JP2010105808A - Method and system for installing ceiling crane - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and a system for installing a ceiling crane, capable of newly installing, adding, and renewing a ceiling crane using a limited space in a building. <P>SOLUTION: Installing of girder members 13, 14 in the installing method for the ceiling crane 16 including the girder 13, 14 and a trolley 15 includes: a first step for supporting a first horizontal supporting stand 21 having a turning means 22 mounted on the upper part by a first elevating means 20 disposed in the working region 19 of the building 10; a second step for placing the girder members 13, 14 on the turning means 22 diagonally in a plan view to be positioned on the inside of rail supporting bases 11, 12; a third step for lifting the girder members 13, 14 by the first elevating means 20 and holding the girder members 13, 14 at a location higher than the rails 11a, 12a; a fourth step for turning the girder members 13, 14 by the turning means 22 and disposing them orthogonally to the rails 11a, 12a; and a fifth step for lowering the girder members 13, 14 by the first elevating means 20 and placing them on the rails 11a, 12a. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

The present invention relates to an installation method and an installation system for an overhead crane when a new overhead crane is installed, expanded, and updated in a building.

When the overhead crane is installed after the building is completed, it is necessary to lift the overhead crane to a position higher than the installation height. Therefore, the height of the entire building must be increased. For this reason, the overhead crane is placed in an operable state when the steel structure of the building on which the overhead crane is installed is built (see, for example, Patent Documents 1 and 2).

JP 62-228974 A JP-A-1-252495

Here, the inventions described in Patent Literatures 1 and 2 are intended only for the case of newly installing an overhead crane, and are installed in a building, for example, when adding or updating an overhead crane. In order to avoid interference with equipment, the walls and roof of the building are cut off and installed from outside the building using large heavy machinery (such as truck cranes). For this reason, there is a problem that an overhead crane cannot be built unless a space for placing large heavy machinery can be secured around the building.In addition, in the case of a building by the sea, the walls and roofs are cut into the building. There is also a problem that sea breeze flows in and adversely affects equipment in the building. On the other hand, even if a truck crane can enter the building, depending on the roof height and shape of the building, the boom of the truck crane and the ceiling of the building may interfere, and the overhead lift cannot be secured and the overhead crane must be installed. There is also a problem that cannot be done.

The present invention has been made in view of such circumstances, and provides an installation method and an installation system for an overhead crane capable of newly installing, adding, and updating an overhead crane using a limited space of a building. Objective.

According to the first aspect of the invention, the overhead crane installation method according to the first aspect of the invention is such that both sides are respectively mounted on rails provided on a pair of rail support bases arranged in parallel at the same height position of the upper part of the building. And a girder having a pair of girder members that run in the front-rear direction along the rails, and a trolley that is placed on the pair of girder members and moves in a direction perpendicular to the rails. An overhead crane installation method for installing the girder member,
A plurality of first lifting / lowering means are disposed on the floor of the building and sandwiched between the pair of rail support bases, and a swiveling means is provided above the first lifting / lowering means. A first step of disposing a horizontally long first horizontal support frame so that the center of rotation of the turning means is located at the center of the rail;
A second step of placing the girder member on the turning means obliquely in plan view so as to be located inside the pair of rail support bases;
The first elevating means is driven to lift the girder member and pass between the pair of rail support bases so that the lower end portions of the wheels provided on both sides of the girder member are positioned higher than the rail. A third step of holding,
A fourth step of operating the swivel means to swivel the girder member and disposing it orthogonal to the rail;
And a fifth step of driving the first elevating means to lower the girder member and placing the wheels on the pair of rails.

In the overhead crane installation method according to the first invention, in the fourth step, the girder member is supported on both sides of the first horizontal support frame via the first horizontal support frame in the fourth step. After switching from a plurality of the first elevating means to a turning support pedestal that supports the central portion of the first horizontal support pedestal from below, the turning means is operated to turn the girder member, It is preferable that the girder member is re-supported by the first elevating means to release the support of the girder member by the turning support frame.

