JP2010273653A - Endless conveyor, and automatically molding apparatus for tofu using the endless conveyor - Google Patents

Endless conveyor, and automatically molding apparatus for tofu using the endless conveyor Download PDF

Info

Publication number
JP2010273653A
JP2010273653A JP2009131582A JP2009131582A JP2010273653A JP 2010273653 A JP2010273653 A JP 2010273653A JP 2009131582 A JP2009131582 A JP 2009131582A JP 2009131582 A JP2009131582 A JP 2009131582A JP 2010273653 A JP2010273653 A JP 2010273653A
Authority
JP
Japan
Prior art keywords
endless conveyor
tofu
base
conveyor
endless
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2009131582A
Other languages
Japanese (ja)
Other versions
JP5215941B2 (en
Inventor
Toichiro Takai
東一郎 高井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takai Tofu and Soymilk Equipment Co
Original Assignee
Takai Tofu and Soymilk Equipment Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takai Tofu and Soymilk Equipment Co filed Critical Takai Tofu and Soymilk Equipment Co
Priority to JP2009131582A priority Critical patent/JP5215941B2/en
Publication of JP2010273653A publication Critical patent/JP2010273653A/en
Application granted granted Critical
Publication of JP5215941B2 publication Critical patent/JP5215941B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To detach at a time a load on a Tofu block off the whole top surface thereof while the line on the underside line of a conveyor is maintained at a straight line and a Tofu block is applied with an even load and/or minute load. <P>SOLUTION: An automatically molding apparatus for Tofu is provided, including: an endless conveyor C1 being driven on the lower side so as to go along a base platform 2; an endless conveyor C2 being driven on the upper side so as to go along a base platform 2; an endless filter cloth R1 on the upper side being driven so as to go along the endless conveyor C1 on the lower side; and an endless filter cloth R2 on the lower side being driven so as to go along the endless conveyor C2 on the upper side. In this apparatus, inside of the lower side of the endless conveyor C2 on the upper side, the slackened portion of the conveyor C2 is disposed with a load-supporting member 12, while the endless conveyor C2 on the upper side is attached with a hooking member 13 to be hooked and slide on the load-supporting member 12. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、コンベアが無端状で周回する無端状のコンベア及びこの無端状のコンベアを使用した豆腐類の自動成型装置に関する。   The present invention relates to an endless conveyor in which the conveyor is circulated in an endless manner, and an automatic tofu molding apparatus using the endless conveyor.

従来、豆乳を凝固して豆腐類を製造するには、少量生産では型箱を用いて製造するが、大量生産では、型箱を用いず、豆乳類を搬送コンベアで搬送させながら凝固させて豆腐類を連続的に成型して製造する。凝固で使用する搬送コンベアと、その後のブロック状の豆腐類に成型する搬送コンベアとは別々に構成されることが通常であり、例えば、木綿豆腐を製造する場合は、一旦凝固したものを破砕して、再度成型する。成型後は、所定の大きさにカットして、パックに収納される。この豆腐類のブロック状の豆腐類に成型する装置として種々の装置が既に提供されている(特許文献1や2等)。   Conventionally, in order to produce tofu by solidifying soy milk, a mold box is used for small-scale production. However, in mass production, soy milk is coagulated while being conveyed by a conveyor without using a mold box. Manufactured by continuous molding. The conveyor used for coagulation is usually configured separately from the conveyor that forms the block-shaped tofu. For example, when producing cotton tofu, the coagulated product is crushed. And mold again. After molding, it is cut into a predetermined size and stored in a pack. Various devices have already been provided as devices for molding this tofu block-like tofu (Patent Documents 1 and 2, etc.).

特許文献1は、凝固した豆腐類を湯中で上下に配置した加圧脱水成型用の移送コンベアと加圧コンベア間にて加圧脱水成型する装置である。   Patent Document 1 is a device that performs pressure dehydration molding between a pressure conveyor and a transfer conveyor for pressure dehydration molding in which solidified tofu is placed in hot water in an up and down direction.

特許文献2は、図12に示すように、基台に沿うように駆動する下部側の無端状のコンベアと、基台に沿うように駆動する上部側の無端状のコンベアC2と、下部側の無端状のコンベアに沿うように駆動する下部側の無端状の濾過布と、上部側の無端状のコンベアに沿うように駆動する下部側の無端状の濾過布とを備えた豆腐類の自動成型装置である。そして、上部側の無端状のコンベア(加圧コンベア)C2を上下動させるために、昇降動ユニットC11と、昇降動ユニットC11と連結されるとともに、加圧コンベアC2を連結する連結部材C13を備え、加圧コンベアC2全体を昇降動させる構成を有する。   As shown in FIG. 12, Patent Document 2 includes a lower endless conveyor driven along the base, an upper endless conveyor C <b> 2 driven along the base, and a lower end conveyor C <b> 2. Automatic molding of tofu with an endless filter cloth on the lower side driven along an endless conveyor and an endless filter cloth on the lower side driven along an endless conveyor on the upper side Device. In order to move the upper endless conveyor (pressure conveyor) C2 up and down, the elevator unit C11 is connected to the elevator unit C11 and the connecting member C13 is connected to the pressure conveyor C2. The pressurizing conveyor C2 is moved up and down.

特開平3−251151号公報JP-A-3-251151 特開2005−2613169号公報JP 2005-261169 A

上記従来の豆腐類の連続成型装置に限らず、搬送用コンベアおいては、その下方側中央が下方に垂れ下がるような問題を有する(図12)。この垂れ下がりを防止するためには、その下方側中央にも回転軸(軸ローラ)や荷重受け手段を配置することも考えられるが、豆腐類の製造ラインでは、特定の箇所だけに荷重を受ける軸ローラを配置できない場合がある。
豆腐類の製造においては、上部側の無端状のコンベアの下方側(特に周回方向の中央)がその自重によって下方側に弛んで、ブロック状の豆腐に接して荷重をかけ過ぎてしまう問題を有していた。荷重をかけ過ぎてしまうと、絹豆腐の場合、布目を付けてしまう問題や、ブロック状の豆腐から離水が余計にでて歩留まり低下の原因になる。余計に離水すると、それを見越して大きめのブロック状の豆腐を圧搾する必要があり、歩留まりも悪い。
特許文献2は、上部側の無端状のコンベア(加圧コンベア)を上下動させる構成を有するが、その構成において上記のように荷重をかけ過ぎないように、上昇距離を長くすることもできたが、それでは装置が大型化してしまう問題や、全体を昇降動しても、コンベアの下方側の垂れ下がったラインを直線状ラインに維持することはできない。また両端のロール軸やコンベアの連結手段への負荷が大きく、ロール軸の破損や連結手段のチェーンの伸びを引き起こすので、必要以上の強度を考慮した装置設計が必要であり、その分、コスト高になっていた。
Not only the conventional continuous tofu molding apparatus described above, but also a conveyor for transportation has a problem that its lower center hangs downward (FIG. 12). In order to prevent this sagging, it is conceivable to arrange a rotating shaft (shaft roller) and load receiving means at the center of the lower side, but in the tofu production line, a shaft that receives a load only at a specific location. Roller may not be placed.
In the production of tofu, the lower side of the endless conveyor on the upper side (especially the center in the circumferential direction) is slackened to the lower side by its own weight, and there is a problem that an excessive load is applied to the block-shaped tofu. Was. If too much load is applied, in the case of silk tofu, there will be a problem of applying a texture, and water will be removed from the block-shaped tofu, resulting in a decrease in yield. If the water is removed excessively, it is necessary to squeeze a large block of tofu in anticipation of this, resulting in poor yield.
Patent Document 2 has a configuration in which an endless conveyor (pressure conveyor) on the upper side is moved up and down, but in that configuration, the rising distance could be increased so as not to apply too much load as described above. However, the problem that the apparatus becomes large, and even if the entire apparatus is moved up and down, the hanging line on the lower side of the conveyor cannot be maintained as a straight line. In addition, the load on the roll shafts at both ends and the connecting means of the conveyor is large, causing damage to the roll shaft and elongation of the chain of the connecting means. Therefore, it is necessary to design an apparatus that takes unnecessarily strong strength. It was.

そこで本発明の目的は、コンベア装置の装置構成を大型化しなくとも、無端状のコンベア(コンベア)が下方に垂れ下がることがない無端状のコンベアを提供することにある。また、コンベアの下方側のラインを直線状のラインに維持してブロック状の豆腐類に対して均一な荷重をかけたり、ブロック状の豆腐類にかかる荷重をその上面全体から一度に離反させることが可能な豆腐類の自動成型装置を提供することにある。   Accordingly, an object of the present invention is to provide an endless conveyor in which an endless conveyor (conveyor) does not hang downward without increasing the size of the conveyor device. Also, keep the lower line of the conveyor in a straight line so that a uniform load is applied to the block-shaped tofu, or the load on the block-shaped tofu is separated from the entire top surface at once. An object of the present invention is to provide an automatic molding apparatus for tofu.

