JP2011083972A - Resin cleaner composition and cleaning method for thermoplastic resin processing apparatus - Google Patents

Resin cleaner composition and cleaning method for thermoplastic resin processing apparatus Download PDF

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JP2011083972A
JP2011083972A JP2009238626A JP2009238626A JP2011083972A JP 2011083972 A JP2011083972 A JP 2011083972A JP 2009238626 A JP2009238626 A JP 2009238626A JP 2009238626 A JP2009238626 A JP 2009238626A JP 2011083972 A JP2011083972 A JP 2011083972A
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resin
weight
cleaning
polypropylene
processing apparatus
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JP5199215B2 (en
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Kazuhiro Matsumura
和浩 松村
Kunihiko Ono
邦彦 小野
Kazuji Taniguchi
和司 谷口
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OK FAST KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a resin cleaner composition that is excellent in cleaning effect, particularly, in cleaning effect of a molding resin containing a coloring agent and prevents fuming during cleaning, and a cleaning method, using the resin cleaner composition, for a thermoplastic resin processing apparatus. <P>SOLUTION: There are provided the resin cleaner composition, and the cleaning method using the resin cleaner composition for a thermoplastic resin processing apparatus. The resin cleaner composition contains 60-2,000 pts.wt. of an olefinic thermoplastic elastomer, containing 10-50 wt.% of polypropylene and 30-60 wt.% of a rubber component, and 0.2-10 pts.wt. of peroxide with respect to 100 pts.wt. of a non-crosslinked polyolefin resin. The composition is configured such that the content weight of the polypropylene is 30-200 when the content weight of the non-crosslinked polyolefin resin is set as 100. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、成形加工を行った後の熱可塑性樹脂加工装置の内部に残留する樹脂、着色剤、充填剤、これらの混合物などを排出、洗浄するための樹脂洗浄剤組成物、および熱可塑性樹脂加工装置の洗浄方法に関するものである。   The present invention relates to a resin cleaning composition for discharging and cleaning a resin, a colorant, a filler, a mixture thereof, and the like remaining inside a thermoplastic resin processing apparatus after molding, and a thermoplastic resin The present invention relates to a cleaning method for a processing apparatus.

熱可塑性樹脂は優れた加工性を生かして、プレス成形品、射出成形品、フィルム、シートなどの押出成形品、中空成形品などの多岐に渡る製品が製造されており、その用途はますます拡がりをみせ、デザインの多様化が進んでいる。その結果、少量多品種の成形品の生産が求められており、熱可塑性樹脂加工装置においては、樹脂材料、色、充填剤の切り替えを頻繁に行う必要がある。樹脂材料、色、充填剤などの変更に際しては、その都度加工機の分解掃除を行うことが、変更前の熱可塑性樹脂基材の残留物の変更後の熱可塑性樹脂基材による成形に与える影響を排除する上で確実であるが、加工装置の冷却、分解、クリーニング、組立、加熱が必要であり、生産性の低下をもたらすと共に、コストアップの要因となる。そこで生産性を維持するために、従来から樹脂組成物が洗浄剤として使用されている。洗浄剤は、加工装置の分解を行うことなく、樹脂供給部より供給して成形用の樹脂と同様に加工装置から排出するだけで、加工装置内部を洗浄する作用を有するものである。洗浄剤は、加工装置を分解する際にも有効である。即ち、成形加工後の熱可塑性樹脂加工装置の内部には成形用の熱可塑性樹脂基材が残存し、分解のために冷却すると溶融していた樹脂が固化し、スクリューの取り出しなどの妨げとなるが、洗浄剤を使用して加工装置の内部の成形用の熱可塑性樹脂基材を除去すると分解時のスクリューの取り出しなどが容易となる。   Thermoplastic resins are used in a wide variety of products such as press-molded products, injection-molded products, extruded products such as films and sheets, and hollow molded products, taking advantage of excellent processability. The design diversification is progressing. As a result, there is a demand for production of a small number of various kinds of molded products, and in a thermoplastic resin processing apparatus, it is necessary to frequently switch resin materials, colors, and fillers. When changing resin materials, colors, fillers, etc., the effect of disassembly and cleaning of the processing machine each time on the molding of the thermoplastic resin base material after the change of the residue of the thermoplastic resin base material before the change However, it is necessary to cool, disassemble, clean, assemble, and heat the processing apparatus, resulting in a decrease in productivity and an increase in cost. Therefore, in order to maintain productivity, resin compositions have been conventionally used as cleaning agents. The cleaning agent has an action of cleaning the inside of the processing apparatus only by being supplied from the resin supply unit and discharged from the processing apparatus in the same manner as the molding resin without disassembling the processing apparatus. The cleaning agent is also effective when disassembling the processing apparatus. That is, a thermoplastic resin base material for molding remains in the thermoplastic resin processing apparatus after the molding process, and when it is cooled for decomposition, the molten resin is solidified, which hinders removal of the screw and the like. However, if the thermoplastic resin substrate for molding inside the processing apparatus is removed using a cleaning agent, the screw can be easily taken out during decomposition.

洗浄剤は、熱可塑性樹脂加工装置内部、特に押出機や射出成形機のシリンダーやスクリューに付着して残っている単独樹脂ないし着色剤や充填剤を含む樹脂組成物を機械的に掻き出す排出作用(パージ効果)と拭き取り作用(ワイピング効果)とによって洗浄を行なう作用を有するものである。   The cleaning agent mechanically scrapes the resin composition containing a single resin or colorant or filler remaining inside the thermoplastic resin processing device, particularly the cylinder or screw of an extruder or injection molding machine. It has an effect of performing cleaning by a purging effect) and a wiping action (wiping effect).

熱可塑性樹脂加工装置の生産性を維持するための洗浄剤組成物として、本発明者らは、下記特許文献1において、ポリオレフィン樹脂および過酸化物を含有する架橋性ポリオレフィン樹脂組成物と、熱可塑性支持体と、を含有する洗浄剤組成物を提案した。この洗浄剤組成物は、熱可塑性樹脂加工装置内部、特に押出機や射出成形機のシリンダーやスクリューに付着して残っている樹脂ないし着色剤や充填剤を含む樹脂組成物を機械的に掻き出す排出作用(パージ効果)と拭き取り作用(ワイピング効果)との両方に優れ、洗浄効率が高いために容易に成形用熱可塑性樹脂の色の変更などを行うことができると共に、加工装置内での洗浄剤組成物自体の残存が少ないので材料変更後の成形開始を早期に行うことができる。   As a detergent composition for maintaining the productivity of a thermoplastic resin processing apparatus, the present inventors disclosed in Patent Document 1 below, a crosslinkable polyolefin resin composition containing a polyolefin resin and a peroxide, and thermoplasticity. And a cleaning composition comprising a support. This cleaning composition mechanically discharges the resin composition containing the resin or colorant and filler remaining inside the thermoplastic resin processing apparatus, particularly the cylinder or screw of an extruder or injection molding machine. Excellent in both action (purge effect) and wiping action (wiping effect), and high cleaning efficiency makes it easy to change the color of the thermoplastic resin for molding, and a cleaning agent in the processing equipment Since there is little remaining of the composition itself, it is possible to start forming after changing the material at an early stage.

