JP2010188594A - Mold for molding in-mold coated article and method for manufacturing the in-mold coated article - Google Patents

Mold for molding in-mold coated article and method for manufacturing the in-mold coated article Download PDF

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JP2010188594A
JP2010188594A JP2009034810A JP2009034810A JP2010188594A JP 2010188594 A JP2010188594 A JP 2010188594A JP 2009034810 A JP2009034810 A JP 2009034810A JP 2009034810 A JP2009034810 A JP 2009034810A JP 2010188594 A JP2010188594 A JP 2010188594A
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mold
forming mold
surface forming
coating film
back surface
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Koichi Hamaoka
弘一 浜岡
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Nissha Printing Co Ltd
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Nissha Printing Co Ltd
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<P>PROBLEM TO BE SOLVED: To prevent a sink mark from being caused on the surface of a thermosetting coating material layer by sufficiently compressing the thermosetting coating material layer. <P>SOLUTION: The mold for molding an in-mold coated article includes: a surface forming mold; a coating film forming mold; and a plurality of back surface forming molds. The coating film forming mold includes a first attaching plate and a cavity forming part for compressing the thermosetting coating material layer by the operation of a coating film compressive mechanism. The back surface forming mold includes: a compression block; an outer peripheral plate positioned around the periphery; a second attaching plate for fixing the compression block; and an elastic body between the outer peripheral plate and the second attaching plate. The molded article is formed by the back surface forming mold and the surface forming mold. The thermosetting coating resin layer is formed on the surface of a molded article by the back surface forming mold and the coating film forming mold. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、金型内で成形した成形品の表面と金型キャビティ面との間に熱硬化性塗料を注入した後、熱硬化性塗料を金型内で圧縮しながら硬化させて、成形品表面に熱硬化性塗料を密着一体化させる型内塗装品形成金型および型内塗装品の製造方法に関する。   In the present invention, after injecting a thermosetting paint between the surface of a molded product molded in a mold and the mold cavity surface, the thermosetting paint is cured while being compressed in the mold, The present invention relates to a mold for forming an in-mold coating product in which a thermosetting coating is closely integrated with a surface and a method for manufacturing the in-mold coating product.

従来の型内塗装品形成金型として、型内塗装品を効率的に製造するため、射出キャビティ型101と加飾キャビティ型102と2つのコア形103を用い、射出キャビティ型101による成形品108の射出成形を行う一方で、加飾キャビティ型102内の成形品108の表面に間隙によるキャビティを形成し、そのキャビティに液状熱硬化型組成物からなる加飾用のコーティング材を圧入して、成形品108の表面に加飾被膜109を成形する技術が特許文献1に開示されている。   In order to efficiently produce an in-mold coated product as a conventional in-mold coated product forming mold, an injection cavity mold 101, a decorative cavity mold 102, and two core shapes 103 are used, and a molded article 108 by the injection cavity mold 101 is used. On the other hand, a cavity is formed on the surface of the molded article 108 in the decorative cavity mold 102, and a decorative coating material made of a liquid thermosetting composition is press-fitted into the cavity. A technique for forming a decorative coating 109 on the surface of a molded article 108 is disclosed in Patent Document 1.

また、特許文献1には通常の二色成形の場合と同様に、射出キャビティ型101と加飾キャビティ型102とを固定盤151側の対称位置に並設し、その対向位置に一対のコア型103を可動盤152の内面に設けた回転盤153に取り付けて設ける態様についても開示されている。   In Patent Document 1, as in the case of normal two-color molding, an injection cavity mold 101 and a decorative cavity mold 102 are arranged in parallel at a symmetrical position on the stationary platen 151 side, and a pair of core molds are arranged at the opposite positions. A mode is also disclosed in which 103 is attached to a rotating plate 153 provided on the inner surface of the movable platen 152.

この技術に加え、コア形103の取付板106に対し、成形品108の裏面を形成する部分を圧縮ブロック104とし、その周りに外周プレート105を設け、外周プレート105がコイルバネ107の伸縮により可動するようにしてコーディング材を圧縮して加飾被膜109を形成することを検討した(図11参照)。この理由は、液状熱硬化型組成物からなる加飾用のコーティング材は硬化によって大きく収縮し、その収縮率は時に5%以上と一般的な成型樹脂の収縮率を大きく上回り、加飾被膜109の表面にヒケが現出してしまうという問題に対処するためである。   In addition to this technique, the part forming the back surface of the molded product 108 is a compression block 104 with respect to the mounting plate 106 of the core 103, and an outer peripheral plate 105 is provided around the compression block 104. The outer peripheral plate 105 is movable by expansion and contraction of the coil spring 107. Thus, it was studied to compress the coding material to form the decorative coating 109 (see FIG. 11). The reason for this is that a decorative coating material made of a liquid thermosetting composition is greatly shrunk by curing, and the shrinkage rate is sometimes 5% or more, which is much higher than the shrinkage rate of general molding resins. This is to cope with the problem of sink marks appearing on the surface of the glass.

特許3988660号公報Japanese Patent No. 3998660

しかし、加飾被膜と成形品を同時に形成する際、加飾被膜の圧縮量は成形品の圧縮量と同じなので、加飾被膜の圧縮量は成形品の圧縮限度量に限定される。そのため加飾被膜の圧縮を十分にできず、加飾被膜の表面にヒケが出てしまう。   However, when the decorative coating and the molded product are formed simultaneously, the compression amount of the decorative coating is the same as the compression amount of the molded product, so the compression amount of the decorative coating is limited to the compression limit of the molded product. Therefore, the decorative coating cannot be sufficiently compressed, and sink marks appear on the surface of the decorative coating.

本発明は上記の問題が発生しないようにするための型内塗装品形成金型および型内塗装品の製造方法を提供することを目的とする。   It is an object of the present invention to provide an in-mold coated product forming mold and a method for manufacturing an in-mold coated product in order to prevent the above problems from occurring.

本発明は前記目的を達成するため、以下のような特徴を備える。   In order to achieve the above object, the present invention has the following features.

本発明の型内塗装品形成金型は、表面形成金型と塗膜形成金型と複数の裏面形成金型とを備え、塗膜形成金型が第1取付板と、塗膜圧縮機構の作動により熱硬化性塗料層を圧縮するキャビティ形成部とを備え、裏面形成金型が圧縮ブロックと、その周囲に位置する外周プレートと、圧縮ブロックを固定する第2取付板と、外周プレートと第2取付板との間に弾性体とを備え、裏面形成金型と表面形成金型とによって成形品を形成可能であり、裏面形成金型と塗膜形成金型とによって成形品の表面に熱硬化性塗料層を形成可能であることを特徴とする。   The in-mold coated product forming mold of the present invention includes a surface forming mold, a coating film forming mold, and a plurality of back surface forming molds, and the coating film forming mold includes a first mounting plate and a coating film compression mechanism. A cavity forming portion for compressing the thermosetting paint layer by operation, the back surface forming mold is a compression block, an outer peripheral plate positioned around the compression block, a second mounting plate for fixing the compression block, an outer peripheral plate, 2 An elastic body is provided between the mounting plate and a molded product can be formed by the back surface forming die and the surface forming die, and heat is applied to the surface of the molded product by the back surface forming die and the coating film forming die. A curable paint layer can be formed.

