JP2004025822A - Method for drying log - Google Patents

Method for drying log Download PDF

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Publication number
JP2004025822A
JP2004025822A JP2002225410A JP2002225410A JP2004025822A JP 2004025822 A JP2004025822 A JP 2004025822A JP 2002225410 A JP2002225410 A JP 2002225410A JP 2002225410 A JP2002225410 A JP 2002225410A JP 2004025822 A JP2004025822 A JP 2004025822A
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Japan
Prior art keywords
log
drying
dried
generation
veneer
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JP2002225410A
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JP4088710B2 (en
Inventor
Hikari Sasaki
佐々木 光
Hidefumi Yamauchi
山内 秀文
Kiyomi Watanabe
渡辺 清美
Takashi Yoshiya
芳屋 尚
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AKITAKEN MOKUZAI KAKO SUISHIN
AKITAKEN MOKUZAI KAKO SUISHIN KIKO
HERIKUSU KK
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AKITAKEN MOKUZAI KAKO SUISHIN
AKITAKEN MOKUZAI KAKO SUISHIN KIKO
HERIKUSU KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a dried log which has a less deterioration of a strength-nature and a less unbalance of a dimensional change by reducing the generation of a cracking-by-drying as far as possible and dispersing its generation by reducing the drying rate for preventing the generation of the cracking-by-drying always caused by drying a log as it is. <P>SOLUTION: A wet timber log is shaved cylindrically and dried in atmosphere to get a moisture content of about 20 to 25%. After that, a woody veneer dried sufficiently or a web-like material consisting of a fibrous material sheet is coated with an adhesive. The coated material is wound up helically while making its fiber direction crossed and pressed for producing a cylindrical compound material. Thereby, even if the cylindrical compound material is used as a pole as it is, there is neither deflection-deviation nor generation of a big cracking-by-drying. Therefore, it can be gradually dried while using it for construction for a long time. A compound pole which may not suffer the damage by an external fire, rot bacillis and vermins can be obtained by subjecting the winding up web-like material with a chemical treatment if required at this time. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、たとえば木造建築物等に用いられる木質丸柱の乾燥方法に関する。
【0002】
【従来の技術と発明が解決しようとする課題】
木材の丸太は寺社建築物やイベントホールなどの大型構造物の柱として用いられるほか、一般住宅の玄関やロビーの主要な柱として用いられている。これらの用途では、使用中の丸太の強度、とくに他部材との接合強度を安定的に確保するために、また、使用中の曲がりやねじれの発生を避けるために、丸太を予め乾燥する必要がある。しかしながら、乾燥に伴う丸太の接線方向の収縮率は、放射方向の収縮率の約2倍であるため、放射方向に沿った干割れの発生を避けることは難しい。従来、この干割れを最小に留めるために、種々の方法がとられてきた。たとえば、水中貯木や陰干しなどによって、水分傾斜を緩やかに保ちながら、長時間かけて乾燥し、内部の水分応力を緩和させ、大きな割れを発生させない工夫がなされて来た。しかし、この方法は多大の手間と時間を要し、社会の要求に応じ難いという問題がある。また、最近では、柱の一つの面に背割りを入れることによって、短期間の乾燥で生じる応力を背割り部分が変形することにより緩和させ、他の材面の干割れを防ぐという便法がとられている。この場合、背割りによる強度の低下は避けられないほか、四方から見える丸柱の場合の背割りの処置に窮するなどの問題がある。
