JP2011011239A - Lid joining method - Google Patents

Lid joining method Download PDF

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JP2011011239A
JP2011011239A JP2009158415A JP2009158415A JP2011011239A JP 2011011239 A JP2011011239 A JP 2011011239A JP 2009158415 A JP2009158415 A JP 2009158415A JP 2009158415 A JP2009158415 A JP 2009158415A JP 2011011239 A JP2011011239 A JP 2011011239A
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cylindrical body
lid
lid plate
rotary tool
cover plate
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JP5418023B2 (en
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Isato Sato
勇人 佐藤
Hisashi Hori
久司 堀
Nobushiro Seo
伸城 瀬尾
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Nippon Light Metal Co Ltd
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Nippon Light Metal Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a lid joining method having good workability without leaving a through hole of a rotary tool at a surface of a lid plate.SOLUTION: In the lid joining method, the lid plate 3 for covering an opening of a cylindrical body 2 is mounted at the end surface 4b of the cylindrical body 2, the rotary tool G is pushed in from the surface 3a of the lid plate 3, and the cylindrical body 2 and the lid plate 3 are fixed by friction stir welding. The lid joining method includes a joining step, in which an extension part 3d extended outside the outer circumferential surface 5 of the cylindrical body 2 is arranged at the lid plate 3 and an extraction position EM1 for separating a stirring pin G2 is set at the extension part 3d and the stirring pin G2 is inserted from the surface 3a of the lid plate 3, the cylindrical body 2 and the lid plate 3 are fixed by the friction stir welding, and the stirring pin G2 is separated from the lid plate 3 at the extraction position EM1 through gradually reducing insertion amount while moving the rotary tool G; and a cutting step for cutting the extraction part 3d.

Description

本発明は、摩擦攪拌によって筒状体に蓋を接合する蓋接合方法に関する。   The present invention relates to a lid joining method for joining a lid to a cylindrical body by friction stirring.

金属部材同士を接合する方法として、摩擦攪拌接合(FSW=Friction Stir Welding)が知られている。摩擦攪拌接合とは、回転ツールを回転させつつ金属部材同士の突合部に沿って移動させ、回転ツールと金属部材との摩擦熱により突合部の金属を塑性流動させることで、金属部材同士を固相接合させるものである。特許文献1には、金属部材同士を上下に重ね合わせた後、金属部材の表面側から回転ツールを挿入して当該金属部材同士の界面に対して摩擦攪拌接合を行う技術が開示されている。   Friction stir welding (FSW = Friction Stir Welding) is known as a method for joining metal members. Friction stir welding is a technique in which metal members are fixed to each other by causing the metal at the abutting portion to plastically flow by frictional heat between the rotating tool and the metal member by moving the rotating tool along the abutting portion while rotating the rotating tool. Phase joining is performed. Patent Document 1 discloses a technique in which, after metal members are superposed on each other, a rotating tool is inserted from the surface side of the metal members and friction stir welding is performed on the interface between the metal members.

例えば、筒状を呈する筒状体に、この筒状体の開口部を覆う蓋板を接合する際に、従来の接合方法を利用することができる。筒状体の開口側の端面に蓋板を載置した後、蓋板の表面側から回転ツールを押し込み、筒状体の端面と蓋板の裏面との界面に対して摩擦攪拌接合を行って一体成形することができる。   For example, a conventional joining method can be used when joining a cover plate covering the opening of the tubular body to a tubular body having a tubular shape. After placing the cover plate on the end face on the opening side of the cylindrical body, a rotary tool is pushed in from the surface side of the cover board, and friction stir welding is performed on the interface between the end face of the cylindrical body and the back surface of the cover plate. Can be integrally molded.

しかし、従来の接合方法によると、摩擦攪拌の終了位置から蓋板に対して垂直方向上方に回転ツールを引き抜くため、蓋板の表面に攪拌ピンの外形と同等の形状からなる抜き穴が形成される。蓋板に当該抜き穴が残存すると、気密性及び水密性を低下させるだけでなく、製品の品質も低下させる要因になる。また、蓋板に抜き穴が残存していると、製品の意匠上も好ましくない。   However, according to the conventional joining method, the rotary tool is pulled out vertically from the friction stirring end position in the vertical direction with respect to the cover plate, so that a hole having a shape equivalent to the shape of the stirring pin is formed on the surface of the cover plate. The If the hole remains in the cover plate, not only the airtightness and watertightness are lowered, but also the quality of the product is lowered. Further, if a hole remains in the cover plate, it is not preferable in terms of the design of the product.

そこで、特許文献2には、摩擦攪拌接合を行う接合部分の外側に予め延設部(捨て肉部)を設け、摩擦攪拌接合後に当該延設部に回転ツールを移動させて回転ツールを引き抜いた後、延設部を切除する技術が開示されている。かかる接合方法によれば、接合された製品に回転ツールの抜け穴が残存することがない。   Therefore, in Patent Document 2, an extending portion (discarded meat portion) is provided in advance on the outer side of the joint portion for performing friction stir welding, and after the friction stir welding, the rotating tool is moved to the extending portion and the rotating tool is pulled out. Later, a technique for cutting out the extended portion is disclosed. According to such a joining method, the loophole of the rotary tool does not remain in the joined product.

特許第3409674号公報(図5等)Japanese Patent No. 3409673 (FIG. 5 etc.) 特許第3262757号公報(図2等)Japanese Patent No. 3262757 (FIG. 2 etc.)

ところが、筒状体の開口部を覆う蓋板を接合する際に、特許文献2のように蓋板の外縁に延設部を設けて摩擦攪拌接合を行うと、筒状体の端面と蓋板の裏面とで形成された界面から回転ツールを延設部側に移動させた際に、回転ツールの押圧力で延設部(蓋板)を突き破ってしまうという問題があった。回転ツールが蓋板を突き破ると、回転ツールの先端が筒状体に接触するなどして、接合された製品に疵がついてしまう可能性がある。   However, when joining the cover plate covering the opening of the cylindrical body, as in Patent Document 2, if an extension portion is provided on the outer edge of the cover plate and friction stir welding is performed, the end face of the cylindrical body and the cover plate When the rotating tool is moved from the interface formed with the back surface to the extending portion side, there is a problem that the extending portion (cover plate) is broken by the pressing force of the rotating tool. If the rotary tool breaks through the cover plate, the tip of the rotary tool may come into contact with the cylindrical body, and the joined product may be wrinkled.

