JP2010115888A - Processing method for preventing dry crack of wood - Google Patents
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Abstract
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この発明は、主として柱や梁等の建材に用いられる木材の干割れを防止するための加工方法に関する。 The present invention relates to a processing method for preventing dry cracking of wood mainly used for building materials such as columns and beams.
伐採直後の木材は、含水量が多く、時間の経過とともに乾燥収縮する性質を有している。このような木材を製材して、そのまま柱や梁等の建材として使用すると、乾燥収縮に伴うひずみによって、木口面や外周面の予期しない箇所に干割れが発生するといった不具合があった。また、十分な乾燥がなされないまま施工してしまうと、施工後の乾燥収縮によって他部材との接合部に隙間が生じるといった不具合もあった。 Timber immediately after cutting has a high water content and has a property of drying and shrinking over time. When such lumber is lumbered and used as it is as a building material such as a pillar or beam, there is a problem that dry cracks occur in unexpected portions of the mouth end surface or the outer peripheral surface due to strain accompanying drying shrinkage. In addition, if the construction is performed without being sufficiently dried, there is a problem that a gap is generated in the joint portion with another member due to drying shrinkage after the construction.
そこで、従来より、製材後の木材の外周面から軸心部付近にかけて、鋸等を使用して背割り(両木口面間に跨る軸心方向に沿った切り込み)を入れることで、この背割り部分において乾燥収縮に伴うひずみを逃がす(寸法変化を吸収する)ようにして干割れを防止するとともに、建材としての施工前に人工乾燥によって確実に乾燥させるといった対策が採られている。 Therefore, conventionally, by using a saw or the like from the outer peripheral surface of the lumber after sawing to the vicinity of the shaft center, a back split (a cut along the axial direction straddling between the two muzzle surfaces) is made. Measures are taken to prevent dry cracking by releasing strain associated with drying shrinkage (absorbing dimensional changes) and to ensure that the product is dried by artificial drying before construction as a building material.
しかしながら、上記のように背割りを入れると、木材の外周面に背割りが露出することから、木材を建材として使用してその外周面に他部材を接合する際に、釘打ち等が困難な背割り付近を回避して接合する必要があるといったように、施工上の取り扱いが面倒になるといった不具合があった。しかも、木材の外周面に背割りが露出すると、意匠上好ましくなく、特に大黒柱のような見せる建材として使い難いといった不具合もあった。さらに、断面積の大きな木材では、背割りのような切り込みを入れただけでは、木材内部の乾燥がなかなか進まず、十分に乾燥させるには長時間を要するといった不具合もあった。 However, when the back is split as described above, the back split is exposed on the outer peripheral surface of the wood, so when using wood as a building material and joining other members to the outer peripheral surface, the vicinity of the back split where nailing is difficult There is a problem that the handling on the construction becomes troublesome, such as it is necessary to join while avoiding. Moreover, if the back split is exposed on the outer peripheral surface of the wood, it is not preferable in terms of design, and there is also a problem that it is difficult to use as a building material that looks like a large black pillar. Furthermore, with wood having a large cross-sectional area, there is a problem that the inside of the wood does not easily dry if a cut like a split is made, and it takes a long time to sufficiently dry the wood.
そこで、背割りの代わりに、製材後の木材に対して、その両木口面の中央部間に跨る軸心方向に沿った貫通孔を形成することで、乾燥収縮に伴うひずみを逃がす(寸法変化を吸収する)とともに、木材内部の乾燥を促進させるようにした加工方法が提案されている(例えば特許文献1及び2参照)。これにより、背割りを不要として、木材を建材として使用したときの施工性及び意匠性の向上を図ることができ、しかも人工乾燥による乾燥時間を短縮して、加工作業の効率化を実現することができる。
一般に、製材後の木材は、外周面付近と軸心部付近との間での収縮度合の差によってひずみが生じるだけでなく、両端部と中間部との間での収縮度合の差によってもひずみが生じる。すなわち、木材の両端部(両木口面付近)は、両木口面からの水分の蒸散が激しくて乾燥し易く、中間部に比べて乾燥収縮が速く進むことから、両端部と中間部との間で収縮度合が異なってひずみが生じる。 Generally, timber after sawing is not only distorted due to the difference in shrinkage between the outer peripheral surface and the shaft center, but also due to the difference in shrinkage between both ends and the middle part. Occurs. That is, both ends of the timber (near both ends of the wood) are apt to dry due to the transpiration of moisture from both ends of the wood, and the drying shrinkage proceeds faster than the middle portion. The degree of shrinkage differs and distortion occurs.
