JP2011037130A - Adhesive resin composition-coated metal plate, and method for manufacturing the same - Google Patents

Adhesive resin composition-coated metal plate, and method for manufacturing the same Download PDF

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JP2011037130A
JP2011037130A JP2009186642A JP2009186642A JP2011037130A JP 2011037130 A JP2011037130 A JP 2011037130A JP 2009186642 A JP2009186642 A JP 2009186642A JP 2009186642 A JP2009186642 A JP 2009186642A JP 2011037130 A JP2011037130 A JP 2011037130A
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resin composition
adhesive resin
metal plate
coated metal
polymer compound
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JP5469407B2 (en
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Naoya Fujiwara
直也 藤原
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Kobe Steel Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an adhesive resin composition-coated metal plate excellent in adhesiveness and film removability, and also excellent in blocking resistance, and a method for manufacturing the same. <P>SOLUTION: This adhesive resin composition-coated metal plate is coated with an adhesive resin composition, by forming a film at a temperature lower than 150°C on a surface of a metal plate. The adhesive resin composition contains a thermoplastic alkali-soluble polymer compound and a blocked isocyanate type cross-linking agent, the thermoplastic alkali-soluble polymer compound has a fusion peak temperature of 50°C or higher but 150°C or lower, and the blocked isocyanate type cross-linking agent has a block dissociation temperature of 150°C or higher. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、金属板の表面に接着性樹脂組成物が被覆された接着性樹脂組成物被覆金属板およびその製造方法に関するものである。   The present invention relates to an adhesive resin composition-coated metal plate in which the surface of a metal plate is coated with an adhesive resin composition and a method for producing the same.

例えば、自動車製造工程等の工業的生産において、金属板を接着剤で接合する際、例えば凹凸のある面に接着剤を均質に塗布したり、狭隘な部分に接着剤を均質かつ確実に充填したりすることは容易ではない。そこで、予め接着剤を塗布した金属板が提案されている。   For example, in industrial production such as automobile manufacturing processes, when joining metal plates with an adhesive, for example, the adhesive is uniformly applied to uneven surfaces, or the adhesive is uniformly and reliably filled in narrow areas. It is not easy to do. Therefore, a metal plate pre-applied with an adhesive has been proposed.

例えば、特許文献1には、金属母材にエポキシ系接着剤の固状(B状態)皮膜を被覆した接着剤被覆金属材(金属板)が開示されている。この技術によれば、室温では表面粘着性を有さず、かつ機械加工に耐える皮膜密着性を有し、かつ該皮膜は加熱するだけで接着面積を確保できる流動性を有しており、これにより接着力が発現する特徴を有している。   For example, Patent Document 1 discloses an adhesive-coated metal material (metal plate) in which a metal base material is coated with a solid (B state) film of an epoxy-based adhesive. According to this technology, it does not have surface tackiness at room temperature, has a film adhesion that can withstand machining, and has a fluidity that can secure an adhesion area by simply heating. It has the characteristic that adhesive force expresses by.

また、特許文献2には、粘着性付与樹脂に、水性樹脂エマルジョンおよび離型剤を配合した水性ホットメルト型易剥離性塗料を金属板裏面(接着面)にサービスコートした、接着性と易剥離性を兼備したプレコートメタルが開示されている。この技術によれば、巻き取りまたは積層保管が可能で、加熱するだけで接着力が発現し、再度エネルギーを照射すると容易に剥離する機能を有している。   In Patent Document 2, adhesiveness and easy peeling are performed by applying a service coating to the back surface (adhesive surface) of an aqueous hot-melt type easy-to-release paint in which an aqueous resin emulsion and a release agent are blended with a tackifying resin. A pre-coated metal having both properties is disclosed. According to this technique, it can be rolled up or stored in a stack, has an adhesive force that is manifested only by heating, and has a function of easily peeling when irradiated with energy again.

さらに、特許文献3には、金属母材に水溶性の飽和共重合ポリエステル樹脂と、グリセリン、ソルビトールおよびポリビニルアルコールとからなる群より選ばれる多価アルコール化合物等から構成される接着剤組成物の皮膜を被覆した接着剤被覆金属板が開示されている。この技術によれば、加熱により接着性が発現し、かつ接着剤組成物の不要部分を、洗浄等により容易に除去できるという特徴がある。   Further, Patent Document 3 discloses a film of an adhesive composition composed of a water-soluble saturated copolyester resin in a metal base material and a polyhydric alcohol compound selected from the group consisting of glycerin, sorbitol and polyvinyl alcohol. An adhesive-coated metal plate coated with is disclosed. According to this technique, adhesiveness is exhibited by heating, and unnecessary portions of the adhesive composition can be easily removed by washing or the like.

特開2004−237556号公報JP 2004-237556 A 特開2004−106252号公報JP 2004-106252 A 特開平8−218052号公報JP-A-8-218052

しかしながら、従来の接着性組成物を被覆した金属板(接着性樹脂組成物被覆金属板)では、以下に示すような問題がある。
特許文献1に記載の技術では、保管条件等によってはエポキシ系接着剤の反応が進み、B状態を維持できないため、使用する際(加熱接着時)に流動性が失われて接着面積や接着力が確保できないという問題がある。
However, the conventional metal plate coated with the adhesive composition (adhesive resin composition-coated metal plate) has the following problems.
In the technique described in Patent Document 1, the reaction of the epoxy adhesive proceeds depending on the storage conditions and the B state cannot be maintained. There is a problem that cannot be secured.

また、プレコート金属板では、金属母材全面が被覆されるため、接着の必要のない部分は容易に除去できることが好ましい。しかしながら、特許文献1および特許文献2に記載の技術で形成した皮膜は、アルカリ水溶液への溶解性を持たないため、硬化前であっても、自動車製造工程等、工業的に汎用されているアルカリ洗浄等では、不要部分を除去できないという問題がある。   In addition, since the entire surface of the metal base material is covered with the pre-coated metal plate, it is preferable that a portion that does not require adhesion can be easily removed. However, since the film formed by the techniques described in Patent Document 1 and Patent Document 2 does not have solubility in an alkaline aqueous solution, it is an alkali that is widely used industrially, such as in an automobile manufacturing process, even before curing. There is a problem that unnecessary portions cannot be removed by cleaning or the like.

一方、特許文献3に記載の技術では、不要部分の除去性には優れているが、接着性樹脂組成物が熱可塑性であり三次元架橋性を持たないため、高温における接着強度や恒久的な接着力発現は期待し難いという問題がある。   On the other hand, the technique described in Patent Document 3 is excellent in the removal of unnecessary parts, but the adhesive resin composition is thermoplastic and does not have three-dimensional crosslinkability. There is a problem that it is difficult to expect adhesion.