また、上記の発明において、裏面形成金型と表面形成金型とによって成形品を形成する際、圧縮ブロックと表面形成金型とのパーティング面同士が接してもよい。   In the above invention, when the molded product is formed by the back surface forming mold and the surface forming mold, the parting surfaces of the compression block and the surface forming mold may be in contact with each other.

本発明の型内塗装品の製造方法は、上記の型内塗装品形成金型を用い、表面形成金型に対向する裏面形成金型と表面形成金型とを型閉じして、成形品を形成するための成形キャビティを圧縮ブロックと外周プレートと表面形成金型との間に形成し、成形キャビティ内に成形樹脂を充填し、成形樹脂を冷却固化させて成形品を形成する一方で、圧縮ブロックが成形品を保持して塗膜形成金型に対向する裏面形成金型と塗膜形成金型とを型閉じして、成形品を熱硬化性塗料で塗装するための塗装キャビティを成形品と外周プレートとキャビティ形成部との間に形成し、塗装キャビティ内に熱硬化性塗料を注入し、注入完了とほぼ同時に、塗膜圧縮機構の作動によりキャビティ形成部を塗膜形成金型に対向する裏面形成金型側に移動させて、熱硬化性塗料層を圧縮することを特徴とする。   The method for producing an in-mold coated product of the present invention uses the above-mentioned in-mold coated product forming mold, closes the back surface forming mold and the surface forming mold facing the surface forming mold, A molding cavity for forming is formed between the compression block, the outer peripheral plate, and the surface forming mold. The molding cavity is filled with molding resin, and the molding resin is cooled and solidified to form a molded product. The block holds the molded product, closes the back surface forming mold and the coating film forming mold facing the coating film forming mold, and forms a coating cavity for coating the molded product with a thermosetting paint. Between the outer peripheral plate and the cavity forming part, and thermosetting paint is injected into the coating cavity, and almost simultaneously with the completion of the injection, the cavity forming part is opposed to the coating film forming mold by the operation of the coating film compression mechanism. Move to the backside mold side and heat cure Characterized by compressing the paint layer.

また、上記の発明において、成形キャビティ内に成形樹脂を充填し、成形樹脂を冷却固化させて成形品を形成する間に、表面形成金型に対向する裏面形成金型の外周プレートに対して圧縮ブロックを表面形成金型側に移動させることにより、成形品の圧縮成形を行ってもよい。   In the above invention, the molding resin is filled into the molding cavity, and the molding resin is cooled and solidified to form a molded product, and then compressed against the outer peripheral plate of the back surface forming mold facing the surface forming mold. The molded product may be compression molded by moving the block to the surface forming mold side.

また、本発明の型内塗装品の製造方法は、上記の型内塗装品形成金型を用い、表面形成金型に対向する裏面形成金型と表面形成金型とを型閉じして、成形品を形成するための成形キャビティを圧縮ブロックと表面形成金型との間に形成し、成形キャビティ内に成形樹脂を充填し、成形樹脂を冷却固化させて成形品を形成する一方で、圧縮ブロックが成形品を保持して塗膜形成金型に対向する裏面形成金型と塗膜形成金型とを型閉じして、成形品を熱硬化性塗料で塗装するための塗装キャビティを成形品と外周プレートとキャビティ形成部との間に形成し、塗装キャビティ内に熱硬化性塗料を注入し、注入完了とほぼ同時に、塗膜圧縮機構の作動によりキャビティ形成部を塗膜形成金型に対向する裏面形成金型側に移動させて、熱硬化性塗料層を圧縮することを特徴とする。   In addition, the method for producing an in-mold coated product of the present invention uses the above-mentioned in-mold coated product forming mold, closes the back surface forming mold and the surface forming mold facing the surface forming mold, and performs molding. The molding cavity for forming the product is formed between the compression block and the surface forming mold, the molding resin is filled in the molding cavity, and the molding resin is cooled and solidified to form the molded product, while the compression block is formed. Closes the back surface forming mold and the coating film forming mold that hold the molded product and oppose the coating film forming mold, and forms a coating cavity for coating the molded product with a thermosetting paint. It is formed between the outer peripheral plate and the cavity forming part, and thermosetting paint is injected into the coating cavity, and at the same time as the injection is completed, the cavity forming part is opposed to the coating film forming mold by the operation of the coating film compression mechanism. Move to backside mold side, thermosetting paint layer Characterized by compression.

本発明の型内塗装品形成金型は、塗膜形成金型が塗膜圧縮機構の作動により熱硬化性塗料層を圧縮するキャビティ形成部を備える。これにより、塗膜圧縮機構の作動により熱硬化性塗料層の圧縮を十分にでき、熱硬化性塗料層の表面にヒケが出ないようにできる。   The in-mold coated product forming mold of the present invention includes a cavity forming portion in which the coating film forming mold compresses the thermosetting paint layer by the operation of the coating film compression mechanism. Thereby, the thermosetting paint layer can be sufficiently compressed by the operation of the coating film compression mechanism, and the surface of the thermosetting paint layer can be prevented from sinking.

また本発明は、裏面形成金型と表面形成金型とによって成形品を形成する際、圧縮ブロックと表面形成金型とのパーティング面同士が接してもよい。これにより、成形樹脂射出の圧力によって外周プレートが第2取付板側に押し戻されて外周プレートと表面形成金型との間に隙間が生じる恐れがなくなるので、成形品の外周樹脂バリ発生を防止することができる。   In the present invention, when the molded product is formed by the back surface forming mold and the surface forming mold, the parting surfaces of the compression block and the surface forming mold may be in contact with each other. As a result, there is no possibility that the outer peripheral plate is pushed back to the second mounting plate side by the pressure of the molding resin injection and a gap is generated between the outer peripheral plate and the surface forming mold, so that the generation of the outer peripheral resin burr in the molded product is prevented. be able to.

