JP2011104470A - Color sorter - Google Patents

Color sorter Download PDF

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JP2011104470A
JP2011104470A JP2009259538A JP2009259538A JP2011104470A JP 2011104470 A JP2011104470 A JP 2011104470A JP 2009259538 A JP2009259538 A JP 2009259538A JP 2009259538 A JP2009259538 A JP 2009259538A JP 2011104470 A JP2011104470 A JP 2011104470A
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sorting
sample
color sorter
preliminary
data
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JP5590861B2 (en
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Yoshitake Aoshima
由武 青島
Haruki Sugiyama
治樹 杉山
Akira Hanashima
晃 花嶋
Masanori Sugimoto
真規 杉本
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Shizuoka Seiki Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a color sorter which allows inexpensive fabrication to suppress cost increases of the apparatus by using a sorting section used in ordinary sorting as a preliminary sorting means at the same time and can improve the accuracy of sorting. <P>SOLUTION: The color sorter includes a sorting section including a light source, an optical detection section, a control section processing arithmetically the signals detected by the optical detection section and comparing the processed results with preliminarily set thresholds to decide the quality of samples, an ejector, etc. The control section carries out preliminary sorting of samples by operating the sorting section for a predetermined time, corrects the threshold values on the basis of the data on samples obtained in the preliminary sorting and operates the sorting section on the basis of the corrected threshold values to carry out ordinary sorting of samples. The control section corrects threshold values on the basis of the frequency distribution of the data on good items and data on defectives among data on samples obtained in the preliminary sorting. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、玄米、白米等の試料の外観を光学的に検出して良品と不良品とに選別可能な色彩選別機に関する。   The present invention relates to a color sorter capable of optically detecting the appearance of a sample such as brown rice or white rice and sorting it into good and defective products.

従来、穀粒の外観を光学的に検出して選別する装置としては、例えば特許文献1及び特許文献2に開示のものが提案されている。特許文献1に開示の色彩選別機は、原料米中から異色粒子及び異物を取り除く選別部と、エジェクタ装置によって分離された異色粒群及び良品群中の各異色粒を検出して選別部における不良品の混入率をチェックする試料測定部とを設けたものである。また、特許文献2に開示の色彩選別機は、選別部とは別に、原料と選別部で選別された良品側粒子と不良品側粒子とをサンプリングして、これら良品と不良品の重量をそれぞれ分析する分析装置を設けたものである。   Conventionally, devices disclosed in, for example, Patent Document 1 and Patent Document 2 have been proposed as an apparatus for optically detecting and selecting the appearance of grains. The color sorter disclosed in Patent Document 1 detects a different color particle group and a non-defective product group separated by an ejector device by removing a different color particle and foreign substances from the raw rice, And a sample measuring unit for checking the mixing ratio of non-defective products. In addition, the color sorter disclosed in Patent Literature 2 samples the non-defective product side particles and the non-defective product side particles sorted by the raw material and the sorting unit separately from the sorting unit, and calculates the weights of these good and defective products, respectively. An analyzer for analysis is provided.

特開昭63−319092号公報JP-A-63-319092 特開平10−216650号公報JP-A-10-216650

しかしながら、これらの色彩選別機にあっては、穀粒の良品と不良品との選別作業を行う選別部の他に、通常の選別作業には使用しない試料測定部や分析装置を別途必要とするため、専用の部材が必要になって部材コストが掛かると共に、選別機自体への設置スペースが必要になる等、色彩選別機のコストアップを招き易いという問題点を有している。   However, in these color sorters, in addition to the sorting section that sorts non-defective and defective grains, a separate sample measuring section and analyzer that are not used for normal sorting work are required. For this reason, there is a problem that the cost of the color sorter is likely to be increased, for example, a dedicated member is required and the member cost is increased, and an installation space for the sorter itself is required.

本発明は、このような事情に鑑みてなされたもので、その目的は、通常選別で使用する選別部を予備選別としても共用することで、色彩選別機のコストアップを抑えて安価に形成し得ると共に選別精度を高めることが可能な色彩選別機を提供することにある。また、他の目的は、前記目的に加え、予備選別に使用した穀粒を循環昇降機に機械的に戻すことができて、予備選別の自動化が図れる色彩選別機を提供することにある。   The present invention has been made in view of such circumstances. The purpose of the present invention is to reduce the cost of the color sorter and reduce the cost by sharing the sorting section used for normal sorting as a preliminary sorting. Another object of the present invention is to provide a color sorter capable of obtaining and improving the sorting accuracy. Another object of the present invention is to provide a color sorter that can mechanically return the grains used for the preliminary sorting to the circulating elevator in addition to the above-described purpose and can automate the preliminary sorting.

かかる目的を達成すべく、本発明のうち請求項1に記載の発明は、試料を流下させる流下樋の下方に設けた光源と、受光センサ及びまたはカメラと試料の背景となるバックグランドを有する光学検出部と、該光学検出部で検出した信号を演算処理し予め設定されている閾値と比較して試料の良否を判定する制御部と、該制御部からの信号に基づいて良品と不良品を選別するエジェクタと、を有する選別部を備えた色彩選別機において、前記制御部は、前記選別部を一定時間作動させて試料の予備選別を行うと共に、該予備選別で得られた試料データに基づいて前記閾値を修正し、この修正した閾値に基づいて前記選別部を作動させて試料を通常選別することを特徴とする。   In order to achieve such an object, the invention described in claim 1 of the present invention is an optical device having a light source provided below a flow basin for flowing down a sample, a light receiving sensor and / or a camera and a background as a background of the sample. A detection unit, a control unit that performs arithmetic processing on the signal detected by the optical detection unit and compares the signal with a preset threshold value, and determines whether the sample is good or bad. Based on the signal from the control unit, a non-defective product and a defective product are determined. In the color sorter having a sorting unit having an ejector for sorting, the control unit operates the sorting unit for a predetermined time to perform preliminary sorting of the sample, and based on the sample data obtained by the preliminary sorting The threshold value is corrected, and the sample is normally selected by operating the selection unit based on the corrected threshold value.