また、従来の接着性樹脂組成物被覆金属板を積層して保管した場合、特に積層枚数が多い場合、あるいは熱帯地方や夏季等の高温環境下においては、金属板同士が接着する(ブロッキング)ことがある。かかるブロッキングが生じると、使用時に金属板を1枚ずつ取り出すことが困難となり、作業性が劣るほか、被覆層が剥がれる等により組成物の付着量が不均一となり、安定した接着力が得られないという問題がある。   In addition, when the conventional adhesive resin composition-coated metal plates are stacked and stored, the metal plates adhere to each other (blocking), especially when the number of laminated layers is large, or in a high temperature environment such as the tropics and summer. There is. When such blocking occurs, it becomes difficult to take out the metal plates one by one at the time of use, workability is inferior, and the amount of the composition adhered becomes non-uniform due to peeling of the coating layer, and stable adhesive strength cannot be obtained. There is a problem.

本発明は、前記問題点に鑑みてなされたものであり、その目的は、接着性、脱膜性に優れると共に、耐ブロッキング性にも優れた接着性樹脂組成物被覆金属板およびその製造方法を提供することにある。   The present invention has been made in view of the above problems, and its purpose is to provide an adhesive resin composition-coated metal plate excellent in adhesiveness and film removal property and also in blocking resistance, and a method for producing the same. It is to provide.

請求項1に係る接着性樹脂組成物被覆金属板(以下、適宜、被覆金属板という)は、金属板の表面に、150℃未満の温度での成膜により接着性樹脂組成物が被覆された接着性樹脂組成物被覆金属板であって、前記接着性樹脂組成物は、熱可塑性のアルカリ可溶性高分子化合物(以下、適宜、高分子化合物という)と、ブロックイソシアネート型架橋剤(以下、適宜、架橋剤という)を含み、前記熱可塑性のアルカリ可溶性高分子化合物は、融解ピーク温度が50℃以上150℃未満であり、前記ブロックイソシアネート型架橋剤は、ブロック解離温度が150℃以上であることを特徴とする。   The adhesive resin composition-coated metal plate according to claim 1 (hereinafter, appropriately referred to as a coated metal plate) is coated on the surface of the metal plate by film formation at a temperature of less than 150 ° C. An adhesive resin composition-coated metal plate, wherein the adhesive resin composition comprises a thermoplastic alkali-soluble polymer compound (hereinafter referred to as a polymer compound as appropriate) and a block isocyanate type cross-linking agent (hereinafter referred to as appropriate). The thermoplastic alkali-soluble polymer compound has a melting peak temperature of 50 ° C. or higher and lower than 150 ° C., and the block isocyanate type cross-linking agent has a block dissociation temperature of 150 ° C. or higher. Features.

このような被覆金属板によれば、使用に際して、50℃以上150℃未満に加熱することで、接着性樹脂組成物被覆層が溶融し、かつ150℃以上に加熱することで、三次元硬化する。これにより、被覆金属板における接着性が発現する。また、不要部分の接着性樹脂組成物被覆層は、自動車製造工程等で汎用されているアルカリ洗浄で、容易に除去される(すなわち、脱膜性(アルカリ除去性)に優れる)。さらに、常温での積層保管が可能な耐ブロッキング性(耐スタック性)が向上する。   According to such a coated metal plate, in use, the adhesive resin composition coating layer is melted by heating to 50 ° C. or higher and lower than 150 ° C., and is three-dimensionally cured by heating to 150 ° C. or higher. . Thereby, the adhesiveness in a covering metal plate expresses. In addition, the unnecessary portion of the adhesive resin composition coating layer is easily removed by alkali cleaning that is widely used in automobile manufacturing processes and the like (that is, excellent in film removal properties (alkali removal properties)). Furthermore, blocking resistance (stacking resistance) that can be stacked at room temperature is improved.

請求項2に係る接着性樹脂組成物被覆金属板は、前記熱可塑性のアルカリ可溶性高分子化合物が、カルボキシル基、水酸基およびアミド基から選ばれる少なくとも一種を分子内に有する化合物であることを特徴とする。
また、請求項3に係る接着性樹脂組成物被覆金属板は、前記熱可塑性のアルカリ可溶性高分子化合物が、ポリアミド樹脂、ポリエーテル樹脂、酢酸ビニル樹脂、ポリエステル樹脂、アクリル樹脂およびこれらの変性物から選ばれる少なくとも一種であることを特徴とする。
これらのような被覆金属板によれば、アルカリ除去性(脱膜性)がさらに向上する。
The adhesive resin composition-coated metal sheet according to claim 2, wherein the thermoplastic alkali-soluble polymer compound is a compound having in the molecule at least one selected from a carboxyl group, a hydroxyl group and an amide group. To do.
Further, in the adhesive resin composition-coated metal plate according to claim 3, the thermoplastic alkali-soluble polymer compound is composed of a polyamide resin, a polyether resin, a vinyl acetate resin, a polyester resin, an acrylic resin, and modified products thereof. It is at least one kind selected.
According to such a coated metal plate, alkali removability (film removal property) is further improved.

請求項4に係る接着性樹脂組成物被覆金属板は、前記接着性樹脂組成物が、平均粒径が10μm以上200μm以下の無機充填剤を含有することを特徴とする。
このような被覆金属板によれば、被覆金属板同士を接着する際に、これらの被覆金属板の間に一定量の接着剤層が形成され、接着性がさらに向上する。
The adhesive resin composition-coated metal plate according to claim 4 is characterized in that the adhesive resin composition contains an inorganic filler having an average particle diameter of 10 μm or more and 200 μm or less.
According to such a coated metal plate, when the coated metal plates are bonded to each other, a certain amount of adhesive layer is formed between these coated metal plates, and the adhesiveness is further improved.

請求項5に係る接着性樹脂組成物被覆金属板の製造方法は、前記記載の接着性樹脂組成物被覆金属板の製造方法であって、前記接着性樹脂組成物を溶媒に溶解させた塗料を調合する塗料調合工程と、前記塗料を金属板に塗布する塗布工程と、前記塗料を塗布した金属板を150℃未満の温度に加熱して溶媒を除去する溶媒除去工程と、を含むことを特徴とする。   The method for producing an adhesive resin composition-coated metal sheet according to claim 5 is the method for producing an adhesive resin composition-coated metal sheet as described above, wherein a paint in which the adhesive resin composition is dissolved in a solvent is used. A paint preparation step for preparing, a coating step for applying the paint to a metal plate, and a solvent removal step for removing the solvent by heating the metal plate to which the paint is applied to a temperature of less than 150 ° C. And

このような製造方法によれば、優れた接着性、脱膜性および耐ブロッキング性を備える被覆金属板が製造される。   According to such a production method, a coated metal plate having excellent adhesiveness, film removal property and blocking resistance is produced.

本発明に係る接着性樹脂組成物被覆金属板は、接着性樹脂組成物被覆金属板の使用において、優れた接着性を有する。また、アルカリ洗浄における脱膜性に優れるため、接着性樹脂組成物被覆層における不要部分を容易に除去できる。さらに、耐ブロッキング性にも優れるため、常温での積層保管が可能である。   The adhesive resin composition-coated metal plate according to the present invention has excellent adhesiveness in the use of the adhesive resin composition-coated metal plate. Moreover, since it is excellent in the film-removing property in alkali cleaning, an unnecessary portion in the adhesive resin composition coating layer can be easily removed. Furthermore, since it is excellent also in blocking resistance, the lamination | stacking storage at normal temperature is possible.