In the overhead crane installation method according to the first invention, the turning support frame is attached to a lower portion of the first horizontal support frame and is moved up and down together with the first horizontal support frame, and a plurality of first units A suspension base configured by combining structures, and a movable base configured by combining a plurality of second unit structures that are movable on the floor, and the movable base is positioned below the suspension base. By moving and connecting to the suspension base, the girder member placed on the turning means is supported via the first horizontal support base, and the movement base is removed from the suspension base and retracted. Thereafter, the first elevating means can be lowered to release the support of the girder member placed on the rail from the first horizontal support frame and the first elevating means.

In the overhead crane installation method according to the first invention, after placing the pair of girder members on the rail, the installation of the trolley,
The second elevating means includes a second horizontal support frame that is longer than the trolley front-rear width along the front-rear direction orthogonal to the traveling direction of the trolley and faces the front-rear direction in the work area. The horizontal support frame is supported on both front and rear sides, and a third horizontal support frame that is longer than the lateral width of the trolley along the running direction of the trolley is provided at the upper center of the second horizontal support frame. A sixth step of mounting in a direction orthogonal to
The trolley is placed on the center upper portion of the third horizontal support frame so that the traveling direction of the trolley is aligned in a direction perpendicular to the rail support table, and the second lifting means is used to position the second trolley. A seventh step of lifting the horizontal support frame to a middle height position between the rail support table and the floor;
An elevating mechanism is respectively disposed below both sides of the third horizontal support frame lifted through the second horizontal support frame, and both sides of the third horizontal support frame are supported by the elevating mechanism to An eighth step of lifting and holding the girder member installed on a rail to an upper position;
The pair of girder members are moved on the rails to approach the trolley that is lifted from the front and rear direction, and the vertical position of the trolley and the front and back positions of the girder member are adjusted to adjust the trolley to the second position of the girder member. And a ninth step of placing on the two rails.

In the method for installing an overhead crane according to the first invention, the lifting mechanism includes a support base configured by combining a plurality of third unit structures and a third lifting mechanism provided on the support base so as to be horizontally movable. And lifting up to an intermediate height position by the second lifting / lowering means, and moving the third lifting / lowering means in the eighth step so as to be disposed at lower portions on both sides of the third horizontal support frame. Is preferred.

The overhead crane installation system according to the second invention according to the above object is an overhead crane installation system used in the overhead crane installation method according to the first invention,
A girder member capable of constituting each of the first, second, and third horizontal support frames;
A large stroke jack that can be used as the first, second and third lifting means;
A turntable that can be used as the turning means;
A plurality of unit frames that can be used as the first, second, and third unit structures.

6. The overhead crane installation method according to claim 1, wherein the girder is attached to an upper portion of a first horizontal support frame supported by the first elevating means and the first elevating means arranged in the work area. By using the swiveling means to place the members in order, the girder members of the overhead crane are overlaid using the limited space in the building without breaking the roof, ceiling, walls, etc. of the building be able to.

In particular, in the method of installing the overhead crane according to claim 2, when the girder member is swung, the support of the girder member via the first horizontal support frame is switched from the first lifting means to the swivel support frame. Therefore, the girder member can be stably rotated.

In the method of installing the overhead crane according to claim 3, the support frame for turning enters the lower position of the suspension platform attached to the lower part of the first horizontal support platform and the suspension platform moved and lifted on the floor. Since there is a moving base connected to the suspension base, an operation for switching the support of the girder member from the first lifting means to the turning support base and an operation for switching from the turning support base to the first lifting means are quickly performed. be able to.

In the method for installing the overhead crane according to claim 4, by using the second and third lifting means in combination in order, the inside of the building is limited without breaking the roof, ceiling, wall, etc. of the building. The overhead crane trolley can be elevated using the space.

In the method of installing the overhead crane according to claim 5, the third elevating means is mounted on a support base and used, so that the trolley can be attached to the girder without using a third elevating means having a large stroke. It can be lifted to a higher position than the member.

