JP2010099729A - Sequential forming apparatus and its method - Google Patents

Sequential forming apparatus and its method Download PDF

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Publication number
JP2010099729A
JP2010099729A JP2008275688A JP2008275688A JP2010099729A JP 2010099729 A JP2010099729 A JP 2010099729A JP 2008275688 A JP2008275688 A JP 2008275688A JP 2008275688 A JP2008275688 A JP 2008275688A JP 2010099729 A JP2010099729 A JP 2010099729A
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roller
molded
molding
rotation axis
sequential
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Takuya Sukeda
拓也 助田
Hiroshi Ishita
寛史 井下
Naoki Hirai
直樹 平位
Hideji Naito
秀次 内藤
Daisuke Kobayashi
大輔 小林
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Toyota Motor Corp
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Toyota Motor Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a sequential forming apparatus that improves productivity of forming components by enhancing freedom of movement of a forming roller, and also to provide its method. <P>SOLUTION: In the sequential forming apparatus 1, a component 2 to be formed is plastically deformed by a forming roller 5 to sequentially form a component of a rotation symmetry shape. The forming roller 5 includes a roller part 50 with a circular arc forming face 50a formed by which the component 2 to be formed is pressurized and a shaft part 51 on which the roller part 50 is rotatably supported axially. With the component 2 to be formed pressurized by the forming face 50a of the roller part 50, while the relative angle of the rotary axis S2 of the roller part 50 is varied against the rotary axis S1 of the component 2 to be formed, the roller part 50 is moved in the axial direction of the rotary axis S1 of the component 2 to be formed. Thus, the state of pressurized contact of the forming face 50a of the roller part 50 is varied for the component 2 to be formed. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、逐次成形装置およびその方法に関し、より詳細には、成形ローラにより被成形部品を塑性変形させて、回転対称体形状の成形部品を逐次成形する逐次成形装置およびその方法に関する。   The present invention relates to a sequential molding apparatus and method, and more particularly, to a sequential molding apparatus and method for sequentially molding a rotationally symmetric shaped molded part by plastically deforming a molded part by a molding roller.

従来、鉄系又は軽金属等からなる被成形部材を塑性変形させて、回転対称体形状の成形部品を逐次成形する逐次成形装置の構成が公知である。このような逐次形成装置では、例えば、自動車部品として無段変速機用プーリなどのように回転軸(中心軸)の周りに回転対称であるとともに、かつ半径方向と軸方向に広がるフランジ部を有する形状の成形部品が成形される。   2. Description of the Related Art Conventionally, a configuration of a sequential molding apparatus that sequentially molds a rotationally symmetric shaped molded part by plastically deforming a molded member made of iron or light metal is known. Such a sequential forming apparatus has, for example, a flange part that is rotationally symmetric about a rotation axis (center axis) as an automobile part, such as a continuously variable transmission pulley, and that extends in the radial direction and the axial direction. Shaped molded parts are molded.

成形部品として無段変速機用プーリを製造する装置を例にその装置構成を概説すると、例えば、特許文献1又は特許文献2に開示されるように、通常、被成形部品を回転可能に支持する成形金型と、成形金型に支持された被成形部品が圧接された状態で被成形部品と相対回転される成形ローラ等とが設けられた回転式の逐次成形装置の構成が公知である。かかる逐次成形装置においては、被成形部品が成形ローラに圧接された状態で回転されることで、被成形部品が塑性変形されて、半径方向と軸方向に広がるフランジ部を有する成形部品が成形される。   The outline of the apparatus configuration is exemplified by an apparatus for manufacturing a continuously variable transmission pulley as a molded part. For example, as disclosed in Patent Document 1 or Patent Document 2, a molded part is usually supported rotatably. There is known a configuration of a rotary sequential molding apparatus provided with a molding die and a molding roller or the like that is rotated relative to the molding component in a state where the molding component supported by the molding die is pressed. In such a sequential molding apparatus, the molded part is plastically deformed by being rotated in a state in which the molded part is pressed against the molding roller, and a molded part having a flange portion extending in the radial direction and the axial direction is molded. The

また、回転対称体形状の成形部品を逐次成形する技術に関しては、局部的な塑性変形の繰り返しにより所定形状の成形部品を成形する揺動鍛造装置の構成が公知である。このような揺動鍛造の技術を用いた成型加工装置の構成としては、例えば、特許文献3及び特許文献4に開示されるように、所定の角度を持った上型が所定方向に揺動(三次元回転)されることよって、徐々に被成形部品が成形されるように構成されている。
特開2006−218496号公報 特開2005−211902号公報 特開平2−217656号公報 特開昭61−242738号公報
In addition, regarding a technique for sequentially forming a rotationally symmetric shaped molded part, a configuration of a swing forging device that forms a molded part of a predetermined shape by repeating local plastic deformation is known. As a configuration of a molding apparatus using such swing forging technology, for example, as disclosed in Patent Document 3 and Patent Document 4, an upper mold having a predetermined angle swings in a predetermined direction ( By being (three-dimensionally rotated), the part to be molded is formed gradually.
Japanese Patent Application Laid-Open No. 2006-218496 JP 2005-211902 A JP-A-2-217656 JP 61-242738 A

しかしながら、上述した従来の回転式の逐次形成装置の構成では、被成形部品の回転軸に対する成形ローラの相対角度を変化させることができず、成形ローラの動きの自由度が低かった。そのため、被成形部品に対して一方向からしか成形荷重を負荷させることができず、材料流れの制御能力が低く、成形できる成形部品の最終形状が制限されていた。また、成形ローラの動きの自由度が低いことに起因して、成形時に、被成形部品の成形限界を超えて座屈やひずみ等が生じ易いという課題があった。   However, in the configuration of the conventional rotary sequential forming apparatus described above, the relative angle of the forming roller with respect to the rotating shaft of the part to be molded cannot be changed, and the degree of freedom of movement of the forming roller is low. For this reason, the molding load can be applied only to one part from the molded part, the material flow control ability is low, and the final shape of the molded part that can be molded is limited. Further, due to the low degree of freedom of movement of the forming roller, there has been a problem that buckling, strain, and the like tend to occur beyond the forming limit of the part to be formed during forming.

特に、従来の回転式の逐次形成装置では、通常、成形ローラにおいて円柱形状のローラ部が被成形部品に対して線接触するように構成されていたため、被成形部品と成形ローラとの接触面積が大きくなり、成形時には、成形ローラに大きな成形荷重が負荷されていた。そのため、成形ローラにおいては軸部における曲げ荷重に対する耐性から、成形時の成形荷重が制約され、ひいては成形部品の生産性が制限されるという課題があった。   In particular, in the conventional rotary sequential forming apparatus, the cylindrical roller portion of the forming roller is usually configured to be in line contact with the part to be molded, so that the contact area between the part to be molded and the forming roller is large. A large molding load was applied to the molding roller during molding. For this reason, the molding roller has a problem that the molding load at the time of molding is restricted due to the resistance to the bending load at the shaft portion, and as a result, the productivity of the molded part is limited.

