JP2011012365A - Coated paper - Google Patents

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JP2011012365A
JP2011012365A JP2009158504A JP2009158504A JP2011012365A JP 2011012365 A JP2011012365 A JP 2011012365A JP 2009158504 A JP2009158504 A JP 2009158504A JP 2009158504 A JP2009158504 A JP 2009158504A JP 2011012365 A JP2011012365 A JP 2011012365A
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paper
coated
coated paper
pulp
coating layer
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JP5437714B2 (en
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Kazuya Taino
和也 田井野
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Daio Paper Corp
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Daio Paper Corp
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Abstract

PROBLEM TO BE SOLVED: To provide coated paper that has sufficient paper thickness, excellent whiteness and white paper gloss, printability and rigidity (stiffness) as compared to coated paper having high square meter basis weight of not less than 10 g/min spite of being coated paper having low square meter basis weight in a grade A2 having a square meter basis weight of 85-95 g/m.SOLUTION: The coated paper is obtained by providing base paper with a coating layer containing pigment and an adhesive, has a square meter basis weight of 85-95 g/m, a paper thickness of 75-85 μm, a white paper gloss of not less than 65%, and a maximum value in the range of fiber length of not less than 0.10 mm and less than 0.65 mm in a fiber length distribution curve obtained by classification for every fiber length 0.05 mm of pulp fiber obtained by disintegrating the coated paper by the pulp-disintegrating method JIS-P 8220:1998.

Description

本発明は、塗工紙において1斤量下(約15g/m低減)であっても見栄えが低下せず、白色度、白紙光沢度、剛度及び印刷適性に優れた塗工紙に関する。特に、米坪が85〜95g/mの厚物塗工紙に関する。 The present invention relates to a coated paper excellent in whiteness, white paper glossiness, rigidity, and printability without deteriorating the appearance even when the coated paper is under 1 kg (about 15 g / m 2 reduction). In particular, the present invention relates to thick coated paper having a weight of 85 to 95 g / m 2 .

近年、省資源化による環境負荷の低減、二酸化炭素排出量の削減の取り組みから、紙分野においては、従来と同程度の品質(白色度、白紙光沢度、剛度)でありながら、より軽量である紙が求められている。塗工紙分野においては、高精細な印刷物を得るために印刷光沢度や不透明度についても満足する必要がある。   In recent years, due to efforts to reduce environmental impact and reduce carbon dioxide emissions through resource saving, in the paper field, the quality (whiteness, white paper glossiness, stiffness) of the same level as before, but lighter Paper is sought. In the coated paper field, it is necessary to satisfy printing glossiness and opacity in order to obtain a high-definition printed matter.

塗工紙は、塗工液の塗工量や塗工層表面の平坦化処理の度合い、要求品質に応じて、アート紙(A1グレード)、塗工紙(A2グレード)、軽量塗工紙(A3グレード)、微塗工紙に分類され、A1グレードの塗工紙は、高級美術書や、雑誌の表紙、口絵、カレンダー、ポスター、ラベル、煙草包装用などの、高精細な印刷を要求されるものに使用され、A2グレードの塗工紙はカタログ、パンフレット等の見栄えが必要とされる商業印刷等に使用され、A3グレードの塗工紙および微塗工紙は、チラシ等の商業印刷等に利用されている。   The coated paper can be used for art paper (A1 grade), coated paper (A2 grade), lightweight coated paper (depending on the amount of coating liquid applied, the degree of flattening of the coating layer surface, and the required quality. A3 grade), finely coated paper, and A1 grade coated paper is required for high-definition printing such as high-quality art books, magazine covers, pictures, calendars, posters, labels, and cigarette packaging. A2 grade coated paper is used for commercial printing etc. that need to look good in catalogs, brochures, etc., A3 grade coated paper and fine coated paper are used for commercial printing such as flyers, etc. Has been used.

近年の不況下において、より安価な塗工紙に対する要求が高くなっている。より安価な紙とは、単位面積あたりの重量(米坪)が少ない紙である。しかしながら単に紙の米坪を低下させると、特に紙の厚み(紙厚)、剛性(紙腰)が低下する問題があり、さらには見栄え(白色度および白紙光沢度)、印刷適性も低下する。   Under the recent recession, the demand for cheaper coated paper is increasing. Cheaper paper is paper that has less weight (unit weight) per unit area. However, simply reducing the paper weight of the paper has a problem that particularly the thickness (paper thickness) and rigidity (paper stiffness) of the paper are reduced, and further, the appearance (whiteness and white paper gloss) and printability are also reduced.

特にA2グレードの塗工紙においては、現在84.9g/m、104.7g/m、127.9g/m、157g/mの米坪が一般的であるが、これら厚物の塗工紙においては、例えば104.7g/mの塗工紙の代替として84.9g/mを使用し、米坪を約20g/m低減すると、上述した紙の厚み、剛性(紙腰)が大幅に低下しやすく、また、見栄え(白紙光沢および白色度)、印刷適性も低下する。 In particular, A2 grade coated paper, currently 84.9g / m 2, 104.7g / m 2, although the basis weight of 127.9g / m 2, 157g / m 2 is typical, these thick materials in coated paper, for example, using 84.9 g / m 2 as an alternative to the coated paper 104.7 g / m 2, the basis weight when about 20 g / m 2 to reduce the thickness of the paper described above, the rigidity (the paper (Waist) is likely to be greatly reduced, the appearance (white paper gloss and whiteness), and printability are also reduced.

このため、これら従来の米坪製品と比較して、厚み、剛性、見栄え(白紙光沢および印刷光沢)さらには印刷適性が同程度でありながら、米坪を低減した塗工紙に対する要求が高くなっているが、上記品質を維持したまま単に米坪を低減する方法では、米坪を約5g/m程度低減することが限界であった。 For this reason, compared to these conventional products, the demand for coated paper with a reduced weight per unit area is high, while having the same thickness, rigidity, appearance (white paper gloss and printing gloss) and printability. However, in the method of simply reducing the rice tsubo while maintaining the above quality, it was the limit to reduce the rice tsubo by about 5 g / m 2 .

塗工紙の見栄えと白紙光沢度を向上させる技術としては、塗工層に金属ロールや弾性ロールからなる平坦化設備にて平坦化処理(カレンダー処理)を施して塗工紙の印刷面を平坦にする方法が一般的だが、この方法によると、塗工紙が潰れやすくなり、紙厚が低下するだけでなく剛性も低下する。   As a technology to improve the appearance of coated paper and glossiness of blank paper, the coated surface is flattened (calendar processing) with a flattening facility consisting of metal rolls and elastic rolls to flatten the printed surface of the coated paper. However, according to this method, the coated paper tends to be crushed and not only the paper thickness but also the rigidity is reduced.

紙厚の低下を防止する技術としては、嵩高剤を含有させて紙厚を向上させる方法があるが(引用文献1を参照)、嵩高剤は繊維の繊維間結合を阻害する薬品であるため、印刷時にブリスター(火ぶくれ)が発生しやすくなる問題がある。特にA2コート紙のごとく比較的高級印刷に用いられる塗工紙においてブリスターは重大な品質欠陥であり、また、一般にブリスターは米坪が高くなるほど発生しやすいため、米坪の高いA2コート紙においては、米坪の低いA3コート紙や微塗工紙に比べてブリスターが発生しやすい問題があり、嵩高剤を含有させることは好ましくない。紙厚を向上させるため機械パルプを含有させる方法もあるが、機械パルプは剛直であり、毛羽立ちやラフニング(印刷後に繊維が浮き出る)が発生しやすくなり、印刷適性が低下しやすい。   As a technique for preventing a decrease in paper thickness, there is a method of improving the paper thickness by adding a bulking agent (see Cited Document 1), but the bulking agent is a chemical that inhibits fiber-to-fiber bonding. There is a problem that blisters are likely to occur during printing. In particular, blisters are a serious quality defect in coated papers used for relatively high-grade printing, such as A2 coated papers. In general, blisters are more likely to occur as the US basis weight increases. There is a problem that blisters are likely to occur as compared with A3 coated paper and fine coated paper having a low US tsubo, and it is not preferable to contain a bulking agent. In order to improve the paper thickness, there is a method of including mechanical pulp, but mechanical pulp is stiff, and fuzzing and roughening (fibers rise after printing) are likely to occur, and printability tends to be reduced.

印刷適性が良い塗工紙を得るためには、塗工層を増加させることが一般的であるが、無機粒子からなる塗工層はパルプからなる基紙に比べて密度が高く嵩が低いため、十分な紙厚を達成しにくい。   In order to obtain coated paper with good printability, it is common to increase the coating layer, but the coating layer made of inorganic particles has a higher density and lower bulk than the base paper made of pulp. Difficult to achieve sufficient paper thickness.

上述のとおり、特に紙の見栄え、紙厚、白紙光沢度、さらには印刷適性、剛性(腰)を維持しながら米坪を低減するためには、5g/m程度の低下が限界であった。例えば10g/m以上、特に15g/m程度米坪を低下させても上記品質を維持した塗工紙は、未だ得られていなかった。 As described above, a decrease of about 5 g / m 2 was the limit in order to reduce the rice paper weight while maintaining the paper appearance, paper thickness, white paper gloss, printability, and rigidity (waist). . For example, a coated paper that maintains the above-mentioned quality even when the weight of the rice paper is reduced by about 10 g / m 2 or more, particularly about 15 g / m 2 has not been obtained.

特開2005−248379号公報JP 2005-248379 A 特開2009−079327号公報JP 2009-079327 A

本発明が解決しようとする主たる課題は、米坪が85〜95g/mとA2グレード中米坪が低い塗工紙でありながら、米坪が10g/m以上(特に15g/m以上)高い塗工紙と比較して、十分な紙厚を有し、白色度及び白紙光沢度が良好であり、加えて印刷適性及び剛性(腰)が低下しない塗工紙を提供することである。 The main problem to be solved by the present invention is a coated paper having a rice tsubo of 85 to 95 g / m 2 and a low A2 grade central tsubo, but a tsubo of 10 g / m 2 or more (especially 15 g / m 2 or more). ) To provide a coated paper that has sufficient paper thickness and good whiteness and white paper gloss compared with high coated paper, and in addition, printability and rigidity (waistness) do not decrease. .

本発明は、基紙上に、顔料および接着剤を含む塗工層を設けた塗工紙であって、米坪が85〜95g/m、紙厚が75〜85μm、白紙光沢度が65%以上であり、前記塗工紙をJIS P 8220:1998「パルプ−離解方法」で離解して得られたパルプ繊維を、繊維長0.05mmごとに分類して得られる繊維長分布曲線において、繊維長0.10mm以上0.65mm未満の範囲に、最も大きな値を有することを特徴とする、塗工紙である。 The present invention is a coated paper in which a coating layer containing a pigment and an adhesive is provided on a base paper, having a basis weight of 85 to 95 g / m 2 , a paper thickness of 75 to 85 μm, and a blank paper glossiness of 65%. In the fiber length distribution curve obtained by classifying pulp fibers obtained by disaggregating the coated paper according to JIS P 8220: 1998 “pulp-disaggregation method” into fiber lengths of 0.05 mm, fibers The coated paper is characterized by having the largest value in the range of 0.10 mm or more and less than 0.65 mm in length.

前記基紙に対する前記塗工層の質量割合が、0.34〜0.53であることが好ましい。   The mass ratio of the coating layer to the base paper is preferably 0.34 to 0.53.

前記顔料として、少なくともクレーを含有し、前記クレーが粒子径分布において0.1μm以上1.0μm未満および1.0μm以上10.0μm未満の範囲それぞれに極大値を有することが好ましい。   It is preferable that at least clay is contained as the pigment, and the clay has a maximum value in a range of 0.1 μm or more and less than 1.0 μm and 1.0 μm or more and less than 10.0 μm in the particle size distribution.

前記基紙が填料を含み、前記填料の配合量が、前記基紙100質量%に対して2〜8質量%であり、前記填料が、シリカとシリカ以外の無機粒子とからなる複合粒子であることが好ましい。   The base paper contains a filler, the blending amount of the filler is 2 to 8% by mass with respect to 100% by mass of the base paper, and the filler is composite particles composed of silica and inorganic particles other than silica. It is preferable.

前記塗工層が少なくとも2層であり、前記基紙に接する下塗り塗工層の塗工量に対する、前記基紙から最も遠い最表層塗工層の塗工量の質量割合が、1.5〜1.9であることが好ましい。   The coating layer is at least two layers, and the mass ratio of the coating amount of the outermost coating layer farthest from the base paper to the coating amount of the undercoat coating layer in contact with the base paper is 1.5 to It is preferable that it is 1.9.

本発明によれば、米坪が85〜95g/mとA2グレード中、米坪が低い塗工紙でありながら、米坪が10g/m以上(特に15g/m以上)高い塗工紙と比較して、十分な紙厚を有し、白色度及び白紙光沢度が良好であり、加えて印刷適性及び剛性(腰)が低下しない塗工紙を提供することができる。 According to the present invention, in a basis weight is 85~95g / m 2 and A2 grade yet basis weight is lower coated paper, basis weight is 10 g / m 2 or more (in particular 15 g / m 2 or more) high coating Compared with paper, it can provide a coated paper that has a sufficient paper thickness, good whiteness and white paper gloss, and in addition, printability and rigidity (waistness) do not deteriorate.

以下、本発明の実施の形態に係る塗工紙について説明する。なお、本発明は必ずしも以下の実施形態に限定されるものではなく、特許請求の範囲を逸脱しない範囲内において、その構成を適宜変更できることはいうまでもない。   Hereinafter, the coated paper according to the embodiment of the present invention will be described. In addition, this invention is not necessarily limited to the following embodiment, Of course, the structure can be changed suitably in the range which does not deviate from a claim.

本形態の塗工紙は、原紙の表面及び/又は裏面上に顔料及び接着剤を主成分とする塗工層が設けられたものである。   The coated paper of this embodiment is one in which a coating layer mainly composed of a pigment and an adhesive is provided on the front surface and / or back surface of the base paper.

本発明では、塗工紙をJIS P 8220:1998「パルプ−離解方法」で離解して得られたパルプ繊維について、FiberLab.(Kajaani社)を用いて測定した中心線繊維長を、繊維長とした。   In the present invention, the fiber fibers obtained by disaggregating the coated paper according to JIS P 8220: 1998 “pulp-disaggregation method” are referred to as FiberLab. The centerline fiber length measured using (Kajaani) was defined as the fiber length.

ルンケル比についてもFiberLab.(Kajaani社)により測定された繊維幅、繊維壁厚より算出されたものである。本発明で用いるルンケル比は、R.O.H.Runkelが1940年にWachbl.Papierfabr.誌上で発表したパラメータであり、(ルンケル比)=(繊維壁厚の2倍)/(繊維内腔径)で算出される。ルンケル比が大きいほど剛直な繊維であることを示している。   The Runkel ratio is also calculated using FiberLab. It is calculated from the fiber width and the fiber wall thickness measured by Kajaani. The Runkel ratio used in the present invention is R.K. O. H. Runkel in 1940 on Wachbl. Papierfabr. This is a parameter published in the magazine, and is calculated as (Runkel ratio) = (twice the fiber wall thickness) / (fiber lumen diameter). A larger Runkel ratio indicates a stiffer fiber.

