CN109349514B - Double-bridge rice cake machine - Google Patents
Double-bridge rice cake machine Download PDFInfo
- Publication number
- CN109349514B CN109349514B CN201811584005.8A CN201811584005A CN109349514B CN 109349514 B CN109349514 B CN 109349514B CN 201811584005 A CN201811584005 A CN 201811584005A CN 109349514 B CN109349514 B CN 109349514B
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- plate
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- frame
- fixed
- fixed plate
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 33
- 235000009566 rice Nutrition 0.000 title claims abstract description 33
- 240000007594 Oryza sativa Species 0.000 title abstract 2
- 238000003825 pressing Methods 0.000 claims abstract description 18
- 238000005452 bending Methods 0.000 claims description 42
- 241000209094 Oryza Species 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000019685 rice crackers Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Manufacturing & Machinery (AREA)
- Cereal-Derived Products (AREA)
Abstract
The application relates to a double-bridge rice cake machine, which comprises a frame, a main gear set and an auxiliary gear set, wherein the main gear set and the auxiliary gear set are arranged on the frame, the main gear set comprises a driving shaft and driving gears arranged at two ends of the driving shaft, one end of the driving shaft penetrates out of the frame, a motor driven wheel is arranged at the end part of the penetrating-out end, and the auxiliary gear set comprises a driven shaft and driven gears arranged at two ends of the driven shaft; two chains are respectively arranged on a driving gear and a driven gear on the same side, and a fixing plate is arranged on the chains through a fixing piece; the screw rod of the long bolt passes through the round hole, and the end part of the screw rod is fixed on the movable plate; a pair of front bridge plates are arranged at the front end of the frame on the inner sides of the two driving gears; the cake pressing mechanism is arranged in the middle of the frame and comprises a hydraulic cylinder support, a hydraulic cylinder arranged above the hydraulic cylinder support, and a pressing plate is arranged at the output end of the hydraulic cylinder. The transmission mechanism of the application realizes the problem that the movable plate is lifted and lowered at the front end of the transmission structure.
Description
Technical Field
The application relates to a double-bridge rice cake machine, and belongs to the technical field of rice cake processing machinery.
Background
In food processing, especially rice cake processing, conventionally, a bottom plate is manually placed, a supporting plate is placed on the bottom plate, a shaping plate with holes is placed on the supporting plate, rice is placed in the holes of the shaping plate, mechanical extrusion forming is carried out, automation cannot be realized in the existing processing process, the processing efficiency is low, and rice cake on the market is difficult to maintain due to large structure and high cost, so that a rice cake processing and forming machine with simple structure and easy maintenance and capable of improving the production efficiency is needed.
Disclosure of Invention
The application provides a double-bridge rice cake machine for realizing semi-automation of rice cake processing.
The technical scheme for solving the technical problems is as follows: the double-bridge rice cake machine is characterized by comprising a frame, a main gear set and an auxiliary gear set, wherein the main gear set and the auxiliary gear set are arranged on the frame, the main gear set comprises a driving shaft and driving gears arranged at two ends of the driving shaft, one end of the driving shaft penetrates out of the frame, a motor driven wheel is arranged at the end part of the penetrating-out end, and the auxiliary gear set comprises a driven shaft and driven gears arranged at two ends of the driven shaft; two chains are respectively arranged on a driving gear and a driven gear on the same side, a plurality of L-shaped fixing pieces are arranged on the opposite surfaces of the two chains, and a fixing plate is arranged on the chains through the fixing pieces; four corners of the fixed plate are respectively provided with a round hole, the screw rod of the long bolt penetrates through the round hole, and the end part of the screw rod is fixed on the movable plate; a pair of front bridge plates are arranged at the front end of the frame and positioned at the inner sides of the two driving gears, each front bridge plate comprises a front bending folded plate, a first back bending folded plate and a second back bending folded plate which are integrated, the end parts of the first back bending folded plates are welded on a first front fixed cross beam, the end parts of the second back bending folded plates are welded on a second front fixed cross beam, and the two ends of the first front fixed cross beam and the two ends of the second front fixed cross beam are welded on two angle steels at the inner sides of the frame; the cake pressing mechanism is arranged in the middle of the frame and comprises a hydraulic cylinder support, a hydraulic cylinder arranged above the hydraulic cylinder support, and a pressing plate is arranged at the output end of the hydraulic cylinder.
