JP4787625B2 - Lubricating composition coated metal sheet - Google Patents

Lubricating composition coated metal sheet Download PDF

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JP4787625B2
JP4787625B2 JP2006035634A JP2006035634A JP4787625B2 JP 4787625 B2 JP4787625 B2 JP 4787625B2 JP 2006035634 A JP2006035634 A JP 2006035634A JP 2006035634 A JP2006035634 A JP 2006035634A JP 4787625 B2 JP4787625 B2 JP 4787625B2
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lubricating composition
coating layer
polyoxyethylene
metal plate
coated metal
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JP2007210307A (en
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直也 藤原
義浩 伊藤
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Kobe Steel Ltd
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Kobe Steel Ltd
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Priority to KR1020070011331A priority patent/KR100865980B1/en
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    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B25/00Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems
    • G08B25/01Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium
    • G08B25/10Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium using wireless transmission systems
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/20Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
    • C10M107/30Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M107/32Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/20Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
    • C10M107/30Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M107/32Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
    • C10M107/34Polyoxyalkylenes
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B3/00Audible signalling systems; Audible personal calling systems
    • G08B3/10Audible signalling systems; Audible personal calling systems using electric transmission; using electromagnetic transmission
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B7/00Radio transmission systems, i.e. using radiation field
    • H04B7/24Radio transmission systems, i.e. using radiation field for communication between two or more posts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/102Polyesters
    • C10M2209/1023Polyesters used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
    • C10M2209/1045Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/105Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
    • C10M2209/1055Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/107Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/023Multi-layer lubricant coatings

Description

本発明は成形性に優れ、かつ脱膜性、溶接性、耐ブロッキング性などに優れた潤滑組成物被覆金属板の技術分野に属するものである。   The present invention belongs to the technical field of a lubricating composition-coated metal sheet having excellent formability and excellent film removal properties, weldability, blocking resistance, and the like.

本発明は、金属板の片面もしくは両面に潤滑組成物から形成された被覆層を有する潤滑組成物被覆金属板に関し、詳しくは主として合金化溶融亜鉛めっき鋼板、熱延鋼板、冷延鋼板、めっき鋼板、ステンレス鋼板、アルミニウム板、チタン板、銅板などに対し、潤滑油を使用することなく優れたプレス成形性(潤滑性)を有し、かつアルカリ脱膜洗浄工程における除去性(脱膜性)に優れ、かつ該潤滑組成物被覆金属板を積層した際も相互の金属板同士が接着することがなく(耐ブロッキング性)、かつ該被覆層(皮膜)が金属板上に残留していた場合も金属板の溶接性並びに接着性が大きく低下することがなく、さらに成形後の金属板や金型に該被覆層由来の硬質な皮膜屑が発生しがたい、成形性(潤滑性)に優れた潤滑組成物被覆金属板に関するものである。   The present invention relates to a lubricating composition-coated metal sheet having a coating layer formed from a lubricating composition on one or both sides of a metal sheet, and more specifically, mainly an alloyed hot-dip galvanized steel sheet, hot-rolled steel sheet, cold-rolled steel sheet, and plated steel sheet. Has excellent press formability (lubricity) without using lubricating oil for stainless steel plate, aluminum plate, titanium plate, copper plate, etc. Even when the lubricating composition-coated metal plates are laminated, the metal plates do not adhere to each other (blocking resistance), and the coating layer (film) remains on the metal plate. The weldability and adhesiveness of the metal plate are not greatly reduced, and hard coating scraps derived from the coating layer are unlikely to be generated on the molded metal plate or mold, and the moldability (lubricity) is excellent. Lubricating composition coated metal sheet It relates.

金属板のプレス加工は、自動車や家電製品、事務機器等の工業製品から、飲料缶、流し台や浴槽などの日用品の製造に至るまで非常に広い分野で利用されており、塑性加工の中で重要な位置を占めている。通常、プレス加工が施される際は、潤滑不良による金型や金属板表面の傷つきを防止する目的で、プレス油(潤滑油)を塗布して潤滑性・加工性を高めることが行われている。しかし近年では、例えば自動車軽量化ニーズなどに応えるため、冷延鋼板などに比べプレス加工の難しいハイテンション鋼板やアルミニウム合金板などを適用する事例が増えており、こうした難加工材の成形性向上に対するニーズが増大している。   Metal plate pressing is used in a very wide range of fields, from industrial products such as automobiles, home appliances, and office equipment to manufacturing daily necessaries such as beverage cans, sinks, and bathtubs. Occupies a great position. Usually, when press working is performed, lubrication and workability are improved by applying press oil (lubricating oil) in order to prevent scratches on the mold or metal plate surface due to poor lubrication. Yes. However, in recent years, in order to meet the needs of automobile weight reduction, for example, high-tension steel plates and aluminum alloy plates that are difficult to press compared to cold-rolled steel plates are increasingly used. Needs are increasing.

このほか、プレス油を適用した場合はその飛散により作業環境が悪化するほか、最近では成形後のプレス油洗浄の際に用いられる塩素系などをはじめとした有機溶剤の蒸発による環境負荷増大等の問題も指摘されている。   In addition, when press oil is applied, the working environment deteriorates due to the scattering of the press oil. Recently, the environmental load has increased due to evaporation of organic solvents such as chlorine-based solvents used for cleaning press oil after molding. Problems have also been pointed out.

そこで、優れた成形性が期待でき、かつプレス油飛散や洗浄剤蒸発などの作業環境悪化や環境負荷増大を防ぐことができる方法として、潤滑性に優れた被覆層を予めを金属板表面に形成する方法が知られている。これは金属板供給元である素材メーカーにおいて予め被覆層を金属板表面に形成(所謂プレコート)した後に供給し、需要家で加工する際に潤滑油を用いることなくプレス成形が行えるようにしたものである。前記のプレコート材を大別すると以下の2種類が知られている。   Therefore, a coating layer with excellent lubricity is formed in advance on the surface of the metal plate as a method that can be expected to have excellent formability and prevent deterioration of the working environment and increase of environmental load such as press oil scattering and cleaning agent evaporation. How to do is known. This is a material maker that is a metal plate supplier, which is supplied after a coating layer is formed on the surface of the metal plate in advance (so-called pre-coating), and can be pressed without using lubricant when processing at the customer's site. It is. The following two types of known precoat materials are known.

一つ目は、需要家における塗装工程などの簡略化のメリットを重視して、樹脂被覆層をそのまま最終製品における塗膜として利用するよう設計された非脱膜型のプレコート金属板である。このような場合、プレス成形後も被覆層が金属表面に残るため導電性が乏しく、プレス成形後に化成処理、電着塗装、溶接などを施す事ができないという問題や、プレス成形性(加工性)と最終塗膜としての耐薬品性、耐食性、耐傷付き性等の要求特性とを兼備させることが技術的に困難であるという問題があった。   The first is a non-delaminating type pre-coated metal plate which is designed so that the resin coating layer is used as it is as a coating film in the final product with emphasis on the merit of simplification of the painting process and the like in the customer. In such a case, the coating layer remains on the metal surface even after press molding, resulting in poor electrical conductivity. After press molding, chemical conversion treatment, electrodeposition coating, welding, etc. cannot be applied, and press moldability (workability). In addition, there is a problem that it is technically difficult to combine the required properties such as chemical resistance, corrosion resistance, and scratch resistance as the final coating film.

二つ目は、最終製品における塗膜は別工程で形成することとして、潤滑性に優れた脱膜型の被覆層を形成しておき、プレス成形後に塗装工程の前処理であるアルカリ脱脂工程で除去できるよう設計されたものである。この場合、被覆層の除去は従来から金属板塗装ラインに組み込まれているアルカリ脱脂工程を利用できるため、余分なコストがかからず簡便である。   Secondly, the coating film in the final product is formed in a separate process, and a film removal type coating layer with excellent lubricity is formed, and in the alkaline degreasing process, which is a pretreatment of the coating process after press molding. It is designed to be removed. In this case, the removal of the coating layer can be carried out easily without any extra cost since an alkali degreasing process that has been conventionally incorporated in a metal plate coating line can be used.