なお、かかる観点からは、上述した従来の揺動鍛造装置の構成では、成形面を有する上金型が被成形部品に対して揺動自在とされるため、上金型の動きの自由度は高い。しかしながら、かかる構成では、被成形部品と上金型の成形面とが線接触されるため、成形部品と成形ローラとの接触面積が大きくなり、成形時には、上金型に大きな成形荷重が負荷されるという課題は解決されていない。   From this point of view, in the configuration of the conventional swing forging device described above, the upper mold having the molding surface is swingable with respect to the part to be molded. high. However, in such a configuration, since the part to be molded and the molding surface of the upper mold are in line contact with each other, the contact area between the molded part and the molding roller increases, and a large molding load is applied to the upper mold during molding. This problem has not been solved.

そこで、本発明においては、逐次成形装置およびその方法に関し、前記従来の課題を解決するものであって、成形ローラの動きの自由度を高めて、成形部品の生産性を向上させた逐次成形装置およびその方法を提供することを目的とする。   Accordingly, the present invention relates to a sequential molding apparatus and method therefor, which solves the above-mentioned conventional problems, and increases the degree of freedom of movement of the molding roller and improves the productivity of molded parts. And an object thereof.

本発明の解決しようとする課題は以上の如くであり、次にこの課題を解決するための手段を説明する。   The problems to be solved by the present invention are as described above. Next, means for solving the problems will be described.

すなわち、請求項1においては、成形ローラにより被成形部品を塑性変形させて、回転対称体形状の成形部品を逐次成形する逐次成形装置において、前記成形ローラは、被成形部品が圧接される円弧形状の成形面が形成されたローラ部と、前記ローラ部が回転可能に軸支される軸部とを具備してなり、被成形部品をローラ部の成形面に圧接させた状態で、被成形部品の回転軸に対する前記ローラ部の回転軸の相対角度を変化させながら、被成形部品の回転軸の軸心方向に前記ローラ部を移動させて、被成形部品に対する前記ローラ部の成形面の圧接状態を変化させるものである。   That is, according to the first aspect of the present invention, in the sequential molding apparatus that sequentially molds the rotationally symmetric shaped molded part by plastically deforming the molded part by the molding roller, the molding roller has an arc shape in which the molded part is press-contacted. A molded part, and a molded part in a state where the molded part is pressed against the molded surface of the roller part. While the relative angle of the rotation axis of the roller part with respect to the rotation axis is changed, the roller part is moved in the axial direction of the rotation axis of the part to be molded, and the pressure contact state of the molding surface of the roller part against the part to be molded Is something that changes.

請求項2においては、前記成形ローラは、被成形部品の回転軸と前記ローラ部の回転軸との交点位置に配設され、前記ローラ部の一端が支持される揺動軸部を具備してなり、前記揺動軸部を揺動中心として、前記ローラ部の他端が被成形部品の回転軸の軸心方向に揺動可能とされるものである。   According to a second aspect of the present invention, the forming roller includes a swinging shaft portion that is disposed at an intersection position between the rotating shaft of the molded part and the rotating shaft of the roller portion, and that supports one end of the roller portion. Thus, the other end of the roller portion can be swung in the axial direction of the rotating shaft of the molded part with the swinging shaft portion as a swing center.

請求項3においては、前記成形ローラは、前記揺動軸部が被成形部品の回転軸の軸心方向に沿って直線移動可能とされるものである。   According to a third aspect of the present invention, the forming roller is configured such that the swing shaft portion is linearly movable along the axial direction of the rotation shaft of the part to be molded.

請求項4においては、成形ローラにより被成形部品を塑性変形させて、回転対称体形状の成形部品を逐次成形する逐次成形方法において、前記成形ローラは、被成形部品が圧接される円弧形状の成形面が形成されたローラ部と、前記ローラ部が回転可能に軸支される軸部とを具備してなり、成形時には、被成形部品をローラ部の成形面に圧接させた状態で、被成形部品の回転軸に対する前記ローラ部の回転軸の相対角度を変化させながら、被成形部品の回転軸の軸心方向に前記ローラ部を移動させて、被成形部品に対する前記ローラ部の成形面の圧接状態を変化させるものである。   5. The sequential molding method according to claim 4, wherein the part to be molded is plastically deformed by a molding roller to sequentially form a rotationally symmetrical shaped part. The forming roller is formed in an arc shape in which the part to be molded is pressed. A roller part having a surface formed thereon and a shaft part on which the roller part is rotatably supported. When molding, the part to be molded is pressed against the molding surface of the roller part. While changing the relative angle of the rotation axis of the roller part to the rotation axis of the part, the roller part is moved in the axial direction of the rotation axis of the part to be molded, so that the forming surface of the roller part is pressed against the part to be molded. It changes the state.

請求項5においては、前記成形ローラは、被被成形部品の回転軸と前記ローラ部の回転軸との交点位置に配設され、前記ローラ部の一端が支持される揺動軸部を具備してなり、成形時には、前記揺動軸部を揺動中心として、前記ローラ部の他端を被成形部品の回転軸の軸心方向に揺動させるものである。   According to a fifth aspect of the present invention, the forming roller includes a swing shaft portion that is disposed at an intersection position between the rotation shaft of the molding target part and the rotation shaft of the roller portion, and that supports one end of the roller portion. Thus, at the time of molding, the other end of the roller portion is swung in the axial direction of the rotation shaft of the part to be molded, with the rocking shaft portion as the rocking center.

請求項6においては、前記成形ローラは、成形時には、前記揺動軸部を被成形部品の回転軸の軸心方向に沿って直線移動させるものである。   According to a sixth aspect of the present invention, the molding roller linearly moves the oscillating shaft portion along the axial direction of the rotation shaft of the molded part during molding.

本発明に示す構成としたので、成形ローラの動きの自由度を高めて、成形部品の生産性を向上できる。   Since it is set as the structure shown to this invention, the freedom degree of a motion of a forming roller can be raised and the productivity of a molded part can be improved.

次に、発明を実施するための最良の形態を説明する。
図1は本発明の一実施例に係る逐次成形装置の全体的な構成を模式的に示した側断面図、図2は被成形部品及び成形部品の側断面図、図3は成形ローラにおけるローラ部の上下揺動の様子を示した側面図、図4は逐次成形装置を用いた逐次成形方法の工程を示した側面図、図5は別実施例の成形部品を示した側断面図である。
なお、以下の実施例において、図1の上下方向を逐次成形装置1の上下方向とする。
Next, the best mode for carrying out the invention will be described.
1 is a side sectional view schematically showing the overall configuration of a sequential molding apparatus according to an embodiment of the present invention, FIG. 2 is a side sectional view of a molded part and a molded part, and FIG. 3 is a roller in a molding roller. FIG. 4 is a side view showing a step of a sequential molding method using a sequential molding apparatus, and FIG. 5 is a side sectional view showing a molded part of another embodiment. .
In the following examples, the vertical direction in FIG. 1 is the vertical direction of the sequential molding apparatus 1.