本発明に係る接着性樹脂組成物被覆金属板の製造方法によれば、接着性、脱膜性、耐ブロッキング性に優れた接着性樹脂組成物被覆金属板を製造することができる。   According to the method for producing an adhesive resin composition-coated metal plate according to the present invention, an adhesive resin composition-coated metal plate excellent in adhesiveness, film removal property, and blocking resistance can be produced.

次に、本発明に係る接着性樹脂組成物被覆金属板およびその製造方法について詳細に説明する。   Next, the adhesive resin composition-coated metal plate according to the present invention and the production method thereof will be described in detail.

≪接着性樹脂組成物被覆金属板≫
接着性樹脂組成物被覆金属板(以下、適宜、被覆金属板という)は、金属板の表面に、150℃未満の温度での成膜により接着性樹脂組成物が被覆されたものであり、この接着性樹脂組成物は、熱可塑性のアルカリ可溶性高分子化合物(以下、適宜、高分子化合物という)と、ブロックイソシアネート型架橋剤(以下、適宜、架橋剤という)を含むものである。なお、金属板の表面とは、金属板の片面または両面を意味する。
以下、各構成について説明する。
≪Adhesive resin composition coated metal plate≫
The adhesive resin composition-coated metal plate (hereinafter, appropriately referred to as a coated metal plate) is obtained by coating the surface of a metal plate with an adhesive resin composition by film formation at a temperature of less than 150 ° C. The adhesive resin composition includes a thermoplastic alkali-soluble polymer compound (hereinafter, appropriately referred to as a polymer compound) and a blocked isocyanate type crosslinking agent (hereinafter, appropriately referred to as a crosslinking agent). The surface of the metal plate means one side or both sides of the metal plate.
Each configuration will be described below.

<金属板>
接着性樹脂組成物を適用できる金属板の種別は特に制限されるものではなく、熱延鋼板、冷延鋼板、めっき鋼板、合金化溶融亜鉛めっき鋼板、ステンレス鋼板、アルミニウム板、アルミニウム合金板、銅板、チタン板等を挙げることができる。
<Metal plate>
The type of metal plate to which the adhesive resin composition can be applied is not particularly limited, and is a hot-rolled steel plate, cold-rolled steel plate, plated steel plate, alloyed hot-dip galvanized steel plate, stainless steel plate, aluminum plate, aluminum alloy plate, copper plate. And titanium plates.

<熱可塑性のアルカリ可溶性高分子化合物>
高分子化合物は、融解ピーク温度が50℃以上150℃未満であり、50℃以上150℃未満で溶融・流動を開始する熱可塑性の化合物である。
高分子化合物の融解ピーク温度が50℃未満では、被覆金属板をコイル状や積層して保管した場合に、特に夏季や熱帯地方で保管する場合において、被覆金属板同士の接着(所謂ブロッキング現象)が生じることがある(すなわち、耐ブロッキング性が低下する)。一方、150℃以上では、被覆金属板の製造時において、成膜性を確保するために加熱温度を高くする必要があり、後記するように、架橋剤のブロック解離温度が150℃以上であることから、架橋剤の反応が生じやすくなり、安定性が低下する。すなわち、架橋剤が反応しやすくなるため、被覆金属板の使用において、被覆金属板を加熱して接合する際に、接着性樹脂組成物の溶融流動性が損なわれる。したがって、高分子化合物の融解ピーク温度は、50℃以上150℃未満とする。なお、高分子化合物がアルカリ可溶性であることで、脱膜性(アルカリ除去性)に優れたものとなる。
<Thermoplastic alkali-soluble polymer compound>
The polymer compound has a melting peak temperature of 50 ° C. or higher and lower than 150 ° C., and is a thermoplastic compound that starts melting and flowing at 50 ° C. or higher and lower than 150 ° C.
When the melting peak temperature of the polymer compound is less than 50 ° C., when the coated metal plates are stored in the form of a coil or laminated, especially when stored in the summer or the tropics, adhesion between the coated metal plates (so-called blocking phenomenon) May occur (that is, the blocking resistance is reduced). On the other hand, at 150 ° C. or higher, it is necessary to increase the heating temperature in order to ensure film formability during the production of the coated metal plate, and the block dissociation temperature of the crosslinking agent is 150 ° C. or higher as described later. Therefore, the reaction of the cross-linking agent tends to occur and the stability is lowered. That is, since a crosslinking agent becomes easy to react, when using a coated metal plate, when the coated metal plate is heated and joined, the melt fluidity of the adhesive resin composition is impaired. Therefore, the melting peak temperature of the polymer compound is 50 ° C. or higher and lower than 150 ° C. In addition, it becomes what was excellent in film removal property (alkali removal property) because a high molecular compound is alkali-soluble.

また、高分子化合物は、カルボキシル基、水酸基およびアミド基から選ばれる少なくとも一種を分子内に有する化合物であることが好ましい。具体的には、ポリアミド樹脂、ポリエーテル樹脂、酢酸ビニル樹脂、ポリエステル樹脂、アクリル樹脂およびこれらの変性物(例えば、アクリル樹脂のカルボキシ変性物、アルキレンオキサイド変性物、ケン化物等)が挙げられ、これらから選ばれる少なくとも一種を用いることができる。高分子化合物としてこれらの物質を使用することで、アルカリ除去性(脱膜性)がより優れたものとなる。   Moreover, it is preferable that a high molecular compound is a compound which has at least 1 type chosen from a carboxyl group, a hydroxyl group, and an amide group in a molecule | numerator. Specific examples include polyamide resins, polyether resins, vinyl acetate resins, polyester resins, acrylic resins and modified products thereof (for example, carboxy modified products of acrylic resins, modified alkylene oxide products, saponified products, etc.). At least one selected from can be used. By using these substances as the polymer compound, the alkali removability (film removal property) becomes more excellent.

