed in the concave portion opened coaxially to one end side of the through hole. Is stored. As a result, even when the brazing material becomes a slightly flat brazing material including the melted fillet together with the metallized layer, the first jig is inadvertently inclined with respect to the front and back surfaces of the substrate body. Can be reliably prevented. At the same time, the bracket can be brazed while maintaining the required posture via the second jig.

更に、本発明には、前記第2の治具が取り付けられた際の金具の重心は、該金具のフランジ側に位置している、配線基板の製造方法(請求項3)も含まれる。
これによれば、第2の治具を取り付けた金具の重心が、該金具単体の重心よりもそのフランジ側に移動した状態で、第1の治具における貫通孔およびこれに連なる凹部に挿入される。従って、上記金具が傾くことなく、その軸部を基板本体の表・裏面に対し垂直姿勢にして、前記ロウ付けを確実に施すことができる。
Furthermore, the present invention includes a method of manufacturing a wiring board (Claim 3) in which the center of gravity of the metal fitting when the second jig is attached is located on the flange side of the metal fitting.
According to this, the center of gravity of the metal fitting to which the second jig is attached is inserted into the through hole in the first jig and the concave portion connected to the flange in a state where the center of gravity of the metal fitting is moved to the flange side from the center of gravity of the single metal fitting. The Accordingly, the brazing can be reliably performed without tilting the metal fitting so that the shaft portion is in a vertical posture with respect to the front and back surfaces of the substrate body.

一方、本発明による金具の位置決め用治具(請求項4)は、前記配線基板の製造方法の前記ロウ付け工程で用いる金具の位置決め治具であって、表面および裏面を有し、該裏面に開口する深さ0.3mm以上の凹部と、該凹部の底面の中心部および表面の間に貫通孔と、を有する第1の治具と、前記金具に対して着脱可能であって、該金具の軸部を挿通する透孔と、上記貫通孔の内周面と軸方向に沿って0.3mm以上の長さで平行となり且つ接近可能な外側面と、を有する第2の治具と、を備える、ことを特徴とする。   On the other hand, a metal fitting positioning jig according to the present invention (Claim 4) is a metal fitting positioning jig used in the brazing step of the method for manufacturing a wiring board, and has a front surface and a back surface, A first jig having a recess having an opening depth of 0.3 mm or more, a through hole between a center portion and a surface of the bottom surface of the recess, and detachable from the metal fitting. A second jig having a through-hole through which the shaft portion is inserted, and an inner peripheral surface of the through-hole and an outer surface that is parallel and accessible in a length of 0.3 mm or more along the axial direction; It is characterized by comprising.

これによれば、第2ステップおいて、第1の治具を基板本体の表面あるいは裏面に配置した際に、貫通孔の一端側に同軸心で開口し且つ深さが0.3mm以上の凹部に、前記メタライズ層およびロウ材を確実に収納できる。しかも、該メタライズ層と共に溶解後のフィレットを含むロウ材についても、第1の治具が基板本体の表・裏面に対し、不用意に傾斜した姿勢となる事態を確実に予防できる。
更に、前記第4ステップにおいて、金具に取り付けられた第2の治具の外側面と第1の治具の貫通孔における内周面とが、軸方向に沿って0.3mm以上の長さで平行となり且つ接近可能となるので、金具を所要の姿勢に確実に維持した状態で、前記ロウ付けを施すことが可能となる。
尚、第1の治具における凹部の深さが0.3mm未満になると、メタライズ層およびロウ材を収納し難くなるおそれがあり、第2の治具における外側面と第1の治具の貫通孔における内周面との間における軸方向の長さが0.3mm未満になると、第2の治具を取り付けた金具が、第1の治具の貫通孔に対し、軸方向において傾きを生じるおそれがある。これらを防ぐために、前記範囲とした。
According to this, in the second step, when the first jig is disposed on the front surface or the back surface of the substrate body, a concave portion that opens coaxially to one end side of the through hole and has a depth of 0.3 mm or more. In addition, the metallized layer and the brazing material can be securely stored. In addition, the brazing material including the melted fillet together with the metallized layer can reliably prevent the first jig from being inadvertently inclined with respect to the front and back surfaces of the substrate body.
Further, in the fourth step, the outer surface of the second jig attached to the metal fitting and the inner peripheral surface of the through hole of the first jig have a length of 0.3 mm or more along the axial direction. Since it becomes parallel and accessible, the brazing can be performed in a state where the metal fitting is reliably maintained in a required posture.
If the depth of the recess in the first jig is less than 0.3 mm, it may be difficult to store the metallized layer and the brazing material, and the outer surface of the second jig and the first jig may penetrate. When the axial length between the inner peripheral surface of the hole is less than 0.3 mm, the metal fitting to which the second jig is attached is inclined in the axial direction with respect to the through hole of the first jig. There is a fear. In order to prevent these, it was set as the said range.