また、請求項2に記載の発明は、前記制御部が、前記予備選別で得られた試料データのうち、良品データと不良品データの度数分布に基づいて、前記閾値を修正することを特徴とする。さらに、請求項3に記載の発明は、前記試料の良品または不良品の混入割合を予め設定する混入割合設定手段を備え、前記制御部は、該混入割合設定手段で設定された混入割合に近づけるように前記閾値を修正することを特徴とする。また、請求項4に記載の発明は、前記流下樋を流下させた試料を原料タンクに戻す循環昇降機を備え、前記予備選別時に、前記光学検出部を通過した試料の流路を、前記循環昇降機の投入口に切り替え可能な切替手段を備えることを特徴とする。   The invention according to claim 2 is characterized in that the control unit corrects the threshold based on a frequency distribution of good product data and defective product data among the sample data obtained by the preliminary sorting. To do. Furthermore, the invention described in claim 3 is provided with a mixing ratio setting means for presetting the mixing ratio of the non-defective product or the defective product of the sample, and the control unit approaches the mixing ratio set by the mixing ratio setting means. The threshold value is corrected as described above. Further, the invention according to claim 4 includes a circulation elevator that returns the sample from which the flow down has been returned to the raw material tank, and the flow path of the sample that has passed through the optical detector at the time of the preliminary sorting is defined as the circulation elevator. It is characterized by comprising a switching means capable of switching to the input port.

本発明のうち請求項1に記載の発明によれば、制御部により選別部を一定時間作動させて試料の予備選別を行うと共に、該予備選別で得られた試料データに基づいて閾値を修正し、この修正した閾値に基づいて選別部を作動させて試料を選別するため、通常選別で使用する選別部を一定時間させることにより予備選別としても共用できて、色彩選別機のコストアップを抑えて安価に形成することができると共に、通常選別における良品、不良品の判別基準としての閾値を予備選別の結果に応じて修正できて、試料の選別精度を高めることができる。   According to the first aspect of the present invention, the control unit operates the sorting unit for a certain period of time to perform preliminary sorting of the sample, and corrects the threshold based on the sample data obtained by the preliminary sorting. Since the sorting unit is operated based on this corrected threshold to sort the sample, the sorting unit used in normal sorting can be used as a preliminary sorting by allowing it to be used for a certain period of time, thereby reducing the cost of the color sorter. In addition to being able to be formed at a low cost, the threshold value as a criterion for discriminating between non-defective products and defective products in normal sorting can be corrected according to the result of preliminary sorting, and the sample sorting accuracy can be increased.

また、請求項2に記載の発明によれば、請求項1に記載の発明の効果に加え、制御部が予備選別で得られた試料データのうち、良品データと不良品データの度数分布に基づいて閾値を修正するため、試料の特性に正確に対応した閾値が得られ、試料の選別精度を一層高めることができる。   According to the invention described in claim 2, in addition to the effect of the invention described in claim 1, the control unit is based on the frequency distribution of the non-defective product data and the defective product data among the sample data obtained by the preliminary sorting. Since the threshold value is corrected, a threshold value accurately corresponding to the characteristics of the sample can be obtained, and the sample selection accuracy can be further improved.

さらに、請求項3に記載の発明によれば、請求項1または2に記載の発明の効果に加え、試料の良品または不良品の混入割合を予め設定する混入割合設定手段を備え、制御部がこの混入割合設定手段で設定された混入割合に近づけるように閾値を修正するため、目標とする不良品混入割合等により近づけた閾値に基づく通常選別が可能になり、試料の用途に応じた色彩選別を効率的に行うことができる。   Furthermore, according to the invention described in claim 3, in addition to the effect of the invention described in claim 1 or 2, there is provided a mixing ratio setting means for presetting a mixing ratio of non-defective or defective samples, and the control unit includes Since the threshold value is corrected so as to be close to the mixing rate set by the mixing rate setting means, it is possible to perform normal selection based on the threshold value that is closer to the target defective product mixing rate, etc., and color selection according to the application of the sample Can be performed efficiently.

また、請求項4に記載の発明によれば、請求項1ないし3に記載の発明の効果に加え、流下樋を流下させた試料を原料タンクに戻す循環昇降機を備え、予備選別時に光学検出部を通過して流下した試料の流路を循環昇降機の投入口に切替え可能な切替手段を備えるため、切替手段の循環昇降機側への切り替えにより、予備選別で使用した試料を原料タンクに機械的に戻すことができて、予備選別を自動的に行うことができる。   According to the invention described in claim 4, in addition to the effects of the invention described in claims 1 to 3, the optical detector is provided with a circulation elevator for returning the sample from which the falling sunk flowed back to the raw material tank, and at the time of preliminary sorting. Since the switching means that can switch the flow path of the sample that has flowed down through the inlet of the circulation elevator is provided, the sample used in the preliminary sorting is mechanically transferred to the raw material tank by switching the switching means to the circulation elevator side. It can be returned, and preliminary sorting can be performed automatically.

本発明に係わる色彩選別機の一実施形態を示す斜視図The perspective view which shows one Embodiment of the color sorter | selector concerning this invention. 同その内部構造を示す縦断面図Longitudinal sectional view showing the internal structure 同選別のしくみを示す説明図Explanatory diagram showing how this sorting works 同試料の流路の基本概念を示す説明図Explanatory drawing showing the basic concept of the flow path of the sample 同切替手段の基本概念を示す説明図Explanatory drawing showing the basic concept of the switching means 同制御系を示すブロック図Block diagram showing the control system 同色彩選別機の動作を示すフローチャートFlow chart showing the operation of the same color sorter 同その説明図Explanation of the same 同RGBセンサの出力波形図Output waveform diagram of the RGB sensor 同CCDカメラのスキャン波形図Scan waveform diagram of the CCD camera 同他の動作を示すフローチャートFlow chart showing other operations

以下、本発明を実施するための形態を図面に基づいて詳細に説明する。
図1〜図11は、本発明に係わる色彩選別機を穀粒の選別に適用した場合の一実施形態を示している。図1に示すように、色彩選別機1は、縦長箱状の筺体2を有し、この筺体2の側面には循環昇降機3が立設状態で配置されると共に、この循環昇降機3の下部前面側には原料ホッパ4が一体化された状態で配置されている。
DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the drawings.
FIGS. 1-11 has shown one Embodiment at the time of applying the color sorter concerning this invention to the sorting of grain. As shown in FIG. 1, the color sorter 1 has a vertically long box-like casing 2, and a circulation elevator 3 is arranged in a standing state on the side of the casing 2, and a lower front surface of the circulation elevator 3 On the side, the raw material hopper 4 is arranged in an integrated state.

また、筺体2の上部前面には、タッチパネル式の液晶表示器からなる操作パネル5と、各種数値を入力可能なキーボード等を有する入力装置6が配置されると共に、これらの裏面内部の適宜位置には、制御基板からなる制御部7が収納配置されている。さらに、筺体2の前面下部の所定高さ位置(作業者の腰に相当する高さ)には、良品排出口8と不良品排出口9が設けられると共に、電源スイッチ10等が設けられている。   In addition, an operation panel 5 composed of a touch panel type liquid crystal display and an input device 6 having a keyboard or the like capable of inputting various numerical values are disposed on the upper front surface of the housing 2 and are disposed at appropriate positions inside these back surfaces. The control unit 7 made of a control board is accommodated and arranged. Further, a non-defective product discharge port 8 and a defective product discharge port 9 are provided at a predetermined height position (a height corresponding to the waist of the operator) at the lower front surface of the housing 2, and a power switch 10 and the like are also provided. .