前記の先行技術として、以下に挙げるような潤滑性に優れた組成物および潤滑性に優れた被覆金属板が提案されているが、それぞれ問題があった。   As the above prior arts, compositions having excellent lubricity and coated metal plates having excellent lubricity as described below have been proposed, but each has a problem.

例えば非脱膜型の被覆金属板として、特許文献1(特開平5-123648号公報)では成形加工性の向上を主な目的として、アルミニウム又はアルミニウム合金板の下地皮膜中にクロムイオン及び/又はジルコニウムイオンを含有させ、その上に有機エステル系潤滑油を塗布し、更にその上に皮膜を形成させる技術が開示されている。これは成形加工性の向上と、成形後の塗膜剥離防止を重視したものであり、被覆層をそのまま最終塗膜として利用するよう設計されたものである。しかし、本先行技術ではアルミニウム板と被覆層の密着性が非常に高いため被覆層の除去が難しく、例えば化成処理や塗装、溶接処理など、成形工程後に被覆層を除去しなければならない用途への適用が難しい問題があった。   For example, as a non-delaminating-type coated metal plate, in Patent Document 1 (Japanese Patent Laid-Open No. H5-123648), chromium ions and / or in the base film of an aluminum or aluminum alloy plate are mainly used for the purpose of improving the formability. A technique is disclosed in which zirconium ions are contained, an organic ester-based lubricating oil is applied thereon, and a film is further formed thereon. This emphasizes improvement of molding processability and prevention of coating film peeling after molding, and is designed to use the coating layer as it is as the final coating film. However, in this prior art, since the adhesion between the aluminum plate and the coating layer is very high, it is difficult to remove the coating layer.For example, for applications where the coating layer must be removed after the molding process, such as chemical conversion treatment, painting, and welding treatment. There was a problem that was difficult to apply.

一方脱膜型の被覆金属板として、特許文献2(特開2000-38539号公報)では鋼板の成形性向上を主な目的として、スチレン・メタクリル酸エステルおよびカルボキシル基を有する水溶性共重合体を必須成分としたアクリル系樹脂からなるアルカリ脱膜型皮膜及びアルカリ脱膜型潤滑処理鋼板に関する技術が開示されており、このうちガラス転移温度が0℃以上のメタクリル酸エステルを導入すること、及び前記化合物を混合物ではなく共重合化することにより優れた成形性が得られることが開示されている。本先行技術はアルカリ洗浄による皮膜除去性を有するが、潤滑付与成分を含まないため潤滑性に乏しく、プレス成形性が劣る問題が残されていた。   On the other hand, as a film removal type coated metal plate, Patent Document 2 (Japanese Patent Laid-Open No. 2000-38539) discloses a water-soluble copolymer having styrene / methacrylic acid ester and a carboxyl group for the main purpose of improving the formability of the steel plate. A technology relating to an alkali film-removable film made of an acrylic resin as an essential component and an alkali film-removed lubricated steel sheet is disclosed, of which a methacrylic ester having a glass transition temperature of 0 ° C. or higher is introduced, and It is disclosed that excellent moldability can be obtained by copolymerizing a compound instead of a mixture. Although this prior art has a film removability by alkali cleaning, since it does not contain a lubrication imparting component, the lubricity is poor and the press formability is inferior.

また、特許文献3(特表平8-502089号公報)では例えばエチレングリコールモノラウレートの様な脂肪酸とグリコールの部分エステルなどの混合物を金属板上に形成して潤滑処理した金属に関する技術が開示されており、アルカリ脱膜性と一定の成形性を得ることが示されている。しかしながら、本先行技術の潤滑被覆層は軟質の低分子量化合物のみから構成されており、プレス成形時にかかる高い圧力により、加工面から軟質潤滑剤が排除されて金型と被加工物の直接接触が生じやすくなるため、成形性に劣る問題があった。さらには、これらの組成物で被覆された金属板を積層して保管した場合、特に積み重ね枚数が多い場合や熱帯地方、或いは夏季などの保管条件によっては被覆層同士が接着しやすく(ブロッキング)、使用時に潤滑剤被覆金属板を1枚ずつ取り出すことが困難となるため作業性が劣るほか、金属板が取り出せた場合でも潤滑剤付着量が不均質になり、安定した成形性が得られない問題があった。   Patent Document 3 (Japanese Patent Publication No. 8-502089) discloses a technique relating to a metal that has been lubricated by forming a mixture of a fatty acid such as ethylene glycol monolaurate and a partial ester of glycol on a metal plate. It has been shown that alkali delaminating properties and certain moldability are obtained. However, the lubricating coating layer of this prior art is composed only of a soft low molecular weight compound, and the high pressure applied during press molding eliminates the soft lubricant from the processed surface, and direct contact between the mold and the workpiece is achieved. Since it becomes easy to occur, there existed a problem inferior to a moldability. Furthermore, when the metal plates coated with these compositions are laminated and stored, the coating layers easily adhere to each other depending on the storage conditions such as when the number of stacked sheets is large or in the tropical region or summer (blocking), Workability is inferior because it becomes difficult to take out the lubricant-coated metal plates one by one at the time of use, and even if the metal plate can be taken out, the amount of lubricant attached becomes non-uniform and stable formability cannot be obtained. was there.

こうした問題を改善するべく、特許文献4(特開2001-172776号公報)ではアルカリ脱膜型皮膜に潤滑付与剤としてポリオレフィン系、フッ素系、パラフィン系、ステアリン酸系ワックスなどを複合化する技術が、特許文献5(特開2002-371332号公報)ではアルカリ脱膜型皮膜(ポリエチレングリコール系、ポリプロピレングリコール系、ポリビニルアルコール系、アクリル系、ポリエステル系など)にシリカ粒子や潤滑付与剤を複合化する技術が、それぞれ開示されている。これらの先行技術はアルカリ可溶/水溶性樹脂と潤滑剤を複合させたものであり、アルカリ脱膜性と一定の成形性を有し、かつブロッキングなどの問題は生じないが、難加工材の成形用潤滑処理技術としてはなお成形性が不足していた。   In order to improve such problems, Patent Document 4 (Japanese Patent Application Laid-Open No. 2001-172776) discloses a technique for combining an alkali film-removable film with a polyolefin-based, fluorine-based, paraffin-based, or stearic acid-based wax as a lubricant imparting agent. In Patent Document 5 (Japanese Patent Laid-Open No. 2002-371332), silica particles and a lubricant imparting agent are combined with an alkali film-removing film (polyethylene glycol, polypropylene glycol, polyvinyl alcohol, acrylic, polyester, etc.). Each technique is disclosed. These prior arts are a composite of an alkali-soluble / water-soluble resin and a lubricant, have alkali film-removing properties and certain moldability, and do not cause problems such as blocking, but are difficult to process. Moldability was still insufficient as a molding lubrication treatment technique.

さらに、特に金属板がアルミニウム合金材である場合、プレス成形時にかかる高い圧力により脱落した潤滑皮膜層が硬質の屑となって上部の金型に付着することがあり、多数の部品を連続的に成形した場合、皮膜屑が部品上に落下すると疵の原因となることがあるため、更なる改善が求められていた。   Furthermore, especially when the metal plate is an aluminum alloy material, the lubricant film layer that has fallen off due to the high pressure applied during press molding may become hard scrap and adhere to the upper mold, and a large number of parts can be continuously attached. In the case of molding, if the coating scrap falls on the part, it may cause wrinkles, and further improvement has been demanded.

アルカリ洗浄による皮膜の除去は、前述の先行技術に開示されているアクリル系樹脂などのアルカリ可溶型皮膜や、ポリビニルアルコール、セルロース系樹脂、ポリアクリルアミド、ポリビニルピロリドン、各種分子量のポリオキシエチレンなどの水溶性樹脂からなる水溶性皮膜でも十分に実現可能である。   The removal of the film by alkali cleaning is performed using alkali-soluble film such as acrylic resin disclosed in the above prior art, polyvinyl alcohol, cellulose resin, polyacrylamide, polyvinylpyrrolidone, polyoxyethylene of various molecular weights, etc. Even a water-soluble film made of a water-soluble resin can be sufficiently realized.