In the overhead crane installation system according to the sixth aspect, the girder member and the trolley can be installed using a limited space in the building without breaking through the roof, ceiling, wall and the like of the building.

Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
Here, FIG. 1 is an explanatory diagram of an overhead crane installed by the overhead crane installation system according to one embodiment of the present invention, and FIG. 2 is an explanatory diagram of the installation of a girder member using the overhead crane installation system, FIG. 3A is a front view of the overhead crane installation system, FIG. 4B is a side view, FIG. 4 is an explanatory diagram when connecting the suspension platform lifted by the lifting means and the moving platform, and FIG. 5 is the overhead crane. FIG. 6 is a front view showing the installation status of the trolley, FIG. 7 is a side view showing the installation status of the trolley, and FIG. 8 is the third elevating means. It is explanatory drawing at the time.

As shown in FIG. 1, an overhead crane 16 installed by an overhead crane installation system 17 (see FIGS. 2, 3 </ b> A, B, and FIGS. 5 to 8) according to an embodiment of the present invention is as follows. The both sides are respectively placed on rails 11a and 12a provided on a pair of rail support bases 11 and 12 arranged in parallel at the same height position on the upper part of the building 10, and along the rails 11a and 12a. And a trolley 15 that is mounted on the girder members 13 and 14 and moves in a direction perpendicular to the rails 11a and 12a. .

As shown in FIGS. 3 to 8, the overhead crane installation system 17 includes a plurality of large strokes that can be used as first and second lifting means for lifting the girder members 13 and 14 and third lifting means for lifting the trolley 15. A turntable 22 that can be used as a turning means for placing and turning a jack 20 and a girder member 13 (same for the girder member 14), a horizontally long first horizontal support base 21 and a trolley 15 on which the turntable 22 is placed. And a plurality of beam members 31 each of which can constitute a horizontally long second horizontal support means 43 for supporting the frame. Furthermore, the overhead crane installation system 17 constitutes a turning support base 23 that supports the first horizontal support base 21 when the girder members 13 and 14 placed on the turntable 22 are turned. A suspension base 36 attached to the lower center of the first horizontal support base 21, and a movable base connected to the lower part of the suspension base 36 by being moved to a position below the suspension base 36 lifted together with the first horizontal support base 21. 37, and a plurality of unit frames 27 that can be used as the third unit structure constituting the support base 50 on which the third elevating means is placed. ing.

The large stroke jack 20 includes, for example, a plurality of lifting parts 24 (eight in the present embodiment) having a maximum stroke of 5000 to 5500 mm and a hydraulic jack having a pressing load of 125 to 270 tons. And each large stroke jack 20 used as the first lifting means has a rail support base 11, so that both sides of the girder member 13 (14) do not contact the paired rail support bases 11, 12 in plan view. 12 is arranged in the work area 19 via the first mounting table 25 so that both sides of the girder member 13 (14) placed obliquely with respect to 12 can be supported. The work area 19 is an area on the floor 18 of the building 10 and sandwiched between the pair of rail support bases 11 and 12.

In addition, the first mounting table 25 includes a first laying member 26 placed on the work area 19, a unit frame 27 fixed on the first laying member 26, and a unit frame 27 provided on each unit frame 27. It has the 1st mounting member 28 to which the lower part of stroke jack 20 is fixed. Here, the unit frame 27 is, for example, a cubic frame, in which the coupling between the shaft members 29 and 30 and the coupling between the shaft member 29 and the shaft member 30 are all made of rigid joints (bonds that are difficult to deform). Each large stroke jack 20 is fixed on the first mounting member 28 using a cable 30a to prevent the large stroke jack 20 from falling. The first horizontal support base 21 is attached to a cradle 32 of an elevating part 24 of a large stroke jack 20 that is disposed so that both sides thereof face the work area 19.

Therefore, when installing the girder member 13 (14), the large stroke jack 20 is disposed facing the work area 19, and the first horizontal support base 21 is supported by the large stroke jack 20 on both sides. It is held above the region 19. Further, the unit frame 27 is combined as a first unit structure to form a suspension base 36 attached to the lower center of the first horizontal support frame 21 held above the work area 19, and the second unit The unit frame 27 is combined as a structure to form a moving table 37 that moves on the work area 19, and the turntable 22 can be attached to the upper part of the first horizontal support frame 21.