また、本発明には、前記金具の軸部の周面には、雄ネジが刻設されていると共に、前記第2の治具における透孔の内周面には、上記雄ネジにネジ結合する雌ネジが刻設されている、金具の位置決め用治具(請求項5)も含まれる。
これによれば、金具に対して第2の治具を、両者の中心軸を共通にして取り付けられる。しかも、該第2の治具とネジ結合した位置を調整して取り付けた金具を、第1の治具における貫通孔に挿入した際に、該貫通孔の内周面に対し、第2の治具の外側面を確実に0.3mm以上平行で且つ接近可能な納まり状態となる。従って、金具を所要の姿勢に維持しつつ、基板本体にロウ付けすることができる。
In the present invention, a male screw is engraved on the peripheral surface of the shaft portion of the metal fitting, and a screw connection to the male screw is provided on the inner peripheral surface of the through hole in the second jig. A fitting positioning jig (Claim 5) in which a female screw is engraved is also included.
According to this, the 2nd jig | tool can be attached to a metal fitting by making both center axes common. In addition, when the metal fitting attached by adjusting the position of screw connection with the second jig is inserted into the through hole of the first jig, the second jig is applied to the inner peripheral surface of the through hole. The outer surface of the tool is reliably placed in a parallel and accessible manner by 0.3 mm or more. Therefore, the metal fitting can be brazed to the substrate body while maintaining the required posture.

本発明の製造方法の対象となる配線基板の断面を示す概略図。Schematic which shows the cross section of the wiring board used as the object of the manufacturing method of this invention. 本発明の製造方法における第1ステップを示す概略図。Schematic which shows the 1st step in the manufacturing method of this invention. 上記製造方法における第2ステップを示す概略図。Schematic which shows the 2nd step in the said manufacturing method. 図3中の一点鎖線部分Xを示す拡大断面図。The expanded sectional view which shows the dashed-dotted line part X in FIG. 上記製造方法における第3ステップを示す概略図。Schematic which shows the 3rd step in the said manufacturing method. 上記製造方法の第4ステップを示す図4と同様な拡大断面図。The expanded sectional view similar to FIG. 4 which shows the 4th step of the said manufacturing method. 上記製造方法の第5ステップを示す上記と同様な拡大断面図。The expanded sectional view similar to the above which shows the 5th step of the said manufacturing method. 本発明の製造方法により得られた配線基板の断面を示す概略図。Schematic which shows the cross section of the wiring board obtained by the manufacturing method of this invention. 異なる形態の第2の治具を示す断面図。Sectional drawing which shows the 2nd jig | tool of a different form. 応用形態の第2の治具を示す断面図。Sectional drawing which shows the 2nd jig | tool of an applied form. 上記第2の治具を用いた第4ステップを示す上記同様の拡大断面図。The same expanded sectional view as the above which shows the 4th step using the 2nd above-mentioned jig.

以下において、本発明を実施するための形態について説明する。
予め、図1に示すように、アルミナ(セラミック:絶縁材)を主成分としてなり、表面3および裏面4を有する基板本体2、および該基板本体2の表面3に複数のメタライズ層6を互いに離して形成した配線基板1を用意した。該メタライズ層6は、WまたはMoの塗布層、W、Mo、およびTi−Cu合金のスパッタ層などの薄膜形成によるもの、あるいはCu、Ni、およびAuのメッキ層からなり、平面視がほぼ円形で且つ約15μmの厚さである。
尚、上記基板本体2は、複数のセラミック層を積層してなり、これらの層間に所定パターンの配線層が形成され、かかる配線層の相互間や、裏面4側の配線層と例えば裏面4に設けた接続端子との間をビア導体(何れも図示せず)によって導通可能としている。また、該基板本体2は、複数の配線基板(1)を併有している多数個取りのタイプであると共に、個々の配線基板(1)領域の表面3ごとに前記メタライズ層6を形成したものであっても良い。
Hereinafter, modes for carrying out the present invention will be described.
In advance, as shown in FIG. 1, alumina (ceramic: insulating material) as a main component, a substrate body 2 having a front surface 3 and a back surface 4, and a plurality of metallized layers 6 on the surface 3 of the substrate body 2 are separated from each other. A wiring board 1 formed in this way was prepared. The metallized layer 6 is formed by forming a thin film such as a W or Mo coating layer, a sputtering layer of W, Mo, and a Ti—Cu alloy, or a plated layer of Cu, Ni, and Au, and is substantially circular in plan view. And a thickness of about 15 μm.
The substrate body 2 is formed by laminating a plurality of ceramic layers, and a wiring layer having a predetermined pattern is formed between these layers. Between the wiring layers or between the wiring layer on the back surface 4 side and the back surface 4, for example. Connection with the provided connection terminals is made possible by via conductors (both not shown). The substrate body 2 is a multi-cavity type having a plurality of wiring substrates (1), and the metallized layer 6 is formed for each surface 3 of each wiring substrate (1) region. It may be a thing.

