JP2010190513A - Outdoor unit of air conditioner - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an outdoor unit of an air conditioner surely preventing breakage of a heat-generative electric component, a control board and the like caused by surge voltage of induced lightning by insulating an electric component box and a radiator plate from each other. <P>SOLUTION: The inside of an outdoor unit body 1 as a housing is divided into a heat exchange chamber 8A receiving a heat exchanger 10 and a blower 13, and a machine chamber 8B receiving a compressor 15 and piping 5 by a partitioning plate 7, the electric component box H is mounted on a face opposed to the machine chamber, of the partitioning plate with a thermally and electrically insulating structure, the control board 22 electrically connected with an electric component Da for control at its one face and the heat-generative electric component Db at the other face is received in the electric component box, an opening section 37 is formed on the electric component box, and closed by a radiator plate 33, one face of the radiator plate is closely kept into contact with the heat-generative electric component in a heat transferring state, heat sinks 35a, 35b are mounted on the other face of the radiator plate while projecting to a heat exchange chamber side, and a heat sink spacer 30 having the approximate frame-shape and composed of an insulating material, is disposed between a peripheral edge section of the opening section of the electric component box and a peripheral edge section of the radiator plate. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to an outdoor unit of an air conditioner, and more particularly to a structural improvement of an electrical component box that accommodates a control board that is electrically connected to a control electrical component, a heat generating electrical component, or the like.

  The outdoor unit main body, which is a casing constituting the outdoor unit of the air conditioner, is divided into two chambers on the left and right by a partition plate. One of the compartments is called the machine room because it contains the piping such as the compressor and the four-way switching valve, and the other room is called the heat exchange room because it contains the outdoor heat exchanger and the outdoor fan. Yes.

  The electric parts such as the compressor, the four-way switching valve, and the outdoor fan are driven and controlled by control electric parts such as electrolytic capacitors and connectors that are electrically connected to the control board, and heat-generating electric parts such as switching element modules. .

For example, [Patent Document 1] discloses an electrical component box containing a control board on which a control electrical component is mounted on the lower surface side. The exothermic electrical component is attached to an opening provided in the electrical component box, and a heat sink is tightly fixed to the electrical component.
Since the electric component box of [Patent Document 1] has a literal box structure, a large installation space is required in the upper part of the machine room. For this reason, it is inevitable that the outdoor unit becomes large and affects the cost.

  Therefore, recently, the above-mentioned partition plate is regarded as a part of the electrical component box, and the control board is directly attached to the partition plate, and this is covered with a cover body to reduce the installation space for the electrical component box. The electrical parts box has come to be conceived.

Japanese Patent Laid-Open No. 9-60928

  In this case, a control board such as a control microcomputer, an electrolytic capacitor, and a control electrical component such as a connector are mounted (electrically connected) on one surface of the control board. On the other side of the control board, exothermic electrical components that dissipate high heat in accordance with the action, such as a switching element module and a rectifier used for driving power of the compressor, are electrically connected.

  On the other hand, the heat radiating plate is attached in close contact with the partition plate, and one surface of the heat radiating plate is brought into direct contact with the exothermic electrical component, or the sub heat sink is attached to make in close contact with the exothermic electrical component. A heat sink is attached to the other surface of the heat radiating plate, the heat sink is protruded from the hole provided in the partition plate into the heat exchange chamber, and cooled by the air blown by the outdoor blower has the same configuration as [Patent Document 1].

  That is, the surface on the machine room side of the partition plate is an electric component mounting surface portion, and the heat radiating plate is firmly fixed. The control board needs to be thermally and electrically insulated from the partition plate, and the electrical component mounting surface and the control board are mounted with a gap. In this way, an electric component box that is simplified and contributes to cost reduction is obtained.

However, if there is a lightning strike in the vicinity of the location where the outdoor unit is installed, the outdoor unit housing is subjected to surge voltage due to the effect of induced lightning, and the partition that forms an electrical component box made of conductive material is part of the housing. A heat sink will be in a ground fault state by a discharge effect etc. via a board.
In this case, there is a concern that the heat-generating electrical component that is in direct contact with the heat radiating plate or in close contact with the heat sink may be damaged, and the control board and the control electrical component may be affected.

