JP2011063456A - Glass plate having bored hole and method for boring the glass plate - Google Patents

Glass plate having bored hole and method for boring the glass plate Download PDF

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JP2011063456A
JP2011063456A JP2009213515A JP2009213515A JP2011063456A JP 2011063456 A JP2011063456 A JP 2011063456A JP 2009213515 A JP2009213515 A JP 2009213515A JP 2009213515 A JP2009213515 A JP 2009213515A JP 2011063456 A JP2011063456 A JP 2011063456A
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glass plate
drill
hole
peripheral surface
truncated cone
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Kazuya Ishikawa
和也 石川
Osamu Taito
修 田井東
Seikichi Tei
盛吉 鄭
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AGC Inc
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Asahi Glass Co Ltd
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Priority to KR1020100067837A priority patent/KR20110030291A/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/10Glass-cutting tools, e.g. scoring tools
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Cathode-Ray Tubes And Fluorescent Screens For Display (AREA)
  • Gas-Filled Discharge Tubes (AREA)
  • Vessels, Lead-In Wires, Accessory Apparatuses For Cathode-Ray Tubes (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To prevent the occurrence of troublesome cracks on the inner peripheral surface of a through-hole bored in a glass plate. <P>SOLUTION: A pair of drills having a conical peripheral surface where the grinding surface at the side peripheral part of the drill is reduced in diameter toward a tip part are used. A drill is intruded from one surface of the glass plate, a hole having an inner peripheral surface being reduced in diameter toward an intermediate part in the thickness direction of the glass plate from the surface of the glass plate and being the conical peripheral surface is bored and then the drill is made to go backward. Another drill is intruded from another surface of the glass plate to the opposite part of the hole, a hole having an inner peripheral surface being reduced in diameter toward the intermediate part in the thickness direction of the glass plate from the surface of the glass plate to the substantially middle part of the thickness of the glass plate and being the conical peripheral surface is bored and the drill is made to go backward and then the through-hole is bored in the glass plate. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、穿孔を有するガラス板およびガラス板の穿孔方法に係り、特にフラットディスプレイパネル用ガラス板に貫通孔を穿設する技術に関する。   The present invention relates to a glass plate having a perforation and a method for perforating the glass plate, and more particularly to a technique for forming a through hole in a glass plate for a flat display panel.

プラズマディスプレイ(PDP)、フィールドエミッションディスプレイ(FED)、エレクトロルミネッセンスディスプレイ(ELP)などのフラットディスプレイパネル用のガラス基板には、パネルの製造工程においてパネル内の排気およびパネル内へのガス導入を行うために、該ガラス基板のコーナー部分または周縁部分に貫通孔が設けられている。例えば、PDPを製造するには、プラズマ放電を発生させるための電極などを形成した、前面ガラス基板および背面ガラス基板を対向させて配置した状態でその周囲を封着ガラスで封止してパネルを形成し、そのパネル内を背面ガラス板に設けた前記貫通孔から排気した後、パネル内にNe等のガスを封入して貫通孔を封止することにより得られる。   Glass substrates for flat display panels such as plasma display (PDP), field emission display (FED), electroluminescence display (ELP) and the like are used for exhausting the panel and introducing gas into the panel in the panel manufacturing process. In addition, a through hole is provided in a corner portion or a peripheral portion of the glass substrate. For example, in order to manufacture a PDP, an electrode for generating plasma discharge is formed, and a front glass substrate and a rear glass substrate are arranged facing each other, and the periphery thereof is sealed with sealing glass. After forming and exhausting the inside of the panel from the through hole provided in the back glass plate, a gas such as Ne is sealed in the panel to seal the through hole.

上記貫通孔の穿設方法として、下記の特許文献1の方法が知られている。この方法は、図5に示すようにガラス基板1の下面から第1ドリル12aを侵入させた後に該第1ドリルを後退させ、次いでガラス基板の上面から第2ドリル12bを侵入させることによって貫通孔13を形成するものである。この場合、上記ドリルには、通常、径が軸方向に同じである円柱状の電着ダイヤモンドドリルまたは焼結ダイヤモンドドリルが使用されるため、貫通孔の内周面は該ドリルの円筒状の研削面によって研削される。また、上記ドリルは、ガラス基板に対し回転させる駆動部および上下動させる摺動部を有しているため、穿孔時のドリルにはこれら駆動部および摺動部の僅かな間隙に起因する芯ぶれが発生する。   As a method for forming the through hole, the method disclosed in Patent Document 1 below is known. In this method, as shown in FIG. 5, the first drill 12 a is inserted from the lower surface of the glass substrate 1 and then the first drill is retracted, and then the second drill 12 b is inserted from the upper surface of the glass substrate. 13 is formed. In this case, a cylindrical electrodeposited diamond drill or a sintered diamond drill having the same diameter in the axial direction is usually used as the drill, so that the inner peripheral surface of the through hole is a cylindrical grinding of the drill. Ground by the surface. Further, since the drill has a driving part that rotates with respect to the glass substrate and a sliding part that moves up and down, the drill during drilling has a runout caused by a slight gap between the driving part and the sliding part. Will occur.

このため、この種のドリルを使用してガラス基板に貫通孔を穿設すると、芯ぶれするドリルの円筒状の研削面が貫通孔の内周面に接触することによってクラックが生じる。特に、第2ドリルの後退時に形成されたクラックは、取り除かれることなくそのまま残存してしまう。   For this reason, when a through-hole is drilled in a glass substrate using this type of drill, a crack occurs due to the cylindrical grinding surface of the drill that runs out of contact with the inner peripheral surface of the through-hole. In particular, the crack formed when the second drill is retracted remains without being removed.

このように貫通孔の内周面にクラックが生じているガラス基板を使用してフラットディスプレイ装置を製造すると、封着ガラスによる封止などの熱処理工程でガラス基板が500〜600℃程度に加熱されるため、貫通孔の周辺に熱応力が発生し前記クラックに起因してガラス基板が破損することがある。   When a flat display device is manufactured using a glass substrate having cracks on the inner peripheral surface of the through hole in this way, the glass substrate is heated to about 500 to 600 ° C. in a heat treatment process such as sealing with sealing glass. Therefore, thermal stress is generated around the through hole, and the glass substrate may be damaged due to the crack.