まず、本実施例の逐次成形装置1の全体構成について、以下に概説する。
図1及び図2に示すように、本実施例の逐次成形装置1は、成形ローラ5により被成形部品2を塑性変形させて回転対称体形状の成形部品3を逐次成形する装置であって、具体的には、被成形部品2が回転軸S1を中心に回転可能に支持される成形金型4と、成形金型4に取り付けられた被成形部品2が圧接された状態で、被成形部品2と相対回転される成形ローラ5等とで構成され、被成形部品2が成形ローラ5に圧接された状態で回転されることで、被成形部品2が塑性変形され、所定の成形部品3が成形される。
First, the overall configuration of the sequential molding apparatus 1 of the present embodiment will be outlined below.
As shown in FIGS. 1 and 2, the sequential molding apparatus 1 of this embodiment is an apparatus that sequentially molds a rotationally symmetric shaped molded part 3 by plastically deforming a molded part 2 by a molding roller 5. Specifically, the molded part 4 is in a state where the molded part 4 that is supported so as to be rotatable about the rotation axis S1 and the molded part 2 attached to the molded mold 4 are in pressure contact with each other. 2 and a molding roller 5 and the like which are rotated relative to each other, and the molded part 2 is plastically deformed by rotating in a state where the molded part 2 is pressed against the molding roller 5, and a predetermined molded part 3 is Molded.

図2(a)に示すように、本実施例で用いられる被成形部品2は、略円筒形状の部材であって、回転軸S1(中心軸)の軸心方向に沿って貫通孔2aが穿設されている。被成形部品2は、回転軸S1(中心軸)の周りに回転対称形状とされており、逐次成形装置1により塑性変形されることで、半径方向と軸方向に広がる延出部3bとしてのフランジ部を有する成形部品3が成形される。   As shown in FIG. 2A, the molded part 2 used in this embodiment is a substantially cylindrical member, and the through hole 2a is formed along the axial direction of the rotation axis S1 (center axis). It is installed. The molded part 2 has a rotationally symmetric shape around the rotation axis S1 (center axis), and is plastically deformed by the sequential molding apparatus 1 so that the flange as an extending portion 3b that expands in the radial direction and the axial direction. A molded part 3 having a portion is molded.

図2(b)に示すように、成形部品3は、被成形部品2と同じく、回転軸S1(中心軸)の周りに回転対称形状とされており、延出部3bとしてのフランジ部には、半径方向外側に向けてフランジ面(円錐面)が形成される。また、成形部品3は、上述した被成形部品2と同様に、軸心方向に沿って貫通孔3aが穿設されている。本実施例の成形部品3は、例えば、最終製品として無段変速機用のプーリなどに成形される。   As shown in FIG. 2B, the molded part 3 has a rotationally symmetric shape around the rotation axis S1 (center axis), like the molded part 2, and the flange part as the extending part 3b A flange surface (conical surface) is formed outward in the radial direction. In addition, the molded part 3 is provided with a through hole 3a along the axial direction in the same manner as the molded part 2 described above. For example, the molded part 3 of this embodiment is molded into a pulley for a continuously variable transmission as a final product.

成形金型4は、成形ローラ5に対して被成形部品2が回転可能に支持されるように構成されている。本実施例の成形金型4は、公知の技術が採用されており、被成形部品2の軸端保持用金型としての図示せぬマンドレルと、マンドレルの周囲に配設されるダイス40等とが設けられている。かかる構成の場合には、マンドレルにより被成形部品2の一端が保持された状態で、マンドレルが被成形部品2の回転軸S1を中心に回転されることで、被成形部品2とマンドレルとが一体的に回転駆動される。   The molding die 4 is configured such that the molded part 2 is rotatably supported by the molding roller 5. The molding die 4 of the present embodiment employs a known technique, and includes a mandrel (not shown) as a shaft end holding die for the molded part 2, a die 40 disposed around the mandrel, and the like. Is provided. In the case of such a configuration, the part 2 to be molded and the mandrel are integrated by rotating the mandrel around the rotation axis S1 of the part 2 while the one end of the part 2 is held by the mandrel. Is rotationally driven.

ダイス40は、後述する成形ローラ5と対向する側に水平面40aが形成されており、この水平面40aと成形ローラ5(のローラ部50の成形面50a)とにより被成形部品2が圧延されることで、成形部品3における延出部3bとしてのフランジ部が成形される(図4等参照)。成形金型4においては、回転軸S1を中心として回転駆動可能とされるマンドレルに対してダイス40が一体的に回転されている。   The die 40 has a horizontal surface 40a formed on the side facing the molding roller 5 described later, and the molded part 2 is rolled by the horizontal surface 40a and the molding roller 5 (the molding surface 50a of the roller portion 50). Thus, the flange portion as the extending portion 3b in the molded part 3 is formed (see FIG. 4 and the like). In the molding die 4, a die 40 is integrally rotated with respect to a mandrel that can be driven to rotate about the rotation axis S1.

次に、成形ローラ5の構成について、以下に詳述する。
図1及び図3に示すように、本実施例の逐次成形装置1では、成形ローラ5において、ローラ部50が上下方向に揺動可能、かつ上下方向に移動可能とされており、成形ローラ5の動きの自由度が高くなるように構成されている。具体的には、被成形部品2が圧接される外側に凸の円弧形状の成形面50aが形成されたローラ部50と、ローラ部50が回転可能に軸支される軸部51と、被成形部品2の回転軸S1とローラ部50の回転軸S2との交点位置に配設され、ローラ部50の一端が軸部51を介して支持される揺動軸部52等とで構成されている。
Next, the configuration of the forming roller 5 will be described in detail below.
As shown in FIGS. 1 and 3, in the sequential molding apparatus 1 of the present embodiment, in the molding roller 5, the roller portion 50 is swingable in the vertical direction and movable in the vertical direction. The degree of freedom of movement is high. Specifically, a roller part 50 having a convex arc-shaped molding surface 50a formed on the outside to which the part 2 to be molded is pressed, a shaft part 51 on which the roller part 50 is rotatably supported, and a molding target The rotating shaft S1 of the component 2 and the rotating shaft S2 of the roller portion 50 are arranged at the intersection position, and one end of the roller portion 50 is constituted by a swinging shaft portion 52 and the like supported via the shaft portion 51. .

成形ローラ5は、成形金型4に支持された被成形部品2の回転軸S1の軸心上であって、成形金型4の上方位置に配設されている。成形時には、被成形部品2がローラ部50(の成形面50a)に圧接された状態で、成形金型4により被成形部品2のみが成形ローラ5に対して回転駆動されることで、成形ローラ5のローラ部50が連れ回り回転されるように構成されている(図4参照)。   The molding roller 5 is disposed on the axis of the rotation axis S <b> 1 of the workpiece 2 supported by the molding die 4 and above the molding die 4. At the time of molding, only the part 2 to be molded is rotationally driven by the molding die 4 with respect to the molding roller 5 in a state where the part 2 to be molded is pressed against the roller portion 50 (formation surface 50a thereof). The five roller portions 50 are rotated together (see FIG. 4).