本発明の型内塗装品形成金型を示す断面図である。It is sectional drawing which shows the metal mold | die forming product formation metal mold | die of this invention. 本発明の型内塗装品形成金型を示す断面図である。It is sectional drawing which shows the metal mold | die forming product formation metal mold | die of this invention. 本発明の型内塗装品形成金型を示す断面図である。It is sectional drawing which shows the metal mold | die forming product formation metal mold | die of this invention. 本発明の型内塗装品形成金型を示す断面図である。It is sectional drawing which shows the metal mold | die forming product formation metal mold | die of this invention. 本発明の型内塗装品形成金型を示す断面図である。It is sectional drawing which shows the metal mold | die forming product formation metal mold | die of this invention. 本発明の型内塗装品形成金型を示す断面図である。It is sectional drawing which shows the metal mold | die forming product formation metal mold | die of this invention. 本発明の別態様の型内塗装品形成金型を示す断面図である。It is sectional drawing which shows the in-mold coating goods formation metal mold | die of another aspect of this invention. 本発明の別態様の型内塗装品形成金型を示す断面図である。It is sectional drawing which shows the in-mold coating goods formation metal mold | die of another aspect of this invention. 本発明の別態様の型内塗装品形成金型を示す断面図である。It is sectional drawing which shows the in-mold coating goods formation metal mold | die of another aspect of this invention. 本発明の型内塗装品の製造方法に用いる塗料注入機の概略図である。It is the schematic of the coating material injection machine used for the manufacturing method of the in-mold coating product of this invention. 従来の型内塗装品形成金型を示す断面図である。It is sectional drawing which shows the conventional metal mold | die forming product forming mold.

図面を参照しながらこの発明の実施の形態について詳しく説明する。   Embodiments of the present invention will be described in detail with reference to the drawings.

本発明の型内塗装品形成金型は、表面形成金型1と塗膜形成金型2と複数の裏面形成金型3とを備える。裏面形成金型3は成形品22の裏面形状を形成するために用いられる。表面形成金型1は成形品22の表面形状を形成するために用いられる。塗膜形成金型2は成形品22の表面に熱硬化性塗料層21を形成するために用いられる。すなわち、裏面形成金型3と表面形成金型1とによって成形品22が形成され、裏面形成金型3と塗膜形成金型2とによって成形品の表面に熱硬化性塗料層21が形成される(図1、図2参照)。   The in-mold coated product forming mold of the present invention includes a surface forming mold 1, a coating film forming mold 2, and a plurality of back surface forming molds 3. The back surface forming mold 3 is used to form the back surface shape of the molded product 22. The surface forming mold 1 is used for forming the surface shape of the molded product 22. The coating film forming mold 2 is used for forming the thermosetting paint layer 21 on the surface of the molded product 22. That is, the molded product 22 is formed by the back surface forming mold 3 and the front surface forming die 1, and the thermosetting paint layer 21 is formed on the surface of the molded product by the back surface forming mold 3 and the coating film forming mold 2. (See FIGS. 1 and 2).

本発明の型内塗装品形成金型は、可動盤52または可動盤52についている回転盤53が回転する二色成形用の射出成形機に配置できる。射出成形機内での金型配置として、表面形成金型1と塗膜形成金型2とを固定盤51に固定し、裏面形成金型3が射出成形機の可動盤52または可動盤52についている回転盤53に固定すればよい(図1参照)。また、裏面形成金型3を固定盤51に固定し、表面形成金型1と塗膜形成金型2とを射出成形機の可動盤52または可動盤52についている回転盤53に固定してもよい。   The mold for forming an in-mold coated product of the present invention can be placed in a two-color injection molding machine in which a movable platen 52 or a rotary plate 53 attached to the movable platen 52 rotates. As a mold arrangement in the injection molding machine, the surface forming mold 1 and the coating film forming mold 2 are fixed to a fixed platen 51, and the back surface forming mold 3 is attached to the movable platen 52 or the movable platen 52 of the injection molding machine. What is necessary is just to fix to the turntable 53 (refer FIG. 1). Further, even if the back surface forming mold 3 is fixed to the fixed platen 51 and the front surface forming die 1 and the coating film forming die 2 are fixed to the movable platen 52 of the injection molding machine or the rotating plate 53 attached to the movable platen 52. Good.

表面形成金型1には射出成形機に固定される取付板(図示せず)を有するようにするのがよい。   The surface forming mold 1 may have a mounting plate (not shown) fixed to the injection molding machine.

塗膜形成金型2は、表面形成金型1よりも外形形状を大きくし、成形品22と接しない部分が形成できるように設計する。この接しない部分が塗装キャビティ13に該当する。塗膜形成金型2は後述する塗膜圧縮機構の作動により熱硬化性塗料層を圧縮するキャビティ形成部7と、キャビティ形成部7を支持するために射出成形機に固定される第1取付板8とを備える。   The coating film forming mold 2 is designed so that its outer shape is larger than that of the surface forming mold 1 and a portion that does not contact the molded product 22 can be formed. This non-contact portion corresponds to the coating cavity 13. The coating film forming mold 2 includes a cavity forming portion 7 that compresses a thermosetting paint layer by an operation of a coating film compression mechanism described later, and a first mounting plate that is fixed to an injection molding machine to support the cavity forming portion 7. 8.

塗膜圧縮機構としては、例えば圧縮ロッド31を利用できる。圧縮ロッド31の駆動には電動サーボモーターを用いてもよいが、圧縮時間が長く掛かる場合にはモーターの冷却が困難になることがあり、その点においては油圧モーターが優れる。圧縮ロッド31として射出成形機に備わるプレート突き出し用のロッドを流用してもよいが、別途に導入すると熱硬化性塗料層を圧縮する力の設計自由度が広がる。塗膜圧縮機構の設置は、塗膜形成金型2に内蔵しても、塗膜形成金型2の外部に設置して塗膜形成金型2のキャビティ形成部7に作用するようにしてもよい。   For example, a compression rod 31 can be used as the coating film compression mechanism. An electric servo motor may be used to drive the compression rod 31, but if the compression time takes a long time, it may be difficult to cool the motor, and in this respect, the hydraulic motor is excellent. The rod for extruding the plate provided in the injection molding machine may be used as the compression rod 31, but when introduced separately, the degree of freedom in designing the force for compressing the thermosetting paint layer is expanded. The coating film compression mechanism may be installed in the coating film forming mold 2 or installed outside the coating film forming mold 2 so as to act on the cavity forming portion 7 of the coating film forming mold 2. Good.

裏面形成金型3としては圧縮ブロック4と、その周囲に位置する外周プレート5と、圧縮ブロック4を固定する第2取付板11と、外周プレート5と第2取付板11との間に弾性体(例えばコイルバネ9、10)を備えるものを使用できる。   The back surface forming mold 3 includes a compression block 4, an outer peripheral plate 5 positioned around the compression block 4, a second mounting plate 11 that fixes the compression block 4, and an elastic body between the outer peripheral plate 5 and the second mounting plate 11. A thing provided (for example, coil springs 9 and 10) can be used.