  The present invention has been made on the basis of the above circumstances, and the object of the present invention is to ensure the insulation between the electric component box and the heat radiating plate, and to ensure the influence of the ground fault on the heat-generating electric components and the control board. It is an object of the present invention to provide an outdoor unit for an air conditioner that prevents the above.

  In order to satisfy the above object, the present invention divides the interior of an outdoor unit body, which is a casing, into a heat exchange chamber that contains a heat exchanger and a blower and a machine room that contains a compressor and piping by a partition plate, An electrical component box is mounted on the surface of the board facing the machine room with a thermal and electrical insulation structure, and electrical components for control such as electrolytic capacitors and connectors are electrically connected on one side, and switching elements on the other side. A control board that electrically connects heat-generating electrical components such as modules is housed inside the electrical component box, an opening is provided in the electrical component box, this opening is closed with a heat sink, and one side of the heat sink is heated. The heat sink is in close contact with the heat conductive electrical component, and a heat sink is attached to the other side of the heat sink, and it projects from the opening of the electrical component box to the heat exchange chamber side to dissipate heat in accordance with the blower action of the blower. Heat sheath made of insulating material Is interposed between the Kusupesa the peripheral portion of the electric parts box opening and the periphery of the heat sink.

  According to the present invention, the electrical component box and the heat radiating plate are insulated from each other, and it is possible to reliably prevent the heat-generating electrical component and the control board from being damaged due to the ground fault, thereby improving the reliability.

The perspective view which abbreviate | omitted a part of outdoor unit of the air conditioner based on one embodiment in this invention. The cross-sectional top view of the outdoor unit based on the embodiment. The top view of the outdoor unit which abbreviate | omitted one part based on the embodiment. The perspective view of the electrical component box which looked from the machine room side which abbreviate | omitted the part based on the embodiment, and the electrical component box which looked at changing angles. The perspective view of the electrical component box which looked from the heat exchange chamber side based on the embodiment. The perspective view of the electrical component box which removed the control board based on the embodiment. The perspective view of the upper partition plate seen from the heat exchange chamber side based on the embodiment. The perspective view of the heat sink based on the embodiment. The perspective view of the heat sink spacer seen from the machine room side based on the embodiment, and the perspective view of the heat sink spacer seen from the heat exchange chamber side. The front view of the electric component box based on the same embodiment seen from the heat exchange chamber side. The cross-sectional top view of the electrical component box which follows the ZZ line | wire of FIG. 10 based on the embodiment. The longitudinal cross-sectional view of the electrical component box which follows the YY line | wire of FIG. 10 based on the embodiment, and the longitudinal cross-sectional view which expanded a part of electrical component box.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a perspective view in which a part of the outdoor unit of the air conditioner is omitted, FIG. 2 is a cross-sectional plan view of the outdoor unit, and FIG. 3 is a plan view in which a part of the outdoor unit is omitted.

  The outdoor unit main body 1 made of a casing is made of sheet metal, and is a horizontally long bottom plate 1a, a front plate 1b standing on the front side of the bottom plate 1a, and a left plate standing on the left side of the bottom plate 1a. 1c, a right side plate 1d erected on the right side, a rear plate 1e erected on the back side, and a top plate 1f provided across the upper ends of the front, left and right, rear plates 1b, 1c, 1d, 1e, Consists of

  An air outlet 3 in which a bell mouth 2 is formed is provided at a position offset from one side of the front plate 1b, and a fan guard is fitted into the air outlet 3. The left side plate 1 c is formed with a plurality of reinforcing steps, and the right side plate 1 d is provided with an opening through which the piping 5 is inserted, and this opening is covered with a packed valve cover 6.

  The left side plate 1c and the rear plate 1e are provided with crosspieces, and between these crosspieces is an opening that forms a suction port. The top plate 1f is a flat plate having a piece that is bent along the periphery. The interior of the outdoor unit main body 1 configured in this way is divided into two left and right chambers by a partition plate 7 made of sheet metal.