本発明の無端状のコンベアは、基台に支持された少なくとも2個の回転軸間に掛け渡されて周回する無端状のコンベアにおいて、無端状のコンベアの内側であって、2個の回転軸間の下方側の弛む部分に配置される荷重支持部材と、荷重支持部材を所定高さに支持する掛止部材であって、無端状のコンベアの内周面に複数取り付けられる掛止部材を備えることを特徴とする。ここで、無端状のコンベアの種類としては、布等のコンベアや金属製のプレートが多数連結されたコンベア(キャタピラ、バーコンベアとも言う。)やタイミングベルト等に広く適用可能である。また無端状のコンベアには通水性を持たせるため、多孔状や前記プレート間隔を設けた形態であってもよい。また基台の側面から見て(周回面を横から見て)、掛止部材は、上部側の無端状のコンベアの内周側に取付られ、荷重支持部材は無端状のコンベアの内周側でも外周側でも設けることが可能である。
本発明によれば、掛止部材が荷重支持部材に掛止する状態でコンベアを搬送するので、従来の上部側の無端状のコンベアのようにその下方側(特に中央)が下方に弛んでしまうことがなく、無端状のコンベアの下方側に直線状のラインを維持する(直線性を持たせる)ことができる。
An endless conveyor according to the present invention is an endless conveyor that circulates between at least two rotating shafts supported by a base, and is located inside the endless conveyor and has two rotating shafts. A load support member disposed in a slack portion on the lower side between the load support member and a latch member that supports the load support member at a predetermined height, and includes a plurality of latch members attached to the inner peripheral surface of the endless conveyor. It is characterized by that. Here, as a kind of endless conveyor, it can be widely applied to a conveyor such as a cloth, a conveyor (also referred to as a caterpillar or a bar conveyor) in which many metal plates are connected, a timing belt, and the like. Moreover, in order to give water permeability to an endless conveyor, the form which provided the porous form and the said plate space | interval may be sufficient. Further, when viewed from the side of the base (when the circumferential surface is viewed from the side), the latch member is attached to the inner peripheral side of the upper endless conveyor, and the load support member is the inner peripheral side of the endless conveyor. However, it can be provided on the outer peripheral side.
According to the present invention, the conveyor is transported in a state in which the latching member is latched on the load supporting member, so that the lower side (particularly the center) is slacked downward like a conventional upper endless conveyor. No linear line can be maintained on the lower side of the endless conveyor (having linearity).

本発明の無端状のコンベアとしては、前記基台に支持されて上下動が可能な昇降動ユニットを備え、該昇降動ユニットにより前記荷重支持部材を昇降動させることを特徴とすることが好ましい。
本発明によれば、昇降動ユニットにより前記荷重支持部材を昇降動させ、無端状のコンベアの下方側の弛む部分を昇降動作するが、昇降動ユニットは、従来のように、上部側のコンベア全体を昇降動作させるものではないので、装置の大型化を招くようなことがない。
なお、これらの無端状のコンベアを豆腐類の自動成型装置に配置させることで、従来のような部分的な荷重をかけ過ぎることなくブロック状の豆腐類を製造することができる(請求項6と請求項7)。
The endless conveyor according to the present invention preferably includes an elevating unit supported by the base and capable of moving up and down, and the load supporting member is moved up and down by the elevating unit.
According to the present invention, the load supporting member is moved up and down by the lifting unit, and the slack portion on the lower side of the endless conveyor is moved up and down. As the device is not moved up and down, the apparatus is not increased in size.
In addition, by arranging these endless conveyors in a tofu automatic molding apparatus, it is possible to produce block-like tofu without applying a partial load as in the prior art. Claim 7).

本発明の豆腐類の自動成型装置は、基台に沿うように駆動する下部側の無端状のコンベアと、基台に沿うように駆動する上部側の無端状のコンベアとを備え、前記基台に支持されて上下動が可能な昇降動ユニットと、前記上部側の無端状のコンベアに取り付けられ前記昇降動ユニットと連動する掛止部材とを備え、上部側の無端状のコンベアが掛け渡される2個の回転軸間の下方側の弛む部分では、昇降動ユニットにより掛止部材を介して上昇させることを特徴とする。
また、豆腐類の自動成型装置は、基台に沿うように駆動する下部側の無端状のコンベアと、基台に沿うように駆動する上部側の無端状のコンベアと、下部側の無端状のコンベアの外周に沿うように駆動する下部側の無端状の濾過布と、上部側の無端状のコンベアの外周に沿うように駆動する上部側の無端状の濾過布と備え、上下の濾過布間で連続的に圧搾してブロック状の豆腐類に成型する豆腐類の自動成型装置において、
前記基台に支持されて上下動が可能な昇降動ユニットと、前記上部側の無端状のコンベアに取り付けられ前記昇降動ユニットと連動する掛止部材とを備え、上部側の無端状のコンベアが掛け渡される2個の回転軸間の下方側の弛む部分では、昇降動ユニットにより掛止部材を介して上昇させることを特徴とする。基台の側面からみて(周回面を横から見て)、掛止部材は、上部側の無端状のコンベアの内周側に取付られ、荷重支持部材は上部側の無端状のコンベアの内周側でも外周側でも設けることが可能である。
An automatic molding apparatus for tofu according to the present invention comprises a lower endless conveyor driven along a base, and an upper endless conveyor driven along the base, the base And an up-and-down movement unit that is movable up and down, and a hook member that is attached to the endless conveyor on the upper side and interlocks with the up-and-down movement unit. In the slack portion on the lower side between the two rotating shafts, the lifting and lowering unit is raised through the latching member.
The tofu automatic molding apparatus includes a lower endless conveyor driven along the base, an upper endless conveyor driven along the base, and a lower endless endless conveyor. Provided with lower endless filter cloth driven along the outer periphery of the conveyor and upper endless filter cloth driven along the outer periphery of the upper endless conveyor, between the upper and lower filter cloths In a tofu automatic molding device that continuously squeezes and molds into block-shaped tofu,
A lifting unit supported by the base and capable of moving up and down; and a hook member attached to the endless conveyor on the upper side and interlocking with the lifting unit, the upper endless conveyor comprising: In the slack portion on the lower side between the two rotating shafts that are stretched, the lifting and lowering unit is elevated through the retaining member. When viewed from the side of the base (when the circumferential surface is viewed from the side), the retaining member is attached to the inner peripheral side of the upper endless conveyor, and the load support member is the inner periphery of the upper endless conveyor. It can be provided on either the outer side or the outer side.

これら本発明によれば、荷重支持部材に掛止部材を内周側に配設した状態で無端状コンベアを周回ないしは搬送するので、従来の上部側の無端状のコンベアのようにその下方側(特に中央)が下方に大きく弛んでしまうことがなく、無端状のコンベアの下方側に直線状のラインを維持する(直線性を持たせる)ことができる。   According to these aspects of the invention, the endless conveyor circulates or transports with the latching member disposed on the inner peripheral side of the load supporting member, so that the lower side (like the conventional endless endless conveyor) In particular, the center) does not sag greatly downward, and a straight line can be maintained (given linearity) on the lower side of the endless conveyor.

