JP2010243245A - Ultrasonic flow meter - Google Patents

Ultrasonic flow meter Download PDF

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JP2010243245A
JP2010243245A JP2009090191A JP2009090191A JP2010243245A JP 2010243245 A JP2010243245 A JP 2010243245A JP 2009090191 A JP2009090191 A JP 2009090191A JP 2009090191 A JP2009090191 A JP 2009090191A JP 2010243245 A JP2010243245 A JP 2010243245A
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measurement
fluororesin
liquid
ultrasonic flowmeter
tubular body
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Yoshiaki Hashimoto
美明 橋本
Shigemi Kato
繁実 加藤
Kohei Yonemura
行平 米村
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Tokyo Keiso Co Ltd
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Tokyo Keiso Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To treat the inner surface of a tubular body made of fluororesin for measurement and to give hydrophilicity. <P>SOLUTION: The tubular body 2 for measurement is placed from the inlet 3 to the outlet 4 for a fluid under measurement F. Ultrasonic transducer 7, 8 are attached to cranked corner parts 5, 6 of the tubular body 2 so that they face each other. The tubular body 2 is made of fluororesin, and the wettability of its inner surface is modified with a treatment liquid to prevent air bubbles contained in a liquid flowing through the tubular body 2 from adhering to the inner surface. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、測定用管体に気泡が付着し難い測定用管体を用いた超音波流量計に関するものである。   The present invention relates to an ultrasonic flowmeter using a measurement tube that is difficult to cause bubbles to adhere to the measurement tube.

従来の半導体製造装置等で使用する超音波流量計における測定用管体には、化学的安定性の点からフッ素樹脂製の配管が成型、加工されたままの状態で使用されている。   From the viewpoint of chemical stability, fluororesin piping is used in a measurement tube in an ultrasonic flowmeter used in a conventional semiconductor manufacturing apparatus or the like as it is molded and processed.

特開平9−314041号公報JP-A-9-314041 特開昭63−120745号公報Japanese Unexamined Patent Publication No. Sho 63-120745

フッ素樹脂は多くの高分子材料の中でも特に化学的安定性に優れた材料であり、それが長所となってフッ素樹脂の応用製品が使用されている。しかし、半導体製造装置等で使用する超音波流量計に備えられたフッ素樹脂製の測定用管体に、気泡が含まれている測定流体を流すと、管体の内表面に気泡が付着し易くなって、超音波ビームの進行を阻害し、正確な流量測定を不能にする。このように、管体の内表面に気泡が付着するのはフッ素樹脂が撥水性を有し、フッ素樹脂の表面に対して液体が濡れ難くなるためである。   A fluororesin is a material that is particularly excellent in chemical stability among many polymer materials, and an application product of a fluororesin is used as an advantage. However, if a measurement fluid containing bubbles is passed through a fluororesin measurement tube provided in an ultrasonic flowmeter used in a semiconductor manufacturing apparatus or the like, the bubbles easily adhere to the inner surface of the tube. Thus, the progress of the ultrasonic beam is hindered and accurate flow measurement is disabled. As described above, the bubbles are attached to the inner surface of the tubular body because the fluororesin has water repellency and the liquid hardly gets wet with the surface of the fluororesin.

特許文献1には、フッ素樹脂表面の撥水性を改良するために、光触媒をコーティングして材料表面の親水性を著しく向上させる方法が開示されている。   Patent Document 1 discloses a method for significantly improving the hydrophilicity of a material surface by coating with a photocatalyst in order to improve the water repellency of the surface of a fluororesin.

また特許文献2には、フッ素樹脂と他の材料の接着性を向上させるために、フッ素樹脂表面からフッ素を引き抜く前処理方法が開示されている。   Patent Document 2 discloses a pretreatment method for extracting fluorine from the surface of the fluororesin in order to improve the adhesion between the fluororesin and other materials.

本発明の目的は、上述の課題を解消し、フッ素樹脂から成る測定用管体の内表面の液体に対する濡れ性を改良して気泡の付着を防止し、測定液体中に気泡が含まれていても、測定精度を劣化させることのない超音波流量計を提供することにある。   The object of the present invention is to eliminate the above-mentioned problems, improve the wettability of the inner surface of the measurement tube made of fluororesin to the liquid to prevent the adhesion of bubbles, and the measurement liquid contains bubbles. Another object of the present invention is to provide an ultrasonic flowmeter that does not degrade the measurement accuracy.