そして、前記筺体2の内部には、図2及び図3に示すように、上部から下部に掛けて所定角度傾斜した状態で試料としての穀粒Sを流下させる流下樋11が設けられ、この流下樋11の上部には、前記循環昇降機3の排出口に接続された原料タンクとしての上部タンク12とフィーダ13が配設されている。   As shown in FIGS. 2 and 3, a down flow rod 11 is provided inside the case 2 for flowing down the grain S as a sample in a state of being inclined at a predetermined angle from the upper portion to the lower portion. An upper tank 12 as a raw material tank and a feeder 13 connected to the discharge port of the circulation elevator 3 are disposed on the top of the basket 11.

また、流下樋11の下方の所定位置には選別部14が設けられている。この選別部14は、光源としての白色蛍光灯15a及び赤色蛍光灯15bと、光学検出部16と、空気銃からなるエジェクタ17が設けられている。光学検出部16は、一対のラインカメラとしてのCCDカメラ16a、16bと、この各CCDカメラ16a、16bに対向して配置されて穀粒Sの背景となる一対のバックグランド16c、16d(図3参照)と、カラーセンサとしてのRGBセンサ16e等を有している。   In addition, a sorting unit 14 is provided at a predetermined position below the downflow rod 11. The sorting unit 14 is provided with a white fluorescent lamp 15a and a red fluorescent lamp 15b as light sources, an optical detection unit 16, and an ejector 17 including an air gun. The optical detection unit 16 includes a pair of CCD cameras 16a and 16b as a pair of line cameras, and a pair of backgrounds 16c and 16d that are disposed opposite to the CCD cameras 16a and 16b and serve as the background of the grain S (FIG. 3). And an RGB sensor 16e as a color sensor.

前記流下樋11は、図4に示すように、例えば6チャンネルの一次選別シュート11aと、例えば2チャンネルの二次選別シュート11bで形成されている。また、前記循環昇降機3は、原料昇降機3aと二次昇降機3bにより形成され、原料昇降機3aは、その投入口が原料ホッパ4と前記二次選別シュート11bの排出口に接続され、その排出口が前記一次選別シュート11aの上部タンク12に接続されている。また、二次昇降機3bは、その投入口が前記一次選別シュート11aの排出口に接続され、その排出口が前記二次選別シュート11bの上部タンク12に接続されている。   As shown in FIG. 4, the flow-down rod 11 is formed of, for example, a six-channel primary sorting chute 11 a and a two-channel secondary sorting chute 11 b, for example. The circulation elevator 3 is formed by a raw material elevator 3a and a secondary elevator 3b. The raw material elevator 3a has an inlet connected to the raw material hopper 4 and an outlet of the secondary sorting chute 11b, and the outlet is It is connected to the upper tank 12 of the primary sorting chute 11a. The secondary elevator 3b has an inlet connected to the outlet of the primary sorting chute 11a, and an outlet connected to the upper tank 12 of the secondary sorting chute 11b.

そして、前記流下樋11は、原料ホッパ4に投入された穀粒Sが、矢印イの如く原料昇降機3aの投入口に供給され該昇降機3aで上昇されて、矢印ロの如く一次選別シュート11aに供給され良品か不良品かに選別される。この一次選別シュート11aで不良品と選別された穀粒Sは、矢印ハの如く二次昇降機3bの投入口に戻され、この二次昇降機3bで上昇されて矢印ニの如く二次選別シュート11bに供給される。また、二次選別シュート11bで良品と判定された穀粒Sは、矢印ホの如く原料昇降機3aに戻されて、矢印ヘの如く一次選別シュート11aに供給される。   Then, the flow trough 11 is supplied with the grain S input to the raw material hopper 4 to the input port of the raw material elevator 3a as indicated by an arrow A, and is raised by the elevator 3a, and then to the primary sorting chute 11a as indicated by an arrow B. Supplied and sorted as good or defective. The grain S selected as a defective product by the primary sorting chute 11a is returned to the input port of the secondary elevator 3b as shown by an arrow C, and is raised by the secondary elevator 3b and the secondary sorting chute 11b as shown by an arrow D. To be supplied. Further, the grain S determined as a non-defective product by the secondary sorting chute 11b is returned to the raw material elevator 3a as indicated by an arrow H and supplied to the primary sorting chute 11a as indicated by an arrow.

また、二次選別シュート11bで不良品と判定された穀粒Sは、矢印トの如く不良品排出口9から排出され、また、一次選別シュート11aで良品と判定された穀粒Sは、矢印チの如く良品排出口8から排出される。つまり、二次選別シュート11bで良品と判定された穀粒Sが、そのまま良品排出口8から排出されることがなくなり、原料として原料昇降機3aに戻されて再選別されることから、不良品の除去率の大幅な向上が図れることになる。   Moreover, the grain S determined to be defective by the secondary sorting chute 11b is discharged from the defective product outlet 9 as indicated by an arrow G, and the grain S determined to be non-defective by the primary sorting chute 11a is indicated by the arrow. As shown in FIG. That is, the grain S determined to be non-defective by the secondary sorting chute 11b is not discharged as it is from the non-defective outlet 8, and is returned to the raw material elevator 3a as a raw material and re-sorted. The removal rate can be greatly improved.

また、図5に示すように、前記流下樋11の光学検出部16の下方の所定位置には、前記良品排出口8及び不良品排出口9に接続された選別排出流路20と、前記循環昇降機3(原料昇降機3aもしくは二次昇降機3b)の投入口に接続された戻し流路としての循環流路21が設けられている。そして、この両流路20、21の分岐部には、切替手段としてのシャッタ22が矢印ヌの如く回動可能に配設されている。このシャッタ22は、図5の二点鎖線で示すように、駆動源としての例えばモータが所定方向に回動して垂直状態に設定されることにより、光学検出部16を通過した穀粒Sの流路が選別排出流路20側に切り替えられ、シャッタ22が図5の実線で示すように、傾斜状態に設定されることにより、光学検出部16を通過した穀粒Sの流路が循環流路21側に切り替えられるようになっている。   In addition, as shown in FIG. 5, at a predetermined position below the optical detection unit 16 of the flow trough 11, a sorting / discharging flow path 20 connected to the non-defective product discharge port 8 and the defective product discharge port 9, and the circulation A circulation channel 21 is provided as a return channel connected to the inlet of the elevator 3 (the raw material elevator 3a or the secondary elevator 3b). A shutter 22 as a switching means is rotatably disposed at the branch portion of both the flow paths 20 and 21 as indicated by an arrow. As shown by a two-dot chain line in FIG. 5, the shutter 22 is configured such that, for example, a motor as a drive source rotates in a predetermined direction and is set in a vertical state, whereby the grain S that has passed through the optical detection unit 16 is set. The flow path is switched to the sorting / discharge flow path 20 side, and the shutter 22 is set in an inclined state as shown by the solid line in FIG. 5, whereby the flow path of the grain S that has passed through the optical detection unit 16 is circulated. It can be switched to the road 21 side.