このような製材後の木材に対して、上記のような外周面から軸心部付近にかけて背割りを入れた場合には、双方のひずみを逃がすことができるが、上記のような軸心部を貫通する貫通孔を形成した場合には、外周面付近と軸心部付近との間での収縮度合の差によって生じるひずみを逃がすことはできても、両端部と中間部との間での収縮度合の差によって生じるひずみを逃がすことが困難であって、特に木材の両端部において干割れが発生し易くなっていた。 When such a sawn wood is split back from the outer peripheral surface to the vicinity of the shaft center as described above, both strains can be released, but the shaft center portion as described above is penetrated. If the through hole is formed, the strain caused by the difference in shrinkage between the vicinity of the outer peripheral surface and the shaft center can be released, but the degree of shrinkage between both ends and the middle It is difficult to release strain caused by the difference between the two, and dry cracks are likely to occur particularly at both ends of the wood.
そこで、この発明は、上記の不具合を解消して、製材後の木材に対して背割りの代わりに貫通孔を形成することで、建材としての使用にあたっての施工性及び意匠性の向上、乾燥時間の短縮を図りながら、干割れを確実に防止することができる木材の干割れ防止加工方法の提供を目的とする。 Therefore, the present invention eliminates the above problems and forms a through-hole instead of splitting the back of the lumber after lumbering, improving workability and design in use as a building material, and improving the drying time. An object of the present invention is to provide a method for preventing dry cracking of wood, which can reliably prevent dry cracking while shortening.
上記課題を解決するため、この発明の木材の干割れ防止加工方法は、製材後の柱状の木材1に対して、その両木口面3、3間に跨る軸心方向に沿った貫通孔2を形成するとともに、前記両木口面3、3の全面を、前記貫通孔2を開放した状態で乾燥防止用のシール材4によって被覆して、この状態で木材1を人工乾燥若しくは自然乾燥した後、前記シール材4を取り除くようにしたことを特徴としている。 In order to solve the above-described problem, the method for preventing dry cracking of wood according to the present invention has a through-hole 2 along the axial direction straddling between both mouth end surfaces 3 and 3 of a columnar wood 1 after sawing. After forming and covering the whole face of the both mouth end surfaces 3, 3 with a sealing material 4 for preventing drying with the through-hole 2 open, in this state after the wood 1 is artificially dried or naturally dried, The sealing material 4 is removed.
また、前記シール材4は、前記両木口面3、3に貼り付けるテープ状材料、若しくは、前記両木口面3、3に塗り付ける塗材料からなり、具体的に、テープ状材料としては、ブチルゴムからなる粘着層を有したものを使用し、塗材料としては、エポキシ樹脂を使用している。 Further, the sealing material 4 is made of a tape-like material to be applied to the both mouth end surfaces 3, 3 or a coating material to be applied to the both end face surfaces 3, 3. Specifically, the tape-like material is made of butyl rubber. A material having an adhesive layer is used, and an epoxy resin is used as a coating material.
さらに、人工乾燥若しくは自然乾燥後の木材1の前記両木口面3、3付近を切り落とすことで、前記シール材4を取り除くようにしている。 Furthermore, the sealing material 4 is removed by cutting off the vicinity of the both mouth end surfaces 3 and 3 of the wood 1 after artificial drying or natural drying.