ところで、近年では、ポリフェニレンサルファイド、ポリエーテルサルフォン、ポリアリレート、ポリエーテルエーテルケトンなどの耐熱性の高いプラスチック、いわゆるスーパーエンジニアリングプラスチックを熱可塑性樹脂加工装置を使用して成形することで、高耐熱性プラスチック製品を製造する技術が広く普及しつつある。スーパーエンジニアリングプラスチックのように溶融(軟化)温度の高い樹脂を射出成形あるいは押出成形する場合、一般的に樹脂の射出(押出)温度は300℃以上となることが多く、必然的に射出(押出)成形後の洗浄工程でも、その洗浄温度を300℃以上とする場合が多い。   By the way, in recent years, high heat resistance plastics such as polyphenylene sulfide, polyether sulfone, polyarylate, polyether ether ketone, and so-called super engineering plastics are molded using a thermoplastic resin processing device. Technology for producing plastic products is becoming widespread. When a resin having a high melting (softening) temperature, such as super engineering plastic, is injection molded or extruded, generally the resin injection (extrusion) temperature is often 300 ° C. or higher, and inevitably injection (extrusion). Even in the washing step after molding, the washing temperature is often set to 300 ° C. or higher.

ポリオレフィン樹脂としてポリエチレンを含有する洗浄剤組成物を使用した場合、特に洗浄温度が高温となると、ポリエチレンの酸化分解反応、および架橋反応に伴う発熱によって、ポリエチレンからの発煙が激しくなり、作業場に煙が立ちこめ、作業環境が著しく劣悪となるという問題があった。すなわち、ポリエチレンを含有する洗浄剤組成物を使用した場合、洗浄温度が200℃程度であれば発煙は問題とならないが、250℃になると発煙が顕著となり、300℃になると発煙が非常に激しくなる。加えて、洗浄剤組成物が熱可塑性樹脂加工装置内で固まり、所謂ダンゴのような状態になると、冷却が進まず熱が蓄積し、さらに自己発熱が進むので発煙がますます激しくなり、作業者が耐えられない状態に達することがあった。   When a cleaning composition containing polyethylene is used as the polyolefin resin, particularly when the cleaning temperature is high, fuming from polyethylene is intense due to the heat generated by the oxidative decomposition reaction and crosslinking reaction of polyethylene, and smoke is generated in the workplace. There was a problem that the working environment was remarkably deteriorated. That is, when a cleaning composition containing polyethylene is used, if the cleaning temperature is about 200 ° C., smoke is not a problem. However, when 250 ° C. is reached, smoke is noticeable, and when 300 ° C. is reached, smoke is extremely intense. . In addition, when the cleaning composition hardens in the thermoplastic resin processing equipment and becomes a so-called dango state, cooling does not proceed and heat accumulates, and further self-heating proceeds, so smoke generation becomes more intense, and the worker May have reached an unbearable condition.

特許第4076167号公報Japanese Patent No. 4076167

本発明は上記実情に鑑みてなされたものであり、その目的は、洗浄効果、とりわけ着色剤を含む成形用樹脂の洗浄効果に優れ、洗浄時における発煙を防止可能な樹脂洗浄剤組成物を提供すること、および該樹脂洗浄剤組成物を使用した熱可塑性樹脂加工装置の洗浄方法を提供するものである。   The present invention has been made in view of the above circumstances, and its purpose is to provide a resin cleaning composition that is excellent in cleaning effect, particularly cleaning effect of a molding resin containing a colorant, and can prevent smoke generation during cleaning. And a method for cleaning a thermoplastic resin processing apparatus using the resin cleaning composition.

上述したとおり、未架橋ポリオレフィン樹脂と過酸化物とを含有する熱可塑性樹脂組成物を単独で樹脂洗浄剤とし、未架橋ポリオレフィン樹脂として、特にポリエチレンを使用して架橋反応を進行させると、洗浄温度が高温になるに伴って、ポリエチレンの酸化分解反応および架橋反応による発熱のために発煙が激しくなる。しかしながら、本発明者らが鋭意検討した結果、未架橋ポリオレフィン樹脂と過酸化物とに加えて、ポリプロピレンとゴム成分とを含有するオレフィン系熱可塑性エラストマーを併用することで、優れた洗浄効果を発揮しながら、ポリエチレンに由来する発煙を防止できることを見出した。   As described above, when a thermoplastic resin composition containing an uncrosslinked polyolefin resin and a peroxide is used alone as a resin detergent, and the crosslinking reaction proceeds using an uncrosslinked polyolefin resin, particularly polyethylene, the washing temperature As the temperature rises, fuming becomes intense due to heat generation due to the oxidative degradation reaction and crosslinking reaction of polyethylene. However, as a result of intensive studies by the present inventors, in addition to uncrosslinked polyolefin resin and peroxide, an excellent cleaning effect is exhibited by using an olefin thermoplastic elastomer containing polypropylene and a rubber component in combination. However, it was found that fumes derived from polyethylene can be prevented.

本発明は、上記知見に基づきなされたものであって、下記の如き構成を備える。即ち、本発明に係る樹脂洗浄剤組成物は、未架橋ポリオレフィン樹脂100重量部に対して、ポリプロピレン10〜50重量%とゴム成分30〜60重量%とを含有するオレフィン系熱可塑性エラストマー60〜2000重量部、および過酸化物を0.2〜10重量部含有し、かつ前記未架橋ポリオレフィン樹脂の含有重量を100としたとき、ポリプロピレンの含有重量が30〜200であることを特徴とする。   This invention is made | formed based on the said knowledge, Comprising: The following structures are provided. That is, the resin detergent composition according to the present invention is an olefin-based thermoplastic elastomer 60 to 2000 containing 10 to 50% by weight of polypropylene and 30 to 60% by weight of a rubber component with respect to 100 parts by weight of the uncrosslinked polyolefin resin. The content of polypropylene is 30 to 200, with 0.2 to 10 parts by weight of peroxide and peroxide, and the content of the uncrosslinked polyolefin resin being 100.

上記樹脂洗浄剤組成物は、洗浄効果、とりわけ着色剤を含む成形用樹脂の洗浄効果に優れたものである。より具体的には、本発明に係る樹脂洗浄剤組成物は、熱可塑性樹脂加工装置内部、特に押出機や射出成形機のシリンダーやスクリューに付着して残っている着色剤や充填剤を含む熱可塑性樹脂基材を、機械的に掻き出す排出作用(パージ作用)と拭き取り作用(ワイピング作用)とによって洗浄を行なう作用を有する。その結果、洗浄効率が高いために容易に成形用樹脂の色の変更などを行うことができると共に、加工装置内の樹脂洗浄剤組成物の残存が少ないので材料変更後の成形開始を早期に行うことができる。   The resin detergent composition is excellent in the cleaning effect, in particular, the cleaning effect of a molding resin containing a colorant. More specifically, the resin detergent composition according to the present invention is a heat containing a colorant and a filler remaining inside the thermoplastic resin processing apparatus, in particular, a cylinder or screw of an extruder or an injection molding machine. It has the effect | action which wash | cleans by the discharge effect | action (purge effect | action) and the wiping effect | action (wiping effect | action) which mechanically scrape out the plastic resin base material. As a result, since the cleaning efficiency is high, it is possible to easily change the color of the molding resin, and since the remaining resin cleaning composition in the processing apparatus is small, start molding after changing the material at an early stage. be able to.

