JP2010527874A - 高多孔性耐熱衝撃性セラミック構造 - Google Patents
高多孔性耐熱衝撃性セラミック構造 Download PDFInfo
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- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
- C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
- C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
- C04B35/185—Mullite 3Al2O3-2SiO2
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- C04B35/48—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
- C04B35/481—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates containing silicon, e.g. zircon
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
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- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/0006—Honeycomb structures
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/2084—Thermal shock resistance
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/34—Non-shrinking or non-cracking materials
- C04B2111/343—Crack resistant materials
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/36—Glass starting materials for making ceramics, e.g. silica glass
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/36—Glass starting materials for making ceramics, e.g. silica glass
- C04B2235/365—Borosilicate glass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24149—Honeycomb-like
Abstract
Description
TSR∝MOR/(E・α・ΔT)
高度の耐熱衝撃特性は、極めて低い熱膨張係数を得る試みによって、または高温使用時の温度勾配を低下させる方法を通じて一般に求められて来た。しかしながら、十分に高い強度および十分に低い体積弾性率(すなわち高い歪み許容値)を備えた材料を使用することは、用途によっては適当な耐熱衝撃特性を提供することができることを上式から読み取ることができる。
Claims (10)
- 第1のセラミック相と、ハニカム体の耐熱衝撃特性を高める第2の相とを含む複合セラミック・ハニカム体であって、
前記第2の相は、600℃〜1100℃の温度範囲における前記ハニカム体の弾性率を、室温における弾性率(E-modRT)と比較して低下させる副次的相であり、かつ前記ハニカム体全体の気孔率(%P)が%P≧45%であることを特徴とする複合セラミック・ハニカム体。 - 前記第1のセラミック相が、前記ハニカム体の80〜98重量%を占める主要な相であり、かつ前記第1のセラミック相が、マイクロクラックを実質的に含まないことを特徴とする請求項1記載の複合セラミック・ハニカム体。
- 前記第2の相が、前記第1のセラミック相の結晶粒界に配置された副次的ガラス相であり、かつ前記第2の相が、600℃〜1100℃の温度範囲において前記第1のセラミック相に優先して軟化することを特徴とする請求項1記載の複合セラミック・ハニカム体。
- 前記第1のセラミック相が、コージエライト、ムライト、SiCおよびジルコンからなる群から選ばれたセラミック材料で構成されていることを特徴とする請求項1記載の複合セラミック・ハニカム体。
- 前記第2の相が、アルカリを含む、および/またはアルカリ土類を含む硼珪酸ガラス、アルミノ珪酸ガラスおよび硼アルミノ珪酸ガラスからなる群から選ばれた珪酸ガラスから形成されていることを特徴とする請求項3記載の複合セラミック・ハニカム体。
- 前記第2の相が、コージエライト、金雲母、ムライトおよびチタン酸アルミニウムを含むガラスセラミック相であることを特徴とする請求項1記載の複合セラミック・ハニカム体。
- 多孔質ハニカム・セラミック構造であって、
該ハニカム・セラミック構造は、マイクロクラックを実質的に含まないコージエライト・マトリクスと、900℃における前記ハニカム・セラミック構造の弾性率(E-mod900)を、室温における弾性率(E-modRT)と比較して低下させる副次的相とを有し、前記ハニカム・セラミック構造全体の気孔率(%P)が45%≦%P≦55%であることを特徴とする多孔性ハニカム・セラミック構造。 - %P≧50%である全体の気孔率(%P)をさらに備えていることを特徴とする請求項7記載のハニカム・セラミック構造。
- 16.0×10−7/℃未満の室温から800℃までの熱膨張係数(CTE)をさらに備えていることを特徴とする請求項7記載のハニカム・セラミック構造。
- 15.0×10−7/℃未満の室温から800℃までの熱膨張係数(CTE)をさらに備えていることを特徴とする請求項7記載のハニカム・セラミック構造。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US84076706P | 2006-08-29 | 2006-08-29 | |
US60/840,767 | 2006-08-29 | ||
PCT/US2007/018984 WO2008027422A1 (en) | 2006-08-29 | 2007-08-29 | High porosity thermally shock resistant ceramic structures |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2010527874A true JP2010527874A (ja) | 2010-08-19 |
JP5275993B2 JP5275993B2 (ja) | 2013-08-28 |
Family
ID=38885308
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2009526692A Expired - Fee Related JP5275993B2 (ja) | 2006-08-29 | 2007-08-29 | 高多孔性耐熱衝撃性セラミック構造 |
Country Status (5)
Country | Link |
---|---|
US (1) | US7947355B2 (ja) |
EP (1) | EP2057105A1 (ja) |
JP (1) | JP5275993B2 (ja) |
CN (1) | CN101646632B (ja) |
WO (1) | WO2008027422A1 (ja) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011504869A (ja) * | 2007-11-27 | 2011-02-17 | コーニング インコーポレイテッド | 微細多孔性の低微小亀裂化セラミックハニカムおよび方法 |
JP2011513178A (ja) * | 2008-02-29 | 2011-04-28 | コーニング インコーポレイテッド | 安定化された低微小亀裂セラミックハニカムおよびその方法 |
JP2014505647A (ja) * | 2010-11-30 | 2014-03-06 | コーニング インコーポレイテッド | マイクロクラックの発生を遅延させたコージエライト多孔質セラミックハニカム構造体 |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009144261A1 (de) * | 2008-05-29 | 2009-12-03 | Mann+Hummel Gmbh | Filtereinrichtung zur entfernung von partikeln aus einem gasstrom |
BRPI0913705A2 (pt) * | 2008-09-18 | 2015-10-13 | Dow Global Technlogies Inc | processo para formarum corpo compósito e compósito |
US8007557B2 (en) * | 2008-11-26 | 2011-08-30 | Corning Incorporated | High-strength low-microcracked ceramic honeycombs and methods therefor |
