JP2007290410A - Device and method for installing automatic electric traction tensioner - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To efficiently install a TTB (automatic electric traction tensioner) in a tunnel. <P>SOLUTION: This device is equipped on a vehicle to mount the TTB on a receiving metal fitting on the tunnel ceiling just above an existing electric traction. The device is constituted of an elevating base mounted with the TTB to carry the TTB at a mounting position with the receiving metal fitting, and a temporarily receiving device constituted of a frame member to expandably connect a pair of arms via a pair of hydraulic cylinders and removably mounted on the elevating base via a supporting rod for temporarily receiving the existing electric traction removed with replacement parts to mount the TTB at the time of mounting the TTB and securing a TTB passing space up to the tunnel ceiling mounted with the TTB. When mounting the TTB on the existing electric traction, the replacement parts are removed to mount the TTB, the existing electric traction is temporarily received at a temporarily receiving position, and the TTB is lifted by the elevating base though a space of a center part of the frame member of the temporarily receiving device made by removing the replacement parts. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to an installation apparatus and an installation method for installing a train line automatic tension adjusting device (hereinafter referred to as TTB) that applies tension to a train line.

  Conventionally, as shown in FIGS. 10 and 11, a TTB 107 has been installed in a receiving bracket 101 of a tunnel ceiling 100 directly above an existing train line 102 in a tunnel (see, for example, Non-Patent Document 1).

  At the end of the existing train line 102, a retaining rod 106 attached to the connecting metal 105 is attached, and the retaining rod 106 is coupled to the train wire retaining metal 104 attached to the fixed beam 103 that is fixed to the upper part of the tunnel and hangs down. . The existing train line 102 is pulled in the direction opposite to the fixed beam 103.

  When the TTB 107 is lifted from the ground, the installation work of the TTB 107 is performed so as to reach the tunnel ceiling 100 while avoiding the existing train line 102 that becomes an obstacle on the passage route of the TTB 107.

The TTB 107 is fixed to the train wire retaining bracket 104 via the connection yoke 108, and the connection bracket 105 of the existing train line 102 is replaced via a new retaining rod 106a in which the rotating arm 109 transmitting the spring tension in the TTB 107 is replaced. It is connected to the.
Tension balancer (for Shinkansen tunnels) [Lightweight TTB (NTTB)] Instruction Manual (issued by Sanwa Tecchi Co., Ltd. on September 17, 2004)

  However, the TTB 107 has a mass of about 700 kg, and it is not easy to avoid it by moving it to the left and right at the existing train line 102 on the way. Further, depending on the conditions for attaching to the receiving bracket 101 of the tunnel ceiling 100, the use of the crane requires a height dimension between the boom head and the hook, so that the TTB 107 cannot be attached close to the tunnel ceiling 100.

  As described above, since there has been no suitable installation device in the past, there is no particular installation method. For example, a scaffold is assembled and the side of the existing train line 102 is lifted up to the tunnel ceiling 100 with a winch or the like, and then moved laterally. For example, it took a lot of work and time to bring it to the TTB 107 mounting position.

  The present invention has been made to solve such a conventional problem, and an object of the present invention is to provide a TTB installation apparatus and installation method that enable efficient TTB installation in a tunnel. is there.

  The invention according to claim 1 is an apparatus for attaching a TTB to a bracket on a tunnel ceiling, which is installed on a vehicle and directly above an existing train line in a tunnel. And a frame member for telescopically connecting a pair of arms via a pair of hydraulic cylinders, and is detachably attached to the platform via a support bar. It is characterized by comprising a temporary receiving device for temporarily receiving an existing train line from which a replacement part has been removed in order to attach a TTB at the time of attaching, and ensuring a TTB passage space to the tunnel ceiling to which the TTB is attached.

  According to a second aspect of the present invention, in the TTB installation apparatus according to the first aspect, the frame member of the temporary receiving device includes a fixed beam side arm provided with a fixed portion coupled to a fixed beam hanging from the upper part of the tunnel, and a TTB. An anti-fixed beam side arm that has a hook that hooks the bracket of the existing train line on the anti-fixed beam side from the replacement part that is removed for mounting; a pair of hydraulic cylinders that are mounted facing the fixed beam-side arm; A pair of connecting rods attached to the hydraulic cylinder and attached to the fixed beam side arm are provided.

  The invention according to claim 3 is a method of installing TTB using the TTB installation device according to claim 1 or claim 2, and when attaching TTB to an existing train line, a replacement part is removed to attach TTB, The existing train line is temporarily received by the temporary receiving device, and the TTB is lifted by the lifting platform through the space in the center of the frame member of the temporary receiving device made by removing the replacement part.