  Although the partition plate 7 will be described later, a space chamber on the left side plate 1c side from the partition plate 7 is referred to as a heat exchange chamber 8A, and a space chamber on the right plate 1d side from the partition plate 7 is referred to as a machine room 8B. From the mounting position and form of the partition plate 7, the heat exchange chamber 8A has a volume of about 3/4 of the entire interior of the outdoor unit body 1, and the machine room 8B has a remaining volume of about 1/4.

  In the heat exchange chamber 8A, the outdoor heat exchanger 10 is disposed on the bottom plate 1a at a position close to the rear plate 1e in parallel with the rear plate 1e. The outdoor heat exchanger 10 is formed in a straight shape in a plan view, one end is near the bent corner between the front plate 1b and the left plate 1c, and the other end is a fold between the right plate 1d and the rear plate 1e. Near the corner. The upper end of the outdoor heat exchanger 10 is very close to the top plate 1f.

  Further, a fan support member 12 that supports the outdoor fan 13 is provided in the heat exchange chamber 8A. The outdoor blower 13 is disposed surrounded by the outdoor heat exchanger 10, the partition plate 7, the left side plate 1c, and the front plate 1b, and includes a fan motor 13M and a propeller fan 13F attached to a rotation shaft of the fan motor 13M. Composed.

  The fan motor 13M has a variable rotation speed, and the propeller fan 13F sucks heat exchange air from the rear side in the axial direction and blows it out to the front side. That is, the rear plate 1e of the opening structure is the outside air suction side, and the front plate 1b and the outlet 3 are the outlet side. The bell mouth 2 guides the outside air at the outlet 3.

  In the machine room 8B, the compressor 15 and the gas-liquid separator 16 are disposed, and the piping 5 including a four-way switching valve connected to the compressor 15 and the gas-liquid separator 16 is accommodated. The compressor 15 and the like are connected to the outdoor heat exchanger 10 in the heat exchange chamber 8A, the indoor heat exchanger accommodated in the indoor unit, and the like so as to constitute a refrigeration cycle via a refrigerant pipe.

Further, the partition plate 7 will be described in detail.
The partition plate 7 is divided vertically from the lower end attached and fixed to the bottom plate 1a to the upper part at the position of about 2/3 of the total height. The upper divided portion of the partition plate 7 is called “upper partition plate 7A”, and the lower divided portion is called “lower partition plate 7B”.

  As shown in FIG. 2, the upper partition plate 7A is bent in multiple stages from the portion attached to the front plate 1b toward the bent corners of the right side plate 1d and the rear plate 1e. On the other hand, the lower partition plate 7B protrudes from the lower end position of the upper partition plate 7A to the heat exchange chamber 8A side in a substantially triangular shape in plan view. Naturally, the upper end opening of the lower partition plate 7B is closed by a triangular lid.

  The upper partition plate 7A is made of a flat plate, for example, an aluminum material, which is a material having excellent heat conductivity, is selected. In particular, as shown in FIG. 1, the surface of the upper partition plate 7 </ b> A on the machine room 8 </ b> B side is referred to as “electric component mounting surface portion S”. On the other hand, the lower partition plate 7B is made of a material having high rigidity and excellent sound insulation, for example, a thin-walled iron plate.

  A substrate cover 18 composed of an upper substrate cover 18A and a lower substrate cover 18B is mounted on the electrical component mounting surface S formed on the upper partition plate 7A, and a reactor 20 is mounted side by side on the side of the substrate cover 18. It is done.

  The board cover 18 is mounted so as to occupy most of the electric component mounting surface portion S from the front end side to the rear end side, and the rear end portion of the electric component mounting surface portion S is slightly exposed. The reactor 20, which is a heat-generating electrical component that generates high heat in accordance with the action, is attached to the exposed rear end portion of the electrical component attachment surface portion S.

  On the bottom plate 1a facing the lower partition plate 7B, the piping 5 including the compressor 15, the gas-liquid separator 16 and the four-way switching valve described above is disposed. In particular, the gas-liquid separator 16 is accommodated in a triangular space protruding from the machine room 8B toward the heat exchange chamber 8A.

