JP2011140799A - Lower leader attachment/detachment tool and attachment/detachment method for pile driver - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a lower leader attachment/detachment tool and lower leader attachment/detachment method, capable of easily and safely attaching and detaching a lower leader to and from the lower end of a leader of a pile driver of a type of tilting the leader forward. <P>SOLUTION: The lower leader attachment/detachment tool 21 includes a lower leader installation portion 23 to be installed on a tool installation portion 19 of the lower leader 18, which is provided on one longitudinal end of a tool body 22; a weight installation portion 24 for detachably installing a balance weight 28, which is provided on the other longitudinal end thereof; and a plurality of suspending portions (a lower leader-side suspending portion 25, a weight-side suspending portion 26, and a central suspending portion 27) for suspending the tool in a state where the balance weight is installed on the weight installation portion with or without installation of the lower leader on the lower leader installation portion. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to a lower leader attaching / detaching jig and attaching / detaching method of a pile driving machine, and more specifically, a structure of a jig used when attaching a lower leader to a lower end of a leader provided in the pile driving machine and the attaching / detaching treatment. The present invention relates to a method for attaching and detaching a lower leader using a tool.

  In the large pile driver, the lower traveling body, the upper turning body, the leader, etc. are disassembled and transported separately to the construction site, and these are assembled at the construction site. In addition, since the long leader is divided and transported to a length suitable for transportation, when assembling the leader at the construction site, attach the basic leader to the front bracket of the upper swing body and place it in front of the pile driver. The extension leader is connected to the basic leader in a state of being tilted horizontally, and then the tip of the backstay is connected to the middle part of the leader, and then the leader is raised by the crane to stand upright ( For example, see Patent Document 1.) On the other hand, a lower leader is attached to the lower end of the leader in order to lower the working device such as an auger or hammer to a position close to the ground as much as possible to extend the construction length of the pile.

JP 2001-40663 A

  When the lower leader is attached to the lower end of the leader, the lower leader can be attached and detached relatively easily by lifting the lower leader with a crane if the basic leader is tilted to the rear of the upper rotating body with a relatively small pile driver. However, in the case of a type in which the leader is tilted forward like a large pile driver, there is a front bracket on the lower end side of the leader that is tilted forward. A lower reader cannot be attached. In addition, when the reader is raised, the reader is in the way, and it is difficult to position the lower reader with a crane.

  For this reason, after the pile leader is moved so that the lower leader is positioned below the upright leader while the lower leader is placed on the table at an appropriate height, the winch of the pile driver is moved. Or, lift the front of the lower leader with a crane, approach the flange front part of both leaders and temporarily fix the bolt, then lift the rear part of the lower leader manually with a bar, etc., and temporarily fix the bolt to the rear part of the flange After that, the lower leader was attached to the lower end of the leader by fastening bolts around the flange. Therefore, it takes time to attach and detach the lower leader, and there is a problem that the burden on the operator is heavy.

  SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a lower leader attaching / detaching jig and a lower leader attaching / detaching method capable of easily and safely attaching / detaching a lower leader to a lower end of a leader of a pile driving machine of a type in which the leader is tilted forward. Yes.

  In order to achieve the above object, the lower leader attaching / detaching jig of the pile driving machine of the present invention is a lower leader attaching / detaching jig used when attaching and detaching the lower leader to the lower end of the leader provided in the pile driving machine. A lower leader mounting portion that is detachably mounted on a jig mounting portion provided in the lower leader at one end in the longitudinal direction, and a weight mounting portion for detachably mounting a balance weight at the other end in the longitudinal direction. And a plurality of suspension parts for lifting each of the weight attachment parts with the balance weight attached thereto and the lower leader attachment part with or without the lower leader attached thereto. It is characterized by being.