本発明は、かかる問題に鑑みてなされたものであり、蓋板の表面に回転ツールの抜け穴が残存することがなく、作業性の良い蓋接合方法を提供すること課題とする。   The present invention has been made in view of such a problem, and an object of the present invention is to provide a lid joining method with good workability without leaving a through hole of a rotating tool on the surface of the lid plate.

前記課題を解決するための手段として、本発明は、筒状体の端面に、この筒状体の開口の少なくも一部を覆う蓋板を載置して、前記蓋板の表面から回転ツールを押し込み、この回転ツールの攪拌ピンの先端を前記端面と前記蓋板の裏面との界面付近に位置させながら前記筒状体と前記蓋板とを摩擦攪拌接合によって固定する蓋接合方法であって、前記蓋板に、前記筒状体の外周面よりも外側に延設された延設部を設けるとともに、この延設部に前記攪拌ピンを離脱させる抜き取り位置を設定し、前記蓋板の表面から前記攪拌ピンを差し込み、前記筒状体と前記蓋板とを摩擦攪拌接合によって固定した後、差し込み量を徐々に減らしつつ前記界面から前記抜き取り位置まで前記回転ツールを移動させ、前記攪拌ピンを前記抜き取り位置にて前記蓋板から離脱させる接合工程と、前記延設部を切除する切削工程と、を行うことを特徴とする。   As a means for solving the above-mentioned problems, the present invention provides a rotating tool that is placed on the end face of a cylindrical body and covers a cover plate that covers at least a part of the opening of the cylindrical body. Is a lid joining method in which the cylindrical body and the lid plate are fixed by friction stir welding while the tip of the stirring pin of the rotating tool is positioned near the interface between the end surface and the back surface of the lid plate. The cover plate is provided with an extended portion extending outward from the outer peripheral surface of the cylindrical body, and a set position for removing the stirring pin is set in the extended portion, and the surface of the cover plate The stirrer pin is inserted, and the cylindrical body and the lid plate are fixed by friction stir welding, and then the rotating tool is moved from the interface to the extraction position while gradually reducing the amount of insertion, and the stirrer pin is moved. In the extraction position, And performing a bonding step of separating from the plate, and a cutting step of excising said extended portion, a.

かかる蓋接合方法によれば、蓋板に回転ツールの攪拌ピンを離脱させる抜き取り位置を設定した延設部を設け、摩擦攪拌接合後に、当該延設部を切除するため、接合された製品に回転ツールの抜け穴が残存することがない。また、摩擦攪拌接合後は、界面から抜き取り位置まで前記回転ツールを移動させながら差し込み量を徐々に減らしていくため、回転ツールが蓋板を突き破ることがない。   According to such a lid joining method, an extension part is set on the lid plate to set an extraction position for removing the stirring pin of the rotary tool, and after the friction stir welding, the extension part is cut off to rotate the joined product. Tool loopholes do not remain. Further, after the friction stir welding, the amount of insertion is gradually reduced while moving the rotary tool from the interface to the extraction position, so that the rotary tool does not break through the lid plate.

また、前記延設部に前記攪拌ピンを差し込む差し込み位置を設定し、前記接合工程では、前記回転ツールを差し込む際に、前記回転ツールの差し込み量を徐々に増やしつつ、前記差し込み位置から前記界面方向へ前記回転ツールを移動させることが好ましい。   Further, an insertion position for inserting the stirring pin into the extended portion is set, and in the joining step, when inserting the rotary tool, the insertion amount of the rotary tool is gradually increased while the interface direction from the insertion position is changed to the interface direction. It is preferable to move the rotary tool.

かかる蓋接合方法によれば、回転ツールを差し込む際に、攪拌ピンの先端が界面に達する前に蓋板を貫通するのを防ぐことができる。   According to this lid joining method, when inserting the rotary tool, it is possible to prevent the tip of the stirring pin from penetrating through the lid plate before reaching the interface.

また、前記筒状体と前記蓋板とを固定した後、前記蓋板の表面を所定の厚さで切除することが好ましい。かかる蓋接合方法によれば、蓋板の表面に摩擦攪拌で形成されたバリ等が残存するのを防ぐことができる。   Moreover, it is preferable that after fixing the said cylindrical body and the said cover plate, the surface of the said cover plate is excised by predetermined thickness. According to such a lid joining method, it is possible to prevent burrs and the like formed by friction stirring from remaining on the surface of the lid plate.

また、前記攪拌ピンの先端を前記筒状体の端面に接触させた状態で摩擦攪拌接合を行うことが好ましい。かかる蓋接合方法によれば、界面を確実に接合することができる。   Moreover, it is preferable to perform friction stir welding in a state where the tip of the stirring pin is in contact with the end surface of the cylindrical body. According to this lid joining method, the interface can be reliably joined.

また、前記筒状体の端面は、第一端面と第一端面に対して段差のある第二端面を備えており、前記第一端面側及び前記第二端面側のいずれか一方の開口を覆うように前記蓋板を載置することが好ましい。かかる蓋接合方法によれば、筒状体の端面に段差があり、かつ、開口部の一部が覆われた製品を形成することができる。   Moreover, the end surface of the said cylindrical body is equipped with the 2nd end surface which has a level | step difference with respect to a 1st end surface and a 1st end surface, and covers either one of the said 1st end surface side and the said 2nd end surface side. It is preferable to mount the lid plate as described above. According to such a lid joining method, a product having a step on the end face of the cylindrical body and partially covering the opening can be formed.

本発明によれば、作業性が良いため接合された製品に疵がつきにくく、また、蓋板の表面に回転ツールの抜き穴が残らない製品を形成することができる。   According to the present invention, since the workability is good, it is possible to form a product in which the joined product is not easily wrinkled, and the punched hole of the rotary tool does not remain on the surface of the lid plate.