圧縮ブロック4は成形品22の裏面形状を形成するためのものであり、塗膜圧縮機構の作動によるキャビティ形成部7の動きに伴い、外周プレート5に対して相対的に成形品22とともに塗膜形成金型2の方に移動することによって熱硬化性塗料層21を圧縮するためのものである(図3参照)。   The compression block 4 is for forming the back surface shape of the molded product 22, and the coating film together with the molded product 22 with respect to the outer peripheral plate 5 with the movement of the cavity forming portion 7 by the operation of the coating film compression mechanism. It is for compressing the thermosetting paint layer 21 by moving toward the forming mold 2 (see FIG. 3).

外周プレート5は型閉じ中、塗膜形成金型2と合わさった状態を保つことにより、熱硬化性塗料が塗装キャビティ13から漏れないようにするためのものである。   The outer peripheral plate 5 is used to prevent the thermosetting paint from leaking from the coating cavity 13 by keeping the state where it is combined with the coating film forming mold 2 during mold closing.

弾性体は、熱硬化性塗料層21の圧縮の際にも外周プレート5とキャビティ形成部7とが合わさった状態を保つためのものである(図3参照)。弾性体としては、金属製のコイルバネ9、10やゴムなどを用いることができる。   The elastic body is used to keep the outer peripheral plate 5 and the cavity forming portion 7 in a combined state even when the thermosetting paint layer 21 is compressed (see FIG. 3). As the elastic body, metal coil springs 9, 10 and rubber can be used.

第2取付板11は、圧縮ブロック4および外周プレート5を支持するために射出成形機に固定される。弾性体単独では外周プレート5の重量を支えることができないためである。   The second mounting plate 11 is fixed to the injection molding machine to support the compression block 4 and the outer peripheral plate 5. This is because the elastic body alone cannot support the weight of the outer peripheral plate 5.

熱硬化性塗料の材質としては、例えば、有機過酸化物を硬化反応の開始剤とする、少なくとも2個の(メタ)アクリレート基を有するウレタンアクリレートオリゴマー、エポキシアクリレートオリゴマー等のオリゴマーもしくはその樹脂、又は不飽和ポリエステル樹脂20〜70重量%と、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、(メタ)アクリル酸、酢酸ビニル、トリプロピレングリコールジアクリレート、1,6−ヘキサンジオールジアクリレート、スチレン等の共重合可能なエチレン性不飽和モノマー80〜30重量%からなるビヒクル成分を主成分とし、ラジカル捕捉剤、各種着色顔料、アルミニウム顔料、パール顔料、離型剤及び光安定剤等からなるものを使用できる。   As a material for the thermosetting paint, for example, an oligomer such as a urethane acrylate oligomer having at least two (meth) acrylate groups, an epoxy acrylate oligomer, or a resin thereof, which uses an organic peroxide as an initiator for the curing reaction, or 20 to 70% by weight of unsaturated polyester resin, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, (meth) acrylic acid, acetic acid The main component is a vehicle component composed of 80 to 30% by weight of a copolymerizable ethylenically unsaturated monomer such as vinyl, tripropylene glycol diacrylate, 1,6-hexanediol diacrylate, and styrene. ,aluminum Fee, pearl pigment, one made of release agent and light stabilizers, etc. may be used.

熱硬化性塗料の粘度としては、2000〜7000mPa・sの範囲内でパターンや厚みに応じて適宜設定すればよい。   What is necessary is just to set suitably as a viscosity of a thermosetting coating according to a pattern and thickness within the range of 2000-7000 mPa * s.

塗料注入機41は、塗料タンク43の上部に圧力をかけ、1ショット分の熱硬化性塗料の正確な量が塗料タンク43から計量・射出・バルブの構造を兼ね備えた塗料注入ユニット42に送られる構造になっている(図10参照)。   The paint injection machine 41 applies pressure to the upper part of the paint tank 43, and an accurate amount of thermosetting paint for one shot is sent from the paint tank 43 to the paint injection unit 42 having the structure of metering / injection / valve. It has a structure (see FIG. 10).

塗料注入ユニット42の位置設定としては、塗膜形成金型2内部に設けてもよい。また、塗膜形成金型2に設けられる熱硬化性塗料の注入口を裏面形成金型3との合わせ面に設け、塗料注入ユニット42と樹脂注入機の樹脂射出ユニットとを垂直にさせてもよい。この場合、成形品22を保持する裏面形成金型3と塗膜形成金型2とが型閉じして、成形品22を熱硬化性塗料で塗装するための塗装キャビティ13が成形品22と塗膜形成金型2との間に形成された段階で、塗料注入ユニット42が前進して塗膜形成金型2に直接タッチし、熱硬化性塗料が塗膜形成金型2に設けられる塗料ゲートを通して塗装キャビティ13に注入される仕組みになっている。塗料注入ユニット42のノズル先端部は温度調節機によっておよそ30℃に調節される。これにより、金型の熱によって熱硬化性塗料が固化してしまうことを防止する。   As the position setting of the coating material injection unit 42, it may be provided inside the coating film forming mold 2. Alternatively, a thermosetting paint injection port provided in the coating film forming mold 2 may be provided on the mating surface with the back surface forming mold 3 so that the paint injection unit 42 and the resin injection unit of the resin injection machine are vertical. Good. In this case, the back surface forming mold 3 holding the molded product 22 and the coating film forming mold 2 are closed, and the coating cavity 13 for coating the molded product 22 with a thermosetting paint is applied to the molded product 22. In the stage formed between the film forming mold 2 and the coating material injection unit 42 moves forward and directly touches the coating film forming mold 2, and the paint gate is provided with the thermosetting paint on the coating film forming mold 2. It is in a mechanism to be injected into the painting cavity 13 through. The nozzle tip of the paint injection unit 42 is adjusted to approximately 30 ° C. by a temperature controller. This prevents the thermosetting paint from solidifying due to the heat of the mold.

熱硬化性塗料の注入時間は1〜10秒程度で、熱硬化性塗料の材質や塗装キャビティ13の大きさなどによって適宜設定する。熱硬化性塗料の注入圧力は10〜400kgf/cm程度の範囲内で適宜設定すると良いが、塗膜中にバリや気泡を防止するためには圧力は高めに設定した方が好ましい。 The injection time of the thermosetting paint is about 1 to 10 seconds, and is appropriately set depending on the material of the thermosetting paint, the size of the coating cavity 13, and the like. The injection pressure of the thermosetting paint is suitably set within a range of about 10 to 400 kgf / cm 2 , but it is preferable to set the pressure higher in order to prevent burrs and bubbles in the coating film.