  Furthermore, in the lower leader attaching / detaching jig of the present invention, the suspension part includes a lower leader side suspension part provided on the lower leader attachment part side, and a weight side suspension part provided on the weight attachment part side. And a central suspension portion provided between the weight-side suspension portion and the lower leader-side suspension portion, and in particular, the central suspension portion is a jig longitudinal direction It is characterized by being provided in a plurality of locations. Further, when the lower leader attaching / detaching jig is lifted with the lower leader attached to the lower leader attached portion and the balance weight attached to the weight attached portion, the upper surface of the lower leader is in a horizontal state. It is said.

  Also, the lower leader attaching / detaching method of the pile driver of the present invention is a method of attaching / detaching the lower leader to the lower end of the leader provided in the pile driver using the lower leader attaching / detaching jig, wherein the lower leader is attached to the leader. When attaching to the lower end of the lower leader, the lower leader is attached to the lower leader attachment part, the balance weight is attached to the weight attachment part, and the lower reader attaching / detaching jig is attached to the lower leader attachment part. After attaching the reader to the lower end of the reader, remove the lower reader attachment / detachment jig from the lower reader, and when removing the lower reader from the lower end of the reader, remove the lower reader attachment / detachment jig with the balance weight attached to the weight attachment portion. After mounting the lower reader that is lifted and attached to the lower end of the reader to the lower reader mounting section, It is characterized by removing from the bottom of the reader.

  Further, the balance weight can be selected by attaching a balance weight having a weight and a height according to the weight and height of the lower leader and attached to the weight attachment part, or the weight attachment part can be attached to the lower leader. A plurality of attachment / detachment jigs are provided in the longitudinal direction, and the balance weight is attached by selecting a weight attachment portion at a position corresponding to the weight of the lower leader.

  According to the present invention, since the lower leader can be lifted by a crane or the like, the lower leader can be easily attached to the lower end of the reader. Also, by adjusting the hanging position of the lower leader attaching / detaching jig and the weight of the balance weight, etc., the lower leader can be brought into a posture suitable for attaching / detaching, so that the positioning at the time of attachment is easy and the balance is lost. Therefore, the attaching / detaching work can be safely proceeded.

It is a front view which shows one example of a lower leader attachment / detachment jig of the pile driver of this invention. It is a top view of a lower leader attachment / detachment jig. It is a principal part side view of the pile driver which shows the attachment or detachment state of a lower leader. It is a side view which shows an example of a pile driver.

  The pile driving machine shown in this embodiment includes a lower traveling body 11, an upper revolving body 12 that is turnably provided on the upper portion of the lower traveling body 11, and a front bracket provided at a front portion of the upper revolving body 12. 13 is provided with a leader 14 that can be raised and lowered, and a backstay 15 that supports the leader 14 from the rear part of the upper revolving unit 12. The leader 14 includes an auger for driving various working devices such as an auger. A drive device 16 and the like are provided along the leader 14 so as to be movable up and down, and a top sheave block 17 around which a plurality of wire ropes are wound is provided at the top of the leader 14.

  The reader 14 is formed of a basic reader 14a whose lower end is attached to the front bracket 13 and a plurality of extension readers 14b connected to the upper side of the basic reader 14a. The leader is assembled by connecting the extension leader 14b in a state where the basic leader 14a mounted on the front bracket 13 is tilted horizontally in front of the pile driver, connecting the tip of the backstay 15 to a predetermined position, and then using a crane. This is done by raising the reader 14 to stand in the vertical direction.

  The lower leader attaching / detaching jig 21 used when attaching / detaching the lower leader 18 to / from the lower end of the standing reader 14 includes a rod-like jig main body 22 made of a pipe having a predetermined strength, and the length of the jig main body 22. A lower leader mounting portion 23 provided at one end in the direction, a weight mounting portion 24 provided at the other end in the longitudinal direction, and a lower leader side suspension portion 25 provided on the lower leader mounting portion side of the jig body 22. A weight-side suspension portion 26 provided on the weight mounting portion side of the jig body 22, and a longitudinal center portion of the jig body 22 between the lower leader-side suspension portion 25 and the weight-side suspension portion 26. And a balance weight 28 attached to the weight attachment part 24. A plurality of suspension holes 27a are provided in the longitudinal direction on the weight attachment portion side of the central suspension portion 27 for balance adjustment, and a fixed suspension used when the lower leader 18 is attached to and detached from the lower leader attachment portion side. A holding portion 27b is provided. Further, support legs 29 are provided at the lower part of the lower leader mounting portion 23.