また、本発明に係る樹脂洗浄剤組成物は、未架橋ポリオレフィン樹脂100重量部に対して、過酸化物を0.2〜10重量部含有する。この未架橋ポリオレフィン樹脂は、加工装置に供給されると簡単に溶融し、溶融した未架橋ポリオレフィン樹脂は、シリンダーやスクリューに馴染み易く、その結果、熱可塑性樹脂加工装置内に残存する成形用樹脂(熱可塑性樹脂基材)を拭き取る(ワイピング)作用を発揮する。次いで、スクリューやシリンダーなどと接触して熱可塑性樹脂加工装置内を移動しつつ、過酸化物により未架橋ポリオレフィン樹脂が架橋し、その樹脂強度が高くなる。その結果、容易に変形しなくなって強い掻き出し(パージ)作用を発揮し、ワイピングした成形用樹脂をパージすることによって熱可塑性樹脂加工装置を効率よく洗浄する。   Moreover, the resin cleaning composition which concerns on this invention contains 0.2-10 weight part of peroxides with respect to 100 weight part of uncrosslinked polyolefin resin. When this uncrosslinked polyolefin resin is supplied to a processing apparatus, it is easily melted. The melted uncrosslinked polyolefin resin is easily adapted to a cylinder and a screw, and as a result, a molding resin (in the thermoplastic resin processing apparatus ( Exhibits an effect of wiping (thermoplastic resin substrate). Next, while moving in the thermoplastic resin processing apparatus in contact with a screw or cylinder, the uncrosslinked polyolefin resin is crosslinked by the peroxide, and the resin strength is increased. As a result, the thermoplastic resin processing apparatus is efficiently cleaned by purging the wiping molding resin by exhibiting a strong scraping (purge) action without being easily deformed.

さらに、本発明に係る樹脂洗浄剤組成物は、ポリプロピレン10〜50重量%とゴム成分30〜60重量%とを含有するオレフィン系熱可塑性エラストマーを、未架橋ポリオレフィン樹脂100重量部に対して60〜2000重量部含有する。このオレフィン系熱可塑性エラストマーが含有するポリプロピレンは、ポリエチレンの酸化分解反応中に発生するラジカルを補足する作用を有するため、ポリエチレンに由来する発煙を防止することができる。ただし、本発明に係る樹脂洗浄剤組成物中、未架橋ポリオレフィン樹脂の含有重量を100としたとき、ポリプロピレンの含有重量を30〜200とする。未架橋ポリオレフィン樹脂の含有重量を100としたとき、ポリプロピレンの含有重量が30未満であると、発煙を防止する効果が低下し、200を超えると、樹脂洗浄剤組成物のパージ効果が低下する。なお、本発明において、「ポリプロピレンの含有重量」とは、オレフィン系熱可塑性エラストマーの重量部数とポリプロピレンの重量%との積を意味する。   Furthermore, the resin detergent composition according to the present invention comprises an olefin-based thermoplastic elastomer containing 10 to 50% by weight of polypropylene and 30 to 60% by weight of a rubber component in an amount of 60 to 100 parts by weight based on 100 parts by weight of the uncrosslinked polyolefin resin. Contains 2000 parts by weight. Since the polypropylene contained in this olefinic thermoplastic elastomer has an action of capturing radicals generated during the oxidative decomposition reaction of polyethylene, it is possible to prevent fumes derived from polyethylene. However, when the content of the uncrosslinked polyolefin resin is 100 in the resin detergent composition according to the present invention, the content of polypropylene is 30 to 200. When the content of uncrosslinked polyolefin resin is 100, if the content of polypropylene is less than 30, the effect of preventing smoke generation is reduced, and if it exceeds 200, the purge effect of the resin detergent composition is reduced. In the present invention, the “polypropylene content weight” means the product of the number of parts by weight of the olefinic thermoplastic elastomer and the weight% of polypropylene.

ところで、ポリエチレンの酸化分解反応を防止するだけであれば、ポリプロピレンを単独で、未架橋ポリオレフィン樹脂と過酸化物とを含有する熱可塑性樹脂組成物に添加することで、ポリエチレンの発煙を防止できるとも考えられる。しかしながら、後述する実施例の結果が示すとおり、ポリプロピレンは洗浄中に分解し、溶融粘度が低下するため、単独で添加した場合は樹脂洗浄剤組成物のパージ効果が低下する。その結果、洗浄後にポリプロピレンが、例えばスクリューの溝壁に付着して残るため、樹脂洗浄剤としては好ましくない結果をもたらす。   By the way, if only the oxidative degradation reaction of polyethylene is to be prevented, the fuming of polyethylene can be prevented by adding polypropylene alone to a thermoplastic resin composition containing uncrosslinked polyolefin resin and peroxide. Conceivable. However, as shown in the results of Examples described later, polypropylene decomposes during washing and the melt viscosity is lowered. Therefore, when added alone, the purge effect of the resin detergent composition is lowered. As a result, the polypropylene remains attached to, for example, the groove wall of the screw after washing, and this brings about an undesirable result as a resin detergent.

しかしながら、本発明において使用するオレフィン系熱可塑性エラストマーは、ポリプロピレンとゴム成分とがアロイの様に混ざり合っており、架橋反応中にポリプロピレンが粘度低下を起こしてもゴム成分が溶融粘度の低下を抑える役目を果たし、その洗浄効果の低下を防止することができる。即ち、本発明においては、オレフィン系熱可塑性エラストマーの一成分であるポリプロピレンによって、ポリエチレンの酸化分解反応による発煙を防止することができるとともに、もう一方のゴム成分によって、溶融粘度を保持し、樹脂洗浄剤組成物のパージ効果を保持することができる。   However, in the olefinic thermoplastic elastomer used in the present invention, polypropylene and a rubber component are mixed like an alloy, and the rubber component suppresses a decrease in melt viscosity even if the polypropylene causes a decrease in viscosity during the crosslinking reaction. It plays a role and can prevent the cleaning effect from decreasing. That is, in the present invention, the polypropylene, which is a component of the olefinic thermoplastic elastomer, can prevent fuming due to the oxidative decomposition reaction of polyethylene, and the other rubber component can maintain the melt viscosity, and can be washed with resin. The purge effect of the agent composition can be maintained.

その結果、本発明に係る樹脂洗浄剤組成物は、洗浄効果、とりわけ着色剤を含む成形用樹脂の洗浄効果に優れ、かつ洗浄時における発煙を防止することができる。   As a result, the resin detergent composition according to the present invention is excellent in the cleaning effect, in particular, the cleaning effect of the molding resin containing the colorant, and can prevent smoke generation during cleaning.

上記樹脂洗浄剤組成物において、さらに、ポリマー成分合計100重量部に対して、滑剤および界面活性剤からなる群から選択される少なくとも1種を、0.1〜3重量部含有することが好ましい。   In the said resin cleaning composition, it is preferable to contain 0.1-3 weight part of at least 1 sort (s) further selected from the group which consists of a lubricant and surfactant with respect to a polymer component total 100 weight part.

また、本発明に係る熱可塑性樹脂加工装置の洗浄方法は、熱可塑性樹脂基材を成形した後の熱可塑性樹脂加工装置の樹脂供給部に、前記いずれかに記載の樹脂洗浄剤組成物を供給し、未架橋ポリオレフィン樹脂の架橋を進行させながら、前記熱可塑性樹脂加工装置に残留する前記熱可塑性樹脂基材を、前記樹脂洗浄剤組成物と共に排出、洗浄することを特徴とする。   Moreover, the washing | cleaning method of the thermoplastic resin processing apparatus which concerns on this invention supplies the resin cleaning composition in any one of the said to the resin supply part of the thermoplastic resin processing apparatus after shape | molding a thermoplastic resin base material. The thermoplastic resin base material remaining in the thermoplastic resin processing apparatus is discharged and washed together with the resin detergent composition while proceeding with the crosslinking of the uncrosslinked polyolefin resin.