上記目的を達成するための本発明に係る超音波流量計は、フッ素樹脂製の測定用管体を用いた超音波流量計において、前記測定用管体の内表面に処理液を作用させて、前記内表面に対して流す液体の濡れ性を高め、前記測定液体中に含まれる気泡の前記測定用管体の前記内表面への付着を防止したことを特徴とする。   The ultrasonic flowmeter according to the present invention for achieving the above object is an ultrasonic flowmeter using a measurement pipe made of fluororesin, by allowing a treatment liquid to act on the inner surface of the measurement pipe, It is characterized in that the wettability of the liquid flowing to the inner surface is improved, and the bubbles contained in the measuring liquid are prevented from adhering to the inner surface of the measuring tube.

本発明に係る超音波流量計によれば、フッ素樹脂製の測定用管体の内表面において測定液体中の気泡の付着が防止され、流量測定における誤動作発生が抑制される。   According to the ultrasonic flowmeter of the present invention, bubbles in the measurement liquid are prevented from adhering to the inner surface of the measurement pipe made of fluororesin, and the occurrence of malfunction in flow measurement is suppressed.

超音波流量計の通液部の構成図である。It is a block diagram of the liquid flow part of an ultrasonic flowmeter.

本発明を図示の実施例に基づいて詳細に説明する。
図1は超音波流量計の通液部1の構成図を示し、測定用管体2は測定流体Fの入口部3から出口部4に向かって配置されている。クランク状に折曲された測定用管体2の角部5、6には超音波送受信器7、8が対向して取り付けられている。測定用管体2はフッ素樹脂から成り、その内表面は後述する処理方法によって加工されている。
The present invention will be described in detail based on the embodiments shown in the drawings.
FIG. 1 shows a configuration diagram of a liquid passing portion 1 of an ultrasonic flowmeter, and a measuring tube 2 is arranged from an inlet portion 3 of a measuring fluid F toward an outlet portion 4. Ultrasonic transmitters / receivers 7 and 8 are attached to the corners 5 and 6 of the measurement tube 2 bent in a crank shape so as to face each other. The measuring tube 2 is made of a fluororesin, and its inner surface is processed by a processing method described later.

超音波送受信器7、8からは交互に超音波ビームが出射され、測定用管体2内の測定流体Fを経て、相手側の超音波送受信器8、7に送信されることが繰り返される。この過程において、測定流体Fの流れ方向と同方向に進む超音波ビームの相手側までの到達時間は小さくなり、逆方向に進む超音波ビームの到達時間は大きくなる。これらの到達時間差を基に測定流体Fの速度が得られ、流体速度と測定用管体2の断面積の積により流量を求めることができる。しかし、測定用管体2の内表面に気泡が付着すると、超音波ビームの進行が阻止され、流量測定が不可能になることがある。   Ultrasonic beams are alternately emitted from the ultrasonic transmitters / receivers 7, 8, and are repeatedly transmitted to the ultrasonic transmitter / receivers 8, 7 on the other side via the measurement fluid F in the measurement tube 2. In this process, the arrival time of the ultrasonic beam traveling in the same direction as the flow direction of the measurement fluid F to the other side is reduced, and the arrival time of the ultrasonic beam traveling in the opposite direction is increased. Based on these arrival time differences, the velocity of the measurement fluid F is obtained, and the flow rate can be obtained from the product of the fluid velocity and the cross-sectional area of the measurement tube 2. However, if bubbles adhere to the inner surface of the measurement tube 2, the progress of the ultrasonic beam may be blocked, and the flow rate measurement may be impossible.