また、成形ローラ5は、被成形部品2の回転軸S1の軸心方向に沿って上下方向に直線移動可能に構成されており、成形時には、成形金型4の上方位置から被成形部品2に近接する方向に下動される。成形ローラ5は、ローラ部50、軸部51、及び揺動軸部52が図示せぬ枠体に一体に組み付けられて構成されており、成形ローラ5が被成形部品2の回転軸S1の軸心方向(上下方向)に沿って移動されることで、ローラ部50が被成形部品2の回転軸S1の軸心方向に上下方向に移動される。   Further, the molding roller 5 is configured to be linearly movable in the vertical direction along the axial center direction of the rotation axis S1 of the molded part 2, and at the time of molding, from the upper position of the molding die 4 to the molded part 2 It is moved down in the approaching direction. The forming roller 5 is configured by integrally assembling a roller portion 50, a shaft portion 51, and a swing shaft portion 52 to a frame body (not shown), and the forming roller 5 is an axis of the rotation axis S1 of the part 2 to be formed. By moving along the center direction (vertical direction), the roller unit 50 is moved in the vertical direction in the axial direction of the rotation axis S1 of the molded part 2.

ローラ部50は、例えば図1に示す側面視において、回転軸S2方向を長軸方向とする略楕円形状であって、中心部から両端に向けて内径が漸次縮径するように形成され、側面には円弧形状の成形面50aが形成されている。また、ローラ部50は、正面視または背面視において(図1における左方または右方から見た場合)断面円形状に形成されている。   For example, in the side view shown in FIG. 1, the roller portion 50 has a substantially elliptical shape with the direction of the rotation axis S2 as the major axis direction, and is formed so that the inner diameter gradually decreases from the center toward both ends. Is formed with an arc-shaped molding surface 50a. In addition, the roller portion 50 is formed in a circular cross section when viewed from the front or the back (when viewed from the left or right in FIG. 1).

ローラ部50には、軸心方向に沿って図示せぬ貫通孔が穿設されており、かかる貫通孔に軸部51が挿通されることで、回転軸S2を中心に軸部51に回転自在に軸支されている。また、成形面50aは、成形時に被成形部品2が圧接され、被成形部品2が塑性変形される。   A through hole (not shown) is formed in the roller portion 50 along the axial direction. By inserting the shaft portion 51 into the through hole, the roller portion 50 is rotatable about the rotation shaft S2 to the shaft portion 51. Is pivotally supported. In addition, the molding part 2 is pressed against the molding part 2 during molding, and the molding part 2 is plastically deformed.

ローラ部50は、被成形部品2の回転軸S1を中心に径方向側に突出されるようにして配設されており、成形金型4に被成形部品2が支持された状態では、かかる被成形部品2に対して成形面50aが対向されるように配設される。成形時には、ローラ部50の成形面50aが被成形部品2に圧接され、円弧形状に形成された成形面50aが被成形部品2に対して点接触で圧接される。   The roller portion 50 is disposed so as to protrude radially about the rotation axis S1 of the molded part 2, and in a state where the molded part 2 is supported by the molding die 4, the roller part 50 is disposed. It arrange | positions so that the molding surface 50a may oppose the molded component 2. FIG. At the time of molding, the molding surface 50a of the roller portion 50 is pressed against the part 2 to be molded, and the molding surface 50a formed in an arc shape is pressed against the part 2 to be molded by point contact.

軸部51は、断面円形状の一の棒状部材より形成され、ローラ部50の貫通孔(図略)に挿通されている。本実施例の軸部51は、一端が揺動軸部52に支持されて、他端が被成形部品2の回転軸S1の軸心方向(上下方向)に揺動可能となるように支持されている。つまり、本実施例のローラ部50は、軸部51を介して一端が揺動軸部52に揺動可能に支持されており、ローラ部50の他端が自由端として被成形部品2の回転軸S1の軸心方向に揺動可能とされている。   The shaft portion 51 is formed of a single rod-shaped member having a circular cross section, and is inserted into a through hole (not shown) of the roller portion 50. The shaft portion 51 of this embodiment has one end supported by the swing shaft portion 52 and the other end supported so as to be swingable in the axial direction (vertical direction) of the rotation shaft S1 of the molded part 2. ing. That is, one end of the roller portion 50 of the present embodiment is supported by the swing shaft portion 52 via the shaft portion 51 so as to be swingable, and the other end of the roller portion 50 serves as a free end to rotate the molded part 2. It can swing in the axial direction of the shaft S1.

揺動軸部52は、被成形部品2の回転軸S1の軸心上であって、被成形部品2の回転軸S1とローラ部50の回転軸S2との交点位置に配設されている。本実施例では、揺動軸部52は、図示せぬ装置本体側の枠部に固定されており、被成形部品2の回転軸S1の軸心方向に対して回転軸S3が直交するように配設されている。つまり、本実施例の成形ローラ5は、ローラ部50の回転軸S2が揺動軸部52の回転軸S3と直交するようにして、ローラ部50(揺動軸部52)が揺動軸部52に支持されている。そのため、ローラ部50は、回転軸S1・S2・S3の交点を揺動中心として他端が被成形部品2の回転軸S1の軸心方向に揺動可能とされている。   The swing shaft portion 52 is disposed on the axis of the rotation axis S1 of the molded part 2 and at the intersection of the rotation axis S1 of the molded part 2 and the rotation axis S2 of the roller unit 50. In this embodiment, the oscillating shaft portion 52 is fixed to a frame portion on the apparatus main body side (not shown) so that the rotation axis S3 is orthogonal to the axial direction of the rotation shaft S1 of the molded part 2. It is arranged. In other words, the forming roller 5 of the present embodiment has the roller portion 50 (the swing shaft portion 52) and the swing shaft portion so that the rotation shaft S2 of the roller portion 50 is orthogonal to the rotation shaft S3 of the swing shaft portion 52. 52 is supported. Therefore, the roller part 50 is configured such that the other end can swing in the axial direction of the rotation axis S1 of the molded part 2 with the intersection of the rotation shafts S1, S2, and S3 as a swing center.

なお、ローラ部50と揺動軸部52との相対位置は、軸部51に軸支されたローラ部50の回転や、ローラ部50(軸部51)の揺動を妨げない位置に配設される。   The relative position between the roller part 50 and the swinging shaft part 52 is arranged at a position that does not hinder the rotation of the roller part 50 supported by the shaft part 51 and the swinging of the roller part 50 (shaft part 51). Is done.

このように、成形ローラ5では、ローラ部50が、回転軸S1・S2・S3の交点(揺動軸部52)を揺動中心として被成形部品2の回転軸S1の軸心方向に揺動されることで、被成形部品2の回転軸S1に対するローラ部50の回転軸S2の相対角度θが変更可能に構成されている。ここで、「被成形部品2の回転軸S1に対するローラ部50の回転軸S2の相対角度θ」とは、回転軸S1に対する回転軸S2のなす角度のことをいう。   Thus, in the forming roller 5, the roller portion 50 swings in the axial direction of the rotation shaft S1 of the molded part 2 with the intersection (the swing shaft portion 52) of the rotation shafts S1, S2, and S3 as the swing center. As a result, the relative angle θ of the rotation axis S2 of the roller unit 50 with respect to the rotation axis S1 of the molded part 2 is configured to be changeable. Here, “the relative angle θ of the rotation axis S2 of the roller unit 50 with respect to the rotation axis S1 of the molded part 2” refers to an angle formed by the rotation axis S2 with respect to the rotation axis S1.