Thereby, the girder member 13 (14) placed on the turntable 22 is passed between the pair of rail support bases 11 and 12 using the large stroke jack 20, and is held at a position higher than the rails 11a and 12a. The girder member 13 (14) is supported by moving the movable table 37 to the lower part of the suspension table 36 and integrated with the suspension table 36 to form the support frame 23 for turning, and the girder member 13 (14) using the turntable 22. ) Is rotated and arranged perpendicular to the rails 11a and 12a, and then the moving base 37 is separated from the suspension base 36, and the large stroke jack 20 is operated to lower the girder member 13 (14) so as to be on the rails 11a and 12a. It can be mounted on.

And as shown in FIG. 4, the chill tank 38 (an example of the moving means provided with the mechanism in which a some roller revolves while rotating) using the fastening means which is not illustrated is attached to the lower part of the movement stand 37 beforehand, It moves through the chill tank 38 on the conveyance path 39 disposed on the work area 19 and enters below the suspension platform 36. Here, the chill tank 38 is attached to the lower part of the pillar member disposed on the outer peripheral side of the movable table 37, and a manual screw jack (not shown) is disposed on the lower part of the remaining column members disposed on the inner side of the movable table 37. (For example, when the movable table 37 has column members arranged in 4 rows and 4 columns in plan view, the chill tank 38 is attached to the lower part of the 12 column members on the outer peripheral side, A manual screw jack is attached to the bottom of the four column members). When the girder member 13 (14) is supported by the turning support base 23, a manual screw jack attached to a column member disposed inside the moving base 37 is extended and comes into contact with the conveyance path 39. State. Thereby, the load of the girder member 13 (14) can be supported via the column member disposed inside the movable table 37.

Further, the second horizontal support frame 43 is configured by using a girder member 31 longer than the trolley front-rear width along the front-rear direction orthogonal to the traveling direction of the trolley 15, and the longitudinal direction of the second horizontal support frame 43 is the front-rear direction. , The front and rear sides of the second horizontal support frame 43 are supported by the large stroke jack 20 which is an example of the second lifting means disposed in the work area 19 so as to face each other in the front-rear direction. Can do. And the 3rd horizontal support frame 43a is comprised using the girder member 31a longer than the trolley left-right width along the running direction of the trolley 15, and the longitudinal direction of the 3rd horizontal support frame 43a is set to the rail support bases 11 and 12. The lower part of the center part of the third horizontal support frame 43 a can be placed on the upper part of the center of the second horizontal support frame 43 by being aligned along the orthogonal direction. Further, when the second and third horizontal support frames 43 and 43a are lifted by the large stroke jack 20, a unit which is an example of a plurality of third unit structures below both sides of the third horizontal support frame 43a. An elevating mechanism 50a having a support base 50 configured by combining the frame 27 and a large stroke jack 20 which is an example of third elevating means provided on the support base 50 so as to be horizontally movable can be arranged.

Therefore, when the trolley 15 is installed, the trolley 15 is placed on the center upper part of the third horizontal support frame 43a with its traveling direction aligned in a direction perpendicular to the rail support tables 11 and 12, The large stroke jack 20 can be lifted via the second and third horizontal support frames 43 and 43a, and is lifted below both sides of the third horizontal support frame 43a protruding to the left and right below the lifted trolley 15. 50a is arranged, the large stroke jack 20 provided in the elevating mechanism 50a is moved and arranged at the lower part on both sides of the third horizontal support frame 43a, and the rail 11a is supported on both sides of the third horizontal support frame 43a. , 12a can be lifted up to the upper position of the girder members 13 and 14 and placed on the girder members 13 and 14.