上記洗浄方法により、洗浄時における発煙を防止しながら、熱可塑性樹脂加工装置を洗浄することができる。加えて、この洗浄方法により、熱可塑性樹脂基材を成形した後の熱可塑性樹脂加工装置の洗浄を短時間に行うことができ、樹脂成形の生産性が向上すると共に樹脂洗浄剤組成物の消費量も低減することができる。   With the above-described cleaning method, it is possible to clean the thermoplastic resin processing apparatus while preventing smoke generation during cleaning. In addition, with this cleaning method, the thermoplastic resin processing device after molding the thermoplastic resin base material can be cleaned in a short time, improving the resin molding productivity and consuming the resin detergent composition. The amount can also be reduced.

なお、本発明に係る熱可塑性樹脂加工装置の洗浄方法は、特にポリエチレンの酸化分解反応による発煙が顕著になる温度、具体的には、洗浄温度として250℃以上の温度で未架橋ポリオレフィン樹脂の架橋を進行させながら行うことが好ましく、300℃以上の温度で未架橋ポリオレフィン樹脂の架橋を進行させながら行うことが特に好ましい。また、本発明に係る熱可塑性樹脂加工装置の洗浄方法において、洗浄温度の上限としては、樹脂洗浄剤組成物の焼けなどを防止するために、400℃以下とすることが好ましい。   The method for cleaning a thermoplastic resin processing apparatus according to the present invention is particularly suitable for the crosslinking of uncrosslinked polyolefin resin at a temperature at which fuming due to the oxidative decomposition reaction of polyethylene becomes significant, specifically, at a cleaning temperature of 250 ° C. or higher. It is preferable to carry out the polymerization while proceeding with the crosslinking of the uncrosslinked polyolefin resin at a temperature of 300 ° C. or higher. Moreover, in the washing | cleaning method of the thermoplastic resin processing apparatus which concerns on this invention, as an upper limit of washing | cleaning temperature, it is preferable to set it as 400 degrees C or less in order to prevent the burning of a resin detergent composition.

本発明の熱可塑性樹脂組成物を構成する未架橋ポリオレフィン樹脂としては、ポリエチレン、エチレンと少量割合(一般的には0.1〜15重量%好ましくは0.5〜6重量%)のプロピレン、ブテンなど他の単量体との共重合物を挙げることができる。   Examples of the uncrosslinked polyolefin resin constituting the thermoplastic resin composition of the present invention include polyethylene, ethylene and a small amount (generally 0.1 to 15% by weight, preferably 0.5 to 6% by weight) of propylene and butene. And the like and other monomers.

より具体的には、超低密度ポリエチレン、低密度ポリエチレン(LDPE)、中密度ポリエチレン、高密度ポリエチレン(HDPE)などのポリエチレン樹脂、エチレン/プロピレン共重合物体、エチレン/酢酸ビニル共重合体(EVA)、エチレン/アクリル酸共重合体、エチレン/アクリル酸エチル共重合体、エチレン/アクリル酸メチル共重合体、エチレン/メタクリル酸メチル共重合体を例示することができる。これらのポリオレフィンは単独で使用してもよく、2種類以上を使用してもよい。この未架橋ポリオレフィン樹脂は、MFR値が0.01〜10(g/10分)、より好ましくは0.01〜(g/10分)であることが好ましい。 More specifically, polyethylene resins such as ultra low density polyethylene, low density polyethylene (LDPE), medium density polyethylene, and high density polyethylene (HDPE), ethylene / propylene copolymer, ethylene / vinyl acetate copolymer (EVA) And ethylene / acrylic acid copolymer, ethylene / ethyl acrylate copolymer, ethylene / methyl acrylate copolymer, and ethylene / methyl methacrylate copolymer. These polyolefins may be used alone or in combination of two or more. The uncrosslinked polyolefin resin preferably has an MFR value of 0.01 to 10 (g / 10 minutes), more preferably 0.01 to 5 (g / 10 minutes).

本発明の熱可塑性樹脂組成物を構成する過酸化物としては、公知の過酸化物が限定なく使用可能である。具体的には、ハイドロパーオキサイド、ジアルキルパーオキサイド、パーオキシケタール、ジアシルパーオキサイドなどが使用できる。より具体的には、例えば、ベンゾイルパーオキサイド、メチルエチルケトンパーオキサイド、t−ブチルパーオキシピバレート、ジイソプロピルパーオキシカーボネート、ジクミルパーオキサイド、t−ブチルパーオキサイド、t−ブチルクミルパーオキサイド、t−ブチルハイドロパーオキサイド、α, α’−ジ(t−ブチルパーオキシ−ジイソプロピル)ベンゼン、2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキサン、2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキシン−3、t−ブチル−オキシベンゾエートなどが挙げられる。これらは単独で使用してもよく、2種類以上を併用してもよい。また、本発明においては、過酸化物を単独で樹脂洗浄剤組成物に添加しても良く、過酸化物とゴム、あるいは過酸化物と未架橋ポリオレフィン樹脂とのマスターバッチを予め作成し、これを樹脂洗浄剤組成物に添加しても良い。   As the peroxide constituting the thermoplastic resin composition of the present invention, known peroxides can be used without limitation. Specifically, hydroperoxide, dialkyl peroxide, peroxyketal, diacyl peroxide and the like can be used. More specifically, for example, benzoyl peroxide, methyl ethyl ketone peroxide, t-butyl peroxypivalate, diisopropyl peroxy carbonate, dicumyl peroxide, t-butyl peroxide, t-butyl cumyl peroxide, t-butyl. Hydroperoxide, α, α'-di (t-butylperoxy-diisopropyl) benzene, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 2,5-dimethyl-2,5 -Di (t-butylperoxy) hexyne-3, t-butyl-oxybenzoate and the like. These may be used alone or in combination of two or more. In the present invention, the peroxide may be added to the resin detergent composition alone, and a masterbatch of peroxide and rubber or peroxide and uncrosslinked polyolefin resin is prepared in advance. May be added to the resin detergent composition.

過酸化物は、半減期が洗浄温度において8〜12時間であることが洗浄効果の点で好ましい。未架橋ポリオレフィンおよびオレフィン系熱可塑性エラストマーと過酸化物との混合は、公知の混合装置を使用することができ、具体的にはヘンシェルミキサー、Vブレンダー、タンブラーなどによるのが好適である。   The peroxide preferably has a half-life of 8 to 12 hours at the washing temperature in terms of washing effect. A known mixing apparatus can be used for mixing the uncrosslinked polyolefin or olefinic thermoplastic elastomer and the peroxide, and specifically, a Henschel mixer, a V blender, a tumbler or the like is preferable.

過酸化物の配合量は、未架橋ポリオレフィン樹脂100重量部に対して、0.2〜10重量部、好ましくは0.5〜5重量部である。   The compounding quantity of a peroxide is 0.2-10 weight part with respect to 100 weight part of uncrosslinked polyolefin resin, Preferably it is 0.5-5 weight part.