例えば、図3に示すように、回転軸S1と回転軸S2とが直交した状態をローラ部50が基準位置にある状態とし、かかる状態の回転軸S1と回転軸S2とのなす角が相対角度θであるとする(図3(a))。なお、かかる状態では、ローラ部50は、被成形部品2の回転軸S1を中心に径方向に沿って突出されている。そして、ローラ部50が基準位置にある状態から、ローラ部50が上方に回動されて他端が斜め上方に向いた位置(上方位置)で停止された状態では、回転軸S1に対する回転軸S2の相対角度はθ+αとなる(図3(b))。一方、回転軸S2が基準位置にある状態から、ローラ部50が下方に回動されて他端が斜め下方に向いた位置(下方位置)で停止された状態では、回転軸S1に対する回転軸S2の相対角度はθ−αとなる(図3(c))。   For example, as shown in FIG. 3, a state in which the rotation axis S1 and the rotation axis S2 are orthogonal to each other is defined as a state where the roller unit 50 is at the reference position, and an angle formed between the rotation axis S1 and the rotation axis S2 in this state is a relative angle. It is assumed that θ (FIG. 3A). In this state, the roller portion 50 protrudes along the radial direction around the rotation axis S1 of the part 2 to be molded. Then, when the roller unit 50 is rotated upward from the state where the roller unit 50 is in the reference position and stopped at a position where the other end is obliquely upward (upward position), the rotation axis S2 with respect to the rotation axis S1. The relative angle is θ + α (FIG. 3B). On the other hand, in a state in which the roller unit 50 is rotated downward from the state where the rotation shaft S2 is at the reference position and stopped at a position where the other end is obliquely downward (downward position), the rotation shaft S2 with respect to the rotation shaft S1. The relative angle is θ−α (FIG. 3C).

また、成形ローラ5は、成形ローラ5が被成形部品2の回転軸S1の軸心方向に移動されることで、揺動軸部52が被成形部品2の回転軸S1の軸心方向に沿って直線移動される。つまり、成形ローラ5は、上述したように、ローラ部50、軸部51、及び揺動軸部52が一体に組み付けられているため、揺動軸部52が被成形部品2の回転軸S1の軸心方向に沿って直線移動されることで、ローラ部50もこれに連動して、被成形部品2の回転軸S1の軸心方向に直線移動されるのである。   Further, the forming roller 5 is moved in the axial direction of the rotation axis S1 of the part 2 to be molded, so that the swing shaft portion 52 is along the axial direction of the rotation axis S1 of the part 2 to be molded. Is moved in a straight line. That is, as described above, since the roller portion 50, the shaft portion 51, and the swing shaft portion 52 are integrally assembled in the forming roller 5, the swing shaft portion 52 is the rotation shaft S1 of the molded part 2 to be molded. By being linearly moved along the axial direction, the roller unit 50 is also linearly moved in the axial direction of the rotation axis S1 of the molded part 2 in conjunction therewith.

本実施例の成形ローラ5は、成形時には、被成形部品2をローラ部50の成形面50aに圧接させた状態で、成形ローラ5と被成形部品2とが相対回転され、ローラ部50の成形面50aと被成形部品2との間で生じる摩擦力により、ローラ部50が連れ回り回転される。その際、被成形部品2の回転軸S1に対するローラ部50の回転軸S2の相対角度θを変化させながら、被成形部品2の回転軸S1の軸心方向にローラ部50を移動させて、被成形部品2に対するローラ部50の成形面50aの圧接状態が変化される(図4参照)。   In the molding roller 5 of the present embodiment, at the time of molding, the molding roller 5 and the molded part 2 are relatively rotated in a state where the molded part 2 is pressed against the molding surface 50 a of the roller part 50, and the molding of the roller part 50 is performed. The roller unit 50 is rotated by the frictional force generated between the surface 50a and the molded part 2. At that time, while changing the relative angle θ of the rotation axis S2 of the roller part 50 with respect to the rotation axis S1 of the part 2 to be molded, the roller part 50 is moved in the axial direction of the rotation axis S1 of the part 2 to be molded. The pressure contact state of the molding surface 50a of the roller portion 50 against the molded part 2 is changed (see FIG. 4).

そして、成形ローラ5に被成形部品2が、ローラ部50の成形面50aとダイス40の水平面40aとの形状に沿って徐々に塑性変形されて、最終製品として、延出部3bとしてのフランジ部を有する成形部品3が成形される。   Then, the part 2 to be molded is gradually plastically deformed along the shape of the molding surface 50a of the roller part 50 and the horizontal surface 40a of the die 40 on the molding roller 5, and as a final product, a flange part as an extension part 3b. Is formed.

次に、図4を参照しながら、本実施例の逐次成形装置1を用いた逐次成形方法について、以下に詳述する。
まず、逐次成形装置1を用いて成形部品3を成形する際には、成形金型4の所定位置に被成形部品2が支持される。本実施例では、成形金型4のマンドレル(図略)に被成形部品2が取り付けられるが、このとき、被成形部品2は、マンドレルにより上下方向に位置決めされた状態で支持される。そして、逐次成形装置1では、回転軸S1を回転中心として成形金型4のマンドレル(図略)が所定方向に回転駆動されることで、被成形部品2がマンドレルと一体的に回転される。
Next, the sequential molding method using the sequential molding apparatus 1 of the present embodiment will be described in detail below with reference to FIG.
First, when molding the molded part 3 using the sequential molding apparatus 1, the molded part 2 is supported at a predetermined position of the molding die 4. In the present embodiment, the molded part 2 is attached to a mandrel (not shown) of the molding die 4. At this time, the molded part 2 is supported in a state of being positioned in the vertical direction by the mandrel. In the sequential molding apparatus 1, the mandrel (not shown) of the molding die 4 is rotationally driven in a predetermined direction with the rotation axis S1 as the center of rotation, whereby the part 2 to be molded is rotated integrally with the mandrel.

このとき、成形金型4では、ダイス40がマンドレルと一体的に回転駆動され、また、成形ローラ5においては、被成形部品2の回転軸S1の軸心上に揺動軸部52が位置され、ローラ部50が基準位置(相対角度θ)で位置決めされている(図1参照)。   At this time, in the molding die 4, the die 40 is rotationally driven integrally with the mandrel, and in the molding roller 5, the swing shaft portion 52 is positioned on the axis of the rotational axis S <b> 1 of the molded part 2. The roller unit 50 is positioned at the reference position (relative angle θ) (see FIG. 1).