Then, the installation method of the overhead crane which concerns on one embodiment of this invention is demonstrated.
In the method of installing the overhead crane according to the present embodiment, the overhead crane 16 is further added on the rails 11a and 12a respectively provided on the rail support bases 11 and 12 on which an existing overhead crane (not shown) travels. The girder members 13 and 14 to be paired with the overhead crane 16 are overlaid on the rails 11a and 12a, and then the trolley 15 is placed on the girder members 13 and 14. Hereinafter, each step will be described.

As shown in FIG. 2, using an existing overhead crane, each component constituting the overhead crane installation system 17, that is, a large stroke jack 20, a turntable 22, a girder member 31, a unit frame 27, a conveyance path. 39, chill tank 38, first and second mounting tables 25 and 46, first, second and third laying members 26, 44 and 48, first, second and third mounting members 28 and 45, 49 is carried into the work area 19 from the equipment carry-in port 40 formed in the floor 18. And the 1st floor member 26, the unit frame 27, and the 1st mounting member 28 are connected, the 1st mounting base 25 is formed, each girder member 13 ( 14) so that both sides of the girder member 13 (14) mounted obliquely with respect to the rail support bases 11 and 12 can be supported so that both sides of the rail support bases 11 and 12 are not in contact with each other. 1 is placed in the work area 19 via the mounting table 25. Next, the suspension frame 36 is formed by combining the unit frames 27, and fixed so that both sides of the first horizontal support frame 21 formed from the girder member 31 protrude from the suspension table 36 at the upper center of the suspension frame 36. Further, the bottom plate portion 34 of the turntable 22 is placed and fixed at the center of the upper surface of the first horizontal support base 21.

Subsequently, the first horizontal support base 21 to which the turntable 22 is fixed is disposed in the work area 19 so that the rotation center of the turntable 22 is positioned at the center of the pair of rails 11a and 12a. The first horizontal support frame 21 is placed and fixed to the cradle 32 so as to connect the cradle 32 of the elevating part 24 of the large stroke jack 20. As a result, both sides of the first horizontal support base 21 are supported by the large stroke jack 20. The unit frame 27 is combined to form a moving table 37, and a chill tank 38 is attached to the lower part of the moving table 37. Furthermore, on the work area 19, one side of the conveyance path 39 on which the chill tank 38 travels is arranged inside the first mounting table 25, and the other side extends from the first mounting table 25 to the outside, The moving table 37 is placed on the other side of the conveyance path 39 (the first step).

Using the existing overhead crane, each component constituting the girder member 13 of the overhead crane 16 to be added is carried into the work area 19 from the equipment carry-in port 40, and as shown in FIG. The girder member 13 is assembled at the ground assembly site 41 set to “1”. Then, the assembled girder member 13 is obliquely viewed from above using the existing overhead crane so as to be positioned on the upper plate portion 35 of the turntable 22 and inside the pair of rail support bases 11 and 12. It is placed (the second step).

The girder member 13 placed on the turntable 22 is lifted by driving the large stroke jack 20 to raise the first horizontal support base 21, and passing between the pair of rail support bases 11 and 12, The lower ends of the wheels provided on both sides of the girder member 13 are held at positions higher than the rails 11a and 12a provided on the rail support bases 11 and 12, respectively (the third step).

Next, the manual screw jack is shrunk and the movable table 37 is moved along the conveyance path 39 via the chill tank 38 to reach the position below the suspension platform 36, and the manual screw jack is extended and brought into contact with the conveyance path 39. Then, the girder member 13 is lowered by operating the large stroke jack 20, and the lower part of the suspension base 36 attached to the lower part of the first horizontal support base 21 is brought into contact with the upper part of the moving base 37 to suspend the suspension. The lower support 36 is connected to the upper part of the moving table 37 using, for example, a fastening member to form the turning support frame 23. Thereby, the support of the girder member 13 via the first horizontal support base 21 can be switched from the large stroke jack 20 to the support by the turning support base 23 installed in the work area 19.