(パルプ)
本発明に用いるパルプは、塗工紙をJIS P 8220:1998「パルプ−離解方法」で離解して得られたパルプ繊維について、繊維長0.05mmごとに分類して得られる繊維長分布曲線において、繊維長0.10mm以上0.65mm未満の範囲に、最も大きな値を有する必要がある。好ましくは0.15mm以上0.60mm未満の範囲、より好ましくは0.20mm以上0.55mm未満の範囲である。パルプ繊維の繊維長分布における最大値をこの範囲内とすることで、紙の白色度、紙厚、白紙光沢度、さらには印刷適性、剛性(腰)を維持しながら、米坪を約10g/m程度、低減することができる。
(pulp)
The pulp used in the present invention is a fiber length distribution curve obtained by classifying pulp paper obtained by separating the coated paper by JIS P 8220: 1998 “pulp-disaggregation method” for each fiber length of 0.05 mm. The fiber length needs to have the largest value in the range of 0.10 mm or more and less than 0.65 mm. The range is preferably 0.15 mm or more and less than 0.60 mm, more preferably 0.20 mm or more and less than 0.55 mm. By making the maximum value in the fiber length distribution of the pulp fiber within this range, while maintaining the whiteness, paper thickness, white paper glossiness, printability, and rigidity (waistness) of the paper, the rice basis weight is about 10 g / It can be reduced by about m 2 .

繊維長0.10mm未満の繊維が多く、繊維長0.10mm以上0.65mm未満の範囲に最も大きな値を有していない場合は、微細繊維が多いため基紙が密に詰まり紙厚が低下するだけでなく、充分な剛度が得られないため好ましくない。繊維長0.65mmを超過する繊維が多く、繊維長0.10mm以上0.65mm未満の範囲に最も大きな値を有していない場合は、長繊維が多く部分的に紙厚が増加しやすく、毛羽立ちやラフニングが発生して印刷適性(印刷後の見栄え)に劣るため好ましくない。加えて、塗工層表面に長繊維が浮き出しやすくなるため白紙光沢度が低下しやすい。   If there are many fibers with a fiber length of less than 0.10 mm, and the fiber length does not have the largest value in the range of 0.10 mm or more and less than 0.65 mm, the base paper is densely packed and the paper thickness is reduced because there are many fine fibers. This is not preferable because sufficient rigidity cannot be obtained. If there are many fibers exceeding the fiber length of 0.65 mm and not having the largest value in the fiber length range of 0.10 mm or more and less than 0.65 mm, the paper thickness tends to increase in part due to the long fibers, It is not preferable because fluffing and roughening occur and printability (appearance after printing) is poor. In addition, since the long fibers are easily raised on the surface of the coating layer, the glossiness of the white paper tends to be lowered.

繊維長分布曲線で繊維長0.10〜0.65mmの範囲に最大値を有するパルプ繊維を好適に得るには、従来一般に使用されている叩解方法を用いてフリーネスを調整すれば良く、例えばビーター、コニカルリファイナー、円筒型リファイナー、ディスクリファイナー(SDR、DDR)を用いることができる。例えばDDRを用いてフリーネスを約30〜300mlにまで叩解すれば良い。叩解して得られたパルプ繊維は、異なる繊維長を有する他のパルプと混合して用いることもでき、その場合は混合後のパルプ繊維が、離解後の繊維長で0.10〜0.65mmの範囲に最大値を有するよう、繊維長の異なる他のパルプとの配合割合を調整すれば良い。   In order to suitably obtain a pulp fiber having a maximum value in the fiber length distribution range of 0.10 to 0.65 mm in the fiber length distribution curve, the freeness may be adjusted using a conventionally used beating method, for example, beater Conical refiners, cylindrical refiners, and disc refiners (SDR, DDR) can be used. For example, the freeness may be beaten to about 30 to 300 ml using DDR. The pulp fibers obtained by beating can also be used by mixing with other pulps having different fiber lengths, in which case the pulp fibers after mixing are 0.10 to 0.65 mm in terms of fiber length after disaggregation. What is necessary is just to adjust the mixture ratio with other pulp from which fiber length differs so that it may have the maximum value in this range.

本発明においては、更に、離解パルプのルンケル比が0.4〜2.0であることが好ましく、0.6〜1.0であることが更に好ましい。ルンケル比が大きい(壁厚が大きい)ほど、剛直な繊維であり紙厚は高くなるが、一方で毛羽立ちおよびラフニングが悪化して印刷適性や白紙光沢度が低下しやすくなり、ルンケル比が小さい(壁厚が小さい)と、十分な紙厚や剛度が得られにくい。本発明においては、ルンケル比を好ましくは0.4〜2.0、より好ましくは0.6〜1.0とすることで、紙厚、白紙光沢度、剛度が高く、毛羽立ちおよびラフニングが少なく印刷適性に優れる塗工紙が得られやすくなる。例えばルンケル比が0.4未満であったり、2.0を超過する場合に比べて、米坪を10g/m程度低減しても、見栄えが低下せず、白色度、白紙光沢度、剛度、及び、印刷適性に優れた塗工紙が得られる。ルンケル比が0.4を下回ると、米坪が85〜95g/mの塗工紙では紙厚が75μm未満となりやすく、剛度も低下するため好ましくない。ルンケル比が2.0を超過すると紙厚が高くなりやすいものの、塗工層表面に毛羽立ちやラフニングが発生しやすくなるため好ましくない。 In the present invention, the Runkel ratio of the disaggregated pulp is preferably 0.4 to 2.0, more preferably 0.6 to 1.0. The larger the Runkel ratio (the larger the wall thickness), the more rigid the paper and the higher the paper thickness. On the other hand, the fuzzing and roughening deteriorates, the printability and white paper glossiness tend to decrease, and the Runkel ratio is small ( When the wall thickness is small, it is difficult to obtain sufficient paper thickness and rigidity. In the present invention, when the Runkel ratio is preferably 0.4 to 2.0, more preferably 0.6 to 1.0, the paper thickness, white paper glossiness, and rigidity are high, and printing with less fuzz and roughening is performed. It becomes easy to obtain coated paper excellent in suitability. For example, when the Runkel ratio is less than 0.4 or exceeds 2.0, the appearance does not deteriorate even if the rice basis weight is reduced by about 10 g / m 2 , and the whiteness, white paper gloss, stiffness And, coated paper excellent in printability can be obtained. If the Runkel ratio is less than 0.4, the coated paper having a rice basis weight of 85 to 95 g / m 2 is not preferable because the paper thickness tends to be less than 75 μm and the rigidity is also lowered. If the Runkel ratio exceeds 2.0, the paper thickness tends to increase, but it is not preferable because fuzzing or roughening tends to occur on the surface of the coating layer.

ルンケル比は、パルプの原料として用いる木材の樹種を選別することで調整できる。   The Runkel ratio can be adjusted by selecting the wood species used as the raw material of the pulp.

針葉樹では、クロマツやツガは繊維幅が小さく壁厚が大きいためルンケル比が大きく(約4以上)、一方、モミ、トドマツ、アカマツ、ヒメコマツは繊維幅が大きく壁厚が小さいためルンケル比が小さく(約1〜2)、カラマツ、エゾマツ、スギ、ヒノキ、ヒバは更に小さい(約1以下)。   In conifers, black and pine have a small fiber width and a large wall thickness, so the Runkel ratio is large (about 4 or more), while fir, todomatsu, red pine, and himekomatsu have a large fiber width and small wall thickness, so the Runkel ratio is small ( About 1-2), larch, spruce, cedar, hinoki and hiba are even smaller (about 1 or less).

広葉樹では、ブナ、アカガシはルンケル比が大きく(約4以上)、マカンバ、ミズナラ、カツラ、ハリギリ、ヤチダモはルンケル比が小さく(約1〜2)、ドロノキ、シナノキ、キリ、アスペン、バーチ、メープルは更に小さい(約1以下)。   In broad-leaved trees, the beech and red oak have a large Runkel ratio (about 4 or more), and the Camellia, Mizunara, Katsura, Harigiri, and Yachidamo have a small Runkel ratio (about 1-2). Even smaller (about 1 or less).

本発明に用いるパルプは、離解パルプの繊維長が0.10〜0.65mmの範囲に、最も大きな値を有する必要があるが、さらには、ルンケル比が0.4〜2.0、好ましくは0.6〜1.0となるよう、繊維長が長い針葉樹を用いることが好ましい。本発明においては、米坪が85〜95g/mと低いにもかかわらず、紙厚が75〜85μmと十分な紙厚を有するので、引張強度や引裂強度などの強度が低くなりやすくなる問題がある。強度の低下を防止するために、本発明においては、離解後パルプのルンケル比が0.4〜2.0(より好ましくは0.6〜1.0)のパルプを用いることが好ましい。 The pulp used in the present invention needs to have the largest value within the range of the fiber length of the disaggregated pulp of 0.10 to 0.65 mm. Furthermore, the Runkel ratio is 0.4 to 2.0, preferably It is preferable to use a conifer having a long fiber length so as to be 0.6 to 1.0. In the present invention, even though the basis weight is low and 85~95g / m 2, since the paper thickness have 75~85μm sufficient paper thickness, problems strength such as tensile strength and tear strength is likely lowered There is. In order to prevent a decrease in strength, in the present invention, it is preferable to use a pulp having a Runkel ratio of pulp after disaggregation of 0.4 to 2.0 (more preferably 0.6 to 1.0).

上記樹種からパルプを製造する方法は、従来一般に製紙用途で使用される方法を用いることができ、パルプとしては化学パルプ、機械パルプ等を使用することができる。   As a method for producing pulp from the above tree species, a method generally used for papermaking can be used, and chemical pulp, mechanical pulp, or the like can be used as pulp.

化学パルプとしては、例えば、未晒針葉樹パルプ(NUKP)、未晒広葉樹パルプ(LUKP)、晒針葉樹パルプ(NBKP)、晒広葉樹パルプ(LBKP)等を原料パルプとして使用することができるが、より白色度の高い塗工紙を得るためには、晒パルプであるNBKP、LBKPを用いることが好ましい。   As the chemical pulp, for example, unbleached softwood pulp (NUKP), unbleached hardwood pulp (LUKP), bleached softwood pulp (NBKP), bleached hardwood pulp (LBKP) and the like can be used as raw material pulp, but whiter In order to obtain a highly coated paper, it is preferable to use NBKP and LBKP which are bleached pulp.

機械パルプとしては、例えば、ストーングランドパルプ(SGP)、加圧ストーングランドパルプ(PGW)、リファイナーグランドパルプ(RGP)、ケミグランドパルプ(CGP)、サーモグランドパルプ(TGP)、グランドパルプ(GP)、サーモメカニカルパルプ(TMP)、ケミサーモメカニカルパルプ(CTMP)、リファイナーメカニカルパルプ(RMP)等が挙げられる。この中でもサーモメカニカルパルプを用いると、異物が少なく紙の強度(剛性)も高いため好ましい。   Examples of the mechanical pulp include stone grand pulp (SGP), pressurized stone grand pulp (PGW), refiner ground pulp (RGP), chemi-ground pulp (CGP), thermo grand pulp (TGP), ground pulp (GP), Thermo mechanical pulp (TMP), Chemi thermo mechanical pulp (CTMP), refiner mechanical pulp (RMP), etc. are mentioned. Among these, the use of thermomechanical pulp is preferable because there are few foreign matters and the strength (rigidity) of the paper is high.

また、化学パルプや機械パルプを使用した古紙から再生される古紙パルプも使用することができ、例えば、雑誌古紙、チラシ古紙、オフィス古紙、上白古紙等から製造される離解・脱墨古紙パルプ、離解・脱墨・漂白古紙パルプ等が挙げられる。   In addition, waste paper pulp regenerated from waste paper using chemical pulp or mechanical pulp can also be used, for example, disaggregated / deinked waste paper pulp manufactured from magazine waste paper, flyer waste paper, office waste paper, upper white waste paper, etc. Examples include disaggregation, deinking and bleached waste paper pulp.

上記パルプの中でも機械パルプを用いると、短繊維長の繊維が得られやすく、離解後の繊維長が0.10〜0.65mmの範囲となりやすいため好ましい。特にサーモメカニカルパルプやケミサーモメカニカルパルプを用いると、離解後の繊維長が0.10〜0.65mmの微細繊維が多い一方でシャイブ(結束繊維)が少なく、見栄えに優れるパルプおよび塗工紙が得られるため好ましい。   Among the above pulps, it is preferable to use mechanical pulp because short fiber lengths are easily obtained and the fiber length after disaggregation is likely to be in the range of 0.10 to 0.65 mm. In particular, when thermomechanical pulp or chemithermomechanical pulp is used, there are many fine fibers having a fiber length after disaggregation of 0.10 to 0.65 mm, while there are few shives (binding fibers), and excellent-looking pulp and coated paper Since it is obtained, it is preferable.

本発明の原料パルプには、例えば、内添サイズ剤、紙力増強剤、紙厚向上剤、歩留向上剤等の、通常塗工紙に配合される種々の添加剤を、その種類及び配合量を適宜調整して内添することができる。   In the raw material pulp of the present invention, for example, various additives that are usually blended in coated paper, such as an internal sizing agent, a paper strength enhancer, a paper thickness improver, a yield improver, etc. The amount can be adjusted appropriately and added internally.

(填料)
上記原料パルプに、内添の填料として従来製紙用途で用られている填料を添加することができる。填料としては、例えば軽質炭酸カルシウム、タルク、二酸化チタン、クレー、焼成クレー、合成ゼオライト、シリカ等の無機填料や、ポリスチレンラテックス、尿素ホルマリン樹脂等が挙げられる。本発明では、填料として、シリカとシリカ以外の無機粒子とからなる複合粒子を配合することが好ましい。
(Filler)
A filler conventionally used for papermaking can be added to the raw material pulp as an internal filler. Examples of the filler include inorganic fillers such as light calcium carbonate, talc, titanium dioxide, clay, calcined clay, synthetic zeolite, and silica, polystyrene latex, urea formalin resin, and the like. In this invention, it is preferable to mix | blend the composite particle which consists of inorganic particles other than a silica and silica as a filler.

(再生粒子)
本発明では填料として、不透明度に優れた再生粒子や再生粒子凝集体、更にはシリカ被覆再生粒子凝集体を使用すると、填料使用量を低減でき、より剛度に優れた塗工紙が得られるため好ましい。
(Regenerated particles)
In the present invention, if regenerated particles or regenerated particle aggregates with excellent opacity are used as fillers, and further silica-coated regenerated particle aggregates are used, the amount of filler used can be reduced, and coated paper with higher rigidity can be obtained. preferable.

(再生粒子および再生粒子凝集体の製造工程)
再生粒子は、古紙パルプを製造する古紙処理設備の脱墨工程においてパルプ繊維から分離された脱墨フロスを主原料として、前記主原料を脱水、乾燥、燃焼及び粉砕工程を経て得られる。製造方法は、例えば特許第3869455号公報の記載の製法を用いることができる。内添填料として用いる場合は、公知の粉砕方法により粒子径を5〜十数μmにまで粉砕して粒子径を調整することが好ましい。粒子径が5μmよりも小さいと歩留りが悪く抄紙機系内において異物化しやすいため好ましくなく、十数μmよりも大きいと地合が悪化したり、強度(引張強度や引裂強度)が低下する可能性があるため好ましくない。
(Production process of regenerated particles and regenerated particle aggregates)
The recycled particles are obtained by using the deinked floss separated from the pulp fiber in the deinking process of the used paper processing equipment for producing the used paper pulp as a main raw material, and then dehydrating, drying, burning and grinding the main raw material. For example, the manufacturing method described in Japanese Patent No. 3869455 can be used as the manufacturing method. When used as an internal filler, it is preferable to adjust the particle size by pulverizing the particle size to 5 to tens of μm by a known pulverization method. If the particle size is smaller than 5 μm, the yield is poor and it is easy to form foreign matter in the paper machine system, and if it is larger than 10 μm, the formation may be deteriorated and the strength (tensile strength and tear strength) may be reduced. This is not preferable.