  On the other hand, a jig mounting portion 19 for detachably mounting the lower leader mounting portion 23 is provided on the front side of the lower reader 18. The lower leader mounting part 23 and the jig mounting part 19 are provided with pin insertion holes 23a and 19a for inserting the fastening pins 30, respectively. The pin insertion hole 23a of the lower leader mounting part 23 and the jig mounting are provided. The lower leader 18 can be attached to the lower leader attaching / detaching jig 21 by inserting the fastening pins 30 through the pin inserting holes 23a, 19a in a state where the pin inserting hole 19a of the portion 19 is aligned. it can.

  The weight mounting portion 24 has a plurality of pin insertion holes 24 a arranged in the longitudinal direction of the jig body 22, and the selected pin insertion hole 24 a and the pin insertion hole 28 a provided above the balance weight 28. In a state where the two are inserted, the balance weight 28 can be mounted at a predetermined position of the lower leader attaching / detaching jig 21 by inserting the fastening pins 31 through the pin insertion holes 24a, 28a. The central suspension 27 also has a plurality of suspension holes 27a arranged in the longitudinal direction of the jig body 22 so that the lower leader attachment / detachment jig 21 can be lifted in a balanced manner by two-point suspension with a crane. I have to.

  Further, when the lower leader attaching / detaching jig 21 is lowered to a horizontal place with the balance weight 28 attached, the balance weight 28 and the support leg 29 are grounded, so that the jig main body 22 becomes horizontal. At the same time, the pin insertion hole 23a of the lower leader mounting part 23 and the pin insertion hole 19a of the jig mounting part 19 are set to coincide with each other, and when two predetermined suspension parts are suspended by a crane In addition, the jig body 22 is set to be in a horizontal state. Further, when two predetermined suspension parts are suspended with the lower reader 18 attached to the lower reader attaching / detaching jig 21, the upper surface of the lower reader 18, that is, the reader mounting surface is set to be horizontal.

  Next, a procedure for attaching the lower reader 18 to the lower end of the reader 14 standing in the vertical direction will be described. First, as shown by a solid line in FIG. 1, the lower leader attaching / detaching jig 21 with the balance weight 28 attached to the weight attaching portion 24, the weight-side suspension portion 26, and the central suspension portion 27 are connected to a crane (not shown). 2 are suspended by the suspension wire 32 from the lower side, the lower leader mounting part 23 is brought close to the jig mounting part 19 of the lower leader 18 placed in a horizontal place, and both the pin insertion holes 23a and 19a are fixed together. The pin 30 is fitted and the lower leader 18 is attached to the lower leader attaching / detaching jig 21.

  Next, as shown by an imaginary line in FIG. 1, after changing the suspension position of the lower leader attaching / detaching jig 21 to the lower leader side suspension part 25 and the fixed suspension part 27b of the central suspension part 27, Two lower leader attachment / detachment jigs 21 with the lower leader attached are hung by the suspension wire 32, and the lower leader 18 is transferred to the lower end of the leader 14 of the pile driver. Then, as shown in FIG. 3, the lower leader 18 is aligned, and the flange 33a provided on the outer periphery of the upper end of the lower reader 18 and the flange 33b provided on the outer periphery of the lower end of the reader 14 are fastened with a connecting bolt. As a result, the lower reader 18 is attached to the lower end of the reader 14.

  Further, in a state where the lower leader 18 is held at the lower end of the reader 14, the suspension position of the lower reader attachment / detachment jig 21 is returned to the weight side suspension 26 and the predetermined suspension hole 27 a of the center suspension 27. (Position indicated by a solid line in FIG. 1) The suspension pin 30 is removed from the pin insertion holes 23a and 19a while the lower leader attachment / detachment jig 21 is suspended by the suspension wire 32, and the lower leader attachment / detachment jig 21 and the lower reader 18 are removed. And the lower leader attaching / detaching jig 21 are transferred to a predetermined standby place by a crane to be in a standby state.