<ブロックイソシアネート型架橋剤>
架橋剤は、ブロック解離温度が150℃以上、すなわち、150℃以上で活性化する必要がある。
後記するように、接着性樹脂組成物被覆層の形成に際して、これらの構成成分を溶媒に溶解させた塗料を金属板上に塗布し、これを150℃未満の温度で加熱した後、乾燥させて接着性樹脂組成物被覆層を形成する。このため、架橋剤は、溶媒除去の際の加熱で架橋剤の反応が開始されることがないように、150℃以上でブロックが解離して活性化するものを適用する必要がある。ブロック解離温度が150℃未満では、被覆金属板を製造する際の加熱で架橋反応が始まることがあり、これにより、製膜時に既に三次元架橋が生じてしまい、加熱溶融性(溶融流動性)が損なわれるため、被覆金属板の使用において、接着性が低下する。また、架橋反応により、接着性樹脂組成物が不溶化することで、脱膜性が低下する。したがって、架橋剤のブロック解離温度は、150℃以上とする。なお、このことから、接着性樹脂組成物被覆金属板は、接着性樹脂組成物を、150℃未満の温度での成膜により、金属板の表面に被覆する。ブロックイソシアネート型架橋剤としては、例えば、第一工業製薬社製のエラストロン(登録商標)を用いることができる。
<Block isocyanate type cross-linking agent>
The crosslinking agent needs to be activated at a block dissociation temperature of 150 ° C. or higher, that is, 150 ° C. or higher.
As will be described later, in forming the adhesive resin composition coating layer, a coating material in which these constituent components are dissolved in a solvent is applied on a metal plate, heated at a temperature of less than 150 ° C., and then dried. An adhesive resin composition coating layer is formed. For this reason, it is necessary to apply a crosslinking agent that dissociates and activates at 150 ° C. or higher so that the reaction of the crosslinking agent is not initiated by heating during solvent removal. If the block dissociation temperature is less than 150 ° C., the crosslinking reaction may be initiated by heating during the production of the coated metal plate. As a result, three-dimensional crosslinking has already occurred at the time of film formation, and the heat meltability (melt fluidity) As a result, the adhesiveness is lowered in the use of the coated metal plate. Moreover, film removal property falls because an adhesive resin composition is insolubilized by a crosslinking reaction. Therefore, the block dissociation temperature of the crosslinking agent is set to 150 ° C. or higher. From this, the adhesive resin composition-coated metal plate coats the surface of the metal plate with the adhesive resin composition by film formation at a temperature of less than 150 ° C. As the block isocyanate type cross-linking agent, for example, Elastron (registered trademark) manufactured by Daiichi Kogyo Seiyaku Co., Ltd. can be used.

また、接着性樹脂組成物は、平均粒径が10μm以上200μm以下の無機充填剤を含有するのが好ましい。
接着性樹脂組成物中に無機充填剤が含有されていると、被覆金属板を加熱圧着により接着する場合に、金属板同士の距離が無機充填剤の粒径未満となりにくいため、双方の金属板の間に一定量の接着剤層が保持されることになる。平均粒径が10μm未満では、無機充填剤を添加する効果が小さい。一方、200μmを超えると、無機充填剤の粒径が大きすぎるため、接着性が低下する。したがって、無機充填剤を含有させる場合には、平均粒経を10μm以上200μm以下とする必要がある。なお、接着性樹脂組成物被覆層の厚みは、接着性の確保や、塗装性、経済性の観点から、15〜250μm程度が好ましいが、無機充填剤の平均粒径は、接着性樹脂組成物被覆層の厚み以下であることが好ましい。
Moreover, it is preferable that an adhesive resin composition contains the inorganic filler whose average particle diameter is 10 micrometers or more and 200 micrometers or less.
If the adhesive resin composition contains an inorganic filler, the distance between the metal plates is less than the particle size of the inorganic filler when the coated metal plates are bonded by thermocompression bonding. A certain amount of the adhesive layer is held on the surface. When the average particle size is less than 10 μm, the effect of adding the inorganic filler is small. On the other hand, when it exceeds 200 μm, the particle size of the inorganic filler is too large, so that the adhesiveness is lowered. Therefore, when an inorganic filler is contained, the average particle size needs to be 10 μm or more and 200 μm or less. In addition, the thickness of the adhesive resin composition coating layer is preferably about 15 to 250 μm from the viewpoints of ensuring adhesiveness, paintability, and economy, but the average particle size of the inorganic filler is the adhesive resin composition. The thickness is preferably equal to or less than the thickness of the coating layer.

無機充填剤の平均粒径の測定方法については、特に制限されるものではなく、レーザー回折式粒度分布測定装置等の公知の方法により測定することができる。例えば、LS13 320型レーザー散乱回折装置(ベックマン・コールター社製)を使用して平均粒径を測定することができる。   The method for measuring the average particle size of the inorganic filler is not particularly limited, and can be measured by a known method such as a laser diffraction particle size distribution measuring apparatus. For example, the average particle diameter can be measured using an LS13 320 type laser scattering diffractometer (manufactured by Beckman Coulter, Inc.).

その具体的な測定方法の一例について、以下に説明する。
まず、被測定物を適量、100ccビーカーに取り、30cc程度の溶媒を加えてよく攪拌し、混合物を約1分間ホモジナイザー(出力約200W)にかけ、粉末を分散させる。なお、溶媒は水、または0.2%アンモニア水を使用する。そして、このサンプルを直ちに小容量モジュールに投入し、小容量モジュールのポンプスピ−ドを、50%(100%で20L/分)として、粒経0.04〜2000μmまでの体積統計値を測定し、D90値を測定することにより平均粒経を算出する。
An example of the specific measurement method will be described below.
First, an appropriate amount of an object to be measured is taken into a 100 cc beaker, about 30 cc of solvent is added and stirred well, and the mixture is subjected to a homogenizer (output: about 200 W) for about 1 minute to disperse the powder. The solvent is water or 0.2% ammonia water. And this sample is immediately put into the small capacity module, the pump speed of the small capacity module is set to 50% (20 L / min at 100%), and the volume statistics from 0.04 to 2000 μm in particle size are measured, The average particle size is calculated by measuring the D90 value.

無機充填剤としては、溶融シリカ、酸化チタン、水酸化アルミニウム、水酸化マグネシウム、ガラスビーズ、ガラスフレーク、タルク、マイカ、合成雲母、セピオライト、スメクタイト等から選ばれる無機充填剤を、単独または複合して使用することができる。なお、高分子化合物や架橋剤との密着性をより高めるため、無機充填剤は、その表面をシランカップリング剤等で処理したものを適用してもよい。   As the inorganic filler, an inorganic filler selected from fused silica, titanium oxide, aluminum hydroxide, magnesium hydroxide, glass beads, glass flakes, talc, mica, synthetic mica, sepiolite, smectite, etc., alone or in combination Can be used. In addition, in order to improve adhesiveness with a high molecular compound or a crosslinking agent, what processed the surface by the silane coupling agent etc. may be applied for an inorganic filler.

≪接着性樹脂組成物被覆金属板の製造方法≫
接着性樹脂組成物被覆金属板の製造方法は、前記記載の接着性樹脂組成物被覆金属板の製造方法であり、塗料調合工程と、塗布工程と、溶媒除去工程と、を含むものである。
以下、各工程について説明する。
≪Method for producing adhesive resin composition-coated metal sheet≫
The manufacturing method of the adhesive resin composition-coated metal plate is a manufacturing method of the above-described adhesive resin composition-coated metal plate, and includes a paint preparation step, an application step, and a solvent removal step.
Hereinafter, each step will be described.

