JP2010148464A - Method for producing rice cracker and apparatus for producing rice cracker for immediate sale - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus for producing rice crackers for small-sized immediate sales, which produces rice crackers only in a small amount of an order by flavoring in response to the order, achieves a texture, a flavor and a low cost equal to rice crackers on the market, is useful for producing rice crackers for over-the-counter sale and small-scale shops and usable for preparation of trial product on a plant and a method for producing rice crackers using the apparatus. <P>SOLUTION: A dry dough 1 in a small amount of an order of 20-200 g is weighed, the dry dough 1 is roughly fried by using a small-sized frying pan 4 equipped with a heat source 3 for heating inside at a high temperature of 90-240°C, the roughly fried rice crackers 6 are scooped by a scoop net basket 5 approximately in coincident with the inner shape of the small-sized frying pan 4 at a time, oil is removed from the rice crackers by an oil-removing net 7 arranged at the adjacent position of the small-sized frying pan 4, the oil-removed rice crackers are fed to a bowl part 8 of a circular rotary flavoring machine 9 rotatably furnished with the bowl part 8, a flavoring 10 is added to the bowl part before the temperature of the roughly fried rice crackers 6 are dropped to a temperature at which the flavoring 10 is excellently adsorbed on the roughly fried rice crackers to give flavored rice crackers 11 and only a small ordered amount in response to the order of customer is flavored in response to the order. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a rice confection manufacturing method for immediately selling rice confection for each small order quantity and a rice confection manufacturing apparatus for immediate sales that enables rice confection to be sold for each small order quantity.

  If you can sell rice crackers, you can draw the attention of many people because of the effects of the demonstrations and the fragrant aromas of rice crackers. Because you can taste the deliciousness of rice crackers, you can get the opportunity to acquire new customers. Further, if the apparatus for demonstration sales can change the seasoning for each small lot, it is possible to investigate the market needs at the time of demonstration sales.

  In addition, a wide variety of confectionery has been proposed, and in order to expand the market, rice confections can be developed not only with salt and soy sauce as before, but also with new flavors. For this reason, it is necessary to develop a device that can produce prototypes with various flavors economically in a very small lot.

  Therefore, development of rice cracker production equipment and rice cracker manufacturing technology that can produce and sell just a small amount of the order according to customer's order and if necessary, and can be sold immediately. Is desired.

  However, most of the rice confections currently on the market are manufactured by mass production at the factory, and the unit of fried dough for rice confectionery, which is the mainstream in the factory, is 0.5 to 2.0 kg. Large equipment suitable for this fried dough unit is also used.

  In particular, the size of the frying pan generally used in rice cracker factories has a diameter of 3 and an optimum input oil amount of 50 to 60 kg. Also, even a small frying pan for factories has a diameter of two, which is too large to produce only a small order quantity.

  In this way, if the production apparatus is too large, the required amount of oil becomes large and uneconomical, and it cannot be installed in a small space, and further, the moving distance from the previous process to the next process becomes longer. It took time to move, and when the dried dough was seasoned after fried dry dough, the temperature of the cooked rice confection decreased, and various problems such as inability to adhere the seasoning well occurred.

  Of these, the problem that the seasoning is difficult to adhere can be dealt with by using the seasoned dough that has been seasoned before receiving the order. Since dried dried dough cannot be preserved, surplus dried dough has to be disposed of, so it is possible to handle various tastes just by sprinkling the same amount of seasoning according to the order using the same dough The problem that the waste of the dough is more uneconomical than the possible method remains.

  Smaller frying pans that are commercially available for commercial use include those for side dishes that are intended for use in kitchens. This small frying pan is also used in some rice crackers. However, because there is no topping equipment and it is composed only of draining oil, it runs out of oil, and since this small-sized pan for prepared foods is limited to a temperature of 200 ° C, it is an industrial frying pan. It is not possible to achieve the temperature of 240 ° C used in Therefore, in addition to not enough oil draining, the temperature of the oil when frying rice crackers is low, so the oil does not run out well, a sticky feeling remains, and a texture that is similar to a commercial product that can be realized with commercial equipment I can't get it.