  4A is a perspective view of the electrical component box H viewed from the machine room 8B side, and FIG. 4B is a perspective view of the electrical component box H viewed from a different angle. It shows. FIG. 5 is a perspective view of the electrical component box H as seen from the heat exchange chamber 8A side.

  As shown in FIGS. 4A and 4B, the substrate cover 18 is attached so as to cover the control substrate 22 attached to the upper partition plate 7A. The assembly of the upper partition plate 7A and the substrate cover 18 forms a box (enclosure) structure with each other, and the rigidity is kept large. Therefore, the electrical component box H is constituted by the upper partition plate 7 </ b> A and the substrate cover 18.

  Thus, since the upper partition plate 7A is also used as a component constituting the electrical component box H, a reduction in component cost can be obtained. Of course, a box (electrical component box) may be configured in advance and attached to the surface of the upper partition plate 7A facing the machine room 8B.

  The control board 22 has a rectangular shape, and the upper left and right corners are attached to the upper partition plate 7A with attachment screws n with a predetermined gap. The lower part of the control board 22 is supported by and electrically connected to a terminal of the switching element module and a terminal of a rectifier (rectifier) as will be described later.

A control circuit such as a memory for storing a control program is formed on the front surface of the control board 22 and a control electrical component Da is mounted thereon. As the control electrical component Da, there are a plurality of electrolytic capacitors 24, connectors 25, and the like, which are electrically connected to the control board 22.
In particular, as shown in FIG. 4B, the end of the sub heat sink 36 attached to the heat radiating plate 33 described later appears to protrude from the right side at the lower end of the control board 22.

  In FIG. 5, a part of the upper substrate cover 18 </ b> A constituting the substrate cover 18 can be seen at the upper end portion of the upper partition plate 7 </ b> A. The upper substrate cover 18A is made of a sheet metal material together with the lower substrate cover 18B, and the lower end opening is fitted into the upper end opening of the lower substrate cover 18B. These upper and lower substrate covers 18B, 18B are detachably attached to the upper partition plate 7A.

  In FIG. 4B, the heat sink spacer 30 can see a part of the upper side, the left and right sides, and the lower side, and in FIG. 5, the side excluding the lower side can be seen. The heat sink spacer 30 has a frame shape, and the portion surrounded by the heat sink spacer 30 is the heat sink 33 described above.

  The sub heat sink 36 is attached and fixed to the surface of the heat radiating plate 30 on the machine room 8B side via an attaching screw. Two heat sinks 35a and 35b are attached to the surface of the heat radiating plate 30 on the side of the heat exchange chamber 8A so as to be shifted in the left and right directions in two steps. These heat sinks 35a and 35b protrude toward the heat exchange chamber 8A, which is the front side of the figure.

  6 is a perspective view of the electric component box H with the control board 22 removed from FIG. 4B, FIG. 7 is a perspective view of the upper partition plate 7A viewed from the heat exchange chamber 8A side, and FIG. 8 is the heat exchange chamber. It is a perspective view of the heat sink 33 seen from 8A side.

  As shown in FIG. 6, when the control board 22 is removed from FIG. 4B, the heat sink spacer 30 attached to the upper partition plate 7A and the inner surface side of the heat radiating plate 33 can be seen. The sub heat sink 36 is attached to the surface of the heat radiating plate 33 on the machine room 8B side so as to traverse from one end of the heat radiating plate 33 to the other end and in close contact with the plate surface of the heat radiating plate 33.

  The sub heat sink 36 is a plate piece made of, for example, an aluminum material having good heat conductivity, wherein the upper horizontal piece portion and the lower horizontal piece portion are parallel and the middle portion is bent obliquely. An upper heat sink 35a is attached to the opposite portion via the upper horizontal piece and the heat sink 33, and a lower heat sink 35b is attached to the opposite portion via the lower horizontal piece and the heat sink 33.

  As shown in FIG. 7, an opening 37 is provided at a portion surrounded by the lower substrate cover 18 </ b> B that is the right corner of the upper partition plate 7 </ b> A constituting the electrical component box H. The heat sink spacer 30 is attached along the periphery of the opening 37, and the opening 37 is blocked by the heat radiating plate 33 attached to the heat sink spacer 30.