第一実施形態に係る構造体を示した分解斜視図である。It is the disassembled perspective view which showed the structure which concerns on 1st embodiment. 第一実施形態に係る構造体を示した図であって、(a)は、平面図、(b)は、(a)のI-I断面図である。It is the figure which showed the structure which concerns on 1st embodiment, Comprising: (a) is a top view, (b) is II sectional drawing of (a). 第一実施形態に係る回転ツールを示した側面図である。It is the side view which showed the rotary tool which concerns on 1st embodiment. 第一実施形態に係る接合工程を示した平面図であって、(a)は、差し込み位置、(b)は、中間位置、(c)は、抜き取り位置を示す。It is the top view which showed the joining process which concerns on 1st embodiment, Comprising: (a) is an insertion position, (b) is an intermediate position, (c) shows an extraction position. 第一実施形態に係る接合工程を示した断面図であって、(a)は、差し込み位置、(b)は、中間位置、(c)は、抜き取り位置を示す。It is sectional drawing which showed the joining process which concerns on 1st embodiment, Comprising: (a) is an insertion position, (b) is an intermediate position, (c) shows an extraction position. 第一実施形態に係る切削工程を示した図であって、(a)は、平面図、(b)は、(a)のII-II断面図である。It is the figure which showed the cutting process which concerns on 1st embodiment, Comprising: (a) is a top view, (b) is II-II sectional drawing of (a). 第二実施形態に係る構造体を示した図であって、(a)は、分解斜視図、(b)は、断面図である。It is the figure which showed the structure which concerns on 2nd embodiment, Comprising: (a) is a disassembled perspective view, (b) is sectional drawing. 第二実施形態に係る接合工程を示した図であって、(a)は、斜視図、(b)は、模式断面図である。It is the figure which showed the joining process which concerns on 2nd embodiment, Comprising: (a) is a perspective view, (b) is a schematic cross section.

[第一実施形態]
本発明の第一実施形態に係る蓋接合方法について図面を適宜参照して詳細に説明する。まず、図1に示すように、本実施形態によって形成される構造体1を構成する各部材について説明する。説明における上下前後左右は、図1の矢印にしたがう。
[First embodiment]
The lid joining method according to the first embodiment of the present invention will be described in detail with reference to the drawings as appropriate. First, as shown in FIG. 1, each member which comprises the structure 1 formed by this embodiment is demonstrated. The vertical and horizontal directions in the description follow the arrows in FIG.

構造体1は、図1に示すように、筒状体2と筒状体2の開口の一部を覆う蓋板3とを有する。筒状体2は、平面視略矩形環状を呈し、上下方向に開口する筒状部材である。筒状体2は、端面4、外周面5及び内周面6をそれぞれ備えている。筒状体2の上部の前側は、端面4から所定の高さで切り欠かれている。これにより、端面4は、第一端面4aと、第一端面4aよりも低い位置に形成された第二端面4bと、を有する。第一端面4a及び第二端面4bに対して垂直な面を立面4cとする。筒状体2は、アルミニウム又はアルミニウム合金等摩擦攪拌可能な部材から形成されている。筒状体2の板厚は、特に制限されないが、本実施形態では2mmに設定する。筒状体2のうち、第一端面4a側(後側)に係る部分を筒状後部2aとし、第二端面4b側(前側)に係る部分を筒状前部2bとする。筒状体2は、本実施形態では平面視矩形としたが、他の形状であってもよい。   As shown in FIG. 1, the structure 1 includes a cylindrical body 2 and a cover plate 3 that covers a part of the opening of the cylindrical body 2. The cylindrical body 2 is a cylindrical member that has a substantially rectangular ring shape in plan view and opens in the vertical direction. The cylindrical body 2 includes an end surface 4, an outer peripheral surface 5, and an inner peripheral surface 6. The front side of the upper part of the cylindrical body 2 is cut out from the end face 4 at a predetermined height. Thereby, the end surface 4 has the 1st end surface 4a and the 2nd end surface 4b formed in the position lower than the 1st end surface 4a. A surface perpendicular to the first end surface 4a and the second end surface 4b is defined as an upright surface 4c. The cylindrical body 2 is formed from a member capable of friction stirring such as aluminum or an aluminum alloy. The plate thickness of the cylindrical body 2 is not particularly limited, but is set to 2 mm in the present embodiment. Of the cylindrical body 2, a portion related to the first end surface 4a side (rear side) is referred to as a cylindrical rear portion 2a, and a portion related to the second end surface 4b side (front side) is referred to as a cylindrical front portion 2b. The cylindrical body 2 is rectangular in plan view in the present embodiment, but may have another shape.

蓋板3は、図1及び図2に示すように、筒状前部2bの開口を覆う部材であって、筒状体2の第二端面4bに載置される。蓋板3は、表面3a、裏面3b及び側面3cを備えた板状部材である。第二端面4bに、蓋板3を載置すると、蓋板3の裏面3bが、筒状体2の第二端面4bに当接する。また、蓋板3の側面3cが筒状体2の立面4cに当接する。図2の(b)に示すように、第二端面4bに、蓋板3を載置すると、第二端面4bと蓋板3の裏面3bとが当接して、界面J1が形成される。   As shown in FIGS. 1 and 2, the cover plate 3 is a member that covers the opening of the cylindrical front portion 2 b, and is placed on the second end surface 4 b of the cylindrical body 2. The cover plate 3 is a plate-like member having a front surface 3a, a back surface 3b, and a side surface 3c. When the cover plate 3 is placed on the second end surface 4 b, the back surface 3 b of the cover plate 3 comes into contact with the second end surface 4 b of the cylindrical body 2. Further, the side surface 3 c of the cover plate 3 comes into contact with the vertical surface 4 c of the cylindrical body 2. As shown in FIG. 2B, when the cover plate 3 is placed on the second end surface 4b, the second end surface 4b and the back surface 3b of the cover plate 3 come into contact with each other, and an interface J1 is formed.