本発明の樹脂洗浄剤組成物が含有するオレフィン系熱可塑性エラストマーは、例えばプラスチックエージ2009年7月号48頁で例示される、ポリプロピレンを主体とするポリオレフィンとエチレンプロピレンメチレンリンケージゴム(EPDMゴム)などを主体とするゴム成分の単純ブレンド物(非架橋系)、EPDMゴムなどのゴム成分を加硫させながらポリオレフィンとブレンドさせたTPV系(Termoplastic Vulcanize)のもの(架橋系)、およびポリプロピレンの重合末期にゴム成分とブレンドさせるTPO系(Termoplastic Olefine )などが挙げられる。これらはいずれも、ポリプロピレンとゴム成分とがアロイの様に混ざり合っており、本来ゴム成分単体では粘度が高すぎて、通常のプラスチック加工に使われる射出成型機やシート・フィルムおよびブロー成型機などでは加工が難しいものを、該成型機で加工可能にした材料である。オレフィン系熱可塑性エラストマーは、ゴム成分が混ざることによってゴム的性質が付与され、軟質ゴムの風合いが発現する。   Examples of the olefinic thermoplastic elastomer contained in the resin detergent composition of the present invention include, for example, polyolefin mainly composed of polypropylene and ethylene propylene methylene linkage rubber (EPDM rubber) exemplified in Plastic Age, July 2009, p. 48. A simple blend of rubber components (non-crosslinked) mainly composed of rubber, a TPV (thermoplastic vulcanized) blended with polyolefin while vulcanizing rubber components such as EPDM rubber (crosslinked), and the end of polymerization of polypropylene And TPO system (Thermoplastic Olefine) blended with a rubber component. In both of these, polypropylene and rubber components are mixed like an alloy, and the viscosity of the rubber component alone is too high by nature, such as injection molding machines, sheet / film and blow molding machines used for ordinary plastic processing. Thus, it is a material that can be processed with the molding machine, which is difficult to process. Olefin-based thermoplastic elastomers are imparted with rubber-like properties when mixed with rubber components, and the texture of soft rubber is manifested.

オレフィン系熱可塑性エラストマーが本発明の樹脂洗浄剤としての目的を達成するためには、ポリエチレンの酸化分解反応を抑えること、および十分な溶融粘度を保持することの両方が必要である。これらの特性は、オレフィン系熱可塑性エラストマー中のゴム成分とポリプロピレンとの配合比率によって決まり、本発明に使用されるオレフィン系熱可塑性エラストマーは、ポリプロピレン10〜50重量%とゴム成分30〜60重量%とを含有する。オレフィン系熱可塑性エラストマー中のポリプロピレンが10重量%未満になると、ポリエチレンの酸化分解反応を抑えることが難しくなり、発煙を防止することが困難となる。一方、オレフィン系熱可塑性エラストマー中のポリプロピレンが50重量%を超えると、発煙を防止することは可能であるが、ポリプロピレンの分解による溶融粘度低下が起こり、樹脂洗浄剤組成物のパージ効果を保持できなくなる。なお、本発明で使用するオレフィン系熱可塑性エラストマーは、ポリプロピレンおよびゴム成分のみからなるものであってもよく(ポリプロピレンとゴム成分とで100重量%)、あるいはポリプロピレンとゴム成分とに加えて、例えばプロセスオイルなどの油性成分を含むものであってもよい。油性成分は、ゴム成分として使用する油展ゴム中に含まれてもよく、あるいはポリプロピレンとゴム成分とに、別途添加することで含まれるものであってもよい。   In order for the olefinic thermoplastic elastomer to achieve the object as the resin detergent of the present invention, it is necessary to both suppress the oxidative degradation reaction of polyethylene and to maintain a sufficient melt viscosity. These characteristics are determined by the blending ratio of the rubber component and polypropylene in the olefinic thermoplastic elastomer, and the olefinic thermoplastic elastomer used in the present invention is 10 to 50% by weight of polypropylene and 30 to 60% by weight of the rubber component. Containing. When the polypropylene in the olefinic thermoplastic elastomer is less than 10% by weight, it is difficult to suppress the oxidative decomposition reaction of polyethylene, and it is difficult to prevent smoke generation. On the other hand, if the polypropylene in the olefinic thermoplastic elastomer exceeds 50% by weight, it is possible to prevent smoke generation, but the melt viscosity is lowered due to the decomposition of the polypropylene, and the purge effect of the resin detergent composition can be maintained. Disappear. The olefinic thermoplastic elastomer used in the present invention may be composed only of polypropylene and rubber components (100% by weight of polypropylene and rubber components), or in addition to polypropylene and rubber components, for example, It may contain an oil component such as process oil. The oil component may be included in the oil-extended rubber used as the rubber component, or may be included by separately adding to the polypropylene and the rubber component.

本発明に係る樹脂洗浄剤組成物は、ポリプロピレン10〜50重量%とゴム成分30〜60重量%とを含有するオレフィン系熱可塑性エラストマーを、未架橋ポリオレフィン樹脂100重量部に対して60〜2000重量部含有する。ただし、本発明に係る樹脂洗浄剤組成物中、未架橋ポリオレフィン樹脂の含有重量を100としたとき、ポリプロピレンの含有重量を30〜200とする。未架橋ポリオレフィン樹脂の含有重量を100としたとき、ポリプロピレンの含有重量が30未満であると、発煙を防止する効果が低下し、200を超えると、樹脂洗浄剤組成物のパージ効果が低下する。例えば、ポリプロピレン10重量%を含有するオレフィン系熱可塑性エラストマーを使用する場合、未架橋ポリオレフィン樹脂の含有重量とポリプロピレンの含有重量との上記関係を満たすためには、未架橋ポリオレフィン樹脂100重量部に対して、オレフィン系熱可塑性エラストマーを300〜2000重量部使用する必要がある。ここで、樹脂洗浄剤組成物中に、未架橋ポリオレフィン樹脂100重量部に対してオレフィン系熱可塑性エラストマーを2000重量部含有する場合であっても、ポリプロピレン量の少ないエラストマーは元々粘性が高いため、パージ効果に対する悪影響はない。   The resin detergent composition according to the present invention comprises an olefin-based thermoplastic elastomer containing 10 to 50% by weight of polypropylene and 30 to 60% by weight of a rubber component in an amount of 60 to 2000% based on 100 parts by weight of the uncrosslinked polyolefin resin. Contains. However, when the content of the uncrosslinked polyolefin resin is 100 in the resin detergent composition according to the present invention, the content of polypropylene is 30 to 200. When the content of uncrosslinked polyolefin resin is 100, if the content of polypropylene is less than 30, the effect of preventing smoke generation is reduced, and if it exceeds 200, the purge effect of the resin detergent composition is reduced. For example, when using an olefinic thermoplastic elastomer containing 10% by weight of polypropylene, in order to satisfy the above relationship between the content of uncrosslinked polyolefin resin and the content of polypropylene, 100 parts by weight of uncrosslinked polyolefin resin is used. Thus, it is necessary to use 300 to 2000 parts by weight of the olefinic thermoplastic elastomer. Here, even in the case where the resin detergent composition contains 2000 parts by weight of an olefin-based thermoplastic elastomer with respect to 100 parts by weight of the uncrosslinked polyolefin resin, an elastomer having a small amount of polypropylene is originally highly viscous, There is no adverse effect on the purge effect.

本発明に係る樹脂洗浄剤組成物では、オレフィン系熱可塑性エラストマーを単独で使用してもよく、2種類以上のオレフィン系熱可塑性エラストマーを併用してもよい。   In the resin detergent composition according to the present invention, an olefinic thermoplastic elastomer may be used alone, or two or more olefinic thermoplastic elastomers may be used in combination.

本発明の樹脂洗浄剤組成物に添加する好ましい滑剤としては、シリコーンオイル、高級脂肪酸並びに金属塩、高級脂肪酸アミド、ワックスなどが例示される。高級脂肪酸としては、ステアリン酸、オレイン酸、パルミチン酸などが例示され、これらの脂肪酸の金属塩としては、ナトリウ塩、カリウム塩などのアルカリ金属塩、マグネシウム塩、カルシウム塩、バリウム塩などのアルカリ土類金属塩、アルミニウム塩、亜鉛塩などが好適なものとして例示できる。   Preferred lubricants added to the resin detergent composition of the present invention include silicone oil, higher fatty acids, metal salts, higher fatty acid amides, waxes and the like. Examples of higher fatty acids include stearic acid, oleic acid, palmitic acid and the like, and examples of metal salts of these fatty acids include alkali metal salts such as sodium salt and potassium salt, alkaline earth such as magnesium salt, calcium salt and barium salt. Metal salts, aluminum salts, zinc salts and the like can be exemplified as suitable ones.

