JP2010115168A - Method and apparatus for producing diet food using pig hide - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and apparatus for producing diet food using pig hide. <P>SOLUTION: The new pig hide food is provided without associating special process difficulties in a food production process using pig hide as the raw material, in view of the fact that at present diet snack products using pig hide are circulated, and all of the products are processed by frying in oil, so the products have to contain a little oil and have limitations as diet food. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a diet food production method and apparatus using pork skin, and more specifically, the use of pork skin as a main ingredient, and through a series of processes such as cooking and crushing this, sugar and Crackers and biscuits made by mixing a proper amount of salt and water without using any carbohydrates and cooking oil, toroten (food made into a jelly form by precipitating acorns and other powders), and noodle products It is intended to produce snack foods that are deep-fried in oil and to produce raw foods that can be used as raw materials for diet foods.

Generally, pork skins are cooked with foods such as grilled foods and potatoes, but recently they have been manufactured and distributed as diet snack products using pork skins.
This is because pig skin has little carbohydrate content and is manufactured and distributed as a diet food because it must use fat accumulated in the body to obtain the necessary energy source.

  However, diet foods using pig skin that are distributed in the city in this way are simply fried foods, so they are snack products containing some oil, crackers, snacks, It cannot be developed with various forms of food such as cold noodles and toroten, and has a limit that cannot be widely distributed as a food for diet.

  Therefore, as a means for solving such problems, the present invention uses pork skin, which is almost free of carbohydrates, as a main ingredient, and salt and water are used here, crackers and biscuits products, and so on. It produces snack products that are deep-fried, and also uses this to produce raw foods that are used as ingredients for diet foods, and simmers and crushes pork skin to provide foods in various forms. The object of the present invention is to provide a method for producing various foods by molding and baking the food.

  As described above, the diet food and manufacturing method using the pork skin of the present invention is a variety of crackers and biscuits products in which the main ingredient is pork skin without carbohydrates and no integral chemical seasoning is used. However, the provision of foods and food ingredients such as food products, noodle products, and snack products fried in oil, the texture is greatly improved, and it is possible to provide a healthy diet food that meets various needs There is.

  The present invention uses pork skin as a main ingredient, and mixes salt and water in an appropriate amount to prepare raw materials for foods different from various foods such as crackers, snacks, tokoroten, cold noodles, and the aforementioned foods and raw materials. It relates to a method of manufacturing.

  On the other hand, since the component of pork skin is mainly made of collagen, the word “collagen” will be used for various food names below.

  The present invention, as main examples of various foods using pork skin, collagen cracker, collagen bean cracker, collagen snack, collagen bean snack, collagen cold noodles, collagen bean cold noodles, collagen placen, collagen bean placen, raw food Describe in detail.

  Of course, various embodiments other than the above embodiments can be provided, but the present invention will be described in detail based on the embodiments.

  Mixed raw materials of the present invention are pork skin, defatted soy protein (or beans), water, salt, seasonings, spices, ginger, garlic, onion, shrimp, sake, miso, baked sake, or mirin Odor removal, necessary when necessary).

In the pre-processing method of the main composition raw material, first, foreign matters and lump fat are removed from the delivered pig skin, and the pork hair is incinerated (removed) and then washed thoroughly with clean water.
As the soy protein, it is desirable to use defatted soy protein produced for food.
On the other hand, beans can be used immediately depending on the necessity of containing oil.
In addition, water is used for drinking water and drinking groundwater.
As salt, it is desirable to use general salt or a taste salt containing sodium glutamate.
In addition, chili powder, pepper, spices, etc. can be selectively added to match the taste.

  On the other hand, the speed-cutter machine for chopping pig skin was devised by the inventor in order to facilitate the production of the present invention, and is a machine that combines a steam pot and a high-speed cutter (tentative name: S-cutter). Machine) is a machine in which several blades or S-shaped blades are welded to the rotating shaft in the steam pot and the motor is directly connected. High-speed blade rotation and steam can be used at the same time. 2, 4, 6 blades, etc. Form with.

  The raw materials for products such as collagen crackers, collagen biscuits, collagen snacks, collagen coconuts, and cold collagen noodles are 66% pork skin, 0.67% salt, and 33.33% water.