The double bridge type rice cake machine transmission mechanism is characterized in that two front bridge plates are arranged at the front end of the rice cake machine transmission mechanism, the front bridge plates are of a herringbone structure, the first rear bending plate continues to horizontally extend for a section at the branching position of the first rear bending plate and the second rear bending plate, and the first rear bending plate and the second rear bending plate bend in the same radian.
Both ends of the driving shaft and the driven shaft are installed in a conventional mode, namely, both ends are installed in bearings on the frame.
One or two rear axle plates are arranged at the rear end of the frame, and the rear axle plates are arc-shaped bending plates.
The connecting line of the round holes on the fixed plate is isosceles trapezoid, the distance between the two round holes positioned at the front end of the fixed plate in the advancing direction is larger than the distance between the two round holes positioned at the rear end, the distance between the two round holes positioned at the front end is equal to the distance between the two first backward bending folded plates, and the distance between the two round holes positioned at the rear end is equal to the distance between the two second backward bending folded plates.
The driven wheel of the motor is connected with the motor fixed at the bottom of the frame through a chain.
The two sides of the hydraulic cylinder support are provided with a pair of slide bars, the two sides of the pressing plate are provided with sleeves, and the sleeves are sleeved on the slide bars.
The application has the advantages that: the movable plate can synchronously lift and synchronously descend the whole plane at the front end of the frame, so that the stability between the fixed plate and the movable plate is enhanced, the supporting plate arranged between the movable plate and the fixed plate cannot be displaced, and the supporting plate is convenient to put in and take out. The method has the following three advantages: 1. the discharging and taking can be synchronously performed, so that the efficiency is improved. 2. The lifting position and the falling position are respectively positioned at two ends of the machine, so that the actual operation is convenient. 3. Can ensure the horizontal demoulding of the mould plate and ensure the shape of the product.
Drawings
FIG. 1 is a schematic diagram of a double bridge rice cracker machine according to the present application;
FIG. 2 is a schematic diagram of the transmission mechanism in FIG. 1;
FIG. 3 is a schematic view of the mounting structure of the front and rear axle plates;
FIG. 4 is a top view of the mounting structure of the fixed plate and chain;
FIG. 5 is a side view of the mounting structure of the fixed plate and chain;
FIG. 6 is a schematic perspective view of a front axle plate;
FIG. 7 is a schematic perspective view of a rear axle plate;
FIG. 8 is a schematic diagram of the structure of the cake pressing mechanism;
fig. 9 is a schematic structural view of the fixing plate.
The reference numerals are recorded as follows: the device comprises a 1-frame, a 2-main gear set, a 2.1-driving shaft, a 2.2-driving gear, a 2.3-motor driven wheel, a 3-auxiliary gear set, a 3.1-driven shaft, a 3.2-driven gear, a 4-chain, a 5-fixing piece, a 6-fixing plate, a 6.1-round hole, a 7-long bolt, an 8-movable plate, a 9-front bridge plate, a 9.1-front bending, a 9.2-first rear bending plate, a 9.3-second rear bending plate, a 10-first front fixing cross beam, a 11-second front fixing cross beam, 12-angle steel, a 13-rear bridge plate, a 14-motor, a 15-third fixing beam, a 16-cake pressing mechanism, a 16.1-hydraulic cylinder bracket, a 16.2-hydraulic cylinder, a 16.3-pressing plate, a 16.4-sliding rod and a 16.5-sleeve.
Detailed Description
The principles and features of the present application are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the application and are not to be construed as limiting the scope of the application.