【0003】
また、薬剤処理によって、丸太に防火性、防腐性、防虫性を付与するには、大型の容器と大量の薬液を要し、しかも、処理を短時間に、確実に行うためには、装置に減圧・加圧タンクを用いるなど大掛かりな設備を必要とし、余分の薬液が使われ、処理後の丸太の乾燥のための多大な手間と日数を要するなどの問題がある。
【0004】
【課題を解決するための手段】
このような問題を解決する方法として、以下のような方法を考案し、それが有効であることを見いだした。
【0005】
まず、木質単板または繊維状物シートをミシン掛けあるいは繊維等の接着により、エンドレスの帯状体(以下単板等帯状体という)に加工し、必要に応じて各種薬液で防火、防腐、防虫等の処理を施したものを用意する。この単板等帯状体は、予め十分に乾燥させておく。
【0006】
一方、木材丸太は、未乾燥のまま丸削りして円柱体に加工し、風通しの良い状態で自然乾燥させ、表面の水分が20〜25%程度に低下して、接着が可能になるまで待つ。
【0007】
次いで、
【0005】の単板等帯状体に接着剤を塗布したものを、この木材丸太の表面に、少なくとも2層以上、一層毎に巻き方向を変えて螺旋状に巻き重ね、その上に化粧用単板をオーバーレイし、外部からベルトまたはエアバッグで圧締し、接着剤を硬化させることによって一体化させ、円柱状複合体を得る。
【0008】
この円柱状複合体をそのまま大気中に放置すると、内部の丸太に含まれる水分が、周囲に巻かれた単板等帯状体の積層からなるリング状部分(以下単板積層リングと略す)の方に徐々に拡散し、単板積層リングを膨張させる。一方、芯の丸太部分の水分は徐々に減少して、繊維飽和点含水率(およそ28%)以下になると丸太部分は体積収縮を始める。しかし、単板積層リングと芯の丸太は強固に接着されているので、お互いに収縮・膨張が拘束され、単板積層リングには丸太との界面で丸太側に引き込まれる放射方向の力が働き、それによって円周方向に圧縮応力が発生する。従って、その表面の化粧単板には干割れは発生しない。
【0009】
一方、内部の丸太は、単板積層リングとの界面で放射方向の引っ張り力を受けながら徐々に乾燥されるから、水分の減少と共に徐々に丸太内に2次元の引張応力が発生することになる。しかし、ゆっくりした乾燥過程で発生する内部応力は、一般に水分非定常状態における応力緩和として知られるように、飽水状態の応力に比べて著しく緩和されやすく、その大部分は緩和され、ある限度の応力状態までは干割れを生じない。その限度は丸太の材質や内部欠陥の存在によって異なるが、乾燥の後期には丸太内で応力状態がその限度を越え、細かい干割れが生じてくることが多い。このようにして生じた丸太の干割れは、通常の乾燥で発生する干割れに比べて非常に細かく、また分散的であり、実用強度に影響しない軽微なものである。
【0010】
また、外部化粧表面には干割れは生じないので、この円柱状複合体は全体として柱の意匠性、構造強度、他部材との接合性能、寸法の安定性等において非常に優れた材料であり、そのまま建築物の柱として用いることが出来る。さらに、単板積層リングが薬剤処理されているときは、火災、腐朽菌、害虫等による被害を防止することができる。
【発明の効果】
【0011】
以上のように、この方法によれば、丸太を乾燥するのに、予め丸太の周辺に乾燥された単板等帯状体を巻き重ね、接着しておけば、そのまま構造物の柱等に使用しながら自然乾燥することが出来る。したがって、この丸太の乾燥法の利点は、乾燥に特別なエネルギーを必要としないこと、建築等の現場で使用するまでに養生期間を必要としないこと、乾燥による反りや狂いが殆ど見られないこと、さらに、全体の円柱状複合体は、それ自身優れた構造強度と意匠性を兼ね備えた銘木建材であることなどである。
【0012】
【発明の実施の形態】
以下に、この発明の実施の形態を説明する。
【0013】
【実施例1】
含水率7%に乾燥された、厚さ3.1mmのアカマツの単板を用い、繊維方向を150mmに裁断し、繊維に直交する方向のエンドレスの帯状体になるように、ポリエステルの#20番糸を用いて、4筋、30mm間隔でミシン掛けして剥ぎ合わせた。
【0014】
次に、長さ3.65mのスギ原木を直径250mmの円柱体に丸削りし、室内で約15日間風乾して、表面含水率が約20%、中心含水率が約100%の状態を得た。
【0015】
この円柱体の両端を旋盤のチャックで保持し、回転を与えつつ、
【0013】で調製した単板帯状体の裏面にレゾルシノール樹脂接着剤を200g/mの塗布量で添加したものを、スギ円柱体の一端から他端に向かって螺旋状に巻き付け、他端に達した後、折り返して巻き重ねることにより、相隣る2層の単板帯の繊維方向が円柱軸に対し左右に互いに約10°ずつ、合計約20°の角度で交叉する状態を作った。以後、同様の方法で、円柱体の周囲に、円柱体主軸に対し一層毎に左右に約10°傾いた交錯繊維を持つ10層のアカマツ単板帯状体を巻き重ねた。最後に、円柱体表面に接着剤を塗布した後、厚さ1.5mmのスギ化粧板単板を重ね、外部よりエアバックを用いて約0.5MPaの静水圧を加え30℃で10時間静置することにより接着剤を硬化させた。接着剤の硬化後、解圧し、化粧単板張り木質複合円柱体を得た。
【0016】
【0015】の工程で得た木質複合円柱体を長さ1mに切断し、105℃に調節した恒温乾燥器内で7日間乾燥した。その結果、この円柱体の化粧単板張りの表面には亀裂は発生しないことが確認された。また、切断して任意の断面を観察したところ、芯材丸太の部分に放射方向の長さ20mm以下の多数の細かい干割れが生じており、また、接線方向にも小さな亀裂が点在していた。しかし、単板の積層部分には、乾燥による亀裂や変形などの異常は認められなかった。乾燥後の材料の長軸方向の曲がりは全く認められず、直径は、乾燥前に比べて2〜2.5%収縮しているのみで、真円の断面形状は正しく保たれていた。また、中心部の含水率と周縁部の含水率は共に全乾状態に達していた。
【0017】
さらに、
【0015】と同様の仕様で製造された複合円柱体を実際の建物の柱として施工し、実用に供したところ、他部材との接合仕口等に問題はなかった。