フッ素樹脂製の測定用管体2の内表面の液体に対する濡れ性を改良するために、例えば特許文献2に記載されているように、フッ素樹脂の表面からフッ素を引き抜く前処理方法が採られる。この方法は、フッ素樹脂表面の表面張力を下げて濡れ性を改良する目的で使用され、フッ素樹脂の撥水性を著しく緩和する。前処理工程で使う処理液中には、金属ナトリウムが含まれており、それがフッ素樹脂に作用して表面のフッ素を引き抜き、同時にフッ化ナトリウムを生成する。   In order to improve the wettability of the inner surface of the measurement tube 2 made of fluororesin to the liquid, for example, as described in Patent Document 2, a pretreatment method for extracting fluorine from the surface of the fluororesin is employed. This method is used for the purpose of lowering the surface tension of the fluororesin surface to improve wettability, and remarkably relieves the water repellency of the fluororesin. The treatment liquid used in the pretreatment step contains metallic sodium, which acts on the fluororesin to extract surface fluorine and simultaneously produces sodium fluoride.

測定用管体2の内表面を処理するには、表面処理液としては金属ナトリウムをそれに反応しない有機溶媒、ジメチルハイドロフラン(THF)、1.3−ジメチル−2−イミダゾリシン(DMI)、ジメチルアセトアミド(DMA)などに分散した液を用いる。これらの分散溶液のうち、一種又は数種混合の溶液に、或いはTHFを共存させたそれらの混合溶液に、金属ナトリウムとナフタリンを徐々に加えて24時間放置した後に、十分に攪拌して調合する。   In order to treat the inner surface of the measuring tube 2, the surface treatment liquid is an organic solvent that does not react with metallic sodium, dimethylhydrofuran (THF), 1.3-dimethyl-2-imidazolicin (DMI), dimethyl A liquid dispersed in acetamide (DMA) or the like is used. Of these dispersions, sodium metal and naphthalene are gradually added to a solution of one kind or a mixture of several kinds, or a mixed solution in which THF coexists, and the mixture is allowed to stand for 24 hours, and then sufficiently stirred to prepare. .

このように調合された処理液で測定用管体2の内表面を処理するには、注射器状の注入器等で吸引した処理液を測定用管体2内に注入すればよい。更に、生成したフッ化ナトリウムを除去するために、純水で十分に洗浄することが好ましい。   In order to treat the inner surface of the measurement tube 2 with the treatment liquid thus prepared, the treatment liquid sucked with a syringe-like injector or the like may be injected into the measurement tube 2. Furthermore, in order to remove the produced sodium fluoride, it is preferable to sufficiently wash with pure water.

なお、表面処理方法としてはフッ素樹脂の表面を改善できるものであれば、例えば液体アンモニアに1%の金属ナトリウムを添加して調合した処理液を用いるアンモニア法、水と苛性ソーダとアルコールを3:1:1の割合で混合して調合した処理液を用いる苛性ソーダ法、或いはTHF1リットルにナフタリン128gと金属ナトリウム23gを添加して調合した処理液を用いるナフタリン法なども応用可能である。   As the surface treatment method, if the surface of the fluororesin can be improved, for example, an ammonia method using a treatment liquid prepared by adding 1% metallic sodium to liquid ammonia, water, caustic soda and alcohol 3: 1. A caustic soda method using a processing solution prepared by mixing at a ratio of 1: 1, or a naphthalene method using a processing solution prepared by adding 128 g of naphthalene and 23 g of sodium metal to 1 liter of THF is also applicable.

また、前述のナフタリンに代えてアントラセンも使用できる。更に、使用するアルカリ金属としては金属ナトリウムの他に金属リチウム、金属カリウム等も使用できる。   Also, anthracene can be used in place of the naphthalene described above. Furthermore, as the alkali metal to be used, metallic lithium, metallic potassium, etc. can be used in addition to metallic sodium.

表1は超音波流量計にフッ素樹脂の4フッ化エチレン・パーフロロアルキルビニルエーテル共重合体(PFA)から成る測定用管体2を用い、内表面を先の方法で表面処理した場合と、未処理の場合との測定状態を比較して示したものである。   Table 1 shows a case where a measuring tube 2 made of a fluororesin tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer (PFA) is used for an ultrasonic flowmeter, and the inner surface is surface-treated by the above method. The measurement state is compared with the case of processing.