  In addition, the low temperature of the frying oil is one of the causes that the seasoning cannot be satisfactorily adhered because the temperature of the deep-fried rice cake after frying tends to decrease.

  In view of the above-mentioned problems, the present invention can be manufactured for every small order quantity, raises the oil temperature to a high temperature range of 190 to 240 ° C., and fries rice crackers at a high temperature. A small-sized device and a small line that can be used to produce rice crackers that can change the seasoning for each small order quantity, and that can be manufactured for each small order quantity. The rice confectionery can be fried at a high temperature by raising the oil temperature to a high temperature range of 190 to 240 ° C, and it is possible to change the seasoning for each small order quantity, realizing a texture and taste comparable to commercial products at low cost The purpose is to provide a rice cracker production device for immediate sale that can be used for sales at stores with limited space, rice cracker production at small stores, and production of prototypes at factories.

  The gist of the present invention will be described with reference to the accompanying drawings.

  This is a rice cracker manufacturing method using an instant rice cracker manufacturing apparatus that manufactures rice crackers ordered according to customer's preference. The dough formed into a desired thickness is dried to obtain a dry dough 1. The dough 1 is weighed to a small order quantity within 20 to 200 g according to the order by the measuring device 2, and the inner shape of the small frying pan 4 is roughly set in the small frying pan 4 in which the heat source 3 for heating is arranged. The matching rake net 5 is constructed to be pulled up and stored in a hanging manner, and the small amount of the dried dough 1 is put into the rake net 5 arranged in the oil of the small fryer 4 to 190 to 240 ° C. The deep-fried rice confectionery 6 is made by frying at a high temperature, and this uncooked rice confectionery 6 is scooped up from the oil at a time by pulling up the scooping net rice cake 5 from the small frying pan 4, and adjacent to the small frying pan 4. The oil draining net 7 provided in the container is raised and drained. 8 is put into the ball portion 8 of a round rotary seasoning drager 9 provided so as to be rotatable, and the temperature of the uncooked rice cake 6 improves the seasoning 10 while rotating the ball portion 8. A part of the seasoned rice cracker 11 taken out of the ball portion 8 and subdivided into a seasoned rice cracker 11 by adding a seasoning 10 according to the customer's order before the temperature becomes lower than the adsorption temperature. This is a rice cracker manufacturing method characterized in that it can be packaged with a packaging machine 12 and only a small amount is produced according to the customer's order with seasoning according to the order and can be immediately sold. is there.

  Moreover, it is a rice cracker manufacturing apparatus for instant sales that manufactures rice crackers ordered according to customer's preference, and the dry dough 1 for rice crackers on the cooking table 13 is small within 20 to 200 g depending on the order. A small scale pan 4 that can measure a quantity order quantity, has a heat source 3 for heating in an adjacent position, and can fry the small quantity of dry dough 1 at a high temperature of 190 to 240 ° C. In this small frying pan 4, a rake net basket 5 substantially conforming to the inner shape of the small frying pot 4 is laid up freely and stored in a hanging manner. When the unraised rice cracker 6 is obtained, the unraveled rice cracker can be scooped up from the oil at once by pulling up the scooping net cage 5 from the small frying pan 4, and the adjacent position of the small frying pan 4 Is provided with an oil draining net 7 that can drain the raw rice cracker 6, and the ball portion 8 is rotated to a position adjacent to the oil draining net 7. A round rotary seasoning drager 9 provided freely, and when the uncooked rice cake 6 is introduced into the ball portion 8, the seasoning according to the customer's order while rotating the ball portion 8 The above-mentioned round rice cake 6 that has been added with 10 and is drained is seasoned before the temperature of the unfried rice cake 6 falls below the temperature at which the seasoning 10 is satisfactorily adsorbed. A packaging machine 12 for taking out the seasoned rice cake 11 from the ball portion 8 and packing it into a part or a part of it is provided at a position adjacent to the attached dragging machine 9, and a small amount can be provided according to customer orders. The present invention relates to a rice confection manufacturing apparatus for immediate sale, characterized in that only the order quantity is manufactured with a seasoning according to the order and can be immediately sold.