蓋板3の前後方向及び左右方向の長さは、筒状前部2bの前後方向及び左右方向の長さよりも大きく形成されている。つまり、図2の(a)及び(b)に示すように、第二端面4bに蓋板3を載置すると、筒状体2の外周面5から外側に蓋板3が張り出す。本実施形態では、蓋板3のうち、筒状体2の外周面5から外側に張り出した部分を延設部3dとする。延設部3dの長さ(筒状体2の外周面5から蓋板3の側面3cまでの長さ)は、後記する接合工程に応じて適宜設定すればよいが、本実施形態では、後記する回転ツールGのショルダ部G1の外径よりも大きく設定している。   The length of the cover plate 3 in the front-rear direction and the left-right direction is formed to be greater than the length of the cylindrical front portion 2b in the front-rear direction and the left-right direction. That is, as shown in FIGS. 2A and 2B, when the cover plate 3 is placed on the second end surface 4 b, the cover plate 3 projects outward from the outer peripheral surface 5 of the cylindrical body 2. In the present embodiment, a portion of the lid plate 3 that protrudes outward from the outer peripheral surface 5 of the cylindrical body 2 is defined as an extending portion 3d. The length of the extended portion 3d (the length from the outer peripheral surface 5 of the cylindrical body 2 to the side surface 3c of the lid plate 3) may be set as appropriate according to the joining step described later. The outer diameter of the shoulder part G1 of the rotating tool G is set to be larger.

次に、後記する摩擦攪拌接合によって用いる回転ツールについて図3を用いて説明する。図3に示す回転ツールGは、工具鋼など筒状体2よりも硬質の金属材料からなり、円柱状を呈するショルダ部G1と、このショルダ部G1の下端面G11に突設された攪拌ピン(プローブ)G2とを備えて構成されている。   Next, a rotary tool used by friction stir welding described later will be described with reference to FIG. The rotating tool G shown in FIG. 3 is made of a metal material harder than the cylindrical body 2 such as tool steel, and has a columnar shoulder portion G1 and a stirring pin protruding from the lower end surface G11 of the shoulder portion G1 ( Probe) G2.

ショルダ部G1の下端面G11は、塑性流動化した金属を押えて周囲への飛散を防止する役割を担う部位であり、本実施形態では、凹面状に成形されている。攪拌ピンG2は、ショルダ部G1の下端面G11の中央から垂下しており、本実施形態では、先細りに成形されている。攪拌ピンG2の周面には、螺旋状に刻設された攪拌翼が形成されている。攪拌ピンG2の長さLは、本実施形態では、蓋板3の厚さと同等か、それよりも若干長くなるように設定している。本実施形態では、回転ツールGを前記したように形成したが、回転ツールGの寸法・形状は、筒状体2及び蓋板3の材質や厚さ等に応じて設定すればよい。   The lower end face G11 of the shoulder part G1 is a part that plays a role of pressing the plastic fluidized metal to prevent scattering to the surroundings, and in this embodiment, it is formed in a concave shape. The stirring pin G2 hangs down from the center of the lower end surface G11 of the shoulder portion G1, and is tapered in this embodiment. A stirring blade engraved in a spiral shape is formed on the peripheral surface of the stirring pin G2. In this embodiment, the length L of the stirring pin G2 is set to be equal to or slightly longer than the thickness of the cover plate 3. In the present embodiment, the rotary tool G is formed as described above. However, the size and shape of the rotary tool G may be set according to the material and thickness of the cylindrical body 2 and the cover plate 3.

次に、本発明の蓋接合方法について説明する。本実施形態に係る蓋接合方法では、(1)準備工程、(2)接合工程、(3)切削工程を行う。   Next, the lid joining method of the present invention will be described. In the lid joining method according to the present embodiment, (1) a preparation step, (2) a joining step, and (3) a cutting step are performed.

(1)準備工程
準備工程では、筒状体2及び蓋板3に対して脱脂処理を行う脱脂工程と、筒状体2に蓋板3を載置する載置工程とを行う。
(1) Preparatory process In a preparatory process, the degreasing process which performs the degreasing process with respect to the cylindrical body 2 and the cover board 3, and the mounting process which mounts the cover board 3 on the cylindrical body 2 are performed.

脱脂工程では、筒状体2及び蓋板3に付着した汚れを除去する。脱脂工程では、筒状体2及び蓋板3を脱脂溶液に浸けて筒状体2及び蓋板3に付着した油分や切削屑等を除去する。   In the degreasing step, dirt attached to the cylindrical body 2 and the cover plate 3 is removed. In the degreasing step, the cylindrical body 2 and the cover plate 3 are dipped in a degreasing solution to remove oil, cutting chips and the like attached to the cylindrical body 2 and the cover plate 3.

載置工程では、図1及び図2に示すように、筒状前部2bに蓋板3を載置する。つまり、筒状体2の第二端面4b及び立面4cに、蓋板3の裏面3b及び側面3cをそれぞれ当接させる。第二端面4bと蓋板3の裏面3bとで界面J1が形成される。   In the placing step, as shown in FIGS. 1 and 2, the cover plate 3 is placed on the cylindrical front portion 2b. That is, the back surface 3b and the side surface 3c of the cover plate 3 are brought into contact with the second end surface 4b and the vertical surface 4c of the cylindrical body 2, respectively. An interface J1 is formed by the second end surface 4b and the back surface 3b of the cover plate 3.

(2)接合工程
接合工程では、高速回転させた回転ツールGを界面J1に沿って移動させて摩擦攪拌接合を行う。図4の(a)に示すように、蓋板3の表面3aの一端に、回転ツールGを挿入する差し込み位置(開始位置)SM1を設定する。差し込み位置SM1は、本実施形態では、蓋板3のうち、筒状体2よりも外側、つまり、延設部3dに設定する。また、筒状体2の第二端面4bの幅方向中央に始点s1を設定する。接合工程では、差し込み位置SM1に、回転ツールGの攪拌ピンG2(図3参照)を挿入しつつ、始点s1に向けて回転ツールGを移動させる。回転ツールGを差し込む際には、図5の(a)に示すように、差し込み位置SM1から始点s1まで、回転ツールGの差し込み量を徐々に増やしつつ界面J1まで移動させる。
(2) Joining process In the joining process, the rotating tool G rotated at a high speed is moved along the interface J1 to perform friction stir welding. As shown in FIG. 4A, an insertion position (start position) SM <b> 1 for inserting the rotary tool G is set at one end of the surface 3 a of the lid plate 3. In the present embodiment, the insertion position SM1 is set outside the cylindrical body 2 in the cover plate 3, that is, in the extended portion 3d. A starting point s1 is set at the center in the width direction of the second end surface 4b of the cylindrical body 2. In the joining step, the rotating tool G is moved toward the starting point s1 while the stirring pin G2 (see FIG. 3) of the rotating tool G is inserted into the insertion position SM1. When inserting the rotary tool G, as shown in FIG. 5A, the rotary tool G is moved from the insertion position SM1 to the start point s1 to the interface J1 while gradually increasing the insertion amount of the rotary tool G.