  Two mounting holes b are provided in the upper part of the upper partition plate 7A above the opening 37. In these mounting holes b, mounting screws n for mounting and fixing the control board 22 to the upper partition plate 7A are screwed.

  As shown in FIG. 8, the heat radiating plate 33 is made of, for example, an aluminum material having good heat conductivity, and the two heat sinks 35a and 35b described above are arranged in the vertical direction and the horizontal direction on the surface on the heat exchange chamber 8A side. The position is shifted and attached via a mounting screw n. The sub heat sink 36 described above is attached to the surface on the machine room 8B side.

  Mounting holes b through which mounting screws for mounting the heat radiating plate 33 to the heat sink spacer 30 are inserted in the left and right side portions at the upper end of the heat radiating plate 33. The lower end portion of the heat radiating plate 33 is once bent in the horizontal direction from the vertical surface, and further bent in the vertical direction from the horizontal end portion. The bent lower end portion of the heat radiating plate 33 is particularly referred to as a “draining portion 33a”.

FIG. 9A is a perspective view of the heat sink spacer 30 viewed from the machine chamber 8B side, and FIG. 9B is a perspective view of the heat sink spacer 30 viewed from the heat exchange chamber 8A side.
The heat sink spacer 30 is made of an insulating material. Here, for example, a resin material is selected. The heat sink spacer 30 is a frame that surrounds the rectangular opening, and as described above, has a substantially frame shape as described above, and is integrally provided with partial protrusions described below.

  In other words, the upper end of the heat sink spacer 30 and both left and right side portions are provided with protruding portions 30a protruding upward in a semicircular shape, and mounting holes c are provided. These attachment holes c are for insertion of attachment screws for attaching the heat sink spacer 30 to the upper partition plate 7A.

  Protective ribs 30b projecting toward the opening side are provided only at the end portion on the heat exchange chamber 8A side on the upper side and the left and right side sides of the heat sink spacer 30. On the surface of the heat sink spacer 30 on the machine room 8B side, the left-right width dimension is the same as the left-right width dimension of the heat radiating plate 33, and the vertical dimension is the dimension from the upper end of the heat radiating plate 33 to the lower surface of the horizontal piece portion of the lower end draining portion 33a. Designed identically.

  Therefore, the heat radiating plate 33 can be inserted into the frame of the heat sink spacer 30 from the machine room 8B side, but cannot be inserted because the protective rib 30b protrudes into the frame even if it is inserted from the heat exchange chamber 8A side. If the heat radiating plate 33 is inserted from the machine room 8B side, the upper end and the left and right side ends of the heat radiating plate 33 are supported by the protective rib 30b.

  A mounting boss 30c protrudes toward the heat exchange chamber 8A at a portion where the upper side of the protective rib 30b intersects the left and right sides. A screw hole d is provided to each mounting boss 30c from the surface of the protective rib 30b on the machine chamber 8B side. Each screw hole d does not penetrate the mounting boss 30c, and is a bag hole-like screw hole.

  A standing wall 30 d is provided on the surface on the machine room 8 </ b> B side along the lower side of the heat sink spacer 30. Furthermore, a plurality of receiving ribs 30e are provided on the surface on the heat exchange chamber 8A side, which is the inner surface of the standing wall 30d, with a predetermined interval. The upper end surfaces of these receiving ribs 30e protrude in a mountain shape.

  A plurality of fitting ribs 30f are provided on the lower end surface along the lower side of the heat sink spacer 30, on the surface on the machine room 8B side, and on the surface on the heat exchange chamber 8A side. The fitting rib 30f on the machine chamber 8B side is long in the width direction, the fitting rib 30f on the heat exchange chamber 8A side is short in the width direction, and the ribs 30f are separated from each other by the thickness of the upper partition plate 7A.

  A cover mounting boss 30g protrudes from the machine chamber 8B side at a substantially central portion in the width direction of the standing wall 30d. From the tip of the cover mounting boss 30g, a bag-like screw hole f is provided without penetrating the boss 30g. On both the left and right sides of the standing wall 30d, spacer protrusions 30h that abut against the inner surface of the lower substrate cover 18B and maintain a space project from the machine chamber 8B side.