  According to a fourth aspect of the present invention, there is provided a method for installing a TTB using the TTB installation apparatus according to the first or second aspect, wherein the step of mounting the TTB on a lifting platform and a fixed beam suspended from the upper part of the tunnel The temporary receiving device is moved to a position just below the end of the existing train line, the fixed beam side arm of the temporary receiving device is fixed to the fixed beam, and the anti-fixed beam side arm is moved by moving the temporary receiving device. A process of hooking on the bracket of the existing train line on the anti-fixed beam side from the replacement part to be removed to attach the TTB, compressing a pair of hydraulic cylinders between both arms, and connecting the existing train line to the fixed beam via a temporary receiving device Then, the replacement part of the existing train line is removed, the TTB is lifted by the lifting platform through the space in the center of the frame member of the temporary receiving device made by removing the replacement part, and is fixed to the bracket on the tunnel ceiling At the same time, the revolving arm transmitting the spring tension in the TTB and the retaining rod are re-coupled to the existing train line, the process of joining the TTB to the fixed beam, and the clearance between the bracket of the existing train line and the frame member is opened. And a step of lowering the entire temporary receiving device and returning it to a predetermined position of the vehicle after releasing the connection with the fixed beam.

  According to the present invention, installed on a work platform for an aerial work platform on a maintenance vehicle, mounted on the TTB and arrived at an installation site on the site, the existing train line is temporarily received by the temporary receiving device, and the center is vertically Since the TTB passage space is opened and the TTB is lifted and attached to the tunnel ceiling, it can be efficiently installed in a short time without the need for other machines or scaffolds.

  In addition, re-connection of the temporarily received existing train line and the retaining rod can be combined by aligning the hole positions of the pins to be easily connected by expanding and contracting the hydraulic cylinder of the temporary receiving device.

  Hereinafter, the present invention will be described based on embodiments shown in the drawings.

  FIG. 1 shows an embodiment in which a TTB installation device according to the present invention is installed in an aerial work vehicle 11 equipped in a maintenance vehicle 10.

  The aerial work vehicle 11 is configured to be lifted and lowered by a lifting device 12. In the aerial work platform 11, a lifting platform 20 is attached to a work floor 13. A temporary receiving device 30 is attached to the lifting platform 20 via a temporary receiving support bar 40.

  The lifting platform 20 includes a babe portion 21 mounted on the work floor 13 and a TTB mounting portion 23 that moves up and down on the base portion 21 by a hydraulic cylinder 22. The TTB attachment portion 23 includes a seat portion 24 on which the TTB 107 is placed and an attachment portion 25 to which the temporary support rod 40 is attached.

  The temporary receiving device 30 includes a fixed beam side arm 31 to which a pair of hydraulic cylinders 36 are attached, and an anti-fixed beam side arm 34 to which a pair of connecting rods 37 are attached, and a pair of hydraulic cylinders 36 and a pair of connecting rods 37. Are connected to each other by a pair of hydraulic cylinders 36 so as to extend and contract.

  The pair of hydraulic cylinders 36 are rotatably supported by shafts on the fixed side arm 31.

  The pair of connecting rods 37 are pivotally supported by attachment pieces 38 erected on the anti-fixed beam side arm 34. Each of the pair of connecting rods 37 is provided with two perforated support rod supports 39 for attaching the temporary support rods 40.

  The fixed beam side arm 31 is provided with a fixture 32 coupled to the fixed beam 103 depending from the upper part of the tunnel. The fixture 32 is fixed to the fixed beam side arm 31 so that the two plate members face each other so that the fixed beam 103 is fitted therein. A cover portion 33 that covers the open side of the fixture 32 so as to be openable and closable is rotatably attached to the open side of the fixture 32. The cover 33 is pin-coupled to the fixture 32 and is pin-coupled when covering the open side of the fixture 32.

  The anti-fixed beam side arm 34 is provided with a pair of hook portions 35 for receiving the slope of the double yoke 110 of the existing train line 103. The hook portion 35 includes a receiving surface 35a that is similarly inclined so as to receive the inclined surface of the double yoke 110.

  Next, the operation of this embodiment will be described.

  First, as shown in FIG. 1, the maintenance vehicle 10 is moved to the position of the mounting bracket 101 of the tunnel ceiling 100 where the TTB 107 is installed. As shown in FIG. 2, the TTB 107 is placed on the lifting platform 20 installed on the high work platform 11 of the maintenance vehicle 10 and fixed via the fixing member 41. The temporary receiving device 30 is mounted on the lifting platform 20 via the temporary receiving support bar 40.