特許文献2には、このようなクラックの発生を防止または抑止する方法が開示されている。すなわち、この方法は上部ドリルをガラス基板の上面から厚み方向中間まで侵入させた後に後退させ、次いでガラス基板の下面から下部ドリルを侵入させて貫通孔を穿設する場合に、該下部ドリルとしてドリル胴部(最大外径部)からドリル先端部に向って縮径する形状のドリルを使用し、該下部ドリルの縮径部分の軸方向長さより小さい厚さのガラスが残るように上部ドリルで孔を形成した後、下面から下部ドリルを侵入させて上部ドリルで形成した前記孔に到達させ、到達後は下部ドリルを該孔に沿って侵入させることによって、下部ドリルの芯ぶれを少なくしクラックを抑止するものである。   Patent Document 2 discloses a method for preventing or suppressing the occurrence of such cracks. That is, in this method, when the upper drill is penetrated from the upper surface of the glass substrate to the middle in the thickness direction and then retracted, and then the lower drill is penetrated from the lower surface of the glass substrate to drill a through hole, the drill is used as the lower drill. Use a drill with a shape that reduces the diameter from the body (maximum outer diameter) to the tip of the drill, and use the upper drill to leave a glass with a thickness smaller than the axial length of the reduced diameter portion of the lower drill. After forming the lower drill, the lower drill is penetrated from the lower surface to reach the hole formed by the upper drill, and after reaching the lower drill, the lower drill is caused to penetrate along the hole, thereby reducing the runout of the lower drill and cracking. It is a deterrent.

特開平9−117896号公報JP-A-9-117896 特開2008−137354号公報JP 2008-137354 A

特許文献1の貫通孔の穿設方法では、ドリルの研削面が円筒状であり、かつある程度のドリルの芯ぶれは避けられないために、孔の内周面に発生するクラック(引っ掻き傷を含む)をディスプレイパネルの製造においてガラス基板の破損が生じない程度に抑えることはかなり困難である。特に、図6に例示するように大きなガラス基板1を用いて複数枚分(図6では6個)のディスプレイパネルを並列して一緒に作製したあと、切断して複数枚のパネルを得る場合には、各パネル内の排気およびパネル内へのガス導入を行うための排気孔13が、各パネルに対応して前記ガラス基板1に設けられるため、ディスプレイパネルの製作時における熱処理によって該ガラス基板1が加熱されると反りが生じ、並列の真ん中に位置するパネルの貫通孔周辺に大きな応力が発生する。そのため、この貫通孔の内周面に破損を招くような不具合のクラックがあると、ここを起点にガラス基板1が破損しやすいため、前記クラックの対策が強く求められている。   In the drilling method of the through hole of Patent Document 1, since the grinding surface of the drill is cylindrical and a certain amount of drill runout is unavoidable, cracks (including scratches) generated on the inner peripheral surface of the hole are included. ) To a degree that does not cause breakage of the glass substrate in the manufacture of the display panel. In particular, when a plurality of display panels (six in FIG. 6) are manufactured together in parallel using a large glass substrate 1 as illustrated in FIG. 6 and then cut to obtain a plurality of panels. Since the exhaust holes 13 for exhausting the gas in each panel and introducing gas into the panel are provided in the glass substrate 1 corresponding to each panel, the glass substrate 1 is subjected to heat treatment at the time of manufacturing the display panel. Is heated, a large stress is generated around the through hole of the panel located in the middle of the parallel. Therefore, if there is a defect crack that causes damage to the inner peripheral surface of the through hole, the glass substrate 1 is likely to be damaged starting from here, and thus countermeasures against the crack are strongly demanded.

また、特許文献2の穿設方法によれば、クラックの発生はドリルの芯ぶれを少なくすることによってある程度軽減されるが、下部ドリルの後退時にその最大径部が芯ぶれしながら孔の内周面に接触するために、やはり不具合なクラックが発生することがある。   Further, according to the drilling method of Patent Document 2, the occurrence of cracks is reduced to some extent by reducing the runout of the drill. However, when the lower drill is retracted, the maximum diameter portion is runout and the inner circumference of the hole In order to come into contact with the surface, there may still be a defect crack.

さらに、これら従来の方法で穿設される貫通孔の内周面は、いずれもガラス基板の板面に対し直角であるために、貫通孔のエッジ部がシャープとなって強度的に弱くなり、ガラス基板の破損に少なからず悪影響を与える。   Furthermore, since the inner peripheral surfaces of the through holes drilled by these conventional methods are all perpendicular to the plate surface of the glass substrate, the edge portions of the through holes become sharp and weak in strength, It has a considerable adverse effect on glass substrate breakage.

本発明は、以上に鑑みてなされたもので、特定の形状のドリルで穿設することによって、ドリルの後退時にその研削面が貫通孔の内周面に接触するのを回避させて不具合なクラックの発生を防止できるガラス板の穿設方法を提供することを目的とする。   The present invention has been made in view of the above. By drilling with a drill having a specific shape, the grinding surface can be prevented from coming into contact with the inner peripheral surface of the through-hole when the drill is retracted. It aims at providing the drilling method of the glass plate which can prevent generation | occurrence | production of this.

本発明は、ガラス板にドリルで貫通孔を穿設する時のドリルの芯ぶれと貫通孔の許容精度などを考慮して、研削面が先端に向かって縮径する一対のドリルを用いてガラス板の両面から穿孔することによって上記目的を達成することを特徴とする。具体的には、本発明は、ドリルの側周部の研削面が先端部に向って縮径する円錐周面を有する一対のドリルを使用し、ガラス板の一方の面からドリルを侵入させて穿孔したあと後退させ、次いでガラス板の他方の面から他のドリルを前記穿孔の対向部に侵入させてガラス板の厚さ方向のほぼ中間まで研削したあと後退させてガラス板に貫通孔を形成することによって、ドリルに芯ぶれがあってもドリルの後退時にその研削面が貫通孔の内周面に実質的に接触しないようにし、ガラス板の破損を招くおそれがあるクラック、すなわち不具合なクラックの発生を防止するもので、前記貫通孔の内周面が、ガラス板の上面(表面)からガラス板の厚さ方向の中間部に向って縮径する上円錐台とガラス板の下面(裏面)からガラス板の厚さ方向の中間部に向って縮径する下円錐台の各円錐周面によって形成されているガラス板を得ることができる。   The present invention is directed to glass using a pair of drills whose grinding surface is reduced in diameter toward the tip in consideration of drill runout when drilling through holes in a glass plate and allowable accuracy of the through holes. The object is achieved by perforating from both sides of the plate. Specifically, the present invention uses a pair of drills having a conical circumferential surface whose diameter is reduced toward the tip of the grinding surface of the side circumferential part of the drill, and the drill is inserted from one surface of the glass plate. After drilling, retreat, and then drill another drill from the other side of the glass plate into the opposite part of the perforation, grind it to the middle in the thickness direction of the glass plate and then retract to form a through hole in the glass plate By doing so, even if there is a runout in the drill, the ground surface does not substantially contact the inner peripheral surface of the through-hole when the drill is retracted, and there is a risk that the glass plate may be damaged, that is, a defective crack. The upper frustoconical diameter of the inner peripheral surface of the through hole is reduced from the upper surface (front surface) of the glass plate toward the middle portion in the thickness direction of the glass plate, and the lower surface (rear surface) of the glass plate. ) To the middle of the thickness direction of the glass plate It is possible to obtain a glass plate, which is formed by the conical circumferential surface of the lower truncated cone whose diameter decreases toward the.