【0018】
【実施例2】
実施例1と同様のアカマツ単板帯状体を減圧タンクに入れ、防火薬剤(リン酸アンモニウム系市販防火薬剤)中に浸し、16トールまで減圧し、30分間保持、常圧に戻して60分程度静置することにより、乾燥重量比で約40〜50%の薬液を注入することができた。この処理単板を表面から数層だけ用いて【0015】と同様の仕様で積層板を作製し、防火試験を行った。
【0019】
その結果、表層から4層の単板帯状体を処理しておけば、それより内部の層を処理しなくても、準不燃材料としての性能を持つことが分かった。したがって、少なくとも表層から4層以上の層に用いる単板帯状体に上記の防火処理を行ったものを用いて複合円柱体を作製すれば、比較的簡単に準不燃木質複合円柱を製造することが分かった。
【0020】
【図面の簡単な説明】
【図1】木質単板帯及び繊維状物シート帯を示したものである。
【図2】円柱状複合体の構造を示したものである。
【図3】円柱状複合体の断面を示したものである。
【符号の説明】
(1)木質単板
(2)繊維状物
(3)ミシン掛け
(4)丸削り丸太
(5)巣板精層リング
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for drying wooden round pillars used for, for example, wooden buildings.
[0002]
[Prior Art and Problems to be Solved by the Invention]
Timber logs are used as pillars for large structures such as temples and shrines and event halls, and as main pillars in the entrance and lobby of ordinary houses. In these applications, it is necessary to pre-dry the logs in order to stably secure the strength of the logs in use, especially the bonding strength with other members, and to avoid the occurrence of bending or twisting during use. is there. However, since the shrinkage in the tangential direction of the log due to drying is about twice the shrinkage in the radial direction, it is difficult to avoid the occurrence of dry cracks in the radial direction. Conventionally, various methods have been used to minimize this cracking. For example, underwater storage and shade drying have been devised to dry over a long period of time while maintaining a gentle water gradient, to alleviate the internal water stress, and to prevent large cracks from occurring. However, this method requires a great deal of time and effort, and has a problem that it is difficult to meet social demands. Recently, a method has been adopted in which a spine is placed on one side of a pillar to relieve the stress caused by short-term drying by deforming the spine and prevent the other surface from drying. ing. In this case, there is a problem that the strength is inevitably reduced due to the split of the spine, and the treatment of the split of the spine is difficult in the case of a round pillar visible from all sides.
[0003]
In addition, a large container and a large amount of a chemical solution are required to impart fire resistance, antiseptic properties and insect repellency to logs by chemical treatment. There are problems such as the necessity of large-scale equipment such as the use of a decompression / pressurization tank, the use of an extra chemical solution, and the enormous amount of time and labor required for drying logs after treatment.
[0004]
[Means for Solving the Problems]
As a method of solving such a problem, the following method has been devised and found to be effective.