  10 is a front view of the electric component box as seen from the heat exchange chamber side, FIG. 11 is a cross-sectional plan view of the electric component box along the line ZZ in FIG. 10, and FIG. FIG. 12B is a longitudinal sectional view of the electrical component box along the line YY, and FIG.

  A substantially frame-shaped heat sink spacer 30 is fitted into the opening 37 provided in the upper partition plate 7 </ b> A, and the heat radiating plate 33 attached to the heat sink spacer 30 closes the opening 37.

  If it demonstrates, the protrusion part 30a of the heat sink spacer 30 upper end will be attached to the upper partition plate 7A via the attachment screw n. A fitting rib 30f provided at the lower end of the heat sink spacer 30 is fitted into the periphery of the opening 37 of the upper partition plate 7A (electrical component box H). Therefore, the heat sink spacer 30 is attached and fixed to the upper partition plate 7A.

  The heat radiating plate 33 is fitted into the heat sink spacer 30 from the machine room 8B side, and is fixedly attached to the heat sink spacer 30 via a mounting screw n. In this state, the upper side and the left and right sides of the heat radiating plate 33 are supported by the protection ribs 30b, and the draining part 33a formed on the lower side passes over the heat sink spacer 30 and protrudes toward the heat exchange chamber 8A.

  The heat sink 36 is attached and fixed to the surface of the heat radiating plate 33 on the machine chamber 8B side, and the exothermic electrical component Db such as a switching element module that is electrically connected to the surface of the control board 22 on the heat exchange chamber 8A side is in close contact. It is in. Two heat sinks 35a and 35b are attached to the surface of the heat radiating plate 33 on the side of the heat exchange chamber 8A, and protrude to the side of the heat exchange chamber 8A.

  On the surface of the control board 22 on the machine room 8B side, a control element such as a control microcomputer, an electric capacitor Da for control such as an electrolytic capacitor 24, and a connector 25 are mounted (electrically connected). The control board 22 is covered and protected by the board cover 18 attached and fixed to the upper partition plate 7A together with the control electric component Da.

  The exothermic electrical component Db1 such as a rectifier is separated from the control board 22 and is directly fixed to the sub heat sink 36 via the mounting screw n. That is, the exothermic electrical component Db1 is covered by the board cover 18 but not mounted on the control board 22, and this terminal portion is electrically connected to the control board 22.

  The upper end of the control board 22 is attached and fixed with a mounting screw n with a gap with the upper partition plate 7A, and the lower end is supported by the terminal portions of the heat generating electrical components Db and Db1. The control board 22 is assembled in advance with the heat generating electrical components Db and Db1, the sub heat sink 36 and the heat radiating plate 33, and this assembly is attached to the upper partition plate 7A.

  When an air conditioner operation (cooling operation) start signal is input to the outdoor unit of the air conditioner configured as described above, the compressor 15 is driven and controlled to perform the refrigeration cycle operation. At the same time, the outdoor blower 13 is driven, and the outside air is sucked into the outdoor unit main body 1 through a suction port formed in the left side plate 1 c and the rear plate 1 e and flows to the outdoor heat exchanger 10.

  In the outdoor heat exchanger 10, the refrigerant compressed by the compressor 15 is conducted through the four-way switching valve, and the refrigerant and the outside air exchange heat. After that, the refrigerant is guided to the indoor unit and exchanges heat with the indoor air to air-condition the room. The outside air heat-exchanged with the outdoor heat exchanger 10 is guided to the bell mouth 2 and blown out from the blow-out port 3 through the fan guard.

For example, there is a lightning strike in the vicinity of the place where the outdoor unit S is installed, the outdoor unit main body 1 is affected by surge voltage due to induced lightning, and the partition plate 7 connected to the outdoor unit main body 1 that is a housing is provided. There may be a case where a ground fault occurs.
However, since the heat sink spacer 30 formed of an insulating material (resin material) is interposed between the partition plate 7 and the heat radiating plate 33, the surge voltage to the heat radiating plate 33 side is cut off and the influence of the surge voltage is affected. You can prevent it.