すなわち、本発明は、以下に示す穿孔を有するガラス板およびガラス板の穿設方法を提供する。
(1)少なくとも一つの貫通孔を有するガラス板であって、前記貫通孔の内周面が、ガラス板の上面からガラス板の厚さ方向の中間部に向って縮径する上円錐台とガラス板の下面からガラス板の厚さ方向の中間部に向って縮径する下円錐台の各円錐周面によって形成されていることを特徴とする穿孔を有するガラス板。
(2)前記上円錐台の円錐周面の貫通孔中心軸に対する傾斜角度をθ1、前記下円錐台の円錐周面の貫通孔中心軸に対する傾斜角度をθ2としたとき、θ1,θ2は2〜5度であり、かつθ1とθ2は実質的に同一である上記(1)に記載のガラス板。
(3)前記下円錐台の高さをH1、前記上円錐台の高さをH2としたとき、H1>H2である上記(1)または(2)に記載のガラス板。
(4)前記ガラス板は、フラットディスプレイパネル用のガラス基板である上記(1)、(2)または(3)に記載のガラス板。
(5)ドリルの側周部の研削面が先端部に向って縮径する円錐周面を有する一対のドリルを使用し、ガラス板の一方の面からドリルを侵入させて内周面がガラス板の板面からガラス板の厚さ方向の中間部に向って縮径する円錐周面の穿孔をあけたあと後退させ、次いでガラス板の他方の面から他のドリルを前記穿孔の対向部に侵入させて内周面がガラス板の板面からガラス板の厚さ方向の中間部に向って縮径する円錐周面の穿孔をガラス板の厚さのほぼ中間まであけたあと後退させてガラス板に貫通孔を穿設することを特徴とするガラス板の穿設方法。
(6)前記ドリルの円錐周面のドリル中心軸に対する傾斜角度θが2〜5度である上記(5)に記載のガラス板の穿設方法。
That is, this invention provides the glass plate which has the following perforation, and the drilling method of a glass plate.
(1) A glass plate having at least one through hole, wherein the inner peripheral surface of the through hole is reduced in diameter from the upper surface of the glass plate toward an intermediate portion in the thickness direction of the glass plate and glass A glass plate having perforations, characterized in that it is formed by each conical circumferential surface of a lower truncated cone that decreases in diameter from the lower surface of the plate toward an intermediate portion in the thickness direction of the glass plate.
(2) When the inclination angle with respect to the through-hole central axis of the conical circumferential surface of the upper truncated cone is θ1, and the inclination angle with respect to the through-hole central axis of the conical circumferential surface of the lower truncated cone is θ2, θ1 and θ2 are 2 The glass plate according to (1) above, which is 5 degrees and θ1 and θ2 are substantially the same.
(3) The glass plate according to (1) or (2), wherein H1> H2, where H1 is the height of the lower truncated cone and H2 is the height of the upper truncated cone.
(4) The said glass plate is a glass plate as described in said (1), (2) or (3) which is a glass substrate for flat display panels.
(5) Use a pair of drills having a conical circumferential surface whose diameter is reduced toward the tip of the grinding surface on the side circumferential part of the drill, and the inner circumferential surface is a glass plate by allowing the drill to enter from one surface of the glass plate. After drilling a conical circumferential surface whose diameter is reduced from the plate surface toward the middle in the thickness direction of the glass plate, it is retracted, and then another drill enters the opposite portion of the hole from the other surface of the glass plate. The perforation of the conical peripheral surface whose inner peripheral surface is reduced in diameter from the plate surface of the glass plate toward the intermediate portion in the thickness direction of the glass plate is made to recede after being drilled to approximately the middle of the thickness of the glass plate. A method of drilling a glass plate, characterized in that a through hole is drilled in the glass plate.
(6) The method for punching a glass plate according to (5), wherein an inclination angle θ of the conical circumferential surface of the drill with respect to a drill center axis is 2 to 5 degrees.

本発明によれば、ドリルの側周部の研削面が先端部に向って縮径する円錐周面を有する一対のドリルを使用してガラス板の両面から貫通孔を穿設するため、後退時のドリルに芯ぶれがあっても、ドリルの研削面が貫通孔の内周面に接触するのを回避できる。これにより、従来のドリルでガラス板に貫通孔をあけるとき、侵入させたドリルを後退させる際に主にドリルの芯ぶれによってドリルが穿設された貫通孔の内周面に接触し発生していたクラックを可及的になくすることが可能となり、内周面にガラス板の破損を招くようなクラックを有しない貫通孔をガラス板に穿設できる。   According to the present invention, the through-holes are drilled from both sides of the glass plate using a pair of drills having a conical circumferential surface whose diameter is reduced toward the tip portion at the side circumferential portion of the drill. Even if the drill has a runout, it can be avoided that the grinding surface of the drill comes into contact with the inner peripheral surface of the through hole. As a result, when a through hole is made in a glass plate with a conventional drill, when the drill that has entered is retracted, the drill mainly comes into contact with the inner peripheral surface of the through hole in which the drill has been drilled due to runout of the drill. It is possible to eliminate as many cracks as possible, and it is possible to make a through-hole in the glass plate that does not have a crack that causes damage to the glass plate on the inner peripheral surface.

また、貫通孔の内周面が、ガラス板の上面からガラス板の厚さ方向における中心部に向って縮径する上円錐台とガラス板の下面からガラス板の中心部に向って縮径する下円錐台の各円錐周面によって形成されるため、ガラス板面と貫通孔の内周面とが交わる貫通孔のエッジ部が鈍角化されることになり、貫通孔部のガラス板の強度を向上させることができる。   Further, the inner peripheral surface of the through hole is reduced in diameter from the upper surface of the glass plate toward the central portion in the thickness direction of the glass plate and from the lower surface of the glass plate toward the central portion of the glass plate. Since it is formed by each conical circumferential surface of the lower truncated cone, the edge portion of the through hole where the glass plate surface and the inner circumferential surface of the through hole intersect is obtuse and the strength of the glass plate of the through hole portion is reduced. Can be improved.

また、貫通孔の内周面がガラス板面からガラス板の厚さ方法の中心部に向って縮径する傾斜面になっているため、内周面のクラックの有無や発生状況などを外側からみやすくなり検査が容易となる。   In addition, since the inner peripheral surface of the through-hole is an inclined surface that decreases in diameter from the glass plate surface toward the center of the glass plate thickness method, the presence or absence of cracks on the inner peripheral surface and the state of occurrence are externally It becomes easy to see and inspection becomes easy.

本発明の好ましい実施形態に係るドリルの正面図。The front view of the drill which concerns on preferable embodiment of this invention. (A)〜(E)は、本発明の実施形態に係るガラス板の穿設方法における穿孔工程を示す断面説明図。(A)-(E) are cross-sectional explanatory drawing which shows the punching process in the drilling method of the glass plate which concerns on embodiment of this invention. 本発明によって得られるガラス板の貫通孔部分の断面説明図。Cross-sectional explanatory drawing of the through-hole part of the glass plate obtained by this invention. 本発明によって得られる他のガラス板の貫通孔部分の断面説明図。Cross-sectional explanatory drawing of the through-hole part of the other glass plate obtained by this invention. 従来のガラス板の穿設方法を示す断面説明図。Cross-sectional explanatory drawing which shows the drilling method of the conventional glass plate. ガラス基板を用いてディスプレイパネルを製作する一例を示す平面図。The top view which shows an example which manufactures a display panel using a glass substrate.