And the rail 11a side via the rope (not shown) attached to the latching member (not shown) provided in the both sides of the girder member 13 by the traction means (for example, chill hole) each arrange | positioned on the rails 11a and 12a As shown in FIG. 2, the girder member 13 is turned on the turntable 22 by pulling the end side of the girder member 13 to the rear side and the end side of the girder member 13 on the rail 12a side to the front side. The girder member 13 is arranged orthogonal to the rails 11a and 12a. Subsequently, when the girder member 13 is lifted by operating the large stroke jack 20, the support of the girder member 13 by the turning support base 23 is released, and the support of the girder member 13 by the large stroke jack 20 is restored.

Next, the connection between the suspension platform 36 and the movable platform 37 is released, and the movable platform 37 is retracted from the suspension platform 36 (the fourth step).
Then, the large stroke jack 20 is driven to lower the girder member 13 so that the wheels on both sides of the girder member 13 are placed on the pair of rails 11a and 12a (the fifth step).

When the installation of the girder member 13 on the rails 11a and 12a is completed, the constituent members constituting the girder member 14 of the overhead crane 16 are carried into the work area 19 from the equipment carry-in entrance 40, and the girder is received at the ground assembly site 41. The member 14 is assembled. When the girder member 14 is installed on the rails 11a and 12a, the girder member 13 installed on the rails 11a and 12a is retracted to a position where it does not interfere with the installation work of the girder member 14 using traction means or an existing overhead crane. Since it can carry out by the same method as installation of the girder member 13, after making it carry out, description is abbreviate | omitted.

Subsequently, installation of the trolley 15 will be described.
First, each device used for installing the girder members 13 and 14 is removed from the work area 19 and retreated on the floor 18 outside the work area 19. Then, as shown in FIGS. 5 to 7, the second laying member 44, the unit frame 27, and the second mounting member 45 are connected to form two second mounting bases 46, thereby working area 19. The large stroke jack 20 is attached to the second mounting member 45 and is fixed by using a rope 47 to prevent the tipping over. In addition, the second laying member 48, the plurality of unit frames 27, and the third placement member 49 are connected to form two support bases 50, and the second placement is arranged with a gap in the front-rear direction. It arrange | positions on the outer side of the horizontal direction both sides of the mounting base 46. FIG. And the large stroke jack 20 is each mounted on the one side (rear side) upper part of the support stand 50 via the moving stand 51 provided with the roller (not shown), and the raising / lowering mechanism 50a is formed.

Next, the girder members 13 and 14 previously overlaid on the rails 11a and 12a are moved in opposite directions so that the gap between the girder members 13 and 14 is enlarged, and retracted to a position that does not interfere with the installation operation of the trolley 15 Let Then, as shown in FIG. 5, each constituent member constituting the trolley 15 is carried into the work area 19 from the equipment carry-in entrance 40 using an existing overhead crane, and the trolley 15 is assembled at the ground assembly site 42.

And the 2nd horizontal support frame 43 is comprised using the girder member 31 longer than the trolley front-and-rear width along the front-back direction orthogonal to the running direction of the trolley 15, and the longitudinal direction of the 2nd horizontal support frame 43 is the front-back direction. , And the front and rear sides of the second horizontal support frame 43 are supported by the large stroke jack 20 attached to the second mounting member 45. And the 3rd horizontal support frame 43a is comprised using the girder member 31a longer than the trolley left-right width along the running direction of the trolley 15, and the longitudinal direction of the 3rd horizontal support frame 43a is set to the rail support bases 11 and 12. Alignment is performed along the orthogonal direction, and the lower part of the center portion of the third horizontal support frame 43a is placed on the upper center part of the second horizontal support frame 43 (the sixth step).

Subsequently, the trolley 15 is lifted by using an existing overhead crane, and the traveling direction of the trolley 15 is aligned with the upper direction of the center of the third horizontal support frame 43a in a direction perpendicular to the rail support tables 11 and 12. The trolley 15 is placed between the rail support bases 11 and 12 and the floor 18 (working area 19) by lifting the second horizontal support base 43 with the large stroke jack 20 attached to the second mounting member 45. Lift to mid-height position. As a result, the third horizontal support frame 43a on which the trolley 15 is placed is placed across the pair of support tables 50 (the seventh step).