回転ツールGの差し込み量については適宜設定すればよいが、本実施形態では、攪拌ピンG2の先端が、筒状体2の第二端面4bに達する程度に設定する。また、回転ツールGの差し込み量は、回転ツールGのショルダ部G1の下端面G11が、蓋板3の表面3aよりも下方に位置するように設定する。   The insertion amount of the rotary tool G may be set as appropriate, but in this embodiment, it is set to such an extent that the tip of the stirring pin G2 reaches the second end surface 4b of the cylindrical body 2. The insertion amount of the rotary tool G is set so that the lower end surface G11 of the shoulder portion G1 of the rotary tool G is positioned below the surface 3a of the lid plate 3.

回転ツールGが、界面J1に達したら、図4の(b)に示すように、界面J1に沿って回転ツールGを移動させる。図5の(b)に示すように、第二端面4bの幅方向中心と、回転ツールGの軸心とが重なるようにして、回転ツールGを移動させる。界面J1の周囲の筒状体2と蓋板3は、一体的に塑性流動化されて塑性化領域W1が形成される。「塑性化領域」とは、回転ツールGの摩擦熱によって加熱されて現に塑性化している状態と、回転ツールGが通り過ぎて常温に戻った状態の両方を含むこととする。   When the rotating tool G reaches the interface J1, the rotating tool G is moved along the interface J1, as shown in FIG. As shown in FIG. 5B, the rotary tool G is moved so that the center in the width direction of the second end face 4b and the axis of the rotary tool G overlap. The cylindrical body 2 and the cover plate 3 around the interface J1 are integrally plastically fluidized to form a plasticized region W1. The “plasticization region” includes both a state where the rotating tool G is heated by frictional heat and is actually plasticized, and a state where the rotating tool G passes and returns to room temperature.

図4の(c)に示すように、回転ツールGが筒状体2の第二端面4bの幅方向中央に設定した終点e1に達したら、蓋板3の表面3aの他端に設定された抜き取り位置(終了位置)EM1まで移動させる。抜き取り位置EM1は、蓋板3のうち、筒状体2よりも外側、つまり、延設部3dに設定する。   As shown in FIG. 4C, when the rotary tool G reaches the end point e1 set at the center in the width direction of the second end surface 4b of the cylindrical body 2, it is set at the other end of the surface 3a of the cover plate 3. Move to extraction position (end position) EM1. The extraction position EM1 is set on the outer side of the cylindrical body 2 in the cover plate 3, that is, on the extended portion 3d.

接合工程では、図5の(c)に示すように、終点e1から抜き取り位置EM1まで、回転ツールGの差し込み量を徐々に減らしつつ移動させる。回転ツールGの攪拌ピンG2の先端が抜き取り位置EM1に達したら、蓋板3の表面3aから回転ツールGを離脱させる。   In the joining step, as shown in FIG. 5C, the rotational tool G is moved while gradually reducing the insertion amount from the end point e1 to the extraction position EM1. When the tip of the stirring pin G2 of the rotating tool G reaches the extraction position EM1, the rotating tool G is detached from the surface 3a of the cover plate 3.

接合工程によって、界面J1が摩擦攪拌されるため、筒状体2と蓋板3とを一体成形することができる。なお、本実施形態の接合工程では、回転ツールGを左回転させつつ、進行方向左側に筒状体2が位置するように設定した。本実施形態の接合工程では、塑性化領域W1のうち、シアー側(被接合部に対する回転ツールGの外周の相対速さが、回転ツールGの外周における接線速度の大きさに移動速度の大きさを加算した値となる側)が筒状体2の開口から離間する位置となるように設定した。つまり、本実施形態によれば、シアー側が筒状体2の外側に位置するように設定したため、仮に、摩擦攪拌によって空洞欠陥が発生したとしても、筒状体2の開口から遠い側に位置させることができる。ちなみに、回転ツールGを右回転させる場合は、筒状体2を進行方向右側に位置するように設定すれば、仮に接合欠陥が発生したとしても筒状体2の開口から遠い側に位置させることができる。   Since the interface J1 is frictionally stirred by the joining step, the cylindrical body 2 and the cover plate 3 can be integrally formed. In addition, in the joining process of this embodiment, it set so that the cylindrical body 2 might be located in the advancing direction left side, rotating the rotation tool G counterclockwise. In the joining process of the present embodiment, in the plasticizing region W1, the shear side (the relative speed of the outer periphery of the rotary tool G with respect to the bonded portion is the magnitude of the moving speed to the magnitude of the tangential speed on the outer periphery of the rotary tool G Is set so as to be at a position away from the opening of the cylindrical body 2. That is, according to the present embodiment, since the shear side is set to be located outside the cylindrical body 2, even if a cavity defect occurs due to frictional stirring, the shear side is positioned far from the opening of the cylindrical body 2. be able to. By the way, when rotating the rotary tool G to the right, if the cylindrical body 2 is set so as to be positioned on the right side in the traveling direction, even if a bonding defect occurs, it is positioned on the side far from the opening of the cylindrical body 2. Can do.

(3)切削工程
切削工程では、蓋板3の一部を切削加工により切除する。本実施形態に係る切削工程では、蓋板3の延設部3dを切除する延設部切削工程と、蓋板3の表面3aを切除する表面切削工程とを行う。
(3) Cutting process In a cutting process, a part of lid 3 is cut off by cutting. In the cutting process according to the present embodiment, an extending part cutting process for excising the extending part 3d of the lid plate 3 and a surface cutting process for excising the surface 3a of the lid plate 3 are performed.

延設部切削工程では、図6の(a)及び(b)に示すように、蓋板3の延設部3d(二点鎖線部分)を切除する。つまり、蓋板3のうち、筒状体2の外周面5から突出している部位を切除する。切削方法は、公知の切削加工により行えばよい。これにより、筒状体2の外周面5と、蓋板3の切削後の側面3eとが面一になる。   In the extending portion cutting step, as shown in FIGS. 6A and 6B, the extending portion 3d (two-dot chain line portion) of the cover plate 3 is cut off. That is, the part which protrudes from the outer peripheral surface 5 of the cylindrical body 2 among the cover plates 3 is excised. The cutting method may be performed by a known cutting process. Thereby, the outer peripheral surface 5 of the cylindrical body 2 and the side surface 3e after the cutting of the cover plate 3 are flush with each other.