  Next, as shown in FIG. 7A, the lifting device 12 of the maintenance vehicle 10 is driven to move the work floor 13 of the aerial work vehicle 11 to the vicinity of the fixed beam 103, and the temporary receiving device 30 is connected to the existing train line. Approach 102.

  Next, as shown in FIG. 7B, the fixed beam side arm 31 of the provisional receiving device 30 is brought close to the fixed beam 103, and as shown in FIG. 4, the cover of the fixture 32 provided on the fixed beam side arm 31 is covered. The fixed beam 103 is fitted into the fixture 32 by rotating the portion 33, and then the cover portion 33 is rotated and the cover portion 33 is pin-coupled to the fixture 32 to fix the fixed beam side arm 31 to the fixed beam 103. . Next, the temporary support rod 40 on the fixed beam 103 side is removed.

  Next, as shown in FIG.7 (c), the hydraulic cylinder 22 is driven and the lifting platform 20 is raised. At this time, since the temporary support rod 40 on the fixed beam 103 side is removed, the anti-fixed beam side arm 34 rises with the fixed beam side arm 31 as the rotation center, and two hooks provided on the anti-fixed beam side arm 34 The portion 35 is hooked on the double yoke (metal fitting) 110 of the existing train line 102. At this time, the hydraulic cylinder 36 extends to move the anti-fixed beam side arm 34 away from the fixed beam side arm 31 via the connecting rod 37, and two hook portions 35 provided on the anti-fixed beam side arm 34. Is easily hooked to the double yoke 110 of the existing train line 102.

  Next, as shown in FIG. 7 (d), the hydraulic cylinder 36 is driven to pull the anti-fixed beam side arm 34 toward the fixed beam side arm 31 via the connecting rod 37, and the double yoke of the existing train line 102 is pulled. The tension applied to the existing train line 102 via the (metal) 110 is received by the temporary receiving device 30. Next, the temporary support rod 40 on the side opposite to the fixed beam is removed.

  Next, as shown in FIG. 8A, replacement parts such as the retaining rod 106 of the existing train line 102 are removed. As a result, as shown in FIG. 4 and FIG. 6, a space is formed in the provisional receiving device 30 through which the TTB 107 can pass as indicated by a two-dot chain line.

  Next, as shown in FIG. 8 (b), the hydraulic cylinder 22 is driven to raise the lifting platform 20 to a position where the TTB 107 is attached to the receiving bracket 101 of the tunnel ceiling 100. Next, the TTB 107 is attached to the train wire retaining bracket 104 via the connecting yoke 108.

  Next, as shown in FIG. 8C, the elevator 20 is operated to align the TTB 107 and the receiving bracket 101 of the tunnel ceiling 100, and the TTB 107 is attached to the receiving bracket 101 of the tunnel ceiling 100.

  Next, as shown in FIG. 9A, the replaced new retaining rod 106 a is attached to the rotating arm 109 of the TTB 107, and the replaced new retaining rod 106 a is connected to the connecting bracket 105 of the existing train line 102. .

  Next, as shown in FIG. 9B, the hydraulic cylinder 22 is driven to lower the lifting platform 20 to the original position. Next, the temporary support rod 40 is attached between the temporary support device 30 and the lifting platform 20. The hydraulic cylinder 36 of the temporary receiving device 30 is driven to push the anti-fixed beam side arm 34 toward the existing train line 102, and the two hook portions 35 provided on the anti-fixed beam side arm 34 are connected to the double yoke of the existing train line 102. Pull away from (metal fitting) 110. Next, the cover 33 of the fixture 32 provided on the fixed beam side arm 31 is rotated to move the fixed beam side arm 31 in a direction away from the fixed beam 103 fitted in the fixture 32. Then, the fixed beam side arm 31 is removed.

  Next, as shown in FIG.9 (c), the raising / lowering apparatus 12 of the maintenance vehicle 10 is operated, the aerial work vehicle 11 is returned to an original position, and installation work is complete | finished.