本発明としては、前記荷重支持部材が配設された前記昇降動ユニットが、上部側の無端状のコンベアの内側で周回方向に複数配置されるとともに、各昇降動ユニットないしは各荷重支持部材を各々昇降動させる昇降動ユニットを備えることが好ましい。
本発明によれば、上記昇降動ユニットを上昇させると、上部側の無端状のコンベアの内周側の昇降動ユニットに配置された荷重支持部材を介して上部側の無端状のコンベアの下方側のみが上昇され、上記昇降動ユニットを下降させると上部側の無端状のコンベアの下方側を下降させる。したがって、従来のように、上部側の無端状のコンベアのようにその下方側中央が下方に弛んでしまうことがなく、上部側のコンベア全体を昇降させる必要もなく、ブロック状の豆腐類に対して均一な荷重をかけたり、昇降動ユニット毎に低圧〜中圧〜高圧に応じた段階的な圧搾圧力を精度よく付与することができ、圧搾が不要の場合にはブロック状の豆腐類にかかる荷重をその上面(特に周回方向の中央部上面)から一度に離反させることが可能になる。特に従来、昇降動ユニットおよびコンベアの自重以下の、微小な圧搾圧力の付与はできなかったが、本発明によって、よりソフトで、布目の皮が柔らかい木綿豆腐の成形も可能になり、一層手作りに近い高品質な豆腐の量産が可能になった。
また、前記荷重支持部材が配設された前記昇降動ユニットを、上部側の無端状のコンベアの周回方向に複数配置されることにより、特に高い生産能力を有する、長尺(例えば10〜40m)の無端状のコンベアにおいて効果的ある。例えば、そのように長い成型機上のブロック状の豆腐類に対して加圧コンベアとしての無端状のコンベアの下方側の高さを一律に維持したり、一度に上昇させて離反したりでき、例えば、周回方向から順にブロック状の豆腐類に対して、基台に設けた加圧手段(バネ、エアシリンダーなど)によって徐々に圧搾圧力を高めて、個々の昇降動ユニット(ないしは荷重支持部材)に高さの差や傾斜を設けることによって、徐々に高さを低くするような設定が可能になる。
According to the present invention, a plurality of the lifting / lowering units provided with the load supporting members are arranged in the circumferential direction inside the endless conveyor on the upper side, and each lifting / lowering unit or each load supporting member is provided It is preferable to provide a lifting unit that moves up and down.
According to the present invention, when the elevating unit is raised, the lower side of the upper endless conveyor via the load support member disposed in the inner peripheral elevating unit of the upper endless conveyor. When the elevating unit is lowered, the lower side of the upper endless conveyor is lowered. Therefore, unlike the conventional endless conveyor on the upper side, the lower center does not sag downward, and it is not necessary to raise and lower the entire upper conveyor. Can apply a uniform load, and can accurately apply stepwise pressing pressure according to low pressure to medium pressure to high pressure for each lifting unit. If pressing is unnecessary, it takes block tofu. The load can be separated from the upper surface (particularly the upper surface of the central portion in the circumferential direction) at a time. In particular, it has not been possible to apply a small squeezing pressure below the weight of the elevating unit and conveyor, but the present invention makes it possible to mold cotton tofu that is softer and softer to the skin, making it even more handmade. The mass production of near high-quality tofu has become possible.
Further, a long length (for example, 10 to 40 m) having a particularly high production capacity by arranging a plurality of the lifting / lowering units provided with the load supporting members in the circumferential direction of the endless conveyor on the upper side. It is effective in an endless conveyor. For example, the height of the lower end of the endless conveyor as a pressure conveyor can be maintained uniformly with respect to the block-shaped tofu on such a long molding machine, or it can be lifted and separated at once, For example, for block-shaped tofu in order from the circumferential direction, the pressing pressure (spring, air cylinder, etc.) provided on the base is gradually increased to increase the squeezing pressure, so that each lifting unit (or load support member) By providing a difference in height or inclination in the height, it is possible to set the height gradually lower.

本発明としては、前記荷重支持部材と掛止部材のいずれかに回転しながら移動する回転ローラが設けられていることが好ましい。
本発明によれば、前記掛止部材は、無端状のコンベアの内周全域に所定間隔をおいて複数取り付けられ、無端状のコンベアの下方側の内周側(ないしは外周側)に配置した荷重支持部材に掛止して滑走可能に構成され、例えば回転ローラが前記荷重支持部材に接触しながら回転するので、無端状のコンベアの搬送に支障を与えるようなことはない。逆に、荷重支持部材が回転ローラを有する一方、掛止部材を固定部材とすることで、回転(滑走)させてもよい。また荷重支持部材も掛止部材も摩擦抵抗の少ない固定部材(例えば摺動面がフッ素樹脂等で構成)として摺動(滑走)させてもよい。
In the present invention, it is preferable that a rotating roller that moves while rotating is provided on either the load support member or the latching member.
According to the present invention, a plurality of the hooking members are attached to the entire inner circumference of the endless conveyor at a predetermined interval, and are arranged on the inner peripheral side (or outer peripheral side) on the lower side of the endless conveyor. For example, since the rotating roller rotates while contacting the load supporting member, the conveying of the endless conveyor is not hindered. On the contrary, the load support member may include a rotating roller, and the retaining member may be a fixed member for rotation (sliding). Further, both the load supporting member and the latching member may be slid (slid) as a fixed member having a low frictional resistance (for example, the sliding surface is made of a fluororesin or the like).

本発明の無端状のコンベアによれば、従来の上部側の無端状のコンベアのように回転軸間が下方に弛んでしまうことがなくなる。また、無端状のコンベアの下方側の弛む部分のみを昇降動させるもので、上部側の無端状のコンベア全体を高く上昇させるため、装置を大型化したり、上部空間を広く確保する必要がなくなる。
また、本発明の豆腐類の自動成型装置によれば、コンベアの下方側のラインを直線状のラインに維持して高精度に上下させることができるので、従来のような部分的な荷重をかけ過ぎることなくブロック状の豆腐類を製造することができ、木綿豆腐・絹豆腐兼用型の成型機の場合、絹豆腐に布目をつけずに、熟成しながら搬送することができる。また、木綿豆腐の圧搾成型時、上部側のコンベアの余計な荷重をかけずに、必要最小限度の荷重に調整できる上、製品の高さを安定させることができる。またソフトで高品質の木綿豆腐が生産できる。すなわち、従来、昇降動ユニットおよびコンベア自重以下の微小な圧搾圧力の付与はできなかったが、本発明によって、よりソフトで、布目の皮が柔らかい木綿豆腐の成形も可能になり、一層手作りに近い高品質な豆腐の量産が可能になった。
According to the endless conveyer of the present invention, the interval between the rotating shafts does not loosen downward as in the conventional endless conveyer on the upper side. In addition, only the slack portion on the lower side of the endless conveyor is moved up and down, and the entire endless conveyor on the upper side is raised high, so that it is not necessary to increase the size of the apparatus or secure a wide upper space.
In addition, according to the automatic tofu molding apparatus of the present invention, the lower line of the conveyor can be maintained in a straight line and can be moved up and down with high accuracy, so that a partial load as in the prior art is applied. Block-like tofu can be produced without passing, and in the case of a cotton tofu / silk tofu combined molding machine, silk tofu can be transported while maturing without being textured. Moreover, at the time of compression molding of cotton tofu, it can be adjusted to the minimum necessary load without applying an extra load on the upper conveyor, and the height of the product can be stabilized. It can also produce soft and high-quality cotton tofu. That is, hitherto, it was impossible to apply a small squeezing pressure below the lifting and lowering unit and the conveyor's own weight, but according to the present invention, it becomes possible to mold cotton tofu that is softer and has a softer skin, and is closer to handmade. Mass production of high-quality tofu has become possible.

本発明の第1の実施の形態の豆腐類の自動成型装置を示す側面図である。It is a side view which shows the automatic molding apparatus of the tofu of the 1st Embodiment of this invention. 上記第1の実施の形態の豆腐類の自動成型装置を示す斜視図である。It is a perspective view which shows the automatic molding apparatus of the tofu of the said 1st Embodiment. 上記第1の実施の形態の昇降動ユニットと掛止部材と上部側の無端状のコンベアを示す図であり、図3(a)はその側面図であり、(b)はその正面図である。It is a figure which shows the raising / lowering unit of the said 1st Embodiment, a latching member, and the endless conveyor of an upper side, FIG. 3 (a) is the side view, (b) is the front view. . 上記第1の実施の形態により豆腐を成型する状態を説明する図であり、図4(a)はその側面図であり、(b)はその正面図である。It is a figure explaining the state which shape | molds tofu by the said 1st Embodiment, FIG. 4 (a) is the side view, (b) is the front view. 上記第1の実施の形態の豆腐類の自動成型装置の使用例を説明する側面図である。図5(a)は昇降動ユニットを個別に駆動させる例を説明する図であり、(b)は昇降動ユニットを傾斜させる例を説明する図である。It is a side view explaining the usage example of the automatic molding apparatus of the tofu of the said 1st Embodiment. FIG. 5A is a diagram for explaining an example of individually driving the lifting unit, and FIG. 5B is a diagram for explaining an example of tilting the lifting unit. 上記第1の実施の形態の装置と、その前工程で使用される自動凝固機とを示す断面図である。It is sectional drawing which shows the apparatus of the said 1st Embodiment, and the automatic coagulator used in the front process. 上記第1の実施の形態の無端状のコンベアを示す斜視図である。It is a perspective view which shows the endless conveyor of the said 1st Embodiment. 上記第12実施の形態の他の例を示す正面図である。It is a front view which shows the other example of the said 12th Embodiment. 上記第2の実施の形態のの豆腐類の自動成型装置を示す正面図である。It is a front view which shows the automatic molding apparatus of the tofu of the said 2nd Embodiment. 上記各実施の形態の回転軸と掛止部材との関係を示す側面図である。It is a side view which shows the relationship between the rotating shaft of each said embodiment, and a latching member. 上記第1の実施の形態の他の例を示す斜視図である。It is a perspective view which shows the other example of the said 1st Embodiment. 従来の豆腐類の自動成型装置を示す側面図である。It is a side view which shows the conventional automatic molding apparatus of tofu.

以下、本発明の一実施の形態の豆腐類の自動成型装置について、詳細に説明する。   Hereinafter, a tofu automatic molding apparatus according to an embodiment of the present invention will be described in detail.