US8389101B2 (en) * | 2009-05-29 | 2013-03-05 | Corning Incorporated | Lanthanum-containing cordierite body and method of manufacture |
US20110129640A1 (en) * | 2009-11-30 | 2011-06-02 | George Halsey Beall | Method and binder for porous articles |
TWI452030B (zh) * | 2012-07-31 | 2014-09-11 | Univ Nat Cheng Kung | 堇青石及其製造方法 |
US10370304B2 (en) * | 2012-11-29 | 2019-08-06 | Corning Incorporated | Fused silica based cellular structures |
JP6740995B2 (ja) * | 2017-06-30 | 2020-08-19 | 株式会社デンソー | 電気抵抗体、ハニカム構造体、および、電気加熱式触媒装置 |
CN111807852B (zh) * | 2020-07-16 | 2022-10-04 | 北京中材人工晶体研究院有限公司 | 一种制备高气孔率多孔陶瓷材料的方法 |
CN115180953A (zh) * | 2022-07-07 | 2022-10-14 | 宜兴王子制陶有限公司 | 高热冲击性能的氧化物结合碳化硅制蜂窝陶瓷过滤器 |
Citations (4)
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JPS5792574A (en) * | 1980-11-28 | 1982-06-09 | Nippon Denso Co | Manufacture of cordierite ceramics |
WO2005102959A1 (en) * | 2004-04-21 | 2005-11-03 | Dow Global Technologies Inc. | Method for increasing the strength of porous ceramic bodies and bodies made therefrom |
WO2006039255A2 (en) * | 2004-09-29 | 2006-04-13 | Corning Incorporated | Ceramic body based on aluminum titanate and including a glass phase |
WO2008005291A1 (en) * | 2006-06-30 | 2008-01-10 | Corning Incorporated | Low-microcracked, porous ceramic honeycombs and methods of manufacturing same |
Family Cites Families (6)
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JPS60141667A (ja) * | 1983-12-28 | 1985-07-26 | 日本碍子株式会社 | セラミックハニカム構造体を接合若しくはコーティングまたは封着するためのセラミック材料組成物 |
DE4428322A1 (de) * | 1993-08-11 | 1995-02-23 | Technology Co Ag | Cordieritaggregat mit geringer thermischer Ausdehnung und daraus hergestellter Verbundkörper |
JP2938740B2 (ja) * | 1993-12-14 | 1999-08-25 | 日本碍子株式会社 | コージェライト質セラミックフィルタとその製造方法 |
CN100384784C (zh) * | 2002-03-25 | 2008-04-30 | 陶氏环球技术公司 | 富铝红柱石坯体及生成富铝红柱石坯体的方法 |
US7520911B2 (en) * | 2005-11-30 | 2009-04-21 | Corning Incorporated | Porous cordierite ceramic honeycomb article with improved strength and method of manufacturing same |
US20070281127A1 (en) * | 2006-05-30 | 2007-12-06 | Monika Backhaus-Ricoult | Cordierite formation |
-
2007
- 2007-08-29 EP EP07837471A patent/EP2057105A1/en not_active Withdrawn
- 2007-08-29 JP JP2009526692A patent/JP5275993B2/ja not_active Expired - Fee Related
- 2007-08-29 US US11/897,108 patent/US7947355B2/en active Active
- 2007-08-29 CN CN2007800323932A patent/CN101646632B/zh not_active Expired - Fee Related
- 2007-08-29 WO PCT/US2007/018984 patent/WO2008027422A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5792574A (en) * | 1980-11-28 | 1982-06-09 | Nippon Denso Co | Manufacture of cordierite ceramics |
WO2005102959A1 (en) * | 2004-04-21 | 2005-11-03 | Dow Global Technologies Inc. | Method for increasing the strength of porous ceramic bodies and bodies made therefrom |
WO2006039255A2 (en) * | 2004-09-29 | 2006-04-13 | Corning Incorporated | Ceramic body based on aluminum titanate and including a glass phase |
WO2008005291A1 (en) * | 2006-06-30 | 2008-01-10 | Corning Incorporated | Low-microcracked, porous ceramic honeycombs and methods of manufacturing same |
WO2008005337A1 (en) * | 2006-06-30 | 2008-01-10 | Corning Incorporated | Low-microcracked, porous ceramic honeycombs and methods of manufacturing same |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011504869A (ja) * | 2007-11-27 | 2011-02-17 | コーニング インコーポレイテッド | 微細多孔性の低微小亀裂化セラミックハニカムおよび方法 |
JP2011513178A (ja) * | 2008-02-29 | 2011-04-28 | コーニング インコーポレイテッド | 安定化された低微小亀裂セラミックハニカムおよびその方法 |
JP2014505647A (ja) * | 2010-11-30 | 2014-03-06 | コーニング インコーポレイテッド | マイクロクラックの発生を遅延させたコージエライト多孔質セラミックハニカム構造体 |
Also Published As
Publication number | Publication date |
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US7947355B2 (en) | 2011-05-24 |
WO2008027422A1 (en) | 2008-03-06 |
JP5275993B2 (ja) | 2013-08-28 |
US20080063833A1 (en) | 2008-03-13 |
CN101646632A (zh) | 2010-02-10 |
EP2057105A1 (en) | 2009-05-13 |
CN101646632B (zh) | 2013-06-05 |
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Free format text: JAPANESE INTERMEDIATE CODE: R250 |
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LAPS | Cancellation because of no payment of annual fees |