JP2011058174A - Apparatus for distributing reinforcing bar - Google Patents

Apparatus for distributing reinforcing bar Download PDF

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JP2011058174A
JP2011058174A JP2009205847A JP2009205847A JP2011058174A JP 2011058174 A JP2011058174 A JP 2011058174A JP 2009205847 A JP2009205847 A JP 2009205847A JP 2009205847 A JP2009205847 A JP 2009205847A JP 2011058174 A JP2011058174 A JP 2011058174A
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opening
reinforcing bar
receiving
reinforcing bars
reinforcing
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JP5436987B2 (en
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Mamoru Osaka
衛 大坂
Satoshi Hirotomi
聡 廣冨
Koji Iwata
岩田光司
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Taisei Corp
Gifu Industry Co Ltd
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Taisei Corp
Gifu Industry Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus for distributing a reinforcing bar, which enables the inexpensive and simple laborsavings of a manufacturing process of a mesh bar. <P>SOLUTION: This apparatus for distributing the reinforcing bar includes: a storage mechanism H which is equipped with a storage opening 31 for housing the supplied reinforcing bars f in the state of vertically arranging them in a line; a vertically-elongated reception opening 51 which is provided in such a manner as to be movable in a three-dimensional space, and which is used to receive the reinforcing bar f housed in the storage opening 31; and a gate means 6 for enabling the reinforcing bars f, which are installed in the lower end opening of the reception opening 51 and received in the reception opening 51 in the state of being vertically arranged in a line, to be disengaged downward one by one from inside the reception opening 51. The gate means 6 is equipped with locking means 61A and 61B which are installed at an interval approximately equal in dimension to the outside diameter of the reinforcing bar f, in the upper and lower positions of the lower opening portion of the reception opening 51, respectively, and which are alternately protruded into the reception opening 51. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は鉄筋の分配装置に関し、特に、メッシュ筋の製造治具に鉄筋を分配するための分配装置に関する。   The present invention relates to a reinforcing bar distribution device, and more particularly to a distribution device for distributing reinforcing bars to a mesh bar manufacturing jig.

メッシュ筋は鉄筋を縦横メッシュ状に配列したもので、コンクリート材中に埋設されて構造物の強度向上に資する。ここで、引用文献1にはメッシュ筋を配列するための鉄筋自動配列装置が提案されている。本装置では自走門型支持架台に昇降桁を設けるとともに、昇降桁に90度旋回可能な走行桁を設け、さらにこれに自走型の自動配列機を設けて、全自動制御により、ストックされた鉄筋を縦横のメッシュ状に配列している。   The mesh bars are made by arranging reinforcing bars in the form of vertical and horizontal meshes, and are buried in concrete material to contribute to improving the strength of the structure. Here, in Patent Document 1, an automatic reinforcing bar arrangement device for arranging mesh bars is proposed. In this system, a self-propelled gate-type support frame is provided with an elevating girder, a traveling girder capable of turning 90 degrees is provided in the elevating girder, and a self-propelled automatic array machine is provided on this elevating girder. Reinforcing bars are arranged in a vertical and horizontal mesh.

特開平5−44342JP-A-5-44342

しかし、上記公報に記載の装置は鉄筋の供給から縦横配列まで一貫して行なう大掛かりな一体型装置であるため、その製造や設置がコスト高になるという問題がある。そこで、メッシュ筋の製造工程を安価かつ簡易に省力化できる装置が求められていた。   However, since the apparatus described in the above publication is a large-scale integrated apparatus that consistently performs from the supply of reinforcing bars to the vertical and horizontal arrangements, there is a problem in that its production and installation are expensive. Thus, there has been a demand for an apparatus that can easily and labor-saving the mesh streak manufacturing process at low cost.

そこで、本発明はこのような課題を解決するもので、メッシュ筋の製造工程を安価かつ簡易に省力化できる鉄筋の分配装置を提供することを目的とする。   SUMMARY OF THE INVENTION The present invention solves such a problem, and an object of the present invention is to provide a reinforcing bar distribution device that can easily and inexpensively save a mesh bar manufacturing process.