表面切削工程では、図6の(b)に示すように、蓋板3の表面3aを所定の厚さで切削する。前記した接合工程では、回転ツールGのショルダ部G1を蓋板3に押し込むため、蓋板3の表面3aには、深さH1の溝Mが形成される。表面切削工程では、溝Mや接合工程によって発生したバリ等を切除するため、蓋板3の表面3aから所定の厚さで切削加工する。切削加工の厚さH2は、溝Mの深さH1等に応じて適宜設定すればよいが、少なくとも厚さH2が、深さH1よりも大きくなるように設定することが好ましい。   In the surface cutting step, as shown in FIG. 6B, the surface 3a of the cover plate 3 is cut to a predetermined thickness. In the above-described joining step, the shoulder portion G1 of the rotary tool G is pushed into the cover plate 3, so that a groove M having a depth H1 is formed on the surface 3a of the cover plate 3. In the surface cutting process, cutting is performed from the surface 3a of the cover plate 3 with a predetermined thickness in order to cut off the burrs and the like generated by the grooves M and the joining process. The thickness H2 of the cutting process may be set as appropriate according to the depth H1 and the like of the groove M, but it is preferable to set at least the thickness H2 to be greater than the depth H1.

以上説明した本実施形態に係る蓋接合方法によれば、蓋板3に回転ツールGの攪拌ピンG2を離脱させる抜き取り位置EM1を設定した延設部3dを設け、摩擦攪拌接合後に、当該延設部3dを切除するため、構造体1に回転ツールGの抜け穴が残存することがない。   According to the lid joining method according to the present embodiment described above, the extending portion 3d in which the extraction position EM1 for separating the stirring pin G2 of the rotary tool G is set is provided on the lid plate 3, and after the friction stir welding, the extending portion is provided. Since the portion 3d is excised, no loophole of the rotary tool G remains in the structure 1.

また、摩擦攪拌接合後は、界面J1から抜き取り位置EM1まで回転ツールGを移動させながら差し込み量を徐々に減らしていくため、回転ツールGが蓋板3を突き破ることがない。さらに、接合工程では、差し込み位置SM1から始点s1まで、回転ツールGの差し込み量を徐々に増しつつ摩擦攪拌を行うことで、回転ツールGが界面J1に達する前に、蓋板3を突き破ることがない。これにより、接合された構造体1に疵がつくのを回避することができる。   In addition, after the friction stir welding, since the insertion amount is gradually reduced while moving the rotary tool G from the interface J1 to the extraction position EM1, the rotary tool G does not break through the cover plate 3. Further, in the joining process, by performing frictional stirring while gradually increasing the insertion amount of the rotary tool G from the insertion position SM1 to the starting point s1, the rotary tool G may break through the cover plate 3 before reaching the interface J1. Absent. Thereby, it can avoid that the joined structure 1 is wrinkled.

また、蓋板3に延設部3dを設けることで、回転ツールGを挿入又は離脱させるためのタブ材等を用意する必要がないため、作業手間を軽減することができる。また、表面切削工程で、蓋板3の表面3aを切除するため、蓋板3の表面を平滑にすることができる。   Further, by providing the extending portion 3d on the cover plate 3, it is not necessary to prepare a tab material or the like for inserting or removing the rotary tool G, so that the labor and time can be reduced. Moreover, since the surface 3a of the cover plate 3 is excised in the surface cutting step, the surface of the cover plate 3 can be smoothed.

また、接合工程では、攪拌ピンG2を筒状体2の第二端面4bに接触させた状態で摩擦攪拌を行うため、界面J1を確実に接合することができる。   Further, in the joining step, the friction stirring is performed in a state where the stirring pin G2 is in contact with the second end surface 4b of the cylindrical body 2, so that the interface J1 can be reliably joined.

なお、接合工程の差し込み位置SM1及び抜き取り位置EM1の位置は構造体1の形状に合わせて適宜設定すればよい。また、本実施形態では、筒状体2の筒状前部2bの開口を覆うように蓋板3を載置したが、筒状後部2aを覆うように蓋板3を載置してもよい。   The positions of the insertion position SM1 and the extraction position EM1 in the joining process may be set as appropriate according to the shape of the structure 1. Moreover, in this embodiment, although the cover plate 3 was mounted so that the opening of the cylindrical front part 2b of the cylindrical body 2 might be covered, you may mount the cover plate 3 so that the cylindrical rear part 2a may be covered. .

[第二実施形態]
次に、本発明の第二実施形態について説明する。図7及び図8に示すように、本実施形態については、筒状体52が円筒である点、蓋板53が円板である点、さらには、筒状体52の開口全体を蓋板53で覆う点等で第一実施形態と相違する。第二実施形態については、第一実施形態と共通する部分については、詳細な説明を省略する。
[Second Embodiment]
Next, a second embodiment of the present invention will be described. As shown in FIGS. 7 and 8, in the present embodiment, the cylindrical body 52 is a cylindrical point, the lid plate 53 is a circular plate, and the entire opening of the cylindrical body 52 is covered with the lid plate 53. This is different from the first embodiment in that it is covered with. About 2nd embodiment, detailed description is abbreviate | omitted about the part which is common in 1st embodiment.

第二実施形態に係る構造体51は、筒状体52と、筒状体52の一方の開口を塞ぐ蓋板53とを有する。筒状体52は、円筒形状を呈し、上下に開口している。筒状体52及び蓋板53は、摩擦攪拌可能な金属で形成されている。蓋板53の外径は、筒状体52の外径よりも大きく形成されている。したがって、図7の(b)に示すように、筒状体52の端面54に、蓋板53を載置すると、蓋板53の外周縁が筒状体52の外周面55よりも外側に張り出す。蓋板53のうち、筒状体52の外周面55から外側に張り出した部分を延設部53dとする。筒状体52の端面54と、蓋板53の裏面53bとが当接して、界面J2が形成される。   The structure 51 according to the second embodiment includes a cylindrical body 52 and a cover plate 53 that closes one opening of the cylindrical body 52. The cylindrical body 52 has a cylindrical shape and opens up and down. The cylindrical body 52 and the cover plate 53 are made of a metal capable of frictional stirring. The outer diameter of the lid plate 53 is formed larger than the outer diameter of the cylindrical body 52. Therefore, as shown in FIG. 7B, when the cover plate 53 is placed on the end surface 54 of the cylindrical body 52, the outer peripheral edge of the cover plate 53 is stretched outside the outer peripheral surface 55 of the cylindrical body 52. put out. A portion of the cover plate 53 that protrudes outward from the outer peripheral surface 55 of the cylindrical body 52 is defined as an extending portion 53d. The end surface 54 of the cylindrical body 52 and the back surface 53b of the cover plate 53 are in contact with each other, so that an interface J2 is formed.