なお、シャッタ22は、例えば前記一次選別シユート11aと二次選別シュート11bからなる流下樋11の幅方向の全域をカバーできる幅に設定されて、後述する予備選別時に、循環流路21側に切り替えられることにより、予備選別で使用した穀粒Sが循環昇降機3の投入口に機械的に戻されるようになっている。また、図5は切替手段の基本概念を示し、シャッタ22の回動構造等は一例であって、駆動源として電磁ソレノイドを使用する等、予備選別時に流下樋11を流下してくる穀粒Sを機械的に循環昇降機3に戻すことが可能な適宜の構造を採用することができる。   The shutter 22 is set to a width that can cover the entire area in the width direction of the flow-down rod 11 made up of the primary sorting chute 11a and the secondary sorting chute 11b, for example, and is switched to the circulation channel 21 side during preliminary sorting described later. As a result, the grain S used in the preliminary sorting is mechanically returned to the inlet of the circulation elevator 3. FIG. 5 shows the basic concept of the switching means. The rotating structure of the shutter 22 is an example, and the grain S that flows down the flow-down basket 11 during preliminary sorting, such as using an electromagnetic solenoid as a drive source. It is possible to adopt an appropriate structure that can mechanically return the air to the circulation elevator 3.

前記制御部7は、図6に示すように、CPU7a、ROM7b、RAM7c等を有し、その入力側に、前記CCDカメラ16a、16b、RGBセンサ16e、電源スイッチ10及び入力装置6が接続されている。また、制御部7の出力側には、白色蛍光灯15a、赤色蛍光灯15b、原料昇降機3a、二次昇降機3b、フィーダ13、エジェクタ17及び前記シャッタ22が接続されると共に、エジェクタ17の動作を示す前記操作パネル5上に配設された空気銃モニタ23と各種ランプ24が接続されている。   As shown in FIG. 6, the control unit 7 includes a CPU 7a, a ROM 7b, a RAM 7c, and the like, and the CCD cameras 16a and 16b, the RGB sensor 16e, the power switch 10 and the input device 6 are connected to the input side thereof. Yes. Further, a white fluorescent lamp 15a, a red fluorescent lamp 15b, a raw material elevator 3a, a secondary elevator 3b, a feeder 13, an ejector 17 and the shutter 22 are connected to the output side of the control unit 7, and the operation of the ejector 17 is controlled. An air gun monitor 23 and various lamps 24 arranged on the operation panel 5 shown are connected.

なお、各種ランプ24としては、異常状態を示す異常ランプ、自動運転状態を示す自動ランプ、選別作業状態を示す選別ランプ、選別準備状態を示す選別準備ランプ、清掃が必要であることを示す清掃ランプ、不良打ちを示す不良打ちランプ、良品打ちを示す良品打ちランプ等が使用される。また、制御部7の入出力側には、例えば後述する予備選別によって感度である閾値を自動で調整可能な自動選別モードと、感度を手動で調整可能な手動選別モードと、感度とその他を設定可能な調整メニューモード等の各種モードを設定可能な前記操作パネル5が接続されている。   The various lamps 24 include an abnormal lamp that indicates an abnormal state, an automatic lamp that indicates an automatic operation state, a sorting lamp that indicates a sorting operation state, a sorting preparation lamp that indicates a sorting preparation state, and a cleaning lamp that indicates that cleaning is necessary. Defective hitting lamps showing defective hits, good hitting lamps showing good hits, and the like are used. Further, on the input / output side of the control unit 7, for example, an automatic selection mode in which a threshold value as sensitivity can be automatically adjusted by preliminary selection described later, a manual selection mode in which sensitivity can be manually adjusted, sensitivity and others are set. The operation panel 5 capable of setting various modes such as a possible adjustment menu mode is connected.

次に、前記色彩選別装置1の動作の一例を図7のフローチャートに基づいて説明する。なお、図7に示すフローチャートは、前記制御部7のROM7bに記憶されているプログラムにしたがって自動的に実行される。先ず、図7(a)に示すように、原料ホッパ4に色彩選別機1を使用して選別しようとする穀粒Sを投入し、色彩選別機1の電源スイッチ10がオンされ前記操作パネル5の自動選別モードを選択するとプログラムが開始(S101)され、制御部7のRAM7cに記憶されている閾値が読み込まれる(S102)。この閾値とは、制御部7のCPU7aが穀粒Sを良品か不良品かを判定するための基準値である。   Next, an example of the operation of the color selection device 1 will be described based on the flowchart of FIG. The flowchart shown in FIG. 7 is automatically executed in accordance with a program stored in the ROM 7b of the control unit 7. First, as shown in FIG. 7A, the grain S to be sorted using the color sorter 1 is put into the raw material hopper 4, the power switch 10 of the color sorter 1 is turned on, and the operation panel 5 is turned on. When the automatic sorting mode is selected, the program is started (S101), and the threshold value stored in the RAM 7c of the control unit 7 is read (S102). This threshold value is a reference value for the CPU 7a of the control unit 7 to determine whether the grain S is a non-defective product or a defective product.

ステップS102で現在の閾値が読み込まれると、シャッタ22が図5の傾斜状態である循環側に切り替え(S103)られ、流下樋11の下流側の流路が循環流路21側に設定される。この状態で、制御部7の制御信号により、循環昇降機3を起動させると共にフィーダ13を起動(S104)させる。これにより、原料ホッパ4に投入されている穀粒Sが原料昇降機3aで上昇させられ、上部タンク12及びフィーダ13を介して一次選別シュート11aに供給され、一次選別シュート11aを流下し、光学検出部16で検出される。また、一次選別シュート11aを流下して光学検出部16を通過した穀粒Sは、循環流路21を介して循環昇降機3の原料昇降機3aの投入口に機械的に投入される。   When the current threshold value is read in step S102, the shutter 22 is switched to the circulation side in the inclined state of FIG. 5 (S103), and the flow path on the downstream side of the downflow rod 11 is set to the circulation flow path 21 side. In this state, the circulating elevator 3 is activated and the feeder 13 is activated (S104) by the control signal of the control unit 7. As a result, the grain S put in the raw material hopper 4 is raised by the raw material elevator 3a, supplied to the primary sorting chute 11a via the upper tank 12 and the feeder 13, and flows down the primary sorting chute 11a for optical detection. Detected by the unit 16. Further, the grain S that has flowed down the primary sorting chute 11 a and passed through the optical detection unit 16 is mechanically charged into the inlet of the raw material elevator 3 a of the circulating elevator 3 through the circulation channel 21.