先ず、図2に示すように、メタライズ層6ごとの上に、予め平面視が円形で且つシート状にプリフォームされたロウ材7を載置した(第1ステップ)。該ロウ材7は、厚さ約50μmの例えば、Au−Sn系合金からなる。
次いで、図3に示すように、ロウ材7が載置されたメタライズ層6の位置する基板本体2の表面3側に、メタライズ層6およびロウ材7ごとの位置に、貫通孔16および凹部18を有する第1の治具15を配置した(第2ステップ)。
第1の治具15は、熱容量の大きく熱伝導率が低いカーボン製で、且つ表面17および裏面19を有する板状材からなり、該表面17と裏面19との間における所定の位置に、平面視が円形の貫通孔16を有しており、その裏面(一端)19側は、同軸心で開口して窪み且つ平面視が円形の凹部18に連通している。図4の拡大断面図で示すように、裏面19に開口する凹部18の深さdは、0.3mm以上であるため、該凹部18内に、上記メタライズ層6とロウ材7とを確実に収納することができた。
First, as shown in FIG. 2, a brazing material 7 having a circular shape in plan view and preformed into a sheet shape was placed on each metallized layer 6 (first step). The brazing material 7 is made of, for example, an Au—Sn alloy having a thickness of about 50 μm.
Next, as shown in FIG. 3, on the surface 3 side of the substrate body 2 where the metallized layer 6 on which the brazing material 7 is placed is located, the through holes 16 and the recesses 18 are located at the positions of the metallized layer 6 and the brazing material 7. The 1st jig | tool 15 which has was arrange | positioned (2nd step).
The first jig 15 is made of carbon having a large heat capacity and low thermal conductivity, and is made of a plate-like material having a front surface 17 and a back surface 19, and is flat at a predetermined position between the front surface 17 and the back surface 19. The through-hole 16 has a circular view, and the back surface (one end) 19 side thereof is open and coaxially open and communicates with a concave portion 18 having a circular shape in plan view. As shown in the enlarged cross-sectional view of FIG. 4, the depth d of the recess 18 opened in the back surface 19 is 0.3 mm or more, so that the metallized layer 6 and the brazing material 7 can be securely placed in the recess 18. I was able to store it.

次に、図5に示すように、全体がほぼ円盤形状を呈する本体22の頂面の中央に平面視が円形の透孔24の上端が開口する第2の治具20を、その透孔24内にスタッドボルト(金具:以下単にボルトと称する)10の軸部13,14を挿入(嵌合)して、該ボルト10に第2の治具20を取り付けた(第3ステップ)。
上記ボルト10は、例えば、コバール(Fe−29%Ni−17%Co)からなり、円盤形のフランジ11(例えば、外径:11.7mm×厚み:1.2mm)と、その中心部から直角に突出したネック部13および雄ネジ14からなる軸部(13,14)とを備えている。尚、図5中の符号w1は、ボルト10単独の重心の位置を示す。
一方、第2の治具20も、熱容量が大きく且つ熱膨張率が低いカーボンからなり、ほぼ円錐形の傾斜面25、軸方向と平行な円筒形の外側面27、平面視が円形の底面29、および該底面29に同心で相似形で開口する凹部26を備えている。該凹部26の天井面28の中央部には、透孔24の下端が開口している。透孔24の軸方向に沿った長さは1mm以上であり、該透孔24の内径は、ボルト10の雄ネジ部14の外径よりも若干大きい。また、外側面27の軸(垂直)方向に沿った長さhは、0.3mm以上(例えば、1.0mm)である。尚、第2の治具20の重心w2は、図5に示すように、比較的底面29側に位置している。
尚、前記第1の治具15と第2の治具20とにより、本発明のボルト(金具)10の位置決め用治具が構成される。
Next, as shown in FIG. 5, the second jig 20 in which the upper end of the circular through hole 24 having a circular shape in plan view is opened at the center of the top surface of the main body 22, which has a substantially disk shape as a whole, is formed in the through hole 24. The shaft portions 13 and 14 of the stud bolt (metal fitting: hereinafter simply referred to as a bolt) 10 were inserted (fitted) therein, and the second jig 20 was attached to the bolt 10 (third step).
The bolt 10 is made of, for example, Kovar (Fe-29% Ni-17% Co), and has a disk-shaped flange 11 (for example, outer diameter: 11.7 mm × thickness: 1.2 mm) and a right angle from the center thereof. And a shaft portion (13, 14) comprising a neck portion 13 and a male screw 14. Note that the symbol w1 in FIG. 5 indicates the position of the center of gravity of the bolt 10 alone.
On the other hand, the second jig 20 is also made of carbon having a large heat capacity and a low coefficient of thermal expansion, a substantially conical inclined surface 25, a cylindrical outer surface 27 parallel to the axial direction, and a bottom surface 29 having a circular shape in plan view. , And a recess 26 opening concentrically and in a similar shape on the bottom surface 29. The lower end of the through hole 24 is opened at the center of the ceiling surface 28 of the recess 26. The length along the axial direction of the through hole 24 is 1 mm or more, and the inner diameter of the through hole 24 is slightly larger than the outer diameter of the male screw portion 14 of the bolt 10. Further, the length h along the axial (vertical) direction of the outer surface 27 is 0.3 mm or more (for example, 1.0 mm). Note that the center of gravity w2 of the second jig 20 is relatively located on the bottom surface 29 side, as shown in FIG.
The first jig 15 and the second jig 20 constitute a positioning jig for the bolt (metal fitting) 10 of the present invention.