以下、本発明の実施形態を図面を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

本発明の穿設方法では一対のドリルを使用してガラス板に穿孔するが、これら一対のドリルはドリルとしての基本構成および動作が同一であり、通常は同一形体のものが使用される。以下、一対のドリルの一方を上部ドリル、他方を下部ドリルとし、代表して上部ドリルについてのみ詳述し、下部ドリルについての図示および説明は省略する。   In the drilling method of the present invention, a pair of drills are used to punch a glass plate. The pair of drills have the same basic configuration and operation as drills, and usually have the same shape. Hereinafter, one of the pair of drills is an upper drill and the other is a lower drill, and only the upper drill is representatively described in detail, and illustration and description of the lower drill are omitted.

図1は、本発明において使用される、好ましい実施形態に係る上部ドリルの正面図である。上部ドリル7は、ホルダー11に装着されており、図示されていないが該ホルダー11には上部ドリル7を回転するための駆動部、および上部ドリル7を上下動するための摺動部が備えられている。この上部ドリル7は、全体的に円錐周面で形成される側周部8が先端部9に滑らかに連続して形成されており、前記側周部8が先端部9に向かって縮径する先細形状をしている。本例の先端部9は平坦をなしているが、これに限定されないで例えば凸状であってもよい。   FIG. 1 is a front view of an upper drill according to a preferred embodiment used in the present invention. The upper drill 7 is mounted on a holder 11, and although not shown, the holder 11 is provided with a drive unit for rotating the upper drill 7 and a sliding unit for moving the upper drill 7 up and down. ing. In this upper drill 7, a side peripheral portion 8, which is formed entirely as a conical peripheral surface, is smoothly and continuously formed at the tip end portion 9, and the side peripheral portion 8 is reduced in diameter toward the tip end portion 9. It has a tapered shape. Although the front-end | tip part 9 of this example is flat, it is not limited to this, For example, convex shape may be sufficient.

上部ドリル7は、従来のドリルと同じように金属製本体の表面にダイヤモンド砥粒を電着またはメタルボンドにて焼結したものが好ましく使用できる。この場合、ダイヤモンド砥粒は通常上部ドリル7の先端部9を含む側周部8の全表面に存在するが、側周部8については少なくとも穿孔に使用される部分に存在していれば足りる。すなわち、上部ドリル7でガラス板に穿孔するとき、上部ドリル7の先端部9をガラス板の上面に当接しさらに侵入させて穿孔の内周面を側周部8で所定の深さまで研削したあと、上部ドリル7はガラス板から後退されるため、上部ドリル7が最も深く侵入されたときガラス板と接触する側周部8とそれより若干上方の領域にダイヤモンド砥粒が存在していればよいのである。   As the upper drill 7, it is possible to preferably use a diamond main body sintered by electrodeposition or metal bond on the surface of a metal main body in the same manner as a conventional drill. In this case, the diamond abrasive grains are usually present on the entire surface of the side peripheral portion 8 including the tip portion 9 of the upper drill 7, but it is sufficient that the side peripheral portion 8 exists at least in a portion used for drilling. That is, when the upper drill 7 is drilled into the glass plate, the tip 9 of the upper drill 7 is brought into contact with the upper surface of the glass plate and further penetrated, and the inner peripheral surface of the drill is ground to the predetermined depth by the side peripheral portion 8. Since the upper drill 7 is retracted from the glass plate, it is only necessary that the diamond abrasive grains exist in the side peripheral portion 8 that contacts the glass plate when the upper drill 7 penetrates the deepest and a region slightly above it. It is.

本発明において、上部ドリル7は前記したように先端部9に向かって縮径しており、その側周部8は円錐周面によって形成されているために、図1に示すようにドリル軸Yに対して傾斜角度θを有している。当然のことながら上部ドリル7の側周部8の少なくとも穿孔に使用される部分はこのように傾斜しており、従来のドリルのようなドリル径が同じ円柱状の部分を有していない。前記傾斜角度θは、ドリルの芯ぶれの大きさ、ガラス板の厚さ、ガラス板の貫通孔に許容される精度、および貫通孔の口径などによって適宜決められ特定されないが、θとしては2〜5度が好ましく、2.5〜4度がより好ましい。θが2度より小さいと、汎用されているドリルの芯ぶれに対応しきれないため、ドリルの後退時にその側周部が貫通孔の内周面に接触しクラックを付与するおそれが生じる。また、θが5度より大きいと、一般にガラス板の貫通孔に許容される精度を満足することが困難になるとともに、これ以上の傾斜角度を有していなくてもドリルの芯ぶれに十分に対応して本発明の目的が達成できる。   In the present invention, the upper drill 7 is reduced in diameter toward the tip end portion 9 as described above, and the side peripheral portion 8 is formed by a conical peripheral surface. Therefore, as shown in FIG. With an inclination angle θ. As a matter of course, at least a portion of the side peripheral portion 8 of the upper drill 7 used for drilling is inclined in this way, and does not have a cylindrical portion having the same drill diameter as in a conventional drill. The inclination angle θ is appropriately determined depending on the size of the drill core runout, the thickness of the glass plate, the accuracy allowed for the through hole of the glass plate, the diameter of the through hole, and the like. 5 degrees is preferable and 2.5 to 4 degrees is more preferable. If θ is smaller than 2 degrees, it cannot cope with the core run-out of a general-purpose drill, and therefore, when the drill is retracted, the side peripheral portion may come into contact with the inner peripheral surface of the through hole and cracks may occur. If θ is larger than 5 degrees, it is difficult to satisfy the accuracy generally accepted in the through hole of the glass plate, and it is sufficient for drill runout even if it does not have an inclination angle larger than this. Correspondingly, the object of the present invention can be achieved.

本発明において、上部ドリルと下部ドリルとは実質的に同一であることが、ドリル操作のしやすさや穿孔の作業性などの点から好ましい。したがって、一般に下部ドリルの側周部の傾斜角度も上部ドリルの傾斜角度と同じに設計されるが、貫通孔の許容精度の範囲内で穿孔することができれば、下部ドリルの側周部の傾斜角度は上部ドリルの傾斜角度と厳密に一致していなくてもよい。   In the present invention, it is preferable that the upper drill and the lower drill are substantially the same from the viewpoints of ease of drilling operation and drilling workability. Therefore, the inclination angle of the side periphery of the lower drill is generally designed to be the same as the inclination angle of the upper drill, but if the drill can be drilled within the allowable accuracy of the through hole, the inclination angle of the side periphery of the lower drill May not exactly match the tilt angle of the upper drill.