循環昇降機3、フィーダ13等が起動すると、ステップS102で読み込んだ閾値が修正(S105)される。この閾値の修正は、図7(b)のようにして行われる。すなわち、閾値の修正プログラムが開始(S1051)されると、一次選別シュート11aを流下してくる穀粒Sの1粒を光学検出部16で検出(S1052)し、その後、1粒毎の単粒データ(試料データ)を演算処理により求め(S1053)、制御部7のRAM7cに一時記憶する。なお、単粒データとしては、穀粒Sの青米や着色米、ヤケ・シラタ等を選別可能な各種のデータが使用される。   When the circulation elevator 3 and the feeder 13 are activated, the threshold value read in step S102 is corrected (S105). The threshold value is corrected as shown in FIG. That is, when the threshold correction program is started (S1051), one of the grains S flowing down the primary sorting chute 11a is detected by the optical detection unit 16 (S1052), and then a single grain for each grain Data (sample data) is obtained by arithmetic processing (S1053) and temporarily stored in the RAM 7c of the control unit 7. In addition, as the single grain data, various kinds of data capable of selecting the grain S, such as blue rice, colored rice, burnt / shirata, and the like are used.

そして、予め設定されている所定時間T(例えばT=40秒)が経過したか否かが判断(S1054)され、この判断S1054で「NO」の場合は前記ステップS1052に戻る。また、判断S1054で「YES」の場合は、ステップS1053で求めた単粒データの度数分布を求め(S1055)、この度数分布に基づいて度数分布曲線を求める(S1056)。この度数分布曲線は、例えば図8に示すように、良品(曲線b)と不良品(曲線c)が混入している場合、実線で示す曲線aとなる。この図8において、符号eは不良品の領域を示し、符号fは良品の領域を示している。   Then, it is determined whether or not a predetermined time T (for example, T = 40 seconds) set in advance has elapsed (S1054). If “NO” in this determination S1054, the process returns to step S1052. If “YES” in the determination S1054, the frequency distribution of the single grain data obtained in the step S1053 is obtained (S1055), and a frequency distribution curve is obtained based on the frequency distribution (S1056). For example, as shown in FIG. 8, this frequency distribution curve becomes a curve a indicated by a solid line when a non-defective product (curve b) and a defective product (curve c) are mixed. In FIG. 8, a symbol e indicates a defective area, and a symbol f indicates a non-defective area.

ステップS1056で度数分布曲線が求められると、該曲線の勾配gを求め、勾配gが良品側から(図8の右方向から左方向に見た場合)「正」→「負」→「0」となる点d1を求める(S1058)。そして、このd1を通常選別の閾値として制御部7のRAM7cに記憶(S1058)させ、閾値の修正プログラムを終了(S1059)させる。つまり、閾値の修正は、穀粒Sを所定時間T流下樋11に流して、選別部14で選別して穀粒Sの単粒データを求め、この単粒データに基づく度数分布曲線から勾配gを求め、この勾配gが所定に変化する位置である不良品と良品の度数分布の分岐点を修正用の閾値として記憶することになる。   When the frequency distribution curve is obtained in step S1056, the gradient g of the curve is obtained, and the gradient g is “positive” → “negative” → “0” from the non-defective product side (when viewed from the right to the left in FIG. 8). A point d1 is obtained (S1058). Then, d1 is stored in the RAM 7c of the control unit 7 as a normal selection threshold (S1058), and the threshold correction program is terminated (S1059). In other words, the threshold value is corrected by flowing the grain S through the downflow trough 11 for a predetermined time T, selecting the single grain data of the grain S by sorting by the sorting unit 14, and calculating the gradient g from the frequency distribution curve based on the single grain data. And the branch point of the frequency distribution of the defective product and the non-defective product at the position where the gradient g changes to a predetermined value is stored as a correction threshold value.

ここで、図8に示す度数分布曲線で使用されるデータについて、図9及び図10を参照して説明する。前記単粒データは、穀粒Sの青米や着色米、ヤケ・シラタ等を選別可能なデータであり、前記制御部7は、前記RGBセンサ16eで得られたデータもしくは該データを演算処理したデータが利用可能となっている。一例を示すと、図9は、穀粒Sとしての米粒一粒がRGBセンサ16eの視野を通過する際の、RGBセンサ16eの出力波形である。   Here, data used in the frequency distribution curve shown in FIG. 8 will be described with reference to FIGS. 9 and 10. The single grain data is data capable of selecting the grain S, such as blue rice, colored rice, burnt / shirata, etc., and the control unit 7 performs calculation processing on the data obtained by the RGB sensor 16e or the data. Data is available. As an example, FIG. 9 is an output waveform of the RGB sensor 16e when one grain of rice as the grain S passes through the field of view of the RGB sensor 16e.

前記RGBセンサ16eは、R、G、Bの三色のフィルターが各々独立したフォトダイオードに取り付けられており、米粒がRGBセンサ16eの視野を通過する際に、R、G、B各々のセンサから図9に近似した波形が得られる。この図9の波形は、整粒の波形と青米の波形を示しており、単粒データとしては、これらの波形の最大値P1、P2が取り込まれるようになっている。この単粒データを度数分布にしたのが図8であり、青米の分布が不良品eの分布に対応し、整粒の分布が良品fに対応している。   The RGB sensor 16e has three R, G, and B color filters attached to independent photodiodes. When rice grains pass through the field of view of the RGB sensor 16e, the R, G, and B sensors detect the RGB sensor 16e. The waveform approximated to FIG. 9 is obtained. The waveform of FIG. 9 shows a sized waveform and a blue rice waveform, and the maximum values P1 and P2 of these waveforms are taken in as single grain data. FIG. 8 shows the frequency distribution of the single grain data. The distribution of blue rice corresponds to the distribution of defective products e, and the distribution of sized particles corresponds to non-defective products f.