しかし成形性については、これらから構成される組成物のみで被覆された金属板では全く不十分であった。前記のアルカリ可溶型皮膜や水溶性樹脂からなる組成物に、ポリオレフィン系、フッ素系、パラフィン系、ステアリン酸系ワックスなどをはじめとする潤滑剤を複合化すると、被覆金属板の成形性は向上したが、その向上は限定された範囲に留まり、アルミニウム合金材など難加工材の成形性向上といった課題への適用はなお不十分であった。   However, with respect to formability, a metal plate coated only with a composition composed of these was completely insufficient. Forming a coated metal sheet improves when a lubricant such as polyolefin, fluorine, paraffin, or stearic acid wax is combined with the composition comprising the alkali-soluble film or water-soluble resin. However, the improvement was limited to a limited range, and application to the problem of improving the formability of difficult-to-work materials such as aluminum alloy materials was still insufficient.

さらにはこれらの潤滑皮膜の多くは、室温に於いて高い硬度を有するため、特に軟質の金属であるアルミニウム合金材の成形に於いては、剥離した潤滑皮膜が疵の原因となりかねない問題があった。
特開平5-123648号公報 特開平2000-38539号公報 特表平8-502089号公報 特開2001-172776号公報 特開2002-371332号公報
Furthermore, since many of these lubricating films have high hardness at room temperature, there is a problem that the peeled lubricating film may cause wrinkles, especially in the formation of aluminum alloy materials that are soft metals. It was.
JP-A-5-12648 Japanese Unexamined Patent Publication No. 2000-38539 Japanese National Patent Publication No. 8-502089 Japanese Patent Laid-Open No. 2001-172776 JP 2002-371332 A

本発明は、このような従来の問題点を解消し、成形性(潤滑性)に優れる共に良好な脱膜性を備え、耐ブロッキング性が高く、かつ十分な溶接性並びに接着性を有し、さらに成形後の金属板や金型に樹脂被覆層由来の硬質な皮膜屑が発生しがたい高品質の脱膜型潤滑組成物被覆金属板を提供することをその目的としてなされたものである。   The present invention eliminates such conventional problems, is excellent in moldability (lubricity) and has a good film removal property, has high blocking resistance, and has sufficient weldability and adhesiveness, Furthermore, it is an object of the present invention to provide a high-quality film-dissolving-type lubricating composition-coated metal plate in which hard coating scraps derived from the resin coating layer are unlikely to be generated on the molded metal plate or mold.

そこで本発明者らは上記目的を達成すべく、鋭意検討、実験を積み重ねた結果、その有効な課題解決手段として、以下のような発明を完成するに至った。   Therefore, as a result of intensive studies and experiments to achieve the above object, the present inventors have completed the following invention as an effective problem solving means.

すなわち、請求項1に係る発明は、金属板表面の片面もしくは両面に、潤滑組成物被覆層が形成された金属板であって、該潤滑組成物被覆層は分子内にエチレングリコール骨格を有し、JIS K7121で規定される融解ピーク温度が30℃以上、70℃以下であり、25℃におけるJIS K2235で規定される針入度が5以上、100以下である1種以上の有機化合物からなる潤滑組成物Aと、JIS K7121で規定される融解ピーク温度が100℃以上、かつレーザー回折・散乱法で測定した平均粒径が、10μm以下の樹脂製微粒子Bを含有し、且つ前記潤滑組成物被覆層における潤滑組成物Aと樹脂製微粒子Bの構成重量比率がA>Bであることを特徴とする潤滑組成物被覆金属板である。   That is, the invention according to claim 1 is a metal plate in which a lubricating composition coating layer is formed on one or both surfaces of the metal plate surface, and the lubricating composition coating layer has an ethylene glycol skeleton in the molecule. Lubricant composed of one or more organic compounds whose melting peak temperature specified by JIS K7121 is 30 ° C or higher and 70 ° C or lower and the penetration specified by JIS K2235 at 25 ° C is 5 or higher and 100 or lower Containing the composition A and resin fine particles B having a melting peak temperature defined by JIS K7121 of 100 ° C. or higher and an average particle diameter measured by a laser diffraction / scattering method of 10 μm or less; A lubricating composition-coated metal plate, wherein the composition weight ratio of the lubricating composition A and the resin fine particles B in the layer is A> B.

また、請求項2に係る発明は、潤滑組成物Aに含まれる有機化合物が、ポリオキシエチレンとポリオキシプロピレンの共重合体、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンモノステアレート、ポリオキシエチレンラノリン脂肪酸エステル、ポリオキシエチレンラノリンアルコールエステル、ポリオキシエチレンから選ばれる1種以上であることを特徴とする請求項1に記載の潤滑組成物被覆金属板である。     In the invention according to claim 2, the organic compound contained in the lubricating composition A is a copolymer of polyoxyethylene and polyoxypropylene, polyoxyethylene lauryl ether, polyoxyethylene monostearate, polyoxyethylene lanolin. 2. The lubricating composition-coated metal sheet according to claim 1, wherein the lubricating composition-coated metal sheet is at least one selected from fatty acid esters, polyoxyethylene lanolin alcohol esters, and polyoxyethylene.

次いで、請求項3に係る発明は、樹脂製微粒子Bが、ポリエチレンワックス、ポリプロピレンワックス、アマイドワックス、ポリテトラフルオロエチレンから選ばれる1種以上であることを特徴とする請求項1又は2に記載の潤滑性に優れた潤滑組成物被覆金属板である。     Next, the invention according to claim 3 is characterized in that the resin fine particles B are at least one selected from polyethylene wax, polypropylene wax, amide wax, and polytetrafluoroethylene. It is a metal plate coated with a lubricating composition having excellent lubricity.

さらに、請求項4に係る発明は、潤滑組成物被覆層が片面あたり0.1g/m2以上2.0g/m2未満で金属板表面に形成されていることを特徴とする請求項1〜3のいずれかに記載の潤滑性に優れた潤滑組成物被覆金属板である。   Further, the invention according to claim 4 is characterized in that the lubricating composition coating layer is formed on the surface of the metal plate at 0.1 g / m 2 or more and less than 2.0 g / m 2 per side. The lubricating composition-coated metal sheet having excellent lubricity as described in 1. above.

本発明によれば、上記の解決手段を採用することにより、プレス成形性(潤滑性)に優れる共に良好な脱膜性を備え、耐ブロッキング性が高く、かつ十分な溶接性並びに潤滑組成物皮膜の密着性を有し、さらに成形後の金属板や金型に潤滑組成物被覆層由来の硬質な皮膜屑が発生しがたい高品質の脱膜型潤滑組成物被覆金属板を提供することが可能となるといった、極めて有利な効果を奏するものである。   According to the present invention, by adopting the above-described solution means, it is excellent in press formability (lubricity), has good film-removability, has high blocking resistance, and has sufficient weldability and a lubricating composition film. It is possible to provide a high-quality film-dissolving type lubricating composition-coated metal sheet that has a high degree of adhesion and is difficult to generate hard film scraps derived from the lubricating composition coating layer on a molded metal sheet or mold. It has a very advantageous effect that it becomes possible.

以下、本発明の内容を当業者がその実施を容易し得るように明解且つ詳細に説明する。   Hereinafter, the contents of the present invention will be described clearly and in detail so that those skilled in the art can easily implement the contents.

