JP2010209664A - Wall panel - Google Patents

Wall panel Download PDF

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Publication number
JP2010209664A
JP2010209664A JP2009087304A JP2009087304A JP2010209664A JP 2010209664 A JP2010209664 A JP 2010209664A JP 2009087304 A JP2009087304 A JP 2009087304A JP 2009087304 A JP2009087304 A JP 2009087304A JP 2010209664 A JP2010209664 A JP 2010209664A
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JP
Japan
Prior art keywords
wall panel
wall
reinforcing
foamed concrete
reinforcement
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Pending
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JP2009087304A
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Japanese (ja)
Inventor
Yutaka Mizushima
裕 水島
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Individual
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Individual
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Publication date
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Priority to JP2009087304A priority Critical patent/JP2010209664A/en
Publication of JP2010209664A publication Critical patent/JP2010209664A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To solve the following problems: the conventional method of making a wall panel of a composite material includes a large number of processes; materials and manufacturing equipment require high costs; and there are problems in fire resistance and heat retention property. <P>SOLUTION: A reinforcement is provided with an opening, and a reinforcing frame equipped with a reinforcing metal part and a surface material of a wall panel are bonded by using concrete. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は発泡コンクリート、補強剤と壁素材の同時成形方法に関する。  The present invention relates to foamed concrete, a method for simultaneously forming a reinforcing agent and a wall material.

従来の壁素材接着方法は、鉄骨枠に石膏板を張り、その上にタイル又は天然石の壁素材を接着剤及び発泡ウレタンを使用して接着している。  In the conventional wall material bonding method, a gypsum board is stretched on a steel frame, and a tile or natural stone wall material is bonded thereon using an adhesive and urethane foam.

この方法で製作した壁パネルは遮音や保温効果を高めているが、発泡ウレタン剤は高価であり、壁パネルの製造時にウレタン樹脂の混合設備、ウレタン樹脂の注入設備等の機械設備を必要とする。  Wall panels manufactured by this method have improved sound insulation and heat insulation effects, but the urethane foam is expensive and requires mechanical equipment such as urethane resin mixing equipment and urethane resin injection equipment when manufacturing wall panels. .

以上に述べた従来の壁パネルは、ウレタン樹脂剤とその製造設備が高額な為に、製造された壁パネルの価格も高価になっていた。  Since the conventional wall panel described above is expensive in the urethane resin agent and its manufacturing equipment, the price of the manufactured wall panel is also expensive.

本発明は、このような従来の構成が有していた原料及び製造設備の費用高を解決しようとするものであり、さらに耐火性に優れた壁パネルを実現することを目的とするものである。  The present invention is intended to solve the high cost of raw materials and production equipment that such a conventional configuration has, and further aims to realize a wall panel having excellent fire resistance. .

壁パネルの表面になる素材を定盤の上に裏向けに配置する。  The material that becomes the surface of the wall panel is placed on the surface plate facing away.

素材の上に発泡コンクリートとの接合力を増加させる為に、表面部に穴加工を施し内側に補強金具を取り付けた補強材と壁パネル表面素材との接合面に強化セメントを塗布し、合わせて固定する。  In order to increase the bonding strength with foamed concrete on the material, reinforced cement is applied to the bonding surface between the reinforcing material with holes drilled on the surface and the reinforcing metal fittings on the inside and the wall panel surface material. Fix it.

補強材の開口部から発泡コンクリートを注入し乾燥させる。  Foamed concrete is poured from the opening of the reinforcing material and dried.

乾燥後、発泡コンクリートを補強材で構成する枠内に充填し、発泡コンクリートの発泡量を均一にする為、発泡コンクリート充填後に補強材の上面から成型板を置く。  After drying, the foamed concrete is filled into a frame made of a reinforcing material, and in order to make the foamed amount of the foamed concrete uniform, a molded plate is placed from the upper surface of the reinforcing material after filling with the foamed concrete.

補強材の枠内に充填した発泡コンクリートを乾燥させて壁パネルを完成させる。  The foamed concrete filled in the reinforcement frame is dried to complete the wall panel.

本発明の壁パネルの製造費用は、従来の石膏板及び発泡ウレタンを使用の壁パネル工法と比較して材料費及び人件費が削減される。  The manufacturing cost of the wall panel of the present invention is reduced in material cost and labor cost as compared with the conventional wall panel construction method using gypsum board and urethane foam.

本発明の壁パネルはウレタン樹脂を使用した壁パネルと比較して、耐火性に優れている。  The wall panel of this invention is excellent in fire resistance compared with the wall panel which uses a urethane resin.

建物の内外壁材  Building interior and exterior wall materials

浴室ユニットバスの壁材  Bathroom unit bath wall material

補強枠の平面図である。  It is a top view of a reinforcement frame. 壁パネルの断面図である。  It is sectional drawing of a wall panel.

１ 補強枠
２ 表面素材
３ 強化セメント
４ 補強材の開口部
５ 補強部品
６ 成型板
７ 発泡コンクリートDESCRIPTION OF SYMBOLS 1 Reinforcement frame 2 Surface material 3 Reinforced cement 4 Reinforcing material opening 5 Reinforcement part 6 Molded plate 7 Foamed concrete

Claims (1)

発泡コンクリートを使用して、補強剤と壁素材で構成されるパネル。  Panel composed of reinforcing material and wall material using foam concrete.
JP2009087304A 2009-03-06 2009-03-06 Wall panel Pending JP2010209664A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2009087304A JP2010209664A (en) 2009-03-06 2009-03-06 Wall panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2009087304A JP2010209664A (en) 2009-03-06 2009-03-06 Wall panel

Publications (1)

Publication Number Publication Date
JP2010209664A true JP2010209664A (en) 2010-09-24

Family

ID=42970099

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2009087304A Pending JP2010209664A (en) 2009-03-06 2009-03-06 Wall panel

Country Status (1)

Country Link
JP (1) JP2010209664A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102926401A (en) * 2011-08-11 2013-02-13 上海市第二建筑有限公司 Method for preparing foam concrete heat-preservation filler layer
WO2016187933A1 (en) * 2015-05-26 2016-12-01 李殿义 Cellular concrete structure having structure-reinforcing mesh member and construction method thereof
CN113089853A (en) * 2021-04-13 2021-07-09 中建八局南方建设有限公司 Composite building external wall panel and manufacturing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102926401A (en) * 2011-08-11 2013-02-13 上海市第二建筑有限公司 Method for preparing foam concrete heat-preservation filler layer
WO2016187933A1 (en) * 2015-05-26 2016-12-01 李殿义 Cellular concrete structure having structure-reinforcing mesh member and construction method thereof
CN113089853A (en) * 2021-04-13 2021-07-09 中建八局南方建设有限公司 Composite building external wall panel and manufacturing method thereof

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