A double-bridge rice cake machine (see fig. 1-9), which comprises a frame 1, a main gear set 2 and a secondary gear set 3 (see fig. 1, 2 and 3) which are arranged on the frame 1, wherein the main gear set 2 comprises a driving shaft 2.1 and driving gears 2.2 which are arranged at two ends of the driving shaft 2.1, one end of the driving shaft 2.1 penetrates out of the frame 1, a motor driven wheel 2.3 is arranged at the end part of the penetrating-out end, and the secondary gear set 3 comprises a driven shaft 3.1 and driven gears 3.2 which are arranged at two ends of the driven shaft 3.1; two chains 4 are respectively arranged on a driving gear 2.2 and a driven gear 3.2 on the same side, a plurality of L-shaped fixing pieces 5 (see figures 4 and 5) are arranged on opposite surfaces of the two chains 4, and a fixing plate 6 is arranged on the chains 4 through the fixing pieces 5; the four corners of the fixed plate 6 are respectively provided with a round hole 6.1 (see figure 9), the screw rod of the long bolt 7 passes through the round hole, and the end part of the screw rod is fixed on the movable plate 8 (see figures 2 and 3); a pair of front bridge plates 9 are arranged at the front end of the frame 1 inside the two driving gears 2.2, the front bridge plates 9 (see fig. 6) comprise a front bending plate 9.1 and a first rear bending plate 9.2 and a second rear bending plate 9.3 which are integrated, the end parts of the first rear bending plate 9.2 are welded on a first front fixed cross beam 10, the end parts of the second rear bending plate 9.3 are welded on a second front fixed cross beam 11, and the two ends of the first front fixed cross beam 10 and the second front fixed cross beam 11 are welded on two angle steels 12 inside the frame 1 (see fig. 3); a cake pressing mechanism 16 (see fig. 8) is installed in the middle of the frame 1, the cake pressing mechanism 16 comprises a hydraulic cylinder support 16.1, a hydraulic cylinder 16.2 installed above the hydraulic cylinder support 16.1, and a pressing plate 16.3 is installed at the output end of the hydraulic cylinder 16.2.
One or two rear axle plates 13 are arranged at the rear end of the frame 1, and the rear axle plates 13 are arc-shaped bent plates. One end is semicircular and the other end is bent in radian.
The connecting line of the round holes 6.1 on the fixed plate 6 is isosceles trapezoid (see fig. 9), the distance between the two round holes at the front end of the fixed plate 6 in the advancing direction is larger than the distance between the two round holes at the rear end, the distance between the two round holes at the front end is equal to the distance between the two first rear bending plates 9.2, and the distance between the two round holes at the rear end is equal to the distance between the two second rear bending plates 9.3.
The motor driven wheel 2.3 is connected with a motor 14 fixed at the bottom of the frame 1 through a chain (see fig. 3).
A pair of sliding rods 16.4 are arranged on two sides of the hydraulic cylinder support 16.1, sleeves 16.5 are arranged on two sides of the pressing plate 16.3, and the sleeves 16.5 are sleeved on the sliding rods 16.4 (see fig. 8).
In the in-process of equipment operation, the main gear group rotates and drives the chain motion, the fixed plate moves along with the chain, the direction of motion of fixed plate is the front axle board of passing earlier, then the rear axle board, when the fixed plate is located the front end operation of direction equipment down, the fly leaf is hung on the fixed plate, when the front axle board, the long bolt of front end contacts the front axle board earlier, and because atress fly leaf keeps the separate state with the fixed plate, continue to move when the fixed plate, the long bolt of rear end begins to contact with the front axle board, so guaranteed in the operation process, the fly leaf is in stable interval's state all the time with the fixed plate, be convenient for rice cake backing plate to put on the fixed plate like this, after the rice cake backing plate is put, the fixed plate keeps on, because the front axle board is the chevron structure of bifurcation, the long bolt of front end continues to slide along first back bending plate, the cambered surface of front and back bending plate is simultaneously along first back bending plate, realize that the fly leaf is steady falls to the fixed plate, and the fixed plate is guaranteed to fall down in a long time and can lead to the fact the fixed plate to the fixed plate is parallel to the fixed plate in order to realize the fixed plate and the length of front bending plate and the front bending plate. The equipment mainly solves the problem that the movable plate can stably fall onto the fixed plate at the front end of the operation of the equipment, so that the situation that the movable plate is clamped due to inclination is avoided, and the equipment is damaged.
The rear axle plate is arranged to take the pressed rice cake off the fixed plate, thus realizing repeated work.
The rice cake is processed by putting a rice cake backing plate between a movable plate and a fixed plate, clamping the rice cake backing plate by the movable plate and the fixed plate, quantitatively putting rice in a rice cake hole on the movable plate, extruding by a pressing plate on a cake pressing mechanism, forming the rice in the rice cake hole, lifting the movable plate when passing through a rear axle plate, and taking out the rice cake backing plate.
The foregoing description of the preferred embodiments of the application is not intended to limit the application to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the application are intended to be included within the scope of the application.