発明者らは研究を進めて行く過程で、本発明における潤滑性に優れた潤滑組成物被覆金属板(合金板を含む)において、各種の金属板上に形成する潤滑組成物被覆層(皮膜)には、分子内にエチレングリコール骨格を有し、融解ピーク温度が30℃以上、70℃以下、かつ25℃におけるJIS K2235で規定される針入度が、5以上、100以下である1種以上の有機化合物から構成される潤滑組成物Aと、融解ピーク温度が100℃以上、平均粒径10μm以下の樹脂製微粒子Bを必須成分として含有し、かつ潤滑組成物被覆層における構成重量比率が潤滑組成物組成物A>樹脂製微粒子Bの関係を満たしていることが、本発明の前記目的を達成する上で重要な条件であることを見出した。   In the course of research, the inventors of the present invention have a lubricating composition-coated metal plate (including an alloy plate) excellent in lubricity in the present invention, and a lubricating composition coating layer (film) formed on various metal plates. Has an ethylene glycol skeleton in the molecule, a melting peak temperature of 30 ° C. or higher and 70 ° C. or lower, and a penetration defined by JIS K2235 at 25 ° C. of 5 or higher and 100 or lower. A lubricating composition A composed of the above organic compound and resin fine particles B having a melting peak temperature of 100 ° C. or higher and an average particle size of 10 μm or less are contained as essential components, and the composition weight ratio in the lubricating composition coating layer is lubricated. It has been found that satisfying the relationship of composition A> resin fine particles B is an important condition for achieving the object of the present invention.

本発明の潤滑組成物被覆層における第一の必須成分である潤滑組成物Aは、分子内にエチレングリコール骨格を有するため、摩擦係数が低く潤滑性に優れる特徴を有する。しかも、水溶性及び親水性を示すため、成形加工後の潤滑組成物被覆層の除去が水洗やアルカリ洗浄により容易に行えること、すなわち脱膜性にも優れた利点を有する。   Since the lubricating composition A which is the first essential component in the lubricating composition coating layer of the present invention has an ethylene glycol skeleton in the molecule, the lubricating composition A has a low friction coefficient and excellent lubricity. In addition, since it exhibits water solubility and hydrophilicity, the lubricating composition coating layer after the molding process can be easily removed by washing with water or alkali, that is, it has an advantage of excellent film removal.

本発明に適用することができる分子内にエチレングリコール骨格を有する潤滑組成物Aは、融解ピーク温度が30℃以上、70℃以下である有機化合物である必要がある。前記潤滑組成物Aの融解ピーク温度が30℃未満の場合、潤滑組成物被覆層の大半が通常の保管環境において溶融し液化するため、積層したりコイル状で保管した場合に該被覆層同士の融着が生じて被覆層の脱落や付着量の変動が生じやすく好ましくない。より好ましい融解ピーク温度は35℃以上、最も好ましくは40℃以上である。   The lubricating composition A having an ethylene glycol skeleton in the molecule that can be applied to the present invention needs to be an organic compound having a melting peak temperature of 30 ° C. or higher and 70 ° C. or lower. When the melting peak temperature of the lubricating composition A is less than 30 ° C., most of the lubricating composition coating layer melts and liquefies in a normal storage environment. It is not preferable because fusion is likely to occur and the coating layer may drop off or the amount of adhesion may change. A more preferable melting peak temperature is 35 ° C. or higher, most preferably 40 ° C. or higher.

加えて、本発明に適用することができる分子内にエチレングリコール骨格を有する潤滑組成物Aは、25℃におけるJIS K2235で規定される針入度が、5以上、100以下である必要がある。針入度が100以上の場合、被覆層が軟質すぎるため、物理的接触などにより被覆層が容易に剥がれてしまい、プレス成形時に被覆層が損傷を受けている問題が生じやすい。また成形時に曝される高い圧力による被覆層の排除が生じやすく、成形性が低下する問題があった。   In addition, the lubricating composition A having an ethylene glycol skeleton in the molecule that can be applied to the present invention needs to have a penetration of 5 or more and 100 or less as defined by JIS K2235 at 25 ° C. When the penetration is 100 or more, since the coating layer is too soft, the coating layer is easily peeled off due to physical contact or the like, and the coating layer is easily damaged during press molding. Further, the coating layer is likely to be removed due to the high pressure that is exposed during molding, and there is a problem that moldability is lowered.

一方、成形時に曝される高い圧力などにより、潤滑組成物被覆層の一部は不可避的に剥離し、金型などに付着することがあるが、該組成物Aの針入度が5以下の場合、同被覆層由来の付着物が硬いため、アルミニウム合金材などの比較的軟質の金属に対しては疵の原因となりかねない問題があり、好ましくない。   On the other hand, a part of the lubricating composition coating layer inevitably peels off due to a high pressure exposed during molding, and may adhere to a mold or the like, but the penetration of the composition A is 5 or less. In this case, since the deposits derived from the coating layer are hard, there is a problem that may cause wrinkles for relatively soft metals such as aluminum alloy materials, which is not preferable.

本発明の潤滑組成物A中に含まれる有機化合物の化合物名として、ポリオキシエチレンとポリオキシプロピレンの共重合体、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンモノステアレート、ポリオキシエチレンラノリン脂肪酸エステル、ポリオキシエチレンラノリンアルコールエステル、ポリオキシエチレンアルキルエーテルリン酸エステル塩、ポリオキシエチレンデシルエーテル、ポリオキシエチレンドデシルエーテル、ポリオキシエチレンミリスチルエーテル、ポリオキシエチレンセシルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンイソステアリルエーテル、ポリオキシエチレンオクチル(2−エチルヘキシル)エーテル、ポリオキシエチレンオクチルドデシルエーテル、ポリオキシエチレンヒマシ油エーテル、ポリオキシエチレンラノリンアルコールエーテル、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンノニルフェニルエーテル、ポリオキシエチレンソルビタンモノステアレート、ポリオキシエチレンソルビタントリステアレート、ポリオキシエチレンモノステアレート、ポリオキシエチレンジステアレート、ポリオキシエチレンモノオレアレート、ポリオキシエチレンアルキルアミン、ポリオキシエチレン・ポリオキシプロピレンアルキルアミン、ポリオキシエチレン高級脂肪酸モノエタノールアミド、またはこれらの混合物を挙げることができる。   As the compound name of the organic compound contained in the lubricating composition A of the present invention, a copolymer of polyoxyethylene and polyoxypropylene, polyoxyethylene lauryl ether, polyoxyethylene monostearate, polyoxyethylene lanolin fatty acid ester, Polyoxyethylene lanolin alcohol ester, polyoxyethylene alkyl ether phosphate ester salt, polyoxyethylene decyl ether, polyoxyethylene dodecyl ether, polyoxyethylene myristyl ether, polyoxyethylene ceyl ether, polyoxyethylene stearyl ether, polyoxyethylene Isostearyl ether, polyoxyethylene octyl (2-ethylhexyl) ether, polyoxyethylene octyldodecyl ether, polyoxyethylene Mashi oil ether, polyoxyethylene lanolin alcohol ether, polyoxyethylene lauryl ether, polyoxyethylene nonylphenyl ether, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan tristearate, polyoxyethylene monostearate, polyoxyethylene Mention may be made of distearate, polyoxyethylene monooleate, polyoxyethylene alkylamine, polyoxyethylene / polyoxypropylene alkylamine, polyoxyethylene higher fatty acid monoethanolamide, or mixtures thereof.

中でも特に優れたものとして、ポリオキシエチレンとポリオキシプロピレンの共重合体、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンモノステアレート、ポリオキシエチレンラノリン脂肪酸エステル、ポリオキシエチレンラノリンアルコールエステル、ポリオキシエチレンまたはこれらの混合物を挙げることができる。   Among them, particularly excellent ones are copolymers of polyoxyethylene and polyoxypropylene, polyoxyethylene lauryl ether, polyoxyethylene monostearate, polyoxyethylene lanolin fatty acid ester, polyoxyethylene lanolin alcohol ester, polyoxyethylene or Mention may be made of these mixtures.