上記目的を達成するために、本第1発明では、供給された鉄筋(f)を上下方向へ一列に並べて収容する収容部(31)を備える収容機構(H)と、三次元空間内で移動可能に設けられて、前記収容部(31)内に収容された鉄筋(f)を受け入れるための上下方向へ延びる受容部(51)、および当該受容部(51)の下端開口部に設置されて前記受容部(51)内に上下方向へ一列に並んで受け入れられた鉄筋(f)を一本ずつ前記受容部(51)内から下方へ離脱可能とするゲート手段(6)を備えた供給機構(S)とを具備している。   In order to achieve the above object, according to the first aspect of the present invention, an accommodation mechanism (H) including an accommodation portion (31) that accommodates the supplied reinforcing bars (f) in a line in the vertical direction, and moves in a three-dimensional space. A receiving portion (51) extending in the vertical direction for receiving the reinforcing bar (f) accommodated in the accommodating portion (31) and a lower end opening of the receiving portion (51). Supply mechanism provided with gate means (6) that allows the reinforcing bars (f) received in a line in the up-down direction in the receiving part (51) to be separated downward from the receiving part (51) one by one. (S).

本第1発明においては、例えばクレーン手段に吊設されて三次元空間内で移動可能な供給機構から鉄筋を一本ずつ下方へ離脱させることができるから、供給機構を例えば載置面上に等間隔で縦横に凹溝を形成したメッシュ筋製造治具上で移動させて各凹溝内に鉄筋を供給することにより、従来人手で行なっていたメッシュ筋の縦横配列を省力化することができる。加えて本第1発明は、従来の一体型装置に比して安価に実現することができる。   In the first aspect of the invention, for example, the reinforcing bars can be detached downward from the supply mechanism suspended from the crane means and movable in the three-dimensional space one by one. The vertical and horizontal arrangement of mesh bars, which has been performed manually, can be saved by moving the mesh bars on the mesh bar manufacturing jig in which the grooves are vertically and horizontally at intervals and supplying reinforcing bars into the grooves. In addition, the first invention can be realized at a lower cost than the conventional integrated device.

本第2発明では、前記ゲート手段(6)は、前記受容部(51)の下端開口部の上下位置に前記鉄筋(f)の外径に略等しい間隔をおいて設置されて交互に受容部(51)内に突出する係止片(61A,61B)を備えている。   In the second aspect of the invention, the gate means (6) is installed at an upper and lower position of the lower end opening of the receiving portion (51) at an interval substantially equal to the outer diameter of the reinforcing bar (f) and alternately receives the receiving portions. (51) The locking piece (61A, 61B) which protrudes in is provided.

本第2発明においては、簡易な構造で鉄筋を受容開口内から一本ずつ下方へ離脱させることができる。   In the second invention, the reinforcing bars can be separated downward from the receiving openings one by one with a simple structure.

上記カッコ内の符号は、後述する実施形態に記載の具体的手段との対応関係を示すものである。   The reference numerals in the parentheses indicate the correspondence with specific means described in the embodiments described later.

以上のように、本発明の鉄筋の分配装置によれば、メッシュ筋の製造工程を安価かつ簡易に省力化することができる。   As described above, according to the reinforcing bar distribution device of the present invention, the mesh bar manufacturing process can be labor-saving easily and inexpensively.

本発明の一実施形態を示す、分配装置の全体側面図である。It is a whole side view of a distribution device showing one embodiment of the present invention. 分配装置の全体平面図である。It is a whole top view of a distribution device. メッシュ筋製造用治具とその上に位置する供給機構の側面図である。It is a side view of a jig for mesh production, and a supply mechanism located on it.