  The heat sink 35a, 35b attached to one surface of the heat radiating plate 33 as well as the sub heat sink 36 attached to the other surface can be prevented from being affected by the surge voltage. Therefore, there is no influence on the heat generating electrical component Db such as the switching element module and the heat generating electrical component Db1 such as the rectifier in close contact with the sub heat sink 36.

  The control board 22 connected to be separated from the heat-generating electrical components Db and Db1 is similarly unaffected. Since the upper end portion of the control board 22 is attached to the upper partition plate 7A via the two attachment screws n, there is no influence here. The same applies to the control electrical component Da mounted on the control board 22.

  The control electrical component Da of the control board 22 accommodated in the electrical component box H, the exothermic electrical component Db such as the switching element module, and the exothermic electrical component Db1 such as the reactor 20 and the rectifier are the compressor 15 and the outdoor unit. The blower 13 is driven and controlled. And exothermic electric components Db, 20, and Db1 dissipate high heat with an action.

  In particular, since the reactor 20 is directly attached to the upper partition plate 7A, high heat is transferred to the upper partition plate 7A, but a part of the outside air taken into the heat exchange chamber 8A by the action of the outdoor blower 13 is upper. Since it is guided and cooled along the partition plate 7A, there is no thermal influence. The high heat dissipated from the reactor 20 to the machine room 8B is discharged to the outside together with the outside air guided to the machine room 8B.

  The control board 22 is mounted in a state of being thermally isolated from the upper partition plate 7A, and is housed in the electric component box H, and is thermally protected by the board cover 18 constituting the electric component box H. The reactor 20 is not affected by the high heat.

  The heat generating electrical component Db such as the switching element module is mounted with a gap from the control board 22 and is attached in close contact with the sub heat sink 36. Therefore, the high heat dissipated by the heat-generating electrical component Db is transferred to the sub heat sink 36, and the control board 22 is not affected by the high heat.

  The sub heat sink 36 is attached to one surface of the heat radiating plate 33, and the other surface of the heat radiating plate 33 faces the heat exchange chamber 8 </ b> A and is exposed to the outside air by the action of the outdoor blower 13, so that heat is radiated efficiently. In addition, two heat sinks 35a and 35b are attached to the heat radiating plate 33 and project into the heat exchange chamber 8A to radiate heat more efficiently.

  The exothermic electrical component Db1 such as a rectifier is located away from the control board 22 and is directly attached to the sub heat sink 36, so that the control board 22 is not affected by heat. The high heat is transferred to the sub heat sink 36 and is radiated through the heat radiating plate 33 and the heat sinks 35a and 35b.

  Since the outside air is conducted to the heat exchange chamber 8A, it is inevitable that rainwater enters and wets the outdoor heat exchanger 10 when it rains. At the same time, rainwater wets the heat sinks 35a and 35b protruding into the heat exchange chamber 8A and the surface of the partition plate 7, the heat sink spacer 30 and the heat radiating plate 33 on the heat exchange chamber 8A side.

  The heat sinks 35a and 35b and the heat radiating plate 33 are advantageous because they increase the amount of heat radiated. However, if rainwater enters the electrical component box H from the mating portion of the upper partition plate 7A and the heat sink spacer 30 and the mating portion of the heat sink spacer 30 and the heat radiating plate 33 due to a capillary phenomenon, it prevents a short circuit accident. Must.

  Here, as shown in FIG. 12 (A) and FIG. 11, the upper side portion and the left and right side portions of each other are overlapped at the joint portion between the heat sink spacer 30 and the upper partition plate 7 </ b> A. In the lap portion, the upper partition plate 7A is on the heat exchange chamber 8A side, and the heat sink spacer 30 is on the machine chamber 8B side. Therefore, rainwater is dropped as it is without entering the mating portion.

  Further, the upper partition plate 7A is fitted between the fitting ribs 30f provided on the lower surface of the lower end of the heat sink spacer 30 at the lower sides of the mating portion of the heat sink spacer 30 and the upper partition plate 7A. Therefore, rainwater is prevented from entering the fitting rib 30f and does not get over the fitting portion with the upper partition plate 7A.