なお、ポリオキシエチレンは、ポリエチレンオキサイド、ポリエチレンオキシド、またはポリエチレングリコールなどと呼称されることがある。これらはいずれも分子内にエチレングリコール骨格を多数含んだ同一の化学構造を有しており、ポリオキシエチレンと同等に取り扱うことができる。本発明ではこれらの有機化合物を、ポリオキシエチレンと総称している。   Polyoxyethylene is sometimes referred to as polyethylene oxide, polyethylene oxide, polyethylene glycol, or the like. All of these have the same chemical structure containing many ethylene glycol skeletons in the molecule, and can be handled in the same manner as polyoxyethylene. In the present invention, these organic compounds are collectively referred to as polyoxyethylene.

本発明の潤滑組成物被覆層における第二の必須成分である樹脂製微粒子Bは、融解ピーク温度が100℃以上、平均粒径10μm以下であり、該被覆層中に共存する第一の必須成分である潤滑組成物Aを上回らない重量比率で存在することを必須としている。潤滑組成物中に含まれる樹脂製微粒子Bの化合物名として、ポリエチレンワックス、ポリプロピレンワックス、アマイドワックス、ポリテトラフルオロエチレンを挙げることができる。本発明の潤滑組成物被覆金属板において、潤滑組成物Aは成形時に発生する皮膜屑由来の疵防止の観点から比較的軟質に設計されており、プレス成形時の高い圧力により金属板と金型の界面から排除される場合があるが、本発明の範囲の種類や粒径、融点を有する樹脂製微粒子Bを被覆層に含有させることにより、プレス成形時における潤滑組成物被覆層の排除を低減し、ひいては潤滑組成物被覆金属板と金型の直接接触を防ぐことができるため、極めて高い成形性と疵付き防止性を兼備させることができる。なお、本発明における平均粒径は、レーザー回折・散乱法で測定したD50値で表示したものであるが、この他にコールターカウンター法などでも測定することができる。   The fine resinous resin B, which is the second essential component in the lubricating composition coating layer of the present invention, has a melting peak temperature of 100 ° C. or more and an average particle size of 10 μm or less, and is a first essential component that coexists in the coating layer. It is essential that it exists in the weight ratio which does not exceed the lubricating composition A which is. Examples of the compound name of the resin fine particles B contained in the lubricating composition include polyethylene wax, polypropylene wax, amide wax, and polytetrafluoroethylene. In the lubricating composition-coated metal plate of the present invention, the lubricating composition A is designed to be relatively soft from the viewpoint of preventing wrinkles derived from film scraps generated during molding. The inclusion of the resin fine particles B having the types, particle sizes, and melting points within the range of the present invention in the coating layer reduces the elimination of the lubricating composition coating layer during press molding. In addition, since the direct contact between the lubricating composition-coated metal plate and the mold can be prevented, extremely high formability and anti-fouling property can be provided. In addition, although the average particle diameter in this invention is displayed with the D50 value measured by the laser diffraction / scattering method, it can also be measured by the Coulter counter method or the like.

樹脂製微粒子Bは、その融解ピーク温度が100℃未満であると、水系塗料の塗装により潤滑組成物被覆層を形成する場合、水系溶媒の蒸発除去に必要な熱により樹脂製微粒子が融解し、粒子状形態を保持し得なくなるため好ましくない。連続塗装の場合の生産性などを考慮すると、金属板の加熱温度は100℃以上とすることが好ましいため、融解ピーク温度も更に高い方が好適であり、120℃以上、更に好ましくは140℃以上であることが好ましい。   When the resin fine particle B has a melting peak temperature of less than 100 ° C., when the lubricating composition coating layer is formed by application of an aqueous paint, the resin fine particle is melted by heat necessary for evaporation removal of the aqueous solvent, This is not preferable because the particulate form cannot be maintained. In consideration of productivity in the case of continuous coating, it is preferable that the heating temperature of the metal plate is 100 ° C. or higher. Therefore, a higher melting peak temperature is preferable, 120 ° C. or higher, more preferably 140 ° C. or higher. It is preferable that

樹脂製微粒子Bの粒径は、その平均粒径が10μmを超えると、被覆層からの粒子の脱落が著しくなるため好ましくない。本発明の要件を満たす0.3μm以下の樹脂製微粒子は入手できなかったので未検証だが、粒子が潤滑組成物被覆層内に埋没し易くなるため、成形性向上効果は期待しがたいものと思われる。好ましい平均粒径は8μm未満、更に好ましくは6μm未満である。   When the average particle diameter of the resin fine particles B exceeds 10 μm, the particles are not easily removed from the coating layer. Although resin microparticles of 0.3 μm or less that satisfy the requirements of the present invention were not available, it has not been verified, but it is difficult to expect the effect of improving moldability because the particles are easily embedded in the coating layer of the lubricating composition. It is. The preferred average particle size is less than 8 μm, more preferably less than 6 μm.

樹脂製微粒子Bの存在比率は、潤滑組成物被覆層中において被覆層中に第一の必須成分である潤滑組成物Aを上回らない重量比率で存在することが不可欠である。樹脂製微粒子Bの存在比率が本発明の範囲を上回る場合、被覆層から粒子の脱落が著しくなるうえ、成形性の向上も期待できない。加えて、被覆層を形成する際も塗料粘度が上昇したり分散性が悪化するなど作業性も低下するため好ましくない。   It is essential that the resin fine particles B are present in the lubricating composition coating layer in a weight ratio that does not exceed the lubricating composition A that is the first essential component in the coating layer. When the abundance ratio of the resin fine particles B exceeds the range of the present invention, the particles fall off from the coating layer, and improvement in moldability cannot be expected. In addition, when forming the coating layer, the workability is also lowered, such as an increase in the viscosity of the paint and a deterioration in the dispersibility.

本発明の潤滑組成物被覆金属板において、金属板上に形成される潤滑組成物被覆層の量すなわち潤滑組成物の付着量は、好ましくは片面あたり0.1g/m2以上2.0g/m2未満、更に好ましくは0.3g/m2以上1.5g/m2未満、最も好ましくは0.5g/m2以上1.2g/m2未満である。潤滑組成物の付着量が本発明の下限値より低い場合は、金属板と金型の直接接触が生じ易くなるため十分な成形性が得られず、逆に上限値より多い場合は潤滑効果が飽和して成形性の向上が望めないだけでなく、プレス成形時の塗膜剥離が生じやすくなり、潤滑層の屑が金型に堆積し易くなり成形不良の一因となるほか、金属板の溶接性や耐ブロッキング性が大幅に悪化するため好ましくない。   In the lubricating composition-coated metal plate of the present invention, the amount of the lubricating composition coating layer formed on the metal plate, that is, the adhesion amount of the lubricating composition is preferably 0.1 g / m2 or more and less than 2.0 g / m2 per side, It is preferably 0.3 g / m 2 or more and less than 1.5 g / m 2, most preferably 0.5 g / m 2 or more and less than 1.2 g / m 2. When the adhesion amount of the lubricating composition is lower than the lower limit value of the present invention, the metal plate and the mold are likely to be in direct contact with each other, so that sufficient formability cannot be obtained. Not only can it not be expected to improve formability due to saturation, but it also tends to cause peeling of the coating film during press molding, and the scrap of the lubricating layer tends to accumulate on the mold, contributing to molding defects, This is not preferable because weldability and blocking resistance are greatly deteriorated.

この潤滑組成物の付着量の測定は、被覆層の形成前に予め金属板重量を測定しておき、塗膜形成後の総重量から金属板重量を引いて求めることができる。金属板のサイズが大きい場合や、工場ラインなどで連続して塗装する場合には、重量法で作成した検量線と、蛍光X線分析による炭素量の定量値、もしくは赤外吸収スペクトルによるC-H伸縮振動などの特性吸収ピークの強度とを比較することによって求めることができる。   The amount of adhesion of the lubricating composition can be determined by measuring the weight of the metal plate in advance before forming the coating layer and subtracting the weight of the metal plate from the total weight after forming the coating film. When the size of the metal plate is large, or when painting continuously on a factory line etc., calibration curves created by gravimetric method and quantitative value of carbon content by X-ray fluorescence analysis, or CH stretching by infrared absorption spectrum It can be obtained by comparing the intensity of a characteristic absorption peak such as vibration.