  The collagen raw material is prepared by adding a well-calculated amount of pork skin in an S-cutter machine, pouring hot water with a calculated amount of water at a ratio of 100: 400, and then opening the steam valve to supply steam. Boil well for about 20-30 minutes, confirm that the pork skin has been boiled well, remove the boiled water, close the lid of the S-cutter machine, and re-supply steam again for 30 minutes-60 If left for about a minute, the temperature and pressure inside the S-cutter machine expands and the fat inside the pork skin comes out and collects under the kettle. By removing this, the fat content is lowered and smells. Can also be reduced a lot.

  In addition, after 33.33% by weight of hot water is fed to and mixed with the defatted pork skin in the S-cutter machine, steam is fed for 10-20 minutes and boiled.

  The boiled pork skin is finely cut and chopped, and 0.67% by weight of salt is added to process a “gel” that has a slight smell of pork skin and is highly viscous.

  In addition, the process of processing a gel with a strong smell of pork skin and a strong viscosity further includes the step of mixing ginger, onion, garlic, baked liquor, etc., which are auxiliary materials in order to remove the smell. Process skin gel ".

  After adding the calculated amount of salt and spices, etc., fully operate the S-cutter machine, finish the cutting work, open the lid, and confirm that the jelly has a high viscosity After finishing, the lid is well sealed, compressed air is blown in, and the contents are transferred and molded by a molding machine.

  Meanwhile, in another embodiment of the food production method for producing various types of foods using pork skin as a main material, collagen bean crackers, collagen bean biscuits, collagen bean snacks, collagen bean paste, collagen bean cold noodles The raw materials are 49.44% by weight of pork skin, 11.11% by weight of soy protein, 0.56% by weight of salt, and 38.89% by weight of water.

  After removing the mass of fat and hair from the pork skin, which is the main ingredient, and washing it cleanly, put 49.44% by weight of the washed pork skin into the S-cutter machine and add hot water at a ratio of 100: 400. After supplying steam and boiling for about 20-30 minutes, open the lower valve, drain the boiled water and oil, degrease, and then close the lid of the S-cutter machine and supply steam again If left untreated (30-60 minutes), the temperature and pressure inside the S-cutter machine will rise, and the fat inside the pig skin will spring out and gather under the kettle. Through a further lowering stage.

  In addition, the step of supplying and mixing 38.89% by weight of hot water to the defatted pork skin in the S-cutter machine, and the step of supplying steam to the pork skin mixed with water and simmering for about 10-20 minutes After that, the boiled pork skin is cut into small pieces and mixed with 0.56% salt, 11.11% soy protein, and other ingredients such as ginger, onion, garlic, and sake. Process the “bean pork skin gel”.

  In addition, the collagen bean raw material was put into the S-cutter machine with the calculated amount of pork skin and water, and the pork skin was boiled well, and then the calculated amount of defatted soybeans and the calculated amount of salt seasoning, spices, etc. were added thereto. After sealing the lid well, in principle, the cutting operation is continued for about 10 minutes, steam is supplied and the cutting operation is performed while boiling, and the cutting operation is performed for about 10 minutes with the steam closed. To do.

-Examples of pig skin crackers Depending on the intended use, it may be necessary to work only on pure pork skin, but in order to make the cutting work full, if the pork skin is boiled and boiled, it will be sterilized and its fluidity will be improved and the amount of water will be minimized This can be reduced, and this is an important factor that shortens the time of the roasting process.

  2. After molding, if you bake it lightly yellow so that the surface does not burn at a temperature of 125-135 ° C through a roasting machine, the color of the candy will look good and delicious, and you will not be able to taste it with other snacks I will provide a.

  3. At the same time, by evaporating the water, you can feel a light (unique) texture when chewing.

  4). More importantly, it tastes good and can be stored for a long time without the use of preservatives.

  5. Suppress the use of additives as much as possible and mix ingredients with only natural products, and add ginger etc. whenever necessary in the future to remove odors and adjust the taste using seasonings and spices to reinforce elasticity For this purpose, condensed phosphates can be used.

-Example of pork skin snack After removing the lump fat and hair from the pork skin, which is the main ingredient, and washing it cleanly, 66% by weight of pork skin is put into an S-cutter machine and hot water is added at a ratio of 100: 400. Supply steam, boil for about 30-60 minutes, open the lower valve, drain the boiled water and oil, and degrease.

  In the S-cutter machine, 33.33% by weight of water is fed and mixed into the defatted pork skin, and steam is supplied to boil for about 10-20 minutes.