  Since the present invention is configured as described above, it can be manufactured for every small order quantity, and the rice confectionery is fried at a high temperature by raising the oil temperature to a high temperature range of 190 to 240 ° C. It will be possible to provide a method for producing rice crackers that can realize the taste and can change the seasoning for each small order quantity.

  According to the second aspect of the present invention, it is a small apparatus and a small line for immediate sales that can be manufactured for every small order quantity, and the oil temperature is raised to a high temperature range of 190 to 240 ° C. Rice crackers can be fried at a high temperature, and the seasoning can be changed for each small quantity ordered. The texture and taste comparable to those of commercial products can be realized economically. It will be possible to provide rice confection manufacturing equipment for immediate sales that can be used for making rice confections at stores and creating prototypes at factories.

  Embodiments of the present invention that are considered suitable (how to carry out the invention) will be briefly described with reference to the drawings, illustrating the operation of the present invention.

  By manufacturing a rice cracker production device for immediate sales that has been downsized and made into a small line and using this rice cracker production device for immediate sales, it is possible to manufacture and sell even in stores with limited space. However, rice confectionery with a texture and taste comparable to commercial products (factory products) can be manufactured, and many prototypes can be manufactured without waste even when making prototypes at the factory.

  In addition, since a small frying pan 4 that can achieve a high temperature of 190 to 240 ° C. despite its small size is manufactured, the production method using the small frying pan 4 cannot be realized with the conventional small frying pan 4. A good cut can be realized, and a rice cracker with a sticky texture without any stickiness and a rice cracker with an inferior texture can be obtained.

  In addition, since the dough to be used is a dry dough 1 in which moisture has been dried in advance, heat can be passed into the inside in a very short time, and the surface does not burn even when using high-temperature oil of 190 to 240 ° C. Because it will be fried up at a later time, rice crackers that are well fried and beautiful in appearance can be obtained.

  Moreover, since the small frying pan 4 was used, the dried dough 1 can be fried with a small amount of oil, and rice crackers can be manufactured at low cost.

  Furthermore, in the present invention, the small dough 1 is used in which the inside of the rake net 5 that substantially matches the inner shape of the small fryer 4 is drawn and stored in a suspended manner. When the dried dough 1 is optimally fried when it is put into the rake netting 5 that has been installed, the deep-fried dough is scooped up from the oil all at once, so that the rice can be fried more evenly and better. The confectionery 6 will be obtained.

  In addition, any unpolished rice confectionery 6 can be transferred to the next step while maintaining the high temperature.

  Further, by using the oil cutting net 7 for the unpolished rice cake 6, the uncooked rice cake 6 can be quickly degreased and put into the ball portion 8 of the round rotary seasoning drager 9 while it is hot. Furthermore, by seasoning with the other hand while rotating the ball portion 8 with one hand, it is possible to season the unglazed rice cake 6 very quickly.

  That is, since the process from the step of frying the dried dough 1 to the step of seasoning the unglazed rice cake 6 is completed in a very short time, it becomes possible to season the unglazed rice cake 6 while it is still hot. The seasoning 10 is easily adsorbed on the surface of the baked rice confectionery 6 by the heat of the baked rice confectionery 6, and a delicious rice confectionery with a good taste can be produced with less seasoning 10.

  Moreover, since the seasoning 10 can be seasoned by sprinkling, it is possible to manufacture rice confections of various flavors by preparing only one kind of dough, and the manufacturing cost can be reduced.

  To elaborate on this point, in the method of using seasoned dough, since the customer's wishes cannot be predicted, a variety of extra seasoned dough must always be prepared, but the dough is subjected to final drying one to two days before frying. Since rice confectionery with a texture comparable to that of a commercially available product can be obtained by neglecting, it was impossible to preserve for more than 2 days, and all of these seasoned doughs that were not used were disposed of, which was extremely uneconomical. However, in this respect, in the present invention, rice confections having a plurality of tastes can be produced from the same dough, so there is no waste of dough and it is extremely economical.