最終的に形成される熱硬化性塗料層21の厚みは、10〜700μmであるのが好ましい。10μm未満であると多くの製品においてその耐擦傷性に不足を生じ、700μm以上であると内部応力が高過ぎて脆く、割れやすい膜となる。また700μmを超える領域は本願のような液状成形を用いるまでもなく、一般的な熱可塑性樹脂で形成できる場合が多く、その方が簡便である。   The thickness of the finally formed thermosetting coating layer 21 is preferably 10 to 700 μm. When the thickness is less than 10 μm, the scratch resistance of many products is insufficient. When the thickness is 700 μm or more, the internal stress is too high and the film becomes brittle and easily cracked. In addition, the region exceeding 700 μm can be formed of a general thermoplastic resin without using liquid molding as in the present application, which is simpler.

つぎに、本発明の型内塗装品の製造方法に用いる成形樹脂について説明する。成形樹脂は、通常の熱可塑性の射出成形樹脂やエンジニアリングプラスチックのほか、熱硬化性の成形樹脂材料など特に限定はされないが、成形しやすく熱硬化性塗料との密着が良いものが好ましい。具体的には、アクリロニトリルブタジエンスチレン系樹脂(ABS系樹脂)、ポリアミド系樹脂、ポリエチレン系樹脂、ポリエステル系樹脂、ポリプロピレン系樹脂、ポリブチレンテレフタレート系樹脂、ポリカーボネート系樹脂などがあげられる。   Next, the molding resin used in the method for producing an in-mold coated product of the present invention will be described. The molding resin is not particularly limited, such as a normal thermoplastic injection molding resin or engineering plastic, or a thermosetting molding resin material, but is preferably one that is easy to mold and has good adhesion to the thermosetting paint. Specific examples include acrylonitrile butadiene styrene resin (ABS resin), polyamide resin, polyethylene resin, polyester resin, polypropylene resin, polybutylene terephthalate resin, and polycarbonate resin.

成形樹脂は樹脂注入機によって、成形キャビティ12内に充填する。樹脂注入機としては射出成形機を用いることができる。   The molding resin is filled into the molding cavity 12 by a resin injection machine. An injection molding machine can be used as the resin injection machine.

裏面形成金型3および表面形成金型1の金型温度は、金型温度調節機により設定する。金型温度調節機の媒体は水でも油でもよい。成形樹脂の材質に応じて通常の成形に適した温度に設定し、塗膜形成金型2の金型温度は、熱硬化性塗料の材質に応じて熱硬化性塗料が数秒以内に硬化する温度に設定すればよい。   The mold temperatures of the back surface forming mold 3 and the front surface forming mold 1 are set by a mold temperature controller. The medium of the mold temperature controller may be water or oil. The temperature suitable for normal molding is set according to the material of the molding resin, and the mold temperature of the coating film forming mold 2 is the temperature at which the thermosetting paint cures within a few seconds depending on the material of the thermosetting paint. Should be set.

次に、本発明の型内塗装品形成金型を使用した型内塗装品の製造方法について説明する。   Next, a method for producing an in-mold coated product using the in-mold coated product forming mold of the present invention will be described.

まず、表面形成金型1側で成形品22を形成する工程について説明する。   First, the process of forming the molded product 22 on the surface forming mold 1 side will be described.

表面形成金型1に対向する裏面形成金型3と表面形成金型1とを型閉じして、成形品22を形成するための成形キャビティ12を圧縮ブロック4と外周プレート5と表面形成金型1との間に形成する(図1参照)。   The back surface forming mold 3 and the surface forming mold 1 facing the surface forming mold 1 are closed, and the molding cavity 12 for forming the molded product 22 is formed by the compression block 4, the outer peripheral plate 5, and the surface forming mold. 1 (see FIG. 1).

次いで、射出成形機から樹脂注入口(図示せず)を通して、成形キャビティ12内に成形樹脂を充填し、成形樹脂を冷却固化させて成形品22を形成する(図2、3参照)。   Next, a molding resin is filled into the molding cavity 12 through a resin injection port (not shown) from the injection molding machine, and the molding resin is cooled and solidified to form a molded product 22 (see FIGS. 2 and 3).

ここで、成形キャビティ12内に成形樹脂を充填し、成形樹脂を冷却固化させて成形品22を形成する間、射出成形機の可動盤52の型締め動作によって、表面形成金型1に対向する裏面形成金型3の外周プレート5に対して圧縮ブロック4を表面形成金型1側に移動させることにより、成形品22の圧縮成形を行うようにしてもよい(図4参照)。なお、この過程で、表面形成金型1に対向する裏面形成金型3の弾性体(コイルバネ10)が収縮する。   Here, while the molding resin is filled in the molding cavity 12 and the molding resin is cooled and solidified to form the molded product 22, the mold is opposed to the surface forming mold 1 by the clamping operation of the movable platen 52 of the injection molding machine. The molded product 22 may be compression-molded by moving the compression block 4 to the surface-forming mold 1 side with respect to the outer peripheral plate 5 of the back surface forming mold 3 (see FIG. 4). In this process, the elastic body (coil spring 10) of the back surface forming mold 3 facing the front surface forming mold 1 contracts.

この表面形成金型1側で成形品22を形成する工程と同時に行う、塗膜形成金型2側で型内塗装品23を製造する工程について説明する。   A process of manufacturing the in-mold coated product 23 on the coating film forming mold 2 side, which is performed simultaneously with the process of forming the molded product 22 on the surface forming mold 1 side, will be described.

圧縮ブロック4が成形品22を保持して塗膜形成金型2に対向する裏面形成金型3と、塗膜形成金型2とを型閉じして、成形品22を熱硬化性塗料21で塗装するための塗装キャビティ13を、成形品22と外周プレート5ととキャビティ形成部7の間に形成する(図1参照)。   The compression block 4 holds the molded product 22 and the back surface forming mold 3 facing the coating film forming mold 2 and the coating film forming mold 2 are closed, and the molded product 22 is fixed with the thermosetting paint 21. A coating cavity 13 for coating is formed between the molded product 22, the outer peripheral plate 5, and the cavity forming portion 7 (see FIG. 1).

次いで、塗装キャビティ13内に塗料注入ユニット42から塗料注入口(図示せず)を通して熱硬化性塗料を注入して熱硬化性塗料層21を形成する(図2参照)。   Next, a thermosetting paint layer 21 is formed by injecting a thermosetting paint into the coating cavity 13 from the paint injection unit 42 through a paint injection port (not shown) (see FIG. 2).