また、着色米の場合は、ラインカメラとしての前記CCDカメラ16aとCCDカメラ16bにより、米粒をその短軸方向に連続スキャンしている。図10は、米粒がCCDカメラ16a、16bの視野にあるときに、短軸方向にスキャンした場合の波形であり、図10(a)が整粒のスキャン波形を示し、図10(b)が部分着色米のスキャン波形を示している。そして、この両波形の最小値Q1、Q2が単粒データとして取り込まれ、この単粒データの度数分布が図8に近似した波形となり、部分着色米の分布が不良品eの分布に対応し、整粒の分布が良品fに対応している。なお、図10(a)の符号Q3は、前記バックグランド16c、16dによるレベルを示している。   In the case of colored rice, the rice grains are continuously scanned in the short axis direction by the CCD camera 16a and the CCD camera 16b as line cameras. FIG. 10 shows a waveform when the rice grains are scanned in the short axis direction when the rice grains are in the field of view of the CCD cameras 16a and 16b. FIG. 10 (a) shows a scan waveform of sized particles, and FIG. The scanning waveform of partially colored rice is shown. Then, the minimum values Q1 and Q2 of both waveforms are taken as single grain data, the frequency distribution of this single grain data becomes a waveform approximated to FIG. 8, the distribution of partially colored rice corresponds to the distribution of defective products e, The distribution of sized particles corresponds to the non-defective product f. In addition, the code | symbol Q3 of Fig.10 (a) has shown the level by the said backgrounds 16c and 16d.

ところで、図7の前記ステップS1053〜S1058において、単粒データ等を一時記憶するための、前記制御部7のRAM7cの記憶容量が不足する場合は、RAM7cに記憶可能な所定数毎の単粒データに基づいて複数の閾値を順次設定し、各々の閾値に基づいて選別度数を求める。この選別度数は、曲線aの累積度数分布曲線となるので、該曲線の二次微分を求めれば勾配gとなる。このように構成することで、制御部7のメモリであるRAM7cの効率的な使用が可能になる。   By the way, when the storage capacity of the RAM 7c of the control unit 7 for temporarily storing single grain data or the like in the steps S1053 to S1058 in FIG. 7 is insufficient, single grain data for each predetermined number that can be stored in the RAM 7c. A plurality of threshold values are sequentially set based on the threshold value, and the selection frequency is obtained based on each threshold value. Since this selection frequency becomes the cumulative frequency distribution curve of the curve a, if the second derivative of the curve is obtained, it becomes the gradient g. With this configuration, the RAM 7c, which is the memory of the control unit 7, can be used efficiently.

そして、図7(a)のステップS105で閾値が修正されると、制御部7の制御信号により、シャッタ22を回動させて選別側に切り替え(S106)、流下樋11の流路を選別排出流路20側に設定して、一連のプログラムを終了(S107)させる。この図7(a)に示すステップS101〜S107により、色彩選別機1を使用して選別しようとする穀粒Sの予備選別が実行され、この予備選別で穀粒Sの単粒データの度数分布曲線が求められ、この曲線の勾配に基づいて閾値が修正されることになり、穀粒Sの特性(度数分布)に的確に合致した閾値での通常選別の実行が可能になる。   Then, when the threshold value is corrected in step S105 of FIG. 7A, the shutter 22 is rotated and switched to the selection side by the control signal of the control unit 7 (S106), and the flow path of the downflow culvert 11 is selected and discharged. The program is set on the flow channel 20 side, and the series of programs is terminated (S107). By the steps S101 to S107 shown in FIG. 7 (a), the preliminary sorting of the grain S to be sorted using the color sorter 1 is executed, and the frequency distribution of the single grain data of the grain S by this preliminary sorting. A curve is obtained, and the threshold value is corrected based on the slope of the curve, so that it is possible to execute normal selection with a threshold value that exactly matches the characteristics (frequency distribution) of the grain S.

ところで、前記実施形態においては、穀粒Sの不良品の混入割合の目標値を設定しなかったが、この目標値を設定する場合は、図11に示すフローチャートを採用することができる。以下、このフローチャートを図7と同一ステップについては説明を簡略化した状態で説明する。図11(a)に示すように、プログラムが開始(S201)されると、不良混入割合の目標値を、混入割合設定手段としての例えば前記入力装置6(もしくは操作パネル5)により入力(S202)し、その値を制御部7のRAM7cに記憶(設定)する。   By the way, in the said embodiment, although the target value of the mixing ratio of the inferior goods of the grain S was not set, when setting this target value, the flowchart shown in FIG. 11 is employable. Hereinafter, this flowchart will be described in a state where the same steps as those in FIG. 7 are simplified. As shown in FIG. 11A, when the program is started (S201), the target value of the defective mixture ratio is input by, for example, the input device 6 (or the operation panel 5) as the mixed ratio setting means (S202). Then, the value is stored (set) in the RAM 7c of the control unit 7.

そして、前記シャッタ22を循環側に切り替え(S203)て循環流路21に設定すると共に、循環昇降機3とフィーダ13を起動(S204)させ、選別用の閾値を算出(S205)する。この閾値の算出は、図11(b)に示すように、プログラムが開始(S2051)されると、穀粒Sの1粒を光学検出部16で検出(S2052)し、制御部7がこの1粒毎の所定の単粒データを演算処理で求める(S2053)。そして、所定時間Tが経過したか否かが判断(S2054)され、例えば所定時間T=40秒が経過して判断S2054で「YES」になると、単粒データの度数分布を求め(S2055)、この度数分布から不良混入割合の分布を求める(S2056)。   Then, the shutter 22 is switched to the circulation side (S203) and set to the circulation flow path 21, and the circulation elevator 3 and the feeder 13 are activated (S204), and a threshold for selection is calculated (S205). As shown in FIG. 11 (b), the threshold value is calculated when the program is started (S2051), one grain S is detected by the optical detector 16 (S2052), and the controller 7 Predetermined single grain data for each grain is obtained by arithmetic processing (S2053). Then, it is determined whether or not the predetermined time T has elapsed (S2054). For example, when the predetermined time T = 40 seconds elapses and “YES” is determined in determination S2054, the frequency distribution of the single grain data is obtained (S2055), From this frequency distribution, the distribution of the defective mixture ratio is obtained (S2056).

次に、ステップS2056で求めた不良混入割合の分布から、前記ステップS202で入力設定した不良混入割合の目標値に対して、最も近い単粒データを求め、このデータ値を閾値とする(S2057)。この閾値を通常選別の閾値として制御部7のRAM7cに記憶(S208)させ、プログラムを終了させる(S2058)。つまり、通常選別の閾値の設定が、穀粒Sを所定時間T流下樋11に流して、選別部14で穀粒Sの単粒データを求め、このデータから度数分布と不良混入割合の分布を求め、不良混入割合が目標値に最も近い単粒データを閾値として記憶することになる。   Next, from the distribution of the defect mixture ratio obtained in step S2056, the nearest single grain data is obtained for the target value of the defect mixture ratio input and set in step S202, and this data value is set as a threshold value (S2057). . This threshold value is stored in the RAM 7c of the control unit 7 as a normal selection threshold value (S208), and the program is terminated (S2058). That is, the setting of the threshold value for normal sorting is such that the grain S is allowed to flow through the flow-down trough 11 for a predetermined time T, and single grain data of the grain S is obtained by the sorting unit 14, and the frequency distribution and the distribution of the defective mixture ratio are obtained from this data. The single grain data having the defect mixing ratio closest to the target value is stored as a threshold value.