次いで、逐次成形装置1では、成形ローラ5が、ローラ部50が基準位置にある状態から、ローラ部50が上方に回動されて他端が斜め上方に向いた上方位置(相対角度はθ+α)で位置決めされた状態で、回転軸S1の軸心に沿って下方に移動され、成形金型4により回転された被成形部品2が成形ローラ5のローラ部50に圧接される(図4(a)参照)。   Next, in the sequential molding apparatus 1, the molding roller 5 is moved upward from the state where the roller unit 50 is in the reference position and the other end thereof is inclined upward (relative angle is θ + α). 4 is moved downward along the axis of the rotation shaft S1 and rotated by the molding die 4, and is pressed against the roller portion 50 of the molding roller 5 (FIG. 4A). )reference).

このとき、成形ローラ5は、揺動軸部52側の成形面50aが被成形部品2に圧接され、被成形部品2との間で生じる摩擦力によって、ローラ部50が被成形部品2の回転と連動して連れ回り回転(相対回転)される。そして、被成形部品2が成形ローラ5に圧接された状態で、成形ローラ5と被成形部品2とが相対回転されることで、被成形部品2が徐々に塑性変形される(図4(b)〜(d)参照)。   At this time, in the molding roller 5, the molding surface 50 a on the swing shaft portion 52 side is pressed against the part 2 to be molded, and the roller part 50 is rotated by the friction force generated between the molding part 2 and the part 2 to be molded. In conjunction with the rotation, it is rotated together (relative rotation). Then, the molding component 5 is gradually plastically deformed by the relative rotation of the molding roller 5 and the molding component 2 with the molding component 2 being pressed against the molding roller 5 (FIG. 4B). ) To (d)).

特に、本実施例の成形方法では、被成形部品2が成形ローラ5(のローラ部50)に圧接された状態で、ローラ部50の上下揺動と上下移動を繰り返して、被成形部品2に対するローラ部50の成形面50aの圧接状態が変化される。すなわち、成形ローラ5において、被成形部品2の回転軸S1に対するローラ部50の回転軸S2の相対角度θを変化させながら、被成形部品2の回転軸S1の軸心方向にローラ部50を移動させて、所定の成形荷重で被成形部品2をローラ部50に圧接させる。   In particular, in the molding method of the present embodiment, the roller part 50 is repeatedly swung up and down and moved up and down while the part to be molded 2 is pressed against the molding roller 5 (the roller part 50). The pressure contact state of the molding surface 50a of the roller unit 50 is changed. That is, in the molding roller 5, the roller unit 50 is moved in the axial direction of the rotation axis S1 of the molded part 2 while changing the relative angle θ of the rotation axis S2 of the roller unit 50 with respect to the rotation axis S1 of the molded part 2. Thus, the part 2 to be molded is pressed against the roller portion 50 with a predetermined molding load.

このように、ローラ部50が上下揺動と上下移動を繰り返すことで、被成形部品2において、成形ローラ5のローラ部50と当接する部位が、成形金型4のダイス40と成形ローラ5のローラ部50との離間にて、回転軸S1を中心とした半径方向の外側に向けて圧延されていく。やがて、成形ローラ5と成形金型4によって、回転軸S1(中心軸)の周りに回転対称形状で、かつ半径方向外側に向けてフランジ面(円錐面)が形成される延出部3bとしてのフランジ部を有する成形部品3が成形される。   As described above, the roller portion 50 repeats the vertical swing and the vertical movement, so that the portion of the molding target 2 that is in contact with the roller portion 50 of the molding roller 5 is the die 40 of the molding die 4 and the molding roller 5. Rolling is performed toward the outside in the radial direction with the rotation axis S1 as the center at a distance from the roller unit 50. Eventually, the forming roller 5 and the molding die 4 serve as an extending portion 3b in which a rotationally symmetric shape around the rotation axis S1 (center axis) and a flange surface (conical surface) are formed radially outward. A molded part 3 having a flange portion is molded.

成形が終了すると、逐次成形装置1では、成形ローラ5が上方に移動されて、被成形部品2と成形ローラ5との圧接が解消され、成形金型4が停止された後に、成形金型4から成形部品3が取り出される。   When molding is completed, in the sequential molding apparatus 1, the molding roller 5 is moved upward, the pressure contact between the molded part 2 and the molding roller 5 is eliminated, and the molding die 4 is stopped. The molded part 3 is taken out of.

以上のように、本実施例の逐次成形装置1は、成形ローラ5により被成形部品2を塑性変形させて、回転対称体形状の成形部品3を逐次成形する逐次成形装置1であって、成形ローラ5は、被成形部品2が圧接される円弧形状の成形面50aが形成されたローラ部50と、ローラ部50が回転可能に軸支される軸部51とを具備してなり、被成形部品2をローラ部50の成形面50aに圧接させた状態で、被成形部品2の回転軸S1に対するローラ部50の回転軸S2の相対角度θを変化させながら、被成形部品2の回転軸S1の軸心方向にローラ部50を移動させて、被成形部品2に対するローラ部50の成形面50aの圧接状態を変化させるように構成されているため、成形ローラ5の動きの自由度を高めて、成形部品3の生産性を向上させることができる。   As described above, the sequential molding apparatus 1 of the present embodiment is a sequential molding apparatus 1 that sequentially molds a rotationally symmetric shaped molded part 3 by plastically deforming a molded part 2 by a molding roller 5. The roller 5 includes a roller portion 50 formed with an arc-shaped forming surface 50a on which the workpiece 2 is pressed, and a shaft portion 51 on which the roller portion 50 is rotatably supported. While the component 2 is in pressure contact with the molding surface 50a of the roller part 50, the rotational axis S1 of the molded part 2 is changed while the relative angle θ of the rotational axis S2 of the roller part 50 to the rotational axis S1 of the molded part 2 is changed. Since the roller portion 50 is moved in the axial direction of the roller to change the pressure contact state of the molding surface 50a of the roller portion 50 against the part 2 to be molded, the degree of freedom of movement of the molding roller 5 is increased. , Improve the productivity of molded parts 3 It can be.

すなわち、本実施例の逐次成形装置1では、成形ローラ5において、被成形部品2の回転軸S1に対するローラ部50の相対角度θを変化させ、かつ、被成形部品2の回転軸S1の軸心方向にローラ部50を移動させるように構成されているため、成形ローラ5の動きの自由度が高められている。そのため、ローラ部50の上下揺動と上下移動を繰り返すことで、被成形部品2に対して任意の方向から成形荷重を負荷させることができ、また、被成形部品2の材料流れの制御精度が向上される、そのため、被成形部品2を任意の形状となるように塑性変形させることができ、成形部品3の生産性が向上されるのである。また、成形ローラ5においてローラ部50の動きの自由度が高められることで、成形時に、被成形部品2における成形限界を超えた座屈やひずみ等の発生を効果的に防止することができる。   That is, in the sequential molding apparatus 1 of the present embodiment, in the molding roller 5, the relative angle θ of the roller portion 50 with respect to the rotation axis S1 of the molded part 2 is changed, and the axis of the rotational axis S1 of the molded part 2 is changed. Since the roller portion 50 is configured to move in the direction, the degree of freedom of movement of the forming roller 5 is increased. Therefore, by repeating the vertical swing and vertical movement of the roller unit 50, it is possible to apply a molding load to the molded part 2 from an arbitrary direction, and the control accuracy of the material flow of the molded part 2 is improved. Therefore, the molded part 2 can be plastically deformed to have an arbitrary shape, and the productivity of the molded part 3 is improved. Further, since the degree of freedom of movement of the roller portion 50 in the molding roller 5 is increased, it is possible to effectively prevent the occurrence of buckling, distortion, etc. exceeding the molding limit in the molded part 2 during molding.