図1には分配装置の側面図を示し、図2にはその平面図を示す。分配装置を構成する収容機構Hは、これに保持される鉄筋fの、長手方向の複数位置(本実施形態では三箇所、図2)に設けられている。各収容機構Hは同構造で、それぞれ架台1を備えている。架台1はアングル材を組み立てたもので、架台1上には配列手段としての振動テーブル2が載置されている。振動テーブル2は四隅の下面がコイルバネ21によって架台1上に支持されており、テーブル下面の取付座23に振動モータ22が所定の姿勢で取り付けられている。   FIG. 1 shows a side view of the dispensing apparatus, and FIG. 2 shows a plan view thereof. The accommodation mechanism H which comprises a distribution apparatus is provided in the longitudinal direction of the reinforcing bar f hold | maintained at this in several positions (three places in this embodiment, FIG. 2). Each accommodation mechanism H has the same structure and includes a gantry 1. The gantry 1 is an assembly of angle members. On the gantry 1, a vibration table 2 as an arrangement means is placed. The vibration table 2 has four lower corners supported on the gantry 1 by coil springs 21, and a vibration motor 22 is attached to a mounting seat 23 on the lower surface of the table in a predetermined posture.

上記架台1の前面(図1の右面)上端部には収容片3が固定されている。収容片3は長板の中央に収容部たる収容開口31を形成して全体を略U字形に成形したもので、収容開口31を上方へ開放させて起立姿勢でその側面が架台1に接合固定されている。収容開口31はその幅がこれに収容される鉄筋fの外径よりやや大きい程度となって上下方向へ延びており、当該収容開口31の、振動テーブル2に近い側の開口縁32は、振動テーブル2の、前下がりに傾斜した前側面24とほぼ面一の傾斜面となっている。   An accommodation piece 3 is fixed to the upper end of the front surface (right surface in FIG. 1) of the gantry 1. The accommodation piece 3 is formed by forming an accommodation opening 31 as an accommodation portion in the center of the long plate, and is formed into a substantially U shape as a whole. The accommodation opening 31 is opened upward, and its side surface is fixedly bonded to the gantry 1 in a standing posture. Has been. The accommodation opening 31 extends in the vertical direction so that its width is slightly larger than the outer diameter of the reinforcing bar f accommodated therein, and the opening edge 32 on the side close to the vibration table 2 of the accommodation opening 31 vibrates. The table 2 is substantially flush with the front side surface 24 which is inclined forwardly downward.

図1において、収容機構Hの上方には供給機構Sが位置している。供給機構Sは収容機構Hを連ねた長さ以上に延びる桁部材4を備えており(図2)、桁部材4の下面には収容機構Hの設置間隔に等しい間隔で複数個所(本実施形態では三箇所)に保持体5(図1、図3)が固定されている。保持体5は長板の中央に受容部たる受容開口51を形成して全体を略逆U字形に成形したもので、受容開口51を下方へ開放させた起立姿勢でブラケット41を介して桁部材4の下面に固定されている。保持体5には、受容開口51の開口部にゲート手段6が設けられている。ゲート手段6は受容開口51を挟んで左右の上下位置にそれぞれ設けられた係止片61A,61Bを備えている。   In FIG. 1, the supply mechanism S is located above the accommodation mechanism H. The supply mechanism S includes a girder member 4 extending beyond the length of the accommodation mechanism H (FIG. 2), and the lower surface of the girder member 4 has a plurality of locations (this embodiment) at intervals equal to the installation interval of the accommodation mechanism H. Then, the holding body 5 (FIGS. 1 and 3) is fixed to three places. The holding body 5 is formed with a receiving opening 51 as a receiving portion at the center of the long plate and is formed into a substantially inverted U-shape as a whole, and a girder member via the bracket 41 in a standing posture with the receiving opening 51 opened downward. 4 is fixed to the lower surface. The holding body 5 is provided with gate means 6 at the opening of the receiving opening 51. The gate means 6 is provided with locking pieces 61A and 61B provided at the left and right vertical positions with the receiving opening 51 interposed therebetween.