次に、本発明の蓋接合方法について説明する。本実施形態に係る蓋接合方法では、(1
)準備工程、(2)接合工程、(3)切削工程を行う。準備工程は、第一実施形態と略同等であるため、説明を省略する。
Next, the lid joining method of the present invention will be described. In the lid joining method according to this embodiment, (1
) Prepare step, (2) Joining step, (3) Cutting step. Since the preparation process is substantially the same as that of the first embodiment, description thereof is omitted.

(2)接合工程
接合工程では、図8の(a)及び(b)に示すように、高速回転させた回転ツールGを界面J2に沿って移動させて摩擦攪拌接合を行う。本実施形態に係る接合工程では、蓋板53の延設部53dに設定した差し込み位置SM2に回転ツールGを挿入し、図8の(b)に示すように、界面J2に向かって回転ツールGの差し込み量が徐々に大きくなるように押し込みつつ、回転ツールGを移動させる。
(2) Joining Step In the joining step, as shown in FIGS. 8A and 8B, the rotary tool G rotated at a high speed is moved along the interface J2 to perform friction stir welding. In the joining process according to the present embodiment, the rotary tool G is inserted into the insertion position SM2 set in the extending portion 53d of the cover plate 53, and as shown in FIG. 8B, the rotary tool G is moved toward the interface J2. The rotary tool G is moved while being pushed in so that the amount of insertion becomes gradually larger.

回転ツールGの攪拌ピンG2の先端を、筒状体52の端面54に達するまで移動させたら、界面J2に沿って回転ツールGを一周移動させる。回転ツールGの摩擦攪拌によって、蓋板53には塑性化領域W2が形成される。   When the tip of the stirring pin G2 of the rotating tool G is moved until it reaches the end face 54 of the cylindrical body 52, the rotating tool G is moved once along the interface J2. By the frictional stirring of the rotary tool G, a plasticized region W2 is formed in the lid plate 53.

回転ツールGを一周させたら、既存の塑性化領域W2の一部とオーバーラップさせて、蓋板53の延設部53dに設定された抜き取り位置EM2まで回転ツールGを移動させる。図8の(b)に示すように、界面J2から抜き取り位置EM2まで回転ツールGを移動させる際には、回転ツールGの差し込み量を徐々に減らしつつ摩擦攪拌を行う。回転ツールGの攪拌ピンG2の先端が、抜き取り位置EM2に達したら、回転ツールGを蓋板53から離脱させる。   When the rotating tool G is made to make one turn, the rotating tool G is moved to the extraction position EM2 set in the extending portion 53d of the cover plate 53 so as to overlap with a part of the existing plasticized region W2. As shown in FIG. 8B, when the rotary tool G is moved from the interface J2 to the extraction position EM2, friction stirring is performed while gradually reducing the insertion amount of the rotary tool G. When the tip of the stirring pin G2 of the rotating tool G reaches the extraction position EM2, the rotating tool G is detached from the lid plate 53.

なお、本実施形態の接合工程では、回転ツールGを右回転させつつ、筒状体52に対して右回りに移動させている。これにより、仮に接合欠陥が形成されたとしても、塑性化領域W2の進行方向左側、つまり、筒状体52の開口よりも遠い側に位置させることができる。   In the joining process of the present embodiment, the rotary tool G is moved clockwise with respect to the cylindrical body 52 while being rotated clockwise. Thereby, even if a bonding defect is formed, it can be positioned on the left side in the advancing direction of the plasticizing region W2, that is, on the side farther from the opening of the cylindrical body 52.

(3)切削工程
切削工程では、蓋板53の一部を切削加工により切除する。本実施形態に係る切削工程では、蓋板53の延設部53dを切除する延設部切削工程と、蓋板53の表面53aを切除する表面切削工程とを行う。
(3) Cutting process In a cutting process, a part of lid 53 is cut off by cutting. In the cutting process according to the present embodiment, an extended part cutting process for cutting off the extended part 53 d of the cover plate 53 and a surface cutting process for cutting off the surface 53 a of the cover plate 53 are performed.

延設部切削工程では、図8の(b)に示した蓋板53の延設部53dを切除する。つまり、蓋板53のうち、筒状体52の外周面55から側方に突出している部位を切除する。切削方法は、公知の切削加工により行えばよい。これにより、筒状体52の外周面55と、蓋板3の切削後の側面とが面一になる。   In the extending portion cutting step, the extending portion 53d of the cover plate 53 shown in FIG. That is, a portion of the lid plate 53 that protrudes laterally from the outer peripheral surface 55 of the cylindrical body 52 is excised. The cutting method may be performed by a known cutting process. Thereby, the outer peripheral surface 55 of the cylindrical body 52 and the side surface after the cutting of the cover plate 3 are flush with each other.

表面切削工程では、図8の(b)に示した蓋板53の表面53aを所定の厚さで切削する。前記した接合工程では、回転ツールGのショルダ部G1を蓋板53に押し込むため、蓋板53の表面53aには溝が形成される。表面切削工程では、溝や接合工程によって発生したバリ等を切除するため、蓋板53の表面53aから所定の厚さで切削加工する。切削加工の厚さは、溝の深さ等に応じて適宜設定すればよい。   In the surface cutting step, the surface 53a of the cover plate 53 shown in FIG. 8B is cut to a predetermined thickness. In the above-described joining step, the shoulder portion G1 of the rotary tool G is pushed into the lid plate 53, so that a groove is formed on the surface 53a of the lid plate 53. In the surface cutting process, cutting is performed with a predetermined thickness from the surface 53a of the lid plate 53 in order to cut out burrs and the like generated by the grooves and the joining process. What is necessary is just to set the thickness of cutting process suitably according to the depth etc. of a groove | channel.