上記方法で製造した再生粒子は、個々の粒子が幾つか集まって凝集した再生粒子凝集体を形成しており、ランチュウの肉瘤状のような、不定形な形をしている。この不定形性により、基紙に含有させた場合は紙厚が出やすく、また、高不透明度の粒子であるため填料含有量を低減でき剛度が高くなりやすいため好ましい。   The regenerated particles produced by the above method form a regenerated particle aggregate in which several individual particles are aggregated, and have an irregular shape such as a lump-like mass. Due to this irregular shape, when it is contained in the base paper, the paper thickness is likely to be obtained, and since it is a highly opaque particle, the filler content can be reduced and the rigidity tends to be high, which is preferable.

これら再生粒子または再生粒子凝集体は、カルシウム、ケイ素及びアルミニウムを酸化物換算で30〜82:9〜35:9〜35の質量割合で含む。好ましくは、40〜82:9〜30:9〜30の質量割合、より好ましくは、60〜82:9〜20:9〜20の割合である。   These regenerated particles or regenerated particle aggregates contain calcium, silicon, and aluminum in a mass ratio of 30 to 82: 9 to 35: 9 to 35 in terms of oxides. The mass ratio is preferably 40 to 82: 9 to 30: 9 to 30, more preferably 60 to 82: 9 to 20: 9 to 20.

焼成工程において、再生粒子凝集体のカルシウム、ケイ素及びアルミニウムの酸化物換算割合を調整するための方法としては、脱墨フロスにおける原料構成を調整することが本筋ではあるが、乾燥・分級工程、焼成工程において、出所が明確な塗工フロスや調整工程フロスをスプレー等で工程内に含有させる手段や、焼却炉スクラバー石灰を含有させる手段にて調整することも可能である。   In the firing process, as the method for adjusting the calcium, silicon and aluminum oxide conversion ratio of the regenerated particle aggregate, the main component is to adjust the raw material composition in the deinking floss, but the drying / classifying process, firing In the process, it is also possible to make adjustments by means of containing a coating floss with a clear origin or an adjustment process floss in the process by spraying or by means of containing incinerator scrubber lime.

例えば、無機粒子凝集体中のカルシウムの調整には、中性抄紙系の排水スラッジや、塗工紙製造工程の排水スラッジを用い、ケイ素の調整には、不透明度向上剤として多量添加されている新聞用紙製造系の排水スラッジを、アルミニウムの調整には酸性抄紙系等の硫酸バンドの使用がある抄紙系の排水スラッジや、タルク使用の多い上質紙抄造工程における排水スラッジを適宜用いることができる。   For example, neutral papermaking wastewater sludge and coated paper manufacturing process wastewater sludge are used to adjust calcium in inorganic particle aggregates, and silicon is added in large quantities as an opacity improver. Newspaper manufacturing wastewater sludge can be appropriately used for adjustment of aluminum. Papermaking wastewater sludge such as acidic papermaking system that uses sulfuric acid band and wastewater sludge in high quality papermaking process that uses a lot of talc can be used.

〔付帯工程〕
製造設備において、より品質の安定化を求めるには、再生粒子凝集体の粒度を、各工程で均一に揃えるための分級を行うことが好ましく、粗大や微小粒子を前工程にフィードバックすることでより品質の安定化を図ることができる。
[Attached process]
In order to obtain more stable quality in production facilities, it is preferable to classify the particle size of the regenerated particle agglomerates uniformly in each step, and by feeding back coarse particles and fine particles to the previous step Quality can be stabilized.

また、乾燥工程の前段階において、脱水処理を行った脱墨フロスを造粒することが好ましく、更には、造粒物の粒度を均一に揃えるための分級を行うことがより好ましく、粗大や微小の造粒粒子を前工程にフィードバックすることでより品質の安定化を図ることができる。造粒においては、公知の造粒設備を使用でき、回転式、攪拌式、押し出し式等の設備が好適である。   In addition, it is preferable to granulate the deinked floss that has been subjected to dehydration in the previous stage of the drying process, and it is more preferable to classify the granulated product to have a uniform particle size. It is possible to further stabilize the quality by feeding back the granulated particles to the previous process. In granulation, a known granulation facility can be used, and facilities such as a rotary type, a stirring type and an extrusion type are suitable.

製造設備においては、再生粒子凝集体以外の異物を除去することが好ましく、例えば古紙パルプ製造工程の脱墨工程に至る前段階のパルパーやスクリーン、クリーナー等で砂、プラスチック異物、金属等を除去することが、除去効率の面で好ましい。特に鉄分の混入は、鉄分が酸化により微粒子の白色度低下の起因物質になるため、鉄分の混入を避け、選択的に取り除くことが推奨され、各工程を鉄以外の素材で設計又はライニングし、磨滅等により鉄分が系内に混入することを防止するとともに、更に、乾燥・分級設備内等に磁石等の高磁性体を設置し選択的に鉄分を除去することが好ましい。   In the production facility, it is preferable to remove foreign matters other than the aggregates of regenerated particles. For example, sand, plastic foreign matters, metals, etc. are removed with a pulper, screen, cleaner, etc. before reaching the deinking process of the used paper pulp manufacturing process. It is preferable in terms of removal efficiency. In particular, iron contamination is a substance that reduces the whiteness of fine particles due to oxidation, so it is recommended to avoid iron contamination and selectively remove it. Design or lining each process with materials other than iron, It is preferable to prevent iron from being mixed into the system due to abrasion or the like, and to further remove iron selectively by installing a high magnetic material such as a magnet in the drying / classifying equipment.

〔シリカ被覆再生粒子、シリカ被覆再生粒子凝集体〕
本発明においては、一般に製紙用途で使用する填料、すなわち、炭酸カルシウム(重質および軽質)、クレー、タルクなどをシリカで被覆したシリカ被覆無機粒子を用いることが好ましく、特に、上述の再生粒子または再生粒子凝集体の表面をシリカで被覆したシリカ被覆再生粒子凝集体を用いると、より嵩高で不透明度が高い粒子となるため、填料含有量を低減させることができ、高い紙厚および剛性を得ることができる。特に本発明のごとく、紙の剛性(腰)の低下を防止するためには、パルプ繊維同士の繊維間結合を阻害する填料を少なくする必要があるが、填料が減少すると不透明度が低下し易くなるだけでなく、パルプ繊維の毛羽立ちやラフニングが発生して印刷適性が低下しやすい問題があり、剛性および印刷適性の両立を図ることが困難であった。しかしながら本発明においては、填料として不透明性に優れたシリカ被覆無機粒子を用いると、填料配合量を低減できるため、剛性、紙厚および印刷適性の双方に優れた塗工紙が得られやすくなる。
[Silica-coated regenerated particles, silica-coated regenerated particle aggregates]
In the present invention, it is preferable to use fillers generally used in papermaking applications, that is, silica-coated inorganic particles obtained by coating calcium carbonate (heavy and light), clay, talc and the like with silica. Using silica-coated regenerated particle aggregates with the surface of the regenerated particle aggregates coated with silica results in particles that are more bulky and have higher opacity, so the filler content can be reduced, and high paper thickness and rigidity are obtained. be able to. In particular, as in the present invention, in order to prevent a decrease in paper rigidity (waistness), it is necessary to reduce the amount of filler that inhibits interfiber bonding between pulp fibers. However, when the amount of filler decreases, opacity tends to decrease. In addition to this, there is a problem that fluffing and roughening of the pulp fiber occurs and printability tends to be lowered, and it is difficult to achieve both rigidity and printability. However, in the present invention, when silica-coated inorganic particles having excellent opacity are used as the filler, the amount of the filler can be reduced, so that it becomes easy to obtain a coated paper excellent in both rigidity, paper thickness and printability.

再生粒子凝集体にシリカを析出させる好適な方策としては、特許第3907688号公報や、特許第3935496号公報に記載の方法で行うことが出来る。但し、次のとおり行うことで、より不透明性に優れたシリカ被覆粒子が得られるため好ましい。   As a suitable measure for precipitating silica on the regenerated particle aggregate, it can be carried out by the methods described in Japanese Patent No. 3907688 and Japanese Patent No. 3935496. However, it is preferable to carry out as follows because silica-coated particles having more excellent opacity can be obtained.

以下に、被覆したい粒子が再生粒子凝集体である場合を例に、シリカ被覆する方法を記述する。   In the following, a method for coating silica will be described, taking as an example the case where the particles to be coated are aggregates of regenerated particles.

前記製造工程で得られた再生粒子または再生粒子凝集体を珪酸アルカリ水溶液に添加・分散しスラリーを調製した後に、加熱攪拌しながら、液温70〜100℃で硫酸、塩酸または硝酸などの鉱酸の希釈液を添加し、シリカゾルを生成させ、最終反応液のpHを8.0〜11.0の範囲に調整することにより、再生粒子表面に粒子径10〜20nmのシリカゾル粒子を生成させて、シリカ被覆再生粒子またはシリカ被覆再生粒子凝集体を得る。このシリカ被覆した粒子は、カルシウム、ケイ素及びアルミニウムを、酸化物換算で30〜62:29〜55:9〜35の質量割合とすることにより、シリカ析出効果による不透明性を更に向上させることができる。   Mineral acids such as sulfuric acid, hydrochloric acid or nitric acid at a liquid temperature of 70 to 100 ° C. while heating and stirring, after adding / dispersing the regenerated particles or regenerated particle aggregates obtained in the production process to an aqueous alkali silicate solution to prepare a slurry. To produce silica sol, and adjust the pH of the final reaction solution to a range of 8.0 to 11.0 to produce silica sol particles having a particle diameter of 10 to 20 nm on the surface of the regenerated particles. Silica-coated regenerated particles or silica-coated regenerated particle aggregates are obtained. The silica-coated particles can further improve the opacity due to the silica precipitation effect by making calcium, silicon, and aluminum into mass ratios of 30 to 62:29 to 55: 9 to 35 in terms of oxides. .

被覆したい粒子(再生粒子凝集体など)および珪酸アルカリを9:1の質量割合で混合した水溶液を調整し、加熱攪拌しながら液温を昇温させた後、酸を添加してシリカゾルを生成させることで、被覆したい粒子(再生粒子凝集体)の表面にシリカを析出させることができる。   Prepare an aqueous solution in which particles to be coated (regenerated particle agglomerates, etc.) and alkali silicate are mixed at a mass ratio of 9: 1, raise the temperature of the solution while heating and stirring, and then add an acid to form a silica sol Thus, silica can be deposited on the surface of the particles to be coated (regenerated particle aggregates).

使用する珪酸アルカリ溶液は特に限定されないが、珪酸ナトリウム溶液(3号水ガラス)が入手性の点で望ましい。珪酸アルカリ溶液の濃度は水溶液中の珪酸分(SiO2換算)で3〜10質量%が好適である。10質量%を超えるとホワイトカーボンが析出しやすくなるため、再生粒子凝集体表面にシリカが析出しにくくなり、不透明性が充分に向上できないため好ましくない。また、3質量%未満であっても再生粒子凝集体にシリカが析出しにくいため好ましくない。   The alkali silicate solution to be used is not particularly limited, but a sodium silicate solution (No. 3 water glass) is desirable in view of availability. The concentration of the alkali silicate solution is preferably 3 to 10% by mass in terms of the silicic acid content in the aqueous solution (in terms of SiO2). If it exceeds 10% by mass, white carbon is liable to be precipitated, which makes it difficult for silica to precipitate on the surface of the regenerated particle aggregate, and the opacity cannot be sufficiently improved. Moreover, even if it is less than 3 mass%, since silica hardly precipitates on the regenerated particle aggregate, it is not preferable.

液温は、70〜100℃が好ましく、80〜100℃が更に好ましく、90〜100℃が最も好ましい。液温が70℃未満では粒子径が成長せず、填料として使用できる数μm程度にまで粒子が大きくならない可能性があるため好ましくない。液温を70℃以上、好ましくは80℃以上、最も好ましくは90℃以上とすることで、1〜2μmにまで粉砕した再生粒子または再生粒子凝集体を、内添填料として使用できる5〜十数μm程度にまで成長させることができる。   The liquid temperature is preferably 70 to 100 ° C, more preferably 80 to 100 ° C, and most preferably 90 to 100 ° C. If the liquid temperature is less than 70 ° C., the particle diameter does not grow, and it is not preferable because the particles may not become as large as several μm that can be used as a filler. By setting the liquid temperature to 70 ° C. or higher, preferably 80 ° C. or higher, most preferably 90 ° C. or higher, regenerated particles or regenerated particle aggregates pulverized to 1 to 2 μm can be used as an internal filler. It can be grown to about μm.

再生粒子または再生粒子凝集体の粒子径が2μmよりも大きい場合、シリカ被覆再生した後に粒子径が数十μmと大きくなりやすく、得られる塗工紙の地合が悪化したり、強度(引張強度や引裂強度)が低下する可能性があるため好ましくない。また、シリカ被覆前の粒子が2μm以上と大きく、かつ70℃未満でシリカ被覆した場合は、粒子径は5〜十数μm程度に収まる可能性はあるが、シリカゾルの生成が緩やかとなるため、得られるシリカ被覆粒子は、充分な不透明度が得られない可能性があるため好ましくない。また、後工程において粉砕等、機械的に粒子径を調整すると、シリカの被覆状態が壊れて不透明殿が向上しにくくなる。   When the particle size of regenerated particles or regenerated particle aggregates is larger than 2 μm, the particle size tends to become as large as several tens of μm after regenerating with silica coating, and the resulting coated paper is deteriorated in strength or tensile (tensile strength). Or tear strength) is not preferable. In addition, when the particle before silica coating is as large as 2 μm or more and silica coating is performed at less than 70 ° C., the particle diameter may fall within about 5 to 10 μm, but the generation of silica sol becomes gradual, The obtained silica-coated particles are not preferable because sufficient opacity may not be obtained. In addition, when the particle diameter is mechanically adjusted by pulverization or the like in the subsequent process, the coated state of the silica is broken and the opaque layer is hardly improved.

最終反応液のpHは8.0〜11.0が好ましく、8.3〜10.0がより好ましく、8.5〜9.0が最も好ましい。通常、シリカ粒子(ホワイトカーボン)の製造においては、水和珪酸と鉱酸の反応を完了させるため、pH5.5〜7.0になるまで鉱酸を添加する方法が一般的だが、pHが7以下と酸性領域になると、再生粒子または再生粒子凝集体に含まれる炭酸カルシウムが水酸化カルシウムおよび炭酸に分解しやすくなり、粒子径が低下して紙への歩留りが低下しやすくなったり、充分な不透明性が得られにくいため好ましくない。pHが11.0を超過すると、シリカが析出しにくく、粒子が充分にシリカにより被覆されにくくなるため、充分な不透明性が得られにくい。   The pH of the final reaction solution is preferably 8.0 to 11.0, more preferably 8.3 to 10.0, and most preferably 8.5 to 9.0. Usually, in the production of silica particles (white carbon), in order to complete the reaction between hydrated silicic acid and mineral acid, a method of adding mineral acid until pH 5.5 to 7.0 is common, but the pH is 7 When the acid range is as follows, the calcium carbonate contained in the regenerated particles or the regenerated particle aggregates is easily decomposed into calcium hydroxide and carbonic acid, the particle diameter is decreased, and the yield on paper is likely to be decreased. It is not preferable because it is difficult to obtain opacity. If the pH exceeds 11.0, silica is difficult to precipitate and the particles are not easily covered with silica, so that it is difficult to obtain sufficient opacity.