そして、図11(a)のステップS205で通常選別の閾値が算出されると、この算出された閾値を書き換え(S206)、その後、シャッタ22を選別側に切り替え(S207)、流下樋11の流路を選別排出流路20側に設定して、一連のプログラムを終了(S208)させる。この図11(a)に示すステップS201〜S208により、試料としての穀粒Sの予備選別が実行され、この予備選別で、通常選別の閾値が不良品混入割合の目標値に最も近い混入割合の値に書き換えられることになり、不良混入割合の目標値に適切に合致した閾値での通常選別が可能になる。この例の場合、ステップS202において入力される混入割合は、不良品の混入割合に限らず、良品の混入割合を設定することも勿論可能である。   When the normal selection threshold is calculated in step S205 of FIG. 11A, the calculated threshold is rewritten (S206), and then the shutter 22 is switched to the selection side (S207). The path is set to the sorting / discharge channel 20 side, and the series of programs is terminated (S208). In steps S201 to S208 shown in FIG. 11A, the preliminary selection of the grain S as a sample is executed. In this preliminary selection, the normal selection threshold value is the closest to the target value of the defective product mixture ratio. As a result, it is possible to perform normal selection with a threshold value that appropriately matches the target value of the defect mixture ratio. In this example, the mixing ratio input in step S202 is not limited to the mixing ratio of defective products, and it is of course possible to set the mixing ratio of non-defective products.

このように、前記色彩選別機1によれば、予備選別により一定時間T選別部14を作動させて穀粒Sを予備選別すると共に、この予備選別で得られた穀粒データに基づいて良品と不良品の判定基準となる閾値を修正し、この修正した閾値に基づいて選別部14により穀粒Sを通常選別するため、通常選別で使用する選別部14を一定の所定時間T作動させることで予備選別としても共用できて、予備選別用の機構や装置を別途設ける必要がなくなり、色彩選別機1のコストアップを抑えて安価に形成することができる。   Thus, according to the color sorter 1, the T sorting unit 14 is actuated for a certain period of time by pre-sorting to pre-sort the grain S, and the non-defective product is selected based on the grain data obtained by the pre-sorting. By correcting the threshold value that is a criterion for determining a defective product and normally selecting the grain S by the selection unit 14 based on the corrected threshold value, the selection unit 14 that is used in the normal selection is operated for a predetermined predetermined time T. It can also be used for preliminary sorting, and it is not necessary to separately provide a preliminary sorting mechanism or device, and the color sorting machine 1 can be formed at low cost while suppressing an increase in cost.

また、通常選別される穀粒Sと同じ穀粒Sにより予備選別を行い、この予備選別により良品、不良品の判別基準としての閾値を修正した後に通常選別を行うため、穀粒Sの選別精度を高めることができる。特に、制御部7が予備選別で得られた穀粒データのうち、良品データと不良品データの度数分布に基づいて閾値を修正することから、穀粒Sの特性である度数分布に的確に対応した状態で通常選別を実行できて、選別精度を一層高めることが可能になる。   In addition, since the preliminary sorting is performed with the same grain S as the normally selected grain S, and the normal sorting is performed after correcting the threshold value as a discrimination criterion for the non-defective product and the defective product by this preliminary sorting, the sorting accuracy of the grain S is improved. Can be increased. In particular, the control unit 7 corrects the threshold value based on the frequency distribution of the non-defective product data and the defective product data among the grain data obtained by the preliminary sorting, and thus accurately corresponds to the frequency distribution that is a characteristic of the grain S. In this state, the normal sorting can be executed, and the sorting accuracy can be further improved.

また、予め穀粒Sの良品または不良品の混入割合を入力装置6等で設定可能に構成すれば、制御部7が設定された混入割合に近づけるように閾値を修正することができて、目標とする不良品混入割合により近づけた閾値に基づく通常選別が可能になり、必要以上に低い不良品混入割合や必要以上に高い不良品混入割合での通常選別を防止できて、穀粒Sの用途に応じた色彩選別を効率的に行うことができる。   In addition, if the input ratio of the input device 6 or the like can be set in advance so that the mixing ratio of the non-defective product or defective product of the grain S can be set, the control unit 7 can correct the threshold value so as to approach the set mixing ratio. The normal selection based on the threshold closer to the defective product mixing ratio is possible, and the normal S selection can be prevented at a lower than necessary defective product mixing ratio or an unnecessarily high defective product mixing ratio. It is possible to efficiently perform color selection according to the color.

さらに、循環昇降機3が流下樋11を流下した穀粒Sを上部タンク12に戻す機能を有すると共に、予備選別時に光学検出部16を通過して流下した穀粒Sの流路を循環昇降機3の投入口に戻す切り替え可能なシャッタ22を備えているため、シャッタ22の循環流路21側への切り替えにより、予備選別で使用した穀粒Sを循環昇降機3に機械的に戻すことができて、予備選別を自動的に行うことができると共に、予備選別に使用した穀粒Sが製品(良品)に混ざることを防止できて、良品の品質向上を図ることができる。   Further, the circulation elevator 3 has a function of returning the grain S that has flowed down the flow trough 11 to the upper tank 12, and the flow path of the grain S that has flowed down through the optical detection unit 16 at the time of preliminary sorting is provided in the circulation elevator 3. Since the switchable shutter 22 that returns to the inlet is provided, the grain S used in the preliminary sorting can be mechanically returned to the circulation elevator 3 by switching the shutter 22 to the circulation flow path 21 side. Preliminary sorting can be performed automatically, and the grain S used for the preliminary sorting can be prevented from being mixed with the product (good product), so that the quality of the good product can be improved.

また、液晶表示器5の自動選別モードを選択することで、予備選別が自動的に実行されるため、ワンタッチ操作が可能となり、色彩選別機1の操作性を向上させることができると共に、液晶表示器5の調整メニューモード等により、各種の微調整が可能であるため、各種の穀粒S(試料)に的確に対応することができる等、使い勝手に優れた色彩選別機1を得ることが可能になる。   In addition, since the preliminary sorting is automatically executed by selecting the automatic sorting mode of the liquid crystal display 5, the one-touch operation can be performed, the operability of the color sorter 1 can be improved, and the liquid crystal display Various adjustments can be made with the adjustment menu mode etc. of the vessel 5, so that it is possible to obtain a color sorter 1 with excellent usability, such as being able to deal with various grains S (samples) accurately. become.