  In addition, the ability to sell demonstrations at stores will enable us to effectively convey the appeal of rice crackers to a broader generation, so we can expect an increase in the sales layer, and we can investigate market needs at stores, It is easier to set guidelines for product development.

  A first embodiment of the present invention will be described with reference to the drawings.

  Example 1 relates to a rice confection manufacturing apparatus for instant sales according to the present invention and a manufacturing method for manufacturing thin rice confectionery (flavored rice confectionery 11) from dough using sticky rice using this apparatus.

  The manufacturing process will be described.

  A dough is prepared using sticky rice as a main raw material by a generally used production method, and the dough is formed into an appropriate thickness and an appropriate shape. Specifically, in this embodiment, the fabric thickness is thin (hereinafter referred to as a thin object), more specifically, approximately 1 mm.

  Next, the formed dough is dried so that the moisture content of the dough is 13 to 15% by weight (hereinafter referred to as first drying), and thereafter a storage box that can maintain a predetermined temperature or Put it in a storage bag and let it sit for 1-2 days. In this embodiment, it is stored using a storage box kept at a constant temperature.

  Specifically, in this embodiment, the dough prepared by a general method is rolled into a dumpling, rolled, and molded to form a dough having a length of 40 mm, a width of 40 mm, and a thickness of 0.8 mm. Dry so that the amount is 14.5% by weight, and let it stand overnight to make dry dough 1. The dough is stored in a storage box kept at 30 ° C until just before frying.

  Next, the dried dough 1 stored in this storage box is fried in the rice cracker manufacturing apparatus for instant sales of this embodiment to obtain rice cracker (seasoned rice cracker 11).

  The rice cracker manufacturing apparatus for instant sale of the present embodiment is composed of a distributor 14 provided on a cooking table 13, a measuring instrument 2, a small fryer 4, an oil draining net 7, and a round rotary seasoning draper. A machine 9, a packaging machine 12, and a sealing machine 15 are provided. In addition, these seven devices arranged on the cooking table 13 are small in size that are optimal for manufacturing small orders of 20 to 200 g.

  Specifically, in the present embodiment, the seven devices are arranged in the above order from the base end portion of the countertop 13 to the tip end portion.

  It is preferable that the respective devices are arranged in the order of the process on the cooking table 13. In particular, the small frying pan 4, the oil draining net 7, and the round rotary seasoning drager 9 described later are arranged in this order. It is desirable to provide it at an adjacent position. About another apparatus, it is good also as intermittent arrangement | positioning combined with work space.

  In addition, the cooking table 13 has a width that allows the device to be stably placed and reach a depth, and can be easily operated by one person and installed in a small space.

  Specifically, in this embodiment, the width is 1.3 m and the length from the small fryer 4 to the distributor 14 (small fryer 4, oil draining net 7, round rotary seasoning drager 9, packaging machine 12, the length on which the distributor 14 is placed) is 2.7 m.

  First, the dry dough 1 is weighed using the distributor 14 and the meter 2.

  The distributor 14 includes a distributor mounting table 16 on which the dried dough 1 is mounted and a distributor guide ring 17 provided at the tip of the distributor mounting table 16. In addition, the distributor mounting table 16 is configured to be tiltable, and the measuring device 2 is disposed below the distributor guide ring 17.

  The measuring instrument 2 is a measuring instrument that can accurately measure 200 g or less in units of 1 g with the above accuracy.

  The dried dough 1 is placed on the distributor mounting table 16 of the distributor 14, the proximal end of the distributor 14 is lifted to tilt the distributor mounting table 16, and the dried dough 1 is weighed from the distributor guide ring 17. By dropping on the container 2, the amount of dry dough 1 according to the customer's preference can be quickly weighed.

  Specifically, 20 to 50 g is charged in this embodiment.

  Next, a rake net 5 that substantially matches the inner shape of the small frying pan 4 is erected on a small frying pan 4 in which a heat source 3 for heating is disposed, and is suspended and stored. The dried dough 1 is put into a rake net basket 5 disposed in the oil of a small frying pan 4 and fried at a high temperature of 190 to 240 ° C. to make a deep-fried rice cracker 6, The scooping net 5 is pulled up from the oil (oil tank) by pulling up the scooping net 5 from the small frying pan 4, and the scooping net 5 is shaken 3 to 4 times and immediately provided at the position adjacent to the small frying pan 4. Raise the oil draining net 7 to drain the oil.