このようにして得られたシリカ被覆した粒子は、粒子表面がシリカで被覆されているためワイヤー磨耗度が低くでき、填料として好適に使用することができる。紙に内添する無機粒子においては、粒子が硬いと抄紙機のワイヤー(網部)を傷つけやすくなり、ワイヤー寿命を縮めるだけでなく、抄紙機系内に異物が堆積しやすいため好ましくない。しかしながら本発明のごとく、シリカで被覆した無機粒子、好ましくはシリカ被覆再生粒子凝集体を用いることで、ワイヤーを傷つけにくい柔らかい無機粒子を得ることができる。   The silica-coated particles thus obtained can be used as a filler because the surface of the particles is coated with silica, so that the degree of wire wear can be lowered. Inorganic particles added internally to paper, if the particles are hard, the wire (net part) of the paper machine is liable to be damaged, which not only shortens the life of the wire, but is also not preferable because foreign substances are likely to accumulate in the paper machine system. However, as in the present invention, by using inorganic particles coated with silica, preferably silica-coated regenerated particle aggregates, it is possible to obtain soft inorganic particles that do not easily damage the wire.

ワイヤー磨耗度は、フィルコン式ワイヤー磨耗度試験で評価することができる。磨耗度が約80mgの再生粒子凝集体では、シリカ被覆により磨耗度を約20mgにまで低下させることができ、内添填料として充分に使用可能な粒子を得ることができる。尚、重質炭酸カルシウムのワイヤー磨耗度は100mg以上、軽質炭酸カルシウムは約50mg、ホワイトカーボンは約15mgであり、おおむね50mg以下であれば、内添填料として使用できる。   The degree of wire wear can be evaluated by a Filcon type wire wear degree test. In the regenerated particle aggregate having an abrasion degree of about 80 mg, the abrasion degree can be reduced to about 20 mg by silica coating, and particles that can be sufficiently used as an internal filler can be obtained. In addition, the wire wear degree of heavy calcium carbonate is 100 mg or more, light calcium carbonate is about 50 mg, and white carbon is about 15 mg. If it is about 50 mg or less, it can be used as an internal filler.

上述のとおり、填料として、シリカ被覆した無機粒子、好ましくはシリカ被覆再生粒子凝集体を用いると、高い不透明性を有する塗工紙を得ることができるため好ましい。とくに剛性(腰)が必要とされる塗工紙においては、填料の含有量を低減しても、毛羽立ちやラフニングが発生しにくく、白紙光沢度に優れる塗工紙が得られるため好ましい。   As described above, it is preferable to use silica-coated inorganic particles, preferably silica-coated regenerated particle aggregates, as the filler because a coated paper having high opacity can be obtained. In particular, coated papers that require rigidity (waistness) are preferred because even if the filler content is reduced, coated papers that are less prone to fuzzing and roughening and that have excellent blank glossiness can be obtained.

これら填料の含有量は特に限定されないが、基紙100質量%に対して2〜8質量%となるよう添加することが好ましく、3〜7質量%がより好ましい。填料の配合量が8質量%を超過すると、パルプ繊維同士の結合が阻害されやすく剛度が低下しやすくなるだけでなく、印刷時に湿し水を吸収して断紙が発生し易くなるため好ましくない。特に填料としてシリカ被覆した無機粒子を含有した場合、基紙の吸液性が向上しやすいため、断紙し易い傾向にある。填料の含有量を2質量%未満とすると、毛羽立ちやラフニングが発生しやすくなる問題がある。尚、上記填料の含有量は、JISP8251「紙、板紙及びパルプ−灰分試験方法−525℃燃焼法」に準じて測定した灰分含有量である。   The content of these fillers is not particularly limited, but is preferably added so as to be 2 to 8% by mass with respect to 100% by mass of the base paper, and more preferably 3 to 7% by mass. When the blending amount of the filler exceeds 8% by mass, not only the binding between pulp fibers is easily inhibited and the rigidity is easily lowered, but also dampening water is absorbed during printing, and paper breakage is likely to occur. . In particular, when silica-coated inorganic particles are contained as a filler, the liquid absorbency of the base paper is likely to be improved, and therefore the paper tends to be easily cut. When the filler content is less than 2% by mass, there is a problem that fuzzing and roughening are likely to occur. In addition, content of the said filler is ash content measured according to JISP8251 "Paper, paperboard, and a pulp-ash content test method-525 degreeC combustion method."

本発明においては、上述のとおり、パルプ繊維が繊維長分布曲線で繊維長0.10〜0.65mmの範囲に最も大きな値を有する必要があり、加えてルンケル比が0.4〜2.0(より好ましくは0.6〜1.0)であることが好ましい。更に填料として、上述のシリカ被覆無機粒子を、基紙100質量%に対して2〜8質量%(より好ましくは3〜7質量%)含有させることで、より嵩高性、白色度、白紙光沢度、印刷適性、剛性および不透明性のいずれをも向上させることができるため好ましい。すなわち、無機粒子(再生粒子や再生粒子凝集体等)および珪酸アルカリを9:1の質量割合で混合し、70〜100℃、好ましくは90〜100℃まで昇温させた後に、pHが8.0〜9.5、好ましくはpHが8.5〜9.0になるまで酸を添加し、粉砕等の機械的手段を用いずに得られた粒子径5〜10μm程度のシリカ被覆無機粒子を、填料として含有させることで、紙厚、不透明度および剛性に優れた塗工紙が得られるため好ましい。特に、米坪が85〜95g/mの塗工紙において、米坪が10g/m以上(特に15g/m以上)高い塗工紙と比較して、紙の白色度、紙厚、白紙光沢度、印刷適性、及び、剛性(腰)が同程度の塗工紙を得ることができるため好ましい。 In the present invention, as described above, the pulp fiber needs to have the largest value in the fiber length range of 0.10 to 0.65 mm in the fiber length distribution curve, and in addition, the Runkel ratio is 0.4 to 2.0. (More preferably, it is 0.6 to 1.0). Furthermore, as a filler, the above-mentioned silica-coated inorganic particles are contained in an amount of 2 to 8% by mass (more preferably 3 to 7% by mass) with respect to 100% by mass of the base paper, thereby increasing bulkiness, whiteness and white paper gloss. It is preferable because all of printability, rigidity and opacity can be improved. That is, inorganic particles (regenerated particles, regenerated particle aggregates, etc.) and alkali silicate are mixed at a mass ratio of 9: 1 and heated to 70-100 ° C., preferably 90-100 ° C., and then the pH is 8. The silica-coated inorganic particles having a particle diameter of about 5 to 10 μm obtained by adding acid until the pH is 0 to 9.5, preferably pH 8.5 to 9.0, and without using mechanical means such as grinding. It is preferable to add it as a filler because a coated paper having excellent paper thickness, opacity and rigidity can be obtained. In particular, the basis weight is in coated paper 85~95g / m 2, a basis weight is 10 g / m 2 or more (in particular 15 g / m 2 or more) as compared to the higher coated paper, whiteness of paper, paper thickness, This is preferable because coated paper having the same level of glossiness, printing suitability, and rigidity (waistness) can be obtained.

また、シリカ被覆を施す粒子としては、再生粒子、再生粒子凝集体に限定されず、従来一般に製紙用途で使用する填料を用いることができる。すなわち、炭酸カルシウム(重質および軽質)、クレー、タルクなどを用いても良い。本発明においては、これら無機粒子を上述の方法でシリカ被覆して得られたシリカ被覆無機粒子を用いることができる。   Further, the particles to be coated with silica are not limited to regenerated particles and regenerated particle aggregates, and conventionally used fillers generally used for papermaking can be used. That is, calcium carbonate (heavy and light), clay, talc and the like may be used. In the present invention, silica-coated inorganic particles obtained by coating these inorganic particles with silica by the method described above can be used.

本形態において使用できる抄紙設備としては、特に限定されないが、ギャップフォーマからなるワイヤーパート、オープンドローのないストレートスルー型からなるプレスパート、シングルデッキドライヤーからなるドライヤーパート、フィルム転写型のロール塗工によるコーターパート(下塗り塗工)、ソフトカレンダーからなるプレカレンダーパート、ブレードコーターによるコーターパート(上塗り塗工)を組み合わせることが好ましい。上記構成では、例えば1300m/分以上の高速抄造においても、地合いが良好で、かつ、幅方向、流れ方向の乾燥ムラが少なくなり、また、フィルム転写型の下塗り塗工を行い、プレカレンダーで平坦化処理するため、特に平滑性に優れた塗工原紙となる。これにより、後に続く上塗り工程における塗工ムラを低減でき、塗工層最表層表面の平滑性が向上する結果、印刷後に印刷面と白紙面とが重なった場合、接触部が均等となり、局所的なコスレ汚れが発生し難いため、白紙面全体としてコスレ汚れが目立たず、高級感を損ねにくい塗工紙が得られる。各パートで得られる効果は次の通りである。   The papermaking equipment that can be used in the present embodiment is not particularly limited, but is a wire part made of a gap former, a press part made of a straight-through type without an open draw, a dryer part made of a single deck dryer, or a film transfer type roll coating. It is preferable to combine a coater part (undercoating), a pre-calendar part composed of a soft calendar, and a coater part (overcoating) using a blade coater. With the above configuration, for example, even in high-speed papermaking of 1300 m / min or more, the texture is good, and unevenness in drying in the width direction and the flow direction is reduced. Therefore, the coated base paper is particularly excellent in smoothness. As a result, the coating unevenness in the subsequent overcoating process can be reduced, and as a result of improving the smoothness of the surface of the outermost layer of the coating layer, when the printed surface and the white paper surface overlap after printing, the contact area becomes uniform and local As a result, it is difficult to cause rust stains, so that the rust stains are not noticeable on the entire white paper surface, and a coated paper that does not impair the sense of quality can be obtained. The effects obtained in each part are as follows.

(ワイヤーパート)
ワイヤーパートとしては、長網フォーマや、長網フォーマにオントップフォーマを組み合わせたもの、あるいはツインワイヤーフォーマなどを使用することが出来るが、ヘッドボックスから噴出された紙料ジェットを2枚のワイヤーで直ちに挟み込むギャップタイプのギャップフォーマが、両面から脱水するため表裏差が少なく、コスレ汚れに表裏差が発生し難いため好ましい。
(Wire part)
The wire part can be a long web former, a long web former combined with an on-top former, or a twin wire former, etc., but the paper jets ejected from the head box can be used with two wires. A gap-type gap former that is immediately sandwiched is preferable because there is little difference between the front and back because it dehydrates from both sides, and a difference in front and back is less likely to occur in the cosmetic stain.

(プレスパート)
ワイヤーパートでの紙層は、プレスパートに移行され、さらに脱水が行われる。プレス機としては、ストレートスルー型、インバー型、リバース型のいずれであってもよく、またこれらの組み合わせも使用することができるが、オープンドローを無くしたストレートスルー型が、紙を保持しやすく、断紙などの操業トラブルが少ないため、好ましい。脱水方式としては、通常行われているサクションロール方式やグルーブドプレス方式等の方法を使用することができるが、脱水性と平滑性とを向上できるシュープレスが、より好ましい。
(Press part)
The paper layer in the wire part is transferred to the press part and further dewatered. The press machine can be either a straight-through type, an invar type, or a reverse type, and a combination of these can also be used, but the straight-through type with no open draw is easy to hold the paper, This is preferable because there are few operational troubles such as paper breaks. As the dehydration method, a conventional method such as a suction roll method or a grooved press method can be used, but a shoe press capable of improving dehydration and smoothness is more preferable.

(ドライヤーパート)
プレスパートを通った湿紙は、シングルデッキ方式のプレドライヤーパートに移行し、乾燥が図られる。プレドライヤーパートは、断紙が少なく、嵩を落とすことなく高効率に乾燥を行える、ノーオープンドロー形式のシングルデッキドライヤーが好ましい。ダブルデッキ方式にて乾燥する方式も可能だが、キャンバスマーク、断紙、シワ、紙継ぎ等の操業性の面、また、幅方向、流れ方向のいずれでも均一な乾燥が得られる点で、シングルデッキ方式に劣る。
(Dryer part)
The wet paper that has passed through the press part is transferred to a single-deck pre-dryer part and dried. The pre-dryer part is preferably a no-open draw type single-deck dryer that has few paper breaks and can be dried efficiently without reducing the bulk. Although it is possible to dry with a double deck method, it is a single deck in terms of operability such as canvas marks, paper breaks, wrinkles, paper splicing, etc., and uniform drying can be obtained in both the width direction and the flow direction Inferior to the method.

(下塗り塗工)
以上のようにして製造された原紙に、表面の平滑性および白色度を向上させる目的で、顔料および接着剤を含む顔料塗工液を下塗り塗工する。下塗り塗工層は、単層でも良く、複数層であっても良い。
(Undercoating)
For the purpose of improving the smoothness and whiteness of the surface of the base paper produced as described above, a pigment coating solution containing a pigment and an adhesive is undercoated. The undercoat coating layer may be a single layer or a plurality of layers.

下塗り塗工層に用いる顔料は特に制限は無く、一般的に製紙用途に使用できるものを用いることができる。例えば、クレー(カオリン、ろう石)や炭酸カルシウム、タルク、サチンホワイト、亜硫酸カルシウム、石膏、硫酸バリウム、ホワイトカーボン、焼成カオリン、構造化カオリン、珪藻土、炭酸マグネシウム、二酸化チタン、水酸化アルミニウム、水酸化カルシウム、水酸化マグネシウム、水酸化亜鉛、酸化亜鉛、酸化マグネシウム、ベントナイト、セリサイト等の無機顔料や、ポリスチレン樹脂微粒子、尿素ホルマリン樹脂微粒子、微小中空粒子、多孔質微粒子等の有機顔料等の中から、一種又は二種以上を適宜選択して配合しても良い。   The pigment used for the undercoat coating layer is not particularly limited, and those generally usable for papermaking can be used. For example, clay (kaolin, wax), calcium carbonate, talc, satin white, calcium sulfite, gypsum, barium sulfate, white carbon, calcined kaolin, structured kaolin, diatomaceous earth, magnesium carbonate, titanium dioxide, aluminum hydroxide, hydroxide From inorganic pigments such as calcium, magnesium hydroxide, zinc hydroxide, zinc oxide, magnesium oxide, bentonite, and sericite, and organic pigments such as polystyrene resin fine particles, urea formalin resin fine particles, fine hollow particles, and porous fine particles One or two or more may be appropriately selected and blended.