各係止片61A,61BはL字形に成形されて互いに対称形に配置され、受容開口51に近く位置させたその中間屈曲部で軸体62によって回動可能に保持体5板面に支持されている。各係止片61A,61Bの先端側面には、これが図1に示す進出位置に回動した際に、ほぼ鉄筋fの外径分だけ上下に離れた位置で受容開口51内へ突出する係止突起63が形成されている。各係止片61A,61Bの基端にはそれぞれ駆動シリンダ64のロッド641が連結されており、係止片61A,61Bは駆動シリンダ64によって、上記進出位置と、受容開口51内への係止突起63の突出が解消される後退位置(図1の鎖線)との間で回動操作される。   Each of the locking pieces 61A and 61B is formed in an L-shape and arranged symmetrically with each other, and is supported on the plate surface of the holding body 5 so as to be rotatable by the shaft body 62 at an intermediate bent portion positioned close to the receiving opening 51. ing. When the locking pieces 61A and 61B are turned to the advanced position shown in FIG. 1, the locking pieces 61A and 61B protrude into the receiving opening 51 at positions that are separated by the outer diameter of the reinforcing bar f up and down. A protrusion 63 is formed. A rod 641 of a driving cylinder 64 is connected to the base ends of the locking pieces 61A and 61B. The locking pieces 61A and 61B are locked by the driving cylinder 64 into the advance position and the receiving opening 51, respectively. A rotation operation is performed between the protrusion 63 and the retracted position (the chain line in FIG. 1) where the protrusion 63 is eliminated.

供給機構Sの桁部材4は図3に示すように、その上面の左右二個所がワイヤ42によってクレーンに吊下されて、三次元空間内で移動可能となっている。なお、桁部材4に設けられた上記保持体5は、メッシュ筋の製造治具6の載置面の湾曲に合わせて鉄筋fを湾曲状態で保持するように、左右の保持体5よりも中央の保持体5を下方に位置させてある。これは前述の収容片3(図1)についても同様で、鉄筋長手方向の中央にある収容片3の位置を、残る二つの収容片3の位置よりも下方へ下げて、収容状態の鉄筋fを自重で所定形状に湾曲させるようにしてある。   As shown in FIG. 3, the girder member 4 of the supply mechanism S is movable in a three-dimensional space with two left and right portions of the upper surface suspended from the crane by wires 42. The holding body 5 provided on the girder member 4 is more central than the left and right holding bodies 5 so as to hold the reinforcing bar f in a curved state in accordance with the curvature of the mounting surface of the mesh reinforcing jig 6. The holding body 5 is positioned below. The same applies to the above-described accommodation piece 3 (FIG. 1), and the position of the accommodation piece 3 at the center in the longitudinal direction of the reinforcing bar is lowered below the position of the remaining two accommodation pieces 3 so that the rebar f is in the accommodated state. Is bent into a predetermined shape by its own weight.

このような構造の分配装置において、メッシュ筋を形成するための鉄筋fは、架台1の振動テーブル2上に掛け渡して(図2)これらに積載される。鉄筋fの一例は長さ10m、外径50mmφである。鉄筋fを振動テーブル2上に積載した状態で振動モータ22を作動させると、鉄筋fは積層状態が崩れて、順次振動テーブル2上を前方(図1の右方)へ移送され、その前側面24上から開口縁32を経て収容片3の収容開口31内へ進入落下させられる。これにより、図1に示すように、鉄筋fは収容開口31内に上下方向へ一列に並んで収容される。   In the distribution device having such a structure, the reinforcing bars f for forming mesh bars are placed on the vibration table 2 of the gantry 1 (FIG. 2) and loaded on them. An example of the reinforcing bar f has a length of 10 m and an outer diameter of 50 mmφ. When the vibration motor 22 is operated in a state where the reinforcing bars f are loaded on the vibration table 2, the laminated state of the reinforcing bars f breaks down and is sequentially transferred forward (right side in FIG. 1) on the vibration table 2, and its front side surface. 24, it enters and falls into the accommodation opening 31 of the accommodation piece 3 through the opening edge 32 from above. Thereby, as shown in FIG. 1, the reinforcing bars f are accommodated in the accommodation opening 31 in a line in the vertical direction.