  The boiled pork skin is finely cut and chopped, and 0.67% by weight of salt is added to process a “gel” that has a slight smell of pork skin and is highly viscous.

  In addition, it was processed through a process of adding ginger, onion, garlic, baked liquor, etc., which are auxiliary materials, in order to remove the smell at the stage of processing "gel" with a strong pork skin smell and viscosity The pork skin gel is transferred to a molding machine, molded, then transferred to a roasting machine, dried primarily at 60 ° C-90 ° C, fried at 150 ° C-180 ° C, fried well, and then cooled. Process pork skin snacks.

-Example of cold-skinned noodles After removing the fat and hair from the main skin of pork skin and washing them cleanly, 66% by weight of pigskin is put into an S-cutter machine and hot water is added at a ratio of 100: 400. After supplying steam and boiling for about 30-60 minutes, open the lower valve to remove the boiled water and oil and degrease.

  In the S-cutter machine, 33.33% by weight of water is fed and mixed into the defatted pork skin, and steam is supplied to boil for about 10-20 minutes.

  The boiled pork skin is finely cut and chopped, and 0.67% by weight of salt is added to process a “gel” that has a slight smell of pork skin and is highly viscous.

  In addition, it is hot produced through the process of adding ginger, onion, garlic, baked liquor, etc., which are auxiliary materials, to remove the smell at the stage of processing the "gel" with a strong pork odor and viscosity When the thick porridge is transferred to the molding machine, a noodle maker nozzle is attached to the outlet at the outlet, and the cold noodles are pulled out and rapidly cooled with cooling water to obtain pork skin noodles and produce pork skin cold noodles.

-Example of pork skin Tokoten After removing lump fat and hair from the main raw material of pig skin and washing it cleanly, put 66% by weight of pig skin in an S-cutter machine and add hot water at a ratio of 100: 400. After steam is supplied and boiled for about 30-60 minutes, the lower valve is opened and the boiled water and oil are extracted and degreased.

  In the S-cutter machine, 33.33% by weight of water is fed and mixed into the defatted pork skin, and steam is supplied to boil for about 10-20 minutes.

  The boiled pork skin is finely cut and chopped, and 0.67% by weight of salt is added to process a “gel” that has a slight smell of pork skin and is highly viscous.

  In addition, it is hot produced through the process of adding ginger, onion, garlic, baked liquor, etc., which are auxiliary materials, to remove odors in the process of processing a “gel” with a strong pork odor and viscosity. Put the paste in a tofu-patterning machine and remove the plate thoroughly.

-Example of collagen bean cracker After removing the fat and hair of pork skin, which is the main ingredient, and washing it cleanly, put 49.44% by weight of pork skin in an S-cutter machine and pour hot water in a ratio of 100: 400 Add steam and boil for about 30-60 minutes, then open the bottom valve and drain the boiled water and oil to degrease.

  In the S-cutter machine, 38.89% by weight of water is fed and mixed with the defatted pork skin, and steam is supplied to boil for about 10-20 minutes.

Finely cut the boiled pork skin and add 0.56 wt% salt and 11.11 wt% soy protein to make a "gel" that smells like a little pork skin and is highly viscous .
In addition, it was processed through a process of adding ginger, onion, garlic, baked liquor, etc., which are auxiliary materials, in order to remove the smell at the stage of processing "gel" with a strong pork odor and viscosity The pork skin gel is transferred to a molding machine and molded into a predetermined pattern, then transferred to a roasting machine, burned lightly yellow so that the surface does not rub at a temperature of 125 ° C-135 ° C, and dried and cooled in the atmosphere. If it is done, the collagen bean cracker that became crunchy when chewed will be packaged and commercialized.

-Example of Collagen Bean Snack After removing the fat and hair from the pork skin, which is the main ingredient, and washing it cleanly, put 49.44% by weight of pork skin in an S-cutter machine and pour hot water in a ratio of 100: 400. Add steam and boil for about 30-60 minutes, then open the bottom valve and drain the boiled water and oil to degrease.

  In the S-cutter machine, 38.89% by weight of water is fed and mixed with the defatted pork skin, and steam is supplied to boil for about 10-20 minutes.

  Finely cut the boiled pork skin and add 0.56% by weight of salt and 11.11% by weight of soy protein to make a “gel” with a strong smell of pork skin and strong viscosity. .