注入完了とほぼ同時に、塗膜圧縮機構(例えば圧縮ロッド31)の作動によってキャビティ形成部7を塗膜形成金型2に対向する裏面形成金型3側に移動させる。ここで、ほぼ同時というのは、圧縮を始めるタイミングとして成形上問題のない範囲で注入完了前であっても注入完了後であってもよいということである。この過程で、この裏面形成金型3の弾性体(コイルバネ9)が収縮するとともに、外周プレート5に対して相対的に圧縮ブロック4と成形品22とが塗膜形成金型2側に移動する。そうしてキャビティ形成部7が熱硬化性塗料層21を圧縮する(図3参照)。塗膜圧縮機構による圧縮には特に制限がないので圧縮限度まで設定でき、熱硬化性塗料層21の圧縮を十分に行うことで熱硬化性塗料層21の表面にヒケが出ないようにできる。   Almost simultaneously with the completion of the injection, the cavity forming portion 7 is moved to the back surface forming mold 3 side facing the coating film forming mold 2 by the operation of the coating film compression mechanism (for example, the compression rod 31). Here, “substantially simultaneously” means that the timing of starting compression may be before injection completion or after injection completion as long as there is no molding problem. In this process, the elastic body (coil spring 9) of the back surface forming mold 3 contracts, and the compression block 4 and the molded product 22 move toward the coating film forming mold 2 side relative to the outer peripheral plate 5. . Then, the cavity forming part 7 compresses the thermosetting paint layer 21 (see FIG. 3). Since there is no restriction | limiting in particular in the compression by a coating-film compression mechanism, it can set to a compression limit and it can be made not to sink on the surface of the thermosetting coating layer 21 by fully compressing the thermosetting coating layer 21. FIG.

なお、熱硬化性塗料層21の圧縮の際、先述の通り成形品22の圧縮成形を行うようにしてもよい(図4参照)。   When the thermosetting paint layer 21 is compressed, the molded product 22 may be compression-molded as described above (see FIG. 4).

以上の成形品22の形成および型内塗装品23の製造に続いて、表面形成金型1に対向する裏面形成金型3が成形品22を保持し、塗膜形成金型2に対向する裏面形成金型3が型内塗装品23を保持する状態で型開きする(図5参照)。   Following the formation of the molded product 22 and the production of the in-mold coated product 23, the back surface forming mold 3 facing the surface forming mold 1 holds the molded product 22 and the back surface facing the coating film forming mold 2. The mold is opened while the forming mold 3 holds the in-mold coated product 23 (see FIG. 5).

型内塗装品23を取り出し、裏面形成金型3どうしを切り替え(図6参照)、型閉じを行って成形サイクルが完了する(図1参照)。ここで型内塗装品23を取り出すタイミングとして、裏面形成金型3どうしを切り替えた後に型内塗装品23を取り出すようにしてもよい。   The in-mold coated product 23 is taken out, the back surface forming molds 3 are switched (see FIG. 6), the mold is closed, and the molding cycle is completed (see FIG. 1). Here, as the timing of taking out the in-mold coated product 23, the in-mold coated product 23 may be taken out after the back surface forming molds 3 are switched.

型内塗装品23の取り出しには汎用の取り出しロボットを使用できる。   A general-purpose take-out robot can be used for taking out the in-mold coated product 23.

裏面形成金型3どうしを切り替える方法として、表面形成金型1と塗膜形成金型2とが固定された固定盤51に対して、裏面形成金型3が固定された射出成形機の可動盤52もしくは可動盤52についている回転盤53を回転させる方法がある(図6参照)。あるいは、裏面形成金型3が固定された固定盤51に対して、表面形成金型1と塗膜形成金型2とが固定された射出成形機の可動盤52もしくは可動盤52についている回転盤53を回転させる方法もある。   As a method of switching between the back surface forming dies 3, the movable platen of the injection molding machine in which the back surface forming die 3 is fixed to the fixed platen 51 in which the surface forming die 1 and the coating film forming die 2 are fixed. 52 or a rotating disk 53 attached to the movable disk 52 (see FIG. 6). Alternatively, the movable platen 52 of the injection molding machine in which the front surface forming die 1 and the coating film forming die 2 are fixed or the rotating plate attached to the movable platen 52 with respect to the fixed platen 51 to which the back surface forming die 3 is fixed. There is also a method of rotating 53.

また、本発明の別態様の型内塗装品形成金型について説明する(図7〜9参照)。   Further, an in-mold coated product forming mold according to another aspect of the present invention will be described (see FIGS. 7 to 9).

この型内塗装品形成金型は、裏面形成金型3と表面形成金型1とによって成形品22を形成する際、圧縮ブロック4と表面形成金型1とのパーティング面同士が接するものである。この型内塗装品形成金型においては、成形キャビティ12を圧縮ブロック4と表面形成金型1との間で形成して外周プレート5では形成しない点で、先述の型内塗装品形成金型と異なる。この型内塗装品形成金型を使用すると、成形樹脂の射出圧力によって外周プレート5が第2取付板11側に押し戻されて外周プレート5と表面形成金型1との間に隙間が生じる恐れがなくなるので、成形品22の外周樹脂バリ発生を防止することができ好適である。   This in-mold coated product forming mold is one in which the parting surfaces of the compression block 4 and the surface forming mold 1 are in contact with each other when the molded product 22 is formed by the back surface forming mold 3 and the surface forming mold 1. is there. In this in-mold coated product forming mold, the molding cavity 12 is formed between the compression block 4 and the surface forming mold 1 and is not formed by the outer peripheral plate 5. Different. If this in-mold coated product forming mold is used, the outer peripheral plate 5 is pushed back to the second mounting plate 11 side by the injection pressure of the molding resin, and there is a possibility that a gap is generated between the outer peripheral plate 5 and the surface forming mold 1. This eliminates the occurrence of outer peripheral resin burrs in the molded product 22, which is preferable.

表面と裏面のそれぞれがキャビティを持つ表面形成金型1と塗膜形成金型2と2つの裏面形成金型3とを備える型内塗装品形成金型を用いて型内塗装品23を製造した。塗膜形成金型2として第1取付板8と、熱硬化性塗料層21を圧縮するキャビティ形成部7とを備え、このキャビティ形成部7が塗料注入ユニット42を内蔵して塗料注入口を備えるものを使用した。裏面形成金型3としては圧縮ブロック4と、その周囲に位置する外周プレート5と、圧縮ブロック4を固定する第2取付板11と、外周プレート5と第2取付板11との間にコイルバネ9、10を備えるものを使用した。   An in-mold coated article 23 was manufactured using an in-mold coated article forming mold including a front surface forming mold 1, a coating film forming mold 2 and two back forming molds 3 each having a cavity on each of the front and back surfaces. . The coating film forming mold 2 includes a first mounting plate 8 and a cavity forming portion 7 for compressing the thermosetting paint layer 21. The cavity forming portion 7 includes a paint injection unit 42 and a paint injection port. I used something. As the back surface forming mold 3, a compression block 4, an outer peripheral plate 5 positioned around the compression block 4, a second mounting plate 11 that fixes the compression block 4, and a coil spring 9 between the outer peripheral plate 5 and the second mounting plate 11. 10 was used.