  In this example, specifically, fried at 215 to 220 ° C. for 5 to 30 seconds to obtain 30 to 80 g of unfried rice cake 6.

  Specifically, a small frying pan 4 is used as a frying pan for frying the dried dough 1.

  Specifically, in this embodiment, the small frying pan 4 is designed so that the recommended amount of oil used is 4 to 8 kg. More specifically, the thickness was 300 mm, the width was 240 mm, and the height was 200 mm.

  A plurality of far-infrared heaters 3 were provided at equal intervals as the heat source 3 in the bottom of the small pan 4. Specifically, in this embodiment, two far-infrared heaters 3 are provided, and an oil temperature of 240 ° C. or higher is obtained even when 8 kg of oil is put into the small fryer 4 and used.

  Further, on the far infrared heater 3, a scooping net placing plate 18 having a plurality of opening holes 19 for preventing oil convection is provided.

  That is, for example, if it is a type that heats the pan bottom as used in ordinary households, the heating power of the stove is increased when the oil temperature is low, and even if the heating power is reduced when the oil temperature reaches the target temperature, strong heating power It is difficult to control the oil temperature because it is heated at the bottom of the pan that is higher than the oil temperature and continues to rise for a while, but in this embodiment, the far-infrared heater 3 does not go through the pan bottom. Since the oil can be directly warmed, the oil temperature changes in response to the temperature change of the far-infrared heater 3 and the oil temperature can be easily controlled.

  Furthermore, in this embodiment, the far-infrared heater 3 is used as the heat source 3 so that local heating of the oil is difficult to occur and the oil is easily warmed up, and through the opening hole 19 of the rake netting plate 18. Since the oil can be convected, the oil can be maintained at a desired temperature more easily.

  Moreover, when oil is poured into the small fryer 4 and heated by the far-infrared heater 3, the oil can be convected through the opening hole 19, so that the dried dough 1 can be fried evenly. It can be confectionery 6.

  The small frying pan 4 is inserted into the opening provided on the cooking table 13, and the edge of the small frying pan 4 is screwed and fixed to the edge of the opening on the cooking table 13, and the small frying pan 4 is removed by removing the screw. The frying pan 4 can be easily detached from the cooking table 13 and can be easily washed.

  In addition, a rake net 5 that substantially matches the inner shape of the small frying pan 4 is installed in the small frying pan 4 so as to be pulled up and stored in a hanging manner.

  The shape of the rake netting 5 is that even when the dry dough 1 is charged with about 200 g of the dry dough 1 of the rake netting 5, the dry dough 1 moves freely in the oil, and all the doughs are uniformly distributed. It is assumed that the small frying pan 4 has a size that rises, and the small frying pan 4 is small in a range that matches the capacity of the rake net fence 5.

  Therefore, the amount of dry dough 1 in which the amount of rice cracker according to the customer's preference is obtained is weighed, and the amount of dry dough 1 for the small amount ordered is placed in the rake net basket 5 in the oil of the small frying pan 4. And then fried at a high temperature of 190 to 240 ° C.

  In addition, the rice confectionery 6 is scooped up from the oil at the same time, and is also lifted to the oil cutting net 7 provided at the position adjacent to the small frying pan 4 and drained.

  The oil draining net 7 has a base end side (small frying pan 4 side) as a net part 20 and a tip end side as a guide plate 21 having rising walls on the left and right, and the base end side of the net part 20 is lifted upward. And the oil draining net 7 rotates around the support shaft 22 provided on the lower side of the tip of the net portion 20 to drop the uncooked rice cake 6 downward from the guide plate 21 at once. Is possible.

  In addition, an inclined plate 23 that is inclined downward toward the small frying pan 4 is provided below the oil draining net 7, and oil that has fallen onto the inclined plate 23 from the oil draining net 7 enters the small frying pan 4 by its own weight. It is configured to be collected.