<塗料調合工程>
塗料調合工程は、前記接着性樹脂組成物を溶媒に溶解させた塗料を調合する工程である。
塗料の調合方法としては、特に制限されるものではなく、従来公知の方法で行えばよい。例えば、接着性樹脂組成物を、水や、エタノール、キシレン、トルエン等の有機溶剤に溶解・分散して塗料を調合することができる。なお、前記の塗料には、本発明の性能を妨げない範囲で、塗装性や作業性等を改善することを目的とした各種の水系溶媒や塗料添加剤を併用してもよく、例えば、界面活性剤、表面調整剤、湿潤分散剤、沈降防止剤、酸化防止剤、消泡剤、防錆剤、抗菌剤、防カビ剤等の各種の添加剤を、単独または複合して適用することができる。
<Paint preparation process>
The paint blending step is a step of blending a paint in which the adhesive resin composition is dissolved in a solvent.
The method for preparing the paint is not particularly limited, and may be a conventionally known method. For example, the paint can be prepared by dissolving and dispersing the adhesive resin composition in water or an organic solvent such as ethanol, xylene, or toluene. The above-mentioned paint may be used in combination with various aqueous solvents and paint additives for the purpose of improving the paintability and workability as long as the performance of the present invention is not impaired. Various additives such as activators, surface conditioners, wetting and dispersing agents, antisettling agents, antioxidants, antifoaming agents, rust preventives, antibacterial agents, and antifungal agents can be applied alone or in combination. it can.

<塗布工程>
塗布工程は、前記塗料を金属板に塗布する工程である。
金属板への塗料の塗装方法は、特に制限されるものではないが、生産性の観点から、コイル状の金属板に対し、ロールコート装置、カーテンコート装置等を適用して、連続的に脱脂、塗装、加熱、巻き取り、あるいは切断を行うことが好ましい。
<Application process>
The application step is a step of applying the paint to the metal plate.
The coating method of the coating on the metal plate is not particularly limited, but from the viewpoint of productivity, a roll coater, a curtain coater, etc. are applied to the coiled metal plate to continuously degrease. It is preferable to perform painting, heating, winding or cutting.

また、接着性樹脂組成物の付着量について、その下限値は特に制限されるものではないが、安定的に接着強度を発現するためには、接合時に被覆金属板間の隙間を接着性樹脂組成物が溶融流動して埋める必要がある。そのため、一定量以上の接着性樹脂組成物の体積を確保しておくことが好ましく、この観点から、金属板への付着量は、好ましくは、片面あたり15μm以上、より好ましくは、20μm以上の厚みとする。上限値についても特に制限はなく、接着性樹脂組成物自体のコストや生産性を考慮して決めればよい。生産性について、より具体的には、被覆金属板を経済的に製造するためには、ロールコート法やカーテンコート法等により金属帯板に連続的に塗装する方法が好ましいため、その皮膜形成能力を勘案して決めればよい。ただし、一般的には、250μmの厚みを超えると、経済上や製造上の障害が大きくなってくることから、250μm以下の厚みとするのが好ましい。   Further, the lower limit of the adhesion amount of the adhesive resin composition is not particularly limited, but in order to stably develop the adhesive strength, the gap between the coated metal plates is bonded to the adhesive resin composition during bonding. It is necessary to fill and melt the material. Therefore, it is preferable to secure a volume of the adhesive resin composition of a certain amount or more. From this viewpoint, the amount of adhesion to the metal plate is preferably 15 μm or more per side, more preferably 20 μm or more. And The upper limit is not particularly limited, and may be determined in consideration of the cost and productivity of the adhesive resin composition itself. Regarding productivity, more specifically, in order to economically manufacture a coated metal plate, a method of continuously coating a metal strip by a roll coating method, a curtain coating method, or the like is preferable. You may decide in consideration of. However, in general, when the thickness exceeds 250 μm, obstacles in economy and production become large, and therefore, it is preferable to set the thickness to 250 μm or less.

<溶媒除去工程>
溶媒除去工程は、前記塗料を塗布した金属板を150℃未満の温度に加熱して溶媒を除去する工程である。これにより、金属板の表面に接着性樹脂組成物被覆層が形成された被覆金属板が得られる。
溶媒を除去する方法としては、特に制限されるものではなく、従来公知の方法で行えばよい。例えば、熱風乾燥炉を使用して行うことができる。溶媒除去のための加熱温度が150℃以上では、架橋反応が始まることがあり、これにより、製膜時に既に三次元架橋が生じてしまい、加熱溶融性(溶融流動性)が損なわれるため、被覆金属板の使用において、接着性が低下する。また、架橋反応により、接着性樹脂組成物が不溶化することで、脱膜性が低下する。したがって、加熱温度は、150℃未満とする。
<Solvent removal step>
A solvent removal process is a process of heating the metal plate which apply | coated the said coating material to the temperature below 150 degreeC, and removing a solvent. Thereby, the coated metal plate in which the adhesive resin composition coating layer is formed on the surface of the metal plate is obtained.
The method for removing the solvent is not particularly limited, and may be performed by a conventionally known method. For example, it can be performed using a hot air drying furnace. When the heating temperature for removing the solvent is 150 ° C. or higher, the crosslinking reaction may start. As a result, three-dimensional crosslinking has already occurred at the time of film formation, and the heat melting property (melt fluidity) is impaired. In the use of a metal plate, the adhesiveness decreases. Moreover, film removal property falls because an adhesive resin composition is insolubilized by a crosslinking reaction. Therefore, the heating temperature is less than 150 ° C.

なお、本発明を行うにあたり、前記各工程に悪影響を与えない範囲において、前記各工程の間あるいは前後に、例えば、金属板を脱脂する金属板脱脂工程や、金属板に下地処理を施す下地処理工程や、ごみ等の不要物を除去する不要物除去工程等、他の工程を含めてもよい。   In carrying out the present invention, for example, a metal plate degreasing step for degreasing a metal plate or a base treatment for applying a base treatment to the metal plate before or after each step within a range that does not adversely affect each step. Other processes such as a process and an unnecessary object removing process for removing unnecessary substances such as dust may be included.

このようにして製造された本発明の被覆金属板は、被覆金属板を積層した際も相互の被覆金属板同士が接着することがない(耐ブロッキング性に優れる)。また、その使用に際しては、高分子化合物の融解ピーク温度以上、150℃未満の温度で加熱圧着させて接着し、更に150℃以上に加熱する。これにより、架橋剤が作用して三次元架橋(三次元硬化)が生じ、熱硬化により接着性が発現する。また、不要部分の接着性樹脂組成物被覆層は、アルカリ洗浄で容易に除去される。   The coated metal plates of the present invention thus produced do not adhere to each other even when the coated metal plates are laminated (excellent blocking resistance). Further, when used, it is bonded by thermocompression bonding at a temperature not lower than the melting peak temperature of the polymer compound and lower than 150 ° C., and further heated to 150 ° C. or higher. Thereby, a crosslinking agent acts, three-dimensional crosslinking (three-dimensional hardening) arises, and adhesiveness expresses by thermosetting. Further, the unnecessary portion of the adhesive resin composition coating layer is easily removed by alkali cleaning.

次に、本発明に係る接着性樹脂組成物被覆金属板およびその製造方法について、本発明の要件を満たす実施例と本発明の要件を満たさない比較例とを比較して具体的に説明する。   Next, the adhesive resin composition-coated metal plate according to the present invention and the manufacturing method thereof will be specifically described by comparing an example that satisfies the requirements of the present invention with a comparative example that does not satisfy the requirements of the present invention.