射出成形機の可動盤52についている回転盤53に固定され金型温度が105℃に設定された2つの裏面形成金型3のうち表面形成金型1に対向する裏面形成金型3を、同じく金型温度が105℃に設定された表面形成金型1に対して型閉じし、成形キャビティ12を圧縮ブロック4と外周プレート5と表面形成金型1との間に形成した(図1参照)。次いで、この成形キャビティ12に加熱溶融したソリッド色の耐熱ABS樹脂を成形キャビティ12に充填した(図2参照)。そして、40秒間冷却固化させて長さ100mm、幅50mm、高さ3mmの直方体形状の成形品22を形成した(図3参照)。   Of the two back surface forming molds 3 fixed to the rotating plate 53 attached to the movable platen 52 of the injection molding machine and set at a mold temperature of 105 ° C., the back surface forming mold 3 facing the surface forming mold 1 is also the same. The mold was closed with respect to the surface forming mold 1 whose mold temperature was set to 105 ° C., and a molding cavity 12 was formed between the compression block 4, the outer peripheral plate 5, and the surface forming mold 1 (see FIG. 1). . Next, the molding cavity 12 was filled with a solid color heat-resistant ABS resin heated and melted (see FIG. 2). And it was made to cool and solidify for 40 seconds, and the rectangular parallelepiped shaped molded product 22 of length 100mm, width 50mm, and height 3mm was formed (refer FIG. 3).

成形品22の形成と同時に型内塗装品23の製造を行った。まず、圧縮ブロック4が成形品22を保持して塗膜形成金型2に対向する裏面形成金型3と、キャビティ形成部7に形成されたキャビティの外形形状が長さ100.5mm、幅50.5mm、高さ3.2mmで金型温度が105℃に設定された塗膜形成金型2とを型閉じして、成形品22を熱硬化性塗料で塗装するための塗装キャビティ13を成形品22と外周プレート5とキャビティ形成部7との間に形成した(図1参照)。次いで、塗装キャビティ13内に熱硬化性塗料(大日本塗料株式会社製プラグラス8000 粘度3000mPa・s)を注入して熱硬化性塗料層21を形成した(図2参照)。注入完了とほぼ同時に、塗膜圧縮機構として圧縮ロッド31を作動させ、キャビティ形成部7を塗膜形成金型2に対向する裏面形成金型3側に移動させる。熱硬化性塗料層21に対して40秒間圧縮・保持して熱硬化性塗料層21を固化させることにより型内塗装品23を製造した。圧縮ロッド31による作動を十分大きく設定することによって、熱硬化性塗料層21は十分に圧縮できた(図3参照)。   The in-mold coated product 23 was manufactured simultaneously with the formation of the molded product 22. First, the outer shape of the cavity formed in the back surface forming mold 3 where the compression block 4 holds the molded product 22 and faces the coating film forming mold 2 and the cavity forming portion 7 has a length of 100.5 mm and a width of 50 A coating cavity 13 for coating the molded product 22 with a thermosetting paint is formed by closing the coating film forming mold 2 having a mold temperature of 105 mm and a height of 3.2 mm and a height of 3.2 mm. It formed between the product 22, the outer periphery plate 5, and the cavity formation part 7 (refer FIG. 1). Subsequently, a thermosetting paint (Praglas 8000 viscosity 3000 mPa · s manufactured by Dainippon Paint Co., Ltd.) was injected into the coating cavity 13 to form a thermosetting paint layer 21 (see FIG. 2). Almost simultaneously with the completion of the injection, the compression rod 31 is operated as a coating film compression mechanism, and the cavity forming portion 7 is moved to the back surface forming mold 3 side facing the coating film forming mold 2. The in-mold coated product 23 was manufactured by compressing and holding the thermosetting coating layer 21 for 40 seconds to solidify the thermosetting coating layer 21. By setting the operation by the compression rod 31 to be sufficiently large, the thermosetting paint layer 21 could be sufficiently compressed (see FIG. 3).

成形品22の形成および型内塗装品23の製造に次いで、表面形成金型1に対向する裏面形成金型3が成形品22を保持し、塗膜形成金型2に対向する裏面形成金型3が型内塗装品23を保持する状態で型開きし(図5参照)、型内塗装品23を取り出すとともに、裏面形成金型3どうしを切り替え(図6参照)、型閉じを行って成形サイクルを完了させた(図1参照)。得られた型内塗装品23の表面にヒケは見られなかった。   Following the formation of the molded product 22 and the production of the in-mold coated product 23, the back surface forming mold 3 facing the surface forming mold 1 holds the molded product 22, and the back surface forming mold facing the coating film forming mold 2. 3 opens the mold while holding the in-mold coated product 23 (see FIG. 5), takes out the in-mold coated product 23, switches between the back surface forming dies 3 (see FIG. 6), closes the mold and molds. The cycle was completed (see Figure 1). No sink marks were found on the surface of the obtained in-mold coated product 23.

裏面形成金型3と表面形成金型1とによって成形品22を形成する際、圧縮ブロック4と表面形成金型1とのパーティング面同士が接する型内塗装品形成金型を使用した以外は実施例1と同様にして型内塗装品23を製造した(図7〜9参照)。   When forming the molded product 22 with the back surface forming mold 3 and the surface forming mold 1, except that an in-mold coated product forming mold in which the parting surfaces of the compression block 4 and the surface forming mold 1 are in contact with each other is used. In-mold coated product 23 was produced in the same manner as in Example 1 (see FIGS. 7 to 9).

成形品22の形成の際、成形樹脂の射出圧力によって外周プレート5が第2取付板11側に押し戻されて外周プレート5と表面形成金型1との間に隙間が生じることがなかった。これにより、成形品22の外周樹脂バリ発生のない成形品22を形成することができた。   When forming the molded product 22, the outer peripheral plate 5 was pushed back to the second mounting plate 11 side by the injection pressure of the molding resin, and no gap was generated between the outer peripheral plate 5 and the surface forming mold 1. Thereby, it was possible to form the molded product 22 in which the outer peripheral resin burrs of the molded product 22 were not generated.