(第1の実施の形態)
本実施の形態は、図1(a)(b)に示すように、基台2の長手方向に沿うように駆動する下部側の無端状のコンベアC1と上部側の無端状のコンベアC2と、基台2の長手方向に沿うように駆動する下部側の濾過布R1と上部側の濾過布R2とを備える豆腐類の自動成型装置1である。上下の濾過布R2,R1は、その前方側では、上下のコンベアC2,C1よりも少し長く引き出されている。なお、豆腐類の自動成型装置1の前工程には、図6に示すように、連続凝固装置21が配置され、絹ごし豆腐やソフト豆腐の場合は凝固された豆腐を壊さず、木綿豆腐や生揚げ生地等の場合、壊し装置Miで壊されて、次の豆腐類の自動成型装置1に搬送される。
(First embodiment)
In this embodiment, as shown in FIGS. 1A and 1B, a lower endless conveyor C1 and an upper endless conveyor C2 that are driven along the longitudinal direction of the base 2, This is a tofu automatic molding apparatus 1 including a lower-side filter cloth R1 and an upper-side filter cloth R2 that are driven along the longitudinal direction of the base 2. The upper and lower filter cloths R2 and R1 are pulled out slightly longer than the upper and lower conveyors C2 and C1 on the front side. In addition, as shown in FIG. 6, a continuous coagulation device 21 is arranged in the pre-process of the automatic tofu molding apparatus 1, and in the case of silken tofu or soft tofu, the coagulated tofu is not broken, and the cotton tofu or fried In the case of dough or the like, it is broken by the breaking device Mi and conveyed to the next automatic molding device 1 for tofu.

基台2は、上下のコンベアC2,C1や上下の濾過布R2,R1や昇降動ユニットU等を固定する鋼鉄製又はステンレス製のもので、この基台2のほぼ中央よりも上部側に上部側の無端状のコンベアC2が配される。上部側の無端状のコンベアC2は、その送り側では基台2のほぼ中央よりも下方側で駆動され、その戻り側では基台2の上方側で駆動される(図3(b))。上下の無端状のコンベアC2,C1は、各々後方の駆動ローラK2,K4と前方の従動ローラK1,K3とに巻き回され、駆動手段を介して一方の回転軸K2,K4を回転駆動させると、図1の矢印方向に搬送される。なお、上下の濾過布R2,R1は、各々後方の駆動軸Kbと前方の従動軸Kaとに巻き回され、駆動手段を介して一方の回転軸Ka,Kbを回転駆動させると、図1の矢印方向に搬送される。上下の濾過布R2,R1は、上下の無端状のコンベアC2,C1よりも周回する径が大きく、上部側の濾過布R2の下面と下部側の濾過布R1の上部は近接状態にて同調して製品を搬送する。   The base 2 is made of steel or stainless steel for fixing the upper and lower conveyors C2 and C1, the upper and lower filter cloths R2 and R1, the elevating unit U, and the like. The endless conveyor C2 on the side is arranged. The endless conveyor C2 on the upper side is driven below the center of the base 2 on the feed side, and is driven on the upper side of the base 2 on the return side (FIG. 3B). The upper and lower endless conveyors C2 and C1 are respectively wound around the rear driving rollers K2 and K4 and the front driven rollers K1 and K3, and when one of the rotary shafts K2 and K4 is driven to rotate through the driving means. 1 is conveyed in the direction of the arrow in FIG. The upper and lower filter cloths R2 and R1 are respectively wound around the rear drive shaft Kb and the front driven shaft Ka, and when one of the rotation shafts Ka and Kb is driven to rotate through the drive means, FIG. It is conveyed in the direction of the arrow. The upper and lower filter cloths R2 and R1 have larger diameters than the upper and lower endless conveyors C2 and C1, and the lower surface of the upper filter cloth R2 and the upper part of the lower filter cloth R1 are synchronized in close proximity. Transport the product.

図2と図3は、上下の濾過布R2,R1が省略されている本実施の形態の要部拡大図である。上部側の無端状のコンベアC2と下部側の無端状のコンベアC1は、プレート板が所定間隔をおいて配される鋼鉄製又はステンレス製またはチタンなどの金属製又は樹脂製のプレートpが連結されたプレートコンベアである(バーコンベア、キャタピラと呼ばれることもある。)。   2 and 3 are enlarged views of the main part of the present embodiment in which the upper and lower filter cloths R2 and R1 are omitted. The endless conveyor C2 on the upper side and the endless conveyor C1 on the lower side are connected to a plate p made of metal or resin such as steel, stainless steel, or titanium on which plate plates are arranged at a predetermined interval. Plate conveyor (also called bar conveyor, caterpillar).

ここで、上下のコンベアC2,C1としては、メッシュ状の金網ベルトや多数の小さな穴・細孔や多数の溝が形成されたパンチングベルトを使用することも可能である。また、プレート板Cに金網や多数の小さな穴・細孔や多数の溝を形成することも実施に応じ可能である。いずれのものでも、所定の隙間から上下の濾過布R2,R1を介して余分な水を排出させることができる。   Here, as the upper and lower conveyors C2 and C1, it is also possible to use a mesh-like wire mesh belt or a punching belt in which a large number of small holes / pores and a large number of grooves are formed. It is also possible to form a wire mesh, a large number of small holes / pores, and a large number of grooves on the plate C according to the implementation. In any case, excess water can be discharged from the predetermined gap through the upper and lower filter cloths R2, R1.

上部側の無端状のコンベアC2は、プレート板pが所定間隔をおいて配されて、連結手段17で連結されたプレートコンベアC2である。上部側の無端状のコンベアC2の内側には、掛止部材13が取り付けられている。掛止部材13は、後述する荷重支持部材12に掛止して、滑走するものであり、上部側の無端状のコンベアC2の中央に一対対向したものが、上部側の無端状のコンベアC2の内側全周に所定間隔で設けられている。左右一対の掛止部材13の先端には、回転ローラ13rが向き合うように取り付けられている。なお、回転軸Ka,Kbは、掛止部材13の周回駆動に支障がないように、左右の側面部の径が大きく、この側面部を細軸の連結軸が連結した構成になっている。すなわち、回転軸Ka,Kbに掛止部材13が通過して、回転軸Ka,Kbの回転に支障がないようになっている。例えば、図10(a)(b)に示すように、掛止部材13の高さH1は、回転軸Ka,Kbの両端にあるスプロケットKpの半径H2よりも小さく設定されていることで、回転軸Ka,Kbの回転に支障がないようになっている(図10(b)の符号19は、無端状のコンベアC2側に配される掛止部材である被掛止部材であるものとしている。)。また、掛止部材13と掛止ないしは滑走・摺動する、荷重支持部材12の部位の位置は無端状のコンベアの下方側であって、前後の回転軸Ka,Kbの中心を結ぶ線V1よりも下方である必要がある(図1(a))。2個の回転軸Ka,Kb間の下方側の弛む部分に配置されるものだからである。また、図8(b)は、無端状のコンベアC2より下の位置に荷重支持部材12を設け、荷重支持部材12と上部側の無端状のコンベヤC2とを連結する回転ローラ18rを有する掛止部材18とを備えたものであるが、このように、荷重支持部材12は上部側の無端状のコンベアC2の外周側でも設ける形態もあるからである。なお、図8(a)は、荷重支持部材12を懸架部材11aに取り付け、この懸架部材11aに取り付けた荷重支持部材12に上部側の無端状のコンベアC2に取り付けた回転ローラ13rを有する掛止部材13と連結させた例である。
前記荷重支持部材12は1本だけでなく2本以上搬送方向に並列状に、配置しても良く、また搬送方向に直列に配置してもよい。また前記掛止部材13は前記荷重支持部材12に対して1対でなくても、片方側だけでもよい。また前記掛止部材13は回転ローラではなく、図示しないが、荷重支持部材との摺動する固定部材であってもよく、少なくとも荷重支持部材12と掛止部材13の摺動面は摩擦の少ない樹脂製(例えばフッ素樹脂製など)であることが好ましい。
The endless conveyor C2 on the upper side is a plate conveyor C2 in which plate plates p are arranged at a predetermined interval and are connected by a connecting means 17. A latch member 13 is attached to the inner side of the endless conveyor C2 on the upper side. The latch member 13 is latched on a load support member 12 to be described later and slides, and the one facing the center of the endless conveyor C2 on the upper side is the endless conveyor C2 on the upper side. It is provided at predetermined intervals on the entire inner periphery. A rotating roller 13r is attached to the tips of the pair of left and right latch members 13 so as to face each other. The rotary shafts Ka and Kb have a structure in which the diameters of the left and right side portions are large so that there is no hindrance to the circumferential driving of the latching member 13, and the side portions are connected to a thin connecting shaft. That is, the latching member 13 passes through the rotation axes Ka and Kb so that the rotation of the rotation axes Ka and Kb is not hindered. For example, as shown in FIGS. 10A and 10B, the height H1 of the latching member 13 is set to be smaller than the radius H2 of the sprocket Kp at both ends of the rotation axes Ka and Kb. The rotation of the shafts Ka and Kb is not hindered (reference numeral 19 in FIG. 10B is a hooked member which is a hooking member disposed on the endless conveyor C2 side. .) Further, the position of the load supporting member 12 that is hooked or slid / slid with the hooking member 13 is on the lower side of the endless conveyor, and from the line V1 connecting the centers of the front and rear rotation axes Ka and Kb. Must also be lower (FIG. 1 (a)). This is because it is arranged in the lower slack portion between the two rotation axes Ka and Kb. Further, FIG. 8B shows a latch provided with a load support member 12 at a position below the endless conveyor C2 and having a rotating roller 18r for connecting the load support member 12 and the endless conveyor C2 on the upper side. This is because the load supporting member 12 is also provided on the outer peripheral side of the endless conveyor C2 on the upper side as described above. In FIG. 8A, the load support member 12 is attached to the suspension member 11a, and the load support member 12 attached to the suspension member 11a has a rotating roller 13r attached to the endless conveyor C2 on the upper side. This is an example of connection with the member 13.
Two or more load support members 12 may be arranged in parallel in the conveying direction, or may be arranged in series in the conveying direction. Further, the hooking member 13 may not be a pair with respect to the load supporting member 12, but may be only on one side. Further, the latch member 13 is not a rotating roller, but may be a fixed member that slides with the load support member (not shown), and at least the sliding surfaces of the load support member 12 and the latch member 13 have little friction. It is preferably made of resin (for example, made of fluororesin).