Claims (4)
1. The double-bridge rice cake machine is characterized by comprising a frame (1), a main gear set (2) and an auxiliary gear set (3) which are arranged on the frame (1), wherein the main gear set (2) comprises a driving shaft (2.1) and driving gears (2.2) arranged at two ends of the driving shaft (2.1), one end of the driving shaft (2.1) penetrates out of the frame (1) and is provided with a motor driven wheel (2.3) at the end part of the penetrating-out end, and the auxiliary gear set (3) comprises a driven shaft (3.1) and driven gears (3.2) arranged at two ends of the driven shaft (3.1); two chains (4) are respectively arranged on a driving gear (2.2) and a driven gear (3.2) on the same side, a plurality of L-shaped fixing pieces (5) are arranged on opposite surfaces of the two chains (4), and a fixing plate (6) is arranged on the chains (4) through the fixing pieces (5); four corners of the fixed plate (6) are respectively provided with a round hole (6.1), a screw rod of the long bolt (7) passes through the round holes, and the end part of the screw rod is fixed on the movable plate (8); a pair of front bridge plates (9) are arranged at the front ends of the frames (1) on the inner sides of the two driving gears (2.2), the front bridge plates (9) comprise front bending folded plates (9.1) and first rear bending plates (9.2) and second rear bending plates (9.3) which are integrated, the end parts of the first rear bending plates (9.2) are welded on a first front fixed cross beam (10), the end parts of the second rear bending plates (9.3) are welded on a second front fixed cross beam (11), and the two ends of the first front fixed cross beam (10) and the second front fixed cross beam (11) are welded on two angle steels (12) on the inner sides of the frames (1); the cake pressing mechanism (16) is arranged in the middle of the frame (1), the cake pressing mechanism (16) comprises a hydraulic cylinder support (16.1), a hydraulic cylinder (16.2) arranged above the hydraulic cylinder support (16.1), and a pressing plate (16.3) is arranged at the output end of the hydraulic cylinder (16.2);
one or two rear axle plates (13) are arranged at the rear end of the frame (1), the end parts of the rear axle plates (13) which are positioned at the inner side of the frame (1) are welded on a third fixed beam (15), and the two ends of the third fixed beam (15) are welded on two angle steels (12) at the inner side of the frame (1);
the connecting line of the round holes (6.1) on the fixed plate (6) is isosceles trapezoid, the distance between the two round holes at the front end of the fixed plate (6) in the advancing direction is larger than the distance between the two round holes at the rear end, the distance between the two round holes at the front end is equal to the distance between the two first rear bending plates (9.2), and the distance between the two round holes at the rear end is equal to the distance between the two second rear bending plates (9.3); the movable plate (8) is provided with rice cake holes;
in the running process of the equipment, the main gear group (2) rotates to drive the chain (4) to move, the fixed plate (6) moves along with the chain (4), the moving direction of the fixed plate (6) passes through the front bridge plate (9) and then passes through the rear bridge plate (13), when the fixed plate (6) is positioned at the front end of the equipment in the lower direction, the movable plate (8) is hung on the fixed plate (6), when the fixed plate (6) passes through the front bridge plate (9), the long bolt (7) at the front end is firstly contacted with the front bridge plate (9), and because the stressed movable plate is kept in a separated state with the fixed plate (6), when the fixed plate (6) continues to run, the long bolt (7) at the rear end is contacted with the front bridge plate (9), in this way, the movable plate (8) and the fixed plate (6) are always in a stable interval state in the running process, so that the rice cake base plate is convenient to put on the fixed plate (6), after the rice cake base plate is put, the fixed plate (6) continues to move forward, as the front bridge plate (9) is in a forked herringbone structure, the long bolt (7) at the front end continues to slide along the first rear bending plate (9.2), when the long bolt at the rear end moves to the forked position of the front bridge plate (9), the long bolt (7) at the front and rear simultaneously slides down along the cambered surfaces of the first rear bending plate (9.2) and the second rear bending plate (9.3) to realize that the movable plate stably falls on the fixed plate (6), in addition, the movable plate (8) and the fixed plate (6) are guaranteed to be always in a parallel state in the process, in order to ensure that the front and rear long bolts (7) slide downwards simultaneously, one end straight plate section is arranged at the bifurcation position of the first rear bending plate (9.2), the length of the first rear bending plate is equal to the vertical distance between the front and rear long bolts (7), and therefore the front and rear long bolts (7) can be guaranteed to synchronously slide down from the first rear bending plate (9.2) and the second rear bending plate (9.3), and the movable plate (8) is always parallel to the fixed plate (6) when falling down.