第二実施形態に係る蓋接合方法によれば、第一実施形態に係る効果に加えて、以下の効果を発揮することができる。本実施形態にかかる蓋接合方法によれば、界面J2が環状を呈する場合であっても、蓋板53の延設部53dに接合工程の差し込み位置SM2及び抜き取り位置EM2を設定するとともに、接合工程後に延設部53dを切除することで、構造体51に回転ツールGの抜き穴が残存するのを防ぐことができる。   According to the lid joining method according to the second embodiment, the following effects can be exhibited in addition to the effects according to the first embodiment. According to the lid joining method according to the present embodiment, even when the interface J2 has an annular shape, the insertion position SM2 and the extraction position EM2 of the joining process are set in the extended portion 53d of the lid plate 53, and the joining process By removing the extended portion 53d later, it is possible to prevent the punched hole of the rotary tool G from remaining in the structure 51.

また、接合工程では、回転ツールGを筒状体52に沿って一周させつつ、回転ツールGの移動軌跡を塑性化領域W2が重複するように設定することで、界面J2を確実に接合することができる。   Further, in the joining step, the interface J2 is reliably joined by setting the movement trajectory of the rotating tool G so that the plasticizing region W2 overlaps while making the rotating tool G go around along the cylindrical body 52. Can do.

以上本発明の実施形態について説明したが本発明の趣旨に反しない範囲において適宜設計変更が可能である。例えば、回転ツールGの形状、大きさ等は、筒状体及び蓋板の材質や厚さに応じて適宜設定すればよい。   Although the embodiments of the present invention have been described above, design changes can be made as appropriate without departing from the spirit of the present invention. For example, the shape, size, etc. of the rotary tool G may be appropriately set according to the material and thickness of the cylindrical body and the cover plate.

1 構造体
2 筒状体
3 蓋板
3a 表面
3b 裏面
3c 側面
3d 延設部
4 端面
4a 第一端面
4b 第二端面
5 外周面
6 内周面
J1 界面
G 回転ツール
G1 ショルダ部
G2 攪拌ピン
SM1 差し込み位置
EM1 抜き取り位置

DESCRIPTION OF SYMBOLS 1 Structure 2 Cylindrical body 3 Cover plate 3a Front surface 3b Back surface 3c Side surface 3d Extension part 4 End surface 4a First end surface 4b Second end surface 5 Outer peripheral surface 6 Inner peripheral surface J1 Interface G Rotating tool G1 Shoulder part G2 Stirring pin SM1 Position EM1 Extraction position

Claims (5)

筒状体の端面に、この筒状体の開口の少なくも一部を覆う蓋板を載置して、前記蓋板の表面から回転ツールを押し込み、この回転ツールの攪拌ピンの先端を前記端面と前記蓋板の裏面との界面付近に位置させながら前記筒状体と前記蓋板とを摩擦攪拌接合によって固定する蓋接合方法であって、
前記蓋板に、前記筒状体の外周面よりも外側に延設された延設部を設けるとともに、この延設部に前記攪拌ピンを離脱させる抜き取り位置を設定し、
前記蓋板の表面から前記攪拌ピンを差し込み、前記筒状体と前記蓋板とを摩擦攪拌接合によって固定した後、差し込み量を徐々に減らしつつ前記界面から前記抜き取り位置まで前記回転ツールを移動させ、前記攪拌ピンを前記抜き取り位置にて前記蓋板から離脱させる接合工程と、
前記延設部を切除する切削工程と、を行うことを特徴とする蓋接合方法。
A lid plate covering at least a part of the opening of the cylindrical body is placed on the end surface of the cylindrical body, a rotary tool is pushed in from the surface of the lid plate, and the tip of the stirring pin of the rotary tool is placed on the end surface And a lid joining method for fixing the cylindrical body and the lid plate by friction stir welding while being positioned in the vicinity of the interface between the lid plate and the back surface of the lid plate,
The cover plate is provided with an extending portion extending outward from the outer peripheral surface of the cylindrical body, and an extraction position for separating the stirring pin is set at the extending portion,
After the stirring pin is inserted from the surface of the lid plate and the cylindrical body and the lid plate are fixed by friction stir welding, the rotational tool is moved from the interface to the extraction position while gradually reducing the insertion amount. A joining step for separating the stirring pin from the lid plate at the extraction position;
And a cutting step of cutting off the extended portion.
前記延設部に前記攪拌ピンを差し込む差し込み位置を設定し、
前記接合工程では、前記回転ツールを差し込む際に、前記回転ツールの差し込み量を徐々に増やしつつ、前記差し込み位置から前記界面方向へ前記回転ツールを移動させることを特徴とする請求項1に記載の蓋接合方法。
Set the insertion position to insert the stirring pin into the extended portion,
2. The joining step according to claim 1, wherein when the rotary tool is inserted, the rotary tool is moved from the insertion position toward the interface while gradually increasing the insertion amount of the rotary tool. Lid joining method.
前記筒状体と前記蓋板とを固定した後、前記蓋板の表面を所定の厚さで切除することを特徴とする請求項1又は請求項2に記載の蓋接合方法。   The lid joining method according to claim 1 or 2, wherein after fixing the cylindrical body and the lid plate, a surface of the lid plate is cut out with a predetermined thickness. 前記攪拌ピンの先端を前記筒状体の端面に接触させた状態で摩擦攪拌接合を行うことを特徴とする請求項1乃至請求項3のいずれか一項に記載の蓋接合方法。   The lid joining method according to any one of claims 1 to 3, wherein the friction stir welding is performed in a state in which a tip of the stirring pin is in contact with an end face of the cylindrical body. 前記筒状体の端面は、第一端面と第一端面に対して段差のある第二端面を備えており、
前記第一端面側及び前記第二端面側のいずれか一方の開口を覆うように前記蓋板を載置することを特徴とする請求項1乃至請求項4のいずれか一項に記載の蓋接合方法。

The end surface of the cylindrical body includes a second end surface having a step with respect to the first end surface and the first end surface,
5. The lid joint according to claim 1, wherein the lid plate is placed so as to cover one of the openings on the first end face side and the second end face side. Method.

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