  As a result, a decrease in the amount of oil is suppressed, and the design is economical.

  Next, the drained rice cake 6 is put into the ball portion 8 of a round rotary seasoning draper 9 provided with a ball portion 8 so that the ball portion 8 is rotatable, and the ball portion 8 is rotated. However, the seasoning 10 according to the customer's order is added to make the seasoned rice confection 11 before the temperature of the unglazed rice confectionery 6 becomes lower than the temperature at which the seasoning 10 is satisfactorily adsorbed.

  Specifically, the sprinkling amount of the seasoning 10 is 1.5 to 10% by weight, which is adjusted according to the taste of the customer or according to the product. In this embodiment, it is 4%.

  A round rotary seasoning dragging machine 9 is provided below the guide plate 21 of the oil draining net 7, so that the uncooked rice confectionery 6 after the oil draining has been completed is quickly transferred from the guide plate 21 of the oil draining net 7. It can be moved to this round rotary seasoning drager 9.

  The round rotary seasoning drager 9 has a configuration in which a ball portion 8 is provided on a ball mounting table 24 so as to be detachable and rotatable, and a blade portion 25 for preventing unevenness is placed inside the ball portion 8. Is provided.

  Specifically, in this embodiment, a plurality of the blade portions 25 are provided in the ball portion 8. More specifically, in this embodiment, four blade portions 25 are provided at equal intervals.

  In this ball part 8, the rice cake 6 is put, and the ball part 8 provided on the ball mounting table 24 is rotated with one hand, while the other seasoning 10 according to the taste of the customer is added. When the rice cake 6 is sprinkled with the hand, the uncooked rice cake 6 rotates along the inner wall of the ball portion 8 along with the rotation of the ball portion 8 and hits the blade portion 25 for preventing unevenness. As a result, it can be evenly and evenly seasoned on the front and back of the plain rice cake 6.

  Finally, the seasoned rice cracker 11 is taken out from the ball portion 8 and the whole or a part thereof is packed by the packaging machine 12.

  The packaging machine 12 includes a packaging machine placement unit 26 for placing the seasoned rice cake 11 and a packaging machine induction ring for guiding the seasoned rice cake 11 provided at the tip of the packaging machine placement unit 26 into the sachet 28. Consists of 27 and Further, the packaging machine mounting part 26 has the right and left and base end side walls of the mounting table as rising walls, and the ball part 8 from which the ball part 8 of the round rotary seasoning drager 9 is removed from the ball mounting table 24. The seasoned rice cracker 11 is easily moved.

  Further, the packaging machine guide ring 27 has a tapered surface with the outer periphery facing downward and the radius of the packaging machine guide ring 27 becomes narrow, and is configured to be compatible with the mouths of a plurality of sizes of pouches 28.

  This seasoned rice cracker 11 is inserted into the outer periphery of the packing machine guide ring 27 from the outside with a bag 28 for bagging, the ball portion 8 is removed from the round rotary seasoning dragging machine 9, and the inside of the ball portion 8 The seasoned rice cake 11 is configured to be easily placed on the packaging machine 12.

  Accordingly, the seasoned rice cake 11 can be guided into the pouch 28 at a time and packed by lifting the base end portion of the packaging machine mounting portion 26 upward.

  Further, the sachet 28 containing the seasoned rice cake 11 is sealed by a sealing machine 15 as necessary. Specifically, in this embodiment, the sealing machine 15 is of a thermocompression type, and a plastic sachet 28 is used for the bagging sachet 28, and the plastic sachet 28 is brought into close contact by thermocompression bonding. Yes.

  In addition, the rice cracker manufacturing apparatus for immediate sale of the present embodiment is such that the distributor 14, the oil draining net 7, the packaging machine 12, and the round rotary seasoning drager 9 can be moved up and down or rotated. It has a mechanism that attracts the customer's interest by combining various movements such as oil sliding on the inclined plate 23. When used in over-the-counter sales, etc., from dry dough 1 to seasoned rice cracker 11 completion It will be a rice cracker manufacturing device for immediate sales that will be able to attract the customer's heart all the time.