2. Double bridge rice cake machine according to claim 1, characterized in that the two ends of the angle steel (12) are welded with the front bridge plate (9) and the rear bridge plate (13).
3. The double-bridge rice cake machine according to claim 1, characterized in that the driven wheel (2.3) of the motor is connected with the motor (14) fixed at the bottom of the frame (1) through a chain.
4. The double-bridge rice cake machine according to claim 1, wherein a pair of sliding rods (16.4) are arranged on two sides of the hydraulic cylinder support (16.1), sleeves (16.5) are arranged on two sides of the pressing plate (16.3), and the sleeves (16.5) are sleeved on the sliding rods (16.4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811584005.8A CN109349514B (en) | 2018-12-24 | 2018-12-24 | Double-bridge rice cake machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811584005.8A CN109349514B (en) | 2018-12-24 | 2018-12-24 | Double-bridge rice cake machine |
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Publication Number | Publication Date |
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CN109349514A CN109349514A (en) | 2019-02-19 |
CN109349514B true CN109349514B (en) | 2023-11-03 |
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CN201811584005.8A Active CN109349514B (en) | 2018-12-24 | 2018-12-24 | Double-bridge rice cake machine |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109430701B (en) * | 2018-12-24 | 2023-10-10 | 蓬莱汇洋食品有限公司 | Three bridge type rice cake machine |
CN110477429B (en) * | 2019-07-30 | 2024-01-30 | 江汉大学 | Bean dreg cake forming machine |
Citations (7)
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GB159936A (en) * | 1919-11-11 | 1921-03-11 | Jose Segimon Prius | Improvements in hydraulic presses |
CN202556549U (en) * | 2012-04-12 | 2012-11-28 | 张福庆 | Synchronous actuating apparatus for automatic title blank moulding machine |
CN105406639A (en) * | 2015-12-15 | 2016-03-16 | 江苏富天江电子电器有限公司 | Numerical control follow-up lifting system |
CN205455666U (en) * | 2016-01-25 | 2016-08-17 | 河南喜世食品股份有限公司 | Full -automatic shredded cake cooked flake wrapping machine |
CN206031942U (en) * | 2016-08-24 | 2017-03-22 | 常州节卡智能装备有限公司 | Press package subassembly |
CN108208584A (en) * | 2018-03-15 | 2018-06-29 | 蚌埠市优乃德自动化机械设备制造有限公司 | A kind of automatic rice cake molding machine |
CN108497539A (en) * | 2018-03-15 | 2018-09-07 | 蚌埠市优乃德自动化机械设备制造有限公司 | A kind of rice cake molding machine |
-
2018
- 2018-12-24 CN CN201811584005.8A patent/CN109349514B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB159936A (en) * | 1919-11-11 | 1921-03-11 | Jose Segimon Prius | Improvements in hydraulic presses |
CN202556549U (en) * | 2012-04-12 | 2012-11-28 | 张福庆 | Synchronous actuating apparatus for automatic title blank moulding machine |
CN105406639A (en) * | 2015-12-15 | 2016-03-16 | 江苏富天江电子电器有限公司 | Numerical control follow-up lifting system |
CN205455666U (en) * | 2016-01-25 | 2016-08-17 | 河南喜世食品股份有限公司 | Full -automatic shredded cake cooked flake wrapping machine |
CN206031942U (en) * | 2016-08-24 | 2017-03-22 | 常州节卡智能装备有限公司 | Press package subassembly |
CN108208584A (en) * | 2018-03-15 | 2018-06-29 | 蚌埠市优乃德自动化机械设备制造有限公司 | A kind of automatic rice cake molding machine |
CN108497539A (en) * | 2018-03-15 | 2018-09-07 | 蚌埠市优乃德自动化机械设备制造有限公司 | A kind of rice cake molding machine |
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Effective date of registration: 20190829 Address after: 264000 North Street, Liujiagou Town, Penglai City, Yantai City, Shandong Province Applicant after: PENGLAI JINGLU FISHERY Co.,Ltd. Address before: 265609 export-oriented processing zone, Yantai, Shandong, Penglai Applicant before: PENGLAI HUIYANG FOOD Co.,Ltd. |
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