測定流体Fは気泡を混入させた純水と、CMPスラリ液とに対し実験を行い、15時間の計測中に測定不能が発生した回数をエラー継続時間ごとに示している。エラー継続時間とは、測定用管体2中を測定流体Fが流れている場合でも、気泡の付着により超音波ビームの進行が阻止され、測定値が得られなくなる時間幅である。   The measurement fluid F performs an experiment on pure water mixed with bubbles and a CMP slurry, and indicates the number of times measurement failure occurred during measurement for 15 hours for each error duration. The error continuation time is a time width in which the measurement value cannot be obtained because the progress of the ultrasonic beam is prevented by the bubble attachment even when the measurement fluid F flows in the measurement tube 2.

表1
測定液体 純水
エラー継続時間 処理直後 処理なし
1秒 2回 73回
2〜5秒 2 35
6〜10秒 0 9
11〜20秒 0 26
21秒以上 0 131

測定液体 CMPスラリ液
エラー継続時間 処理後2ヶ月経過 処理なし
1秒 16回 51回
2〜5秒 11 65
6〜10秒 0 2
11〜20秒 0 1
21秒以上 0 2
Table 1
Measurement liquid Pure water Error duration Immediately after treatment No treatment 1 second 2 times 73 times 2 to 5 seconds 2 35
6-10 seconds 0 9
11-20 seconds 0 26
21 seconds or more 0 131

Measurement liquid CMP slurry error duration 2 months after treatment No treatment 1 second 16 times 51 times 2 to 5 seconds 11 65
6-10 seconds 0 2
11-20 seconds 0 1
21 seconds or more 0 2

測定用管体2の内表面を処理せずに純水を流した場合には、15時間の計測時間内に、気泡の付着に基づく誤動作の1秒間続く発生回数は73回、21秒以上続く発生回数は131回にも達した。   When pure water is allowed to flow without treating the inner surface of the measurement tube 2, the number of occurrences of malfunctions due to the attachment of bubbles for one second lasts 73 times for 21 hours or more within the measurement time of 15 hours. The number of occurrences reached 131 times.

しかし、測定用管体2の内表面を処理した直後に純水を流した場合には、1秒間続く発生回数が2回、2〜5秒間続く発生回数が2回、そしてそれ以上は発生せず、激減することが分かる。   However, if pure water is flowed immediately after the inner surface of the measuring tube 2 is treated, the number of occurrences that last for 1 second is 2 times, the number of occurrences that last for 2 to 5 seconds is 2 times, and no more. It turns out that it decreases drastically.

また、CMPスラリ液を未処理の測定用管体2に流した場合には、1秒間に続くエラー継続時間の発生回数が51回、2〜5秒続く発生回数が65回にも達した。これに対して、処理後2ヶ月通液した後の測定用管体2では、1秒間続く発生回数が16回、2〜5秒間続く発生回数は11回になり、明らかに処理の効果は直後に顕著となり、その後も持続することが分かる。   In addition, when the CMP slurry was passed through the unprocessed measurement tube 2, the number of occurrences of the error duration that lasted 1 second reached 51 times, and the number of occurrences that lasted 2 to 5 seconds reached 65 times. On the other hand, in the measurement tube 2 after passing through the liquid for 2 months after the treatment, the number of occurrences lasting for 1 second is 16 times, and the number of occurrences lasting 2 to 5 seconds is 11 times. It can be seen that it persists afterwards.

測定用管体2の内表面の処理により、混入する気泡が容易に排出されるために、付着した気泡による流体の圧力変動がなくなり、安定した流量制御が可能になる。   By processing the inner surface of the measurement tube 2, the mixed bubbles are easily discharged, so that there is no fluid pressure fluctuation due to the attached bubbles, and stable flow rate control is possible.

また、測定用管体2の内表面に気泡が付着し難くなると、通液開始時に費やす気泡除去のための作業時間も短縮し、測定効率は一段と向上する。   In addition, when bubbles are less likely to adhere to the inner surface of the measurement tube 2, the work time for removing bubbles that is spent at the start of liquid flow is shortened, and the measurement efficiency is further improved.