滑剤に代えて、或いは滑剤と共に使用される界面活性剤としては、ポリオキシエチレンノニルフェニルエーテルなどのポリオキシエチレングリコールの高級アルキルフェニルエーテル類、ポリオキシエチレンモノラウレートなどのポリオキシエチレングリコールの高級脂肪酸エステル、高級脂肪酸ジエタノールアミド、高級脂肪酸モノエタノールアミド、ポリオキシエチレン脂肪酸アミドなどの脂肪酸アミドなどのノニオン界面活性剤が好適なものとして例示できる。これらは、いずれも市販品の使用が好ましい。   As surfactants used in place of or together with the lubricant, higher alkylphenyl ethers of polyoxyethylene glycol such as polyoxyethylene nonylphenyl ether, and higher polyoxyethylene glycol such as polyoxyethylene monolaurate Nonionic surfactants such as fatty acid amides such as fatty acid esters, higher fatty acid diethanolamides, higher fatty acid monoethanolamides, and polyoxyethylene fatty acid amides are preferred. As for these, use of a commercial item is preferable for all.

本発明の樹脂洗浄剤組成物には、必要に応じて未架橋ポリオレフィン樹脂以外の他の熱可塑性樹脂、酸化防止剤、帯電防止剤、無機充填剤、発泡剤など添加することができる。   If necessary, the resin detergent composition of the present invention may contain other thermoplastic resins other than uncrosslinked polyolefin resins, antioxidants, antistatic agents, inorganic fillers, foaming agents, and the like.

未架橋ポリオレフィン樹脂以外の他の熱可塑性樹脂としては、例えばポリメチルメタクリレート樹脂、アクリロニトリル/スチレン樹脂、アクリロニトリル/スチレン樹脂/ブタジエン共重合体樹脂、ポリエチレンテレフタレート樹脂、ポリアリレート樹脂、ポリアミド樹脂などが挙げられる。ただし、洗浄効果と耐発煙性とを考慮した場合、これらの熱可塑性樹脂の配合量は、未架橋ポリオレフィン樹脂100重量部に対して50重量部以下とすることが好ましい。   Examples of the thermoplastic resin other than the uncrosslinked polyolefin resin include polymethyl methacrylate resin, acrylonitrile / styrene resin, acrylonitrile / styrene resin / butadiene copolymer resin, polyethylene terephthalate resin, polyarylate resin, polyamide resin and the like. . However, when considering the cleaning effect and smoke resistance, the amount of these thermoplastic resins is preferably 50 parts by weight or less with respect to 100 parts by weight of the uncrosslinked polyolefin resin.

以下、本発明の構成と効果を具体的に示す実施例などについて説明する。
<樹脂洗浄剤組成物の作成>
Hereinafter, examples and the like specifically showing the configuration and effects of the present invention will be described.
<Preparation of resin cleaning composition>

実施例1
未架橋ポリオレフィン樹脂として、低流動性ポリオレフィン樹脂である高密度ポリエチレンのノバテックHF313(日本ポリエチレン社製;MFR0.05)100重量部、有機過酸化物パークミルD(日本油脂社製;ジクミルパーオキサイド)を2重量部、EPDMゴム40重量%を加硫させながらポリプロピレン20重量%とプロセスオイル40重量%とをブレンドして得られたものであり、ショア硬度Aで77、230℃・98Nに於けるMFRが15であるオレフィン系熱可塑性エラストマー(架橋系)を400重量部、さらにポリマー成分合計100重量部に対して高級脂肪族アミド系滑剤の花王ワックスEB−G(花王石鹸社製)0.5重量部と、を加え、ヘンシェルミキサーで混合し樹脂洗浄剤組成物を製造した。
Example 1
As uncrosslinked polyolefin resin, 100 parts by weight of high-density polyethylene Novatec HF313 (manufactured by Nippon Polyethylene Co., Ltd .; MFR 0.05), which is a low-fluidity polyolefin resin, organic peroxide park mill D (manufactured by NOF Corporation; dicumyl peroxide) 2 parts by weight, obtained by blending 20% by weight of polypropylene and 40% by weight of process oil while vulcanizing 40% by weight of EPDM rubber, with a Shore hardness A of 77, 230 ° C. and 98N Kao wax EB-G (manufactured by Kao Soap Co., Ltd.) 0.5, a higher aliphatic amide-based lubricant, based on 400 parts by weight of an olefinic thermoplastic elastomer (crosslinking system) having an MFR of 15 and a polymer component of 100 parts by weight The resin detergent composition was manufactured by adding the weight part and mixing with a Henschel mixer.

実施例2
オレフィン系熱可塑性エラストマーを、未架橋EPDMゴム60重量%とポリプロピレン40重量%とからなり、ショア硬度Aで95、230℃・98Nに於けるMFRが25であるオレフィン系熱可塑性エラストマー(非架橋系)250重量部に代えた以外は、実施例1と同じ条件で樹脂洗浄剤組成物を製造した。
Example 2
An olefinic thermoplastic elastomer consisting of 60% by weight of uncrosslinked EPDM rubber and 40% by weight of polypropylene, an olefinic thermoplastic elastomer (non-crosslinked system) with a Shore hardness A of 95, MFR at 230 ° C and 98N of 25 ) A resin detergent composition was produced under the same conditions as in Example 1 except that the amount was changed to 250 parts by weight.

実施例3
オレフィン系熱可塑性エラストマーを200重量部に代えた以外は、実施例1と同じ条件で樹脂洗浄剤組成物を製造した。
Example 3
A resin detergent composition was produced under the same conditions as in Example 1 except that the olefinic thermoplastic elastomer was changed to 200 parts by weight.

実施例4
オレフィン系熱可塑性エラストマーを750重量部に代えた以外は、実施例1と同じ条件で樹脂洗浄剤組成物を製造した。
Example 4
A resin detergent composition was produced under the same conditions as in Example 1 except that the olefinic thermoplastic elastomer was changed to 750 parts by weight.

比較例1
オレフィン系熱可塑性エラストマーを、架橋EPDMゴム95重量%とポリプロピレン5重量%とからなるオレフィン系熱可塑性エラストマー(非架橋系)400重量部に代えた以外は、実施例1と同じ条件で樹脂洗浄剤組成物を製造した。
Comparative Example 1
A resin detergent under the same conditions as in Example 1 except that the olefinic thermoplastic elastomer was replaced with 400 parts by weight of an olefinic thermoplastic elastomer (non-crosslinked system) consisting of 95% by weight of a crosslinked EPDM rubber and 5% by weight of polypropylene. A composition was prepared.

比較例2
オレフィン系熱可塑性エラストマーを、架橋EPDMゴム30重量%とポリプロピレン70重量%とからなるオレフィン系熱可塑性エラストマー(非架橋系)400重量部に代えた以外は、実施例1と同じ条件で樹脂洗浄剤組成物を製造した。
Comparative Example 2
A resin detergent under the same conditions as in Example 1 except that the olefinic thermoplastic elastomer was replaced with 400 parts by weight of an olefinic thermoplastic elastomer (non-crosslinked system) composed of 30% by weight of crosslinked EPDM rubber and 70% by weight of polypropylene. A composition was prepared.