また、上記側周部8には図1に示すようにドリル軸Yと同方向もしくはほぼ同方向に凹溝10を設けることが好ましい。この凹溝10は、上部ドリル7で穿孔する際に切削液をガラス板の切削部に円滑に行き届かせて加熱を抑制し、また切削で生じたガラス屑を排出し、貫通孔を効率よく良好に穿設するのに有効である。側周部8に設ける凹溝10の数としては1〜3本程度が好ましく、その形状および大きさは適宜決められる。   Further, it is preferable that the side circumferential portion 8 is provided with a concave groove 10 in the same direction as or substantially in the same direction as the drill axis Y as shown in FIG. The concave groove 10 allows the cutting fluid to smoothly reach the cutting portion of the glass plate when drilling with the upper drill 7, suppresses heating, discharges glass waste generated by the cutting, and efficiently forms the through hole. It is effective to drill well. The number of the concave grooves 10 provided in the side peripheral portion 8 is preferably about 1 to 3, and the shape and size thereof are appropriately determined.

次に、図2に基づいて上部ドリル7と下部ドリル7′を使用してガラス板1に貫通孔を穿設する手順方法について説明する。   Next, a procedure method for drilling a through hole in the glass plate 1 using the upper drill 7 and the lower drill 7 'will be described with reference to FIG.

まず、図2(A)に示すように、ガラス板1の上方および下方にそれぞれ同一形状の上部ドリル7および下部ドリル7′をこれらのドリル軸を一致させて配置し、またはドリル軸を一致させて配置されている上部ドリル7および下部ドリル7′の位置に、ガラス板1の貫通孔を穿設する位置を合わせて固定する。次いで、下部ドリル7′を上昇させてガラス板1の下面に当接し、切削液を供給しながらガラス板1に侵入させて穿設し、下部ドリル7′の穿設が所定の深さに達した時点で、下部ドリル7′の上昇を停止し後退させる。(B)は下部ドリル7′の穿設が所定の深さに達した状態を示し、(C)は下部ドリル7′を後退させた状態を示す。この下部ドリル7′の後退によって、ガラス板1には下部ドリル7′と同じ形状の孔2aが得られる。   First, as shown in FIG. 2A, an upper drill 7 and a lower drill 7 'having the same shape are arranged above and below the glass plate 1 with their drill axes aligned, or the drill axes are aligned. The positions where the through holes of the glass plate 1 are to be drilled are fixed to the positions of the upper drill 7 and the lower drill 7 'arranged in this manner. Next, the lower drill 7 'is lifted and brought into contact with the lower surface of the glass plate 1 and is drilled by penetrating the glass plate 1 while supplying the cutting fluid. The drilling of the lower drill 7' reaches a predetermined depth. At that time, the lower drill 7 'stops rising and is retracted. (B) shows a state where the drilling of the lower drill 7 'has reached a predetermined depth, and (C) shows a state where the lower drill 7' is retracted. By retreating the lower drill 7 ', a hole 2a having the same shape as the lower drill 7' is obtained in the glass plate 1.

上記において、下部ドリル7′を後退させる際に通常生じる程度の芯ぶれがあっても、孔2aの内周面には下部ドリル7′による不具合なクラックが発生しない。すなわち、下部ドリル7′が前記したように先端部に向かって縮径する先細形状を有し、その側周面がドリル軸に対し傾斜角度θを有しているため、下部ドリル7′を後退させると同時に下部ドリル7′は孔2aの内周面から離隔する状態となる。その結果、下部ドリル7′の研削面と孔2aの内周面との接触が回避され、下部ドリル7′の研削面が孔2aの内周面にクラックを付与するリスクが解消される。   In the above, even if there is a runout that normally occurs when the lower drill 7 'is retracted, no trouble cracks due to the lower drill 7' occur on the inner peripheral surface of the hole 2a. That is, as described above, the lower drill 7 'has a tapered shape that decreases in diameter toward the tip, and the side peripheral surface thereof has an inclination angle θ with respect to the drill shaft, so that the lower drill 7' is retracted. At the same time, the lower drill 7 'is separated from the inner peripheral surface of the hole 2a. As a result, contact between the ground surface of the lower drill 7 'and the inner peripheral surface of the hole 2a is avoided, and the risk that the ground surface of the lower drill 7' gives cracks to the inner peripheral surface of the hole 2a is eliminated.

次に、(D)に示すように上部ドリル7を下降させてガラス板1の上面から切削液を供給しながら侵入させて穿設し、上部ドリル7の側周面が、下部ドリル7′によって穿設された前記孔2aの内周面と、ガラス板1の厚さ方向のほぼ中間部で交差する時点で、上部ドリル7の下降を停止し後退させる。(E)は上部ドリル7を後退させた状態であり、ガラス板1には貫通孔2が穿設される。そして、該貫通孔2の上部ドリル7で穿設された内周面にも、前記した下部ドリル7′と同様の理由によって不具合なクラックが発生しない。かくして、ガラス板1に上部ドリル7および下部ドリル7′で貫通孔2を穿設することができ、しかも内周面にガラス板1の破損を招くおそれがあるクラックを有しない貫通孔2を穿設することができる。   Next, as shown in (D), the upper drill 7 is lowered and penetrated while supplying cutting fluid from the upper surface of the glass plate 1, and the side peripheral surface of the upper drill 7 is formed by the lower drill 7 '. When the inner peripheral surface of the drilled hole 2a intersects with a substantially middle portion in the thickness direction of the glass plate 1, the lowering of the upper drill 7 is stopped and retracted. (E) is a state in which the upper drill 7 is retracted, and a through hole 2 is formed in the glass plate 1. Further, no trouble cracks are generated on the inner peripheral surface of the through hole 2 formed by the upper drill 7 for the same reason as the lower drill 7 '. Thus, the through-hole 2 can be drilled in the glass plate 1 with the upper drill 7 and the lower drill 7 ', and the through-hole 2 having no cracks that may cause damage to the glass plate 1 is drilled in the inner peripheral surface. Can be set.

本例では、最初にガラス板1の下面から下部ドリル7′を侵入させて孔2aを穿設し、次いでガラス板1の上面から上部ドリル7を侵入させて貫通孔2を穿設したが、手順を逆にして最初にガラス板1の上面から上部ドリル7を侵入させてガラス板1の上側に孔2aを穿設したあと、ガラス板1の下面から下部ドリル7′を侵入させて貫通孔2を穿設してもよい。   In this example, the lower drill 7 ′ is first penetrated from the lower surface of the glass plate 1 to make the hole 2 a, and then the upper drill 7 is made to penetrate from the upper surface of the glass plate 1 to make the through hole 2. The procedure is reversed, first the upper drill 7 is inserted from the upper surface of the glass plate 1 and the hole 2a is formed on the upper side of the glass plate 1, and then the lower drill 7 'is inserted from the lower surface of the glass plate 1 to penetrate the hole. 2 may be drilled.