After the trolley 15 is lifted to the intermediate height position, as shown in FIG. 8, the large stroke jack 20 placed on the support base 50 is moved through the moving base 51, and the third stage as shown in FIG. The horizontal support frame 43a is arranged at the lower part on both sides, fixed to the third mounting member 49, and further fixed by using the rope 52 in order to prevent toppling. Next, the large stroke jack 20 placed on the support base 50 is operated to support both sides of the third horizontal support base 43a and lift the trolley 15 so that the trolley 15 is placed on the rails 11a and 12a. It is lifted and held to a height position above 13 and 14 (the eighth step).

The pair of girder members 13 and 14 are moved on 11a and 12a to approach the trolley 15 lifted from the front and rear direction, and the trolley 15 is adjusted by adjusting the vertical position of the trolley 15 and the front and rear positions of the girder members 13 and 14, respectively. It mounts on the 2nd rail (not shown) of the girder members 13 and 14 (above, 9th process).

As described above, the present invention has been described with reference to the embodiment. However, the present invention is not limited to the configuration described in the above-described embodiment, and the matters described in the scope of claims. Other embodiments and modifications conceivable within the scope are also included.
For example, the girder member and the trolley are each assembled at a dedicated ground assembly site, but the girder member may be assembled on the swivel means and the trolley may be assembled on the base of the lifting means.

Moreover, although the case where an overhead crane was added was demonstrated in embodiment, the installation method and installation system of the overhead crane of this invention are applicable also when newly installing or updating an overhead crane. That is, when the girder member and the trolley are installed at the time of newly installing the overhead crane, the same method and system as the method of installing the girder member and the trolley when adding the overhead crane can be used. On the other hand, when renewing an overhead crane, the existing girder members and trolleys will be removed and new girder members and trolleys will be installed. The process of installing the trolley can be performed in the reverse order, and the installation of the new girder member and trolley can be performed in the same manner as the method of installing the girder member and trolley at the time of expansion. In the present embodiment, the large stroke jack 20 is used as the first, second, and third lifting means. However, the first, second, and third lifting means may be prepared separately.

It is explanatory drawing of the overhead crane installed by the installation system of the overhead crane which concerns on one embodiment of this invention. It is explanatory drawing of the installation of the girder using the installation system of the same overhead crane. (A) is a front view of the installation system of the overhead crane, and (B) is a side view. It is explanatory drawing at the time of connecting the suspension stand lifted with the 1st raising / lowering means and a movement stand. It is explanatory drawing of installation of the trolley using the installation system of the overhead crane. It is a front view which shows the installation situation of the trolley. It is a side view which shows the installation condition of the trolley. It is explanatory drawing at the time of moving a 3rd raising / lowering means.

Explanation of symbols

10: Building, 11: Rail support, 11a: Rail, 12: Rail support, 12a: Rail, 13, 14: Girder member, 14a: Girder, 15: Trolley, 16: Overhead crane, 17: Installation of overhead crane System: 18: Floor, 19: Working area, 20: Large stroke jack, 21: First horizontal support frame, 22: Turntable, 23: Turning support frame, 24: Lifting unit, 25: First mounting table , 26: first laying member, 27: unit frame, 28: first mounting member, 29, 30: shaft member, 30a: rope, 31, 31a: girder member, 32: cradle, 34: bottom plate portion , 35: upper plate part, 36: suspension base, 37: moving base, 38: chill tank, 39: transport path, 40: equipment entrance, 41, 42: ground assembly site, 43: second horizontal support base, 43a : Third horizontal support frame, 44 2nd floor member, 45: 2nd mounting member, 46: 2nd mounting base, 47: rope, 48: 3rd flooring member, 49: 3rd mounting member, 50: support base, 50a : Lifting mechanism, 51: moving table, 52: cable

Claims (6)