本発明における潤滑組成物被覆金属板とは帯状の金属板である金属帯を含み、特に限定されるものではないが、溶融亜鉛めっき鋼板、合金化溶融亜鉛めっき鋼板、熱延鋼板、冷延鋼板、電気亜鉛めっき鋼板、電気Zn−Niめっき鋼板、ステンレス鋼板、アルミニウム板、各種アルミニウム合金板、チタン板が例示できる。   The lubricating composition-coated metal sheet in the present invention includes a metal band that is a band-shaped metal sheet, and is not particularly limited, but is not limited to hot dip galvanized steel sheet, galvannealed steel sheet, hot rolled steel sheet, cold rolled steel sheet. Electrogalvanized steel sheet, electric Zn-Ni plated steel sheet, stainless steel sheet, aluminum plate, various aluminum alloy plates, and titanium plate can be exemplified.

本発明において、さらなる耐食性や密着性を得るために下地にリン酸塩処理やクロメート処理、酸洗処理、アルカリ処理、電解還元処理、コバルトめっき処理、ニッケルめっき処理、シランカップリング剤処理、無機シリケート処理を施してもよい。   In the present invention, in order to obtain further corrosion resistance and adhesion, the base is subjected to phosphate treatment, chromate treatment, pickling treatment, alkali treatment, electrolytic reduction treatment, cobalt plating treatment, nickel plating treatment, silane coupling agent treatment, inorganic silicate. Processing may be performed.

本発明の潤滑組成物被覆金属板を製造する方法については特に限定はなく、公知の方法を適用することができる。例えば、潤滑組成物を水系溶媒に溶解・分散させて調合した水系塗料を、ロールコート塗布、スプレー塗布、浸漬塗布、刷毛塗り塗布などの方法により金属板表面に塗装した後、加熱乾燥することにより、潤滑組成物被覆層を形成させることができる。   The method for producing the lubricating composition-coated metal sheet of the present invention is not particularly limited, and a known method can be applied. For example, an aqueous paint prepared by dissolving and dispersing a lubricating composition in an aqueous solvent is applied to the surface of a metal plate by a method such as roll coating, spray coating, dip coating, or brush coating, and then heated and dried. A lubricating composition coating layer can be formed.

前記水系塗料は、潤滑組成物の構成成分を水系溶媒中に溶解・分散させたものであり、このうちエチレングリコール骨格を有する潤滑組成物Aは溶解し、樹脂製微粒子Bは分散した形態となっている。前記塗料では溶媒として主に水を使用するが、塗料の安定性や造膜性を向上させる目的で水と相溶する水系有機溶剤を併用してもよい。使用水系有機溶剤の例としては、メタノール・エタノール・イソプロパノール・ブタノールなどのアルコール類、メチルセロソルブ・エチルセロソルブなどのエーテルアルコール類、アセトン・メチルエチルケトン・メチルイソブチルケトンなどのケトン類、エチレングリコール・プロピレングリコールなどのグリコール類とそのグリコールエーテル類やグリコールエステル類などが挙げられるが、これらに限定されるものではない。   The water-based paint is obtained by dissolving and dispersing the constituents of the lubricating composition in an aqueous solvent. Among these, the lubricating composition A having an ethylene glycol skeleton is dissolved and the resin fine particles B are dispersed. ing. In the paint, water is mainly used as a solvent, but an aqueous organic solvent that is compatible with water may be used in combination for the purpose of improving the stability and film-forming property of the paint. Examples of water-based organic solvents used include alcohols such as methanol, ethanol, isopropanol and butanol, ether alcohols such as methyl cellosolve and ethyl cellosolve, ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone, ethylene glycol and propylene glycol, etc. These glycols and their glycol ethers and glycol esters are exemplified, but not limited thereto.

前記水系塗料の粘度は特に限定されず、目標とする塗膜厚みや塗膜形成方法・装置に応じて適宜決定すればよい。本発明の潤滑組成物被覆金属板は、前記の塗料を金属板の片面または両面に塗布後、乾燥工程を経る事によって得ることができる。   The viscosity of the water-based paint is not particularly limited, and may be appropriately determined according to the target paint film thickness and paint film forming method / apparatus. The lubricating composition-coated metal plate of the present invention can be obtained by applying the coating material on one or both surfaces of the metal plate and then performing a drying process.

或いは、本発明の潤滑組成物を水系溶媒に溶解・分散することなく、そのまま加熱すると液状となるので、これを静電塗油後、冷却することで、金属板表面に潤滑組成物被覆層を形成することもできる。静電塗油方法に特に限定はないが、潤滑組成物Aが溶融し、かつ樹脂製微粒子Bが粒子形状を維持するため、加熱温度は70℃以上、100℃未満であることが好ましい。   Alternatively, since the lubricating composition of the present invention becomes liquid when heated as it is without dissolving / dispersing in an aqueous solvent, the lubricating composition coating layer is formed on the surface of the metal plate by cooling it after electrostatic oiling. It can also be formed. The electrostatic oiling method is not particularly limited, but the heating temperature is preferably 70 ° C. or higher and lower than 100 ° C. in order that the lubricating composition A melts and the resin fine particles B maintain the particle shape.

また、本発明の潤滑組成物被覆金属板に形成される潤滑組成物被覆層は、前述した潤滑組成物Aや樹脂製微粒子Bの成分以外に、カルナバワックス、マイクロクリスタリンワックス、パラフィンワックスなどの各種潤滑付与剤、導電性を付与する導電性添加剤、界面活性剤、増粘剤、消泡剤、分散剤、乾燥剤、安定剤、皮張り防止剤、かび防止剤、防腐剤、凍結防止剤などを、本発明の潤滑組成物被覆金属板の各種特性を損なわない範囲内で適宜併用して含有させることができる。
[実施例]
以下、実施例、及び比較例によって本発明をさらに具体的に説明すると共にその優れた効果を実証する。
(実施例1)
潤滑組成物Aを構成する有機化合物としてニューポール62を4.0g、及びニューポール68(共にポリオキシエチレンとポリオキシプロピレンの共重合体・三洋化成社製)4.0gを、樹脂製微粒子BとしてCERAFLOUR961(ビックケミー社製/ポリエチレンワックス粒子)2.0gを、約70℃に加熱した蒸留水90.0g中に溶解・分散させ、塗料組成物を調整した。上記ニューポール62、68及びCERAFLOUR961はそれぞれ表1のa、b及びkとしてその物性(融解ピーク温度、針入度、平均粒径)を併せて示す。
Further, the lubricating composition coating layer formed on the lubricating composition-coated metal plate of the present invention includes various components such as carnauba wax, microcrystalline wax, and paraffin wax in addition to the components of the lubricating composition A and resin fine particles B described above. Lubricating agent, conductive additive that imparts conductivity, surfactant, thickener, antifoaming agent, dispersant, drying agent, stabilizer, anti-skinning agent, anti-fungal agent, antiseptic, anti-freezing agent Can be contained in combination as appropriate within a range that does not impair the various properties of the lubricating composition-coated metal sheet of the present invention.
[Example]
Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples, and the excellent effects will be demonstrated.
Example 1
CERAFLOUR961 as resin fine particles B, 4.0 g of New Pole 62 as an organic compound constituting the lubricating composition A, and 4.0 g of New Pole 68 (both polyoxyethylene and polyoxypropylene copolymer, manufactured by Sanyo Chemical Co., Ltd.) A coating composition was prepared by dissolving and dispersing 2.0 g (manufactured by Big Chemie / polyethylene wax particles) in 90.0 g of distilled water heated to about 70 ° C. The new poles 62 and 68 and CERAFLOUR 961 also show their physical properties (melting peak temperature, penetration, average particle size) as a, b and k in Table 1, respectively.