  In addition, the thin rice crackers obtained in this example were not greasy and had a very good texture.

<Another example of Example 1>
Next, another example of the first embodiment is shown (see FIG. 5).

  This is a method for manufacturing a thick material with a thicker fabric than Example 1 in this example.

  A dough is prepared using sticky rice as a main raw material by a generally used production method, and the dough is formed into an appropriate thickness and an appropriate shape. Specifically, in this embodiment, the fabric thickness is increased (hereinafter referred to as a thick product), and more specifically, about several mm.

  Next, the formed dough is dried at 60 to 80 ° C. until the water content in the dough reaches 16 to 18% by weight (hereinafter referred to as first drying), and then the temperature is maintained at 30 ° C. Put it in a safe storage box or storage bag for 1-2 days.

  Next, the molded dough is dried at 70 to 80 ° C. (second drying), so that the moisture content is 13 to 13.5%.

  Furthermore, let it dry for 1 to 2 days in a storage box kept at a constant temperature of 30 ° C. to make a dry dough 1.

  The rest is the same as the manufacturing method of thin objects.

  A second embodiment of the present invention will be described with reference to FIG.

  Example 2 relates to a production method for producing thin and thick rice crackers (seasoned rice crackers 11) from dough using glutinous rice.

  In addition, the rice cracker manufacturing apparatus for immediate sale to be used is the same as that of Example 1.

  Prepare dry dough 1.

  A dough is prepared using glutinous rice as a main raw material by a generally used method, and the dough is formed into an appropriate thickness and an appropriate shape in accordance with the purpose of cooking or cooking.

  Specifically, in this example, the cocoons produced by a commonly used method are refrigerated for 48 hours, and the cooled and solid cocoons are made 13 mm wide, 11 mm thick, 7.5 mm thick, and shrimp are added and cut into dice. The dough is molded into a kaki shape.

  Further, this molded fabric has a water content of approximately 45% by weight immediately after molding.

  Next, the formed dough is dried at a drying temperature of 50 ° C. until the moisture content of the dough reaches 30 to 40% by weight, and then placed in a storage box or storage bag that can maintain the predetermined temperature. Take.

  Further, drying and skein are repeated under the above-mentioned conditions, and the slag is dried until the water content is about 20% by weight, and is allowed to stand for 1 to 2 days.

  Dry the dough whose moisture content is approximately 20% by weight in a roaster dryer at a temperature of 60 ° C until the dough moisture content is 15 to 15.5% by weight, and place it in a heat insulation box to prevent damage. Let me stay overnight again while measuring.

  In the present example, the moisture content is 15 to 15.5% by weight, but the dried rice confectionery 6 with good fried food is obtained if the moisture content is within the range of 14 to 20%. It is done.

  After drying, the dried dough 1 is put in a storage box (bag) and left for 1 to 2 days.

  That is, the dried dough 1 is dried 1 to 2 days before being fried, and the moisture content is dried to 14 to 20% by weight to obtain a deep-fried unraised rice cake 6.

  Next, this dried dough 1 is made into rice confectionery (seasoned rice confectionery 11) using an instant rice confectionery manufacturing apparatus.

  In addition, the rice confection manufacturing apparatus for immediate sales is the same as the rice confection manufacturing apparatus for immediate sales according to the first embodiment.

  50 to 100 g of dry dough 1 is weighed by the distributor 14 and the meter 2.

  In addition, 6.0 kg of oil is put into the small fryer 4. The frying temperature is 210-240 ° C.

  In addition, the best fried time is 1 minute 15 to 40 seconds for a thin one, and about 3 minutes for a thick dough.

  Also, from 50 to 100 g of dried dough 1 to 65 to 130 g of rice cracker (seasoned rice cake 11) can be obtained.

  More specifically, in this embodiment, 6.0 kg of oil is put into the small frying pan 4, 80 g of the dried dough 1 is put into a set temperature of 217 ° C., and fried in 1 minute and 15 seconds. It has gained.