以上の顔料とともに塗工液に配合される接着剤の種類についても特に限定はないが、例えば、カゼイン、大豆蛋白等の蛋白質類;スチレン−ブタジエン共重合体ラテックス、メチルメタクリレート−ブタジエン共重合体ラテックス、スチレン−メチルメタクリレート−ブタジエン共重合体ラテックス等の共役ジエン系ラテックス、アクリル酸エステル及び/又はメタクリル酸エステルの重合体ラテックス若しくは共重合体ラテックス等のアクリル系ラテックス、エチレン−酢酸ビニル重合体ラテックス等のビニル系ラテックス、あるいはこれらの各種共重合体ラテックスをカルボキシル基等の官能基含有単量体で変性したアルカリ部分溶解性又は非溶解性のラテックス等のラテックス類;ポリビニルアルコール、オレフィン−無水マレイン酸樹脂、メラミン樹脂、尿素樹脂、ウレタン樹脂等の合成樹脂系接着剤;酸化澱粉、陽性化澱粉、エステル化澱粉、デキストリン等の澱粉類;カルボキシメチルセルロース、ヒドロキシエチルセルロース等のセルロース誘導体等の、通常塗工紙に用いられる接着剤が挙げられ、これらの中から一種又は二種以上を適宜選択して使用することができる。   There are no particular limitations on the type of adhesive blended in the coating solution together with the above pigments, for example, proteins such as casein and soybean protein; styrene-butadiene copolymer latex, methyl methacrylate-butadiene copolymer latex Conjugated diene latex such as styrene-methyl methacrylate-butadiene copolymer latex, acrylic latex such as polymer latex or copolymer latex of acrylate ester and / or methacrylate ester, ethylene-vinyl acetate polymer latex, etc. Latexes such as alkali partially soluble or non-soluble latexes obtained by modifying these various latexes with various functional group-containing monomers such as carboxyl groups; polyvinyl alcohol, olefin-maleic anhydride Synthetic resin adhesives such as fats, melamine resins, urea resins, urethane resins; starches such as oxidized starch, positive starch, esterified starch, dextrin; cellulose derivatives such as carboxymethylcellulose, hydroxyethylcellulose, etc. Adhesives used for paper can be mentioned, and one or two or more of these can be appropriately selected and used.

下塗り塗工液中の顔料と接着剤との割合には特に限定がないが、好ましくは顔料100質量部に対して接着剤が固形分比で3〜17質量部であり、より好ましくは5〜15質量部である。接着剤の量が3質量部未満では、下塗り塗工層の形成性が低下し、表面強度が低下し、印刷時に紙表面がインキに取られて、白抜けが発生する。他方、17質量部を超えると、接着剤の量が多すぎて塗工層が硬くなるため、印刷適性が悪化する。   The ratio of the pigment and the adhesive in the undercoat coating liquid is not particularly limited, but the adhesive is preferably 3 to 17 parts by mass with respect to 100 parts by mass of the pigment, more preferably 5 to 5 parts by mass. 15 parts by mass. If the amount of the adhesive is less than 3 parts by mass, the formability of the undercoat coating layer is lowered, the surface strength is lowered, the paper surface is taken up by ink during printing, and white spots occur. On the other hand, when the amount exceeds 17 parts by mass, the amount of the adhesive is too large and the coating layer becomes hard, so that the printability is deteriorated.

さらに下塗り塗工液(顔料塗工液)には、例えば、蛍光増白剤や蛍光増白剤の定着剤、消泡剤、離型剤、着色剤、保水剤等の、通常使用される各種助剤を適宜配合することもできる。   Furthermore, for the undercoat coating liquid (pigment coating liquid), for example, fluorescent whitening agents, fluorescent whitening agent fixing agents, antifoaming agents, mold release agents, coloring agents, water retention agents and the like are usually used. Auxiliary agents can be appropriately blended.

原紙への下塗り塗工層の塗工量(固形分量)は、両面合計で、好ましくは7.8〜12.2g/m、より好ましくは8.5〜11.5g/m、特に好ましくは9.3〜10.7g/mである。下塗り塗工層の塗工量が7.8g/m未満では、原紙表面に未塗工部分が生じ易く、平滑性にムラが生じ、上塗り塗工後に白紙光沢度および印刷適性に劣るため好ましくない。12.2g/mを超えると、上塗り塗工層との合計塗工量が多くなりやすく、基紙米坪が低下するため剛性に劣るため好ましくない。 The coating amount (solid content) of the undercoat coating layer on the base paper is preferably 7.8 to 12.2 g / m 2 , more preferably 8.5 to 11.5 g / m 2 , particularly preferably in total on both sides. Is 9.3 to 10.7 g / m 2 . When the coating amount of the undercoat coating layer is less than 7.8 g / m 2, it is preferable because an uncoated part tends to occur on the surface of the base paper, unevenness occurs in smoothness, and the glossiness of the white paper and printability are poor after the topcoat coating. Absent. If it exceeds 12.2 g / m 2 , the total coating amount with the top coat layer tends to increase, and the base paper rice tsubo is lowered, so that the rigidity is inferior.

形成される下塗り塗工層の厚さは特に限定されないが、上塗り塗工層を設けた後の緊度や平滑性、印刷ムラを考慮すると、8〜12μmであることが好ましい。   Although the thickness of the undercoat coating layer to be formed is not particularly limited, it is preferably 8 to 12 μm in consideration of the tightness, smoothness, and printing unevenness after providing the topcoat coating layer.

このような下塗り塗工は、例えば、2ロールサイズプレスコーターやゲートロールコーター、ブレードメタリングサイズプレスコーター、ロッドメタリングサイズプレスコーター、又はシムサイザーやJFサイザー等のフィルム転写型ロールコーターや、ブレードコーター、エアーナイフコーター、カーテンコーター等の塗工装置を設けたオンマシンコーター又はオフマシンコーターによって、原紙上に一層又は多層に分けて塗工液が塗工される。但し、より下塗り塗工後の表面性を改善し、上塗り塗工後のコスレ汚れを低減するためには、被覆性が高く均一に塗工できる、フィルム転写型ロールコーターが好ましい。   Such undercoating is, for example, a two-roll size press coater, a gate roll coater, a blade metering size press coater, a rod metering size press coater, a film transfer type roll coater such as a shim sizer or a JF sizer, or a blade coater. The coating liquid is applied on the base paper in one or more layers by an on-machine coater or an off-machine coater provided with a coating device such as an air knife coater or a curtain coater. However, in order to further improve the surface properties after the undercoating and reduce the cosmetic stain after the overcoating, a film transfer type roll coater that has a high coverage and can be applied uniformly is preferable.

(プレカレンダーパート(平坦化処理))
下塗り塗工後の原紙は、上塗り塗工を行う前に、プレカレンダーによる平坦化処理を行うことが好ましい。平坦化処理を行うことで、下塗り塗工後の平滑性のムラを低減でき、上塗り塗工後の平滑性をも向上できる。特に本形態においては、離解パルプの繊維長が0.10mm以上0.65mm未満のパルプ繊維を多く含み、加えてルンケル比が0.4〜2.0のパルプ繊維を多く含むため、毛羽立ちやラフニングが発生して印刷適性が低下しやすいが、下塗り塗工後にプレカレンダー処理を行った後に上塗り塗工層を設けることで印刷適性を改善することができる。
(Pre-calendar part (flattening process))
The base paper after the undercoating is preferably subjected to a flattening process using a precalender before the topcoating. By performing the flattening treatment, unevenness in smoothness after the undercoating can be reduced, and the smoothness after the overcoating can be improved. In particular, in this embodiment, the fiber length of the disaggregated pulp contains many pulp fibers having a length of 0.10 mm or more and less than 0.65 mm, and in addition, contains many pulp fibers having a Runkel ratio of 0.4 to 2.0. However, the printability is likely to be lowered, but the printability can be improved by providing a topcoat coating layer after the pre-calender treatment after the undercoat coating.

(上塗り塗工)
次に、原紙の一方又は双方の面に、顔料及び接着剤を含む塗工液を上塗り塗工して上塗り塗工層を設ける。なお、この上塗り塗工層を1層設ける場合は、下塗り塗工層を設けるか否かにかかわらず、この上塗り塗工層が最表層であり、この上塗り塗工層を2層以上設ける場合は、その中の最も外側に形成される層が最表層である。以下では、上塗り塗工層が1層の場合を例に説明する。
(Top coat coating)
Next, a coating liquid containing a pigment and an adhesive is overcoated on one or both sides of the base paper to provide an overcoating layer. In the case of providing one top coat layer, this top coat layer is the outermost layer regardless of whether or not an undercoat layer is provided, and when two or more top coat layers are provided. The outermost layer is the outermost layer. Below, the case where the top coat layer is one layer will be described as an example.

上塗り塗工層に用いる顔料としては、下塗り塗工層で例示した顔料を用いることができるが、この中でもクレーを多く含有すると、より白紙光沢度、印刷適性に優れた塗工紙が得られるため好ましい。   As the pigment used in the topcoat coating layer, the pigments exemplified in the undercoat coating layer can be used, but if a large amount of clay is included among these, a coated paper with more excellent white paper gloss and printability can be obtained. preferable.

クレーの含有量は上塗り塗工層に含まれる顔料100質量部のうち40〜90質量部が好ましく、50〜80質量部がより好ましい。40質量部を下回ると、充分な白紙光沢度、印刷適性が得られない可能性があるため好ましくない。90質量部を超過すると、塗料の流動性が悪くなりやすく、塗工ムラが発生し、毛羽立ちやラフニングを充分に防止しにくいため好ましくない。   The content of clay is preferably 40 to 90 parts by mass, more preferably 50 to 80 parts by mass, out of 100 parts by mass of the pigment contained in the topcoat coating layer. If it is less than 40 parts by mass, there is a possibility that sufficient blank paper glossiness and printability may not be obtained. If the amount exceeds 90 parts by mass, the fluidity of the coating tends to deteriorate, coating unevenness occurs, and it is difficult to prevent fuzzing and roughening sufficiently, such being undesirable.

クレーは、粒子径が小さく細かい粒子と、粒子径が大きく板状の粒子を併用することが好ましい。小粒子径のクレーを配合することで、塗工層表面が充填されやすくなり、白紙光沢度、印刷適性が向上するが、一方で充填しやすいことで得られる塗工紙の比重が大きくなりやすく、嵩高な塗工紙が得られにくい。一方で板状の粒子を配合すると、塗工層表面の被覆性が高くなりやすく緊度の上昇を防止できるが、一方で表面が充填されにくく、白紙光沢度、印刷適性が低下しやすいため好ましくない。しかしながらこれら小粒子径のクレーおよび板状のクレーを併用すると、塗工紙の緊度を上昇させずに塗工層表面の被覆性および充填性を向上できるため、白紙光沢度、印刷適性に優れた塗工紙が得られる。   The clay is preferably a combination of fine particles having a small particle size and plate-like particles having a large particle size. By blending small particle size clay, it becomes easier to fill the surface of the coating layer, improving the glossiness of the blank paper and the printability, but on the other hand, the specific gravity of the coated paper that is easily filled is likely to increase. It is difficult to obtain a bulky coated paper. On the other hand, when plate-like particles are blended, the coverage of the coating layer surface tends to be high, and an increase in the tension can be prevented, but on the other hand, the surface is difficult to be filled, and blank glossiness and printability are liable to be reduced. Absent. However, when these small particle size clays and plate-like clays are used in combination, the coverage and filling properties of the coating layer surface can be improved without increasing the tightness of the coated paper, resulting in excellent white paper gloss and printability. Coated paper is obtained.

小粒子径のクレーとしては、粒子径分布で粒子径0.1μm以上1.0μm未満の範囲に極大値を有することが好ましい。   The clay having a small particle size preferably has a maximum value in a particle size distribution within a range of 0.1 μm or more and less than 1.0 μm.

板状のクレーとしては、アスペクト比(粒子の厚みに対する板直径の割合)が5以上であれば特に問題ないが、粒子径分布で粒子径が1.0μm以上10.0μm未満の範囲に極大値を有することが好ましい。   The plate-like clay is not particularly problematic as long as the aspect ratio (the ratio of the plate diameter to the particle thickness) is 5 or more, but it is a maximum value in the range of the particle size distribution from 1.0 μm to less than 10.0 μm. It is preferable to have.

なお、本発明の粒子径とは、塗工層表面の顔料粒子を電子顕微鏡で撮影し、撮影した粒子の直径を測定して得られた粒子径を指す。   The particle diameter of the present invention refers to a particle diameter obtained by photographing pigment particles on the surface of the coating layer with an electron microscope and measuring the diameter of the photographed particles.

これらの範囲に極大値を有する小粒子径のクレーおよび板状クレーは、質量割合で2:1〜1:2の割合で使用することが好ましい。小粒子径のクレーが上記範囲より多いか板状クレーが上記範囲より少ない、特に板状クレーを含有しないと、塗工紙の被覆性が低下して印刷適性が低下するだけでなく、毛羽立ちやラフニングを充分に防止しにくいため好ましくない。小粒子径のクレーが上記範囲より少ない、特に小粒子クレーを含有しないか、板状クレーが上記範囲より多いと、塗工紙の表面粗さが低下して白紙光沢度が低下するだけでなく、毛羽立ちやラフニングを充分に防止しにくいため好ましくない。   The small particle size clay and plate-shaped clay having a maximum value in these ranges are preferably used in a mass ratio of 2: 1 to 1: 2. If the clay with a small particle size is larger than the above range or the plate-like clay is less than the above-mentioned range, in particular, if no plate-like clay is contained, not only the coating property of the coated paper is lowered and the printability is lowered, but also fuzziness and This is not preferable because it is difficult to prevent roughening sufficiently. If the small particle size clay is less than the above range, especially if it does not contain small particle clay, or if the plate-like clay is more than the above range, not only the surface roughness of the coated paper will be reduced and the glossiness of the white paper will be reduced. It is not preferable because it is difficult to prevent fuzzing and roughening sufficiently.

上記以外にも、顔料としては上述したものを、本発明の作用を阻害しない範囲で添加することができる。   In addition to the above, the above-mentioned pigments can be added as long as the effects of the present invention are not impaired.

上塗り塗工層の塗工量(固形分量)は、両面合計で、好ましくは13.2〜20.8g/m、より好ましくは14.5〜19.5g/m、特に好ましくは15.7〜18.3g/mである。上塗り塗工層の塗工量が13.2g/m未満では、塗工層表面を充分に被覆できず、毛羽立ちやラフニングが発生して印刷適性に劣るだけでなく、白紙光沢度も低下しやすいため好ましくない。20.8g/mを超えると、塗工紙に占める塗工層の割合が多くなり剛性が低下しやすいだけでなく、緊度および米坪が増大しやすくなるため好ましくない。 The coating amount (solid content) of the top coat layer is the sum of both surfaces, preferably 13.2 to 20.8 g / m 2 , more preferably 14.5 to 19.5 g / m 2 , and particularly preferably 15. 7 to 18.3 g / m 2 . If the coating amount of the top coating layer is less than 13.2 g / m 2 , the coating layer surface cannot be sufficiently covered, and not only fuzzing or roughening occurs but printability is deteriorated, and the glossiness of blank paper also decreases. It is not preferable because it is easy. If it exceeds 20.8 g / m 2 , the ratio of the coating layer in the coated paper increases, and not only the rigidity tends to decrease, but also the tenacity and the US basis weight tend to increase, which is not preferable.