なお、フッ素樹脂としては上述のPFAの他にNewPFAや、ポリ4フッ化エチレン、ポリ3フッ化エチレン、4フッ化エチレン・六フッ化プロピレン共重合体も使用できる。   In addition to the above-mentioned PFA, New PFA, polytetrafluoroethylene, polytrifluorinated ethylene, tetrafluoroethylene / hexafluoropropylene copolymer can be used as the fluororesin.

1 超音波流量計の通液部
2 測定用管体
3 入口部
4 出口部
5、6 角部
7、8 超音波送受信器
DESCRIPTION OF SYMBOLS 1 Flowing part of ultrasonic flowmeter 2 Tube for measurement 3 Inlet part 4 Outlet part 5, 6 Corner part 7, 8 Ultrasonic transmitter

Claims (3)

フッ素樹脂製の測定用管体を用いた超音波流量計において、前記測定用管体の内表面に処理液を作用させて、前記内表面に対して流す液体の濡れ性を高め、前記測定液体中に含まれる気泡の前記測定用管体の前記内表面への付着を防止したことを特徴とする超音波流量計。   In an ultrasonic flowmeter using a measurement pipe made of fluororesin, a treatment liquid is allowed to act on the inner surface of the measurement pipe, thereby increasing the wettability of the liquid flowing against the inner surface. An ultrasonic flowmeter characterized by preventing bubbles contained therein from adhering to the inner surface of the measuring tube. 前記処理液として、沸点が高く金属ナトリウムと反応しない単独又は複合の溶液に金属ナトリウムとナフタリンを添加して調合した溶液を使用することを特徴とする請求項1に記載の超音波流量計。   2. The ultrasonic flowmeter according to claim 1, wherein a solution prepared by adding metallic sodium and naphthalene to a single or complex solution having a high boiling point and does not react with metallic sodium is used as the treatment liquid. 前記処理液として、沸点が高く金属ナトリウムと反応しない単独又は複合の溶液にテトラヒドロフラン(THF)を混合した溶液を使用することを特徴とする請求項1に記載の超音波流量計。   The ultrasonic flowmeter according to claim 1, wherein a solution obtained by mixing tetrahydrofuran (THF) with a single or complex solution having a high boiling point and not reacting with sodium metal is used as the treatment liquid.
JP2009090191A 2009-04-02 2009-04-02 Ultrasonic flow meter Pending JP2010243245A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104457869A (en) * 2013-09-24 2015-03-25 Smc株式会社 Ultrasonic flow meter
CN107064551A (en) * 2017-04-10 2017-08-18 中国科学院合肥物质科学研究院 A kind of liquid wave guides, high-temperature probe, ultrasonic Doppler velocimeter

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63120745A (en) * 1986-11-10 1988-05-25 Takiron Co Ltd Treating solution for molded product of fluororesin
JPH04256809A (en) * 1991-02-07 1992-09-11 Rion Co Ltd Area type flowmeter
JP2008008706A (en) * 2006-06-28 2008-01-17 Atsuden:Kk Ultrasonic flowmeter equipped with diaphragm pressure sensor, and its manufacturing method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63120745A (en) * 1986-11-10 1988-05-25 Takiron Co Ltd Treating solution for molded product of fluororesin
JPH04256809A (en) * 1991-02-07 1992-09-11 Rion Co Ltd Area type flowmeter
JP2008008706A (en) * 2006-06-28 2008-01-17 Atsuden:Kk Ultrasonic flowmeter equipped with diaphragm pressure sensor, and its manufacturing method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104457869A (en) * 2013-09-24 2015-03-25 Smc株式会社 Ultrasonic flow meter
DE102014107698A1 (en) 2013-09-24 2015-03-26 Smc Corporation Ultrasonic Flow Meter
KR20150033518A (en) 2013-09-24 2015-04-01 에스엠시 가부시키가이샤 Ultrasonic flow meter
US9182259B2 (en) 2013-09-24 2015-11-10 Smc Corporation Ultrasonic flow meter
CN104457869B (en) * 2013-09-24 2018-04-06 Smc株式会社 Ultrasonic flowmeter
CN107064551A (en) * 2017-04-10 2017-08-18 中国科学院合肥物质科学研究院 A kind of liquid wave guides, high-temperature probe, ultrasonic Doppler velocimeter

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