また、ローラ部50が円弧形状の成形面50aを有するように形成されるため、被成形部品2に対するローラ部50の接触面積を小さくすることができ、成形時には、成形ローラ5に負荷される成形荷重を小さくすることができる。そのため、成形時の成形荷重の制約が低減され、成形部品3の生産性が向上される。   Further, since the roller part 50 is formed so as to have an arc-shaped molding surface 50a, the contact area of the roller part 50 with the part 2 to be molded can be reduced, and molding that is applied to the molding roller 5 during molding. The load can be reduced. Therefore, the restriction of the molding load at the time of molding is reduced, and the productivity of the molded part 3 is improved.

また、成形ローラ5は、被成形部品2の回転軸S1とローラ部50の回転軸S2との交点位置に配設され、ローラ部50の一端が支持される揺動軸部52を具備してなり、揺動軸部52を揺動中心として、ローラ部50の他端が被成形部品2の回転軸S1の軸心方向に揺動可能とされるように構成されるため、揺動軸部52を揺動中心としてローラ部50を上下方向に揺動させるだけで、被成形部品2との圧接状態を容易に変化させて逐次成形することができる。   The forming roller 5 includes a swinging shaft portion 52 that is disposed at an intersection position between the rotation shaft S1 of the part 2 to be molded and the rotation shaft S2 of the roller portion 50 and supports one end of the roller portion 50. Therefore, the other end of the roller portion 50 is configured to be swingable in the axial direction of the rotation shaft S1 of the molded part 2 with the swing shaft portion 52 as the swing center. By simply swinging the roller portion 50 in the vertical direction about the swing center 52, the press contact state with the part 2 to be molded can be easily changed and the molding can be performed sequentially.

また、成形ローラ5は、揺動軸部52が被成形部品2の回転軸S1の軸心方向に沿って直線移動可能とされるように構成されているため、揺動軸部52の上下移動に連動してローラ部50を上下移動させるだけで、ローラ部50の揺動中心を常に回転軸S1上に位置させた状態で、被成形部品2との圧接状態を容易に変化させて逐次成形することができる。   Further, the forming roller 5 is configured such that the swing shaft portion 52 can move linearly along the axial direction of the rotation shaft S1 of the molded part 2, so that the swing shaft portion 52 moves up and down. By simply moving the roller part 50 up and down in conjunction with the rotation, the pressure contact state with the part 2 to be molded is easily changed while the center of oscillation of the roller part 50 is always positioned on the rotation axis S1. can do.

なお、本実施例の逐次成形装置1及び逐次成形方法は、上述した実施例に限定されず、本発明の目的を逸脱しない限りにおいて種々の変更が可能である。   The sequential molding apparatus 1 and sequential molding method of the present embodiment are not limited to the above-described embodiments, and various modifications can be made without departing from the object of the present invention.

すなわち、上述した実施例の逐次成形装置1では、半径方向外側に向けてフランジ面(円錐面)が形成される延出部3bを有する成形部品3が成形されるが、成形される成形部品3の最終形状としてはこれに限定されない。具体的には、図5に示すように、平板状面を有する形状や(図5(a))、半径方向外側に向けて軸方向の肉厚が増大するフランジ面(逆円錐面)を有する形状や(図5(b))、凸形状面を有する形状や(図5(c))、凹形状面を有する形状(図5(d))などに成形されてもよい。このように、逐次成形装置1では、成形部品3における形状変形に対して適宜対応することができる。   That is, in the sequential molding apparatus 1 of the above-described embodiment, the molded part 3 having the extended portion 3b in which the flange surface (conical surface) is formed outward in the radial direction is molded. The final shape is not limited to this. Specifically, as shown in FIG. 5, it has a shape having a flat surface (FIG. 5A), or a flange surface (inverted conical surface) whose axial thickness increases radially outward. It may be formed into a shape (FIG. 5 (b)), a shape having a convex surface (FIG. 5 (c)), a shape having a concave surface (FIG. 5 (d)), or the like. As described above, the sequential molding apparatus 1 can appropriately cope with the shape deformation in the molded part 3.

また、上述した実施例の逐次成形装置1では、成形時には、固定された成形ローラ5に対して被成形部材2が回転される構成について説明したが、かかる構成は、成形ローラ5と被成形部品2とが相対回転されるような構成であればよく、例えば、固定された被成形部材2に対して成形ローラ5が回転軸S1を中心に回転されるような構成であったり、成形ローラ5及び被成形部品2が同一の回転軸S1を中心に回転されるような構成であったりしてもよい。ただし、後者の場合には、好ましくは成形ローラ5の回転方向と被成形部品2の回転方向とがそれぞれ逆方向となるように構成される。   Further, in the sequential molding apparatus 1 of the above-described embodiment, the configuration in which the molded member 2 is rotated with respect to the fixed molding roller 5 at the time of molding has been described. However, this configuration includes the molding roller 5 and the molded component. For example, the molding roller 5 may be configured to rotate about the rotation axis S1 with respect to the fixed molding target 2 or the molding roller 5 may be rotated. The molded part 2 may be configured to rotate about the same rotation axis S1. However, in the latter case, the rotation direction of the molding roller 5 and the rotation direction of the molded part 2 are preferably opposite to each other.

また、上述した実施例の成形ローラ5では、一のローラ部50が配設されるように構成されているが、成形ローラ5を構成するローラ部50の個数はこれに限定されず、例えば、複数個のローラ部50により構成されてもよい。ただし、かかる場合には、相互のローラ部50の動作(上下移動、上下揺動など)が阻害されないように配設される。   Further, in the forming roller 5 of the above-described embodiment, the one roller portion 50 is arranged, but the number of the roller portions 50 constituting the forming roller 5 is not limited to this, for example, A plurality of roller units 50 may be used. However, in such a case, the rollers 50 are arranged so that the operations (vertical movement, vertical swing, etc.) of the mutual roller units 50 are not hindered.

また、上述した実施例の成形ローラ5では、軸部51が一の棒状部材より形成されるが、例えば、一対の棒状部材からなる軸部51によりローラ部50が両持ち支持されるように構成されてもよい。また、軸部51がローラ部50の貫通孔に挿通されるように構成されているが、軸部51によりローラ部50が片持ち支持されるように構成されてもよい。   Further, in the forming roller 5 of the above-described embodiment, the shaft portion 51 is formed by a single rod-shaped member. For example, the roller portion 50 is supported at both ends by the shaft portion 51 formed by a pair of rod-shaped members. May be. Further, the shaft portion 51 is configured to be inserted through the through hole of the roller portion 50, but the roller portion 50 may be cantilevered by the shaft portion 51.