この発明の干割れ防止加工方法によれば、製材後の木材に対して、貫通孔を形成するとともに、両木口面をシール材で被覆して両端部の急激な乾燥を抑えた状態で、木材を人工乾燥若しくは自然乾燥させているので、従来のような背割りを不要として、製材後の木材を建材として使用するにあたっての施工性及び意匠性の向上、乾燥時間の短縮を図りながらも、干割れを確実に防止することができる。 According to the dry crack prevention processing method of the present invention, in the state in which through holes are formed in the lumber after lumbering, both ends of the wood are covered with a sealing material, and rapid drying at both ends is suppressed. As it is artificially dried or naturally dried, it is not necessary to split the back as in the past, while improving the workability and design when using the timber after lumbering as a building material, and reducing the drying time Can be reliably prevented.
また、シール材としてテープ状材料を使用した場合、このテープ状材料を両木口面に乾式で貼り付けることで、例えばシール材として塗材料を使用して、湿式で塗り付けるような場合と比べて、木材の両端部の乾燥対策を簡単に行うことができ、作業効率の向上を図ることができる。 Also, when using a tape-like material as a sealing material, by sticking this tape-like material dry on both ends, for example, using a coating material as a sealing material, compared to the case of applying wet, It is possible to easily take measures for drying both ends of the wood, and to improve the work efficiency.
さらに、透湿抵抗の高いブチルゴムを粘着層としたテープ状材料を使用したり、透湿抵抗の高いエポキシ樹脂からなる塗材料を使用することで、両木口面からの水分の蒸散を確実に防いで、木材の両端部の乾燥を十分に抑えることができ、これにより干割れをより一層確実に防止することができる。 In addition, the use of tape-like material with butyl rubber with high moisture permeability resistance as an adhesive layer or coating material made of epoxy resin with high moisture permeability resistance prevents moisture from evaporating from both ends. Thus, drying of both ends of the wood can be sufficiently suppressed, and thereby dry cracking can be more reliably prevented.
さらにまた、木材の両木口面付近を切り落とすことで、木材からシール材を取り除くようにしているので、両木口面に強固に密着したシール材を剥ぎ取るときと比べて、簡単且つ確実にシール材を取り除くことができ、作業効率の向上を図ることができる。 Furthermore, since the sealing material is removed from the wood by cutting off the vicinity of the both ends of the wood, the sealing material is easier and more reliable than when the sealing material firmly adhered to both ends is peeled off. Can be removed, and work efficiency can be improved.
この発明の一実施形態に係る木材の干割れ防止加工方法を、図面に基づいて詳細に説明する。まず、伐採した木材を、角柱状に製材する。この製材後の木材1は、例えば住宅の無垢大黒柱として使用されるもので、その断面形状が250mm角程度の略正方形となっている。なお、製材後の木材1は、角柱状に限られるものではなく、例えば円柱状であっても良い。 A method for preventing dry cracking of wood according to an embodiment of the present invention will be described in detail with reference to the drawings. First, lumber is cut into a prismatic shape. The lumber 1 after sawing is used as, for example, a solid large black pillar of a house, and its cross-sectional shape is a substantially square of about 250 mm square. The lumber 1 after sawing is not limited to a prismatic shape, and may be, for example, a cylindrical shape.
次に、製材後の木材1に対して、図1及び図2に示すように、その両木口面3、3の中央部間に跨る軸心方向に沿った断面略円形状の貫通孔2を形成する。すなわち、木材1の軸心部をくり抜くようにして貫通孔2を形成する。この貫通孔2としては、断面略円形状に限られるものではなく、例えば断面略正方形状や断面略三角形状であっても良い。 Next, as shown in FIG. 1 and FIG. 2, the through-hole 2 having a substantially circular cross section along the axial direction straddling between the central portions of the both ends 3 and 3 of the wood 1 after sawing. Form. That is, the through hole 2 is formed so as to cut out the axial center portion of the wood 1. The through hole 2 is not limited to a substantially circular cross section, and may be a substantially square cross section or a substantially triangular cross section, for example.