<供試材作製方法>
適用する金属板は、以下の方法により準備した。
従来公知の製造方法により、純アルミニウム系の1100のアルミニウム板、5052のアルミニウム合金板、6022のアルミニウム合金板、冷延鋼板を製造した。まず、1100、5052、6022の組成を有するアルミニウムおよびアルミニウム合金、所定の組成を有する鋼の鋳塊を作製し、この鋳塊に均質化熱処理を施した後、熱間圧延し、続いて焼鈍処理した後、冷間圧延処理を経て、板厚が1.0mmのアルミニウム板、アルミニウム合金板、冷延鋼板を製造した。これらを、アルカリ性薬剤(日本ペイント社製 サーフクリーナー(登録商標)370)を用いて脱脂した後、板上にリン酸クロメート処理を施した。なお、このリン酸クロメート処理付着量の目標値は、Cr換算で、10mg/mとした。
<Sample preparation method>
The metal plate to be applied was prepared by the following method.
Pure aluminum-based 1100 aluminum plate, 5052 aluminum alloy plate, 6022 aluminum alloy plate, and cold-rolled steel plate were produced by a conventionally known production method. First, an ingot of aluminum and aluminum alloy having a composition of 1100, 5052, 6022, and a steel ingot having a predetermined composition is manufactured, and the ingot is subjected to a homogenization heat treatment, followed by hot rolling, followed by annealing treatment. After the cold rolling treatment, an aluminum plate, an aluminum alloy plate, and a cold-rolled steel plate having a thickness of 1.0 mm were manufactured. These were degreased using an alkaline agent (Surf Cleaner (registered trademark) 370 manufactured by Nippon Paint Co., Ltd.), and then subjected to phosphoric acid chromate treatment on the plate. In addition, the target value of this phosphoric acid chromate treatment adhesion amount was 10 mg / m 2 in terms of Cr.

接着性樹脂組成物被覆層の形成は、以下の方法により行った。
表1に記載した物質Noの高分子化合物、架橋剤、無機充填剤を使用し、表2に記載の配合比にて調整し、接着性樹脂組成物の塗料を得た。次いで、前記アルミニウム板等の片面に、前記の塗料を、表3の試験片No.16は、60μm、試験片No.17は、200μm、それ以外は、30μmの厚みとなるように塗工した後、110℃で加熱乾燥し、接着性樹脂組成物被覆金属板を得た。なお、これらの塗料の塗布は、いずれもバーコータを使用すると共に、塗装材は熱風乾燥炉を使用して、表3の試験片No.25、26は、最高到達温度160℃、それ以外は、最高到達温度120℃に加熱し(表3中、成膜温度と記載)、溶媒を除去した。なお、加熱温度はヒートシールテープでそれぞれ確認した。付着量は、渦電流式膜厚計(フィッシャー・インストルメンツ社製 ISOSCOPE MP0型)で測定した。
The adhesive resin composition coating layer was formed by the following method.
Using the polymer compound of substance No. listed in Table 1, a crosslinking agent, and an inorganic filler, the mixture was adjusted at the blending ratio shown in Table 2 to obtain a paint of an adhesive resin composition. Next, the coating material was applied to one side of the aluminum plate or the like with the test piece No. 1 in Table 3. 16 is 60 μm, test piece No. No. 17 was coated to a thickness of 200 μm, otherwise 30 μm, and then dried by heating at 110 ° C. to obtain an adhesive resin composition-coated metal plate. In addition, all of these paints were applied using a bar coater, and the coating material was a hot air drying furnace. Nos. 25 and 26 were heated to a maximum temperature of 160 ° C., and other than that, the maximum temperature of 120 ° C. was heated (described as film formation temperature in Table 3), and the solvent was removed. The heating temperature was confirmed with a heat seal tape. The amount of adhesion was measured with an eddy current film thickness meter (ISOSCOPE MP0 type manufactured by Fischer Instruments).

(融解ピーク温度・融点の測定)
高分子化合物の融解ピーク温度・融点を、以下の方法により測定した。
示差走査熱量計(パーキンエルマー社製 DSC7型)を使用し、接着性樹脂組成物を約10mg採取して、昇温速度10℃/分の条件にて、DSC曲線の融解ピーク温度として、JIS K7121で規定される融解ピーク温度を測定した。この他、DSC曲線による融解ピーク温度が明確に観測されないもののうち、高温環境下の挙動を微量融点測定装置(柳本製作所社製 MP500P型)で観察した。観察方法は、2枚のスライドガラスに挟んだ供試物を加熱ステージ上に置き、約10℃/分で昇温して供試物が溶融流動をするか否か、およびその溶融開始温度を記録した。なお、表1の物質No.A−4の変性ポリエステル樹脂における溶融開始温度が125℃というのは、融解ピーク温度50℃以上150℃未満を満たすものである。
(Measurement of melting peak temperature and melting point)
The melting peak temperature / melting point of the polymer compound was measured by the following method.
Using a differential scanning calorimeter (DSC7 model, manufactured by Perkin Elmer), about 10 mg of the adhesive resin composition was sampled and JIS K7121 was used as the melting peak temperature of the DSC curve under the condition of a heating rate of 10 ° C./min. The melting peak temperature specified in (1) was measured. In addition, among those in which the melting peak temperature by the DSC curve is not clearly observed, the behavior in a high temperature environment was observed with a trace melting point measuring apparatus (MP500P type manufactured by Yanagimoto Seisakusho). In the observation method, a specimen sandwiched between two glass slides is placed on a heating stage, heated at about 10 ° C./min to determine whether the specimen flows and flows, and the melting start temperature is determined. Recorded. In Table 1, the substance No. The melting start temperature of 125 ° C. in the modified polyester resin of A-4 satisfies the melting peak temperature of 50 ° C. or more and less than 150 ° C.

(無機充填剤の平均粒経の測定)
無機充填剤の平均粒経を以下の方法により測定した。
まず、被測定物を適量、100ccビーカーに取り、30cc程度の溶媒を加えてよく攪拌し、混合物を約1分間ホモジナイザー(出力約200W)にかけ、粉末を分散させた。なお、溶媒は0.2%アンモニア水を使用した。そして、このサンプルを直ちに小容量モジュールに投入し、小容量モジュールのポンプスピ−ドを、50%(100%で20L/分)として、粒経0.04〜2000μmまでの体積統計値を測定し、D90値を測定することにより平均粒経を算出した。
(Measurement of average particle size of inorganic filler)
The average particle size of the inorganic filler was measured by the following method.
First, an appropriate amount of an object to be measured was taken in a 100 cc beaker, about 30 cc of solvent was added and stirred well, and the mixture was subjected to a homogenizer (output: about 200 W) for about 1 minute to disperse the powder. The solvent used was 0.2% aqueous ammonia. And this sample is immediately put into the small capacity module, the pump speed of the small capacity module is set to 50% (20 L / min at 100%), and the volume statistics from 0.04 to 2000 μm in particle size are measured, The average particle size was calculated by measuring the D90 value.

使用した物質を表1に、配合した塗料を表2に示す。なお、表1、2において、本発明の範囲を満たさないもの等は、物質名等に下線を引いて示す。   The substances used are shown in Table 1, and the blended paints are shown in Table 2. In Tables 1 and 2, those that do not satisfy the scope of the present invention are indicated by underlining the substance names.