  In addition, it was processed through a process of adding ginger, onion, garlic, baked liquor, etc., which are auxiliary materials, in order to remove the smell at the stage of processing "gel" with a strong pork skin smell and viscosity It is soft and rich if the pork skin gel is transferred to the molding machine and then dried in a roasting machine, first dried at 60 ° C-90 ° C, then fried in an oil fryer at 150 ° C-180 ° C and then cooled. The product is packaged with collagen bean snacks that are crisp when chewing while looking cool.

  On the other hand, the characteristics of collagen snacks and collagen bean snacks look good and look good with each snack looking beautiful and rich.

  In addition, you can feel the crispness that is more unusual and elastic than general carbohydrate snack products, and you can freely make snack patterns such as bars, rings, squares, and cylinders from other pork skin snack products.

  Also, after eating without using sugar and other sugars and carbohydrates, the mouth feels good and refreshing.

-Examples of collagen bean cold noodles After removing the fat and hair of pork skin, which is the main ingredient, and washing it cleanly, put 49.44% by weight of pork skin in an S-cutter machine and hot water at a ratio of 100: 400 Steam is supplied and boiled for about 30-60 minutes, then the lower valve is opened and the boiled water and oil are extracted and degreased.
In the S-cutter machine, 38.89% by weight of water is fed and mixed with the defatted pork skin, and steam is supplied to boil for about 10-20 minutes.

  Finely cut the boiled pork skin and add 0.56% by weight salt and 11.11% by weight soy protein. Process.

  In addition, it was processed through a process of adding ginger, onion, garlic, baked liquor, etc., which are auxiliary materials, in order to remove the smell at the stage of processing "gel" with a strong pork skin smell and viscosity When the hot and thick porridge is transferred to the molding machine, attach the noodle making machine nozzle to the outlet and remove the cold noodle so that it can be quickly cooled with cooling water to obtain the soy pork noodle and produce the collagen bean cold noodle .

  Collagen cold noodles and bean cold noodles are characterized by the ability to make elastic collagen cold noodles and collagen bean cold noodles that are peculiar to pork skin cold noodles if seasoned like cold soba or cold noodles. It is better as a single meal with soup than for snacks.

-Example of Collagen Bean Tokoten After removing the lump fat and hair from pork skin, which is the main ingredient, and washing it cleanly, put 49.44% by weight of pork skin in an S-cutter machine and pour hot water in a ratio of 100: 400. Add steam and boil for about 30-60 minutes, then open the bottom valve to remove the boiled water and oil and degrease.

  In the S-cutter machine, 38.89% by weight of water was fed and mixed into the defatted pork skin, steam was supplied and boiled for about 10-20 minutes, and then the steam supply to the pork skin was interrupted again. -Simmer for about 30 minutes.

  Finely cut the boiled pork skin and add 0.56% by weight of salt and 11.11% by weight of soy protein to make a “gel” with a strong smell of pork skin and strong viscosity. .

  In addition, it is processed through the stage of mixing ginger, onion, garlic, baked liquor, etc., which are auxiliary materials, in order to remove the smell at the stage of processing the "gel" with a strong pork odor and viscosity If the produced hot paste state is put into a tofu pattern molding machine and cooled sufficiently with cooling water or the like, it becomes pork skin and this is called collagen bean tenten.

  Collagen Tokoro Tenten and Collagen Bean Tokoro Tenten can be eaten with a sword cut like acorns.

  On the other hand, when using pure pork skin Tokoroten, it is not very harmonious with other raw materials when used together with other raw materials, so it is very inconvenient to use. You can feel better and feel unusual. For example, any kind of pork skin that is made of kamaboko raw surimi can be kneaded. You can observe that

  There are a method of commercializing the product by freezing it after freezing and storing it and then commercializing it by drying it with a dry screen and pulverizing it into a powder.