Figure 0004787625
Figure 0004787625

次いで、5J32アルミニウム合金板(180×110×1mm)の両面に、前記方法で調整した塗料組成物をNo.5バーコーターにて塗装後、熱風乾燥機を用いて110℃で3分間乾燥させ被覆層を形成することにより、潤滑組成物被覆金属板を作製した。   Next, the coating composition prepared by the above method was applied to both sides of a 5J32 aluminum alloy plate (180 x 110 x 1 mm) with a No. 5 bar coater and then dried at 110 ° C for 3 minutes using a hot air dryer. By forming the layer, a lubricating composition-coated metal plate was produced.

作製した該被覆金属板について、成形性、皮膜屑発生状況、脱膜性、溶接性、及び耐ブロックキング性を評価した。その評価方法を以下に、評価結果を表3に示す。また、被覆層のうち、樹脂製微粒子Bを除く潤滑組成物Aの融解ピークと針入度を測定した。その評価方法を以下に、結果を表2に示す。   The produced coated metal sheet was evaluated for formability, film scrap generation, film removal, weldability, and block king resistance. The evaluation method is shown below, and the evaluation results are shown in Table 3. Moreover, the melting peak and penetration of the lubricating composition A excluding the resin fine particles B in the coating layer were measured. The evaluation method is shown below, and the results are shown in Table 2.

Figure 0004787625
Figure 0004787625

(実施例2〜24)
以下、実施例1と同様の方法にて潤滑組成物被覆金属板を作製し、その性能を評価した。適用した構成成分を表1に、適用した金属板種、及び被覆層の構成とその物性を表2に、潤滑組成物被覆金属板の評価結果を表3に、それぞれ示す。
(Examples 2 to 24)
Hereinafter, a lubricating composition-coated metal plate was produced in the same manner as in Example 1, and its performance was evaluated. The applied components are shown in Table 1, the applied metal plate type, the configuration of the coating layer and the physical properties thereof are shown in Table 2, and the evaluation results of the lubricating composition-coated metal plate are shown in Table 3, respectively.

Figure 0004787625
Figure 0004787625

なお、同様にして参考例1,2も表1〜3に示す。
(比較例1・2)
5J32アルミニウム合金板(180×110×1mm)、または軟鋼板(SPCC・180×110×1mm)の両面に、洗浄油(R303PX2・スギムラ化学工業社製)を1.0g/m2塗布した試験片を作製した。この塗油アルミニウム板を実施例1と同様の方法で評価した。その結果を表3に示す。
(比較例3〜12)
実施例1と同様の方法にて、潤滑組成物被覆金属板を作製し、その性能を評価した。適用した構成成分を表1に、適用した金属板種、及び被覆層の構成とその物性を表2に、被覆金属板の評価結果を表3に、それぞれ示す。
Similarly, Reference Examples 1 and 2 are also shown in Tables 1 to 3.
(Comparative Examples 1 and 2)
5J32 aluminum alloy plate (180 × 110 × 1mm) or mild steel plate (SPCC, 180 × 110 × 1mm) on both sides, prepared with 1.0g / m2 of cleaning oil (R303PX2, made by Sugimura Chemical Co., Ltd.) did. This oil-coated aluminum plate was evaluated in the same manner as in Example 1. The results are shown in Table 3.
(Comparative Examples 3 to 12)
A lubricating composition-coated metal plate was prepared in the same manner as in Example 1, and its performance was evaluated. The applied structural components are shown in Table 1, the applied metal plate type and the configuration and physical properties of the coating layer are shown in Table 2, and the evaluation results of the coated metal plate are shown in Table 3, respectively.

本発明範囲内の実施例及び本発明範囲以外の比較例について、潤滑組成物被覆金属板の成形性、皮膜屑発生状況、脱膜性、耐ブロッキング性、溶接性を調査した。その結果を表3に示す。各特性の評価は以下の要領で行った。
成形性の評価
成形性の評価は、両面に潤滑組成物被覆層を形成した前記潤滑組成物被覆金属板を、アミノ製 形式1M080Lの80トン油圧プレスにて、直径(Dp)50.8mmφの半球状ポンチの金型工具を用い、しわ押さえ力(P)200kNにて外周をロックビードで拘束し、試験片が破断するまで張出成形(プレス速度4mm/秒)した場合の成形高さを測定した。評価はN=3で行い、その平均値をLDH0(mm)とした。
皮膜屑の評価
皮膜屑の評価は、両面に潤滑組成物被覆層を形成した潤滑組成物被覆金属板(横幅長さ25mm、縦幅200mm、厚さ1mm、6K21アルミニウム合金材)を試験片に適用し、島津製作所製 TYPE EHF-U2H-20L形 引張試験機を用いて、鋳鉄製の平板引き抜き工具(接触面積:125mm2 =長さ5mm×幅25mm)の間に該試験片を挟み込み、これを押し付け力(P)78.4MPaで加圧しながら300mm/秒の速度で引き抜いた際の金属板及び工具上への皮膜屑の付着状況を目視観察した。引き抜き前と比べ変化が少ない若しくは均質に皮膜が残存しているものを○、皮膜屑がやや発生していたものを△、金属板上の皮膜がマダラに剥がれていたり、工具に皮膜屑が付着したものを×、とした。
脱膜性の評価
脱脂性の評価は、片面に潤滑組成物被覆層を形成した100×100×1mmの6K21アルミニウム合金製、又は軟鋼製試験片1枚を用い、40℃に保持したファインクリーナーL4460(日本パーカライジング社製)の3%溶液に2分間浸せき後、水洗1分を行った後の水濡れ率を目視で評価し、○:水濡れ率80%以上、△:水濡れ率50〜80%、×:水濡れ率50%未満の3段階で評価した。
溶接性の評価
溶接性の評価は、6K21アルミニウム合金材(30×100×1mm)の両面に0.8g/m2の付着量(片面あたり)で潤滑組成物被覆層を形成した供試材に、加圧力:2.9kN、通電:29kA×4cycle にて連続30点スポット溶接を行い、30点目の溶接強度を測定し、平均溶接強度 が2.9kN以上を◎、2.7kN以上を○、2.0kN以上2.7kN未満を△、2.0kN未満又は溶接不能の場合を×とした。
耐ブロッキング性の評価
ブロッキング性の評価は、片面に潤滑組成物被覆層を形成した100×100×1mmの6K21アルミニウム合金製、又は軟鋼製試験片2枚を用い、その塗膜面と金属面を重ね合わせて10MPaの荷重を加え、40℃で2時間これを維持した。その後圧力を解放し室温まで徐冷した後。板同士の接着の有無や塗膜面から金属面への潤滑組成物被覆層の移行状態を肉眼で観察し、◎:接着や移行の全くないもの、○:軽度の接着があるが簡単に剥離し、かつ潤滑組成物被覆層の移行がないもの、△:軽度の潤滑組成物被覆層の移行があるもの、×:板が接着し金属板の自重では剥離しないもの、の4段階で評価した。
<樹脂組成物Aの評価方法>(表2)
融解ピーク温度の評価
潤滑組成物Aの構成成分について、融解ピーク温度を示差走査熱量計(DSC)にて測定した。潤滑組成物Aが複数種の化合物から構成されている場合は、加熱溶融後、均質になるまで攪拌したものを試料として使用した。測定方法は、JIS K7121に準拠して行い、昇温速度10℃/分にて測定した。融解ピーク温度はDSC曲線の頂点部分の温度を読み取った。複数個の融解ピークが観察された場合は、各ピーク温度を列記した。
針入度の評価
潤滑組成物Aの構成成分について、25℃における針入度を測定した。樹脂組成物Aが複数種の化合物から構成されている場合は、加熱溶融後、均質になるまで攪拌したものを試料として使用した。測定方法は、JIS K2235に準拠した装置及び方法にて測定した。
With respect to the examples within the scope of the present invention and the comparative examples other than the scope of the present invention, the formability of the lubricating composition-coated metal sheet, the state of film scrap generation, film removal, blocking resistance, and weldability were investigated. The results are shown in Table 3. Each characteristic was evaluated as follows.
Evaluation of formability The evaluation of formability was carried out by using the above-mentioned lubricating composition-coated metal plate having a lubricating composition coating layer formed on both sides, using a 1M080L 80-ton hydraulic press manufactured by Amino, with a hemispherical diameter (Dp) of 50.8 mmφ. Using a punch tool, the outer circumference was constrained with a lock bead with a crease holding force (P) of 200 kN, and the molding height was measured when stretched (press speed 4 mm / sec) until the test piece broke. . Evaluation was performed at N = 3, and the average value was defined as LDH 0 (mm).
Evaluation of film scraps For the evaluation of film scraps, a lubricating composition-coated metal plate (horizontal length 25 mm, vertical width 200 mm, thickness 1 mm, 6K21 aluminum alloy material) with a lubricating composition coating layer formed on both sides was applied to the test piece. Then, using a Shimadzu TYPE EHF-U2H-20L type tensile tester, the test piece was sandwiched between cast iron flat plate drawing tools (contact area: 125 mm 2 = length 5 mm x width 25 mm). The state of adhesion of film scraps on the metal plate and the tool when pulled out at a speed of 300 mm / sec while being pressed with a pressing force (P) of 78.4 MPa was visually observed. Less change compared to before pulling out or a film with a uniform film remaining, ○, a film with a little film scrap, △, a film on a metal plate is peeled off, or a film is attached to a tool What was done was made into x.
Evaluation of film removal property Evaluation of degreasing property was performed by using a 100 × 100 × 1 mm 6K21 aluminum alloy or mild steel test piece with a lubricating composition coating layer formed on one side and a fine cleaner L4460 maintained at 40 ° C. After soaking in a 3% solution (manufactured by Nihon Parkerizing Co., Ltd.) for 2 minutes, the water wetting rate after washing with water for 1 minute was evaluated visually, ○: water wetting rate of 80% or more, Δ: water wetting rate of 50-80 %, X: Evaluation was made in three stages with a water wetting rate of less than 50%.
Weldability evaluation Weldability was evaluated by adding a lubricating composition coating layer to a 6K21 aluminum alloy material (30 x 100 x 1 mm) on both sides with a coating weight of 0.8 g / m2 (per side). Pressure: 2.9kN, energization: Continuous 30-point spot welding at 29kA × 4cycle, measure the welding strength at the 30th point, the average welding strength is 2.9kN or more ◎, 2.7kN or more ○, 2.0kN or more 2.7 A value less than kN was evaluated as Δ, and a value less than 2.0 kN or incapable of welding was evaluated as ×.
Evaluation of blocking resistance The blocking property was evaluated by using two 100 x 100 x 1 mm 6K21 aluminum alloy or mild steel test pieces with a lubricating composition coating layer on one side. A 10 MPa load was applied in an overlapping manner and maintained at 40 ° C. for 2 hours. After releasing the pressure and gradually cooling to room temperature. The presence or absence of adhesion between the plates and the transition state of the coating layer of the lubricating composition from the coating surface to the metal surface were observed with the naked eye, ◎: No adhesion or migration, ○: Mild adhesion but easy peeling In addition, the evaluation was made in four stages: one having no transition of the lubricating composition coating layer, Δ: one having a slight transition of the lubricating composition coating layer, and x: one having the plate adhered and not being peeled off by its own weight. .
<Evaluation Method of Resin Composition A> (Table 2)
Evaluation of Melting Peak Temperature Regarding the constituent components of the lubricating composition A, the melting peak temperature was measured with a differential scanning calorimeter (DSC). When the lubricating composition A was composed of a plurality of types of compounds, a sample that was stirred until it became homogeneous after heating and melting was used as a sample. The measuring method was performed in accordance with JIS K7121, and the measurement was performed at a heating rate of 10 ° C./min. For the melting peak temperature, the temperature at the apex of the DSC curve was read. When a plurality of melting peaks were observed, each peak temperature was listed.
Evaluation of penetration The penetration at 25 ° C. was measured for the components of the lubricating composition A. When the resin composition A was composed of a plurality of types of compounds, a sample that was stirred until it became homogeneous after heating and melting was used as a sample. The measuring method was measured by an apparatus and method compliant with JIS K2235.