Figure 2011037130
Figure 2011037130

Figure 2011037130
Figure 2011037130

<供試材評価方法>
試作した接着性樹脂組成物被覆金属板について、以下の方法で各種性能を評価した。
<Test material evaluation method>
About the adhesive resin composition coating | coated metal plate made as an experiment, various performances were evaluated with the following method.

(接着性)
接着性は、接着強度により評価した。
接着性樹脂組成物被覆金属板を横30mm×縦100mmの短冊状に切断した。次いで2枚の短冊状試験片の塗装面同士を、片端部30mm分重ね合わせて小型万力で圧着し、固定したまま170℃で20分間加熱して接着した後、そのまま冷却し、試験片を得た。この試験片の接着強度を、インストロン社製 万能試験機 5582型を使用し、引張速度50mm/分にて引張剪断試験を実施して評価した。接着強度が5kN以上のものを良好、5kN未満のものを不良とした。
(Adhesiveness)
Adhesiveness was evaluated by adhesive strength.
The adhesive resin composition-coated metal plate was cut into strips having a width of 30 mm and a length of 100 mm. Next, the coated surfaces of the two strip-shaped test pieces are overlapped with each other by 30 mm and bonded with a small vise. After being fixed and heated for 20 minutes at 170 ° C., they are cooled, and the test piece is cooled. Obtained. The adhesive strength of this test piece was evaluated by carrying out a tensile shear test at a tensile speed of 50 mm / min using an universal tester model 5582 manufactured by Instron. Those having an adhesive strength of 5 kN or more were judged good, and those having an adhesive strength of less than 5 kN were judged as bad.

(脱膜性)
接着性樹脂組成物被覆金属板の試験片(横100mm×縦100mm×厚1mm)1枚を用意し、この試験片を40℃に保持したpH11〜12のアルカリ洗浄液(日本ペイント社製 サーフクリーナー(登録商標)EC90)に2分間浸漬し、脱膜性を目視評価した。脱膜性評価基準として、皮膜が全て溶解したものを非常に良好(◎)、皮膜が全て剥離したものを良好(○)、皮膜が全て残存したものを不良(×)とした。
(Film removal)
Prepare a test piece (100 mm wide x 100 mm long x 1 mm thick) of an adhesive resin composition-coated metal plate, and pH 11 to 12 alkaline cleaning solution (surf cleaner manufactured by Nippon Paint Co., Ltd.) (Registered trademark) EC90) was immersed for 2 minutes, and the film removal property was visually evaluated. As the film-removal evaluation criteria, those in which the film was completely dissolved were evaluated as very good (◎), those in which the film was all peeled off were evaluated as good (◯), and those in which all the film remained were evaluated as poor (x).

(耐ブロッキング性(耐スタック性))
接着性樹脂組成物被覆金属板の試験片(横100mm×縦100mm×厚1mm)2枚を用意し、塗装面同士を重ね合わせて40℃に保持した試験用小型プレス(安田精機製作所社製)中で24時間、1MPaの荷重を加えた。所定時間経過後、荷重を解除して室温まで冷却した後、2枚重ねた試験片のうち、上部の1枚のみを持ち上げた際、下部の板が持ち上がらなければ良好(○)、下部の板が接着して一緒に持ち上がれば不良(×)とした。
これらの結果を表3に示す。なお、表3において、本発明の範囲を満たさないもの等は、数値等に下線を引いて示す。
(Blocking resistance (stack resistance))
A small test press (manufactured by Yasuda Seiki Seisakusyo Co., Ltd.) prepared by preparing two test pieces (100 mm wide x 100 mm long x 1 mm thick) of an adhesive resin composition-coated metal plate, with the painted surfaces overlapped and held at 40 ° C. A 1 MPa load was applied for 24 hours. After a predetermined time has elapsed, the load is released, and after cooling to room temperature, if only the upper one of the two stacked test pieces is lifted, the lower plate is good (○). If they were bonded together and lifted together, it was judged as defective (x).
These results are shown in Table 3. In Table 3, those not satisfying the scope of the present invention are indicated by underlining the numerical values.

Figure 2011037130
Figure 2011037130

表3に示すように、実施例である試験片No.1〜19は、本発明の構成を満たすため、接着性、脱膜性、耐ブロッキング性がすべて、非常に良好または良好であった。   As shown in Table 3, test piece No. Since Nos. 1 to 19 satisfy the configuration of the present invention, all of adhesiveness, film-removing property, and blocking resistance were very good or good.

一方、比較例である試験片No.20〜26は、本発明の構成を満たさないため、以下の結果となった。
試験片No.20は、高分子化合物の種類が、本発明の範囲の熱可塑性のアルカリ可溶性高分子化合物ではないため、脱膜性に劣った。
試験片No.21は、高分子化合物の種類が、本発明の範囲の熱可塑性のアルカリ可溶性高分子化合物ではないため、脱膜性に劣った。また、高分子化合物の融解ピーク温度が下限値未満のため、耐ブロッキング性に劣った。さらに、架橋剤を添加していないため、架橋反応が生じず、接着性に劣った。なお、高分子化合物としてパラフィンワックスを使用しているため、加熱溶融状態で圧着すれば、接合は可能であるが、分子量が小さいため、接着強度は低い。
試験片No.22は、架橋剤のブロック解離温度が下限値未満のため、成膜時の熱で架橋反応が生じて熱可塑性を喪失したことから、接着性が低下し、接合することができなかった。また、この架橋反応により、接着性樹脂組成物が不溶化したため、脱膜性に劣った。
On the other hand, test piece No. which is a comparative example. Since 20 to 26 did not satisfy the configuration of the present invention, the following results were obtained.
Specimen No. No. 20 was inferior in film removal property because the type of polymer compound was not a thermoplastic alkali-soluble polymer compound within the scope of the present invention.
Specimen No. No. 21 was inferior in film removal property because the type of the polymer compound was not a thermoplastic alkali-soluble polymer compound within the scope of the present invention. Moreover, since the melting peak temperature of the polymer compound was less than the lower limit, the blocking resistance was poor. Furthermore, since no cross-linking agent was added, the cross-linking reaction did not occur and the adhesiveness was poor. In addition, since paraffin wax is used as the polymer compound, bonding is possible if it is pressure-bonded in a heated and melted state, but since the molecular weight is small, the adhesive strength is low.
Specimen No. In No. 22, since the block dissociation temperature of the crosslinking agent was less than the lower limit value, the crosslinking reaction occurred due to the heat during film formation, and the thermoplasticity was lost. Moreover, since the adhesive resin composition was insolubilized by this crosslinking reaction, the film removal property was inferior.