第2の治具20を取り付けた際に、図6の中央部で示すように、第2の治具20の底面29は、ボルト10のフランジ11の上面に接触し、この場合のボルト10の重心Wは、該ボルト10単独時の重心w1よりもボルト10のフランジ11側に予め移動していた。
更に、図6中の白抜きの矢印で示すように、第2の治具20が取り付けられたボルト10を、第1の治具15の上側からその貫通孔16内に挿入して、該ボルト10のフランジ11の底面12がロウ材7に面接触するように、該ロウ材7の上にボルト10を載置した(第4ステップ)。
この際、図6に示すように、第2の治具20の外側面27は、その軸方向の長さh0.3mm以上において、第1の治具15における貫通孔16の内周面と平行で且つ接近していた。その結果、ボルト10のフランジ11は、基板本体2の表面3と平行になり、且つ軸部(13,14)は、基板本体2の表面3に対して、垂直の姿勢となった。
かかる状態で、ロウ材7を融点以上に加熱して溶融した(第5ステップ)。
When the second jig 20 is attached, the bottom surface 29 of the second jig 20 comes into contact with the upper surface of the flange 11 of the bolt 10 as shown in the center of FIG. The center of gravity W was previously moved to the flange 11 side of the bolt 10 with respect to the center of gravity w1 when the bolt 10 was alone.
Furthermore, as shown by the white arrow in FIG. 6, the bolt 10 to which the second jig 20 is attached is inserted into the through-hole 16 from the upper side of the first jig 15, and the bolt The bolts 10 were placed on the brazing material 7 so that the bottom surface 12 of the 10 flanges 11 was in surface contact with the brazing material 7 (fourth step).
At this time, as shown in FIG. 6, the outer surface 27 of the second jig 20 is parallel to the inner peripheral surface of the through hole 16 in the first jig 15 at an axial length h of 0.3 mm or more. And approached. As a result, the flange 11 of the bolt 10 was parallel to the surface 3 of the substrate body 2, and the shaft portions (13, 14) were perpendicular to the surface 3 of the substrate body 2.
In this state, the brazing material 7 was heated to the melting point or higher and melted (fifth step).

その結果、図7に示すように、前記ロウ材7は、溶融・凝固した後、若干薄肉のロウ材8となり、該ロウ材8の上面側にボルト10のフランジ11の底面12が沈み込むと共に、当該ロウ材8の外側には、メタライズ層6の上面とフランジ11の側面とに跨ってカーブしたフィレット9が全周に沿って形成された。この際、ボルト10は、そのフランジ11が基板本体2の表面3と平行であり、且つ軸部13,14は、基板本体2の表面3と垂直の姿勢で、上記ロウ材8およびメタライズ層6を介して、基板本体2の表面3に接合されていた。
そして、以上のような第1〜第5ステップからなるロウ付け工程の後で、基板本体2の表面3から、第1の治具15を取り外し、更に、ロウ付けされたボルト10ごとから、第2の治具20を取り外す工程を行った。
その結果、図8に示すように、基板本体2の表面3に形成された複数のメタライズ層6ごとの上に、ロウ材8を介して、ボルト10をその軸部(13,14)を表面3に対し垂直にして接合した配線基板1を製造することができた。
As a result, as shown in FIG. 7, after the brazing material 7 is melted and solidified, it becomes a slightly thin brazing material 8, and the bottom surface 12 of the flange 11 of the bolt 10 sinks into the upper surface side of the brazing material 8. On the outer side of the brazing material 8, a fillet 9 that was curved across the upper surface of the metallized layer 6 and the side surface of the flange 11 was formed along the entire circumference. At this time, the bolt 10 has the flange 11 parallel to the surface 3 of the substrate body 2 and the shaft portions 13 and 14 in a posture perpendicular to the surface 3 of the substrate body 2, and the brazing material 8 and the metallized layer 6. It was joined to the surface 3 of the substrate body 2 via
And after the brazing process which consists of the above 1st-5th steps, the 1st jig | tool 15 is removed from the surface 3 of the board | substrate body 2, and also from every bolt 10 bolted, it is 1st. The process of removing 2 jig | tool 20 was performed.
As a result, as shown in FIG. 8, the bolts 10 have their shaft portions (13, 14) on the surface of the plurality of metallized layers 6 formed on the surface 3 of the substrate body 2 via the brazing material 8. Thus, it was possible to manufacture the wiring board 1 bonded perpendicularly to the substrate 3.