そして、図3に示すように、木材1の両木口面3、3の全面を、貫通孔2を開放した状態で乾燥防止用のシール材4によって被覆する。これにより、両木口面3、3からの水分の蒸散を抑えて、木材1の両端部の急激な乾燥を防止する。なお、貫通孔2を開放した状態としているのは、木材1の軸心部付近すなわち内部の乾燥を阻害しないようにするためである。 Then, as shown in FIG. 3, the entire surfaces of the both mouth end surfaces 3, 3 of the wood 1 are covered with a sealing material 4 for preventing drying while the through-hole 2 is opened. Thereby, the transpiration | evaporation of the water | moisture content from both the end surfaces 3 and 3 is suppressed, and the rapid drying of the both ends of the timber 1 is prevented. The through hole 2 is opened in order to prevent the drying of the vicinity of the axial center of the wood 1, that is, the inside.
シール材4としては、透湿抵抗の高いブチルゴムからなる粘着層を有するテープ状材料を使用しており、このテープ状材料を両木口面3、3に乾式で貼り付けることで、木材1の両端部の乾燥対策を簡単に行いながらも、両木口面3、3からの水分の蒸散を確実に防いで、木材1の両端部の乾燥を十分に抑えるようにしている。なお、シール材4としては、ブチルゴムを粘着層としたテープ状材料に限られるものではなく、その他の透湿抵抗の高い素材を粘着層としたテープ状材料を使用したり、或いは、テープ状材料に限らず、例えば透湿抵抗の高いエポキシ樹脂等の塗材料を使用して、両木口面3、3に湿式で塗り付けるようにしても良い。 As the sealing material 4, a tape-like material having an adhesive layer made of butyl rubber having a high moisture permeability resistance is used. By sticking this tape-like material to both the end surfaces 3 and 3 in a dry manner, both ends of the wood 1 are used. While easily taking measures against drying of the wood, it is possible to reliably prevent the moisture from evaporating from the both ends 3 and 3 and to sufficiently prevent the drying of both ends of the wood 1. The sealing material 4 is not limited to a tape-like material having butyl rubber as an adhesive layer, but may be a tape-like material having an adhesive layer made of another material having high moisture permeability resistance, or a tape-like material. Not limited to this, for example, a coating material such as an epoxy resin having a high moisture resistance may be used, and the both ends may be applied wet.
続いて、このように軸心部に貫通孔2を形成し、両木口面3、3を被覆した状態の木材1を、乾燥装置5によって人工乾燥する。この人工乾燥は、図4に示すように、乾燥装置5の乾燥釜内に木材1を収容して、この乾燥釜内に蒸気を充填することで、木材1に含まれる水分を蒸散させるようにしている。なお、木材1の乾燥にあたっては、上記のような人工乾燥に限られるものではなく、乾燥時間は長くなるものの自然乾燥を採用しても良い。 Subsequently, the through hole 2 is formed in the axial center portion in this way, and the wood 1 in a state of covering both the end surfaces 3 and 3 is artificially dried by the drying device 5. In this artificial drying, as shown in FIG. 4, the wood 1 is accommodated in the drying pot of the drying device 5, and the moisture contained in the wood 1 is evaporated by filling the drying pot with steam. ing. Note that the drying of the wood 1 is not limited to the artificial drying as described above, and natural drying may be employed although the drying time becomes longer.
このような乾燥時において、木材1に貫通孔2を形成していることから、木材1の外周面付近だけなく軸心部付近の乾燥も同様に進むことになり、外周面付近と軸心部付近との間での収縮度合の差を小さくすることができ、しかも貫通孔2において収縮度合の差によって生じるひずみを逃がすことができる。また、木材1の両木口面3、3を被覆することで、両木口面3、3からの水分の蒸散を防いで、木材1の両端部の急激な乾燥を抑えていることから、木材1の両端部と中間部の収縮度合を均等にして、これらの間でのひずみを生じ難くすることができる。これにより、人工乾燥に際しての木材1の干割れを確実に防止することができる。しかも、貫通孔2によって木材1内部の乾燥を促進させて、乾燥時間を短縮することができる。 Since the through hole 2 is formed in the wood 1 at the time of such drying, drying not only near the outer peripheral surface of the wood 1 but also around the axial center portion proceeds in the same manner. The difference in the degree of contraction with the vicinity can be reduced, and the strain caused by the difference in the degree of contraction in the through hole 2 can be released. Further, since both the mouth ends 3 and 3 of the wood 1 are coated, moisture from the both ends 3 and 3 is prevented from being evaporated, and rapid drying of both ends of the wood 1 is suppressed. It is possible to make the degree of contraction between the both ends and the intermediate portion of the plate uniform and to prevent distortion between them. Thereby, the dry crack of the wood 1 at the time of artificial drying can be prevented reliably. In addition, the drying time can be shortened by promoting the drying of the wood 1 by the through holes 2.