上部側の無端状のコンベアC2の下方側の内側に荷重支持部材12が基台2に支持された昇降動ユニットU(U1,U2,U3,・・・,〜Un)がn個配置されている。各昇降動ユニットU1〜Unは、荷重支持部材12と、荷重支持部材12に掛止される掛止部材13と、油圧シリンダー等の昇降動手段11と、左右の昇降動手段11に掛け渡すように配される懸架部材11aと、上記掛止部材13と連結される被掛止部材11bとから構成されている。また、各昇降動ユニットU1〜Unは、2個の懸架部材11aが連結し、左右前後に4つの昇降動手段11と、2つの懸架部材11aとを有する形態が好ましい(図2、図5参照)。
荷重支持部材12は、上部側の無端状のコンベアC2の下方側が下方に垂れ下がることを防止するもので、剛性のある部材で構成され、上部側の無端状のコンベアC2の下方側の内側(コンベアべルトが弛む部分)に配置され、対向する一対の掛止部材13,13の間に掛止されるように配置されている。すなわち、掛止部材13の回転ローラ13rは、荷重支持部材12から脱輪しないように、2個一組で荷重支持部材12に両側から抱えるように対向して設けられている。これにより、掛止部材13も外れ難くなっている(図2〜図4参照)。
荷重支持部材12は、上記コンベア(プレートp)C2が鋼鉄製であることに対応して鋼鉄製であるが、例えば、ステンレス製板、合成樹脂製、樹脂被覆された金属製等でも良い。荷重支持部材12は、厚みのある平板(角材・丸材等であってもよい)や、平板の長手方向に凹溝を形成して、掛止部材13が掛止し易いように形成したり、多数の角パイプを組み合わせて所定の板状の大きさにしたりしたものを使用可能である。このような荷重支持部材12は、例えば図5に示すように、昇降動ユニットU1〜Unとともに、上部側の無端状のコンベアC2の下方側の内側にn個連続的に設けられている。各荷重支持部材12は、各昇降動ユニットUにより各々独立した動きをすることが可能で、掛止部材13を前方からの受入る際に、引っ掛かりを防ぐため、荷重支持部材12の前方側を下方に折れ曲げるか、その前方側の上面に斜め下に傾斜を設けることが好ましい(図2)。それとともに、固定の掛止部材13の場合も後方側を上方に折れ曲げるか、その後方側の下面に斜め上に傾斜を設けることが好ましい(図5(b))。
N lifting units U (U1, U2, U3,..., Un) in which the load supporting member 12 is supported by the base 2 are arranged inside the lower end of the endless conveyor C2 on the upper side. Yes. Each of the elevating units U <b> 1 to Un extends to the load supporting member 12, the engaging member 13 that is engaged with the load supporting member 12, the elevating / lowering means 11 such as a hydraulic cylinder, and the left / right elevating / lowering means 11. It is comprised from the suspension member 11a distribute | arranged to and the to-be-latched member 11b connected with the said latching member 13. As shown in FIG. Further, each lifting unit U1 to Un has a configuration in which two suspension members 11a are connected to each other, and four lifting and lowering means 11 and two suspension members 11a are provided on the left and right sides (see FIGS. 2 and 5). ).
The load support member 12 prevents the lower side of the endless conveyor C2 on the upper side from drooping downward. The load supporting member 12 is formed of a rigid member and is located on the lower side of the upper endless conveyor C2 (conveyor). It is arranged at a portion where the belt is loosened and is arranged so as to be hooked between a pair of opposing hooking members 13 and 13. That is, the rotation roller 13r of the latch member 13 is provided so as to face the load support member 12 from both sides so as not to be detached from the load support member 12. Thereby, the latching member 13 is also difficult to come off (see FIGS. 2 to 4).
The load support member 12 is made of steel corresponding to the fact that the conveyor (plate p) C2 is made of steel, but may be made of a stainless steel plate, a synthetic resin, a resin-coated metal, or the like. The load supporting member 12 is formed so that the latching member 13 can be easily latched by forming a thick flat plate (may be a square bar, a round bar, etc.) or a concave groove in the longitudinal direction of the flat plate, A combination of a number of square pipes having a predetermined plate shape can be used. As shown in FIG. 5, for example, n such load supporting members 12 are continuously provided inside the lower side of the endless conveyor C <b> 2 on the upper side together with the lifting units U <b> 1 to Un. Each load support member 12 can be moved independently by each elevating unit U, and the front side of the load support member 12 is used to prevent catching when the latch member 13 is received from the front. It is preferable to bend downward or to provide an inclination on the upper surface of the front side obliquely downward (FIG. 2). At the same time, in the case of the fixed latching member 13, it is preferable that the rear side is bent upward or the lower surface of the rear side is inclined obliquely upward (FIG. 5B).