この状態でクレーンによって供給機構Sの桁部材4を、図2に示すように、平面視で収容機構Hを連ねる位置に合致するように移動させて、各保持体5を、図1に示すように、収容機構Hの各収容片3の上方に位置させる。この状態で、各保持体5の係止片61A,61Bを後退回動させて係止突起63が受容開口51内に突出しない状態とし、その後、桁部材4、すなわち各保持体5を下降させて、収容開口31内で上下方向へ一列に並んだ鉄筋fを、相対的に受容開口51内へも進入させる。   In this state, the girder member 4 of the supply mechanism S is moved by the crane so as to match the position where the accommodation mechanisms H are connected in a plan view as shown in FIG. Next, it is located above each accommodation piece 3 of the accommodation mechanism H. In this state, the locking pieces 61A and 61B of each holding body 5 are rotated backward so that the locking projection 63 does not protrude into the receiving opening 51, and then the beam member 4, that is, each holding body 5 is lowered. Thus, the reinforcing bars f arranged in a line in the up-down direction in the receiving opening 31 are also relatively moved into the receiving opening 51.

続いて、各保持体5の係止片61A,61Bを進出回動させて、その係止突起63を受容開口51内に突出させる。これにより、受容開口51内に相対進入している鉄筋fの脱落が規制されて、鉄筋fは上下方向へ一列に並んだ状態で受容開口51内に保持される。そこで、クレーンによって供給機構Sの桁部材4を上昇させると、鉄筋fは受容開口51内に保持された状態で収容開口31外の上方へ移送される(図1)。   Subsequently, the locking pieces 61 </ b> A and 61 </ b> B of each holding body 5 are advanced and rotated so that the locking projections 63 protrude into the receiving openings 51. Thereby, dropping of the reinforcing bar f relatively entering the receiving opening 51 is restricted, and the reinforcing bars f are held in the receiving opening 51 in a state of being aligned in the vertical direction. Therefore, when the girder member 4 of the supply mechanism S is raised by the crane, the reinforcing bar f is transported upward outside the receiving opening 31 while being held in the receiving opening 51 (FIG. 1).

この後、桁部材4をメッシュ筋製造治具7の上方へ移動させ(図3)、鉄筋fを縦横いずれの方向へ配列するかによって桁部材4の姿勢を、平面視で90度変更し、この状態で、治具6の湾曲する載置面上に等間隔で縦横に形成された三角凹溝71の直上へ各保持体5を位置させて、各三角凹溝71内へ一本づつ鉄筋fを供給する。   Thereafter, the girder member 4 is moved above the mesh bar manufacturing jig 7 (FIG. 3), and the attitude of the girder member 4 is changed by 90 degrees in plan view depending on whether the reinforcing bars f are arranged in the vertical or horizontal direction. In this state, the holding members 5 are positioned directly above the triangular concave grooves 71 formed vertically and horizontally at equal intervals on the curved mounting surface of the jig 6, and the reinforcing bars are moved into the triangular concave grooves 71 one by one. f is supplied.

三角凹溝71内への鉄筋fの供給は以下の行程で行なわれる。すなわち、最初に、保持体5の下側係止片61A(図1)を後退回動させて受容開口51内の最下位置の鉄筋fのみを受容開口51内から下方の三角凹溝71内へ離脱落下させ、その後、下側係止片61Aを再び進出回動させておく。この状態で、上側係止片61Bを後退回動させると、受容開口51内の鉄筋fは、新たに最下位置となった鉄筋fが下側係止片61Aの係止突起63に当接するまで、自重で全体的に下方へ移動する。この後、上側係止片61Bを再び進出回動させておく。   Supply of the reinforcing bar f into the triangular groove 71 is performed in the following process. That is, first, the lower locking piece 61 </ b> A (FIG. 1) of the holding body 5 is rotated backward so that only the lowermost reinforcing bar f in the receiving opening 51 is placed in the triangular groove 71 below the receiving opening 51. Then, the lower locking piece 61A is advanced and rotated again. In this state, when the upper locking piece 61B is rotated backward, the reinforcing bar f in the receiving opening 51 comes into contact with the locking projection 63 of the lower locking piece 61A. Until it moves down by its own weight. Thereafter, the upper locking piece 61B is advanced and rotated again.