[0005]
First, a wooden veneer or a fibrous material sheet is processed into an endless band (hereinafter referred to as a veneer such as a veneer) by sewing or bonding with a fiber or the like. Prepare what has been subjected to the processing of. The veneer such as a single plate is sufficiently dried in advance.
[0006]
On the other hand, wood logs are rounded in the dry state, processed into a cylindrical body, air-dried in a well-ventilated state, and waited until the water content on the surface is reduced to about 20 to 25% and bonding is possible. .
[0007]
Then
[0005] A single-plate or the like strip-shaped body coated with an adhesive is spirally wound on the surface of the wood log in at least two or more layers, with the winding direction being changed for each layer, and a cosmetic simple sheet is placed thereon. The plates are overlaid, clamped externally with a belt or airbag, and consolidated by curing the adhesive to obtain a cylindrical composite.
[0008]
If this columnar composite is left in the air as it is, the moisture contained in the internal log will be removed from the ring-shaped part (hereinafter abbreviated as a single-plate laminated ring) consisting of a stack of single-plate equal band-shaped members wound around it. To expand the veneer laminate ring. On the other hand, when the water content in the log portion of the core gradually decreases and becomes lower than the water content of the fiber saturation point (about 28%), the log portion starts to contract in volume. However, since the laminated veneer ring and the core log are firmly adhered to each other, their contraction and expansion are restrained by each other, and a radial force acts on the veneer laminated ring at the interface with the log and is drawn into the log side. , Thereby generating a compressive stress in the circumferential direction. Therefore, no cracking occurs on the decorative veneer on the surface.
[0009]
On the other hand, since the internal log is gradually dried while receiving a radial pulling force at the interface with the veneer laminated ring, two-dimensional tensile stress is gradually generated in the log as the water content decreases. . However, the internal stress that occurs during the slow drying process is remarkably easier to relieve than the saturated stress, generally known as stress relaxation in the unsteady state of moisture. No cracking occurs until the stress state. The limit depends on the material of the log and the presence of internal defects, but in the latter half of drying, the stress state in the log exceeds the limit, and fine cracks often occur. The log cracks thus generated are very fine and dispersive compared to the dry cracks generated by ordinary drying, and are small that do not affect the practical strength.
[0010]
In addition, since there is no drying crack on the exterior decorative surface, this cylindrical composite is a material that is extremely excellent in overall design, structural strength, bonding performance with other members, dimensional stability, etc. of the column. It can be used as a pillar of a building as it is. Further, when the veneer laminate ring is being treated with chemicals, it is possible to prevent damage from fire, rot fungi, pests and the like.
【The invention's effect】
[0011]
As described above, according to this method, when a log is dried, a single veneer such as a single plate that has been dried is wound around the log in advance and adhered, and then used directly as a pillar of a structure. It can be air-dried while being dried. Therefore, the advantage of this method of drying logs is that they do not require special energy for drying, they do not require a curing period before they can be used at construction sites, etc., and that there is almost no warping or irregularity due to drying. Further, the entire columnar composite itself is a precious wood building material having both excellent structural strength and designability.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described.
[0013]
Embodiment 1
Using a pine veneer of 3.1 mm thickness dried to a moisture content of 7%, the fiber direction is cut to 150 mm, and a # 20 polyester is used to form an endless strip in a direction perpendicular to the fiber. Using a thread, four streaks were stitched at an interval of 30 mm, and then peeled off.
[0014]
Next, a cedar log with a length of 3.65 m is rounded into a cylindrical body having a diameter of 250 mm and air-dried in a room for about 15 days to obtain a state having a surface water content of about 20% and a center water content of about 100%. Was.
[0015]
While holding both ends of this cylindrical body with the chuck of the lathe and giving rotation,
A resorcinol resin adhesive is applied to the back surface of the single-plate band prepared in the above at a coating amount of 200 g / m 2 and spirally wound from one end of the cedar column to the other end. After reaching, the sheet was folded and wound to form a state in which the fiber directions of the adjacent two-layer single-plate strips crossed each other about 10 ° to the left and right with respect to the cylindrical axis at a total angle of about 20 °. Thereafter, in the same manner, around the cylindrical body, ten layers of red pine veneer strips having interleaved fibers inclined about 10 ° to the left and right with respect to each other with respect to the main axis of the cylindrical body were wound up. Finally, after applying an adhesive to the surface of the cylindrical body, a single layer of a cedar decorative board having a thickness of 1.5 mm is overlaid, and a hydrostatic pressure of about 0.5 MPa is applied from outside using an airbag, and static pressure is applied at 30 ° C for 10 hours. The adhesive was cured by placing. After the adhesive was cured, the pressure was released to obtain a veneer veneered wood composite cylinder.