昇降動ユニットUは、無端状のコンベアC2の下方側を昇降動させるものであり、油圧シリンダー、空気シリンダー、電気シリンダー等で構成されている。油圧式ジャッキ、ネジ式ジャッキ、ラック&ピニオン式、ウォームギア式などで、自動や手回しのいずれでもも良い(図2)。一枚の荷重支持部材12は、4つの昇降動ユニットUにより昇降動作する。左右一対の昇降動ユニットU(昇降動ユニットU1について言えば前後も含めて4個の昇降動ユニットUがある。)には、懸架部材11aがプレートpの幅方向に亘って掛け渡され、被掛止部材11bを介して荷重支持部材12が取り付けられている。一つの昇降動ユニットU1には、荷重支持部材12を1個、被掛止部材11bを無端コンベアの周回方向の前後に2個配されている。したがって、例えば図5に示すように三つの昇降動ユニットU1〜U3に各々荷重支持部材12がその昇降動ユニットUと共に配置されているが、一つの昇降動ユニットUについて前後方向に傾斜させたり(図5(b))、一つの昇降動ユニットUと隣接する他のユニットの高さ位置を違えたり(図5(a))、任意に変更させることもできる。また、被掛止部材11bとは別に、加圧用懸架部材14aおよびそれに連結されている加圧用部材14は、コンベアプレートpが連結手段17によって連結されて構成される無端状のコンベアC2を加圧に使用する際に、無端状コンベアC2の自重、前記昇降動ユニットUの自重や昇降動による圧搾荷重の総荷重のうち、前記昇降動ユニットUの自重ないしは昇降動による荷重を加えるために設けられている。その加圧用部材14aおよび加圧用部材14と共に、連結手段17であるチェーンを蛇行させないようにするために、昇降動ユニットUに連結される第2の支持部材16が、チェーン17の凹部に宛うように設けられている。したがって、昇降動ユニットUを上昇させると、荷重支持部材12が上方に引き上げられ、これにより上部側の無端状のコンベアの下方側C2aの位置が上方に引き上げられる。また昇降動ユニットUを下降させると、荷重支持部材12が下方に下がり、荷重支持部材12から掛止部材13から離れてフリーな状態になり、無端コンベアC2の自重がかかるようになり、さらに昇降動ユニットUを下降させると、加圧用部材14がコンベアプレートpに接触し、また支持部材16がチェーン17の凹部に宛うようになり、昇降動ユニットUおよび無端コンベアC2の自重がかかり、無端コンベアC2の蛇行を抑制できるようになる。これにより上部側の無端状のコンベアの下方側C2aの位置は製品に荷重をかける状態の位置になる。   The raising / lowering unit U moves up and down the endless conveyor C2, and is composed of a hydraulic cylinder, an air cylinder, an electric cylinder, and the like. Hydraulic jacks, screw jacks, rack and pinion types, worm gear types, etc. can be used either automatically or manually (Fig. 2). One load support member 12 is moved up and down by four lifting units U. A suspension member 11a is stretched across the width direction of the plate p over a pair of left and right lifting units U (the lifting unit U1 includes four lifting units U including the front and back). The load support member 12 is attached via the latch member 11b. One lifting / lowering unit U1 is provided with one load support member 12 and two hooked members 11b before and after the endless conveyor in the circumferential direction. Therefore, for example, as shown in FIG. 5, the load supporting member 12 is arranged with each of the three lifting units U <b> 1 to U <b> 3 together with the lifting unit U, but one lifting unit U may be inclined in the front-rear direction ( 5 (b)), the height position of another unit adjacent to one lifting unit U can be changed (FIG. 5 (a)), or arbitrarily changed. In addition to the hooked member 11b, the pressurizing suspension member 14a and the pressurizing member 14 connected thereto pressurize the endless conveyor C2 configured by connecting the conveyor plate p by the connecting means 17. Of the endless conveyor C2 and the total weight of the squeezing load due to the lifting / lowering unit U or the total weight of the squeezing load due to the lifting / lowering movement. ing. Along with the pressurizing member 14 a and the pressurizing member 14, the second support member 16 connected to the lifting and lowering unit U is directed to the recess of the chain 17 so as not to meander the chain as the connecting means 17. It is provided as follows. Therefore, when the elevating unit U is raised, the load support member 12 is pulled upward, and thereby the position of the lower side C2a of the upper endless conveyor is pulled upward. Further, when the elevating unit U is lowered, the load support member 12 is lowered downward, is separated from the load support member 12 from the hooking member 13 and becomes free, and the weight of the endless conveyor C2 is applied. When the moving unit U is lowered, the pressurizing member 14 comes into contact with the conveyor plate p, and the support member 16 is directed to the concave portion of the chain 17 so that the weight of the elevating unit U and the endless conveyor C2 is applied. The meandering of the conveyor C2 can be suppressed. Thereby, the position of the lower side C2a of the endless conveyor on the upper side becomes a position where a load is applied to the product.

本実施の形態の豆腐類の自動成型装置1を使用する場合は、図1(a)に示すように、昇降動ユニットUにより上昇させる場合、荷重支持部材12を介して上部側の無端状のコンベアC2の下方側の最下端C2aの高さを上方に調整できる。このとき、上記上部側の無端状のコンベアC2の下方側の中央が大きく弛んで垂れ下がるようなことがなく、一律になるために、大幅に上昇させなくても、必要最小限の高さまで上昇させるだけでよい。
なお、図11に示すように、昇降動ユニットUや被掛止部材11bには昇降動ユニットUを加圧するように付勢させるバネUbを設けた形態でもよい。
When using the tofu automatic molding apparatus 1 according to the present embodiment, as shown in FIG. 1A, when it is lifted by the lifting unit U, an endless shape on the upper side is provided via the load support member 12. The height of the lowermost end C2a on the lower side of the conveyor C2 can be adjusted upward. At this time, the center on the lower side of the upper endless conveyor C2 does not sag droopingly and hangs down, and it is uniform, so that it is raised to the necessary minimum height without being greatly raised. Just do it.
In addition, as shown in FIG. 11, the form which provided the spring Ub which urges | biases so that the raising / lowering unit U and the to-be-latched member 11b may pressurize may be sufficient.

そして、豆腐類の自動成型装置1を使用してブロック状の豆腐Tを成型するときは、図1(b)に示すように、昇降動ユニットUを降下させて、荷重支持部材12を降下させることで、上部側の無端状のコンベアC2の下方側C2aの直線状のラインをほぼ維持しつつ降下させて、下部側の無端状のコンベアC1の上に送られてくるブロック状の豆腐類Tに上から蓋をするように上部側の無端状のコンベアC2を下降させて、上部側の濾過布R2を降下させて、ブロック状の豆腐類Tに所定の加圧を加える。ブロック状の豆腐Tは、その圧搾成型時において、従来のように上部側の無端状のコンベアC2の下方側中央付近の最下端C2aが大きく垂れ下がるようなことがないので、ブロック状の豆腐に余計な荷重をかけすぎることはなく、ソフト感のある高品質の豆腐(ブロック状の豆腐)が製造できる。
例えば、木綿豆腐・絹豆腐兼用型の成型機の場合、絹豆腐生産時、上記上部側の無端状のコンベアの下方側にかかる荷重をブロック状の豆腐Tに布目を付けずに、熟成しながら搬送成型することができる。なお、豆腐の製造を例に説明するが、豆腐類、例えば絹生揚げ生地、生揚げ(木綿豆腐の油揚)生地、厚揚げ生地、油揚げ生地、がんもどき生地、木綿豆腐、ソフト木綿豆腐、ソフト豆腐(絹豆腐に軽く布目を付ける程度の製品)等の製造についても本発明は適用可能である。
豆腐類の自動成型装置1を使用してブロック状の豆腐Tを成型した後は、図示しないが、所定の大きさにカットされて、自動パック詰め装置に搬送コンベア等で搬送される。
Then, when the block-shaped tofu T is molded using the tofu automatic molding apparatus 1, as shown in FIG. 1 (b), the lifting unit U is lowered and the load supporting member 12 is lowered. Thus, while maintaining the straight line on the lower side C2a of the endless conveyor C2 on the upper side, the block-like tofu T that is sent onto the endless conveyor C1 on the lower side is lowered. The upper endless conveyor C2 is lowered so as to cover from above, and the upper filter cloth R2 is lowered to apply predetermined pressure to the block-shaped tofu T. Since the block-like tofu T does not drastically droop down at the lower end C2a in the vicinity of the lower center of the endless conveyor C2 on the upper side at the time of compression molding, the block-like tofu is extraneous to the block-like tofu. Therefore, it is possible to produce high-quality tofu (block-shaped tofu) with a soft feeling.
For example, in the case of a cotton tofu / silk tofu combined molding machine, during the production of silk tofu, the load applied to the lower side of the above endless endless conveyor is aged without adding a texture to the block-shaped tofu T It can be transported and molded. Tofu production will be described as an example. Tofu, for example, silk fried dough, raw fried (cotton tofu fried) dough, thick fried dough, fried dough, cancer dough, cotton tofu, soft cotton tofu, soft tofu The present invention can also be applied to the production of (a product having a light texture on silk tofu).
After the block-shaped tofu T is molded using the automatic tofu molding apparatus 1, it is cut into a predetermined size and conveyed to the automatic packing apparatus by a conveyor or the like, although not shown.

ここで、本実施の形態の豆腐類の自動成型装置1には、図5のように、例えば3個の荷重支持部材が連結されるとともに、各荷重支持部材12に連結される懸架部材11a(および昇降動ユニットU1〜U3)を各々昇降動させる昇降動ユニットUを備えることから(昇降動ユニットU1〜U3を備えるので)、図5(a)に示すように、周回方向から順にブロック状の豆腐類Tに対して徐々に高さを低くするような設定をして、徐々に加圧力を強くしたり、又、図5(b)に示すように、周回方向から順にブロック状の豆腐類Tに対して徐々に高さを低くして傾斜を付けるような設定をして、徐々に加圧力を強くしたり、又、上記3つの昇降動ユニットU1〜U3を使用して加圧力の異なる3種類のブロック状の豆腐類Tを成型したりすることができる。   Here, for example, three load support members are connected to the tofu automatic molding apparatus 1 of the present embodiment, as shown in FIG. 5, and the suspension members 11a ( And the lifting and lowering units U1 to U3) are respectively provided with the lifting and lowering units U that move up and down (since the lifting and lowering units U1 to U3 are provided), as shown in FIG. Set to gradually lower the height of the tofu T, and gradually increase the pressure, or, as shown in FIG. The height is gradually lowered with respect to T so as to be inclined, and the applied pressure is gradually increased, or the applied pressure is different by using the three lifting units U1 to U3. Mold three types of block-shaped tofu T Door can be.