以上のような配線基板1の製造方法によれば、第2ステップにおいて、前記ロウ材7を載置したメタライズ層6が位置する基板本体2の表面3に、該メタライズ層6およびロウ材7を凹部18に収納する第1の治具15が配置され、第3ステップにおいて、予め前記ボルト10の軸部(13,14)を第2の治具20の透孔24に挿入して、該第2の治具20をボルト10に取り付けると共に、第4ステップにおいて、第1の治具15の貫通孔16内に第2の治具20を取り付けた上記ボルト10を挿入し且つ該ボルト10のフランジ11をロウ材7の上に載置させた。その結果、上記ボルト10は、そのフランジ11をロウ材7に接触させ、且つその軸部(13,14)を第2・第1の治具20,15によって、基板本体2の表面3に対して、軸方向が垂直となった姿勢で拘束された。かかる状態で、第5ステップのロウ材7を溶解させてロウ付けを施しため、上記ボルト10は、そのフランジ11を基板本体の表面3と平行とし、且つその軸部13,14を垂直とした姿勢で、溶解・凝固したロウ材8を介して、上記メタライズ層6の上に接合できた。   According to the manufacturing method of the wiring board 1 as described above, in the second step, the metallized layer 6 and the brazing material 7 are applied to the surface 3 of the substrate body 2 where the metallizing layer 6 on which the brazing material 7 is placed is located. A first jig 15 to be stored in the recess 18 is arranged. In the third step, the shaft parts (13, 14) of the bolt 10 are inserted in advance into the through holes 24 of the second jig 20, and the first jig 15 is inserted. The second jig 20 is attached to the bolt 10, and in the fourth step, the bolt 10 with the second jig 20 attached is inserted into the through hole 16 of the first jig 15, and the flange of the bolt 10 is inserted. 11 was placed on the brazing material 7. As a result, the bolt 10 brings its flange 11 into contact with the brazing material 7, and its shaft portion (13, 14) with respect to the surface 3 of the substrate body 2 by the second and first jigs 20, 15. And was restrained in a posture in which the axial direction was vertical. In this state, in order to melt and braze the brazing material 7 of the fifth step, the bolt 10 has its flange 11 parallel to the surface 3 of the substrate body and its shaft portions 13 and 14 vertical. In the posture, it was able to be joined on the metallized layer 6 through the melted and solidified brazing material 8.

しかも、第2の治具20を取り付けたボルト10の重心Wが、該ボルト10単体の重心w1よりもそのフランジ11側に移動した状態で、第1の治具15における貫通孔16およびこれに連なる凹部18に挿入できたので、当該ボルト10を傾けることなく、その軸部13,14を基板本体10の表面3に対し垂直姿勢にして、前記ロウ付けを確実に施すことができた。
従って、フランジ11と軸部(13,14)とを有するボルト10を、所要の姿勢でロウ付けして接合した配線基板1を容易且つ確実に製造することができた。
尚、前記メタライズ層6およびロウ材7(8)は、基板本体2の裏面4に形成し、かかる裏面4側に、前記ボルト10を第1・第2治具15,20を併用してロウ付けするようにしても良い。また、前記メタライズ層6は、前記材料のほか、AgやCuの塗布層、スパッタリングにより薄膜形成したもの、あるいはメッキ層からなるものとしても良く、ロウ材7は、Ag系ロウからなるものとしても良い。
Moreover, in the state where the center of gravity W of the bolt 10 to which the second jig 20 is attached has moved to the flange 11 side of the center of gravity 10 of the bolt 10 alone, the through hole 16 in the first jig 15 and Since the bolts 10 could be inserted into the continuous recesses 18, the brazing could be reliably performed with the shafts 13 and 14 placed in a vertical posture with respect to the surface 3 of the substrate body 10 without tilting the bolt 10.
Therefore, the wiring board 1 in which the bolt 10 having the flange 11 and the shaft portions (13, 14) is brazed and bonded in a required posture can be easily and reliably manufactured.
The metallized layer 6 and the brazing material 7 (8) are formed on the back surface 4 of the substrate body 2, and the bolt 10 is brazed to the back surface 4 side by using the first and second jigs 15 and 20 together. You may make it attach. The metallized layer 6 may be made of an Ag or Cu coating layer, a thin film formed by sputtering, or a plated layer, and the brazing material 7 may be made of an Ag-based braze. good.