以上のように、表3の実施例並びに比較例における各種評価結果から、本発明に係る潤滑組成物被覆金属板は、成形性(潤滑性)、脱膜性、耐ブロッキング性、溶接性及び成形後の残存皮膜屑防止特性のいずれにおいても優れたものであることが明らかであり、従って、環境に悪影響を及ぼす潤滑油などを用いないプレコート金属板としての工業的価値にすこぶる秀でた発明と言える。
As described above, from the various evaluation results in the examples and comparative examples of Table 3, the lubricating composition-coated metal plate according to the present invention is formable (lubricating), film removal, blocking resistance, weldability and molding. It is clear that it is excellent in any of the residual film debris prevention characteristics later, and therefore, it has an excellent invention that is excellent in industrial value as a pre-coated metal plate that does not use a lubricating oil that adversely affects the environment. I can say that.

Claims (4)

金属板表面の片面もしくは両面に、潤滑組成物被覆層が形成された金属板であって、該潤滑組成物被覆層は分子内にエチレングリコール骨格を有し、JIS K7121で規定される融解ピーク温度が30℃以上、70℃以下であり、25℃におけるJIS K2235で規定される針入度が5以上、100以下である1種以上の有機化合物からなる潤滑組成物Aと、JIS K7121で規定される融解ピーク温度が100℃以上、かつレーザー回折・散乱法で測定した平均粒径が、10μm以下の樹脂製微粒子Bを含有し、且つ前記潤滑組成物被覆層における潤滑組成物Aと樹脂製微粒子Bの構成重量比率がA>Bであることを特徴とする潤滑組成物被覆金属板。   A metal plate having a lubricating composition coating layer formed on one or both surfaces of the metal plate surface, the lubricating composition coating layer having an ethylene glycol skeleton in the molecule, and a melting peak temperature defined in JIS K7121 Is defined as JIS K7121 and a lubricating composition A composed of one or more organic compounds having a penetration of 5 or more and 100 or less as defined in JIS K2235 at 25 ° C. The resin composition contains resin fine particles B having a melting peak temperature of 100 ° C. or higher and an average particle diameter measured by a laser diffraction / scattering method of 10 μm or less, and the lubricating composition A and the resin fine particles in the lubricating composition coating layer A lubricating composition-coated metal plate, wherein the constituent weight ratio of B is A> B. 潤滑組成物Aに含まれる有機化合物が、ポリオキシエチレンとポリオキシプロピレンの共重合体、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンモノステアレート、ポリオキシエチレンラノリン脂肪酸エステル、ポリオキシエチレンラノリンアルコールエステル、ポリオキシエチレンから選ばれる1種以上であることを特徴とする請求項1に記載の潤滑組成物被覆金属板。   The organic compound contained in the lubricating composition A is a copolymer of polyoxyethylene and polyoxypropylene, polyoxyethylene lauryl ether, polyoxyethylene monostearate, polyoxyethylene lanolin fatty acid ester, polyoxyethylene lanolin alcohol ester, The lubricating composition-coated metal sheet according to claim 1, wherein the metal sheet is at least one selected from polyoxyethylene. 樹脂製微粒子Bが、ポリエチレンワックス、ポリプロピレンワックス、アマイドワックス、ポリテトラフルオロエチレンから選ばれる1種以上であることを特徴とする請求項1又は2に記載の潤滑性に優れた潤滑組成物被覆金属板。   3. The lubricating composition-coated metal having excellent lubricity according to claim 1, wherein the resin fine particles B are at least one selected from polyethylene wax, polypropylene wax, amide wax, and polytetrafluoroethylene. Board. 潤滑組成物被覆層が片面あたり0.1g/m2以上2.0g/m2未満で金属板表面に形成されていることを特徴とする請求項1〜3のいずれかに記載の潤滑組成物被覆金属板。
The lubricating composition-coated metal sheet according to any one of claims 1 to 3, wherein the lubricating composition coating layer is formed on the surface of the metal sheet at a rate of 0.1 g / m2 or more and less than 2.0 g / m2 per side.
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