(第2の実施の形態)
本実施の形態は、図9に示すように、昇降動ユニットUの懸架部材11aに、回転ローラ22rを有する掛止部材22が取り付けられ、この掛止部材22が上部側の無端状のコンベアC2の左右両側に構成したL型鍔部24によって、上記回転ローラ22rを介して掛止されている。この構造では、それだけ分厚いコンベヤC2を用意して、上記構造に対応している。なお、掛止部材22は、コンベアC2の内周全域になくても、コンベアC2の下方側が吊り上げられれば良い。
(Second Embodiment)
In the present embodiment, as shown in FIG. 9, a hanging member 22 having a rotating roller 22r is attached to the suspension member 11a of the lifting unit U, and this hanging member 22 is an endless conveyor C2 on the upper side. It is latched via the rotating roller 22r by L-shaped flange portions 24 formed on both left and right sides. In this structure, a thicker conveyor C2 is prepared and corresponds to the above structure. In addition, even if the latching member 22 does not exist in the whole inner periphery of the conveyor C2, the lower side of the conveyor C2 should just be lifted.

なお、上記第1と第2の実施の形態では、上下の濾過布R2,R1が配置されるもので説明したが、図2や図3に示すように上下の無端状のコンベアC2,C1のみで構成される豆腐類の自動成型装置にも適用可能である。すなわち、合成樹脂製の他、所定の厚みを有する布製等のコンベアで上下から挟みこみ所定の大きさのブロック状の豆腐類を成型することも可能である。また、豆腐類の自動成型装置を用いて説明したが、本発明は一般の無端状のコンベアにも適用可能である(図7(a)(b)(c))。すなわち、無端状のコンベアの内側であって、2個の回転軸間の下方側の弛む部分に配置される荷重支持部材12と、無端状のコンベアの内周面の全域に複数取り付けられる掛止部材13を備えることで、2個の回転軸間の下方側の弛む部分を上昇させることができる。
また、無端状のコンベアが駆動軸(回転軸)と従動軸(回転軸)とに掛け渡される例で説明したが、本発明は、2個の回転軸間の下方側の弛む部分であれば適用可能である。
In the first and second embodiments, the upper and lower filter cloths R2 and R1 have been described. However, as shown in FIGS. 2 and 3, only the upper and lower endless conveyors C2 and C1 are used. It can also be applied to a tofu automatic molding apparatus comprising That is, in addition to synthetic resin, it is also possible to mold block-shaped tofu having a predetermined size by sandwiching it from above and below with a conveyor made of cloth having a predetermined thickness. Moreover, although demonstrated using the automatic molding apparatus of tofu, this invention is applicable also to a general endless conveyor (FIG. 7 (a) (b) (c)). That is, inside the endless conveyor, a load support member 12 disposed in a slack portion on the lower side between two rotating shafts, and a plurality of hooks attached to the entire inner peripheral surface of the endless conveyor By providing the member 13, the slack portion on the lower side between the two rotating shafts can be raised.
In addition, although an example in which an endless conveyor is stretched between a driving shaft (rotating shaft) and a driven shaft (rotating shaft) has been described, the present invention is a slack portion on the lower side between two rotating shafts. Applicable.

1 豆腐類の自動成型装置、
2 基台、2a 基台の中段のフレーム、
U,Un,U1〜U3 昇降動ユニット、
11 昇降動手段、11a 懸架部材、11b 被掛止部材、
12 荷重支持部材、
13,23,33 掛止部材、13r,23r,33r 回転ローラ、
14 加圧用部材,14a 加圧部材用懸架部材、
16 支持部材(チェーン用抑えレール)、
17 連結手段(チェーン)、
21 自動凝固機、
19,22 被掛止部材、
p プレート板、
C1 下部側の無端状のコンベア、
C1a 上部側無端状コンベアの垂れ下がった最下面の高さ、
C2 上部側の無端状のコンベア、
Kb,K2,K4 駆動軸、Ka,K1,K3 従動軸、
R2 上部側の濾過布、
R1 下部側の濾過布、
1 Automatic tofu molding equipment,
2 base, 2a middle frame of base,
U, Un, U1-U3 lifting unit,
11 Lifting means, 11a Suspension member, 11b Hook member,
12 load support members,
13, 23, 33 latching member, 13r, 23r, 33r rotating roller,
14 member for pressurization, 14a suspension member for pressurization member,
16 Support member (restraining rail for chain),
17 Connecting means (chain),
21 Automatic coagulator,
19, 22 Covered member,
p plate plate,
C1 Endless conveyor on the lower side,
C1a The height of the lowermost surface of the upper endless conveyor hanging down,
C2 Endless conveyor on the upper side,
Kb, K2, K4 drive shaft, Ka, K1, K3 driven shaft,
R2 Upper filter cloth,
R1 Lower side filter cloth,

Claims (8)

基台に支持された少なくとも2個の回転軸間に掛け渡されて周回する無端状のコンベアにおいて、
無端状のコンベアの内側であって、2個の回転軸間の下方側の弛む部分に配置される荷重支持部材と、荷重支持部材を所定高さに支持する掛止部材であって、無端状のコンベアの内周面に複数取り付けられる掛止部材を備えることを特徴とする無端状のコンベア。
In an endless conveyor that is looped around at least two rotating shafts supported by a base,
A load support member that is disposed inside the endless conveyor and is positioned at a slack portion on the lower side between the two rotating shafts, and a latch member that supports the load support member at a predetermined height. An endless conveyor comprising a plurality of hooking members attached to the inner peripheral surface of the conveyor.
前記基台に支持されて上下動が可能な昇降動ユニットを備え、該昇降動ユニットにより前記荷重支持部材が昇降動することを特徴とする請求項1記載の無端状のコンベア。   The endless conveyor according to claim 1, further comprising an elevating unit supported by the base and capable of moving up and down, wherein the load supporting member is moved up and down by the elevating unit. 前記荷重支持部材と掛止部材のいずれかに回転しながら移動する回転ローラが設けられている特徴とする請求項1又は2記載の無端状のコンベア。   The endless conveyor according to claim 1 or 2, wherein a rotating roller that moves while rotating is provided on either the load support member or the latching member. 基台に沿うように駆動する下部側の無端状のコンベアと、基台に沿うように駆動する上部側の無端状のコンベアとを備え、上下のコンベア間でブロック状の豆腐類に成型する豆腐類の自動成型装置において、
前記基台に支持されて上下動が可能な昇降動ユニットと、前記上部側の無端状のコンベアに取り付けられ前記昇降動ユニットと連動する掛止部材とを備え、上部側の無端状のコンベアが掛け渡される2個の回転軸間の下方側の弛む部分では、昇降動ユニットにより掛止部材を介して上昇させることを特徴とする豆腐類の自動成型装置。
A tofu comprising a lower endless conveyor driven along the base and an upper endless conveyor driven along the base, and formed into block-shaped tofu between the upper and lower conveyors In the kind of automatic molding equipment,
A lifting unit supported by the base and capable of moving up and down; and a hook member attached to the endless conveyor on the upper side and interlocking with the lifting unit, the upper endless conveyor comprising: An automatic tofu molding apparatus characterized in that a slack portion on the lower side between two rotating shafts that are stretched is raised by a lifting / lowering unit via a latching member.
基台に沿うように駆動する下部側の無端状のコンベアと、基台に沿うように駆動する上部側の無端状のコンベアと、下部側の無端状のコンベアの外周に沿うように駆動する下部側の無端状の濾過布と、上部側の無端状のコンベアの外周に沿うように駆動する上部側の無端状の濾過布と備え、上下の濾過布間で連続的に圧搾してブロック状の豆腐類に成型する豆腐類の自動成型装置において、
前記基台に支持されて上下動が可能な昇降動ユニットと、前記上部側の無端状のコンベアに取り付けられ前記昇降動ユニットと連動する掛止部材とを備え、上部側の無端状のコンベアが掛け渡される2個の回転軸間の下方側の弛む部分では、昇降動ユニットにより掛止部材を介して上昇させることを特徴とする豆腐類の自動成型装置。
Lower endless conveyor driven along the base, upper endless conveyor driven along the base, and lower end driven along the outer periphery of the lower endless conveyor The endless filter cloth on the side and the endless filter cloth on the upper side that drives along the outer periphery of the upper endless conveyor, are continuously squeezed between the upper and lower filter cloths, In automatic tofu molding equipment that molds tofu,
A lifting unit supported by the base and capable of moving up and down; and a hook member attached to the endless conveyor on the upper side and interlocking with the lifting unit, the upper endless conveyor comprising: An automatic tofu molding apparatus characterized in that a slack portion on the lower side between two rotating shafts that are stretched is raised by a lifting / lowering unit via a latching member.
基台に沿うように駆動する下部側の無端状のコンベアと、基台に沿うように駆動する上部側の無端状のコンベアとを備え、上下のコンベア間でブロック状の豆腐類に成型する豆腐類の自動成型装置において、
前記基台に支持されて上下動が可能な昇降動ユニットと、前記上部側の無端状のコンベアの内側であって、2個の回転軸間の下方側の弛む部分に配置される荷重支持部材と、荷重支持部材を昇降動ユニットを介して所定高さに上下動する掛止部材であって、上部側の無端状のコンベアの内周面に複数取り付けられる掛止部材を備え、上部側の無端状のコンベアが掛け渡される2個の回転軸間の下方側の弛む部分では、昇降動ユニットにより掛止部材を介して上昇させることを特徴とする豆腐類の自動成型装置。
A tofu comprising a lower endless conveyor driven along the base and an upper endless conveyor driven along the base, and formed into block-shaped tofu between the upper and lower conveyors In the kind of automatic molding equipment,
A lifting and lowering unit supported by the base and capable of moving up and down, and a load supporting member disposed in a slack portion on the lower side between the two rotating shafts inside the upper endless conveyor. And a latch member that moves the load support member up and down to a predetermined height via the elevating unit, and includes a plurality of latch members attached to the inner peripheral surface of the upper endless conveyor, An automatic tofu molding apparatus characterized in that a slack portion on the lower side between two rotating shafts on which an endless conveyor is stretched is raised by a lifting / lowering unit through a hooking member.
基台に沿うように駆動する下部側の無端状のコンベアと、基台に沿うように駆動する上部側の無端状のコンベアと、下部側の無端状のコンベアの外周に沿うように駆動する下部側の無端状の濾過布と、上部側の無端状のコンベアの外周に沿うように駆動する上部側の無端状の濾過布と備え、上下の濾過布間で連続的に圧搾してブロック状の豆腐類に成型する豆腐類の自動成型装置において、
前記基台に支持されて上下動が可能な昇降動ユニットと、前記上部側の無端状のコンベアの内側であって、2個の回転軸間の下方側の弛む部分に配置される荷重支持部材と、荷重支持部材を昇降動ユニットを介して所定高さに上下動する掛止部材であって、上部側の無端状のコンベアの内周面に複数取り付けられる掛止部材を備え、上部側の無端状のコンベアが掛け渡される2個の回転軸間の下方側の弛む部分では、昇降動ユニットにより掛止部材を介して上昇させることを特徴とする豆腐類の自動成型装置。
Lower endless conveyor driven along the base, upper endless conveyor driven along the base, and lower end driven along the outer periphery of the lower endless conveyor The endless filter cloth on the side and the endless filter cloth on the upper side that drives along the outer periphery of the upper endless conveyor, are continuously squeezed between the upper and lower filter cloths, In automatic tofu molding equipment that molds tofu,
A lifting and lowering unit supported by the base and capable of moving up and down, and a load supporting member disposed in a slack portion on the lower side between the two rotating shafts inside the upper endless conveyor. And a latch member that moves the load support member up and down to a predetermined height via the elevating unit, and includes a plurality of latch members attached to the inner peripheral surface of the upper endless conveyor, An automatic tofu molding apparatus characterized in that a slack portion on the lower side between two rotating shafts on which an endless conveyor is stretched is raised by a lifting / lowering unit through a hooking member.
前記荷重支持部材と掛止部材のいずれかに回転しながら移動する回転ローラが設けられている特徴とする請求項4ないし7記載のいずれか1項記載の豆腐類の自動成型装置。
8. The automatic tofu molding apparatus according to any one of claims 4 to 7, wherein a rotating roller that moves while rotating is provided on either the load support member or the latching member.
JP2009131582A 2009-05-29 2009-05-29 Automatic tofu molding equipment Active JP5215941B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2009131582A JP5215941B2 (en) 2009-05-29 2009-05-29 Automatic tofu molding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2009131582A JP5215941B2 (en) 2009-05-29 2009-05-29 Automatic tofu molding equipment