図9は、異なる形態である第2の治具20aを示す垂直断面図である。
第2の治具20aも、前記同様のカーボンからなり、図9に示すように、全体が上下二段の円筒形状を呈する本体21と、その頂面と外側面27との間に位置する段部21aとを有し、更に前記同様の透孔24や凹部26を有している。該第2の治具20aでは、その重心(w2)の位置が前記第2の治具20の場合よりもフランジ11側にあるため、これをボルト10に取り付けた際の当該ボルト10の重心Wは、図9に示すように、該ボルト10単独時の重心w1よりも更にフランジ11側に移動する。その結果、該第2の治具20aを取り付けたボルト10を、前記第1の治具15の貫通孔16に挿入する際に、軸部13,14が傾く事態を一層確実に防止できる。尚、第2の治具20aにおける外側面27の軸方向の長さhも0.3mm以上(例えば、1.0mm)である。
FIG. 9 is a vertical sectional view showing the second jig 20a having a different form.
The second jig 20a is also made of the same carbon as described above. As shown in FIG. 9, the second jig 20a is a main body 21 having a cylindrical shape having two upper and lower stages, and a step positioned between the top surface and the outer surface 27. And a through hole 24 and a recess 26 similar to those described above. In the second jig 20 a, the position of the center of gravity (w 2) is closer to the flange 11 than in the case of the second jig 20, so the center of gravity W of the bolt 10 when it is attached to the bolt 10. As shown in FIG. 9, it moves further to the flange 11 side than the center of gravity w1 when the bolt 10 is alone. As a result, when the bolt 10 to which the second jig 20a is attached is inserted into the through hole 16 of the first jig 15, the situation in which the shaft portions 13 and 14 are inclined can be prevented more reliably. Note that the axial length h of the outer surface 27 of the second jig 20a is also 0.3 mm or more (for example, 1.0 mm).

図10は、前記第2の治具20の応用形態である第2の治具20bを示す断面図、およびこれをボルト10に取り付ける第3ステップを示す概略図である。
第2の治具20bは、基本的に前記第2の治具20と同様の形態を有するが、その透孔24の内周面に、ボルト10の雄ネジ14とネジ結合可能な雌ネジ24bが更に刻設されている。図10中の白抜きの矢印で示すように、ボルト10の雄ネジ14を第2の治具20bの雌ネジ24bにネジ結合するように、透孔24内に挿入して、該第2の治具20bをボルト10に取り付ける(第3ステップ)。
この際、ボルト10と第2の治具20bとを同軸心でネジ結合できると共に、ボルト10の雄ネジ14と第2の治具20bの雌ネジ24bとがネジ結合する軸方向の位置を任意に選択できるため、前記第2の治具20のように、その底面29をボルト10のフランジ11の上面に接触させず、離して浮かすこともできる。
FIG. 10 is a cross-sectional view showing a second jig 20b which is an applied form of the second jig 20, and a schematic view showing a third step of attaching the second jig 20b to the bolt 10. As shown in FIG.
The second jig 20b basically has the same form as the second jig 20, but a female screw 24b that can be screwed to the male screw 14 of the bolt 10 on the inner peripheral surface of the through hole 24. Is further engraved. As shown by the white arrow in FIG. 10, the male screw 14 of the bolt 10 is inserted into the through hole 24 so as to be screw-coupled to the female screw 24b of the second jig 20b. The jig 20b is attached to the bolt 10 (third step).
At this time, the bolt 10 and the second jig 20b can be screw-coupled coaxially, and the axial position where the male screw 14 of the bolt 10 and the female screw 24b of the second jig 20b are screw-coupled is arbitrary. Therefore, like the second jig 20, the bottom surface 29 can be lifted apart without contacting the top surface of the flange 11 of the bolt 10.

次いで、図11中の白抜きの矢印で示すように、第2の治具20bを取り付けたボルト10を、予め、基板本体2の表面3側に配置されていた第1の治具15の貫通孔16内に挿入する(第4ステップ)。この際、図示のように、第2の治具20bの底面29をボルト10のフランジ11の上面から離して浮くように、予めボルト10の雄ネジ14と第2の治具20bの雌ネジ24bとがネジ結合する位置を調整することで、第2の治具20bにおける外側面27の軸(垂直)方向に沿った長さh(0.3mm以上)全体を、第1の治具15の貫通孔16内に位置させられる。その結果、該第2の治具20bを取り付けたボルト10を、第1の治具15の貫通孔16に挿入した際に、該ボルト10の軸部13,14が傾く事態を確実に防止できる。
尚、前記第2の治具20aの透孔24の内周面にも、雌ネジ24bを刻設しても良い。また、前記第1の治具15と、第2の治具20a,20bの何れか一方とよっても、本発明のボルト(金具)10の位置決め用治具が構成される。
Next, as shown by a white arrow in FIG. 11, the bolt 10 to which the second jig 20b is attached penetrates the first jig 15 that has been previously arranged on the surface 3 side of the substrate body 2. Insert into the hole 16 (fourth step). At this time, as shown in the drawing, the male screw 14 of the bolt 10 and the female screw 24b of the second jig 20b are previously set so that the bottom surface 29 of the second jig 20b floats away from the upper surface of the flange 11 of the bolt 10. By adjusting the position where the two are screw-coupled, the entire length h (0.3 mm or more) along the axis (vertical) direction of the outer surface 27 of the second jig 20b It is located in the through hole 16. As a result, when the bolt 10 to which the second jig 20b is attached is inserted into the through hole 16 of the first jig 15, it is possible to reliably prevent the shaft portions 13 and 14 of the bolt 10 from being inclined. .
A female screw 24b may be provided on the inner peripheral surface of the through hole 24 of the second jig 20a. Further, the positioning jig for the bolt (metal fitting) 10 of the present invention is also constituted by the first jig 15 or any one of the second jigs 20a and 20b.