本発明の塗工紙における上塗り塗工層および下塗り塗工層の合計塗工量(固形分量)は、23〜31g/mが好ましく、25〜29g/mがより好ましい。合計塗工量が23g/m未満では、塗工層表面を充分に被覆できず、毛羽立ちやラフニングが発生して印刷適性に劣るだけでなく、白紙光沢度も低下しやすいため好ましくない。31g/mを超えると、塗工紙に占める塗工層の割合が多くなり剛性が低下しやすいだけでなく、緊度および米坪が増大しやすくなるため好ましくない。 The total coating amount of the overcoat coating and underlying coating layer in the coated paper of the present invention (solid content) is preferably from 23~31g / m 2, 25~29g / m 2 is more preferable. If the total coating amount is less than 23 g / m 2 , the coating layer surface cannot be sufficiently covered, and not only fuzzing or roughening occurs and printability is deteriorated, but also the glossiness of blank paper is liable to be lowered. If it exceeds 31 g / m 2 , the ratio of the coating layer in the coated paper increases, and not only the rigidity tends to decrease, but also the tenacity and the US basis weight tend to increase, which is not preferable.

また、下塗り塗工層および上塗り塗工層を合計した塗工量(固形分量)、または塗工層が1層の場合はその1層の塗工量(固形分量)は、基紙に対して質量割合で0.34〜0.53が好ましく、0.38〜0.48がより好ましい。割合が0.34を下回ると、塗工層の割合が少なくなるため、毛羽立ちやラフニングを充分に防止しにくいだけでなく白紙光沢度も低下しやすく、0.53を超過すると剛性が低下しやすいため好ましくない。   In addition, the total coating amount (solid content) of the undercoat coating layer and the top coating layer, or when the coating layer is one layer, the coating amount (solid content) of that one layer is based on the base paper. The mass ratio is preferably 0.34 to 0.53, and more preferably 0.38 to 0.48. When the ratio is less than 0.34, the ratio of the coating layer decreases, so that not only fuzzing and roughening is not sufficiently prevented, but also the glossiness of the white paper is likely to decrease, and when it exceeds 0.53, the rigidity is likely to decrease. Therefore, it is not preferable.

加えて、下塗り塗工層の塗工量に対する上塗り塗工層の塗工量の割合は、質量換算で1.5〜1.9とすることが好ましい。下塗り塗工量が多いか、上塗り塗工量が少なく、割合が1.5未満になると、白紙光沢度が得られにくいだけでなく、より光沢性を出すためにカレンダー等の線圧を増加させる必要があり、紙厚および剛度が低下しやすいため好ましくない。割合が1.9を超過すると、下塗り塗工層およびプレカレンダー処理による平坦化効果が得られにくく、毛羽立ちやラフニングを充分に防止しにくくなり、印刷適性に劣るだけでなく、クレーを多く含む上塗り塗工層が多いため白色度が低下しやすくなるため好ましくない。   In addition, the ratio of the coating amount of the top coating layer to the coating amount of the undercoat coating layer is preferably 1.5 to 1.9 in terms of mass. If the amount of undercoating is large, or the amount of overcoating is small and the ratio is less than 1.5, not only is it difficult to obtain the glossiness of the blank paper, but also the linear pressure of the calendar etc. is increased to give more gloss. This is not preferable because the paper thickness and stiffness are likely to decrease. When the ratio exceeds 1.9, it is difficult to obtain a flattening effect by the undercoat coating layer and the pre-calendering process, and it becomes difficult to prevent fuzzing and roughening sufficiently. Since there are many coating layers, since whiteness falls easily, it is not preferable.

特に本発明のごとく、離解パルプの繊維長が0.10mm以上0.65mm未満のパルプ繊維を多く含む場合、塗工量は、基紙に対して質量割合で0.34〜0.53(より好ましくは0.38〜0.48)とすることで、毛羽立ちやラフニングを防止でき、印刷適性を向上できるため好ましい。これらに加えて、塗工層表面に顔料、好ましくはクレーとして、粒子径分布で粒子径0.1μm以上1.0μm未満の範囲に極大値を有する粒子、および、粒子径分布で粒子径1.0μm以上10.0μm未満の範囲に極大値を有する粒子を併用することにより、紙厚、剛度、白紙光沢度、印刷適性を向上できる。更にはそれら粒子の質量割合が2:1〜1:2であることが好ましい。これらに加えて、填料としてシリカ被覆した無機粒子を用いることで、さらに剛度および紙厚を向上でき、更には、下塗り塗工層の塗工量に対する上塗り塗工層の塗工量の割合を、質量換算で1.5〜1.9とすることで、特に紙厚、白色度、白紙光沢度、剛度、印刷適性に優れた塗工紙を得ることができる。   Particularly when the fiber length of the disaggregated pulp is 0.10 mm or more and less than 0.65 mm as in the present invention, the coating amount is 0.34 to 0.53 (more than the base paper in mass ratio) Preferably it is 0.38 to 0.48) because fuzzing and roughening can be prevented and printability can be improved. In addition to these, as a pigment, preferably clay, on the surface of the coating layer, particles having a maximum value in the particle size distribution range of 0.1 μm or more and less than 1.0 μm, and a particle size distribution of 1. By using particles having a maximum value in the range of 0 μm or more and less than 10.0 μm, the paper thickness, rigidity, blank paper glossiness, and printability can be improved. Furthermore, it is preferable that the mass ratio of these particles is 2: 1 to 1: 2. In addition to these, by using inorganic particles coated with silica as a filler, the rigidity and paper thickness can be further improved, and furthermore, the ratio of the coating amount of the topcoat coating layer to the coating amount of the undercoat coating layer, By setting the mass to 1.5 to 1.9, it is possible to obtain a coated paper that is particularly excellent in paper thickness, whiteness, white paper gloss, stiffness, and printability.

上述のごとく、繊維長0.10mm以上0.65mm未満の範囲に最も大きな値を有する繊維長分布を有することに加え、離解パルプのルンケル比が0.4〜2.0(更には0.6〜1.0)であることが好ましく、更に填料として、上述のシリカ被覆無機粒子を、基紙100質量%に対して2〜8質量%(好ましくは3〜7質量%含有させた基紙上に、塗工層としてクレーを顔料のうち40〜90質量部(好ましくは50〜80質量部)含み、クレーとして小粒子径および板状構造の2種類のクレーを併用し、小粒子径のクレーを使用することで塗工層表面に粒子径分布で粒子径0.1μm以上1.0μm未満の範囲に最大値を有する粒子を含有させ、かつ、板状のクレーを使用することで塗工層表面に粒子径分布で粒子径が1.0μm以上10.0μm未満の範囲に最大値を有する粒子を含有させ、小粒子径のクレーおよび板状クレーを、質量割合で2:1〜1:2の割合で使用し、更に、塗工量は、原紙に対して質量割合で0.34〜0.53、好ましくは0.38〜0.48とし、更に、下塗り塗工層および上塗り塗工層を有する少なくとも2層の塗工層を有する塗工紙においては、下塗り塗工層の塗工量に対する上塗り塗工層の塗工量の割合は、質量換算で1.5〜1.9とすることで、米坪が低い塗工でありながら、紙厚であり、白色度、白紙光沢度、剛性、及び、印刷適性に優れた塗工紙が得られる。   As described above, in addition to having a fiber length distribution having the largest value in the fiber length range of 0.10 mm or more and less than 0.65 mm, the Runker ratio of the disaggregated pulp is 0.4 to 2.0 (further 0.6). -1.0), and further, as a filler, on the base paper containing 2-8% by mass (preferably 3-7% by mass) of the silica-coated inorganic particles described above with respect to 100% by mass of the base paper. The clay as a coating layer contains 40 to 90 parts by mass (preferably 50 to 80 parts by mass) of the pigment, and two types of clay having a small particle diameter and a plate-like structure are used in combination as a clay. By using it, the surface of the coating layer is made to contain particles having a maximum particle size distribution in the range of 0.1 μm or more and less than 1.0 μm in particle size distribution, and using a plate-like clay With a particle size distribution of 1.0 μm or more The particles having the maximum value in the range of less than 0.0 μm are contained, and the clay and the plate-like clay having a small particle diameter are used in a mass ratio of 2: 1 to 1: 2, and the coating amount is Coating having a mass ratio of 0.34 to 0.53, preferably 0.38 to 0.48 with respect to the base paper, and further comprising at least two coating layers having an undercoat coating layer and an overcoat coating layer In paper, the ratio of the coating amount of the topcoat coating layer to the coating amount of the undercoat coating layer is 1.5 to 1.9 in terms of mass, while the coating weight is low, A coated paper having a paper thickness and excellent in whiteness, white paper gloss, rigidity, and printability can be obtained.

上塗り塗工層に用いる接着剤としては、モノマー成分としてブタジエン成分を40〜65質量%含む重合体ラテックスを使用することが好ましく、より好ましくは43〜63質量%、さらに好ましくは45〜60質量%である。ブタジエン成分が40質量%を下回ると、顔料への接着性が劣り、上述した粒子径0.1〜1.0μmと小さい粒子を充分に接着しにくいため好ましくない。65%を超過すると、塗工層表面のラテックス量が多くなり、塗工紙製造工程において各種ロールに汚れが付着し操業性が低下しやすくなる。ブタジエン成分を上記範囲に納めることで、接着性と操業性の双方を満足することができる。また、上記ブタジエン成分を40〜65質量%含むラテックスと、上記平均粒子径0.1〜1.0μmのクレーとを塗工層に含有させることで、白紙光沢度および印刷光沢度に優れた塗工層を得ることができる。   As an adhesive used for the top coat layer, it is preferable to use a polymer latex containing 40 to 65% by mass of a butadiene component as a monomer component, more preferably 43 to 63% by mass, and still more preferably 45 to 60% by mass. It is. When the butadiene component is less than 40% by mass, the adhesion to the pigment is inferior, and it is not preferable because the above-mentioned particles having a particle diameter of 0.1 to 1.0 μm are not sufficiently adhered. If it exceeds 65%, the amount of latex on the surface of the coating layer will increase, and dirt will adhere to the various rolls in the coated paper manufacturing process, leading to a decrease in operability. By keeping the butadiene component in the above range, both adhesiveness and operability can be satisfied. In addition, by adding a latex containing 40 to 65% by mass of the butadiene component and clay having an average particle size of 0.1 to 1.0 μm to the coating layer, the coating layer has excellent white paper gloss and printing gloss. A construction layer can be obtained.

ブタジエン以外のモノマー成分としては、スチレン成分を20〜35質量%含むことが好ましく、より好ましくは23〜30質量%である。スチレン成分は塗工層に耐水性を付与する効果があるため、本発明のごとく緊度が1.05〜1.20g/cmと小さい塗工紙においては、印刷時の湿し水を吸収したことに起因する断紙を防止する観点から、上述の割合とすることが好ましい。特に上述のごとく、填料として吸液性の高いシリカ被覆した無機粒子を含有する場合は、断紙防止のためスチレン成分を20〜35質量%含むことが好ましい。スチレン成分が20質量%を下回ると塗工層の耐水性が劣るため、オフセット印刷では断紙以外にも、湿し水を吸って塗工層強度が低下し、白抜けや断紙などのトラブルが発生する傾向がある。35質量%を超過すると、塗工層が硬くなり、印刷適性が悪化する傾向がある。上記のごとく、白色度、白紙光沢度、印刷光沢度、印刷適性を効果的に向上させるには、テラックス中のブタジエン成分及びスチレン成分を所定の範囲内に納めることが好ましい。 As monomer components other than butadiene, it is preferable to contain 20-35 mass% of styrene components, More preferably, it is 23-30 mass%. Since the styrene component has an effect of imparting water resistance to the coating layer, the coated paper having a small tension of 1.05-1.20 g / cm 3 as in the present invention absorbs dampening water during printing. From the viewpoint of preventing paper breaks resulting from the above, the above ratio is preferable. In particular, as described above, when silica-coated inorganic particles having a high liquid-absorbing property are contained as a filler, it is preferable to contain 20 to 35% by mass of a styrene component for preventing paper breakage. If the styrene component is less than 20% by mass, the water resistance of the coating layer is inferior. Therefore, in offset printing, in addition to paper breakage, the dampening water is absorbed to reduce the coating layer strength, causing problems such as white spots and paper breakage. Tend to occur. When it exceeds 35% by mass, the coating layer becomes hard and printability tends to deteriorate. As described above, in order to effectively improve the whiteness, white paper glossiness, printing glossiness, and printability, it is preferable to keep the butadiene component and styrene component in the terrax within a predetermined range.

上塗り塗工層中の顔料と接着剤との割合は、顔料100質量部に対して、接着剤5〜15質量部であることが好ましく、7質量部〜13質量部であることが更に好ましい。含有量が5部を下回ると、塗工層強度が低下し、印刷時の白抜けが発生するだけでなく、製造工程においても顔料が塗工紙から脱落しやすくなって系内を汚すなど、紙品質および操業性の双方が悪化するため好ましくない。含有量が15質量部を超えると、ロール汚れが発生するだけでなく、ブリスター等のトラブルも発生しやすくなるため好ましくない。   The ratio of the pigment and the adhesive in the top coat layer is preferably 5 to 15 parts by mass, more preferably 7 to 13 parts by mass with respect to 100 parts by mass of the pigment. If the content is less than 5 parts, the coating layer strength decreases, not only white spots occur during printing, but the pigments easily fall off from the coated paper in the manufacturing process, and the system stains the system. Since both paper quality and operability deteriorate, it is not preferable. If the content exceeds 15 parts by mass, not only roll contamination occurs but also troubles such as blisters are likely to occur, which is not preferable.

ブタジエン成分を含有する共重合体ラテックス以外にも、通常塗工用途に用いることができる接着剤を併用することができる。例えば、カゼイン、大豆蛋白等の蛋白質類;スチレン−ブタジエン共重合体ラテックス、メチルメタクリレート−ブタジエン共重合体ラテックス、スチレン−メチルメタクリレート−ブタジエン共重合体ラテックス等の共役ジエン系ラテックス、アクリル酸エステル及び/又はメタクリル酸エステルの重合体ラテックス若しくは共重合体ラテックス等のアクリル系ラテックス、エチレン−酢酸ビニル重合体ラテックス等のビニル系ラテックス、あるいはこれらの各種共重合体ラテックスをカルボキシル基等の官能基含有単量体で変性したアルカリ部分溶解性又は非溶解性のラテックス等のラテックス類;ポリビニルアルコール、オレフィン−無水マレイン酸樹脂、メラミン樹脂、尿素樹脂、ウレタン樹脂等の合成樹脂系接着剤;酸化澱粉、陽性化澱粉、エステル化澱粉、デキストリン等の澱粉類;カルボキシメチルセルロース、ヒドロキシエチルセルロース等のセルロース誘導体等の、通常製紙用途に用いられる接着剤が挙げられ、これらの中から一種又は二種以上を適宜選択して併用することができる。   In addition to the copolymer latex containing a butadiene component, an adhesive that can be usually used for coating can be used in combination. For example, proteins such as casein and soybean protein; conjugated diene latexes such as styrene-butadiene copolymer latex, methyl methacrylate-butadiene copolymer latex, styrene-methyl methacrylate-butadiene copolymer latex, acrylic acid esters and / or Or acrylic latex such as polymer latex or copolymer latex of methacrylic acid ester, vinyl latex such as ethylene-vinyl acetate polymer latex, or these various copolymer latexes containing functional groups such as carboxyl groups Latexes such as alkali partially soluble or insoluble latex modified by the body; synthetic resin adhesives such as polyvinyl alcohol, olefin-maleic anhydride resin, melamine resin, urea resin, urethane resin; oxidized starch, positive Starches such as modified starches, esterified starches, dextrins; and adhesives commonly used in papermaking applications such as cellulose derivatives such as carboxymethylcellulose and hydroxyethylcellulose. One or more of these may be selected as appropriate. Can be used together.