そして、図5に示すように、人工乾燥が完了した木材1の両木口面3、3付近を切り落とすことで、木材1からシール材4を取り除く。これにより、例えば両木口面3、3に強固に粘着したシール材4を剥ぎ取るよりも、簡単且つ確実にシール材4を取り除くことができる。 Then, as shown in FIG. 5, the seal material 4 is removed from the wood 1 by cutting off the vicinity of the both mouth end surfaces 3 and 3 of the wood 1 that has been artificially dried. Thereby, the sealing material 4 can be removed easily and reliably, for example, rather than peeling off the sealing material 4 firmly adhered to the both mouth end surfaces 3 and 3.
シール材4を取り除いた後の加工済みの木材1は、例えば外周面に防腐処理等が施されて、大黒柱として建て込まれる。このとき、従来のような外周面に露出する背割りが存在しないことから、施工上の取り扱いが面倒になったり、見栄えが損なわれたりすることなく、施工性及び意匠性の向上を図ることができる。 The processed wood 1 after the sealing material 4 is removed is, for example, subjected to antiseptic treatment on the outer peripheral surface and built as a large black pillar. At this time, since there is no spine exposed on the outer peripheral surface as in the prior art, it is possible to improve the workability and design without complicating handling on the construction or impairing the appearance. .
なお、この発明は、上記実施形態に限定されるものではなく、この発明の範囲内で上記実施形態に多くの修正及び変更を加え得ることは勿論である。例えば、本発明の加工方法によって加工される木材は、大黒柱として使用するものに限らず、その他の柱や梁等に使用するものであっても良く、さらに建材以外の木材として使用するものであっても良い。 In addition, this invention is not limited to the said embodiment, Of course, many corrections and changes can be added to the said embodiment within the scope of this invention. For example, the wood processed by the processing method of the present invention is not limited to one used as a large black pillar, but may be used for other pillars, beams, etc., and further used as wood other than building materials. May be.
1・・木材、2・・貫通孔、3・・木口面、4・・シール材 1 ・ ・ Wood 、 2 ・ ・ Through hole 3 ・ ・ Kip surface 4 ・ ・ Seal
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JP2012025015A (en) * | 2010-07-22 | 2012-02-09 | Sumitomo Forestry Co Ltd | Method for drying wood |
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JPS61152402A (en) * | 1984-12-26 | 1986-07-11 | 梶間 定勇 | Crazing preventive method of wood |
JPH04125104A (en) * | 1990-09-14 | 1992-04-24 | Dantani Plywood Co Ltd | Manufacture of decorative plate |
JPH08313153A (en) * | 1995-05-12 | 1996-11-29 | Fujio Takehara | Crack preventive drying system for timber |
JPH09239941A (en) * | 1996-03-13 | 1997-09-16 | Okura Ind Co Ltd | Manufacture of laminated decorative board |
JPH10329110A (en) * | 1997-06-02 | 1998-12-15 | Kazuo Moriya | Method for drying timber and impregnating method |
JP2001071306A (en) * | 1999-09-06 | 2001-03-21 | Eiji Yanagida | Cap for preventing dry-cracking of non-cleaved wood with core |
JP2004025822A (en) * | 2002-06-27 | 2004-01-29 | Akitaken Mokuzai Kako Suishin Kiko | Method for drying log |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012025015A (en) * | 2010-07-22 | 2012-02-09 | Sumitomo Forestry Co Ltd | Method for drying wood |
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