また、上部ドリル7および下部ドリル7′(以下、総称してドリルということもある)が先端部に向かって縮径する先細形状であり、その側周部が所定の傾斜角度を有しているため、これらドリルのガラス板1に対する侵入長さによって貫通孔2の口径を変えることができる。具体的には、ドリルをガラス板1に対して長く侵入させるほど貫通孔2の口径が大きくなる。したがって、穿孔時にドリルをガラス板1にどの程度侵入させるかは、ドリルの先端部の直径と側周部の傾斜角度とに基づいて貫通孔2の口径と同じドリル径が得られる位置まで侵入させればよい。また、本例では穿孔時にドリルの先端部分がガラス板1から突出しない状態(非貫通状態)になっているが、ドリルの侵入長さを大きくする場合には、ドリルの先端部分がガラス板1から突出する状態(貫通状態)になることもある。   Further, the upper drill 7 and the lower drill 7 '(hereinafter sometimes collectively referred to as a drill) have a tapered shape whose diameter is reduced toward the tip portion, and the side peripheral portion thereof has a predetermined inclination angle. Therefore, the diameter of the through hole 2 can be changed depending on the penetration length of these drills into the glass plate 1. Specifically, the diameter of the through hole 2 becomes larger as the drill enters the glass plate 1 longer. Therefore, how much the drill penetrates into the glass plate 1 at the time of drilling is made to penetrate to a position where the same drill diameter as the diameter of the through hole 2 can be obtained based on the diameter of the tip of the drill and the inclination angle of the side periphery. Just do it. Further, in this example, the tip portion of the drill does not protrude from the glass plate 1 during drilling (non-penetrating state). However, when the drill penetration length is increased, the tip portion of the drill is the glass plate 1. It may be in a state of protruding from (penetration state).

さらに、ガラス板1に複数個の貫通孔を形成する場合には、ドリルを各貫通孔の位置に合わせてそれぞれ配置することによって複数個の貫通孔を同時に形成できる。これにより、フラットディスプレイパネル用の大型ガラス基板に、ディスプレイパネルの製造工程における排気とガス封入のための複数個の排気孔を、採取するディスプレイパネルの個数に合わせて穿設できる(図6参照)。   Further, when a plurality of through holes are formed in the glass plate 1, a plurality of through holes can be formed simultaneously by arranging the drills in accordance with the positions of the respective through holes. As a result, a plurality of exhaust holes for exhaust and gas filling in the display panel manufacturing process can be drilled in a large glass substrate for a flat display panel according to the number of display panels to be collected (see FIG. 6). .

次に、本発明の穿設方法によって得られる貫通孔について説明する。図3は本発明の穿設方法によってガラス板1に形成された貫通孔2を模式的に表した断面図である。同図に示すように、貫通孔2は、内周面がガラス板1の上面からガラス板の厚さ方向の中間部に向かって縮径する上円錐台3とガラス板1の下面からガラス板の厚さ方向の中間部に向かって縮径する下円錐台4の各円錐周面によって形成され、貫通孔2の最小径部が前記上円錐台3と下円錐台4の接合するガラス板1の厚さ方向のほぼ中間部分に位置する中細の形状をしている。言及するまでもなく、貫通孔2の上円錐台3に相当する部分は上部ドリルによって形成されたものであり、下円錐台4に相当する部分は下部ドリルによって形成されたものである。   Next, the through hole obtained by the drilling method of the present invention will be described. FIG. 3 is a sectional view schematically showing the through hole 2 formed in the glass plate 1 by the drilling method of the present invention. As shown in the figure, the through-hole 2 has a glass plate from the upper truncated cone 3 whose inner peripheral surface is reduced in diameter from the upper surface of the glass plate 1 toward the middle portion in the thickness direction of the glass plate and from the lower surface of the glass plate 1 The glass plate 1 is formed by the respective conical circumferential surfaces of the lower truncated cone 4 whose diameter is reduced toward the middle portion in the thickness direction, and the minimum diameter portion of the through hole 2 is joined to the upper truncated cone 3 and the lower truncated cone 4. It is in the shape of a thin film located in the middle part of the thickness direction. Needless to say, the portion corresponding to the upper truncated cone 3 of the through-hole 2 is formed by the upper drill, and the portion corresponding to the lower truncated cone 4 is formed by the lower drill.

したがって、上円錐台3および下円錐台4のそれぞれの円錐周面は、貫通孔2の中心軸Xに対して傾斜している。ここで、前記上円錐台3の円錐周面5の中心軸Xに対する傾斜角度をθ1、前記下円錐台4の円錐周面6の中心軸Xに対する傾斜角度をθ2としたとき、θ1およびθ2はそれぞれ上部ドリルの側周部の傾斜角度および下部ドリルの側周部の傾斜角度に相当し、好ましくは2〜5度になっており、より好ましくは2.5〜4度になっている。θ1およびθ2がこの範囲であれば、貫通孔に許容される精度範囲内に収めることができる。なお、支障θ1およびθ2は、一対のドリルに同じ形状のものを使用すれば同一となるが、厳密に同一である必要はなく実質的に同一であればよい。   Therefore, the conical circumferential surfaces of the upper truncated cone 3 and the lower truncated cone 4 are inclined with respect to the central axis X of the through hole 2. Here, when the inclination angle with respect to the central axis X of the conical circumferential surface 5 of the upper truncated cone 3 is θ1, and the inclination angle with respect to the central axis X of the conical circumferential surface 6 of the lower truncated cone 4 is θ2, θ1 and θ2 are Each corresponds to the inclination angle of the side periphery of the upper drill and the inclination angle of the side periphery of the lower drill, preferably 2 to 5 degrees, more preferably 2.5 to 4 degrees. If θ1 and θ2 are within this range, they can be within the accuracy range allowed for the through hole. The obstructions θ1 and θ2 are the same if a pair of drills having the same shape are used, but need not be exactly the same and may be substantially the same.

また、前記下円錐台4の高さをH1、前記上円錐台3の高さをH2としたとき、H1とH2は同一または異なっていてもよい。フラットパネルディスプレイ用のガラス基板のようにフラットパネルの製造過程においてガラス基板が表面処理等が施される上面側に反る場合には、熱応力がガラス基板の上面側よりも下面側に大きく発生するために、前記下円錐台4と上円錐台3との接合部が熱応力が比較的小さい上面側にあることが好ましい。前記接合部が、大きい熱応力が発生する下面側に位置したりあるいは下面側に近づくことは、破損が生じやすくなるため好ましくない。すなわち、H1>H2であることが好ましい。この場合、H1のH2に対する割合が大きくなりすぎると、貫通孔の最大口径と最小口径の差が許容範囲を超えてしまうため、H1のH2に対する割合は許容範囲内で調整される。このH1とH2の割合の調整は、上部ドリルと下部ドリルの侵入長さの割合を変えることによって行うことができ、侵入長さの大きい側の高さを増大できる。   When the height of the lower truncated cone 4 is H1, and the height of the upper truncated cone 3 is H2, H1 and H2 may be the same or different. If the glass substrate warps on the upper surface side where surface treatment is applied during the flat panel manufacturing process, such as a glass substrate for a flat panel display, thermal stress is generated more on the lower surface side than on the upper surface side of the glass substrate. Therefore, it is preferable that the joint portion between the lower truncated cone 4 and the upper truncated cone 3 is on the upper surface side where the thermal stress is relatively small. It is not preferable that the joint is located on the lower surface side where a large thermal stress is generated or approaches the lower surface side because breakage tends to occur. That is, it is preferable that H1> H2. In this case, if the ratio of H1 to H2 becomes too large, the difference between the maximum diameter and the minimum diameter of the through hole exceeds the allowable range, so the ratio of H1 to H2 is adjusted within the allowable range. The adjustment of the ratio of H1 and H2 can be performed by changing the ratio of the penetration length of the upper drill and the lower drill, and the height of the larger penetration length can be increased.