なお、前記実施形態においては、流下樋11の光学検出部16の下方にシャッタ22を配置して、予備選別時に試料としての穀粒Sを原料ホッパ5の投入口に自動的(機械的)に戻したが、本発明はこの構成に限定されず、所定時間Tの設定によっては予備選別に使用される穀粒Sの量が比較的少なく設定できることから、例えば予備選別で使用した穀粒Sを不良品排出口9から排出させ、これを手動で原料ホッパ4に戻す構成としても良い。また、前記実施形態における、流下樋11及び光源や光学検出部16の構成、制御系のブロック図の構成等は一例であって、本発明に係わる各発明の要旨を逸脱しない範囲において適宜に変更することができる。   In the above-described embodiment, the shutter 22 is disposed below the optical detection unit 16 of the flow trough 11 to automatically (mechanically) the grain S as a sample at the inlet of the raw material hopper 5 at the time of preliminary sorting. However, the present invention is not limited to this configuration, and depending on the setting of the predetermined time T, the amount of the grain S used for the preliminary sorting can be set to be relatively small. It is good also as a structure which discharges | emits from the defective article discharge port 9, and returns this to the raw material hopper 4 manually. In addition, the configuration of the downflow rod 11, the light source and the optical detection unit 16, the configuration of the block diagram of the control system, etc. in the above embodiment are examples, and may be appropriately changed without departing from the gist of each invention according to the present invention. can do.

本発明は、白米や玄米等の穀粒に限らず、例えばガラスやプラスチック等の試料を選別する色彩選別機にも利用できる。   The present invention can be used not only for grains such as white rice and brown rice but also for a color sorter for sorting samples such as glass and plastic.

1、15・・・・・・色彩選別機
2・・・・・・・・・筺体
3・・・・・・・・・循環昇降機
3a・・・・・・・・原料昇降機
3b・・・・・・・・二次昇降機
4・・・・・・・・・原料ホッパ
5・・・・・・・・・操作パネル
6・・・・・・・・・入力装置
7・・・・・・・・・制御部
7a・・・・・・・・CPU
7b・・・・・・・・ROM
7c・・・・・・・・RAM
8・・・・・・・・・良品排出口
9・・・・・・・・・不良品排出口
11・・・・・・・・流下樋
11a・・・・・・・一次選別シュート
11b・・・・・・・二次選別シュート
12・・・・・・・・上部タンク
13・・・・・・・・フィーダ
14・・・・・・・・選別部
15a・・・・・・・白色蛍光灯
15b・・・・・・・赤色蛍光灯
16・・・・・・・・光学検出部
16a、16b・・・CCDカメラ
16c、16d・・・バックグランド
16e・・・・・・・RGBセンサ
17・・・・・・・・エジェクタ
20・・・・・・・・選別排出流路
21・・・・・・・・循環流路
22・・・・・・・・シャッタ
S・・・・・・・・・穀粒
1, 15 ······ Color sorter 2 ······························· 3 ...... Secondary elevator 4 ... Raw material hopper 5 ... Operation panel 6 ... Input device 7 ... .... Control unit 7a ... CPU
7b ... ROM
7c ... RAM
8 ·················································································· 11・ ・ ・ ・ ・ ・ ・ Secondary sorting chute 12 ・ ・ ・ ・ ・ ・ ・ ・ Upper tank 13 ・ ・ ・ ・ ・ ・ ・ ・ Feeder 14 ・ ・ ・ ・ ・ ・ ・ ・ Sorting unit 15a ・ ・ ・ ・ ・ ・・ White fluorescent lamp 15b ・ ・ ・ ・ ・ Red fluorescent lamp 16 ・ ・ ・ ・ ・ ・ ・ ・ Optical detector 16a, 16b ・ ・ ・ CCD camera 16c, 16d ・ ・ ・ Background 16e ・ ・ ・ ・ ・ ・· RGB sensor 17 ··············································································································· ········grain

Claims (4)

試料を流下させる流下樋の下方に設けた光源と、受光センサ及びまたはカメラと試料の背景となるバックグランドを有する光学検出部と、該光学検出部で検出した信号を演算処理し予め設定されている閾値と比較して試料の良否を判定する制御部と、該制御部からの信号に基づいて良品と不良品を選別するエジェクタと、を有する選別部を備えた色彩選別機において、
前記制御部は、前記選別部を一定時間作動させて試料の予備選別を行うと共に、該予備選別で得られた試料データに基づいて前記閾値を修正し、この修正した閾値に基づいて前記選別部を作動させて試料を通常選別することを特徴とする色彩選別機。
A light source provided below the flow basin for flowing down the sample, a light receiving sensor and / or an optical detection unit having a background as a background of the sample, and a signal detected by the optical detection unit are processed and set in advance. In a color sorter equipped with a sorting unit having a control unit that determines whether the sample is good or bad compared with a threshold value, and an ejector that sorts a non-defective product and a defective product based on a signal from the control unit,
The control unit operates the sorting unit for a predetermined time to perform preliminary sorting of the sample, corrects the threshold based on sample data obtained by the preliminary sorting, and based on the corrected threshold, the sorting unit A color sorter characterized in that the sample is normally sorted by operating the.
前記制御部は、前記予備選別で得られた試料データのうち、良品データと不良品データの度数分布に基づいて、前記閾値を修正することを特徴とする請求項1に記載の色彩選別機。   2. The color sorter according to claim 1, wherein the control unit corrects the threshold based on a frequency distribution of non-defective product data and defective product data among the sample data obtained by the preliminary sorting. 前記試料の良品または不良品の混入割合を予め設定する混入割合設定手段を備え、前記制御部は、該混入割合設定手段で設定された混入割合に近づけるように前記閾値を修正することを特徴とする請求項1または2に記載の色彩選別機。   A mixing ratio setting unit that presets a mixing ratio of non-defective or defective samples is provided, and the control unit corrects the threshold value so as to approach the mixing ratio set by the mixing ratio setting unit. The color sorter according to claim 1 or 2. 前記流下樋を流下させた試料を原料タンクに戻す循環昇降機を備え、前記予備選別時に、前記光学検出部を通過した試料の流路を、前記循環昇降機の投入口に切り替え可能な切替手段を備えることを特徴とする請求項1ないし3のいずれかに記載の色彩選別機。   A circulation elevator that returns the sample that has flowed down to the raw material tank is provided, and switching means that can switch the flow path of the sample that has passed through the optical detection unit to the inlet of the circulation elevator during the preliminary sorting. The color sorter according to any one of claims 1 to 3, wherein
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