  In addition, when the dried dough 1 is fried in the small frying pan 4, it is suppressed from above with a net if necessary, or is made uniform by stirring. It is taken out from.

  After the oil has been thoroughly cut, it is opened in a round rotary seasoning machine 9 and seasoned by sprinkling seasoning 10 against the deep-fried food.

  Specifically, in this example, 1.5% taste salt sprinkling was performed to obtain 106 to 107 g of seasoned rice cake 11 (rice cake).

  After seasoning, bagging is performed.

  The rice cracker obtained in this example had a very crispy texture with a good crispy texture, and it became an extremely delicious rice cracker, comparable to a commercial product.

  The rest is the same as in Example 1.

  The present invention is not limited to the first and second embodiments, and the specific configuration of each component can be designed as appropriate.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. BRIEF DESCRIPTION OF THE DRAWINGS FIG. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an explanatory perspective view of a round rotary seasoned drager according to a first embodiment. 1 is an explanatory perspective view of a packaging machine according to Embodiment 1. FIG. 3 is a flowchart showing a manufacturing method according to Examples 1 and 2.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Dry dough 2 Weighing device 3 Heat source 4 Small fry pan 5 Drake net rice cake 6 Unraised rice cracker 7 Net for oil draining 8 Ball part 9 Round shape rotary seasoning machine
10 seasonings
11 Seasoned rice crackers
12 Packing machine
13 Cooking table

Claims (2)

  A rice cracker manufacturing method using an instant rice cracker manufacturing apparatus for manufacturing rice crackers ordered according to customer's preference, and drying the dough formed into a desired thickness to make a dry dough, and this dry dough Weigh a small quantity of 20 to 200g according to the order with a measuring instrument, and place a rake net bowl that roughly matches the inner shape of the small fryer on a small fryer with a heat source for heating inside. Unraised rice confectionery by laying up and storing freely hanging down, putting the small amount of dried dough into a rake net placed in the oil of a small frying pan and fried at a high temperature of 190 to 240 ° C And scooping up the rice cracker from the small frying pan at a time by pulling up the scooping net from the small frying pan, raising it to an oil draining net provided adjacent to the small frying pan, Round roasted flavored dough with a ball part that can be rotated freely. Add the seasoning according to the customer's order before throwing it into the ball part of the hanging machine and turning the ball part before the temperature of the uncooked rice cracker is below the temperature that favorably absorbs the seasoning. The seasoned rice cake is taken out from the bowl part, and all or a part of the rice cake is subdivided by a packaging machine, and only a small amount is ordered according to the customer's order. A method for producing rice crackers, characterized in that it is manufactured according to the seasoning and can be immediately sold.   It is a rice cracker production device for instant sales that produces rice crackers ordered according to customer's preference, and a small quantity of 20 to 200g of dry dough for rice crackers can be ordered on the cooking table. A measuring instrument that can be weighed is provided, a heat source for heating is provided in the adjacent position, and a small frying pan capable of frying the small amount of the dried dough at a high temperature of 190 to 240 ° C. is provided. Slidably store and hang up a rake mesh cake that roughly matches the inner shape of this small fryer, and when the dried rice cake is introduced into this mesh cake to obtain a simple rice cake, It is configured so that the unraveled rice cracker can be scooped from the oil at once by pulling up the rake net rice cake from a small fryer, and an oil draining net that can degrease the unglazed rice confection at a position adjacent to the small fryer. Provided, provided with a round rotary flavored draping machine provided with a ball portion rotatably at a position adjacent to this oil draining net, When the baked rice confectionery is introduced into the ball portion, the uncooked rice confectionery obtained by adding the seasoning according to the customer's order while rotating the ball portion and removing the oil is added to the baked rice confectionery. The seasoned rice confectionery is taken out from the bowl part at the adjacent position of the round rotary seasoning draper, and the whole of the seasoned rice confectionery is removed. Alternatively, a packaging machine that packs a portion of the subdivision is provided, and according to the customer's order, only a small amount of the order quantity can be manufactured with seasoning according to the order and can be immediately sold. Instant rice cracker manufacturing equipment.

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