さらに本塗工液には、例えば、蛍光増白剤や、蛍光増白剤の定着剤、消泡剤、離型剤、着色剤、保水剤等の、通常使用される各種助剤を適宜配合することもできる。   In addition, the coating liquid is appropriately blended with various commonly used auxiliaries such as fluorescent brighteners, fluorescent brightener fixing agents, antifoaming agents, mold release agents, colorants, and water retention agents. You can also

上塗り塗工は、例えば、複数段階、通常はプレドライヤーパートとアフタードライヤーパートとの2段階で行われるドライヤーパートの間のコーターパートにおいて行われることが好ましい。このコーターパートにおいては、例えば、ブレードコーター、エアーナイフコーター、トランスファーロールコーター、ロッドメタリングサイズプレスコーター、カーテンコーター等の塗工装置を設けたオンマシンコーター又はオフマシンコーターによって、原紙上に一層又は多層に分けて塗工液が塗工される。中でも、塗工直後であっても、塗工層表面に高い平坦性があり、後の平坦化工程において、緩やかなカレンダー条件で、光沢度を上昇させずに表面の平滑性を向上でき、紙厚を低減させずに白紙光沢度および印刷適性を向上できるという点から、ブレードコーターを用いることが好ましい。なお、ドライヤーパートでの乾燥方法としては、例えば、熱風加熱、ガスヒーター加熱、赤外線ヒーター加熱等の各種加熱乾燥方式を適宜採用することができる。   The top coating is preferably performed, for example, in a coater part between the dryer parts, which is performed in a plurality of stages, usually two stages of a pre-dryer part and an after-dryer part. In this coater part, for example, an on-machine coater or an off-machine coater provided with a coating device such as a blade coater, an air knife coater, a transfer roll coater, a rod metering size press coater, a curtain coater, etc. The coating solution is applied in multiple layers. Among them, even immediately after coating, the coating layer surface has high flatness, and in the subsequent flattening process, the smoothness of the surface can be improved without increasing the glossiness under mild calendering conditions. It is preferable to use a blade coater from the viewpoint that the blank paper glossiness and printability can be improved without reducing the thickness. In addition, as a drying method in the dryer part, for example, various heating drying methods such as hot air heating, gas heater heating, and infrared heater heating can be appropriately employed.

本発明塗工紙を得るための塗工方法としては、フィルム転写型ロールコーターにより下塗り塗工を行い、プレカレンダー処理した後に、ブレードコーターを用いて上塗り塗工することが好ましい。上記塗工方法を用いることにより、塗工層表面に高い平滑性を付与できるため、後述するカレンダー処理を緩やかな条件で実施でき、より紙厚の大きい光沢調塗工紙が得られるのである。   As a coating method for obtaining the coated paper of the present invention, it is preferable to perform undercoating with a film transfer type roll coater, pre-calendering, and then overcoat using a blade coater. By using the above coating method, high smoothness can be imparted to the surface of the coating layer, so that the calendering process described later can be performed under moderate conditions, and glossy coated paper having a larger paper thickness can be obtained.

(カレンダーパート(平坦化処理))
本形態では、塗工層に光沢性や平坦性、印刷適性を付与する目的で、熱ロールを用いて平坦化処理を施すことが好ましい。一般に平坦化処理は、弾性ロールと金属ロールとの間に塗工紙を通し、塗工紙にニップ圧をかけて摩擦力により塗工紙表面を磨き、光沢性を付与するものである。紙厚に優れた塗工紙においては、光沢度を向上するためにニップ圧を高くすると、紙厚が低下しやすくなる可能性があるが、本発明においては、繊維長0.10〜0.65mmの範囲に、最も大きな値を有する繊維長分布を有することに加え、離解パルプのルンケル比が0.4〜2.0、更には0.6〜1.0であるため、高ニップ圧(200〜500kN/m)で平坦化処理を行っても、紙厚が75〜85μmと高く、かつ白紙光沢度、印刷光沢度、印刷適性、剛度に優れた塗工紙が得られる。
(Calendar part (flattening process))
In this embodiment, for the purpose of imparting glossiness, flatness, and printability to the coating layer, it is preferable to perform a flattening treatment using a hot roll. In general, in the flattening treatment, a coated paper is passed between an elastic roll and a metal roll, a nip pressure is applied to the coated paper, the surface of the coated paper is polished by frictional force, and gloss is imparted. In the coated paper having an excellent paper thickness, if the nip pressure is increased to improve the glossiness, the paper thickness may be easily lowered. However, in the present invention, the fiber length is 0.10 to 0.00. In addition to having a fiber length distribution having the largest value in the range of 65 mm, the Runkel ratio of the disaggregated pulp is 0.4 to 2.0, and further 0.6 to 1.0. Even when the flattening treatment is performed at 200 to 500 kN / m), a coated paper having a high paper thickness of 75 to 85 μm and excellent in white paper glossiness, printing glossiness, printability, and rigidity can be obtained.

熱ロール(金属ロール)の表面温度は、100〜160℃が好ましい。熱ロールの温度が100℃未満では平坦化が進まず白紙光沢度に劣る可能性があり、160℃を超えると、繊維焼けが発生したり、熱と圧力により、塗工紙自体が黄変化(退色)したりするため、高い白色度が得られない可能性がある。   The surface temperature of the heat roll (metal roll) is preferably 100 to 160 ° C. If the temperature of the heat roll is less than 100 ° C., flattening may not proceed and the glossiness of the white paper may be inferior. If the temperature exceeds 160 ° C., fiber scorch occurs, or the coated paper itself changes yellow due to heat and pressure ( High whiteness may not be obtained.

平坦化工程を行う熱ロールを含むニップ段数について制限はないが、好ましくは2〜10段、より好ましくは2〜8段である。10段を超過すると、大掛かりな設備が必要となるため好ましくなく、1段では表裏両面の平滑性を充分に向上できない。   Although there is no restriction | limiting about the number of nip steps including the heat roll which performs a planarization process, Preferably it is 2-10 steps, More preferably, it is 2-8 steps. Exceeding 10 steps is not preferable because large-scale equipment is required, and the smoothness of both front and back surfaces cannot be sufficiently improved with one step.

平滑化処理を行う設備としては、従来のマシンカレンダーや、ソフトカレンダーを使用しても良いが、好ましくは、ニップごとに線圧を調整できるマルチニップカレンダーを用いることが好ましい。   As the equipment for performing the smoothing treatment, a conventional machine calendar or a soft calendar may be used, but it is preferable to use a multi-nip calendar capable of adjusting the linear pressure for each nip.

また、カレンダーの設置場所としては、抄紙機及び塗工機と一体になったオンマシンタイプが好ましい。オンマシンタイプでは、塗工後すぐ、紙面温度が高い状態で平坦化処理できるため、平滑性が向上しやすく、紙厚の低下を最小限に抑えつつ、白紙光沢度および印刷光沢度を向上させることができるため好ましい。   Moreover, as an installation place of a calendar, an on-machine type integrated with a paper machine and a coating machine is preferable. With the on-machine type, flattening can be performed immediately after coating at a high paper surface temperature, which improves smoothness and minimizes paper thickness reduction while improving blank paper gloss and print gloss. This is preferable.

上記条件で平坦化処理された、米坪が85〜95g/mの塗工紙は、白紙光沢度が65%以上と高いにもかかわらず、紙厚が75〜85μmと高く嵩に優れた塗工紙でありながら、毛羽立ちやラフニングが発生しにくい、見栄えの良い塗工紙となる。 The coated paper having a basis weight of 85 to 95 g / m 2 , which has been flattened under the above conditions, has a high paper thickness of 75 to 85 μm and an excellent bulk even though the glossiness of the white paper is as high as 65% or more. Although it is a coated paper, it is a good-looking coated paper that is less prone to fuzzing and roughening.

次に、本発明の塗工紙を実施例に基づいてさらに詳細に説明するが、本発明はこれら実施例のみに限定されるものではない。   Next, although the coated paper of this invention is demonstrated still in detail based on an Example, this invention is not limited only to these Examples.

まず、原料パルプとして、表に記載の樹種から製造したNBKP、LBKP、BTMPを表に記載の割合(質量比)で混合し、表に記載の填料、および、このパルプ100質量部(絶乾量)に対して、各々固形分で、内添サイズ剤(品番:AK−720H、ハリマ化成(株)製)0.02質量部、カチオン化澱粉(品番:アミロファックスT−2600、アベベジャパン(株)製)1.0質量部、及び歩留向上剤(品番:NP442、日産エカケミカルス(株)製)0.02質量部を添加してパルプスラリーを得た。尚、NBKPのフリーネスは500ml、LBKPのフリーネスは400ml、BTMPのフリーネスは表に記載の値に調整した。   First, as raw material pulp, NBKP, LBKP, and BTMP produced from the tree species listed in the table are mixed at a ratio (mass ratio) described in the table, and the filler described in the table and 100 parts by mass of this pulp (absolute amount) ), 0.02 parts by mass of internal sizing agent (Part No .: AK-720H, manufactured by Harima Chemicals Co., Ltd.), cationized starch (Part No .: Amilofax T-2600, Abbe Japan Co., Ltd.) )) 1.0 part by mass and 0.02 part by mass of a yield improver (product number: NP442, manufactured by Nissan Eka Chemicals Co., Ltd.) were added to obtain a pulp slurry. The freeness of NBKP was adjusted to 500 ml, the freeness of LBKP was adjusted to 400 ml, and the freeness of BTMP was adjusted to the values shown in the table.

次に、ギャップフォーマからなるワイヤーパート、オープンドローのないストレートスルー型のプレスパート、シングルデッキドライヤーからなるプレドライヤーパートを経て基紙を製造した。基紙の坪量は表に記載のとおり。   Next, a base paper was manufactured through a wire part made of a gap former, a straight-through press part without an open draw, and a pre-dryer part made of a single deck dryer. The basis weight of the base paper is as shown in the table.

基紙の両面に、重質炭酸カルシウム(品番:ハイドロカーブ90、備北粉化工業(株)製、平均粒子径1.3μm)100質量部に対して接着剤(スチレン−ブタジエンラテックス、品番:PA−6082、日本A&L社製、Tg:−6℃、ブタジエン:46質量%、スチレン:25質量%)8質量部を混合した下塗り塗工液を、両面合計で、表に記載の塗工量(固形分量)となるようフィルム転写型ロールコーターで塗工した。その後、シングルデッキドライヤーからなるアフタードライヤーパートで乾燥し、プレカレンダーパートで、ニップ圧100kN/mで平坦化処理を行った。   On both sides of the base paper, an adhesive (styrene-butadiene latex, product number: PA) with respect to 100 parts by weight of heavy calcium carbonate (product number: Hydrocurve 90, manufactured by Bihoku Flour Industry Co., Ltd., average particle size 1.3 μm). -6082, manufactured by Japan A & L, Tg: −6 ° C., butadiene: 46% by mass, styrene: 25% by mass) 8 parts by mass of the undercoat coating liquid was added to both sides, and the coating amount shown in the table ( It was coated with a film transfer type roll coater so that the solid content). Then, it dried with the after-dryer part which consists of a single deck dryer, and planarized by the nip pressure of 100 kN / m by the pre-calender part.

引き続き、表に記載の顔料合計で100質量部に対して接着剤(スチレン−ブタジエンラテックス、品番:PA−6082、日本A&L社製、Tg:−6℃、ブタジエン:46質量%、スチレン:25質量%)8質量部を混合した上塗り塗工液を、両面合計で、表に記載の塗工量(固形分量)となるようブレードコーターを用いて塗工した。乾燥後にマルチニップカレンダーを用い、ニップ圧250kN/m、ロール温度80℃で平坦化処理を行い、塗工紙を得た。なお、填料および顔料の詳細は、次の通りである。   Subsequently, the adhesive (styrene-butadiene latex, product number: PA-6082, manufactured by Japan A & L Co., Tg: -6 ° C., butadiene: 46% by mass, styrene: 25% by mass with respect to 100 parts by mass of the pigments described in the table. %) The top coating solution mixed with 8 parts by mass was applied using a blade coater so that the total coating amount on both sides would be the coating amount (solid content) shown in the table. After drying, a multi-nip calender was used to perform a flattening treatment at a nip pressure of 250 kN / m and a roll temperature of 80 ° C. to obtain a coated paper. Details of the filler and the pigment are as follows.

(填料)
・再生粒子凝集体
特許第3869455号公報の製法に準じて粒径を調整して製造した。具体的には、古紙の処理工程から排出される脱墨フロスを水分率60%まで脱水し(脱水工程)、120℃で乾燥して(乾燥工程)焼成工程入口での水分率が3%になるようにし、第1焼成工程で未燃分が7%となるように550℃で焼成し、第2焼成工程で未燃分が12質量%となるように焼成し(焼成工程)、粒子径500μmの再生粒子凝集体を製造した。その後、湿式粉砕機(品番:プラネタリーミル、セイシン企業製)を用いて、平均粒子径(d50)が1.5μmとなるよう粉砕した。
(Filler)
-Regenerated particle agglomerates The particles were prepared by adjusting the particle size according to the production method of Japanese Patent No. 3869455. Specifically, the deinking floss discharged from the waste paper treatment process is dehydrated to a moisture content of 60% (dehydration process), dried at 120 ° C. (drying process), and the moisture content at the firing process inlet becomes 3%. And firing at 550 ° C. so that the unburned portion becomes 7% in the first firing step, and firing so that the unburned portion becomes 12 mass% in the second firing step (baking step), and the particle size A 500 μm regenerated particle agglomerate was produced. Thereafter, wet pulverizer (product number: Planetary Mill, manufactured by Seishin Enterprises) using a mean particle diameter (d 50) was pulverized so as to be 1.5 [mu] m.

・シリカ被覆再生粒子凝集体
前記製造工程で得られた再生粒子凝集体および珪酸アルカリを、9:1の質量割合で混合しスラリーを調製した後に、攪拌しながら液温を90〜95℃に昇温させて硫酸を添加し、シリカゾルを生成させ、最終反応液のpHを9.0に調整した。このシリカ被覆再生粒子凝集体は、カルシウム、ケイ素及びアルミニウムの割合が、酸化物換算で31:52:17であり、粒子径(d50)は8.0μmであった。
・ Silica-coated regenerated particle agglomerates The regenerated particle agglomerates and alkali silicate obtained in the above production process were mixed at a mass ratio of 9: 1 to prepare a slurry, and then the liquid temperature was raised to 90 to 95 ° C. while stirring. The mixture was warmed and sulfuric acid was added to form a silica sol, and the pH of the final reaction solution was adjusted to 9.0. In this silica-coated regenerated particle aggregate, the ratio of calcium, silicon and aluminum was 31:52:17 in terms of oxide, and the particle diameter (d 50 ) was 8.0 μm.

・炭酸カルシウム
軽質炭酸カルシウム、品番:TP121―6S、奥多摩工業社製。
-Calcium carbonate Light calcium carbonate, product number: TP121-6S, manufactured by Okutama Kogyo Co., Ltd.