本発明の一実施例に係る逐次成形装置の全体的な構成を模式的に示した側断面図。1 is a side sectional view schematically showing the overall configuration of a sequential molding apparatus according to an embodiment of the present invention. 被成形部品及び成形部品の側断面図。FIG. 3 is a side cross-sectional view of a molded part and a molded part. 成形ローラにおけるローラ部の上下揺動の様子を示した側面図。The side view which showed the mode of the rocking | fluctuation of the roller part in a forming roller. 逐次成形装置を用いた逐次成形方法の工程を示した側面図。The side view which showed the process of the sequential molding method using a sequential molding apparatus. 別実施例の成形部品を示した側断面図。Side sectional drawing which showed the molded component of another Example.

符号の説明Explanation of symbols

1 逐次成形装置
2 被成形部品
3 成形部品
4 成形金型
5 成形ローラ
50 ローラ部
50a 成形面
51 軸部
52 揺動軸部
S1、S2、S3 回転軸
DESCRIPTION OF SYMBOLS 1 Successive molding apparatus 2 Molded part 3 Molded part 4 Molding die 5 Molding roller 50 Roller part 50a Molding surface 51 Shaft part 52 Oscillating shaft part S1, S2, S3 Rotating shaft

Claims (6)

成形ローラにより被成形部品を塑性変形させて、回転対称体形状の成形部品を逐次成形する逐次成形装置において、
前記成形ローラは、
被成形部品が圧接される円弧形状の成形面が形成されたローラ部と、
前記ローラ部が回転可能に軸支される軸部とを具備してなり、
被成形部品をローラ部の成形面に圧接させた状態で、被成形部品の回転軸に対する前記ローラ部の回転軸の相対角度を変化させながら、被成形部品の回転軸の軸心方向に前記ローラ部を移動させて、被成形部品に対する前記ローラ部の成形面の圧接状態を変化させることを特徴とする逐次成形装置。
In a sequential molding apparatus that plastically deforms a molded part by a molding roller and sequentially molds a rotationally symmetric shaped molded part,
The forming roller is
A roller part formed with an arc-shaped molding surface on which a part to be molded is pressed,
The roller part comprises a shaft part rotatably supported,
The roller in the axial direction of the rotation axis of the molded part while changing the relative angle of the rotation axis of the roller part with respect to the rotation axis of the molded part in a state where the molded part is pressed against the molding surface of the roller part A sequential molding apparatus characterized by changing the pressure contact state of the molding surface of the roller part with respect to the part to be molded by moving the part.
前記成形ローラは、
被成形部品の回転軸と前記ローラ部の回転軸との交点位置に配設され、前記ローラ部の一端が支持される揺動軸部を具備してなり、
前記揺動軸部を揺動中心として、前記ローラ部の他端が被成形部品の回転軸の軸心方向に揺動可能とされることを特徴とする請求項1に記載の逐次成形装置。
The forming roller is
It is disposed at the intersection of the rotating shaft of the molded part and the rotating shaft of the roller portion, and comprises a swing shaft portion that supports one end of the roller portion,
2. The sequential molding apparatus according to claim 1, wherein the other end of the roller portion is swingable in the axial direction of the rotation shaft of the part to be molded with the swing shaft portion as a swing center.
前記成形ローラは、前記揺動軸部が被成形部品の回転軸の軸心方向に沿って直線移動可能とされることを特徴とする請求項2に記載の逐次成形装置。   The sequential forming apparatus according to claim 2, wherein the forming roller is configured such that the swing shaft portion is linearly movable along the axial direction of the rotation shaft of the part to be formed. 成形ローラにより被成形部品を塑性変形させて、回転対称体形状の成形部品を逐次成形する逐次成形方法において、
前記成形ローラは、
被成形部品が圧接される円弧形状の成形面が形成されたローラ部と、
前記ローラ部が回転可能に軸支される軸部とを具備してなり、
成形時には、被成形部品をローラ部の成形面に圧接させた状態で、被成形部品の回転軸に対する前記ローラ部の回転軸の相対角度を変化させながら、被成形部品の回転軸の軸心方向に前記ローラ部を移動させて、被成形部品に対する前記ローラ部の成形面の圧接状態を変化させることを特徴とする逐次成形方法。
In a sequential molding method in which a molded part is plastically deformed by a molding roller and a molded part having a rotationally symmetric shape is sequentially molded.
The forming roller is
A roller part formed with an arc-shaped molding surface on which a part to be molded is pressed,
The roller part comprises a shaft part rotatably supported,
At the time of molding, while the part to be molded is in pressure contact with the molding surface of the roller part, while changing the relative angle of the rotation axis of the roller part to the rotation axis of the part to be molded, the axial direction of the rotation axis of the part to be molded The sequential molding method is characterized by changing the pressure contact state of the molding surface of the roller part with respect to the part to be molded by moving the roller part.
前記成形ローラは、
被被成形部品の回転軸と前記ローラ部の回転軸との交点位置に配設され、前記ローラ部の一端が支持される揺動軸部を具備してなり、
成形時には、前記揺動軸部を揺動中心として、前記ローラ部の他端を被成形部品の回転軸の軸心方向に揺動させることを特徴とする請求項4に記載の逐次成形方法。
The forming roller is
It is disposed at the intersection of the rotation axis of the part to be molded and the rotation axis of the roller part, and comprises a swinging shaft part on which one end of the roller part is supported,
5. The sequential molding method according to claim 4, wherein at the time of molding, the other end of the roller portion is swung in the axial direction of the rotation shaft of the molded part with the swing shaft portion as a swing center.
前記成形ローラは、成形時には、前記揺動軸部を被成形部品の回転軸の軸心方向に沿って直線移動させることを特徴とする請求項5に記載の逐次成形方法。   The sequential molding method according to claim 5, wherein the molding roller linearly moves the swinging shaft portion along the axial direction of the rotation shaft of the part to be molded at the time of molding.
JP2008275688A 2008-10-27 2008-10-27 Sequential forming apparatus and its method Pending JP2010099729A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014094384A (en) * 2012-11-07 2014-05-22 Nippon Spindle Mfg Co Ltd Upsetting processing method of raw material having pipe-shaped part
WO2014119120A1 (en) * 2013-01-30 2014-08-07 トヨタ自動車株式会社 Forging device and forging method
JP2016150358A (en) * 2015-02-17 2016-08-22 トヨタ自動車北海道株式会社 Method and apparatus for manufacturing pulley for stepless speed change device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014094384A (en) * 2012-11-07 2014-05-22 Nippon Spindle Mfg Co Ltd Upsetting processing method of raw material having pipe-shaped part
WO2014119120A1 (en) * 2013-01-30 2014-08-07 トヨタ自動車株式会社 Forging device and forging method
JP2016150358A (en) * 2015-02-17 2016-08-22 トヨタ自動車北海道株式会社 Method and apparatus for manufacturing pulley for stepless speed change device

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