本発明は、以上において説明した各形態に限定されるものではない。
例えば、前記基板本体2の絶縁材は、アルミナ以外の高温焼成セラミック(例えば、ムライトや窒化アルミニウム)や、低温焼成セラミックの一種であるガラス−セラミックとしたり、更には、エポキシ系などの樹脂としても良い。上記絶縁材が低温焼成セラミックや樹脂の場合、前記メタライズ層6は、AgやCuからなるものとしても良い。
また、本発明の対象となる金具は、前記ボルト10に限らず、前記同様のフランジと軸部とを併有するものであれば、例えば、六角形のボルト頭を有する通常のボルトや、フランジ付きシャフトのようなものであっても良い。
The present invention is not limited to the embodiments described above.
For example, the insulating material of the substrate body 2 may be a high-temperature fired ceramic other than alumina (for example, mullite or aluminum nitride), a glass-ceramic which is a kind of low-temperature fired ceramic, or an epoxy resin or the like. good. When the insulating material is a low-temperature fired ceramic or resin, the metallized layer 6 may be made of Ag or Cu.
In addition, the metal fittings that are the subject of the present invention are not limited to the bolt 10, and may be, for example, a normal bolt having a hexagonal bolt head or a flange, as long as it has both a flange and a shaft similar to the above. It may be something like a shaft.

更に、本発明の対象となる配線基板は、基板本体の表面および裏面の双方に金具をロウ付けして接合した形態であっても良い。
また、第1・第2の治具の素材は、前記カーボンに限らず、熱容量が比較的大きく且つ熱膨張率の低いセラミック、あるいは同様な金属もしくは合金としても良い。
加えて、第2の治具は、これを金具に取り付けた際に、その重心Wが金具のフランジ側に移動するものであれば、前記形態の治具20,20a,20bに限らず、例えば、全体が縦長のほぼ円錐形状を呈する形態としても良い。
Furthermore, the wiring board that is the subject of the present invention may have a form in which metal fittings are brazed and bonded to both the front and back surfaces of the board body.
The material of the first and second jigs is not limited to the carbon, but may be a ceramic having a relatively large heat capacity and a low coefficient of thermal expansion, or a similar metal or alloy.
In addition, the second jig is not limited to the jig 20, 20 a, 20 b of the above-described form as long as the center of gravity W moves to the flange side of the metal fitting when the second jig is attached to the metal fitting. The whole may have a vertically long, substantially conical shape.

本発明は、基板本体の表面および裏面の少なくとも一方に、スタッドボルトのようなフランジと軸部とを有する金具をロウ付けにより所要の姿勢で接合した配線基板を容易且つ確実に提供することに貢献可能である。   The present invention contributes to easily and reliably providing a wiring board in which a metal fitting having a flange and a shaft portion such as a stud bolt is joined in a required posture by brazing on at least one of a front surface and a back surface of a substrate body. Is possible.

1…………………………配線基板
2…………………………基板本体
3…………………………表面
4…………………………裏面
6…………………………メタライズ層
7,8……………………ロウ材
10………………………スタッドボルト(金具)
11………………………フランジ
13………………………ネック部(軸部)
14………………………雄ネジ部/雄ネジ(軸部)
15………………………第1の治具
16………………………貫通孔
17………………………表面
18………………………凹部
d…………………………凹部の深さ
19………………………裏面
20,20a,20b…第2の治具
24………………………透孔
24b……………………雌ネジ
27………………………外側面
h…………………………外側面の長さ
1 ………………………… Wiring board 2 ………………………… Board body 3 ………………………… Front side 4 ………………………… Back side 6 ………………………… Metallized layer 7, 8 …………………… Brazing material 10 ………………………… Stud bolt
11 ……………………… Flange 13 ……………………… Neck (shaft)
14 ………………………… Male thread / Male thread (shaft)
15 ……………………… First jig 16 ……………………… Through hole 17 ……………………… Surface 18 ……………………… Recess d ………………………… Depth of recess 19 ……………………… Back side 20, 20a, 20b… Second jig 24 ……………………… Through hole 24b… ………………… Female thread 27 ……………………… Outer side h ………………………… Outer side length