  When removing the lower reader 18 from the lower end of the reader 14, the above procedure may be reversed. That is, a state in which two lower leader attachment / detachment jigs 21 placed in the standby place are suspended by the weight side suspension part 26 and the predetermined suspension hole 27a of the central suspension part 27, and the lower leader attachment / detachment jig 21 is suspended. Then, the lower leader mounting portion 23 is brought close to the jig mounting portion 19 of the lower reader 18 attached to the lower end of the reader 14, the pin insertion holes 23a and 19a are aligned, and the fastening pin 30 is fitted, and the lower leader is attached and detached. The lower reader 18 is attached to the jig 21.

  Next, in a state where the lower leader 18 is held at the lower end of the reader 14, the suspension position of the lower reader attachment / detachment jig 21 is set to the lower leader side suspension portion 25 and the fixed suspension portion 27 b of the central suspension portion 27. After that, the connecting bolt is pulled out from the flanges 33 a and 33 b while holding the lower leader attaching / detaching jig 21 with the hanging wire 32, and the lower leader 18 is removed from the lower end of the reader 14. Then, as indicated by the imaginary line in FIG. 1, two lower leader attachment / detachment jigs 21 with the lower leader attached are suspended by the suspension wires 32, the lower leader 18 is transferred to a predetermined position, and then the suspension position is suspended from the weight side. It returns to the holding part 26 and the predetermined suspension hole 27a of the center suspension part 27, and the lower leader attachment / detachment jig 21 is transferred to a predetermined position.

  Thus, by using the lower reader attaching / detaching jig 21, the lower reader 18 can be lifted up in a state of being attached to and detached from the lower end of the reader 14, so that the lower reader 18 can be easily aligned with the reader 14. Therefore, it is possible to easily perform a flange coupling operation using a connecting bolt.

  Further, the lower leader is provided by providing the suspension portions used when lifting the lower reader attachment / detachment jig 21 at three locations of the lower leader side suspension portion 25, the weight side suspension portion 26 and the central suspension portion 27. The lower leader attaching / detaching jig 21 can be lifted in a well-balanced manner by selecting two suspension positions corresponding to the presence or absence of 18 and hanging the two. Furthermore, since the lower reader 18 is not lifted but the lower reader attaching / detaching jig 21 is lifted, the reader 14 does not get in the way, and the lower reader 18 is attached to the lower end of the reader 14 in an optimum posture. Therefore, the connecting bolt can be easily attached to and detached from the flanges 33a and 33b. Further, the lower leader 18 can cope with a simple modification by simply attaching a bracket having a predetermined shape to be the jig mounting portion 19 by welding or the like.

  As shown in the present embodiment, by arranging a plurality of pin insertion holes 24 a in the weight mounting portion 24 in the longitudinal direction of the jig body 22, the center suspension portion 27 also has the longitudinal length of the jig body 22. By providing a plurality of suspension holes 27a in the direction, when the mounting position and weight of the balance weight 28 are changed according to the weight of the lower leader 18 to be attached and detached, the plurality of suspension holes 27a of the central suspension portion 27 can be changed. By selecting the suspension hole 27a at the optimum position from the inside, the lower leader attaching / detaching jig 21 with the balance weight 28 attached can be lifted in a balanced manner. However, when the lower leader to be attached / detached is determined, it can be provided at one place each.

  Furthermore, by changing the mounting position and weight of the balance weight 28 in advance according to the weight of the lower leader 18, when the lower reader 18 is mounted on the lower leader mounting section 23, the lower leader side suspension section 25 and the center By using the fixed suspension part 27b of the suspension part 27, the lower leader attachment / detachment jig 21 with the lower leader 18 and the balance weight 28 attached thereto can be lifted in a balanced manner.