図4は、本発明の穿設方法によって得られる他の貫通孔2を模式的に表した断面図である。この貫通孔2は、前記した図3の貫通孔と、貫通孔2の最小径部がガラス板1の厚さ方向のほぼ中間部に位置する中細形状であるという基本形状は同じであるが、貫通孔2の内周面が貫通孔の中心軸X方向において軸側にわずかに湾曲している点において、内周面が軸側に湾曲していない図3の貫通孔と異なっている。このような貫通孔2は、ドリルの側周面をドリル軸の方向において軸側にわずかに凹状に湾曲させることによって得ることができる。   FIG. 4 is a cross-sectional view schematically showing another through-hole 2 obtained by the drilling method of the present invention. The basic shape of the through-hole 2 is the same as that of the above-described through-hole shown in FIG. 3 differs from the through hole of FIG. 3 in which the inner peripheral surface is not curved toward the shaft side in that the inner peripheral surface of the through hole 2 is slightly curved toward the shaft side in the central axis X direction of the through hole. Such a through-hole 2 can be obtained by curving the side peripheral surface of the drill slightly concavely toward the shaft side in the direction of the drill shaft.

なお、このように貫通孔の内周面が湾曲している場合の傾斜角度θ1およびθ2は、図4に示すように上円錐台3および下円錐台4の湾曲している周面の両端を結ぶ直線と貫通孔2の中心軸Xとの角度として定めることができる。   Note that the inclination angles θ1 and θ2 in the case where the inner peripheral surface of the through hole is curved in this way are the two ends of the curved peripheral surfaces of the upper truncated cone 3 and the lower truncated cone 4 as shown in FIG. The angle between the connecting straight line and the central axis X of the through hole 2 can be determined.

本発明のガラス板は、前記したようにガラス板の穿孔時にドリルに芯ぶれがあっても後退時のドリルが貫通孔の内周面に接触しないため、もしくは接触しても非常に軽微であるため、貫通孔の内周面に不具合なクラックが発生していない。また、貫通孔の内周面がガラス板面と交わる貫通孔のエッジ部が鈍角化するため、エッジ部の強度が増大するばかりでなく、後退時のドリルがエッジ部に触れて損傷することも改善される。   As described above, the glass plate of the present invention is very slight even if there is a run-out of the drill when the glass plate is drilled, because the drill when retreating does not contact the inner peripheral surface of the through-hole or even when contacted. Therefore, no trouble cracks are generated on the inner peripheral surface of the through hole. In addition, since the edge of the through hole where the inner peripheral surface of the through hole intersects the glass plate surface becomes obtuse, not only the strength of the edge increases, but also the drill during retraction may be damaged by touching the edge. Improved.

したがって、本発明のガラス板は、貫通孔部からの破損が懸念されるフラットディスプレイパネル用のガラス基板として好ましい。本発明のガラス板をフラットディスプレイパネル用のガラス基板として使用した場合、貫通孔の内周面に不具合なクラックを有していないため、ディスプレイパネルを製造する際の熱処理工程において、貫通孔を起点にして発生するガラス基板の破損を防止することができる。しかし、本発明の穿設方法は、フラットディスプレイパネル用のガラス基板以外のガラス板にも適用できる。   Therefore, the glass plate of the present invention is preferable as a glass substrate for a flat display panel in which damage from the through-hole portion is a concern. When the glass plate of the present invention is used as a glass substrate for a flat display panel, since the inner peripheral surface of the through hole does not have a defective crack, the through hole is the starting point in the heat treatment process when manufacturing the display panel. It is possible to prevent the glass substrate from being damaged. However, the drilling method of the present invention can also be applied to glass plates other than glass substrates for flat display panels.

本発明の穿設方法と図5に示す従来の穿設方法でPDP用ガラス基板(厚さ:1.8mm、縦寸法:150mm、横寸法:150mm)各20枚にそれぞれ貫通孔を穿設し、該貫通孔の内周面のクラックを実体顕微鏡で観察し比較した。   With the drilling method of the present invention and the conventional drilling method shown in FIG. 5, through-holes were drilled in each of 20 PDP glass substrates (thickness: 1.8 mm, vertical dimension: 150 mm, horizontal dimension: 150 mm). The cracks on the inner peripheral surface of the through hole were observed and compared with a stereomicroscope.

本発明の実施例は、図1に示す同じドリルを上部ドリルおよび下部ドリルに使用し、両ドリルの先端部のドリル径を1.8mm、ドリルの側周面の傾斜角度θ1およびθ2を3度、ドリルの回転数を20000rpm、ドリルの侵入速度を0.15mm/sec、として、H1が1.2mm、H2が0.6mmになるように初めにガラス基板の下面から穿孔し、次いでこの孔の対向部を上面から穿孔し、20枚のガラス基板に下面部における口径が2mmでガラス基板の上下面から厚さ方向の中間部に向って縮径する貫通孔を穿設した。   In the embodiment of the present invention, the same drill shown in FIG. 1 is used for the upper drill and the lower drill, the drill diameter at the tip of both drills is 1.8 mm, and the inclination angles θ1 and θ2 of the side peripheral surface of the drill are 3 degrees. First, drilling is performed from the lower surface of the glass substrate so that the rotation speed of the drill is 20000 rpm, the penetration speed of the drill is 0.15 mm / sec, and H1 is 1.2 mm and H2 is 0.6 mm. The opposing portion was perforated from the upper surface, and a through-hole having a diameter of 2 mm on the lower surface portion and diameter-reducing from the upper and lower surfaces of the glass substrate toward the middle portion in the thickness direction was formed in 20 glass substrates.

一方、従来の穿設方法には、図5に示すドリル径がドリル軸方向において同一である円柱状ドリルを上部ドリルおよび下部ドリルに使用し、両ドリルのドリル径を2mm、ドリルの回転数を20000rpm、ドリルの侵入速度を0.15mm/sec、として、ガラス基板20枚に口径が2mmの貫通孔を穿設した。   On the other hand, in the conventional drilling method, the cylindrical drill shown in FIG. 5 having the same drill diameter in the drill axial direction is used for the upper drill and the lower drill, the drill diameter of both drills is 2 mm, and the number of rotations of the drill is set. A through hole having a diameter of 2 mm was drilled in 20 glass substrates at 20000 rpm and a drill penetration speed of 0.15 mm / sec.