Both sides are respectively placed on rails provided on a pair of rail support bases arranged in parallel at the same height position on the upper part of the building, and run in the front-rear direction along the rails to form a pair. A method of installing an overhead crane comprising a girder having a girder member and a trolley mounted on the pair of girder members and moving in a direction perpendicular to the rail, wherein the girder member is installed. Is
A plurality of first lifting / lowering means are disposed on the floor of the building and sandwiched between the pair of rail support bases, and a swiveling means is provided above the first lifting / lowering means. A first step of disposing a horizontally long first horizontal support frame so that the center of rotation of the turning means is located at the center of the rail;
A second step of placing the girder member on the turning means obliquely in plan view so as to be located inside the pair of rail support bases;
The first elevating means is driven to lift the girder member and pass between the pair of rail support bases so that the lower end portions of the wheels provided on both sides of the girder member are positioned higher than the rail. A third step of holding,
A fourth step of operating the swivel means to swivel the girder member and disposing it orthogonal to the rail;
An overhead crane installation method comprising: a fifth step of driving each of the first lifting means to lower the girder member and placing the wheels on the pair of rails. 2. The overhead crane installation method according to claim 1, wherein in the fourth step, the girder member is supported on both sides of the first horizontal support frame via the first horizontal support frame. The first lifting and lowering means is switched to a turning support base that supports the center of the first horizontal support base from below, and then the girder member is turned by operating the turning means. A method of installing an overhead crane, wherein the girder member is re-supported by the first elevating means and the support of the girder member by the turning support frame is released. 3. The method of installing an overhead crane according to claim 2, wherein the turning support frame is attached to a lower portion of the first horizontal support frame and is moved up and down together with the first horizontal support frame, and a plurality of first unit structures. A suspension base configured by combining objects, and a movable base configured by combining a plurality of second unit structures that are movable on the floor, and the movable base is moved to a position below the suspension base. The girder member placed on the swivel means is supported via the first horizontal support frame by connecting to the suspension platform, and the movable platform is removed from the suspension platform and retracted. The overhead crane is installed by lowering the first elevating means and releasing the support of the girder member mounted on the rail from the first horizontal support frame and the first elevating means. Method. In the installation method of the overhead crane of any one of Claims 1-3, after mounting the said girder member used as the pair on the rail, about installation of the trolley,
The second elevating means includes a second horizontal support frame that is longer than the trolley front-rear width along the front-rear direction orthogonal to the traveling direction of the trolley and faces the front-rear direction in the work area. The horizontal support frame is supported on both front and rear sides, and a third horizontal support frame that is longer than the lateral width of the trolley along the running direction of the trolley is provided at the upper center of the second horizontal support frame. A sixth step of mounting in a direction orthogonal to
The trolley is placed on the center upper portion of the third horizontal support frame so that the traveling direction of the trolley is aligned in a direction perpendicular to the rail support table, and the second lifting means is used to position the second trolley. A seventh step of lifting the horizontal support frame to a middle height position between the rail support table and the floor;
An elevating mechanism is respectively disposed below both sides of the third horizontal support frame lifted through the second horizontal support frame, and both sides of the third horizontal support frame are supported by the elevating mechanism to An eighth step of lifting and holding the girder member installed on a rail to an upper position;
The pair of girder members are moved on the rails to approach the trolley lifted up and down, and the vertical position of the trolley and the front and back position of the girder member are adjusted to adjust the trolley to the second position of the girder member. And a ninth step of placing on the two rails. 5. The method of installing an overhead crane according to claim 4, wherein the elevating mechanism includes a support base configured by combining a plurality of third unit structures and a third elevating means provided on the support base so as to be horizontally movable thereon. And lifting up to an intermediate height position by the second lifting means, and in the eighth step, moving the third lifting means to be arranged at the lower portions on both sides of the third horizontal support frame. The installation method of the characteristic overhead crane. An overhead crane installation system used in the overhead crane installation method according to claim 5,
A girder member capable of constituting each of the first, second, and third horizontal support frames;
A large stroke jack that can be used as the first, second and third lifting means;
A turntable that can be used as the turning means;
An overhead crane installation system comprising a plurality of unit frames that can be used as the first, second, and third unit structures.

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