(顔料)
・炭カル
重質炭酸カルシウム、品番:ハイドロカーブ90、備北粉化工業(株)製、平均粒子径1.3μm
・微粒クレー
品番:アマゾンプラス、CADAM社製、平均粒子径0.3μm
・板状クレー
品番:センチュリーHC、パラピグメントス社製、平均粒子径2.8μm
表に記載した、塗工紙表面の粒子径分布の極大値は、次のとおり測定した。塗工紙をA4サイズに切り出し、用紙短辺を上辺として、上辺から下にAcm、左辺からAcmの地点で、縦横5mm角のサンプルを切り出した。ここでAは1〜20の整数であり、合計20サンプルを採取した。切り出したサンプルの表面を、走査電子顕微鏡(型番:S−2150、(株)日立製作所製)を用いて倍率12000倍で写真撮影した。写真の上辺から下にBcm、左辺からBcmの地点に最も近く、かつ粒子全体が撮影されているクレーについて、粒子径を測定した。ここでBは1〜5の整数であり、1サンプルから5個のクレー粒子の粒子径を求め、合計100点のクレー粒子について粒子径を求めた。また、極大値は、クレー粒子の数を面積粒子径0.1μmごとに集計して粒子径分布を求め、極大値の有無を判断した。再生粒子、炭酸カルシウム、カオリンクレー等、複数種類の顔料を併用した場合には、どの粒子がいずれの顔料であるかを、粒子形状で判断することができる。再生粒子は脱墨フロス由来のカルシウム、ケイ素及びアルミニウムからなる、凝集塊状の粒子であり、炭酸カルシウムは不定形の球状粒子であり、カオリンクレーは板状である。上記形状は、倍率12000倍で充分判別可能である。
(Pigment)
-Charcoal Cal Heavy calcium carbonate, product number: Hydrocurve 90, manufactured by Bihoku Powder Chemical Co., Ltd., average particle size 1.3 μm
-Fine clay product number: Amazon Plus, manufactured by CADAM, average particle size 0.3 μm
・ Plate-like clay Product No .: Century HC, manufactured by Parapigments Co., Ltd., average particle size 2.8 μm
The maximum value of the particle size distribution on the coated paper surface described in the table was measured as follows. The coated paper was cut out to A4 size, and a sample of 5 mm square was cut out at a point of Acm from the upper side to the lower side and Acm from the left side, with the short side of the paper as the upper side. Here, A is an integer of 1 to 20, and a total of 20 samples were collected. The surface of the cut out sample was photographed at a magnification of 12000 using a scanning electron microscope (model number: S-2150, manufactured by Hitachi, Ltd.). The particle diameter was measured for the clay closest to the point Bcm from the upper side to the lower side of the photograph and Bcm from the left side, and the entire particle being photographed. Here, B is an integer of 1 to 5, and the particle diameter of five clay particles was determined from one sample, and the particle diameter was determined for a total of 100 clay particles. The maximum value was determined by counting the number of clay particles every area particle size of 0.1 μm to obtain a particle size distribution, and determining the presence or absence of the maximum value. When a plurality of types of pigments such as regenerated particles, calcium carbonate, kaolin clay, and the like are used in combination, it is possible to determine which particle is which pigment. The regenerated particles are agglomerated particles composed of calcium, silicon and aluminum derived from deinking floss, calcium carbonate is irregularly shaped spherical particles, and kaolin clay is plate-shaped. The shape can be sufficiently discriminated at a magnification of 12000 times.

離解パルプの繊維長分布の極大値は、次のとおり測定した。塗工紙をJIS P 8220:1998「パルプ−離解方法」で離解して得られたパルプ繊維について、FiberLab.(Kajaani社)を用いて中心線繊維長を測定し、繊維長とした。繊維長0.05mmごとに繊維の数を集計して繊維長分布曲線を求め、極大値がどの領域に含まれるかを判断した。   The maximum value of the fiber length distribution of the disaggregated pulp was measured as follows. The pulp fibers obtained by disaggregating the coated paper according to JIS P 8220: 1998 “pulp-disaggregation method” are described in FiberLab. The centerline fiber length was measured using (Kajaani Co., Ltd.) and defined as the fiber length. The fiber length distribution curve was calculated by counting the number of fibers every 0.05 mm of fiber length, and it was determined in which region the maximum value was included.

離解パルプのルンケル比は、上述の繊維長分布の測定により得られた平均繊維幅および平均繊維壁厚から、次の式に従って算出した。
(ルンケル比)=(繊維壁厚の2倍)/(繊維内腔径)
(繊維内腔径)= 繊維幅−(繊維壁厚の2倍)
得られた塗工紙について、各物性を以下の方法にて調べた。結果は、表に示す。
The Runkel ratio of the disaggregated pulp was calculated according to the following formula from the average fiber width and average fiber wall thickness obtained by measuring the fiber length distribution described above.
(Runkel ratio) = (twice the fiber wall thickness) / (fiber lumen diameter)
(Fiber lumen diameter) = fiber width-(twice the fiber wall thickness)
About the obtained coated paper, each physical property was investigated with the following method. The results are shown in the table.

(a)米坪
JISP8124:1998「紙及び板紙−坪量測定方法」に記載の方法に準拠して測定した。
(A) Rice tsubo JISP8124: 1998 It measured based on the method as described in "Paper and paperboard-Basis weight measuring method".

(b)紙厚および緊度
JISP8118:1998「紙及び板紙−厚さ及び密度の試験方法」に記載の方法に準拠して測定した。
(B) Paper Thickness and Tension This was measured in accordance with the method described in JISP 8118: 1998 “Paper and Paperboard—Test Method for Thickness and Density”.

(c)白色度
JIS P 8148:2001「紙、板紙及びパルプ‐ISO白色度(拡散青色光反射率)の測定方法」に記載の方法に準拠して測定した。なお、本発明においては、白色度が87%以上であれば見栄えに優れ、84%以上であれば見栄えが良好であり、84%未満であれば見栄えに劣る塗工紙となる。
(C) Whiteness Measured according to the method described in JIS P 8148: 2001 “Paper, paperboard and pulp—Method of measuring ISO whiteness (diffuse blue light reflectance)”. In the present invention, if the whiteness is 87% or more, the appearance is excellent, if it is 84% or more, the appearance is good, and if it is less than 84%, the coated paper is inferior in appearance.

(d)白紙光沢度
JIS P 8142:2005「紙及び板紙‐75度鏡面光沢度の測定方法」に記載の方法に準拠して測定した。なお、本発明においては、白紙光沢度が68%以上であれば見栄えに優れ、65%以上であれば見栄えが良く、65%未満であれば見栄えに劣る塗工紙となる。
(D) White paper glossiness Measured according to the method described in JIS P 8142: 2005 “Paper and paperboard—Measurement method of 75 ° specular gloss”. In the present invention, if the glossiness of white paper is 68% or more, the appearance is excellent, if it is 65% or more, the appearance is good, and if it is less than 65%, the coated paper is inferior in appearance.

(e)剛度(縦)
JISP8143:1996「紙−こわさ試験方法−クラークこわさ試験機法」に記載の方法に準拠して測定した。なお、本発明においては、剛度が62以上であれば剛性に優れ、60以上であれば剛性が良好であり、58以上であれば剛性が僅かに良く、58未満であれば剛性に劣る。剛度が58以上であれば、米坪85〜95g/mの塗工紙としては実用に耐える。
(E) Stiffness (vertical)
JISP8143: Measured according to the method described in "Paper-stiffness test method-Clark stiffness tester method" in 1996. In the present invention, if the rigidity is 62 or more, the rigidity is excellent, if it is 60 or more, the rigidity is good, if it is 58 or more, the rigidity is slightly good, and if it is less than 58, the rigidity is inferior. If the stiffness is 58 or more, the coated paper with a weight of 85 to 95 g / m 2 can be practically used.

(f)印刷適性
オフセット印刷機(型番:リソピアL‐BT3‐1100、三菱重工業(株)製)を使用し、カラーインク(品番:ADVAN、大日本インキ化学工業(株)製)にてカラー4色オフセット印刷を5000部行った。この印刷面について、目視及びルーペ(10倍)にて毛羽立ちおよびラフニングの程度を観察し、以下の評価基準に基づいて評価した。
(F) Printability Using an offset printing machine (model number: Lysopia L-BT3-1100, manufactured by Mitsubishi Heavy Industries, Ltd.), color 4 (color: product number: ADVAN, manufactured by Dainippon Ink & Chemicals, Inc.) 5000 copies of color offset printing were performed. About this printing surface, the degree of fluffing and roughening was observed visually and with a magnifying glass (10 times), and evaluated based on the following evaluation criteria.

(評価基準)
◎:毛羽立ちおよびラフニングが確認できず、印刷適性に優れる。
○:毛羽立ちおよびラフニングが若干確認でき、印刷適性が若干劣る。
△:毛羽立ちおよびラフニングが多少確認でき、印刷適性が多少劣る。
×:毛羽立ちおよびラフニングがはっきり確認でき、印刷適性に劣る。
なお、前記評価基準のうち、◎、○、△を実使用可能と判断する。
(Evaluation criteria)
A: No fuzzing or roughening can be confirmed, and the printability is excellent.
○: Slight fluffing and roughening can be confirmed, and printability is slightly inferior.
Δ: Slight fluffing and roughening can be confirmed, and printability is somewhat inferior.
X: Fluffing and roughening can be clearly confirmed, and printability is poor.
Of the evaluation criteria, ◎, ○, and Δ are judged to be actually usable.

Figure 2011012365
Figure 2011012365

Figure 2011012365
Figure 2011012365

なお、市販品のA2塗工紙(105g/m)を参考例1として表1に記載した。 Commercially available A2 coated paper (105 g / m 2 ) is shown in Table 1 as Reference Example 1.

実施例の塗工紙はいずれも、白色度、白紙光沢度、剛度、印刷適性に優れた塗工紙である。これに対して、比較例の塗工紙は、白色度、白紙光沢度、剛度、印刷適性のいずれかまたは複数の項目に劣り、本発明の目的を満足しない塗工紙である。   All of the coated papers of the examples are coated papers having excellent whiteness, white paper gloss, rigidity, and printability. On the other hand, the coated paper of the comparative example is a coated paper that is inferior to any one or a plurality of items of whiteness, white paper glossiness, rigidity, printability, and does not satisfy the object of the present invention.

本発明によれば、米坪が比較的低いものでありながら、十分な紙厚を有し、白色度及び白紙光沢度が良好であり、加えて印刷適性及び剛性(腰)が低下しない塗工紙を提供することができる。   According to the present invention, the coating has a sufficient paper thickness, a good whiteness and a good glossiness of white paper, and a printability and rigidity (waistness) are not lowered while having a relatively low weight per square meter. Paper can be provided.

Claims (5)

基紙上に、顔料および接着剤を含む塗工層を設けた塗工紙であって、
米坪が85〜95g/m、紙厚が75〜85μm、白紙光沢度が65%以上であり、
前記塗工紙をJIS P 8220:1998「パルプ−離解方法」で離解して得られたパルプ繊維を、繊維長0.05mmごとに分類して得られる繊維長分布曲線において、繊維長0.10mm以上0.65mm未満の範囲に、最も大きな値を有することを特徴とする、塗工紙。
A coated paper provided with a coating layer containing a pigment and an adhesive on a base paper,
US basis weight is 85 to 95 g / m 2 , paper thickness is 75 to 85 μm, blank paper gloss is 65% or more,
In a fiber length distribution curve obtained by classifying pulp fibers obtained by disaggregating the coated paper according to JIS P 8220: 1998 “pulp-disaggregation method” into fiber lengths of 0.05 mm, the fiber length is 0.10 mm. A coated paper having the largest value in a range of 0.65 mm or less.
前記基紙に対する前記塗工層の質量割合が、0.34〜0.53である、請求項1に記載の塗工紙。   The coated paper of Claim 1 whose mass ratio of the said coating layer with respect to the said base paper is 0.34-0.53. 前記顔料として、少なくともクレーを含有し、前記クレーが粒子径分布において0.1μm以上1.0μm未満および1.0μm以上10.0μm未満の範囲それぞれに極大値を有する、請求項1または2に記載の塗工紙。   3. The pigment according to claim 1, wherein the pigment contains at least clay, and the clay has a maximum value in a range of 0.1 μm or more and less than 1.0 μm and 1.0 μm or more and less than 10.0 μm in a particle size distribution. Coated paper. 前記基紙が填料を含み、前記填料の配合量が、前記基紙100質量%に対して2〜8質量%であり、前記填料が、シリカとシリカ以外の無機粒子とからなる複合粒子である、請求項1〜3いずれか1項に記載の塗工紙。   The base paper contains a filler, the blending amount of the filler is 2 to 8% by mass with respect to 100% by mass of the base paper, and the filler is composite particles composed of silica and inorganic particles other than silica. The coated paper of any one of Claims 1-3. 前記塗工層が少なくとも2層であり、前記基紙に接する下塗り塗工層の塗工量に対する、前記基紙から最も遠い最表層塗工層の塗工量の質量割合が、1.5〜1.9である、請求項1〜4いずれか1項に記載の塗工紙。   The coating layer is at least two layers, and the mass ratio of the coating amount of the outermost coating layer farthest from the base paper to the coating amount of the undercoat coating layer in contact with the base paper is 1.5 to The coated paper of any one of Claims 1-4 which is 1.9.
JP2009158504A 2009-07-03 2009-07-03 Coated paper Active JP5437714B2 (en)

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Cited By (2)

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JP2017031521A (en) * 2015-07-31 2017-02-09 大阪シーリング印刷株式会社 Glossy paper and manufacturing method of the same
WO2018173809A1 (en) * 2017-03-24 2018-09-27 日本製紙パピリア株式会社 Coffee filter and crepe paper

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JPH05106198A (en) * 1991-10-18 1993-04-27 Mitsubishi Paper Mills Ltd Printing paper coated with pigment and its production
JPH08199496A (en) * 1995-01-20 1996-08-06 Mitsubishi Paper Mills Ltd Production of coated paper for mat gravure
JP2006274516A (en) * 2005-03-30 2006-10-12 Nippon Paper Industries Co Ltd Coated paper for printing and method for producing the same
JP2007186800A (en) * 2005-12-16 2007-07-26 Daio Paper Corp Regenerated particle-filled paper

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JPH05106198A (en) * 1991-10-18 1993-04-27 Mitsubishi Paper Mills Ltd Printing paper coated with pigment and its production
JPH08199496A (en) * 1995-01-20 1996-08-06 Mitsubishi Paper Mills Ltd Production of coated paper for mat gravure
JP2006274516A (en) * 2005-03-30 2006-10-12 Nippon Paper Industries Co Ltd Coated paper for printing and method for producing the same
JP2007186800A (en) * 2005-12-16 2007-07-26 Daio Paper Corp Regenerated particle-filled paper

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017031521A (en) * 2015-07-31 2017-02-09 大阪シーリング印刷株式会社 Glossy paper and manufacturing method of the same
WO2018173809A1 (en) * 2017-03-24 2018-09-27 日本製紙パピリア株式会社 Coffee filter and crepe paper
JPWO2018173809A1 (en) * 2017-03-24 2020-01-30 日本製紙パピリア株式会社 Coffee filter and crepe paper
JP7021188B2 (en) 2017-03-24 2022-02-16 日本製紙パピリア株式会社 Coffee filter and crepe paper

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