It is a side view which shows the maintenance vehicle carrying the installation apparatus of TTB which concerns on one Embodiment of this invention. It is a side view which shows the lifting platform of FIG. It is a front view which shows the lifting platform of FIG. It is a top view which shows the temporary receiver of FIG. It is an enlarged view which shows the detail of FIG. It is a side view which shows the state which has temporarily received the existing train line by the installation apparatus of TTB of FIG. (A)-(d) is explanatory drawing which shows the procedure which installs TTB with the installation apparatus of TTB of FIG. (A)-(c) is explanatory drawing which shows the procedure of the continuation of the procedure of FIG. (A)-(c) is explanatory drawing which shows the procedure of the continuation of the procedure of FIG. It is explanatory drawing which shows the attachment state of the existing train line before installing TTB. It is explanatory drawing which shows the attachment state of the existing train line after installing TTB.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 Maintenance vehicle 11 Elevation work vehicle 12 Lifting device 13 Work floor 20 Lifting stand 21 Babe part 22 Hydraulic cylinder 23 TTB attachment part 24 Seat part 25 Attachment part 30 Temporary receiving device 31 Fixed beam side arm 32 Fixture 33 Cover part 34 Fixed beam side arm 35 Hook 36 Hydraulic cylinder 37 Connecting rod 38 Mounting piece 39 Support rod receiver 40 Temporary receiving support rod 100 Tunnel ceiling 101 Receiving bracket 102 Existing train line 103 Fixed beam 104 Train line retaining bracket 105 Connecting bracket 106 Retaining rod 106a Newly installed retaining rod 107 TTB
108 connecting yoke 109 rotating arm 110 double yoke

Claims (4)

A device for installing a train line automatic tension adjusting device on a bracket on a tunnel ceiling directly above an existing train line, installed on a vehicle,
A platform for placing the train line automatic tension adjusting device and transporting it to a mounting position with the receiving bracket,
A pair of arms is configured with a frame member that is telescopically connected via a pair of hydraulic cylinders, and is detachably attached to the lifting platform via a support bar, and when the train line automatic tension adjusting device is attached, Temporarily receiving the existing train line from which replacement parts have been removed in order to install the train line automatic tension adjusting device, and securing a passage space through the train line automatic tension adjusting device to the tunnel ceiling to which the train line automatic tension adjusting device is installed An installation device for an automatic tension adjusting device for a train line, characterized by comprising: a receiving device. In the installation apparatus of the train line automatic tension adjusting device according to claim 1,
The frame member of the temporary receiving device is
A fixed beam side arm provided with a fixed portion coupled to a fixed beam hanging from the upper part of the tunnel;
An anti-fixed beam side arm provided with a hook portion that hooks to the bracket of the existing train line on the anti-fixed beam side from a replacement part to be removed for attaching the train line automatic tension adjusting device;
A pair of hydraulic cylinders mounted opposite the fixed beam side arm;
An apparatus for installing a train line automatic tension adjusting device, comprising: a pair of connecting rods attached to the anti-fixed beam side arm and attached to the hydraulic cylinder. In the method of installing a train line automatic tension adjusting device using the installation device of the train line automatic tension adjusting device according to claim 1 or 2,
When attaching the train line automatic tension adjusting device to the existing train line, a replacement part is removed to attach the train line automatic tension adjusting device, the existing train line is temporarily received by the temporary receiving device, and the replacement part is removed. The train line automatic tension adjusting device is lifted by the lifting platform through the space at the center of the frame member of the temporary receiving device made by removing the temporary train device. In the method of installing a train line automatic tension adjusting device using the installation device of the train line automatic tension adjusting device according to claim 1 or 2,
Mounting the train line automatic tension adjusting device on the lifting platform;
Moving the temporary receiving device to just below the end of the existing train line coupled to the fixed beam hanging from the upper part of the tunnel, and fixing the fixed beam side arm of the temporary receiving device to the fixed beam;
Move the temporary receiving device and hook the anti-fixed beam side arm to the bracket of the existing train line on the anti-fixed beam side from the replacement part to be removed to attach the train line automatic tension adjusting device. A step of compressing a pair of hydraulic cylinders and connecting the existing train line to the fixed beam via the temporary receiving device;
The existing train line replacement part is removed, the train line automatic tension adjusting device is lifted by the lifting platform through the space in the center of the frame member of the temporary receiving device made by removing the replacement part, and the tunnel Fixing to the ceiling bracket,
Reconnecting the rotating arm and retaining rod transmitting spring tension in the train line automatic tension adjusting device to the existing train line, and coupling the train line automatic tension adjusting device to a fixed beam;
A step of opening the gap between the bracket of the existing train line and the frame member, releasing the connection with the fixed beam, and then lowering the entire temporary receiving device to return it to a predetermined position of the vehicle. The installation method of the characteristic train line automatic tension adjusting device.

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