1 表面形成金型
2 塗膜形成金型
3 裏面形成金型
4 圧縮ブロック
5 外周プレート
7 キャビティ形成部
8 第1取付板
9 コイルバネ
10 コイルバネ
11 第2取付板
12 成形キャビティ
13 塗装キャビティ
21 熱硬化性塗料層
22 成形品
23 型内塗装品
31 圧縮ロッド
41 塗料注入機
42 塗料注入ユニット
43 塗料タンク
51 固定盤
52 可動盤
53 回転盤
54 回転軸
101 射出キャビティ型
102 加飾キャビティ型
103 コア型
104 圧縮ブロック
105 外周プレート
106 取付板
107 コイルバネ
108 成形品
109 加飾被膜
151 固定盤
152 可動盤
153 回転盤
154 回転軸
DESCRIPTION OF SYMBOLS 1 Surface forming die 2 Coating film forming die 3 Back surface forming die 4 Compression block 5 Outer peripheral plate 7 Cavity formation part 8 1st attachment plate 9 Coil spring 10 Coil spring 11 2nd attachment plate 12 Molding cavity 13 Coating cavity 21 Thermosetting Paint layer 22 Molded product 23 Paint product in mold 31 Compression rod 41 Paint injection machine 42 Paint injection unit 43 Paint tank 51 Fixed platen 52 Movable platen 53 Rotary platen 54 Rotary shaft 101 Injection cavity mold 102 Decorating cavity mold 103 Core mold 104 Compression Block 105 Peripheral plate 106 Mounting plate 107 Coil spring 108 Molded product 109 Decorative coating 151 Fixed platen 152 Movable platen 153 Rotary platen 154 Rotating shaft

Claims (5)

表面形成金型と塗膜形成金型と複数の裏面形成金型とを備え、
塗膜形成金型が第1取付板と、塗膜圧縮機構の作動により熱硬化性塗料層を圧縮するキャビティ形成部とを備え、
裏面形成金型が圧縮ブロックと、その周囲に位置する外周プレートと、圧縮ブロックを固定する第2取付板と、外周プレートと第2取付板との間に弾性体とを備え、
裏面形成金型と表面形成金型とによって成形品を形成可能であり、
裏面形成金型と塗膜形成金型とによって成形品の表面に熱硬化性塗料層を形成可能であることを特徴とする型内塗装品形成金型。
Provided with a surface forming mold, a coating film forming mold and a plurality of back surface forming molds,
The coating film forming mold includes a first mounting plate and a cavity forming portion that compresses the thermosetting paint layer by the operation of the coating film compression mechanism,
The back surface forming mold includes a compression block, an outer peripheral plate positioned around the compression block, a second mounting plate for fixing the compression block, and an elastic body between the outer peripheral plate and the second mounting plate,
A molded product can be formed by the back surface forming mold and the surface forming mold,
An in-mold coated product forming mold characterized in that a thermosetting paint layer can be formed on the surface of a molded product by a back surface forming mold and a coating film forming mold.
裏面形成金型と表面形成金型とによって成形品を形成する際、圧縮ブロックと表面形成金型とのパーティング面同士が接する請求項1に記載の型内塗装品形成金型。   The in-mold coated product forming mold according to claim 1, wherein when the molded product is formed by the back surface forming die and the surface forming die, the parting surfaces of the compression block and the surface forming die are in contact with each other. 請求項1に記載の型内塗装品形成金型を用い、
表面形成金型に対向する裏面形成金型と表面形成金型とを型閉じして、成形品を形成するための成形キャビティを圧縮ブロックと外周プレートと表面形成金型との間に形成し、成形キャビティ内に成形樹脂を充填し、成形樹脂を冷却固化させて成形品を形成する一方で、
圧縮ブロックが成形品を保持して塗膜形成金型に対向する裏面形成金型と塗膜形成金型とを型閉じして、成形品を熱硬化性塗料で塗装するための塗装キャビティを成形品と外周プレートとキャビティ形成部との間に形成し、塗装キャビティ内に熱硬化性塗料を注入し、注入完了とほぼ同時に、塗膜圧縮機構の作動によりキャビティ形成部を塗膜形成金型に対向する裏面形成金型側に移動させて、熱硬化性塗料層を圧縮することを特徴とする型内塗装品の製造方法。
Using the in-mold coated product forming mold according to claim 1,
The back surface forming mold and the surface forming mold facing the surface forming mold are closed, and a molding cavity for forming a molded product is formed between the compression block, the outer peripheral plate, and the surface forming mold. While the molding cavity is filled with molding resin and the molding resin is cooled and solidified to form a molded product,
The compression block holds the molded product and closes the back surface forming mold and the coating film forming mold facing the coating film forming mold to form a coating cavity for coating the molded product with a thermosetting paint. The thermosetting paint is injected into the coating cavity, and almost simultaneously with the completion of the injection, the cavity forming portion is turned into a coating film forming mold by the operation of the coating film compression mechanism. A method for producing an in-mold coated product, wherein the thermosetting paint layer is compressed by moving to the opposite back surface forming mold side.
成形キャビティ内に成形樹脂を充填し、成形樹脂を冷却固化させて成形品を形成する間に、表面形成金型に対向する裏面形成金型の外周プレートに対して圧縮ブロックを表面形成金型側に移動させることにより、成形品の圧縮成形を行う請求項3に記載の型内塗装品の製造方法   While the molding resin is filled in the molding cavity and the molding resin is cooled and solidified to form a molded product, the compression block is placed on the surface forming mold side against the outer peripheral plate of the back surface forming mold facing the surface forming mold. The method for producing an in-mold coated product according to claim 3, wherein the molded product is compression-molded by being moved to 請求項2に記載の型内塗装品形成金型を用い、
表面形成金型に対向する裏面形成金型と表面形成金型とを型閉じして、成形品を形成するための成形キャビティを圧縮ブロックと表面形成金型との間に形成し、成形キャビティ内に成形樹脂を充填し、成形樹脂を冷却固化させて成形品を形成する一方で、
圧縮ブロックが成形品を保持して塗膜形成金型に対向する裏面形成金型と塗膜形成金型とを型閉じして、成形品を熱硬化性塗料で塗装するための塗装キャビティを成形品と外周プレートとキャビティ形成部との間に形成し、塗装キャビティ内に熱硬化性塗料を注入し、注入完了とほぼ同時に、塗膜圧縮機構の作動によりキャビティ形成部を塗膜形成金型に対向する裏面形成金型側に移動させて、熱硬化性塗料層を圧縮することを特徴とする型内塗装品の製造方法。



Using the in-mold coated product forming mold according to claim 2,
A mold cavity for forming a molded product is formed between the compression block and the surface forming mold by closing the back surface forming mold and the surface forming mold facing the surface forming mold. While filling the molding resin to form a molded product by cooling and solidifying the molding resin,
The compression block holds the molded product and closes the back surface forming mold and the coating film forming mold facing the coating film forming mold to form a coating cavity for coating the molded product with a thermosetting paint. The thermosetting paint is injected into the coating cavity, and almost simultaneously with the completion of the injection, the cavity forming portion is turned into a coating film forming mold by the operation of the coating film compression mechanism. A method for producing an in-mold coated product, wherein the thermosetting paint layer is compressed by moving to the opposite back surface forming mold side.



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