[0016]
The wood composite cylinder obtained in the above step was cut into a length of 1 m and dried in a thermostatic oven controlled at 105 ° C. for 7 days. As a result, it was confirmed that no crack was generated on the surface of the cylindrical body which was covered with veneer veneer. In addition, when an arbitrary cross section was cut and observed, a large number of fine cracks having a length of 20 mm or less in the radial direction were generated in the core log portion, and small cracks were also scattered in the tangential direction. Was. However, no abnormality such as cracks or deformation due to drying was observed in the laminated portion of the veneer. No bending in the major axis direction of the material after drying was observed at all, and the diameter was only shrunk by 2 to 2.5% as compared with that before drying, and the cross-sectional shape of the perfect circle was correctly maintained. In addition, both the water content in the central part and the water content in the peripheral part reached a completely dry state.
[0017]
further,
When a composite columnar body manufactured according to the same specifications as described above was constructed as a column of an actual building and put to practical use, there was no problem in the connection to other members.
[0018]
Embodiment 2
A red pine veneer strip similar to that in Example 1 was placed in a decompression tank, immersed in a fire retardant (a commercially available ammonium phosphate-based fire retardant), depressurized to 16 Torr, held for 30 minutes, returned to normal pressure, and left for about 60 minutes. By leaving still, a chemical solution of about 40 to 50% by dry weight ratio could be injected. Using this treated veneer, only a few layers from the surface were used to produce a laminate with the same specifications as in [1], and a fire test was conducted.
[0019]
As a result, it was found that if the single-layer strip from the surface layer was processed, the performance as a quasi-incombustible material was obtained without processing the inner layers. Therefore, if a composite cylinder is manufactured using the above-described fireproofing treatment on a single-plate strip used for at least four layers from the surface layer, a semi-combustible wood composite cylinder can be manufactured relatively easily. Do you get it.
[0020]
[Brief description of the drawings]
FIG. 1 shows a wood veneer strip and a fibrous sheet strip.
FIG. 2 shows the structure of a columnar composite.
FIG. 3 shows a cross section of a columnar composite.
[Explanation of symbols]
(1) Wood veneer (2) Fibrous material (3) Sewing machine (4) Round log (5) Nest plate sperm ring

Claims (3)

高含水率の丸太の表面に低含水率の木質単板、または、繊維状物シートを巻き重ねて接着した後、この丸太複合体全体を天然乾燥、または、人工乾燥することにより、丸太に生ずる干割れを低減させ、かつ、細かく分散させる丸太の乾燥方法。After a wooden veneer with a low water content or a fibrous material sheet is wound and adhered to the surface of a log with a high water content, the entire log composite is naturally dried or artificially dried to produce a log. A method of drying logs that reduces cracking and disperses finely. 請求項1によって乾燥された丸太および円柱状複合体。A log and columnar composite dried according to claim 1. 請求項1における木質単板、または、繊維状物シートに薬剤処理を施し、防火性、防腐性、防虫性を付与した円柱状複合体。A columnar composite obtained by subjecting the wood veneer or the fibrous material sheet according to claim 1 to chemical treatment to impart fire resistance, antiseptic property and insect repellency.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010083096A (en) * 2008-10-02 2010-04-15 Makoto Kawabata Wood treating method
JP2010115888A (en) * 2008-11-14 2010-05-27 Sekisui House Ltd Processing method for preventing dry crack of wood

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108995010A (en) * 2018-08-23 2018-12-14 安徽美林凯迪木业有限公司 A kind of fire resistant doorsets preparation process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010083096A (en) * 2008-10-02 2010-04-15 Makoto Kawabata Wood treating method
JP2010115888A (en) * 2008-11-14 2010-05-27 Sekisui House Ltd Processing method for preventing dry crack of wood

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