  Further, when the height (length) of the lower leader is different, it is preferable to use a balance weight having a corresponding height, and the lower leader mounting portion 23 having the support leg 29 can be attached to and detached from the jig body 22. It is also possible to replace the lower leader mounting portion 23 in accordance with the lower leader. Furthermore, the lower leader attaching / detaching jig of the present invention can also be used in a pile driving machine having a structure in which the leader is tilted to the rear of the upper rotating body.

  DESCRIPTION OF SYMBOLS 11 ... Lower traveling body, 12 ... Upper turning body, 13 ... Front bracket, 14 ... Leader, 14a ... Basic leader, 14b ... Extension leader, 15 ... Back stay, 16 ... Auger drive device, 17 ... Top sheave block, 18 ... Lower reader, 19 ... Jig mounting portion, 19a ... Pin insertion hole, 21 ... Lower reader attaching / detaching jig, 22 ... Jig body, 23 ... Lower reader mounting portion, 23a ... Pin insertion hole, 24 ... Weight mounting portion, 24a DESCRIPTION OF SYMBOLS ... Pin insertion hole, 25 ... Lower leader side suspension part, 26 ... Weight side suspension part, 27 ... Center suspension part, 27a ... Suspension hole, 28 ... Balance weight, 28a ... Pin insertion hole, 29 ... Support leg, 30 ... Fastening pin, 31 ... Fastening pin, 32 ... Hanging wire, 33a, 33b ... Flange

Claims (7)

  A lower leader attaching / detaching jig used when attaching / detaching the lower leader to / from the lower end of the leader provided in the pile driving machine, and attachable / detachable to / from the jig attaching part provided in the lower leader at one end in the longitudinal direction. The lower leader mounting portion to be mounted is provided with a weight mounting portion for detachably mounting a balance weight at the other end in the longitudinal direction, and the lower leader is mounted with the balance weight mounted on the weight mounting portion. A lower leader attachment / detachment jig for a pile driving machine, comprising: a plurality of suspension parts for lifting the lower leader in a state where the lower leader is attached to or not attached to the attachment part.   The suspension part includes a lower leader side suspension part provided on the lower leader attachment part side, a weight side suspension part provided on the weight attachment part side, the weight side suspension part, and the lower reader The lower leader attaching / detaching jig for a pile driving machine according to claim 1, further comprising a central suspension portion provided between the side suspension portions.   The lower leader attaching / detaching jig for a pile driving machine according to claim 2, wherein the central suspension portion is provided at a plurality of locations in the jig longitudinal direction.   When the lower reader is mounted on the lower reader mounting portion, the balance weight is mounted on the weight mounting portion, and the lower reader attaching / detaching jig is lifted, the upper surface of the lower reader is horizontal. The lower leader attaching / detaching jig of the pile driving machine according to any one of claims 1 to 3.   A method of attaching and detaching a lower leader to a lower end of a leader provided in a pile driver using the lower leader attachment / detachment jig of the pile driver according to any one of claims 1 to 4, wherein the lower leader is a leader. When attaching to the lower end of the lower leader, the lower leader is attached to the lower leader attachment part, the balance weight is attached to the weight attachment part, and the lower reader attaching / detaching jig is attached to the lower leader attachment part. After attaching the reader to the lower end of the reader, remove the lower reader attachment / detachment jig from the lower reader, and when removing the lower reader from the lower end of the reader, remove the lower reader attachment / detachment jig with the balance weight attached to the weight attachment portion. After lifting and attaching the lower leader attached to the lower end of the reader to the lower leader attachment part, remove the lower leader while lifting the lower leader attachment / detachment jig. Lower leader detaching method of pile driver, characterized in that removal from the lower end of da.   The pile driver according to claim 5, wherein the balance weight is mounted on the weight mounting portion by selecting a balance weight having a weight and a height according to the weight and height of the lower leader. How to attach / detach the lower reader.   A plurality of the weight mounting portions are provided in the longitudinal direction of the lower leader attaching / detaching jig, and the balance weight is mounted by selecting a weight mounting portion at a position corresponding to the weight of the lower leader. 5. A lower leader attaching / detaching method of the pile driving machine according to 5.

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