試験片No.23は、架橋剤の種類が、ブロックイソシアネート型架橋剤ではないため、接着性が発現せず、接合することができなかった。また、成膜時に接着性樹脂組成物が不溶化したため、脱膜性に劣った。
試験片No.24は、充填剤の平均粒径が上限値を超えるため、接着性に劣った。
試験片No.25は、成膜温度が上限値を超えるため、成膜時の熱で架橋反応が生じて熱可塑性を喪失したことから、接着性が発現せず、接合することができなかった。また、成膜時の熱で架橋反応が生じて、接着性樹脂組成物が不溶化したため、脱膜性に劣った。
試験片No.26は、本発明の範囲の熱可塑性のアルカリ可溶性高分子化合物ではないため、脱膜性に劣った。また、高分子化合物の融解ピーク温度が上限値を超えるため、成膜温度を高温とせざるを得ない問題があった。さらに、架橋剤を添加していないため、架橋反応が生じず、接着性に劣った。なお、高分子化合物として変性ポリプロピレン樹脂を使用しているため、加熱溶融状態で圧着すれば、接合は可能であるが、分子量が小さいため、接着強度は低い。
Specimen No. Since No. 23 was not a blocked isocyanate type cross-linking agent, the type of cross-linking agent did not exhibit adhesiveness and could not be joined. Moreover, since the adhesive resin composition was insolubilized during film formation, the film removal property was inferior.
Specimen No. No. 24 was inferior in adhesiveness because the average particle size of the filler exceeded the upper limit.
Specimen No. In No. 25, since the film formation temperature exceeded the upper limit value, the crosslinking reaction occurred due to the heat during film formation, and the thermoplasticity was lost. Moreover, since the cross-linking reaction occurred due to the heat during film formation and the adhesive resin composition was insolubilized, the film removal property was inferior.
Specimen No. Since No. 26 is not a thermoplastic alkali-soluble polymer compound within the scope of the present invention, the film removal property was inferior. Moreover, since the melting peak temperature of the polymer compound exceeds the upper limit, there has been a problem that the film forming temperature has to be high. Furthermore, since no cross-linking agent was added, the cross-linking reaction did not occur and the adhesiveness was poor. In addition, since the modified polypropylene resin is used as the polymer compound, bonding can be performed by pressure bonding in a heated and melted state, but the adhesive strength is low because the molecular weight is small.

以上、本発明に係る接着性樹脂組成物被覆金属板およびその製造方法について実施の形態および実施例を示して詳細に説明したが、本発明の趣旨は前記した内容に限定されるものではない。なお、本発明の内容は、前記した記載に基づいて広く改変・変更等することができることはいうまでもない。   As described above, the adhesive resin composition-coated metal plate and the method for producing the same according to the present invention have been described in detail with reference to the embodiments and examples, but the gist of the present invention is not limited to the above-described contents. Needless to say, the contents of the present invention can be widely modified and changed based on the above description.

Claims (5)

金属板の表面に、150℃未満の温度での成膜により接着性樹脂組成物が被覆された接着性樹脂組成物被覆金属板であって、
前記接着性樹脂組成物は、熱可塑性のアルカリ可溶性高分子化合物と、ブロックイソシアネート型架橋剤を含み、
前記熱可塑性のアルカリ可溶性高分子化合物は、融解ピーク温度が50℃以上150℃未満であり、
前記ブロックイソシアネート型架橋剤は、ブロック解離温度が150℃以上であることを特徴とする接着性樹脂組成物被覆金属板。
An adhesive resin composition-coated metal plate in which the adhesive resin composition is coated on the surface of the metal plate by film formation at a temperature of less than 150 ° C.,
The adhesive resin composition includes a thermoplastic alkali-soluble polymer compound and a blocked isocyanate type crosslinking agent,
The thermoplastic alkali-soluble polymer compound has a melting peak temperature of 50 ° C. or higher and lower than 150 ° C.,
The block isocyanate-type crosslinking agent has a block dissociation temperature of 150 ° C. or higher, and is an adhesive resin composition-coated metal plate.
前記熱可塑性のアルカリ可溶性高分子化合物は、カルボキシル基、水酸基およびアミド基から選ばれる少なくとも一種を分子内に有する化合物であることを特徴とする請求項1に記載の接着性樹脂組成物被覆金属板。   The adhesive resin composition-coated metal sheet according to claim 1, wherein the thermoplastic alkali-soluble polymer compound is a compound having in the molecule thereof at least one selected from a carboxyl group, a hydroxyl group, and an amide group. . 前記熱可塑性のアルカリ可溶性高分子化合物は、ポリアミド樹脂、ポリエーテル樹脂、酢酸ビニル樹脂、ポリエステル樹脂、アクリル樹脂およびこれらの変性物から選ばれる少なくとも一種であることを特徴とする請求項2に記載の接着性樹脂組成物被覆金属板。   3. The thermoplastic alkali-soluble polymer compound according to claim 2, wherein the thermoplastic alkali-soluble polymer compound is at least one selected from a polyamide resin, a polyether resin, a vinyl acetate resin, a polyester resin, an acrylic resin, and a modified product thereof. Adhesive resin composition-coated metal plate. 前記接着性樹脂組成物は、平均粒径が10μm以上200μm以下の無機充填剤を含有することを特徴とする請求項1ないし請求項3のいずれか一項に記載の接着性樹脂組成物被覆金属板。   4. The adhesive resin composition-coated metal according to claim 1, wherein the adhesive resin composition contains an inorganic filler having an average particle diameter of 10 μm to 200 μm. Board. 請求項1ないし請求項4のいずれか一項に記載の接着性樹脂組成物被覆金属板の製造方法であって、
前記接着性樹脂組成物を溶媒に溶解させた塗料を調合する塗料調合工程と
前記塗料を金属板に塗布する塗布工程と、
前記塗料を塗布した金属板を150℃未満の温度に加熱して溶媒を除去する溶媒除去工程と、を含むことを特徴とする接着性樹脂組成物被覆金属板の製造方法。
A method for producing an adhesive resin composition-coated metal plate according to any one of claims 1 to 4,
A paint preparation step of preparing a paint in which the adhesive resin composition is dissolved in a solvent; and an application step of applying the paint to a metal plate;
And a solvent removing step of removing the solvent by heating the metal plate to which the paint is applied to a temperature of less than 150 ° C., and a method for producing the adhesive resin composition-coated metal plate.
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* Cited by examiner, † Cited by third party
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JP2013173919A (en) * 2012-01-26 2013-09-05 Nitto Denko Corp Double-faced pressure-sensitive adhesive sheet
US10399300B2 (en) 2013-10-31 2019-09-03 Kobe Steel, Ltd. Surface-treated metal plate and metal plate-resin composite molded article

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JPH07256203A (en) * 1994-03-22 1995-10-09 Kobe Steel Ltd Metal plate coated with heat sensitive self-adhesive resin its manufacture and junctioning of the same
JPH08290521A (en) * 1995-04-25 1996-11-05 Kobe Steel Ltd Heat-sensitive adherent resin coated metal plate and manufacture thereof and bonding method therebetween
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Publication number Priority date Publication date Assignee Title
JP2013173919A (en) * 2012-01-26 2013-09-05 Nitto Denko Corp Double-faced pressure-sensitive adhesive sheet
US10399300B2 (en) 2013-10-31 2019-09-03 Kobe Steel, Ltd. Surface-treated metal plate and metal plate-resin composite molded article

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