Publications (2)

Publication Number Publication Date
JP2010273653A true JP2010273653A (en) 2010-12-09
JP5215941B2 JP5215941B2 (en) 2013-06-19

Family

ID=43421207

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2009131582A Active JP5215941B2 (en) 2009-05-29 2009-05-29 Automatic tofu molding equipment

Country Status (1)

Country Link
JP (1) JP5215941B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016019488A (en) * 2014-07-14 2016-02-04 株式会社高井製作所 Continuous molding device for soybean curds
KR20160056344A (en) * 2014-11-10 2016-05-20 주식회사 풀무원 Bean curd press transferring apparatus
JP2019083691A (en) * 2017-11-01 2019-06-06 オーケー食品工業株式会社 Production method of soybean curd dough for deep-fried soybean curd
JP2020184895A (en) * 2019-05-10 2020-11-19 株式会社高井製作所 Device for conveying soybean curd

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102512545B1 (en) * 2015-09-30 2023-03-21 가부시키가이샤 타카이세이사쿠쇼 Device for continuous molding of soybean curd

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03251151A (en) * 1989-05-08 1991-11-08 Sanyo Shokuhin Kk Forming of bean curd and device therefor
JPH0491913U (en) * 1990-12-26 1992-08-11
JPH1029712A (en) * 1996-07-11 1998-02-03 Nissin High Voltage Co Ltd Carrier device
JP2001314165A (en) * 2000-05-08 2001-11-13 Yanagiya:Kk Apparatus for maintaining shape, of tofu and apparatus for forming tofu
JP2005261369A (en) * 2004-03-19 2005-09-29 Takai Seisakusho:Kk Device for automatically forming bean curds
JP2006131357A (en) * 2004-11-05 2006-05-25 Arai Kikai Seisakusho:Kk Conveyance machine for food manufacturing device, hot-air drier using the conveyance machine, and baking device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03251151A (en) * 1989-05-08 1991-11-08 Sanyo Shokuhin Kk Forming of bean curd and device therefor
JPH0491913U (en) * 1990-12-26 1992-08-11
JPH1029712A (en) * 1996-07-11 1998-02-03 Nissin High Voltage Co Ltd Carrier device
JP2001314165A (en) * 2000-05-08 2001-11-13 Yanagiya:Kk Apparatus for maintaining shape, of tofu and apparatus for forming tofu
JP2005261369A (en) * 2004-03-19 2005-09-29 Takai Seisakusho:Kk Device for automatically forming bean curds
JP2006131357A (en) * 2004-11-05 2006-05-25 Arai Kikai Seisakusho:Kk Conveyance machine for food manufacturing device, hot-air drier using the conveyance machine, and baking device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016019488A (en) * 2014-07-14 2016-02-04 株式会社高井製作所 Continuous molding device for soybean curds
KR20160056344A (en) * 2014-11-10 2016-05-20 주식회사 풀무원 Bean curd press transferring apparatus
KR101693936B1 (en) 2014-11-10 2017-01-09 주식회사 풀무원 Bean curd press transferring apparatus
JP2019083691A (en) * 2017-11-01 2019-06-06 オーケー食品工業株式会社 Production method of soybean curd dough for deep-fried soybean curd
JP2020184895A (en) * 2019-05-10 2020-11-19 株式会社高井製作所 Device for conveying soybean curd

Also Published As

Publication number Publication date
JP5215941B2 (en) 2013-06-19

Similar Documents

Publication Publication Date Title
JP5215941B2 (en) Automatic tofu molding equipment
JPH0135726B2 (en)
MXPA05009224A (en) System for automatically grouping dough bars and/or any cooked or uncooked bakery product.
ITMI20131708A1 (en) APPARATUS FOR FORMING CERAMIC SLABS
ITMI952619A1 (en) MACHINE FOR FORMING COSMETIC PRODUCT TABLETS
JP6070960B2 (en) Filter cloth hanging device in filter cloth traveling type filter press
JP4269319B2 (en) Automatic tofu molding equipment
JP5382459B2 (en) A filter cloth hanging device in a filter press
WO2022265987A1 (en) Poultry processing apparatus
CN210630624U (en) Tablet pressing device for tablet food processing
JP2010068792A (en) Method for rolling hand-rolled noodles and method for taking out noodle ribbon
CN106273167A (en) Resin tile continuous mould pressing forming machine
CN209998144U (en) Steel cylinder forming machine for steel cylinder concrete pipe
JP2013111567A (en) Filter cloth contraction detection method and detection device in filter press
CN106262778A (en) A kind of rice noodle stretching cutting all-in-one machine
CN216694458U (en) Online heat treatment furnace device convenient to maintain in double-line production
EP4269289A2 (en) Conveyor for a continuous baking oven and continuous baking oven comprising said conveyor
CN206970092U (en) A kind of arbor transports lifting device
CN220844059U (en) Second style of calligraphy guipure conveyor
CN214089052U (en) Continuous 3D embossing device of surface fabric
CN111011408A (en) Biscuit that institutional advancement breaks away from conveyor
CN108705711B (en) High efficiency screw curing oven
CN212608440U (en) Screen rolling equipment for screen production
CN209052345U (en) A kind of outstanding suspension and support of warehouse promotion
CN109430701B (en) Three bridge type rice cake machine

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20111221

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20121010

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20121017

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20121217

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130130

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130301

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20160308

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250