Claims (5)

絶縁材からなる基板本体の表面および裏面の少なくとも一方に、軸部およびフランジからなる金具をロウ材により固定した配線基板の製造方法であって、
上記基板本体の表面および裏面の少なくとも一方に形成されたメタライズ層の上面に、シート状のロウ材を載置する第1ステップと、
上記基板本体の表面および裏面のうち、上記ロウ材が載置されたメタライズ層の側に、該メタライズ層およびロウ材を収納する貫通孔を有する第1の治具を配置する第2ステップと、
平面視の形状が上記貫通孔と相似形である透孔を有する第2の治具の該透孔に金具の軸部を挿入して、該金具に第2の治具を取り付ける第3ステップと、
上記第1の治具の上側からその貫通孔内に、第2の治具が取り付けられた上記金具を挿入し、且つ該金具のフランジをロウ材の上に載置する第4ステップと、
上記第4ステップ後に、上記シート状のロウ材を溶解する第5ステップと、を含むロウ付け工程と、
上記ロウ付け工程後に、上記第2の治具を金具から取り外し、且つ第1の治具を基板本体から取り外す工程と、を備える、
ことを特徴とする配線基板の製造方法。
A method of manufacturing a wiring board in which a metal fitting made of a shaft portion and a flange is fixed to a brazing material on at least one of a front surface and a back surface of a substrate body made of an insulating material,
A first step of placing a sheet-like brazing material on the upper surface of the metallized layer formed on at least one of the front and back surfaces of the substrate body;
A second step of disposing a first jig having a through hole for accommodating the metallized layer and the brazing material on the side of the metallized layer on which the brazing material is placed, of the front and back surfaces of the substrate body;
A third step of inserting a shaft portion of the metal fitting into the through hole of the second jig having a through hole whose shape in plan view is similar to the through hole, and attaching the second jig to the metal fitting; ,
A fourth step of inserting the metal fitting to which the second jig is attached into the through hole from the upper side of the first jig, and placing the flange of the metal fitting on the brazing material;
A brazing process including, after the fourth step, a fifth step of dissolving the sheet-like brazing material;
Removing the second jig from the metal fitting and removing the first jig from the substrate body after the brazing step.
A method for manufacturing a wiring board.
前記第1の治具の貫通孔は、一端側に同軸心で開口する凹部を含み、該凹部に前記メタライズ層およびロウ材を収納するものである、
ことを特徴とする請求項1に記載の配線基板の製造方法。
The through hole of the first jig includes a concave portion opened coaxially on one end side, and the metallized layer and the brazing material are accommodated in the concave portion.
The method for manufacturing a wiring board according to claim 1.
前記第2の治具が取り付けられた際の金具の重心は、該金具のフランジ側に位置している、
ことを特徴とする請求項1または2に記載の配線基板の製造方法。
The center of gravity of the metal fitting when the second jig is attached is located on the flange side of the metal fitting,
The method for manufacturing a wiring board according to claim 1, wherein:
請求項1乃至3に記載の配線基板の製造方法の前記ロウ付け工程で用いる金具の位置決め用治具であって、
表面および裏面を有し、該裏面に開口する深さ0.3mm以上の凹部と、該凹部の底面の中心部および表面の間に貫通孔と、を有する第1の治具と、
前記金具に対して着脱可能であって、該金具の軸部を挿通する透孔と、上記貫通孔の内周面と軸方向に沿って0.3mm以上の長さで平行となり且つ接近可能な外側面と、を有する第2の治具と、を備える、
ことを特徴とする金具の位置決め用治具。
A jig for positioning a metal fitting used in the brazing step of the method of manufacturing a wiring board according to claim 1,
A first jig having a front surface and a back surface, a recess having a depth of 0.3 mm or more that opens to the back surface, and a through hole between the center portion and the surface of the bottom surface of the recess;
It is detachable with respect to the metal fitting, and is parallel and accessible in a length of 0.3 mm or more along the axial direction with the through hole through which the shaft portion of the metal fitting is inserted and the inner peripheral surface of the through hole. A second jig having an outer surface,
A metal fitting positioning jig characterized by the above.
前記金具の軸部の周面には、雄ネジが刻設されていると共に、前記第2の治具における透孔の内周面には、上記雄ネジにネジ結合する雌ネジが刻設されている、
ことを特徴とする請求項4に記載の金具の位置決め用治具。
A male screw is engraved on the peripheral surface of the shaft portion of the metal fitting, and a female screw that is screw-coupled to the male screw is engraved on the inner peripheral surface of the through hole in the second jig. ing,
The metal fitting positioning jig according to claim 4, wherein:
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