比較例3
オレフィン系熱可塑性エラストマーを100重量部に代えた以外は、実施例1と同じ条件で樹脂洗浄剤組成物を製造した。
Comparative Example 3
A resin detergent composition was produced under the same conditions as in Example 1 except that the olefinic thermoplastic elastomer was changed to 100 parts by weight.

比較例4
オレフィン系熱可塑性エラストマーを600重量部に代えた以外は、実施例2と同じ条件で樹脂洗浄剤組成物を製造した。
Comparative Example 4
A resin detergent composition was produced under the same conditions as in Example 2 except that the olefinic thermoplastic elastomer was replaced with 600 parts by weight.

比較例5
オレフィン系熱可塑性エラストマーに代えて、230℃・21.6Nに於けるMFRが0.5のポリプロピレンを単独で、未架橋ポリオレフィン樹脂100重量部に対して300重量部添加したこと以外は、実施例1と同じ条件で樹脂洗浄剤組成物を製造した。
Comparative Example 5
Example except that in place of the olefinic thermoplastic elastomer, polypropylene having an MFR of 0.5 at 230 ° C. and 21.6 N alone was added in an amount of 300 parts by weight per 100 parts by weight of the uncrosslinked polyolefin resin. A resin detergent composition was produced under the same conditions as in 1.

比較例6〜比較例8
オレフィン系熱可塑性エラストマーを添加しないこと以外は、実施例1と同じ条件で樹脂洗浄剤組成物を製造した。なお、洗浄温度は、比較例6で300℃、比較例7で250℃、比較例8で200℃とした。
Comparative Example 6 to Comparative Example 8
A resin detergent composition was produced under the same conditions as in Example 1 except that the olefin-based thermoplastic elastomer was not added. The cleaning temperature was 300 ° C. in Comparative Example 6, 250 ° C. in Comparative Example 7, and 200 ° C. in Comparative Example 8.

<評価方法>
(1)基材樹脂除去評価
〔洗浄と評価サンプルの作成〕
1)樹脂成形
ホモポリプロピレンである三井ポリプロJ105W(三井ポリプロ社製)100重量部にブルー系顔料マスターバッチであるREMAFIN BLUE 915CG(クラリアント社製)を2.5重量部加えた混合物を、型締圧55トンの射出成型機(東芝機械社製)の温度を200℃に上げて縦65ミリ×幅25ミリ×厚さ1.5ミリのプレートを5枚成形した。
<Evaluation method>
(1) Base resin removal evaluation [cleaning and preparation of evaluation sample]
1) Resin molding A mixture obtained by adding 2.5 parts by weight of REMAFIN BLUE 915CG (manufactured by Clariant) to 100 parts by weight of Mitsui Polypro J105W (manufactured by Mitsui Polypro), which is a homopolypropylene, is subjected to mold clamping pressure The temperature of a 55-ton injection molding machine (manufactured by TOSHIBA MACHINERY CO., LTD.) Was raised to 200 ° C. to form 5 plates of 65 mm length × 25 mm width × 1.5 mm thickness.

2)洗浄
成形後、射出成型機の温度を表1に記載の所定温度に保ち、射出成型機から残存する成形用樹脂をスクリューを回転させて排出した後に樹脂洗浄剤組成物を200gホッパーから投入し、スクリューを回転させて100gの樹脂洗浄剤組成物を排出させた。一旦スクリューを停止し、5分後に再びスクリューを回転させて残りの樹脂洗浄剤組成物を排出した。
2) Cleaning After molding, the temperature of the injection molding machine is maintained at the predetermined temperature shown in Table 1, and the molding resin remaining from the injection molding machine is discharged by rotating the screw, and then the resin cleaning composition is charged from a 200 g hopper. Then, the screw was rotated to discharge 100 g of the resin cleaning composition. The screw was once stopped, and after 5 minutes, the screw was rotated again to discharge the remaining resin cleaning composition.

3)置換
次いで射出成型機の温度を200℃に下げ、色替え後の成形用樹脂の熱可塑性樹脂である三井ポリプロJ105Wを200g投入して加熱し、スクリューを回転させて射出成型機内に残存する樹脂洗浄剤組成物を該樹脂と共に全量排出した。
3) Replacement Next, the temperature of the injection molding machine is lowered to 200 ° C., 200 g of Mitsui Polypro J105W, which is the thermoplastic resin of the molding resin after color change, is charged and heated, and the screw is rotated to remain in the injection molding machine. The entire amount of the resin detergent composition was discharged together with the resin.

4)サンプル成形
4)−1 評価サンプル成形
色替え後の成形用樹脂として三井ポリプロJ105W100重量部に白色顔料マスターバッチであるREMAFIN WHITE EEF90(クラリアント社製)を1.0重量部添加した混合物300gを洗浄後の射出成型機に投入して縦65ミリ×幅25ミリ×厚さ1.5ミリのプレートを成形した。最初の3ショットの成形プレートを廃棄して4ショット目の成形プレートを評価サンプルとした。
4)−2 基準サンプル成形
4) Sample molding 4) -1 Evaluation sample molding As a molding resin after color change, 300 g of a mixture obtained by adding 1.0 part by weight of REMAFIN WHITE EEF90 (manufactured by Clariant), a white pigment masterbatch, to 100 parts by weight of Mitsui Polypro J105W The plate was put into an injection molding machine after washing, and a plate having a length of 65 mm, a width of 25 mm, and a thickness of 1.5 mm was formed. The first three shot molding plates were discarded and the fourth shot molding plate was used as an evaluation sample.
4) -2 Standard sample molding

上記の2)洗浄を行なわず、色替え後の成形用樹脂の熱可塑性樹脂である三井ポリプロJ105Wを300g供給してスクリューを回転させて完全に排出した後にスクリューを抜き、金属ブラシで掃除をして完全に成形用樹脂を除去した。清掃後のスクリューを射出成型機に装着し、4)−1に記載した色替え後の成形用樹脂組成物300gを供給して排出することにより洗浄と置換を行った後に、上記4)−1記載のように成形し、4ショット目の成形プレートを基準サンプルとした。   2) Without supplying cleaning, 300g of Mitsui Polypro J105W, which is a thermoplastic resin for molding after color change, is supplied, and the screw is rotated and completely discharged. Then, the screw is removed and cleaned with a metal brush. The molding resin was completely removed. After the cleaning screw is attached to the injection molding machine and 300 g of the resin composition for molding after color change described in 4) -1 is supplied and discharged, the above 4) -1 is performed. Molded as described, the fourth shot molding plate was the reference sample.

〔洗浄効果の評価〕
上記4ショット目の成形プレートの色相を測定して樹脂洗浄剤組成物の洗浄効果を評価した。色相の測定は、分光光度計(ミノルタ社製)を使用して行ない、評価サンプルと基準サンプルの色相から、JIS Z 8730のL*A*B*表示系によって色差(ΔE)値を求めた。ΔE値は、小さいほど洗浄効果は優れていることを示す。ΔE値が2.5以下の場合、評価を○とし、2.5を超えた場合、評価を×とした。
[Evaluation of cleaning effect]
The hue of the fourth shot molding plate was measured to evaluate the cleaning effect of the resin detergent composition. The hue was measured using a spectrophotometer (manufactured by Minolta), and the color difference (ΔE) value was obtained from the hue of the evaluation sample and the reference sample by the L * A * B * display system of JIS Z 8730. The smaller the ΔE value, the better the cleaning effect. When the ΔE value is 2.5 or less, the evaluation is ○, and when it exceeds 2.5, the evaluation is ×.