Claims (12)

In a food production method for producing various types of foods using pork skin as the main material,
Removing the fat and hair from the pork skin, which is the main ingredient, and washing it cleanly;
Put 66% by weight of the washed pork skin in an S-cutter machine, add hot water at a ratio of 100: 400, supply steam, boil for about 2030 minutes, then open the lower valve and boil water and spring Removing the degreased oil and degreasing;
If the lid of the S-cutter machine is closed and the steam is re-supplied (30-60 minutes), the temperature and pressure inside the S-cutter machine will rise and the fat inside the pig skin will spring out, To reduce the fat content by removing this, and
Supplying and mixing 33.33% by weight of hot water to the defatted pork skin in the S-cutter machine;
Supplying steam to the pork skin mixed with water and simmering it for about 10-20 minutes;
The boiled pork skin is finely cut and chopped, and 0.67% by weight of salt is added, and it is made at the stage of processing a "gel" with a strong smell of pork skin and strong viscosity. To produce diet foods using pork skin.   In addition, the step of processing the sticky pork skin gel with a slight scent of pork skin further includes adding ginger, onion, garlic, baked liquor, etc., which are auxiliary materials in order to remove the odor. The method for producing a diet food using pork skin according to claim 1, wherein the pork skin gel is processed. In a food production method for producing various types of foods using pork skin as the main material,
Removing the fat and hair from the pork skin, which is the main ingredient, and washing it cleanly;
Put 49.44% by weight of the washed pork skin in an S-cutter machine, add hot water at a ratio of 100: 400, supply steam and boil for about 20-30 minutes, then open the lower valve and boil. Degreased water and oil
If you close the lid of the S-cutter machine and leave it while supplying steam again (30-60 minutes), the temperature and pressure inside the S-cutter machine will rise and the fat inside the pork skin will spring out, To reduce the fat content by removing this, and
Supplying and mixing 38.89% by weight of hot water to the defatted pork skin in the S-cutter machine;
Supplying steam to the pork skin mixed with water and boiling for about 10-20 minutes;
Finely cut and boiled the boiled pork skin, mix 0.56% by weight of salt, 11.11% by weight of soy protein, and ginger, onion, garlic, baked liquor, and other ingredients. A method for producing a raw material for diet food using pork skin, characterized by processing "skin gel".   After forming with a predetermined pattern using the pork skin gel processed through the steps according to claim 1 or 2, the surface is light yellow so that the surface is not burned at a temperature of 125-135 ° C from a roasting machine. A method for producing a diet food using pork skin, further comprising the step of processing the pork skin cracker by grilling.   3. After forming in a predetermined pattern using the pork skin gel processed through the steps according to claim 1 or claim 2, after first drying at 60-90 ° C. from a roasting machine, temperature of 150-180 ° C. A method for producing a diet food using pig skin, further comprising a step of deep-fried and then chilled or processed pork skin snack.   If the pork skin gel is attached to the molding machine through the stage according to claim 1 or claim 2 and the nozzle of the noodle making machine is attached to the outlet at the time of transfer, the cold noodles are pulled out and cooled rapidly through cooling water. A method for producing a diet food using pork skin, further comprising the step of obtaining the skin noodle and processing the cold pork skin noodle.   The method further comprises a processing step in which the pork skin gel is put into a tofu-patterning machine through the step according to claim 1 or 2 and sufficiently cooled, and when the plate is removed, the pork skin is made into a tense. To produce diet foods using pork skin.   After forming into a predetermined pattern using the bean pig skin gel processed through the steps of claim 3. A method for producing a diet food using pork skin, further comprising a step of processing a collagen bean cracker by baking with light yellow so that the surface is not burnt at a temperature of 125-135 ° C. from a roaster.   Fried at a temperature of 150-180 ° C. after primary drying at 60-90 ° C. after forming into a predetermined pattern using the bean pig skin gel processed through the steps of claim 3 A method for producing a diet food using pork skin, further comprising a step of processing the collagen bean snack by cooling after being well fried after the work.   If the "beans and pigskin gel" made through the step of claim 3 is transferred to a molding machine, the nozzle of the noodle making machine is attached to the outlet at the time of transfer and the cold noodles are pulled out and cooled rapidly through cooling water, A method for producing a diet food using pork skin, further comprising the step of obtaining pork skin noodles and processing collagen bean cold noodles.   The method further comprises a processing step in which the “bean-pig skin gel” produced through the step according to claim 3 is placed in a tofu-patterning machine, sufficiently cooled, and decolorized to become a collagen bean. A method for producing diet food using characteristic pork skin. A rotating shaft installed in a steam pot and rotated by a motor;
It is equipped with 2, 4, or 6 blades or S-shaped blades welded to the rotating shaft, and the steaming of the pork skin in the kettle with steam and the cutting of the pork skin boiled with a high-speed rotating blade A diet food production device using pork skin, which can be shredded.