  In the joint portion of the heat sink spacer 30 and the heat radiating plate 33, the protection ribs 30 b of the heat sink spacer 30 are provided on the heat radiating plate 33 as shown in FIG. Projects to the heat exchange chamber 8A side and wraps. Therefore, rainwater is dripped as it is on the heat exchange chamber 8A side without entering the mating portion.

  The heat radiating plate 33 includes the draining portion 33a at the lower end. The water droplets flowing down from the heat radiating plate 33 directly or through the heat sink spacer 30 and the heat sink spacers 35a and 35b to the lower end of the heat radiating plate 33 flow down as they are through the draining portion 33a and do not enter the machine room 8B side.

  For example, it is conceivable that rainwater blows up due to an extremely strong wind pressure or the like and enters from between the heat sink draining portion 33a and the lower side of the heat sink spacer 30. However, as shown in FIG. 12B, the heat sink spacer 30 includes a standing wall 30d on the surface on the lower end machine chamber 8B side, and the lower end of the heat radiating plate 33 is attached with a gap from the standing wall 30d.

  Rainwater that enters from between the heat sink draining portion 33a and the lower side of the heat sink spacer 30 is blocked by the standing wall 30d. And since the heat sink 33 and the standing wall 30d are attached with a gap, capillarity does not occur between them. That is, it is possible to reliably prevent rainwater from entering the electrical component box H from the heat exchange chamber 8A side.

  Note that the present invention is not limited to the above-described embodiment as it is, and can be embodied by modifying the constituent elements without departing from the scope of the invention in the implementation stage. Various inventions can be formed by appropriately combining a plurality of constituent elements disclosed in the above-described embodiments.

  7 ... Partition plate, 10 ... Heat exchanger, 13 ... Blower, 8A ... Heat exchange chamber, 15 ... Compressor, 5 ... Piping, 8B ... Machine room, 1 ... Outdoor unit body, H ... Electric component box, Da ... Electrical components for control, Db ... exothermic electrical components, 22 ... control board, 37 ... opening, 33 ... heat sink, 35a, 35b ... heat sink, 30 ... heat sink spacer, 33a ... draining portion, 30d ... standing wall, 30f ... Insertion rib.

Claims (5)

An outdoor unit main body that is a casing, the interior of which is divided into a heat exchange chamber that houses a heat exchanger and a blower, and a machine room that houses a compressor and piping via a partition plate,
An electrical component box attached to the surface of the partition plate facing the machine room in a thermally and electrically insulating structure;
A control board that is housed inside the electrical component box, electrically connected to one surface with control electrical components such as electrolytic capacitors and connectors, and electrically connected to a heat generating electrical component such as a switching element module on the other surface When,
An opening provided in the partition plate portion facing at least a part of the control board;
A heat sink that is attached by closing this opening, and one surface is in close contact with the exothermic electrical component in a heat transfer state,
A heat sink that is attached to the other surface of this heat radiating plate, protrudes from the opening of the partition plate portion to the heat exchange chamber side, and dissipates heat with the air blowing action of the blower,
A heat sink spacer made of an insulating material, having a substantially frame shape, interposed between the peripheral edge of the electrical component box opening and the peripheral edge of the heat sink,
An outdoor unit for an air conditioner characterized by comprising: The outdoor unit of an air conditioner according to claim 1, wherein the heat sink spacer is made of a resin material as an insulating material. 2. The heat radiating plate according to claim 1, further comprising a draining portion whose lower end protrudes from the machine room over the lower end of the opening and protrudes toward the heat exchange chamber and is bent downward in the heat exchange chamber. The outdoor unit of the air conditioner according to claim 2. The heat sink spacer includes a standing wall on the side of the lower end machine room,
4. The outdoor unit of an air conditioner according to claim 3, wherein the heat sink is attached so that the lower end thereof has a gap with the standing wall of the heat sink spacer. The heat sink spacer includes a fitting rib on the lower surface of the lower end,
The outdoor unit of an air conditioner according to any one of claims 1 and 2, wherein a peripheral edge of the opening of the electric component box is fitted into a fitting rib at a lower end of the heat sink spacer.

Images