(2)洗浄剤残存性評価
〔洗浄と評価サンプルの作成〕
1)樹脂成形
ホモポリプロピレンである三井ポリプロJ105W(三井ポリプロ社製)100重量部に白色顔料マスターバッチであるREMAFIN WHITE EEF90(クラリアント社製)を1.0重量部添加した混合物を、型締圧55トンの射出成型機(東芝機械社製)を使用して縦65ミリ×幅25ミリ×厚さ1.5ミリのプレートを5枚成形した。
(2) Detergent evaluation [cleaning and preparation of evaluation samples]
1) Resin molding Mixture obtained by adding 1.0 part by weight of REMAFIN WHITE EEF90 (manufactured by Clariant), a white pigment masterbatch, to 100 parts by weight of Mitsui Polypro J105W (manufactured by Mitsui Polypro), a homopolypropylene, is subjected to a mold clamping pressure of 55. Using Ton's injection molding machine (manufactured by Toshiba Machine Co., Ltd.), five plates of 65 mm length × 25 mm width × 1.5 mm thickness were molded.

2)洗浄
成形後、射出成型機の温度を所定温度に保ち、成形後の射出成型機から残存する成形用樹脂を、スクリューを回転させて排出した後に樹脂洗浄剤組成物を200gホッパーから投入し、スクリューを回転させて100gの樹脂洗浄剤組成物を排出させた。一旦スクリューを停止し、5分後に再びスクリューを回転させて残りの樹脂洗浄剤組成物を排出した。
2) Cleaning After molding, the temperature of the injection molding machine is kept at a predetermined temperature, and the molding resin remaining from the molded injection molding machine is discharged by rotating the screw, and then the resin cleaning composition is charged from a 200 g hopper. The screw was rotated to discharge 100 g of the resin cleaning composition. The screw was once stopped, and after 5 minutes, the screw was rotated again to discharge the remaining resin cleaning composition.

3)置換
次いで次いで射出成型機の温度を200℃に下げ、色替え後の成形用樹脂の熱可塑性樹脂であるポリスチレン樹脂東洋スチロールM−W−1−321(東洋ポリスチレン社製)200gを投入して加熱し、スクリューを回転させて射出成型機内に残存する樹脂洗浄剤組成物を該樹脂と共に全量排出した。
3) Replacement Next, the temperature of the injection molding machine is lowered to 200 ° C., and 200 g of polystyrene resin Toyo Styrol MW-1-321 (manufactured by Toyo Polystyrene Co., Ltd.), which is the thermoplastic resin of the molding resin after color change, is charged. The resin cleaning composition remaining in the injection molding machine was discharged together with the resin by rotating the screw and rotating the screw.

4)評価サンプル成形
色替え後の成形用樹脂として東洋スチロールMW−1−321(東洋スチレン社製) 300gを洗浄後の射出成型機に投入して縦65ミリ×幅25ミリ×厚さ1.5ミリのプレートを成形した。最初の3ショットの成形プレートを廃棄して4ショット目の成形プレートを評価サンプルとした。
4) Evaluation sample molding Toyo Styrol MW-1-321 (manufactured by Toyo Styrene Co., Ltd.) 300 g as a molding resin after color change was put into an injection molding machine after washing, and the length 65 mm × width 25 mm × thickness 1. A 5 mm plate was molded. The first three shot molding plates were discarded and the fourth shot molding plate was used as an evaluation sample.

〔残存性評価〕
1)スクリュー溝目視観察
上記、4)−1の基準サンプル成形の際にスクリューを抜き取った際にスクリュー溝を目視観察しスクリュー溝への残りの有無を見た。スクリュー溝への残りが殆ど観察されないものを○、僅かに認められるものを△、はっきり認められるものを×として表示した。
[Survivability evaluation]
1) Visual observation of screw groove The screw groove was visually observed when the screw was pulled out during the standard sample forming of 4) -1, and the remaining presence or absence in the screw groove was checked. The case where the remainder in the screw groove was hardly observed was indicated as ◯, the case where it was slightly recognized as Δ, and the case where it was clearly recognized as X.

2)成形プレート観察
上記の4ショット目の成形プレートを目視にて使用した樹脂洗浄剤組成物が残存しているか否かを評価した。樹脂洗浄剤組成物が残存している場合には、透明なポリスチレン樹脂中に洗浄剤の汚れが発生する。評価結果は洗浄剤の汚れがみとめられないものを○、僅かに認められるものを△、はっきり認められるものを×として表示した。
2) Molded plate observation It was evaluated whether the resin detergent composition which visually used the above-mentioned fourth shot molded plate remained. When the resin detergent composition remains, the detergent stains in the transparent polystyrene resin. The evaluation results are indicated by ○ when the stain of the cleaning agent is not recognized, △ when it is slightly recognized, and × when it is clearly recognized.

(3)発煙性評価
上記(1)の成形樹脂除去評価の2)において樹脂洗浄剤組成物を排出する際の発煙の状態を観察した。
(3) Evaluation of smoke generation The state of smoke generation at the time of discharging the resin detergent composition in 2) of the evaluation of molding resin removal in (1) above was observed.

発煙が認められないか或いはあっても極めて軽微な状態を○、発煙が認められるも余り気にならない状態を△、発煙が激しく作業環境が著しく悪化した状態を×として表示した。   A state where smoke generation was not observed or was extremely slight even if it was present was indicated as ◯, a state where smoke generation was observed but not so much abscissa was indicated as Δ, and a state where the work environment was severely deteriorated was marked as ×.

Figure 2011083972
Figure 2011083972
Figure 2011083972
Figure 2011083972

Claims (3)

未架橋ポリオレフィン樹脂100重量部に対して、ポリプロピレン10〜50重量%とゴム成分30〜60重量%とを含有するオレフィン系熱可塑性エラストマー60〜2000重量部、および過酸化物を0.2〜10重量部含有し、かつ前記未架橋ポリオレフィン樹脂の含有重量を100としたとき、ポリプロピレンの含有重量が30〜200であることを特徴とする樹脂洗浄剤組成物。   60 to 2000 parts by weight of an olefin-based thermoplastic elastomer containing 10 to 50% by weight of polypropylene and 30 to 60% by weight of a rubber component with respect to 100 parts by weight of uncrosslinked polyolefin resin, and 0.2 to 10% of peroxide. A resin detergent composition comprising 30 parts by weight of polypropylene when the content of the uncrosslinked polyolefin resin is 100 and the content of polypropylene is 30 parts by weight. さらに、ポリマー成分合計100重量部に対して、滑剤および界面活性剤からなる群から選択される少なくとも1種を、0.1〜3重量部含有する請求項1に記載の樹脂洗浄剤組成物。   Furthermore, the resin cleaning composition of Claim 1 which contains 0.1-3 weight part of at least 1 sort (s) selected from the group which consists of a lubricant and surfactant with respect to a polymer component total 100 weight part. 熱可塑性樹脂基材を成形した後の熱可塑性樹脂加工装置の樹脂供給部に、請求項1または2に記載の樹脂洗浄剤組成物を供給し、未架橋ポリオレフィン樹脂の架橋を進行させながら、前記熱可塑性樹脂加工装置に残留する前記熱可塑性樹脂基材を、前記樹脂洗浄剤組成物と共に排出、洗浄する熱可塑性樹脂加工装置の洗浄方法。   While supplying the resin detergent composition according to claim 1 or 2 to the resin supply part of the thermoplastic resin processing apparatus after molding the thermoplastic resin base material, A method for cleaning a thermoplastic resin processing apparatus, comprising discharging and cleaning the thermoplastic resin base material remaining in the thermoplastic resin processing apparatus together with the resin cleaning composition.
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