次いで、各ガラス基板の貫通孔の内周面を実体顕微鏡で観察し、クラックの発生状況について調査した結果、本発明の穿設方法による貫通孔には、深さが2μ未満のクラックは認められたが、ガラス基板の破損を招くおそれがある、深さが40μ以上のクラックは20枚のいずれのガラス基板にも認められなかった。   Next, as a result of observing the inner peripheral surface of the through hole of each glass substrate with a stereomicroscope and investigating the occurrence of cracks, cracks having a depth of less than 2 μm were recognized in the through hole by the drilling method of the present invention. However, a crack having a depth of 40 μm or more, which might cause breakage of the glass substrate, was not observed in any of the 20 glass substrates.

これに対し、従来の穿設方法で穿設した貫通孔には、総じて本発明の実施例における貫通孔のクラックより深いクラックが認められ、ガラス基板の破損を招くおそれがある、深さが40μ以上のクラックが20枚のうちの16枚に認められた。   On the other hand, in the through holes drilled by the conventional drilling method, cracks deeper than the cracks of the through holes in the examples of the present invention are generally recognized, and the glass substrate may be damaged, and the depth is 40 μm. The above cracks were observed on 16 of the 20 sheets.

本発明は、ガラス板にドリルで内周面に不具合なクラックを有しない貫通孔を穿設するのに好適し、特にフラットディスプレイパネル用ガラス基板に排気孔を穿設するのに利用できる。   INDUSTRIAL APPLICABILITY The present invention is suitable for drilling a through-hole that does not have a defective crack on the inner peripheral surface with a drill, and can be used particularly for drilling an exhaust hole in a glass substrate for a flat display panel.

1:ガラス板
2:貫通孔
3:上円錐台
4:下円錐台
5:円錐周面
6:円錐周面
7:ドリル
8:側周部
9:先端部
10:凹溝
11:ホルダー
12a:第1ドリル
12b:第2ドリル
13:排気孔
1: Glass plate 2: Through hole 3: Upper truncated cone 4: Lower truncated cone 5: Conical circumferential surface 6: Conical circumferential surface 7: Drill 8: Side circumferential portion 9: Tip portion 10: Groove 11: Holder 12a: No. 1 drill 12b: second drill 13: exhaust hole

Claims (6)

少なくとも一つの貫通孔を有するガラス板であって、前記貫通孔の内周面が、ガラス板の上面からガラス板の厚さ方向の中間部に向って縮径する上円錐台とガラス板の下面からガラス板の厚さ方向の中間部に向って縮径する下円錐台の各円錐周面によって形成されていることを特徴とするガラス板。   A glass plate having at least one through-hole, wherein the inner peripheral surface of the through-hole is reduced in diameter from the upper surface of the glass plate toward the middle portion in the thickness direction of the glass plate, and the lower surface of the glass plate The glass plate is characterized by being formed by each conical circumferential surface of the lower truncated cone that is reduced in diameter toward an intermediate portion in the thickness direction of the glass plate. 前記上円錐台の円錐周面の貫通孔中心軸に対する傾斜角度をθ1、前記下円錐台の円錐周面の貫通孔中心軸に対する傾斜角度をθ2としたとき、θ1,θ2が2〜5度であり、かつθ1とθ2が実質的に同一である請求項1に記載のガラス板。   When the inclination angle of the upper circular truncated cone with respect to the through hole central axis is θ1, and the inclined angle of the lower circular truncated cone with respect to the through hole central axis is θ2, θ1 and θ2 are 2 to 5 degrees. The glass plate according to claim 1, wherein θ1 and θ2 are substantially the same. 前記下円錐台の高さをH1、前記上円錐台の高さをH2としたとき、H1>H2である請求項1または2に記載のガラス板。   The glass plate according to claim 1 or 2, wherein H1> H2, where H1 is a height of the lower truncated cone and H2 is a height of the upper truncated cone. 前記ガラス板は、フラットパネルディスプレイ用のガラス基板である請求項1、2または3に記載のガラス板。   The glass plate according to claim 1, 2, or 3, wherein the glass plate is a glass substrate for a flat panel display. ドリルの側周部の研削面が先端部に向って縮径する円錐周面を有する一対のドリルを使用し、ガラス板の一方の面からドリルを侵入させて内周面がガラス板の板面からガラス板の厚さ方法の中間部に向って縮径する円錐周面の穿孔をあけたあと後退させ、次いでガラス板の他方の面から他のドリルを前記穿孔の対向部に侵入させて内周面がガラス板の板面からガラス板の厚さ方向の中間部に向って縮径する円錐周面の穿孔をガラス板の厚さのほぼ中間まであけたあと後退させてガラス板に貫通孔を穿設することを特徴とするガラス板の穿設方法。   Use a pair of drills having a conical circumferential surface whose diameter is reduced toward the tip, and the inner circumferential surface is the plate surface of the glass plate. After drilling a conical circumferential surface whose diameter is reduced toward the middle part of the thickness method of the glass plate, it is retracted, and then another drill is penetrated from the other surface of the glass plate into the opposite part of the perforation. The perforation of the conical peripheral surface whose diameter decreases from the plate surface of the glass plate toward the middle portion in the thickness direction of the glass plate is drilled to approximately the middle of the thickness of the glass plate and then retracted to penetrate the glass plate. A method of drilling a glass plate, wherein 前記ドリルの円錐周面のドリル中心軸に対する傾斜角度θが2〜5度である請求請5に記載のガラス板の穿設方法。   6. The method for punching a glass plate according to claim 5, wherein an inclination angle [theta] of the conical circumferential surface of the drill with respect to a drill central axis is 2 to 5 degrees.
JP2009213515A 2009-09-15 2009-09-15 Glass plate having bored hole and method for boring the glass plate Withdrawn JP2011063456A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5249221A (en) * 1975-10-17 1977-04-20 Morita Seishinshiyo Yuugen Method of drilling of glass to be tempered
WO2008044771A1 (en) * 2006-10-13 2008-04-17 Asahi Glass Co., Ltd. Method of boring glass substrate and glass substrate for plasma display manufactured by the method
JP2008265017A (en) * 2007-04-16 2008-11-06 Kyokuei Kenma Co Ltd Boring drill

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5249221A (en) * 1975-10-17 1977-04-20 Morita Seishinshiyo Yuugen Method of drilling of glass to be tempered
WO2008044771A1 (en) * 2006-10-13 2008-04-17 Asahi Glass Co., Ltd. Method of boring glass substrate and glass substrate for plasma display manufactured by the method
JP2008265017A (en) * 2007-04-16 2008-11-06 Kyokuei Kenma Co Ltd Boring drill

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