続いて、桁部材4を所定量平行に水平面内で移動させて、メッシュ筋製造治具7の隣接する次の三角凹溝71の直上へ各保持体5を位置させて、上述の手順で下側と上側の係止片61A,61Bを順次回動させて最下位置の鉄筋fのみを受容開口51内から下方へ離脱落下させて上記三角凹溝71内に鉄筋fを一本供給する。以降、これを繰り返して、メッシュ筋製造治具7上に縦横一定間隔で鉄筋fを一本ずつ平行に供給する。上記治具7上に供給された鉄筋f同士は従来と同様の方法で結束されてメッシュ筋とされる。   Subsequently, the girder member 4 is moved in a horizontal plane in a predetermined amount in parallel, and each holding body 5 is positioned immediately above the next adjacent triangular concave groove 71 of the mesh streak manufacturing jig 7, and is moved down by the above procedure. The side and upper locking pieces 61A and 61B are sequentially rotated so that only the lowermost reinforcing bar f is detached and dropped from the receiving opening 51 to supply one reinforcing bar f into the triangular groove 71. Thereafter, this is repeated, and the reinforcing bars f are supplied in parallel to the mesh bar manufacturing jig 7 one by one at regular intervals. The reinforcing bars f supplied on the jig 7 are bound together by a method similar to the conventional method to form mesh bars.

2…振動テーブル、3…収容片、31…収容開口(収容部)、5…保持体、51…受容開口(受容部)、6…ゲート手段、61A,61B…係止片、7…メッシュ筋製造治具、H…収容機構、S…供給機構、f…鉄筋。 DESCRIPTION OF SYMBOLS 2 ... Vibration table, 3 ... Housing piece, 31 ... Housing opening (accommodating part), 5 ... Holding body, 51 ... Receiving opening (receiving part), 6 ... Gate means, 61A, 61B ... Locking piece, 7 ... Mesh Manufacturing jig, H ... housing mechanism, S ... supply mechanism, f ... rebar.

Claims (2)

供給された鉄筋を上下方向へ一列に並べて収容する収容部を備える収容機構と、三次元空間内で移動可能に設けられて、前記収容部内に収容された鉄筋を受け入れるための上下方向へ延びる受容部、および当該受容部の下端開口部に設置されて前記受容部内に上下方向へ一列に並んで受け入れられた鉄筋を一本ずつ前記受容部内から下方へ離脱可能とするゲート手段を備えた供給機構とを具備する鉄筋の分配装置。 A receiving mechanism having a receiving portion for receiving the supplied reinforcing bars arranged in a line in the vertical direction, and a receiving mechanism provided so as to be movable in a three-dimensional space and extending in the vertical direction for receiving the reinforcing bars received in the receiving portion. And a supply mechanism provided with a gate means that is installed in the opening at the lower end of the receiving part and allows the reinforcing bars received in a line in the vertical direction in the receiving part to be separated downward from the receiving part one by one Rebar distribution device comprising: 前記ゲート手段は、前記受容部の下端開口部の上下位置に前記鉄筋の外径に略等しい間隔をおいて設置されて交互に受容部内に突出する係止片を備えている請求項1に記載の鉄筋の分配装置。 The said gate means is provided with the locking piece which is installed in the up-and-down position of the lower end opening part of the said receiving part at the space | interval substantially equal to the outer diameter of the said reinforcing bar, and protrudes alternately in a receiving part. Rebar dispensing device.
JP2009205847A 2009-09-07 2009-09-07 Rebar distribution device Expired - Fee Related JP5436987B2 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07305513A (en) * 1994-05-13 1995-11-21 Artes:Kk Hoisting accessory for reinforcement temporary assembled in condition standing in a row
JP2006125038A (en) * 2004-10-28 2006-05-18 Shinko Wire Co Ltd Reinforcement arranging device and reinforcement arranging method for concrete structure

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07305513A (en) * 1994-05-13 1995-11-21 Artes:Kk Hoisting accessory for reinforcement temporary assembled in condition standing in a row
JP2006125038A (en) * 2004-10-28 2006-05-18 Shinko Wire Co Ltd Reinforcement arranging device and reinforcement arranging method for concrete structure

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